Cat. No. 01021512
Rev. E 04/24/13
DCO # 013665
Installation,
Operation, and
Service Instructions
with Parts List
CULLIGAN®
Smart Controller Industrial
Communication
For
GBE-Dry Contact Alarm Relay Output,
GBE-RS-232, GBE-RS-485, GBE-USB,
GBE-Modbus RTU, Modbus-Profibus, and
Modbus-BACnet, GBE-Wireless Remote,
GBE-Telephone Modem
©2013 Culligan International Com­pa­ny
Attention Culligan Customer:
Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation, function and repair of Culligan equipment. This publication is written specifically for these individuals and is intended for their use.
We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by
consulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property
damage or personal injury.
NOTE
Please send any suggestions for improving this manual to productmanuals@culligan.com.
WARNING! Electrical shock hazard! Prior to servicing equipment, disconnect power supply to
prevent electrical shock.
WARNING! If incorrectly installed, operated, or maintained, this product can cause severe injury.
Those who install, operate, or maintain this product should be trained in its proper
use, warned of its dangers, and should read the entire manual before attempting to
install, operate, or maintain this product. Failure to comply with any warning or
caution that results in any damage will void the warranty.
CAUTION!
This product is not to be used by children or persons with reduced physical, sensory
or mental capabilities, or lack of experience or knowledge, unless they have been
given supervision or instruction.
CAUTION!
Children should be instructed not to play with this appliance.
CAUTION!
If the power cord from the transformer to the unit looks or becomes damaged, the
cord and transformer should be replaced by a Culligan Service Agent or similarly qualified person in order to avoid a hazard.
WARNING! This device complies with Part 15 of the FCC rules subject to the two following
conditions: 1) This device may not cause harmful interference, and 2) This device
must accept all interference received, including interference that may cause undesired
operation.
This equipment complies with Part 15 of the FCC rules. Any changes or modifications not expressly approved by the
manufacturer could void the user’s authority to operate the equipment. Changes or modifications not expressly approved
by the party responsible for compliance could void the user’s authority to operate the equipment.
CAUTION!
To reduce the risk of fire, use only No. 26 AWG or larger telecommunications line
cord.
NOTE
This system is not intended for use with water that is microbiologically unsafe or of unknown quality
without adequate disinfection either before or after the system.
NOTE
Check with your public works department for applicable local plumbing and sanitation codes. Follow
local codes if they differ from the standards used in this manual. To ensure proper and efficient operation of the Culligan equipment to your full satisfaction, carefully follow the instructions in this manual.
Products manufactured and marketed by Culligan International Company (Culligan) and its affiliates are protected by patents issued or pending in the United States and other countries. Culligan reserves the right to change the specifications
referred to in this literature at any time without prior notice. Culligan, Aqua-Sensor, Tripl-Hull, and SoftMinder are trademarks of Culligan International Company or its affiliates.
Culligan International Company
9399 West Higgins Road, Suite 1100
Rosemont, Illinois 60018
1-847-430-2800
www.culliganmatrixsolutions.com
Table of Contents
1. Introduction������������������������������������������������������������������������������������������������������������������������������������������������������������������������1
1.1. Read this Manual First
1
1.2. About this Manual
1
2. Communication Types�������������������������������������������������������������������������������������������������������������������������������������������������������2
2.1. GBE-Dry Contact Alarm Relay Output
2
2.2. GBE-Serial Communications (RS-232, RS-485)
2
2.3. GBE-USB (PC or Laptop)
2
2.4. GBE-Modbus RTU 2
2.5. Modbus-Profibus Communication
2
2.6. Modbus-BACnet Communication
2
2.7. GBE-Wireless Remote (Local RF wireless remote, maximum 200 ft range)
3
2.8. GBE-Telephone Modem
3
3. GBE-Dry Contact Alarm Relay Output�������������������������������������������������������������������������������������������������������������������������������4
3.1. Dry Contact Alarm Output
4
3.2. Setting Up the Alarm Relay Board
4
4. GBE-Serial Communication�����������������������������������������������������������������������������������������������������������������������������������������������7
4.1. Serial Communication
7
4.2. Serial Communication from a Culligan RO 8
4.3. Serial Communication from a Culligan Softener or Filter 9
4.4. Electrical Connections for Culligan RS-232 Cable
11
4.5. Electrical Connections for Culligan RS-485 Cable
12
5. GBE-USB Communication����������������������������������������������������������������������������������������������������������������������������������������������13
5.1. USB Communication
13
5.2. USB Communication from a Culligan Softener
13
5.3. Attach GBE Communication Cables
15
5.4. Download the Software
16
5.5. USB Software (DebugPortReader_win64)
17
6. GBE-Modbus Communication�����������������������������������������������������������������������������������������������������������������������������������������18
6.1. Modbus Communications
18
6.2. Modbus Communication from a Culligan GBE
19
6.3. Electrical Connections for Culligan Modbus Cable
22
6.4. Wiring Schematics for Modbus Communication
23
6.5. GBE Modbus Assembly Enclosure Template
27
7. Modbus-Profibus Communication�����������������������������������������������������������������������������������������������������������������������������������28
7.1. Profibus Communication
28
7.2. Data Mapping from Culligan RO and Softener Modbus to Profibus
30
7.3. Profibus Converter Installation
39
7.4. Wiring Schematics for Profibus Communication
41
Cat. No. 01021512
Table of Contents
i
8. Modbus-BACnet Communication������������������������������������������������������������������������������������������������������������������������������������46
8.1. BACnet Communication
46
8.2. Data Mapping from Culligan RO and Softener to BACnet
48
8.3. BACnet Converter Installation
51
8.4. BACnet/Controller Start Up
52
8.5. Wiring Schematics for BACnet Communication
53
9. GBE-Wireless Remote����������������������������������������������������������������������������������������������������������������������������������������������������58
9.1. WIRELESS REM (Wireless Remote)
58
9.2. Wireless Remote Setup for a GBE Softener/Filter Controller
59
9.3. Control Valve Setup for a GBE Softener/Filter Contoller
60
9.4. Check Signal Strength Between the GBE Softener/Filter Controller and Remote
60
9.5. Wireless Remote Setup for a GBE RO Controller
61
9.6. GBE-Wireless Communication Setup for a GBE RO Controller
62
9.7. Remote Display Template
64
10. GBE-Telephone Modem������������������������������������������������������������������������������������������������������������������������������������������������65
10.1. Modem for a GBE Softener/Filter Controller
65
10.2. Modem Setup Using GBE Softener/Filter Controller
66
10.3. Test Modem for a GBE Softener/Filter Controller
68
10.4. Modem Setup From Remote Display for a Softener/Filter
69
10.5. Modem for a GBE RO Controller
69
10.6. Installing the Modem on the GBE RO Controller Board
70
10.7. Installing the Modem in the Remote for a RO
70
10.8. GBE RO Controller Modem Setup
71
10.9. Test Modem on a GBE RO Controller
73
10.10. Modem Setup From Remote Display for a GBE RO Controller
73
11. Troubleshooting�������������������������������������������������������������������������������������������������������������������������������������������������������������75
11.1. Modbus, Profibus, and BACnet Troubleshooting Guide
75
11.2. BACnet System Reboot Process
76
11.3. Profibus System Reboot Process
77
12. Parts List������������������������������������������������������������������������������������������������������������������������������������������������������������������������78
ii
12.1. GBE-Modbus Assembly Replacement Parts
78
12.2. Remote Display Assembly Replacement Parts
79
12.3. Other Replacement Parts
80
Culligan® GBE Advanced Communication
ii
Cat. No. 01021512
1. Introduction
1.1. Read this Manual First
Before you install and operate the Culligan Industrial Communication equipment, read this manual to become familiar with
the product and its capabilities.
1.2. About this Manual
This manual:
•
familiarizes the operator with the equipment.
•
explains installation and setup procedures.
•
provides basic programming information.
•
explains the various modes of operation.
•
gives specifications and troubleshooting information.
The GBE family of Smart Controllers is designed to control a wide variety of water treatment equipment. In many applications the Smart Controller operates as a single stand-alone controller that performs steps such as opening or closing
valves, monitoring flow meters and pressure sensors, turning pumps on and off, or controlling a softener or filtration valve
as it completes a regeneration sequence.
The GBE monitors a variety of sensors and conditions and is capable of storing this information and displaying it on the
main display screen. The GBE also offers many different ways to communicate its collected information with both people
and other pieces of electronic equipment.
There are eight main ways the GBE can communicate with external devices:
•
Dry Contact Alarm Relay Output
•
Serial Communications (RS-232, RS-485)
•
USB (PC or Laptop)
•
Modbus RTU
•
Profibus Communications
•
BACnet Communications
•
Wireless Remote (local RF wireless remote, 200 ft range)
•
Telephone Modem
Device
Required Electrical Input
GBE-Modbus Assembly
100 VAC - 240 VAC, 15 VA, 50 Hz - 60 Hz
Wireless Remote Display
100 VAC - 240 VAC, 15 VA, 50 Hz - 60 Hz
Table 1. Power Draw Requirements
Protocol
Distance
RS-232
30 FT
RS-485
4000FT
USB
6 FT
MODBUS RTU
4000 FT
PROFIBUS
4000 FT
BACNET
4000 FT
Wireless Remote Display
200 FT
Table 2. Communication Distances
Cat. No. 01021512
Introduction
1
2. Communication Types
2.1. GBE-Dry Contact Alarm Relay Output
This mode of communication provides a simple “good” or “bad” signal in the form of a dry-contact output from the GBE
board. This signal can be used to tell a remote PLC that the Culligan equipment controlled by this GBE board is either
“OK” or “Not OK.” Alternatively, this output dry contact can be directly wired to an alarm, stack light, or buzzer, for example, to alert an operator to a condition on the Culligan equipment that requires attention. This is the simplest and lowest
cost means of communication, but it is limited in the amount of information which can be provided.
2.2. GBE-Serial Communications (RS-232, RS-485)
This mode of communication allows a set of measurements, such as the current flow rate, the total number of gallons,
or the percent rejection of a reverse osmosis system, to be sent economically to a wide variety of industrial equipment
including printers, touch screen displays, PLCs, and computers. The information is not in “real time,” but it is updated
approximately every 60 seconds, so that it can be used to detect the onset of an alarm condition. While more expensive
than dry contact outputs, this form of communication allows far more information to be conveyed. Serial data can be read
by a very wide range of industrial equipment. The use of serial data, however, requires that the end user, or whomever is
setting up the equipment to which the information is being sent, will typically need to write a computer program to interpret
the information coming from the GBE-controlled device so that the receiving computer will be able to understand what
each of the numbers coming from the Smart controller mean.
2.3. GBE-USB (PC or Laptop)
USB cables are commonly used to allow PCs and laptop computers to communicate with devices such as the GBE
controller. These cables are usually used in temporary situations, such as troubleshooting and equipment installation.
Culligan has developed an easy-to-use PC software program which can be used to receive and store information coming
from a GBE controller via a USB cable. This software can be downloaded from the MyCulligan.com website.
2.4. GBE-Modbus RTU
Modbus RTU (also called Serial Modbus or Two-Wire Modbus) is a popular PLC language that makes it very easy for
PLCs to read and understand the data coming from another device, such as the Smart Controller. While this communication network is more expensive to set up than simple serial communications, it makes it relatively easy for the device
receiving the information to interpret the GBE data—often little or no programming is required when using Modbus. One
downside, however, is that the piece of equipment which is receiving the information must be capable of receiving Modbus RTU information. While most PLCs are capable of receiving Modbus RTU, not all PLCs are able to do so.
2.5. Modbus-Profibus Communication
Creating a Profibus network is a two-step process. First, you must create a Modbus network of devices that converts the
GBE signal to Modbus protocol and then converts the Modbus signal to the Profibus signal. This signal is then transmitted to the customer’s Profibus Control Room PLC. The Profibus converter translates Modbus network signals to Profibus
protocols. Each module is capable of converting Modbus signals from either one RO, a Softener-Filter combination (one
of each), two ROs, or two Softeners. When setting up a Modbus network to monitor more than one piece of Culligan
equipment you must have a unique node address for each of the devices in the network.
2.6. Modbus-BACnet Communication
Creating a Bacnet network is a two-step process. First, you must first create a Modbus network of devices that converts
the GBE signal to Modbus protocol, and then convert the Modbus signal to the Bacnet signal. This signal is then transmitted to the customer’s Bacnet Control Room PLC. The BACnet converter translates Modbus network signals to BACnet
protocols. Each module is capable of converting Modbus signals from either two ROs or two Softener-Filter combinations.
If you have more than one BACnet converter in a network application you need to configure additional devices with unique
Device Instances.
2
Culligan® GBE Advanced Communication
2
Cat. No. 01021512
2.7. GBE-Wireless Remote (Local RF wireless remote, maximum 200 ft
range)
The optional GBE Remote Display kit communicates with the main GBE controller on softeners/filters or the main GBE
controller on RO systems. The kit includes a small RF daughter board that gets installed into the main GBE controller,
allowing communication over RF frequency. Once installed and configured, the main GBE controller can relay various
status and usage information to the remote display at a range of up to 200ft. The remote display can also allow the user
to trigger a manual regeneration of the softener remotely. It only takes a few seconds to establish the link, and then the
remote display gets updated with new info once every minute. The remote display is also a method of using a land line
modem for the main GBE controller. The modem can be mounted and configured into the remote display if a phoneline
is not available near the water treatment system. The data from the softener/filter/RO is transmitted to the modem in the
remote display via RF frequency.
2.8. GBE-Telephone Modem
The optional GBE modem is a daughter board designed to be installed into any household or commercial GBE controller.
All it needs is an analog telephone line to be connected. The systems can then dial up and send various data to be monitored by the local Culligan dealer, once setup for one of Culligan’s telemetry services. The modem kit requires a one-year
subscription to either Level 1 or Level 2 Telecom package. See myCulligan.com for details and self-registration.
Cat. No. 01021512
Communication Types
3
3. GBE-Dry Contact Alarm Relay Output
3.1. Dry Contact Alarm Output
The optional alarm relay board (P/N 01022238) can be plugged into the back of a GBE board as shown in Figure 1. This
relay is capable of handling up to 250 VAC at 10A. A common usage of the alarm relay board is to turn on an alarm light
or buzzer in the event that the GBE Smart Controller experiences an error condition. The circuit required to accomplish
this is shown in Figure 2.
ALARM
RELAY
BOARD
PLUG IN
HERE
BACK OF
GBE BOARD
Figure 1. Installation of Alarm Relay onto the GBE board.
Figure 2. Alarm Relay board (P/N 01022238).
3.2. Setting Up the Alarm Relay Board
Install the Alarm Relay under the Main Menu /Accessories menu. From the Accessories menu select Relay Mode for
standard alarm relay behavior.
Softening
JAN-01-11 12:01P
1)INFORMATION
2)MANUAL MODE
3)SET DATE/TIME
>4)ACCESSORIES
4
1.
From the HOME screen, press
2.
The screen displays the main menu. Press
4)ACCESSORIES.
Culligan® GBE Advanced Communication
to view the main menu.
to select
4
Cat. No. 01021512
5)SBT SENSOR
6)WIRELESS REM
7)MODEM
>8)CHLORINATOR
chlorinator
installed
CHLORINATOR
>ERROR STATUS
Softening
JAN-01-11 12:01P
3.
From the Accessories menu, press
to select
8)CHLORINATOR. The screen displays the Chlorinator/Alarm Relay settings. Use
these to set up the Chlorinator/Alarm Relay board.
4.
Press
or
and then
to select INSTALLED if a Chlorinator/Alarm Relay board is installed inside the Smart Controller.
5.
From the Chlorinator menu, press
6.
Press
to select ERROR STATUS.
to save the settings and return to the home screen.
This mode of operation occurs when the relay board is plugged into the GBE board chlorinator socket. When Error Status
is selected on the display, this relay is energized holding the normally closed contact open, and when the GBE board has
power AND there are no errors present the relay is energized. (“Problem Found” is not showing on the Home screen).
The relay is in the de-energized state when the GBE is either powered OFF or when there is an error present on the GBE
board.
LAMP
24VAC SUPPLY
NO TERMINAL
COM
TERMINAL
NC TERMINAL
Figure 3.
Cat. No. 01021512
In this example, the circuit is wired to the
Common (Com) Terminal and Normally
Closed (NC) Terminal, which means that
when the light is ON an error has occured,
and when the light is OFF the circuit is
operationing normally.
Example of customer wiring for an Alarm “OK” Output.
GBE-Dry Contact Alarm Relay Output
5
In addition to turning on a simple circuit, the alarm relay board can instead be used to send a dry contact “I’m OK” or “I’m
Not OK” signal to a control room PLC, as shown in Figure 3. In the example below, a triplex softener and an RO are all
controlled by GBE boards. By plugging an alarm relay board into each controller board, and wiring these relays to individual PLC inputs, the PLC is able to detect if any or all of the GBE-controlled pieces of equipment are in need of service.
GROC
NO COM NC
NO COM NC
NO COM NC
NO COM NC
L1
IN1
CUSTOMER’S
IN2
IN3
IN4
Figure 4.
Wiring diagram for a mulitple configuration alarm relay board.
When wired as shown in Figure 4, with the alarm relays programmed as error status indicators, the PLC will detect a
“open” contact from each GBE board when each piece of equipment is “OK.” The contacts will change to “closed” if a
piece of equipment either detects an error or if it loses power.
6
Culligan® GBE Advanced Communication
6
Cat. No. 01021512
4. GBE-Serial Communication
4.1. Serial Communication
One simple method of sending information from a GBE-controlled device to a programmable logic controller (PLC) located
in a remote control room is through the use of serial communications. Using this approach, the GBE sends out a single
line of comma separated data approximately every 60 seconds which describes the state of the equipment at that time.
The information can be sent out via a language such as RS-232 or RS-485; which language depends on which communication cable is connected to the back of the GBE board (connections to the GBE board are shown in Figure 7 and Figure
8).
The choice to use either RS-232 or RS-485 depends upon two factors. First, it is necessary to determine which communication language the receiving equipment will accept. Second, determine the distance from the GBE board to the receiving
equipment. RS-485 is used if the distance is over 30 feet; RS-232 or RS-485 may be used if the distance is under 30 feet.
The following serial data cable styles are available from Culligan:
Cable Part No.
Description
01021508
GBE-Serial (RS-232)
01021509
GBE-Serial (RS-485)
The list of comma-separated numbers that is sent using the serial communications port depends upon the device that
is being controlled by the GBE. For example, the information coming from a GBE-controlled softener is different from
the information coming from a GBE-controlled RO. Because it will be up to the PLC in the control room that is receiving
the information from the GBEs to determine the meaning of each of the numbers coming in from the GBE, some small
amount of programming is generally required by the customer. The information that the customer needs to know in order
to interpret the incoming serial data is explained for Culligan Softeners and Culligan RO equipment in the next portions of
this section.
If serial communications are used in a multi-device environment, typically one communications cable is required for each
Smart Controller. In the case of a progressive flow network, however, it is only necessary to connect a single communication cable to the master Smart Controller in the progressive flow network. An example of a multi-device network with a
progressive flow network is shown in Figure 6.
Cat. No. 01021512
Figure 5.
GBE-Serial (RS-232) (P/N 01021508)
Figure 6.
GBE-Serial (RS-485) (P/N 01021509)
GBE-Serial Communication
7
4.2. Serial Communication from a Culligan RO
The GBE RO Controller (GROC) is used with commercial RO systems.This controller has the ability to provide status
messages to customer equipment using RS-232 and RS-485 communication protocols. These protocols are commonly
used to send information from the GROC to either a customer’s PC or to a building management system or PLC. The
information is one-way; the GROC can send this information, but the GROC cannot receive or respond to any commands
sent into the communication port. The GROC sends a status message every 60 seconds. The information is sent as a
short text (ASCII), comma-separated string of letters and numbers.
4.2.1. Reverse Osmosis System Report from GROC Firmware 0.0.9, 0.1.2
The format of the status message is: CULL,A,B,C,D,E,F,G,H,I,J,K.
Example: CULL,009.30,004.60,1,050,096,0,0,00050202,00000, 000,10231027
Where the values for the fields A thru J are as follows:
A = current membrane feed-flow rate in gallons per minute (60 seconds) (9.3 means 9.3 gpm)
B = current flow rate in gallons per minute (60 seconds)
C = Current Operational Status (1=running, 2=standby, 3=offline, 4=error)
D = Current recovery percentage (050 means 50% recovery)
E = Current reject percentage (096 means 96% rejection)
F = Storage Tank Hi-Level Float Switch (0=open/water is below the float switch, 1=closed/water is above the float switch)
G = Storage Tank Lo-Level Float Switch (0=open, 1=closed)
H = Total gallons of delivered product water since new (50202 means 50202 gallons)
I = Error Code
J = (reserved for future use)
K = Date and Time. i.e. 10231027 is Oct 23 (1023) at 10:27 am (1027). Time is in 24 hr format.
4.2.2. Reverse Osmosis System Report from GROC Firmware 2.0.2
The format of the status message is: CULL,A,B,C,D,E,F,G,H,I,J,K,L,M,N.
Example: CULL,023.62,014.85,1,063,099,0,0,00019252,00018,000,024,073,018.01,0102111115
Where the values for the fields A thru M are as follows:
A = FM1 current value in GPM, format yyy.yy
B = FM2 current value in GPM, format yyy.yy
C = Current Operational Status (1=running, 2=standby, 3=offline or error)
D = Current recovery percentage (063 means 63% recovery)
E = Current reject percentage (099 means 99% rejection)
F = Storage Tank Hi-Level Float Switch (0=open/water is below the float switch, 1=closed/water is above the float switch)
G = Storage Tank Lo-Level Float Switch (0=open, 1=closed)
H = Totalized FM1 since new (00019252 means 19,252 gallons)
I = Total pump hours, format = yyyyy
J = Hex error code
K = TDS Out
L = Temperature
M = Normalized Flow
N = Date and Time, e.g. 0101111002 is Jan 01 2011 (010111) at 10:02 am (1002). Time is in 24 hr format.
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Culligan® GBE Advanced Communication
8
Cat. No. 01021512
4.3. Serial Communication from a Culligan Softener or Filter
The Smart Controller (GBE) is used to control water softeners, filters, and commercial RO systems. This controller has the
ability to provide status messages to a customer’s equipment using RS-232 and RS-485 communication protocols. These
protocols are commonly used to send information from the Smart Controller to either a customer’s PC or to a building
management system or or PLC. The information is one way; the Smart Controller can send this information, but the Smart
Controller cannot receive or respond to any commands sent into the communication port. The Smart Controller sends a
status message every 60 seconds. The information is sent as a short text (ASCII), comma-separated string of letters and
numbers.
The information contained in the status message depends upon what type of equipment is being controlled by the GBE.
4.3.1. Single Water Softener or Filter controlled by the Smart Controller (FW 2.1.7)
The format of the status message is: CULL,A,B,C,D,E,F,G
Example: CULL,00016524,000051.5,1,00000000,0x0000,1,0329101314
Where the values for the fields A thru F are as follows:
A = total gallons since new
B = current flow rate in gallons per minute (60 seconds) (51.5 means 51.5 gallons per minute )
C = Current Status Indicator (0 = initialization, 1=service, 2=prerinse, 3=regen, 4= standby)
D = capacity remaining in gallons
E = Error Flag (see below)
F=1
G = A ten-digit number representing the date and time (24-hour format)
Error Bit
Meaning
1
Internal Leak
2
Salt Bridging
3
Brine Blocked
4
Brine Overfill
5
Replace Media
6
Replace Ext Filt
7
No Remote Signal
8
Aqua Salt Err
9
Motor Home Err
10
Motor Position Err/Pos Sensor Err
11
Low Salt Level
12
Auxiliary Alarm
13
No Dial tone
14
Aqua Sens Probe
15
Less than 14 days salt remaining
16
Weak Brine
The error flag is sent as a hexadecimal number in the format 0xWXYZ as follows:
W
15
14
X
13
12
11
10
Y
9
8
7
6
Z
5
4
3
2
1
0
Each error bit is either 0, meaning that this error is NOT present, or 1, meaning that this error IS present. Each of the fourbit sections (W, X, Y and Z) are then combined into a four digit binary word which is converted to a hexadecimal digit.
For example, if there are no errors present, then the value would be 0x0000. If there were a “Replace Media Filter,”
“Aquasensor Salt Err,” and “Motor Position Sensor Error” present then bits 4, 6 and 8 would be set to 1 and all other bits
would be 0, respectively. The value of the error flag would be 0x0150 if these three errors are present.
Cat. No. 01021512
GBE-Serial Communication
9
W
X
Y
Z
Error Bits
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Binary
0
0
0
0
0
0
0
1
0
1
0
1
0
0
0
0
hexadecimal
0
Error Flag
1
5**
0
0x0150*
*Note that the first two characters of the error flag are always “0x” to signify that this is a hexadecimal number
** In hexadecimal, the number 4 bit equals 1, the number 5 bit equals 2, the number 6 bit equals 4, and the number 7 bit
equals 8. Therefore, when you add the #4 bit value to the #1 bit value, you get 5.
NOTE
If the GBE is controlling a filter (instead of a water softener) then the above message definitions are
identical, but error flags 1, 2, 3, 4, 8, 11, 14, 15, and 16 will always be zero for a filter.
4.3.2. Progressive Flow System of Smart Controller-Controlled Water Softeners
The format of the status message for a progressive flow network consists of a series of individual lines of information,
one line for each of the Smart Controller-controlled softeners. For example, in a triplex progressive flow network, every 60
seconds, the data port on the master unit will send out the following three lines of information:
CULL,A1,B1,C1,D1,E1,1,G1*
CULL,A2,B2,C2,D2,E2,2,G2*
CULL,A3,B3,C3,D3,E3,3,G3*
*The 1 preceding G1 near the end of the first line indicates that this line is the status for the master unit in the progressive
flow network. The 2 and 3 on the subsequent lines indicate that this data is for slave unit #1 and slave unit #2, respectively. The information contained on each line is of the same format as described in the Single softener section above.
For example:
CULL,00052754,000003.7,1,00009110,0x0000,1,0329101314
CULL,00042674,000003.5,1,00004321,0x0000,2,0329101314
CULL,00010204,000000.0,4,00005444,0x0000,3,0329101314
10
Culligan® GBE Advanced Communication
10
Cat. No. 01021512
4.4. Electrical Connections for Culligan RS-232 Cable
The Culligan Data Cable Connector is terminated with a D-sub9 style female termination. The customer must provide the
following pin connections:
Pin
Function
2 (Output)
RD (this line is required even though no data is sent TO the GBE board)
3 (Input)
TD (data coming FROM the GBE board)
5 (Signal gnd)
GND
The data coming from the Smart Controller board is at the following conditions:
Bits Per Second: 9600
Data Bits: 8
Parity: None
Stop Bits: 1
Flow Control: None
CUSTOMER
PROVIDED CABLE
TO CUSTOMER’S
CONNECTION
Figure 7.
GBE board connection for RS-232 cable (P/N 01021508).
NOTE
Make sure that the BLACK wire is connected to the LEFT most connector pin, which is also the the
farthest from the words “DEBUG PORT”.
NOTE
The RS-232 cable connects at only one place on the GBE board.
Cat. No. 01021512
GBE-Serial Communication
11
4.5. Electrical Connections for Culligan RS-485 Cable
Both plugs attach to connectors on the back of the GBE board. Typically RS-485 wiring is run inside of shielded, two-conductor wiring. The screw terminal labeled “GND” can be used to connect to the shielding. However, the shielding should
be connected ONLY at ONE end: either to this screw terminal provided, or to the customer’s ground connection at the
other end of the wiring—but not both.
Pin
Function
2 (Output)
RD (this line is required even though no data is sent TO the GBE board)
3 (Input)
TD (data coming FROM the GBE board)
5 (Signal gnd)
GND
The data coming from the Smart Controller board is at the following conditions:
Bits Per Second: 9600
Data Bits: 8
Parity: None
Stop Bits: 1
Flow Control: None
SECOND
CONNECTION
CUSTOMER
PROVIDED CABLE
TO CUSTOMER’S
CONNECTION
FIRST CONNECTION
Figure 8.
GBE board connection for RS-485 cable (P/N 01021509).
NOTE
For the first connection, make sure that the BLACK wire is connected to the LEFT most connector pin,
which is also the the farthest from the words “DEBUG PORT”. For the second connection, make sure
that all ten pin connections are covered by the wiring connection.
NOTE
The RS-485 serial cable connects at two places on the GBE board.
12
Culligan® GBE Advanced Communication
12
Cat. No. 01021512
5. GBE-USB Communication
5.1. USB Communication
Frequently it is useful to be able to quickly see the information that is generated by the GBE board during an installation
or troubleshooting session. Culligan has developed an easy to use piece of software which can be downloaded from
MyCulligan.com for free. Using this software, and a Culligan USB cable (P/N 01021507), it is possible to see the data on a
laptop or desktop PC screen as it is generated. The Culligan software automatically reads in the data and then displays it
on the screen in a more human-readable format.
This data can also be saved to a computer file as it is being read in.
The following USB data cable style is available from Culligan:
Cable Part No.
01021507
Description
GBE-USB
5.2. USB Communication from a Culligan Softener
NOTE
In addition to the statistical information that is presented every 60 seconds, the USB port is also able
to display diagnostic information such as readings from an Aqua-Sensor or Smart Brine Probe, and it
can display the system summary information created if you select “USE DATA PORT” from the GBE
diagnostic menu.
Cat. No. 01021512
GBE-USB Communication
13
*** MINI REPORT ***
SN = 00000041
Pressure = HIGH
FW Version = FWR210LT01
Salt type = NaCl
Valve Type = 4-CYCLE
Resin type = std
Date = 4/30/10
BF Flow control = 0.45 GPM
Time = 11:00
Eductor Flow control = 32.0
Total = 0 GAL
Reserve capacity = 10 %
regen 14d = 0
flow meter trig = yes
trigger = Manual
aquasensor trig = no
type = softener
regen interval = 0
hardness units = US
predict mode = no
Hardness = 26 grains
day of week mode = none
Resin = 1.00 cu/ft
brine type = Downflow
avg mon = 300 GAL
pre-rinse mode = no
avg tue = 300 GAL
prerinse after 24 hours
avg wed = 300 GAL
prerinse for 5 mins
avg thr = 198 GAL
units = US
avg fri = 300 GAL
A/S = not installed*
avg sat = 300 GAL
SBT = not installed*
avg sun gal = 300 GAL
Flow Profile R1 = 0
bw time = 1 min
Flow Profile R2 = 0
BD rinse = 1 min
Flow Profile R3 = 0
F rinse = 10 min
Flow Profile R4 = 0
Fill = 60 sec
Flow Profile R5 = 0
Dosage = 9.0 LBS
Flow Profile R6 = 0
DAS = SOFTEST
Iron = 0 PPM
* Softener only.
Figure 9.
14
Example output for USE DATA PORT on a GBE-controlled softener.
Culligan® GBE Advanced Communication
14
Cat. No. 01021512
5.3. Attach GBE Communication Cables
1.
Connect the other end of the USB cable to the DEBUG PORT connector located on the back of the GBE board
behind the display.
2.
To set up communication with a GBE board, connect the USB cable to any available USB port on the computer.
NOTE
Make sure that the BLACK wire is connected to the LEFT most connector pin, which is also the the
farthest from the words “DEBUG PORT”. (see Figure 10).
5.3.1. Electrical Connections from Culligan USB Cable to Computer
To connect the GBE Smart Controller to a computer you will need:
•
a GBE circuit board
•
a USB-to-GBE cable (P/N 01021507)
•
GBE advanced communication software
Figure 10.
Cat. No. 01021512
GBE board connection for USB cable (P/N 01021507).
GBE-USB Communication
15
5.4. Download the Software
1.
Log in to your account on the myCulligan.com Web site.
2.
Go to Technical > GBE Downloads in myCulligan.com.
3.
Go to the Download the compressed archive file (*.zip) named XX.zip.
4.
Copy the *.zip file to your computer.
5.
Doubleclick on the file name of the *.zip file to extract the four files located in the *.zip file to your local hard
drive. See Table 3. You will be asked to identify the directory to where you want to copy these files. You may
choose any directory name. All four files should be copied to the SAME Windows directory.
File Name
Description
Readme.doc
Important information about the download file
DebugPortReader_win64
The program required to communicate with the GBE board
CDM20600
The Windows® driver file required for the cable
Dbgcfg
The data file required by the DebugPortReader application
Table 3. Advanced communication *.zip file contents.
5.4.1. Install the USB Cable Driver Software
Once you have extracted the four files from the *.zip file, you will need to install the driver for the USB cable. The easiest
way to do this is to:
1.
Click on the START button in MS Windows then choose the “MyDocuments” folder. This will open a Windows
directory screen.
2.
Navigate to, or type the name of, the directory where you installed the four files.
3.
Double-click on the file named CDM20600 to install the Windows driver for the USB cable. This is required only
on each PC that will communicate with the GBE board.
16
Culligan® GBE Advanced Communication
16
Cat. No. 01021512
5.5. USB Software (DebugPortReader_win64)
1.
Double-click on the filename “DebugPortReader_win64” to start the program. This will open a dialog box on the
PC: see Figure 11.
Figure 11.
2.
DebugPortReader settings dialog box.
Click and pull down the list to choose the Unit Type, which GBE board’s firmware version the USB shall communicate to.
Figure 12. Unit type selection list.
Cat. No. 01021512
GBE-USB Communication
17
6. GBE-Modbus Communication
6.1. Modbus Communications
Modbus is probably the most common industrial communications protocol in use in North America, today. It is also used in
many other parts of the world. Modbus is a multi-drop protocol, meaning that mulitple pieces of equipment can be used on
the same network, and it has a range greater than 2,000 feet in most implementations.
Unlike the other three protocols (RS-232, RS-485, and USB), Modbus does not simply consist of the GBE dumping out
a full set of its status message data every 60 seconds; the Modbus controller (which is the customer’s control room PLC
system) decides which information it wants and when it wants it. In a Modbus network, every piece of equipment connected to the communications line is assigned an address ID number. Every device on the network has a list of the items of
information that this device is capable of supplying to the Modbus master, and each item of information is assigned an
item number. The Modbus device then waits for the Modbus master to send a request to “address X” asking for “item of
information Y.” If the requested address number matches the address number of this particular device then it replies to the
request by sending item of information Y back to the Modbus master.
The GBE board by itself is not designed to handle this type of two-way communication with a Modbus master controller,
so Culligan has developed a “serial interface Modbus cable” which consists of a cable the plugs into the GBE DEBUG
port and a small “Micro PLC” that gets wired in between the GBE and the Modbus master. The Micro PLC receives and
stores all of the status messages coming from the GBE status message DATA port transmissions. The Micro PLC is also
listening to the Modbus Master Controller to see if the master is requesting any data from the GBE board. If GBE data is
requested, the Micro PLC answers the request by providing the most recently received information from the GBE DATA
port. The wiring of this Micro PLC cable and the list of all of the “items of information” which can be supplied by the Micro
PLC are listed in the following section. Note that these next two sections of information are needed by our customer so
they can tell their Master controller that, for example, “The current flow rate coming from Culligan softener #2 is stored
in item of information #428895” and so on. To verify that the system is working properly between the modbus master and
slave devices, the “PORT 3” Tx3 and Rx3 LEDs will periodically light.
Part Number
Description
01024633
Modbus, Node 10, RO 1
01024898
Modbus, Node 11, RO 2
01024899
Modbus, Node 12, Softener or Filter 1
01024900
Modbus, Node 13, Softener or Filter 2
Table 4. Modbus Nodes
Figure 13.
18
Culligan® GBE Advanced Communication
Typical Modbus Node
18
Cat. No. 01021512
6.2. Modbus Communication from a Culligan GBE
6.2.1. Modbus Addresses
The GBE Modbus Interface cable will work on a single, stand-alone softener, filter, RO, or on a network of connected softeners or filters such as a progressive flow or alternating flow network. In a network of tanks, each GBE controller board is
connected to the other GBE units within that network with a progressive flow communications cable (P/N 01016327). Up
to four tanks can be connected in this way. When using a GBE Modbus Interface cable with a networked setup, only ONE
GBE Modbus Interface cable should be used – and this cable should be connected to the DEBUG port on the MASTER
GBE controller. The MASTER GBE controller will send statistics and error information for itself and for all of the connected SLAVE units. Only a single Modbus cable is needed to communicate with a MASTER GROC on a two-pass RO. Two
Modbus cables are required with communication with an alternating RO.
The parameter “CURRENT STATUS” indicates which tanks within a network are currently softening (or filtering) water –
these units are identified as being in “Service”. When softeners are regenerating, or filters are in backwash mode, these
units will be identified as being in “Regeneration”. Units which are available for service, but are not currently softening
or filterimg water are identified as being in “Standby”. A softener or filter may be in any of these “STATUS” states with or
without error conditions being present on the unit. If there are NO errors present on a softener or filter, then all of the error
flags associated with that unit ID# will have a “0” or “off” state. If one or more errors are present on a unit, then there will
be corresponding “1” or “on” states on that unit’s error flags.
The Modbus interface is set at the factory as 38,400 Baud, 8 bits, 1 stop bit, and parity = odd by default. It is set up at the
factory with default values. The cable between the GBE board and the Micro PLC is a Culligan RS-232 cable. Connect
this cable to the GBE board as shown in Figure 15 on page 23. (This RS-232 cable is included with each Modbus cable
ordered. It does NOT need to be ordered separately.
The GBE Modbus Interface cable connects from the DEBUG port on the back of the GBE controller board and then plugs
into the RJ-12 style jack labeled “PORT 2” on the Micro PLC. The Modbus connection is made between the Micro PLC
“PORT 3” and the customer’s Modbus controller network.
NOTE
Each Modbus cable requires 100-240 VAC 50/60 Hz power.
6.2.2. Modbus Communication
When setting up a Modbus network to monitor more than one piece of Culligan equipment you must have a unique node
address for each of the devices in the network. If you need to use, for example, two softeners on the same Modbus
network; you should order two Modbus cables with different node numbers. Below is a list of factory programmed Modbus addresses. If your system requires more than two softeners or two ROs you need to contact Culligan Applications
Engineering to create a Special Project network configuration or use the Culligan simulator/monitor tool described in the
Industrial Communications Simulator and Monitor manual (P/N 01026033).
The modbus addresses and valid instructions used to retrieve the most recent values received from the Smart Controllers
are listed in the following tables.
6.2.3. MODBUS Tags for GBE-Controlled RO Systems
NOTE
All RO Tags are Float Type Type values except for operational status (single precision layer).
Available Data
Feed Flow Rate (GPM)
Tag
Modbus Commands
429073
3, 6, 16
Product Flow Rate (GPM)
429075
3, 6, 16
<reserved for future use>
429077
3, 6, 16
Operational Status
(1=Running, 2=Standby, 3=Offline, 4=Error)
429079
3, 6, 16
Recovery Percentage
429081
3, 6, 16
Rejection Percentage
429083
3, 6, 16
High Level Float Switch
(0=Water is below switch, 1=Water is above switch)
429085
3, 6, 16
Cat. No. 01021512
GBE-Modbus Communication
19
Available Data
Low Level Float Switch
(0=Water is below switch, 1=Water is above switch)
Tag
Modbus Commands
429087
3, 6, 16
Total Gallons of Product Since New
429089
3, 6, 16
Hours of Pump Run Time Since New
429091
3, 6, 16
Hex Error Code
429093
3, 6, 16
TDS Out
429095
3, 6, 16
Temperature
429097
3, 6, 16
Normalized Flow
429099
3, 6, 16
NOTE
It might be necessary to drop the leading numeral 4 in order to recognize these modbus range of
addresses for some modbus master devices.
6.2.4. GBE Error Flags for RO: Available Modbus Commands 1,5,15
(0 = error not present, 1=error is present)
Error Flag
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
Water Pressure Low
Rejection Rate Low
Water Temp High
Water Temp Low
High TDS Out
Pump Pressure Low
Pump Pressure High
Quality Flush
Feed Quality Low
Membrane Pressure Drop
Recovery Rate High
Recovery Rate Low (low recovery or low
Nflow)
Max Pump Hrs/Day
No Remote signal No Dial tone Low Battery Tag
16801
16802
16803
16804
16805
16806
16807
16808
16809
16810
16811
16812
16813
16814
16815
16816
MODBUS Tags for GBE-Controlled Softeners and Filters
Softener/Filter Number
Modbus Tag
Available Modbus Commands
Current Status (single precision integer: 0 = initialization, 1 = service, 2 = prerinse, 3 = regeneration, 4 = standby)
Master
400101
3, 6, 16
Slave1
400102
3, 6, 16
Slave2
400103
3, 6, 16
Slave3
400104
3, 6, 16
Current Flow Rate (GPM, single precision integer)
Master
428893
3, 6, 16
Slave1
428895
3, 6, 16
Slave2
428897
3, 6, 16
Slave3
428899
3, 6, 16
Remaining Capacity (Gallons, Float Type)
Master
428913
3, 6, 16
Slave1
428915
3, 6, 16
Slave2
428917
3, 6, 16
Slave3
428919
3, 6, 16
20
Culligan® GBE Advanced Communication
20
Cat. No. 01021512
Softener/Filter Number
Total Gallons Since New (Float Type)
Master
Slave1
Slave2
Slave3
Modbus Tag
Available Modbus Commands
428873
428875
428877
428879
3, 6, 16
3, 6, 16
3, 6, 16
3, 6, 16
NOTE
Single precision integer values range from 0 to 32767.
NOTE
It might be necessary to drop the leading numeral 4 in order to recognize these modbus range of
addresses for some modbus master devices.
6.2.5. GBE Error Flags for Softeners and Filters: Available Modbus Commands 1,5,15
(0 = error not present, 1=error is present)
Error Flag
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
NOTE
Description
Internal Leak
Salt Bridging
Brine Blocked or BRINE BLOCKED (T3
or FR2)
Brine Overfill
Replace Media
Replace Ext Filt
No Remote Signal
Aqua Salt Err
Motor Home Err
Motor Position Err/Pos Sensor Err
Low Salt Level
Auxiliary Alarm
No Dial tone
Aqua Sens Probe
Less than 14 days salt
Weak Brine
Master
Slave1
Slave2
Slave3
16488
16489
16490
16491
16492
16493
16494
16495
16496
16497
16498
16499
16500
16588
16589
16590
16591
16592
16593
16594
16595
16596
16597
16598
16599
16600
16688
16689
16690
16691
16692
16693
16694
16695
16696
16697
16698
16699
16700
16788
16789
16790
16791
16792
16793
16794
16795
16796
16797
16798
16799
16800
16485
16486
16487
16585
16586
16587
16685
16686
16687
16785
16786
16787
1. Errors 2,3,4,10 and 12 require the use of a Culligan Smart Brine Tank Probe.
2. Errors 7,11 require the use of a Culligan Aquasensor probe.
3. Error 6 is triggered only if a Wireless Remote controller is installed in the system.
Cat. No. 01021512
GBE-Modbus Communication
21
6.3. Electrical Connections for Culligan Modbus Cable
The serial convertor cable will remain inside the Smart Controller box. The RJ-12 style “phone plug” cable should connect
to Port 2. Customer Modbus wiring should connect to screw terminals at Port 3. See Figure 14. There is NO connection to
Port 1.
CUSTOMER
PROVIDED CABLE
TO CUSTOMER’S
CONNECTION
Figure 14.
22
Culligan® GBE Advanced Communication
Modbus communication Micro PLC
22
Cat. No. 01021512
SERIAL CABLE
PROVIDED WITH
MODBUS NODE
Figure 15.
GBE board connection for Modbus connection.
Figure 15 shows the connection between the serial cable provided with the Modbus Node and the back of the Smart Controller GBE board.
NOTE
The correct way to connect the cable is with the BLACK wire of the cable farthest from the words
“DEBUG PORT.”
6.4. Wiring Schematics for Modbus Communication
Figure 16.
Cat. No. 01021512
Wiring schematic for Modbus communication using Node 10, RO 1.
GBE-Modbus Communication
23
Figure 17.
Wiring Diagram for Modbus communication using Node 11, RO 2.
Connection to
Slave(s) (Up to 3)
Figure 18. Wiring schematic for Modbus communication using Node 12, Softener or Filter 1.
Connection to
Slave(s) (Up to 3)
Figure 19. Wiring schematic for Modbus communication using Node 13, Softener or Filter 2.
24
Culligan® GBE Advanced Communication
24
Cat. No. 01021512
Figure 20.
Wiring schematic for Modbus communication using Node 10, RO 1 and Node 11, RO 2.
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 21. Wiring schematic for Modbus communication using Node 12, Softener or Filter 1 and Node 13, Softener or
Filter 2
Cat. No. 01021512
GBE-Modbus Communication
25
Connection to
Slave(s) (Up to 3)
Figure 22. Wiring schematic for Modbus communication using Node 10, RO 1 and Node 12, Softener or Filter 1
26
Culligan® GBE Advanced Communication
26
Cat. No. 01021512
6.5. GBE Modbus Assembly Enclosure Template
Figure 23.
Cat. No. 01021512
Hole Drilling Template for GBE Modbus Assembly
GBE-Modbus Communication
27
7. Modbus-Profibus Communication
7.1. Profibus Communication
If you want to connect GBE controlled equipment to a Profibus Network, you must first connect a Modbus convertor to
each piece of equipment as described in the Modbus portion of this manual. Next, you connect a Profibus convertor to the
Modbus unit. Finally, you connect the Profibus to the customer’s Profibus PLC. The Profibus converter translates Modbus
network signals to Profibus protocols.
NOTE
That when building your Modbus network, you need to chose Modbus nodes that are different from
all other Modbus nodes on your system. You also need to select nodes which are designed to talk to
either softeners/filters or RO’s. A list of Modbus nodes available from Culligan is shown in Table 5.
Part Number
Description
01024925
Modbus, Profibus Converter Kit
01024633
Modbus, Node 10, RO 1
01024898
Modbus, Node 11, RO 2
01024899
Modbus, Node 12, Softener or Filter 1
01024900
Modbus, Node 13, Softener or Filter 2
Table 5. Factory-programmed Modbus nodes
28
Culligan® GBE Advanced Communication
28
Cat. No. 01021512
The table below lists some of the possible configurations using the Culligan Modbus Nodes with the Profibus Convertor.
System has
2 ROs
Parts Needed
Modbus, Profibus Convertor (P/N 01024925)
See Figure 25 on page 41.
2 Softeners or Filters
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 11, RO 2 (P/N 01024898)
Modbus, Profibus Convertor (P/N 01024925)
up to 3 Slaves attached to the Master
See Figure 26 on page 41.
1 RO
•
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
•
Modbus, Node 13, Softener of Filter 2 (P/N 01024900)
Modbus, Profibus Convertor (P/N 01024925)
1 Softener or Filter
•
up to 3 Slaves attached to the Master
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
See Figure 27 on page 42.
2 ROs
1st Modbus, Profibus Convertor (P/N 01024925)
1 Softener or Filter
•
up to 3 Slaves attached to the Master
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 11, RO 2 (P/N 01024898)
See Figure 28 on page 43.
2nd Modbus, Profibus Convertor (P/N 01024925)
1 RO
1st Modbus, Profibus Convertor (P/N 01024925)
•
2 Softeners or Filters
•
up to 3 Slaves attached to the Master
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
See Figure 29 on page 44.
2nd Modbus, Profibus Convertor (P/N 01024925)
2 ROs
1st Modbus, Profibus Convertor (P/N 01024925)
•
2 Softeners or Filters
•
up to 3 Slaves attached to the Master
See Figure 30 on page 45.
Modbus, Node 13, Softener of Filter 2 (P/N 01024900)
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 11, RO 2 (P/N 01024898)
2nd Modbus, Profibus Convertor (P/N 01024925)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
•
Modbus, Node 13, Softener of Filter 2 (P/N 01024900)
When setting up a Modbus network to monitor more than one piece of Culligan equipment you must have a unique node
address for each of the devices in the network. When installing a Profibus converter it is important to order the proper
Modbus node that is specific to each type of equipment. Table 5 lists factory programmed Modbus nodes. If your system
requires more than two Softeners or two ROs you need to contact Culligan Applications Engineering to create a Special
Project network configuration. Each Profibus converter comes with a CD; the CD includes tools that help you configure
the converter.
Each Profibus Converter Kit includes the following:
•
Converter
•
Cat-5 Cable
•
CD with Installation and Set-Up Instructions
•
DIN Rail
•
Cord Grip
•
Mounting Screw
You can create a LAN connection to your PC to monitor the Modbus and Profibus signals from the converter using the
Cat-5 cable. Instructions on how to do this can be found on the CD. Alternatively you can purchase a Modbus Monitor
(P/N 01026006) that is factory configured to monitor the Modbus and Profibus signals. If you purchase the Modbus MonCat. No. 01021512
Modbus-Profibus Communication
29
itor (P/N 01026006), you can return it through the RMA process for a full refund. The equipment must be returned in the
same condition that it was in when it arrived.
To connect the Culligan GBE controlled equipment to a Profibus network.
1.
Connect all of the GBE boards together using a Modbus network as described in the Modbus section of this
manual starting on page 18.
2.
Install a “Profibus convertor” in one of the Modbus boxes, as shown in Figure 24 on page 40.
3.
Connect the Profibus convertor to the customer’s Profibus network. A typical Profibus setup is shown in Figure
25 on page 41 through Figure 27 on page 42.
7.2. Data Mapping from Culligan RO and Softener Modbus to Profibus
Data values using two bytes are Integer types, and values using four bytes are double precision integers.
Data Mapping from Two RO Modbus to Profibus
Modbus
Device
Modbus
Point
Modbus Data Type
Modbus Point Name
Profibus
Slot
Profibus
Byte.Bit
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
29073
29075
29077
29079
29081
29083
29085
29087
29089
29091
29093
29095
29097
29099
16801
16802
16803
16804
16805
16806
16807
16808
16809
16810
16811
16812
16813
16814
16815
16816
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
Feed Flow Rate
Product Flow Rate
Reserved
Operational Status
Recovery Percentage
Rejection Percentage
High Level Float Switch
Low Level Float Switch
Total Gallons of Product
Hours of Pump Run Time
Hex Error Code
TDS Out
Temperature
Normalized Flow
Water Pressure Low
Rejection Rate Low
Water Temp High
Water Temp Low
High TDS Out
Pump Pressure Low
Pump Pressure High
Quality Flush
Feed Quality Low
Membrane Pressure Drop
Recovery Rate High
Recovery Rate Low
Max Puymp Time
No Remote Signal
No Dial Tone
Low Battery
1
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
Bytes: 24-27
Bytes: 28-31
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
0.0
0.1
0.2
0.3
1.0
1.1
1.2
1.3
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
RO: Slave 11
RO: Slave 11
RO: Slave 11
29073
29075
29077
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
Feed Flow Rate
Product Flow Rate
Reserved
4
4
4
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
30
Culligan® GBE Advanced Communication
30
Cat. No. 01021512
Modbus
Device
Modbus
Point
Modbus Data Type
Modbus Point Name
Profibus
Slot
Profibus
Byte.Bit
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
RO: Slave 11
29079
29081
29083
29085
29087
29089
29091
29093
29095
29097
29099
16801
16802
16803
16804
16805
16806
16807
16808
16809
16810
16811
16812
16813
16814
16815
16816
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
Operational Status
Recovery Percentage
Rejection Percentage
High Level Float Switch
Low Level Float Switch
Total Gallons of Product
Hours of Pump Run Time
Hex Error Code
TDS Out
Temperature
Normalized Flow
Water Pressure Low
Rejection Rate Low
Water Temp High
Water Temp Low
High TDS Out
Pump Pressure Low
Pump Pressure High
Quality Flush
Feed Quality Low
Membrane Pressure Drop
Recovery Rate High
Recovery Rate Low
Max Puymp Time
No Remote Signal
No Dial Tone
Low Battery
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
Bytes: 24-27
Bytes: 28-31
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
0.0
0.1
0.2
0.3
1.0
1.1
1.2
1.3
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
Table 6. GBE-Profibus communication for two RO devices.
7.2.1. Data Mapping from Two Softeners Modbus to Profibus
Modbus Device
Modbus
Point
Modbus Data Type
Modbus Point
Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
101
102
103
104
28893
28895
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
1
1
1
1
2
2
Bytes: 0-1
Bytes: 2-3
Bytes: 4-5
Bytes: 6-7
Bytes: 0-3
Bytes: 4-7
Soft: Slave 12
28897
4x Hold Reg (32 Bit Float)
2
Bytes: 8..11
Soft: Slave 12
28899
4x Hold Reg (32 Bit Float)
2
Bytes: 12-15
Soft: Slave 12
28913
4x Hold Reg (32 Bit Float)
2
Bytes: 16-19
Soft: Slave 12
28915
4x Hold Reg (32 Bit Float)
2
Bytes: 20-23
Soft: Slave 12
28917
4x Hold Reg (32 Bit Float)
Current Status (Master)
Current Status (Slave 1)
Current Status (Slave 2)
Current Status (Slave 3)
Current Flow Rate (Master)
Current Flow Rate (Slave
1)
Current Flow Rate (Slave
2)
Current Flow Rate (Slave
3)
Remaining Capacity
(Master)
Remaining Capacity (Slave
1)
Remaining Capacity (Slave
2)
2
Bytes: 24-27
Cat. No. 01021512
Modbus-Profibus Communication
31
Modbus Device
Modbus
Point
Modbus Data Type
Modbus Point
Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 12
28919
4x Hold Reg (32 Bit Float)
2
Bytes: 28-31
Soft: Slave 12
28873
4x Hold Reg (32 Bit Float)
3
Bytes: 0-3
Soft: Slave 12
28875
4x Hold Reg (32 Bit Float)
3
Bytes: 4-7
Soft: Slave 12
28877
4x Hold Reg (32 Bit Float)
3
Bytes: 8-11
Soft: Slave 12
28879
4x Hold Reg (32 Bit Float)
3
Bytes: 12-15
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16485
16486
16487
16488
16489
16490
16491
16492
16493
16494
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
4
4
4
4
4
4
0.0
0.1
0.2
0.3
1.0
1.1
1.2
1.3
2.0
2.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16495
16496
16497
16498
16499
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
4
2.2
2.3
3.0
3.1
3.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16500
16585
16586
16587
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
3.3
4.0
4.1
4.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16588
16589
16590
16591
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
4.3
5.0
5.1
5.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16592
16593
16594
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
5.3
6.0
6.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16595
16596
16597
16598
16599
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
4
6.2
6.3
7.0
7.1
7.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16600
16685
16686
16687
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
7.3
8.0
8.1
8.2
Soft: Slave 12
16688
0x Coil Status
Remaining Capacity (Slave
3)
Total Gallons Since New
(Master)
Total Gallons Since New
(Slave 1)
Total Gallons Since New
(Slave 2)
Total Gallons Since New
(Slave 3)
Internal Leak (Master)
Salt Bridging (Master)
Brine Line Blocked (Master)
Brine Overfull (Master)
Replace Media (Master)
Replace Ext Filt (Master)
No Remote Signal (Master)
Aqua Salt Error (Master)
Motor Home Error (Master)
Motor Position Err/Pos
Sensor Err (Master)
Low Salt Level (Master)
Auxiliary Alarm (Master)
No Dial Tone (Master)
Aqua Sens Probe (Master)
Less than 15 days salt remaining (Master)
Weak Brine (Master)
Internal Leak (Slave 1)
Salt Bridging (Slave 1)
Brine Line Blocked (Slave
1)
Brine Overfull (Slave 1)
Replace Media (Slave 1)
Replace Ext Filt (Slave 1)
No Remote Signal (Slave
1)
Aqua Salt Error (Slave 1)
Motor Home Error (Slave 1)
Motor Position Err/Pos
Sensor Err (Slave 1)
Low Salt Level (Slave 1)
Auxiliary Alarm (Slave 1)
No Dial Tone (Slave 1)
Aqua Sens Probe (Slave 1)
Less than 15 days salt remaining (Slave 1)
Weak Brine (Slave 1)
Internal Leak (Slave 2)
Salt Bridging (Slave 2)
Brine Line Blocked (Slave
2)
Brine Overfull (Slave 2)
4
8.3
32
Culligan® GBE Advanced Communication
32
Cat. No. 01021512
Modbus Device
Modbus
Point
Modbus Data Type
Modbus Point
Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16689
16690
16691
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
9.0
9.1
9.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16692
16693
16694
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
9.3
10.0
10.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16695
16696
16697
16698
16699
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
4
10.2
10.3
11.0
11.1
11.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16700
16785
16786
16787
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
11.3
12.0
12.1
12.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16788
16789
16790
16791
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
12.3
13.0
13.1
13.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16792
16793
16794
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
13.3
14.0
14.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16795
16796
16797
16798
16799
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4
4
4
4
4
14.2
14.3
15.0
15.1
15.2
Soft: Slave 12
16800
0x Coil Status
Replace Media (Slave 2)
Replace Ext Filt (Slave 2)
No Remote Signal (Slave
2)
Aqua Salt Error (Slave 2)
Motor Home Error (Slave 2)
Motor Position Err/Pos
Sensor Err (Slave 2)
Low Salt Level (Slave 2)
Auxiliary Alarm (Slave 2)
No Dial Tone (Slave 2)
Aqua Sens Probe (Slave 2)
Less than 15 days salt remaining (Slave 2)
Weak Brine (Slave 2)
Internal Leak (Slave 3)
Salt Bridging (Slave 3)
Brine Line Blocked (Slave
3)
Brine Overfull (Slave 3)
Replace Media (Slave 3)
Replace Ext Filt (Slave 3)
No Remote Signal (Slave
3)
Aqua Salt Error (Slave 3)
Motor Home Error (Slave 3)
Motor Position Err/Pos
Sensor Err (Slave 3)
Low Salt Level (Slave 3)
Auxiliary Alarm (Slave 3)
No Dial Tone (Slave 3)
Aqua Sens Probe (Slave 3)
Less than 15 days salt remaining (Slave 3)
Weak Brine (Slave 3)
4
15.3
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
101
102
103
104
28893
28895
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
5
5
5
5
6
6
Bytes: 0-1
Bytes: 2-3
Bytes: 4-5
Bytes: 6-7
Bytes: 0-3
Bytes: 4-7
Soft: Slave 13
28897
4x Hold Reg (32 Bit Float)
6
Bytes: 8..11
Soft: Slave 13
28899
4x Hold Reg (32 Bit Float)
6
Bytes: 12-15
Soft: Slave 13
28913
4x Hold Reg (32 Bit Float)
6
Bytes: 16-19
Soft: Slave 13
28915
4x Hold Reg (32 Bit Float)
6
Bytes: 20-23
Soft: Slave 13
28917
4x Hold Reg (32 Bit Float)
6
Bytes: 24-27
Cat. No. 01021512
Current Status (Master)
Current Status (Slave 1)
Current Status (Slave 2)
Current Status (Slave 3)
Current Flow Rate (Master)
Current Flow Rate (Slave
1)
Current Flow Rate (Slave
2)
Current Flow Rate (Slave
3)
Remaining Capacity
(Master)
Remaining Capacity (Slave
1)
Remaining Capacity (Slave
2)
Modbus-Profibus Communication
33
Modbus Device
Modbus
Point
Modbus Data Type
Modbus Point
Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 13
28919
4x Hold Reg (32 Bit Float)
6
Bytes: 28-31
Soft: Slave 13
28873
4x Hold Reg (32 Bit Float)
7
Bytes: 0-3
Soft: Slave 13
28875
4x Hold Reg (32 Bit Float)
7
Bytes: 4-7
Soft: Slave 13
28877
4x Hold Reg (32 Bit Float)
7
Bytes: 8-11
Soft: Slave 13
28879
4x Hold Reg (32 Bit Float)
7
Bytes: 12-15
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16485
16486
16487
16488
16489
16490
16491
16492
16493
16494
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
8
8
8
8
8
8
0.0
0.1
0.2
0.3
1.0
1.1
1.2
1.3
2.0
2.1
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16495
16496
16497
16498
16499
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
8
2.2
2.3
3.0
3.1
3.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16500
16585
16586
16587
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
3.3
4.0
4.1
4.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16588
16589
16590
16591
16592
16593
16594
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
8
8
8
4.3
5.0
5.1
5.2
5.3
6.0
6.1
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16595
16596
16597
16598
16599
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
8
6.2
6.3
7.0
7.1
7.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16600
16685
16686
16687
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
7.3
8.0
8.1
8.2
Soft: Slave 13
Soft: Slave 13
16688
16689
0x Coil Status
0x Coil Status
Remaining Capacity (Slave
3)
Total Gallons Since New
(Master)
Total Gallons Since New
(Slave 1)
Total Gallons Since New
(Slave 2)
Total Gallons Since New
(Slave 3)
Internal Leak (Master)
Salt Bridging (Master)
Brine Line Blocked (Master)
Brine Overfull (Master)
Replace Media (Master)
Replace Ext Filt (Master)
No Remote Signal (Master)
Aqua Salt Error (Master)
Motor Home Error (Master)
Motor Position Err/Pos
Sensor Err (Master)
Low Salt Level (Master)
Auxiliary Alarm (Master)
No Dial Tone (Master)
Aqua Sens Probe (Master)
Less than 15 days salt remaining (Master)
Weak Brine (Master)
Internal Leak (Slave 1)
Salt Bridging (Slave 1)
Brine Line Blocked (Slave
1)
Brine Overfull (Slave 1)
Replace Media (Slave 1)
Replace Ext Filt (Slave 1)
No Remote Signal (Slave 1)
Aqua Salt Error (Slave 1)
Motor Home Error (Slave 1)
Motor Position Err/Pos
Sensor Err (Slave 1)
Low Salt Level (Slave 1)
Auxiliary Alarm (Slave 1)
No Dial Tone (Slave 1)
Aqua Sens Probe (Slave 1)
Less than 15 days salt remaining (Slave 1)
Weak Brine (Slave 1)
Internal Leak (Slave 2)
Salt Bridging (Slave 2)
Brine Line Blocked (Slave
2)
Brine Overfull (Slave 2)
Replace Media (Slave 2)
8
8
8.3
9.0
34
Culligan® GBE Advanced Communication
34
Cat. No. 01021512
Modbus Device
Modbus
Point
Modbus Data Type
Modbus Point
Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 13
Soft: Slave 13
16690
16691
0x Coil Status
0x Coil Status
8
8
9.1
9.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16692
16693
16694
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
9.3
10.0
10.1
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16695
16696
16697
16698
16699
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
8
10.2
10.3
11.0
11.1
11.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16700
16785
16786
16787
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
11.3
12.0
12.1
12.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16788
16789
16790
16791
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
12.3
13.0
13.1
13.2
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16792
16793
16794
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
13.3
14.0
14.1
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
Soft: Slave 13
16795
16796
16797
16798
16799
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
8
8
8
8
8
14.2
14.3
15.0
15.1
15.2
Soft: Slave 13
16800
0x Coil Status
Replace Ext Filt (Slave 2)
No Remote Signal (Slave
2)
Aqua Salt Error (Slave 2)
Motor Home Error (Slave 2)
Motor Position Err/Pos
Sensor Err (Slave 2)
Low Salt Level (Slave 2)
Auxiliary Alarm (Slave 2)
No Dial Tone (Slave 2)
Aqua Sens Probe (Slave 2)
Less than 15 days salt remaining (Slave 2)
Weak Brine (Slave 2)
Internal Leak (Slave 3)
Salt Bridging (Slave 3)
Brine Line Blocked (Slave
3)
Brine Overfull (Slave 3)
Replace Media (Slave 3)
Replace Ext Filt (Slave 3)
No Remote Signal (Slave
3)
Aqua Salt Error (Slave 3)
Motor Home Error (Slave 3)
Motor Position Err/Pos
Sensor Err (Slave 3)
Low Salt Level (Slave 3)
Auxiliary Alarm (Slave 3)
No Dial Tone (Slave 3)
Aqua Sens Probe (Slave 3)
Less than 15 days salt remaining (Slave 3)
Weak Brine (Slave 3)
8
15.3
Table 7. GBE-Profibus communication for two softener devices.
Cat. No. 01021512
Modbus-Profibus Communication
35
7.2.2. Data Mapping from One RO and One Softener Modbus to Profibus
Modbus
Device
Modbus
Point
Modbus Data Type
Modbus Point Name
Profibus
Slot
Profibus
Byte.Bit
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
RO: Slave 10
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
29073
29075
29077
29079
29081
29083
29085
29087
29089
29091
29093
29095
29097
29099
16801
16802
16803
16804
16805
16806
16807
16808
16809
16810
16811
16812
16813
16814
16815
16816
101
102
103
104
28893
28895
28897
28899
28913
28915
28917
28919
28873
28875
28877
28879
16485
16486
16487
16488
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (16 Bit Int)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
4x Hold Reg (32 Bit Float)
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
Feed Flow Rate
Product Flow Rate
Reserved
Operational Status
Recovery Percentage
Rejection Percentage
High Level Float Switch
Low Level Float Switch
Total Gallons of Product
Hours of Pump Run Time
Hex Error Code
TDS Out
Temperature
Normalized Flow
Water Pressure Low
Rejection Rate Low
Water Temp High
Water Temp Low
High TDS Out
Pump Pressure Low
Pump Pressure High
Quality Flush
Feed Quality Low
Membrane Pressure Drop
Recovery Rate High
Recovery Rate Low
Max Puymp Time
No Remote Signal
No Dial Tone
Low Battery
Current Status (Master)
Current Status (Slave 1)
Current Status (Slave 2)
Current Status (Slave 3)
Current Flow Rate (Master)
Current Flow Rate (Slave 1)
Current Flow Rate (Slave 2)
Current Flow Rate (Slave 3)
Remaining Capacity (Master)
Remaining Capacity (Slave 1)
Remaining Capacity (Slave 2)
Remaining Capacity (Slave 3)
Total Gallons Since New (Master)
Total Gallons Since New (Slave 1)
Total Gallons Since New (Slave 2)
Total Gallons Since New (Slave 3)
Internal Leak (Master)
Salt Bridging (Master)
Brine Line Blocked (Master)
Brine Overfull (Master)
1
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
5
5
5
5
5
5
5
5
6
6
6
6
7
7
7
7
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
Bytes: 24-27
Bytes: 28-31
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
0.0
0.1
0.2
0.3
1.0
1.1
1.2
1.3
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
Bytes: 0-1
Bytes: 2-3
Bytes: 4-5
Bytes: 6-7
Bytes: 0-3
Bytes: 4-7
Bytes: 8..11
Bytes: 12-15
Bytes: 16-19
Bytes: 20-23
Bytes: 24-27
Bytes: 28-31
Bytes: 0-3
Bytes: 4-7
Bytes: 8-11
Bytes: 12-15
0.0
0.1
0.2
0.3
36
Culligan® GBE Advanced Communication
36
Cat. No. 01021512
Modbus
Device
Modbus
Point
Modbus Data Type
Modbus Point Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16489
16490
16491
16492
16493
16494
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
7
1.0
1.1
1.2
1.3
2.0
2.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16495
16496
16497
16498
16499
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
2.2
2.3
3.0
3.1
3.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16500
16585
16586
16587
16588
16589
16590
16591
16592
16593
16594
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
7
7
7
7
7
7
3.3
4.0
4.1
4.2
4.3
5.0
5.1
5.2
5.3
6.0
6.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16595
16596
16597
16598
16599
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
6.2
6.3
7.0
7.1
7.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16600
16685
16686
16687
16688
16689
16690
16691
16692
16693
16694
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
7
7
7
7
7
7
7.3
8.0
8.1
8.2
8.3
9.0
9.1
9.2
9.3
10.0
10.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16695
16696
16697
16698
16699
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
10.2
10.3
11.0
11.1
11.2
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16700
16785
16786
0x Coil Status
0x Coil Status
0x Coil Status
Replace Media (Master)
Replace Ext Filt (Master)
No Remote Signal (Master)
Aqua Salt Error (Master)
Motor Home Error (Master)
Motor Position Err/Pos Sensor Err
(Master)
Low Salt Level (Master)
Auxiliary Alarm (Master)
No Dial Tone (Master)
Aqua Sens Probe (Master)
Less than 15 days salt remaining
(Master)
Weak Brine (Master)
Internal Leak (Slave 1)
Salt Bridging (Slave 1)
Brine Line Blocked (Slave 1)
Brine Overfull (Slave 1)
Replace Media (Slave 1)
Replace Ext Filt (Slave 1)
No Remote Signal (Slave 1)
Aqua Salt Error (Slave 1)
Motor Home Error (Slave 1)
Motor Position Err/Pos Sensor Err
(Slave 1)
Low Salt Level (Slave 1)
Auxiliary Alarm (Slave 1)
No Dial Tone (Slave 1)
Aqua Sens Probe (Slave 1)
Less than 15 days salt remaining
(Slave 1)
Weak Brine (Slave 1)
Internal Leak (Slave 2)
Salt Bridging (Slave 2)
Brine Line Blocked (Slave 2)
Brine Overfull (Slave 2)
Replace Media (Slave 2)
Replace Ext Filt (Slave 2)
No Remote Signal (Slave 2)
Aqua Salt Error (Slave 2)
Motor Home Error (Slave 2)
Motor Position Err/Pos Sensor Err
(Slave 2)
Low Salt Level (Slave 2)
Auxiliary Alarm (Slave 2)
No Dial Tone (Slave 2)
Aqua Sens Probe (Slave 2)
Less than 15 days salt remaining
(Slave 2)
Weak Brine (Slave 2)
Internal Leak (Slave 3)
Salt Bridging (Slave 3)
7
7
7
11.3
12.0
12.1
Cat. No. 01021512
Modbus-Profibus Communication
37
Modbus
Device
Modbus
Point
Modbus Data Type
Modbus Point Name
Profibus
Slot
Profibus
Byte.Bit
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16787
16788
16789
16790
16791
16792
16793
16794
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
7
7
7
12.2
12.3
13.0
13.1
13.2
13.3
14.0
14.1
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
Soft: Slave 12
16795
16796
16797
16798
16799
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
0x Coil Status
7
7
7
7
7
14.2
14.3
15.0
15.1
15.2
Soft: Slave 12
16800
0x Coil Status
Brine Line Blocked (Slave 3)
Brine Overfull (Slave 3)
Replace Media (Slave 3)
Replace Ext Filt (Slave 3)
No Remote Signal (Slave 3)
Aqua Salt Error (Slave 3)
Motor Home Error (Slave 3)
Motor Position Err/Pos Sensor Err
(Slave 3)
Low Salt Level (Slave 3)
Auxiliary Alarm (Slave 3)
No Dial Tone (Slave 3)
Aqua Sens Probe (Slave 3)
Less than 15 days salt remaining
(Slave 3)
Weak Brine (Slave 3)
7
15.3
Table 8. GBE-Profibus communication for one RO device and one softener.
38
Culligan® GBE Advanced Communication
38
Cat. No. 01021512
7.3. Profibus Converter Installation
To install the Profibus converter, install the Profibus converter box in the last modbus control box in the network. See
Figure 24.
1.
Disconnect the power cable for the controller from the power source.
2.
Remove the four screws (item 7) securing the subpanel to the control box, and then remove the subpanel from
the box.
3.
Remove the two mounting tabs (item 8) onto the din rail by unscrewing the mounting screw with a small regular
screwdriver, and then remove the din rail.
4.
Using the same screwdriver, move the snap tabs on the bottoms of the PLC and the power supply to remove
them from the din mounting rail.
5.
Remove the existing din mounting rail from the subpanel by removing the screws and nuts (items 4 and 6) and
replace with the shorter din rail section (item 3). Use the same screws and nuts to mount the new shorter din
rail, alinging the rail so that the bottom area of the subpanel is open. The Profibus converter (item 1) can be
installed in this area on the subpanel.
6.
Remove the two screws securing the existing mounting bracket from the Profibus converter and discard.
7.
Plug the provided Cat-5 cable into the Profibus converter, routing the other end of this cable through the mounting hole in the side of the control box. Secure with Heyco bushing to the control box.
8.
Install the power cable from the PLC power supply to the Profibus converter, as shown in Figure 25 on page
41.
9.
Install the two conductor wires from Port 3 of the Micro PLC to the Profibus converter, as shown in Figure 25 on
page 41.
10. Secure the Profibus converter to the subpanel with two screws (item 5).
11. Place the PLC and power supply on the subpanel and then secure to the din rail by snapping the mounting tabs
into place.
12. Place the subpanel into the controller box and secure with four screws (item 1).
13. Install the two mounting tabs (item 8) onto the din rail to secure the PLC and power supply on the din rail.
Cat. No. 01021512
Modbus-Profibus Communication
39
6
5
4
TERMINAL
BLOCK
8
3
NOTE #1
7
1
ETHERNET PORT
Figure 24.
40
Culligan® GBE Advanced Communication
Installation for added Profibus converter.
40
Cat. No. 01021512
7.4. Wiring Schematics for Profibus Communication
Figure 25.
Wiring schematic for profibus communication using Modbus, Node 10, RO 1 and Modbus, Node 11, RO 2.
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 26. Wiring schematic for Profibus communication using Modbus, Node 12, Softener or Filter 1 and Modbus, Node
13, Softener or Filter 2.
Cat. No. 01021512
Modbus-Profibus Communication
41
Connection to
Slave(s) (Up to 3)
Figure 27. Wiring schematic for Profibus communication using Modbus, Node 10, RO 1 and Modbus, Node 12, Softener
or Filter 1
42
Culligan® GBE Advanced Communication
42
Cat. No. 01021512
Connection to
Slave(s) (Up to 3)
Figure 28.
Wiring schematic for Profibus communication using Modbus, Node 10, RO 1 and Modbus, Node 11, RO 2
and Modbus, Node 12, Softener or Filter 1
Cat. No. 01021512
Modbus-Profibus Communication
43
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 29. Wiring schematic for Profibus communication using Modbus, Node 10, RO 1 and Modbus, Node 12, Softener
or Filter 1 and Modbus, Node 13, Softener or Filter 2
44
Culligan® GBE Advanced Communication
44
Cat. No. 01021512
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 30.
Wiring schematic for Profibus communication using Modbus, Node 10, RO 1 and Modbus, Node 11, RO 2
and Modbus, Node 12, Softener or Filter 1 and Modbus, Node 13, Softener or Filter 2
Cat. No. 01021512
Modbus-Profibus Communication
45
8. Modbus-BACnet Communication
8.1. BACnet Communication
If you want to connect GBE controlled equipment to a BACnet Network, you must first connect a Modbus convertor to
each piece of equipment as described in the Modbus portion of this manual. Next, you connect a BACnet convertor to the
Modbus unit. Finally, you connect the BACnet to the customer’s BACnet Network.
NOTE
That when building your Modbus network, you need to chose Modbus nodes that are different from
all other Modbus nodes on your system. You also need to select nodes which are designed to talk to
either softeners/filters or RO’s. A list of Modbus nodes available from Culligan is shown in Table 9.
Part Number
Description
01025190
Modbus, BACnet Converter Kit
01024633
Modbus, Node 10, RO 1
01024898
Modbus, Node 11, RO 2
01024899
Modbus, Node 12, Softener 1
01024900
Modbus, Node 13, Softener 2
Table 9. Factory-programmed Modbus nodes
46
Culligan® GBE Advanced Communication
46
Cat. No. 01021512
The table below lists the possible configurations using the Culligan Modbus Nodes with the BACnet Convertor.
System has
2 ROs
Parts Needed
Modbus, BACnet Convertor (P/N 01025190)
See Figure 32 on page 53.
2 Softeners or Filters
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 11, RO 2 (P/N 01024898)
Modbus, BACnet Convertor (P/N 01025190)
up to 3 Slaves attached to the Master
See Figure 33 on page 53.
1 RO
•
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
•
Modbus, Node 13, Softener of Filter 2 (P/N 01024900)
Modbus, BACnet Convertor (P/N 01025190)
1 Softener or Filter
•
up to 3 Slaves attached to the Master
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
See Figure 34 on page 54.
2 ROs
Modbus, BACnet Convertor (P/N 01025190)
1 Softener or Filter
•
up to 3 Slaves attached to the Master
See Figure 35 on page 55.
1 RO
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 11, RO 2 (P/N 01024898)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
Modbus, BACnet Convertor (P/N 01025190)
2 Softeners or Filters
•
up to 3 Slaves attached to the Master
See Figure 36 on page 56.
2 ROs
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
•
Modbus, Node 13, Softener of Filter 2 (P/N 01024900)
Modbus, BACnet Convertor (P/N 01025190)
2 Softeners or Filters
•
•
up to 3 Slaves attached to the Master
See Figure 37 on page 57.
•
Modbus, Node 10, RO 1 (P/N 01024633)
•
Modbus, Node 11, RO 2 (P/N 01024898)
•
Modbus, Node 12, Softener or Filter 1 (P/N 01024899)
•
Modbus, Node 13, Softener of Filter 2 (P/N 01024900)
Each BACnet Converter Kit includes the following:
•
Converter
•
Cat-5 Cable
•
CD with Installation and Set-up Instructions.
•
DIN Rail
•
Cord Grip
•
Mounting Screw
You can create a LAN connection to your PC to monitor the Modbus and BACnet signals from the converter using the
Cat-5 cable. Instructions on how to do this can be found on the CD. Alternatively you can purchase a Modbus Monitor
(P/N 01026006) that is factory configured to monitor the Modbus and BACnet signals. If you purchase the Modbus Monitor (P/N 010260006), you can return it through the RMA process for a full refund. The equipment must be returned in the
same condition that it was in when it arrived.
To connect the Culligan GBE controlled equipment to a BACnet network:
1.
Connect all of the GBE boards together using a Modbus network as described in the Modbus section of this
manual starting on page 18.
2.
Install a “BACnet convertor” in one of the Modbus boxes, as shown in Figure 31 on page 52.
3.
Connect the BACnet convertor to the customer’s BACnet network. Possible BACnet setups are shown in “8.5.
Wiring Schematics for BACnet Communication” on page 53.
Cat. No. 01021512
Modbus-BACnet Communication
47
8.2. Data Mapping from Culligan RO and Softener to BACnet
The Modbus-BACnet Convertor (P/N 01025190) is factory set at device instance of 50. If you have more than one BACnet
convertor in a network application you need to configure additional devices with unique Device Instances.
8.2.1. Data Mapping from RO Modbus to BACnet
Data values using two bytes are Integer types, and values using four bytes are double precision integers.
Device 2,
Slave 10
Device 3,
Slave 11
AI 1
AI 15
AI 2
AI 16
AI 3
AI 4
Name
Modbus Register
Precision
Feed Flow Rate
429073
Value X 1.000000
Product Flow Rate
429075
Value X 1.000000
AI 17
Reserved
429077
Value X 1.000000
AI 18
Operational Status
429079
Value X 1.000000
AI 5
AI 19
Recovery Percentage
429081
Value X 1.000000
AI 6
AI 20
Rejection Percentage
429083
Value X 1.000000
AI 7
AI 21
High Level Float Switch
429085
Value X 1.000000
AI 8
AI 22
Low Level Float Switch
429087
Value X 1.000000
AI 9
AI 23
Total Gallons of Product
429089
Value X 1.000000
AI 10
AI 24
Hours of Pump Run Time
429091
Value X 1.000000
AI 11
AI 25
Hex Error Code
429093
Value X 1.000000
AI 12
AI 26
TDS Out
429095
Value X 1.000000
AI 13
AI 27
Temperature
429097
Value X 1.000000
AI 14
AI 28
Normalized Flow
429099
Value X 1.000000
BI 1
BI 17
Water Pressure Low
16801
Value X 1.000000
BI 2
BI 18
Rejection Rate Low
16802
Value X 1.000000
BI 3
BI 19
Water Temp High
16803
Value X 1.000000
BI 4
BI 20
Water Temp Low
16804
Value X 1.000000
BI 5
BI 21
High TDS Out
16805
Value X 1.000000
BI 6
BI 22
Pump Pressure Low
16806
Value X 1.000000
BI 7
BI 23
Pump Pressure High
16807
Value X 1.000000
BI 8
BI 24
Quality Flush
16808
Value X 1.000000
BI 9
BI 25
Feed Quality Low
16809
Value X 1.000000
BI 10
BI 26
Membrane Pressure Drop
16810
Value X 1.000000
BI 11
BI 27
Recovery Rate High
16811
Value X 1.000000
BI 12
BI 28
Recovery Rate Low
16812
Value X 1.000000
BI 13
BI 29
Max Pump Time
16813
Value X 1.000000
BI 14
BI 30
No Remote Signal
16814
Value X 1.000000
BI 15
BI 31
No Dial Tone
16815
Value X 1.000000
BI 16
BI 32
Low Battery
16816
Value X 1.000000
Table 10.
48
Culligan® GBE Advanced Communication
BACnet mapping, RO modules.
48
Cat. No. 01021512
8.2.2. Data Mapping from Softener with Progressive Flow Modbus to BACnet
Device 4,
Slave 12
Device 5,
Slave 13
AI 29
AI 45
AI 30
AI 31
Modbus Register
Precision
Current Status (Master)
400101
Value X 1.000000
AI 46
Current Status (Slave1)
400102
Value X 1.000000
AI 47
Current Status (Slave2)
400103
Value X 1.000000
AI 32
AI 48
Current Status (Slave3)
400104
Value X 1.000000
AI 33
AI 49
Current Flow Rate (Master)
428893
Value X 1.000000
AI 34
AI 50
Current Flow Rate (Slave1)
428895
Value X 1.000000
AI 35
AI 51
Current Flow Rate (Slave2)
428897
Value X 1.000000
AI 36
AI 52
Current Flow Rate (Slave3)
428899
Value X 1.000000
AI 37
AI 53
Remaining Capacity (Master)
428913
Value X 1.000000
AI 38
AI 54
Remaining Capacity (Slave1)
428915
Value X 1.000000
AI 39
AI 55
Remaining Capacity (Slave2)
428917
Value X 1.000000
AI 40
AI 56
Remaining Capacity (Slave3)
428919
Value X 1.000000
AI 41
AI 57
Total Gallons Since New (Master)
428873
Value X 1.000000
AI 42
AI 58
Total Gallons Since New (Slave1)
428875
Value X 1.000000
AI 43
AI 59
Total Gallons Since New (Slave2)
428877
Value X 1.000000
AI 44
AI 60
Total Gallons Since New (Slave3)
428879
Value X 1.000000
BI 33
BI 97
Internal Valve Leak (Master)
16485
Value X 1.000000
BI 34
BI 98
Salt Bridge Detected (Master)
16486
Value X 1.000000
BI 35
BI 99
Brine Line Blocked (Master)
16487
Value X 1.000000
BI 36
BI 100
Brine Overfill (Master)
16488
Value X 1.000000
BI 37
BI 101
Replace Media (Master)
16489
Value X 1.000000
BI 38
BI 102
Replace Ext Filt (Master)
16490
Value X 1.000000
BI 39
BI 103
No Remote Signal (Master)
16491
Value X 1.000000
BI 40
BI 104
Aqua Salt Error (Master)
16492
Value X 1.000000
BI 41
BI 105
Motor Home Error (Master)
16493
Value X 1.000000
BI 42
BI 106
Motor Position Err/Pos Sensor Err (Master)
16494
Value X 1.000000
BI 43
BI 107
Low Salt Level (Master)
16495
Value X 1.000000
BI 44
BI 108
Auxiliary Alarm (Master)
16496
Value X 1.000000
BI 45
BI 109
No Dial Tone (Master)
16497
Value X 1.000000
BI 46
BI 110
Aqua Sens Probe (Master)
16498
Value X 1.000000
BI 47
BI 111
Less than 14 days Salt Remaining (Master)
16499
Value X 1.000000
BI 48
BI 112
Weak Brine (Master)
16500
Value X 1.000000
BI 49
BI 113
Internal Leak (Slave1)
16585
Value X 1.000000
BI 50
BI 114
Salt Bridging (Slave1)
16586
Value X 1.000000
BI 51
BI 115
Brine Line Blocked (Slave1)
16587
Value X 1.000000
BI 52
BI 116
Brine Overfill (Slave1)
16588
Value X 1.000000
BI 53
BI 117
Replace Media (Slave1)
16589
Value X 1.000000
BI 54
BI 118
Replace Ext Filt (Slave1)
16590
Value X 1.000000
BI 55
BI 119
No Remote Signal (Slave1)
16591
Value X 1.000000
BI 56
BI 120
Aqua Salt Error (Slave1)
16592
Value X 1.000000
BI 57
BI 121
Motor Home Error (Slave1)
16593
Value X 1.000000
BI 58
BI 122
Motor Position Err/Pos Sensor Err (Slave1)
16594
Value X 1.000000
BI 59
BI 123
Low Salt Level (Slave1)
16595
Value X 1.000000
Cat. No. 01021512
Name
Modbus-BACnet Communication
49
Device 4,
Slave 12
Device 5,
Slave 13
BI 60
BI 124
BI 61
BI 62
Name
Modbus Register
Precision
Auxiliary Alarm (Slave1)
16596
Value X 1.000000
BI 125
No Dial Tone (Slave1)
16597
Value X 1.000000
BI 126
Aqua Sens Probe (Slave1)
16598
Value X 1.000000
BI 63
BI 127
Less than 14 days Salt Remaining (Slave1)
16599
Value X 1.000000
BI 64
BI 128
Weak Brine (Slave1)
16600
Value X 1.000000
BI 65
BI 129
Internal Leak (Slave2)
16685
Value X 1.000000
BI 66
BI 130
Salt Bridging (Slave2)
16686
Value X 1.000000
BI 67
BI 131
Brine Line Blocked (Slave2)
16687
Value X 1.000000
BI 68
BI 132
Brine Overfill (Slave2)
16688
Value X 1.000000
BI 69
BI 133
Replace Media (Slave2)
16689
Value X 1.000000
BI 70
BI 134
Replace Ext Filt (Slave2)
16690
Value X 1.000000
BI 71
BI 135
No Remote Signal (Slave2)
16691
Value X 1.000000
BI 72
BI 136
Aqua Salt Error (Slave2)
16692
Value X 1.000000
BI 73
BI 137
Motor Home Error (Slave2)
16693
Value X 1.000000
BI 74
BI 138
Motor Position Err/Pos Sensor Err (Slave2)
16694
Value X 1.000000
BI 75
BI 139
Low Salt Level (Slave2)
16695
Value X 1.000000
BI 76
BI 140
Auxiliary Alarm (Slave2)
16696
Value X 1.000000
BI 77
BI 141
No Dial Tone (Slave2)
16697
Value X 1.000000
BI 78
BI 142
Aqua Sens Probe (Slave2)
16698
Value X 1.000000
BI 79
BI 143
Less than 14 days Salt Remaining (Slave 2)
16699
Value X 1.000000
BI 80
BI 144
Weak Brine (Slave2)
16700
Value X 1.000000
BI 81
BI 145
Internal Leak (Slave3)
16785
Value X 1.000000
BI 82
BI 146
Salt Bridging (Slave3)
16786
Value X 1.000000
BI 83
BI 147
Brine Line Blocked (Slave3)
16787
Value X 1.000000
BI 84
BI 148
Brine Overfill (Slave3)
16788
Value X 1.000000
BI 85
BI 149
Replace Media (Slave3)
16789
Value X 1.000000
BI 86
BI 150
Replace Ext Filt (Slave3)
16790
Value X 1.000000
BI 87
BI 151
No Remote Signal (Slave3)
16791
Value X 1.000000
BI 88
BI 152
Aqua Salt Error (Slave3)
16792
Value X 1.000000
BI 89
BI 153
Motor Home Error (Slave3)
16793
Value X 1.000000
BI 90
BI 154
Motor Position Err/Pos Sensor Err (Slave3)
16794
Value X 1.000000
BI 91
BI 155
Low Salt Level (Slave3)
16795
Value X 1.000000
BI 92
BI 156
Auxiliary Alarm (Slave3)
16796
Value X 1.000000
BI 93
BI 157
No Dial Tone (Slave3)
16797
Value X 1.000000
BI 94
BI 158
Aqua Sens Probe (Slave3)
16798
Value X 1.000000
BI 95
BI 159
Less than 14 days Salt Remaining (Slave 3)
16799
Value X 1.000000
BI 96
BI 160
Weak Brine (Slave3)
16800
Value X 1.000000
Table 11.
50
Culligan® GBE Advanced Communication
BACnet mapping, Softener/Filter modules.
50
Cat. No. 01021512
8.3. BACnet Converter Installation
To install the BACnet converter, install the BACnet converter box in the last modbus control box in the network. See Figure 31.
1.
Disconnect the power cable for the controller from the power source.
2.
Remove the four screws (item 7) securing the subpanel to the control box, and then remove the subpanel from
the box.
3.
Remove the two mounting tabs (item 8) onto the din rail by unscrewing the mounting screw with a small regular
screwdriver, and then remove the din rail.
4.
Using the same screwdriver, move the snap tabs on the bottoms of the PLC and the power supply to remove
them from the din mounting rail.
5.
Remove the existing din mounting rail from the subpanel by removing the screws and nuts (items 4 and 6) and
replace with the shorter din rail section (item 3). Use the same screws and nuts to mount the new shorter din
rail, alinging the rail so that the bottom area of the subpanel is open. The BACnet converter (item 1) can be
installed in this area on the subpanel.
6.
Remove the two screws securing the existing mounting bracket from the BACnet converter and discard.
7.
Plug the provided Cat-5 cable into the BACnet converter, routing the other end of this cable through the mounting hole in the side of the control box. Secure with Heyco bushing to the control box.
8.
Install the power cable from the PLC power supply to the BACnet converter.
9.
Install the two conductor wires from Port 3 of the Micro PLC to the BACnet converter, as shown in “8.5. Wiring
Schematics for BACnet Communication” on page 53.
10. Secure the BACnet converter to the subpanel with two screws (item 5).
11. Place the PLC and power supply on the subpanel and then secure to the din rail by snapping the mounting tabs
into place.
12. Place the subpanel into the controller box and secure with four screws (item 1).
13. Install the two mounting tabs (item 8) onto the din rail to secure the PLC and power supply on the din rail.
Cat. No. 01021512
Modbus-BACnet Communication
51
6
5
4
TERMINAL
BLOCK
8
3
NOTE #1
7
1
ETHERNET PORT
Figure 31.
Installation for added BACnet converter.
8.4. BACnet/Controller Start Up
1.
Connect the controller power cable into a power source.
2.
Connect the Cat- 5 cable from the controller to the master PLC or computer.
3.
Connect to PLC.
See “Data Mapping from Culligan RO and Softener to BACnet” on page 48 for all BACnet values assigned to the network of devices.
52
Culligan® GBE Advanced Communication
52
Cat. No. 01021512
8.5. Wiring Schematics for BACnet Communication
Figure 32.
Wiring schematic for BACnet communication using Modbus, Node 10, RO 1 and Modbus, Node 11, RO 2.
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 33. Wiring schematic for BACnet communication using Modbus, Node 12, Softener or Filter 1 and Modbus, Node
13, Softener or Filter 2
Cat. No. 01021512
Modbus-BACnet Communication
53
Connection to
Slave(s) (Up to 3)
Figure 34. Wiring schematic for BACnet communication using Modbus, Node 10, RO 1 and Modbus, Node 12, Softener
or Filter 1
54
Culligan® GBE Advanced Communication
54
Cat. No. 01021512
Connection to
Slave(s) (Up to 3)
Figure 35. Wiring schematic for BACnet communication using Modbus, Node 10, RO 1 and Modbus, Node 11, RO 2 and
Modbus, Node 12, Softener or Filter 1
Cat. No. 01021512
Modbus-BACnet Communication
55
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 36. Wiring schematic for BACnet communication using Modbus, Node 10, RO 1 and Modbus, Node, 12, Softener
or Filter 1 and Modbus, Node 13, Softener or Filter 2
56
Culligan® GBE Advanced Communication
56
Cat. No. 01021512
Connection to
Slave(s) (Up to 3)
Connection to
Slave(s) (Up to 3)
Figure 37. Wiring schematic for BACnet communication using Modbus, Node 10, RO 1 and Modbus, Node 11, RO 2 and
Modbus, Node 12, Softener or Filter 1 and Modbus, Node 13, Softener or Filter 2
Cat. No. 01021512
Modbus-BACnet Communication
57
9. GBE-Wireless Remote
9.1. WIRELESS REM (Wireless Remote)
WARNING! Disconnect all electrical power to the unit before servicing. Bypass the unit and relieve system pressure before attempting repair.
CAUTION!
1.
Grip all connections to the circuit board by the connecting terminals for assembly
and disassembly. Failure to do so could result in damage to the wire leads or connecting terminals.
elect a location for the wireless remote monitor (Figure 38). The location must be near an electrical outlet. If a
S
modem is used in the remote, then the location should also be near a standard RJ-11 type telephone wall jack.
5 3/8”
MODEM CONNECTION
SCREWS
POWER CONNECTION
Figure 38.
CAUTION!
Do not touch any surfaces of the circuit board. Electrical static discharges may
cause damage to the board. Handle the circuit board by holding only the edges of
the circuit board. Keep replacement boards in their special anti-static bags until
ready for use. Mishandling of the circuit board will void the warranty.
2.
Use the Hole Drilling Template as a guide to drilling two holes to mount the remote monitor (see page 64). If
drilling into wall board, drill two 5/16” diameter holes and insert the plastic drywall anchors into the holes securing them with the two #10 screws provided. If drilling into a solid surface, drill two 7/32” holes into the surface
and screw the two #10 screws into the holes. In either case, leave a gap of approximately 3/32” between the
head of the screw and the wall.
3.
(Optional) If a modem will be installed into the remote monitor, refer to “Installing the Modem In the Remote for
a Softener/Filter” on page 65 or “Installing the Modem in the Remote for a RO” on page 70.
4.
onnect the power cord to the bottom of the remote monitor. If a modem is to be used in the remote, plug a
C
standard telephone extension cord into the bottom of the remote monitor.
5.
Hang the remote monitor on the two screws. Plug into 120V outlet.
6.
Disconnect power to the softener/filter/RO. Open the control.
NOTE
58
Wireless remote monitor.
The printed Culligan logo will appear upside down on the RF board.
Culligan® GBE Advanced Communication
58
Cat. No. 01021512
Back of GBE Board
RF Board (note orientation)
Figure 39.
RF board location on GBE board.
7.
Install RF board into unit controller. Line up pins in RF board and press firmly into black connectors. Note orientation of RF board (see Figure 39). Make sure the RF board is fully seated into all of the sockets. Reconnect
power.
8.
ollow the directions on the next page to program BOTH the main and remote monitor units so they can comF
municate with each other. If a modem is installed in the remote, it is also necessary to follow the directions in
the next section of this manual to configure the main controller to use the modem in the remote.
9.2. Wireless Remote Setup for a GBE Softener/Filter Controller
This setup is completed using the wireless remote device.
Screen Display
Range
Procedure
SOFTENING
JAN-01-12 12:01P
N/A
1.
From the HOME screen, press
3)BEEPER
>4)SETUP
1–6
2.
The screen displays the main menu. Press
select 4)SETUP.
>1)RF SETUP
2)MODEM SETUP
1–2
3.
The screen displays the accessories menu. Press
1)RF SETUP.
4.
The screen displays the channel number setting. Press
CHANNEL #
1
RF FREQUENCY
915MHz
SOFTENING
JAN-01-12 12:01P
Cat. No. 01021512
1–254
to view the main menu.
to
to select
or
and then
to to select the channel number of the
control valve. The CHANNEL # for the control valve must be
the same as the CHANNEL # for the Remote Display.
5.
915, 869, 433
The screen displays the radio frequency (RF). Do not change
the setting from 915 MHz RF frequency for North America installations. Press
6.
Press
screen.
to return to the setup menu.
to save the settings and display the home
GBE-Wireless Remote
59
9.3. Control Valve Setup for a GBE Softener/Filter Contoller
Now set up the control valve to prompt the Smart Controller to communicate with the installed wireless remote.
Screen Display
Range
Procedure
SOFTENING
JAN-01-12 12:01P
N/A
1.
From the HOME screen, press
3)SET DATE/TIME
>4)ACCESSORIES
1–6
2.
The screen displays the main menu. Press
select 4)ACCESSORIES.
6)SBT SENSOR
>7)WIRELESS REM
1–12
3.
The screen displays the accessories menu. Press
REMOTE DISPLAY
NOT INSTALLED
CHANNEL #
1
RF FREQUENCY
915MHz
Not Installed
Installed
1–254
to
to select 7)WIRELESS REM.
4.
The screen displays the installation status of the wireless remote. Press
to change the state to installed. The
Smart Controller can then communicate with the remote.
5.
The screen displays the tank diameter setting. Press
or
and then
to to select the channel number of the
control valve. The CHANNEL # for the control valve must be
the same as the CHANNEL # for the Remote Display.
6.
915, 869, 433
The screen displays the radio frequency (RF). Do not change
the setting from 915 MHz RF frequency for North America installations. Press
SOFTENING
JAN-01-12 12:01P
to view the main menu.
7.
Press
screen.
to return to the accessories menu.
to save the settings and display the home
9.4. Check Signal Strength Between the GBE Softener/Filter Controller and Remote
Check the signal strength once the control valve and wireless remote are setup. On the Smart Controller, go to the Main
Menu/Advanced setup/Diagnostics/Test Wireless to check signal strength. The signal strength indicator (SSI) will show a
value of between 0 and 8. If the SSI is at least 4, then the installation is complete. It the SSI drops below 4, then it may be
necessary to select an alternate location within distance for the wireless remote.
Screen Display
Range
Procedure
SOFTENING
JAN-01-12 12:01P
N/A
1.
From the HOME screen, press
5)ADV. SETUP
>6)DIAGNOSTICS
1–6
2.
The screen displays the main menu. Press
2)CHECK SENSORS
>3)TEST WIRELESS
1–9
3.
60
Culligan® GBE Advanced Communication
to view the main menu.
to select 6)DIAGNOSTICS.
The screen displays the diagnostics menu. Press
to select 3)TEST WIRELESS.
60
Cat. No. 01021512
Screen Display
Range
WIRELESS TEST
0 / 14
Procedure
4.
The screen displays the status of the wireless test, such as
the test number and total number of attempts.
WIRELESS TEST
RSSI=5
5.
Press
to display the results of the wireless test, the received signal strength indicator (RSSI).
SOFTENING
JAN-01-12 12:01P
6.
Press
screen.
to save the settings and display the home
9.5. Wireless Remote Setup for a GBE RO Controller
Begin the wireless setup using the wireless remote device.
running
jan-01-12
12:01P
1) INFORMATION
>2) SETUP
3) DIAGNOSTICS
>1) RF SETUP
2) MODEM SETUP
1.
From the default home screen, press
2.
Press
to select 2)SETUP.
3.
Press
to select 1)RF SETUP.
. The screen displays the main menu.
9.5.1. Wireless Remote Settings for a GBE RO Controller
Screen Display
channel #
1–254
1
rf frequency
915 Mhz
running
jan-01-12
Cat. No. 01021512
Range
12:01P
433, 869,
or 915
4.
Changing the Setting
or
and then
to select the channel number of the control
Press
valve. The CHANNEL # for the RO controller must be the same as the CHANNEL # for the Remote Display.
Use this setting to select the correct radio frequency. Do not change the RF frequency for North America installations.
Press
to save the settings and return to the home screen.
GBE-Wireless Remote
61
9.6. GBE-Wireless Communication Setup for a GBE RO Controller
Now set up the RO controller to communicate with the wireless remote.
running
jan-01-12
12:01P
1.
From the default home screen, press
2.
Press
3.
Press
. The screen displays the main menu.
1)
2)
3)
>4)
go to running
go to offline
information
setup
2)
3)
4)
>5)
LANGUAGE
poweron mode
FLUSH MODES
ACCESSORIES
4.
Press
cessories menu.
>1)
2)
3)
4)
WIRELESS REM
MODEM
FLOW METERS
SWITCH INPTS
5.
Press
menu.
6.
Press
channel #
7.
Press
or
and then
to select the channel number of the control valve.
The CHANNEL # for the RO controller must be the same as the CHANNEL # for
the Remote Display.
rf frequency
915 Mhz
8.
Use this setting to select the correct radio frequency. Do not change the RF frequency for North America installations..
9.
Press
REMOTE DISPLAY
NOT INSTALLED
>1
running
jan-01-12
62
12:01P
Culligan® GBE Advanced Communication
to scroll to 4) SETUP.
to select the SETUP menu.
to select 5)ACCESSORIES. The screen displays the ac-
to select 1)WIRELESS REM. The screen displays the accessories
or
and then
to change the state to INSTALLED.
to save the settings and return to the home screen.
62
Cat. No. 01021512
9.6.1. Check Signal Strength Between the GBE RO Controller and Remote
Check the signal strength once the RO controller and wireless remote are set up.
running
jan-01-12
12:01P
1.
From the default home screen, press
2.
Press
3.
Press
3) poweron mode
4) FLUSH MODES
5) ACCESSORIES
>6)DIAGNOSTICS
4.
Press
>1)
2)
3)
4)
5.
Press
screen.
6.
The screen displays the test number and total number of attempts and the received signal strength indicator (RSSI). The system will continue to test the signal
strength until you press any button to return to the diagnostics menu.
1)
2)
3)
>4)
go to running
go to offline
information
setup
TST WIRELESS
TESTPHONELIN
USE DATA PORT
TEST APP
wireless test
0 / 188
rssi=5
. The screen displays the main menu.
to scroll to 4) SETUP.
to select the SETUP menu.
to select 6)DIAGNOSTICS.
to select 1)TST WIRELESS. The screen displays the wireless test
The signal strength indicator (RSSI) will show a value of between 0 and 8. If the
RSSI is at least 4, then the installation is complete. It the SSI drops below 4, then
it may be necessary to select an alternate location for the wireless remote.
running
jan-01-12
Cat. No. 01021512
12:01P
7.
Press
to save the settings and return to the home screen.
GBE-Wireless Remote
63
5.450
9.7. Remote Display Template
Figure 40.
64
Culligan® GBE Advanced Communication
Hole drilling template for remote display
64
Cat. No. 01021512
10. GBE-Telephone Modem
10.1. Modem for a GBE Softener/Filter Controller
NOTE
The modem can be installed into either the back of the main controller or the back of the remote control board. The functionality of the modem is the same in either installation.
NOTE
The modem kit requires a one-year subscription to either Level 1 or Level 2 Telecom package. See
myCulligan.com for details and self-registration.
1.
U
nplug the wireless remote before installing the modem into the back of the GBE board or the back of the
remote. See Figure 41 and Figure 42.
WARNING! Disconnect all electrical power to the unit before servicing. Bypass the unit and
relieve system pressure before attempting repair.
2.
3.
4.
CAUTION!
Grip all connections to the circuit board by the connecting terminals for assembly
and disassembly. Failure to do so could result in damage to the wire leads or connecting terminals.
CAUTION!
Do not touch any surfaces of the circuit board. Electrical static discharges may
cause damage to the board. Handle the circuit board by holding only the edges of
the circuit board. Keep replacement boards in their special anti-static bags until
ready for use. Mishandling of the circuit board will void the warranty.
M
ake sure all of the pins at all four connectors are aligned between the modem board and the main controller
board. Make sure that the modem board is fully seated into all four sockets.
When all connections have been made restore power.
Connect the modem to the telephone line by plugging a standard RJ-11 phone extension cord into the modem
board.
NOTE
The GBE Softener/Filter Controller is designed to plug into an analog telephone line (standard residential phone line). This includes phone lines connected to most residential VoIP (voice over Internet)
phone systems and to residential DSL phone systems. If you are connecting the Softener/Filter to a
DSL phone system, follow the DSL provider recommended method to connect standard phones to the
DSL service. Many systems recommend or require the use of DSL line filters between the phone jack
and the device.
NOTE
Try to place the Softener/Filter or Remote Display near a telephone jack. A splitter might be needed if
the jack is already in use.
10.1.1. Installing the Modem on the GBE Board of a Softener/Filter
Open the controller cover and locate the modem connection on the back of the board (see Figure 41). Insert line modem
board (part number 01020747) into the socket on the back of the board. Make sure that all of the pins in all four connectors are aligned and make sure the modem is fully seated into all of the sockets.
10.1.2. Installing the Modem In the Remote for a Softener/Filter
Open the remote monitor housing by removing the two screws and squeezing the sides of the monitor housing slightly.
Insert the modem board (P/N 01020747) into the socket on the back of the remote board (see Figure 42). Make sure that
all of the pins in all four connectors are aligned and make sure the modem is fully seated into all of the sockets. Snap the
two halves of the remote housing back together using light finger pressure and insert the two screws.
Cat. No. 01021512
GBE-Telephone Modem
65
Figure 41. Back of GBE board.
Figure 42.
Back of remote board.
10.2. Modem Setup Using GBE Softener/Filter Controller
Screen Display
Range
Procedure
SOFTENING
JAN-01-12 12:01P
N/A
1.
From the HOME screen, press
3)SET DATE/TIME
>4)ACCESSORIES
1–6
2.
The screen displays the main menu. Press
select 4)ACCESSORIES.
7)WIRELESS REM
>8)MODEM
1–12
3.
The screen displays the accessories menu. Press
TEL MODEM
NOT INSTALLED
66
Not Installed
Installed
Culligan® GBE Advanced Communication
to view the main menu.
to
to select 8)MODEM.
4.
The screen displays the installation status of the modem.
Press
to change the state to installed if a telephone
modem is installed inside the Smart Controller.
66
Cat. No. 01021512
Screen Display
MODEM LOCATION
IN MAIN CONTROL
Range
In Main Control
In Remote
Procedure
5.
The screen displays the modem location setting. Press
to change the location.
NOTE
CALL FREQUENCY
EVERY 10 REGENS
0–25
6.
Change this setting only if a modem is installed.
The screen displays the call frequency setting. Press
or
and then
to increase or decrease the frequency.
The default value of EVERY 10 REGENS can be changed
from 0 to 25 successful regenerations. If set to 1, the unit will
call in the following morning after each regeneration. The interval can also be set to 0, meaning the unit would NEVER
call in unless there was a problem detected. It is recommended for a typical installation the default value of EVERY 10 REGENS is used.
TIME ZONE GMT
00:00
7.
The screen displays the time zone setting. Press
and then
or
to change the time zone.
When using a modem, the controller will occasionally access
the Internet to synchronize the date and time. In order to do
this correctly, you must specify the time zone in which the
controller is installed. The time zone is classified as a number
of hours ahead or behind Greenwich Mean Time (GMT). The
GMT offset for some common cities is listed below:
GMT Offset
New York
DEALER ID
>_
8 digits, 0–9
plus blank
8.
-6:00 (CST)
Denver
-7:00 (MST)
Los Angeles
-8:00 (PST)
London
0:00
Paris
0:00
Rome
+1:00
The screen displays the dealer identification setting, an
or
and then
to
eight-digit number. Press
change each digit of the dealer ID. When the final digit is entered press
DATA PHONE #
18884137028
15 digits, 0–9
plus *, #, -, and
comma
-5:00 (and anywhere in EST)
Chicago
9.
to accept the entire dealer ID.
The screen displays the data phone number, up to fifteen digits. Look up the number at http://www.myculligan.com/technior
and then
cal/tech_ref-gbe-boards.asp. Press
to change each digit of the phone number. When the final digit
is entered press
to accept the entire phone number.
The unit can be programmed with the default toll-free access
number, but use a local number whenever possible.
SOFTENING
JAN-01-12 12:01P
Cat. No. 01021512
10. Press
to display the home screen.
GBE-Telephone Modem
67
10.3. Test Modem for a GBE Softener/Filter Controller
This menu attempts to send a test message. The screen indicates whether or not this process is successful. Sending a
test message will also update the time and date on the GBE controller to the correct time. If the modem is installed on the
main controller (as opposed to installed in the remote control) then this testing process will also check to see if there is an
updated version of firmware available on the Culligan servers.
After conducting a phone line test, it is important to verify that the new time and date settings on the controller are correct.
If the new time setting has the incorrect value for the hours it is likely that the time zone setting on the control is incorrect.
The time zone setting found under the Main Menu / Accessories / Modem screen is displayed in the format of GMT +/- X
hours. See “Modem Setup Using GBE Softener/Filter Controller” on page 66.
Screen Display
Range
Procedure
SOFTENING
JAN-01-12 12:01P
N/A
1.
From the HOME screen, press
5)ADV. SETUP
>6)DIAGNOSTICS
1–6
2.
The screen displays the main menu. Press
8)USE DATA PORT
>9)TEST PHONELIN
1–9
3.
MODEM TEST
Sending pls wait
SOFTENING
JAN-01-12 12:01P
to view the main menu.
to select 6)DIAGNOSTICS.
The screen displays the diagnostics menu. Press
to select 9)TEST PHONELIN.
4.
The screen displays the status of the test before displaying the
results. Do not press any buttons before the test is complete
or the controller will return to the Diagnostics menu.
5.
Press
screen.
to save the settings and display the home
10.3.1. Possible Results
modem test error
no tone!!
modem test
not possible now
modem test
checking for new Fw
modem email
success
modem test time
set success
modem test no
new fw
68
Culligan® GBE Advanced Communication
68
Cat. No. 01021512
10.4. Modem Setup From Remote Display for a Softener/Filter
This setup is completed using the wireless remote device.
Screen Display
Range
Procedure
SOFTENING
JAN-01-12 12:01P
N/A
1.
From the HOME screen, press
3)BEEPER
>4)SETUP
1–6
2.
The screen displays the main menu. Press
select 4)SETUP.
to
1)RF SETUP
>2)MODEM SETUP
1–2
3.
The screen displays the setup menu. Press
2)MODEM SETUP.
to select
4.
The screen displays the installation status of the modem.
TELEPHONE MODEM
INSTALLED
LOCAL ISP PHONE
18884137028
1)RF SETUP
>2)MODEM SETUP
to view the main menu.
Press
to change the state to installed if a telephone
modem is installed inside the Smart Controller.
5.
The screen displays the data phone number, up to fifteen digits. Press
or
and then
to change each digit of
the phone number. When the final digit is entered press
accept the entire phone number.
6.
The screen displays the setup menu. Press
settings and display the home screen.
to
to save the
10.5. Modem for a GBE RO Controller
NOTE
The modem can be installed into either the back of the RO controller or the back of the remote control
board. The functionality of the modem is the same in either installation.
NOTE
Use of the modem kit requires a one-year subscription to either a Level 1 or Level 2 Telecom package.
Self-service registration is available at www.myculligan.com. Also see our website for details about the
Telecom packages.
1.
Before installing the modem into the back of the RO Controller board or the back of the remote, the RO
Controller circuit board or the remote must first be powered off.
2.
When handling all circuit boards, take care to only touch the edges of the circuit boards—not the metal pins.
The electronics on all circuit boards can be damaged by static electricity.
3.
Make sure all of the pins at all four connectors are aligned between the modem board and the main controller
board. Make sure that the modem board is fully seated into all four sockets.
4.
5.
When all connections have been made restore power.
Connect the modem to the telephone line by plugging a standard RJ-11 phone extension cord into the modem
board.
NOTE
The GBE RO Controller is designed to plug into an analog telephone line (standard residential phone
line). This includes phone lines connected to most residential VoIP (voice over Internet) phone systems and to residential DSL phone systems. If you are connecting the RO to a DSL phone system,
follow the DSL provider recommended method to connect standard phones to the DSL service. Many
systems recommend or require the use of DSL line filters between the phone jack and the device.
NOTE
Try to place the RO Controller or Remote Display near a telephone jack. A splitter might be needed if
the jack is already in use.
Cat. No. 01021512
GBE-Telephone Modem
69
10.6. Installing the Modem on the GBE RO Controller Board
Open the controller cover and locate the modem connection on the back of the board (see Figure 43). Insert line modem
board (part number 01020747) into the socket on the back of the board. Make sure that all of the pins in all four connectors are aligned and make sure the modem is fully seated into all of the sockets.
Figure 43. Back of GROC board.
10.7. Installing the Modem in the Remote for a RO
Open the remote monitor housing by removing the two screws and squeezing the sides of the monitor housing slightly.
Insert the modem board (P/N 01020747) into the socket on the back of the remote board (see Figure 44). Make sure that
all of the pins in all four connectors are aligned and make sure the modem is fully seated into all of the sockets. Snap the
two halves of the remote housing back together using light finger pressure and insert the two screws.
Figure 44.
70
Culligan® GBE Advanced Communication
Modem installed on back of remote board.
70
Cat. No. 01021512
10.8. GBE RO Controller Modem Setup
running
jan-01-12
12:01P
1.
From the default home screen, press
2.
Press
3.
Press
1)
2)
3)
>4)
go to running
go to offline
information
setup
2)
3)
4)
>5)
LANGUAGE
poweron mode
FLUSH MODES
ACCESSORIES
4.
Press
cessories menu.
1)
>2)
3)
4)
WIRELESS REM
MODEM
FLOW METERS
SWITCH INPTS
5.
Press
. The screen displays the main menu.
to scroll to 4) SETUP.
to select the SETUP menu.
to select 5)ACCESSORIES. The screen displays the ac-
to select 2)MODEM. The screen displays the modem settings.
10.8.1. GROC Modem Settings
Screen Display
Range
telephone modem
installed
Installed,
Not
Installed
modem CONNECTION
LandLine
LandLine
modem LOCATION
IN MAIN CONTROL
CellModem
In Main
Control
In Remote
Cat. No. 01021512
Changing the Setting
or
and then
to select INSTALLED if a telephone modem
Press
is installed inside the Smart Controller.
or
and then
to change the Modem connection setting.
Press
See the note on the previous page about analog and digital phone lines.
or
and then
to change the Modem Location setting.
Press
Change this setting only if a modem is installed.
GBE-Telephone Modem
71
Screen Display
time zone gmt
+00:00
Range
Changing the Setting
0 to +12 or Press
or
and then
to specify the time zone of the RO Controller
-12
location with respect to Greenwich Mean Time (GMT).
When using a modem, the controller will occasionally access the Internet to
synchronize the date and time. In order to do this correctly, the control must
be told which time zone it is installed in. The time zone is specified as so many
hours ahead or behind GMT time. The GMT offset for some common cities is
listed below:
GMT Offset
New York
-5:00 (and anywhere in EST)
Chicago
-6:00 (CST)
Denver
-7:00 (MST)
Los Angeles
-8:00 (PST)
London
call frequency
DAILY
0:00
Paris
0:00
Rome
+1:00
Daily
On Error
or
and then
Press
Daily&Error sending data via modem.
to specify the frequency of the RO controller
Monthly &
Error
call TIME
4:30AM
12:00AM–
11:30PM Press
or
and then
to specify when the RO controller sends data
via modem. The time changes in increments of 30 minutes.
data phone #
>18884137028
15 digits
dealer id
8 digits
00000000
running
jan-01-12
72
12:01P
Press
then
to change the Data Phone Number setting. Press
or
and
to increase or decrease each digit of the Data phone number and
move to the next digit. Press
when the correct Data phone # is displayed. It
is necessary to provide a telephone number to be called by the unit. Typically,
it is desired that the unit call a local access number. These local access numbers, for nearly every area code around the globe, can be found from the My
Culligan website at http://www.myculligan.com/technical/tech_ref-gbe-boards.
asp. The unit can also be programmed with the default toll-free access number. Use a local number whenever possible.
Press
to change the Dealer ID setting. Press
or
and then
to increase or decrease each digit of the Dealer ID and select the next digit.
Press
when the correct Dealer ID is displayed. The Dealer ID is your dealership’s account number.
6.
Press
Culligan® GBE Advanced Communication
to save the settings and return to the home screen.
72
Cat. No. 01021512
10.9. Test Modem on a GBE RO Controller
This menu attempts to send a test message. The screen indicates whether or not this process is successful. Sending a
test message will also update the time and date on the Smart Controller to the correct time. If the modem is installed on
the main controller (as opposed to installed in the remote control) then this testing process will also check to see if there is
an updated version of firmware available on the Culligan servers.
After conducting a phone line test, it is important to verify that the new time and date settings on the controller are correct.
If the new time setting has the incorrect value for the hours it is likely that the time zone setting on the control is incorrect.
The time zone setting found under the Main Menu / Setup / Accessories / Modem screen is displayed in the format of
GMT +/- X hours. See “GBE RO Controller Modem Setup” on page 71.
running
jan-01-12
12:01P
1.
From the HOME screen, press
2.
Press
3.
Press
to view the main menu.
1)
2)
3)
>4)
go to running
go to offline
information
setup
3)
4)
5)
>6)
poweron mode
FLUSH MODES
ACCESSORIES
DIAGNOSTICS
4.
Press
1)
>2)
3)
4)
TST WIRELESS
TESTPHONELIN
USE DATA PORT
TEST APP
5.
Press
screen.
6.
Press
to begin testing the modem telephone line. The screen displays the status of the test before displaying the results. Do not press any buttons before the
test is complete or the controller will return to the Diagnostics menu.
modem test
Emailing now
Please Wait ...
to scroll to 4) SETUP.
to select the SETUP menu.
to select 6)DIAGNOSTICS.
to select 2)TESTPHONELIN. The screen displays the modem test
10.9.1. Possible Modem Test Results
modem test error
no tone!!
modem test
not possible now
try later!
modem email
success
modem test
time
set success
10.10. Modem Setup From Remote Display for a GBE RO Controller
This setup is completed using the wireless remote device.
running
jan-01-12
Cat. No. 01021512
12:01P
1.
From the default home screen, press
. The screen displays the main menu.
GBE-Telephone Modem
73
1) INFORMATION
>2) SETUP
3) DIAGNOSTICS
1)RF SETUP
>2)MODEM SETUP
to select 2)SETUP.
2.
Press
3.
From the Setup menu, press
to select 2)MODEM SETUP. The screen displays the modem settings. Use these to set up the communication between the
wireless remote and the Culligan servers.
10.10.1. GBE RO Controller Modem Settings (on Remote)
Screen Display
Range
TELEPHONE MODEM
NOT INSTALLED
Installed
call frequency
DAILY
DATA PHONE #
18884137028
1)RF SETUP
>2)MODEM SETUP
74
Changing the Setting
The screen displays the installation status of the modem. Press
Not Installed
to change the state to installed if a telephone modem is installed inside the RO remote display.
Daily
On Error
Daily&Error
Monthly & Error
or
and then
to specify the frequency of the RO
Press
controller sending data via modem.
0–9,#
each digit
1–2
Culligan® GBE Advanced Communication
The screen displays the data phone number, up to fifteen digits.
Press
or
and then
to change each digit of the phone
number. When the final digit is entered press
tire phone number.
The screen displays the setup menu. Press
tings and display the home screen.
74
to accept the en-
to save the set-
Cat. No. 01021512
11. Troubleshooting
11.1. Modbus, Profibus, and BACnet Troubleshooting Guide
Use this guide to verity that the network is operating properly upon start up or to diagnose problems when they occur in
the field installations.
When the network is working properly the TX3 and RX3 LEDs on PLC Port #3 should be flashing on all modbus controllers in the network.
Problem
No data transfer to master PLC modbus, Profibus, or BACnet
network
Solution
Verify that one end of the converter cable is correctly
connected to the back of the GBE board. The other
end should be plugged into Port 2 on the PLC. See
Figure 15 on page 23. Also see “6.4. Wiring Schematics for Modbus Communication” on page 23,
“7.4. Wiring Schematics for Profibus Communication”
on page 41, or “8.5. Wiring Schematics for BACnet
Communication” on page 53.
Verify that PLC Port 3 wiring between systems is
installed correctly. See “6.4. Wiring Schematics for
Modbus Communication” on page 23, “7.4. Wiring
Schematics for Profibus Communication” on page
41, or “8.5. Wiring Schematics for BACnet Communication” on page 53.
Verify that the switch on the PLC module is in the
RUN position.
Verify that the network communication settings match
the settings on the of target device. See the settings
specified on page 20 and on page 19,
Verify conductivity of the wiring.
LED lights on the PLC are not lighted.
Verify wiring connections.
Replace the PLC power supply if necessary.
Check the output voltage from the 24V output.
PLC Program Error
Cat. No. 01021512
To reset the PLC program, unplug the power terminal from the bottom of the PLC, wait 30 seconds, and
then re-plug the terminal into the PLC.
Troubleshooting
75
11.2. BACnet System Reboot Process
If the converter module is not communicating properly it may be necessary to perform a system reboot. This can be done
one of two ways A.) Unplug the communications terminal located on the side of the device, or B.) Perform a Software
reboot per following process.
1.
Access the BACnet main system page.
Figure 45.
2.
Click the Utilities button.
3.
Select the Restart button. The system will then restart.
Figure 46.
76
BACnet system Web page.
BACnet system Web page.
4.
After the system has restarted, click the Back to Main Page button on the Utilities page.
5.
Click the Status and Summary button to view the system status.
Culligan® GBE Advanced Communication
76
Cat. No. 01021512
11.3. Profibus System Reboot Process
If the converter module is not communicating properly it may be necessary to perform a system reboot. This can be done
one of two ways: A.) Unplug the communications terminal located on the side of the device, or B.) Perform a Software
reboot.
1.
Access the Profibus main system page.
Figure 47. BACnet system Web page.
2.
Click the Configuration Mode button.
3.
Select the Restart Now button. The system will then restart.
Figure 48. BACnet system Web page.
4.
After the system has restarted, click the Main Page button on the Diagnostics page.
5.
Click the Running Mode button to view the system status.
6.
From the Diagnostics page, select Display Data from the Diagnostics pull-down menu.
Cat. No. 01021512
Troubleshooting
77
12. Parts List
12.1. GBE-Modbus Assembly Replacement Parts
2
1
CUSTOMER
PROVIDED CABLE
TO CUSTOMER’S
CONNECTION
Figure 49.
Item
1
2
78
Part No.
01024842
01023495
GBE Modbus assembly.
Description
Qty
Converter Cable, TTL-GBE, Serial
Power Supply, AC/24V DC, 0.5 Amp
Culligan® GBE Advanced Communication
1
1
78
Cat. No. 01021512
12.2. Remote Display Assembly Replacement Parts
1
2
3
12.2.1. RO Remote Display Assembly Replacement Parts List
Item
Part No.
Description
Qty
01021586
Remote Display Assembly, RO - 915 MHz
D1025674
Remote Display Assembly, RO - 869 MHz, English
D1025679
Remote Display Assembly, RO - 869 MHz, French
D1025680
Remote Display Assembly, RO - 869 MHz, Italian
D1025681
Remote Display Assembly, RO - 869 MHz, Spanish
1
01025686
Circuit Board, Remote RO, English Replacement
1
1
01025683
Circuit Board, Remote RO, French Replacement
1
1
01025684
Circuit Board, Remote RO, Italian Replacement
1
1
01025685
Circuit Board, Remote RO, Spanish Replacement
1
2
01020750
Circuit Board, RF, GBE, 915 MHz
2
2
01020751
Circuit Board, RF, GBE, 869 MHz
2
3
01020611
Power Supply, Switching, Wall Mount, 100VAC-240VAC
1
3
01025146
Power Supply, Switching, Wall Mount, EU Version
1
Cat. No. 01021512
Parts List
79
12.2.2. Softener/Filter Remote Display Assembly Replacement Parts List
Item
Part No.
Description
01020553
Remote Display Assembly, Softener/Filter - 915 MHz
D1025235
Remote Display Assembly, Softener/Filter - 869 MHz, English
D1020608
Remote Display Assembly, Softener/Filter - 869 MHz, French
D1025110
Remote Display Assembly, Softener/Filter - 869 MHz, Italian
Qty
D1025111
Remote Display Assembly, Softener/Filter - 869 MHz, Spanish
1
01020749
Circuit Board, Remote Soft/Filt, English Replacement
1
1
01024834
Circuit Board, Remote Soft/Filt, French Replacement
1
1
01025108
Circuit Board, Remote Soft/Filt, Italian Replacement
1
1
01025109
Circuit Board, Remote Soft/Filt, Spanish Replacement
1
2
01020750
Circuit Board, RF, GBE, 915 MHz
2
2
01020751
Circuit Board, RF, GBE, 869 MHz
2
3
01020611
Power Supply, Switching, Wall Mount, 100VAC-240VAC
1
3
01025146
Power Supply, Switching, Wall Mount, EU Version
1
12.3. Other Replacement Parts
Item
80
Part No.
Description
01022238
Alarm Relay Board
01016156
Relay, Surface Mount, 24VAC, SPDT
01020747
Modem
01020748
Min Aux Board
01021507
USB/TTL Cable
01021508
RS-232 Cable
01021509
RS-485 Cable
Culligan® GBE Advanced Communication
Qty
80
Cat. No. 01021512
Index
A
Alarm Relay Board 4
B
BACnet Communication 2, 46
BACnet communication, Wiring
schematic for 53
BACnet/Controller Start Up 50, 52
BACnet Converter Installation 51
BACnet System Reboot Process
76
BACnet Troubleshooting Guide
75
C
Cable Part 7, 13
Check Signal Strength Between
the GBE RO Controller and
Remote 63
Check Signal Strength Between
the GBE Softener/Filter
Controller and Remote 60
Communication Setup, GBE-Wireless 61
Communication Types 2
Control Valve Setup 60
Control Valve Setup for a GBE
Softener/Filter Contoller 60
D
Data Mapping from One RO and
One Softener Modbus to
Profibus 30
Data Mapping from RO Modbus to
BACnet 48
Data Mapping from Softener with
Progressive Flow Modbus
to BACnet 49
Data Mapping from Two RO Modbus to Profibus 30
Data Mapping from Two Softeners
Modbus to Profibus 31
Data Mapping to Culligan RO and
Softener 48
Data Mapping to Culligan RO and
Softener Modbus to Profibus 30
DebugPortReader_win64 17
Dry Contact Alarm Relay Output
2, 4
Cat. No. 01021512
E
H
Electrical Connections for Culligan
Modbus Cable 20
Electrical Connections for Culligan
RS-232 Cable 11
Electrical Connections for Culligan
RS-485 Cable 11, 12
Error Flags for RO 20
Error Flags for Softeners and
Filters 22
Hole Drilling Template for GBE
Modbus Assembly 27
Hole drilling template for remote
display 64
F
Factory-programmed Modbus
nodes 28, 46
Filter, Installing the Modem In the
Remote for a Softener/ 65
Filter, Installing the Modem on the
GBE Board of a Softener/
65
G
GBE Board of a Softener/Filter,
Installing the Modem on the
65
GBE-Dry Contact Alarm Relay
Output 2, 4
GBE Error Flags for RO: Available
Modbus Commands 1,5,15
20
GBE Error Flags for Softeners and
Filters: Available Modbus
Commands 1,5,15 22
GBE Modbus Assembly Enclosure
Template 27
GBE-Modbus RTU 2
GBE RO Controller Modem Settings (on Remote) 74
GBE RO Controller Modem Setup
71
GBE-Serial Communication 7
GBE-Serial Communications (RS232, RS-485) 2
GBE-Telephone Modem 3, 65
GBE-USB Communication 13, 18
GBE-USB (PC or Laptop) 2
GBE-Wireless Communication
Setup for a GBE RO Controller 62
GBE-Wireless Remote 2
GMT offset 67
GROC Modem Settings 71
I
Input 11, 12
Installing Modem In the Remote
for a RO 70
Installing Modem on the GBE RO
Controller Board 70
Installing the Modem In the Remote for a Softener/Filter
65
Installing the Modem on the GBE
Board of a Softener/Filter
65
Install the USB Cable Driver Software 16
M
Modbus 75
Modbus Addresses 19
Modbus Assembly, Hole Drilling
Template for GBE 27
Modbus Assembly Replacement
Parts 78
Modbus-BACnet Communication
46
Modbus Cable 22
Modbus Commands 1,5,15 20, 22
Modbus Communication 18
Modbus, Profibus, and BACnet
Troubleshooting Guide 75
Modbus-Profibus Communication 28
Modbus RTU 2
MODBUS Tags for GBE-Controlled RO Systems 19
MODBUS Tags for GBE-Controlled Softeners and Filters
20
Modbus Troubleshooting Guide
75
Modem for a GBE RO Controller
69
Modem for a GBE Softener/Filter
Controller 65
Modem for a GBE Softener/Filter
Controller, Test 68
Index
81
Modem In the Remote for a RO,
Installing 70
Modem In the Remote for a Softener/Filter, Installing the 65
Modem on a GBE RO Controller,
Test 73
Modem on the GBE Board of a
Softener/Filter, Installing
the 65
Modem on the GBE RO Controller
Board, Installing 70
Modem Settings, GROC 71
Modem Settings (on Remote),
GBE RO Controller 74
Modem Setup From Remote Display for a GBE RO Controller 73
Modem Setup From Remote Display for a Softener/Filter 69
Modem Setup, GBE RO Controller
71
Modem Setup Using GBE Softener/Filter Controller 66
O
Output 11, 12
P
pin connections 11
Profibus 75
Profibus Communication 2, 28
Profibus communication, Wiring
schematic for 41
Profibus Converter Installation 39
Profibus System Reboot Process 77
Profibus Troubleshooting Guide 75
Progressive Flow System of Smart
Controller-Controlled Water
Softeners 10
R
Remote Display for a Softener/Filter, Modem Setup From 69
Remote display, Hole drilling template for 64
Remote for a Softener/Filter,
Installing the Modem In the
65
remote monitor 58, 65
82
Reverse Osmosis System Report
from GROC Firmware 0.0.9,
0.1.2 8
Setup Using GBE Softener/Filter
Controller, Modem 66
Reverse Osmosis System Report
from GROC Firmware 2.0.2
8
RO Controller, GBE-Wireless
Communication Setup for a
GBE 62
RO Controller, Modem for a GBE
69
RO Controller Modem Settings (on
Remote), GBE 74
RO Controller Modem Setup, GBE
71
RO Controller, Wireless Remote
Setup for a GBE 61
RS-232 2
RS-232 Cable 11
RS-485 2
RS-485 Cable 12
Signal Strength Between the GBE
RO Controller and Remote,
Check 63
Signal Strength Between the GBE
Softener/Filter Controller
and Remote, Check 60
Single Water Softener or Filter
controlled by the Smart
Controller 9
Single Water Softener or Filter
controlled by the Smart
Controller (FW 217) 9
Softener/Filter Contoller, Control
Valve Setup for a GBE 60
Softener/Filter Controller, Modem
for a GBE 65
Softener/Filter Controller, Modem
Setup Using GBE 66
Softener/Filter Controller, Test
Modem for a GBE 68
Softener/Filter Controller, Wireless
Remote Setup for a GBE
59
Softener/Filter, Installing the Modem In the Remote for a 65
Softener/Filter, Installing the Modem on the GBE Board of
a 65
status message 9
System Report 8
S
Serial Communication 2, 7
Serial Communication from a Culligan RO 8
Serial Communication from a Culligan Softener or Filter 9
Settings for a GBE RO Controller,
Wireless Remote 61
Settings, GROC Modem 71
Settings (on Remote), GBE RO
Controller Modem 74
Setting Up the Alarm Relay Board
4
Setup for a GBE RO Controller,
GBE-Wireless Communication 62
Setup for a GBE RO Controller,
Wireless Remote 61
Setup for a GBE Softener/Filter
Contoller, Control Valve 60
Setup for a GBE Softener/Filter
Controller, Wireless Remote
59
Setup From Remote Display for a
GBE RO Controller, Modem
73
Setup From Remote Display for a
Softener/Filter, Modem 69
Setup, GBE RO Controller Modem
71
Culligan® GBE Advanced Communication
T
Telephone Modem 3
Test Modem for a GBE Softener/
Filter Controller 68
Test Modem on a GBE RO Controller 73
Troubleshooting 58, 65, 75
U
USB Cable 15
USB Communication 2, 13
USB Communication from a Culligan Softener 13
USB Software (DebugPortReader_win64) 17
82
Cat. No. 01021512
W
Wireless Communication Setup for
a GBE RO Controller 62
Wireless Remote 3, 58
Wireless Remote Settings for a
GBE RO Controller 61
Wireless Remote Setup for a GBE
RO Controller 61
Wireless Remote Setup for a GBE
Softener/Filter Controller 59
Wiring Schematics for BACnet
Communication 53
Wiring Schematics for Profibus
Communication 41
Cat. No. 01021512
Index
83