Modular I/O System DeviceNet 750-306, 750-806 Manual Technical Description, Installation and Configuration Version 1.0.0 ii • General Copyright © 2007 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D-32423 Minden Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69 E-Mail: info@wago.com Web: http://www.wago.com Technical Support Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55 E-Mail: support@wago.com Every conceivable measure has been taken to ensure the correctness and completeness of this documentation. However, as errors can never be fully excluded we would appreciate any information or ideas at any time. E-Mail: documentation@wago.com We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally trademark or patent protected. WAGO-I/O-SYSTEM 750 DeviceNet Table of Contents • iii TABLE OF CONTENTS 1 Important Notes .......................................................................................... 7 1.1 Legal Principles........................................................................................ 7 1.1.1 Copyright ............................................................................................. 7 1.1.2 Personnel Qualification ....................................................................... 7 1.1.3 Conforming Use of Series 750 ............................................................ 8 1.1.4 Technical Condition of the Devices .................................................... 8 1.2 Standards and Regulations for Operating the 750 Series ......................... 8 1.3 Symbols .................................................................................................... 9 1.4 Safety Information.................................................................................. 10 1.5 Font Conventions ................................................................................... 11 1.6 Number Notation .................................................................................... 11 1.7 Scope ...................................................................................................... 12 1.8 Abbreviation........................................................................................... 12 2 The WAGO-I/O-SYSTEM 750 ................................................................ 13 2.1 System Description................................................................................. 13 2.2 Technical Data........................................................................................ 14 2.3 Manufacturing Number .......................................................................... 20 2.4 Component Update................................................................................. 21 2.5 Storage, Assembly and Transport .......................................................... 21 2.6 Mechanical Setup ................................................................................... 22 2.6.1 Installation Position ........................................................................... 22 2.6.2 Total Expansion................................................................................. 22 2.6.3 Assembly onto Carrier Rail ............................................................... 23 2.6.3.1 Carrier rail properties.................................................................... 23 2.6.3.2 WAGO DIN Rail .......................................................................... 24 2.6.4 Spacing .............................................................................................. 24 2.6.5 Plugging and Removal of the Components ....................................... 25 2.6.6 Assembly Sequence ........................................................................... 26 2.6.7 Internal Bus/Data Contacts................................................................ 27 2.6.8 Power Contacts .................................................................................. 28 2.6.9 Wire connection................................................................................. 29 2.7 Power Supply ......................................................................................... 30 2.7.1 Isolation ............................................................................................. 30 2.7.2 System Supply ................................................................................... 31 2.7.2.1 Connection .................................................................................... 31 2.7.2.2 Alignment ..................................................................................... 32 2.7.3 Field Supply....................................................................................... 34 2.7.3.1 Connection .................................................................................... 34 2.7.3.2 Fusing............................................................................................ 35 2.7.4 Supplementary power supply regulations.......................................... 38 2.7.5 Supply example ................................................................................. 39 2.7.6 Power Supply Unit............................................................................. 40 2.8 Grounding............................................................................................... 41 2.8.1 Grounding the DIN Rail .................................................................... 41 2.8.1.1 Framework Assembly ................................................................... 41 2.8.1.2 Insulated Assembly....................................................................... 41 WAGO-I/O-SYSTEM 750 DeviceNet iv • Table of Contents 2.8.2 Grounding Function........................................................................... 42 2.8.3 Grounding Protection ........................................................................ 43 2.9 Shielding (Screening) ............................................................................. 44 2.9.1 General............................................................................................... 44 2.9.2 Bus Conductors.................................................................................. 44 2.9.3 Signal Conductors.............................................................................. 44 2.9.4 WAGO Shield (Screen) Connecting System..................................... 45 2.10 Assembly Guidelines/Standards............................................................. 45 3 Fieldbus Coupler/Controller .................................................................... 46 3.1 Fieldbus Coupler 750-306 ...................................................................... 46 3.1.1 Description......................................................................................... 46 3.1.2 Hardware............................................................................................ 47 3.1.2.1 View .............................................................................................. 47 3.1.2.2 Device Supply ............................................................................... 48 3.1.2.3 Fieldbus Connection ..................................................................... 49 3.1.2.4 Display Elements .......................................................................... 50 3.1.2.5 Configuration Interface................................................................. 51 3.1.2.6 Hardware Address (MAC ID)....................................................... 51 3.1.2.7 Setting the Baud Rate.................................................................... 52 3.1.3 Operating System............................................................................... 52 3.1.4 Process Image .................................................................................... 53 3.1.5 Data Exchange ................................................................................... 54 3.1.5.1 Communication Interfaces ............................................................ 55 3.1.5.2 Memory Areas .............................................................................. 55 3.1.5.3 Addressing .................................................................................... 56 3.1.6 Configuration Software ..................................................................... 58 3.1.7 Starting up DeviceNet Fieldbus Nodes ............................................. 58 3.1.7.1 Connecting the PC and Fieldbus Node ......................................... 59 3.1.7.2 Setting the MAC ID and Baud Rate ............................................. 59 3.1.7.3 Configuration with Static Assembly............................................. 60 3.1.8 LED Display ...................................................................................... 64 3.1.8.1 Node status – Blink code from the 'I/O' LED ............................... 65 3.1.8.2 Supply voltage status .................................................................... 72 3.1.9 Technical Data ................................................................................... 73 3.2 Fieldbus Controller 750-806 .................................................................. 74 3.2.1 Description......................................................................................... 74 3.2.2 Hardware............................................................................................ 75 3.2.2.1 View .............................................................................................. 75 3.2.2.2 Device Supply ............................................................................... 76 3.2.2.3 Fieldbus Connection ..................................................................... 77 3.2.2.4 Display Elements .......................................................................... 78 3.2.2.5 Configuration and Programming Interface ................................... 79 3.2.2.6 Operating Mode Switch ................................................................ 79 3.2.2.7 Hardware Address (MAC ID)....................................................... 80 3.2.2.8 Setting the Baud Rate.................................................................... 81 3.2.3 Operating System............................................................................... 82 3.2.3.1 Start-up.......................................................................................... 82 3.2.3.2 PLC Cycle ..................................................................................... 82 3.2.4 Process Image .................................................................................... 84 WAGO-I/O-SYSTEM 750 DeviceNet Table of Contents • v 3.2.5 Data Exchange ................................................................................... 85 3.2.5.1 Communication Interfaces ............................................................ 86 3.2.5.2 Memory Areas .............................................................................. 86 3.2.5.3 Addressing .................................................................................... 89 3.2.6 Programming the PFC with WAGO-I/O-PRO 32 ............................. 93 3.2.6.1 WAGO-I/O-PRO 32 Library Elements ........................................ 93 3.2.6.2 IEC 61131-3 Program Transfer .................................................... 94 3.2.7 Special DeviceNet Features of the Controller ................................... 97 3.2.7.1 Connection via the UCMM port ................................................... 97 3.2.7.2 Offline Connection Set ................................................................. 97 3.2.7.3 DeviceNet Shutdown .................................................................... 97 3.2.7.4 Dynamic Assembly ....................................................................... 97 3.2.7.5 Change MAC ID by SW ............................................................... 98 3.2.7.6 Heartbeat ....................................................................................... 98 3.2.7.7 Bit-Strobe...................................................................................... 98 3.2.8 Configuration Software ..................................................................... 99 3.2.9 Starting-up DeviceNet Fieldbus Nodes ............................................. 99 3.2.9.1 Connecting the PC and Fieldbus Node ......................................... 99 3.2.9.2 Setting the MAC ID and Baud Rate ............................................. 99 3.2.9.3 Configuration with Static and Dynamic Assembly .................... 100 3.2.10 LED Display .................................................................................... 111 3.2.10.1 Node status – Blink code from the 'I/O' LED ............................. 112 3.2.10.2 Supply voltage status .................................................................. 119 3.2.11 Technical Data ................................................................................. 120 4 DeviceNet ................................................................................................. 122 4.1 Description ........................................................................................... 122 4.2 Network Architecture ........................................................................... 123 4.2.1 Transmission Media ........................................................................ 123 4.2.1.1 Type of Cable.............................................................................. 123 4.2.1.2 Cable Types ................................................................................ 123 4.2.1.3 Maximum Bus Length ................................................................ 124 4.2.2 Cabling............................................................................................. 124 4.2.3 Network Topology........................................................................... 126 4.2.4 Network Grounding ......................................................................... 127 4.2.5 Interface Modules ............................................................................ 127 4.3 Network Communication ..................................................................... 128 4.3.1 Objects, Classes, Instances and Attributes ...................................... 128 4.4 Module Characteristics......................................................................... 129 4.4.1 Communication Model .................................................................... 129 4.4.1.1 Message Groups.......................................................................... 129 4.4.1.2 Message Types............................................................................ 129 4.4.2 I/O Messaging Connections............................................................. 130 4.5 Process data and Diagnostic Status ...................................................... 130 4.5.1 Process Image .................................................................................. 130 4.5.1.1 Assembly Instances..................................................................... 131 4.6 Configuration / Parametering with the Object Model .......................... 133 4.6.1 EDS Files ......................................................................................... 133 4.6.2 Object Model ................................................................................... 134 4.6.2.1 Object Model for Coupler 750-306 and Controller 750-806...... 135 WAGO-I/O-SYSTEM 750 DeviceNet vi • Table of Contents 4.6.2.2 Supplement to the Object Model for Controller 750-806........... 151 5 I/O Modules ............................................................................................. 158 5.1 Overview .............................................................................................. 158 5.1.1 Digital Input Modules...................................................................... 158 5.1.2 Digital Output Modules ................................................................... 160 5.1.3 Analog Intput Modules .................................................................... 161 5.1.4 Analog Output Modules .................................................................. 162 5.1.5 Special Modules .............................................................................. 163 5.1.6 System Modules............................................................................... 164 5.2 Process Data Architecture for DeviceNet ............................................ 165 5.2.1 Digital Input Modules...................................................................... 165 5.2.2 Digital Output Modules ................................................................... 167 5.2.3 Analog Input Modules ..................................................................... 171 5.2.4 Analog Output Modules .................................................................. 173 5.2.5 Specialty Modules ........................................................................... 174 5.2.6 System Modules............................................................................... 186 6 Use in Hazardous Environments ........................................................... 187 6.1 Foreword .............................................................................................. 187 6.2 Protective measures .............................................................................. 187 6.3 Classification meeting CENELEC and IEC ......................................... 187 6.3.1 Divisions .......................................................................................... 187 6.3.2 Explosion protection group ............................................................. 188 6.3.3 Unit categories ................................................................................. 189 6.3.4 Temperature classes......................................................................... 189 6.3.5 Types of ignition protection ............................................................ 190 6.4 Classifications meeting the NEC 500................................................... 191 6.4.1 Divisions .......................................................................................... 191 6.4.2 Explosion protection groups ............................................................ 191 6.4.3 Temperature classes......................................................................... 192 6.5 Identification ........................................................................................ 193 6.5.1 For Europe ....................................................................................... 193 6.5.2 For America ..................................................................................... 194 6.6 Installation regulations ......................................................................... 195 7 Glossary.................................................................................................... 197 8 Literature List ......................................................................................... 198 9 Index ......................................................................................................... 199 WAGO-I/O-SYSTEM 750 DeviceNet Important Notes Legal Principles • 7 1 Important Notes This section provides only a summary of the most important safety requirements and notes which will be mentioned in the individual sections. To protect your health and prevent damage to the devices, it is essential to read and carefully follow the safety guidelines. 1.1 Legal Principles 1.1.1 Copyright This manual including all figures and illustrations contained therein is subject to copyright. Any use of this manual which infringes the copyright provisions stipulated herein, is not permitted. Reproduction, translation and electronic and phototechnical archiving and amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden. Non-observance will entail the right of claims for damages. WAGO Kontakttechnik GmbH & Co. KG reserves the right of changes serving technical progress. All rights developing from the issue of a patent or the legal protection of utility patents are reserved to WAGO Kontakttechnik GmbH & Co. KG. Thirdparty products are always indicated without any notes concerning patent rights. Thus, the existence of such rights must not be excluded. 1.1.2 Personnel Qualification The use of the product described in this manual requires special qualifications, as shown in the following table: Activity Electrical specialist Assembly X Commissioning X Instructed personnel*) X X Programming *) Specialists**) having qualifications in PLC programming X Maintenance X Troubleshooting X Disassembly X X X Instructed persons have been trained by qualified personnel or electrical specialists. **) A specialist is someone who, through technical training, knowledge and experience, demonstrates the ability to meet the relevant specifications and identify potential dangers in the mentioned field of activity. All personnel must be familiar with the applicable standards. WAGO Kontakttechnik GmbH & Co. KG declines any liability resulting from WAGO-I/O-SYSTEM 750 DeviceNet 8 • Important Notes Standards and Regulations for Operating the 750 Series improper action and damage to WAGO products and third party products due to non-observance of the information contained in this manual. 1.1.3 Conforming Use of Series 750 The couplers and controllers of the modular I/O System 750 receive digital and analog signals from the I/O modules and sensors and transmit them to the actuators or higher level control systems. Using the WAGO controllers, the signals can also be (pre-)processed. The device is designed for IP20 protection class. It is protected against finger touch and solid impurities up to 12.5mm diameter, but not against water penetration. Unless otherwise specified, the device must not be operated in wet and dusty environments. 1.1.4 Technical Condition of the Devices For each individual application, the components are supplied from the factory with a dedicated hardware and software configuration. Changes in hardware, software and firmware are only admitted within the framework of the possibilities documented in the manuals. All changes to the hardware or software and the non-conforming use of the components entail the exclusion of liability on the part of WAGO Kontakttechnik GmbH & Co. KG. Please direct any requirements pertaining to a modified and/or new hardware or software configuration directly to WAGO Kontakttechnik GmbH & Co. KG. 1.2 Standards and Regulations for Operating the 750 Series Please observe the standards and regulations that are relevant to your installation: • The data and power lines must be connected and installed in compliance with the standards to avoid failures on your installation and eliminate any danger to personnel. • For installation, startup, maintenance and repair, please observe the accident prevention regulations of your machine (e.g. BGV A 3, "Electrical Installations and Equipment"). • Emergency stop functions and equipment must not be made ineffective. See relevant standards (e.g. DIN EN 418). • Your installation must be equipped in accordance to the EMC guidelines so that electromagnetic interferences can be eliminated. • Operating 750 Series components in home applications without further measures is only permitted if they meet the emission limits (emissions of interference) according to EN 61000-6-3. You will find the relevant information in the section on "WAGO-I/O-SYSTEM 750" å "System Description" å "Technical Data". WAGO-I/O-SYSTEM 750 DeviceNet Important Notes Symbols • 9 • Please observe the safety measures against electrostatic discharge according to DIN EN 61340-5-1/-3. When handling the modules, ensure that the environment (persons, workplace and packing) is well grounded. • The relevant valid and applicable standards and guidelines concerning the installation of switch cabinets are to be observed. 1.3 Symbols Danger Always observe this information to protect persons from injury. Warning Always observe this information to prevent damage to the device. Attention Marginal conditions that must always be observed to ensure smooth and efficient operation. ESD (Electrostatic Discharge) Warning of damage to the components through electrostatic discharge. Observe the precautionary measure for handling components at risk of electrostatic discharge. Note Make important notes that are to be complied with so that a trouble-free and efficient device operation can be guaranteed. Additional Information References to additional literature, manuals, data sheets and INTERNET pages. WAGO-I/O-SYSTEM 750 DeviceNet 10 • Important Notes Safety Information 1.4 Safety Information When connecting the device to your installation and during operation, the following safety notes must be observed: Danger The WAGO-I/O-SYSTEM 750 and its components are an open system. It must only be assembled in housings, cabinets or in electrical operation rooms. Access is only permitted via a key or tool to authorized qualified personnel. Danger All power sources to the device must always be switched off before carrying out any installation, repair or maintenance work. Warning Replace defective or damaged device/module (e.g. in the event of deformed contacts), as the functionality of fieldbus station in question can no longer be ensured on a long-term basis. Warning The components are not resistant against materials having seeping and insulating properties. Belonging to this group of materials is: e.g. aerosols, silicones, triglycerides (found in some hand creams). If it cannot be ruled out that these materials appear in the component environment, then the components must be installed in an enclosure that is resistant against the above mentioned materials. Clean tools and materials are generally required to operate the device/module. Warning Soiled contacts must be cleaned using oil-free compressed air or with ethyl alcohol and leather cloths. Warning Do not use contact sprays, which could possibly impair the functioning of the contact area. Warning Avoid reverse polarity of data and power lines, as this may damage the devices. ESD (Electrostatic Discharge) The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched. WAGO-I/O-SYSTEM 750 DeviceNet Important Notes Font Conventions • 11 1.5 Font Conventions italic Names of paths and files are marked in italic. e.g.: C:\Programs\WAGO-IO-CHECK italic Menu items are marked in bold italic. e.g.: Save \ A backslash between two names characterizes the selection of a menu point from a menu. e.g.: File \ New END Press buttons are marked as bold with small capitals e.g.: ENTER <> Keys are marked bold within angle brackets e.g.: <F5> Courier The print font for program codes is Courier. e.g.: END_VAR 1.6 Number Notation Number code Example Note Decimal 100 Normal notation Hexadecimal 0x64 C notation Binary '100' '0110.0100' Within ', Nibble separated with dots WAGO-I/O-SYSTEM 750 DeviceNet 12 • Important Notes Scope 1.7 Scope Item no. Description 750-306 fieldbus Coupler DeviceNet; 125 – 500 kBaud 750-806 prog. Fieldbus Controller DeviceNet; 125 – 500 kBaud 1.8 Abbreviation AI Analog Input AO Analog Output BC BusCoupler CAL CAN Application Layer CAN Controller Area Network DI Digital Input DIP Dual In-line Package DO Digital Output EDS Electronic Data Sheets I/O Input/Output ID Identifier, Identification Idx Index ISO/ OSI International Organization for Standardization / Open Systems Interconnection (model) M Master MAC ID Media Access Control Identifier (nodeaddress) MS Module Status NMT Network Management NS Network Status PFC Programmable fieldbus Controller RO Read Only RW Read/Write WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 System Description • 13 2 The WAGO-I/O-SYSTEM 750 2.1 System Description The WAGO-I/O-SYSTEM 750 is a modular, fieldbus independent I/O system. It is comprised of a fieldbus coupler/controller (1) and connected fieldbus modules (2) for any type of signal. Together, these make up the fieldbus node. The end module (3) completes the node. Fig. 2-1: Fieldbus node g0xxx00x Couplers/controllers for fieldbus systems such as PROFIBUS, INTERBUS, ETHERNET TCP/IP, CAN (CANopen, DeviceNet, CAL), MODBUS, LON and others are available. The coupler/controller contains the fieldbus interface, electronics and a power supply terminal. The fieldbus interface forms the physical interface to the relevant fieldbus. The electronics process the data of the bus modules and make it available for the fieldbus communication. The 24 V system supply and the 24 V field supply are fed in via the integrated power supply terminal. The fieldbus coupler communicates via the relevant fieldbus. The programmable fieldbus controller (PFC) enables the implementation of additional PLC functions. Programming is done with the WAGO-I/O-PRO 32 in accordance with IEC 61131-3. Bus modules for diverse digital and analog I/O functions as well as special functions can be connected to the coupler/controller. The communication between the coupler/controller and the bus modules is carried out via an internal bus. The WAGO-I/O-SYSTEM 750 has a clear port level with LEDs for status indication, insertable mini WSB markers and pullout group marker carriers. The 3-wire technology supplemented by a ground wire connection allows for direct sensor/actuator wiring. WAGO-I/O-SYSTEM 750 DeviceNet 14 • The WAGO-I/O-SYSTEM 750 Technical Data 2.2 Technical Data Mechanic Material Polycarbonate, Polyamide 6.6 Dimensions W x H* x L * from upper edge of DIN 35 rail - Coupler/Controller (Standard) - Coupler/Controller (ECO) - Coupler/Controller (FireWire) - I/O module, single - I/O module, double - I/O module, fourfold - 51 mm x 65 mm x 100 mm - 50 mm x 65 mm x 100 mm - 62 mm x 65 mm x 100 mm - 12 mm x 64 mm x 100 mm - 24 mm x 64 mm x 100 mm - 48 mm x 64 mm x 100 mm Installation on DIN 35 with interlock modular by double featherkey-dovetail Mounting position any position Marking marking label type 247 and 248 paper marking label 8 x 47 mm Connection Connection type CAGE CLAMP® Wire range 0.08 mm² ... 2.5 mm², AWG 28-14 Stripped length 8 – 9 mm, 9 – 10 mm for components with pluggable wiring (753-xxx) Contacts Power jumpers contacts blade/spring contact self-cleaning Current via power contactsmax 10 A Voltage drop at Imax < 1 V/64 modules Data contacts slide contact, hard gold plated 1.5 µm, self-cleaning Climatic environmental conditions Operating temperature 0 °C ... 55 °C, -20 °C … +60 °C for components with extended temperature range (750-xxx/025-xxx) Storage temperature -20 °C ... +85 °C Relative humidity 5 % to 95 % without condensation Resistance to harmful substances acc. to IEC 60068-2-42 and IEC 60068-2-43 Special conditions Ensure that additional measures for components are taken, which are used in an environment involving: – dust, caustic vapors or gasses – ionization radiation. Maximum pollutant concentration at SO2 ≤ 25 ppm relative humidity < 75% H2S ≤ 10 ppm WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Technical Data • 15 Safe electrical isolation Air and creepage distance acc. to IEC 60664-1 Degree of pollution acc. To IEC 61131-2 2 Degree of protection Degree of protection IP 20 Electromagnetic compatibility Immunity to interference for industrial areas acc. to EN 61000-6-2 (2001) Test specification Test values Strength class Evaluation criteria EN 61000-4-2 ESD 4 kV/8 kV (contact/air) 2/3 B EN 61000-4-3 electromagnetic fields 10 V/m 80 MHz ... 1 GHz 3 A EN 61000-4-4 burst 1 kV/2 kV (data/supply) 2/3 B EN 61000-4-5 surge Data: EN 61000-4-6 RF disturbances -/- (line/line) B 1 kV (line/earth) 2 DC supply: 0.5 kV (line/line) 1 0.5 kV (line/earth) 1 AC supply: 1 kV (line/line) 2 2 kV (line/earth) 3 10 V/m 80 % AM (0.15 ... 80 MHz) 3 B B A Emission of interference for industrial areas acc. to EN 61000-6-4 (2001) Test specification Limit values/[QP]*) Frequency range Distance EN 55011 (AC supply, conducted) 79 dB (µV) 150 kHz ... 500 kHz 73 dB (µV) 500 kHz ... 30 MHz EN 55011 (radiated) 40 dB (µV/m) 30 MHz ... 230 MHz 10 m 47 dB (µV/m) 230 MHz ... 1 GHz 10 m Emission of interference for residential areas acc. to EN 61000-6-3 (2001) Test specification Limit values/[QP]*) Frequency range EN 55022 (AC supply, conducted) 66 ... 56 dB (µV) 150 kHz ... 500 kHz 56 dB (µV) 500 kHz ... 5 MHz 60 dB (µV) 5 MHz ... 30 MHz EN 55022 (DC supply/data, conducted) 40 ... 30 dB (µA) 150 kHz ... 500 kHz 30 dB (µA) 500 kHz ... 30 MHz EN 55022 (radiated) 30 dB (µV/m) 30 MHz ... 230 MHz 10 m 37 dB (µV/m) 230 MHz ... 1 GHz 10 m WAGO-I/O-SYSTEM 750 DeviceNet Distance 16 • The WAGO-I/O-SYSTEM 750 Technical Data Mechanical strength acc. to IEC 61131-2 Test specification IEC 60068-2-6 vibration Frequency range 5 Hz ≤ f < 9 Hz 9 Hz ≤ f < 150 Hz Limit value 1.75 mm amplitude (permanent) 3.5 mm amplitude (short term) 0.5 g (permanent) 1 g (short term) Note on vibration test: a) Frequency change: max. 1 octave/minute b) Vibration direction: 3 axes IEC 60068-2-27 shock 15 g Note on shock test: a) Type of shock: half sine b) Shock duration: 11 ms c) Shock direction: 3x in positive and 3x in negative direction for each of the three mutually perpendicular axes of the test specimen IEC 60068-2-32 free fall 1m (module in original packing) *) QP: Quasi Peak Note: If the technical data of components differ from the values described here, the technical data shown in the manuals of the respective components shall be valid. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Technical Data • 17 For Products of the WAGO-I/O-SYSTEM 750 with ship specific approvals, supplementary guidelines are valid: Electromagnetic compatibility Immunity to interference acc. to Germanischer Lloyd (2003) Test specification Test values Strength class Evaluation criteria IEC 61000-4-2 ESD 6 kV/8 kV (contact/air) 3/3 B IEC 61000-4-3 electromagnetic fields 10 V/m 80 MHz ... 2 GHz 3 A IEC 61000-4-4 burst 1 kV/2 kV (data/supply) 2/3 A IEC 61000-4-5 surge AC/DC Supply: 0.5 kV (line/line) 1 A 1 kV (line/earth) 2 10 V/m 80 % AM (0.15 ... 80 MHz) 3 A Type test AF disturbances 3 V, 2 W (harmonic waves) - A Type test high voltage - - IEC 61000-4-6 RF disturances 755 V DC 1500 V AC Emission of interference acc. to Germanischer Lloyd (2003) Test specification Limit values Type test 96 ... 50 dB (µV) (EMC1, conducted) allows for ship bridge control 60 ... 50 dB (µV) applications 50 dB (µV) Type test 80 ... 52 dB (µV/m) (EMC1, radiated) 52 ... 34 dB (µV/m) allows for ship bridge control applications 54 dB (µV/m) außer für: 24 dB (µV/m) Frequency range Distance 10 kHz ... 150 kHz 150 kHz ... 350 kHz 350 kHz ... 30 MHz 150 kHz ... 300 kHz 3m 300 kHz ... 30 MHz 3m 30 MHz ... 2 GHz 3m 156 MHz ... 165 MHz 3m Mechanical strength acc. to Germanischer Lloyd (2003) Test specification IEC 60068-2-6 vibration (category A – D) Frequency range 2 Hz ≤ f < 25 Hz 25 Hz ≤ f < 100 Hz Limit value ± 1.6 mm amplitude (permanent) 4 g (permanent) Note on vibration test: a) Frequency change: max. 1 octave/minute b) Vibration direction: 3 axes WAGO-I/O-SYSTEM 750 DeviceNet 18 • The WAGO-I/O-SYSTEM 750 Technical Data Range of application Required specification emission of interference Required specification immunity to interference Industrial areas EN 61000-6-4 (2001) EN 61000-6-2 (2001) Residential areas EN 61000-6-3 (2001)*) EN 61000-6-1 (2001) *) The system meets the requirements on emission of interference in residential areas with the fieldbus coupler/controller for: ETHERNET 750-342/-841/-842/-860 LonWorks 750-319/-819 CANopen 750-337/-837 DeviceNet 750-306/-806 MODBUS 750-312/-314/ -315/ -316 750-812/-814/ -815/ -816 With a special permit, the system can also be implemented with other fieldbus couplers/controllers in residential areas (housing, commercial and business areas, small-scale enterprises). The special permit can be obtained from an authority or inspection office. In Germany, the Federal Office for Post and Telecommunications and its branch offices issues the permit. It is possible to use other field bus couplers/controllers under certain boundary conditions. Please contact WAGO Kontakttechnik GmbH & Co. KG. Maximum power dissipation of the components Bus modules 0.8 W / bus terminal (total power dissipation, system/field) Fieldbus coupler/controller 2.0 W / coupler/controller Warning The power dissipation of all installed components must not exceed the maximum conductible power of the housing (cabinet). When dimensioning the housing, care is to be taken that even under high external temperatures, the temperature inside the housing does not exceed the permissible ambient temperature of 55 °C. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Technical Data • 19 Dimensions 01 02 A A A C C B B A C B D D A C C B D B D D 24V 0V 100 + + - 35 - 12 24 64 65 51 Side view Fig. 2-2: Dimensions Dimensions in mm g01xx05e Note: The illustration shows a standard coupler. For detailed dimensions, please refer to the technical data of the respective coupler/controller. WAGO-I/O-SYSTEM 750 DeviceNet 20 • The WAGO-I/O-SYSTEM 750 Manufacturing Number 2.3 Manufacturing Number The manufacturing number indicates the delivery status directly after production. This number is part of the lateral marking on the component. In addition, starting from calender week 43/2000 the manufacturing number is also printed on the cover of the configuration and programming interface of the fieldbus coupler or controller. PROFIBUS 72072 GL NO DS SW HW FWL 0 1 0 3 0 0 0 2 0 3 - B 0 60 0 60 0 60 24V DC AWG 28-14 55°C max ambient LISTED 22ZA AND 22XM 750-333 WAGO - I/O - SYSTEM ITEM-NO.:750-333 PROFIBUS DP 12 MBd /DPV1 Hansastr. 27 D-32423 Minden - + Power Supply Field II 3 GD DEMKO 02 ATEX132273 X EEx nA II T4 24 V 0V Power Supply Electronic PATENTS PENDING Manufacturing Number 0 1 0 3 0 0 0 2 0 3 - B 0 6 0 6 0 6 01030002 03-B 060606 72072 Calendar week Year Software version Hardware Firmware Loader Internal version version Number Fig. 2-3: Example: Manufacturing Number of a PROFIBUS fieldbus coupler 750-333 g01xx15e The manufacturing number consists of the production week and year, the software version (if available), the hardware version of the component, the firmware loader (if available) and further internal information for WAGO Kontakttechnik GmbH. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Component Update • 21 2.4 Component Update For the case of an Update of one component, the lateral marking on each component contains a prepared matrix. This matrix makes columns available for altogether three updates to the entry of the current update data, like production order number (NO; starting from calendar week 13/2004), update date (DS), software version (SW), hardware version (HW) and the firmware loader version (FWL, if available). Update Matrix Current Version data for: Production Order Number NO Datestamp DS Software index SW Hardware index HW 1. Update 2. Update 3. Update Firmware loader index FWL ä Only starting from calendar week 13/2004 ä Only for coupler/ controller If the update of a component took place, the current version data are registered into the columns of the matrix. Additionally with the update of a fieldbus coupler or controller also the cover of the configuration and programming interface of the coupler or controller is printed on with the current manufacturing and production order number. The original manufacturing data on the housing of the component remain thereby. 2.5 Storage, Assembly and Transport Wherever possible, the components are to be stored in their original packaging. Likewise, the original packaging provides optimal protection during transport. When assembling or repacking the components, the contacts must not be soiled or damaged. The components must be stored and transported in appropriate containers/packaging. Thereby, the ESD information is to be regarded. Statically shielded transport bags with metal coatings are to be used for the transport of open components for which soiling with amine, amide and silicone has been ruled out, e.g. 3M 1900E. WAGO-I/O-SYSTEM 750 DeviceNet 22 • The WAGO-I/O-SYSTEM 750 Mechanical Setup 2.6 Mechanical Setup 2.6.1 Installation Position Along with horizontal and vertical installation, all other installation positions are allowed. Attention In the case of vertical assembly, an end stop has to be mounted as an additional safeguard against slipping. WAGO item 249-116 End stop for DIN 35 rail, 6 mm wide WAGO item 249-117 End stop for DIN 35 rail, 10 mm wide 2.6.2 Total Expansion The length of the module assembly (including one end module of 12mm width) that can be connected to the coupler/controller is 780mm. When assembled, the I/O modules have a maximum length of 768mm. Examples: • 64 I/O modules of 12mm width can be connected to one coupler/controller. • 32 I/O modules of 24mm width can be connected to one coupler/controller. Exception: The number of connected I/O modules also depends on which type of coupler/controller is used. For example, the maximum number of I/O modules that can be connected to a Profibus coupler/controller is 63 without end module.The maximum total expansion of a node is calculated as follows: Warning The maximum total length of a node without coupler/controller must not exceed 780mm. Furthermore, restrictions made on certain types of couplers/controllers must be observed (e.g. for Profibus). WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Mechanical Setup • 23 2.6.3 Assembly onto Carrier Rail 2.6.3.1 Carrier rail properties All system components can be snapped directly onto a carrier rail in accordance with the European standard EN 50022 (DIN 35). Warning WAGO supplies standardized carrier rails that are optimal for use with the I/O system. If other carrier rails are used, then a technical inspection and approval of the rail by WAGO Kontakttechnik GmbH should take place. Carrier rails have different mechanical and electrical properties. For the optimal system setup on a carrier rail, certain guidelines must be observed: • The material must be non-corrosive. • Most components have a contact to the carrier rail to ground electromagnetic disturbances. In order to avoid corrosion, this tin-plated carrier rail contact must not form a galvanic cell with the material of the carrier rail which generates a differential voltage above 0.5 V (saline solution of 0.3% at 20°C) . • The carrier rail must optimally support the EMC measures integrated into the system and the shielding of the bus module connections. • A sufficiently stable carrier rail should be selected and, if necessary, several mounting points (every 20 cm) should be used in order to prevent bending and twisting (torsion). • The geometry of the carrier rail must not be altered in order to secure the safe hold of the components. In particular, when shortening or mounting the carrier rail, it must not be crushed or bent. • The base of the I/O components extends into the profile of the carrier rail. For carrier rails with a height of 7.5 mm, mounting points are to be riveted under the node in the carrier rail (slotted head captive screws or blind rivets). WAGO-I/O-SYSTEM 750 DeviceNet 24 • The WAGO-I/O-SYSTEM 750 Mechanical Setup 2.6.3.2 WAGO DIN Rail WAGO carrier rails meet the electrical and mechanical requirements. Item Number Description 210-113 /-112 35 x 7.5; 1 mm; steel yellow chromated; slotted/unslotted 210-114 /-197 35 x 15; 1.5 mm; steel yellow chromated; slotted/unslotted 210-118 35 x 15; 2.3 mm; steel yellow chromated; unslotted 210-198 35 x 15; 2.3 mm; copper; unslotted 210-196 35 x 7.5; 1 mm; aluminum; unslotted 2.6.4 Spacing The spacing between adjacent components, cable conduits, casing and frame sides must be maintained for the complete field bus node. Fig. 2-4: Spacing g01xx13x The spacing creates room for heat transfer, installation or wiring. The spacing to cable conduits also prevents conducted electromagnetic interferences from influencing the operation. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Mechanical Setup • 25 2.6.5 Plugging and Removal of the Components Warning Before work is done on the components, the voltage supply must be turned off. In order to safeguard the coupler/controller from jamming, it should be fixed onto the carrier rail with the locking disc To do so, push on the upper groove of the locking disc using a screwdriver. To pull out the fieldbus coupler/controller, release the locking disc by pressing on the bottom groove with a screwdriver and then pulling the orange colored unlocking lug. Fig. 2-5: Coupler/Controller and unlocking lug g01xx12e It is also possible to release an individual I/O module from the unit by pulling an unlocking lug. Fig. 2-6: removing bus terminal p0xxx01x Danger Ensure that an interruption of the PE will not result in a condition which could endanger a person or equipment! For planning the ring feeding of the ground wire, please see chapter 2.6.3. WAGO-I/O-SYSTEM 750 DeviceNet 26 • The WAGO-I/O-SYSTEM 750 Mechanical Setup 2.6.6 Assembly Sequence All system components can be snapped directly on a carrier rail in accordance with the European standard EN 50022 (DIN 35). The reliable positioning and connection is made using a tongue and groove system. Due to the automatic locking, the individual components are securely seated on the rail after installing. Starting with the coupler/controller, the bus modules are assembled adjacent to each other according to the project planning. Errors in the planning of the node in terms of the potential groups (connection via the power contacts) are recognized, as the bus modules with power contacts (male contacts) cannot be linked to bus modules with fewer power contacts. Attention Always link the bus modules with the coupler/controller, and always plug from above. Warning Never plug bus modules from the direction of the end terminal. A ground wire power contact, which is inserted into a terminal without contacts, e.g. a 4-channel digital input module, has a decreased air and creepage distance to the neighboring contact in the example DI4. Always terminate the fieldbus node with an end module (750-600). WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Mechanical Setup • 27 2.6.7 Internal Bus/Data Contacts Communication between the coupler/controller and the bus modules as well as the system supply of the bus modules is carried out via the internal bus. It is comprised of 6 data contacts, which are available as self-cleaning gold spring contacts. Fig. 2-7: Data contacts p0xxx07x Warning Do not touch the gold spring contacts on the I/O modules in order to avoid soiling or scratching! ESD (Electrostatic Discharge) The modules are equipped with electronic components that may be destroyed by electrostatic discharge. When handling the modules, ensure that the environment (persons, workplace and packing) is well grounded. Avoid touching conductive components, e.g. gold contacts. WAGO-I/O-SYSTEM 750 DeviceNet 28 • The WAGO-I/O-SYSTEM 750 Mechanical Setup 2.6.8 Power Contacts Self-cleaning power contacts , are situated on the side of the components which further conduct the supply voltage for the field side. These contacts come as touchproof spring contacts on the right side of the coupler/controller and the bus module. As fitting counterparts the module has male contacts on the left side. Danger The power contacts are sharp-edged. Handle the module carefully to prevent injury. Attention Please take into consideration that some bus modules have no or only a few power jumper contacts. The design of some modules does not allow them to be physically assembled in rows, as the grooves for the male contacts are closed at the top. Fig. 2-8: Example for the arrangement of power contacts g0xxx05e Recommendation With the WAGO ProServe® Software smartDESIGNER, the assembly of a fieldbus node can be configured. The configuration can be tested via the integrated accuracy check. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Mechanical Setup • 29 2.6.9 Wire connection All components have CAGE CLAMP® connections. The WAGO CAGE CLAMP® connection is appropriate for solid, stranded and fine–stranded conductors. Each clamping unit accommodates one conductor. Fig. 2-9: CAGE CLAMP® Connection g0xxx08x The operating tool is inserted into the opening above the connection. This opens the CAGE CLAMP®. Subsequently the conductor can be inserted into the opening. After removing the operating tool, the conductor is safely clamped. More than one conductor per connection is not permissible. If several conductors have to be made at one connection point, then they should be made away from the connection point using WAGO Terminal Blocks. The terminal blocks may be jumpered together and a single wire brought back to the I/O module connection point. Attention If it is unavoidable to jointly connect 2 conductors, then a ferrule must be used to join the wires together. Ferrule: Length 8 mm Nominal cross sectionmax. 1 mm2 for 2 conductors with 0.5 mm2 each WAGO Product 216-103 or products with comparable properties WAGO-I/O-SYSTEM 750 DeviceNet 30 • The WAGO-I/O-SYSTEM 750 Power Supply 2.7 Power Supply 2.7.1 Isolation Within the fieldbus node, there are three electrically isolated potentials. • Operational voltage for the fieldbus interface. • Electronics of the couplers/controllers and the bus modules (internal bus). • All bus modules have an electrical isolation between the electronics (internal bus, logic) and the field electronics. Some digital and analog input modules have each channel electrically isolated, please see catalog. Fig. 2-10: Isolation g0xxx01e Attention The ground wire connection must be present in each group. In order that all protective conductor functions are maintained under all circumstances, it is recommended that a ground wire be connected at the beginning and end of a potential group. (ring format, please see chapter "2.8.3"). Thus, if a bus module comes loose from a composite during servicing, then the protective conductor connection is still guaranteed for all connected field devices. When using a joint power supply unit for the 24 V system supply and the 24 V field supply, the electrical isolation between the internal bus and the field level is eliminated for the potential group. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Power Supply • 31 2.7.2 System Supply 2.7.2.1 Connection The WAGO-I/O-SYSTEM 750 requires a 24 V direct current system supply (-15% or +20 %). The power supply is provided via the coupler/controller and, if necessary, in addition via the internal system supply modules (750-613). The voltage supply is reverse voltage protected. Attention The use of an incorrect supply voltage or frequency can cause severe damage to the component. Fig. 2-11: System Supply g0xxx02e The direct current supplies all internal system components, e.g. coupler/controller electronics, fieldbus interface and bus modules via the internal bus (5 V system voltage). The 5 V system voltage is electrically connected to the 24 V system supply. Fig. 2-12: System Voltage WAGO-I/O-SYSTEM 750 DeviceNet g0xxx06e 32 • The WAGO-I/O-SYSTEM 750 Power Supply Attention Resetting the system by switching on and off the system supply, must take place simultaneously for all supply modules (coupler/controller and 750-613). 2.7.2.2 Alignment Recommendation A stable network supply cannot be taken for granted always and everywhere. Therefore, regulated power supply units should be used in order to guarantee the quality of the supply voltage. The supply capacity of the coupler/controller or the internal system supply module (750-613) can be taken from the technical data of the components. Internal current consumption*) Current consumption via system voltage: 5 V for electronics of the bus modules and coupler/controller Residual current for bus terminals*) Available current for the bus modules. Provided by the bus power supply unit. See coupler/controller and internal system supply module (750-613) *) cf. catalogue W4 Volume 3, manuals or Internet Example Coupler 750-301: internal current consumption:350 mA at 5V residual current for bus modules: 1650 mA at 5V 2000 mA at 5V sum I(5V) total : The internal current consumption is indicated in the technical data for each bus terminal. In order to determine the overall requirement, add together the values of all bus modules in the node. Attention If the sum of the internal current consumption exceeds the residual current for bus modules, then an internal system supply module (750-613) must be placed before the module where the permissible residual current was exceeded. Example: A node with a PROFIBUS Coupler 750-333 consists of 20 relay modules (750-517) and 10 digital input modules (750-405). Current consumption: 20* 90 mA = 1800 mA 10* 2 mA = Sum 1820 mA 20 mA The coupler can provide 1650 mA for the bus modules. Consequently, an internal system supply module (750-613), e.g. in the middle of the node, should be added. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Power Supply • 33 Recommendation With the WAGO ProServe® Software smartDESIGNER, the assembly of a fieldbus node can be configured. The configuration can be tested via the integrated accuracy check. The maximum input current of the 24 V system supply is 500 mA. The exact electrical consumption (I(24 V)) can be determined with the following formulas: Coupler/Controller I(5 V) total = Sum of all the internal current consumption of the connected bus modules + internal current consumption coupler/controller 750-613 I(5 V) total = Input current I(24 V) = Sum of all the internal current consumption of the connected bus modules 5 V / 24 V * I(5 V) total / η η = 0.87 (at nominal load) Note If the electrical consumption of the power supply point for the 24 V-system supply exceeds 500 mA, then the cause may be an improperly aligned node or a defect. During the test, all outputs, in particular those of the relay modules, must be active. WAGO-I/O-SYSTEM 750 DeviceNet 34 • The WAGO-I/O-SYSTEM 750 Power Supply 2.7.3 Field Supply 2.7.3.1 Connection Sensors and actuators can be directly connected to the relevant channel of the bus module in 1-/4 conductor connection technology. The bus module supplies power to the sensors and actuators. The input and output drivers of some bus modules require the field side supply voltage. The coupler/controller provides field side power (DC 24V). In this case it is a passive power supply without protection equipment. Power supply modules are available for other potentials, e.g. AC 230 V. Likewise, with the aid of the power supply modules, various potentials can be set up. The connections are linked in pairs with a power contact. Fig. 2-13: Field Supply (Sensor/Actuator) g0xxx03e The supply voltage for the field side is automatically passed to the next module via the power jumper contacts when assembling the bus modules . The current load of the power contacts must not exceed 10 A on a continual basis. The current load capacity between two connection terminals is identical to the load capacity of the connection wires. By inserting an additional power supply module, the field supply via the power contacts is disrupted. From there a new power supply occurs which may also contain a new voltage potential. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Power Supply • 35 Attention Some bus modules have no or very few power contacts (depending on the I/O function). Due to this, the passing through of the relevant potential is disrupted. If a field supply is required for subsequent bus modules, then a power supply module must be used. Note the data sheets of the bus modules. In the case of a node setup with different potentials, e.g. the alteration from DC 24 V to AC 230V, a spacer module should be used. The optical separation of the potentials acts as a warning to heed caution in the case of wiring and maintenance works. Thus, the results of wiring errors can be prevented. 2.7.3.2 Fusing Internal fusing of the field supply is possible for various field voltages via an appropriate power supply module. 750-601 24 V DC, Supply/Fuse 750-609 230 V AC, Supply/Fuse 750-615 120 V AC, Supply/Fuse 750-610 24 V DC, Supply/Fuse/Diagnosis 750-611 230 V AC, Supply/Fuse/Diagnosis Fig. 2-14: Supply module with fuse carrier (Example 750-610) WAGO-I/O-SYSTEM 750 DeviceNet g0xxx09x 36 • The WAGO-I/O-SYSTEM 750 Power Supply Warning In the case of power supply modules with fuse holders, only fuses with a maximum dissipation of 1.6 W (IEC 127) must be used. For UL approved systems only use UL approved fuses. In order to insert or change a fuse, or to switch off the voltage in succeeding bus modules, the fuse holder may be pulled out. In order to do this, use a screwdriver for example, to reach into one of the slits (one on both sides) and pull out the holder. Fig. 2-15: Removing the fuse carrier p0xxx05x Lifting the cover to the side opens the fuse carrier. Fig. 2-16: Opening the fuse carrier p0xxx03x Fig. 2-17: Change fuse p0xxx04x After changing the fuse, the fuse carrier is pushed back into its original position. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Power Supply • 37 Alternatively, fusing can be done externally. The fuse modules of the WAGO series 281 and 282 are suitable for this purpose. Fig. 2-18: Fuse modules for automotive fuses, Series 282 pf66800x Fig. 2-19: Fuse modules with pivotable fuse carrier, Series 281 pe61100x Fig. 2-20: Fuse modules, Series 282 pf12400x WAGO-I/O-SYSTEM 750 DeviceNet 38 • The WAGO-I/O-SYSTEM 750 Power Supply 2.7.4 Supplementary power supply regulations The WAGO-I/O-SYSTEM 750 can also be used in shipbuilding or offshore and onshore areas of work (e.g. working platforms, loading plants). This is demonstrated by complying with the standards of influential classification companies such as Germanischer Lloyd and Lloyds Register. Filter modules for 24-volt supply are required for the certified operation of the system. Item No. Name Description 750-626 Supply filter Filter module for system supply and field supply (24 V, 0 V), i.e. for field bus coupler/controller and bus power supply (750-613) 750-624 Supply filter Filter module for the 24 V- field supply (750-602, 750-601, 750-610) Therefore, the following power supply concept must be absolutely complied with. Fig. 2-21: Power supply concept g01xx11e Note Another potential power terminal 750-601/602/610 must only be used behind the filter terminal 750-626 if the protective earth conductor is needed on the lower power contact or if a fuse protection is required. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Power Supply • 39 2.7.5 Supply example Note The system supply and the field supply should be separated in order to ensure bus operation in the event of a short-circuit on the actuator side. L1 L2 L3 N PE a) b) 750-400 750-410 750-401 750-613 2) 1) 750-616 1) d) c) 750-612 750-512 750-512 750-513 750-616 750-610 750-552 750-630 750-600 2) Shield (screen) bus 10 A Main ground bus System Supply 230V 24V Field Supply 230V 24V Field Supply 10 A 1) Separation module recommended 2) Ring-feeding recommended a) Power Supply on coupler / controller via external Supply Module b) Internal System Supply Module c) Supply Module passive d) Supply Module with fuse carrier/ diagnostics Fig. 2-22: Supply example WAGO-I/O-SYSTEM 750 DeviceNet g0xxx04e 40 • The WAGO-I/O-SYSTEM 750 Power Supply 2.7.6 Power Supply Unit The WAGO-I/O-SYSTEM 750 requires a 24 V direct current system supply with a maximum deviation of -15% or +20 %. Recommendation A stable network supply cannot be taken for granted always and everywhere. Therefore, regulated power supply units should be used in order to guarantee the quality of the supply voltage. A buffer (200 µF per 1 A current load) should be provided for brief voltage dips. The I/O system buffers for approx 1 ms. The electrical requirement for the field supply is to be determined individually for each power supply point. Thereby all loads through the field devices and bus modules should be considered. The field supply as well influences the bus modules, as the inputs and outputs of some bus modules require the voltage of the field supply. Note The system supply and the field supply should be isolated from the power supplies in order to ensure bus operation in the event of short circuits on the actuator side. WAGO products Article No. Description 787-903 Primary switched - mode, DC 24 V, 5 A wide input voltage range AC 85-264 V PFC (Power Factor Correction) 787-904 Primary switched - mode, DC 24 V, 10 A wide input voltage range AC 85-264 V PFC (Power Factor Correction) 787-912 Primary switched - mode, DC 24 V, 2 A wide input voltage range AC 85-264 V PFC (Power Factor Correction) Rail-mounted modules with universal mounting carrier 288-809 288-810 288-812 288-813 AC 115 V / DC 24 V; 0,5 A AC 230 V / DC 24 V; 0,5 A AC 230 V / DC 24 V; 2 A AC 115 V / DC 24 V; 2 A WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Grounding • 41 2.8 Grounding 2.8.1 Grounding the DIN Rail 2.8.1.1 Framework Assembly When setting up the framework, the carrier rail must be screwed together with the electrically conducting cabinet or housing frame. The framework or the housing must be grounded. The electronic connection is established via the screw. Thus, the carrier rail is grounded. Attention Care must be taken to ensure the flawless electrical connection between the carrier rail and the frame or housing in order to guarantee sufficient grounding. 2.8.1.2 Insulated Assembly Insulated assembly has been achieved when there is constructively no direct conduction connection between the cabinet frame or machine parts and the carrier rail. Here the earth must be set up via an electrical conductor. The connected grounding conductor should have a cross section of at least 4 mm2. Recommendation The optimal insulated setup is a metallic assembly plate with grounding connection with an electrical conductive link with the carrier rail. The separate grounding of the carrier rail can be easily set up with the aid of the WAGO ground wire terminals. Article No. Description 283-609 Single-conductor ground (earth) terminal block make an automatic contact to the carrier rail; conductor cross section: 0.2 -16 mm2 Note: Also order the end and intermediate plate (283-320) WAGO-I/O-SYSTEM 750 DeviceNet 42 • The WAGO-I/O-SYSTEM 750 Grounding 2.8.2 Grounding Function The grounding function increases the resistance against disturbances from electro-magnetic interferences. Some components in the I/O system have a carrier rail contact that dissipates electro-magnetic disturbances to the carrier rail. Fig. 2-23: Carrier rail contact g0xxx10e Attention Care must be taken to ensure the direct electrical connection between the carrier rail contact and the carrier rail. The carrier rail must be grounded. For information on carrier rail properties, please see chapter 2.6.3.2. WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Grounding • 43 2.8.3 Grounding Protection For the field side, the ground wire is connected to the lowest connection terminals of the power supply module. The ground connection is then connected to the next module via the Power Jumper Contact (PJC). If the bus module has the lower power jumper contact, then the ground wire connection of the field devices can be directly connected to the lower connection terminals of the bus module. Attention Should the ground conductor connection of the power jumper contacts within the node become disrupted, e.g. due to a 4-channel bus terminal, the ground connection will need to be re-established. The ring feeding of the grounding potential will increase the system safety. When one bus module is removed from the group, the grounding connection will remain intact. The ring feeding method has the grounding conductor connected to the beginning and end of each potential group. Fig. 2-24: Ring-feeding g0xxx07e Attention The regulations relating to the place of assembly as well as the national regulations for maintenance and inspection of the grounding protection must be observed. WAGO-I/O-SYSTEM 750 DeviceNet 44 • The WAGO-I/O-SYSTEM 750 Shielding (Screening) 2.9 Shielding (Screening) 2.9.1 General The shielding of the data and signal conductors reduces electromagnetic interferences thereby increasing the signal quality. Measurement errors, data transmission errors and even disturbances caused by overvoltage can be avoided. Attention Constant shielding is absolutely required in order to ensure the technical specifications in terms of the measurement accuracy. The data and signal conductors should be separated from all high-voltage cables. The cable shield should be potential. With this, incoming disturbances can be easily diverted. The shielding should be placed over the entrance of the cabinet or housing in order to already repel disturbances at the entrance. 2.9.2 Bus Conductors The shielding of the bus conductor is described in the relevant assembly guidelines and standards of the bus system. 2.9.3 Signal Conductors Bus modules for most analog signals along with many of the interface bus modules include a connection for the shield. Note For better shield performance, the shield should have previously been placed over a large area. The WAGO shield connection system is suggested for such an application. This suggestion is especially applicable when the equipment can have even current or high impulse formed currents running through it (for example through atmospheric end loading). WAGO-I/O-SYSTEM 750 DeviceNet The WAGO-I/O-SYSTEM 750 Assembly Guidelines/Standards • 45 2.9.4 WAGO Shield (Screen) Connecting System The WAGO Shield Connecting system includes a shield clamping saddle, a collection of rails and a variety of mounting feet. Together these allow many dfferent possibilities. See catalog W4 volume 3 chapter 10. Fig. 2-25: WAGO Shield (Screen) Connecting System p0xxx08x, p0xxx09x, and p0xxx10x Fig. 2-26: Application of the WAGO Shield (Screen) Connecting System p0xxx11x 2.10 Assembly Guidelines/Standards DIN 60204, Electrical equipping of machines DIN EN 50178 Equipping of high-voltage systems with electronic components (replacement for VDE 0160) EN 60439 Low voltage – switch box combinations WAGO-I/O-SYSTEM 750 DeviceNet 46 • Fieldbus Coupler 750-306 Description 3 Fieldbus Coupler/Controller 3.1 Fieldbus Coupler 750-306 3.1.1 Description The fieldbus Coupler 750-306 displays the peripheral data of all I/O modules in the WAGO-I/O-SYSTEM 750 on DeviceNet Feldbus. The data is transmitted with objects. The bus Coupler determines the physical structure of the node and creates a process image from this with all inputs and outputs. This could involve a mixed arrangement of analog (word by word data exchange) and digital (byte by byte data exchange) modules. The local process image is subdivided into an input and output data area. The process data can be read in via the DeviceNet bus and further processed in a control system. The process output data is sent via the DeviceNet bus. The data of the analog modules are mapped into the automatical created process image according to the order of their position downstream of the bus Coupler. The bits of the digital modules are compiled to form bytes and also mapped into the process image attached to the data of the analog modules. Should the number of digital I/Os exceed 8 bits, the Coupler automatically starts another byte. The fieldbus Coupler supports the DeviceNet function Bit-Strobe, whereby the function is insofar restricted, that only the status byte will be delivered. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Hardware • 47 3.1.2 Hardware 3.1.2.1 View 01 02 DeviceNet OVERFL MS RUN Fieldbus connection Series 231 (MCS) C B D BUS OFF 24V 0V NS CONNECT + + Ñ Ñ ON 1 2 3 4 5 6 7 8 750-306 I/O DIP switch for MAC ID and baud rate A Status voltage supply -Power jumper contacts -System Data contacts Supply 24V 0V Supply via power jumper contacts 24V 0V PE PE Power jumper contacts Configuration interface flap opened Fig. 3-1: Fieldbus Coupler 750-306 DeviceNet g030600e The fieldbus Coupler comprises of: • Supply module with Internal system supply module for the system supply as well as power jumper contacts for the field supply via I/O module assemblies. • Fieldbus interface with the bus connection • DIP switch for baud rate and MAC ID • Display elements (LED's) for status display of the operation, the bus communication, the operating voltages as well as for fault messages and diagnosis • Configuration interface • Electronics for communication with the I/O modules (internal bus) and the fieldbus interface WAGO-I/O-SYSTEM 750 DeviceNet 48 • Fieldbus Coupler 750-306 Hardware 3.1.2.2 Device Supply The supply is made via terminal blocks with CAGE CLAMP® connection. The device supply is intended both for the system and the field units. 24V 5 1 24V/0V 10nF DC Bus modules DC 24V ELECTRONICS FIELDBUS INTERFACE 0V 6 2 24V ELECTRONICS FIELDBUS INTERFACE 7 3 0V 1) 2) 0V 10nF 8 4 1) 1MW 2) 10nF/500V 750-306 Fig. 3-2: Device supply g030601e The integrated internal system supply module generates the necessary voltage to supply the electronics and the connected I/O modules. The fieldbus interface is supplied with electrically isolated voltage from the internal system supply module. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Hardware • 49 3.1.2.3 Fieldbus Connection For the field bus connection, the DeviceNet interface is equipped with a 5 pole header, its counter-piece being a plug connector (Open Style Connector). The scope of delivery includes the plug connector 231-305/010-000/050-000 from the WAGO MULTI CONNECTION SYSTEM. The connector has gold plated contacts and has the signal designations printed at its clamping units. The table shows the connection diagram, the colours resulting in accordance with the DeviceNet specification and are identical to the conductor colours of the DeviceNet cables. V+ Fieldbus connection Series 231 (MCS) CAN_High drain CAN_Low Pin Signal Code Description 5 V+ red 11 ... 25 V 4 CAN_H white CAN Signal High 3 Shield 2 CAN_L blue CAN Signal Low 1 V- black 0V Shield connection V- Fig. 3-3: Fieldbus connection, MCS g012500e For the connection of small conductor cross sections, we recommend to insert an insulation stop from series 231-670 (white), 231-671 (light grey) or 231672 (dark grey) due to the low kink resistance. This insulation stop prevents a conductor from kinking when it hits the conductor contact point, and as such the conductor insulation from being also entered into and clamped in the connection point. Connector marking, housing components, test connectors including cables and header connectors for cable extensions are available. The connection point is lowered in such a way that after a connector is inserted, installation in an 80 mm high switchbox is possible. The electrical isolation between the fieldbus system and the electronics is made via the DC/DC converter and the optoCoupler in the fieldbus. WAGO-I/O-SYSTEM 750 DeviceNet 50 • Fieldbus Coupler 750-306 Hardware 3.1.2.4 Display Elements The operating condition of the fieldbus Coupler or node is signalled via light diodes (LED). Four LEDs, specific for DeviceNet (OVERFL, RUN, BUSOFF, CONNECT), indicate the module status (MS) and the network status (NS). DeviceNet OVERFL MS RUN DeviceNet A C B D C A OVERFL MS RUN BUS OFF 24V 0V NS CONNECT BUS OFF NS CONNECT I/O I/O + + A C B D A B 24V 0V + + Fig. 3-4: Display elements 750-306 LED Color Meaning OVERFL red Errors or faults at the fieldbus Coupler. RUN green Fieldbus Coupler is ready for operation. BUS OFF red Error or malfunction at network g012555x CONNECT green Fieldbus Coupler is ready for network communication. I/O red/ green/ orange The ‚I/O‘-LED indicates the operation of the node and signals faults encountered. A green Status of the operating voltage system B or C green Status of the operating voltage – power jumper contacts (LED position is manufacturing dependent) WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Hardware • 51 3.1.2.5 Configuration Interface The configuration interface used for the communication with WAGO-I/O-CHECK or for firmware transfer is located behind the cover flap. open flap Configuration interface Fig. 3-5: Configuration interface g01xx06e The communication cable (750-920) is connected to the 4-pole header. Warning The communication cable 750-920 must not be connected or disconnected while the coupler/controller is powered on! 3.1.2.6 Hardware Address (MAC ID) The DIP switch is used both for parametrizing (setting the baud rate) of the fieldbus Coupler and for setting the MAC ID. The MAC-ID (node address) is set with the DIP switches 1 to 6 by 'sliding' the desired DIP switch to 'ON'. The binary significance of the individual DIP switches increases according to the switch number. DIP switch 1 being the lowest bit with the value 20 and switch 6 the highest bit with the value 25. Therefore the MAC ID 1 is set with DIP1 = ON, the MAC ID 8 with DIP4 = ON, etc. For the DeviceNet fieldbus nodes, the node address can be set within the range from 0 to 63. ON 1 2 3 4 5 ON 6 7 8 1 2 3 4 5 6 7 8 Fig. 3-6: Example: Setting of station (node) address MAC ID 1 (DIP 1 = ON) g012540x The configuration is only read during the power up sequence. Changing the switch position during operation does not change the configuration of the bus- WAGO-I/O-SYSTEM 750 DeviceNet 52 • Fieldbus Coupler 750-306 Operating System coupler. Turn off and on the power supply for the fieldbus coupler to accept the DIP switch change. The default setting is MAC ID 1. 3.1.2.7 Setting the Baud Rate The fieldbus coupler supports 3 different Baud rates, 125 kBaud, 250 kBaud and 500 kBaud. DIP switches 7 and 8 are used to set the baud rate. ON 1 2 3 4 5 ON 6 7 8 1 2 3 4 5 6 7 8 g012541x Fig. 3-7: Example: Setting the baud rate 250 kBaud (DIP 7 = ON) on a station (node) with the address MAC ID 1. Baud rate DIP7 DIP8 125 kBaud*) OFF OFF 250 kBaud ON OFF 500 kBaud OFF ON not allowed ON ON *) Presetting The configuration is only read during the power up sequence. Changing the switch position during operation does not change the configuration of the buscoupler. Turn off and on the power supply for the fieldbus Coupler to accept the DIP switch change. The default setting is Baud rate 125 kB. 3.1.3 Operating System Following is the configuration of the master activation and the electrical installation of the fieldbus station. After switching on the supply voltage, the Coupler performs a self-test of all functions of its devices, the I/O module and the fieldbus interface. Following this, the I/O modules and the present configuration is determined, whereby an external, not visible list is generated. In the event of a fault, the Coupler changes to the "Stop" condition. The "I/O" LED flashes red. After clearing the fault and cycling power, the Coupler changes to the "Fieldbus start" status and the "I/O" LED lights up green. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Process Image Fig. 3-8: Operating system 750-306 • 53 g012113e 3.1.4 Process Image After powering up, the Coupler recognizes all I/O modules plugged into the node which supply or wait for data (data width/bit width > 0). In the nodes, analog and digital I/O modules can be mixed. The Coupler produces an internal process image from the data width and the type of I/O module as well as the position of the I/O modules in the node. It is divided into an input and an output data area. The data of the digital I/O modules is bit orientated, i.e. the data exchange is made bit for bit. The analog I/O modules are all byte orientated I/O modules, i.e. modules where the data exchange is made byte for byte. These I/O modules include, for example, the counter modules, I/O modules for angle and path measurement as well as the communication modules. Note For the number of input and output bits or bytes of the individual I/O modules, please refer to the corresponding I/O module description. The data of the I/O modules is separated for the local input and output process image in the sequence of their position after the Coupler in the individual process image. In the respective I/O area, analog modules are mapped first, then all digital modules, even if the order of the connected analog and digital modules does not comply with this order. The digital channels are grouped, each of these groups having a data width of 1 byte. Should the number of digital I/Os exceed 8 bits, the Coupler automatically starts another byte. Note A process image restructuring may result if a node is changed or extended. In this case, the process data addresses also change in comparison with earlier ones. In the event of adding a module, take the process data of all previous modules into account. WAGO-I/O-SYSTEM 750 DeviceNet 54 • Fieldbus Coupler 750-306 Data Exchange 3.1.5 Data Exchange With DeviceNet, the transmission and exchange of data is made using objects. For a network access on the single objects of the Coupler, it is necessary to create a connection between the desired participants and to allocate connection objects. For an easy and quick set-up of a connection, the DeviceNet fieldbus Coupler 750-306 uses the "Predefined Master/Slave Connection Set", which contains 4 pre-defined connections. For the access on the Coupler the connections only need to be allocated. The "Predefined Master/Slave Connection Set" confines itself to pure Master/Slave relationships. The DeviceNet fieldbus Coupler 750-306 can only communicate via its assigned client and it is a so-called "Group 2 Only Server". The Group 2 Only Server communicating is only possible via the Group 2 Only Unconnected Explicit Message Port. These slaves exclusively receive messages defined in message group 2. The object configuration for the data transmission is defined by an Assembly Object. The Assembly Object can be used to group data (e.g. I/O data) into blocks (mapping) and send this data via one single communication connection. This mapping results in a reduced number of accesses to the network. A differentiation is made between "Input-Assemblies" and "OutputAssemblies". An Input-Assembly reads in data from the application via the network or produces data on the network respectively. An Output-Assembly writes data to the application or consumes data from the network respectively. Various Assembly instances are permanently programmed (static assembly) in the fieldbus Coupler. Further information The Assembly instances for the static assembly are described in chapter 4.5.1.1 "Assembly Instance". WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Data Exchange • 55 3.1.5.1 Communication Interfaces For a data exchange, the DeviceNet fieldbus Coupler is equipped with two interfaces: • the interface to fieldbus (-master) and • the interface to the bus modules. Data exchange takes place between the fieldbus master and the bus modules. Access from the fieldbus side is fieldbus specific. 3.1.5.2 Memory Areas The Coupler uses a memory space of 256 words (word 0 ... 255) for the physical input and output data. The division of the memory spaces is identical with all WAGO fieldbus Couplers. fieldbus coupler fieldbus memory area for input data word 0 1 I/O modules input modules word 255 memory area for output data word 0 2 output modules I O word 255 Fig. 3-9: Memory areas and data exchange for a fieldbus Coupler g012433e The Coupler process image contains the physical data of the bus modules in a storage area for input data and in a storage area for output data (word 0 ... 255 each). 1 The input module data can be read from the fieldbus side. 2 In the same manner, writing to the output modules is possible from the fieldbus side. WAGO-I/O-SYSTEM 750 DeviceNet 56 • Fieldbus Coupler 750-306 Data Exchange 3.1.5.3 Addressing 3.1.5.3.1 Fieldbus Specific Once the supply voltage is applied, the Assembly Object maps data from the process image. As soon as a connection is established, a DeviceNet-Master (Scanner) can address and access the data by "Class", "Instance" and "Attribute". Data mapping depends on the selected Assembly Instance of the static Assembly. Further information The Assembly Instances of the static Assembly are described in chapter 4.5.1.1 "Assembly Instance". Fieldbus coupler memory area for input data word 0 Connection Object Producer fieldbus master Assembly Object I/O modules 1 input modules Application Object InputAssemly word 255 Consumer OutputAssemly memory area for output data word 0 2 output modules I O word 255 Fig. 3-1: Fieldbus specific data exchange for a DeviceNet fieldbus Coupler g012531e Note For the number of input and output bits or bytes of the individual I/O modules, please refer to the corresponding I/O module description. Note A process image restructuring may result if a node is changed or extended. In this case the process data addresses also change in comparison with earlier ones. In the event of adding a module, take the process data of all previous modules into account. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Data Exchange • 57 Example for static assembly (default assembly): The default assembly is: Output1 Input1 (I/O Assembly Instance 1) (I/O Assembly Instance 4) In this example, the fieldbus node arrangement looks like this: 1) 1 fieldbus coupler DeviceNet (750-306), 2) 1 digital 4-channel input module (i. e. 750-402), 3) 1 digital 4- channel output module (i. e. 750-504), 4) 1 analog 2- channel output module with 2 bytes per channel (i. e. 750-552), 5) 1 analog 2- channel input module with 2 bytes per channel (i. e. 750-456), 6) 1 End module (750-600). Input process image: Default process data, input image (Assembly Class, Instance 4) Byte .7 .6 .5 .4 .3 0 low byte channel 1 1 high byte channel 1 2 low byte channel 2 3 high byte channel 2 not used 4 2) .1 .0 DI031) DI021) DI011) DS08 2) DS07 2) DS06 2) DS05 2) DS04 2) DS03 2) DS02 2) DS01 2) 5 1) DI041) .2 DI = Digital Input DS = Diagnostic Status (The last byte in the input process image is the Diagnostic Status Byte, DS01...DS08, see also: Object 0x64/Instance 1/Attr. 5) DS01 =1: internal bus error (0x01) DS02 =1: module communication error (0x02) DS04 =1: module diagnostic (0x08) DS08 =1: fieldbus error (0x80) WAGO-I/O-SYSTEM 750 DeviceNet 58 • Fieldbus Coupler 750-306 Configuration Software Output process image: Default process data, output image (Assembly Class, Instance 1) Byte .7 .6 .5 .4 .3 0 low byte channel 1 1 high byte channel 1 2 low byte channel 2 3 high byte channel 2 not used 4 1) DO041) .2 .1 .0 DO031) DO021) DO011) DO = Digital Output 3.1.6 Configuration Software To enable a connection between the PLC and the fieldbus devices, the interface modules have to be configured with the individual station data. To this effect, the scope of delivery of WAGO-I/O-SYSTEM 758 includes the WAGO NETCON software intended for design and configuration, start-up and diagnosis. Further configuration software of different manufacturers include, for instance, RSNetWorx. 3.1.7 Starting up DeviceNet Fieldbus Nodes This chapter shows the step-by-step procedure for starting up a WAGO DeviceNet fieldbus node. Attention This description is given as an example and is limited to the execution of a local start-up of an individual DeviceNet fieldbus node. The procedure contains the following steps: 1. Connecting the PC and fieldbus node 2. Setting the MAC ID and baud rate 3. Configuration with static Assembly WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Starting up DeviceNet Fieldbus Nodes • 59 3.1.7.1 Connecting the PC and Fieldbus Node 4. Connect the fitted DeviceNet fieldbus node to the DeviceNet fieldbus PCB in your PC via a fieldbus cable. The 24 V field bus supply is fed by an external fieldbus network power supply over the connections V+, V- of the 5-pin fieldbus connector (MCS Series 231). 5. Start your PC. 3.1.7.2 Setting the MAC ID and Baud Rate 6. Use the DIP switches 1...6 to set the desired node address (MAC ID). The binary significance of the individual DIP switches increases according to the switch number. 1 2 3 4 5 ON DIP switch 6 7 8 1 2 3 4 5 6 g012443x Fig. 3-10: Example: Setting the MAC ID 4 (DIP 3 = ON). Value 20 21 22 23 24 25 7. DIP switches 7 and 8 are used to set the desired baud rate. ON 1 2 3 4 5 ON 6 7 8 1 2 3 4 5 6 7 8 g012541x Fig. 3-11: Example: Setting the baud rate 250 kBaud (DIP 7 = ON) of the station with MAC ID 1. Baud rate DIP7 DIP8 125 kBaud*) OFF OFF 250 kBaud ON OFF 500 kBaud OFF ON not allowed ON ON *) Presetting 8. Then switch on the Coupler supply voltage. WAGO-I/O-SYSTEM 750 DeviceNet 60 • Fieldbus Coupler 750-306 Starting up DeviceNet Fieldbus Nodes 3.1.7.3 Configuration with Static Assembly In this example, the software WAGO NETCON is used for the configuration. The node in the example consists of the following I/O modules: 2 DI DI 402 402 3 4 5 6 DODO DODO DODO AI AI 7 8 AO AO 750-306 1 DI DI 516 516 516 Fig. 3-12: Example for a fieldbus node 467 550 600 g012552x 1. Starting Software and EDS file load 1. Start the configuration software WAGO NETCON. 2. Load an EDS file for the fieldbus Coupler in WAGO NETCON, i. e. "4.EDS". For this click on "File/ Copy EDS" and choose the EDS-file to load. Note You can download the EDS files for the fieldbus Coupler from the Internet under: www.wago.com. Upon downloading the EDS file into WAGO NETCON, you can create a new project and start configuring your network. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Starting up DeviceNet Fieldbus Nodes • 61 2. Create a new project 3. Enter the "File" menu and click on menu point "New". 4. Select "DeviceNet" as the fieldbus system and confirm your selection by clicking on the "OK" button. Fig. 3-13: Select fieldbus p112501d 3. Enter Master 5. Enter a fieldbus master on the surface by clicking on the „Master“ menu point in the "Insert" menu. A dialog window opens in which you can select the DeviceNet fieldbus card in your PC. Fig. 3-14: Select the DeviceNet fieldbus PCB / Insert Master p1x2602d 6. For the DeviceNet Master interface card, click in the left-hand selection window on the corresponding entry to mark it. 7. Take the Master into the right-hand window by clicking on the "Add" button and confirm by clicking on the "OK" button. Now the fieldbus master is shown on the surface as a graphic. WAGO-I/O-SYSTEM 750 DeviceNet 62 • Fieldbus Coupler 750-306 Starting up DeviceNet Fieldbus Nodes 4. Add a slave 8. Enter a fieldbus slave on the surface by clicking on the “Device” menu point in the "Insert" menu. The mouse pointer changes to the letter D with an arrow. 9. Move this mouse pointer to the graphic display of the fieldbus, then click on the left-hand mouse key. A dialog window opens permitting you to select a DeviceNet device. Fig. 3-15: Insert slave p012501d 10.For the fieldbus Coupler 750-306 click in the left-hand selection window on the corresponding entry to mark it. 11.Take this into the right-hand window by clicking on the "Add" button and confirm by clicking on the "OK" button. The configuration is displayed on the surface as a graphic. Fig. 3-16: Configuration p012502d WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Starting up DeviceNet Fieldbus Nodes • 63 5. Device configuration 12.To configure the device, click on its graphic to mark it, then click on the menu point “Device configuration” in the "Settings" menu. A dialog window opens permitting you to proceed with the desired settings. Fig. 3-17: Device Configuration p112505d 6. Load configuration 13.To load the set configuration in the interface card, click on the master’s graphic to mark it, then click on the “Download” menu point in the "Online" menu. WAGO-I/O-SYSTEM 750 DeviceNet 64 • Fieldbus Coupler 750-306 LED Display 3.1.8 LED Display The Coupler possesses several LEDs for on site display of the Coupler operating status or the complete node. 01 02 DeviceNet OVERFL A RUN B MS C D BUS OFF 24V 0V NS C A CONNECT I/O Fig. 3-18: Display elements 750-306 g030602x The module status (MS) and the network status (NS) can be displayed by the top 4 LED’s. They react as described in the table. Module status (MS) OVERFL RUN (red) (green) State of device Meaning off off off off on blinking no power device operational device in standby blinking on off off minor fault unrecoverable fault blinking blinking device self testing No power supply to the device. The device operates correctly. The device needs to be configured or has been partly configured. A minor fault has occurred. It exists a diagnostics. The device is defective, needs to be serviced or replaced. The device performs a built-in check. Table 3-1: Fault and status displays: MS Network status (NS) BUSOFF (red) CONNECT (green) State of device Meaning off off not powered, not online off blinking online, not connected off on link ok online, connected blinking off connection time out on off critical link failure No power supply to the device / fieldbus supply / DeviceNet cable not connected and „Duplicate MAC ID detection“ is not yet completed. The device operates correctly at the fieldbus. However, it has not yet been integrated by a scanner. The device operates correctly at the fieldbus. At least one connection to another device has been established. A minor fault has occurred (e.g. EPR is unequal 0 during a polling connection, slave is not polled any longer). The device has detected a fault (duplicated MAC ID check error). It is unable to perform any more functions in the network. Table 3-2: Fault and status displays: NS WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 LED Display • 65 3.1.8.1 Node status – Blink code from the 'I/O' LED The ‘I/O‘-LED displays the communication status of the internal bus. Additionally, this LED is used to display fault codes (blink codes) in the event of a system error. LED Meaning Trouble shooting I/O Green Off Red Red Fieldbus coupler operating perfectly, Data cycle on the internal bus No data cycle on the internal bus a) During startup of fieldbus coupler: Internal bus being initialized, Startup displayed by LED flashing fast for approx. 1-2 seconds b) After startup of fieldbus coupler: Errors, which occur, are indicated by three consecutive flashing sequences. There is a short pause between each sequential flash. Evaluate the fault message (fault code and fault argument). The coupler starts up after switching on the supply voltage. The "I/O" LED blinks. The "I/O" LED has a steady light following a fault free start-up. In the case of a fault the "I/O" LED continues blinking. The fault is cyclically displayed by the blink code. Detailed fault messages are displayed with the aid of a blink code. A fault is cyclically displayed with up to 3 blink sequences. • • • WAGO-I/O-SYSTEM 750 DeviceNet The first blink sequence (approx. 10 Hz) starts the fault display. The second blink sequence (approx. 1 Hz) following a pause. The number of blink pulses indicates the fault code. The third blink sequence (approx. 1 Hz) follows after a further pause. The number of blink pulses indicates the fault argument. 66 • Fieldbus Coupler 750-306 LED Display Switching on the power supply Coupler/Controller starts up “I/O”-LED is blinking No Test o.k.? Yes “I/O” LED 1st flash sequence (Introduction of the error indication) 1st break “I/O” LED 2nd flash sequence Error code (Number of flash cycles) 2nd break “I/O” LED 3rd flash sequence Error argument “I/O”-LED is shining (Number of flash cycles) ready for operation Fig. 3-19: Signalling of the LED for indication of the node status g012111e After clearing a fault, restart the coupler by cycling the power. I/O Meaning green Data cycle on the internal bus off No data cycle on the internal bus red Hardware of fieldbus coupler is defect red flashing During startup of fieldbus coupler: Internal bus being initialized, After startup of fieldbus coupler: Errors, which occur, are indicated by three consecutive flashing sequences cyclic red flashing Fault message during internal bus reset or internal error. The evaluation is made by the three consecutive flashing sequences (fault code and fault argument). Fault message of the ‘I/O‘-LED 1 st flash sequence: Start of the Fault message 2 nd flash sequence: Fault code 3 rd flash sequence: Fault argument WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 LED Display • 67 Fault code 1: "Hardware and Configuration fault" Fault argument Fault description Trouble shooting - Invalid checksum within the parameter range of fieldbus coupler Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. 1 Overflow of the internal buffer memory for the inline code Turn off the power supply of the node, reduce number of I/O modules and turn the power supply on again. If the error still exists, exchange the bus coupler. 2 I/O module(s) with unsupported data type 3 Unknown program module type of the flash program memory 4 Fault when writing data within the flash memory 5 Fault when deleting a flash sector 6 Changed I/O module configuration determined after AUTORESET Fault when writing data in the serial EEPROM Detect faulty I/O module as follows: turn off the power supply. Place the end module in the middle of the fieldbus node. Turn the power supply on again. – If the LED is still blinking, turn off the power supply and place the end module in the middle of the first half of the node (towards the coupler). – If the LED doesn’t blink, turn off the power supply and place the end module in the middle of the second half of the node (away from the coupler). Turn the power supply on again. Repeat this procedure until the faulty I/O module is detected. Replace the faulty I/O module. Ask about a firmware update for the fieldbus coupler. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Restart the fieldbus coupler by turning the power supply off and on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. 7 8 WAGO-I/O-SYSTEM 750 DeviceNet Invalid Hardware Firmware combination 68 • Fieldbus Coupler 750-306 LED Display 9 10 11 12 13 14 Invalid checksum within the serial EEPROM Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. serial EEPROM initialization Turn off the power supply of the fault node, exchange the bus coupler and turn the power supply on again. Fault when reading out data from Turn off the power supply of the the EEPROM node, exchange the bus coupler and turn the power supply on again. Timeout when writing data in the Turn off the power supply of the EEPROM node, exchange the bus coupler and turn the power supply on again. - not used Maximum number of Gateway or Turn off the power supply of the Mailbox I/O modules exceeded node, reduce number of Gateway or Mailbox I/O modules and turn the power supply on again. Fault code 2 -not usedFault argument - Fault description Trouble shooting not used - WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 LED Display • 69 Fault code 3: "Internal bus protocol fault" Fault argument - WAGO-I/O-SYSTEM 750 DeviceNet Fault description Trouble shooting Internal bus communication malfunction; faulty device can’t be detected If the fieldbus node comprises internal system supply modules (750-613), make sure first that the power supply of these modules is functioning. This is indicated by the status LEDs. If all I/O modules are connected correctly or if the fieldbus node doesn’t comprise 750-613 modules you can detect the faulty I/O module as follows: turn off the power supply of the node. Place the end module in the middle of the fieldbus node. Turn the power supply on again. – If the LED is still blinking, turn off the power supply and place the end module in the middle of the first half of the node (towards the coupler). – If the LED doesn’t blink, turn off the power supply and place the end module in the middle of the second half of the node (away from the coupler). Turn the power supply on again. Repeat this procedure until the faulty I/O module is detected. Replace the faulty I/O module. If there is only one I/O module left but the LED is still blinking, then this I/O module or the coupler is defective. Replace defective component. 70 • Fieldbus Coupler 750-306 LED Display Fault code 4: "Internal bus physical fault" Fault argument - n* Fault description Trouble shooting Error in internal bus data communication or interruption of the internal bus at the coupler Turn off the power supply of the node. Place an I/O module with process data behind the coupler and note the error argument after the power supply is turned on. If no error argument is given by the I/O LED, replace the coupler. Otherwise detect faulty I/O module as follows: turn off the power supply. Place the end module in the middle of the fieldbus node. Turn the power supply on again. – If the LED is still blinking, turn off the power supply and place the end module in the middle of the first half of the node (towards the coupler). – If the LED doesn’t blink, turn off the power supply and place the end module in the middle of the second half of the node (away from the coupler). Turn the power supply on again. Repeat this procedure until the faulty I/O module is detected. Replace the faulty I/O module. If there is only one I/O module left but the LED is still blinking, then this I/O module or the coupler is defective. Replace defective component. Interruption of the internal bus Turn off the power supply of the after the nth process data module. node, exchange the (n+1)th process data module and turn the power supply on again. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 LED Display • 71 Fault code 5: "Internal bus initialization fault" Fault argument n* Fault description Trouble shooting Error in register communication during internal bus initialization Turn off the power supply of the node and replace nth process data module and turn the power supply on again. Fault code 6 -not usedFault argument - Fault description Trouble shooting not used - Fault code 7 -not usedFault argument - Fault description Trouble shooting not used - Fault code 8 -not usedFault argument - Fault description Trouble shooting not used - Fault code 9 "CPU Trap Error" Fault argument Fault description Trouble shooting 1 Illegal Opcode 2 Stack overflow Error in the program sequence. Contact the WAGO I/O-Support 3 Stack underflow 4 NMI Fault code 10 -not usedFault argument - Fault description Trouble shooting not used - Fault code 11: "Gateway-/Mailbox I/O module fault" Fault argument Fault description Trouble shooting 1 Maximum number of Gateway modules exceeded Turn off the power supply of the node, reduce number of Gateway modules and turn the power supply on again. 2 Maximum size of Mailbox exceeded Reduce the Mailbox size. 3 Maximum size of process image Reduce the data width of the exceeded due to the put Gateway Gateway modules. modules * The number of blink pulses (n) indicates the position of the I/O module. I/O modules without data are not counted (e.g. supply module without diagnosis) WAGO-I/O-SYSTEM 750 DeviceNet 72 • Fieldbus Coupler 750-306 LED Display Example for a fault message; Fault: The 13th I/O module has been removed 1. The "I/O" LED starts the fault display with the first blink sequence (approx. 10 flashes/second). 2. The second blink sequence (1 flash/second) follows the first pause. The "I/O" LED blinks four times and thus signals the fault code 4 (internal bus data fault). 3. The third blink sequence follows the second pause. The "I/O " LED blinks twelve times. The fault argument 12 means that the internal bus is interrupted after the 12th I/O module. 3.1.8.2 Supply voltage status The two green LED’s in the coupler supply section, display the status of the supply voltage. The left LED (A) indicates the status of the 24 V supply for the coupler. The right hand LED (‘B‘ or ‘C‘) displays the status of the field side supply (i.e., the power jumper contacts). LED Meaning Trouble shooting A Green Operating voltage for the system exists. OFF No operating voltage for the system. Check the supply voltage (24V and 0V). B or C Green Operating voltage for the power jumper contacts exists. OFF No operating voltage for the the power jumper contacts. Check the supply voltage (24V and 0V). WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Coupler 750-306 Technical Data • 73 3.1.9 Technical Data System data Max. no. of nodes Max. no. of I/O points Transmission medium Max. length of bus line Baud rate BusCoupler connection 64 with scanner ca. 6000 (depends on master) shielded Cu cable, trunk line: AWG 15, 18 (2x 0.82mm2 +2x1.7mm2) drop line: AWG 22, 24 (2x0.2mm2 +2x0.32mm2) 100 m ... 500 m (depends on baud rate / on the cable) 125 kBaud, 250 kBaud, 500 kBaud 5-pole male connector, series 231 (MCS) female connector 231-305/010-000/050-000 is included Standards and approvals UL KEMA Certification Conformity marking E175199, UL508 E198726, UL1604 Clas I Div2 ABCD T4A 01ATEX1024 X Eex nA II T4 ODVA CE Accessories EDS files Download: www.wago.com Miniature WSB quick marking system Technical data Max. number of I/O modules Input process image Output process image Configuration Voltage supply Current consumption - via power supply terminal - via CAN interface Efficiency of the power supply Internal power consumption Total current for I/O modules Isolation Voltage via power jumper contacts Current via power jumper contactmax Dimensions (mm) W x H x L Weight EMC interference resistance EMC interference transmission WAGO-I/O-SYSTEM 750 DeviceNet 64 max. 512 bytes max. 512 bytes via PC or PLC DC 24 V (-15 % / + 20 %) < 500 mA at 24 V < 120 mA at 11 V 87 % 350 mA at 5 V 1650 mA at 5 V 500 V system/supply DC 24 V (-15 % / + 20 %) DC 10 A 51 x 65* x 100 (*from top edge of mounting rail) ca. 195 g acc. EN 50082-2 (96) acc. EN 50081-2 (94) 74 • Fieldbus Controller 750-806 Description 3.2 Fieldbus Controller 750-806 3.2.1 Description The programmable fieldbus Controller 750-806 (short: PFC) combines the DeviceNet functions of the fieldbus Coupler 750-306 with that of a programmable logic control (PLC). The application program is created with WAGO-I/O-PRO 32 in accordance with IEC 61131-3. All input signals of the sensors are grouped in the Controller. According to the IEC 61131-3 programming, data processing occurs locally in the PFC. The link results created in this manner can be put out directly to the actuators or transmitted to the higher ranking control system via the bus. The programmer has access to all fieldbus and I/O data. In the initialization phase, the fieldbus Controller determines the physical structure of the node and creates a process image from this with all inputs and outputs. This could involve a mixed arrangement of analog (word by word data exchange) and digital (byte by byte data exchange) modules. The local process image is subdivided into an input and output data area. The data of the analog modules are mapped into the PDOs according to the order of their position downstream of the bus Coupler. The bits of the digital modules are compiled to form bytes and also mapped into PDOs. Should the number of digital I/Os exceed 8 bits, the Coupler automatically starts another byte. In addition to the functions of the fieldbus Coupler, the fieldbus Controller supports the following DeviceNet functions: • Create Connection via UCMM-Port • Offline Connection Set • DeviceNet Shutdown • Dynamic assembly • Change MAC ID by SW • Heartbeat • Bit-Strobe WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Hardware • 75 3.2.2 Hardware 3.2.2.1 View 01 02 DeviceNet OVERFL MS RUN Fieldbus connection Series 231 (MCS) C B D Data contacts Supply 24V 0V Supply via power jumper contacts 24V + + Ñ Ñ ON 1 2 3 4 5 6 7 8 750-806 USR Configuration and programming interface A BUS OFF 24V 0V NS CONNECT I/O DIP switch for MAC ID and baud rate Status voltage supply -Power jumper contacts -System flap opened 0V Power jumper contacts operating mode switch Fig. 3-20: Fieldbus Controller 750-806 DeviceNet g080600e The fieldbus Controller is comprised of: • Device supply with an internal system supply module as well as power jumper contacts for the field supply via assembled I/O modules • Fieldbus interface with the bus connection • DIP switch for baud rate and node ID • Display elements (LEDs) for status display of the operation, the bus communication, the operating voltages as well as for fault messages and diagnosis • Configuration and programming interface and operating mode switch • Electronics for communication with the I/O modules (internal bus) and the fieldbus interface WAGO-I/O-SYSTEM 750 DeviceNet 76 • Fieldbus Controller 750-806 Hardware 3.2.2.2 Device Supply The voltage supply is fed in via the terminals with the CAGE CLAMP® connection. Device supply is intended for system supply and field side supply. I/O Modules 1/2 24 V 24 V Electronic 10 nF Fieldbus Interface Electronic 3/4 5V 0V 24 V 5V Fieldbus Interface 10 nF 24 V 1 2 1) 0V 3 1) 1M 2) 10nF/500V 4 750-806 Fig. 3-21: Device supply g080601e The integrated internal system supply module generates the necessary voltage to supply the electronics and the connected I/O modules. The fieldbus interface is supplied with electrically isolated voltage from the internal system supply module. WAGO-I/O-SYSTEM 750 DeviceNet 2) Fieldbus Controller 750-806 Hardware • 77 3.2.2.3 Fieldbus Connection The scope of delivery includes the plug connector 231-305/010-000/050-000 from the WAGO MULTI CONNECTION SYSTEM. The connector has gold plated contacts and has the signal designations printed at it clamping units. The connection diagram shows the table, the colours resulting in accordance with the DeviceNet specification and are identical to the conductor colours of the DeviceNet cables. V+ Fieldbus connection Series 231 (MCS) CAN_High drain CAN_Low Pin Signal Code Description 5 V+ red 11 ... 25 V 4 CAN_H white CAN Signal High 3 Shield 2 CAN_L blue CAN Signal Low 1 V- black 0V Shield connection V- Fig. 3-22: Fieldbus connection, MCS g012500e For the connection of small conductor cross sections, we recommend to insert an insulation stop from series 231-670 (white), 231-671 (light grey) or 231672 (dark grey) due to the low kink resistance. This insulation stop prevents a conductor from kinking when it hits the conductor contact point, and as such, the conductor insulation from being also entered into and clamped in the connection point. Connector marking, housing components, test connectors including cables and heater connectors for cable extensions, are available. The connection point is lowered in such a way that after a connector is inserted, installation in an 80 mm high switchbox is possible. The electrical isolation between the fieldbus system and the electronics is made via the DC/DC converter and the optocoupler in the fieldbus. WAGO-I/O-SYSTEM 750 DeviceNet 78 • Fieldbus Controller 750-806 Hardware 3.2.2.4 Display Elements The operating condition of the fieldbus controller or node is signalled via light diodes (LED). Four LED’s, specific for DeviceNet (OVERFL, RUN, BUSOFF, CONNECT), indicate the module status (MS) or the network status (NS). DeviceNet OVERFL MS RUN DeviceNet A C B D C A OVERFL MS RUN BUS OFF 24V 0V NS CONNECT BUS OFF NS CONNECT I/O I/O USR + + USR A C B D A B 24V 0V + + Fig. 3-23: Display elements 750-806 LED Color Meaning OVERFL red Errors or faults at the fieldbus Coupler. RUN green Fieldbus Coupler is ready for operation. BUS OFF red Error or malfunction at network g012556x CONNECT green Fieldbus Coupler is ready for network communication. IO red /green / orange The 'I/O'-LED indicates the operation of the node and signals faults encountered. USR red /green / orange The 'USR' LED can be selected by a user program in a programmable fieldbus Controller A green Status of the operating voltage system B or C green Status of the operating voltage – power jumper contacts (LED position is manufacturing dependent) WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Hardware • 79 3.2.2.5 Configuration and Programming Interface The configuration and programming interface is located behind the cover flap. This is used to communicate with WAGO-I/O-CHECK and WAGO-I/O-PRO 32 as well as for firmware transfer. open flap Configuration and programming interface Fig. 3-24: Configuration and programming interface g01xx07e The communication cable (750-920) is connected to the 4-pole header. Warning The communication cable 750-920 must not be connected or disconnected while the coupler/controller is powered on! 3.2.2.6 Operating Mode Switch The operating mode switch is located behind the cover flap beside the configuration and programming interface. open flap Run Stop Update firmware Reset (pushing down) mode switch Fig. 3-25: Operating mode switch g01xx10e The switch is a push/slide switch with 3 settings and a hold-to-run function. WAGO-I/O-SYSTEM 750 DeviceNet 80 • Fieldbus Controller 750-806 Hardware Operating mode switch Function From middle to top position Activate program processing (RUN) From top to middle position Stop program processing (STOP) Lower position, bootstrap For original loading of firmware, not necessary for user Push down (i.e.with a screwdriver) Hardware reset All outputs are reset; variables are set to 0 or to FALSE or to an initial value. The hardware reset can be performed with STOP as well as RUN in any position of the operating mode switch! An operating mode is internally changed at the end of a PLC cycle. Attention If outputs are set when switching over the operating mode switch from RUN to STOP, they remain set! Switching off the software side i.e. by initiators, are ineffective, because the program is no longer processed. Note With "GET_STOP_VALUE" (library "System.lib") WAGO-I/O-PRO 32 provides a function which serves to recognize the last cycle prior to a program stop giving the user the possibility to program the behavior of the Controller in case of a STOP. With the aid of this function the Controller outputs can be switched to a safe condition. 3.2.2.7 Hardware Address (MAC ID) The DIP switch is used both for parametrizing (setting the baud rate) of the fieldbus controller and for setting the MAC ID. The MAC-ID (node address) is set with the DIP switches 1 to 6 by 'sliding' the desired DIP switch to 'ON'. The binary significance of the individual DIP switches increases according to the switch number. DIP switch 1 being the lowest bit with the value 20 and switch 6 the highest bit with the value 25. Therefore the MAC ID 1 is set with DIP1 = ON, the MAC ID 8 with DIP4 = ON, etc. For the DeviceNet fieldbus nodes the node address can be set within the range from 0 to 63. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Hardware ON 1 2 3 4 5 ON 6 7 8 1 2 3 4 5 6 7 8 • 81 Fig. 3-26: Example: Setting of station (node) address MAC ID 1 (DIP 1 = ON) g012540x The configuration is only read during the power up sequence. Changing the switch position during operation does not change the configuration of the buscoupler. Turn off and on the power supply for the fieldbus controller to accept the DIP switch change. The default setting is MAC ID 1. 3.2.2.8 Setting the Baud Rate The fieldbus controller supports 3 different Baud rates, 125 kBaud, 250 kBaud and 500 kBaud. DIP switches 7 and 8 are used to set the baud rate. Baudrate ON 1 2 3 4 5 DIP7 DIP8 OFF OFF 250 kBaud ON OFF 500 kBaud OFF ON not allowed ON ON 125 kBaud ON 6 7 8 1 2 3 4 5 6 7 8 g012541x Fig. 3-27: Example: Setting the baud rate 250 kBaud (DIP 7 = ON) on a station (node) with the address MAC ID 1. *) *) Presetting The configuration is only read during the power up sequence. Changing the switch position during operation does not change the configuration of the buscoupler. Turn off and on the power supply for the fieldbus controller to accept the changing. The default setting is Baud rate 125 kB. WAGO-I/O-SYSTEM 750 DeviceNet 82 • Fieldbus Controller 750-806 Operating System 3.2.3 Operating System 3.2.3.1 Start-up The Controller starts-up after switching on the supply voltage or after a hardware reset. The PLC program in the flash memory is transferred to the RAM. This is followed by the initialization of the system. The Controller determines the I/O modules and the present configuration. The variables are set to 0 or to FALSE or to an initialization value given by the PLC program. The flags retain their status. The "I/O" LED blinks red during this phase. Following an error free start-up, the Controller changes over to the "RUN" mode. The "I/O" LED lights up green. A PLC program does not yet exist in the flash memory when delivered. The Controller start-up is described without initializing the system. It then behaves as a Coupler. 3.2.3.2 PLC Cycle The PLC cycle starts following an error free start-up when the operating mode switch is in the top position or by a start command from the WAGO-I/O-PRO 32. The input and output data of the fieldbus and the I/O modules as well as the times are read. Subsequently, the PLC program in the RAM is processed followed by the output data of the fieldbus and the I/O modules in the process image. Operating system functions, amongst others, for diagnosis and communication are performed and the times are updated at the end of the PLC cycle. The cycle starts again with the reading in of the input and output data and the times. The change of the operating mode (STOP/RUN) is made at the end of a PLC cycle. The cycle time is the time from the start of the PLC program to the next start. If a loop is programmed within a PLC program, the PLC running time and thus the PLC cycle are extended correspondingly. The inputs, outputs and times are not updated during the processing of the PLC program. This update occurs in a defined manner only at the end of the PLC program. For this reason it is not possible to wait for an event from the process or the elapse of a time within a loop. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Operating System • 83 Switching on the supply voltage “I/O” LED is blinking orange Is a PLC program in the Flash memory ? No Yes PLC program transfer from the flash memory to RAM Determination of the I/O modules and the configuration Variables are set to 0 or FALSE or to their initial value, flags remain in the same status. Initialization of the system “I/O” LED is blinking red Test o.k.? Determination of the I/O modules and the configuration No Yes Operating mode STOP Stop No Test o.k.? operating mode switch is in the top position or start command in WAGO-IO-PRO 32: Online/Start or Online/Stop Yes RUN PLC cycle Reading inputs, outputs and times Fieldbus data, data of I/O modules PLC program in the RAM is processed “I/O” LED is shining green Writing outputs Fieldbus start behaviour as a coupler Fieldbus data, data of I/O modules Operating system functions, updating times operating mode switch Operating mode RUN Fig. 3-28: Controller operating system WAGO-I/O-SYSTEM 750 DeviceNet STOP is in the top position or start command in WAGO-IO-PRO 32: Online/Start or Online/Stop g012941d 84 • Fieldbus Controller 750-806 Process Image 3.2.4 Process Image After switching on, the Controller recognizes all I/O modules plugged into the node which supply or wait for data (data width/bit width > 0). In nodes, analog and digital I/O modules can be mixed. The Controller produces an internal process image from the data width and the type of I/O module as well as the position of the I/O modules in the node. It is divided into an input and an output data area. The data of the digital I/O modules is bit orientated, i.e. the data exchange is made bit for bit. The analog I/O modules are all byte orientated I/O modules, i.e. those where the data exchange is made byte for byte. These I/O modules include, for example, the counter modules, I/O modules for angle and path measurement as well as the communication modules. Note For the number of input and output bits or bytes of the individually activated on I/O modules please refer to the corresponding I/O module description. The data of the I/O modules is separated from the local input and output process image in the sequence of their position after the controller in the individual process image. In the respective I/O area, first of all analog modules are mapped, then all digital modules, even if the order of the connected analog and digital modules does not comply with this order. The digital channels are grouped, each of these groups having a data width of 1 byte. Should the number of digital I/Os exceed 8 bits, the Controller automatically starts another byte. Note A process image restructuring may result if a node is changed or extended. In this case, the process data addresses also change in comparison with earlier ones. In the event of adding modules, take the process data of all previous modules into account. The process image for the physical bus module data is identical with that of the WAGO DeviceNet fieldbus Coupler. With the Controller, the data of the PFC variables are filled into the process image, separated according to input and output data. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Data Exchange • 85 3.2.5 Data Exchange With DeviceNet, the transmission and exchange of data is made using objects. For a network access on the single objects, it is necessary to create a connection between the desired participants and to allocate connection objects. The DeviceNet fieldbus Controller 750-806 can communicate via the UCMMPort (Unconnected Message Manager Port). The UCMM-Port permits a dynamic connection via one or several connections from one or more clients. The object configuration for the data transmission is defined by the Assembly Object. The Assembly Object can be used to group data (e.g.: I/O data) to form blocks (mapping) and send this data via one single communication connection. This mapping results in a reduced number of accesses to the network. A differentiation is made between input and output assemblies. An Input Assembly reads data from the application via the network or produces data on the network respectively. An Output Assembly writes data to the application or consumes data from the network respectively. Various Assembly instances are permanently programmed (static assembly) in the fieldbus Controller. Further information The Assembly instances for the static Assembly are described in chapter 4.5.1.1 "Assembly Instance". In addition to the static assembly, dynamic assembly can also be used with the fieldbus Controller. The dynamic assembly can be used to set up Assembly Instances in which process data from various application objects can be configured as required. Further information For information regarding the dynamic Assembly, please refer to chapter 3.2.7.4 "Dynamic Assembly". WAGO-I/O-SYSTEM 750 DeviceNet 86 • Fieldbus Controller 750-806 Data Exchange 3.2.5.1 Communication Interfaces For a data exchange, the DeviceNet fieldbus Controller is equipped with three interfaces: • the interface to fieldbus (-master), • the PLC functionality of the PFC (CPU) and • the interface to the bus modules Data exchange takes place between the fieldbus master and the bus modules, between the PLC functionality of the PFC (CPU) and the bus modules as well as between the fieldbus master and the PLC functionality of the PFC (CPU). Data access of the PLC functionality of the PFC (CPU) is via an application related IEC 61131-3 program and independent on the fieldbus system. Access from the fieldbus side is fieldbus specific. 3.2.5.2 Memory Areas The Controller uses a memory space of 256 words (word 0 ... 255) for the physical input and output data. The Controller is assigned an additional memory space for mapping the PFC variables defined according to IEC 61131-3. This extended memory space (word 256 ... 511 each) is used to map the PFC variables behind the physical process image. The division of the memory spaces and the access of the PLC functionality (CPU) to the process data is identical with all WAGO fieldbus Controllers. Access is via an application related IEC 61131-3 program and independent on the fieldbus system. Access from the fieldbus side is fieldbus specific. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Data Exchange • 87 programmable fieldbus controller memory area for input data word 0 fieldbus 1 I/O modules input modules word 255 word 256 3 PFC input variables word 511 IEC 61131 program CPU memory area for output data word 0 2 output modules word 255 word 256 4 I O PFC output variables word 511 Fig. 3-29: Memory areas and data exchange for a fieldbus Controller g012434d In its memory space word 0 ... 255, the Controller process image contains the physical data of the bus modules. 1 The data of the input modules can be read by the CPU and from the fieldbus side. 2 In the same manner, writing to the output modules is possible from the CPU and from the fieldbus side. The value of the last is written to the output while concurrent writing on an output. Note A concurrent writing on an output must be avoided. Either by using instance 11 of the static assembly (see chapter 0 " Additional Assembly Instances 10 and 11") or by using the dynamic assembly (see chapter 3.2.7.4 "Dynamic Assembly"). The PFC variables are filled in the memory space word 256 ... 511 of the process image. 3 The PFC input variables are written in the input memory space from the fieldbus side and read by the CPU for further processing. 4 The variables processed by the CPU via the IEC 61131-3 program are filled in the output memory space and can be read out by the master. WAGO-I/O-SYSTEM 750 DeviceNet 88 • Fieldbus Controller 750-806 Data Exchange In addition, the Controller offers further memory spaces which, however, cannot be accessed from the fieldbus side: RAM The RAM memory is used to create variables not required for communication with the interfaces but for internal processing, such as computation of results. Retain The retain memory is a non-volatile memory, i.e. all values are retained following a voltage failure. The memory management is automatic. In this memory area, flags for the IEC 61131-3 program are filed together with variables without memory space addressing or variables which are explicitly defined with "var retain". Note The automatic memory management can cause a data overlap. For this reason, we recommend not to use a mix of flags and retain variables. Code memory The IEC 61131-3 program is filed in the code memory. The code memory is a flash ROM. Once the supply voltage is applied, the program is transmitted from the flash to the RAM memory. After an error-free start-up, the PFC cycle starts when the operating mode switch is turned to its upper position or by a start command from WAGO-I/O-PRO 32. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Data Exchange • 89 3.2.5.3 Addressing 3.2.5.3.1 Fieldbus Specific Once the supply voltage is applied, the Assembly Object maps data from the process image. As soon as a connection is established, a DeviceNet Master (scanner) can address and access the data by "Class", "Instance" and "Attribute" or read and/or write the data using I/O connections. Data mapping depends on the selected Assembly instance of the static assembly or on the application specific determination with the dynamic Assembly. Further information The Assembly Instances of the static Assembly are described in chapter 4.5.1.1 "Assembly Instance". Further information For information regarding the dynamic Assembly, please refer to chapter 3.2.7.4 "Dynamic Assembly". Programmable fieldbus controller memory area for input data Object directory() word 0 1 I/O modules input modules Connection Object Producer fieldbus master Assembly Object Application Object InputAssemly Digital I/O, Analog I/O Consumer OutputAssemly word 255 word 256 3 PFC input variables IEC 61131 program CPU word 511 memory area for output data word 0 2 output modules word 255 word 256 4 I O PFC output variables word 511 Fig. 3-2: Fieldbus specific data exchange for a DeviceNet fieldbus Controller g012532d Note For the number of input and output bits or bytes of the individual I/O modules, please refer to the corresponding I/O module description. Note A process image restructuring may result if a node is changed or extended. In this case, the process data addresses also change in comparison with earlier ones. In the event of adding a module, take the process data of all previous modules into account. WAGO-I/O-SYSTEM 750 DeviceNet 90 • Fieldbus Controller 750-806 Data Exchange Example for static assembly (default assembly): The default assembly is: Output1 (I/O Assembly Instance 1) Input1 (I/O Assembly Instance 4) In this example, the fieldbus node arrangement looks like this: 1) 1 fieldbus Controller DeviceNet (750-806) 2) 1 digital 4-channel input module (i. e. 750-402), 3) 1 digital 4- channel output module (z. B. 750-504), 4) 1 analog 2- channel output module with 2 bytes per channel (i. e. 750-552), 5) 1 analog 2- channel input module with 2 bytes per channel (i. e. 750-456), 6) 1 End module (750-600). Input process image: Default process data, input image (Assembly Class, Instance 4) Byte .7 .6 .5 .4 .3 0 low byte channel 1 1 high byte channel 1 2 low byte channel 2 3 high byte channel 2 2) .1 .0 DI031) DI021) DI011) DS08 2) DS07 2) DS06 2) DS05 2) DS04 2) DS03 2) DS02 2) DS01 2) 5 1) DI041) not used 4 .2 DI = Digital Input DS = Diagnostic Status (The last byte in the input process image is the Diagnostic Status Byte, DS01...DS08, see also: Object 0x64/Instance 1/Attr. 5) DS01 =1: internal bus error (0x01) DS02 =1: module communication error (0x02) DS04 =1: module diagnostic (0x08) DS08 =1: fieldbus error (0x80) Output process image: Default process data, output image (Assembly Class, Instance 1) Byte .7 .6 .5 .4 .3 0 low byte channel 1 1 high byte channel 1 2 low byte channel 2 3 high byte channel 2 not used 4 1) DO041) .2 .1 .0 DO031) DO021) DO011) DO = Digital Output WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Data Exchange • 91 3.2.5.3.2 Absolute Addressing The CPU has direct access to the bus terminal data through absolute addresses. Addressing begins with the address 0 both with inputs and outputs. The corresponding addresses for bits, bytes and double words (DWord) are derived from the word addresses. The structure of the process image is described in chapter 3.2.4 Process Image. Addressing is done in this structure. %IW0 | %IWn %In+1 | %In+m %QW0 | %QWn %Qn+1 | %Qn+m Input data Output data word-orientated data bit-orientated data word-orientated data bit-orientated data 3.2.5.3.3 Calculate Addresses The word address is the basis for calculation (word). Bit Address Word address .0 to .15 Byte Address 1st byte: 2nd byte: DWord Address lower section: Word address (even numbers) / 2 upper section: Word address (odd numbers) / 2, rounded off 2 x Word address 2 x Word address + 1 3.2.5.3.4 Address Range for I/O Module Data Data size Bit 0.0 ... 0.7 0.8 ... 0.15 1.0 ... 1.7 1.8 ... 1.15 ... 254.0 ... 254.7 254.8 ... 254.15 255.0 ... 255.7 255.8 ... 255.15 Byte 0 1 2 3 ... 508 509 510 511 Word DWord WAGO-I/O-SYSTEM 750 DeviceNet Address range I/O module data 0 1 0 ... ... 254 255 127 92 • Fieldbus Controller 750-806 Data Exchange 3.2.5.3.5 Address Range for Fieldbus Variables Data size Address range fieldbus variables Bit 256.0 ... 256.7 256.8 ... 256.15 257.0 ... 257.7 257.8 ... 257.15 ... 510.0 ... 510.7 510.8 ... 510.15 511.0 ... 511.7 511.8 ... 511.15 Byte 512 513 514 515 ... 1020 1021 1022 1023 Word 256 257 DWord ... 128 510 511 ... 255 3.2.5.3.6 Address Range for Flags Data size Address range flags Bit 0.0 ... 0.7 0.8 ... 0.15 1.0 ... 1.7 1.8 ... 1.15 ... 4094.0 ... 4094.7 4094.8 ... 4094.15 4095.0 ... 4095.7 4095.8 ... 4095.15 Byte 0 1 2 3 ... 8188 8189 8190 8191 Word 0 DWord 1 0 ... 4094 ... 4095 2047 All flags are non volatile (retain). 3.2.5.3.7 Example for Absolute Addresses Data size Inputs: Bit Byte %IX14.0 ... 15 %IB28 Word %IB29 %IB31 %IW15 %ID7 Outputs: Bit Byte %IB30 %IW14 DWord Data size %IX15.0 ... 15 %QX5.0 ... 15 %QB10 %QB11 %QX6.0 ... 15 %QB12 %QB13 Word %QW5 %QW6 DWord %QD2 (oberer Teil) %QD3 (unterer Teil) %MX11.0 ... 15 %MX12.0 ... 15 Data size Bit Byte Flags: %MB22 %MB23 %MB24 %MB25 Word %MW11 %MW12 DWord %MD5 (upper part) %MD6 (lower part) The character 'X' for single bits can be deleted, e.g.%I14.0, %Q6.10, %M11.7 WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Programming the PFC with WAGO-I/O-PRO 32 • 93 3.2.6 Programming the PFC with WAGO-I/O-PRO 32 Due to the IEC 61131 programming of the DeviceNet fieldbus Controller 750-806 you have the option to use the functionality of a PLC beyond the functions of fieldbus Coupler 750-306. An application program according to IEC 61131-3 is created using the programming tool WAGO-I/O-PRO 32 (order No.: 759-332/000-002). This manual, however, does not include a description of how to program with WAGO-I/O-PRO 32. In contrast, the following chapters are to describe the special modules for WAGO-I/O-PRO 32 for you to utilize explicitly for programming the DeviceNet fieldbus Controller. The description also explains transmitting the IEC 61131-3 program into the Controller and loading a suitable communication driver. More information For a detailed description of how to use the software, please refer to the WAGO-I/O-PRO 32 manual (order No.: 759-122 / 000-002). 3.2.6.1 WAGO-I/O-PRO 32 Library Elements You are offered various libraries for different IEC 61131-3 programming applications in WAGO-I/O-PRO 32. They contain modules for universal use and can, thereby, facilitate and speed up the creation of your program. As standard, the library 'standard.lib' is available to you. The library described in the following is specifically intended for DeviceNet projects with WAGO-I/O-PRO 32: • "DevNet. lib" This library extends the fieldbus Controller 750-806 by the master function. As a result, it can be programmed in the network as a DeviceNet Master. Several libraries are loaded on the WAGO-I/O-PRO CD. Having integrated this library, you have access to its POUs, data types and global variables which can be used in the same manner as those defined by yourself. More information For a detailed description of the POUs and the software operation, please refer to the WAGO-I/O-PRO 32 manual (order No.: 759-122 / 000-002). WAGO-I/O-SYSTEM 750 DeviceNet 94 • Fieldbus Controller 750-806 Programming the PFC with WAGO-I/O-PRO 32 3.2.6.2 IEC 61131-3 Program Transfer Program transfer from the PC to the Controller following programming of the desired IEC 61131 application can be made in two different ways: • via the serial interface or • via the fieldbus. One suitable communication driver each is required for both types. More information For information on the installation of the communication drivers as well as details regarding the use of the software, please refer to the WAGO-I/O-PRO 32 manual (order No.: 759-122 / 000-002). 3.2.6.2.1 Transmission via the Serial Interface Use the WAGO communication cable to produce a physical connection via the serial interface. This is contained in the scope of delivery of the programming tool IEC 61131-3, order No.: 759-332/000-002, or can be purchased as an accessory under order No.: 750-920. Connect the COMX port of your PC with the communication interface of your Controller via the WAGO communication cable. Warning The communication cable 750-920 must not be connected or disconnected while the coupler/controller is powered on! A communication driver is required for serial data transmission. In WAGOI/O-PRO 32, this driver and its parameters are entered in the "Communication parameters" dialog. 1. Start the WAGO-I/O-PRO 32 software via ’Start/Programs’ or by double clicking on the WAGO-I/O-PRO-32 symbol on your desk top. 2. In the "Online" menu click on the "Communication parameters" menu point. The dialog "Communication parameters" opens. The basic setting of this dialog has not yet any entries. 3. In the selection window mark the desired driver on the right-hand dialog side (i.e. "Serial RS232"), to configure the serial connection between PC and the Controller). 4. In the center window of the dialog, the following entries have to appear: - Parity: Even - Stop bits: 1 WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Programming the PFC with WAGO-I/O-PRO 32 • 95 If necessary, change the entries accordingly. You can now commence testing the Controller. Note To be able to access the Controller, ensure that the operating mode switch of the Controller is set to the center or the top position. 5. Under "Online" click on the "Log-on" menu point to log into the Controller. (The WAGO-I/O-PRO 32 server is active during online operation. The communication parameters cannot be polled.) 6. If there is not a program in the Controller, a window appears asking whether or not the program is to be loaded. Confirm with "Yes". Subsequently the current program will be loaded. 7. As soon as the program is loaded, you can start program via the "Online" menu, menu point "Start". At the right-hand end of the status bar, the system signals "ONLINE RUNNING"." 8. To terminate the online operation, return via the "Online" menu and click on the "Log-off" menu point. 3.2.6.2.2 Transmission via the Fieldbus The field bus cable is the physical connection between the PC and the Controller. It is necessary to have a suitable communication driver for data transmission. This driver and how it is parametered is entered in WAGO-I/O-PRO 32 in the "communication parameter" dialog. Note Transmission via the fieldbus is supported by UCMM. Here, for the download of the PFC program, WAGO-I/O-PRO 32 counts as a subscriber. 1. Start the WAGO-I/O-PRO 32 software via ’Start/Programs’ or by double clicking on the WAGO-I/O-PRO-32 symbol on your desk top. 2. In the "Online" menu click on the "Communication parameters" menu point. The "Communication parameters" dialog opens. 3. Click on the “New” button to define a driver in the "Communication parameter" dialog 4. Enter any name and mark the driver "Hilscher PA Interface standard" in the selection window of the dialog. Subsequently confirm with "OK". WAGO-I/O-SYSTEM 750 DeviceNet 96 • Fieldbus Controller 750-806 Programming the PFC with WAGO-I/O-PRO 32 5. If necessary, change the entry accordingly in the center window of the dialog. Note Prerequisite for the access to the Controller is that the operating mode switch of the Controller is in the center or top position. 6. Under "Online" click on the "Log-on" menu point to log into the Controller. (During online operation, the WAGO-I/O-PRO 32 server is active. The communication parameters cannot be polled.) 7. If there is not a program contained in the Controller, a window appears asking whether or not the program is to be loaded. Confirm with "Yes". Subsequently the current program is loaded. 8. As soon as the program is loaded, you can start the program via the "Online" menu, menu point "Start". At the right-hand end of the status bar, the system signals "ONLINE RUNNING". 9. To terminate the online operation, return via the "Online" menu and click on the "Log-off" menu point. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Special DeviceNet Features of the Controller • 97 3.2.7 Special DeviceNet Features of the Controller 3.2.7.1 Connection via the UCMM port In contrast to the fieldbus Coupler 750-306 as a Group 2 Only Server, the DeviceNet Controller supports the dynamic connection via the UCMM port (Unconnected Message Manager Port). For the Controller, the simultaneous set-up of 5 explicit and 5 dynamic I/O connections, i.e. the connection with 5 subscribers, is possible. 3.2.7.2 Offline Connection Set Due to the Offline Connection Set, the fieldbus node can be addressed via the network when this node has been switched off because of a double MAC ID and is in a Communication Fault status. After being addressed, the MAC ID of the fieldbus Controller can be changed using the software. 3.2.7.3 DeviceNet Shutdown The Device Shutdown allows the fieldbus node to log out from a control in a defined manner if the node is switched off due to internal faults. This function can be used in a targeted way in DeviceNet networks subject to very high safety requirements, such as e.g. in the chemical industry or in semi-conductor production. 3.2.7.4 Dynamic Assembly An Assembly Object is used to group data (e.g. I/O data) to form blocks to be sent as a single message. The static Assembly allows the user to access permanently pre-programmed Assembly Instances in the fieldbus Controller. The dynamic Assembly, on the other hand, offers the possibility to set up Assembly Instances in which process data from various application objects can be configured as required. In addition to the I/O data transmission, the dynamic assembly can also be used for a targeted selection of data which are to be transmitted explicitly via the fieldbus, or those which are explicitly not to be transmitted via the fieldbus. Attention To set the pysical outputs with the PFC either use the dynamic assembly or the instance 11 of the static assemblies. With this, you do not enter the physical outputs into the mapping in order to prevent the output data from being transmitted and temporary overwritten by the fieldbus. Further information You can find more details in chapter 4.6.2.2.2 "Dynamic Assembly". WAGO-I/O-SYSTEM 750 DeviceNet 98 • Fieldbus Controller 750-806 Special DeviceNet Features of the Controller 3.2.7.5 Change MAC ID by SW The MAC ID of the Controller can be changed via the network using the software (e.g. WAGO NETCON, RS NetWorx). For this purpose, the node address is stored in non-volatile memory. Should the address set at the DIP switch differ from the one set via the network using the software, the I/O LED changes its colour to orange. To reset the software default address, the invalid address 64 is entered in class 3, instance 1, attribute 1. Subsequently, the Controller has its MAC ID that is set at the DIP switch. 3.2.7.6 Heartbeat The heartbeat function permits a node to cyclically transmit a so-called heartbeat message and, in this manner, to signal its communication ability to all members in the network. If a responsible heartbeat consumer does not receive a message within a predefined time (Heartbeat Consuming Time), this is registered as a heartbeat fault. The relationship between producer and consumer of a Heartbeatmessage can be configured by entries in the object directory, so the time between two Heartbeat messages can be entered in Class 0x01, Instance 1, Attribut ID 10 (0x0A). 3.2.7.7 Bit-Strobe The bit strobe I/O connection is always a 1 to n multicast connection. In other words, a master can reach with its message all slaves supporting the bit strobe command. The transfer takes place at the same time. In this manner it is possible to synchronize the slaves. The length of this master message is limited to 8 bytes. Each node address in the net is assigned a bit within the 8 data bytes. The reaction of the slave which bit is set is specific to the application. The reaction has to be defined and it has to be known by the PLC. With its answer, each slave can return 8 bytes of data. The order of the answers depends on the reaction time of the single slave and, in addition, it depends on the particular node address. If all slaves would reply to the Bit-Strobe command at the same time, the order of sending on the CAN bus would be determined by the node address (bit arbitration). Further information You can find more details in chapter 4.6.2.2.1 "Bit-Strobe". WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Configuration Software • 99 3.2.8 Configuration Software To allow a connection between the PLC and the fieldbus devices, the interface modules have to be configured with the individual station file. To this effect, the scope of the WAGO-I/O-SYSTEM 758 includes the WAGO NETCON software intended for design and configuration, start-up and diagnosis. Further configuration software of different manufacturers include, for instance, RSNetWorx. 3.2.9 Starting-up DeviceNet Fieldbus Nodes This chapter shows the step-by-step procedure for starting up a WAGO DeviceNet fieldbus node. Following this will be information for programming the PFC with WAGOI/O-PRO 32. Attention This description is given as an example and is limited to the execution of a local start-up of an individual DeviceNet fieldbus node. The procedure contains the following steps: 14.Connecting the PC and fieldbus node 15.Setting the MAC ID and baud rate 16.Configuration with static and dynamic Assembly 3.2.9.1 Connecting the PC and Fieldbus Node 1. Connect the assembled DeviceNet fieldbus node to the DeviceNet fieldbus PCB in your PC via a fieldbus cable and start your PC. The 24 V field bus supply is fed by an external fieldbus network power supply over the connections V+, V- of the 5-pin fieldbus connector (MCS Series 231). 2. Start your PC. 3.2.9.2 Setting the MAC ID and Baud Rate 1. Use the DIP switches 1...6 to set the desired node address (MAC ID). The binary significance of the individual DIP switches increases according to the switch number. ON 1 2 3 4 5 DIP switch 6 7 8 g012443x Fig. 3-30 Example: Setting the MAC ID 4 (DIP 3 = ON). Value 1 2 3 4 5 20 6 25 21 22 23 24 DIP switches 7 and 8 are used to set the desired baud rate. WAGO-I/O-SYSTEM 750 DeviceNet 100 • Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes Baud rate ON 1 2 3 4 5 DIP7 DIP8 OFF OFF 250 kBaud ON OFF 500 kBaud OFF ON not allowed ON ON 125 kBaud ON 6 7 8 1 2 3 4 5 6 7 8 g012541x Fig. 3-31: Example: Setting the baud rate 250 kBaud (DIP 7 = ON) of the station with MAC ID 1. *) *) Presetting 2. Then switch on the Controller supply voltage. 3.2.9.3 Configuration with Static and Dynamic Assembly In this example, the software RSNetWorx Rev:3.00.00 of Allan-Bradley and SLC500 with a 1747-SDN Scanner Module is used. The inputs are mapped using the static Assembly and the outputs are mapped with the dynamic Assembly. The node in the example consists of the following I/O modules: 2 DI DI 402 402 3 4 5 6 DODO DODO DODO AI AI 7 8 AO AO 750-806 1 DI DI 516 516 516 467 550 600 Fig. 3-32: Example for a fieldbus node g012553x 1. Starting Software and EDS file load 1. Start the configuration software RSNetWorx. 2. Load the EDS file "750-806_1.EDS" for the fieldbus Controller in RSNetWorx. For this click on "Tools/ EDS Wizard" and choose the EDS-file to load. Note You can download the EDS file 750-806_1.EDS from the Internet under: www.wago.com 3. Now follow the Wizard instructions. 2. Create a New Network 1. After the EDS file has been loaded in RSNetWorx, you can start establishing your network. For this purpose, click in the tree structure located in the left-hand screen WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes • 101 window on the "Communication Adapter" folder. A list of various sub-folders appears. 2. From the list of sub-folders, select the corresponding scanner available in your network (for the present example, select "1747 SDN Scanner Module"). 3. Take over the selected scanner into the right-hand graphics window with a double-click or drag&drop. The selected scanner is displayed in the right-hand screen window as a symbol. 4. Now select the DeviceNet Controller 806 in the tree structure in the "Communication Adapter" folder. 5. Also take this over into the right-hand graphic window with a double-click or drag&drop. The Controller is added to the right-hand screen window as a second symbol. 3. RX/TX Calculation for the Mapping The correct setting of the TX/RX configuration is a prerequisite for the perfect running of the DeviceNet network. For this purpose, the TX/RX configuration must coincide with the node configuration. For the entry into the RX and TX fields in RSNetworx, all input bit/bytes count as a whole, as well as all output bits/bytes. Here, individual bits are always grouped to form full bytes. From the fieldbus master standpoint, the example node has the following data configuration: I/O module RX 750-806 DeviceNet PFC 1 byte input status 750-402 4-channel input 4 bits input 750-402 4- channel input 4 bits input TX 750-516 4- channel output 4 bits output 750-516 4- channel output 4 bits output 750-516 4- channel output 4 bits output 750-467 2 channel analog input 4 bytes input 750-550 2 channel analog output 750-600 end module 4 bytes output - PFC fieldbus input variables PFC fieldbus output variables WAGO-I/O-SYSTEM 750 DeviceNet 0 bytes input 4 bytes output 102 • Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes 10 bytes Sum 6 bytes Note PFC output variables are defined from the point of view of the programmable fieldbus Controller. These are input variables from the point of view of the fieldbus DeviceNet, which are added to the RX Settings. Accordingly, PFC input variables are output variables for IEC 61131-3 access of the field bus. For that reason they will be added to the TX Settings: IEC 61131-3 input variable = PFC output variable PFC input variable = IEC 61131-3 output variable fieldbus PLC input variables PLC output variables Programmable fieldbus controller PFC input variables PFC output variables Fig. 3-33: Zusammenhang SPS-Variablen and PFC-Variablen g012444d 4. Static assembly for inputs In the present example, the master/scanner is to have access to the physical inputs and to the 4 bytes PFC output variables. The number of input data is complemented by 4 bytes of the PFC output variables during the static assembly for the TX configuration of the scanner. 1. To be able to parameterize the Controller, double-click on the graphic symbol of the fieldbus node 750-806. 2. In the "General" register, you can assign the Controller any desired address. To this effect, click in the input window for the address and enter the address in accordance with the address set at the Controller DIP switch. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes • 103 3. The RX/TX configuration can be entered in the "Parameters" register. For this purpose, move to the "Groups" dialog box, down along the scroll bar, and select "PLC fieldbus variables". 4. Do not change the value for the ID#37 "PLC fieldbus Input variables" which is 0. Enter 4 for the ID#38 "PLC fieldbus Output variables". 5. Confirm the setting by clicking on the "OK" button. 6. Double-click on the scanner icon to start the configuration. The dialog window "1797-SDN Scanner Module" opens. 7. Select the "Scanlist" register card. 8. Click on the button with the arrow to the right in order to take over the DeviceNet Controller 750-806 in the left-hand window "Available Devices" into the "Scanlist" window. 9. Click on the "Edit I/O Parameters..." button. 10. Activate the poll function by clicking on the field located in front of "Polled". The field is now ticked which permits the entry for TX and RX. 11. Enter 6 bytes in the "TX-Size" dialog box. They are receipt bytes for the inputs. Enter 4 bytes for the PFC input variables in the "RX-Size" dialog box. The number of these bytes results from the following determinations in the dynamic assembly for the outputs. This simultaneously defines that only the PFC input variables and no physical outputs are to be written by the master. 12. Then click on the "OK" button to take over the parameters. A window appears indicating that several I/O data will not be mapped. Confirm the question of whether or not you wish to continue by clicking on the "Yes" button. WAGO-I/O-SYSTEM 750 DeviceNet 104 • Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes 13. In the "1797-SDN Scanner Module" dialog window, select the "Input" register card. All inputs are mapped as digital inputs. Mapped Inputs I:1.0 1 Word Reserved for Scanner Module I:1.1 1 Word Analog Input Channel 1 I:1.2 1 Word Analog Input Channel 2 I:1.3 1 Byte Status I:1.4 1 Word IEC 61131-3 input variable 1 (or PFC output variable 1) I:1.5 1 Word IEC 61131-3 input variable 2 (or PFC output variable 2) | 1 Byte Digital Inputs WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes • 105 14. In the "1797-SDN Scaner Module" dialog window, select the "Output" register card. All outputs are mapped as digital outputs. Mapped Outputs O:1.0 1 Word Reserved for Scanner Module O:1.1 1 Word IEC 61131-3 output variable 1 (or PFC input variable 1) O:1.2 1 Word IEC 61131-3 output variable 2 (or PFC input variable 2) WAGO-I/O-SYSTEM 750 DeviceNet 106 • Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes 5. Dynamic assembly for the outputs The dynamic assembly is used to map those data which are to be transmitted via the fieldbus. They are stored as classes, instances and attributes. 17.In the graphical display, click on the symbol of the fieldbus Controller 750-806 so that the symbol is marked. 18.Then click on the “Class Instance Editor...” menu point in the "Device" menu. A window displaying a warning appears: Note This editor changes parameters in the Controller. For this reason, ensure that all data is entered consistently either as hexadecimal or decimal. If the data number format is not consistent, data loss can result up to a total functional failure of the Controller. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes • 107 19.Confirm the warning information by clicking on the "Yes" button. The dialog window "Service Class Instance Attribute Editor" appears. 20.In the "Description" dialog box select the "Create" utility and enter the following values in the dialog boxes for the "Object Address": - "Class": 4 – "Instance": 0 – "Attribute": 1. Note Do not click on the "ENTER" key, because this will close the dialog window so that it has to be reopened. 21.Click on the "Execute" button to create the instance for the dynamic assembly. If the setting was successful, the fieldbus node will send the instance number = 100 0. If a fault has occurred, you will receive a fault message. In this case, check the entries for class, instance and attribute, the DeviceNet connection and the configuration. 22.In the "Description" dialog box, select the "Set Single Attribute" utility and enter the following values in the "Object Address" dialog boxes: - "Class": 4 – "Instance": 64 (64 hexadecimal = 100 decimal) – "Attribute": 2. 23.Click in the " Data Sent to the device" dialog box and enter the following values in hexadecimal: 10 00 06 00 20 A6 24 01 30 01 10 00 06 00 20 A6 24 02 30 01 WAGO-I/O-SYSTEM 750 DeviceNet 108 • Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes The path is described by: 0x20 CC (Class) 0x24 II (Instance) 0x30 AA (Attribute) 24.Click on the "Execute" button to define the mapping. If the mapping was successful, the fieldbus node sends a “performance” confirmation. If a fault has occurred, you will receive a fault message. In the event of a communication or reply fault, check the DeviceNet connection and whether or not the instance was correctly set. 25.Click on the "Close" button. The dialog window is closed. 26.To parameterize the Controllers, double-click on the graphic symbol of the fieldbus node 750-806. 27.Select the "Parameters" register and “All parameters” in the "Groups" dialog box. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes • 109 1. Use the scroll bar to move down to the ID#13 and #ID14 addresses. ID#13 is a pointer for the inputs (Default = 4). This parameter is changed when the inputs are mapped for the master. This is not required due to the fact that the inputs are only read and not written. ID#14 is a pointer for the outputs (Default = 1). This parameter is changed in order to point on the dynamic mapping of the outputs that are mapped in the dynamic assembly instance 100dec. (0x64hex). 2. Do not change the pre-set standard value 4 of the ID#13. Enter 25604 decimal for the ID#14 to direct the pointer on the dynamic assembly output mapping. WAGO-I/O-SYSTEM 750 DeviceNet 110 • Fieldbus Controller 750-806 Starting-up DeviceNet Fieldbus Nodes The value 25604 corresponds to the hexadecimal writing 0x6404. 04 (Low Byte) = Class type 64 (High Byte) = 100 decimal instance number 3. Change the value for the ID#39. Select "Dynamic created instances are stored in non volatile memory", to retain the storage of the configuration for the Dynamic Assembly even following a voltage failure of the Controller. 4. To take over the pre-set parameters into the Controller, select the following parameter in the right-hand control box in the "Parameters" register: "All Values", then click on the "Download parameters to the device" symbol which is located on the far right next to the dialog box. 5. Confirm the setting by clicking on the "OK" button. The dialog window is closed. 6. Then switch the supply voltage of the Controller off and on again. Now the fieldbus node is ready for networked communication. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 LED Display • 111 3.2.10 LED Display The Controller possesses several LEDs for on site display of the Controller operating status or the complete node. 01 02 DeviceNet OVERFL A RUN B MS C D C A BUS OFF 24V 0V NS CONNECT I/O USR Fig. 3-34: Display elements 750-806 g080602x The module status (MS) and the network status (NS) can be displayed by the top 4 LED’s. They react as described in the following tables. Module status (MS) OVERFL RUN (red) (green) State of device Meaning off off off off on blinking no power device operational device in standby blinking on off off minor fault unrecoverable fault blinking blinking device self testing No power supply to the device. The device operates correctly. The device needs to be configured or has been partly configured. A minor fault has occurred. It exists a diagnostics. The device is defective, needs to be serviced or replaced. The device performs a built-in check. Table 3-3: Fault and status displays: MS Network status (NS) BUSOFF (red) CONNECT (green) State of device Meaning off off not powered, not online off blinking online, not connected off on link ok online, connected blinking off connection time out on off critical link failure No power supply to the device / fieldbus supply / DeviceNet cable not connected and „Duplicate MAC ID detection“ is not yet completed. The device operates correctly at the fieldbus. However, it has not yet been integrated by the scanner. The device operates correctly at the fieldbus. At least one connection to another device has been established. A minor fault has occurred (e.g. EPR is unequal 0 during a polling connection, slave is not polled any longer). The device has detected a fault (duplicated MAC ID check error). It is unable to perform any more functions in the network. Table 3-4: Fault and status displays: NS WAGO-I/O-SYSTEM 750 DeviceNet 112 • Fieldbus Controller 750-806 LED Display 3.2.10.1 Node status – Blink code from the 'I/O' LED The ‘I/O‘-LED displays the communication status of the internal bus. Additionally, this LED is used to display fault codes (blink codes) in the event of a system error. LED Meaning Trouble shooting I/O Green Off Red Red Fieldbus coupler operating perfectly, Data cycle on the internal bus No data cycle on the internal bus a) During startup of fieldbus controller: Internal bus being initialized, Startup displayed by LED flashing fast for approx. 1-2 seconds b) After startup of fieldbus controller: Errors, which occur, are indicated by three consecutive flashing sequences. There is a short pause between each sequential flash. Evaluate the fault message (fault code and fault argument). The controller starts up after switching on the supply voltage. The "I/O" LED blinks. The "I/O" LED has a steady light following a fault free start-up. In the case of a fault the "I/O" LED continues blinking. The fault is cyclically displayed by the blink code. Detailed fault messages are displayed with the aid of a blink code. A fault is cyclically displayed with up to 3 blink sequences. • • • The first blink sequence (approx. 10 Hz) starts the fault display. The second blink sequence (approx. 1 Hz) following a pause. The number of blink pulses indicates the fault code. The third blink sequence (approx. 1 Hz) follows after a further pause. The number of blink pulses indicates the fault argument. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 LED Display • 113 Switching on the power supply Coupler/Controller starts up “I/O”-LED is blinking No Test o.k.? Yes “I/O” LED 1st flash sequence (Introduction of the error indication) 1st break “I/O” LED 2nd flash sequence Error code (Number of flash cycles) 2nd break “I/O” LED 3rd flash sequence Error argument “I/O”-LED is shining (Number of flash cycles) ready for operation Fig. 3-35: Signalling the LED's node status g012111e After clearing a fault, restart the coupler by cycling the power. I/O Meaning green Data cycle on the internal bus off No data cycle on the internal bus red Controller hardware defective red blinks When starting: internal bus is initialized During operation: general internal bus fault red blinks cyclically Fault message during internal bus reset and internal fault: orange MAC-ID is changed via SW and is different to the DIP switch setting Fault message of the ‘I/O‘-LED 1 st flash sequence: Start of the Fault message 2 nd flash sequence: Fault code 3 rd flash sequence: Fault argument WAGO-I/O-SYSTEM 750 DeviceNet 114 • Fieldbus Controller 750-806 LED Display Fault code 1: "Hardware and Configuration fault" Fault argument Fault description Trouble shooting - Invalid checksum within the parameter range of fieldbus coupler Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. 1 Overflow of the internal buffer memory for the inline code Turn off the power supply of the node, reduce number of I/O modules and turn the power supply on again. If the error still exists, exchange the bus coupler. 2 I/O module(s) with unsupported data type 3 Unknown program module type of the flash program memory 4 Fault when writing data within the flash memory 5 Fault when deleting a flash sector 6 Changed I/O module configuration determined after AUTORESET Fault when writing data in the serial EEPROM Detect faulty I/O module as follows: turn off the power supply. Place the end module in the middle of the fieldbus node. Turn the power supply on again. – If the LED is still blinking, turn off the power supply and place the end module in the middle of the first half of the node (towards the coupler). – If the LED doesn’t blink, turn off the power supply and place the end module in the middle of the second half of the node (away from the coupler). Turn the power supply on again. Repeat this procedure until the faulty I/O module is detected. Replace the faulty I/O module. Ask about a firmware update for the fieldbus coupler. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Restart the fieldbus coupler by turning the power supply off and on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. 7 8 Invalid Hardware Firmware combination WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 LED Display 9 10 11 12 13 14 Invalid checksum within the serial EEPROM Turn off the power supply of the node, exchange the bus coupler and turn the power supply on again. serial EEPROM initialization Turn off the power supply of the fault node, exchange the bus coupler and turn the power supply on again. Fault when reading out data from Turn off the power supply of the the EEPROM node, exchange the bus coupler and turn the power supply on again. Timeout when writing data in the Turn off the power supply of the EEPROM node, exchange the bus coupler and turn the power supply on again. - not used Maximum number of Gateway or Turn off the power supply of the Mailbox I/O modules exceeded node, reduce number of Gateway or Mailbox I/O modules and turn the power supply on again. Fault code 2 -not usedFault argument - WAGO-I/O-SYSTEM 750 DeviceNet • 115 Fault description Trouble shooting not used - 116 • Fieldbus Controller 750-806 LED Display Fault code 3: "Internal bus protocol fault" Fault argument - Fault description Trouble shooting Internal bus communication malfunction; faulty device can’t be detected If the fieldbus node comprises internal system supply modules (750-613), make sure first that the power supply of these modules is functioning. This is indicated by the status LEDs. If all I/O modules are connected correctly or if the fieldbus node doesn’t comprise 750-613 modules you can detect the faulty I/O module as follows: turn off the power supply of the node. Place the end module in the middle of the fieldbus node. Turn the power supply on again. – If the LED is still blinking, turn off the power supply and place the end module in the middle of the first half of the node (towards the coupler). – If the LED doesn’t blink, turn off the power supply and place the end module in the middle of the second half of the node (away from the coupler). Turn the power supply on again. Repeat this procedure until the faulty I/O module is detected. Replace the faulty I/O module. If there is only one I/O module left but the LED is still blinking, then this I/O module or the coupler is defective. Replace defective component. WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 LED Display • 117 Fault code 4: "Internal bus physical fault" Fault argument - n* WAGO-I/O-SYSTEM 750 DeviceNet Fault description Trouble shooting Error in internal bus data communication or interruption of the internal bus at the coupler Turn off the power supply of the node. Place an I/O module with process data behind the coupler and note the error argument after the power supply is turned on. If no error argument is given by the I/O LED, replace the coupler. Otherwise detect faulty I/O module as follows: turn off the power supply. Place the end module in the middle of the fieldbus node. Turn the power supply on again. – If the LED is still blinking, turn off the power supply and place the end module in the middle of the first half of the node (towards the coupler). – If the LED doesn’t blink, turn off the power supply and place the end module in the middle of the second half of the node (away from the coupler). Turn the power supply on again. Repeat this procedure until the faulty I/O module is detected. Replace the faulty I/O module. If there is only one I/O module left but the LED is still blinking, then this I/O module or the coupler is defective. Replace defective component. Turn off the power supply of the Interruption of the internal bus after the nth process data module. node, exchange the (n+1)th process data module and turn the power supply on again. 118 • Fieldbus Controller 750-806 LED Display Fault code 5: "Internal bus initialization fault" Fault argument n* Fault description Trouble shooting Error in register communication during internal bus initialization Turn off the power supply of the node and replace nth process data module and turn the power supply on again. Fault code 6 -not usedFault argument - Fault description Trouble shooting not used - Fault code 7 -not usedFault argument - Fault description Trouble shooting not used - Fault code 8 -not usedFault argument - Fault description Trouble shooting not used - Fault code 9 "CPU Trap Error" Fault argument Fault description Trouble shooting 1 Illegal Opcode 2 Stack overflow Error in the program sequence. Contact the WAGO I/O-Support 3 Stack underflow 4 NMI Fault code 10: "PLC program fault " Fault argument Fault description Trouble shooting 1 Invalid Offset address for digital inputs Correct the Offset address in the associated function block. 2 Invalid Offset address for digital outputs Correct the Offset address in the associated function block. Fault code 11: "Gateway-/Mailbox I/O module fault" Fault argument Fault description Trouble shooting 1 Maximum number of Gateway modules exceeded Turn off the power supply of the node, reduce number of Gateway modules and turn the power supply on again. 2 Maximum size of Mailbox exceeded Reduce the Mailbox size. 3 Maximum size of process image Reduce the data width of the exceeded due to the put Gateway Gateway modules. modules * The number of blink pulses (n) indicates the position of the I/O module. I/O modules without data are not counted (e.g. supply module without diagnosis) WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 LED Display • 119 Example for a fault message; Fault: The 13th I/O module has been removed 3.2.10.2 1. The "I/O" LED starts the fault display with the first blink sequence (approx. 10 flashes/second). 2. The second blink sequence (1 flash/second) follows the first pause. The "I/O" LED blinks four times and thus signals the fault code 4 (internal bus data fault). 3. The third blink sequence follows the second pause. The "I/O " LED blinks twelve times. The fault argument 12 means that the internal bus is interrupted after the 12th I/O module. Supply voltage status The two green LED’s in the coupler supply section, display the status of the supply voltage. The left LED (A) indicates the status of the 24 V supply for the coupler. The right hand LED (‘B‘ or ‘C‘) displays the status of the field side supply (i.e., the power jumper contacts). LED Meaning Trouble shooting A Green Operating voltage for the system exists. OFF No operating voltage for the system. Check the supply voltage (24V and 0V). B or C Green Operating voltage for the power jumper contacts exists. OFF No operating voltage for the the power jumper contacts. WAGO-I/O-SYSTEM 750 DeviceNet Check the supply voltage (24V and 0V). 120 • Fieldbus Controller 750-806 Technical Data 3.2.11 Technical Data System data Max. no. of nodes 64 with scanner Max. no. of I/O points ca. 6000 (depends on master) Transmission medium shielded Cu cable, trunk line: AWG 15, 18 (2x 0.82mm2 +2x1.7mm2) drop line: AWG 22, 24 (2x0.2mm2 +2x0.32mm2) Max. length of bus line 100 m ... 500 m (baud rate dependent / cable dependent) Baud rate 125 kBaud, 250 kBaud, 500 kBaud Bus coupler connection 5-pole male connector, series 231 (MCS) female connector 231-305/010-000/050-000 is included Programming WAGO-I/O-PRO 32 IEC 61131-3 IL, LD, FBD, ST, FC Standards and approvals UL E175199, UL 508 E198726, UL 1604 Clas I Div2 ABCD T4A (applied for) DEMKO 02ATEX132273 X II 3 GD EEx nA II T4 Conformity marking CE Accessories EDS-Dateien Download: www.wago.com Miniature WSB quick marking system Technical data Max. number of I/O modules 64 Fieldbus Input process image max. 1024 Byte Output process image max. 1024 Byte Input variables max. 512 Byte Output variables max. 512 Byte Program memory 128 kByte Data memory 64 kByte Non-volatile memory 8 kByte (retain) Cycle time < 3 ms for 1,000 statements /256 dig. I/Os Configuration via PC or control WAGO-I/O-SYSTEM 750 DeviceNet Fieldbus Controller 750-806 Technical Data • 121 DeviceNet features Polled I/O Message Connection Strobed I/O Message Connection Change of State / Cyclic Message Connection UCMM Device, expandable to master with DevNet.lib Voltage via power jumper contacts DC 24 V (-15 % / + 20 %) Current consumption - via power supply terminal - via CAN interface < 500 mA at 24 V < 120 mA at 11 V Efficiency of the power supply 87 % Internal power consumption 350 mA at 5 V Total current for I/O modules 1650 mA at 5 V Isolation 500 V system/supply Voltage via power jumper contacts DC 24 V (-15 % / + 20 %) Current via power jumper contactmax DC 10 A Dimensions (mm) W x H x L 51 x 65* x 100 (*from top edge of mounting rail) Weight ca. 195 g EMC interference resistance acc. to EN 50082-2 (96) EMC interference transmission acc. to EN 50081-2 (94) WAGO-I/O-SYSTEM 750 DeviceNet 122 • Description Technical Data 4 DeviceNet 4.1 Description DeviceNet is a networking concept in the device level based on the serial bus system CAN (Controller Area Network). It is particularly distinguished by the problem-free addition and removal of devices, from simple light barriers up to complex motor controls during operation. DeviceNet is mainly used in industrial automation and for robot controls. The Data Link Layer, i.e. the physical and data storage layer, is defined in the CAN specification. The telegram architecture is described. However, there is no information about the application layer. This is where DeviceNet comes into play. It describes the defined meaning of the data transmitted in the application layer. The Open DeviceNet Vendor Association (abridged: ODVA) is the user organisation for DeviceNet. In a specification, the ODVA DeviceNet is defined as a uniform application layer and it lays down technical and functional features for device networking. A maximum of 64 fieldbus nodes can be operated in one DeviceNet network. The extension of the network depends on the selected baud rate (125 kBaud, 250 kBaud or 500 kBaud). In contrast to other fieldbus systems, CAN does not address the modules connected to the bus but identifies the messages. Whenever the bus is free, subscribers are allowed to send messages. Each bus subscriber decides on its own when it wants to send data or instigate other bus subscribers to send data. This permits a communication without a bus master assembly group. Bus conflicts are solved in that the messages are assigned a certain priority. This priority is defined by the CAN identifier, called Connection ID in DeviceNet. The following rule applies: the smaller the identifier, the higher the priority. A general distinction between high priority process messages (I/O Messages) and low priority management messages (Explicit Messages) is done before. Messages having a data length of more than 8 bytes can be fragmented. The communication with DeviceNet occurs always connection-referenced (connection based). All data and functions of a device are described by means of an object model. Therefore, for a message exchange directly after switching on a device, the connections to the desired subscriber have to be established first and communication objects be created or allocated. Message distribution is according to the broadcast system, data exchange according to the producer consumer model. A transmitting DeviceNet node produces data that is either consumed via a point-to-point connection (1 to 1) by one receiving node, or via a multicast connection (1 to n) by several receiving nodes. WAGO-I/O-SYSTEM 750 DeviceNet Network Architecture Transmission Media • 123 Further information The Open DeviceNet Vendor Association (ODVA) provides further documents in the Internet under: http://www.odva.org 4.2 Network Architecture 4.2.1 Transmission Media 4.2.1.1 Type of Cable A bus medium forms the basis for the physical realization of a network using DeviceNet. According to the line specification, a double 2-conductor twisted pair cable (twisted pair, screened cable) is recommended to be used as a medium. It consists of two screened twisted pair cables with a wire in the middle of the cable. Further screening extended at the outside. The blue and the white twisted pair cable is used for signal transmission, the black and red one for the supply voltage. 4.2.1.2 Cable Types The DeviceNet bus is configured using a remote bus cable as the trunk line and several drop lines. For this purpose, the DeviceNet specification distinguishes between 2 cable types: • Thick Cable For the trunk line of maximum 8 A or for networks extending over more than 100 m. The trunk line topology is linear, i.e. the remote bus cables are not further branched. On each end of the remote bus cable, terminating resistors are required. • Thin Cable For drop lines with maximum 3 A or for networks extending less than 100 m. One or more nodes can be connected to the drop lines, in other words, branching is permitted here. The length of the individual drop lines is measured from the branching point of the node and can be up to 6 m. The entire length of the drop line depends on the Baud rate. WAGO-I/O-SYSTEM 750 DeviceNet 124 • Network Architecture Cabling Note If possible, route the data line separately from all high current carrying cables. Further information For a detailed specification regarding the cable types, please refer to the INTERNET under: http://www.odva.org. 4.2.1.3 Maximum Bus Length In the following table, the permitted cable length is represented in dependence of the Baud rate. Here, a differentiation is made between the maximum length for a transmission using a thick and a thin cable. Baud rate Bus length Thick + Thin Cable LThin ≤ 100 m (328 ft) 500 kbit/s LTick + 250 kbit/s LTick + 2,5 • LThin ≤ 250 m (820,2 ft) 125 kbit/s LTick + 5 • LThin ≤ 500 m (1640,4 ft) Tap line length only Thick Cable only Thin Cable maximal cumulated 100 m (328 ft) 250 m (820,2 ft) 500 m (1640,4 ft) 100 m (328 ft) 100 m (328 ft) 100 m (328 ft) 6 m (19,6 ft) 39 m (127,9 ft) 6 m (19,6 ft) 78 m (255,9 ft) 6 m (19,6 ft) 156 m (511,8 ft) Tab. 4-1: Maximum bus length dependent on the set Baud rate When specifying the maximum cable lengths, it is made sure that communication is possible between two nodes located at maximum distance to each other (worst case). 4.2.2 Cabling The connection of a WAGO fieldbus node to the DeviceNet bus cable is made by the supplied 5-pole plug (Multi Connector 231). V+ Fieldbus connection Series 231 (MCS) CAN_High drain CAN_Low V- Fig. 4-1: Plug assignment for the fieldbus connection For wiring using a screened cable, the plus is assigned the connections V+, Vfor the voltage supply and with CAN_High, CAN_Low for data transmission. The 24 V field bus supply is fed by an external fieldbus network power supply. WAGO-I/O-SYSTEM 750 DeviceNet Network Architecture Cabling • 125 CAN_High and CAN_Low are two physically different bus levels. The cable screen is connected to the drain connection. This is terminated with a 1 MΩ resistor to the DIN rail via the clip on the bottom of the Coupler/Controller. The DIN rail must then be directly connected to the Grounding Stud that must be connected to Earth Ground. We strongly recommend a central Earth Ground for the entire DeviceNet Bus conductor screening. A low Ohm connection of the screening on PE terminal can only be made externally. Note WAGO offers the screen connection system (series 790) for an optimum connection between fieldbus cable screening and functional earth. Each DeviceNet node forms the differential voltage UDiff with: UDiff = UCAN_High - UCAN_Low. using the bus levels CAN_High and CAN_Low. Differential signal transmission offers the advantage of an insensitivity compared to common mode malfunctions and ground offset between the nodes. Note At its conductor ends, the bus cable must always be connected with a matching resistor of 120 Ohm to avoid reflections and, as a result, transmission problems. This is also required for very short conductor lengths. The CAN bus is a 2-wire bus and bus error management can detect a cable break or a short-circuit by the asymmetric operation. Further information The CiA provides documents regarding specifications, especially cable specifications on the Internet under: http://www.can-cia.de WAGO-I/O-SYSTEM 750 DeviceNet 126 • Network Architecture Network Topology 4.2.3 Network Topology To build a simple DeviceNet network, you need a scanner (PC with a DeviceNet fieldbus PCB card), a connection cable and a DC 24 V power pack to ensure the power supply in addition to a DeviceNet fieldbus node. The CANopen network is constructed as a line structure with matching resistors (120 Ohm). 120 Termination 120 Termination WAGO I/ O Scanner Busnetzteil In systems accommodating more than two stations, all subscribers are wired in parallel. Node connection to the remote bus cable (trunk line) is made by means of drop lines. For this purpose, the bus cable has to be looped without interruption. A maximum length of 6 m for a drop line should not be exceeded. The following is a topology example: Power Supply WAGO-I/O-SYSTEM 750 DeviceNet Network Architecture Network Grounding • 127 WAGO Kontakttechnik GmbH has developed a Multi-Port DeviceNet Tap to connect the nodes to permit the connection of remote bus cables and drop lines using the CAGE CLAMP® technology. This achieves a reliable, fast and vibration and corrosion resistant connection. The DeviceNet taps are available in 2 designs. Article Description 810-900/000-001 Enclosed design with connection possibilities for 6 lines. The housing provides a protection in difficult environmental conditions. 810-901/000-001 Open design to which 2 drop lines and 2 remote bus lines (trunk lines) can be connected. All subscribers in the network communicate at the same Baud rate. The bus structure permits the interference-free connection and disconnection of stations or a stepped start-up of the system. Future extensions have no influence on the stations already in operation. Should a subscriber fail or be added to the network as a new one, it is automatically deteced by the system. 4.2.4 Network Grounding The devices can either be power supplied via the DevicNet bus or have their own power supply. Prerequisite being, however, that the network is only grounded at one point. Preferably, grounding is in the network center (V and screen drain with round media) to optimize the capacity and minimize interference. Not permitted are ground loops via devices that are not disconnected from the power supply. The device must either be insulated or, if this is not possible, the power must be correspondingly disconnected in the device. 4.2.5 Interface Modules In a network, all WAGO DeviceNet fieldbus nodes are delivered to operate as slaves. The master operation is taken over by a central control system, such as PLC, NC or RC. Note The programmable fieldbus Controller 750-806 can assume the master operation when being extended by the "DevNet.lib" library. The connection to fieldbus devices is made via interface modules. As an interface module, WAGO offers the PC interface PCBs for DeviceNet, ISA DeviceNet Master 7KByte (order No. 758-340), PC104 DeviceNet Master 7KByte D-Sub,straight, angled (order No. 758-341) and PCI DeviceNet Master 7 Kbyte (order No. 758-342) from the WAGO-I/O-SYSTEM 758 Series. WAGO-I/O-SYSTEM 750 DeviceNet 128 • Network Communication Objects, Classes, Instances and Attributes Other interface modules for programmable logic controls (PLCs) are also offered by other manufacturers. 4.3 Network Communication 4.3.1 Objects, Classes, Instances and Attributes Protocol processing of DeviceNet is object oriented. Each node in the network is represented as a collection of objects. In the following, several terms connected with them are defined: • Object: Object is an abstract representation of individual components within a device belonging to each other. It is defined by its data or attributes, its external functions or services available, and by its defined behaviour. • Class: A class includes objects of a product belonging together, it is organized in instances, e.g. Identity Class, DeviceNet Class. • Instance: An instance is composed of various variables (attributes). Differing instances of a class have the same services, the same behaviour and the same variables (attributes). However, they can have different variable values, e.g. different connection instances: Expilict Message, Poll I/O or BitStrobe connection instance. • Attributes: The attributes represent data provided by a device via DeviceNet. They contain the current values, e.g. a configuration of an input, such as, for instance Vendor ID, Device Type or Product Name. • Service: Services can be applied to classes and attributes. They perform defined actions, e.g. reading of variables (attributes) or resetting a class. • Behaviour: The behaviour defines how a device reacts as a consequence of external events, such as changed process data, or as a consequence of internal events, such as expiring timers. WAGO-I/O-SYSTEM 750 DeviceNet Module Characteristics Communication Model • 129 4.4 Module Characteristics The I/O module is defined by vendor ID and device type. Vendor ID 0x28 (40) Device Type 0x0C (12), Communication Adapter 4.4.1 Communication Model 4.4.1.1 Message Groups CAN messages are divided into several groups in order to achieve different priorities. • message group 1 serves to exchange I/O data via I/O messages • message group 2 is reserved for Master/Slave applications • message group 3 serves to exchange configurations data via explicit messages • message group 4 is reserved for system administration (i. e. Offline Connection Set) The CAN Identifier (Connection ID) and with it the priority is built via different message groups and the MAC ID. 4.4.1.2 Message Types DeviceNet has 2 types of messages: • I/O Messages and • Explicite Messages 4.4.1.2.1 I/O Messaging I/O messages are sent by a node and can be received by one or several other nodes. Only I/O data is transmitted and no protocol data is specified by this way. 4.4.1.2.2 Explicit Messaging Explicit messages are sent directly from one node to another. They consist of a request and an answer. Therefore services can be requested directly from another node. The data field consists of the service identification and the destination address. The format of the explicit messages is defined. Via explicit messages devices can be configured or a dynamic built-up of message connections can be made. WAGO-I/O-SYSTEM 750 DeviceNet 130 • Process data and Diagnostic Status I/O Messaging Connections 4.4.2 I/O Messaging Connections The transfer or exchange of process data between the scanner and the I/O device is made via a „Polled I/O Connection“, „Change of State/Cyclic“ or „Bit Strobe“. Polled I/O Connection Slaves are cyclically polled by the master. Strobe Function All slaves are polled by the master by means of a command. Change of State Messages are transmitted either cyclically by the master or the slave, or in the event of a state change. 4.5 Process data and Diagnostic Status The data is transmitted between master and slave in the form of objects, a differentiation being made between input and output objects. The object architecture is defined by assembly objects which serve to group attributes of differing application objects. I/O data of different objects can, for this reason, be grouped to form a data block and transmitted by a message connection. 4.5.1 Process Image The process image is differentiated according to input and output process images. The assembly object makes a statically configured process image available in the instances 1 ... 9. The desired process image can be selected by setting the Produced Connection Path and the Consumed Connection Path of the individual I/O connections (Poll, Bit Strobe, Change of State or Change of Value). The architecture of the individual instances of the assembly object is described in the following. WAGO-I/O-SYSTEM 750 DeviceNet Process data and Diagnostic Status Process Image • 131 4.5.1.1 Assembly Instances Permanently pre-programmed (static) assemblies in the device permit an easy and rapid transmission of input and output images from the fieldbus Coupler/Controller to the master. For this purpose, various assembly instances are provided in the fieldbus Coupler/Controller: Output 1 (I/O Assembly Instance 1): The entire output data image is transmitted from the master to the Controller via the corresponding I/O message connection. In this case, the data length corresponds to the number of output data in bytes. Analog output data come before digital output data. Output 2 (I/O Assembly Instance 2): The digital output data image is transmitted from the master to the Controller via the corresponding I/O message connection. The data length is equivalent to the number of digital output data and is rounded up to full bytes. Output 3 (I/O Assembly Instance 3): The analog output data image is transmitted from the master to the Controller via the corresponding I/O message connection. The data length is equivalent to the number of analog output data in bytes. Input 1 (I/O Assembly Instance 4): The entire input data image and one status byte are transmitted to the master via the corresponding I/O message connection. The data length is equivalent to the number of input data in bytes and one status byte. Input 2 (I/O Assembly Instance 5): The digital input data image and one status byte are transmitted to the master via the corresponding I/O message connection. The data length is equivalent to the number of digital input data and rounded up to full bytes. In addition, a status byte is inserted. Input 3 (I/O Assembly Instance 6): The analog input data image and one status byte are transmitted to the master via the corresponding I/O message connection. The data length is equivalent to the number of analog input data in bytes and one status byte. Input 1 (I/O Assembly Instance 7): The entire input data image is transmitted to the master via the corresponding I/O message connection. The data length is equivalent to the number of input data in byte. WAGO-I/O-SYSTEM 750 DeviceNet 132 • Process data and Diagnostic Status Process Image Input 2 (I/O Assembly Instance 8): The digital input data image is transmitted to the master via the corresponding I/O message connection. The data length is equivalent to the number of digital input data and is rounded up to full bytes. Input 3 (I/O Assembly Instance 9): The analog input data image is transmitted to the master via the corresponding I/O message connection. The data length is equivalent to the number of analog input data in bytes. WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model EDS Files • 133 4.6 Configuration / Parametering with the Object Model 4.6.1 EDS Files In DeviceNet, the capacity characteristics of the devices are documented by the manufacturers in the form of an EDS file (Electronic Data Sheet) and made available to the user. Architecture, contents and coding of the EDS files are standardized which permits design and configuration with devices of different manufacturers. EDS file for I/O module 750-806 750-806_1.EDS *) *) _1 indicates that this EDS file is valid for Controllers with firmware major version 1. The EDS file is read by the configuration software and corresponding settings transmitted. For required entries and handling steps for this purpose, please refer to the software user manuals. Further information ODVA informs about the EDS files of all listed manufacturers. http://www.odva.org EDS and symbol files to configure the I/O modules are available under the order numberr 750-912 on a floppy disk or on the WAGO INTERNET homepage. http://www.wago.com WAGO-I/O-SYSTEM 750 DeviceNet 134 • Configuration / Parametering with the Object Model Object Model 4.6.2 Object Model For network communication, DeviceNet uses an object model describing all device functions and data. System Support Objects (general Management Objects) • • Identity Object Message Router Object Communication Objects (Communications Objects for Data Exchange) • • DeviceNet Object Connection Object Application Objects (Application Objects, to determine device function and/or configuration) • • • Application Object(s) Assembly Object Parameter Object Tabelle 4-1: Object model Communication can be made exclusively connection oriented. For access by the network to the individual objects, first of all make connections between the desired subscribers and provide, or allocate, connection objects. Data Type USINT Unsigned Short INTeger (8 Bit) UINT Unsigned INTeger (16 Bit) USINT Unsigned Short INTeger (8 Bit) UDINT Unsigned Double INTeger (32 Bit) BOOL Boolean, True (1) or False (0) STRUCT Structure of ... ARRAY Array of ... Note In the following, the object model for the fieldbus Coupler 750-306 and the fieldbus Controller 750-806 are listed. The explicit supplements to the fieldbus Controller 750-806 can be taken from the following chapter. WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 135 4.6.2.1 Object Model for Coupler 750-306 and Controller 750-806 4.6.2.1.1 Classes of Coupler and Controller: Object Identity Message Router DeviceNet Class 0x01 0x02 0x03 Instance 1 1 1 Assembly 0x04 9 Connection class Acknowledge handler 0x05 0x2B 3 1 Coupler configuration object Discrete input point Discrete output point Analog input point Analog output point 0x64 1 Description Device type, vendor ID, serial number etc. Routes explicit messages to the proper destination. Maintains the physical connection to DeviceNet. This object also allocates/deallocates the Master/Slave connection set. Allows Data transmission of different objects over a single connection, by binding attributes of multiple objects. Allows explicit messages to be conducted. The Acknowledge Handler Object is used to manage the reception of messages acknowledgements. This object communicates with a message producing application object within a device. The Acknowledge Handler Object notifies the producing application of acknowledge reception, acknowledge timeouts amd production retry limit. Coupler and module configuration 0x65 0x66 0x67 0x68 0...255 0...255 0...255 0...255 Digital input channel objects Digital output channel objects Analog input channel objects Analog output channel objects 4.6.2.1.2 Identity Class (0x01): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. 0x01 Name Data type Description Vendor Device Type Product Code UINT UINT Identification of vendor Indication of general type of product Identification of particular product of an individual vendor Default Value 40 (0x28) 12 (0x0C) Revision Major/ Minor Status Serial_ number Product name Stuct: USINT, USINT WORD UDINT Revision of the item the Identity object represents SHORT_ STRING (num,char char...) Human readable identification Instance 1: Attribute ID 1 2 Used in buscoupler required required Access rule get get 3 required get 4 required get 5 6 required required get get 7 required get UINT status of device Serial number of device i. e. 306 (0x132) for the 750-306 i. e. {3;0} for the 750-306 i. e. „WAGO 750-306 V 3.0)“ for the 750-306 Services: Service Code 0x0E 0x05 WAGO-I/O-SYSTEM 750 DeviceNet Service Name Get_Attribute_Single Reset Description Returns the contents of the specified attribute Invokes the reset service for the device 136 • Configuration / Parametering with the Object Model Object Model 4.6.2.1.3 Message Router (0x02): no attribute, no services 4.6.2.1.4 DeviceNet Object (0x03): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Revision UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. Name Data type Description MAC ID Baud Rate BOI Bus-Off Counter Allocation Information Allocation Choice Byte Master`s ID USINT USINT BOOL USINT Node address Baud rate Bus-off Interrupt Number of times CAN went to the bus-off state s. MAC ID of Master (from Allocate) Default Value 0x02 Instance 1: Attribute ID 1 2 3 4 Used in buscoupler Optional Optional Optional Optional Access rule get/set get get/set get/set 5 Optional get Struct of: BYTE, USINT Default Value 0 - 63 0-2 0/1 0 - 255 0 - 63, 255 Services: Service Code 0x0E 0x10 0x4B Service Name Get_Attribute_Single Set_Attribute_Single Allocate_Master/Slave_Connection 0x4C Release_Group_2_Identifier_Set Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value Requests the use of the predefined Master/Slave connection Indicates that the specified connections within the predefined Master/Slave connection set are no longer desired. These connections are to be released (deleted) 4.6.2.1.5 Assembly Object (0x04): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT Revision of the Assembly Object, Range 1-65535, class definition upon which the implementation is based. 0x02 WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 137 Description of the instances: Instance ID 1 2 3 4 5 6 7 8 9 12 13 14 Description References to the process image containing analog and digital output data. References to the process image containing only digital output data. References to the process image containing only analog output data. References to the process image containing containing analog and digital input data plus status. References to the process image containing only digital input data plus status. References to the process image containing only analog input data plus status. References to the process image containing analog and digital input data. References to the process image containing only analog input data. References to the process image containing only analog input data. References to the process image: analog and digital input data plus Error Code References to the process image: analog and digital input data plus Error Code and Error Argument References to the process image: analog and digital input data plus Error Code and Error Argument, Status Instance 1: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get/set Name Data type Description Process image Array of Byte process image, collection of all modules process output data. Access rule get/set Name Data type Description Process image Array of Byte process image, collection of all modules process output data. Access rule get/set Name Data type Description Process image Array of Byte process image, collection of all analog modules process output data. Access rule get Name Data type Description Process image Array of Byte process image, collection of all modules process input data plus status byte. Name Data type Description Process image Array of Byte process image, collection of all digital modules process input data plus status byte. Name Data type Description Process image Array of Byte process image, collection of all analog modules process input data plus status byte. Value Instance 2: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Value Instance 3: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Value Instance 4: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Value Instance 5: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Value Instance 6: Attribute ID 3 WAGO-I/O-SYSTEM 750 DeviceNet Used in buscoupler dep. on kind of connected modules Access rule get Value 138 • Configuration / Parametering with the Object Model Object Model Instance 7: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Name Data type Description Value Process image Array of Byte process image, collection of all modules process input data Name Data type Description Process image Array of Byte process image, collection of all digital modules process input data Name Data type Description Process image Array of Byte process image, collection of all analog modules process input data Name Data type Description Process image + Error Code Array of Byte process image, collection of all analog modules process input data plus Error Code (Cl. 100/Inst. 1/ Attr. 45) Name Data type Description Process image + Error Code + Error Argument Array of Byte process image, collection of all analog modules process input data plus Error Code (Cl. 100/Inst. 1/ Attr. 45) plus Error Argument (Cl. 100/Inst. 1/ Attr. 46) Instance 8: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Value Instance 9: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Value Instance 12: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Value Instance 13: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Value WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 139 Instance 14: Attribute ID 3 Used in buscoupler dep. on kind of connected modules Access rule get Name Data type Description Process image + Error Code + Error Argument + Status Array of Byte process image, collection of all analog modules process input data plus Error Code (Cl. 100/Inst. 1/ Attr. 45) plus Error Argument (Cl. 100/Inst. 1/ Attr. 46) plus Status (Cl. 100/Inst. 1/Attr. 5) Plus Terminal diagnostic *) (Cl. 100/Inst. 1/Attr. 6) plus Diagnostic value*) (Cl. 100/ Inst. 1/Attr. 47), the diagnostic value is only valid, if in the Status is indicated, that a diagnostic message lies close *) Diagnostic is only possible for the Controller 750-806 Value Services: Service Code 0x0E 0x10 Service Name Get_Attribute_Single Set_Attribute_Single Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value 4.6.2.1.6 Connection Object (0x05): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Revision UINT Revision of the Connection Object, Range 1-65535, class definition upon which the implementation is based. Default Value 0x01 Description of the instances: Instance ID 1 2 3 4 5 Description References the Explicit Messaging Connection into the Server References the Poll I/O Connection References Bit-Strobe I/O Connection References the Slave´s Change of State or Cyclic I/O Connection Reserved for „Reserved Identifier“, Message ID 1 Instance 1 (explicit messaging): Attribute ID 1 2 Used in buscoupler available required Access rule get get 3 required get 4 required get 5 required get WAGO-I/O-SYSTEM 750 DeviceNet Name Data type Description state instance_ type transportClass_ trigger produced_ connection_id consumed_co nnec- USINT USINT State of the object Indicates either I/O or Messaging Connection USINT defines behaviour of the connection UINT CAN Identifier field when the connection transmits UINT CAN Identifier field value that denotes message to be received 140 • Configuration / Parametering with the Object Model Object Model 6 required get 7 required get 8 required get 9 required get/set 10-11 12 N/A required get get 13 required get 14 required get/set 15 required get 16 required get 17 required get tion_id initial_comm _characteri stics produced_con nection_size consumed_co nnection_size expected_pa cket_rate N/A watchdog_timeout_action produced_con nection_path_ length produced_con nection_path consumed_co nnection_path_ length consumed_co nnection_path production_inhibi t_time USINT Defines the message groups across which productions and consumptions associated with this connection occur UINT maximum number of Bytes transmitted across this connection UINT maximum number of Bytes transmitted across this connection UINT defines timing associated with this connnection N/A USINT not used defines how to handle inactivity/watchdog timeouts UINT number of Bytes in produced_connection_path attribute Array of USINT specifies the application objects which data is to be produced by this connection object UINT number of Bytes in consumed_connection_path attribute Array of USINT specifies the application objects that are to receive the data consumed by this connection object USINT defines minimum time between new data production Name Data type Description state instance_ type transportClass_ trigger produced_ connection_id consumed_co nnection_id initial_comm _characteri stics produced_con nection_size con- USINT USINT State of the object Indicates either I/O or Messaging Connection USINT defines behaviour of the connection UINT CAN Identifier field when the connection transmits UINT CAN Identifier field value that denotes message to be received USINT Defines the message groups across which productions and consumptions associated with this connection occur UINT maximum number of Bytes transmitted across this connection UINT maximum number of Bytes received across Instance 2 (Poll I/O Connection): Attribute ID 1 2 Used in buscoupler available required Access rule get get 3 required get 4 required get 5 required get 6 required get 7 required get 8 required get WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model 9 required get/set 10-11 12 N/A required get get 13 required get 14 required get/set 15 required get 16 required get/set 17 required get sumed_co nnection_size expected_pa cket_rate N/A watchdog_timeout_action produced_con nection_path_ length produced_con nection_path consumed_co nnection_path_ length consumed_co nnection_path production_inhibi t_time • 141 this connection UINT defines timing associated with this connnection N/A USINT not used defines how to handle inactivity/watchdog timeouts UINT number of Bytes in produced_connection_path attribute Array of USINT specifies the application objects which data is to be produced by this connection object UINT number of Bytes in consumed_connection_path attribute Array of USINT specifies the application objects that are to receive the data consumed by this connection object USINT defines minimum time between new data production Instance 3 (Bit-Strobe I/O Connection): Attribute ID 1 2 Used in buscoupler available required Access rule get get 3 required get 4 required get 5 required get 6 required get 7 required get 8 required get 9 required get/set 10-11 12 N/A required get get WAGO-I/O-SYSTEM 750 DeviceNet Name Data type Description state instance_ type transportClass_ trigger produced_ connection_id consumed_co nnection_id initial_comm _characteri stics produced_con nection_size consumed_co nnection_size expected_pa cket_rate N/A watchdog_timeout_action USINT USINT State of the object Indicates either I/O or Messaging Connection USINT defines behaviour of the connection UINT CAN Identifier field when the connection transmits UINT CAN Identifier field value that denotes message to be received USINT Defines the message groups across which productions and consumptions associated with this connection occur UINT maximum number of Bytes transmitted across this connection UINT maximum number of Bytes received across this connection UINT defines timing associated with this connnection N/A USINT not used defines how to handle inactivity/watchdog timeouts 142 • Configuration / Parametering with the Object Model Object Model 13 required get 14 required get 15 required get 16 required get 17 required get produced_con nection_path_ length produced_con nection_path consumed_co nnection_path_ length consumed_co nnection_path production_inhibi t_time UINT number of Bytes in produced_connection_path attribute Array of USINT specifies the application objects which data is to be produced by this connection object UINT number of Bytes in consumed_connection_path attribute Array of USINT specifies the application objects that are to receive the data consumed by this connection object USINT defines minimum time between new data production Instance 4 (Change of State and Cyclic I/O Connection): Attribute ID 1 2 Used in buscoupler available required Access rule get get 3 required get 4 required get 5 required get 6 required get 7 required get 8 required get 9 required get/set 10-11 12 N/A required get get 13 required get 14 required get/set 15 required get Name Data type Description state instance_ type transportClass_ trigger produced_ connection_id consumed_co nnection_id initial_comm _characteri stics produced_con nection_size consumed_co nnection_size expected_pa cket_rate N/A watchdog_timeout_action produced_con nection_path_ length produced_con nection_path con- USINT USINT State of the object Indicates either I/O or Messaging Connection USINT defines behaviour of the connection UINT CAN Identifier field when the connection transmits UINT CAN Identifier field value that denotes message to be received USINT Defines the message groups across which productions and consumptions associated with this connection occur UINT maximum number of Bytes transmitted across this connection UINT maximum number of Bytes received across this connection UINT defines timing associated with this connnection N/A USINT not used defines how to handle inactivity/watchdog timeouts UINT number of Bytes in produced_connection_path attribute Array of USINT specifies the application objects which data is to be produced by this connection object UINT number of Bytes in con- WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model 16 required get 17 required get/set sumed_co nnection_path_ length conArray of sumed_co USINT nnection_path USINT production_inhibi t_time • 143 sumed_connection_path attribute specifies the application objects that are to receive the data consumed by this connection object defines minimum time between new data production Services: Service Code 0x0E 0x10 0x05 Service Name Get_Attribute_Single Set_Attribute_Single Reset Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value Restores connection default values. The instances are not available if the connection is in state „non existent“. I/O Connection Object State Non-Existent Delete from any state Create Get_Atribute/ Set_Attribute/ Apply_Attributes Get_Atribute/Set_Attribute Configuring Apply_Atributes Waiting for Connection ID Apply Atributes Apply_Atributes Get_Atribute/ Set_Attribute/ Apply_Attributes/ Reset/Message Produced/Consumed Established Inactivity/Watchdog Timeout & watchdog_timeout_action = Transition to Time Out Reset Delete Timed Out 4.6.2.1.7 Acknowledge Handler Object (0x2B): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get 2 required get Instance 1: WAGO-I/O-SYSTEM 750 DeviceNet Name Data type Description Value Revision UINT 0x01 Max instance UINT Revision of the Acknowledge Handler Object, Range 1-65535, class definition upon which the implementation is based. maximum instance number of an object currently created in this class level of device 0x01 144 • Configuration / Parametering with the Object Model Object Model Attribute ID 1 Used in buscoupler Name Data type Description required Access rule get/set Acknowledge timer UINT 2 required get/set Retry limit USINT 3 required get COS Producing Connection Instance time to wait for acknowledge before resending range 1-65,535 ms (0 invalid), default 16 ms number of ack timeouts to wait before informing the producing application of a RetryLimit_Reached event default=1, range 0255; default 16 ms 0x04, connection instance which contains the path of the producing I/O application object which will be notified of ack handler objects UINT Value Services: Service Code 0x0E Service Name Get_Attribute_Single 0x10 Set_Attribute_Single Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value 4.6.2.1.8 Coupler configuration object (0x64): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT 0x01 2 required get Max instance UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. maximum instance number of an object currently created in this class level of device Name 0x01 Instance 1: Attribute ID 1 Used in buscoupler specific Access rule get/set 2 3 specific specific get/set get/set 4 5 specific specific get/set get 6 specific get Bk_Module No Bk_TableNo Bk_Register No Bk_Data ProcessState DNS_i_Trmnl dia (**) Data type USINT USINT USINT UINT USINT UINT Description module number: 0-Coupler, 1- first module, 22.module table number: 0 ... 256; not all existing Register number: 0...255 for the Coupler (0...63 for modules) Register data , Status Coupler status: 0x01 module communication error, 0x02 internal bus error , 0x08: module diagnostic , 0x80 fieldbus error Module diagnostic, 0x8000 to decode a message, High Byte (Bit14...8): channel number, Low Byte (Bit7..0) Module number WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model 7 8 9 10 11 12 13 14 15 WAGO-I/O-SYSTEM 750 DeviceNet • 145 (**) Object 100 (0x64) Instance 1 Attribute 6 The attribute DNS_i_Trmndia is set depending on the state of the node, i. e.it will be execute a diagnostic evaluation. This word will only supply valid data, if bit 3 (count up from 0) in ProcessState (class 100/Inst1/Attr.5) is set. This bit indicates, that a new diagnostic notification is present (see description ProcessState). The diagnostic evaluation is done by bit 15 in the attribute DNS_i_Trmndia. If a diagnostic error appears, bit 15 is set. If an error is rectifyed, bit 15 is reset. As long as at least one diagnostic error is present, the MS LED is blinking red. If there are a lot of diagnostic notifications at the same time, with every readout of this attribute you get the next diagnostic notification. If DNS_i_Trmndia = 0, there is current no new diagnostic notification. The MS LED changes on green again, not until the readout of the last diagnostic notification (only if the diagnostic reason is solved). specific get CnfLen. UINT number of I/O Bits for analog output data AnalogOut words specific get CnfLen. UINT number of I/O Bits for analog input data AnalogInp words specific get CnfLen. UINT number of I/O Bits for digital output data bits DigitalOut specific get CnfLen. UINT number of I/O Bits for digital input data bits DigitalInp specific get/set BK_FAULT USINT An enumerator used to specify fieldbus error _REACTIO handling N 0: stop local I/O cycles (default) 1: switch all outputs to 0 2: do nothing specific get/set BK_SEL_S UINT Non volatile power up value for the polled I/O TORED_PO produced connection path. The attribute is LL_P_PAT used to hold an enumerator for the assembly H path and the class and instance for the modules object (discrete input point...) paths. Write only instance values that are available for couplers present module configuration. (e.g. do not use analog input points if only digital modules are fixed to the coupler.) 4:analog and digital input data,status 5: only digital input data plus status 6: only analog input data plus status 7: analog and digital input data 8: only digital input data 9: only analog input data 12: analog and digital input data plus BK_LED_ERR_CODE (C 100, I 1, A45) 13: analog and digital input data plus BK_LED_ERR_CODE (C 100, I 1, A45) plus BK_LED_ERR_ARG (C 100, I 1, A46) 14: analog and digital input data plus BK_LED_ERR_CODE (C 100, I 1, A45) plus BK_LED_ERR_ARG (C 100, I 1, A46) plus Status (C 100, I 1 A 5) plus DNS_i_Trmnldia (C 100, I 1, A6) plus BK_DIAG_VALUE (C 100, I 1, A47) specific get/set BK_SEL_S UINT Non volatile power up value for the polled I/O TORED_PO consumed connection path. The attribute is LL_C_PAT used to hold an enumerator for the assembly H path and the class and instance for modules object (discrete input point ...) paths. Write only instance values that are available for Couplers present module configuration (e.g. do not use analog input points if only digital modules are fixed to the Coupler. specific get/set BK_SEL_S UINT Non volatile power up value for the change of TORED_CO state and cyclic connection path. The attribute SCYC_C_P is used to hold an enumerator for the assemATH bly path and the class and instance for modules object (discrete input point...) paths. Write only instance values that are available for Couplers present module configuration (e.g Digital Ausgang not use analog input points if only digital modules are fixed to the Coupler. BK_EM_ex UINT specific get/set Defines the default timing associated with 146 • Configuration / Parametering with the Object Model Object Model pected_pac ket_rate BK_EM_wa tchdog_tim eout_action BK_PIO_ex pected_pac ket_rate BK_PIO_w atchdog_timeou t_action BK_BS_ex pected_pac ket_rate BK_BS_wa tchdog_tim eout_action BK_COS_e xpected_pa cket_rate BK_COS_w atchdog_timeou t_action BK_BOI this Explicit Messaging Connection USINT Defines how to handle Inactivity/Watchdog Explicit Messaging Connection timeouts UINT Defines the default timing associated with this Poll I/O Connection Connection USINT Defines how to handle Inactivity/Watchdog Poll I/O Connection Connection timeouts UINT Defines the default timing associated with this Bit–Strobe I/O Connection Connection USINT Defines how to handle Inactivity/Watchdog Bit–Strobe I/O Connection Connection timeouts Defines the default timing associated with this Change of State and Cyclic I/O Connection Defines how to handle Inactivity/Watchdog Change of State and Cyclic I/O Connection timeouts 16 specific get/set 17 specific get/set 18 specific get/set 19 specific get/set 20 specific get/set 21 specific get/set 22 specific get/set 23 specific get/set 24 specific get/set 25 specific get/set 26 specific get/set BK_DO_FA USINT ULT_REAC TION_ON_ RELEASE_ ST Defines the behavior after de allocation the strobed Connection 0: (default) do nothing 1: Process the Coupler fault reaction 40 specific get/set BK_static_ UINT analog_digital_i nput_mappi ng Defines how to calculate the values for the number of analog and digital input bits. 0000: All bits are digital 0016: One word is analog remaining bits are digital 0032: Two words are analog remaining bits are digital ... 0xFFFF: All bits are handled like module type (default) 41 specific get/set BK_static_ UINT analog_digital_ output_mappin g Defines how to calculate the values for the number of analog and digital input bits. 0000: All bits are digital 0016: One word is analog remaining bits are digital 0032: Two words are analog remaining bits are digital ... 0xFFFF: All bits are handled like module type (default) (If the number of analog bits exceeds the size UINT USINT USINT BK_DO_FA USINT ULT_REAC TION_ON_ RELEASE_ PIO BK_DO_FA USINT ULT_REAC TION_ON_ RELEASE_ COS Defines the default value for BOI(Obj0x3 Inst. 1 Att. 3. It handles the CAN Bus-Off situation. 0: Hold the CAN chip in its bus-off (reset) state upon detection of a bus-off indication 1: If possible, fully reset the CAN chip and continue communicating upon detectionof a bus-off indication Defines the behavior after de allocation the polled I/O connection 0: (default) do nothing 1: Process the Coupler fault reaction Defines the behavior after de allocation the Change of State and Cyclic I/O Connection 0: (default) do nothing 1: Process the Coupler fault reaction WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 147 UINT of the process image all bits are mapped to analog bits. Defines the Couplers functionality. 0xFFFF: All possible functions are enabled. (resetting a bit to 0 disables the assigned functionality). It is only possible to reduce the functionality. Resetting to „1“ is ignored. Defines the Couplers major and minor revision attribute. 0xFFFF: The major and minor revison Attributes are set by the firmware. (This is the default behavior). 0x??00: The minor revison is set to 0. 0x03??: The mjor revison is set to 3. All other values are valid to. I/O LED Error Code UINT I/O LED Error Argument 42 specific get/set BK_specific UINT _Coupler_b ehavior 43 specific get/set BK_revisio n_setting 45 specific get 46 specific get BK_Led_Err_ Code BK_Led_Err_ Arg UINT Services: Service Code 0x0E Service Name Get_Attribute_Single 0x10 Set_Attribute_Single Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value 4.6.2.1.9 Discrete Input Point Object (0x65): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT 0x01 2 optional get Max instance UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. maximum number of instances of an object currently created in this class level of the device 0x256 Description of the instances: Instance ID 1 2 ... 255 Description Reference to the first digital input point Reference to the next digital input point Reference to the last possible digital input point Instance 1 to 255: Attribute ID 1 WAGO-I/O-SYSTEM 750 DeviceNet Used in buscoupler dep. on kind of connected modules Access rule get Name Data type Description Value DIPOBJ_ VALUE BIT digital input bit 0:off 1:on 148 • Configuration / Parametering with the Object Model Object Model Services: Service Code 0x0E 4.6.2.1.10 Service Name Get_Attribute_Single Description Used to read an object attribute value. Discrete Output Point Object (0x66): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT 0x01 2 optional get Max instance UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. maximum instance number of an object currently created in this class level of device 0x256 Description of the instances: Instance ID 1 2 ... 255 Description Reference to the first digital output point Reference to the next digital output point Reference to the last possible digital output point Instance 1 to 255: Attribute ID 1 Used in buscoupler dep. on kind of connected modules Access rule get/set Name Data type Description Value DOPOBJ_ VALUE BIT digital output bit 0:off 1:on Services: 4.6.2.1.11 Service Code 0x0E Service Name Get_Attribute_Single 0x10 Set_Attribute_Single Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value Analog Input Point Object (0x67): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT 01 2 optional get Max instance UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. maximum instance number of an object currently created in this class level of device 256 WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 149 Description of the instances: Instance ID 1 2 ... 255 Description reference to the first analog input point reference to the next analog input point reference to the last possible analog input point Instance 1 to 255: Attribute ID 1 2 Used in buscoupler dep. on kind of connected modules dep. on kind of connected modules Access rule get Name Data type Description Value AIPOBJ_ VALUE Array of Byte Input data get AIPOBJ_ VALUE USINT Input data length aktual input Values Number of Bytes Services: 4.6.2.1.12 Service Code 0x0E Service Name Get_Attribute_Single 0x10 Set_Attribute_Single Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value Analog Output Point Object (0x68): Instance 0: Attribute ID 1 Used in buscoupler required Access rule get Name Data type Description Value Revision UINT 01 2 optional get Max instance UINT Revision of the Identity Object, Range 1-65535, class definition upon which the implementation is based. maximum instance number of an object currently created in this class level of device 256 Description of the instances: Instance ID 1 2 ... 255 Description reference to the first analog output point reference to the next analog output point reference to the last possible analog output point Instance 1 to 255: Attribute ID 1 2 WAGO-I/O-SYSTEM 750 DeviceNet Used in buscoupler dep. on kind of connected modules dep. on kind of connected Access rule get get Name Data type Description Value AOPOBJ_ VALUE Array of Byte output data AOPOBJ_ VALUE USINT output data length actual output value number of Bytes 150 • Configuration / Parametering with the Object Model Object Model modules Services: Service Code 0x0E Service Name Get_Attribute_Single 0x10 Set_Attribute_Single Description Used to read a DeviceNet Object attribute value Used to modify a DeviceNet object attribute value WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 151 4.6.2.2 Supplement to the Object Model for Controller 750-806 4.6.2.2.1 Bit-Strobe • Consumed Path changeable (Discrete Output Point (class 0x66) or 0 valid) • Produced-Path changeable like a poll connection (if data size more than 8 bytes, only the first 8 bytes are transmitted) 4.6.2.2.2 Dynamic Assembly • Two dynamic assembly instances possible (instance 100 and 101) Attribute ID 1 Used in Acces buscoupler Rule Required Get 2 Required 3 Required Name Get/Set Number of Members in List Member List Get/Set Member Data Description Member Path Size Member Path (**) Data DeviceNet data Description of attribute type UINT Max.51 members possible Array of Struct UINT The member list is an array of DeviceNet paths Size of member data UINT Size of member path Semantics of values Size in bits Size in bytes EPATH Array of Byte (**) Descrition of the MemberPath: 0x20 CC 0x24 II 0x30 AA CC: class II: instance AA: attribute The following classes / instances / attributes are possible: class:100 instance 1 attribute 5 (ProcessState) class:100 instance 1 attribute 6 (DNS_i_Trmnldia) class:101 (Discrete Input Point Object) class:102 (Discrete Output Point Object) class:103 (Analog Input Point Object) class:104 (Analog Output Point Object) class:160-173 (PLC variables) Class Services Service code 0x0Eh 0x08h Service name Get_Attribute_Single Create Service description Used to read an Object attribute value Instantiates an Assembly object within a specified class. Response contains instance number. Service name Get_Attribute_Single Set_Attribute_Single Delete Service description Used to read an Object attribute value Modifies an attribute value Deletes an assembly object and releases all associated resources Instance Services Service code 0x0Eh 0x10h 0x09h WAGO-I/O-SYSTEM 750 DeviceNet 152 • Configuration / Parametering with the Object Model Object Model 4.6.2.2.3 New Classes for the PLC Fieldbus Variables 7 new classes for each input and output. All 7 input / output classes are overlapped, e.g.: 1st and 2nd USINT (class 160 / instance 1 and 2) = 1st UINT (class166 / instance 1), or 1st and 2nd UINT (class166 / instance 1 and 2) = 1st UDINT (class170 / instance 1) etc. 4.6.2.2.4 Class 160 (0xA0) Input PLC Fieldbus Variable USINT Instance 0: Attribute ID Used in buscoupler 1 Required Acces Rule Get 2 Optional Get Name Revision Max. instance DeviceNet data type UINT Description of attribute UINT Max. instance number of 255 an object currently created in this class level of the device DeviceNet data type USINT Description of attribute Revision of this object Semantics of values 0x01 Description for the object instance Ids Instance ID 1 2 … 255 Description Reference to the1. input PLC byte Reference to the 2. input PLC byte Reference to the 255. input PLC byte Instance 1 to instance 255 Attribute ID Used in buscoupler 1 Optional Acces Rule Get/Set Name FB_IN_ VAR Input data Semantics of values Actual input data Services: Service code 0x0Eh 0x10h Service name Get_Attribute_Single Set_Attribute_Single Service description Used to read an Object attribute value Used to write an Object attribute value 4.6.2.2.5 Class 161 (0xA1) Input Fieldbus Variable USINT PLC input byte 256 … 510 Max. instance: 255 4.6.2.2.6 Class 162 (0xA2) Input Fieldbus Variable USINT PLC input byte 511 … 512 Max. instance: 2 WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 153 4.6.2.2.7 Class 163 (0xA3) Output Fieldbus Variable USINT Attribute ID Used in buscoupler Acces Rule Name 1 2 Required Optional Get Get Revision Max. instance DeviceNet data Description of attribute type UINT Revision of this object UINT Max. instance number of an object currently created in this class level of the device Semantics of values 0x01 255 DeviceNet data Description of attribute type USINT Output data Semantics of values Actual output data Description for the object instance Ids Instance ID 1 2 … 255 Description Reference to the 1. PLC output byte Reference to the 2. PLC output byte Reference to the 255. PLC output byte Instance 1 to instance 255: Attribute ID 1 Used in buscoupler Acces Rule Name Optional Get FB_OUT_VA R Services: Service code 0x0Eh Service name Get_Attribute_Single Service description Used to read an Object attribute value 4.6.2.2.8 Class 164 (0xA4) Output Fieldbus Variable USINT PLC output byte 256 … 510 Max. instance: 255 4.6.2.2.9 Class 165 (0xA5) Output Fieldbus Variable USINT PLC output byte 511 … 512 Max. instance: 2 4.6.2.2.10 Class 166 (0xA6) Input Fieldbus Variable UINT PLC input byte 1..255 Max. instance: 255 4.6.2.2.11 Class 167 (0xA7) Input Fieldbus Variable UINT PLC input byte 256 Max. instance: 1 WAGO-I/O-SYSTEM 750 DeviceNet 154 • Configuration / Parametering with the Object Model Object Model 4.6.2.2.12 Class 168 (0xA8) Output Fieldbus Variable UINT PLC output byte 1..255 Max. instance: 255 4.6.2.2.13 Class 169 (0xA9) Output Fieldbus Variable UINT PLC output byte 256 Max. instance: 1 4.6.2.2.14 Class 170 (0xAA) Input Fieldbus Variable UDINT PLC input byte 1..128 Max. instance: 128 4.6.2.2.15 Class 171 (0xAB) Input Fieldbus Variable UDINT PLC input byte 1..128 Max. instance: 128 Starts with 2 bytes offset (the 2nd and 3rd UINT (class166 / instance 2 and 3) = 1st UDINT (class171 / instance 1) etc.) 4.6.2.2.16 Class 172 (0xAC) Output Fieldbus Variable UDINT PLC output byte 1..128 Max. instance: 128 4.6.2.2.17 Class 173 (0xAD) Output Fieldbus Variable UDINT PLC output byte 1..128 Max. instance: 128 Starts with 2 bytes offset (the 2nd and 3rd UINT (class168 / instance 2 and 3) = 1st UDINT (class173 / instance 1) etc.) WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model 4.6.2.2.18 • 155 Class 100 (0x64) - Attribute 44/100/101 Attribut ID Used in Coupler Access rule Attribute name BK_SAVE_ DYN_ASS_ INST Data type Brief description of the attribute 44 (0x2C) Specific Get/Set UINT Save dynamic created instances in non volatile memory (after power up all saved instances are automatically created ) 0: save no dynamic instances 1: save dynamic instances Defines the number of bytes from the PLC-fieldbus-variables (inputs) which will be added to the assembly object (this count will be added to the consumed path – assembly instances 1..3) Defines the number of bytes from the PLC-fieldbus-variables (outputs) which will be added to the assembly object (this count will be added to the produced path – assembly instances 4..9) 100 (0x64) Specific Get/Set BK_FBINP_ UINT VAR_CNT 101 (0x65) Specific Get/Set BK_FBOUT _VAR_CNT UINT (For PLCs with Software version starting with SW 01.06): 102 (0x66) Specific get/set 103 (0x67) Specific get/set 104 (0x66) Specific get/set 105 (0x67) Specific get/set BK_FBIN P_PLCON LY_VAR_ CNT BK_FBIN P_START PLC_VAR _CNT BK_FBO UT_PLCO NLY_VA R_CNT BK_FBIN P_START PLC_VAR _CNT UINT Defines the number of bytes from the PLCfieldbus-variables (inputs) which will be assigned to the Assembly Object Instance 11. UINT Defines the Offset of the first PLC-input variable (from this variable, the number of the PLC input variables, which is specified in Attribute 102, will be transferred. Defines the number of bytes from the PLCfieldbus-variables (outputs) which will be assigned to the Assembly Object Instance 10. UINT UINT Defines the Offset of the first PLC-output variable (from this variable, the number of the PLC output variables, which is specified in Attribute 104, will be transferred. Example: The example comes from the DeviceNet Coupler point of view: -> Configuration Coupler: input process image 12 byte, output process image 10 byte -> BK_FBINP_VAR_CNT = 0; BK_FBOUT_VAR_CNT = 0 poll connection: -> 12 byte produced -> 10 byte consumed -> BK_FBINP_VAR_CNT = 4; BK_FBOUT_VAR_CNT = 3 poll connection: -> 15 byte produced (12 byte input process image + 3 byte PLC output fieldbus variables) -> 14 byte consumed (10 byte output process image + 4 byte PLC input fieldbus variables) WAGO-I/O-SYSTEM 750 DeviceNet 156 • Configuration / Parametering with the Object Model Object Model 4.6.2.2.19 Identity Class 1 (0x01) Instance 1: 4.6.2.2.20 Attribut ID Used in Coupler Access rule Attribute name Data type Description of the attribute 10 (0x0A) required Get/Set Heartbeat Interval USINT Interval between 2 Heartbeat messages in seconds Default Value 0 Connection Object (0x05) Description of the instances: Instance ID 1 ... 4 5 6 7 8 9 10 11 12 13 14 4.6.2.2.21 Description ... References dynamic Connection References I/O Connection Additional Assembly Instances 10 and 11 In addition to the (static) assemblies (1 ... 9) that are permanently preprogrammed in the device, the Controller has the assembly instances 10 and 11. These simplify and speed up the transmission of the input and output image of the PLC variable from the fieldbus Controller to the master. Description of the instances: Instance ID 1 ... 9 10 11 Description .... References to the process image containing PLC output variables. References to the process image containing PLC input variables. Instance 10: Attribute ID 3 Used in buscoupler optional Access rule get Name Data type Description Value PLC output variables Array of Byte process image, collection of all PLC output variables Name Data type Description PLC input variables Array of Byte process image, collection of all PLC input variables Instance 11: Attribute ID 3 Used in buscoupler optional Access rule get Value WAGO-I/O-SYSTEM 750 DeviceNet Configuration / Parametering with the Object Model Object Model • 157 (For PLCs with software version before SW 01.06): PLC Output (I/O Assembly Instance 10): Only the PLC output variables are transmitted via the corresponding I/O message connection. The data length is equivalent to the value in class 100 / instance 1 / attribute 101 (BK_FBOUT_ VAR_CNT). PLC Input (I/O Assembly Instance 11): Only the PLC input variables are transmitted via the corresponding I/O message connection. The data length is equivalent to the value in class 100 / instance 1 / attribute 100 (BK_FBIN_ VAR_CNT). (For PLCs from software version SW 01.06): PLC Output (I/O Assembly Instance 10): Only the PLC output variables are transmitted via the corresponding I/O message connection. The data length is equivalent to the value in class 100 / instance 1 / attribute 104 (BK_FBOUT_ PLCONLY_VAR_CNT). The first PLC transfer byte is defined by the value in class 100 / instance 1 / attribute 105 (BK_FBOUT_STARTPLC_VAR_CNT). PLC Input (I/O Assembly Instance 11): Only the PLC input variables are transmitted via the corresponding I/O message connection. The data length is equivalent to the value in class 100 / instance 1 / attribute 102 (BK_FBINP_PLCONLY_ VAR_CNT). The first PLC transfer byte is defined by the value in class 100 / instance 1 / attribute 103 (BK_FBIN_STARTPLC_VAR_CNT). WAGO-I/O-SYSTEM 750 DeviceNet 158 • I/O Modules 5 I/O Modules 5.1 Overview All listed bus modules, in the overview below, are available for modular applications with the WAGO-I/O-SYSTEM 750. For detailed information on the I/O modules and the module variations, please refer to the manuals for the I/O modules. You will find these manuals on CD ROM „ELECTRONICC Tools and Docs“ (Item-no.: 0888-0412) or on the web pages: www.wago.com å Service å Download å Documentation. More Information Current information on the modular WAGO-I/O-SYSTEM is available in the Internet under: www.wago.com 5.1.1 Digital Input Modules DI DC 5 V 750-414 4 Channel, DC 5 V, 0.2 ms, 2- to 3-conductor connection, high-side switching DI DC 5(12) V 753-434 8 Channel, DC 5(12) V, 0.2 ms, 1-conductor connection, high-side switching DI DC 24 V 750-400, 753-400 2 Channel, DC 24 V, 3.0 ms, 2- to 4-conductor connection; high-side switching 750-401, 753-401 2 Channel, DC 24 V, 0.2 ms, 2- to 4-conductor connection; high-side switching 750-410, 753-410 2 Channel, DC 24 V, 3.0 ms, 2- to 4-conductor connection; high-side switching 750-411, 753-411 2 Channel, DC 24 V, 0.2 ms, 2- to 4-conductor connection; high-side switching 750-418, 753-418 2 Channel, DC 24 V, 3.0 ms, 2- to 3-conductor connection; high-side switching; diagnostic 750-419 2 Channel, DC 24 V, 3.0 ms, 2- to 3-conductor connection; high-side switching; diagnostic 750-421, 753-421 2 Channel, DC 24 V, 3.0 ms, 2- to 3-conductor connection; high-side switching; diagnostic 750-402, 753-402 4 Channel, DC 24 V, 3.0 ms, 2- to 3-conductor connection; high-side switching 750-432, 753-432 4 Channel, DC 24 V, 3.0 ms, 2-conductor connection; high-side switching 750-403, 753-403 4 Channel, DC 24 V, 0.2 ms, 2- to 3-conductor connection; high-side switching WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules 750-433, 753-433 4 Channel, DC 24 V, 0.2 ms, 2-conductor connection; high-side switching 750-422, 753-422 4 Channel, DC 24 V, 2- to 3-conductor connection; high-side switching; 10 ms pulse extension 750-408, 753-408 4 Channel, DC 24 V, 3.0 ms, 2- to 3-conductor connection; low-side switching 750-409, 753-409 4 Channel, DC 24 V, 0.2 ms, 2- to 3-conductor connection; low-side switching 750-430, 753-430 8 Channel, DC 24 V, 3.0 ms, 1-conductor connection; high-side switching 750-431, 753-431 8 Channel, DC 24 V, 0.2 ms, 1-conductor connection; high-side switching 750-436 8 Channel, DC 24 V, 3.0 ms, 1-conductor connection; lowside switching 750-437 8 Channel, DC 24 V, 0.2 ms, 1-conductor connection; low-side switching • 159 DI AC/DC 24 V 750-415, 753-415 4 Channel, AC/DC 24 V, 2-conductor connection 750-423, 753-423 4 Channel, AC/DC 24 V, 2- to 3-conductor connection; with power jumper contacts DI AC/DC 42 V 750-428, 753-428 4 Channel, AC/DC 42 V, 2-conductor connection DI DC 48 V 750-412, 753-412 2 Channel, DC 48 V, 3.0ms, 2- to 4-conductor connection; high-side switching DI DC 110 V 750-427, 753-427 2 Channel, DC 110 V, Configurable high-side or low-side switching DI AC 120 V 750-406, 753-406 2 Channel, AC 120 V, 2- to 4-conductor connection; high-side switching DI AC 120(230) V 753-440 4 Channel, AC 120(230) V, 2-conductor connection; high-side switching DI AC 230 V 750-405, 753-405 2 Channel, AC 230 V, 2- to 4-conductor connection; high-side switching DI NAMUR 750-435 1 Channel, NAMUR EEx i, Proximity switch acc. to DIN EN 50227 750-425, 753-425 2 Channel, NAMUR, Proximity switch acc. to DIN EN 50227 750-438 2 Channel, NAMUR EEx i, Proximity switch acc. to DIN EN 50227 DI Intruder Detection 750-424, 753-424 WAGO-I/O-SYSTEM 750 DeviceNet 2 Channel, DC 24 V, Intruder Detection 160 • I/O Modules 5.1.2 Digital Output Modules DO DC 5 V 750-519 4 Channel, DC 5 V, 20mA, short-circuit-protected; high-side switching DO DC 12(14) V 753-534 8 Channel, DC 12(14) V, 1A, short-circuit-protected; high-side switching DO DC 24 V 750-501, 753-501 2 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side switching 750-502, 753-502 2 Channel, DC 24 V, 2.0 A, short-circuit-protected; high-side switching 750-506, 753-506 2 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side switching; with diagnostics 750-507, 753-507 2 Channel, DC 24 V, 2.0 A, short-circuit-protected; high-side switching; with diagnostics; No longer available, replaced by 750-508 750-508 2 Channel, DC 24 V, 2.0 A, short-circuit-protected; high-side switching; with diagnostics; Replacement for 750-508 750-535 2 Channel, DC 24 V, EEx i, short-circuit-protected; PNP-positive switching 750-504, 753-504 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side switching 750-531, 753-531 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side switching 750-516, 753-516 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; low-side switching 750-530, 753-530 8 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side switching 750-537 8 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side switching; with diagnostics 750-536 8 Channel, DC 24 V, 0.5 A, short-circuit-protected; low-side switching DO AC 120(230) V 753-540 4 Channel, AC 120(230) V, 0.25 A, short-circuit-protected; high-side switching DO AC/DC 230 V 750-509, 753-509 2 Channel Solid State Relay, AC/DC 230 V, 300 mA 750-522 2 Channel Solid State Relay, AC/DC 230 V, 500 mA, 3 A (< 30 s) DO Relay 750-523 1 Channel, AC 230 V, AC 16 A, isolated output, 1 make contact, bistable, manual operation 750-514, 753-514 2 Channel, AC 125 V , AC 0.5 A , DC 30 V, DC 1 A, isolated outputs, 2 changeover contacts 750-517, 753-517 2 Channel, AC 230 V, 1 A, isolated outputs, 2 changeover contacts 750-512, 753-512 2 Channel, AC 230 V, DC 30 V, AC/DC 2 A, non-floating, 2 make contacts 750-513, 753-513 2 Channel, AC 230 V, DC 30 V, AC/DC 2 A, isolated outputs, 2 make contacts WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules 5.1.3 Analog Intput Modules AI 0 - 20 mA 750-452, 753-452 2 Channel, 0 - 20 mA, Differential Inputs 750-465, 753-465 2 Channel, 0 - 20 mA, single-ended (S.E.) 750-472, 753-472 2-channel, 0 - 20 mA, 16 Bit, single-ended (S.E.) 750-480 2-channel, 0 - 20 mA ,Differential Inputs 750-453, 753-453 4 Channel, 0 - 20 mA, single-ended (S.E.) AI 4 - 20 mA 750-454, 753-454 2 Channel, 4 - 20 mA,Differential Inputs 750-474, 753-474 2 Channel, 4 - 20 mA, 16 Bit, single-ended (S.E.) 750-466, 753-466 2 Channel, 4 - 20 mA, single ended (S.E.) 750-485 2 Channel, 4 - 20 mA, EEx i, single ended (S.E.) 750-492, 753-492 2 Channel, 4 - 20 mA, Isolated Differential Inputs 750-455, 753-455 4 Channel, 4 - 20 mA, single ended (S.E.) AI 0 - 1 A 750-475, 753-475 2-channel, 0 - 1 A AC/DC ,Differential Inputs AI 0 - 5 A 750-475/020-000, 753-475/020-000 2-channel, 0 - 5 A AC/DC ,Differential Inputs AI 0 - 10 V 750-467, 753-467 2 Channel, DC 0 - 10 V, single-ended (S.E.) 750-477, 753-477 2 Channel, AC/DC 0 - 10 V,Differential Inputs 750-478, 753-478 2 Channel, DC 0 - 10 V, single-ended (S.E.) 750-459, 753-459 4 Channel, DC 0 - 10 V, single-ended (S.E.) 750-468 4 Channel, DC 0 - 10 V, single-ended (S.E.) AI DC ± 10 V 750-456, 753-456 2 Channel, DC ± 10 V,Differential Inputs 750-479, 753-479 2 Channel, DC ± 10 V,Differential Measurement Input 750-476, 753-476 2 Channel, DC ± 10 V, single-ended (S.E.) 750-457, 753-457 4 Channel, DC ± 10 V, single-ended (S.E.) AI DC 0 - 30 V 750-483, 753-483 2 Channel, DC 0 -30 V,Differential Measurement Input AI Resistance Sensors 750-461, 753-461 2 Channel, Resistance Sensors, PT100 / RTD 750-481/003-000 2 Channel, Resistance Sensors, PT100 / RTD, EEx i 750-460 4 Channel, Resistance Sensors, PT100 / RTD AI Thermocouples WAGO-I/O-SYSTEM 750 DeviceNet • 161 162 • I/O Modules 750-462 2 Channel, thermocouples with diagnostics Sensor types: J, K, B, E, N, R, S, T, U 750-469, 753-469 2 Channel, thermocouples with diagnostics Sensor types: J, K, B, E, N, R, S, T, U, L AI Others 750-491 1 Channel for Resistor Bridges (Strain Gauge) 5.1.4 Analog Output Modules AO 0 - 20 mA 750-552, 753-552 2 Channel, 0 - 20 mA 750-585 2 Channel, 0 - 20 mA, EEx i 750-553, 753-553 4 Channel, 0 - 20 mA AO 4 - 20 mA 750-554, 753-554 2-channel, 4 - 20 mA 750-554, 753-554 4-channel, 4 - 20 mA AO DC 0 - 10 V 750-550, 753-550 2 Channel, DC 0 - 10 V 750-560 2 Channel, DC 0 - 10 V, 10 Bit, 100 mW, 24 V 750-559, 753-559 4 Channel, DC 0 - 10 V AO DC ± 10 V 750-556, 753-556 2 Channel, DC ± 10 V 750-557, 753-557 4 Channel, DC ± 10 V WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules • 163 5.1.5 Special Modules Counter Modules 750-404, 753-404 Up / Down Counter, DC 24 V, 100 kHz 750-638, 753-638 2 Channel, Up / Down Counter, DC 24 V/ 16Bit / 500 Hz Frequency Measuring 750-404/000-003, 753-404/000-003 Frequency Measuring Pulse Width Module 750-511 2-channel Pulse Width Module, DC 24 V, short-circuit-protected, high-side switching Distance and Angle Measurement Modules 750-630 SSI Transmitter Interface 750-631 Incremental Encor Interface, TTL level squarewave 750-634 Incremental Encor Interface, DC 24 V 750-637 Incremental Encor Interface RS 422, cam outputs 750-635, 753-635 Digital Pulse Interface Serial Interfaces 750-650, 753 Serial Interface RS 232 C 750-653, 753 Serial Interface RS 485 750-651 TTY-Serial Interface, 20 mA Current Loop 750-654 Data Exchange Module DALI / DSI Master Module 750-641 DALI / DSI Master Module AS interface Master Module 750-655 AS interface Master Module Radio Receiver Module 750-642 Radio Receiver EnOcean MP Bus Master Module 750-643 MP Bus (Multi Point Bus) Master Module Vibration Monitoring 750-645 2-Channel Vibration Velocity / Bearing Condition Monitoring VIB I/O PROFIsafe Modules 750-660/000-001 8FDI 24V DC PROFIsafe 750-665/000-001 4FDO 0.5A / 4FDI 24V DC PROFIsafe 750-666/000-001 1FDO 10A / 2FDO 0.5A / 2FDI 24V PROFIsafe RTC Module 750-640 WAGO-I/O-SYSTEM 750 DeviceNet RTC Module 164 • I/O Modules 5.1.6 System Modules Module Bus Extension 750-627 Module Bus Extension, End Module 750-628 Module Bus Extension, Coupler Module DC 24 V Power Supply Modules 750-602 DC 24 V, passiv 750-601 DC 24 V, max. 6.3 A,without diagnostics, with fuse-holder 750-610 DC 24 V, max. 6.3 A, with diagnostics, with fuse-holder 750-625 DC 24 V, EEx i, with fuse-holder DC 24 V Power Supply Modules with bus power supply 750-613 Bus power supply, 24 V DC AC 120 V Power Supply Modules 750-615 AC 120 V, max. 6.3 A without diagnostics, with fuse-holder AC 230 V Power Supply Modules 750-612 AC/DC 230 V without diagnostics, passiv 750-609 AC 230 V, max. 6.3 A without diagnostics, with fuse-holder 750-611 AC 230 V, max. 6.3 A with diagnostics, with fuse-holder Filter Modules 750-624 Filter Module for field side power supply 750-626 Filter Module for system and field side power supply Field Side Connection Module 750-603, 753-603 Field Side Connection Module, DC 24 V 750-604, 753-604 Field Side Connection Module, DC 0 V 750-614, 753-614 Field Side Connection Module, AC/DC 0 ... 230 V Separation Modules 750-616 Separation Module 750-621 Separation Module with Power Contacts Binary Spacer Module 750-622 Binary Spacer Module End Module 750-600 End Module, to loop the internal bus WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 165 5.2 Process Data Architecture for DeviceNet With some I/O modules, the structure of the process data is fieldbus specific. In the case of a DeviceNet coupler/controller, the process image uses a byte structure (without word alignment). The internal mapping method for data greater than one byte conforms to the Intel format. The following section describes the process image for various WAGO-I/O-SYSTEM 750 and 753 I/O modules when using a DeviceNet coupler/controller. Note Depending on the specific position of an I/O module in the fieldbus node, the process data of all previous byte or bit-oriented modules must be taken into account to determine its location in the process data map. For the PFC process image of the programmable fieldbus controller is the structure of the process data mapping identical. 5.2.1 Digital Input Modules Digital input modules supply one bit of data per channel to specify the signal state for the corresponding channel. These bits are mapped into the Input Process Image. When analog input modules are also present in the node, the digital data is always appended after the analog data in the Input Process Image, grouped into bytes. Some digital modules have an additional diagnostic bit per channel in the Input Process Image. The diagnostic bit is used for detecting faults that occur (e.g., wire breaks and/or short circuits). Each input channel seizes one Instance in the Discrete Input Point Object (Class 0x65). 1 Channel Digital Input Module with Diagnostics 750-435 Bit 7 Bit 6 Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 The input modules seize 2 Instances in Class (0x65). WAGO-I/O-SYSTEM 750 DeviceNet Bit 1 Bit 0 Diagnostic bit Data bit S1 DI 1 166 • I/O Modules Process Data Architecture for DeviceNet 2 Channel Digital Input Modules 750-400, -401, -405, -406, -410, -411, -412, -427, -438, (and all variations), 753-400, -401, -405, -406, -410, -411, -412, -427 Bit 7 Bit 6 Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 Bit 1 Data bit DI 2 Channel 2 Bit 0 Data bit DI 1 Channel 1 Bit 1 Data bit DI 2 Channel 2 Bit 0 Data bit DI 1 Channel 1 The input modules seize 2 Instances in Class (0x65). 2 Channel Digital Input Modules with Diagnostics 750-419, -421, -424, -425, 753-421, -424, -425 Bit 7 Bit 6 Bit 5 Bit 4 Input Process Image Bit 3 Bit 2 Diagnostic Diagnostic bit S 2 bit S 1 Channel 2 Channel 1 The input modules seize 4 Instances in Class (0x65). 2 Channel Digital Input Module with Diagnostics and Output Process Data 750-418, 753-418 The 750-418, 753-418 digital input module supplies a diagnostic and acknowledge bit for each input channel. If a fault condition occurs, the diagnostic bit is set. After the fault condition is cleared, an acknowledge bit must be set to re-activate the input. The diagnostic data and input data bit is mapped in the Input Process Image, while the acknowledge bit is in the Output Process Image. Bit 7 Bit 6 Bit 5 Bit 4 Input Process Image Bit 3 Bit 2 Diagnostic Diagnostic bit S 2 bit S 1 Channel 2 Channel 1 Bit 1 Data bit DI 2 Channel 2 Bit 0 Data bit DI 1 Channel 1 Bit 1 Bit 0 0 0 The input modules seize 4 Instances in Class (0x65). Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 AcknowlAcknowledgement bit edgement bit Q2 Q1 Channel 2 Channel 1 And the input modules seize 4 Instances in Class (0x66). WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 167 4 Channel Digital Input Modules 750-402, -403, -408, -409, -414, -415, -422, -423, -428, -432, -433, 753-402, -403, -408, -409, -415, -422, -423, -428, -432, -433, -440 Bit 7 Bit 6 Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 Data bit Data bit DI 4 DI 3 Channel Channel 4 3 Bit 1 Data bit DI 2 Channel 2 Bit 0 Data bit DI 1 Channel 1 Bit 1 Data bit DI 2 Channel 2 Bit 0 Data bit DI 1 Channel 1 The input modules seize 4 Instances in Class (0x65). 8 Channel Digital Input Modules 750-430, -431, -436, -437, 753-430, -431, -434 Bit 7 Data bit DI 8 Channel 8 Bit 6 Data bit DI 7 Channel 7 Bit 5 Data bit DI 6 Channel 6 Input Process Image Bit 4 Bit 3 Bit 2 Data bit Data bit Data bit DI 5 DI 4 DI 3 Channel Channel Channel 5 4 3 The input modules seize 8 Instances in Class (0x65). 5.2.2 Digital Output Modules Digital output modules use one bit of data per channel to control the output of the corresponding channel. These bits are mapped into the Output Process Image. When analog output modules are also present in the node, the digital image data is always appended after the analog data in the Output Process Image, grouped into bytes. Each output channel seizes one Instance in the Discrete Output Point Object (Class 0x66). 1 Channel Digital Output Module with Input Process Data 750-523 Bit 7 Bit 6 Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 Bit 1 not used The output modules seize 2 Instances in Class (0x65). WAGO-I/O-SYSTEM 750 DeviceNet Bit 0 Status bit „Manual Operation“ 168 • I/O Modules Process Data Architecture for DeviceNet Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 Bit 1 not used Bit 0 controls DO 1 Channel 1 And the output modules seize 2 Instances in Class (0x66). 2 Channel Digital Output Modules 750-501, -502, -509, -512, -513, -514, -517, -535, (and all variations), 753-501, -502, -509, -512, -513, -514, -517 Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 The output modules seize 2 Instances in Class (0x66). 2 Channel Digital Input Modules with Diagnostics and Input Process Data 750-507 (-508), -522, 753-507 The 750-507 (-508), -522 and 753-507 digital output modules have a diagnostic bit for each output channel. When an output fault condition occurs (i.e., overload, short circuit, or broken wire), a diagnostic bit is set. The diagnostic data is mapped into the Input Process Image, while the output control bits are in the Output Process Image. Bit 7 Bit 6 Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 Bit 1 Diagnostic bit S 2 Channel 2 Bit 0 Diagnostic bit S 1 Channel 1 The output modules seize 2 Instances in Class (0x65). Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 And the output modules seize 2 Instances in Class (0x66). WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 169 750-506, 753-506 The 750-506, 753-506 digital output module has 2-bits of diagnostic information for each output channel. The 2-bit diagnostic information can then be decoded to determine the exact fault condition of the module (i.e., overload, a short circuit, or a broken wire). The 4-bits of diagnostic data are mapped into the Input Process Image, while the output control bits are in the Output Process Image. Bit 7 Bit 6 Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 Diagnostic Diagnostic bit S 3 bit S 2 Channel 2 Channel 2 Bit 1 Diagnostic bit S 1 Channel 1 Bit 0 Diagnostic bit S 0 Channel 1 The output modules seize 4 Instances in Class (0x65). Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 not used not used Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 And the output modules seize 4 Instances in Class (0x66). 4 Channel Digital Output Modules 750-504, -516, -519, -531, 753-504, -516, -531, -540 Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 controls controls DO 4 DO 3 Channel Channel 4 3 Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 The output modules seize 4 Instances in Class (0x66). 4 Channel Digital Output Modules with Diagnostics and Input Process Data 750-532 The 750-532 digital output modules have a diagnostic bit for each output channel. When an output fault condition occurs (i.e., overload, short circuit, or broken wire), a diagnostic bit is set. The diagnostic data is mapped into the Input Process Image, while the output control bits are in the Output Process Image. WAGO-I/O-SYSTEM 750 DeviceNet 170 • I/O Modules Process Data Architecture for DeviceNet Bit 7 Bit 6 Diagnostic bit S = '0' Diagnostic bit S = '1' Bit 5 Input Process Image Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Diagnos- Diagnos- DiagnosDiagnostic bit S tic bit S tic bit S tic bit S 0 3 2 1 Channel Channel Channel Channel 1 4 3 2 no Error overload, short circuit, or broken wire The output modules seize 4 Instances in Class (0x65). Bit 7 Bit 6 Bit 5 Output Process Image Bit 4 Bit 3 Bit 2 controls controls DO 4 DO 3 Channel Channel 4 3 Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 And the output modules seize 4 Instances in Class (0x66). 8 Channel Digital Output Module 750-530, -536, 753-530, -434 Bit 7 controls DO 8 Channel 8 Bit 6 controls DO 7 Channel 7 Output Process Image Bit 5 Bit 4 Bit 3 Bit 2 controls controls controls controls DO 6 DO 5 DO 4 DO 3 Channel Channel Channel Channel 6 5 4 3 Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 The output modules seize 8 Instances in Class (0x66). 8 Channel Digital Output Modules with Diagnostics and Input Process Data 750-537 The 750-537 digital output modules have a diagnostic bit for each output channel. When an output fault condition occurs (i.e., overload, short circuit, or broken wire), a diagnostic bit is set. The diagnostic data is mapped into the Input Process Image, while the output control bits are in the Output Process Image. Input Process Image Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Diagnos- Diagnos- Diagnos- Diagnos- Diagnos- DiagnosDiagnosDiagnostic bit S tic bit S tic bit S tic bit S tic bit S tic bit S tic bit S 7 tic bit S 0 6 5 4 3 2 1 Channel Channel Channel Channel Channel Channel Channel Channel 8 1 7 6 5 4 3 2 Bit 7 Diagnostic bit S = ‘0’ Diagnostic bit S = ‘1’ no Error overload, short circuit, or broken wire WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 171 The output modules seize 8 Instances in Class (0x65). Bit 7 controls DO 8 Channel 8 Output Process Image Bit 5 Bit 4 Bit 3 Bit 2 controls controls controls controls DO 6 DO 5 DO 4 DO 3 Channel Channel Channel Channel 6 5 4 3 Bit 6 controls DO 7 Channel 7 Bit 1 controls DO 2 Channel 2 Bit 0 controls DO 1 Channel 1 And the output modules seize 8 Instances in Class (0x66). 5.2.3 Analog Input Modules The hardware of an analog input module has 16 bits of measured analog data per channel and 8 bits of control/status. However, the DeviceNet coupler/controller does not have access to the 8 control/status bits. Therefore, the DeviceNet coupler/controller can only access the 16 bits of analog input data per channel mapped in Intel format in the Input Process Image. When digital input modules are also present in the node, the analog input data is always mapped into the Input Process Image in front of the digital data. Each input channel seizes one Instance in the Analog Input Point Object (Class 0x67). 1 Channel Analog Input Module 750-491, (and all variations) Instance n Input Process Image Byte Destination D0 D1 n+1 D2 D3 Remark Measured Value UD Measured Value Uref The input modules represent 2x2 bytes and seize 2 Instances in Class (0x67). WAGO-I/O-SYSTEM 750 DeviceNet 172 • I/O Modules Process Data Architecture for DeviceNet 2 Channel Analog Input Modules 750-452, -454, -456, -461, -462, -465, -466, -467, -469, -472, -474, -475, -476, -477, -478, -479, -480, -481, -483, -485, -492, (and all variations), 753-452, -454, -456, -461, -465, -466, -467, -469, -472, -474, -475, -476, -477, -478, -479, -483, -492, (and all variations) Instance n Input Process Image Byte Destination D0 Remark Measured Value Channel 1 D1 n+1 D2 Measured Value Channel 2 D3 The input modules represent 2x2 bytes and seize 2 Instances in Class (0x67). 4 Channel Analog Input Modules 750-453, -455, -457, -459, -460, -468, (and all variations), 753-453, -455, -457, -459 Instance n Input Process Image Byte Destination D0 Remark Measured Value Channel 1 D1 n+1 D2 Measured Value Channel 2 D3 n+2 D4 Measured Value Channel 3 D5 n+3 D6 Measured Value Channel 4 D7 The input modules represent 4x2 bytes and seize 4 Instances in Class (0x67). WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 173 5.2.4 Analog Output Modules The hardware of an analog output module has 16 bits of measured analog data per channel and 8 bits of control/status. However, the DeviceNet coupler/controller does not have access to the 8 control/status bits. Therefore, the DeviceNet coupler/controller can only access the 16 bits of analog output data per channel mapped in Intel format in the Output Process Image. When digital output modules are also present in the node, the analog output data is always mapped into the Output Process Image in front of the digital data. Each output channel seizes one Instance in the Analog Output Point Object (Class 0x68). 2 Channel Analog Output Modules 750-550, -552, -554, -556, -560, -585, (and all variations), 753-550, -552, -554, -556 Instance n Output Process Image Byte Destination D0 Remark Output Value Channel 1 D1 n+1 D2 Output Value Channel 2 D3 The output modules represent 2x2 bytes and seize 2 Instances in Class (0x68). 4 Channel Analog Output Modules 750-553, -555, -557, -559, 753-553, -555, -557, -559 Instance n Output Process Image Byte Destination D0 Remark Output Value Channel 1 D1 n+1 D2 Output Value Channel 2 D3 n+2 D4 Output Value Channel 3 D5 n+3 D6 Output Value Channel 4 D7 The output modules represent 4x2 bytes and seize 4 Instances in Class (0x68). WAGO-I/O-SYSTEM 750 DeviceNet 174 • I/O Modules Process Data Architecture for DeviceNet 5.2.5 Specialty Modules WAGO has a host of Specialty I/O modules that perform various functions. With individual modules beside the data bytes also the control/status byte is mapped in the process image. The control/status byte is required for the bidirectional data exchange of the module with the higher-ranking control system. The control byte is transmitted from the control system to the module and the status byte from the module to the control system. This allows, for example, setting of a counter with the control byte or displaying of overshooting or undershooting of the range with the status byte. Further information For detailed information about the structure of a particular module’s control/status byte, please refer to that module’s manual. Manuals for each module can be found on the Internet under: http://www.wago.com. The Specialty Modules represent as analog modules. For this, the process input data of the Specialty Modules seize one Instance per channel in the Analog Input Point Object (Class 0x67) and the process output data seize one Instance seize one Instance in the Analog Input Point Object (Class 0x67) per channel in the Analog Output Point Object (Class 0x68). Counter Modules 750-404, (and all variations except of /000-005), 753-404, (and variation /000-003) The above Counter Modules have a total of 5 bytes of user data in both the Input and Output Process Image (4 bytes of counter data and 1 byte of control/status). The counter value is supplied as 32 bits. The following tables illustrate the Input and Output Process Image, which has a total of 6 bytes mapped into each image. Instance n Input Process Image Byte Destination Remark S Status byte - not used D0 D1 Counter Value D2 D3 The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67). WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet Instance Output Process Image Byte Destination • 175 Remark C Control byte - not used D0 n D1 Counter Setting Value D2 D3 And the specialty modules represent 1x6 bytes output data and seize 1 Instance in Class (0x68). 750-404/000-005 The above Counter Modules have a total of 5 bytes of user data in both the Input and Output Process Image (4 bytes of counter data and 1 byte of control/status). The two counter values are supplied as 16 bits. The following tables illustrate the Input and Output Process Image, which has a total of 6 bytes mapped into each image. Instance n Input Process Image Byte Destination Remark S Status byte - not used D0 Counter Value of Counter 1 D1 D2 Counter Value of Counter 2 D3 The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67). Instance n Output Process Image Byte Destination Remark C Control byte - not used D0 Counter Setting Value of Counter 1 D1 D2 Counter Setting Value of Counter 2 D3 And the specialty modules represent 1x6 bytes output data and seize 1 Instance in Class (0x68). WAGO-I/O-SYSTEM 750 DeviceNet 176 • I/O Modules Process Data Architecture for DeviceNet 750-638, 753-638 The above Counter Modules have a total of 6 bytes of user data in both the Input and Output Process Image (4 bytes of counter data and 2 bytes of control/status). The two counter values are supplied as 16 bits. The following tables illustrate the Input and Output Process Image, which has a total of 6 bytes mapped into each image. Instance Input Process Image Byte Destination S0 n D0 Remark Status byte of Counter 1 Counter Value of Counter 1 D1 S1 n+1 D2 Status byte of Counter 2 Counter Value of Counter 2 D3 The specialty modules represent 2x3 bytes input data and seize 2 Instances in Class (0x67). Instance Output Process Image Byte Destination C0 n D0 Remark Control byte of Counter 1 Counter Setting Value of Counter 1 D1 S1 n+1 D2 Control byte of Counter 2 Counter Setting Value of Counter 2 D3 And the specialty modules represent 2x3 bytes output data and seize 2 Instances in Class (0x68). Pulse Width Modules 750-511, (and all variations) The above Pulse Width modules have a total of 6 bytes of user data in both the Input and Output Process Image (4 bytes of channel data and 2 bytes of control/status). The two channel values are supplied as 16 bits. Each channel has its own control/status byte. The following table illustrates the Input and Output Process Image, which has a total of 6 bytes mapped into each image. WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet Instance Input and Output Process Image Byte Destination Remark C0/S0 n • 177 D0 Control/Status byte of Channel 1 Data Value of Channel 1 D1 C1/S1 n+1 D2 Control/Status byte of Channel 2 Data Value of Channel 2 D3 The specialty modules represent 2x3 bytes input and output data and seize 2 Instances in Class (0x67) and 2 Instances in Class (0x68). Serial Interface Modules with alternative Data Format 750-650, (and the variations /000-002, -004, -006, -009, -010, -011, -012, -013) 750-651, (and the variations /000-002, -003) 750-653, (and the variations /000-002, -007) Note: With the freely parametrizable variations /003 000 of the serial interface modules, the desired operation mode can be set. Dependent on it, the process image of these modules is then the same, as from the appropriate variation. The above Serial Interface Modules with alternative data format have a total of 4 bytes of user data in both the Input and Output Process Image (3 bytes of serial data and 1 byte of control/status). The following table illustrates the Input and Output Process Image, which have a total of 4 bytes mapped into each image. Instance n Input and Output Process Image Byte Destination Remark C/S Control/Status byte D0 n+1 D1 Data bytes D2 The specialty modules represent 2x2 bytes input and output data and seize 2 Instances in Class (0x67) and 2 Instances in Class (0x68). WAGO-I/O-SYSTEM 750 DeviceNet 178 • I/O Modules Process Data Architecture for DeviceNet Serial Interface Modules with Standard Data Format 750-650/000-001, -014, -015, -016 750-651/000-001 750-653/000-001, -006 The above Serial Interface Modules with Standard Data Format have a total of 6 bytes of user data in both the Input and Output Process Image (5 bytes of serial data and 1 byte of control/status). The following table illustrates the Input and Output Process Image, which have a total of 6 bytes mapped into each image. Instance Input and Output Process Image Byte Destination Remark C/S Control/Status byte D0 n D1 D2 Data bytes D3 D4 The specialty modules represent 1x6 bytes input and output data and seize 1 Instance in Class (0x67) and 1 Instance in Class (0x68). Data Exchange Module 750-654, (and the variation /000-001) The Data Exchange modules have a total of 4 bytes of user data in both the Input and Output Process Image. The following tables illustrate the Input and Output Process Image, which has a total of 4 bytes mapped into each image. Instance n Input and Output Process Image Byte Destination Remark D0 D1 n+1 Data bytes D2 D3 The specialty modules represent 2x2 bytes input and output data and seize 2 Instances in Class (0x67) and 2 Instances in Class (0x68). SSI Transmitter Interface Modules 750-630 (and the variations /000-001, -002, -006, -008, -009, -011, -012, -013) The above SSI Transmitter Interface modules have a total of 4 bytes of user data in the Input Process Image, which has 4 bytes mapped into the image. WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet Instance n Input Process Image Byte Destination Remark D0 D1 n+1 • 179 Data bytes D2 D3 The specialty modules represent 2x2 bytes input data and seize 2 Instances in Class (0x67). 750-630/000-004, -005, -007 The above SSI Transmitter Interface modules with status have a total of 5 bytes of user data in the Input Process Image, which has 6 bytes mapped into the image. Instance n Input Process Image Byte Destination Remark S Status byte - not used D0 D1 Data bytes D2 D3 The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67). Incremental Encoder Interface Modules 750-631 The above Incremental Encoder Interface modules have 5 bytes of input data and 3 bytes of output data. The following tables illustrate the Input and Output Process Image, which have 6 bytes into each image. Instance Input Process Image Byte Destination S D0 n Remark Status byte Counter word D1 D2 not used Latch word D3 The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67). WAGO-I/O-SYSTEM 750 DeviceNet 180 • I/O Modules Process Data Architecture for DeviceNet Instance Output Process Image Byte Destination C D0 n Remark Control byte Counter Setting word D1 not used - And the specialty modules represent 1x6 bytes output data and seize 1 Instance in Class (0x68). 750-634 The above Incremental Encoder Interface module has 5 bytes of input data (6 bytes in cycle duration measurement mode) and 3 bytes of output data. The following tables illustrate the Input and Output Process Image, which has 6 bytes mapped into each image. Instance Input Process Image Byte Destination Remark S Status byte D0 n Counter word D1 (D2)*) (Periodic time) D3 Latch word D4 *) If cycle duration measurement mode is enabled in the control byte, the cycle duration is given as a 24-bit value that is stored in D2 together with D3/D4. The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67). Instance Output Process Image Byte Destination C D0 n Remark Control byte Counter Setting word D1 - not used - And the specialty modules represent 1x6 bytes output data and seize 1 Instance in Class (0x68). WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 181 750-637 The above Incremental Encoder Interface Module has a total of 6 bytes of user data in both the Input and Output Process Image (4 bytes of encoder data and 2 bytes of control/status). The following table illustrates the Input and Output Process Image, which have 6 bytes mapped into each image. Instance Input and Output Process Image Byte Destination Remark C0/S0 n D0 Control/Status byte of Channel 1 Data Value of Channel 1 D1 C1/S1 n+1 D2 Control/Status byte of Channel 2 Data Value of Channel 2 D3 The specialty modules represent 2x3 bytes input and output data and seize 2 Instances in Class (0x67) and 2 Instances in Class (0x68). 750-635, 753-635 The above Digital Pulse Interface module has a total of 4 bytes of user data in both the Input and Output Process Image (3 bytes of module data and 1 byte of control/status). The following table illustrates the Input and Output Process Image, which have 4 bytes mapped into each image. Instance Input and Output Process Image Byte Destination Remark C0/S0 n Control/Status byte D0 D1 Data bytes D2 The specialty modules represent 1x4 bytes input and output data and seize 1 Instance in Class (0x67) and 1 Instance in Class (0x68). RTC Module 750-640 The above RTC module has a total of 6 bytes of user data in both the Input and Output Process Image (4 bytes of module data and 1 byte of control/status and 1 byte ID for command). The following table illustrates the Input and Output Process Image, which have 6 bytes mapped into each image. WAGO-I/O-SYSTEM 750 DeviceNet 182 • I/O Modules Process Data Architecture for DeviceNet Instance n Input and Output Process Image Byte Destination Remark C/S Control/Status byte ID Command byte D0 D1 Data bytes D2 D3 The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67).and seize 1 Instance in Class (0x68). DALI/DSI Master Module 750-641 The DALI/DSI Master module has a total of 6 bytes of user data in both the Input and Output Process Image (5 bytes of module data and 1 byte of control/status). The following tables illustrate the Input and Output Process Image, which have 6 bytes mapped into each image. Instance n Input Process Image Byte Destination Remark S Status byte D0 DALI response D1 DALI address D2 Message 3 D3 Message 2 D4 Message 1 The specialty modules represent 1x6 bytes input data and seize 1 Instance in Class (0x67). Instance n Output Process Image Byte Destination Remark C Control byte D0 DALI command, DSI dimming value D1 DALI address D2 Parameter 2 D3 Parameter 1 D4 Command-Extension And the specialty modules represent 1x6 bytes output data and seize 1 Instance in Class (0x68). WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 183 EnOcean Radio Receiver 750-642 The EnOcean radio receiver has a total of 4 bytes of user data in both the Input and Output Process Image (3 bytes of module data and 1 byte of control/status). The following tables illustrate the Input and Output Process Image, which have 4 bytes mapped into each image. Instance n Input Process Image Byte Destination S Remark Status byte D0 n+1 D1 Data bytes D2 Instance n Output Process Image Byte Destination C Remark Control byte n+1 - Not used - The specialty modules represent 2x2 bytes input and output data and seize 2 Instances in Class (0x67) and 2 Instances in Class (0x68). MP Bus Master Module 750-643 The MP Bus Master Module has a total of 8 bytes of user data in both the Input and Output Process Image (6 bytes of module data and 2 bytes of control/status). The following table illustrates the Input and Output Process Image, which have 8 bytes mapped into each image. WAGO-I/O-SYSTEM 750 DeviceNet 184 • I/O Modules Process Data Architecture for DeviceNet Instance Input and Output Process Image Byte Destination Remark C0/S0 Control/Status byte C1/S1 extended Control/Status byte D0 n D1 D2 Data bytes D3 D4 D5 The specialty modules represent 1x8 bytes input and output data and seize 1 Instance in Class (0x67) and 1 Instance in Class (0x68). Vibration Velocity/Bearing Condition Monitoring VIB I/O 750-645 The Vibration Velocity/Bearing Condition Monitoring VIB I/O has a total of 12 bytes of user data in both the Input and Output Process Image (8 bytes of module data and 4 bytes of control/status). The following table illustrates the Input and Output Process Image, which have 12 bytes mapped into each image. Instance n Input and Output Process Image Byte Destination Remark C0/S0 Control/Status byte (log. Channel 1, Sensor input 1) D0 Data bytes (log. Channel 1, Sensor input 1) D1 n+1 C1/S1 Control/Status byte (log. Channel 2, Sensor input 2) D2 Data bytes (log. Channel 2, Sensor input 2) D3 n+2 C2/S2 Control/Status byte (log. Channel 3, Sensor input 1) D4 Data bytes (log. Channel 3, Sensor input 1) D5 n+3 C3/S3 Control/Status byte (log. Channel 4, Sensor input 2) D6 Data bytes (log. Channel 4, Sensor input 2) D7 WAGO-I/O-SYSTEM 750 DeviceNet I/O Modules Process Data Architecture for DeviceNet • 185 The specialty modules represent 4x3 bytes input and output data and seize 4 Instances in Class (0x67) and 4 Instances in Class (0x68). AS-interface Master Module 750-655 The length of the process image of the AS-interface master module can be set to fixed sizes of 12, 20, 24, 32, 40 or 48 bytes. It consists of a control or status byte, a mailbox with a size of 0, 6, 10, 12 or 18 bytes and the AS-interface process data, which can range from 0 to 32 bytes. The AS-interface master module has a total of 12 to maximally 48 bytes data in both the Input and Output Process Image. The first Input and output byte, which is assigned to an AS-interface master module, contains the status / control byte, the second byte is one empty byte. Subsequently the mailbox data are mapped, when the mailbox is permanently superimposed (Mode 1). In the operating mode with suppressable mailbox (Mode 2), the mailbox and the cyclical process data are mapped next. The following bytes contain the remaining process data. Instance Input and Output Process Image Byte Destination Remark C0/S0 Control/Status byte - Not used D0 n D1 D2 Mailbox (0,6, 10, 12 or 18 bytes) / Process data (0-32 bytes) ... D46 The specialty modules represent 1x 12...48 bytes input and output data and seize 1 Instance in Class (0x67) and 1 Instance in Class (0x68). WAGO-I/O-SYSTEM 750 DeviceNet 186 • I/O Modules Process Data Architecture for DeviceNet 5.2.6 System Modules System Modules with Diagnostics 750-610, -611 The 750-610 and 750-611 Supply Modules provide 2 bits of diagnostics in the Input Process Image for monitoring of the internal power supply. Bit 7 Bit 6 Bit 5 Bit 4 Input Process Image Bit 3 Bit 2 Bit 1 Diagnostic bit S 2 Fuse Bit 0 Diagnostic bit S 1 Voltage The system modules seize 2 Instances in Class (0x65). Binary Space Module 750-622 The Binary Space Modules 750-622 behave alternatively like 2 channel digital input modules or output modules and occupy depending upon the selected settings 1, 2, 3 or 4 bits per channel. According to this, 2, 4, 6 or 8 bits are occupied then either in the process input or the process output image. Input or Output Process Image Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 (Data bit (Data bit (Data bit (Data bit (Data bit (Data bit DI 8) DI 7) DI 6) DI 5) DI 4) DI 3) Bit 1 Data bit DI 2 Bit 0 Data bit DI 1 The Binary Space Modules seize 2, 4, 6 or 8 Instances in class (0x65) or in class (0x66). WAGO-I/O-SYSTEM 750 DeviceNet Use in Hazardous Environments Foreword • 187 6 Use in Hazardous Environments 6.1 Foreword Today’s development shows that many chemical and petrochemical companies have production plants, production, and process automation machines in operation which use gas-air, vapor-air and dust-air mixtures which can be explosive. For this reason, the electrical components used in such plants and systems must not pose a risk of explosion resulting in injury to persons or damage to property. This is backed by law, directives or regulations on a national and international scale. WAGO-I/O-SYSTEM 750 (electrical components) is designed for use in zone 2 explosive environments. The following basic explosion protection related terms have been defined. 6.2 Protective measures Primarily, explosion protection describes how to prevent the formation of an explosive atmosphere. For instance by avoiding the use of combustible liquids, reducing the concentration levels, ventilation measures, to name but a few. But there are a large number of applications, which do not allow the implementation of primary protection measures. In such cases, the secondary explosion protection comes into play. Following is a detailed description of such secondary measures. 6.3 Classification meeting CENELEC and IEC The specifications outlined here are valid for use in Europe and are based on the following standards: EN50... of CENELEC (European Committee for Electrotechnical Standardization). On an international scale, these are reflected by the IEC 60079-... standards of the IEC (International Electrotechnical Commission). 6.3.1 Divisions Explosive environments are areas in which the atmosphere can potentially become explosive. The term explosive means a special mixture of ignitable substances existing in the form of air-borne gases, fumes, mist or dust under atmospheric conditions which, when heated beyond a tolerable temperature or subjected to an electric arc or sparks, can produce explosions. Explosive zones have been created to describe the concentrations level of an explosive atmosphere. This division, based on the probability of an explosion occurring, is of great importance both for technical safety and feasibility reasons. Knowing that the demands placed on electrical components permanently employed in an explosive environment have to be much more stringent than those placed on electrical components that are only rarely and, if at all, for short periods, subject to a dangerous explosive environment. WAGO-I/O-SYSTEM 750 DeviceNet 188 • Use in Hazardous Environments Classification meeting CENELEC and IEC Explosive areas resulting from gases, fumes or mist: Zone 0 areas are subject to an explosive atmosphere (> 1000 h /year) continuously or for extended periods. Zone 1 areas can expect the occasional occurrence of an explosive atmosphere (> 10 h ≤ 1000 h /year). Zone 2 areas can expect the rare or short-term occurrence of an explosive atmosphere (> 0 h ≤ 10 h /year). Explosive areas subject to air-borne dust: Zone 20 areas are subject to an explosive atmosphere (> 1000 h /year) continuously or for extended periods. Zone 21 areas can expect the occasional occurrence of an explosive atmosphere (> 10 h ≤ 1000 h /year). Zone 22 areas can expect the rare or short-term occurrence of an explosive atmosphere (> 0 h ≤ 10 h /year). 6.3.2 Explosion protection group In addition, the electrical components for explosive areas are subdivided into two groups: Group I: Group I includes electrical components for use in fire-damp endangered mine structures. Group II: Group II includes electrical components for use in all other explosive environments. This group is further subdivided by pertinent combustible gases in the environment. Subdivision IIA, IIB and IIC takes into account that different materials/substances/gases have various ignition energy characteristic values. For this reason the three sub-groups are assigned representative types of gases: IIA – Propane IIB – Ethylene IIC – Hydrogen Minimal ignition energy of representative types of gases Explosion group I IIA IIB IIC Gases Methane Propane Ethylene Hydrogen Ignition energy (µJ) 280 250 82 16 WAGO-I/O-SYSTEM 750 DeviceNet Use in Hazardous Environments Classification meeting CENELEC and IEC • 189 Hydrogen being commonly encountered in chemical plants, frequently the explosion group IIC is requested for maximum safety. 6.3.3 Unit categories Moreover, the areas of use (zones) and the conditions of use (explosion groups) are subdivided into categories for the electrical operating means: Unit categories Explosion group Area of use M1 I Fire-damp protection M2 I Fire-damp protection 1G II Zone 0 Explosive environment by gas, fumes or mist 2G II Zone 1 Explosive environment by gas, fumes or mist 3G II Zone 2 Explosive environment by gas, fumes or mist 1D II Zone 20 Explosive environment by dust 2D II Zone 21 Explosive environment by dust 3D II Zone 22 Explosive environment by dust 6.3.4 Temperature classes The maximum surface temperature for electrical components of explosion protection group I is 150 °C (danger due to coal dust deposits) or 450 °C (if there is no danger of coal dust deposit). In line with the maximum surface temperature for all ignition protection types, the electrical components are subdivided into temperature classes, as far as electrical components of explosion protection group II are concerned. Here the temperatures refer to a surrounding temperature of 40 °C for operation and testing of the electrical components. The lowest ignition temperature of the existing explosive atmosphere must be higher than the maximum surface temperature. Temperature classes Maximum surface temperature Ignition temperature of the combustible materials T1 450 °C > 450 °C T2 300 °C > 300 °C to 450 °C T3 200 °C > 200 °C to 300 °C T4 135 °C > 135 °C to 200 °C T5 100 °C >100 °C to 135 °C T6 85°C > 85 °C to 100 °C WAGO-I/O-SYSTEM 750 DeviceNet 190 • Use in Hazardous Environments Classification meeting CENELEC and IEC The following table represents the division and attributes of the materials to the temperature classes and material groups in percent: Temperature classes T1 T2 T3 26.6 % 42.8 % 25.5 % 94.9 % T4 T5 T6 Total* 4.9 % 0% 0.2 % 432 Explosion group IIA 85.2 % IIB 13.8 % Total* 501 IIC 1.0 % * Number of classified materials 6.3.5 Types of ignition protection Ignition protection defines the special measures to be taken for electrical components in order to prevent the ignition of surrounding explosive atmospheres. For this reason a differentiation is made between the following types of ignition protection: Identification CENELEC standard IEC standard Explanation Application EEx o EN 50 015 IEC 79-6 Oil encapsulation Zone 1 + 2 EEx p EN 50 016 IEC 79-2 Overpressure encapsu- Zone 1 + 2 lation EEx q EN 50 017 IEC 79-5 Sand encapsulation Zone 1 + 2 EEx d EN 50 018 IEC 79-1 Pressure resistant encapsulation Zone 1 + 2 EEx e EN 50 019 IEC 79-7 Increased safety Zone 1 + 2 EEx m EN 50 028 IEC 79-18 Cast encapsulation Zone 1 + 2 EEx i EN 50 020 (unit) EN 50 039 (system) IEC 79-11 Intrinsic safety Zone 0 + 1 + 2 EEx n EN 50 021 IEC 79-15 Electrical components Zone 2 for zone 2 (see below) Ignition protection “n" describes exclusively the use of explosion protected electrical components in zone 2. This zone encompasses areas where explosive atmospheres can only be expected to occur rarely or short-term. It represents the transition between the area of zone 1, which requires an explosion protection and safe area in which for instance welding is allowed at any time. Regulations covering these electrical components are being prepared on a world-wide scale. The standard EN 50 021 allows electrical component manufacturers to obtain certificates from the corresponding authorities for instance KEMA in the Netherlands or the PTB in Germany, certifying that the tested components meet the above mentioned standards draft. WAGO-I/O-SYSTEM 750 DeviceNet Use in Hazardous Environments Classifications meeting the NEC 500 • 191 Type “n” ignition protection additionally requires electrical components to be marked with the following extended identification: A – non spark generating (function modules without relay /without switches) AC – spark generating, contacts protected by seals (function modules with relays / without switches) L – limited energy (function modules with switch) Further information For more detailed information please refer to the national and/or international standards, directives and regulations! 6.4 Classifications meeting the NEC 500 The following classifications according to NEC 500 (National Electric Code) are valid for North America. 6.4.1 Divisions The "Divisions" describe the degree of probability of whatever type of dangerous situation occurring. Here the following assignments apply: Explosion endangered areas due to combustible gases, fumes, mist and dust: Division 1 Encompasses areas in which explosive atmospheres are to be expected occasionally (> 10 h ≤ 1000 h /year) as well as continuously and long-term (> 1000 h /year). Division 2 Encompasses areas in which explosive atmospheres can be expected rarely and short-term (>0 h ≤ 10 h /year). 6.4.2 Explosion protection groups Electrical components for explosion endangered areas are subdivided in three danger categories: Class I (gases and fumes): Group A (Acetylene) Group B (Hydrogen) Group C (Ethylene) Group D (Methane) Class II (dust): Group E (Metal dust) Group F (Coal dust) Group G (Flour, starch and cereal dust) Class III (fibers): No sub-groups WAGO-I/O-SYSTEM 750 DeviceNet 192 • Use in Hazardous Environments Classifications meeting the NEC 500 6.4.3 Temperature classes Electrical components for explosive areas are differentiated by temperature classes: Temperature classes Maximum surface temperature Ignition temperature of the combustible materials T1 450 °C > 450 °C T2 300 °C > 300 °C to 450 °C T2A 280 °C > 280 °C to 300 °C T2B 260 °C > 260 °C to 280 °C T2C 230 °C >230 °C to 260 °C T2D 215 °C >215 °C to 230 °C T3 200 °C >200 °C to 215 °C T3A 180 °C >180 °C to 200 °C T3B 165 °C >165 °C to 180 °C T3C 160 °C >160 °C to 165 °C T4 135 °C >135 °C to 160 °C T4A 120 °C >120 °C to 135 °C T5 100 °C >100 °C to 120 °C T6 85 °C > 85 °C to 100 °C WAGO-I/O-SYSTEM 750 DeviceNet Use in Hazardous Environments Identification • 193 6.5 Identification 6.5.1 For Europe According to CENELEC and IEC Unit category Explosion protection group Community symbol for explosion protected electrical components II 3 G KEMA 01ATEX1024 X EEx nA II T4 Temperature class Approval body and/or number of the examination certificate Explosion protection group E = conforming with European standards Ex = explosion protected component Extended identification n = Type of ignition 2DI 24V DC 3.0ms 0.08-2.5mm 0V 24V 24246 2101--02----03 CL I DIV 2 24V DC Grp. A B C D AWG 28-14 op temp code T4A 55°C max ambient LISTED 22ZA AND 22XM ITEM-NO.:750-400 Hansastr. 27 D-32423 Minden 2 DI1 Di2 II 3 G KEMA 01ATEX1024 X EEx nA II T4 PATENTS PENDING Fig. 6.5.1-1: Example for lateral labeling of bus modules (750-400, 2 channel digital input module 24 V DC) WAGO-I/O-SYSTEM 750 DeviceNet g01xx03e 194 • Use in Hazardous Environments Identification 6.5.2 For America According to NEC 500 Area of application (zone) Explosion protection group (condition of use category) CL I DIV 2 Grp. ABCD optemp code T4A Explosion group (gas group) Temperature class 2DI 24V DC 3.0ms 0.08-2.5mm 0V 24V 24246 4100--02----03 CL I DIV 2 24V DC Grp. A B C D AWG 28-14 op temp code T4A 55°C max ambient LISTED 22ZA AND 22XM ITEM-NO.:750-400 Hansastr. 27 D-32423 Minden 2 DI1 Di2 II 3 G KEMA 01ATEX1024 X EEx nA II T4 PATENTS PENDING Fig. 6.5.2-1: Example for lateral labeling of bus modules (750-400, 2 channel digital input module 24 V DC) g01xx04e WAGO-I/O-SYSTEM 750 DeviceNet Use in Hazardous Environments Installation regulations • 195 6.6 Installation regulations In the Federal Republic of Germany, various national regulations for the installation in explosive areas must be taken into consideration. The basis being the ElexV complemented by the installation regulation DIN VDE 0165/2.91. The following are excerpts from additional VDE regulations: DIN VDE 0100 Installation in power plants with rated voltages up to 1000 V DIN VDE 0101 Installation in power plants with rated voltages above 1 kV DIN VDE 0800 Installation and operation in telecommunication plants including information processing equipment DIN VDE 0185 lightning protection systems The USA and Canada have their own regulations. The following are excerpts from these regulations: NFPA 70 National Electrical Code Art. 500 Hazardous Locations ANSI/ISA-RP 12.6-1987 Recommended Practice C22.1 Canadian Electrical Code WAGO-I/O-SYSTEM 750 DeviceNet 196 • Use in Hazardous Environments Installation regulations Danger When using the WAGO-I/O SYSTEM 750 (electrical operation) with Ex approval, the following points are mandatory: The fieldbus independent I/O System Modules Type 750-xxx are to be installed in enclosures that provide for the degree of ingress protection of at least IP54. For use in the presence of combustible dust, the above mentioned modules are to be installed in enclosures that provide for the degree of ingress protection of at least IP64. The fieldbus independent I/O system may only be installed in hazardous areas (Europe: Group II, Zone 2 or America: Class I, Division 2, Group A, B, C, D) or in non-hazardous areas! Installation, connection, addition, removal or replacement of modules, fieldbus connectors or fuses may only take place when the system supply and the field supply are switched off, or when the area is known to be non-hazardous. Ensure that only approved modules of the electrical operating type will be used. The Substitution or Replacement of modules can jeopardize the suitability of the system in hazardous environments! Operation of intrinsically safe EEx i modules with direct connection to sensors/actuators in hazardous areas of Zone 0 + 1 and Division 1 type requires the use of a 24 V DC Power Supply EEx i module! DIP switches and potentiometers are only to be adjusted when the area is know to be non-hazardous. Further Information Proof of certification is available on request. Also take note of the information given on the module technical information sheet. WAGO-I/O-SYSTEM 750 DeviceNet Glossary • 197 7 Glossary Bit Smallest information unit. Its value can either be 1 or 0. Bitrate Number of bits transmitted within a time unit. Bootstrap Operating mode of the fieldbus Coupler / Controllers. Device expects a firmware upload. Bus A structure used to transmit data. There are two types, serial and parallel. A serial bus transmits data bit by bit, whereas a parallel bus transmits many bits at one time. Byte Binary Yoked Transfer Element. A byte generally contains 8 bits. Data bus see Bus. Fieldbus System for serial information transmission between devices of automation technology in the processrelated field area. Hardware Electronic, electrical and mechanic components of a module/subassembly. Operating system Software which links the application programs to the hardware. Segment Typically, a network is divided up into different physical network segments by way of routers or repeaters. Server Device providing services within a client/server system. The service is requested by the Client. Subnet A portion of a network that shares the same network address as the other portions. These subnets are distinguished through the subnet mask. WAGO-I/O-SYSTEM 750 DeviceNet 198 • Literature List 8 Literature List Controller-Area-Network Grundlagen, Protokolle, Bausteine, Anwendungen Konrad Etschberger 2., völlig überarbeitete Auflage 2000 Carl Hanser Verlag München Wien ISBN 3-4446-19431-2 Further information on web pages: The ODVA provides further documentation on DeviceNet. www.odva.org CAN in Automation (CiA) provides further documentation on CAN. can-cia.de WAGO-I/O-SYSTEM 750 DeviceNet Index 9 Index C O carrier rail · 16, 19 contacts data- · 20 power- · 27 Controller · 8 Coupler · 8 Cycle time · 72 Operating mode RUN · 69 STOP · 69 Operating mode switch · 69, 72, 78, 86 D data contacts · 20 E P PFC cycle · 78 PLC cycle · 72 PLC program · 72 Power contacts · 21, 27 not carried out · 28 power jumper contacts · 44 Process image · 47, 62, 72, 105 Electrical isolation · 43, 67 F Fieldbus interface · 72 Fieldbus node · 111 Fieldbus start · 72 Flag · 72 Flags · 82 Flash memory · 72 H Hardware reset · 69 I I/O modules Address range · 81 IEC 61131-3 · 105 Internal bus · 65, 72, 103 R RAM · 72 RUN · 72 S Start-up · 72 STOP · 72 Subnet · 156 T Times · 72 U unlocking lug · 18 V L Variables · 69 Light diodes · 44, 68 locking disc · 18 Loop · 72 W WAGO-I/O-SYSTEM 750 DeviceNet WAGO-I/O-PRO 32 · 70, 85, 89 • 199 200 • Index WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Hansastraße 27 • D-32423 Minden Phone: 05 71/8 87 – 0 Fax: 05 71/8 87 – 1 69 E-Mail: info@wago.com Web: http://www.wago.com WAGO-I/O-SYSTEM 750 DeviceNet