DEPARTMENT OF MECHANICAL ENGINEERING ENGINEERING MECHANICS – EN 122 9/8/2023 EN 122 LAB 02 DEFLECTION OF CANTILEVER BEAM Name: Dokta Urame std ID: 22300416 Program: BECV – 1 Course code: EN 122 Course: Engineering Mechanics C/Lecturer: Dr. Ales C/Tutor(s): Mr. Leso Year: One (1), Semester 2, 2023 22300416dour@student.pnguot.ac.pg PNG UNITECH 1.0 Abstract Contents Title ......................................................................................................................................................... 2 1.0 Abstract ............................................................................................................................................. 3 2.0 Introduction ...................................................................................................................................... 4 3.0 Materials and Methods ..................................................................................................................... 6 4.0 Results and Analysis ........................................................................................................................ 10 5.0 Discussions ...................................................................................................................................... 14 6.0 Conclusion ....................................................................................................................................... 16 7.0 References ....................................................................................................................................... 17 8.0 Appendix ......................................................................................................................................... 18 EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 1 1.0 Abstract Title: Deflection of Brass cantilever beam, Steel cantilever beam and Aluminum cantilever beam EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 2 1.0 Abstract 1.0 Abstract In this experiment, the deflection rate of cantilever beams has been examined. This is achieved by adding increasing load each time to a cantilever. The known loads were added to the cantilever which is 200 mm (20 cm) away from its fixed end. Three different cantilevers were engaged, the steel bar, brass bar and aluminum bar. The deflection rate is thoroughly determined whilst adjusting the digital deflection registering meter scale to zero each time as the 10 g load is added. The hanger of mass 10 g was used to hung the loads. The readings were observed on the deflection registering device and was recorded on a mass – deflection table as tabulated in table 1 of the results section. The data collected for deflection rate were presented in two folds; tabular and graphical as shown in figure 1 and table 1. The results were further analyzed and interpreted in the discussion section. It was noted that the deflection depends not only on the loads but the strength of the material as well. In which much tensile steel deflect more compared to brass and aluminum. Due to the fact that the wights was regarded as external load, part of the lab objective was to calculate the reactions within the member including the bending moment. Furthermore, the bending moment diagram and shear force diagram would be drawn and attached at the appendix as to substantial the theory lesson learned during lecture. The lab successfully concludes that deflection in lateral axes is directly proportional to the amount of load regardless of the tensile strength of materials. EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 3 2.0 Introduction 2.0 Introduction Beams in structural engineering are referred as structural members which are used for support and reinforcement of relatively heavy loads across its entire length. Thus, beams have a much longer length compared to its height and width. For example, beams are used in large structures like building to support huge tones of building materials and white goods and also in bridges to support weight of trucks and commuters. In most practical use, rectangular cross section and I – cross sections are used more often unlike circular, square and T – cross section. Beams can be made of steel, concrete or traditional timber. There are different types of beams as specified in the lecture notes by (Ales, 2023) which includes; cantilever beam, propped cantilever beam, simply supported beam, overhanging and continuous beams. There are four types of beam loading which includes; point load or (concentrated load), uniformly distributed load (UDL), uniformly varying load (UVL) and applied external moment or (couple). Beams are designed after careful considerations of the changes of the shear force V and bending moment M acting along each point on the axis of the horizontal and I – cross sectional beam as indicated by (Hibbeler). By using method of section as discussed in the lecture, variations of V and M along the beam’s axis can be calculated. Generally, internal shear force and bending moment slope is discontinuous at points where concentrated force and couple moments are applied (Hibbeler, 2016). Because of this, a shear force diagram and bending moment diagram were plotted to indicate the discontinuity between the two points. The aim of the experiment was to determine the deflection rate of a cantilever beam as it undergone increasing point load. Deflection is simply the point at which part of a long beam is bent (deformed) laterally under a load. The basic aim was to observe how the deflection varies directly or inverse due to increasing loads has been added each time and EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 4 2.0 Introduction these results would further be analyzed in the results section. Thereafter, with the use of deflection formula π· = πΏ/π , the deflection rate was calculated and recorded. Thus, cantilever deflection experiment intents to determine the amount deflection that will occur in the cantilever. EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 5 3.0 Materials and Methods 3.0 Materials and Methods 3.1 Materials. The materials that were used in the lab including STR4 beam deflection rig, digital deflection registering device, steel bar, Brass bar, Aluminum bar, ruler, masses 10 g each, hanger 10 g each, figure 3.1a and 3.1b below shows photograph of some materials that were engaged in the lab. Figure 3.1a & 3.1bshows materials that were used in the lab. 3.2 Methods. Firstly, the width and depth of the test beams were measured using a vernier caliper and recorded by the lab instructor prior to the lab session. The test beams were aluminum bar, brass bar and steel bar. However, length measurement (i.e., length, width and height) were observed and recorded next to the test beams, in which those values were further used to calculate the second moment of area. Subsequently, the aluminum beam has been prepared onto the backboard as indicated in figure 3.2. EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 6 3.0 Materials and Methods Figure 3.2. Aluminum has been prepared onto the backboard The cantilever beam has beam placed softly and nicely on the table top. After the beam has been clamped tightly, the deflection meter has been moved across STR4 beam deflection rig the distance of 200 mm as shown in figure 3.3. Figure 3.3. beam has been clamped The 200 mm length has been measured using a meter ruler. Following the cantilever set up using the aluminum bar, the load of 10 g has been added using a 10 g hanger as indicated in figure 3.4. Figure 3.4. the load has been added using the hanger EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 7 3.0 Materials and Methods The deflection reading was observed and recorded as shown in figure 3.5. Figure 3.5. deflection reading has been observed and recorded Then, increasing 10 g load has been added and deflection values were also noted until the load of 500 g was loaded as indicated in figure 3.6 (a) and (b). Figure 3.6 (a) and (b). the maximum load at 500g loaded EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 8 3.0 Materials and Methods The same procedure has been repeated for brass and steel and the results were observed and recorded in the material – mass - deflection table as shown in figure 3.7. Figure 3.7. specimen deflection data recorded EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 9 4.0 Results and Analysis 4.0 Results and Analysis 4.1 Tabulated results Table 4.1.1. Deflection of Brass beam Materials E value = 105 x 10^ 9 N/m^2 I value = 42.75 mm^4 Mass (g) 0 100 200 300 400 500 Actual deflection (mm) Brass cantilever beam Width b= 19 mm Depth h = 3.0 mm Theoretical deflection (mm) 0 0.63 1.21 1.8 2.41 2.94 (%) difference 0.00 0.58 1.16 1.75 2.33 2.91 0.00 4.78 4.56 5.34 8.12 2.90 Table 4.1.2. Deflection of Steel beam Materials E value = 207 x 10^ 9 N/m^2 I value = 42.75 mm^4 Mass (g) 0 100 200 300 400 500 Actual deflection (mm) Steel cantilever beam Width b= 19 mm Depth h = 3.0 mm Theoretical deflection (mm) 0 0.29 0.56 0.84 1.1 1.36 EN 122 Engineering Mechanics 0.00 0.89 1.77 2.66 3.54 4.43 EN 122 LAB 02 (%) difference 0.00 59.60 121.19 181.79 244.38 306.98 Deflection of Cantilever Beam 10 4.0 Results and Analysis Table 4.1.3. Deflection of Aluminum beam Materials Aluminium cantilever beam E value = 69 x 10^ 9 N/m^2 Width b= 19 mm I value = 42.75 mm^4 Depth h = 3.0 mm Mass (g) 0 100 200 300 400 500 Actual deflection (mm) 0 0.81 1.51 2.24 2.95 3.66 Theoretical deflection (mm) 0.00 0.30 0.59 0.89 1.18 1.48 (%) difference 0.00 51.47 91.94 135.40 176.87 218.34 4.2 Graphical results Figure 4.2.1a Actual deflection rate of Brass Deflection of brass beam 3.5 DEFLECTION (MM) 3 2.5 2 1.5 1 0.5 0 0 100 200 300 400 500 600 MASS (GRAMS) Figure 4.2.1b theoretical deflection rate of Brass EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 11 4.0 Results and Analysis Theoretical Brass beam deflection DEFLECTION (MM) 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00 0 100 200 300 400 500 600 MASS (G) Figure 4.2.2a Actual deflection rate of steel Deflection of steel beam 1.6 DEFELCTION (MM) 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0 100 200 300 400 500 600 MASS (GRAMS) Figure 4.2.2b Theoretical deflection rate of steel EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 12 4.0 Results and Analysis Theoretical Steel deflection DEFLECTION (MM) 5.00 4.00 3.00 2.00 1.00 0.00 0 100 200 300 400 500 600 MASS (G) Figure 4.2.3a Actual deflection rate of Aluminum DEFLECTION (MM) Dflection of Aluminium beam 4 3.5 3 2.5 2 1.5 1 0.5 0 0 100 200 300 400 500 600 MASS (GRAMS) Figure 4.2.3b theoretical deflection rate of Aluminum DEFLECTION (MM) Theoretical steel deflection 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00 0 100 200 300 400 500 600 MASS (G) EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 13 5.0 Discussions 5.0 Discussions Regarding figure 4.2. (1a,b), (2a,b) and (3a,b), the graph shows deflection on the y-axis and applied load on the x-axis. It was noted that the linear relationship exists. The is inline with the theory knowledge of cantilever beam, which the deflection is in linear direct relationship. That means the more loads added, the more deflection, the beam has undergone. For the three test materials, it was observed that regardless of the materials, the load is in positive linear correlation in each of the three graphs both the experimental and theoretical values. However, from each of the three positive linear correlations, it was quite obvious that steel being the more tensile materials has undergone less deflection for the same load unlike brass and aluminum beam. Tensile means resistance to lengthwise stress or deformation (Callister, 2014). Aluminum is less tensile whilst Brass is intermediate. Thus, it was evident on the figure 4.2. (1), (2) and (3) that steel deflect less followed by brass whilst aluminum deflect more for the same amount of load. The slope of the line represents the relative stiffness (B.V, 2023). The formula π· = ππΏ3 3πΈπΌ display the relationship deflection and load as well as other parameters included in the formula were; L = length of cantilever beam E = Elastic modulus W = width of the beam I = 2nd moment of area for the cantilever beam D = deflection As stated above, Stiffness is a degree of resistance to deflection for cantilever beam. Stiffness is inversely proportional to deflection. That means cantilever beams have higher values of elastic modulus and lower deflections for the same load (Omer, 2021). Young EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 14 5.0 Discussions modulus is the property of the material that determines the stiffness. A beam that is stiffer will deflect to a small extent for a given load. The relationship between load, and material properties for cantilever beams were understood as an emerging structural engineer by using the deflection formula π· = ππΏ3 3πΈπΌ . Deflection is crucial in structural engineering for the need to design safe and secure structures, such as buildings and bridges. Without the knowledge of the rate of materials deflection in relations to stiffness and elastic modulus, the safe design of structures would be lack and that would have a devastating effect on lives and properties that is within the particular structures when fail. As shown in Table 4.1. (1), (2) and (3), there were differences in the experimental and theoretical deflection this indicates limitations in the experiments. For Brass the actual and theoretical results were consistent with the deviation of average ±6%. For steel and aluminum, it was greatly differ in the actual and experimental values. Some contributing factors were imperfect reading taken known as human error, parallax error, vibration within the beam and inappropriate load application, not properly clamping the support of the cantilever. Identifying and minimizing these errors is important to obtain accurate and reliable results so that percentage difference between actual and theoretical values can be relatively small. To achieve better results some ways to minimize or improve errors in the experiment are as follows; ensure that all measurements are taken carefully, instruments must be read at eye level, making sure the loads are applied perpendicular to the beam's axis, ensure the beam is evenly supported, and that the support itself must not bent (Devenport, 2007) EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 15 6.0 Conclusion 6.0 Conclusion This experiment on the deflection of the three different cantilever beams namely; brass, steel and aluminum provide us a remarkable hands-on experience on practically applying the knowledge of beams and structures by the increasing load on the beam and observe and measured the deflection. The results outlined the key knowledge of mass – deflection as a direct proportion. In which increasing loads can have more stress on the beam regardless of the stiffness and tensile strength of the material. The lab demonstrates how materials and loads can affect the behavior of structural members. The lab has successfully completed and desired results of deflection were obtained but further improvements can be by avoiding errors and carefully loading masses and taking measurements. EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 16 7.0 References 7.0 References Ales, D. (2023). Structures - Beam (week 4 lecture). PNG Unitech, Department of Mechanical Engineering. Lae: Unitech - Mechanical Dept. B.V, E. (2023). Retrieved from ScienceDirect: http//www.sciencedirect.com Callister. (2014). Material Science and Engineering, An Introduction 9th Edt. In J. D. William D. Callister. New YorK, USA: John Wiley & Sons. Devenport, E. R. (2007, 01 24). Virginia Tech. Retrieved from and-grant university in Blacksburg, Virginia: https://devenport.aoe.vt.edu/aoe3054/manual/expt2/text.html Hibbeler, R. (2016). Engineering Mechanics - STATICS (14th Edt ed.). Hoboken, New Jersey, USA: Pearson. Omer, I. (2021, 12 30). Engineering stack exchange. Retrieved from stiffness and elastic modulus: http://engineering.stackexchange.com EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 17 8.0 Appendix 8.0 Appendix Table 8.1 Mass (g) and Load (N) mass (grams) 0 100 200 300 400 500 Load (N) 0 0.98 1.96 2.94 3.92 4.9 Where load is calculated as follows: ππππ (π) = ππ = ( π(πππππ ) π(πππππ ) )π = ( ) 9.8 1000 1000 Formula for the 2nd moment of area for the cantilever beam (I) has been calculated as follows; π°= πππ ππ where; -------------------------(1) I is 2nd moment of area for the cantilever beam b is the width h is the height or depth i.e. = πππ ππ πππππ = ππ(πππππ ) = π. πππ π ππ−ππ ππ From the I calculated above (1), it was used to calculated the theoretical deflection D as follows π·= ππΏ3 -------------------------- (2) 3πΈπΌ For example: calculated theoretical deflection for Brass when load is 100 g, the load is 0.98 N therefore π«= (π. ππ)(π. π) πΎπ³π = = π. ππ πππ−π π = π. ππ ππ ππ¬π° (π)(πππππππ )(π. πππ π ππ−ππ ) EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 18 8.0 Appendix Figure 8. 2. (1) and (2) schematic of cantilever F.B.D and deflection EN 122 Engineering Mechanics EN 122 LAB 02 Deflection of Cantilever Beam 19