Fuel 357 (2024) 129654 Contents lists available at ScienceDirect Fuel journal homepage: www.elsevier.com/locate/fuel Full Length Article Tribological characterisation of graphene hybrid nanolubricants in biofuel engines Ching-Ming Lai a, Heoy Geok How b, Yeoh Jun Jie Jason b, Yew Heng Teoh c, *, Haseeb Yaqoob d, Shengfu Zhang e, f, Mohammad Rafe Hatshan g, Farooq Sher h, * a Department of Electrical Engineering, National Chung Hsing University (NCHU), 145 Xing Da Road, South District, Taichung 402, Taiwan Department of Engineering, School of Engineering, Computing and Built Environment, UOW Malaysia KDU Penang University College, 32, Jalan Anson, 10400 Georgetown, Penang, Malaysia c School of Mechanical Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, Nibong Tebal, Pulau Pinang 14300, Malaysia d Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia e College of Materials Science & Engineering, Chongqing University, Chongqing 400044, China f Chongqing Key Laboratory of Vanadium-Titanium Metallurgy & Advanced Materials, Chongqing University, Chongqing 400044, China g Department of Chemistry, College of Science, King Saud University, P.O. Box 2455, Riyadh 11451, Saudi Arabia h Department of Engineering, School of Science and Technology, Nottingham Trent University, Nottingham NG11 8NS, United Kingdom b A R T I C L E I N F O A B S T R A C T Keywords: Biofuels Response surface methodology Graphene nanoplatelets Tribology Friction Renewable energy The rapid development of nanotechnology allows further enhancement of the tribological performance of lu­ bricants by utilizing nano-additives. This study used a four-ball tribometer to examine the tribological properties of three different oils, namely 15 W-40 mineral oil, 5 W-30 completely synthetic polyalphaolefin with ester oil and pongamia oil with additional graphene nanoplatelets. The experiment model was constructed using a mathematical technique known as Response Surface Methodology (RSM), with the experimental design devel­ oped by using Optimal Custom Design. The extent of the influence to which various operating parameters, including load, speed and concentration of nanoparticles, were assessed by analysis of variance (ANOVA) and regression analysis. The simulation results are used for optimization purposes to determine the optimum con­ centration of nanoparticles that provides excellent tribological properties. The surface morphology was analysed using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) spectroscopy to explore the mechanisms that improve the tribological performance. The optimum concentration of graphene nanoplatelets (GNP) was determined to be 0.126 wt%, 0.15 wt%, and 0.096 wt% for mineral oil, synthetic polyalphaolefin with ester oil and pongamia oil respectively. The optimization of graphene nanoplatelets (GNP) concentration on mineral oil (MO), synthetic oil (SO) and Pongamia oil (PO) exhibits 5.78, 15.63 and 6.82% friction reduction respectively and 17.68, 29.46 and 97.32% wear reduction respectively compared to base oils. The dispersion stability results show that GNP is more stable in MO and SO than PO in the absence of surfactant. Finally, the improvement on worn surface was observed with optimization of concentration due to the significant polishing effect of GNP. 1. Introduction The crucial challenge in automobile engines is improving tribolog­ ical performance to extend the durability of engine components from friction. The friction phenomenon in the engine causes heat and then promotes wear and colossal energy losses. At the same time, lubrication is the most efficient way and process of reducing friction and wear be­ tween the interacting surfaces [1]. So far, the frictional losses in engines caused the total power to be reduced by 17–19% [2] and the combi­ nation of friction and wear caused a total energy loss of 30% in engines [3]. Moreover, commercial lubricants are composed of 80–90% hydro­ carbon molecules and 10–20% of additives that impart performance [4]. Those additives can be anti-wear additives, extreme pressure additives, corrosion and oxidation inhibitors, etc. Therefore, researchers are searching for an alternative source to replace the environmentally harmful additives (Zinc dialkyl-dithiophosphate) that contain sulphur, * Corresponding authors. E-mail addresses: yewhengteoh@usm.my (Y.H. Teoh), Farooq.Sher@ntu.ac.uk (F. Sher). https://doi.org/10.1016/j.fuel.2023.129654 Received 19 November 2022; Received in revised form 2 August 2023; Accepted 26 August 2023 Available online 4 September 2023 0016-2361/© 2023 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/). C.-M. Lai et al. Fuel 357 (2024) 129654 Table 1 Comparison of various parameters from bio-based nanolubricants with concentrations. No. Base oil Nanoparticles Concentration (wt%) Optimum concentration (wt%) References 1. 2. 3. 4 5 6 7 8 9 10 Rapeseed oil, soybean oil Pongamia oil Palm oil TMP ester Palm oil TMP ester + Polyalphaolefin (PAO) Rice bran oil Palm oil Coconut oil Coconut oil, mustard oil Coconut oil Coconut oil Cu, CNTs, Cu/CNTs,Cu/CNTs/PDA GNPs TiO2/SiO2 GNPs TiO2/Graphene Cu, MoS2 MoS2 CuO CeO2 Ce/Zr 0.05–0.5 0.01–0.2 0.25–1 0.01–3 0.5, 1 1 0.25–1 0.1–0.4 0.1–0.7 0.5, 1 0.2 0.05 0.75 0.05 1 1 0.53 0.3 0.5 0.62 [27] [28] [30] [51] [44] [65] [14] [66] [67] [31] Notes: Cu: Copper nanoparticles, CNTs: carbon nanotubes, PDA: polydopamine, TiO2: Titanium dioxide, SiO2: Silicon dioxide, GNPs: graphene nanoplatelets, MoS2: Mo­ lybdenum disulfide, CuO: copper oxide, CeO2: Cerium (IV) oxide, Ce/Zr: Ceria-zirconia. chlorine and phosphorus without losing the tribological performance and eco-friendly additives such as nanoparticles and ionic liquids [5]. In recent years, the rapid progression of nanoparticles as lubricant additives has been developed in the tribology field. To date, the nano­ particles that have been documented in tribology studies include metals, metal oxides, metal sulphides, carbon materials, nanocomposites and rare earth compounds. Most of these studies reported nanoparticles exhibiting impressive tribological performance [6]. Still, graphene is the most highlighted of all the nanoparticles due to its unique properties, including excellent mechanical, physical and electrical properties. Further, graphene has been used in various applications and is frequently named a “supermaterial” or “all-in-one material” in the world of material science [7]. Besides, nanoparticles have a nanometer size, which allows them to fill in the contact surface to form a tribofilm. They also function as anti-wear (AW), extreme pressure (EP) additives and friction modifiers, have excellent thermal stability and can react with the surface without an induction period during lubrication [8]. Addi­ tionally, graphene nanoparticles have been applied in a variety of fields. It has been utilised to develop effective electrochemical impedance sensing platforms; utilising graphene nanoparticles was a simpler and more environmentally friendly method [9]. The tribological enhancement by nanoparticles is attributed to their lubrication mechanism [10]: rolling effect [11], protective film forma­ tion [12], mending [13] and polishing [14]. The rolling effect and the formation of protective films are direct actions of nanoparticles on lubrication enhancement, whereas mending and polishing are surface enhancements attributed to nanoparticles [15]. Raina and Anand [16] investigated the tribological performance of nearly spherical diamonds as additives in synthetic oil and they reported the enhancement is associated with the rolling mechanism. Wang et al. [17] reported that a protective film formed by copper nanoparticles has an energetic effect on the friction part’s lifetime. The deposition of nanoparticles on the friction surfaces by compensating for the mass losses is known as mending [18], while polishing is when nanoparticles polish the friction surface by reducing the surface roughness and abrasion [15]. Moreover, four parameters affect the tribological characteristics of nanolubricants, such as the size and shape of nanoparticles, dispersion stability and the amount of concentration added, with the latter being the most influen­ tial [19]. Despite advancements in research, most tribological studies have focused on nanoparticles as additives in commercial lubricants, with only a few studies devoted to vegetable oils. Still, the investigation into bio-based nanolubricants is indispensable because vegetable oils are a promising alternative source that is renewable, non-toxic, biodegrad­ able and has excellent physicochemical properties that fulfil lubricant requirements [20,21]. However, vegetable oil has some drawbacks such as poor oxidation stability and low thermal stability [22,23]. Still, those drawbacks can be overcome by using chemical modification [24]. Furthermore, the use of biolubricants delays the rapid depletion of fossil fuels and reduces mineral oil disposal, which pollutes the environment [25,26]. Wang et al. [27] investigated the tribological properties of Cu, CNTs, Cu/CNTs and Cu/CNTs/PDA as additives in rapeseed oil and soybean oil. They reported that the addition of nanoparticles improves tribological properties. The greatest improvement is exhibited by Cu/ CNTs/PDA which forms a low-shear strength tribofilm on substrates and has a self-lubricating ability. Furthermore, Jason et al. [28] studied the friction and wear char­ acteristics of the four-ball interaction using graphene nanoplatelets (GNPs) in Pongamia oil. The test results showed that the COF and WSD were reduced by 17.5% and 11.96% respectively, utilizing a 0.05 wt% concentration. Singh et al. [29] studied the tribological properties of Pongamia oil with different concentrations of TiO2 nanoparticle con­ centrations under variable sliding speed conditions. The result showed that 0.1% concentration exhibited minimum friction coefficient and wear among all concentrations (0.1, 0.2 and 0.3%). The wear surface for 0.1% concentration of TiO2 nanoparticles was smoother than neat pongamia oil. Gulzar et al. [30] investigated the tribological effects of TiO2/SiO2 nanoparticles (50 nm) on piston ring-cylinder contact and four-ball interaction in palm TMP ester. The results demonstrated TiO2/ SiO2 nanolubricants improved load carrying capacity, anti-wear, and anti-friction behaviour. Table 1 shows the previous investigation of nanoparticles as additives in vegetable oil for lubricant application. The response surface methodology (RSM) technique is a mathemat­ ical and statistical method that is widely used to solve several technical challenges. For example, RSM is used to evaluate the optimum con­ centration of nanoparticles as additives in base oil [31], optimize bio­ diesel production [32] and predict the optimum fuel blends for compression ignition (CI) engines [33]. Besides, RSM can be considered the most cost-effective and efficient technique for evaluating the effects of numerous factors and their interactions on single or multiple response variables [34]. Tan et al. [35] compared the Taguchi and RSM approach when applying both to waste cooking oil transesterification. The reac­ tion temperature was said to be the parameter that affected biodiesel output the most, according to both the RSM and Taguchi methods, however, the RSM approach is more practically useful than the Taguchi method. The author also concluded that RSM is more accurate in pre­ dicting the nonlinear relationship between process factors and response. In RSM, several mathematical models are available for data to fit into, such as linear, two-factor interaction, quadratic, cubic, quartic, fifth and sixth models. The established equations to define the case study are in accordance with the selected models. Moreover, Satake et al. [36] demonstrated approximately a 54% man-hour testing reduction by using RSM compared to conventional testing. In summary, the nanoparticles improved the tribological properties when used as lubricant additives, especially the amount of concentra­ tion added. Therefore, the objective of the present study was to study the tribological enhancement of graphene-based nanolubricants using RSM. The four-ball tribometer was performed to study the friction and wear 2 C.-M. Lai et al. Fuel 357 (2024) 129654 speed, load and concentration of nanoparticles on the maximized tribological enhancement and predict the optimum concentration of GNPs in various base oils. Other than the tribological studies, dispersion analyses for the nanolubricants and surface morphology analyses have also been performed. Table 2 Comparison of various properties of base oils. Base oils Properties Units Methods MO SO PO Density @ 15 ◦ C g/cm3 D4052/D1298 0.87 0.85 Kinematic Viscosity @ 40 ◦ C Kinematic Viscosity @ 100 ◦ C Viscosity index Pour point Flash point mm2/s D442 105 65.05 0.94 (D1298) 38.80 mm2/s D442 13.90 11.63 – – C ◦ C D2270 D97 D93 130 − 36 203 173 − 45 232 – − 4 212 ◦ 2. Experimental details and procedure 2.1. Base oil selection In this research, 15 W-40 mineral oil (MO), 5 W-30 fully synthetic PAO + ester oil (SO) and Pongamia oil (PO) were selected as base oils without modification. MO and SO acted as comparison studies with PO. PO is non-edible vegetable oil with an annual yield of Pongamia seeds ranging from 20 to 80 kg per tree. It can be found easily and grown on marginal terrain, reducing agricultural conflicts [37] and above all, it does not conflict with the food supply. PO extracted through a coldpressing process was purchased from Ramamoorthy Exports, India. The properties of the base oils used in this study are represented in Table 2. Table 3 Physical properties of nanoparticles. Properties Description Appearance Form Relative density (g/cm3) Bulk density (g/cm3) Thickness (nm) Particle size (µm) Surface area (m2/g) Black Powder 2.0–2.25 0.2–0.4 Few <2 500 2.2. Nanoparticles selection Since the advent of nanotechnology, the use of nanoparticles as lubricant additives to achieve superior tribological qualities has drawn a lot of interest. In this study, graphene nanoplatelets (GNPs) were selected as an additive to formulate the nano lubricants without modi­ fication. Similar GNPs were also employed by another research study [38]. These nanoparticles (particle size < 2 µm) were purchased from Sigma-Aldrich (M) Sdn. Bhd, Malaysia and the properties of GNPs pro­ vided by the supplier are listed in Table 3. The morphology and nano­ structure of GNPs are further verified by authors using scanning electron microscopes (SEM, HITACHI S-3400N) equipped with energy-dispersive spectroscopy (EDX, EDAX) and high-resolution transmission electron microscopy (HRTEM, TECNAI G2 20 S-TWIN). Table 4 The test conditions of experiments. Test condition Unit Value Load Speed Temperature Test duration Concentrations of GNPs kg rpm ◦ C min wt% 20, 40, 60 900, 1200, 1500 75 60 0.01, 0.05, 0.1, 0.2 properties of formulated nanolubricants. The obtained experimental results were then evaluated using Design Expert software. The novelty of this study presenting the RSM model was developed using Optimal Custom Design to determine the influence of test parameters such as 2.3. Nanolubricant preparation GNPs will be dispersed in MO, SO and PO at different concentrations to formulate the associated nanolubricants based on a weight percentage Fig. 1. Schematic representation of four-ball tribometer. 3 C.-M. Lai et al. Fuel 357 (2024) 129654 Table 5 Experimental design and results using different bio-oils. Run order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Factors/Test parameter 15 W-40 Mineral engine oil 5 W-30 Synthetic oil Pongamia oil FactorA: Concentration (wt%) Factor B: Speed (rpm) Factor C: Load (kg) COF WSD (μm) COF WSD (μm) COF WSD (μm) 0.2 0.2 0.1 0.2 0.01 0.1 0.05 0.2 0.01 0.1 0.1 0.01 0.2 0.01 0.01 0.05 0.2 0.1 0.2 0.1 900 1200 1500 1500 1200 1200 900 900 1500 1200 1500 900 900 1500 1200 900 1500 1200 1200 1500 20 20 40 40 40 20 20 60 60 60 40 60 40 20 40 20 60 60 40 40 0.076 0.050 0.048 0.044 0.045 0.068 0.063 0.046 0.054 0.046 0.045 0.049 0.053 0.047 0.045 0.060 0.039 0.044 0.052 0.050 531.9 547.3 554.3 800.7 768.5 559.9 561.3 540.3 827.2 573.5 503.9 842.6 664.9 533.3 768.5 564.8 579.5 564.1 722.8 508.1 0.057 0.057 0.059 0.067 0.064 0.058 0.07 0.077 0.061 0.060 0.060 0.073 0.074 0.061 0.064 0.073 0.062 0.064 0.057 0.060 389.1 586.5 694.3 754.5 590.2 530.5 557.1 935.0 762.9 701.3 727.9 676.1 722.3 628.5 590.2 543.1 755.9 760.1 527.7 704.1 0.040 0.050 0.033 0.038 0.051 0.043 0.036 0.063 0.048 0.053 0.032 0.045 0.044 0.032 0.051 0.031 0.049 0.056 0.056 0.039 487.1 601.9 530.5 961.6 922.4 394.7 506.7 1196.7 1189.7 1111.3 492.7 999.4 506.7 1561.5 904.2 459.1 1631.9 1047.0 1028.8 594.2 Table 6 ANOVA analysis table for COF of nanolubricants. Source Sum of square Oil type Model A- Conc. MO 0.0013 1.664e07 0.0002 SO 0.0006 0.0000 PO 0.0015 0.0001 MO 9 1 SO 9 1 PO 9 1 0.0003 0.0001 1 1 0.0003 0.0001 0.0001 0.0001 0.0001 0.0000 0.0001 0.0000 1 1 1 1 A2 0.0001 B2 C2 0.0000 0.0000 9.025e06 0.0001 0.0000 0.0006 0.0000 0.0000 3.001e07 0.0001 0.0006 0.0000 B- Speed C- Load AB AC BC Degree of freedom Mean square F-value p-value SO 0.0001 0.0000 PO 0.0002 0.0001 MO 5.11 0.0588 SO 5.42 1.72 PO 14.87 6.19 MO 0.0089 0.8133 SO 0.0072 0.2187 PO 0.0001 0.0321 1 MO 0.0001 1.664e07 0.0002 0.0003 0.0001 6.01 25.82 4.57 0.0341 0.0005 0.0582 1 1 1 1 1 1 1 1 0.0003 0.0001 0.0001 0.0001 0.0001 0.0000 0.0001 0.0000 12.22 2.41 4.01 3.31 4.82 1.42 5.16 1.00 50.76 3.89 1.76 0.0266 0.0058 0.1513 0.0730 0.0990 0.0528 0.2615 0.0465 0.3398 <0.0001 0.0768 0.2137 0.8736 1 1 1 0.0001 1.90 0.7038 8.38 0.1984 0.4211 0.0160 1 1 1 1 1 1 0.0000 0.0000 9.025e06 0.0001 0.0000 0.0006 0.0000 0.0000 3.001e07 0.0001 0.0006 0.0000 0.9422 1.15 8.72 1.12 51.96 1.27 0.3546 0.3096 0.0145 0.3153 <0.0001 0.2867 2.4. Design of experiment Table 7a Modelling statistics for COF of nanolubricants. The tribological studies were performed using RSM and set up with a Randomized Optimal Custom Design (ROCD) with 20 runs for each base oil type. The concentration of nanoparticles (wt%), speed (rpm) and load (kg) are the three factors, while two responses, coefficient of fric­ tion (COF) and wear scar diameter (WSD) are considered for this study. The test conditions of the present study are listed in Table 4. The response variables COF and WSD will be obtained through the experi­ ment for statistical accuracy and to construct an equation for the response model. The experimental test was performed under the ASTM standards D4172 [41]. Besides, the results will be analysed using ANOVA. Through these 20 runs, the optimized concentration of GNPs for the lubricant will be predicted by Design Expert software with the desirability function by selecting the desired target for each factor and response within the data range. Moreover, the experiment test will be conducted to prove the actual value of the results from the prediction. Regression analysis on COF Oil type MO SO PO R-square, R2 Adjusted R2 Adequate precision 0.8213 0.6604 8.8671 0.8299 0.6768 8.5525 0.9305 0.8679 10.8607 (wt%) basis, such as 0.01, 0.05, 0.1 and 0.2 wt%. Corresponding nanolubricants were prepared on the day of tests and 50 mL of the base oils were used to prepare each nanolubricants. Furthermore, the use of surfactants in nanolubricants will be excluded because it limits the catalytic activities against the formation of tribofilm on the surface [39]. Then, the agitation procedure is done by using a TYFSF SH-4C digital hot plate with a magnetic stirrer and this formulation method was proposed by previous researchers for stable suspension [40]. The agitation pro­ cedure will be completed at a hot plate temperature of 60 ◦ C for 30 min and the agitation speed is between 350 and 500 rpm. 2.5. Tribology experimental test The anti-wear properties of base oils and nanolubricants were investigated using a DUCOM TR30L-LAS four-ball tribometer (Ducom 4 C.-M. Lai et al. Fuel 357 (2024) 129654 Fig. 2. Influence of concentration and speed on COF for (a) MO (b) SO and (c) PO. Instruments, India). Fig. 1 shows the schematic diagram of the four-ball tribometer. The experimental test was performed under the ASTM standards D4172 and carried out by following the run order designed by the Design Expert [41]. Therefore, the tests will not be repeated. The diameter of 12.7 mm steel ball made of AISI 52100 alloy steel with G25 and 64–66 HRC hardness are used in the tests. The steel balls and ball pot surfaces were thoroughly cleaned with acetone before and after each test. After the test, the stationary balls were taken out from the ball pot for WSD measurement by using Eq. (1) an image acquisition system (optical microscope), which is connected to the computer equipped with image capture software to measure the captured image of the wear scar. The frictional torque was obtained after the test utilizing Winducom 2010 software, and the COF was calculated using Eq. (1). Where W is applied load (kg), T is frictional torque (kg/mm) and r is the distance between the centre of the contact surfaces of the lowers ball and the rotation axis is 3.67 mm. √̅̅̅ T× 6 Coefficient of friction (μ) = (1) 3 × W ×r During observation, a photograph of the sample will be taken once there are any changes in appearance. Besides, any relocation or disturbance of the sample will be avoided to ensure the analysis is done well. 2.7. Surface morphology analysis The surface morphology of the tested steel balls was analysed using Hitachi S-3400 N and Hitachi S-3700 N scanning electron microscopes equipped with energy-dispersive spectroscopy (EDX), and a 15 kV electron-accelerating voltage was adopted. Besides, EDX analysis was conducted to determine the elements existing on the worn surfaces. Tests comply with International Standards ASTM E1508-12a (Standard Guide for Quantitative Analysis by Energy-Dispersive Spectroscopy). The company (Quasi) performed all the SEM/ EDX analyses. A method for assessing the size of wear particles in test oils was employed. After the tests, the oil underwent paper filtration, enabling metal debris collection for SEM/EDX analysis. The analysis revealed the presence of Fe, F, C and O at various locations on the filter paper, each exhibiting distinct element weight percentages [42]. 2.6. Dispersion stability investigation The dispersion ability of nanolubricants was evaluated by an observation stability test. Only observation is involved in determining the dispersion ability of nanolubricants in this observation stability test. 5 C.-M. Lai et al. Fuel 357 (2024) 129654 Fig. 3. Influence of concentration and load on COF for (a) MO (b) SO and (c) PO. F-value for the MO, SO and PO is 5.11, 5.42 and 14.87 respectively. Therefore, the model F-value implies the model is significant, and the pvalue is lesser than 0.05. As a result, the MO model has a 0.89% (p-value = 0.0089), the SO model has a 0.72% (p-value = 0.0072) and the PO model has a 0.01% (p-value = 0.0001), which may occur noise. Further examination of the F value and p-value shows that factor C (load) has the most significant effect on COF of MO, followed by factor B (speed). For COF of SO, factor B (speed) has the most significant effect. Besides, it is worth mentioning that factor A (Cncentration) is less significant in COF of MO and SO, but this can be concerned with excluding the COF base oils in this statistical method and the existing additives in the base oils of MO and SO. For PO, factor C (load) has the most significant effect on COF, followed by factor A and then factor B. Tests on statistical accuracy are essential to ensure the predictive strength of the model. Therefore, Table 7(a) represents the modelling statistics of the coefficient of friction for all types of nanolubricants. The R2 value represents how much of the total variation in the response (COF) can be explained by independent variables (Concentration, speed and load). The MO series test sample on COF is 82.13% (0.8213 × 100%), the SO series test sample on COF is 82.99% (0.8299 × 100%), and the PO series test sample on COF is 93.05% (0.9305 × 100%) which independent variables can explain and they mean very big. This in­ dicates that the entire relationships among the various experimental factors for the model are adequately represented. Adjusted R2 is a variant of R2 that takes into consideration factors in a regression model Table 7b Modelling statistics for WSD of nanolubricants. Regression Analysis on wear scar diameter Oil type MO SO PO R-square, R2 Adjusted R2 Adequate precision 0.8323 0.6814 8.2797 0.8071 0.6335 7.6024 0.9315 0.8698 13.7870 3. Results and discussion 3.1. Tribological study The tribo tests were carried out using the four-ball tribometer following the design matrix (varying input parameters) designed by Design-Expert software and the obtained corresponding results are shown in Table 5 in the supplementary section and were analysed using ANOVA. 3.1.1. ANOVA analysis for coefficient of friction Table 6 shows the ANOVA analysis for the COF results against the mineral oil, synthetic oil and Pongamia oil-based-nano lubricants. It summarises each independent variable (concentration, speed and load) influences and their interactions fit into a quadratic model for COF. Besides, the model is developed with a 95% confidence level. The model 6 C.-M. Lai et al. Fuel 357 (2024) 129654 Fig. 4. Influence of concentration and speed on WSD for (a) MO (b) SO and (c) PO. that are not significant. When the new term enhances the model more than would be predicted by chance, the adjusted R2 rises. When a pre­ dictor enhances the model by less than anticipated, it falls. For PO model, the adjusted R2 was higher than MO and SO model which in­ dicates that the independent variable is adding more value to the model as compared to MO and SO model. Adequate precision measures the signal-to-noise ratio (S/N ratio) and compares the range of the predicted design values with the average prediction error. If the ratio of adequate precision is greater than 4, it indicates adequate model discrimination. The adequate precision value is 8.8671, 8.5525 and 10.8607 respec­ tively for MO, SO and PO as shown in Table 7. Thus, the model is desirable and has a signal sufficient to be used for optimization. Influ­ ence of concentration and speed on COF for MO, SO and PO. Fig. 2 shows the 3D surface plot as a response to the concentration and speed on COF at 40 kg. It can be observed the effect of concentration is not very significant for MO-series and SO-series nanolubricants as shown in Fig. 2 (a) and Fig. 2 (b), even though there is a slight increment of COF value at 0.1 wt% concentration and then declined at 0.2 wt% concentration under 1500 rpm for MO-series nanolubricants. The least increment of COF by increasing the concentration of GNPs in SO-series nanolubricants. For the effect of speed for MO-series nanolubricants, the increase in speed resulted in COF decreasing at 0.2 wt% concentration. Hence, a friction reduction of 1.9% and 17% have been observed for speeds under 1200 rpm and 1500 rpm compared to 900 rpm respec­ tively. Besides, increasing the speed leads to a decrease in friction, which has also been observed on SO-series nanolubricants for all concentra­ tions. This can be related to the real contact area decreasing when speed increases due to the thermal activation on the friction surface, resulting in COF declination [43]. Fig. 2(c) shows the effects of concentration and speed on COF for PO-series nanolubricants. It can be observed that the increase in the concentration, increased the friction, while there was a rapid increase in COF from the speed of 900 to 1200 rpm and then declined from 1200 to 1500 rpm. It is expected the sliding process is at the boundary lubrication regime. At low sliding speed, unstable and thin film is formed on the rubbing surfaces, which causes high friction [44]. In contrast, friction declined at high sliding speed, and it still can be attributed to the thermal activation on the friction surfaces mentioned before. 3.1.1.1. Influence of concentration and load on COF for MO, SO and PO. Fig. 3 shows the 3D surface plot as a response to concentration and load on COF at 1200 rpm. The effect of concentration and load on COF for MO-series nanolubricants has similar trends to the effect of concentra­ tion and speed, as shown in Fig. 3(a). The COF decreased as the load increased, and there was a friction reduction of 30.26% and 39.47% at 40 kg and 60 kg loads respectively, compared to a 20 kg load at 0.2% concentration under 900 rpm. This trend can be suggested when load increases, which causes surface frictional heating and forms a molten layer on the surface asperities, thus reducing friction [45]. Besides, this is also be attributed to the presence of GNPs and their mechanism, which 7 C.-M. Lai et al. 0.0001 0.2676 0.0005 0.0004 0.9966 0.0011 0.3494 <0.0001 0.0992 0.0011 0.0124 0.3449 0.3289 0.0009 0.5711 0.1723 0.1327 0.5078 0.1060 0.8316 SO MO 0.0067 0.0132 0.5659 0.0361 0.0763 0.0713 0.6186 0.0011 0.5501 0.0458 15.11 1.38 25.17 27.71 0.000 20.57 0.9638 41.28 3.30 20.48 4.65 0.9826 1.05 21.96 0.3430 2.16 2.68 0.4717 3.16 0.0477 5.51 9.03 0.3525 5.86 3.91 4.07 0.2639 20.16 0.3825 5.20 2.710e + 05 24735.77 4.515e + 05 4.971e + 05 0.3441 3.691e + 05 17292.22 7.407e + 05 59253.45 3.675e + 05 24732.57 5227.77 5603.96 1.168e + 05 1824.66 11499.51 14250.62 2509.34 16791.93 253.52 23618.68 38694.19 1509.89 25083.81 16730.21 17434.88 1130.39 88280.41 1638.36 22265.37 9 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 1 MO PO SO PO Sum of square MO 2.126e + 05 38694.19 1509.89 25083.81 16730.21 17434.88 1130.39 88280.41 1638.36 22265.37 Model A- Conc. B- Speed C- Load AB AC BC A2 B2 C2 SO 2.439e + 06 24745.77 4.515e + 05 4.971e + 05 0.3441 3.691e + 05 17292.22 7.407e + 05 59253.45 3.675e + 05 p-value PO SO MO F-value PO 8 Oil Type 3.1.2. ANOVA analysis for wear scar diameter In tribology studies, the wear resistance on the rubbing surface is also a critical parameter. The wear scar diameter is analysed by adopting the average value of wear scar diameter on three rubbing steel balls after the four-ball tribo-test. The ANOVA analysis of the WSD in this study adopts the same design procedure and settings that analyse for the COF anal­ ysis. The ANOVA analysis summary for WSD is tabulated in Table 8, including the correlation of independent variables, F and p-value. The model is developed with a 95% confidence level and the model is sig­ nificant. An intriguing prediction shows that factor C (load) is the Source Table 8 ANOVA analysis table for WSD of the nanolubricants. Degree of freedom form a stable tribofilm, reducing the shear strength at the contact surface and resulting in friction reduction and enhancing the load capacity. In contrast, a different trend has been observed for SO and PO-series nanolubricants as shown in Fig. 3(b) and Fig. 3(c). For SO-series nanolubricants, COF was increased by increasing the load in the range of 20 to 60 kg for all concentrations. At low load, there was a slight decrement of COF with the increase in concentration, but at high load, there was an occurrence of a slight increment of COF when concentra­ tion increased. For PO-series nanolubricants, the uptrend in COF was displayed by increasing the loads. Besides, it can be seen that the COF is minimum at around 0.1% concentration and then elevated at 0.2% concentration. There was an increment of 10% and 57.5% friction when the load increased from 20 to 40 kg and 60 kg at 0.2 wt% concentration and under 900 rpm respectively. As the results show, the COF increases gradually as the applied load increases for SO and PO-series nano­ lubricants. This is because contact pressure increases as load increases, which causes the gaps between contact surfaces to become smaller and the lubrication is inadequate at the interface, thus the friction increase [46]. MO Mean square SO Fig. 5. Influence of concentration and speed on WSD for (a) MO (b) SO and (c) PO. 2.226e + 05 5227.77 5603.96 1.168e + 05 1824.66 11499.51 14250.62 2509.34 16791.93 253.52 PO Fuel 357 (2024) 129654 C.-M. Lai et al. Fuel 357 (2024) 129654 Table 9a Model validation of MO. Concentration (wt%) 0.126 Coefficient of friction Wear scar diameter (μm) Desirability Predicted Experimental Error (%) Predicted Experimental Error (%) 0.050 0.052 3.85 583.2 634.1 8.03 0.858 Table 9b Model validation of SO. Concentration (wt%) 0.15 Coefficient of friction Wear scar diameter (μm) Desirability Predicted Experimental Error (%) Predicted Experimental Error (%) 0.061 0.064 4.69 633.6 579.5 9.34 0.817 Table 9c Model validation of PO. Concentration (wt%) 0.096 Coefficient of friction Wear scar diameter (μm) Desirability Predicted Experimental Error (%) Predicted Experimental Error (%) 0.048 0.044 9.09 471.4 471.7 0.06 prominence factor on the wear scar diameter lubricated by all types of nanolubricants. This is because a higher load will have a high flash temperature and increase WSD [47]. Factor A (concentration) is a sig­ nificant factor in MO. In contrast, concentration has a less significant effect on SO and PO. This may be due to the increase in concentrations doesn’t affect much on WSD. Besides, factor B (speed) is not significant for MO and SO, but it is significant for the PO. This is because the increased speed doesn’t result in a massive variation of WSD for MO and SO. Still, the ANOVA analysis is limited to these 20 runs. The R2 value of the designed model for the wear scar diameter is 0.8323, 0.8071, and 0.9315 for MO, SO and PO respectively as shown in Table 7(b). These R2 values are entirely satisfactory because at least 80% can be explained by the independent variable. Moreover, the adequate precision for MO, SO and PO is 8.2797, 7.6024 and 13.7870 respectively. This evidence shows that the model is desirable and has a sufficient signal for optimization. 0.82 addition, the minimum WSD can be observed in the range between 0.09 wt% and 0.12 wt%, which can be suggested in the range of these con­ centrations, low WSD could be achieved at a speed between 900 and 1500 rpm. 3.1.2.2. Influence of concentration and load on WSD for MO, SO and PO. Fig. 5 shows the 3D surface plot with the variation of concentration and load on WSD at 1200 rpm. For MO-series nanolubricants, minimum WSD has been found at concentrations between 0.1 wt% and 0.15 wt% (Fig. 5(a)) and it shows similar results that are mentioned in the effect of speed and concentration. The variation of WSD with loads for SO-series nanolubricants shows a linear change by achieving the highest WSD at high loads, as shown in Fig. 5(b). Moreover, it can be observed that there are obvious changes in WSD at high loads when concentration increases, but in other load conditions, there are insignificant changes. Fig. 5(c) demonstrates the variation of WSD with concentration and loads for POseries nanolurbricants. It can be seen that the increase in loads will result in WSD rising for all concentrations. This is because load increases cause the flash temperature to increase and lead to failure of shearing the surface asperity, thus the wear increases [47]. At 0.2 wt% concentra­ tions and under 900 rpm, there was an increase of 4.02% and 145.68% WSD when the applied load was at 40 kg and 60 kg compared to 20 kg respectively. For the effect of concentration, it can be observed that there is a similar trend at low load and high load on WSD. The lowest WSD has been found between 0.09 wt% and 0.12 wt% concentration. The further increment of concentrations resulted in a rapid increase of WSD up to 1600 μm (approximately) at 60 kg loads, while at 20 kg loads, there was just a slight increment of WSD. 3.1.2.1. Influence of concentration and speed on WSD for MO, SO, and PO. Fig. 4 shows the 3D surface plot as a response of concentration and speed on WSD at 40 kg load. It can be observed that the WSD is mini­ mum between the concentration of 0.1 to 0.15 wt% for MO-series nanolubricants at all speeds, as shown in Fig. 4(a). This can be attrib­ uted to the presence of GNPs in a sufficient amount which is able to minimize the wear. At concentration before 0.1 wt%, it depicts WSD downtrends and can be identified as the result of the presence of GNPs. For the effect of speed, it can be seen that there is not much increment of WSD from 900 to 1500 rpm at 0.2 wt% concentration and the WSD value is in the range of 600 to 700 μm. For SO-series nanolubricants, it can be observed the effect of speed and concentration shows insignificant ef­ fects on the wear resistance since there are not many changes in WSD, which matches the ANOVA analysis, as shown in Fig. 4(b). Fig. 4(c) illustrates the variation of WSD with the concentration and speed for POseries nanolubricants. It can be observed that there is a huge variation in WSD (increase trends) with the change in speed from 900 to 1500 rpm. This trend can be attributed to the increase in rotational speed. Thus, the sliding speed upon the contact surfaces increases, which causes the contact to traverse longer distances [48] and the WSD to become bigger. Moreover, Prabhu [49] reported that wear loss increases with the in­ crease in sliding speed caused by the frictional temperature rise. In 3.1.3. Optimization of graphene nanoplatelets concentration in base oils The coefficient of friction and wear resistance are the two major characteristics of tribology and the analysis of these responses is detailed above. As to the cost-effectiveness, efficiency and settlement trend of nanoparticles in lubricants, an optimum concentration estimate is un­ avoidable for favourable responses. Thus, the numerical optimization has been constructed and carried out in Design Expert software with desirability. The optimization procedure has been conducted by following the parameters of the ASTM D4172 standard. These 9 C.-M. Lai et al. Fuel 357 (2024) 129654 Fig. 6. Comparison of the optimised concentration in base oils against bare oils; (a) Coefficient of friction and (b) Wear scar diameter. parameters have been selected for optimization because this standard can determine lubricants’ relative anti-wear properties in sliding contact under prescribed test conditions [41]. Besides, the test condition of 75 ◦ C is nearest to the internal combustion engine’s average operating temperature, which is also a reason for selecting this standard as an optimization procedure. The optimization of the concentration of GNPs for MO adapted from 20 test runs is shown in Table 9(a). The estimation of the optimum concentration of GNPs for MO is 0.126 wt% (Desirability: 0.858) and the predicted COF and WSD are 0.05 and 583.2 μm respectively, while the experimental results of COF and WSD are 0.052 and 634.1 μm, respec­ tively. The actual value was higher than the predicted value and the error differences between the predicted. The actual values were 3.85% (COF) and 8.03% (WSD). Table 9(b) shows the estimation of the opti­ mum concentration of GNPs for SO is 0.15 wt% (Desirability: 0.817). The predicted values for COF and WSD are 0.061 and 633.6 μm. In contrast, the actual values of COF and WSD obtained through the experiment are 0.064 and 579.5 μm respectively. The error differences between those values are 4.69% and 9.34% respectively. The estimated optimum concentration of PO is 0.096 wt% (Desirability: 0.814), as stated in Table 9(c). The predicted results for COF and WSD in PO are 0.048 and 471.4 μm, while the actual results are 0.044 and 471.7 μm. The errors in percentages for COF and WSD are 9.09% and 0.06% for PO respectively. Overall, the experimental results are slightly higher than predicted results and the percentage error values for all lubricants are within 10%. Thus, these acceptable error values clearly demonstrate the model’s robustness in terms of the parameters mentioned above. Additionally, the comparison of the COF and WSD of base oils against the optimum concentration suggested by Design Expert software with satisfactory desirability, is shown in Fig. 6. It can be observed that the optimum concentration of GNPs that are added to base oil improves the tribological characteristics of base oils. As a result, the addition of 0.126, 0.15 and 0.096 wt% in MO, SO and PO respectively, exhibits 5.78, 15.63 and 6.82% friction reduction and 17.68, 29.46 and 97.32% wear reduction compared to base oils. The price for graphene nanoplaletes from Sigma Aldrich will be around US$0.705/g in 2022. Additionally, according to researchers, adding 0.2 mg/L graphene to base oil as an addition will only cost US$0.0005, making graphene one of the least expensive additives on the market [50]. Costs are expected to drop even more sharply when bulk manufacturing methods for graphene become more effective. 3.2. Investigating dispersion stability of nanolubricants The dispersion stability of nanoparticles is strongly desirable for reliable lubrication performance. Thus, for the consideration of 10 Fuel 357 (2024) 129654 C.-M. Lai et al. Fig. 7. Observation of the suspension of GNPs at optimum concentrations in various base oils over a period of time; (a) PO with 0.096% GNPs, (b) MO with 0.126 wt % GNPs and (c) SO with 0.15 wt%. Fig. 8. SEM micrographs of steel balls worn in various base oils and optimised nanolubricants. TPO; (a) MO (2 k×), (b) MO + 0.126% GNP (2 k×), (c) SO (2 k×), (d) SO + 0.15% GNP (2 k×), (e) PO (2 k×) and (f) PO + 0.096% GNP (2 k×). nanolubricants for long-term applications without losing their tribo­ logical improvement ability, the stable suspension of nanolubricants is essential. Fig. 7 shows the observation stability test on the suspension of GNPs in nanolubricants to investigate the stability of GNPs in terms of the period in the nanolubricants after magnetic stirring. For the addition of GNPs in PO, it can be seen that the sedimentation of GNPs occurs on day 7 with obvious appearance changes. Further increasing the period, the solutions were fully sedimented on day 20. A similar finding has been reported by previous studies[51], which examined the dispersion stability of GNPs concentration in the range of 0.01 to 3 wt% in TMP + PAO and reported the nanolubricants with 3 wt% GNPs fully precipi­ tated first, followed by 0.01 wt% and the rest between 19 and 21 days. For the addition of GNPs in MO and SO, the strong stability of GNPs in Table 10 Element details of worn surfaces through EDX analysis. Lubricants MO MO + 0.126 SO SO + 0.15 PO PO + 0.096 Element (wt%) Fe F O C 84.00 79.79 84.52 90.92 96.22 96.23 0.00 0.00 0.00 0.00 3.78 0.00 7.52 6.08 9.31 4.13 0.00 0.00 8.47 14.13 6.17 4.94 0.00 3.77 11 C.-M. Lai et al. Fuel 357 (2024) 129654 Fig. 9. Schematic diagram of the lubrication mechanism. the nanolubricants can be observed through the photograph of the observation stability test. Until day 120, the appearance of MO and SO based nanolubricants showed insignificant changes. However, there was slight sedimentation that could be seen. Additionally, the dispersion stability of GNPs in PO is poor compared to MO and SO. This can be attributed to the MO and SO containing dispersants, which improved the dispersion stability and can also be related to the density of base oils according to Stoke’s law (Sedimentation rate) [52]. Under the current scenario of increasing fossil fuels emissions [53–55], there is an urgent need to develop and apply eco-friendly technologies for environmental pollution reduce [56,57]. to the base oil containing the undefined carbon-based additive package, surface adhesion during the sliding process and there was an absence of carbon on the worn surface lubricated with PO, as it is pure oil. The highest carbon content (14.13 wt%) was found for MO + 0.126. It is worth mentioning that the carbon content is not only attributed to the deposition of GNPs since there is insignificant surface enhancement compared to the MO. Besides, it can be related to the oil composition assisting in surface adhesion [58], the element composition of steel balls and oil film carbonization [59]. Furthermore, the worn surface lubri­ cated by SO + 0.015 and PO + 0.096 had a carbon content of 4.94 wt% and 3.77 wt% respectively. This confirmed that the GNPs were deposited or absorbed on the friction surface. The most convincing evidence is the surface morphology shown by the SEM micrographs of SO + 0.15 and PO + 0.096 compared to SO and PO respectively. Lubrication mecha­ nism of GNPs nanoparticles. According to the findings of this study, the addition of GNPs as ad­ ditives in various base oils that improved the tribological properties is attributed to the formation of the protective film between the rubbing surface and the surface enhancement (polishing effect), as illustrated in Fig. 9 [60,61]. Furthermore, Zhang et al. [62] reported that the primary tribological mechanism of graphene oxide (GO) is attributed to the GO being absorbed on the friction surface and forming the tribochemical film. The tribo-film effectively reduces the shear strength of the rubbing surface and leads to tribological improvement. Wang et al. [60] demonstrated the deposition and absorption of graphene on the rubbing surface reduced surface roughness and partially avoided the surface directly rubbing, resulting in friction and wear reduction. The sugges­ tion from the previous studies is further confirmed in this study by EDX analysis, with the presence of GNPs elements (C) on the worn surfaces lubricated by nanolubricants. This evidences the deposition and ab­ sorption of GNPs on the surface, which results in tribological enhance­ ment. Besides, the lubrication mechanism proposed in this study is consistent with the findings of Wu et al. [63] and Hou et al. [64]. 3.3. SEM/EDX analysis Fig. 8 shows the worn surface lubricated by base oils and nano­ lubricants that are enriched-optimum concentrations of GNPs. The worn surfaces lubricated by MO + 0.126 showed delamination, cracks and pitting and didn’t show any appreciable change compared to the worn surface lubricated by bare MO. However, there was no appreciable improvement in surface enhancement with the addition of 0.126 wt% GNPs, but there was a reduction in terms of friction and wear. Besides, compared to the worn surface after being lubricated by SO, the worn surface was enhanced with the addition of 0.15 wt% GNPs in SO. The severe surface defects such as the occurrence of cracks, pitting, and delamination that were seen from SO were replaced by light abrasion and cracks. This can be attributed to the presence of GNPs, which form a protective film on the surface asperities and avoid direct surface rub­ bing. Thus, the surface was enhanced and became smoother compared to SO. Deep grooves and abrasion were observed on the micrograph of PO, while with the addition of optimum concentration, several surface defects have been cured. However, there was remaining light wear and light grooves, which is evidence that GNPs provided surface enhancement. Therefore, this in­ dicates that GNPs play an important role in improving tribological characteristics. The deposition of nanoparticles on the worn surface was further investigated by EDX analysis. Table 10 illustrates the worn surface’s elemental weight percentages that correspond to the SEM micrographs. Iron is the main element of AISI 52100 steel balls, which contributed the highest value in the analysis and the main element of GNPs, carbon, was detected in the analysis. The detection of oxygen is related to the formation of oxide layers during the sliding process. Carbon was detected on MO and SO worn surfaces; this can be attributed 4. Conclusions The tribological effect of GNPs in different base oils were investi­ gated in a four-ball tribometer. Based on the results presented above, the following conclusions are provided as follows: • ANOVA and regression analysis has established the model’s credi­ bility developed by RSM using ROCD. In addition, RSM is a useful 12 C.-M. Lai et al. • • • • • Fuel 357 (2024) 129654 technique to evaluate the significant factors and optimize the oper­ ating parameters. From the optimization results, the optimized concentration of GNPs nanoparticles for the lowest COF and WSD determined using desir­ ability function were 0.126, 0.15, and 0.096 wt% for MO, SO and PO respectively. The error percentage of the model validation for optimization was less than 10%, which clearly demonstrates the model’s robustness. Besides, the optimized concentration in MO, SO, and PO exhibits 5.78, 15.63 and 6.82% friction reduction and 17.68, 29.46 and 97.32% wear reduction respectively as compared to base oils. It is noteworthy to report the dispersion stability of nanolubricants for the consideration of long-term applications. The obvious appearance changes of the PO-based nanolubricants happened after 7 days and were fully sedimented after 20 days. 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Yeoh Jun Jie Jason: Methodology, Software, Data curation, Writing – original draft. Yew Heng Teoh: Conceptualization, Visualization, Resources, Supervision, Validation, Writing – review & editing. Haseeb Yaqoob: Data curation, Software, Writing – review & editing. Shengfu Zhang: Software, Data curation, Writing – original draft. Farooq Sher: Funding acquisition, Resources, Supervision, Writing – review & editing. Declaration of Competing Interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. Data availability Data will be made available on request. Acknowledgement This study was supported by Grant number MOST-112-2622-8-005001-TE1, the Ministry of Higher Education (MOHE) of Malaysia and UOW Malaysia KDU Penang University College through Fundamental Research Grant Scheme (FRGS Grant: FRGS/1/2019/TK03/KDUPG/03/ 1) and Universiti Sains Malaysia Research University (RUI) Grant Scheme, 1001. PMEKANIK.8014136. The authors are thankful for the financial support from the International Society of Engineering Science and Technology (ISEST) UK. The authors are also grateful to the Re­ searchers Supporting Project number (RSP2023R222), King Saud Uni­ versity, Riyadh, Saudi Arabia, for the financial support. 13 C.-M. Lai et al. Fuel 357 (2024) 129654 [28] Jason YJJ, How HG, Teoh YH, Sher F, Chuah HG, Teh JS. Tribological behaviour of graphene nanoplatelets as additive in pongamia oil. Coatings 2021;11:732. https://doi.org/10.3390/coatings11060732. [29] Singh Y, Sharma A, Srivastava AK, Dwivedi SP, Mishra VR. 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