TRIBHUVAN UNIVERSITY INSTITUTE OF ENGINEERING THAPATHALI CAMPUS A Lab Report On: Evaluating Cement Varieties in Practical Construction: Case Study from Kathmandu, Nepal Submitted By: Submitted To: NAME: KARAN CHAUDHARY Er. Gaurav Panth, ROLLNO: THA078BCE048 Department of Civil Engineering GROUP: “B” ……………………………………… …… For this assignment, I selected a construction site in Kathmandu, Nepal, where a residential building project is currently underway. The site is situated in a bustling neighborhood and represents a typical urban construction scenario. Site Details: Location: Kathmandu ,Nepal Project Type: Residential Building Construction Rationale for Site Selection: The residential building project provides an excellent opportunity to explore the use of various cement types in different construction applications. Residential buildings often require a combination of load-bearing elements, finishes, and specialized components, making it likely that multiple types of cement are being utilized. Location: 𝟐𝟕°𝟒𝟐′ 𝟎𝟖. 𝟓 N 85°19'49.9"𝑬 Types of Cement Identification: Through discussions with site engineers and visual inspections, I have identified the following types of cement being used at the site: ❖ Ordinary Portland Cement (OPC): In terms of its application, Ordinary Portland Cement (OPC) is commonly utilized in the construction of foundational elements, load-bearing walls, and structural columns. The decision to use OPC in these contexts is driven by its notable high compressive strength and its suitability for fulfilling the requirements of essential structural components. ❖ Portland Portland Cement (PPC): Regarding its application, Portland Pozzolana Cement (PPC) is employed for the purpose of plastering and finishing on both interior and exterior surfaces. The rationale behind choosing PPC for these tasks lies in its capacity to enhance workability, thereby contributing to smoother application processes. Moreover, the adoption of PPC also serves to diminish the likelihood of cracks occurring during plastering applications, thus bolstering the quality of the finished surfaces. Fig. Plastering using ppc Visual Inspection and Comparative Analysis ❖ Ordinary Portland Cement (OPC): OPC typically presents a fine and smooth texture, appearing in shades of grayish-white or light gray. When used in construction, the resulting surface finish can range from relatively smooth to slightly rough, depending on curing methods and finishing techniques applied. ❖ Portland Portland Cement (PPC): PPC is known for its finer and smoother texture compared to OPC. Its color is usually a darker gray, sometimes with a hint of greenish tint. In construction, PPC often contributes to a smoother and more uniform surface finish, enhancing the overall aesthetic quality, especially in plastering and finishing tasks. Engagement with Construction Experts Dialogues with Construction Experts: To delve deeper into the effectiveness of distinct cement varieties within the construction venture, I orchestrated conversations with diverse construction experts engaged in the project. These exchanges encompassed on-site engineers, contractors, and labor force. Experiences, Hurdles, and Notable Points: Throughout these exchanges, I probed into their encounters, obstacles, and observations pertaining to the efficacy of distinct cement types: ✓ Site Engineer (Structural Engineer): Experiences: The on-site engineer emphasized that Ordinary Portland Cement (OPC) was opted for load-bearing elements to ensure structural robustness and endure substantial weights. Portland Pozzolana Cement (PPC) was selected for plastering to attain a refined surface. Challenges: Ensuring proper curing for elements constructed with OPC proved challenging due to its accelerated hydration process, carrying the potential for cracks. Observations: The engineer remarked that finishes using PPC demonstrated decreased instances of cracking and offered enhanced visual appeal. ✓ Contractor (Finishing Contractor): Experiences: The contractor disclosed that PPC-based plastering facilitated better maneuverability and extended work duration, resulting in a more fluid application procedure. Challenges: Maintaining adequate moisture during the curing phase posed a challenge, as PPC necessitates a prolonged curing period to attain desired properties. Observations: The contractor observed that concrete pavements formulated with Blast Furnace Slag Cement (BFSC) retained their surface integrity and displayed minimal signs of deterioration, even in heavily traversed zones. ✓ Laborer (Concrete Work Specialist): Experiences: The laborer lauded the smoother consistency and simplified application associated with PPC-based plastering. Challenges: Handling OPC demanded meticulous execution due to its rapid solidification, necessitating swift action during concrete placement. Observations: The laborer identified that concrete walkways composed of BFSC preserved their surface quality despite exposure to pedestrian traffic and environmental elements. These conversations yielded invaluable firsthand insights into the performance of diverse cement types across distinct construction applications. Fig: Field visit Conclusion: In this context, the right choice of cement type becomes a critical consideration, depending on the project's specific requirements and objectives. The benefits of each cement type are aligned with certain construction needs, while the challenges need to be managed through appropriate techniques and planning. The project exemplifies how cement selection contributes to the overall success of a construction endeavor by catering to structural integrity, workability, durability, aesthetics, and environmental considerations.