SECTION 3 N.P.S.H. SECTION 3 PAGE 1 WHAT IS N.P.S.H.? SECTION 3 PAGE 2 N.P.S.H. NET POSITIVE SUCTION HEAD Refers to the amount of atmospheric pressure to PUSH liquid into a pump. There are two values of N.P.S.H. to consider: 1. N.P.S.H. A = Available N.P.S.H. is a function of the system in which the pump operates. It can be calculated for any installation. Any pump installation, to operate successfully, must have an available N.P.S.H. 2. N.P.S.H. R = Required N.P.S.H. is a function of the pump design. It varies between different makes of pumps, between different pumps of the same make and varies with the capacity and speed of any one pump. This value can be found on most pump performance curves or can be supplied by the pump manufacturer. SECTION 3 PAGE 3-A N.P.S.H. NET POSITIVE SUCTION HEAD Refers to the amount of atmospheric pressure to PUSH liquid into a pump. There are two values of N.P.S.H. to consider: 1. N.P.S.H. A = Available N.P.S.H. is a function of the system in which the pump operates. It can be calculated for any installation. Any pump installation, to operate successfully, must have an available N.P.S.H. 2. N.P.S.H. R = Required N.P.S.H. is a function of the pump design. It varies between different makes of pumps, between different pumps of the same make and varies with the capacity and speed of any one pump. This value can be found on most pump performance curves or can be supplied by the pump manufacturer. SECTION 3 PAGE 3-B N.P.S.H. NET POSITIVE SUCTION HEAD Refers to the amount of atmospheric pressure to PUSH liquid into a pump. There are two values of N.P.S.H. to consider: 1. N.P.S.H. A = Available N.P.S.H. is a function of the system in which the pump operates. It can be calculated for any installation. Any pump installation, to operate successfully, must have an available N.P.S.H. 2. N.P.S.H. R = Required N.P.S.H. is a function of the pump design. It varies between different makes of pumps, between different pumps of the same make and varies with the capacity and speed of any one pump. This value can be found on most pump performance curves or can be supplied by the pump manufacturer. SECTION 3 PAGE 3-C NET POSITIVE SUCTION HEAD AVAILABLE 14.7 P.S.I. AT SEA LEVEL OR 33.96 FEET OF WATER DEDUCTIONS FROM ATMOSPHERIC PRESSURE ATMOSPHERIC PRESSURE A - ELEVATION: As you go up in elevation (from sea level) atmospheric pressure will decrease. B - VAPOR PRESSURE: Varies with type of liquid & liquid temperature. 14.7 P.S.I. OR 33.96 FEET OF WATER C - SAFETY FACTOR: 2 feet for water & water like products & 3 feet for petroleum products D - N.P.S.H. R: Varies with pump design & flow rate. Found on pump performance curve. 33.96' E - FRICTION LOSSES: Losses through the suction piping & fittings. Friction losses varies with pipe size, type & flow rate. F - STATIC SUCTION LIFT: From centerline of pump suction to pump off level. AFTER THE DEDUCTIONS OF A, B, C, D, E & F FROM ATMOSPHERIC PRESSURE, N.P.S.H. A. MUST BE A POSITIVE NUMBER. SECTION 3 PAGE 4 Pump Off 33.96 Ft. of Water - Total Deductions N.P.S.H.A (N.P.S.H.A Must Be A Positive Value For System To Work.) SECTION 3 PAGE 5 NET POSITIVE SUCTION HEAD REQUIRED • Every pump has a required N.P.S.H. • N.P.S.H. R is a function of pump design. • N.P.S.H. R will be on most pump manufacturer’s performance curves. • N.P.S.H. R will be provided to you by the manufacturer. SECTION 3 PAGE 6 SECTION 3 PAGE 7 HOW TO COMPUTE THE NET POSITIVE SUCTION HEAD Based on a model T4A60-B pump, compute the net positive suction head (N.P.S.H.) for the following application. 340 G.P.M., 10' static lift, 25' of 4" D.I. pipe (C=120). The pump will be located in Denver, Colorado (5000 Ft. above sea level). The liquid is 75 deg. F. SECTION 3 PAGE 8-A HOW TO COMPUTE THE NET POSITIVE SUCTION HEAD (continued) A Atmospheric Pressure at Sea Level = 33.96 Ft. __________ B Atmospheric Pressure ( corrected to 5000 Ft. ) = __________ Ft. C Atmospheric Pressure Available at Job Site = __________ Ft. Deductions From Available Atmospheric Pressure: D 1. Total Dynamic Suction Lift = ________ Ft. 2. Vapor Pressure of Liquid = ________ Ft. 3. Safety Factor (Atmospheric Pressure Will Vary at Each Location). = ________ Ft. Total Net Deductions From Available Atmospheric Pressure ( Total 1,2 & 3 ) ➛ __________ Ft. E N.P.S.H. Available ( Subtract D From C ) ________ Ft. F N.P.S.H. Required ( See Performance Curve ) ________ Ft. G N.P.S.H. Excess Available ( Subtract F From E ) ________ Ft. Note 1: Items E and F cannot be determined until pump is selected. SECTION 3 PAGE 8-B ATMOSPHERIC PRESSURE CONDITIONS ELEVATIONS ABOVE SEA LEVEL ALTITUDE ABOVE SEA LEVEL IN FEET ALTITUDE ABOVE SEA LEVEL IN METERS REDUCTION TO MAXIMUM PRACTICAL DYNAMIC LIFT IN FEET BAROMETRIC READING MILLIMETERS MERCURY EQUIVALENT HEAD IN FEET OF WATER 29.921 756 33.96 10.351 EQUIVALENT HEAD IN METERS OF WATER 0 1000 304.8 1.2 .366 28.86 733 32.76 9.985 2000 609.6 2.33 .725 27.82 707 31.58 9.626 3000 914.4 3.53 1.076 26.81 681 30.43 9.275 4000 1219.2 4.63 1.411 25.84 656 29.33 8.490 5000 1524 5.71 1.74 24.89 632 28.25 8.611 6000 1828.8 6.74 2.054 23.98 609 27.22 8.297 7000 2133.6 7.75 2.362 23.09 586 26.21 7.989 8000 2438.4 8.74 2.664 22.22 564 25.22 7.687 PAGE 9 0 BAROMETRIC READING INCHES OF MERCURY 0 SECTION 3 0 REDUCTION TO MAXIMUM PRACTICAL DYNAMIC LIFT IN METERS FRICTION LOSS OF WATER IN FEET PER 100 FEET LENGTH OF PIPE. BASED ON WILLIAMS & HAZEN FORMULA USING CONSTANT 100. SIZES OF STANDARD PIPE IN INCHES. 1/2" Pipe U.S. Loss Vel. Gals. in Per min. ft. per Sec. feet 2 4 6 8 10 2.10 4.21 6.31 8.42 10.52 7.4 27.0 57.0 98.0 147.0 12 15 18 20 25 30 35 3/4" Pipe 1" Pipe Vel. ft. per Sec. Loss in feet Vel. ft. per Sec. 1.20 2.41 3.61 4.81 6.02 1.9 7.0 14.7 25.0 38.0 1.49 2.23 2.98 3.72 7.22 53.0 9.02 80.0 10.84 108.2 12.03 136.0 40 45 50 55 60 65 Loss in feet 3" Pipe 4" Pipe 5" Pipe Vel. Vel. Loss ft. per in ft. per Sec. Sec. feet 6" Pipe Loss in feet Vel. Loss ft. per in Sec. feet U.S. Gals. Per min. .86 1.29 1.72 2.14 .57 1.20 2.03 3.05 .63 .94 1.26 1.57 .26 .56 .95 1.43 .61 .82 1.02 .20 .33 .50 .52 .65 .11 .17 .45 .07 2 4 6 8 10 4.46 16.4 5.60 25.0 6.69 35.0 7.44 42.0 9.30 64.0 11.15 89.0 13.02 119.0 2.57 3.21 3.86 4.29 5.36 6.43 7.51 4.3 6.5 9.1 11.1 16.6 23.0 31.2 1.89 2.36 2.83 3.15 3.80 4.72 5.51 2.01 3.00 4.24 5.20 7.30 11.00 14.70 1.23 1.53 1.84 2.04 2.55 3.06 3.57 .79 1.08 1.49 1.82 2.73 3.84 5.10 .78 .98 1.18 1.31 1.63 1.96 2.29 .23 .36 .50 .61 .92 1.29 1.72 .54 .68 .82 .91 1.13 1.36 1.59 .10 .15 .21 .25 .38 .54 .71 .51 .64 .77 .89 .06 .09 .13 .17 .49 .57 .04 .06 12 15 18 20 25 30 35 14.88 152.0 8.58 9.65 10.72 11.78 12.87 13.92 40.0 50.0 60.0 72.0 85.0 99.7 6.30 7.08 7.87 8.66 9.44 10.23 18.80 23.20 28.40 34.00 39.60 45.90 4.08 4.60 5.11 5.62 6.13 6.64 6.60 8.20 9.90 11.80 13.90 16.10 2.61 2.94 3.27 3.59 3.92 4.24 2.20 2.80 3.32 4.01 4.65 5.40 1.82 2.04 2.27 .245 2.72 2.89 .91 1.15 1.38 1.58 1.92 2.17 1.02 1.15 1.28 1.41 1.53 1.66 .22 .28 .34 .41 .47 .53 .65 .73 .82 .90 .98 1.06 .08 .09 .11 .14 .16 .19 .57 .62 .68 .74 .04 .05 .06 .076 40 45 50 55 60 65 15.01 16.06 17.16 18.21 19.30 113.0 129.0 145.0 163.8 180.0 11.02 11.80 12.59 13.38 14.71 14.95 53.00 60.00 68.00 75.00 84.00 93.00 7.15 7.66 8.17 8.68 9.19 9.70 18.40 20.90 23.70 26.50 29.40 32.60 4.58 4.91 5.23 5.56 5.88 6.21 6.20 7.10 7.90 8.10 9.80 10.80 3.18 3.33 3.63 3.78 4.09 4.22 2.57 3.00 3.28 3.54 4.08 4.33 1.79 1.91 2.04 2.17 2.30 2.42 .63 .73 .81 .91 1.00 1.12 1.14 1.22 1.31 1.39 1.47 1.55 .21 .24 .27 .31 .34 .38 .79 .85 .91 .96 1.02 1.08 .08 .10 .11 .12 .14 .15 70 75 80 85 90 95 15.74 17.31 18.89 20.46 22.04 102.00 122.00 143.00 166.00 190.00 10.21 11.23 12.25 13.28 14.30 15.32 35.80 42.90 50.00 58.00 67.00 76.00 6.54 7.18 7.84 8.48 9.15 9.81 12.00 14.50 16.80 18.70 22.30 25.50 4.54 5.00 5.45 5.91 6.35 6.82 4.96 6.00 7.00 8.10 9.20 10.50 2.55 2.81 3.06 3.31 3.57 3.82 1.22 1.46 1.72 1.97 2.28 2.62 1.63 1.79 1.96 2.12 2.29 2.45 .41 .49 .58 .67 .76 .88 1.13 1.25 1.36 1.47 1.59 1.70 .17 .21 .24 .27 .32 .36 100 110 120 130 140 150 16.34 17.36 18.38 19.40 20.42 22.47 86.00 96.00 107.00 118.00 129.00 154.00 10.46 11.11 11.76 12.42 13.07 14.38 29.00 34.10 35.70 39.60 43.10 52.00 7.26 7.71 8.17 8.63 9.08 9.99 11.80 13.30 14.00 15.50 17.80 21.30 4.08 4.33 4.60 4.84 5.11 5.62 2.91 3.26 3.61 4.01 4.40 5.20 2.61 2.77 2.94 3.10 3.27 3.59 .98 1.08 2.04 1.35 1.48 1.77 1.82 1.92 1.82 2.16 2.27 2.50 .40 .45 .50 .55 .62 .73 160 170 180 190 200 220 15.69 61.00 16.99 70.00 18.30 81.00 19.61 92.00 20.92 103.00 22.22 116.00 10.89 11.80 12.71 13.62 14.52 15.43 25.10 29.10 33.40 38.00 42.80 47.90 6.13 6.20 6.64 7.20 7.15 8.20 7.66 9.30 8.17 10.50 8.68 11.70 3.92 4.25 4.58 4.90 5.23 5.54 2.08 2.41 2.77 3.14 3.54 3.97 2.72 2.95 3.18 3.40 3.64 3.84 .87 1.00 1.14 1.32 1.47 1.62 240 260 280 300 320 340 23.53 128.00 24.84 142.00 26.14 156.00 16.34 53.00 17.25 59.00 18.16 65.00 20.40 78.00 22.70 98.00 24.96 117.00 9.19 9.69 10.21 11.49 12.77 14.04 13.10 14.00 16.00 19.80 24.00 28.70 5.87 6.19 6.54 7.35 8.17 8.99 4.41 4.86 5.40 6.70 8.10 9.60 4.08 4.31 4.55 5.11 5.68 6.25 1.83 2.00 2.20 2.74 3.36 3.96 360 380 400 450 500 550 27.23 137.00 15.32 16.59 17.87 19.15 20.42 21.70 33.70 39.00 44.90 51.00 57.00 64.00 9.80 10.62 11.44 12.26 13.07 13.89 11.30 13.20 15.10 17.20 19.40 21.70 6.81 7.38 7.95 8.50 9.08 9.65 4.65 5.40 6.21 7.12 7.96 8.95 600 650 700 750 800 850 22.98 71.00 14.71 15.52 16.34 17.97 19.61 24.00 26.70 29.20 34.90 40.90 10.20 10.77 11.34 12.48 13.61 14.72 10.11 11.20 12.04 14.55 17.10 18.40 900 950 1000 1100 1200 1300 15.90 22.60 17.02 25.60 18.10 26.90 1400 1500 1600 1800 2000 2200 2.14 4.55 7.8 11.7 .90 .96 .08 .09 160 170 180 190 200 220 1.02 1.08 1.15 1.21 1.28 1.40 .10 .11 .13 .14 .15 .18 .90 .06 240 260 280 300 320 340 1.53 1.66 1.79 1.91 2.05 2.18 .22 .25 .28 .32 .37 .41 .98 1.06 1.15 1.22 1.31 1.39 .07 .08 .09 .11 .12 .14 360 380 400 450 500 550 2.30 2.43 2.60 2.92 3.19 3.52 .45 .50 .54 .68 .82 .97 1.47 1.55 1.63 1.84 2.04 2.25 .15 .17 .19 .23 .28 .33 1.08 1.14 1.28 1.42 1.56 .069 .075 .95 .113 .136 600 650 700 750 800 850 3.84 4.16 4.46 4.80 5.10 5.48 1.16 1.34 1.54 1.74 1.97 2.25 2.45 2.65 2.86 3.06 3.26 3.47 .39 .45 .52 .59 .66 .75 1.70 1.84 1.99 2.13 2.27 2.41 900 950 1000 1100 1200 1300 5.75 6.06 6.38 7.03 7.66 8.30 2.46 2.71 2.97 3.55 4.17 4.85 3.67 3.88 4.08 4.49 4.90 5.31 .83 .91 1.03 1.19 1.40 1.62 1400 1500 1600 1800 2000 2200 8.95 9.58 10.21 11.50 12.78 14.05 5.50 6.31 7.00 8.78 10.75 12.82 5.71 6.12 6.53 7.35 8.16 8.98 2400 2600 2800 3000 3200 3500 15.32 15.06 Loss in feet 10" PIPE Vel. ft. per Sec. Loss in feet 24.51 182.00 26.55 211.00 12" PIPE 14" PIPE 1.04 1.15 .06 .07 .159 .19 .22 .24 .27 .31 1.25 1.37 1.46 1.58 1.67 1.79 .08 .09 .10 .11 .13 .14 1.36 .08 2.56 2.70 2.84 3.13 3.41 3.69 .34 .38 .41 .49 .58 .67 1.88 2.00 2.10 2.31 2.52 2.71 .16 .18 .19 .23 .27 .32 1.44 1.52 1.60 1.76 1.92 2.08 .084 .095 .10 .12 .14 .17 1.87 2.13 2.39 2.95 3.59 4.24 3.98 4.26 4.55 5.11 5.68 6.25 .78 .89 .98 1.21 1.49 1.81 2.92 3.15 3.34 3.75 4.17 4.59 .36 .41 .47 .58 .71 .84 2.24 2.39 2.56 2.87 3.19 3.51 9.80 5.04 10.61 5.81 11.41 6.70 12.24 7.62 13.05 7.80 14.30 10.08 6.81 7.38 7.95 8.52 9.10 9.95 2.08 2.43 2.75 3.15 3.51 4.16 5.00 5.47 5.84 6.01 6.68 7.30 .99 1.17 1.32 1.49 1.67 1.97 15.51 13.40 10.80 11.92 12.78 14.20 4.90 5.88 6.90 8.40 7.98 8.76 9.45 10.50 11.55 12.60 13.65 14.60 6500 7000 8000 9000 10000 12000 14000 16000 18000 20000 SECTION 3 2 1/2" Pipe 2" Pipe Vel. ft. per Sec. 8" PIPE 3800 4200 4500 5000 5500 6000 1 1/2" Pipe Loss in feet 70 75 80 85 90 95 100 110 120 130 140 150 1 1/4" Pipe Vel. ft. per Sec. PAGE 10 Vel. ft. per Sec. Loss in feet Vel. ft. per Sec. Loss in feet 16" PIPE 20" PIPE 1.02 1.12 1.23 1.33 .04 .04 .05 .06 .19 .21 .24 .30 .37 .44 1.43 1.53 1.63 1.84 2.04 2.25 .064 .07 .08 .10 .12 .15 3.83 4.15 4.47 4.79 5.12 5.59 .52 .60 .68 .78 .88 1.04 2.45 2.66 2.86 3.08 3.27 3.59 2.36 2.77 3.22 3.92 4.65 5.50 6.07 6.70 7.18 8.01 8.78 9.58 1.20 1.44 1.64 2.03 2.39 2.79 6.45 7.08 10.39 11.18 12.78 14.37 15.96 24" PIPE 30" PIPE 1.28 1.42 1.56 .04 .05 .06 .17 .20 .23 .27 .30 .35 1.70 1.84 1.98 2.13 2.26 2.49 .07 .08 .09 .10 .12 .14 1.09 1.16 1.27 1.37 1.46 1.56 .02 .027 .03 .037 .041 .047 2400 2600 2800 3000 3200 3500 3.88 4.29 4.60 5.13 5.64 6.13 .41 .49 .56 .68 .82 .94 2.69 2.99 3.20 3.54 3.90 4.25 .17 .20 .22 .27 .33 .38 1.73 1.91 2.04 2.26 2.50 2.73 .05 .07 .08 .09 .11 .13 3800 4200 4500 5000 5500 6000 3.32 6.64 3.70 7.15 4.74 8.17 5.90 9.20 7.19 10.20 12.25 1.10 1.25 1.61 2.01 2.44 3.41 4.61 4.97 5.68 6.35 7.07 8.50 .45 .52 .66 .81 .98 1.40 2.96 3.18 3.64 4.08 4.54 5.46 .15 .17 .23 .28 .33 .48 6500 7000 8000 9000 10000 12000 14.30 4.54 9.95 11.38 12.76 14.20 1.87 2.40 2.97 3.60 6.37 7.28 8.18 9.10 .63 .81 1.02 1.23 14000 16000 18000 20000 VAPOR PRESSURE WATER CHARACTERISTICS TEMPERATURE 0F 40 0C VAPOR PRESSURE KPa P.S.I. ABSOLUTE ABSOLUTE 4.4 FEET METERS SPECIFIC GRAVITY .1217 .8391 0.281 .0856 1.0000 50 10 .1781 1.2280 0.4115 .1254 .9997 60 15.6 .2563 1.7671 0.592 .1804 .9990 70 21.1 .3631 2.5035 0.815 .2484 .9980 80 26.7 .5069 3.4950 1.17 .3566 .9966 90 32.2 .6982 4.8140 1.612 .14913 .9950 100 37.8 .9492 6.5445 2.191 .6678 .9931 110 43.3 1.275 8.7909 2.942 .8967 .9910 120 48.9 1.692 11.6660 3.91 1.1918 .9888 130 54.4 2.223 15.3271 5.145 1.5682 .9857 140 60 2.889 19.9191 6.675 2.0345 .9833 150 65.6 3.718 25.6349 8.56 2.6091 .9803 160 71.1 4.741 32.6882 10.945 3.3360 .9773 170 76.7 5.992 41.3136 13.84 4.2184 .9738 180 82.2 7.510 51.7800 17.35 5.2883 .9702 190 87.8 9.339 64.3905 21.55 6.5684 .9660 200 93.3 11.5 79.4970 26.65 8.1229 .9632 210 98.9 14.12 97.3546 32.6 9.9365 .9592 220 104.4 17.19 118.5216 39.7 12.1006 .9552 SECTION 3 PAGE 11 REPRIMING LIFTS TOTAL HEAD PSI FT 60 140 56 130 52 120 110 44 100 CURVE T4A-B-4 IMPELLER 10528 MODEL T4A-B Note: Select performance within operating range of curve. 195 0R PM 35% 185 0 SIZE OPE R RANATING GE 40 45 SP. GR. 55% 155 0 28 1450 BH P[ 25 20 [1 ,9 8,6 KW ] 1350 40 1050 30 950 850 ] PAGE 12 75 70 65 60 55 64 60 22 21 56 48 17 44 16 15 40 14 36 13 32 11 28 20 7 16 6 12 X10 5 12 4 8 3 2 4 1 0 CUBIC METRES PER HOUR M 10 8 6 4 10 2] 50 45 30 25 20 15 10 5 0 LITRES PER SECOND SECTION 3 5] [5,6 7] 3[2, 20 7.5 5[3, ] X10 0 U.S. GALLONS PER MINUTE 2[1, 1[,75] 10 0 NPSH@1950RPM 0 40 0 750 650 9 10 7,5 35 4 30 10[ 24 8 4 20 FT 15 [11 ,2] 8 12 NPSH ] 100 1150 20 [14 ,9 23 50 20 16 ] 1250 24 95 60 90 28 85 80 70 8 VARIOUS 90 32 12 RPM 55 165 0 20 40 24 16 1.0 9 3/4” 0 36 20 IMP. DIA. Consult factory on operating conditions above 1500 rpm when TDSL exceeds 19 ft. 50 175 4”X4” 80 28 48 10525B 52 32 3.00”/[76.2] DIA. SPHERICAL SOLIDS VOLUTE 19 36 PERFORMANCE CURVE 1250-1950 25 7.6 Figure NPSH required prior to using above table. DO NOT use as available Suction Lifts. 44 40 1150 24 7.3 650 22 6.7 18 M 950 19 5.8 850 16 4.9 750 8 2.4 650 5 1.5 RPM FEET METERS 0 2 0 HOW TO COMPUTE THE NET POSITIVE SUCTION HEAD Based on a model T4A60-B pump, compute the net positive suction head (N.P.S.H.) for the following application. 550 G.P.M., 10' static lift, 25' of 4" D.I. pipe (C=120). The pump will be located in Denver, Colorado (5000 Ft. above sea level). The liquid is 75 deg. F. SECTION 3 PAGE 13-A HOW TO COMPUTE THE NET POSITIVE SUCTION HEAD (continued) A Atmospheric Pressure at Sea Level = 33.96 Ft. __________ B Atmospheric Pressure ( corrected to 5000 Ft. ) = __________ Ft. C Atmospheric Pressure Available at Job Site = __________ Ft. Deductions From Available Atmospheric Pressure: D 1. Total Dynamic Suction Lift = ________ Ft. 2. Vapor Pressure of Liquid = ________ Ft. 3. Safety Factor (Atmospheric Pressure Will Vary at Each Location). = ________ Ft. Total Net Deductions From Available Atmospheric Pressure ( Total 1,2 & 3 ) ➛ __________ Ft. E N.P.S.H. Available ( Subtract D From C ) ________ Ft. F N.P.S.H. Required ( See Performance Curve ) ________ Ft. G N.P.S.H. Excess Available ( Subtract F From E ) ________ Ft. Note 1: Items E and F cannot be determined until pump is selected. SECTION 3 PAGE 13-B To Section 4