FIREHAWK 1500
BOM Firehawk 1500 US A37-1 99-010-4705
Level Item Part Number Qty UOM Refdes
Find Rev
1
1
90-00-0065
1
A
2
2
2
1
2
3
90-20-0173
90-20-0360
90-20-0361
0
1
1
B
A
C
2
2
4
5
90-20-0362
90-20-0365
1
1
C
A
Description
DOCUMENTATION BOM FIREHAWK 1500
A37-1
STANDARD PART NUMBER/SERIAL NUMBER
LABEL SPECIFICATION
PACKOUT INSTRUCTIONS A37-1
ASSEMBLY INSTRUCTIONS UNIT A37-1
ASSEMBLY INSTRUCTIONS E/M CHASSIS A371
PCBA ASSEMBLY INSTRUCTION UI A37-1
2
6
90-20-0366
1
A
PCBA ASSEMBLY INSTRUCTION MAIN A37-1
2
7
90-20-0383
1
A
PCBA ASSEMBLY INSTRUCTION AMP A37-1
2
8
90-20-0400
1
B
2
1
9
2
90-20-0401
59-00-0181
1
1
B
B
PSE INSPECTION REPORT INSTRUCTIONS
POLY BAG RECYCLING AND WARNING
PRINTING SPECIFICATION
ASSY UNIT FIREHAWK 1500 A37-1
2
1
11-20-0028
1
A
3
2
2
1
2
3
40-25-0356
11-20-0031
11-20-0034
1
1
2
A
A
A
2
4
21-34-0251-2 2
A
2
5
21-34-0307
1
A
2
6
21-34-0308
1
A
2
7
30-00-0283
16
A
2
8
30-00-0310
7
A
2
9
30-00-0311
8
A
2
10
30-00-0434
4
A
2
11
30-00-0435
9
A
2
12
30-00-8112
10
A
2
13
30-00-0437
8
A
2
15
30-03-0062
8
A
2
2
2
2
2
2
2
2
16
18
19
20
21
22
23
24
30-03-0112
30-27-0558
30-27-0569
30-27-0671-1
30-27-0682
30-27-0758
30-27-0785
30-27-0786
19
2
1
2
2
1
2
2
A
A
A
A
A
A
A
A
SPEAKER FERRITE MAGNET COMPRESSION
DR PETP DIAPHRAGM L17-1
LABEL SPEAKER COMPRESSION DRIVER L171148 L17-1
SPEAKER 12"
COAXIAL SPEAKER 5" A37-1
CBL SIL 2 COND 18AWG .156" FSTN
.110"/.18" 600MM LENGTH A37-1
CBL SIL 2 COND 18 AWG RT ANGLE FSTN
.25"/.25" A37-1
CBL SIL 2 COND 18 AWG WITH 2 TWIST .156"
FSTN .250"/.205" A37-1
SCREW M4 X 12 WOOD PHILLIPS PAN HEAD
ST
SCREW M5 X 17 WOOD PHLLIPS PAN HEAD
STEEL BLK ZN
SCREW M6 - 1.0 X 12 MACHINE PHILLIPS PAN
HEAD STEEL ZN W/ SPLIT WASHER
SCREW M4 X 25MM OVAL HEAD STEEL
NICKEL
SCREW M4 X 30MM OVAL HEAD PHIL BLACK
SCREW WOOD #8 X 1 1/2" OVAL PH H STL
BLK
SCREW M5 X 25MM MACHINE PAN HEAD
PHIL BLACK
WASHER 12.0 OD 6.4 ID 1.4MM THK STEEL
ZN
WASHER FINISHING #10 FLANGED STL BLK
OXI
CAM HANDLE L17-1
HORN FLANGE L17-1
PORT CARDBOARD 63.5MM ID A37-1
PORT FLARE 63.5MM A36-1
HORN FIREBIRD A37-1
SEALING CUP KICKSTAND SPRING A37-1
KICKSTAND PLUG HINGE A37-1
2
2
2
2
2
2
2
2
2
2
3
25
26
27
28
29
30
31
32
33
34
1
30-45-0058
30-45-0059-1
30-45-0065
30-51-0583
30-51-0784
30-51-0786
30-51-0788
30-63-0155
30-63-0159
50-03-0139
40-25-0083
6
1
1
2
1
2
2
2
1
1
1
A
A
A
A
A
A
A
A
A
A
C
3
3
3
2
2
3
4
35
30-57-0001
30-00-6839
30-75-0008
50-04-0132
1
2
4
1
A
A
C
B
3
1
18-30-0028
1
A
3
2
21-34-0238
1
A
3
3
21-34-0246-1 1
A
3
4
21-34-0256-1 1
A
3
3
3
5
6
7
21-34-0309
21-34-0310
21-34-0311
1
1
1
A
A
A
3
8
21-34-0316
1
A
3
9
24-24-0607
1
A
3
10
30-00-0013
1
A
3
11
30-00-0042
10
B
3
12
30-00-0458
30
A
3
13
30-00-0391
4
A
3
14
30-00-0361
2
A
3
15
30-00-0465
6
A
3
16
30-00-0444
2
A
3
3
3
3
17
18
19
20
30-00-0396
30-15-0004
30-15-0054
30-15-0059
2
6
1
2
A
A
A
A
3
3
3
3
3
3
21
22
23
24
25
26
30-27-0529
30-27-0664
30-27-0692
30-27-0777
30-27-0779
30-51-0679-1
2
1
1
1
1
3
B
B
A
A
A
A
KNOB POT W/INDICATOR P29
KNOB ENCODER P31
KNOB SMALL A37-1
SPRING HANDLE
KICKSTAND BAR A37-1
PIN KICKSTAND A37-1
HINGE KICKSTAND A37-1
FOAM SEALING KICKSTAND A37-1
FOAM GASKET HORN A37-1
ASSY CABINET A37-1
STICKER CARB WOOD CABINET
HANDLE CABINET PVC BLACK W/CHROME
BRACK
SCREW WOOD 10-12 X 7/8" PPZ
FOOT RUBBER 1.50" I.D. X .75" H BLACK
ASSY E/M CHASSIS FIREBIRD A37-1
DISPLAY LCD MODULE 20X1 WHITE/BLACK
116X35MM
CBL 1 COND 18 AWG EYELET-STRIPPED
100MM LENGTH A36
CBL SIL 8 COND 26AWG 2MM F-F 300MM
LENGTH A36
CBL SIL 3 COND FSTN .187 -.187 175MM
LENGTH A37-1
CBL DIL RIBBON 16 COND 28 AWG 200MM
LENGTH A37
CBL DIL RIBBON 30 COND 28 AWG .100"
CBL DIL RIBBON 50 COND 28 AWG 1MM
CBL ASSY IEC TO SWITCH HOT WIRE BROWN
1COND 18AWG FSTN A37
SWITCH POWER ROCKER 6A/250V 10 A/120V
w
SCREW 6-32 UNC X 0.250" PAN-HD STEEL
BLK
SCREW SHEET METAL 4 x 0.375 IN SELF-TAP
SCREW M3 X 6MM PAN HD STEEL PHILLIPS
NICKEL W/ LK WASHER
SCREW M3 - 0.5 X 6 MACHINE PHILLIPS PAN
HEAD STEEL BLK ZN
SCREW TAPPING ST3.5X8 PAN HD PHIL TYPE
AB BLK ZINC
SCREW M3X12 MACHINE PHIL PAN HD WEXT WASHER ZN
SCREW TS 3X8 TORX HEAD W/PIN ZN BLACK
SCREW M2.5 - 0.45 MACHINE 7MM PAN
HEAD ZINC
SPACER .13 THICK x .63OD NYLON
MICA WASHER MULTIWATT AMP A36
ALUMINA OXIDE WASHER AMP A37
CAP PUSH BUTTON ABS HIGH GLOSS BLACK
OD5
24 LED PANEL A36
24LED TOP BEZEL PANEL
LENS LCD DISPLAY A37-1
COVER BLUETOOTH A37-1
BRACKET AMP MOUNTING 47MM A37-1
3
3
27
28
30-51-0776
30-51-0785
1
1
A
A
3
3
29
30
30-63-0142
30-63-0154
1
2
A
A
PLATE POWER SUPPLY AND AMP PCBA
MOUNTING A37-1
HEAT SINK A37-1
FOAM GRILL CHANNEL 12MM X 15MM X
2MM THICK
FOAM W/ ADHESIVE DISPLAY LENS A37
3
3
3
4
4
4
4
4
4
4
4
4
4
31
32
33
1
2
3
8
9
10
13
17
25
29
21-14-0002
50-02-0157
50-02-0565
01-00-0221
01-00-0331
01-24-0000
01-24-1002
01-24-4750
01-24-4751
01-24-10R0
01-24-1R00
01-24-5R11
01-24-86R6
1
1
1
1
1
5
1
1
3
4
8
4
2
A
A
A
A
A
A
A
A
A
A
A
A
A
JACK IEC W/FUSE MALE 3 PIN PANEL MOUNT
PCBA SWITCHING PSU 1000W
PCBA MAIN A37
RES 220R 5% 0805
RES 330R 5% 0805
RES 0R 1% 0805
RES 10.0K 1% 0805
RES 475R 1% 0805
RES 4.75K 1% 0805
RES 10.0R 1% 1/8W 0805
RES 1.0R 1% 1/8W 0805
RES 5.11R 1% 0805
RES 86.6R 1% 0805
4
4
31
46
01-25-0000
01-25-1001
9
7
A
A
RES 0R 1% 0603
RES 1.00K 1% 0603
4
57
01-25-1002
20
A
RES 10.0K 1% 0603
4
4
4
4
4
4
4
4
4
4
80
90
97
101
102
104
105
106
109
113
01-25-1003
01-25-1004
01-25-1071
01-25-1100
01-25-1131
01-25-1272
01-25-1502
01-25-1691
01-25-1821
01-25-2000
10
7
4
1
2
1
1
3
4
1
A
A
A
A
A
A
A
A
A
A
RES 100K 1% 0603
RES 1.00M 1% 0603
RES 1.07K 1% 0603
RES 110R 1% 1/10W 0603
RES 1.13K 1% 0603
RES 12.7K 1% 1/10W 0603
RES 15.0K 1% 0603
RES 1.69K 1% 1/10W 0603
RES 1.82K 1% 1/10W 0603
RES 200R 1% 1/10W 0603
4
4
4
4
4
4
4
4
4
4
4
4
114
153
161
165
166
167
171
175
179
180
182
184
01-25-2001
01-25-2002
01-25-2151
01-25-2210
01-25-2211
01-25-2371
01-25-2741
01-25-2871
01-25-3013
01-25-3240
01-25-3241
01-25-3322
35
8
4
1
1
4
4
4
1
2
2
1
A
A
A
A
A
A
A
A
A
A
A
A
RES 2.00K 1% 0603
RES 20.0K 1% 1/10W 0603
RES 2.15K 1% 1/10W 0603
RES 221R 1% 1/10W 0603
RES 2.21K 1% 0603
RES 2.37K 1% 1/10W 0603
RES 2.74K 1% 0603
RES 2.87K 1% 1/10W 0603
RES 301K 1% 1/10W 0603
RES 324R 1% 1/10W 0603
RES 3.24K 1% 1/10W 0603
RES 33.2K 1% 1/10W 0603
4
185
01-25-4021
14
A
RES 4.02K 1% 0603
4
199
01-25-4751
42
A
RES 4.75K 1% 1/10W 0603
R302
R415
R245,R260,R262,R375,R383
R40
R39
R4,R13-14
R298-301
R156-157,R170-171,R401-404
R31-32,R34-35
R3,R5
R126-127,R163,R309-310,R316317,R366,R368
R117-118,R356,R393,R395,R410,R414
R18,R75,R78-79,R93-94,R113114,R191,R193,R220,R222,R225-226,R229230,R326-327,R373,R400
R33,R36,R4748,R273,R278,R345,R365,R384,R392
R63,R76-77,R88,R130-131,R405
R201,R204,R252,R257
R11
R188,R250
R380
R413
R198,R251,R411
R189-190,R253,R256
R177
R41-44,R59-62,R6873,R82,R85,R168,R185,R212-219,R231238,R376
R15,R19,R26,R50,R311,R315,R318,R320
R160,R165,R174,R181
R268
R370
R164,R166,R180,R182
R30,R105,R187,R247
R162,R169,R184,R186
R379
R74,R321
R335-336
R378
R6-9,R24,R194,R199-200,R205,R263266,R312
R21,R67,R80-81,R89,R96-99,R101102,R120,R124-125,R139,R142,R147148,R152-155,R196-197,R202-203,R248249,R254-255,R271-272,R274,R276,R323325,R332,R386,R394,R409,R412
4
4
4
4
4
4
237
254
258
259
260
265
01-25-4752
01-25-5111
01-25-5491
01-25-6800
01-25-6810
01-25-7500
4
4
1
1
3
4
4
4
4
4
269
285
289
293
01-25-8871
01-25-9090
01-25-9310
01-25-01R0
16
4
4
1
4
4
4
4
4
4
4
4
4
4
294
310
312
315
318
326
330
331
354
355
01-25-03R3
01-25-22R1
01-25-30R1
01-25-33R2
01-25-47R5
01-25-5R11
01-25-75R0
01-26-0000
01-26-1000
01-26-1001
14
2
3
3
8
4
1
16
1
1
4
4
4
4
357
366
367
368
01-26-1002
01-26-1003
01-26-1202
01-26-2001
9
1
1
6
4
4
4
4
4
374
391
395
397
398
01-26-4751
01-26-4752
01-26-5622
01-26-10R0
01-26-22R0
11
2
2
1
1
4
4
4
399
411
413
01-26-33R2
01-28-22R1
01-28-R221
12
2
2
4
4
4
4
4
4
4
4
4
4
415
416
417
419
427
435
437
438
439
441
01-48-0031
03-46-0104
03-49-0226
03-50-0272
03-50-0331
03-52-0101
03-52-0104
03-52-0473
03-53-0106
03-56-0101
1
1
2
8
4
2
1
1
2
6
4
4
4
4
447
464
467
471
03-56-0102
03-56-0221
03-56-0330
03-56-0331
4
4
473
491
03-56-0391
03-56-0470
R12,R17,R341,R372
R22,R100,R103,R108
R389
R92
R46,R307-308
R23,R104,R109,R119
R27-29,R45,R83-84,R87,R91,R208-211,R240243
R25,R112,R195,R246
R161,R167,R175,R183
R295
R176,R206207,R261,R275,R279,R364,R371,R374,R377,
R385,R387,R396,R399
R16,R20
R123,R178-179
R221,R224,R228
R51-58
R223,R227,R239,R381
R408
R280-294,R362
R66
R172
R49,R322,R328,R333-334,R340,R342343,R347
R339
R65
R303-306,R346,R351
R1,R64,R106,R116,R330331,R338,R352,R355,R357,R363
R337,R344
R10,R38
R37
R270
R122,R128-129,R134-136,R151,R244,R258259,R329,R350
R277,R296
R297,R407
A
A
A
A
A
A
RES 47.5K 1% 1/10W 0603
RES 5.11K 1% 1/10W 0603
RES 5.49K 1% 1/10W 0603
RES 680R 1% 1/10W 0603
RES 681R 1% 1/10W 0603
RES 750R 1% 1/10W 0603
A
A
A
A
RES 8.87K 1% 0603
RES 909R 1% 1/10W 0603
RES 931R 1% 0603
RES 1.0R 1% 0603
A
A
A
A
A
A
A
A
A
A
RES 3.3R 1% 1/10W 0603
RES 22.1R 1% 1/10W 0603
RES 30.1R 1% 1/10W 0603
RES 33R2 1% 1/10W 0603
RES 47.5R 1% 1/10W 0603
RES 5.11R 1% 1/10W 0603
RES 75R 1% 1/10W 0603
RES 0R 1/16W 0402
RES 100R 1% 1/16W 0402
RES 1.00K 1% 1/16W 0402
A
A
A
A
RES 10.0K 1% 1/16W 0402
RES 100K 1% 1/16W 0402
RES 12.0K OHM 1/16W 1% 0402 SMD
RES 2.00K 1% 1/16W 0402
A
A
A
A
A
RES 4.75K 1% 1/16W 0402
RES 47.5K 1% 0402
RES 56.2K 1% 1/16W 0402
RES 10.0R 1% 1/16W 0402
RES 22.0R 1% 1/16W 0402
A
A
A
RES 33.2R 1% 0402
RES 22.1R 1% 1/4W 1206
RES 0.22R 1% 1/4W 1206
A
A
A
A
A
A
A
A
A
A
POT DUAL 5KC PLUS SINGLE 10KB HORIZ MT
CAP X7R 0.1uF 50V 20% 1206
CAP X5R 22uF 6.3V 20% 1206
CAP NPO 2.7nF 50V 5% 0805
CAP NPO 330pF 50V 5% 0805
CAP X7R 100pF 50V 10% 0805
CAP X7R 0.1uF 50V 10% 0805
CAP X7R 47nF 50V 10% 0805
CAP X5R 10uF 10V 10% 0805
CAP NPO 100pF 50V 5% 0603
16
2
4
2
R2
C317
C123,C126
C13-14,C21-22,C111-114
C44-47
C216-217
C304
C7
C84,C95
C181-182,C184,C202,C208-209
C2,C74,C77,C80,C85,C89-90,C93,C121122,C136,C171,C173,C268,C289,C365
C351,C359
C205-206,C213-214
C332,C364
A
A
A
A
CAP NPO 1nF 50V 5% 0603
CAP NPO 220pF 50V 5% 0603
CAP NPO 33pF 50V 5% 0603
CAP NPO 330pF 50V 5% 0603
16
1
C10-12,C15,C20,C25-27,C99-102,C117-120
C354
A
A
CAP NPO 390PF 50V 5% 0603
CAP NPO 47pF 50V 5% 0603
4
492
03-57-0105
12
4
4
504
513
03-57-0475
03-57-1106
9
1
4
4
515
525
03-58-0102
03-58-0103
10
5
4
4
4
530
600
603
03-58-0104
03-58-0473
03-70-0110
68
2
1
4
4
604
617
03-70-0180
03-70-1471
13
18
4
635
03-72-0102
31
4
666
03-72-0103
13
4
4
679
732
03-72-0104
03-80-0107
50
5
4
4
737
740
03-80-0108
03-80-1476
1
4
4
4
4
4
4
4
4
4
4
4
4
744
758
759
762
763
766
770
772
775
777
781
03-82-0106
03-82-0227
03-82-0477
03-84-0106
03-84-0108
03-84-0227
03-84-0477
03-88-0105
03-88-0106
03-88-1226
03-93-0226
4
783
4
4
785
787
C64,C69-70,C104,C106,C108,C125,C132,C258259,C261,C309
C42,C194,C274,C290,C323,C326,C331,C346,C
358
C240
C1,C183,C188,C190,C196,C203-204,C210212
C130,C134,C161,C224-225
C3-5,C8-9,C30,C43,C72-73,C75-76,C7879,C103,C105,C107,C109110,C124,C127,C135,C138,C142,C176178,C180,C185-187,C189,C191-193,C197198,C215,C220,C223,C226,C228-229,C231232,C236-239,C245-246,C254255,C257,C262-263,C271-273,C275278,C306,C340,C347,C355,C362-363
C167,C169
C129
C16-17,C81,C324-325,C327-328,C342343,C348,C352-353,C367
C145-159,C162-164
C179,C201,C207,C264,C267,C269270,C280,C284-285,C293,C295296,C299,C303,C305,C307,C311-312,C315316,C318,C321,C329-330,C333335,C339,C356,C360
C281,C283,C287288,C294,C298,C300,C302,C308,C322,C336,C
338,C344
C6,C18-19,C29,C32-33,C4041,C52,C56,C92,C160,C195,C221222,C227,C230,C233-235,C241-244,C247249,C251-253,C265266,C279,C282,C286,C291292,C297,C301,C310,C313-314,C319320,C337,C345,C349-350,C357,C361
C57-58,C61,C94,C133
A
CAP X5R 1uF 10V 10% 0603
A
A
CAP X5R 4.7UF 6.3V 10% 0603
CAP X5R 10uF 6.3V 20% 0603
A
A
CAP X7R 1nF 50V 10% 0603
CAP X7R 10nF 50V 10% 0603
A
A
A
CAP X7R 0.1uF 25V 10% 0603
CAP X7R 47nF 25V 10% 0603
CAP NPO 10PF 25V 5% 0402
A
A
CAP NPO 18PF 50V 5% 0402
CAP NPO 470PF 50V 5% 0402
A
CAP X7R 1NF 50V 10% 0402
A
CAP X7R 10NF 50V 10% 0402
A
A
CAP X7R 100NF 16V 10% 0402
CAP ELEC 100uF 10V 20% SM 6.3/5.4/7.8
A
A
CAP ELEC 1000uF 6.3V 20% SM 10/10.2/12
CAP ELEC 47uF 6.3V 20% SM 5.5/4/5.4
14
1
3
1
2
4
2
3
2
4
2
C137
C63,C65-66,C141
C53,C59-60,C62,C67-68,C71,C8283,C86,C91,C96,C165-166
C131
C116,C170,C172
C175
C97-98
C54-55,C87-88
C128,C143
C23-24,C168
C144,C174
C35-36,C38-39
C139-140
A
A
A
A
A
A
A
A
A
A
A
04-01-0004
2
L24,L26
A
04-01-0100
04-01-0334
2
1
L22-23
L25
A
A
CAP ELEC 10uF 16V 20% SM 4/5.4/5.5
CAP ELEC 220uF 16V 20% SM 8/10.2/10
CAP ELEC 470uF 16V 20% SM 10/10.2/12
CAP ELEC 10uF 25V 20% SM 5/5.4/6.5
CAP ELEC 1000UF 25V 20% 12.5X13.5 SM
CAP ELEC 220uF 25V 20% SM 10/10.2/12
CAP ELEC 470uF 25V 20% SM 10/1 0.2/12
CAP ELEC 1uF 50V 20% VS SM
CAP ELEC 10uF 50V 20% VS SM
CAP ELEC 22UF 63V 20% VS SM
CAP X5R 22UF 16V 10% 1210
INDUCTOR CHOKE 150uH 0.4R 1A SM
SHIELDED
INDUCTOR DRUM-CORE 10uH @ 2.52MHz
1.15A
INDUCTOR DRUM 3.3UH 4.0A SMD
4
788
04-05-0014
4
L21,L27,L29,L45
A
4
792
06-20-0099
11
D1-8,D24-25,D30
A
4
807
06-23-0054
1
D26
A
FERRITE 600R @ 100MHZ 300MA 04 02
DIODE GEN PUR DUAL 70V 215mA 6 nS SOT23
DIODE SCHOTTKY DUAL 30V 200mA 5nS SOT23
4
809
06-28-8424
8
D10-17
A
DIODE ZENER 24V 5% 350mW SOT-2 3 SM
4
4
817
818
06-28-8451
06-32-0130
1
2
D28
D29,D31
A
A
4
821
06-34-0016
1
D23
A
DIODE ZENER 5.1V 5% 350mW SOT- 23 SM
DIODE SCHOTTKY 1A 30V SMB SM
DIODE SWITCHING 75V 200mA 6nS SOT-23
SM
4
4
4
4
822
841
842
859
09-10-0600
09-10-3904
09-10-4401
09-10-4403
1
1
10
1
Q40
Q39
Q5-8,Q10-11,Q31,Q35,Q37-38
Q32
A
A
A
A
4
860
09-14-3098
2
Q30,Q36
A
TRANS PNP 60V 6.0A 100MHZ SOT- 223 SM
TRANS NPN SMALL SIGNAL SOT-23 SM
TRANS NPN SMALL SIGNAL SOT-23 SM
TRANS PNP SMALL SIGNAL SOT-23 SM
TRANS MOSFET P-CHAN 30V 3.8A S OT-23
SMD
4
862
11-00-1204
1
X1
A
CRYSTAL 12.000MHZ CL=10PF SM3. 2X2.5
4
863
11-01-0245
1
U15
A
OSCILLATOR 24.576MHZ 4-PIN 7 X 5 SMD
4
864
11-10-0501
4
L4-5,L15-16
A
4
868
11-10-2012
31
L1-3,L6-14,L17-20,L28,L30-42,L46
A
FERRITE BEAD 500R @100MHz 2.5A 1206 SM
FERRITE BEAD 600R @ 100MHz 300 mA 0805
S
4
4
4
4
894
901
902
905
15-70-0012
12-52-0003
12-54-0072
12-54-0074
1
1
3
7
U24
U22
U5,U13-14
U6-9,U19-20,U29
A
A
A
A
4
912
12-62-0053
1
U26
A
IC SDRAM 3.3V 128M 2M X 16 X 4 TSOP-54
IC REG LINEAR LDO +5V 500mA SM
IC OP AMP DUAL TL072 SM
IC OP AMP TL074 SM
IC SWITCH ANALOG TRIPLE 2-CHAN TSSOP16
4
4
913
916
12-64-4272
12-64-4392
3
1
U16-18
U21
A
A
IC STEREO AUDIO CODEC 24 BIT 192 KHz CS4
IC STEREO AUDIO DAC 24 BIT 192 KHZ
4
917
12-70-2208
1
U25
A
4
918
15-65-0004
2
U3-4
A
IC CONVERTER DC-DC 4.0A 0.8-14 .4V MP220
IC 74LVC04 LOW VOLTAGE CMOS HEX
INVERTER
4
4
920
922
15-67-3490
15-68-2374
1
2
U10
U30-31
A
A
IC RS-488/422 TRANSCEIVER 3.3V SO-8 SM
IC PWM DC/DC CONVERTER DMP8 SM
4
5
4
925
1
926
45-02-0095
15-78-0015
45-02-0094
1
1
1
U100
U100
U12
5
1
15-78-2542
1
U6
4
927
15-79-0088
1
U27
4
928
15-84-4330
1
U11
4
929
15-86-2149
1
U23
4
930
15-90-6138
1
U1
v0.09.05 IC PROGRAMMED MICRO SD CARD 4GB A37
A
IC MICRO SD CARD 4GB A36
v0.09.05 IC PROGRAMMED 4MBIT SPIFI A37
IC FLASH 4MBIT QUAD-SPI SERIAL SOIC-8
A
150MIL SM
IC MEMORY SECURE AT88SC153-00 -2.7 8S1
A
(
IC MCU ARM CORTEX-M4/M0 FLASHLESS
A
W/264KB RAM
IC DSP SHARC PROCESSOR 32BIT 5MBIT
A
400MHZ
IC OPTO ISOLATOR 6N138 SURFACE MOUNT
A
PDI
4
932
21-00-6617
6
J12-16,J19
A
4
938
21-04-5075
2
J6-7
A
4
940
21-08-0007
1
J8
A
4
941
21-08-0010
2
J10-11
A
4
943
21-08-0013
1
J9
B
JACK XLR & 1/4" FEMALE TH HORIZONTAL
JACK XLR MALE PCB MNT RT ANG TH
NEUTRIK-
4
944
21-16-0001
1
J5
A
JACK RJ-45 9 PIN IN XLR SHELL PCB MOUNT
4
945
21-16-0045
1
J3
A
4
946
21-18-0002
1
BR1
A
4
947
21-18-0054
1
J18
A
JACK RJ-45 8-PIN FEMALE PCB-MNT RT-ANG
TERMINAL SCREW PCB MOUNT RIGHT
ANGLE SNA
T-FLASH CARD CONNECTOR PUSH OUTSIDE
WELDING SM
4
949
21-20-0008
2
H2,H4
A
HDR SIL PCB-MT 8 PIN X 2MM MALE SHRD
4
951
21-20-0030
1
H5
A
4
954
21-21-0001
1
J2
A
4
957
21-21-2050
1
J21
A
HDR DIL PCB-MT 30 PIN 2 x 15 x .100 MALE
JACK USB SERIES B SHIELDED PCB MNT
BLACK
HEADER 50 PIN 2MM MALE SHROUDED
KEYED NON-LOCKING VERTICAL TH
4
958
24-01-0002
1
S1
A
4
4
959
961
24-01-0005
30-18-3030
1
14
S2
GF1-13,J4
A
A
SWITCH LATCHING PUSH BUTTON DP DT 6
PIN (DO NOT USE FOR ANY NEW DESIGNS)
SWITCH LATCHING PUSH BUTTON 4PDT 12PIN DIL TH
CLIP GROUND PCB .30 x .30 x .0 7
4
975
30-51-0146
3
SH1-3
A
SHIELD PCB MT FOR 1/4 JACK 1.00 Hx1.25Wx
4
4
3
4
4
4
4
984
985
34
1
2
8
17
15-79-0003
35-00-0565
50-02-0566
01-24-0000
01-24-42R2
01-25-0000
01-25-1000
1
1
1
1
6
9
8
U2
IPOD AUTHENTICATION COPROCESSO R2.0C
PCB MAIN A37
PCBA UI A37
RES 0R 1% 0805
RES 42.2R 1% 0805
RES 0R 1% 0603
RES 100R 1% 0603
4
4
4
4
4
25
55
62
64
70
01-25-1001
01-25-1002
01-25-3740
01-25-4750
01-25-56R0
29
6
2
6
8
R77
R78-83
R14,R22,R25-30,R39
R40,R57,R59-60,R62,R65,R67,R69
R1,R3,R5,R7,R10,R13,R23-24,R31,R34-35,R4145,R47-55,R64,R73-75
R2,R6,R8,R71-72,R76
R4,R9
R21,R32,R36-38,R46
R33,R56,R58,R61,R63,R66,R68,R70
A
B
B
A
A
A
A
A
A
A
A
A
4
4
4
4
4
4
4
4
78
84
84
87
100
106
109
110
01-48-6103
03-57-0475
03-56-0102
03-58-0104
03-72-0102
03-72-0104
03-80-0107
03-80-0476
6
1
4
3
6
3
1
7
R12,R16-20
C4
C36-39
C8,C26-27
C1-3,C23-25
C5,C20,C22
C28
C13,C16,C31-35
RES 1.00K 1% 0603
RES 10.0K 1% 0603
RES 374R 1% 1/10W 0603
RES 475R 1% 1/10W 0603
RES 56R 1% 0603
POT MONO 10KB LINEAR TAPER 25MM
W/9MM NU
CAP X5R 4.7UF 6.3V 10% 0603
CAP NPO 1nF 50V 5% 0603
CAP X7R 0.1uF 25V 10% 0603
CAP X7R 1NF 50V 10% 0402
CAP X7R 100NF 16V 10% 0402
CAP ELEC 100uF 10V 20% SM 6.3/5.4/7.8
CAP ELEC 47uF 10V 20% SM 5/5.4/6.5
A
A
A
A
A
A
A
A
JACK 1/4" TRS 6-PIN PCB MT HORIZ TH W/C
JACK DIN 5-PIN FEMALE MIDI PCB-MNT RTAN
JACK XLR MALE PCB MOUNT RIGHT ANGLE
SENS
CAP ELEC 1000UF 10V 20% SM 105C
10/10.3/11.2
4
117
03-80-2108
2
C29-30
A
4
119
09-06-7002
8
Q1,Q3-6,Q8-9,Q13
A
4
4
127
133
09-14-3098
12-52-0003
6
1
Q2,Q7,Q10-12,Q14
U3
A
A
4
134
15-62-0008
2
U1-2
A
TRANS MOSFET N-CHAN 60V 7R5 SOT-23 SM
TRANS MOSFET P-CHAN 30V 3.8A S OT-23
SMD
IC REG LINEAR LDO +5V 500mA SM
IC 74HC08 QUAD 2 INPUT POSITIVE AND
GATE
A
A
LED RED 15MA 625NM 2.0V 0603 SMD
LED BLUE SUPER 2.0 x 1.2 x 1.1
A
4
4
136
161
18-20-0009
18-22-0004
24
1
4
162
18-26-0004
25
D4,D6,D8,D10,D12,D14,D16,D18,D20,D2324,D27-28,D3132,D35,D37,D39,D41,D43,D45,D47,D49,D51
D1
D2,D5,D7,D9,D11,D13,D15,D17,D19,D2122,D25-26,D29-30,D3334,D36,D38,D40,D42,D44,D46,D48,D50
4
187
21-21-2006
1
H1
A
4
188
21-21-2050
1
J2
A
4
4
4
189
191
194
24-12-0006
24-31-1105
35-00-0566
2
2
1
E1-2
SW1-2
A
A
A
LED WHITE HIGH BRIGHTNESS SMD
HDR DIL PCB-MT 16 PIN 2 x 8 x 2MM MALE
SHRD VERT TH
HEADER 50 PIN 2MM MALE SHROUDED
KEYED NON-LOCKING VERTICAL TH
ENCODER 20 STEP w/SWITCH 15MM DSHAFT ME
SWITCH TACT 6mm SQ 4-PIN TH
PCB UI A37
4
3
4
4
4
4
4
4
4
195
35
1
2
3
4
5
6
7
50-02-0533
50-02-0567
01-00-0512
01-04-0103
01-04-0222
01-22-02R2
01-24-0000
01-24-1000
01-24-1001
1
1
1
2
1
1
9
1
3
M1
BLUETOOTH MODULE WT-32I IWRAP 6 IAP2
PCBA AMPLIFIER A37
RES 5.1K 5% 0805
RES 10K 5% 1206
RES 2.2K 5% 1206
RES METAL OXIDE 2.2R 2W 5% TH
RES 0R 1% 0805
RES 100R 1% 1/8W 0805
RES 1.00K 1% 0805
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
9
10
11
14
16
17
18
19
20
21
23
24
26
27
28
29
31
01-24-1002
01-24-1003
01-24-1004
01-24-1203
01-24-3011
01-24-3162
01-24-3242
01-24-3320
01-24-4751
01-24-4752
01-24-6980
01-24-10R0
01-24-4R70
01-25-1001
01-25-2212
01-25-47R5
01-28-04R7
01-34-0012
19
7
2
1
3
2
2
1
3
2
1
5
2
1
1
3
1
6
R11
R107-108
R33
R45
R4,R17,R23,R26,R29-30,R43,R78-79
R8
R49-50,R72
R1,R12-13,R20,R35-38,R44,R6869,R71,R74,R88-90,R94,R114-115
R21,R41,R70,R83,R85,R97,R117
R73,R98
R10
R2,R27-28
R48,R51
R67,R75
R9
R6,R40,R93
R39,R63
R60
R15,R22,R24-25,R235
R18,R55
R101
R103
R96,R99-100
R31
R7,R32,R80-81,R105-106
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
RES 10.0K 1% 0805
RES 100K 1% 0805
RES 1.00M 1% 0805
RES 120K 1% 0805
RES 3.01K 1% 0805
RES 31.6K 1% 0805
RES 32.4K 1% 1/8W 0805
RES 332R 1% 0805
RES 4.75K 1% 0805
RES 47.5K 1% 0805
RES 698R 1% 0805
RES 10.0R 1% 1/8W 0805
RES 4.7R 1% 1/8W 0805
RES 1.00K 1% 0603
RES 22.1K 1% 1/10W 0603
RES 47.5R 1% 1/10W 0603
RES 4.7R 1% 1206
RES 20R 5% 2512
4
4
32
33
03-10-0107
03-14-0476
1
2
C290
C47-48
A
A
CAP ELEC 100uF 10V 20% RADIAL 6.3/8/5
CAP ELEC 47uF 25V 20% RADIAL 6.3/7/5
4
4
34
35
03-18-0227
03-18-0336
3
1
C42,C44,C98
C36
A
A
CAP ELEC 220uF 50V 20% RADIAL 10/12.5/5
CAP ELEC 33uF 50V 20% RADIAL 5/11/5
4
36
03-20-0227
2
C76,C80
A
4
37
03-22-1107
6
C20,C23-25,C37-38
A
CAP ELEC 220uF 63V 20% 105C LOW Z 0.07R
CAP ELEC 100UF 100V 20% RADIAL
10/16/5MM TH SAM RD
4
38
03-24-0334
2
C108-109
A
CAP FILM POLY 0.33uF 250V 5% TH 12.5/6.5
4
4
39
40
03-24-1104
03-24-1474
3
1
C33,C110-111
C26
A
A
CAP MET POLY 0.1uF 100VDC 5% TH 4.5/7.5/
CAP MET_POLY .47UF 400V 5% TH
4
4
4
4
4
4
4
41
42
44
45
46
47
48
03-24-2104
03-44-0104
03-50-0102
03-50-0330
03-50-1151
03-52-0104
03-52-1103
2
6
4
1
2
6
5
A
A
B
A
A
A
A
CAP MET POLY 0.1uF 400V 10% TH WIMA
CAP CER 0.1UF 50V 5% COG NP0 1206
CAP NPO 1nF 50V 5% 0805
CAP NPO 33pF 50V 5% 0805
CAP 150PF 250V 5% 0805 SM U2J
CAP X7R 0.1uF 50V 10% 0805
CAP X7R 10nF 100V 10% 0805
4
4
4
4
49
50
51
52
03-52-1104
03-52-1153
03-52-1221
03-52-2221
19
2
4
2
A
A
A
A
CAP X7R 0.1UF 100V 10% 0805
CAP X7R 15NF 100V 10% 0805
CAP X7R 220PF 100V 10% 0805
CAP X7R 0.22UF 50V 10% 0805
4
4
4
4
4
4
4
4
4
4
53
53
54
55
55
56
57
58
59
60
03-58-0104
01-24-2261
03-58-0106
03-58-0470
01-24-2321
03-58-0474
03-82-0106
03-82-0107
03-84-0226
03-93-0106
41
2
7
1
2
1
3
1
5
2
C21-22
C14,C75,C77,C79,C100-101
C1-4
C99
C10,C15
C32,C61,C65-66,C117-118
C7,C18-19,C34-35
C16-17,C30,C45-46,C49-50,C5455,C57,C62,C88,C91,C93-97,C107
C67-68
C69-71,C106
C52-53
C64,C72,C81-82,C84,C102-105,C113116,C119-125,C131-151
R52-53
C51,C63,C73,C89-90,C92,C112
C43
R56,R87
C31
C11,C56,C58
C175
C6,C8-9,C12-13
C59-60
A
A
A
A
A
A
A
A
A
A
4
4
62
63
04-00-0274
06-20-5148
1
6
L1
D3,D11-12,D17,D20-21
A
A
4
4
4
4
4
4
4
4
4
64
65
65
66
67
67
68
69
70
06-21-0023
06-22-0001
01-24-3921
06-22-0003
06-28-0003
01-24-4531
06-28-0009
06-28-0012
06-28-5232
2
4
2
1
2
4
1
1
6
D5,D13
D9-10,D14-15
R19,R34
D4
D1,D46
R42,R47,R84,R86
D7
D8
D2,D6,D16,D22-24
A
A
A
A
A
A
A
A
A
CAP X7R 0.1uF 25V 10% 0603
RES 2.26K 1% 1/8W 0805
CAP X7R 1.0uF 16V 10% 0603
CAP X7R 47pF 50V 10% 0603
RES 2.32K 1% 1/8W 0805
CAP X7R 0.47uF 6.3V 10% 0603
CAP ELEC 10uF 16V 20% SM 4/5.4/5.5
CAP ELEC 100uF 16V 20% VS SM
CAP ELEC 22UF 25V 20% SM 5/5.3/5.3
CAP X5R 10UF 25V 10% 1210
INDUCTOR 22UH 20% 9.6MOHM MAX 18.5A
MAX AC
DIODE SMALL SIGNAL SOD-523 SM
DIODES - GENERAL PURPOSE POWER
SWITCHING 200V 625MA 1A IFSM
DIODE ULTRAFAST 200V 2A 15ns SMA
RES 3.92K 1% 0805
DIODE ULTRA FAST 200V 1A 35NS SMA
DIODE ZENER 12V 2% SOD-323 SM
RES 4.53K 1% 1/8W 0805
DIODE ZENER 91V 500MW SOD123 SM
DIODE ZENER 39V 500MW SOD123 SM
DIODE ZENER 5.6V 5% SOT-23 SM
4
71
06-28-8451
1
D33
A
DIODE ZENER 5.1V 5% 350mW SOT- 23 SM
4
72
06-32-0001
1
D29
A
DIODE FAST RECOVERY 1000V 1A SMB SM
4
4
4
4
73
74
75
76
09-06-0011
09-10-0006
09-10-0011
09-10-0012
2
10
2
2
Q2,Q11
Q1,Q3-7,Q10,Q15-17
Q8,Q12
Q9,Q13
A
A
A
A
TRANS POWER-MOSFET N-CHAN TH TO-220
TRANS NPN 65V 100MA SOT-323 SM
TRANSISTOR NPN 100V 3A SOT23-3
TRANSISTOR PNP 100V 2A SOT23-3
4
76
01-24-5230
1
R5
A
RES 523R 1% 1/8W 0805
4
77
09-10-0860
1
Q18
A
TRANS PNP EPITAXIAL SILICON SO T-23 SM
4
4
4
78
78
79
09-14-0084
01-24-8250
01-24-8251
1
1
1
Q14
R54
R16
A
A
A
4
4
4
4
4
79
80
81
82
83
11-01-2000
12-00-7805
12-00-7905
12-02-7815
12-02-7915
1
2
1
1
1
OSC1
U10,U13
U9
U4
U5
A
A
A
A
A
4
84
12-19-0000
1
U8
A
TRANS POWER MOSFET P-CHAN SOT- 23 SM
RES 825R 1% 0805
RES 8.25K 1% 0805
OSCILLATOR 20.000MHZ 5V 4 PIN 5X7MM
SM
IC REG +5V T0-92 TH
IC REG -5V 100mA TO-92 TH
IC REG +15V 1AMP TO-220 TH
IC REG -15V 1AMP TO-220 TH
LM19 TEMP SENSOR -55C TO +130C 10UA TO92
4
85
12-30-0251
1
U6
A
4
4
4
86
87
88
12-30-7293
12-32-6888
12-54-0004
1
1
1
U3
U1
U2
A
A
A
4
89
15-62-0390
1
U7
A
4
91
21-18-0002
2
MB1-2
A
IC POWER AMPLIFIER 2X150W DBS23P TH
IC POWER AMP 100W TDA7293 TO-220/15
TH
IC IRS2092 AMP 500W CLASS D 16SOIC
IC OP-AMP DUAL MC33078 SM
IC 74HC390 DUAL DECADE RIPPLE COUNTER
SO-16 SM
TERMINAL SCREW PCB MOUNT RIGHT
ANGLE SNA
4
92
21-20-0030
1
H4
A
HDR DIL PCB-MT 30 PIN 2 x 15 x .100 MALE
4
93
21-20-1562
4
H1-3,H6
A
HDR SIL PCB-MT 2 PIN x .156 MA LE VERT M
4
4
4
4
4
4
4
94
95
96
141
219
222
224
21-24-0037
01-28-10R0
35-00-0567
03-50-0101
04-00-0022
04-04-0003
04-04-0004
1
7
1
5
2
2
4
H5
R14,R58,R65-66,R76,R91-92
A
A
A
A
A
A
A
3
4
4
3
4
4
3
4
4
37
1
2
38
1
2
39
1
2
50-50-0099
30-27-0734
41-00-0475
50-50-0101
30-27-0734
41-00-0479
50-50-0131
30-51-0782
41-00-0500
1
1
1
1
1
0
1
1
0
A
A
A
A
A
A
B
A
B
HEADER & WIRE HOUSINGS 36P 2.5 4MM RA
RES 10.0R 1% 1/4W 1206
PCB AMPLIFIER A37
CAP NPO 100pF 50V 5% 0805
INDUCTOR 22UH 20% 18MOHM 6A MAX
FERRITE BEAD 65R/100MHZ 7A AXIAL TH
INDUCTOR T FILTER 50V 6A TH
ASSY BLUETOOTH BUTTON W/ ARTWORK
P29
BLUETOOTH BUTTON P29/P31
ARTWORK BUTTON BLUETOOTH P29
ASSY BUTTON TAP W/ARTWORK P31
BLUETOOTH BUTTON P29/P31
ARTWORK BUTTON TAP TEMPO P31-1
ASSY CHASSIS W/ ARTWORK A37-1
CHASSIS A37-1
SILKART CHASSIS A37
3
3
3
3
2
40
41
42
43
36
24-19-0063
30-63-0167
30-15-4043
30-24-0030
30-27-0787
1
2
3
1
1
A
B
A
A
A
FUSE 6.3A 250V 5MMx20MM SLOW BLOW
FOAM GASKET TAP BUTTON A37-1
SPACER M3 X 31MM HEX MALE-FEMALE
CABLE TIE 4.0" LONG
KICKSTAND OVERMOLDED FOOT A37-1
2
2
2
2
37
38
39
40
30-00-0450
30-45-0065-1
30-24-0030
30-51-0796
2
1
1
1
A
A
A
A
SCREW M4 X 16MM OVAL HD SLF-TP BLK ZN
KNOB SMALL NO INDICATOR A37-1
CABLE TIE 4.0" LONG
LOGO LINE 6 95MM WIDTH A37-1
C74,C83,C85-87
L11,L22
F5-6
F1-4
PUSH RETAINING FOR 3.0MM SHAFT STEEL
BLA
2
41
30-51-0277
2
2
42
30-00-0454
2
A
SCREW M3 X 6MM PAN HEAD SLF TAP BLK
2
2
1
1
43
44
3
4
30-75-0013
40-25-0467
40-15-0201
40-15-0023
1
1
1
1
A
A
A
A
1
1
6
7
40-30-0013
40-25-0024
2
1
A
C
CAP RJ45 JACK PROTECTOR VINYL .692 OD x
ETL LABEL 1" X 1/2"
LARGE SILICA GEL PACK 3.0" X 3.5"
ANTISEPTIC PACK (5g/package)
LABEL, SERIAL NUMBER/PART NUMBER 1.5"
X 0.5"
STICKER ART SEAL EULA
1
1
8
9
21-37-1160
40-20-4008
1
1
A
A
CBL PWR UL/CSA SJT 8.2FT BLK E L-302 w/G
BAG PLASTIC 240 X 260 MM 2 MIL CLEAR
1
1
2
2
1
1
1
10
12
1
2
13
14
15
40-00-0334
50-50-0133
40-10-0571
41-10-0090
40-10-0572
40-15-0216
40-00-0373
1
1
1
0
1
4
1
C
A
A
A
A
A
B
1
1
1
1
1
16
18
19
20
21
40-20-0048
40-25-0460
40-25-0458
40-00-1000
40-00-0451
1
1
1
1
1
A
A
A
J
A
INSERT ONLINE PRODUCT REGISTRATION
ASSY GIFT CARTON W/ ARTWORK A37-1
GIFT CARTON A37-1
ARTWORK GIFT CARTON A37-1
SHIPPING CARTON A37-1
FOAM CORNER A37-1
MANUAL USER A37-1
BAG PLASTIC 950W X 1000 H CLEAR 0.05MM
NO HOLES
MASTER CARTON LABEL SPECIFICATION
LABEL BARCODE UPC 45MM X 35MM
CARD WARRANTY LINE 6
ARTWORK QUICKSTART TOPPER A37-1
Line 6 Mechanical Engineering
Assembly Unit Complete A37-1
Assembly Instructions Rev C
Document# 90-20-0361
90-20-0361– Firebird
Complete Unit Assembly Instructions
59-00-0181
Forward and Notes
The information in this booklet applies to the mechanical assembly of the Firebird (59-00-0181). See also the
related Electrical assembly documentation, for major considerations in assembling the electrical components of the
PCBs (through the soldering process and preparation of the board for addition of custom components).
A note on the text: the illustrations in this book are for reference only. In some cases, color and geometry
of illustrations may not accurately reflect the color or exact geometry of actual parts.




Unless otherwise noted, all dimensions are in MM.
Part identifying notes are in this format: Description (Part Number)
Drawings are not to scale.
Torque value tolerance +/- .57cm-kg. Do not over tighten any components.
For clarity, not all component details are shown. This is especially true with respect to cable assemblies.
They are often omitted from views to provide a clearer picture of the material discussed. Do not be confused
by the absence (or unexpected presence) of any component in the illustrations in this book.
Line 6 Mechanical Engineering
Assembly Unit Complete A37-1
Assembly Instructions Rev C
Document# 90-20-0361
Revision Comment Sheet
Revision
X0
Changes
INITIAL RELEASE
X1
PCO 691 – Updates from DV Review. Step 4: Removed washers for Woofer, replaced old screws
with 30-00-08112. Step 13: added SCREWS for securing kickstand plugs. Step 8: Added Cable Tie. Step 12 added
steps for LOGO. Step 20 Screws for rear panel. Step 21 Knobs
A
IPR 3546 – Initial Rev A release. No change.
B
Adding in 30-75-0013 Cap for Variax Jack. See step 22.
C
Adding in 40-25-0467 ETL Label
Line 6 Mechanical Engineering
Assembly Unit Complete A37-1
Assembly Instructions Rev C
Document# 90-20-0361
STEP 1:
P/N required:
2 each 30-27-0671-1 PORT CARDBOARD 63.5mm ID
2 each 30-27-0682 PORT FLARE 63.5mm
Insert the PORT CARDBOARD into the PORT FLARE as shown.
Ensure the end of the PORT CARDBOARD is fully seated and flush to the internal lip of
the PORT FLARE. And seal them together with white glue.
White glue
Repeat to create 2 subassemblies.
Line 6 Mechanical Engineering
Assembly Unit Complete A37-1
Assembly Instructions Rev C
Document# 90-20-0361
STEP 2:
P/N Required:
1 each 50-03-0139 CABINET ASSY
Press fit the PORT FLARE with PORT CARDBOARD subassemblies into the
CABINET as shown after apply white glue on Port Flare.
White Glue
Ensure that the PORT FLARES are fully seated in the counter-bore of the CABINET.
Line 6 Manufacturing
Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 3:
P/N required:
2 each 21-34-0251-2 CABLE 2 COND BLACK/RED
2 each 11-20-0034 COAX SPEAKER 5”
8 each 30-00-0283 SCREW WOOD M4 x 12mm
Place the CABLE through the hole in the wood panel of the CABINET as shown. Push the Rubber
Grommet as far as possible through the hole to ensure an air tight seal.
Push the GROMMET in so that the flange is flush to the wood:
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 3 (continued):
Connect the Fast-Ons of the cable to the SPEAKER. Connect BLACK to the “-“terminal
and RED to the “+” terminal.
Secure the SPEAKER to the CABINET using the 4 SCREWS. Torque SCREWS to 9-11 cm-kg.
Repeat with the remaining CABLE, SPEAKER and SCREWS
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 4:
P/N required
1 each 11-20-0031 SPEAKER 12”
1 each 21-34-0308 CABLE 2 COND BLACK/BLUE
8 each 30-00-0437 SCREW M5 x 25mm BLACK
Place the CABLE through the hole in the wood panel of the CABINET as shown. Push the Rubber
Grommet as far as possible through the hole to ensure an air tight seal.
Push the GROMMET in so that the flange is flush to the wood:
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 4 continued:
Connect the Fast-Ons of the cable to the SPEAKER. Connect BLACK to the “-“terminal
and BLUE to the “+” terminal.
Secure the SPEAKER to the CABINET using the 7 SCREWS as shown. Note the location of the
SCREWS. Torque SCREWS to 9-11 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 4 continued:
Save 1 SCREW for securing the HORN.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 5:
P/N required:
1 each 11-20-0028 SPEAKER COMPRESSION
1 each 30-27-0569 HORN FLANGE
4 each 30-00-0311 SCREW M6 x 12mm w/ SPLIT WASHER
4 each 30-03-0062 WASHER 12mm OD
Assemble 4x 30-00-0311 screws with 4x 30-03-0062 washers as shown below.
Attach COMPRESSION DRIVER to HORN FLANGE using 4x 30-00-0311 w/ 4x 30-03-0062 screw assembly.
Torque screws to 12.1-13.9 in-lbs [14.0-16.0 kgf-cm]. Note the orientation of the Fast Ons of the compression driver.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 6:
P/N Required:
1 each 30-27-0758 HORN
1 each 30-63-0159 FOAM GASKET HORN
4 each 30-00-0311 SCREW M6 x 12mm w/ SPLIT WASHER
4 each 30-03-0062 WASHER 12mm OD
Remove the adhesive backing to the FOAM and secure the FOAM strip to the HORN as shown.
FOAM should be along the edge of the rib of the HORN.
Attach HORN FLANGE to HORN using 4x 30-00-0311 w/ 30-03-0062 screw assembly. Torque screws to 12.1-13.9
in-lbs [14.0-16.0 kgf-cm].
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 7:
P/N Required:
1 each 21-34-0307 CABLE 2 COND BLACK/WHITE
7 each 30-00-0310 SCREW WOOD M5 x 17mm
1 each SCREW from Step 4
Place the CABLE through the hole in the wood panel of the CABINET as shown. Push the Rubber
Grommet as far as possible through the hole to ensure an air tight seal.
Secure the HORN SUBASSEMBLY to the CABINET using the 8 SCREWS. Note the location of
the SCREW. Torque screws 9-11 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 8:
P/N Required:
1 each 30-24-0030 CABLE TIE
1 each 50-04-0132 E/M CHASSIS SUBASSEMBLY
Use CABLE TIE to secure CABLES as shown.
Connect the HEADERS from the 4 CABLES to the HEADERS on the AMP PCBA. Note the
correct CABLE COLORS for each HEADER.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 10:
P/N Required:
2 each 30-00-0434 SCREW M4 x 25mm OVAL HEAD NICKEL
Secure the HANDLE and CHASSIS using 2 SCREWS as shown. Torque SCREWS to 9-11 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 11:
P/N required:
4 each 30-00-0435 SCREW M4 x 30mm OVAL HEAD BLACK
4 each 30-03-0112 WASHER FINISHING BLACK.
Secure the CHASSIS ASSY to the CABINET (TOP PANEL) using the 4 SCREWS and
FINISHING WASHERS as shown. Torque SCREWS to 9-11 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 12:
P/N Required:
1 each GRILL CLOTH FRAME
1 each 30-51-0796 LOGO
2 each 30-51-0277 PUSH RETAINER
Remove small amount of cloth over the two holes in the GRILL CLOTH FRAME.
Push the LOGO pins through the holes and secure the LOGO to the FRAME using the PUSH
RETAINERS. Ensure RETAINERS are flush to the rear surface of the FRAME.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 12 (continued):
Secure the GRILL CLOTH FRAME to the CABINET as shown. FRAME should be held in place
with the 4 DUAL-LOCK DOTS.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 13:
1 each 30-51-0784 KICKSTAND BAR
2 each 30-27-0786 KICKSTAND PLUG HINGE
2 each 30-00-0454 SCREW M3 x 6mm SLF TAP PAN HEAD
Insert the PLUGS into the ends of the BAR as shown.
Note the alignment of the snap details of the PLUG with the hole in the BAR.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 13 (continued):
Use the SCREWS to secure the PLUGS in place as shown. Torque SCREWS to 6-9 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 14:
2 each 30-51-0788 HINGE KICKSTAND
2 each 30-51-0786 PIN KICKSTAND
Take one HINGE and place it over the PLUG as shown. Then insert the PIN through the HINGE
and the PLUG. Make sure the PIN is fully inserted into the HINGE.
Note the orientation of the HINGE:
Repeat this step on the other end of the KICKSTAND BAR
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 15:
1each 30-27-0787 KICKSTAND OVERMOLDED FOOT
2 each 30-00-0450 SCREW M4 x 16mm SELF TAPPING
Secure the FOOT to the BAR using the 2 SCREWS. Torque Screws to 6-9 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
Step 16:
4 each 30-00-0283 SCREW WOOD M4 x 12mm
Place the KICKSTAND ASSEMBLY onto the REAR PANEL as shown.
Secure the KICKSTAND ASSEMBLY using the 4 SCREWS. Torque SCREWS to 9-11 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 17:
2 each 30-27-0785 SEALING CUP KICKSTAND SPRING
2 each 30-63-0155 FOAM SEALING CUP
Place the FOAM over the SEALING CUP as shown. Make sure the adhesive side contacts the CUP
to secure the FOAM in place.
Repeat on 2nd SEALING CUP to create 2 SUBASSEMBLIES
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 18:
2 each 30-51-0583 SPRING HANDLE
2 each 30-27-0558 CAM HANDLE
4 each 30-00-0283 SCREW WOOD M4 x 12mm
Place a CAM and SPRING onto the HINGE piece that is assembled to the rear panel as shown.
Bring the SEALING CUP over the SPRING and secure the CUP to the REAR PANEL using the 2
SCREWS. Torque SCREWS to 6-9 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 18 continued:
The boss in the SEALING CUP should sit within the SPRING diameter
Repeat on the other side of the KICKSTAND.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 19:
5 each 30-03-0112 WASHER FINISHING BLACK
5 each 30-00-0435 SCREW M4 x 30mm OVAL HEAD BLACK
Use the SCREWS and WASHERS to secure the REAR PANEL with KICKSTAND assembled as
shown. Torque the SCREWS to 6-9 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 20:
10 each 30-03-0112 WASHER FINISHING BLACK
10 each 30-00-8112 SCREW WOOD #8 x 1.5” OVAL HEAD BLACK
Use the SCREWS and WASHERS to secure the REAR PANEL with KICKSTAND assembled as
shown. Torque the SCREWS to 6-9 cm-kg.
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 21:
6 each 30-45-0058 KNOB POT W/ INDICATOR
1 each 30-45-0059-1 KNOB ENCODER BLACK
1 each 30-45-0065 KNOB SMALL FIREBIRD
1 each 30-45-0065-1 KNOB SMALL FIREBIRD NO INDICATOR
Place the KNOBS onto the POTENTIOMETERS and ENCODERS as shown. Turn KNOBS on the
POTENTIOMETERS all the way counter-clockwise.
Turn all KNOBS to “0” position fully counter clockwise
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Phoenix Floor Complete Unit Assembly Instructions Rev X0
Document 90-20-0361
STEP 22:
1 each 30-75-0013 CAP RJ45 PROTECTOR
Place the CAP over the Variax JACK as shown:
STEP 23:
1 each 40-25-0467 ETL LABEL
Place the LABEL on the CHASSIS in the approximate location. Ensure the LABEL does not cover
existing artwork.
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
90-20-0362– Firebird
Assembly Instructions E/M Chassis
50-04-0132
Forward and Notes
The information in this booklet applies to the mechanical assembly of the Electro-Mechanical Chassis
Subassembly (50-04-0132). See also the related Electrical assembly documentation, for major considerations in
assembling the electrical components of the PCBs (through the soldering process and preparation of the board for
addition of custom components).
A note on the text: the illustrations in this book are for reference only. In some cases, color and geometry
of illustrations may not accurately reflect the color or exact geometry of actual parts.




Unless otherwise noted, all dimensions are in MM.
Part identifying notes are in this format: Description (Part Number)
Drawings are not to scale.
Torque value tolerance +/- .57cm-kg. Do not over tighten any components.
For clarity, not all component details are shown. This is especially true with respect to cable assemblies.
They are often omitted from views to provide a clearer picture of the material discussed. Do not be confused
by the absence (or unexpected presence) of any component in the illustrations in this book.
Line 6 Confidential
Page 1 of 27
9/2/2015
Line 6 Manufacturing
Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
Revision Comment Sheet
Revision
Changes
X0
INITIAL RELEASE
X1
PCO 666 - Updated based on X1 changes.
X2
PCO 691 - Updated based on DV Review. Step 1: new foam gasket for vibration. Step 9: note cable
routing. Step 10: new standoffs used to secure main PCBA. Step 15: new screws for securing AMP PCBA brackets.
Step 18: Screw used to secure AMP PLATE to STANDOFFS. Step 11: replaced old screw with shorter 30-00-0391.
Replaced all instances of SCREW 30-00-0289 with 30-00-0458
A
IPR 3546 – Initial Rev A release. No change.
B
PCO 711 – Added Cable tie 30-24-0030. See Step 8
C
See step 16.
PCO 750 – Replaced 10mm screw for securing transistor brackets to 30-00-0465 SCREW M3 x 12.
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 1:
P/N required:
1 each 50-50-0131 CHASSIS W/ ARTWORK A37
1 each 30-27-0779 BLUETOOTH COVER
2 each 30-00-0444 SCREW TS 3x 8mm TORX HEAD
2 each 30-63-0167 FOAM GASKET TAP BUTTON
Secure the BLUETOOTH COVER to the CHASSIS using the 2 SCREWS as shown. Torque
screws to 6 – 8 cm-kg. COVER icon should be oriented as shown
BLUETOOTH COVER
(30-27-0779)
SCREWS
(30-00-0444)
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
Remove adhesive backing from FOAM GASKETS and place in approximate locations:
Ensure the FOAM does not cover any of the hole for the button.
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 2:
P/N Required:
1 each 24-24-0607 ROCKER SWITCH
1 each 21-14-0002 AC RECEPTACLE
Snap in the SWITCH and AC RECEPTACLE into the CHASSIS in the locations shown below.
Note the orientation of the SWITCH and AC RECEPTACLE
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 3:
P/N required
1 each 50-02-0566 PCBA U/I
1 each 50-50-0099 BLUETOOTH BUTTON W/ ARTWORK
1 each 50-50-0101 TAP TEMPO BUTTON W/ ARTWORK
Install BUTTONS on U/I PCBA as shown.
When all the snap feet are snap full then should use hot glue stick them on UI PCBA
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 4:
P/N required:
1 each 30-27-0664 24 LED PANEL LIGHTPIPE
1 each 30-27-0692 BEZEL LIGHTPIPE
2 each 30-00-0361 SCREW TS 3.5 X 8mm
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 5:
P/N required:
6 each NUTS for POTENTIOMETERS
4 each 30-00-0458 SCREW M3 x 6mm
Insert the PCBA into the CHASSIS as shown. Secure the PCBA using 4 SCREWS. Torque
SCREWS to 6-9 cm-kg.
Secure the PCBA using the 6 NUTS supplied with the POTENTIOMETERS. Torque NUTS to 6 –
9 cm-kg.
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Document 90-20-0362
STEP 6:
P/N Required:
1 each 30-27-0777 LENS LCD DISPLAY
2 each 30-63-0154 FOAM W/ ADHESIVE DISPLAY LENS
Apply FOAM to LENS as shown. Adhesive side should contact LENS to hold FOAM in place
Place the LENS into the CHASSIS as shown below
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Document 90-20-0362
STEP 7:
P/N Required:
1 each 18-30-0028 DISPLAY LCD MODULE
1 each 21-34-0309 CABLE 16 COND
4 each 30-00-0458 SCREW M3 x 6mm
Solder the CABLE to the LCD PCBA as shown.
Secure the LCD to the CHASSIS using 4 SCREWS. Torque SCREWS to 6-9 cm-kg.
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Document 90-20-0362
STEP 7 continued:
Note the orientation of the LCD MODULE. Connector on LCD PCBA should be towards ¼” Jack
hole.
Plug the other end of the CABLE to the HEADER on the U/I PCBA as shown
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Document 90-20-0362
STEP 8:
P/N Required:
1 each 30-24-0030 CABLE TIE
1 each 30-63-0142 FOAM
1 each 50-02-0568 PCBA GUITAR IN
1 each 30-15-0004 SPACER ¼” JACK
1 each HEX NUT FOR ¼” JACK
1each WASHER FOR ¼” JACK
Place the FOAM over the edge of the PCBA as shown. Then put the SPACER onto the 1/4” JACK
Feed the Cable tie through the CHASSIS as shown. Secure the cable from the GUITAR-IN PCBA
and cut the excess CABLE TIE material.
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Document 90-20-0362
The edge of the PCBA with the FOAM should fit into the slot between the lances in the CHASSIS.
Make sure the CABLE remains on the rear side of the PCBA.
Secure the PCBA in place using the HEX NUT and WASHER as shown.
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 9:
P/N Required:
1 each 21-34-0246-1 CABLE 8 COND
1 each 21-34-0311 CABLE 50 COND
1 each 50-02-0565 PCBA MAIN A37
Plug one end of the 8 PIN CABLE into the HEADER on the GUITAR-IN PCBA. Wrap the cable
around the back of the GUITAR IN PCBA as shown.
Plug the other end of the CABLE to the HEADER on the MAIN PCBA
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Document 90-20-0362
STEP 9 continued:
Plug one side of the 50 PIN CABLE into the HEADER on the bottom of the U/I PCBA
Plug the other side of the CABLE to the HEADER on the MAIN PCBA
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Document 90-20-0362
STEP 10:
P/N Required:
5 each 30-15-0004 SPACER ¼” JACKS
2 each 30-27-0529 CAP PUSH BUTTON
2 each 30-00-0458 SCREW M3 x 6mm
3 each 30-15-4043 STANDOFF M3 x 31mm
Place the SPACERS over the ¼” JACKS on the MAIN PCBA as shown. Also place the CAPS onto
the two SWITCHES.
Slide the PCBA into the CHASSIS and secure using the SCREWS and STANDOFFS0289 as
shown. Torque SCREWS to 6-9 cm-kg.
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STEP 10 continued:
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Document 90-20-0362
STEP 10 continued:
P/N Required:
1 each 30-00-0013 SCREW 6-32 x .250”
10 each 30-00-0042 SCREW SELF TAP #4 x .375”
5 each HEX NUT ¼” JACK
5 each WASHER ¼” JACK
Use the 30-00-0042 SCREWS on all of the XLR JACKS and the Variax JACK. Use 30-00-0013
SCREW for the ground BRACKET to the right of the BLUETOOTH COVER. Torque SCREWS
to 6-9 cm-kg.
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Document 90-20-0362
STEP 11:
P/N required:
4 each 30-00-0391 SCREW M3 x 6mm BLACK
1 each 30-51-0785 HEAT SINK A37
Secure the HEAT SINK to the CHASSIS using 4 SCREWS as shown. Torque SCREWS to 6-9 cmkg.
Note the orientation of the HEAT SINK.
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Document 90-20-0362
STEP 12:
P/N Required:
9 each 30-00-0458 SCREW M3 x 6mm
1 each 30-51-0776 MOUNTING PLATE PSU
1 each 50-02-0157 PCBA SWITCHING PSU
Secure the PSU PCBA to the PLATE using 9 SCREWS. Torque SCREWS to 6-9 cm-kg.
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Document 90-20-0362
STEP 13:
P/N Required:
1 each 50-02-0567 PCBA AMPLIFIER
4 each 30-00-0458 SCREW M3 x 6mm
Connect the HEADER on the PSU to the HEADER on the AMP PCBA by sliding the AMP PCBA
in place from the side.
Use the 4 SCREWS to secure the PCBA to the PLATE as shown. Torque SCREWS to 6-9 cm-kg.
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Document 90-20-0362
STEP 14:
P/N Required:
1 each 30-15-0054 MICA WASHER MULTIWATT AMP
2 each 30-15-0059 ALUMINA OXIDE WASHER AMP A37
HEAT SINK COMPOUND (Zinc-Oxide)
Apply heat sink compound to one side of WASHERS and stick the washer to the underside of the
AMPS as shown. Ensure the WASHER completely covers the AMP because it needs to be
insulated from the HEAT SINK. Note the Location of each WASHER.
Apply heat sink compound to bottom side of MICA and ALUMINA OXIDE WASHERS and to
the TEMPERATURE SENSOR
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Document 90-20-0362
STEP 14 continued:
P/N Required:
5 each 30-00-0458 SCREW M3 x 6mm
Secure the MOUNTING PLATE to the CHASSIS using the 3 SCREWS as shown. Torque
SCREWS to 6 -9 cm-kg.
STEP 15:
P/N Required:
2 each 30-00-0396 SCREW M2.5 x 7mm PAN HEAD ZINC
Secure the BRACKETS on the AMP PCBA to the HEAT SINK using the 2 SCREWS as shown.
Torque SCREWS to 6 -9 cm-kg.
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Document 90-20-0362
STEP 16:
P/N Required:
3 each 30-51-0679-1 BRACKETS
6 each 30-00-0465 SCREW M3 x 12mm
Clamp the TRANSISTORS on the AMP PCBA to the HEAT SINK using 3 BRACKETS and 6
SCREWS as shown. For center BRACKET, hand tighten both screws so BRACKET is applying
pressure to both devices. Then torque screws to specification. Torque screws to 6 – 9 cm-kg.
Apply a small amount of Sony Chemical SC121 or equivalent to the TEMP SENSOR.
Ensure that enough adhesive is applied so that the SC121 provides a structural support to
the TEMP SENSOR.
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Document 90-20-0362
STEP 17:
P/N Required:
1 each 21-34-0310 CABLE 30 COND
Connect one end of the CABLE to the 30 pin HEADER on the bottom of the MAIN PCBA.
Connect the other end of the CABLE to the 30 pin HEADER on the AMP PCBA
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Document 90-20-0362
STEP 18:
P/N Required:
1 each 30-00-0458 SCREW M3 x 6mm
Secure the AMP PLATE to the STANDOFFS using the SCREW. Torque screws to 6 – 9 cm-kg.
STEP 19:
P/N Required:
1 each 30-00-0458 SCREW M3 x 6mm
1 each 21-34-0238 CABLE 1 COND W/ EYELET
Solder the stripped end of the CABLE to the ground lug on the AC RECEPTACLE. Secure the
eyelet of the CABLE to the ground PEM on the CHASSIS as shown. Torque the screw to 6-9 cmkg.
Solder stripped end of CABLE to this
lug on the AC Receptacle
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Firebird E/M Chassis Assembly Instructions Rev C
Document 90-20-0362
STEP 20:
P/N Required:
1 each 21-34-0316 CABLE 1 COND FAST-ONS
1 each 21-34-0256-1 CABLE 3 COND
Connect 21-34-0316 CABLE and the BLUE and BROWN wires from 21-34-0256-1 as shown
Connect 3 COND end of 21-34-0256-1 to PSU PCBA as shown.
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A37-1 FIREBIRD
UI BOARD
PCBA ASSEMBLY INSTRUCTIONS
Document ID:
90-20-0365
Prepared by:
Document Change Control
Version
X0
A
Description
CHRIS YIN
Approval / Authorization
Date
Title of Approver
Date
Initial draft
01/05/15
Process Owner: CHRIS YIN
01/05/15
Release for production
09/09/15
Michael Jeanes: updated rev #
09/09/15
FIREBIRD UI PCBA: 50-02-0566
(Refers to FIREBIRD UI PCB, 35-00-0566)
TOP
BOTTOM
Note: Photos in this document refer to PCB Revision X1, Current Revision may vary slightly.
1. “Do Not Install” Components
Do not install the following components: R15，C6-7，C9-12，C14-15，C17-19，C21.
Note: All parts must be assembled according to latest BOM.
2. Headers: All headers are mounted on Bottom side and soldered on Top side. Make sure headers are
mounted flush with the PCB and orientations are consistent with silkscreen. H1（P/N：21-21-2006），
J2（PN：21-21-2050）.
90-20-0365
Page 1 of 3
Rev.A
3. Pots and Encoders and Switches: Pots (P/N :01-48-6103)x6pcs and Encoders(P/N:24-12-0006)x2pcs
and Switches(P/N:24-31-1105)x2pcs. Insert Pots and Encoders and Switches on PCB TOP side
and make sure them flush with PCB and perpendicular to the PCB within +/- 1 degree of accuracy.
Solder pins on BOTTOM side.
TOP
4.
LEDs: 24pcs White LEDs (P/N:18-26-0004) and 24pcs Red LEDs(P/N:18-20-0009) align in a circle on
TOP layer.
D1(18-22-0004,BLUE),D2(18-26-0004,WHITE),D3(18-20-0009,RED) are also on TOP layer.
Make sure all these LEDs are mounted at right positions and LED polarity is consistent with silkscreen.
90-20-0365
Page 2 of 3
Rev.A
TOP
5. Bluetooth Module: Bluetooth Module M1 (P/N:50-02-0532) is mounted on Top layer, make sure it is
mounted within silkscreen outline. After break the breakaway board, all residues attached to PCB edges
must be removed.
6. E-Capacitors: Make sure polarity of all Electrolyte capacitors is consistent with silkscreen.
Make sure all Electrolyte capacitors are mounted flush with PCB and perpendicular to the PCB within +/- 1
degree of accuracy
BOTTOM
7. PCBA Identification: Stamp PCBA date code in the boxes labeled “PCBA Date Code”
90-20-0365
Page 3 of 3
Rev.A
A37-1 Firebird
MAIN BOARD
PCBA ASSEMBLY INSTRUCTIONS
Document ID:
90-20-0366
Prepared by:
Document Change Control
Version
Description
Dalton Lee
Approval / Authorization
Date
Title of Approver
X0
Initial draft
01/09/15
Process Owner: Dalton Lee
A
Release for Production
09/09/15
Michael Jeanes: updated rev #
Date
09/09/15
Firebird MAIN PCBA: 50-02-0565
(Refers to A37-1 Main PCB, 35-00-0565)
TOP
90-20-0366
Page 1 of 6
Rev.A
BOTTOM
1. “Do Not Install” Components
Do not install the following components:
R173 R367 R192 R369 R382
R110 R319 R86
R121 R90 R111
R313-314
R360 R388 R390-391 R397-398 R406
R269 R267
R354 R115 R107 R353
R359
R361
C341 C366
C218-219
C260
C199-200
C115
C31
D18-21
D27
D22
Q1-4 Q22-29 Q33-34
Q9 Q12
Q13
L44 L43
J17
S3
J20
90-20-0366
Page 2 of 6
01-25-0000
01-25-1002
01-25-4752
01-25-5110
01-26-0000
01-26-4751
01-26-4751
01-26-4752
01-26-4752
03-56-0221
03-56-0470
03-57-1106
03-58-0104
03-70-0033
03-84-0226
06-20-5148
06-23-0054
06-34-0016
09-10-2704
09-10-4401
09-10-4403
11-10-2012
21-21-0520
24-09-0004
Rev.A
Note: All parts must be assembled according to latest BOM.
2.
INSTALLATION OF ICS, DIODES AND CAPACITORS:
Check installation and orientation for all ICs, diodes and electrolytic capacitors.
3.
JACKS:
Make sure all jacks are mounted flush with the PCB and lined up with silkscreen outline. Make sure all
jacks are perpendicular to the PCB within +/-1 degree of accuracy. ALL jacks are MOUNTED on TOP side
and SOLDERED on the BOTTOM side.
4.
SD CARD:
90-20-0366
Page 3 of 6
Rev.A
Make sure SD card was inserted into SD jack correctly and locked by SD jack.
The Micro-SD card must be glued in the connector with epoxy. Make sure the epoxy doesn’t get inside
the connector, just holds the card in so that epoxy would be broken if SD card is removed.
Right
The SD card must be
glued in the connector
to use epoxy.
5.
HEADERS:
Make sure headers are mounted flush with the PCB before soldering. Make sure orientation consistent to
silkscreen..
6.
GROUNDING FINGERS:
90-20-0366
Page 4 of 6
Rev.A
ALL grounding fingers 30-18-3030 are mounted flush against the PCB edge. They are mounted with their
center clip hole on the bottom side of the PCB (all jacks are on the top side) see drawing below. The “curl”
of the grounding finger should curve toward the top side (toward the corresponding jack if there is one).
They should then be manually soldered on the bottom side.
7.
SCREW TERMINAL:
Install SCREW TERMINAL BR1 (21-18-0002) on the TOP side as shown in picture below, Make sure the
BR1 is mounted flush with the PCB and straight within +/-1 degree of accuracy.
8.
Mezzanine board:
90-20-0366
Page 5 of 6
Rev.A
Make sure Mezzanine board was soldered to main board of A37-1 to use SMT. The Mezzanine board is
paneled with UI board. First, solder BT module on the Mezzanine board(paneled with UI board) to
use SMT, second, separate the Mezzanine board and UI board, finally, solder the Mezzanine board on
main board.
90-20-0366
Page 6 of 6
Rev.A
A37-1 Firebird
AMP BOARD
PCBA ASSEMBLY INSTRUCTIONS
Document ID:
90-20-0383
Prepared by:
Document Change Control
Version
Description
Doug Barthold
Approval / Authorization
Date
Title of Approver
X1
Initial draft
03/03/15
Process Owner: Doug Barthold
A
Release for Production
09/09/15
Michael Jeanes: updated rev #
Date
09/09/15
Firebird AMP PCBA: 50-02-0567
(Refers to A37-1 Amp PCB, 35-00-0567)
90-20-0383
Page 1 of 6
Rev.A
Note: Photos in this document may be of an earlier revision and vary slightly from current rev.
1. All parts must be assembled according to latest BOM.
2. “Do Not Install” Components
Do not install the following components:
Ref Des
R62 R64 R102
R3
C27-29 C39-41
C5 C78
D19 D25
90-20-0383
P/N
01-24-0000
01-24-1002
03-50-0101
03-50-0103
06-22-0001
Qty
3
1
6
2
2
Page 2 of 6
Rev.A
3.
COMPONENT ORIENTATION:
Ensure correct orientation for all ICs, diodes and electrolytic capacitors, as shown below.
90-20-0383
Page 3 of 6
Rev.A
5.
HEADERS:
Make sure headers are mounted flush with the PCB before soldering. Pin 1 is designated by a
square pad on the PCB footprint, and the H4 header orientation key is indicated on the silkscreen, as
detailed below.
The H4 header has an arrow indicating Pin 1 on the same side as the orientation key.
Make sure that header H5 is installed at right angles to the PCB as shown below. This will aid in
assembly to the power supply and base plate.
7. SCREW TERMINALS
Install the SCREW TERMINALS MB1 and MB2 (21-18-0002) on the top side, as shown in the picture below.
Make sure the terminals are mounted flush with the PCB and straight within +/-1 degree of accuracy.
90-20-0383
Page 4 of 6
Rev.A
8. THROUGH-HOLE COMPONENT HEIGHT
Install the TO-220 Devices (U4, U5, Q2 and Q11) so that bottom of transistor case is 4mm above the top of the
PCB. This is especially important for Q2 and Q11 so that the heat-sink clamp will align properly with the body of the
devices.
Install TO-92 packages (U8, U9, U10, and U13) at a height of 4mm as well. In addition, angle the temperature
sensor U8 towards the heat sink approximately 15 degrees , so that it will make contact with the heat sink when the unit
is assembled.
9. ADHESIVE
Several of the taller through-hole components will benefit from careful application of adhesives to strengthen them
against vibration induced lead fatigue. Apply adhesives to reinforce the component areas designated by the blue
markings in the image below. Adhesive maybe applied to the bases of components or along adjoining seams between
free standing parts. Examples of recommended adhesives would be Sony Chemical SC121 or equivalent or Dow
Corning 737 Silicone or equivalent.
90-20-0383
Page 5 of 6
Rev.A
90-20-0383
Page 6 of 6
Rev.A
Line 6 Engineering
PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
90-20-0360 –PACKOUT INSTRUCTION FIREBIRD
99-010-4701/4702/4703/4704/4705 (A37-1)
Revision Comment Sheet
Revision
Changes
X0
INITIAL RELEASE
X1
See highlights for updates after DV.
X2
Added TOPPER. Created more detailed notes of documentation/WEEE
X3
Added new UPC label for AU, US and JA SKUs.
A
No change, updating to Rev A for production.
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Page 1 of 9
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
STEP 1:
P/N required:
1 each 40-00-0373 - MANUAL QUICK START A37
1 each 40-00-0334 - INSERT ONLINE PRODUCT REGISTRATION
1 each 40-20-4008 - BAG PLASTIC 240 x 260MM 2 mil CLEAR
1 each 40-00-1000 – CARD WARRANTY LINE 6
1 each 40-00-0374 – WEEE AND IMPORTER INFO FLYER
Insert Manual Quick Start, and Registration Card into Bag Plastic and seal the bag with clear
tape.
TRASPARENT TAPE
40-20-4008
BAG PLASTIC
40-00-0334
INSERT ONLINE
PRODUCT
REGISTRATION
40-00-0373
MANUAL QUICK
START
40-20-4008 BAG CONTENTS
Stack up
sequence
PART #
DESCRIPTION
QT
Y
COUNTRY
1
40-00-0373
MANUAL QUICK START A37
INSERT ONLINE PRODUCT
REGISTRATION
1
ALL
2
40-00-0334
1
ALL
3
40-00-1000
CARD WARRANTY LINE 6
1
JA, US, AU
4
40-00-0374
WEEE AND IMPORTER INFO
FLYER- NO BATTERIES
1
EU, UK
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
STEP 2:
P/N required:
1 each 59-00-0181 - ASSY UNIT FIREBIRD A37-1
1 each 40-30-0013 - LABEL, SERIAL NUMBER/PART NUMBER 1.5" X 0.5"
Attach Serial Number Label and Sticker Art Seal EULA onto ASSY Unit.
59-00-0181
ASSY UNIT
40-30-0013 LABEL
SERIAL NUMBER
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
STEP 3:
P/N required:
1 each 40-20-0048 - BAG PLASTIC 950 W X 1000 H CLEAR NO HOLES
1 each 40-15-0201 - LARGE SILICA GEL PACK 3.0" X 3.5"
1 each 40-15-0023 - ANTISEPTIC PACK (5g/package)
1 each 40-00-0451 – QUICKSTART TOPPER
1 each 40-25-0024 - STICKER ART SEAL EULA
Apply double sided adhesive tape on Silica Gel Pack and Antiseptic Pack. Then place them as below at
the bottom side in the middle of the unit. Make sure another adhesive side of tape facing the plastic bag so
that they can stick to inside of plastic bag.
Double Sided Adhesive
Tape
40-15-0023
ANTISEPTIC PACK
40-15-0201
LARGE SILICA GEL PACK
Place the TOPPER on the top side of the unit. Tuck the long tab under the HANDLE as shown:
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
TOPPER should sit on the top of the AMP as shown.
After assemble plastic bag then seal the plastic bag with heat sealer.
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
Check sealed line.
Then attach label 40-25-0024 as below.
40-25-0024
STICKER ART
SEAL EULA
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
STEP 4:
P/N required:
1 each 40-25-0460 - MASTER CARTON LABEL SPECIFICATION
1 each 50-50-0133 - ASSY GIFT CARTON WITH ARTWORK A37-1
4 pcs 40-15-0216 - FOAM CORNER A37-1
1 each 40-10-0572 - CARTON SHIPPING A37-1
1 each POWER CABLE (see table on following page for part number)
1 each 40-30-0013 - LABEL, SERIAL NUMBER/PART NUMBER 1.5" X 0.5"
1 each 40-25-0459 – LABEL GMC +UPC (SEE TABLE 1)
1 each 40-25-0458 LABEL BARCODE (SEE TABLE 1)
Attach label 40-30-0013 to gift box as below. Place 40-25-0459 on GIFT CARTON in the
approximate location shown below.
SEE TABLE 1
FOR P/N
TABLE 1:
LABEL P/N:
40-25-0458
40-25-0459
Line 6 Confidential
SKUs
US, JA, AU
UK, EU
Page 7 of 9
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
Insert Gift Carton into Carton Shipping at first.
50-50-0133
Gift Carton
40-10-0572
Carton Shipping
Then place two pieces Foam Corner, Cable and Literature Pack into Gift Carton as below.
Literature Pack
POWER CABLE
99-010-4701 for AU use 21-37-1163
99-010-4702 for EU use 21-37-2067
99-010-4703 for JA use 21-37-1166 & 21-37-1169
99-010-4704 for UK use 21-37-2068
99-010-4705 for US use 21-37-1160
Line 6 Confidential
40-15-0216
Foam Corner
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PACKOUT INSTRUCTION FIREBIRD REV A
90-20-0360
Then insert Assembly Unit with Plastic Bag and place two pieces Foam Corner on top of
Assembly Unit. Seal the Carton Shipping. Make sure the front of the unit faces the front view of
the Gift Carton
Front Surface of the Gift
Carton
Finally attach Label Master Carton and CARB Compliance Label on Carton Shipping
40-25-0460
LABEL MASTER CARTON
Line 6 Confidential
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