Experiment #1 Impact Strength of Plastics Mickey Mouse (1232456) Section VN Submitted on January 21, 2009 Lab Group Members: Donald Duck Minnie Mouse Section is necessary Form ENCS-SAS (03/04) Faculty of Engineering and Computer Science Expectations of Originality This form has been created to ensure that all students in the Faculty of Engineering and Computer Science comply with principles of academic integrity prior to submitting coursework to their instructors for evaluation: namely reports, assignments, lab reports and/or software. All students should become familiar with the University’s Code of Conduct (Academic) located at http://web2.concordia.ca/Legal_Counsel/policies/english/AC/Code.html Please read the back of this document carefully before completing the section below. This form must be attached to the front of all coursework submitted to instructors in the Faculty of Engineering and Computer Science. 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Objective The objective of this lab is to understand the influence of temperature on impact strength of various types of plastics in common use. your own words showing understanding of the issue and its importance 2. Introduction Plastics are frequently used in many areas of Building and Civil Engineering. Building components including roofing, flooring, insulation and window frames can be manufactured from various polymers. In Civil Engineering, geotextiles are only one of several instances of relevant applications. Buildings and civil infrastructure can experience a wide range of temperature in service. It is important to know the behavior of the intended polymer over the range of temperatures that are likely to be encountered. For example, certain polymers are intended to remain flexible over a wide range of temperatures, such as caulking around windows. Other materials are intended to remain strong, such as a window frame. Changes in the properties of a material from a brittle solid to a vicous liquid are temperature dependent. For polymers, the temperature at which brittle behavior ceases is termed the glass transition temperature. The determination of this temperature is often carried out by examining the mechanical behavior at various temperatures. not the best quality Figure 1: Effect of Temperature on Impact Energy (Nass and Heiberger, 1992) page numbers 1 reference! indicates that you understand and can find relevant published information Figure 1 schematically shows brittle failures occur at low temperatures and result in relatively low impact strengths. As the temperature increases, more energy is required for fracture due to the greater deformations occurring in ductile behavior. Purely ductile performance results in slight increases in impact resistance with temperatures. At intermediate temperatures, a sharp significant increase in impact energy is measured. 3. Procedures In this experiment, the Izod test was used to measure the impact energy per unit cross‐sectional area of three types of plastics. The polymers tested were the following: • • • Polystyrene (white) Polyvinylchloride (grey) Poly(methyl methacrylate) (clear). no need to repeat details of standard, just deviations (means that you read the standard) Testing was carried out according to ASTM D256 ( Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics) Method C using both notched and unnotched specimens. Polymer samples were exposed to four different conditions, dry ice (‐56°C), a standard freezer (0°C), room temperature (23.5°C) and in an oven (50°C). For each of these conditions, the specimens were exposed for a minimum of 15 minutes prior to testing for temperature equalization. One specimen was tested for each polymer at each of the four temperatures. (According to the standard 5 to 10 specimens should be used.) 4. Results refer to Figures (or Tables) in the text The net strength was determined from subtracting the tossing strength from the total strength. The numerical results of the tests are given in the Appendix. The effect of temperature on the net strength of the three polymers studied is shown in Figure 2. The results show that for two of the polymers, PVC and PMMA, impact strength is not significantly dependent on temperature in the range investigated in this experiment. However, polystyrene (PS) did show a consistent increase in net strength with an increase in temperature. In general, poly(methyl methacrylate) (PMMA) showed the lowest impact resistance, while PS showed the highest. From the measured data and the values determined, it is likely that PVC and PMMA are well below the glass transition temperature for the temperatures investigated. Evidence of this fact could have been verified from the fracture surface. Typically, smooth, glassy fractures indicate brittle fracture; while white surface would indicate a ductile failure. Unfortunately, the condition of the fracture surface was not noted. For the PS samples, the transition from brittle to ductile behavior can be seen clearly. admit to your limitations 2 axis labels and units Figure number and description Figure 2: Net strength vs. Temperature for Notched Specimens Figure 3 shows the results for the same polymers and temperatures for solid (unnotched) specimens. In general, it can be seen that the net strength was approximately one order of magnitude higher than the results of the notched specimens. This outcome is expected for two reasons; firstly, the cross‐sectional area to fracture was cusing the energy of fracture at a specific less and secondly, the notch creates a stress concentration fo location rather than distributing the energy over a larger portion of the specimen. In the case of the solid specimens, the polyvinyl chloride specimens exhibited very high net strength. In fact, at the three higher temperatures, sufficient energy could not be generated to fracture the samples. PMMA exhibited the lowest impact resistance of the three polymers tested as was also observed in the notched specimens. For PVC and PMMA there was not a significant influence of temperature on the resulting net strength measured by the Izod tests. use correct descriptive language 3 Figure 3: Net Strength vs. Temperature for Solid Specimens 5. Discussion Table 1 gives the published values of ASTM D 256 tests. Compared to the measured results given in Figure 2, the published results are higher than those measured. However, the published results do not state weather the test was carried out using Method A or Method C. In Method C, the tossing strength is determined and subtracted from the total strength, while Method A includes only the total strength. In this experiment, the tossing strength was approximately 8 J/m for the notched specimens. If the tossing strength is not taken into account, the measured results agree reasonably well with the published data. compare to published Table 1: ASTM D 256 data at room temperature for notched specimens (www.boedeker.com) Polymer Type Polystyrene (PS) results (referenced, of course) Izod (ft‐lb/in) Izod (J/m) 0.8‐2.0 42.67‐106.7 Polyvinylchloride (PVC) 0.52 27.75 Poly(methyl methacrylate) (PMMA). 0.3 16 The glass transition temperatures of the three polymers are similar; 373, 354 and 378 K for PS, PVC and PMMA respectively (CRC, 1996). These temperatures are above the maximum temperature of the experiments carried out during this investigation. It is surprising that the temperature sensitivity of PS was apparent for these experiments given this fact. 4 show your understanding 6. Conclusion The impact resistance of three types of polymers were measured and compared with literature values. The total strength as determined by notched specimens using ASTM D 256 was in reasonable agreement with published values when disregarding the tossing strength. The Izod test was also carried out with solid specimens. This arrangement is not one of the methods discussed in the ASTM standard. Regardless of this fact, the net strength was considerably higher than that measured with the notch. This indicates that small defects in these polymeric materials can significantly effect the impact resistance. In practice, small imperfections exist and therefore the values obtained using the notched specimens may better reflect reality. As for applications in Building and Civil Engineering for these three polymers, it can be indicated from the data measured during this experiment, the highest impact resistance was observed in PS followed by PVC and PMMA. The disadvantage of PS in some applications might be the increasing ductility observed in the temperature range studied. This temperature range certainly encompasses the variability of the Montreal climate. Both PVC and PMMA behave in a brittle manner throughout the entire range measured. In this case, they will retain consistent properties during the extremes of annual exposure. Residential window frames can be constructed on PVC, while PMMA is sometimes used as a glass replacement in greenhouse applications. 7. References boedeker.com, accessed January 24, 2009 CRC, Handbook of Chemistry and Physics, D. Lide Editor, 76th Edition, 1995‐1996. Nass, Leonard I. and Charles A. Heiberger, Encyclopedia of PVC: Compounding Processes, Product Design, and Specifications ‐ Volume 3 of 4 (Print), Edition: 2, 1992 5 Appendix don't include all detailed data in report, unless requested PS Notched Temperature (°C) ‐56 0 23.5 50 Solid Total Tossing Net Total Tossing Net Strength Strength Strength Strength Strength Strength (J/m) (J/m) (J/m) (J/m) (J/m) (J/m) 42.21 8.53 33.68 411.48 8.28 403.20 66.36 8.65 57.71 335.99 8.15 327.84 87.96 8.28 79.68 362.18 7.53 354.65 100.84 8.16 92.68 346.52 7.53 338.99 PVC Notched Temperature (°C) ‐56 0 23.5 50 Solid Net Total Tossing Net Total Tossing Strength Strength Strength Strength Strength Strength (J/m) (J/m) (J/m) (J/m) (J/m) (J/m) 32.16 13.55 18.61 857.22 5.32 851.90 31.89 12.41 19.48 did not break 31.21 10.52 20.69 did not break 30.40 10.77 19.63 did not break PMMA Notched Temperature (°C) ‐56 0 23.5 50 Solid Net Total Tossing Net Total Tossing Strength Strength Strength Strength Strength Strength (J/m) (J/m) (J/m) (J/m) (J/m) (J/m) 15.38 10.32 5.06 212.81 10.58 202.23 14.55 11.09 3.47 192.48 9.06 183.42 12.24 10.58 1.66 238.77 27.79 210.98 13.39 10.96 2.44 212.24 8.55 203.69 where is the signed data sheet? 6