COST SHEET OF Wash water tank for Catalyst Regeneration (TAG NO : 201T104)
9
WEIGHT
SCRAP PERCENTAGE
MOC
PRICE / Kg
PRICE
5%
VESSEL SHELL ID
3000
W.L. TO W.L LENGTH
3500
SHELL THK
3016 OD
8
SF
2124 Kg
SA.240 GR.316L
797 Kg
SA.240 GR.316L
Rs. 400
Rs.8 49 600/-
Rs.400/-
Rs.4 26 204/-
Rs.400/-
Rs.4 26 204/-
50
BOTTOM / LEFT DISHED END NOMINALTHK
10
WHETHER DISHED END FABRICATED FROM PLATE
Yes
TOP / RIGHT DISHED END NOMINALTHK
SQ. WT
10
797 Kg
SQ. WT
LUG SUPPORT R.F. PAD
THK
8
QTY
4
WIDTH
400
HEIGHT
400
THK
25
1066 Kg
SA.240 GR.316L
1066 Kg
42 Kg
SA.240 GR.316L
Rs.400/-
Rs. 16 800/-
69 Kg
IS.2062 GR.BR.
Rs.75/-
Rs. 5 175/-
74 Kg
IS.2062 GR.BR.
Rs.75/-
Rs. 5 550/-
TOTAL WEIGHT OF NOZZLE PIPE
115KgA.312 TP.316L, SMLS
600Kg
Rs. 69 003/-
TOTAL WEIGHT OF NOZZLE FLANGES
298Kg
825Kg
Rs.2 45 850/-
LUG SUPPORT BASE PLATE
LUG SUPPORT GUSSET PLATE
WIDTH
350
LENGTH
250
QTY. PER LUG
2
THK
16
WIDTH
225
HEIGHT
325
SA.182 F.316L
ID
OD
THK
QTY
WEIGHT
Stiffening ring
3016
3266
8
2
158.4Kg
Rs. 400
Rs. 63 367/-
Nozzle RF Pad
511
720
10
1
16.2Kg
Rs. 400
Rs. 6 488/-
Nozzle RF Pad
117
235
10
2
5.2Kg
Rs. 400
Rs. 2 095/-
Nozzle RF Pad
92
180
10
5
Davit Arm
16.0Kg
Rs. 113
Rs. 1 800/-
Hinge
0.0Kg
Rs. 113
Rs. /-
35.2Kg
Rs. 400
Rs. 14 063/-
0.0Kg
Rs. 400
Rs. /-
Rs.400/-
Rs. 61 009/-
Insulation Cleats
50 x
40 x
6 THK
~365 Nos.
Vertex Breaker
TOTAL
MISC. % FOR , LIFTING LUG, Earthing Boss etc
5084 Kg
3%
153 Kg
Total Weight of Raw Material
Raw Material Price
FABRICATION COST
FAB. NOZZLE COST PER INCH TOTAL ~66Inch
FASTNERS
Rs.70/- PER KG
x
5237 Kg
Rs.21 93 208/-
4824 Kg
Rs.3 37 650/-
Rs.500/-
Rs. 33 000/20 Nos. x
M30 x 160 Lg Stud Bolts
(500NB)
FASTNERS
8 Nos. x
M20 x 110 Lg Stud Bolts
(200NB)
Rs. /-
FASTNERS
32 Nos. x
M16 x 90 Lg Stud Bolts
(50/80/100NB)
Rs. /-
GASKET
PAINTING / PICKLING & PASSIVATIONCOST
Rs.5000/-
Rs.3000/-
Rs. 3 000/-
Rs.29000/-
Rs. 29 000/-
MANUFACTURING COST
OVERHEADS
TESTING CHARGES
VENDOR PROFIT MARGIN
Rs. 5 000/-
Rs.26 00 858/10%
Rs.2 60 086/-
5%
Rs.1 30 043/-
15%
Rs.4 48 648/-
TOTAL EX-WORKS COST
Rs.34 39 635/-
APPROXIMATE TRANSPORTATION (VARIES AS PER VENDOR LOCATION, LUMPSUM RS.10,000/- CONSIDERED FOR COSTING)
PACKING
Rs.10000/Rs.3000/-
TOTAL COST
Rs.34 52 635/-
Page 1 of 2
PIPE & FLANGE WEIGHT SUMMARY OF Wash water tank for Catalyst Regeneration
(TAG NO : 201T104)
TOTAL
PIPE LEN.
PIPE
WT/M
PIPE WT in
Kg
8 THK
0.30 M
100.87
30.26
61.90
1.00
40S
0.25 M
38.01
9.50
12.10
1.00
100
40S
0.50 M
15.71
7.86
10.60
80
40S
0.75 M
11.55
8.66
11.70
50
80S
0.40 M
7.65
3.06
4.20
40
80S
0.20 M
5.53
1.11
NOZZLE
SIZE
SCH/THK
500
200
SLIPON FLG
QTY FLANGE
WT
BLIND FLG.
WT
QTY BLIND
FLG.
TOTAL WT
122.00
1.00
214.2
19.60
1.00
41.2
2.00
14.00
2.00
32.5
3.00
9.80
2.00
30.2
2.00
4.80
2.00
12.1
1.00
1.1
0.00
100
40S
0.95 M
15.71
14.93
10.60
25.5
80
40S
1.90 M
11.55
21.94
11.70
33.6
50
80S
1.90 M
7.65
14.54
4.20
18.7
25
80S
0.95 M
3.31
3.14
0.80
3.9
115 Kg
128 Kg
Total
TOTAL WEIGHT
16.00
8.00
170 Kg
413 Kg
TOTAL WEIGHT OF PIPE & FLANGES
Page 2 of 2