Silicon (2023) 15:1085–1091 https://doi.org/10.1007/s12633-022-01745-0 ORIGINAL PAPER Glass Formation in the MgO–B2O3–SiO2 System Yu. S. Hordieiev1 · E. V. Karasik1 · A. V. Zaichuk1 Received: 29 December 2021 / Accepted: 6 February 2022 / Published online: 3 September 2022 © Springer Nature B.V. 2022 Abstract The glass formation region in the MgO–B2O3–SiO2 system was determined by the conventional melt-quenching technique at 1450 °C. The homogeneous transparent glasses were obtained in the central part of the magnesium borosilicate system in the region between 40 and 60 mol% MgO content. The amorphous and crystalline phases were examined by means of X-ray diffraction, differential thermal analysis, and Fourier-transform infrared spectroscopy. According to differential thermal analysis data, the glass transition temperature ranges between 645 and 705 °C, and the glass crystallization temperature varies between 830 and 985 °C. The thermal stability of glasses decreases with the increase of MgO content. Some physical characteristics (thermal expansion coefficient, density, molar volume, and volume resistivity) of the glass samples were estimated as well. The thermal expansion coefficient, density, and molar volume of the MgO–B2O3–SiO2 glasses obtained in this study ranged from 5.4 to 7.6 ppm/°С, 2.53 to 2.70 g/cm3, and 18.56 to 22.51 ­cm3/mol, respectively, depending on the glass composition. Fourier transform infrared spectroscopy results showed that the network of glasses consists mainly of ­BO3 and ­SiO4 structural units. These results may lead to the development of new materials with interesting applications in diverse fields because of their particular structural and physicochemical properties. Keywords Borosilicate glass · Glass formation · Thermal expansion · Thermal stability · Glass structure 1 Introduction Borosilicate glasses have become important recently, from both scientific and technological points of view, owing to their unique properties and promising potential applications in various fields [1]. Boron oxide is combined with silicon oxide to reduce the melting temperature, viscosity and thermal expansion coefficient of the glass [2, 3]. The physical, thermal and structural properties of borosilicate glasses can be modified within a wide range by introducing oxides of alkaline earth metals that modify the structure of boron [4]. Besides, alkaline earth oxides in borosilicate glasses improve glass-forming capability and thermal stability [5]. Alkaline earth borosilicate glasses and glass-ceramics are widely used in instrument engineering and rocket production as heatresistant electrical insulating coatings [6–8], in the energy sector as sealants in solid oxide fuel cells [9–11], and in the * Yu. S. Hordieiev yuriihordieiev@gmail.com 1 Department of Ceramics, Glass and Construction materials, Ukrainian State University of Chemical Technology, 8 Gagarin Avenue, Dnipro 49005, Ukraine production of heat-resistant and radio-transparent materials for the aerospace and military applications [12–14]. Glasses in the MgO–B 2O 3–SiO 2 system with MgO content of more than 30 mol% can be promising for solving these process tasks. The addition of magnesium oxide improves the glass-forming capability, thermal stability and dielectric properties of the glasses. The above system is a relevant source for the synthesis of new materials that present value and, at the same time, specific properties such as mechanical strength, thermal stability, radio-transparent, high electrical and chemical resistance [15]. However, there is no sufficient information in the technical literature with regard to the conditions of glass formation and properties of the magnesium borosilicate glasses, which is required for the substantiation of their production technology and selection of the optimal composition. Thus, this topic continues to be an active area of research. Advances in the experimental and computational study will better understand glass structure and its relationship to physical properties, perhaps leading to additional commercial and scientific opportunities [16, 17]. Understanding the thermal and structural behavior of glasses is crucial for developing heat-resistant glasses for advanced aerospace, military, and electronic applications. 13 Vol.:(0123456789) 1086 Silicon (2023) 15:1085–1091 Therefore, the aim of this study is to investigate the glassforming region in the MgO–B2O3–SiO2 system and to determine the thermal and structural properties of the obtained glasses by DTA, X-ray diffraction and FTIR spectroscopies. 2 Materials and Methods Glasses of the MgO–B2O3–SiO2 system were prepared by the conventional melt-quenching technique. The chemical compositions of the glasses are given in Table 1. The glass batches were prepared by mixing high purity chemicals of magnesium oxide, boric acid, and silicon dioxide in agate mortar with a pestle to ensure complete homogeneity. The homogeneous glass batches were melted in the alumina crucibles with the volume of 50 mL in an electric furnace with silicon carbide heaters at the temperature of 1450 °С for 60 min. The homogeneous melts were quickly cast onto a preheated stainless-steel mold to obtain glasses which were then transferred into a muffle furnace preset to 600 °C. According to their transparency, the resultant substances were classified as glass, opaque, and sinter. The glass transition temperature ­(Tg) and crystallization temperature ­(Tc) were determined using a derivatograph Q–1500D at a heating rate of 10 °C/min from room temperature to 1000 °C in an air atmosphere. The reference substance was alumina powder of high purity, and the temperature error was ±5 °C. The thermal stability of the samples was evaluated using the different ΔT between the exothermic effect of crystallization ­(Tс) and that for glass transition temperature ­Tg (ΔT = ­Tс-Tg). Higher values of ΔT indicate better stability against crystallization [18]. Crystalline phases precipitated during heat treatment were identified by X-ray diffractometer DRON-3М using Co-Kα radiation in the 10 < 2Θ < 90 range. The FTIR spectra of the glasses were recorded in the 1600–400 ­c m −1 region using the KBr pellet technique (Thermo Nicolet Avatar 370 FTIR Spectrometer). The thermal expansion coefficient (TEC) of the glasses with a dimension of 5 × 5 × 50 mm was examined using a dilatometer (Dilatometer1300 L, Italy) at a heating rate of 3 °C/min from 25 °C to 400 °C. The density of the glasses was determined at room temperature by the Archimedes principle using distilled water as the immersion liquid and a digital balance of sensitivity 1­ 0−4 g. The weight of each glass sample was measured three times, and an average was taken to minimize the sources of error. The volume resistivity of MgO–B2O3–SiO2 glasses was measured on flat-parallel plates in a cell with graphite electrodes in the temperature range of 100–400 °C at a heating rate of 5°/min using the teraohmmeter Е6-13А. 3 Results and Discussion Twenty-one glass samples with different compositions were prepared to determine the glass formation range of the MgO–B2O3–SiO2 system are shown in Fig. 1. Eleven glass samples were visually obtained as homogenous transparent glasses. The transparent glasses were obtained in the central part of the MgO–B2O3–SiO2 system from compositions containing 40–60 mol% MgO, 10–50 mol% B ­ 2O3, and 10–50 mol% ­SiO2. The amorphous nature of the glass samples was checked by X-ray diffraction study, which shows a broad halo pattern typical for a fully glassy structure. Compositions containing 10 mol% ­B2O3 and above 50 mol% MgO were not melted up to 1450 °C and only sintered products were obtained. Partially and fully opaque glass samples with a heterogeneous structure were obtained from compositions outside the glass formation range (Fig. 1). Glass Table 1 The chemical composition (mol %) and the values of the characteristic temperatures ­(Tg, ­Tc and ΔT), thermal expansion coefficient (TEC), density (d), molar volume ­(Vm), volume resistivity (lgρ) of MgO–B2O3–SiO2 glasses Glass samples No. MgO B2O3 SiO2 Tg, (°С) Tc, (°С) ΔT, (°С) TEC, (ppm/°С) d, (g/cm3) Vm, ­(cm3/mol) lgρ at 150°С (Ohm·cm) 2 3 4 8 9 10 13 14 17 18 20 40 50 60 40 50 60 40 50 40 50 40 50 40 30 40 30 20 30 20 20 10 10 10 10 10 20 20 20 30 30 40 40 50 650 645 640 660 650 645 670 660 680 700 710 900 870 830 985 950 860 – 960 – 940 – 255 220 170 330 290 210 – 300 – 240 – 5.4 6.1 7.4 5.5 6.2 7.6 5.5 6.4 5.5 6.5 5.6 2.53 2.58 2.61 2.55 2.61 2.70 2.56 2.64 2.57 2.68 2.58 22.51 20.93 19.57 21.95 20.33 18.56 21.50 19.73 21.04 19.08 20.59 12.57 12.43 11.71 12.34 12.23 11.85 12.13 11.92 11.96 11.84 11.89 13 Silicon (2023) 15:1085–1091 1087 Fig. 1 Compositions of the glass samples and glass formation in the MgO–B2O3–SiO2 system: 1 transparent glass, 2 opaque glass, 3 partially opaque glass, 4 sinter and 5 glass formation boundary samples No.1 and No.7 showed a stable phase separation region in the form of two different phases as opaque and transparent. According to data reported by Stolyarova et al. [19], the glass of the MgO–B2O3–SiO2 system melted in the platinum crucible was obtained at the MgO content of up to 50 mol%. Expansion of the glass formation region in the MgO–B2O3–SiO2 system up to 60 mol% MgO content in the case of melting in the alumina crucibles is due to their corrosion (Fig. 2). Corrosion of the alumina crucible by molten glass leads to the leaching of a part of A ­ l2O3 from the crucible material into the glass melt, which contributes to the formation of glass with high MgO content. The alumina, in this case, acts as a glass-forming oxide and enters the glass network in the form of ­AlO4 tetrahedra. The aggressiveness of the glass batches and glass melt in relation to the material of ceramic crucibles were also established in the studies of glasses of the RO–B2O3–SiO2 (R = Ba; Ca; Sr) system [20–22]. Differential thermal analysis (DTA) was employed to determine the thermal behavior of the MgO–B2O3–SiO2 glasses. The DTA curves of the glass powder samples in Fig. 2 Corrosion of the alumina crucible by molten glass No.2 13 1088 the temperature range of 500–1000 °C are shown in Fig. 3, and the thermal analysis values of the curves are given in Table 1. The glass transition temperature, crystallization temperature and thermal stability are essential characteristics of glass materials. According to the DTA data, all the glass samples showed an endothermic change between 645 and 705 °C, which can be attributed to the glass transition temperature. For constant MgO compositions, ­Tg values showed a decrease with increasing ­B2O3 or decreasing ­SiO2 content, and this behavior is shown in Fig. 3 for 40 mol% MgO-containing samples. The glass samples No.2 and No.8 have one sharp exothermic peak at 900 and 985 °C, respectively, indicating strong crystallization. The exothermic peak shifts to higher temperatures with increasing S ­ iO2 content. MgO–B2O3–SiO2 glasses showed glass thermal stability values varying between 170 and 330 °C, indicating good thermal stability of the glass samples. The thermal stability of the studied glasses increases with the increase of S ­ iO2 content and decreases with the increase of MgO content. Fig. 3 DTA curves of the glass powder samples: a No.2, b No.8, c No.13, d No.17 and e No.20 13 Silicon (2023) 15:1085–1091 In order to identify the crystalline phase corresponding to each exothermic peak on DTA curves, the glass powder was heated above the crystallization temperature at the heating rate of 5 °C/min and held at peak temperature for 2 hours. Leaching of A ­ l2O3 from the alumina crucibles into the glass melt is confirmed by the X-ray phase analysis of heat-treated glass samples No.2 and No.8 (Fig. 4), the glass batches of which did not contain A ­ l2O3. As observed, werdingite ­(Mg2Al14Si4B4O37) is the only phase that crystallizes in both heat-treated glass samples. The changes in physicochemical properties of glasses are closely related to their chemical composition and structure. The variations in density and molar volume for all glasses are listed in Table 1. The density of the MgO–B2O3–SiO2 glasses exhibits an inverse behavior to the molar volume ranging from 2.53 g/cm3 to 2.70 g/cm3 and 22.51 ­cm3/ mol to 18.56 ­cm3/mol, respectively. The density of glasses increased gradually with the increase of MgO content. The probable role of MgO as a network modifier leads to the breaking of Si–O–Si bonds and the formation of new Si–O–Mg bonds in the glass network. This hypothesis is confirmed by the regular decrease of the molar volume with the increased MgO content. Decrease in ­Tg and increase in thermal expansion coefficient suggest that the addition of MgO results in a weakening of the glass network. Watts et al. [23] suggested that the newly formed Si–O–Mg bonds have, on average, a significantly lower bond strength with respect to Si–O–Si bonds in the glass network, resulting in the observed reduction in Tg. The replacement of ­SiO2 by ­B2O3 causes insignificant changes in the values of TEC and density, butat the same time, causes a significant increase in the volume resistivity and molar volume of MgO–B2O3–SiO2 glasses. At the temperature of 150°С, the volume resistivity of glasses is in the range of ­1011–1012 Ohm·cm, indicating their high electrical insulation properties. Fourier-transform infrared (FTIR) spectroscopy is sensitive to the materials’ local structure, and it is quite useful for the elucidation of materials’ structural changes as a function of composition [24]. For borosilicate glasses, the analysis of FTIR is usually accomplished by determining the changes of vibrational modes in frequency and intensity. The influence of varying ­B2O3 content substituted for ­SiO2 on the structural properties of the MgO–B2O3–SiO2 glasses was investigated by detecting their FTIR spectrum (Fig. 5) in the range 1600–400 ­cm−1. The band intensity and position in the FTIR spectra of all glasses were fairly similar and varied slightly. The main peaks are due to borate and silicate groups which are present in higher mol % in the sample. The peaks at 460 ­cm−1 and 510 ­cm−1 are mostly associated with bending vibrations of Si–O–Si, Si–O–Mg and Si–O–Al linkages, respectively [25–27]. The strong absorption band centered around 700 ­cm−1 is ascribed to the bending vibration of B–O–B in [­ BO3] [27–29]. The intensity Silicon (2023) 15:1085–1091 1089 Fig. 4 X-ray diffraction patterns of glass powders heat treated at the crystallization temperature of this band decreased distinctly with increasing of S ­ iO2 content. When the S ­ iO2 content was higher than 10 mol%, two peaks located at 780 ­cm−1 and 800 ­cm−1 were found. The absorption peak near 780 ­cm−1 belongs to the bending vibration of Al–O–Al in [­ AlO4] [12, 28]. In addition, the peak near 800 ­cm−1 may be related to the symmetric stretching vibration of Si–O–Si and Si–O–Al linkages [24, 29]. The absorption peak observed at 1080 ­cm−1 corresponds to the asymmetric stretching vibration of Si–O–Si in [­ SiO4] [12, 29]. The Si–O–Si stretching vibration band is increased with an increase of the S ­ iO2 content. The absorption bands centered at 1280 ­cm−1 and 1420 ­cm−1 are due to the vibration of the boroxol rings and the stretching vibrations of B–O–B in ­[BO3] triangles, respectively [12, 27–31]. Considering the above analysis, we can conclude that the structure of MgO–B2O3–SiO2 glasses is formed by a network of B ­ O3 triangles and S ­ iO4 tetrahedra. The replacement of ­BO3 units by ­SiO4 units lead to an increase in the glass transition temperatures and thermal stability of the studied glasses since tetrahedral S ­ iO4 units strengthen the network by increasing its dimensionality [32]. The literature mentions that the glass transition temperature of an oxide glass increases with bond strength and cross-link density of the glass network [31, 32]. 4 Conclusions The glass formation region in the MgO–B2O3–SiO2 system was determined. The homogeneous transparent glasses were obtained in the central part of magnesium borosilicate the system from compositions containing 40–60 mol% ­ iO2. The valMgO, 10–50 mol% B ­ 2O3, and 10–50 mol% S ues of the thermal properties of the studied glasses in the MgO–B2O3–SiO2 system varies over a wide range: thermal expansion coefficient from 5.4 to 7.6 ppm/°С, glass transition temperature from 645 to 705 °C, thermal stability from 170 to 330 °C, depending on the glass composition. The density of the MgO–B2O3–SiO2 glasses exhibits an inverse behavior to the molar volume ranging from 2.53 g/cm3 to 2.70 g/cm3 and 22.51 ­cm3/mol to 18.56 ­cm3/mol, respectively. The main building units forming the glass network 13 1090 Silicon (2023) 15:1085–1091 Fig. 5 FTIR spectrum of glass samples: a No.2, b No.8, c No.13, d No.17 and e No.20 are ­BO3 (peak at 700, 1280, 1420 ­cm−1) and S ­ iO4 (peak at 460, 1080 ­cm−1). The replacement of B ­ O3 units by S ­ iO4 units increases the glass transition temperatures and thermal stability of the studied glasses because tetrahedral S ­ iO4 units strengthen the network by increasing its dimensionality. Investigation of the physical properties of glasses showed that the equimolar substitution of MgO by ­B2O3 + ­SiO2 increased the density values while decreasing the molar volume. In addition, the decrease of the glass transition temperatures and thermal stability for all glass compositions suggests that MgO acts as a network modifier weakening of the glass structure. The results obtained in determinations of the physical, thermal and structural properties of the studied glasses indicate that they can be recommended for some purposes in aerospace or instrument engineering as heat-resistant electrical insulating glass- and glass-ceramicto-metal seals and coatings. Acknowledgments The authors gratefully acknowledge the financial support from the Ministry of Education and Science of Ukraine (project No. 0120 U101969). Author Contributions Hordieiev Yu.S. wrote the manuscript, conceived and designed the experiments, performed experimental work; Karasik E.V. assisted in experimental work; Zaichuk A.V. provided the reagents and assisted in statistical analysis. 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