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Whirlpool FSCR10422 Washing Machine Service Manual

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SERVICE
Whirlpool EMEA
Customer Services
FSCR10422
Service Information
Washing machine Frontloader
FSCR10422
8592 025 86010
Last Modification: 21/05/15
Creation Date: 21/03/15
Spare Part List
2
Exploded View
4
Technical Data
6
Wiring Diagram
8
Circuit Diagram
10
Program Chart
12
Testprogram
19
Error Codes
21
Service Bulletin 4812 712 40410
31
Service Bulletin 4812 712 40409
33
Service Bulletin 4812 712 40402
39
Service Bulletin 4812 712 40367
41
Service Bulletin 4812 712 40403
42
Service Bulletin 4812 712 40386
44
Service Bulletin 4812 712 40405
46
This document is only intended for qualified technicans who are aware of the
respective safety regulations.
Subject to modifications
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page 2 of 47
Spare Part List
Pos
12NC
1310
1400
1430
1433
1440
4810 105 64917
4810 107 65495
4810 106 25216
4810 105 64979
4810 105 64912
Lock
Door glass
Glassdoor frame outer
Door frame INNER, BLK, 15, WP
Frame door glas
1441
1600
1601
1603
1610
4810 714 28351
4810 107 99497
4810 107 76894
4810 106 85844
4810 107 13107
Fixation
Front OMNIA, silver
Plinth silver
Support Front panel
Panel rear 0.8 mm, silver
1630
1800
1810
1811
1820
4810 107 77459
4810 107 99501
4810 107 54041
4812 401 18413
4801 111 00193
Table top silver
Cabinet silver
Shock absorber
Holder Shock absorber
Counter weight upper, Eureka 58-64 l
1821
1822
1830
1832
1840
4801 111 00194
4812 310 39249
4810 105 83233
4810 103 82085
4810 106 08489
Counter weight front, Eureka 64 l
Mounting kit Counter weight
Support control board
Bracket
Drip Tray aquastop 515
1850
1880
1881
1910
1911
4810 106 44894
4810 105 64919
4810 105 64921
4810 106 32436
4801 111 00191
Foot M10x39mm
Hinge
Bushing Hinge
Door bellow D320, D345, 68
Ring Bellow-Tub, Eureka 490
2000
2230
3010
3011
3310
4810 106 44055
4810 105 97316
4810 108 01939
4810 107 91013
4810 106 91642
Wash unit 64L,D490,H6,1400,DD-big
Drum lifter 64 l
Control panel + handle drawer
Handle drawer silver
Knob inner
3311
3500
4001
4002
4210
4810 106 81353
4810 107 71602
4810 107 01109
4810 107 06381
4810 105 03160
Knob outer
MD-UI+SOFT,U2,WA,WHI,RE,LCD,6S,CLS 1
Stator TM2
Rotor TM2-TM9
Interf.filter
4300
4510
4900
4910
5210
4810 105 84942
4810 105 50891
4810 107 28770
4812 321 28367
4810 107 71627
Pump draining
Heating element
Mains cable UK (short)
Strain relief.
Control unit ETNA, progr.
5211
5710
5810
6330
6331
4810 106 21592
4810 106 23017
4810 105 22350
4810 106 02648
4810 105 90587
Control unit ETNA, full, basic
Valve magnet double 5.5
Pressostat
Door lock
Cable Door lock
6800
6801
6803
6804
6910
4810 105 80618
4810 105 80672
4810 105 80677
4810 105 80674
4812 282 19485
Dispenser - SB 481271240404
Drawer
Siphon
Drawer
Sensor NTC
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Pos
12NC
7010
7010
7010
7020
7080
4812 530 29256
4812 530 28781
4819 530 28926
4810 107 31143
4812 530 49392
Hose inlet 1.5 m (Eltek)
HYDRO-SECURITY 4m 90# 10 BAR straight
Hose inlet 2.5 m (Eltek)
Hose valve-dispenser
Bend disp.-tub Eureka
7500
7540
7541
7551
7630
4810 104 67662
4812 530 29495
4812 530 28832
4810 105 96633
4810 105 06380
Chamber expand.
Drainhose tub-pump Eureka
Lock eco
Steam hose
Filter pump/see SB 4812 712 40386
7810
7811
7830
7850
9001
4801 111 00342
4810 107 35354
4812 530 29497
4801 111 05006
4810 107 31037
Hose draining external
Hose int,pump-tank
Hose Pressostat
Hose
Bracket Eureka
9002
9003
9004
9005
9006
4810 713 04027
4801 111 04423
4812 401 18414
4819 401 18529
4812 401 18446
Clamp hose
Clamp hose
Clamp hose.
Clamp hose
Cable clamp
9008
9040
9041
9049
9100
4812 290 88048
4810 107 52824
4801 111 03932
4801 111 01846
4812 502 38152
Cable clamp
Spacer 35 mm
Cover Kit 4x
Silent bloc
Screw 4.8x19
9101
9102
9104
9106
9107
4812 502 48344
4810 106 92495
4810 106 55372
4810 212 01061
4810 106 54954
Screw
Screw M5-0.x16 FL 6L
Screw M8x23
Screw ST H T 3 Z P4X18.5
Screw M6x32
9300
4810 107 30045
Spring suspens.
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Exploded View
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Exploded View
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Technical Data
Dimensions + Weight
Product dimensions
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.0 cm
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59.5 cm
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61.0 cm
Weight
net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 kg
Electrical base data
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 - 240 V
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~1.8 kW
Drum data
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 l
Wash speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 rpm
Spinning
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 rpm
Pressostat
Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 14
Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 16
Door lock
Kind of switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch with Solenoid
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 - 240 (90 - 264) V
Locking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~20 ms
Unlock time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~20 ms
Inlet valve
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1.5 - 5 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 l/min
Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 - 10 bar
Nominal resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 kΩ
Drain pump
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 - 240 V / 50 Hz
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 W
Resistor (coil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Ω
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (0.55 - 1 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ± 2 l/min
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Heating element
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 - 240 V
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1980 W
Resistance (20 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.8 Ω
Leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.8 mA
NTC sensor
Resistance NTC
0 °C
35.9
kΩ
30 °C
9.8
kΩ
40 °C
6.6
kΩ
50 °C
4.6
kΩ
60 °C
3.2
kΩ
70 °C
2.3
kΩ
95 °C
1.1
kΩ
Motor
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DD - TM2
Resistance contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25°C)
Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.4 Ω ± 0.46 Ω
Control unit
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ETNA
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 - 240 V
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Output control unit
Output
Connector position
BPM o DD
ST11.1-ST11.3
Pressostat DPS
ST7.1-ST7.3-ST7.5
Pressostat APS
ST7.2-ST7.3-ST7.4
NTC
ST6.3-ST6.4
Doorlock
Test points
ST7.2-ST7.3
5 Vdc (2.5 Vdc average)
ST9.1-ST9.3
ST9.1-ST9.2
230 V
Heating Element
ST13.1-ST13.1
ST13.1-ST13.1
230 V
Flow meter
ST4.3-ST4.2
Valve cold mainwash
ST5.3-ST5.4
ST5.3-ST5.4
> 170
Valve hot/Rec. Pump
ST8.1-ST8.2
ST8.1-ST8.2
> 170 V
Valve cold prewash
ST5.1-ST5.2
ST5.1-ST5.2
> 170 V
Drain pump
ST5.5-ST5.6
ST5.5-ST5.6
230 V
Aquastop
ST6.1-ST6.2
ST6.1-ST6.2
5 Vdc
User interface WIDE
ST7.6-ST7.9
ST7.7-ST7.9
5V
eSam
ST2.1-ST2.7
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Wiring Diagram
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Legend
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Circuit Diagram
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Legend
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Program Chart
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Testprogram
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Error Codes
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Service Bulletin 4812 712 40410
AUTHOR: Michael Naether
Last Update: 30/11/15
VERSION: 1.0
TITLE: Missing noise reduction stripes on Omnia (Supreme Care) washing machines.
SUBJECT: OMNIA & Supreme Care washing machines are being delivered with additional noise reduction stripes, that
must be glued underneath the appliances directly on the cabinet bottom during the installation.
Customers claiming, those stripes are missing.
REMEDIAL ACTION
For all Omnia and Supreme Care washing machines, factory is using 3 cabinet sizes.
1.) 484 mm (white)
2.) 515 mm (white+silver)
3.) 575 mm (white)
The following cabinet codes are used:
481010703007, CABINET U-SHAPE 515, WHITE
481010771600, CABINET U-SHAPE 575, WHITE
481010799501, CABINET U-SHAPE 515, SILVER
481010697253, CABINET U-SHAPE 484, WHITE
Compare with the service manual.
Please order the desired noise reduction stripes depended on the cabinet depth, according the follwing table:
KIT FOAM PAD 484mm Service Code: 481010801594
KIT FOAM PAD 515mm Service Code: 481010801598
KIT FOAM PAD 575mm Service Code: 481010725633
Technical Failure Code
16B 1800 8x K
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Service Bulletin 4812 712 40409
AUTHOR: Michael Naether
Last Update: 04/12/15
VERSION: 1.0
TITLE: Omnia/ Supreme Care washing machines: Connecting cables overview
SUBJECT: The table below is giving an overview about connection cables used in Omnia/ Supreme Care washing machines.
REMEDIAL ACTION
Please order the component you need according the table below.
ACU = Appliance Control unit
Technical Failure Code
X20 4800 Rx A
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Service Bulletin 481271240418
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Service Bulletin
4812 712 40418
AUTHOR
Cecilia Palazzi
19/01/17
1.0
Omnia missing bellow ring in technical documentation
Last Update
VERSION
TITLE
Technical Failure Code
TITLE: Omnia missing bellow ring in technical documentation
Products involved: U1 and U2 interfaces versions of Omnia 7/8 kg
In technical documentation, the bellow ring (front side), code 481010632440 (400010632440) is
missing.
It should be at 1912 position.
Please, look at the image related to 7/8 kg Omnia machines below:
there is not the 1912 position,
that you can find in 10kg Omnia ones instead (look at the following image):
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Service Bulletin
4812 712 40404
AUTHOR
Michael Naether
06/10/17
2.0
Last Update
VERSION
Service Bulletin 481271240404
page 1 of 3
Washing machine leaking at detergent box
TITLE
Washing machine leaking at detergent box
SUBJECT
Customers claim about leaking detergent chamber (box) on Omnia (Supreme Care) frontloader washing
machines.
The water runs out of the chamber during the fill steps.
They also claim, the softener is washed out during the cycle beginning immediately.
REMEDIAL ACTION
Check the detergent box, especially the clipping between distributor plate and box.
Check the distributor assembly, especially the clipping between distributor plate and distributor cover.
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In case both components arent fitted properly, re-fit them again according the instructions below and run a
test cycle to verify the operation.
1. Distributor not in position
2. Need to put it in position pushing up the distributor
3. Highlighted the position of all fixation points, assure that are all clipped.
If re-assambling can't fix the problem and the distributor cover shows the following three ribs:
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replace the detergent box SPARE PART CODE 481010580651.
A modification at the distributor assembly was implemented in production in week 19/2016.
Technical Failure Code
A51 6800 Kx A
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Service Bulletin 4812 712 40402
AUTHOR: Michael Naether
Last Update: 03/06/16
VERSION: 1.0
TITLE: Drawer doesnt stop when it is pulled out by customer.
SUBJECT: Due to some telerance in the part Pos-6803 (Siphon), the drawer doesnt stop at the desired position when it’s
pulled out.
Customer in certain conditions can pull it out completely, like it is shown in the movie file this info is linked too.
Affected machines: all Omnia produced before week 17/2015
Link to the movie: http://youtu.be/LGaKDMYaENI
REMEDIAL ACTION
Replace the siphon. (Pos-6803)
Technical Failure Code
KXX 6800 Ex A
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F2S Number
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Service Bulletin 4812 712 40367
AUTHOR: Pasquale Lattuca
Last Update: 25/11/14
VERSION: 1.1
TITLE: Rest time indication stays on 0.01 minute.
SUBJECT: The root cause for the behaviour is a wrong resistance of the NTC, but not enough to display a failure code.
The remaining time of 0:01 and the door blocked at the end of the cycle fits to the wrong (low) resistance of the NTC.
REMEDIAL ACTION
1. Switch on the washing machine without to start any progamm and wait for 2 minutes.
2. Unplug the washing machine.
3. Unplug the NTC cable set at the CCU and measure the NTC resistance at the connector.
(Attention: It is important that tere are only few seconds between the disconnection of the appliance and the measurement!!!)
4. In case the NTC is outside of specification (low resistance) replace the NTC.
NTC order code: 4812 282 19485
SB:481271240367
SymptomCode:A1C
ComponentCode:6910
DefectCode:1X
RepairActionCode:A
Technical Failure Code
A1C 6910 1X A
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- DRAFT! – DRAFT! – DRAFT! – DRAFT! – DRAFT! Service Bulletin 4812 712 40403
AUTHOR: Michael Naether
Last Update: 20/07/15
VERSION: 1.0
TITLE: Ventilation hole at the rear of all wash units not open.
SUBJECT: Due to manufaturing process the ventilation hole on all wash units, delivered as a spare part might be closed.
That might be result in bad drain performance, bad spin performance and noise.
At worse case a siphon effect can occur.
REMEDIAL ACTION
In case of washing machines with exhaust hose tub/tank, please check in any case of wash unit replacement, if the the
ventilation hole at the rear of the wash unit is open.
If not, please open the pipe with a carpet knife or similar knife to make sure, the ventilation functionality is always given.
Technical Failure Code
181 2000 M1 A
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- DRAFT! – DRAFT! – DRAFT! – DRAFT! – DRAFT! -
F2S Number
- DRAFT! – DRAFT! – DRAFT! – DRAFT! – DRAFT! © Whirlpool EMEA
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Service Bulletin 4812 712 40386
AUTHOR: Pasquale Lattuca
Last Update: 17/01/17
VERSION: 1.1
TITLE: Pump filter overview for FL (Front Loader).
SUBJECT: Due to diversity of draining pumps used in production, to avoid any confusion for the customer, here an overview
of filter related to its pump.
REMEDIAL ACTION
cb8b5452.png
Technical Failure Code
X30 7630 A1 A
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Service Bulletin 4812 712 40405
AUTHOR: Michael Naether
Last Update: 27/07/15
VERSION: 1.0
TITLE: Temperature 40°C in sport cycle not present.
SUBJECT: Due to a software bug, temperature 40°C is not present on desired models.
Only 20°C & 30°C can be choosen during program selection.
Affected are Omnia/ Supreme Care washing machines with User interface 2
REMEDIAL ACTION
To solve this issue, eSAM update after Friday July 10th is required.
Please carry out the update procedure on your device first.
As a next step, re-program the Etna control board. (Pos-5210)
Technical Failure Code
175 5210 Px 2
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Service Bulletin
4812 712 40424
AUTHOR
Gabriele Cambiotti
05/12/16
1.0
Last Update
VERSION
Service Bulletin 481271240424
page 1 of 1
New spin ramp profile on Omnia Direct Drive
From wk46 (November new spin ramp profile 2016) in all washing machines
Whirlpool/Bauknecht Omnia Direct Drive has been updated the variant file with a in order to
avoid that machine remain for a long time on “critical ramp phase”.
It improves the laundry load rebalance performance, the mechanical stress of components
(springs, shock absorbers, etc.), vibration/noise.
We kindly ask you to reprogram these machines, even in case of other
interventions on them.
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