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SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of VP-540/VP-300.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2008 ROLAND DG CORPORATION
WWW.SERVICE-MANUAL.NET
70046-06
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
COVERS ............................................................................................................................................................. 1-1
FRAME .............................................................................................................................................................. 1-4
DRIVE UNIT ....................................................................................................................................................... 1-8
HEAD CARRIAGE (VP-540).............................................................................................................................. 1-12
HEAD CARRIAGE (VP-300).............................................................................................................................. 1-14
BASE FRAME.................................................................................................................................................... 1-16
CHASSIS .......................................................................................................................................................... 1-18
PINCH ROLLER ............................................................................................................................................... 1-19
STAND .............................................................................................................................................................. 1-20
TOOL CARRIAGE ............................................................................................................................................. 1-21
WIPER SYSTEM .............................................................................................................................................. 1-22
PUMP SYSTEM ................................................................................................................................................ 1-23
INK SYSTEM .................................................................................................................................................... 1-25
ACCESSORIES .................................................................................................................................................. 1-26
2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
WIRING MAP ...................................................................................................................................................... 2-1
MAIN BOARD ..................................................................................................................................................... 2-3
SERVO BOARD ............................................................................................................................................... 2-14
CARRAGE BOARD .......................................................................................................................................... 2-20
SUB BOARD...................................................................................................................................................... 2-23
MAINTENANCE PARTS LIST .......................................................................................................................... 2-28
3 Replacement of Main Parts
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
HEAD REPLACEMENT ...................................................................................................................................... 3-3
WIPER REPLACEMENT .................................................................................................................................... 3-9
CAP TOP REPLACEMENT ...............................................................................................................................3-11
TOOL CARRIAGE REPLACEMENT ................................................................................................................ 3-14
CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-18
FEED MOTOR REPLACEMENT ...................................................................................................................... 3-22
PUMP REPLACEMENT ................................................................................................................................... 3-30
INK TUBE REPLACEMENT ............................................................................................................................. 3-37
BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-43
BATTERY REPLACEMENT .............................................................................................................................. 3-54
CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-57
ENCODER SCALE REPLACEMENT ............................................................................................................... 3-62
GRIT ENCODER REPLACEMENT ................................................................................................................. 3-64
PINCH ROLLER REPLACEMENT ................................................................................................................... 3-67
CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-68
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
SERVICE MODE ................................................................................................................................................ 4-1
HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15
HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22
HEAD ALIGNMENT ........................................................................................................................................... 4-24
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32
LINEAR ENCODER SETUP ............................................................................................................................. 4-34
FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36
CROP MARK SENSOR ADJUSTMENT .......................................................................................................... 4-38
CROP-CUT ADJUSTMENT .............................................................................................................................. 4-40
PRINT/CUT POSITION ADJUSTMENT ............................................................................................................ 4-43
CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-46
TOOL HEIGHT ADJUSTMENT ......................................................................................................................... 4-48
TOOL PRESSURE ADJUSTMENT .................................................................................................................. 4-50
BELT TENSION ADJUSTMENT ....................................................................................................................... 4-53
BELT POSITION ADJUSTMENT ...................................................................................................................... 4-56
TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-62
5 Supplemental Information
5-1
5-2
SPECIAL TOOLS................................................................................................................................................. 5-1
SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING).............................. 6-1
PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-2
INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
VERTICAL BANDING .......................................................................................................................................... 6-3
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3
PRINT & CUT MISALIGHMENT .......................................................................................................................... 6-4
POOR CUTTING QUALITY(STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) ..... 6-7
MEDIA SKEW ...................................................................................................................................................... 6-7
MOTOR ERROR ................................................................................................................................................. 6-8
HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-9
PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-9
ERROR MESSAGE ........................................................................................................................................... 6-10
SERVICE CALL ................................................................................................................................................. 6-10
7 Service Activities
7-1
7-2
7-3
INSTALLATION CHECK LIST ............................................................................................................................. 7-1
MAINTENANCE CHECK LIST .......................................................................................................................... 7-12
SPACIFICATION ................................................................................................................................................ 7-13
WWW.SERVICE-MANUAL.NET
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
NO.
Date
Description of Changes
Approval
Issued
0
2007.3.9
First Edition
Kato
Uchiyama
Kato
Mabuchi
1
2007.4.25
Sect1 : Parts have been revised.
Sect3 : Procedures have been revised.
Sect4 : Procedures have been revised.
Sect7 : Installation Check List has been revised.
2
2007.6.15
Sect1 : Parts have been revised.
Sect3 : Procedures have been added.
Kato
Mabuchi
3
2007.8.24
Sect3 : Procedures have been revised.
Kato
Mabuchi
4
2007.10.12
Sect3 : Procedures have been revised.
Sect4 : Service Mode has been revised.
Kato
Misako
5
2007.11.20
Sect1 : Parts have been revised.
Sect7 : Procedures have been revised.
Kato
Yuki
6
2008.1.29
Sect1 : Parts have been revised.
2-1 : Wiring Map Cable has been added.
Sect4 : Service Mode has been revised.
Kato
Yuki
WWW.SERVICE-MANUAL.NET
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
symbol alerts the user to important instructions or warnings. The speci c
The
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The speci c thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The speci c
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
WWW.SERVICE-MANUAL.NET
About the Labels Affixed to the Unit
These labels are af xed to the body of this product.
The following gure describes the location.
Caution : Moving Print Heads
The print heads move at high speed and
pose a hazard.
Caution : Pinching Hazard
Contact during operation may cause the
hand or ngers to become pinched, rsulting in injury.
Flammable
Ink and discharged uid are ammable.
Keep away from open ame.
Ink Is Toxic
Ink and discharged uid are toxic. Avoid
contact with the body. Use only in a wellventilated area.
Caution : High Temperature
The platen and dryer become hot. Exercise caution to avoid re or burns.
Flammable
Ink and discharged uid are ammable.
Keep away from open ame.
Ink Is Toxic
Ink and discharged uid are toxic. Avoid
contact with the body. Use only in a wellventilated area.
WWW.SERVICE-MANUAL.NET
WARNING - FOR CONTINUED
PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH FUSE OF THE
SPECIFIED TYPE AND CURRENT RATING.
F80L HS
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connection of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this terminal except the time of replacement.
WWW.SERVICE-MANUAL.NET
1 Structure & Spare Parts
1-1 COVER ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
S2
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19
14
17
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Revised 1
S2 S2
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14
24
1
S2
21
25
S1
PARTS LIST -Main Parts1
Parts Name
Parts No.
W700461210 ASSY,PANEL BOARD VP-540
17
Parts Name
Parts No.
1000002637 SHEET,PANEL VP-540
2
23505834
18
1000002625 STAY,PANEL VP-540
3
1000002608 COVER,INK CARTRIDGE VP-540
19
1000003029 SHEET,LCD VP-540
4
1000002633 COVER,CHASSIS VP-540
20
22535347
5
1000002550 COVER,MAINTENANCE INKHEAD VP-540
21
1000001099 LABEL,HARMFUL FIRE #LA915
6
7
8
9
10
CABLE-ASSY MAINT-COVER SW FJ-540
LABEL,CAUTION PINCH-2 #LA423
1000002620 COVER,MAINTENANCE VP-540
22
22535441
LABEL,SET INK SP-300 #LA634
1000002676 COVER,RAIL B VP-300
23
22535442
LABEL,USE ONLY ECO-SOL #LA635
1000002624 COVER,RAIL B VP-540
24
22535444
LABEL,READ MANUAL #LA637
1000002651 COVER,RAIL B-RIGHT VP-540
25
23475212
CABLE-CARD,24P1 600L BB
1000002150 COVER,RAIL F VP-300
PARTS LIST -Supplemental Parts-
1000002146 COVER,RAIL F VP-540
Parts No.
1000002619 COVER,SIDE L VP-540
S1
Parts Name
31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
11
1000002621 COVER,SIDE R VP-540
S2
31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
12
1000002627 COVER,UNDER L VP-540
S3
31139103
PLAPOINT,FE4*6 WH
13
1000002628 COVER,UNDER R VP-540
S4
31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
14
22495102
KEY TOP,CLEAR GX-24
S5
31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
15
22495101
KEY TOP,WHITE GX-24
S6
31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
16
1000002626 LABEL,EMBLEM LOGO VERSACAMM
S7
31139104
SCREW,PLAPOINT M4*6 BK FE
Revised 1
WWW.SERVICE-MANUAL.NET
1-1
1-1 COVER ( VP-540：Above ZW65383, VP-300：Above ZW61510)
S2
Revised 6
S1
S12
35
S8
S1
S1
21
S2
23
22
3
20
S2
10
5
S1 S7
S1
S7
6
9
S2
S6
S10
S1
34
Revised 6
S9
37
29
8 S2
S1
12 32
S1
S5
36
31
28
S2
20
S3
16
33 S11
S10
26
S4
S2 S5
S2
7
11
38
2
27
13
19
14
17
18 15
Revised 1
30 31
S2
14
24
1
S2
25
21
S1
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1-2
32
4
S2 S2
1-1 COVER ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1
Parts No.
W700461210
2
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
S2
31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3
1000002608
COVER,INK CARTRIDGE VP-540
S3
31139103
PLAPOINT,FE4*6 WH
4
1000002633
COVER,CHASSIS VP-540
S4
31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
5
1000002550
COVER,MAINTENANCE INKHEAD VP-540
S5
31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
6
7
8
9
ASSY,PANEL BOARD VP-540
S1
31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000002620
COVER,MAINTENANCE VP-540
S6
31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
1000002624
COVER,RAIL B VP-540
S7
31139104
SCREW,PLAPOINT M4*6 BK FE
1000002676
COVER,RAIL B VP-300
S8
31049106AS SCREW SET,CAP M3*8 3CBC 20 PCS
31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000002651
COVER,RAIL B-RIGHT VP-540
S9
1000004207
COVER,RAIL F TYPE2 VP-540
S10 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1000004208
COVER,RAIL F TYPE2 VP-300
S11 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
10
1000002619
COVER,SIDE L VP-540
S12 31029816AS BUSH SET,ROLL 3*4 100 3C PCS.
11
1000002621
COVER,SIDE R VP-540
12
1000002627
COVER,UNDER L VP-540
13
1000002628
COVER,UNDER R VP-540
14
22495102
KEY TOP,CLEAR GX-24
15
22495101
KEY TOP,WHITE GX-24
16
1000002626
LABEL,EMBLEM LOGO VERSACAMM
17
1000002637
SHEET,PANEL VP-540
18
1000002625
STAY,PANEL VP-540
19
1000003029
SHEET,LCD VP-540
20
22535347
LABEL,CAUTION PINCH-2 #LA423
21
1000001099
LABEL,HARMFUL FIRE #LA915
22
22535441
LABEL,SET INK SP-300 #LA634
23
24
25
22535442
22535444
23475212
LABEL,USE ONLY ECO-SOL #LA635
LABEL,READ MANUAL #LA637
CABLE-CARD,24P1 600L BB
1000004197
PLATE,COVER F VP-540
1000004204
PLATE,COVER F VP-300
27
22535390
LABEL,EMERGENCY STOP #LA496
28
22535286
LABEL,CAUTION COVER #LA265
1000004196
PLATE,NUT COVER F VP-540
1000004203
PLATE,NUT COVER F VP-300
26
29
Revised 1
30
21425110
WASHER,COVER FJ-50
31
1000004199
PAD, STOPPER VP-540
32
1000004198
SHAFT,COVER F VP-540
1000004195
FRAME,COVER F VP-540
1000004202
FRAME,COVER F VP-300
34
1000004361
COVER,INT SW VP-540
35
11879107
ABSORBER TK-12
36
13169102
COVER SW R (AVT32344)
37
1000004200
HOOK,INT SW VP-540
38
22535287
LABEL,CAUTION CARRIAGE #LA266
33
Revised 6
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Revised 6
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26
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9
S4
13
7 18 8
S4
S16
29
31
10
20
16
22
25
8
8
S14
19 S17S13
S8
S17
28
34
S8 37
S10
37
S17
1
35
5
S17
S14
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14
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S20
S2
S10
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S1
S17
S11
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9
S6
38
3
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S4
12
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4
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1-2 FRAME ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
PARTS LIST -Main Parts-
PARTS LIST -Supplemental PartsS1
Parts No.
31029101
Parts Name
BUSH,NB-19
7520501000 ASSY,CAP BOTTLE 2 FJ-52
S2
31029106
BUSH,SQUARE SB-6025
W700461240 ASSY,FAN JUNCTION BOARD VP-540
S3
31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000002653 BASE,BOTTOM VP-300
S4
31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1000002527 BASE,BOTTOM VP-540
S5
31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
5
1000002589 BASE,RAIL VP-540
S6
31129101
PIPE SET,POLYCA 3*6*8 20PCS
6
21985140
BRACKET,INK CATCH TANK SP-540V
S7
31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
7
12159573
BUSH,80F-0603
S8
31149705
RING SET,E-RING ETW-7 SUS 50PCS
8
12159563
BUSH,80F-1006
S9
31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
9
12159508
BUSH,SHAFT OILES 80F-1206
S10
31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
10
1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540
S11
31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
11
21745109
S12
31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
12
1000002630 COVER,SCAN MOTOR VP-540
S13
31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
13
1000002528 FRAME,MIDDLE L VP-540
S14
31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
14
1000002529 FRAME,MIDDLE R VP-540
S16
31799107
15
1000002548 FRAME,SCAN MOTOR VP-540
S17
31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
16
1000002518 FRAME,SIDE L VP-540
S18
17
1000002545 FRAME,SIDE R VP-540
S19
31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
SCREW,JACK UP SP-540V
31179106
18
22305101
GUIDE,LEVER SP-300
S20
31069104
19
22485104
KNOB FJ-50
20
1000002556 LEVER,CAM PINCH VP-540
21
22155763
OILES BUSH 80F-0806
22
22175105
PINCH ROLL SPRING
23
22055474
PLATE,INK CATCH TANK FJ-52
24
1000002609 PLATE,LEVER LINK VP-540
25
15229506
SENSOR INTERRUPTER,GP1A05A5
26
22145393
SHAFT,JOINT PNC-960
22295270
SHAFT,SQUARE SP-300
1
Parts No.
21905192
2
3
4
27
Parts Name
ADAPTER,CLAMP MEDIA SP-540V
COLLAR,LEVER FJ-540
1000002526 SHAFT,SQUARE VP-540
28
22035196
29
1000002629 STAY,COVER UNDER VP-540
STAND,LEVER SP-300
30
1000002558 STAY,FRAME SIDE R VP-540
31
1000002555 STAY,LEVER SENSOR VP-540
32
1000002631 STAY,PINCH LEVER ADJUST VP-540
33
1000002551 STAY,PINCH LEVER VP-540
34
1000002569 STAY,SUPPORT INKCARTRIDGE VP-540
35
1000002607 SUPPORT,FRAME R VP-540
36
1000003088 PAD,BASE BOTTOM VP-540
37
1000003087 PAD,SUPPORT FRAME R VP-540
38
1000002168 CABLE-ASSY,FAN VP-540
WWW.SERVICE-MANUAL.NET
1-5
SCREW SET,CAP M4*6 NI 20PCS
SCREW,CAP M4*6+FL NI
1-2 FRAME ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
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S6
S17
S11
27
S14 S17
33 S12
S17 11
5
32 S10 S20
S15
S8
S1711 24
26
S5
9
S4
13
7 18 8
S4
S16
29
31
10
20
16
22
25
Revised 6
8
8
S13
S14
S17
19 S17
35
S8
S17
28
34
S8
5
S15
S10
37
S5
S17
14
S20
S16
S2
S10
S19
S1
S17
S11
9
S6
38
3
1
S20 S10
15
S1
S7
S4
S10
12
S4
4
21
S9
S3 S10
6
S10
S20
S10
30
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S17
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S11
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1-2 FRAME ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 21905192
ADAPTER,CLAMP MEDIA SP-540V
S1 31029101
BUSH,NB-19
2 7520501000
ASSY,CAP BOTTLE 2 FJ-52
S2 31029106
BUSH,SQUARE SB-6025
3 W700461240 ASSY,FAN JUNCTION BOARD VP-540
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1000002653
BASE,BOTTOM VP-300
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
1000002527
BASE,BOTTOM VP-540
S5 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
5 1000002589
BASE,RAIL VP-540
S6 31129101
PIPE SET,POLYCA 3*6*8 20PCS
6 21985140
BRACKET,INK CATCH TANK SP-540V
S7 31149706AS
RING SET,E-RING ETW-10 SUS 20 PCS
7 12159573
BUSH,80F-0603
S8 31149705
RING SET,E-RING ETW-7 SUS 50PCS
8 12159563
BUSH,80F-1006
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
9 12159508
BUSH,SHAFT OILES 80F-1206
S10 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
10 1000002176
CABLE-ASSY,PINCH U/D SENSOR VP-540
S11 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
11 21745109
COLLAR,LEVER FJ-540
S12 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
12 1000002630
COVER,SCAN MOTOR VP-540
S13 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
13 1000002528
FRAME,MIDDLE L VP-540
S14 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
14 1000002529
FRAME,MIDDLE R VP-540
S16 31799107
SCREW SET,CAP M4*6 NI 20PCS
15 1000002548
FRAME,SCAN MOTOR VP-540
S17 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
16 1000002518
FRAME,SIDE L VP-540
S18 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
17 1000002545
FRAME,SIDE R VP-540
S19 31179106
SCREW,JACK UP SP-540V
18 22305101
GUIDE,LEVER SP-300
S20 31069104
SCREW,CAP M4*6+FL NI
19 22485104
KNOB FJ-50
4
20 1000002556
LEVER,CAM PINCH VP-540
21 22155763
OILES BUSH 80F-0806
22 22175105
PINCH ROLL SPRING
23 22055474
PLATE,INK CATCH TANK FJ-52
24 1000002609
PLATE,LEVER LINK VP-540
25 15229506
SENSOR INTERRUPTER,GP1A05A5
26 22145393
SHAFT,JOINT PNC-960
27
22295270
1000002526
SHAFT,SQUARE SP-300
SHAFT,SQUARE VP-540
28 22035196
STAND,LEVER SP-300
29 1000002629
STAY,COVER UNDER VP-540
30 1000002558
STAY,FRAME SIDE R VP-540
31 1000002555
STAY,LEVER SENSOR VP-540
32 1000002631
STAY,PINCH LEVER ADJUST VP-540
33 1000002551
STAY,PINCH LEVER VP-540
34 1000002569
STAY,SUPPORT INKCARTRIDGE VP-540
35 1000004193
SUPPORT,FRAME R TYPE2 VP-540
36 1000003088
PAD,BASE BOTTOM VP-540
37 1000003087
PAD,SUPPORT FRAME R VP-540
38 1000002168
CABLE-ASSY,FAN VP-540
Revised 6
WWW.SERVICE-MANUAL.NET
1-7
Revised 2
1-3 DRIVE UNIT ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
S7
S7
S7
71
79
S12
S6
S24
77 64
13
5
S7
70 8
S7
S1
82 59
S23
26
S12 S23 S22
21
42
33
28
S26
S22
S7
Revised 5
75
80
S28
S28
S22
69 S18 27
66
S22
S5
11
12
S2
60
39
S21 73
S8
S8
S10
S20
68
53
40 51
S19
S7
37
20
S9 9 S21
54
S12
S15
S22
29
S7
S12
24
S14
41
76
55 S27
S4
36
14
46
38
50
22
S2
80
36
S2
S12
S12
4
31
S12
2 S7
S7
2
52
S9
S21
WWW.SERVICE-MANUAL.NET
82
S12
S2 S7
S12 S7
2
S12
3
63 30
9
45
72
S5
43 S19 S13
62
56 S7
S18 6 16
49
S19
S19
S10
34
27
Revised
6
47 56
15
78
S20
61
S8
18
67 65
84
S3 10 S22 S5
83
19
S17
S14
S8
74 S22
S5
S22
7
S3
57
S7 23
32
S21
S22
1
S22
69
S11
S16
17
58
31
1-8
25
36
31 81
44
S7
38
S12
S25
35
S12
36
1 S11
S11
S12
Revised 1
1-3 DRIVE UNIT ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
PARTS LIST -Main Parts1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
50
51
52
53
54
Parts No.
6700469030
W700461290
W7004612A0
W7004612B0
W700461260
6700469020
11869103
1000002605
1000002589
1000002533
1000002671
1000002547
23415124
1000002169
23415114
1000002178
1000002188
23475213
23475240
1000002167
21365103
1000002646
1000002592
1000002711
1000002708
1000002647
1000003037
1000002710
1000002593
1000003823
1000002552
1000002549
1000002660
1000002546
1000003086
1000001905
21685128
1000003084
1000002673
1000002616
1000003293
1000002603
1000002666
1000002562
1000001555
21655131
22115121
22535287
1000002971
1000002970
1000002685
1000002196
1000002145
1000002535
1000002581
1000002675
1000002612
22055316
1000002672
1000002615
1000002658
1000002525
1000002659
1000002543
PARTS LIST -Main Parts-
Parts Name
ASSY,PULLEY VP-540
ASSY,FLEX1 VP-540
ASSY,FLEX2 VP-540
ASSY,FLEX3 VP-540
ASSY,GRIT ENCODER BOARD VP-540
ASSY,SCAN MOTOR VP-540
BALL,4MM
BASE,G-ENCODER SENSOR VP-540
BASE,RAIL VP-540
BASE,SCAN DRIVE VP-540
BELT,100S2M1539LW-C
BELT,150S2M2153LW-C
CABLE-ASSY,G-MOTOR SP-300
CABLE-ASSY,GRIT ENCODER VP-540
CABLE-ASSY,MAINT-COVER SW SP-300
CABLE-ASSY,PRI-CAR ORG VP-540
CABLE-ASSY,SCAN MOTOR VP-540
CABLE-CARD,36P1 2000L BB
CABLE-CARD,36P1 2670L BB HIGH-V
CABLE-ASSY,CUT-CAR ORG VP-540
CASE,LOCK CJ-70
COVER,ENCODER VP-540
COVER,FEED GEAR VP-540
COVER,INK CARTRIDGE FLEX VP-300
COVER,INK CARTRIDGE FLEX VP-540
COVER,INNER VP-540
COVER,JUNCTION BOARD VP-540
COVER,RAIL SIDE VP-540
FLANGE,GRIT-ENCORDER VP-540
FLANGE,MOTOR SCAN VP-540 Revised 6
FRAME,FEED MOTOR VP-540
FRAME,SUPPORT AUTO CUTTER VP-540
FRAME,SUPPORT RAIL VP-300
FRAME,SUPPORT RAIL VP-540
FILTER(E),RAIL SHIELD VP-540
GEAR,H187S20(B8)
GEAR,H300 S10(B6C16POM)
FILTER(E),SFT-36SN
Revised 1
GUIDE,CUT CABLE VP-300
GUIDE,CUT CABLE VP-540
Revised 2
GUIDE,TUBE TYPE3 VP-540
HOLDER,BACKUP SHAFTSQUARE VP-540
HOLDER,CABLE VP-300
HOLDER,CABLE VP-540
HOLDER,IDLE PULLEY XC-540
HOLDER,LINEAR SCALE CJ-70
HOUSING,R-BEARING FRAME FJ-540
LABEL,CAUTION CARRIAGE #LA266
LABEL,G-ROLLER 170 VP-540 #LA978
LABEL,G-ROLLER 50 VP-540 #LA977
LABEL,PINCH ROLL VP-540#LA968
L-BEARING,SSR15XW1GGE/W2GE+1440L
L-BEARING,SSR15XW1GGE/W2GE+2050L
LOCK,STAY VP-540
PLATE,CUT ORIGIN VP-540
PLATE,HOLDER CABLE VP-300
PLATE,HOLDER CABLE VP-540
PLATE,LINEAR SCALE CJ-70
PLATE,RAIL REAR VP-300
PLATE,RAIL REAR VP-540
RAIL,GUIDE VP-300
RAIL,GUIDE VP-540
RAIL,LINEAR SCALE VP-300
RAIL,LINEAR SCALE VP-540
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
Parts No.
22175870
15229506
1000001480
1000003089
1000003097
1000003096
1000001479
22295117
1000002665
1000002544
1000002712
1000002709
1000002162
22185101
7876709020
22175134
22175122
22175157
1000002596
1000002602
22715469
1000002597
1000002534
1000002554
22135346
1000002594
22135439
1000003036
1000004142
1000003151
12399352
1000003821
1000003822
Parts Name
R-BEARING JIS 6800ZZ(B7)
SENSOR INTERRUPTER,GP1A05A5
SHAFT,DRIVE PULLEY XC-540
SHEET,FRAME SUPPORT RAIL VP-540
SHEET,HOLDER CABLE VP-300
SHEET,HOLDER CABLE VP-540
SHAFT,IDLE PULLEY XC-540
SHAFT,LOCK CJ-70
SHEET,LINEAR SCALE VP-300
SHEET,LINEAR SCALE VP-540
SHEET,RAIL UNDER VP-300
SHEET,RAIL UNDER VP-540
SHEET,ROTARY DISK SLIT 360LPI
SLIDER,LOCK CJ-70
ASSY,FEED MOTOR SP-540V
SPRING,A CJ-70
SPRING,BACKUP PNC-960
SPRING,C P-ROLLER CM-500
STAY,G-ENCODER SENSOR VP-540
STAY,GUIDE FLEX VP-540
STAY,HOLD SHAFT SQUARE SP-500
STAY,RAILGUIDE L VP-540
STAY,SHAFT DRIVE PULLEY VP-540
STAY,SUPPORT RAIL L VP-540
STOPPER,CAM CM-500
STOPPER,GRIT-ENCORDER VP-540
STOPPER,LINEAR SCALE FJ-540
SUPPORT, CABLE
SUPPORT,GUIDE CABLE TYPE2 VP-540
PAD,GUIDE TUBE VP-540
FILTER(E) FRC-45-12-6.5
SPACER,FLANGE VP-540
BASE,FLANGE VP-540
Revised 2
Revised 1
Revised 1
Revised 5
Revised 2
Revised 6
PARTS LIST -Supplemental PartsS1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
Parts No.
31029101
31029106
31329501AS
3000000033
31289111AS
31289112AS
31289109AS
31289102AS
31119904
31129102
31149704AS
31299102AS
31409702
31409801AS
31019149
31049155AS
31049171AS
31049170AS
31049173AS
31049174AS
31049137AS
31049169AS
31199701AS
31229103AS
31239103AS
31019703
31049117
31069104
Parts Name
BUSH,NB-19
BUSH,SQUARE SB-6025
CLAMP SET,PUSH MOUNT RT30SSF5 20P
CLAMP,WIRE PLESS RFC-45VO
CUPSCREW SET, M4*6 NI 100 PCS.
CUPSCREW SET,M3*10 NI 100 PCS.
CUPSCREW SET,M3*4 NI 100 PCS.
CUPSCREW SET,M3*6 NI 50 PCS.
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
PIPE SET,POLYCA 4*8*10 20PCS
RING SET,E-RING ETW-6 SUS 100 PCS
RIVET SET,NYLON P2655B 20 PCS.
SADDLE SET,LOCKING WIRE LES-1010 20P
SADDLE,LOCKING WIRE LWS-0711Z 20P
SCREW SET,BINDING M2.3*8 3CBC 100PCS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
SCREW SET,CAP M3*12 NI 50 PCS.
SCREW SET,CAP M3*8 NI 50 PCS.
SCREW SET,CAP M4*10 NI 50 PCS.
SCREW SET,CAP M4*15 NI 20 PCS.
SCREW SET,CAP M4*25 3CBC 20 PCS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
SCREW SET,SET WP M3*3 NI 20 PCS
SCREW SET,TRUSS M2*6 NI 100 PCS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
SCREW,BINDING P-TIGHT M3*8 3C 100P
SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS
SCREW,CAP M4*6+FL NI
WWW.SERVICE-MANUAL.NET
1-9
1-3 DRIVE UNIT ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
S7
S7
S7
71
79
S12
S6
S24
77 64
13
5
S7
70 8
S7
S1
S22
S7
54
S28
S14
41
76
55 S27
S12
S22
29
S7
S12
24
14
46
38
S4
36
50
22
S2
80
36
S2
31 81
S12
S12
4
31
S12
2 S7
2
52
S9
9
S21
WWW.SERVICE-MANUAL.NET
82
S12
S2 S7
S12 S7
2
S12
3
63 30
45
72
S5
43 S19 S13
62
56 S7
S18 6 16
49
S19
S19
S10
34
Revised
27
47 56
15
78
S20
61
S8
18
67 65
84
S3 10 S22 S5
83
19
S17
S14
S8
74 S22
S5
S22
7
S3
57
S7 23
32
S21
S22
1
S22
69
S11
S16
17
58
31
S7
1-10
25
S12
36
44
S7
36
S12
S25
35
38
80
S28
S22
69 S18 27
66
S22
S5
11
12
S2
60
39
S21 73
S8
S8
S10
S20
68
53
40 51
S19
S7
37
20
S9 9 S21
S15
Revised 5
75
1 S11
S11
S12
82 59
Revised 6
S23
26
S12 S23 S22
21
42
33
28
S26
Revised 2
Revised 1
1-3 DRIVE UNIT ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
PARTS LIST -Main Parts1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
50
51
52
53
54
Parts No.
6700469030
W700461290
W7004612A0
W7004612B0
W700461260
6700469020
11869103
1000002605
1000002589
1000002533
1000002671
1000002547
23415124
1000002169
23415114
1000002178
1000002188
23475213
23475240
1000002167
21365103
1000002646
1000002592
1000002711
1000002708
1000002647
1000003037
1000002710
1000002593
1000003823
1000004194
1000002549
1000002660
1000002546
1000003086
1000001905
21685128
1000003084
1000002673
1000002616
1000003293
1000002603
1000002666
1000002562
1000001555
21655131
22115121
22535287
1000002971
1000002970
1000002685
1000002196
1000002145
1000002535
1000002581
1000002675
1000002612
22055316
1000002672
1000002615
1000002658
1000002525
1000002659
1000002543
PARTS LIST -Main Parts-
Parts Name
ASSY,PULLEY VP-540
ASSY,FLEX1 VP-540
ASSY,FLEX2 VP-540
ASSY,FLEX3 VP-540
ASSY,GRIT ENCODER BOARD VP-540
ASSY,SCAN MOTOR VP-540
BALL,4MM
BASE,G-ENCODER SENSOR VP-540
BASE,RAIL VP-540
BASE,SCAN DRIVE VP-540
BELT,100S2M1539LW-C
BELT,150S2M2153LW-C
CABLE-ASSY,G-MOTOR SP-300
CABLE-ASSY,GRIT ENCODER VP-540
CABLE-ASSY,MAINT-COVER SW SP-300
CABLE-ASSY,PRI-CAR ORG VP-540
CABLE-ASSY,SCAN MOTOR VP-540
CABLE-CARD,36P1 2000L BB
CABLE-CARD,36P1 2670L BB HIGH-V
CABLE-ASSY,CUT-CAR ORG VP-540
CASE,LOCK CJ-70
COVER,ENCODER VP-540
COVER,FEED GEAR VP-540
COVER,INK CARTRIDGE FLEX VP-300
COVER,INK CARTRIDGE FLEX VP-540
COVER,INNER VP-540
COVER,JUNCTION BOARD VP-540
COVER,RAIL SIDE VP-540
FLANGE,GRIT-ENCORDER VP-540
Revised 6
FLANGE,MOTOR SCAN VP-540
FRAME,FEED MOTOR VP-540_01
Revised 6
FRAME,SUPPORT AUTO CUTTER VP-540
FRAME,SUPPORT RAIL VP-300
FRAME,SUPPORT RAIL VP-540
FILTER(E),RAIL SHIELD VP-540
GEAR,H187S20(B8)
GEAR,H300 S10(B6C16POM)
Revised 1
FILTER(E),SFT-36SN
GUIDE,CUT CABLE VP-300
GUIDE,CUT CABLE VP-540
Revised 2
GUIDE,TUBE TYPE3 VP-540
HOLDER,BACKUP SHAFTSQUARE VP-540
HOLDER,CABLE VP-300
HOLDER,CABLE VP-540
HOLDER,IDLE PULLEY XC-540
HOLDER,LINEAR SCALE CJ-70
HOUSING,R-BEARING FRAME FJ-540
LABEL,CAUTION CARRIAGE #LA266
LABEL,G-ROLLER 170 VP-540 #LA978
LABEL,G-ROLLER 50 VP-540 #LA977
LABEL,PINCH ROLL VP-540#LA968
L-BEARING,SSR15XW1GGE/W2GE+1440L
L-BEARING,SSR15XW1GGE/W2GE+2050L
LOCK,STAY VP-540
PLATE,CUT ORIGIN VP-540
PLATE,HOLDER CABLE VP-300
PLATE,HOLDER CABLE VP-540
PLATE,LINEAR SCALE CJ-70
PLATE,RAIL REAR VP-300
PLATE,RAIL REAR VP-540
RAIL,GUIDE VP-300
RAIL,GUIDE VP-540
RAIL,LINEAR SCALE VP-300
RAIL,LINEAR SCALE VP-540
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
Parts No.
22175870
15229506
1000001480
1000003089
1000003097
1000003096
1000001479
22295117
1000002665
1000002544
1000002712
1000002709
1000002162
22185101
7876709020
22175134
22175122
22175157
1000002596
1000002602
22715469
1000002597
1000002534
1000002554
22135346
1000002594
22135439
1000003036
1000004142
1000003151
12399352
1000003821
1000003822
Parts Name
R-BEARING JIS 6800ZZ(B7)
SENSOR INTERRUPTER,GP1A05A5
SHAFT,DRIVE PULLEY XC-540
SHEET,FRAME SUPPORT RAIL VP-540
SHEET,HOLDER CABLE VP-300 Revised 2
SHEET,HOLDER CABLE VP-540
SHAFT,IDLE PULLEY XC-540
SHAFT,LOCK CJ-70
SHEET,LINEAR SCALE VP-300
SHEET,LINEAR SCALE VP-540
Revised 1
SHEET,RAIL UNDER VP-300
SHEET,RAIL UNDER VP-540
SHEET,ROTARY DISK SLIT 360LPI
SLIDER,LOCK CJ-70
ASSY,FEED MOTOR SP-540V
SPRING,A CJ-70
SPRING,BACKUP PNC-960
SPRING,C P-ROLLER CM-500
STAY,G-ENCODER SENSOR VP-540
STAY,GUIDE FLEX VP-540
STAY,HOLD SHAFT SQUARE SP-500
STAY,RAILGUIDE L VP-540
STAY,SHAFT DRIVE PULLEY VP-540
STAY,SUPPORT RAIL L VP-540
Revised 1
STOPPER,CAM CM-500
STOPPER,GRIT-ENCORDER VP-540
STOPPER,LINEAR SCALE FJ-540
SUPPORT, CABLE
SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 5
PAD,GUIDE TUBE VP-540
Revised 2
FILTER(E) FRC-45-12-6.5
SPACER,FLANGE VP-540
Revised 6
BASE,FLANGE VP-540
PARTS LIST -Supplemental PartsS1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
Parts No.
31029101
31029106
31329501AS
3000000033
31289111AS
31289112AS
31289109AS
31289102AS
31119904
31129102
31149704AS
31299102AS
31409702
31409801AS
31019149
31049155AS
31049171AS
31049170AS
31049173AS
31049174AS
31049137AS
31049169AS
31199701AS
31229103AS
31239103AS
31019703
31049117
31069104
Parts Name
BUSH,NB-19
BUSH,SQUARE SB-6025
CLAMP SET,PUSH MOUNT RT30SSF5 20P
CLAMP,WIRE PLESS RFC-45VO
CUPSCREW SET, M4*6 NI 100 PCS.
CUPSCREW SET,M3*10 NI 100 PCS.
CUPSCREW SET,M3*4 NI 100 PCS.
CUPSCREW SET,M3*6 NI 50 PCS.
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
PIPE SET,POLYCA 4*8*10 20PCS
RING SET,E-RING ETW-6 SUS 100 PCS
RIVET SET,NYLON P2655B 20 PCS.
SADDLE SET,LOCKING WIRE LES-1010 20P
SADDLE,LOCKING WIRE LWS-0711Z 20P
SCREW SET,BINDING M2.3*8 3CBC 100PCS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
SCREW SET,CAP M3*12 NI 50 PCS.
SCREW SET,CAP M3*8 NI 50 PCS.
SCREW SET,CAP M4*10 NI 50 PCS.
SCREW SET,CAP M4*15 NI 20 PCS.
SCREW SET,CAP M4*25 3CBC 20 PCS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
SCREW SET,SET WP M3*3 NI 20 PCS
SCREW SET,TRUSS M2*6 NI 100 PCS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
SCREW,BINDING P-TIGHT M3*8 3C 100P
SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS
SCREW,CAP M4*6+FL NI
WWW.SERVICE-MANUAL.NET
1-11
1-4 HEAD CARRIAGE (VP-540)
S2
10
S2
S2
11
S2
44
S5
S2
Revised 2
S6
46
45
S2
S6
43
20
S2
31
S2
8
S6
15
Revised 5
42
38
4
15
S2
35
36
33
S2
38
37
41
S4
17
23
26
2
16
21
S12
S2
34
1
28
12
30
25
5
S3
39
13
S13
S3
S16
29
6
24
27 22
13
S12
S8
32
S11
S3
S3
48 3
S2 19
S11
S10
S15
S3
S9
S4
S7
39
S1
47
40
9
Revised 2
S3
14
WWW.SERVICE-MANUAL.NET
1-12
S4
7
18
S14
1-4 HEAD CARRIAGE (VP-540)
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
1 21905166
ADAPTER,HEAD FJ-540
S1 31329601AS
2 6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
Parts Name
CLAMP SET,INSULOK T-18S 100 PCS.
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
3 W700461130 ASSY,LINEAR ENCODER BOARD VP-540
S3 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
4 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540
S4 31149703AS
RING SET,E-RING ETW-4 100 PCS.
5 1000002519
BASE,CARRIAGE AL VP-540
S5 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
6 1000002520
BASE,HOLDER CARRIAGE VP-540
S6 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
7 21775103
CAM,CARRIAGE FJ-540
S7 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
8 11769118
CLAMP,FCM2-S6-14
S8 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
9 1000002588
COVER,HEAD BOARD VP-540
S9 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
10 1000002632
COVER,PRINT CARRIAGE VP-540
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000002652
COVER,PRINT JUNCTION VP-540
S11 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
12 1000002523
FRAME,CARRIAGE U/D VP-540
S12 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
13 1000003076
GUIDE,CARRIAGE CAP VP-540
S13 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
14 22135440
GUIDE,HEAD AL FJ-540
S14 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
15 1000003293
GUIDE,TUBE TYPE3 VP-540
S15 31799103
SCREW SET,CAP M3*15 NI 20PCS
16 1000002201
ASSY,HEAD INKJET SOL XC-540
S16 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
17 1000002587
LEVER,CARRIAGE VP-540
18 21345105
LOCK,CJ-500
19 22395108
MAGNET,CJ-500
Revised 2
20 1000002586
PLATE,DAMPER VP-540
21 22055547
PLATE,GND FJ-540
22 22055548
PLATE,SLIDER CARRIAGE FJ-540
23 15229506
SENSOR INTERRUPTER,GP1A05A5
24 1000002521
SHAFT,HEXAGON CARRIAGE VP-540
25 22185127
SLIDER,CARRIAGE FJ-540
26 1000002623
SPACER,U/D LEVER VP-540
27 22175159
SPRING,CARRIAGE SIDE FJ-50
28 22175520
SPRING,HEAD ADJUST 500 FJ-540
29 22175519
SPRING,HEAD PRESS 500 FJ-540
30 22625109
SPRING,PULL CARRIAGE 3500 FJ-540
31 1000003863
STAY,CARRIAGE TUBE TYPE2 VP-540
32 1000000417
STAY,ENCORDER SENSOR SP-540V
33 1000002524
STAY,HOLDER CARRIAGE BOARD VP-540
34 1000002522
SUPPORT,CARRIAGE BOARD VP-540
35 1000002643
SUPPORT,DAMPER VP-540
Revised 5
36 1000002679
ADAPTER,JUNCTION VPY306
37 11909167
ADAPTER,SCREW 3FAI FJ-540
38 1000003136
ASSY,TUBING 3*150MM VP-540
39 1000003032
BASE,CARRIAGE SIDE AL VP-540
40 23475206
CABLE-CARD 21P1 330L BB
41 11659249
HOLDER,RING O 3FAI FJ-540
42 1000002681
TUBE,SJ-RDG3*4 4LINK VP-540
43 1000003031
SUPPORT,ADJUST SCREW VP-540
44 1000003075
PAD,PRINT CARRIAGE L VP-540
45 1000003074
PAD,PRINT CARRIAGE R VP-540
46 1000002753
LABEL,READ MANUAL VP-540#LA969
47 1000002171
CABLE-ASSY,HEAD U/D SENSOR VP-540
48 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
WWW.SERVICE-MANUAL.NET
1-13
1-5 HEAD CARRIAGE (VP-300)
S2
24
S1
14
15
S2
S2
S3
S1
Revised 2
S4
21
S1
S4
25
33
Revised 5
7
S1
12
S6
30
26 S1
36
6
18
18
32
Revised 2
S1
2
(Cut to 110mm when using.)
3
20
S1
35
37
5
7
S6
31
(Cut to 130mm when using .)
4
11
13
19
27
S8
S1
S1 23
S7
1
28
34
10
S7
S7
S5
S10
9
S2
S2
16
8
S2
S2
22
9
16
S9
S8
S2
S11
29
Revised 2
S2
17
WWW.SERVICE-MANUAL.NET
1-14
1-5 HEAD CARRIAGE (VP-300)
PARTS LIST -Main PartsParts No.
1 21905166
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
ADAPTER,HEAD FJ-540
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
2 1000002679
ADAPTER,JUNCTION VPY306
S2 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
3 11909167
ADAPTER,SCREW 3FAI FJ-540
S3 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
4 6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000 Revised 1
S4 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
5 W700461130 ASSY,LINEAR ENCODER BOARD VP-540
S5 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
6 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540
S6 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
7 1000003136
ASSY,TUBING 3*150MM VP-540
S7 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
8 1000002661
BASE,CARRIAGE AL VP-300
S8 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
9 1000003032
BASE,CARRIAGE SIDE AL VP-540
S9 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
10 1000002662
BASE,HOLDER CARRIAGE VP-300
S10 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
11 23475206
CABLE-CARD 21P1 330L BB
S11 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
12 11769118
CLAMP,FCM2-S6-14
13 1000002588
COVER,HEAD BOARD VP-540
14 1000002632
COVER,PRINT CARRIAGE VP-540
15 1000002652
COVER,PRINT JUNCTION VP-540
16 1000003076
GUIDE,CARRIAGE CAP VP-540
17 22135440
GUIDE,HEAD AL FJ-540
18 1000003293
GUIDE,TUBE TYPE3 VP-540
19 1000002201
ASSY,HEAD INKJET SOL XC-540
20 11659249
HOLDER,RING O 3FAI FJ-540
21 1000002753
LABEL,READ MANUAL VP-540#LA969
22 21345105
LOCK,CJ-500
23 22395108
MAGNET,CJ-500
24 1000003075
PAD,PRINT CARRIAGE L VP-540
25 1000003074
PAD,PRINT CARRIAGE R VP-540
26 1000002664
PLATE,DAMPER VP-300
27 22055547
PLATE,GND FJ-540
28 22175520
SPRING,HEAD ADJUST 500 FJ-540
29 22175519
SPRING,HEAD PRESS 500 FJ-540
30 1000003863
STAY,CARRIAGE TUBE TYPE2 VP-540
31 1000000417
STAY,ENCORDER SENSOR SP-540V
32 1000002524
STAY,HOLDER CARRIAGE BOARD VP-540
33 1000003031
SUPPORT,ADJUST SCREW VP-540
34 1000002663
SUPPORT,CARRIAGE BOARD VP-300
35 1000002643
SUPPORT,DAMPER VP-540
36 1000002670
TUBE,SJ-RDG3*4 4LINK VP-300
37 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
Revised 2
Revised 2
Revised 5
WWW.SERVICE-MANUAL.NET
1-15
1-6 BASE FRAME
S3
S12
S5
1
S4
S5
S7
2
8
S13
4
20
4
S14
S12
S3
19
S14
S3
215
17
S4
4
6
19
S2
5
S14
S3
S3
S4
23
4
3
17
S10
21
S2
10
23
S3
S14
S10
S4
12
9
S11
S7
S8 18
22
11
22
11
18
S14
S14
S15
S14
S1
14
15
16
S14
S13
S13
13
S6
S14
S14
7
S9
WWW.SERVICE-MANUAL.NET
1-16
S3
1-6 BASE FRAME
PARTS LIST -Main Parts-
1
2
3
4
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
1000002654
APRON,B VP-300
S1 31029101
Parts No.
BUSH,NB-19
1000002553
APRON,B VP-540
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
1000002152
APRON,F AL VP-300
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
1000002148
APRON,F AL VP-540
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1000002655
APRON,F UNDER VP-300
S5 31279106
LABEL,CAUTION HOT SURF NO.778
1000002542
APRON,F UNDER VP-540
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
1000002166
ASSY,CORD HEATER VP-300
S7 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1000002165
ASSY,CORD HEATER VP-540
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
S9 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
5 W700461270 ASSY,THERMISTOR BOARD VP-540
Parts Name
1000002151
BED,VP-300
S10 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
1000002147
BED,VP-540
S11 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
7 1000000764
FAN,A35577-55ROL
S12 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
8 1000002584
FRAME,SIDE BED L VP-540
S13 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
PLATE,SHUTTER VP-300
S14 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
PLATE,SHUTTER VP-540
S15 31179106
SCREW,JACK UP SP-540V
6
9
1000002657
1000002541
10 15099124
SENSOR,US-602SXTLAS 65OFF 50ON
11 15099115
SENSOR-INTERRUPTER GP2A25NJ
12 1000002600
SHUTTER,BED L VP-540
13 1000002599
SHUTTER,BED R VP-540
14 21625103
SHUTTER,HEATER CORD SP-300
15 1000002582
SPACER,BED LOWER VP-540
16 1000002583
SPACER,BED UPPER VP-540
17
1000002669
STAY,DRY HEATER VP-300
1000002606
STAY,DRY HEATER VP-540
18 1000002585
19
20
STAY,PAPER SENSOR VP-540
1000002668
STAY,PRINT HEATER VP-300
1000002590
STAY,PRINT HEATER VP-540
1000002656
PAD,CUTTER VP-300
1000002598
PAD,CUTTER VP-540
21 1000002181
CABLE-ASSY,THERMISTOR VP-540
22 1000002175
CABLE-ASSY,PAPER SENSOR VP-540
23 1000002184
CABLE-ASSY,THERMOSTAT VP-540
WWW.SERVICE-MANUAL.NET
1-17
1-7 CHASSIS
S4
30
22
3
S4
S4
7
18
S8
S9
S4
31
25
25
9
4
10
S1
S4
11
S8
19
S1
2
23
S1
S8
S11
8
Revised 1 1
28
S4
S3
S5
S6
16
12
26
S10
14
21
15
S2
S7
5
S4
24
13
20
29
S4
6
S4
27
17
PARTS LIST -Main PartsParts No.
1 6700469010
Parts Name
ASSY,MAIN BOARD VP-540
Revised 1
2 W700461220 ASSY,POWER BOARD VP-540
25
Parts No.
Parts Name
1000002755
CABLE-ASSY,HEATER VP-300
1000002183
CABLE-ASSY,HEATER VP-540
26 1000002190
CABLE-ASSY,JUNBI B VP-540
3 1000002144
ASSY,SERVO BOARD VP-540
4 15009101
BATTERY CR2032
27 1000002173
CABLE-ASSY,JUNBI E VP-540
5 1000002559
CHASSIS,VP-540
28 1000002177
CABLE-ASSY,POWER SERVO VP-540
6 1000002633
COVER,CHASSIS VP-540
29 1000002180
7 1000000012
FAN,109R0624H459
8 1000003085
FILTER(E),CHASSIS SHIELD VP-540
9 12559105
FUSE
10 1000003014
FUSE,154002.DR
30
31
11 1000003015
FUSE,1543.15DR
12 13429702
INLET AC P01CF01 15A250V
13 22535257
LABEL,CAUTION VOLTAGE #LA167
CABLE-ASSY,RELAY JUNCTION VP-540
23475216
CABLE-CARD,40P1 1400L BB
23475237
CABLE-CARD,40P1 2070L BB HIGH-V (For VP-540)
(For VP-300)
1000002044
CABLE-ASSY,117V SELECTOR XC-540 (For 117V)
1000002043
CABLE-ASSY,230V SELECTOR XC-540 (For 230V)
PARTS LIST -Supplemental PartsParts No.
Parts Name
14 1000002682
LABEL,LAN VP-540#LA964
S1 31029106
BUSH,SQUARE SB-6025
15 22535117
LABEL,POWER CM-500 NO.893
S2 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
16 13129170
POWER SW AJ7201B
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
17 12429114
POWER UNIT,ZWS150PAF-36J
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
18 1000002579
STAY,CABLE VP-540
S5 31279116
LABEL,EARTH MARK-1 NO.E-580
19 1000002566
STAY,CHASSIS FAN VP-540
S6 31279121
LABEL,FLASH-LIGHTING NO.E-582
20 1000002189
CABLE-ASSY,JUNBI A VP-540
S7 31279191
LABEL,WARNING FUSE REPLACE #347
21 23415116
CABLE ASSY,JUNBI D SP-300
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
22 23415117
CABLE ASSY,POWER MAIN SP-300
S9 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
23 23475197
CABLE CARD 25P1 105L BB FJ-540
S10 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
24 23415268
CABLE-ASSY AC GROUND GREEN SP-540
S11 31369102
SPACER,PCB SUPPORT PCB-8S
WWW.SERVICE-MANUAL.NET
1-18
1-8 PINCH ROLLER
S2
18
S2
S4
17
12
3
16
13
3
14
9
15
1
S1
4
4
S1
8
5
8
6
S3
11
2
5
S1
7
6
S3
10
S3
PARTS LIST -Main Parts-
S3
7
S1
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
6700460210
ASSY,PINCHROLL L VP-540
S1 31149702AS
RING SET,E-RING ETW-3 100 PCS.
6700460220
ASSY,PINCHROLL R VP-540
S2 31019702AS
SCREW SET,BIND P-TIGHT M3*6 3C 100P
2 6700460300
ASSY,PINCHROLL C VP-540
S3 31249211AS
WASHER SET,PLAIN 4.3*7*0.5 NI 100P
3 21745101
COLLAR,P-ROLLER PNC-960
S4 31249303
WASHER SET,SPRING M3 NI 100 PCS
4 22195153
FRAME,PINCH ROLL SP-540V
5 22145416
LEVER,P-ROLLER PNC-960
6 11539104
PIN 3*35 SUS M6
7 22145831
PIN NO.1 (214-831)
8 22145832
PIN NO.2
9 22055264
PLATE,GUIDE P PNC-960
10 21565103
P-ROLLER FD16S4(B10) TYPE2
11 21565102
P-ROLLER TD16S4(B10) TYPE2
12 22625101
SPRING,PINCH LEFT SP-300
1
Parts No.
Parts Name
214-832
13 1000002648
SPRING,PINCH LEFT VP-540
14 22625102
SPRING,PINCH RIGHT SP-300
15 1000002649
SPRING,PINCH RIGHT VP-540
16 22715461
STAY,PINCH CENTER SP-540V
17 1000003028
STAY,PINCH SENSOR VP-540
18 1000002973
LABEL,PINCH SENSOR VP-540 #LA979
WWW.SERVICE-MANUAL.NET
1-19
1-9 STAND
S2
3
S1
1
11
5
S2
5
9
S2
6
S2
11
S2
8
2
S2
10
S2
3
S1
S2
10
S2
9
7
4
7
S2
PARTS LIST -Main PartsParts No.
Parts Name
1 1000002578
ARM,L VP-540
2 1000002577
ARM,R VP-540
3 7498805000
ASSY STOPPER SCREW PNS-501
4 1000002636
ASSY,BASE STAND VP-540
5
9
1000002153
ASSY,SHAFT SHEET VP-300
1000001611
ASSY,SHAFT SHEET XC-540
6 21815106
BOLT,SHOULDER PNS-501
7 12329505
CASTER,BWS-50BN
8 1000002618
LEVER,BRAKE VP-540
10
Parts No.
Parts Name
1000002149
STAND,LEG VP-540
1000002678
STAY,STAND VP-300
1000002635
STAY,STAND VP-540
11 1000001579
STOPPER,SHAFT POM XC-540
PARTS LIST -Supplemental PartsParts No.
Parts Name
S1 3000000036
NUT SET,SQUARE M5 8.5*8.5*2.3 3C 100PCS
S2 31049157
SCREW,CAP M6*20 3CBC+PW+SW
WWW.SERVICE-MANUAL.NET
1-20
1-10 TOOL CARRIAGE
S6
28
13
S5
S6
12
15
16
11
S6
7
26
S4
6
15
S3
S10
25
S4
29
S12
27
S5
9
5
S9
19
21
24
17
S5
20
10
4
S7
14
22
3
S1
S9
1
8
2
18
PARTS LIST -Main Parts-
S13
23
S11
S8 S2
Parts No.
1 22805292
2 22805291
Parts Name
ASSY, CLAMP BLADE CM-500
ASSY, HOLDER BLADE CM-500
Parts No.
23 22175155
24 22715168
Parts Name
SPRING,SCREW CM-500
STAY,AUTO CUTTER 2 CM-500
3 22805287
ASSY, PLATE CAM SLIDE CM-500
25 1000002531
STAY,CUT CARRIAGE BOARD VP-540
4 22805571
ASSY,CARRIAGE SP-300
26 1000002540
STAY,HOLDER BELT VP-540
5 W700461250 ASSY,CROP SENSOR BOARD VP-540
6 W700461120 ASSY,CUT CARRIAGE BOARD VP-540
7 W700461290 ASSY,FLEX1 VP-540
8 7488739000
BASE CUTTER CJ-500
9 1000002530
BASE,CUT CARRIAGE VP-540
10 1000002185
11
27 22535287
28
1000002674
1000002613
29 1000002187
CABLE-ASSY,PINCH SENSOR VP-540
23475207
CABLE-CARD,15P1 1900L BB
(For VP-300)
23475238
CABLE-CARD,15P1 2570L BB HIGH-V (For VP-540)
LABEL,CAUTION CARRIAGE #LA266
PLATE,CABLE CUT VP-300
PLATE,CABLE CUT VP-540
CABLE-ASSY,CROP SENSOR VP-540
PARTS LIST -Supplemental PartsParts No.
S1 31029801AS
Parts Name
BUSH SET,ROLL 2*4 3C100PCS
12 22025646
COVER,BELT HOLDER EGX-600
S2 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
13 1000002570
COVER,CARRIAGE BOARD VP-540
S3 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
14 22025269
COVER,CARRIAGE CM-500
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
1000002667
GUIDE,CABLE FLEX-CUT VP-300
S5 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1000002591
GUIDE,CABLE FLEX-CUT VP-540
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
16 21655232
HOLDER,BELT EGX-600
S7 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS Revised 6
17 22285503
NUT,PENHOLDER
S8 31019118AS
SCREW SET,BINDING M3*10 3CBC 100PCS
18 21495115
SCREW,BLADE SET CM-500
S9 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
19 15099115
SENSOR-INTERRUPTER GP2A25NJ
S10 31069104
SCREW,CAP M4*6+FL NI
20 21475148
SHEET,FILTER CROP CJ-500
S11 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
21 22175122
SPRING,BACKUP PNC-960
S12 31089110AS
SCREW SET,PAN M3*4 NI+PW 100 PCS
22 22175154
SPRING,BLADE UP CM-500
15
SCREW SET,TRUSS M2*6 NI 100 PCS
WWW.SERVICE-MANUAL.NET
S13 31229103AS
1-21
1-11 WIPER SYSTEM
S1
20
S7
19
21
18
16
8
3
15
S5
3
5
2
12
S5
S1
4
17
6
S3
S5
10
5
11
7
S4
S6
14
13
S1
22
1
S2
S1
9
23
PARTS LIST -Main PartsParts No.
Parts Name
Parts No.
Parts Name
1 1000002576
BASE,WIPER MOTOR VP-540
18 11379105
WIPER,HEAD ASP FJ-50
2 11929138
BELT,408P2M4-530
19 1000002573
COVER,SCRAPER VP-540
3 12159536
BUSH,B-S6-17
20 1000002571
HOLDER,SCRAPER VP-540
4 1000002572
COVER,WIPE VP-540
21 1000001658
WIPER,SCRAPER XC-540
5 21995104
FLANGE,PULLEY STX-7
22 1000002186
CABLE-ASSY,WIPER SENSOR VP-540
6 1000002574
FRAME,WIPER VP-540
23 1000002182
CABLE-ASSY,WIPER MOTOR VP-540
7 21685144
GEAR,S53S5(B15) FJ-540
8 21655245
HOLDER,WIPER FJ-540
9 22435106
MOTOR,103-593-1041
10 21545160
PAD,WIPER TRAY SJ-540
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
11 21975124
PULLEY,T14P2S4 + GEAR,S53
S2 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
12 21975123
PULLEY,WD6.94S9
S3 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
13 1000002575
RAIL,GUIDE WIPER VP-540
S4 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
14 15229506
SENSOR INTERRUPTER,GP1A05A5
S5 31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
15 22295132
SHAFT,IDLE PULLEY STX-7
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
16 22155961
SHAFT,WIPER FJ-540
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
17 22175140
SPRING,TENSIONER STX-7
S7 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
PARTS LIST -Supplemental PartsParts No.
Parts Name
WWW.SERVICE-MANUAL.NET
1-22
1-12 PUMP SYSTEM
8
2
26
Revised 2
18
26
5
14
14
1
6
S4
20
S3
13 S4
S2
5
28
5
5
18
5
S2
S5
S7
21
24
S5
3
5
5
18
S1
S7
29
9
5
10
14
5
1
5
S2
14
18
24
11
S8
S2
S5
15
30
17
22
S5
S2
23
Revised 1
12
S9
27
12 19
31
Revised 1
23
23
S6
S2
23
27
25
16
WWW.SERVICE-MANUAL.NET
1-23
4
7 S6
S2
1-12 PUMP SYSTEM
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 1000002537
ARM,LINK UP VP-540
S1 31029106
BUSH,SQUARE SB-6025
2 1000002794
ASSY,CAP-TOP XC-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
3 1000002538
BASE,CAP VP-540
S3 31109601AS
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
4 22175815
BEARING F8-16ZZ
S4 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
5 1000000796
BUSH,80F-0503
S5 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
6 21365121
CASE,CAP TOP FJ-540
S6 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
7 1000002564
COUPLING,PUMP VP-540
S7 31179106
SCREW,JACK UP SP-540V
8 22025671
COVER,CAP CASE FJ-540
S8 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
9 12239406
CUSHION,TM-96-6
S9 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
10 1000002536
FRAME,BACK-UP CAP VP-540
11 1000002580
FRAME,BASE CAP VP-540
12 21685122
GEAR,S10S20
13 22135616
GUIDE,CAP CASE FJ-540
14 11659249
HOLDER,RING O 3FAI FJ-540
15 22435106
MOTOR,103-593-1041
16 1000002595
PLATE,P-BEARING VP-540
17 1000001585
PLATE,P-MOTOR XC-540
18 1000002539
SHAFT,CAP VP-540
19 1000002563
SHAFT,PUMP VP-540
20 22175334
SPRING,CAP HEAD FJ-540
21 1000002561
SPRING,CAP SWING VP-540
22 1000002565
STAY,PUMP ASSY VP-540
23 1000002019
STOPPER,PUMP XC-540
24 1000002645
STOPPER,SHAFT CAP VP-540
25 6700319010
ASSY,PUMP SUB XC-540
26 1000002095
FITTING,TUBE PP VFY206
27 1000002119
TUBE,EPDM ID2-OD4 310MM
28 1000003033
STAY,GUIDE CAP-CASE VP-540
29 1000003104
SHEET,BASE CAP VP-540
30 1000002179
CABLE-ASSY,PUMP MOTOR VP-540
31 1000003383
ASSY,TUBING 2*30MM VP-540
Revised 2
Revised 1
WWW.SERVICE-MANUAL.NET
1-24
Revised 1
1-13 INK SYSTEM
S3
S4
S2
15
S2
S3
15
S2
20
11
7
S1
19
S5
(Cut to 110mm when using.)
21
9 2 18
1
9
17
1
9
5
5
S5
2118
9 2
1
1
S5
17
8
S2
S2
14
16
19
(Cut to 110mm when using.)
(Cut to 170mm when using.)
3
10
13
S2
12
S2
4
6
PARTS LIST -Main PartsParts No.
1 11909133
Parts Name
Parts No.
ADAPTER,SCREW 2FAI FJ-50
16 21435109
Parts Name
TUBE,SILICONE 3*5*8
2 1000001589
ADAPTER,TUBE 2-3FAI XC-540
17 1000002680
ADAPTER,JOINT VPI336
3 W700461280
ASSY,CARTRIDGE IC BOARD VP-540
18 11909167
ADAPTER,SCREW 3FAI FJ-540
4 W700461230
ASSY,FEED MOTOR BOARD VP-540
19 1000003136
ASSY,TUBING 3*150MM VP-540
5 1000002423
ASSY,TUBING 2*210MM XC-540
20 1000003038
COVER,CARTRIDGE IC VP-540
6 1000002568
BASE,INKCARTRIDGE VP-540
21 11659249
HOLDER,RING O 3FAI FJ-540
7 1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
8 11659218
HOLDER,I/C SC-500
9 11659149
HOLDER,RING O 2FAI FJ-50
PARTS LIST -Supplemental Parts-
10 22055435
PLATE,INK FJ-500
11 1000002560
PLATE,INK JOINT VP-540
Parts No.
S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
12 1000001473
PLATE,HOLDER I/C XC-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
13 21475153
SHEET,INKCARTRIDGE SP-300
S3 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
14 22625103
SPRING,PRESS CARTRIDGE SP-300
S4 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
15 1000002640
SUPPORT,TUBE VP-540
S5 31799103
SCREW SET,CAP M3*15 NI 20PCS
Parts Name
WWW.SERVICE-MANUAL.NET
1-25
1-14 ACCESSORY ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
14
27
117V
44
36
42
37
230V
4
3
18
230VC
240VA
13
240VE
5
44
2
1
16
11
11
43
42
55
54
21
S5
S5
35
57
19
7
6
11
29
29
45
52
48
56
47
S5
56
16
46
22
11
36
37
49
47
S5
53
10
9
S4
58
40
25
17
50
S4
38 41
8 (Assemble all these parts.)
S2
59
S3
26
39
51
S1
32
20
28
28
30
32
23
61
24
18
31
60
33
WWW.SERVICE-MANUAL.NET
1-26
34
12
15
1-14 ACCESSORY ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
1
23495124
AC CORD 3ASL100 240VA 10A SAA
37
1000003111 PAD,BASE STAND VP-540
Parts No.
Parts Name
2
13499111
AC CORD H05VV-F 240VE 10A S
38
1000002690 PAD,L-LEFT VP-540
3
13499109
AC CORD SJT 117V 10A 3PVC
39
1000002691 PAD,L-RIGHT VP-540
4
23495125
AC-CORD H05VV 230V 10A S
40
1000003110 PAD,RAIL UPPER VP-540
5
13499209
ADAPTER PLUG (100V)
41
21545178
6
22805575
ASS'Y, SHORT MEDIA CLAMP L SP-540V
42
1000002697 PAD,SPACER STAND VP-540
7
22805576
ASS'Y, SHORT MEDIA CLAMP R SP-540V
8
1000003083 ASSY,FLANGE GUIDE VP-540
PAD,SPACER RAIL SP-300
43
1000002695 PAD,STAND L/R VP-540
44
1000002696 PAD,STAND UPPER VP-540
9
6700469040 ASSY,MEDIA CLAMP L LONG VP-540
45
1000002969 PAD,SUPPORT STAND VP-540
10
6700469050 ASSY,MEDIA CLAMP R LONG VP-540
46
1000003078 PAD,TRAY 440 A VP-540
11
22845112
BASE,MEDIA CLAMP SP-300
47
1000003079 PAD,TRAY 440 B VP-540
12
11849102
BLADE,OLFA AUTO CUTTER XB10
48
1000003080 PAD,TRAY 440 C VP-540
13
13439801
CABLE-AC 3P CHINA 10A250V S
49
1000002692 PAD,U-LEFT VP-540
14
23495117
CABLE-AC,VCTF 100V 12A 3P-S
50
1000002693 PAD,U-RIGHT VP-540
15
22335143
CAP,EPDM
51
22155133
PIPE,TOOL D9*L150 FJ-540
16
1000002698 CARTON,ACCESSORY VP-540
52
22055691
PLATE,LONG CLAMP MEDIA L SP-540V
17
22605305
18
19
20
21
53
22055693
PLATE,LONG CLAMP MEDIA R SP-540V
1000002701 CARTON,COVER VP-300
CARTON,COVER INK SP-300
54
22055692
PLATE,SHORT CLAMP MEDIA L SP-540V
1000002688 CARTON,COVER VP-540
55
22055694
PLATE,SHORT CLAMP MEDIA R SP-540V
1000002704 CARTON,SHAFT SHEET VP-300
56
1000001602 SHEET,CLAMP MEDIA XC-540
1000002699 CARTON,SHAFT SHEET VP-540
57
1000002752 STICKER,REP JP/EN VP-540
1000002702 CARTON,SLEEVE VP-300
58
22735135
1000002689 CARTON,SLEEVE VP-540
59
1000002604 STOPPER,CARRIAGE VP-540
1000002703 CARTON,STAND VP-300
60
1000002694 CARTON,STAND VP-540
1000002700 TRAY,SKID VP-300
1000002687 TRAY,SKID VP-540
22
1000003077 CARTON,TRAY 440 VP-540
23
11369115
CASE,PP BOTTLE
24
ST-037
CLEAN STICK TX712A
25
1000002650 COVER,440CC I/C VP-540
S1
31279201
LABEL,REPACKAGE #LA16
26
22565682
HEXAGONAL WRENCH 5
S2
31139103
PLAPOINT,FE4*6 WH
27
22535532
LABEL,CARTON CARE #LA762
S3
31049157
SCREW,CAP M6*20 3CBC+PW+SW
1000002683 LABEL,CARTON VP-300#LA965
S4
31139104
SCREW,PLAPOINT M4*6 BK FE
1000002684 LABEL,CARTON VP-540#LA966
S5
31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
28
22535469
LABEL,CAUTION CLAMP SP-300#LA677
30
22535144
LABEL,DRAIN BOTTLE #LA29
31
1000001099 LABEL,HARMFUL FIRE #LA915
33
34
35
36
22535357
12569656
TWEEZERS PTS-01
PARTS LIST -Supplemental PartsParts No.
Parts Name
29
32
61
STICKER,SUP JP/EN SP-300
LABEL,USE FORKLIFT #LA435
1000002751 MANUAL,INS EN VP-540 MAX
1000002749 MANUAL,INS JP VP-540 MAX
1000002750 MANUAL,USE EN VP-540 COMMON
1000002748 MANUAL,USE JP VP-540 COMMON
1000003030 PAD, SHAFT SHEET VP-540
1000003112 PAD,SHAFT SHEET VP-300
1000002968 PAD,ACCESSORY VP-540
WWW.SERVICE-MANUAL.NET
1-27
1-14 ACCESSORY ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
14
27
117V
44
36
42
37
230V
4
3
18
230VC
240VA
13
240VE
5
44
2
1
16
11
11
43
42
55
54
21
S5
S5
35
57
19
7
6
11
29
29
45
52
48
47
46
22
11
S5
36
37
49
47
S5
53
56
56
16
Revised 6
10
9
62
S4
58
40
25
17
50
S4
38 41
8
(Assemble all these parts.)
S2
59
S3
26
39
51
S1
32
20
28
28
30
32
23
61
24
18
31
60
33
WWW.SERVICE-MANUAL.NET
1-28
34
12
15
1-14 ACCESSORY ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
PARTS LIST -Main PartsParts No.
PARTS LIST -Main Parts-
Parts Name
Parts No.
Parts Name
1 23495124
AC CORD 3ASL100 240VA 10A SAA
37 1000003111
PAD,BASE STAND VP-540
2 13499111
AC CORD H05VV-F 240VE 10A S
38 1000002690
PAD,L-LEFT VP-540
3 13499109
AC CORD SJT 117V 10A 3PVC
39 1000002691
PAD,L-RIGHT VP-540
4 23495125
AC-CORD H05VV 230V 10A S
40 1000003110
PAD,RAIL UPPER VP-540
5 13499209
ADAPTER PLUG (100V)
41 21545178
PAD,SPACER RAIL SP-300
6 22805575
ASS'Y, SHORT MEDIA CLAMP L SP-540V
42 1000002697
PAD,SPACER STAND VP-540
7 22805576
ASS'Y, SHORT MEDIA CLAMP R SP-540V
43 1000002695
PAD,STAND L/R VP-540
8 1000003083
ASSY,FLANGE GUIDE VP-540
44 1000002696
PAD,STAND UPPER VP-540
9 6700469040
ASSY,MEDIA CLAMP L LONG VP-540
45 1000002969
PAD,SUPPORT STAND VP-540
10 6700469050
ASSY,MEDIA CLAMP R LONG VP-540
46 1000003078
PAD,TRAY 440 A VP-540
11 22845112
BASE,MEDIA CLAMP SP-300
47 1000003079
PAD,TRAY 440 B VP-540
12 11849102
BLADE,OLFA AUTO CUTTER XB10
48 1000003080
PAD,TRAY 440 C VP-540
13 13439801
CABLE-AC 3P CHINA 10A250V S
49 1000002692
PAD,U-LEFT VP-540
14 23495117
CABLE-AC,VCTF 100V 12A 3P-S
50 1000002693
PAD,U-RIGHT VP-540
15 22335143
CAP,EPDM
51 22155133
PIPE,TOOL D9*L150 FJ-540
16 1000002698
CARTON,ACCESSORY VP-540
52 22055691
PLATE,LONG CLAMP MEDIA L SP-540V
17 22605305
18
19
20
21
CARTON,COVER INK SP-300
53 22055693
PLATE,LONG CLAMP MEDIA R SP-540V
1000002701
CARTON,COVER VP-300
54 22055692
PLATE,SHORT CLAMP MEDIA L SP-540V
1000002688
CARTON,COVER VP-540
55 22055694
PLATE,SHORT CLAMP MEDIA R SP-540V
1000002704
CARTON,SHAFT SHEET VP-300
56 1000001602
SHEET,CLAMP MEDIA XC-540
1000002699
CARTON,SHAFT SHEET VP-540
57 1000002752
STICKER,REP JP/EN VP-540
1000002702
CARTON,SLEEVE VP-300
58 22735135
STICKER,SUP JP/EN SP-300
1000002689
CARTON,SLEEVE VP-540
59 1000002604
STOPPER,CARRIAGE VP-540
1000002703
CARTON,STAND VP-300
1000002694
60
CARTON,STAND VP-540
1000002700
1000002687
TRAY,SKID VP-300
TRAY,SKID VP-540
22 1000003077
CARTON,TRAY 440 VP-540
61 12569656
TWEEZERS PTS-01
23 11369115
CASE,PP BOTTLE
62 1000004192
PAD,COVER FRONT VP-540
24 ST-037
CLEAN STICK TX712A
25 1000002650
COVER,440CC I/C VP-540
Parts No.
26 22565682
HEXAGONAL WRENCH 5
S1 31279201
27 22535532
LABEL,CARTON CARE #LA762
S2 31139103
PLAPOINT,FE4*6 WH
LABEL,CARTON VP-300#LA965
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
28
1000002683
1000002684
Revised 6
PARTS LIST -Supplemental PartsParts Name
LABEL,REPACKAGE #LA16
LABEL,CARTON VP-540#LA966
S4 31139104
SCREW,PLAPOINT M4*6 BK FE
29 22535469
LABEL,CAUTION CLAMP SP-300#LA677
S5 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
30 22535144
LABEL,DRAIN BOTTLE #LA29
31 1000001099
LABEL,HARMFUL FIRE #LA915
32 22535357
LABEL,USE FORKLIFT #LA435
33
34
35
1000002751
MANUAL,INS EN VP-540 MAX
1000002749
MANUAL,INS JP VP-540 MAX
1000002750
MANUAL,USE EN VP-540 COMMON
1000002748
MANUAL,USE JP VP-540 COMMON
1000003030
PAD, SHAFT SHEET VP-540
1000003112
PAD,SHAFT SHEET VP-300
36 1000002968
PAD,ACCESSORY VP-540
WWW.SERVICE-MANUAL.NET
1-29
15
17
16
59
2-1
WWW.SERVICE-MANUAL.NET
37
30
Revised 6
51
19
28
8
20
21
22
18
24
14
35
43
54
43
54
23
34
6
25
13
29
11
14
10
43
54
43
54
7
32
26
13
27
11
9
50
1
2
4
50
5
3
2 Electrical Section
2-1 WIRING MAP
53
2
VP-540/300 WIRING MAP
Cable List
Parts No.
1 1000002189
2
VP-300
100V 200V 100V 200V
CABLE-ASSY,JUNBI A VP-540
*
*
*
*
2 1000002190
CABLE-ASSY,JUNBI B VP-540
*
*
*
*
3 23415268
CABLE-ASSY AC GROUND GREEN SP-540
*
*
*
*
4 23415116
CABLE ASSY,JUNBI D SP-300
*
*
*
*
5 1000002173
CABLE-ASSY,JUNBI E VP-540
*
*
*
*
6 1000002177
CABLE-ASSY,POWER SERVO VP-540
*
*
*
*
7 23415117
CABLE ASSY,POWER MAIN SP-300
*
*
*
*
8 1000002188
CABLE-ASSY,SCAN MOTOR VP-540
*
*
*
*
9 1000002180
CABLE-ASSY,RELAY JUNCTION VP-540
*
*
*
*
10 1000002168
CABLE-ASSY,FAN VP-540
*
*
*
*
1000002044
CABLE-ASSY,117V SELECTOR XC-540
*
1000002043
CABLE-ASSY,230V SELECTOR XC-540
11
*
*
*
13 1000002184
CABLE-ASSY,THERMOSTAT VP-540
*
*
*
*
14 1000002181
CABLE-ASSY,THERMISTOR VP-540
*
*
*
*
15 1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
*
*
*
*
16 23415124
CABLE ASSY,GRIT MOTOR SP-300
*
*
*
*
17 1000002176
CABLE-ASSY,PINCH U/D SENSOR VP-540
*
*
*
*
18 23415114
CABLE ASSY,MNT. COVER SW SP-300
*
*
*
*
19 23505834
CABLE ASSY,INK SYSTEM COVER SW
*
*
*
*
20 1000002186
CABLE-ASSY,WIPER SENSOR VP-540
*
*
*
*
21 1000002167
CABLE-ASSY,CUT-CAR ORG VP-540
*
*
*
*
22 1000002178
CABLE-ASSY,PRI-CAR ORG VP-540
*
*
*
*
23 1000002175
CABLE-ASSY,PAPER SENSOR VP-540
*
*
*
*
24 1000002182
CABLE-ASSY,WIPER MOTOR VP-540
*
*
*
*
25 1000002179
CABLE-ASSY,PUMP MOTOR VP-540
*
*
*
*
26 1000002185
CABLE-ASSY,PINCH SENSOR VP-540
*
*
*
*
27 1000002187
CABLE-ASSY,CROP SENSOR VP-540
*
*
*
*
28 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
*
*
*
*
29 23475197
CABLE CARD 25P1 105L BB FJ-540
*
*
*
*
23475237
CABLE-CARD 40P1 2070L BB HIGH-V
*
*
23475216
CABLE CARD,40P1 1400L BB SP-300
*
*
23475238
CABLE-CARD, 15P1 2570L BB
23475207
CABLE CARD,15P1 1900L BB SP-300
30
32
*
*
CABLE-CARD,24P1 600L BB
*
*
23475240
CABLE CARD,36P1 2670L BB HIGH-V
*
*
23475213
CABLE CARD,36P1 2000L BB SP-300
34 23475212
35
37 23475206
43
CABLE-CARD 21P1 330L BB
*
*
1000002165
ASSY,CORD HEATER VP-540
*
*
1000002166
ASSY,CORD HEATER VP-300
*
*
*
*
*
*
*
*
*
*
50 12559105
FUSE
*
*
*
*
51 1000002171
CABLE-ASSY,HEAD U/D SENSOR VP-540
*
*
*
*
53 1000002169
CABLE-ASSY,GRIT ENCODER VP-540
*
*
*
*
1000002183
CABLE-ASSY,HEATER VP-540
*
*
1000002755
CABLE-ASSY,HEATER VP-300
*
*
*
*
54
Revised 6
VP-540
Parts Name
59 1000004205
*
CABLE-ASSY, FRONT-COVER SW VP-540
*
WWW.SERVICE-MANUAL.NET
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Main Board.
2
DP SW
VP-540
VP-300
Bit1
OFF
OFF
Bit2
Bit3
Bit4
Bit5
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
WWW.SERVICE-MANUAL.NET
2-3
Bit6
OFF
OFF
Bit7
OFF
OFF
Bit8
OFF
OFF
MAIN BOARD_Arrangement Diagram (Soldering Side)
2
WWW.SERVICE-MANUAL.NET
2-4
TXD2
VCC3
R22
10K
VCC3
A0
A1
A2
RA14
RA24
RA32
RA40
EXBA10E103J
EXBA10E103J
EXBA10E103J
EXBA10E103J
PC221
CE0.1u
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
D27
D20
D26
D21
D28
D19
D29
D18
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3
/Cmd_HS_MtoS
10K
VCC3
Cmd_MtoS
Cmd_MtoS
RA1
5
7
4
8
3
9
2
10
EXBA10E103J
WWW.SERVICE-MANUAL.NET
6
1
T8
/Cmd_HS_MtoS
T1
10K
R6
A25 R5
A24
A23
A22
A21
A20
A19
A18
10K
A20
A21
A22
A23
A24
A25
T13
T17 T16 T7
A18
A19
R2
10K
R4
R3
2.2K
2.2K
A0
R15
A0
R14 10K
A1
10K
T5
A1
STATUS0
STATUS1
R1
T6
10K
STATUS0
STATUS1
T11
T18
R29
T12
10
T4
+ C5
10u/16V
T10
T15
/RESET1
/RESET1
R28
10
+ C4
10u/16V
R27
10
+ C3
10u/16V
C6
R26
0
VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC
CE9p
VCC1.55
Y1
C8
A7
A8
A9
A10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
A11
A12
A13
A14
PC222 VCC1.55
VCC3
R48
R47
R46
RA3
RA4
RA5
RA6
A18
A19
A20
A21
RA8
4
3
2
1
EXBV8V330J
8 RA7
7 RA8
6 RA9
5 RA10
A22
A23
A24
A25
RA7
4
3
2
1
8
7
6
5
8
7
6
5
8
7
6
5
1
2
3
4
8
7
6
5
D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE
IC7
HD6417297BP267
R76
T31
33
D22
D24
D23
R74
75
DQM7
75
DQM6
R73
75
DQM3
R54
75
DQM2
56
/WR
R53
56
/RD
R71
56
/RAS
R52
33
/CS2
56
/CS3
R70
T43
EXBV8V680J
5 RA22
6 RA23
7 RA24
8 RA25
/RRD
/WWE0
/RESET1
14
26
28
11
12
VCC3
/CS0
R201
0
/RRD
/WWE0
/RESET1
1
RA[0..25]
Normal : 2-3
JIGU : 1-2
/DREQ0
10
2
9
3
8
4
7
5
A2
A6
A3
A7
A4
A8
A5
A9
VCC
CN2
DQM3
MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
DQM2
/WR
/RD
/RAS
TP254
/CS2
T52
56
1
10K
9
8
FBK
REF
VCC3
R94
10K
R95
S1
S2
VCC3
A13
A14
RA51
4
13
5
12
VCC3
1
VDD
VDD
GND
GND
CLKA1
CLKA2
CLKA3
CLKA4
2
3
14
15
R82
R83
R80
0
0
33
CLK120_1
CLK120_2
A17
6
7
10
11
R91
R79
NON
33
CLK60_1
CLK60_2
VCC3
VCC3
CLBA1
CLKB2
CLKB3
CLKB4
VCC3
CLK60_1
CLK60_2
PC56
CE0.1u
R64
75
/WE0
R45
75
DQM0
R44
75
DQM1
R62
75
DQM4
75
DQM5
56
CKE
75
/WE1
R43
R61
R63
PC57
CE0.1u
Cmd_StoM
RXD2
PC58
CE0.1u
PC220
CE0.1u
VCC3
VCC3
T29
TTXD3
RXD3
/WE0
DQM0
VCC3
TTXD3
RXD3
74LVC541
R152
1K TP303
DQM4
PC118
CE0.1u
DQM5
IC39
2
4
3
CKE
/WE1
VDD
NC
GND
OUT
Cd
1
5
2
74LVC14
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
TXD3
RRXD3
VCC3
R93
3
R328
1K
4
R327
56
R325
56
PC213
CE0.1u
PC208
CE0.1u
PC206
CE0.1u
PC205
CE0.1u
PC204
CE0.1u
6
R151
PC202
CE0.1u
33
T22
D[0..63]
STATUS0
STATUS1
1
2
3
INA
INB
GND
OUTY
SN74LVC1G32DCK
8
7
6
5
8
7
6
5
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
5
D1
4
R16
1 D29
2 D18
3 D28
4 D19
DD29 8
DD18 7
DD28 6
DD19 5
8
7
6
5
DD25
DD24
DD22
DD23
PC3
CE0.1u
VCC
RA35
DD[0..63]
DD[0..63]
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
VCC3
STATUS0
STATUS1
1 D27
2 D20
3 D26
4 D21
8
7
6
5
DD57
DD54
DD56
DD55
DD59 8
DD52 7
DD58 6
DD53 5
DD61 8
DD50 7
DD60 6
DD51 5
DD63 8
DD48 7
DD62 6
DD49 5
8
7
6
5
DD7
DD6
DD8
DD9
DD5 8
DD10 7
DD4 6
DD11 5
DD3 8
DD12 7
DD2 6
DD13 5
8
7
6
5
DD1
DD14
DD0
DD15
8
7
6
5
DD39
DD40
DD38
DD41
DD37 8
DD42 7
DD36 6
DD43 5
EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J
IC1
RA39
8 1
7 2
6 3
5 4
RA31
8 1
7 2
6 3
5 4
1 D31
2 D16
3 D30
4 D17
1 D25
2 D24
3 D22
4 D23
RA44
8 1
7 2
6 3
5 4
RA27
8 1
7 2
6 3
5 4
1 D57
2 D54
3 D56
4 D55
8 1
7 2
6 3
5 4
1 D59
2 D52
3 D58
4 D53
1
2
3
4
RA22
8
7
6
5
1 D61
2 D50
3 D60
4 D51
1
2
3
4
RA15
8
7
6
5
1 D63
2 D48
3 D62
4 D49
1
2
3
4
RA10
8
7
6
5
D7
D6
D8
D9
1
2
3
4
RA49
8
7
6
5
RA41
1
2
3
4
D5
D10
D4
D11
1
2
3
4
RA37
8 1
7 2
6 3
5 4
D3
D12
D2
D13
1
2
3
4
RA33
8 1
7 2
6 3
5 4
D1
D14
D0
D15
1
2
3
4
8 1
7 2
6 3
5 4
D39
D40
D38
D41
1
2
3
4
RA29
8
7
6
5
8
7
6
5
RA25
1
2
3
4
D37
D42
D36
D43
1
2
3
4
1
2
3
4
D35
D44
D34
D45
1
2
3
4
8
7
6
5
DD35 8
DD44 7
DD34 6
DD45 5
DD33 8
DD46 7
DD32 6
DD47 5
6
RA43
1
6
1
6
1
6
RA20
EXBA10E103J
RA36
/RD2
VCC3
EXBA10E103J
RA28
1
EXBA10E103J
RA19
1
2
3
4
D33
D46
D32
D47
D7
D5
D6
D10
D8
D4
D9
D11
5
7
4
8
3
9
2
10
1
2
3
4
D3
D1
D12
D14
D2
D0
D13
D15
5
7
4
8
3
9
2
10
1
2
3
4
D39
D43
D40
D36
D38
D42
D41
D37
5
7
4
8
3
9
2
10
RA13
8
7
6
5
D35
D47
D44
D32
D34
D46
D45
D33
75
R35
5
7
4
8
3
9
2
10
EXBA10E103J
/RD2
56
75
56
75
/RESET1
PC219
CE0.1u
R10
10K
/RESET2
VCC3
PC203
CE0.1u
T25
R25
R32
R33
R34
PC227
CE0.1u
T14
/RESET1
PC226
CE0.1u
VCC3
/CS1
/CS4
/CS5
/CS6
PC214
CE0.1u
VCC3
/CS1
/CS4
/CS5
/CS6
PC212
CE0.1u
VCC3
/RESET1
/RESET2
74LVC14
PC215
CE0.1u
33
PC211
CE0.1u
VCC3
56
PC5
CE0.1u
VCC3
R12
/CS0
R18
PC6
CE0.1u
VCC3
/CS0
VCC3
TP302
/RESET1
74LVC14
IC40C
A[0..25]
VCC3
TXD3
RRXD3
VCC3
IC40B
PC112
CE0.1u
RN5VD29A
RRXD
RRXD2
10K
10K
R322
1K
IC40A
1
RRXD
RRXD2
VCC3
R89
E1
E2
VCC3
DQM1
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
D8
D7
D9
D6
D11
D4
D10
D5
D12
D3
D13
D2
D15
D0
D14
D1
D41
D38
D40
D39
D43
D36
D42
D37
D45
D34
D44
D35
D46
D33
D1
D2
D3
D4
D5
D6
D7
D8
1
19
STATUS0
STATUS1
STATUS0
STATUS1
R60
10K
PC217
CE0.1u
D47
D32
2
3
4
5
6
7
8
9
Cmd_StoM
RXD2
5
B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
PC209
CE0.1u
10K
IC18
CY2308-2
R213
10K
R215
VCC3
VCC3
CE9p
VCC3
CLK120_1
CLK120_2
6
A15
A16
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
PS-40PE-D4T1-PN1
R42
10
2
9
3
8
4
7
5
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
IC17
6
16
A10
A14
A11
A15
A12
A16
A13
A17
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
/CS3
1
CLK120
A10
A11
A12
PC4
CE0.1u
DSP01-002-430G-0
DQM6
T38
A7
A8
A9
37
VCC
DQM7
VCC3
A4
A5
A6
13 VCC3
15
47
NC
RY/BY
BYTE
VSS
VSS
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21
MBM29LV160BE90TN(MBM29LV320BE)
RA52
A2
A3
WP/ACC
CE
OE
WE
RESET
27
46
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
3
RRXD
/DREQ0
R55
R72
T50
5
6
7
8
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
JUMP1
10K
33
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
2
RRXD
VCC3
R69
T41
R65
4
3
2
1
A[0..25]
RA[0..25]
D25
4
3
2
1
EXBV8V680J
5 RA18
5
6 RA19
6
7 RA20
7
8 RA21
8
/CS0
EXBV8V330J
W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
RA15
RA16
RA17
JP1
DSP03-003-432G
R57
10K
VCC3
43
43
43
EXBV8V330J
8 RA11
7 RA12
6 RA13
5 RA14
PC228
FA-365 20.0MHz
/CCS0
2-5
VCC3
B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
10K
R7
A15
A16
A17
CE0.1u
VCC3
R19 2.2K
RA0
RA1
RA2
EXBA10E103J
R20
PC201
CE0.1u
VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ
PC207
CE0.1u
1
2
3
4
RA45
CE0.1u
VCC1.55
A3
A4
A5
A6
RA46
/WR2
R49
47
VCC3
T20 T19 T2
68
68
68
EXBA10E103J
PC210
CE0.1u
/WR2
VCC3
R21
10K
D61
D63
D50
D49
D51
D62
D60
D48
10K
PC225
CE0.1u
VCC1.55
/Cmd_HS_StoM
VCC3
R23
D31
D16
D30
D17
PC224
CE0.1u
R8
10K
T3
D57
D54
D56
D55
PC7
CE0.1u
VCC3
D59
D52
D58
D53
PC9
CE0.1u
VCC3
D61
D50
D60
D51
PC22
CE0.1u
VCC3
D62
D49
PC30
CE0.1u
VCC3
D63
D48
PC39
CE0.1u
VCC3
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
VCC3
R31
R30
R51
RA47
T21
VCC3
MA[0..25]
MA[0..25]
IC2
TXD2
1
PC223
CE0.1u
MD[0..31]
MD[0..31]
VCC3
PC229
CE0.1u
6
VCC3
PC218
CE0.1u
1
VCC3
PC216
CE0.1u
6
VCC3
PC38
CE0.1u
1
VCC3
PC37
CE0.1u
6
VCC3
PC29
CE0.1u
1
VCC3
PC21
CE0.1u
6
VCC3
PC8
CE0.1u
MAIN BOARD_Circuit Diagram 1/9
VCC3
VCC3
VCC3
470
SML-210MT (GREEN)
CONF_DONE
CONF_DONE
2
2
MD[0..31]
VCC3
MD[0..31]
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
VCC3
DD0
DD1
PC2
CE0.1u
PC1
CE0.1u
DD2
DD3
DD4
DD5
VCC3
VCC3
PC10
CE0.1u
PC11
CE0.1u
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
/WR2
/WR2
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
DD[0..63]
DD[0..63]
VCC3
RA[0..25]
RA[0..25]
IC3
A[0..25]
A[0..25]
4
3
2
1
RA6
4
3
2
1
RA9
4
3
2
1
RA11
4
3
2
1
RA18
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
5 MD0
6 MD1
7 MD2
8 MD3
EXBV8V330J
5 MD4
6 MD5
7 MD6
8 MD7
EXBV8V330J
5 MD8
6 MD9
7 MD10
8 MD11
EXBV8V330J
IC8
R205
A15
SDBK0
47
SDBK1
R204
A16
R208
NON
47
R206
NON
47
SDBK2
R207
A17
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
SDRAM 128M/256M Jumper
5 MD12
6 MD13
7 MD14
8 MD15
EXBV8V330J
/RAS
/RD
/WR
/CS3
DQM7
DQM6
SN74LVCH16245ADGG-EL
CKE
CLK120_1
VCC3
R202
/RAS
/RD
/WR
/CS3
DQM7
DQM6
18
17
16
19
39
15
CKE
CLK120_1
37
38
VCC3
VCC3
/GATE1
/GATE1
IC9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
VCC3
DD16
DD17
PC20
CE0.1u
DD18
DD19
DD20
DD21
VCC3
PC25
CE0.1u
DD22
DD23
DD24
DD25
PC26
CE0.1u
DD26
DD27
DD28
DD29
DD30
DD31
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
4
3
2
1
RA21
4
3
2
1
RA26
4
3
2
1
RA30
4
3
2
1
RA34
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
RAS
CAS
WE
CS
UDQM
LDQM
NC
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63
18
17
16
19
39
15
40
CKE
CLK
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
1
3
9
14
27
43
49
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47
1
3
9
14
27
43
49
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
IC24
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
RAS
CAS
WE
CS
UDQM
LDQM
37
38
VCC3
GND
GND
GND
GND
GND
GND
GND
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
18
17
16
19
39
15
40
NC
CKE
CLK
6
12
28
41
46
52
54
MT48LC16M16A2P-7E
5 MD16
6 MD17
7 MD18
8 MD19
EXBV8V560J
5 MD20
6 MD21
7 MD22
8 MD23
EXBV8V560J
5 MD24
6 MD25
7 MD26
8 MD27
EXBV8V560J
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
RAS
CAS
WE
CS
UDQM
LDQM
37
38
VCC3
GND
GND
GND
GND
GND
GND
GND
IC20
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
MT48LC16M16A2P-7E
1
3
9
14
27
43
49
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
GND
GND
GND
GND
GND
GND
GND
1
3
9
14
27
43
49
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
MT48LC16M16A2P-7E
VCC3
VCC3
PC76
CE0.1u
VCC3
PC75
CE0.1u
VCC3
PC74
CE0.1u
VCC3
PC73
CE0.1u
VCC3
PC85
CE0.1u
PC86
CE0.1u
DQM5
DQM4
DQM3
DQM2
DQM1
DQM0
DQM5
DQM4
DQM3
DQM2
DQM1
DQM0
5 MD28
6 MD29
7 MD30
8 MD31
EXBV8V560J
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
40
NC
CKE
CLK
6
12
28
41
46
52
54
MT48LC16M16A2P-7E
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
RAS
CAS
WE
CS
UDQM
LDQM
37
38
VCC3
GND
GND
GND
GND
GND
GND
GND
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
18
17
16
19
39
15
CLK120_2
CLK120_2
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31
40
NC
CKE
CLK
6
12
28
41
46
52
54
VCC3
VCC3
PC15
CE0.1u
VCC3
PC14
CE0.1u
VCC3
PC13
CE0.1u
VCC3
PC12
CE0.1u
VCC3
PC23
CE0.1u
VCC3
PC24
CE0.1u
VCC3
PC33
CE0.1u
VCC3
PC32
CE0.1u
VCC3
PC31
CE0.1u
VCC3
PC28
CE0.1u
VCC3
PC46
CE0.1u
VCC3
PC47
CE0.1u
VCC3
PC55
CE0.1u
VCC3
PC54
CE0.1u
VCC3
PC53
CE0.1u
VCC3
PC52
CE0.1u
VCC3
PC65
CE0.1u
PC66
CE0.1u
SN74LVCH16245ADGG-EL
PC41
CE0.1u
RA10
RA11
RA12
RA13
RA14
RA15
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
VCC3
MA19 TP258
MA20 TP260
VCC3
PC68
CE0.1u
MA21 TP262
DD14
DD15
MA24 TP265
/WR2
/WR2
MA25 T9
VCC3
5 MA12
6 MA13
7 MA14
8 MA15
EXBV8V680J
DD16
DD17
VCC3
VCC3
PC97
VCC3
VCC3
PC49
CE0.1u
RA16
RA17
RA18
RA19
VCC3
RA20
RA21
VCC3
PC62
CE0.1u
PC90
VCC3
PC63
CE0.1u
/CS5
/RD2
/WE1
/WE0
/WR2
/CS1
RA22
RA23
RA24
RA25
/CS5
/RD2
/WE1
/WE0
/WR2
/CS1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
4
3
2
1
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
5 MA16
6 MA17
7 MA18
8 MA19
EXBV8V560J
5 MA20
6 MA21
7 MA22
8 MA23
EXBV8V560J
5 MA24
6 MA25
7
8
EXBV8V560J
RA59
EXBV8V560J
5
6
7
8
TP244
CE0.1u
DD26
DD27
DD28
DD29
DD30
DD31
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
TP268
TP266
/CCS5
/RRD
/WWE1
/WWE0
TP269
DD20
DD21
DD22
DD23
DD24
DD25
PC96
CE0.1u
4
3
2
1
RA54
4
3
2
1
RA56
4
3
2
1
RA57
PC91
CE0.1u
VCC3
IC15
VCC3
DD18
DD19
/WWR
TP270
/CCS5
/RRD
/WWE0
/WWR
R217
56
R222
56
R224
56
/RRD2
/FPGA_WE
/USB_WE
R251
VCC3
IC29
4
3
2
1
RA50
4
3
2
1
RA71
SN74LVCH16245ADGG-EL
/GATE2
/GATE2
CE0.1u
PC50
CE0.1u
DD10
DD11
DD12
DD13
MA23 TP264
SN74LVCH16245ADGG-EL
VCC3
PC79
CE0.1u
MA22 TP263
4
3
2
1
5
6
7
8
FL45
EXCML20A390U(NON)
5
DB12
6
DB13
7
DB14
8
DB15
EXBV8V560J
VCC3
MA[0..25]
MA[0..25]
10K
4
3
2
1
RA75
4
3
2
1
RA76
4
3
2
1
RA77
4
3
2
1
RA78
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
5
DB16
6
DB17
7
DB18
8
DB19
EXBV8V560J
5
DB20
6
DB21
7
DB22
8
DB23
EXBV8V560J
5
DB24
6
DB25
7
DB26
8
DB27
EXBV8V560J
VCC_1.5
T156
/USBCS
/USB_WE
/WWE0
/RRD2
/INTUSB_0
/RESET1
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
MA13
MA14
MA15
MA16
MA17
MA18
18
19
20
21
22
23
/USBCS
/USB_WE
/WWE0
/RRD2
/INTUSB_0
56
55
54
53
51
/RESET1
63
D0
D1/AD1
D2/AD2
D3/AD3
D4/AD4
D5/AD5
D6/AD6
D7
D8
D9
D10
D11
D12
D13
D14
D15
40
13
6
5
6
7
8
VCC3
15
42
64
2
12
4
3
2
1
5
DB4
6
DB5
7
DB6
8
DB7
EXBV8V330J
5
DB8
6
DB9
7
DB10
8
DB11
EXBV8V560J
DB[0..31]
TP286
TP277
TP287
TP278
TP288
TP279
TP289
TP280
TP290
TP281
TP291
TP282
TP285
TP283
TP292
TP284
VDD
AFED15V
AFEA15V
4
3
2
1
5 MA0
6 MA1
7 MA2
8 MA3
EXBV8V680J
5 MA4
6 MA5
7 MA6
8 MA7
EXBV8V680J
5 MA8
6 MA9
7 MA10
8 MA11
EXBV8V680J
5
6
7
8
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
DP
SD0
SD1
SD2
SD3
SD4
SD5
SD6
SD7
SOF
C46
CE1u(NON)
IC47
5
3
4
43
44
45
46
47
48
49
50
52
CN21
4
FL46
3
2
ACM2012(NON)
1
2
3
4
5A
5B
1
VCC
-Data
+Data
Ground
CASE1A
CASE1B
DUSB-BRA42-T11(D4T)(NON)
R355
VCC3
R168
0(NON)
FL47
EXCML20A390U(NON)
10K(NON)
DREQ0
DEND0
DACK0
A1
A2
A3
A4
A5
A6/ALE
DEND1
DREQ1
DACK1/DSTB0
MPBUS
TEST
CS
WR1
WR0
RD
INT
RST
VBUS
DM
XIN
XOUT
57
59
58
62
60
61
17
16
/INTUSB_1
T157
R356
10K(NON)
VCC3
VCC3
R361
10K(NON)
10
11
VCC_1.5
M66592FP(NON)
1M(NON)
R166
560(NON)
Y6
FA-365 12.0MHz(NON)
R357
5.6K 1%(NON)
VCC3
VCC3
VCC_1.5
VCC_1.5
PC288
PC289
PC126
CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
R167
5
DB28
6
DB29
7
DB30
8
DB31
EXBV8V560J
VCC3
C40
8p(NON)
VCC3
+ C33
PC291
PC292
PC133
PC290
PC125
10u/16V(NON) CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
AFEA15G
AFED15G
RA6
RA7
RA8
RA9
VCC3
PC40
CE0.1u
RA4
RA5
4
3
2
1
RA38
4
3
2
1
RA42
4
3
2
1
RA48
DD6
DD7
DD8
DD9
TP250
4
3
2
1
5
DB0
6
DB1
7
DB2
8
DB3
EXBV8V330J
RERIN
VCC3
PC35
CE0.1u
MA0
5
6
7
8
7
14
RA2
RA3
PC36
CE0.1u
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
4
3
2
1
AFED33G
AFEA33G
VCC3
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
DB[0..31]
4
3
2
1
RA68
4
3
2
1
RA69
4
3
2
1
RA70
8
VCC3
DD4
DD5
VCC3
IC12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
RA0
RA1
PC67
CE0.1u
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
1
9
VCC3
RA[0..25]
RA[0..25]
DD2
DD3
VCC3
PC80
CE0.1u
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
VIF1
VIF2
VIF3
AFED33V
AFEA33V
VCC3
VCC3
IC23
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
DGND
2-6
VCC3
DD0
DD1
MA[0..25]
MA[0..25]
41
WWW.SERVICE-MANUAL.NET
VCC3
PC19
CE0.1u
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC13
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
6
12
28
41
46
52
54
10K
VCC3
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
C45
8p(NON)
MAIN BOARD_Circuit Diagram 2/9
DD[0..63]
DD[0..63]
MAIN BOARD_Circuit Diagram 3/9
DCLK
VCC3
DCLK
VCC3
EPCS1
T150
T149/RBE0
1
2
3
4
EXT_IN1
PC266
PC93
CE0.1u
CE0.1u
CE0.1u
VCC3
VCC3
VCC3
VCC3
PC270
PC271
PC278
PC277
PC111
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC3
VCC3
VCC3
PC109
PC272
PC276
PC279
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC3
VCC3
VCC3
VCC3
PC95
PC94
PC262
PC261
PC260
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
MA[0..25]
DB23
DB24
ASDO
DB25
DB26
DB27
ASDO
DB28
DB29
DB30
DB31
MA[0..25]
T78
T83
T89
T90
MA19
MA20
MA21
MA22
mac_clk
/CS4
/CS6
/WWE0
/RRD2
/CCS0
MA23
T77
MA24
MA25
T86
mac_clk
/CS4
/CS6
/WWE0
/RRD2
/CCS0
R273
0(NON)
T87
R279
10K
IC36
EP2C5F256
/GATE1
/GATE2
/USBCS
TTXD3
RRXD3
TTXD3
RRXD3
/LCD_CS
LCD_E
LCD_RS
LCD_RW
RTC_DATA
/CS1
RTC_WDATA
CONF_DONE
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
/LCD_CS
LCD_E
LCD_RS
LCD_RW
RTC_DATA
/CS1
RTC_WDATA
CONF_DONE
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
MA18
/INTUSB_0
VCC3
T76
/INTDDA
/F0_INTREQ
/INTDDA
/F0_INTREQ
R297
T148
T145
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
R298
/ALT_CONF_DONE
/ALT_CONFIG
NON
T144
nCONFIG
nCONFIG
R276
10K
EXT_OUT2
EXT_IN0
R277
10K
RA72
EXBV8V103J
VCC3
EXT_OUT2
EXT_IN0
CE0.1u
PC264
CE0.1u(NON)
T111
33
T123
33
CROP_ON
/PS_SENS
DCLK
CLK60_1
/SERIAL_START
/SRVBRD_RESET
nCE
/CS5
/MTRERR
/SENSOR
/RESET1
T133
R134
R132
nCE
/CS5
/MTRERR
/SENSOR
/RESET1
/LED
/SW0
/SW1
/SW2
/PANEL
RA74
EXBA10E103J
PC267
PC268
PC265
CE0.1u
CE0.1u
CE0.1u
EXT_OUT3
HEAD_SENS
EXT_OUT3
HEAD_SENS
EXT_IN2
EXT_IN3
CROP_ON
/PS_SENS
DCLK
CLK60_1
VCC3
VCC3
VCC3
4
PC100
CE0.1u
2
Y4
VCC
OUT
GND
OE
3
1
SG-710ECK 14.7456MHz
R129
150
C28
100p
R303
10K
T152
HEAD_UD
PC116
CE0.1u(NON)
PC275
EXT_IN2
EXT_IN3
10K
/LED
/SW0
/SW1
/SW2
/PANEL
nCS
DATA0
R304
/SERIAL_START
/SRVBRD_RESET
T99
T112
T74
T75
T100
T84
T79
KHS08
T122
nCS
VCC3
R301
10K
16
15
14
13
12
11
10
9
HEAD_UD
C27
100p
J16
J2
H3
H4
H5
H6
H7
H8
H9
H10
L3
L4
P2
H14
P5
K1
A10
B10
D8
D10
F9
F10
G10
E7
E8
E9
E10
E11
E12
C11
D11
E13
F1
F2
E15
F4
F5
K11
J11
H11
G11
H12
F11
F12
F13
F14
J12
H16
G1
G2
G3
G4
G5
N2
M4
G8
G9
M3
M2
G14
J4
K4
WDT_/OUT
150
R136
VCC3
SW1
0
NON
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
EXT_OUT0
EXT_OUT0
EXT_OUT1
EXT_OUT1
/DREQ0
1
2
3
4
5
6
7
8
R310
R311
NON
VCC1.2
T85
RA79
EXBV8V103J
/IRL0
/IRL1
/IRL2
/IRL3
R156
/DREQ0
VCC3
/IRL0
/IRL1
/IRL2
/IRL3
MA18
/INTUSB_0
VCC3
DATA0
VCC3
1
VCC3
DB12
DB13
DB14
DB15
DB16
T80
DB17
DB18
DB19
DB20
DB21
DB22
5
7
4
8
3
9
2
10
2-7
WWW.SERVICE-MANUAL.NET
VCC3
/GATE1
/GATE2
/USBCS
5
6
7
8
PC115
CE0.1u
G15
F15
F16
M13
P4
P3
M10
M9
M8
M7
M6
M5
A11
B11
A12
B12
A14
R5
B14
L13
C14
D14
C13
D13
G12
G13
L6
L5
T6
T5
T4
T3
K16
G16
K14
K13
K12
R4
R3
K9
K8
K7
K6
F6
K5
K3
F8
F7
N1
M1
J14
J13
G7
G6
J10
J9
J8
J7
J6
J5
P1
J3
L1
K2
5
6
7
8
PC114
CE0.1u
I/O/LVDS34p
I/O/LVDS33n
I/O/LVDS33p
nSTATUS
I/O/LVDS57n
I/O
VCCIO4
GND
GND
VCCIO4
GNDA_PLL1
VCCA_PLL1
I/O
I/O
I/O/LVDS25p
I/O/LVDS25n
I/O/LVDS28p
I/O/LVDS55n
I/O/LVDS28n
CONF_DONE
I/O/LVDS29n
I/O/PLL2_OUTn
I/O/LVDS27n
I/O/LVDS29p
I/O/LVDS31n
I/O/LVDS31p
VCCD_PLL1
GND_PLL1
I/O
I/O/LVDS55p
I/O/LVDS56p
I/O/LVDS58p
I/O/LVDS36n
I/O/LVDS34n
VCCIO3
NC
MSEL1
I/O/LVDS56n
I/O/LVDS58n
GND
NC
NC
NC
I/O/LVDS10n
I/O/LVDS3n
VCCIO1
I/O/LVDS18p
I/O/LVDS18n
I/O/LVDS1p
I/O
GND
MSEL0
I/O/LVDS16p
I/O/LVDS16n
NC
GND
GND
VCCINT
NC
nCONFIG
I/O/LVDS0p
GND
I/O/LVDS2p
I/O/LVDS4p
4
3
2
1
PC99
CE0.1u
GND
VCCIO2
I/O/LVDS6p
I/O/LVDS11n
I/O/LVDS11p
I/O/LVDS6n
I/O/LVDS14p
I/O/LVDS12n
I/O/LVDS12p
I/O/LVDS8n
I/O/LVDS8p
I/O/LVDS14n
I/O/LVDS13n
I/O/LVDS13p
VCCIO2
GND
VCCIO1
GND
I/O/LVDS10p
I/O/LVDS15n
I/O/LVDS15p
I/O/LVDS17n
I/O/LVDS48n
NC
I/O/LVDS50n
I/O/LVDS59n
I/O/LVDS50p
I/O/LVDS59p
I/O/LVDS49p
I/O/LVDS49n
GND
VCCIO3
I/O/LVDS52n
I/O/LVDS52p
I/O/ASDO
I/O/LVDS53p
I/O/LVDS53n
I/O/LVDS54p
VCCIO2
GND
GND
VCCIO2
I/O/LVDS54n
I/O/LVDS60n
I/O/VREFB4N1
I/O/LVDS60p
NC
NC
NC
NC
I/O/CRC_ERROR/LVDS9p
I/O/CLKUSR/LVDS9n
I/O
I/O
NC
I/O/LVDS7p
NC
I/O/LVDS7n
I/O
GND_PLL2
CLK1/LVDSCLK0n
CLK0/LVDSCLK0p
CLK3/LVDSCLK1n
CLK6/LVDSCLK3p
CLK5/LVDSCLK2n
I/O/LVDS26n
53398-1090
10K
VCC3
4
3
2
1
PC98
A1
A2
D3
B3
A3
D4
C4
B4
A4
E5
D5
C5
B5
A5
A15
A16
B1
B2
E6
D6
C6
B6
K10
B8
L10
N10
L9
N9
R10
T10
B15
B16
R9
T9
C3
T8
R8
T7
C7
C8
C9
C10
R7
L8
N8
L7
C15
C16
D1
D2
C1
C2
E1
E2
D7
E3
D9
E4
F3
D12
H1
H2
J1
J15
H15
B13
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
VCC3
R360
1
2
3
4
5
6
7
8
9
10
R326
10K
1
2
3
4
VCC3
nCONFIG
nCE
DATA0
nCS
VCC1.2
1
2
3
4
VCC3
EXT_IN1
8
7
6
5
VCC3
CONF_DONE
nCONFIG
nCE
DATA0
nCS
ASDO
VCC3
CLK7/LVDSCLK3n
CLK2/LVDSCLK1p
GND
DCLK
TDI
NC
VCCINT
GND
GND
VCCINT
I/O
I/O/PLL1_OUTp
I/O/LVDS0n
GND
I/O/LVDS57p
I/O/LVDS4n
VCC3
6
VCC3
CN16
TP330
TP325
TP331
TP326
TP332
TP327
TP333
TP328
TP334
TP329
10K
CONF_DONE
GND
VCCIO4
I/O
I/O/VREFB4N0
I/O/LVDS43p
I/O/LVDS43n
I/O/LVDS47p
I/O/LVDS42n
I/O/LVDS47n
I/O/LVDS41n/INIT_DONE
I/O
I/O/LVDS41p/nCEO
I/O/LVDS42p
I/O/VREFB3N1
VCCIO4
GND
VCCIO3
GND
I/O
I/O
I/O/VREFB3N0
I/O/LVDS36p
I/O/LVDS51p
I/O/LVDS51n
I/O/LVDS46p
I/O/LVDS46n
NC
I/O/LVDS45p
I/O/LVDS45n
I/O/LVDS44p
GND
VCCIO1
I/O/LVDS44n
I/O/LVDS40n
I/O/LVDS40p
I/O/LVDS39n
I/O/LVDS39p
I/O/LVDS38n
VCCIO4
GND
GND
VCCIO4
NC
I/O/LVDS38p
I/O/LVDS37n
I/O/LVDS37p
I/O/LVDS27p
I/O/LVDS26p
I/O/LVDS30p
I/O
I/O/PLL2_OUTp
I/O/LVDS30n
I/O/LVDS19p
I/O/LVDS17p
I/O/LVDS19n
I/O
I/O/LVDS20n
NC
NC
GND_PLL1
NC
NC
I/O/LVDS20p
I/O/LVDS2n
DB[0..31]
DB[0..31]
I/O/LVDS23p
I/O/LVDS23n
I/O/VREFB2N1
I/O/LVDS21p
I/O/LVDS22p
I/O/LVDS22n
I/O/LVDS24n
VCCIO2
GND
GND
VCCIO2
GNDA_PLL2
VCCA_PLL2
I/O/VREFB2N0
I/O/LVDS21n
NC
DATA0
TCK
NC
I/O/nCSO
NC
I/O/LVDS48p
I/O/LVDS32n
I/O/LVDS32p
I/O/LVDS24p
I/O/LVDS35n
VCCD_PLL2
GND_PLL2
NC
NC
I/O/LVDS35p
CLK4/LVDSCLK2p
TMS
TDO
VCCIO1
NC
nCE
I/O/LVDS1n
I/O/PLL1_OUTn
GND
VCCINT
I/O
I/O
VCCIO3
I/O/VREFB1N1
I/O/LVDS3p
VCC3
VCC3
10K
R358
EXBV8V103J
8
7
6
5
T151
T153
T154
EXD29
EXD30
EXD31
/PRN_RST
/FIFO_HALF_NET
PR_TXD
PR_RXD
PR_RTS
PR_CTS
/WR_STB
/WR_FULL
/RBE3
/RBE2
/RBE1
EXD23
EXD24
EXD25
EXD26
EXD27
EXD28
EXD22
EXD20T142
EXD21
EXD12
EXD13
EXD14
EXD15
EXD16
EXD17
EXD18
EXD19
EXD0
EXD1
EXD2
EXD3
EXD4
EXD5
EXD6
EXD7
EXD8
EXD9
EXD10
EXD11
8
7
6
5
VCC3
R359
1
2
3
4
T16
T15
P11
N11
M11
L11
P12
N12
P13
N13
P14
N14
M12
M14
T2
T1
R16
R15
L12
L14
H13
K15
T11
R11
T12
R12
R6
T13
R13
T14
R2
R1
R14
P15
P16
N15
N16
M15
P10
P9
P8
P7
P6
M16
L15
L16
C12
A13
D16
E16
E14
D15
B7
A6
A7
A8
A9
N7
N6
N5
N4
N3
B9
L2
VCC3
8
7
6
5
Vcc
Vcc
DCLK
ASDI
VCC3
RA73
8
7
6
5
EXD[0..31]
EXD[0..31]
nCS
DATA
Vcc
GND
T88
/RBE0
/PRN_RST
/FIFO_HALF_NET
PR_TXD
PR_RXD
PR_RTS
PR_CTS
/WR_STB
/WR_FULL
/RBE3
/RBE2
/RBE1
IC206
1
2
3
4
VCC3
10K
PINCHPOS
PINCHPOS
2
2
SA_/SWE
SA_/SOE
10K
R209
/ALT_STATUS
/ALT_DATA
DAC_A8
DAC_A9
EXBV8V181J
R84
180
DAC8
R86
180
DAC9
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
MD5
MD6
MD0
MA18
MA19
C11
D11
B5
C1
I/O
I/O
I/O
I/O
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
SA_/SWE
SA_/SOE
T51
T53
T55
T47
MD4
MD3
MD2
MD8
MD13
MD12
MD1
MD7
MD11
/RESET2
/PS_SENS
EXBV8V181J
RA55
5 DAC4
4 5
6 DAC5
3 6
7 DAC6
2 7
8 DAC7
1 8
100
100
100
100
100
100
EP2C5F256
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
D5
B7
C4
C6
N4
P15
P14
P13
P12
C12
D13
D10
N3
K13
R13
T13
R12
T12
C14
B12
K8
B10
A7
A11
K7
C13
D8
D14
A13
K6
B13
B11
A8
A14
B14
A9
A12
B9
A10
L11
M11
N11
P11
J10
R14
T14
G15
F16
G13
H13
F15
G16
H11
G10
H12
G11
G12
K16
J12
K15
J11
K11
L9
J6
H6
G4
F14
MD10
MD15
MD9
MD14
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
2
3
4
5
6
7
8
9
CCH2
CCH3
NNCHG0
NNCHG1
NNCHG2
NNCHG3
/DAC_RESET
R143
R142
R141
R140
R139
R138
100
100
100
100
100
100
DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3
DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3
2
3
4
5
6
7
8
9
SCK0 R125
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
SA_/SWE
SA_/SOE
SA_/SWE
R41
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
17
0
SA_/SOE
6
T24
R36
41
0
T23
40
39
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12
WE
CE
OE
SB_D0
SB_D1
SB_D2
SB_D3
SB_D4
SB_D5
SB_D6
SB_D7
SB_D8
SB_D9
SB_D10
SB_D11
SB_D12
SB_D13
SB_D14
SB_D15
SB_/SWE
NC
NC
NC
BHE
BLE
CY7C1021CV33-12ZXC
22
23
28
SB_/SWE
R112
T73
VCC3
SB_/SOE
PC34
CE0.1u
SB_/SOE
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
17
0
6
R100
41
0
T72
40
39
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
OE
NC
NC
NC
BHE
BLE
CY7C1021CV33-12ZXC
3Y
3Z
4A
4
12
R337
R336
R335
R334
R333
R332
4Y
4Z
2
3
6
5
10
11
14
13
100 1
SI_A1 R124
100 7
100 9
15
T97
4
12
LLAT[0..3]
T130
1A
1Y
1Z
2A
2Y
2Z
3A
3Y
3Z
4A
VCC3
4Y
4Z
2
3
T119
6
5
10
11
14
13
G
G
T107
T95
T126
VCC1.2
NON
SB_/SOE
SB_/SWE
T96
T106
HD151031FPEL
VCC3
T115
PC105
CE0.1u
PC244
CE0.1u(NON)
IC33
SI_B2 R120
100 1
SI_A2 R121
100 7
100 9
SCK2 R119
1A
1Y
1Z
2A
2Y
2Z
3Y
3Z
4A
VCC3
4
12
R216
T129
3A
15
T37
T28
T33
T67
T109
PC106
CE0.1u
SCK1 R122
SB_/SOE
SB_/SWE
SB_D13
SB_D14
SB_D11
SB_D10
SB_D15
SB_D12
SB_D5
SB_D6
SB_D8
SB_D7
SB_D9
SB_D0
SB_D2
SB_D1
SB_D4
SB_D3
/DAC_RST
T98
T127
IC34
R218
4Y
4Z
2
3
T118
6
5
10
11
14
13
G
G
T94
T105
T93
T104
T125
HD151031FPEL
VCC3
1K
T114
PC104
CE0.1u
IC32
DDA_CLK
DDA_CLK
R225 33
DDA_MtoS
/F0_INTREQ
PSAVE
DDA_StoM
SI_B3 R117
100 1
SI_A3 R118
100 7
T128
1A
1Y
1Z
2A
2Y
2Z
DDA_StoM
C209
CE100p
PSAVE
SB_A[0..12]
100 9
SCK3 R116
15
VCC3
4
12
3A
3Y
3Z
4A
4Y
4Z
G
G
2
3
T117
6
5
10
11
14
13
T92
T103
T91
T102
HD151031FPEL
VCC3
T124
R296
R272
R271
R270
R269
R293
R294
R291
R292
R268
R267
R265
R266
R290
R289
R287
R288
R264
R263
R262
R261
R285
R286
R283
R284
R260
R259
R257
R258
R281
10
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A6
SB_A7
SB_A8
SB_A9
SB_A10
SB_A11
SB_A12
22
23
28
VCC3
PC84
CE0.1u
T113
PC42
PC236
PC239
PC246
PC245
PC247
PC72
PC64
PC242
PC241
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC1.2
PC234
PC240
PC243
PC71
PC238
PC69
PC70
PC237
PC48
PC45
PC44
PC232
PC231
PC43
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
PC103
CE0.1u
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3
/HRESET
/P_SIDE_SENS
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3
R282
CE100p
C227
CE220p
10
10
C219
CE220p
10
10
C218
CE220p
10
10
C226
CE220p
10
10
C225
CE220p
10
10
C217
CE220p
10
10
C216
CE220p
10
10
C224
CE220p
10
10
C223
CE220p
10
10
C215
CE220p
10
10
C214
CE220p
10
10
C222
CE220p
10
10
C221
CE220p
10
10
C213
CE220p
10
10
C212
CE220p
10
VCC3
ENC_PHB
ENC_PHA
/HRESET
/P_SIDE_SENS
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
C235 C234 C233 C232 C231 C230
CE0.1u
CE100p CE100p CE100p
CE100p CE100p
T131
R295
10
T116
SI_B1 R123
LAT0
LAT1
LAT2
LAT3
CH0
CH1
CE100p
FL13
FL20
FL38
FL23
FL14
FL11
T108
VCC1.2
NON
T36
T27 MD27
MD23
MD17
MD28
MD29
MD18
MD24
MD19
MD20
LLAT3
LLAT2
LLAT1
LLAT0
100
100
100
100
100
100
T120
G
G
PC233
CE0.1u(NON)
MA21
MA16
MD31
MD26
LAT0
LAT1
LAT2
LAT3
CH0
CH1
VCC
HD151031FPEL
VCC3
DDA_MtoS
/F0_INTREQ
WE
CE
2Y
2Z
3A
VCC3
IC28
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
1Y
1Z
2A
15
SB_D[0..15]
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
1A
100 9
CCH[0..3]
ENC_PHB
ENC_PHA
/ALT_DATA
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
PC119
NNCHG[0..3]
MD21
MD16
MD22
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
C241 C240 C239 C238 C237 C236
CE100p CE100p CE100p
CE100p CE100p
E1
E2
100 7
DAC_A[0..9]
/ALT_STATUS
D1
D2
D3
D4
D5
D6
D7
D8
100 1
SI_A0 R127
R214
FL36
FL21
FL12
FL35
FL37
FL22
CE0.1u
TC74VHCT541AFT
IC35
DACLAT[0..3]
IC10
PC120
1
19
SI_B0 R126
CCH3
CCH2
CCH1
CCH0
MD30
MD25
100
100
100
100
100
100
VCC
E1
E2
T35
T26
T59
R343
R342
R341
R340
R339
R338
IC41
EXBV8V181J
NNCHG3
NNCHG2
NNCHG1
NNCHG0
MA20
MA22
MA17
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
TC74VHCT541AFT
SI_B[0..3]
SI_A[0..3]
SCK[0..3]
SA_A[0..12]
SA_D[0..15]
D1
D2
D3
D4
D5
D6
D7
D8
1
19
/DAC_RESET
180
R149
R148
R147
R146
R145
R144
/RESET2
/PS_SENS
LLAT0
LLAT1
LLAT2
LLAT3
CCH0
CCH1
DAC[0..9]
DAC0
DAC1
DAC2
DAC3
RA58
H4
L13
J5
G5
C3
N14
F4
B8
C15
P4
R4
T4
P5
R5
T5
T6
R7
T7
L7
L8
G7
F10
K10
C16
D1
D2
D7
D9
E13
E15
F5
F13
N8
N9
N10
L10
T8
R8
T9
R9
T10
R10
T11
R11
N12
N13
M14
L14
M12
L12
M16
M15
L15
N15
L16
N16
P16
E14
F9
F8
F7
D16
D15
E16
R211
10K
T44
T30
T32
T39
4
3
2
1
DACLAT0
DACLAT1
DACLAT2
DACLAT3
IC16
T46
T65
T40
T56
T64
DAC_A0
DAC_A1
DAC_A2
DAC_A3
DAC_A4
DAC_A5
DAC_A6
DAC_A7
DAC_A8
DAC_A9
DACLAT0
DACLAT1
DACLAT2
DACLAT3
T69
T34
T42
T54
T57
T63
T68
T45
T62
SCK0
SCK1
SCK2
SCK3
SI_A0
SI_A1
SI_A2
SI_A3
SI_B0
SI_B1
SI_B2
SI_B3
SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A9
SB_A8
SB_A6
SB_A10
SB_A7
SB_A11
SB_A12
R210
10K
VCC3
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCD_PLL1
VCCA_PLL2
VCCD_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND_PLL1
GND_PLL1
GND_PLL2
GND_PLL2
GNDA_PLL1
GNDA_PLL2
nSTATUS
TCK
TMS
TDO
TDI
DATA0
5
6
7
8
5
6
7
8
R223
DCLK
CONF_DONE
nCONFIG
nCE
I/O ASDO
I/O nCEO
I/O nCSO
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O INIT_DONE
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O
I/O
I/O
I/O
I/O
I/O
WWW.SERVICE-MANUAL.NET
2-8
G9
H7
H10
J7
B1
G3
K3
R1
A2
A15
C10
C7
E10
E7
B16
G14
K14
R16
M10
M7
P7
P10
T2
T15
M5
L6
E12
F11
A1
A16
B2
B15
C8
C9
E8
E9
G8
H3
H8
H9
H14
J3
J8
J9
J14
K9
M8
M9
P8
P9
R2
R15
T1
T16
L5
N5
D12
F12
M6
E11
M13
F2
G1
G2
H5
F1
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
CLK4
CLK5
CLK6
CLK7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCC1.2
F6
F3
G6
K5
J4
K4
K1
K2
D6
E6
E5
D3
E4
E3
E2
E1
T3
R3
R6
P6
N7
N6
B4
A3
B3
D4
A6
B6
C2
A5
C5
J13
K12
H2
H1
J2
J1
H16
H15
J15
J16
P2
P1
N2
N1
M2
M1
L2
L1
P3
M4
M3
L4
L3
VCC3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O CLKUSR
I/O
I/O
T61
T60
T66
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12
MA[16..25]
SA_D[0..15]
SA_A0..12]
MA[16..25]
DAC_A4
DAC_A5
DAC_A6
DAC_A7
4
3
2
1
33
R68
A4
CLK60_2
MD[0..31]
CLK60_2
MD[0..31]
4
3
2
1
I/O
/ALT_RESET
/RRD
/FPGA_WE
/CCS5
RA53
DAC_A0
DAC_A1
DAC_A2
DAC_A3
10
C220
CE220p
FL34
EXCML16A270U
TP324
FL44
EXCML16A270U
FL32
EXCML16A270U
TP322
FL42
EXCML16A270U
FL33
EXCML16A270U
TP323
FL43
EXCML16A270U
FL31
EXCML16A270U
TP321
FL41
EXCML16A270U
FL28
EXCML16A270U
TP318
FL19
EXCML16A270U
FL26
EXCML16A270U
TP316
FL17
EXCML16A270U
FL27
EXCML16A270U
TP317
FL18
EXCML16A270U
FL25
EXCML16A270U
TP315
FL16
EXCML16A270U
FL5
EXCML16A270U
TP301
FL10
EXCML16A270U
FL3
EXCML16A270U
TP299
FL8
EXCML16A270U
FL4
EXCML16A270U
TP300
FL9
EXCML16A270U
FL2
EXCML16A270U
TP298
FL7
EXCML16A270U
FL1
EXCML16A270U
TP297
FL6
EXCML16A270U
FL30
EXCML16A270U
TP320
FL40
EXCML16A270U
FL24
EXCML16A270U
TP314
FL15
EXCML16A270U
FL29
EXCML16A270U
TP319
FL39
EXCML16A270U
SI0_YB
TP341
SI0_ZB
SI0_YA
TP339
SI0_ZA
SCK0_YB
TP340
SCK0_ZB
SCK0_YA
TP338
SCK0_ZA
SI1_YB
TP313
SI1_ZB
SI1_YA
TP311
SI1_ZA
SCK1_YB
TP312
SCK1_ZB
SCK1_YA
TP310
SCK1_ZA
SI2_YB
TP308
SI2_ZB
SI2_YA
TP306
SI2_ZA
SCK2_YB
TP307
SCK2_ZB
SCK2_YA
TP305
SCK2_ZA
SI3_YB
TP304
SI3_ZB
SI3_YA
TP337
SI3_ZA
SCK3_YB
TP309
SCK3_ZB
SCK3_YA
TP336
SCK3_ZA
SI0_YB
SI0_ZB
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SCK0_YA
SCK0_ZA
SI1_YB
SI1_ZB
SI1_YA
SI1_ZA
SCK1_YB
SCK1_ZB
SCK1_YA
SCK1_ZA
SI2_YB
SI2_ZB
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SCK2_YA
SCK2_ZA
SI3_YB
SI3_ZB
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SCK3_YA
SCK3_ZA
MAIN BOARD_Circuit Diagram 4/9
IC42
DAC[0..9]
/ALT_RESET
/RRD
/FPGA_WE
/CCS5
5
6
7
8
VCC
IC11
CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4
6
10K
NC
NC
NC
NC
NC
PC27
CE0.1u
1SS355
BCR20V4
VDD
11
GND
TEST
C255
RTC_DATA
10
3
RA82
IC45
EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3
EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3
1
4
8
9
14
VCC3
2
3
4
5
6
7
8
9
5
1
19
PC293
CE0.1u
RX-4045SA
CR2032 3V(NON)
D1
D2
D3
D4
D5
D6
D7
D8
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
4
3
2
1
4
3
2
1
5
6
7
8
C254
4
3
2
1
C248
33
PC107
CE1u
R137
P_SIDE
E1
E2
R154
CROPMARK
1
2
3
4
5
6
7
8
9
33
33
PC113
CE1u
VCC
ENV_TH
R158
18
/AD_CS
/AD_CS
AD_CK
AD_IN
AD_CK
AD_IN
R157
10K 1%
ENV_TH
16
17
13
41V_SENSE
R161
C249
C250
4
3
2
1
5
6
7
8
5
6
7
8
C251 EXBV8V330J
TP346
VCC
DO
SARS
REF
AGND
DGND
NC
1
2
3
4
CN22
CN9
TP247
1
2
3
VCC3
1
19
RA23
PC18
CE0.1u
EXBA10E103J
C202
DBB[0..7]
DBB[0..7]
IC6
14
15
DBB0
DBB1
DBB2
DBB3
DBB4
DBB5
DBB6
DBB7
12
11
10
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
D1
D2
D3
D4
D5
D6
D7
D8
E1
E2
19
2
3
4
5
6
7
8
9
1
19
C203
C204
CE100p CE100p CE100p CE100p
4
3
PRINT_CARRIAGE_ORG
2
Reserved
1
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
4
CUTTING_CARRIAGE_ORG
3
PINCH_ROLL_U/D
2
1
C201
C208
C207
CN6
C205
C206
TP231
RA16
4
3
2
1
1
2
EXBV8V330J
RA17
5
4 5
6
3 6
7
2 7
8
1 8
CN7
1
2
3
4
5
6
TP233
TP232
EXBV8V330J
74LVC541
/SENSOR
DBB[0..7]
DB[0..31]
RA201
DB0
DB1
DB2
DB3
4
3
2
1
33
DB4
DB5
DB6
DB7
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
DBB[0..7]
1
2
3
TP218
DBB0
DBB1
DBB2
DBB3
53398-0390
Limit Sensor
EXBV8V560J
RA202
5 DBB4
4 5
6 DBB5
3 6
7 DBB6
2 7
8 DBB7
1 8
VCC3
RA12
EXBA10E103J
TP243
IC4
1
19
DBB[0..7]
D1
D2
D3
D4
D5
D6
D7
D8
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
4
3
2
1
4
3
2
1
RA5
4
3
2
1
IC5
PC17
CE0.1u
5
6
7
8
5
6
7
8
TP207
TP208
EXBV8V330J
RA4
DBB[0..7]
VCC3
5
6
7
8
E1
E2
4
3
2
1
18
17
16
15
14
13
12
11
5
6
7
8
EXBV8V330J
TC74VHCT541AFT
DBB7
DBB6
DBB5
DBB4
DBB3
DBB2
DBB1
DBB0
TP201
TP211
TP202
TP220
TP203
TP212
TP221
TP213
TP204
TP214
TP205
TP215
TP206
TP222
TP223
RA2
B0
B1
B2
B3
B4
B5
B6
B7
2
3
4
5
6
7
8
9
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
19
1
4
3
2
1
RA3
4
3
2
1
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
5
6
7
8
5
EXBV8V330J
6
7
8
EXBV8V330J
TP209
TP216
TP210
To MONITOR SERIAL
VCC
VCC
CN3
PC16
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
52808-2491
R203
10K
RXD2
TXD2
1
2
3
4
5
CROPMARK
PINCHPOS
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
53398-0590
To PANEL BOARD
RESERVE_PORT
VCC
VCC
R85
10K
RXD3
TXD3
CN11
TP261
TP259
TP257
TP256
TP255
DDA_MtoS
1
2
3
4
5
DDA_MtoS
R24
33
/INTDDA
DDA_StoM
C7
CE100p
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
CROPMARK
TP242
PINCHPOS
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
MAINTENANCECOVER_L
RESERVE_PORT
TP241
TP240
TP239
TP238
TP237
TP236
TP235
/INTDDA
TP230
TP229
TP228
DDA_StoM
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
TP227
TP226
TP225
TP224
R11 33
53398-0590
TP219
C2
CE100p
To DPICS SERIAL
DDA_CLK
DDA_CLK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
To SERVO BOARD
52808-2591
R17
2.2K(NON)
R9
33
C1
CE100p
/PANEL
/WWR
/HRESET
R13
CN8
TP246
TP245
CN10
TP253
TP252
TP251
TP249
TP248
74LVC245
/PANEL
/WWR
/HRESET
Front Paper Sensor
53398-0690
CN4
DB[0..31]
VCC
VCC
Rear Paper Sensor
CE100p CE100p CE100p CE100p
/SENSOR
EXBV8V560J
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
IS Cover Sensor
53014-02
5
6
7
8
5
6
7
8
33
2
3
4
5
6
7
8
9
Reserve
53014-03(NON)
20
PC122
CE1u
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
Head Lock Sensor
53398-0490
VCC
CS
CLK
DI
SE
CN5
TP234
MD-S6100(NON)
PC102
CE0.1u
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
COM
Reserve
VCC
MD-S8100
1
2
3
4
5
6
TP345
TP350
TP349
TP347
CE100p CE100p CE100p CE100p
TLC0838CPW
PC117
CE1u
41V_SENSE
2
3
4
5
6
7
8
9
74LVC541
PC110
CE1u
CROPMARK
D1
D2
D3
D4
D5
D6
D7
D8
VCC
IC38
P_SIDE
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
TP342
R372
0(NON)
1
2
TU
1
HEAD_TH2
T132
T135
T138
T140
T143
HEAD_TH2
R135
18
17
16
15
14
13
12
11
TP1
ENV_TH
53398-0290(NON)
1
PC101
CE1u
EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
TP348
TP343
CN1
ENV_TH
10
2
9
3
8
4
7
5
2-9
WWW.SERVICE-MANUAL.NET
EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
33
1
2
3
4
5
6
7
8
TP351
TP344
RA81
E1
E2
TP217
TP335
R371
0(NON)
CN23
EXBV8V330J
IC209
R133
HEAD_TH1
C252
CE100p CE100p CE100p CE100p
5
6
7
8
TC74VHCT541AFT
HEAD_TH1
C253
6
BT1
INT
FOUT
R59
10K
1SS355
D3
R37
RBT1
D2
RTC_DATA
6
VCC3
DO
DI
CLK
CE
13
10
2
9
3
8
4
7
5
RTC_WDATA
RTC_CLK
RTC_CE
12
2
7
RTC_WDATA
RTC_CLK
RTC_CE
RA80
EXBV8V103J
4
3
2
1
4 5
3 6
2 7
1 8
PC128
CE0.1u
33
MAIN BOARD_Circuit Diagram 5/9
VCC
VCC
2
2
RD[0..31]
RAB[0..24]
SDA[0..12]
RAB0
RAB24
RA64
RA60
RA65
WWW.SERVICE-MANUAL.NET
RA61
RA66
RA62
RA67
RA63
2-10
CPU_/RBE0
CPU_/RBE1
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
5
6
7
8
RD4
RD5
RD6
RD7
5
6
7
8
RD8
RD9
RD10
RD11
5 RD12
6 RD13
7 RD14
8 RD15
5
6
7
8
RD16
RD17
RD18
RD19
5 RD20
6 RD21
7 RD22
8 RD23
5
6
7
8
5
6
7
8
RD24
RD25
RD26
RD27
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31
RD28
RD29
RD30
RD31
0
0
TP294
TP296
/RCS2
/RCS3
/RCS2
/RCS3
RAB0
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
RAB24
RD0
RD1
RD2
RD3
CPU_/RBE0 R236
CPU_/RBE1 R232
/RWE
/ROE
/RCS0
/RWE
/ROE
/RCS0
5
6
7
8
VCC3
SDD[0..31]
IC30A
RD0
RD31
TP2
TP275
EXD0 4
EXD1 3
EXD2 2
EXD3 1
EXBV8V560J
EXD4 4
EXD5 3
EXD6 2
EXD7 1
EXBV8V560J
EXD8 4
EXD9 3
EXD10 2
EXD11 1
EXBV8V560J
EXD12 4
EXD13 3
EXD14 2
EXD15 1
EXBV8V560J
EXD16 4
EXD17 3
EXD18 2
EXD19 1
EXBV8V330J
EXD20 4
EXD21 3
EXD22 2
EXD23 1
EXBV8V330J
EXD24 4
EXD25 3
EXD26 2
EXD27 1
EXBV8V330J
EXD28 4
EXD29 3
EXD30 2
EXD31 1
EXBV8V330J
TP293
TP295
R250
R248
R280
R155
R253
R231
0
0
0
0
0
0
D18
C19
B20
E17
E18
D19
F17
G17
F18
E19
C20
D20
G16
H17
G18
E20
F19
H18
H16
F20
G19
G20
H19
J17
J18
J16
J19
H20
J20
K20
K18
K17
B12
E12
D13
D14
A12
C12
B13
E14
C13
A13
B14
A14
C14
D15
E13
B15
A15
A16
B16
C15
D16
C16
B17
C17
A17
A18
A19
B18
A20
C18
D17
B19
K16
L20
K19
L17
L18
L19
M20
M19
N20
P20
A10
R242
10K
TP10
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
SDBA0
SDBA1
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31
SDQMO
SDQM1
SDQM2
SDQM3
SDRAS
SDCAS
SDWE
SDCLK0
SDCLK1
SDCLK2
SDCS0
SDCS1
SDCS2
SDCKE
SMROMCKE
G3
F2
F3
F1
F4
E1
E2
F5
E4
E3
E5
D1
D3
G4
G5
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
V2
U2
U3
U4
W1
V1
U1
T2
T3
T1
R5
R2
R3
R4
P5
P2
R1
P1
P3
P4
N3
N2
N4
N5
M3
M4
M5
M2
L2
N1
M1
L1
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
H3
H2
G2
G1
H5
H4
H1
L4
K4
J4
K1
K2
J1
J2
E9
PREG
PCE1
PCE2
POE
PWE
PIOR
PIOW
PWAIT
PIOS16
3
GND
CE0.1u
20
21
/SDQM0
/SDQM1
15
39
SDCKE
SDCLK1R1
/SDCS1
37
38
19
18
17
16
A13/BA0
A12/BA1
LDQM
DQM
CKE
CLK
CS
RAS
CAS
WE
NC
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
1
14
27
3
9
43
49
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
VCC3
VCC3
PC248
PC254
PC253
PC258
CE0.1u
CE0.1u
CE0.1u
CE0.1u
28
41
54
6
12
46
52
/FROM
/RWE
/ROE
IC204
OUTY
SN74LVC1G32DCK
5
4
33
TP5
/WR_STB
32
/RWE
/ROE
13
34
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
RY/BY
NC1
NC2
NC3
NC4
NC5
NC6
NC7
35
37
39
41
44
46
48
50
36
38
40
42
45
47
49
51
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
17
1
27
28
29
30
55
56
RD12
RD13
RD14
RD15
R256
R275
22
22
23
24
25
26
29
30
31
32
33
34
22
35
36
SDBA0
SDBA1
20
21
/SDQM2
/SDQM3
15
39
SDCKE
SDCLK1R2
/SDCS1
37
38
19
18
17
16
40
VCC3
10K
10K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC
A13/BA0
A12/BA1
LDQM
DQM
CKE
CLK
CS
RAS
CAS
WE
NC
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
1
14
27
3
9
43
49
28
41
54
6
12
46
52
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
WE
OE
PC92
PC87
52
33
VSS2
VSS1
/ROE
PC89
CE0.1u
CE0.1u
CE0.1u
CE0.1u
/WR_STB
Short Plug
Short Plug
DIC-252
/RCS0
DIC-252
JP2
/FROM
RDB10
RDB11
RDB12
RDB13
RDB14
RDB15
/EPROM
/ROE
RDB7
RDB6
RDB5
RDB4
RDB3
RDB2
RDB1
RDB0
/RWE
CPU_/RBE0
RAB23
VCC
PC135
PC134
CE0.1u
CN13
CE0.1u
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
PS-50PE-D4T1-PN1
IC27
EDS2516ADTA-75
RDB6
RDB7
RDB8
RDB9
RDB[0..15]
VCC
RAB19
RAB21
/RWE
CPU_/RBE0
/RCS0
RDB4
RDB5
CE0.1u CE0.1u
BYTE
WP/ACC
RESET
VCC3
PC83
RDB2
RDB3
43
VCC3
PC88
RDB0
RDB1
VCC3
VDD
RDB15
RDB14
RDB13
RDB12
RDB11
RDB10
RDB9
RDB8
PC77
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
SN74LVCH16245ADGG-EL
CE
/EPROM
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
PC285
CE0.1u
R159
/FROM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
53
VCC3
R113
4.7K 16
/NET_RESET 14
/NET_RESET
/RCS2
VCC
31
26
25
24
23
22
21
20
10
9
8
7
6
5
4
3
54
19
18
11
12
15
2
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
TC58FVM7T5BTG65CCH
AU1100-333MBD
INA
INB
SDBA0
SDBA1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC
IC203
EDS2516ADTA-75
TP4
TP6
A8
D10
B10
B8
A7
C9
B7
A9 R241
B9 R249
23
24
25
26
29
30
31
32
33
34
22
35
36
40
TP7
SDCLK
R247
0
RBEN0
RBEN1
RBEN2
RBEN3
RWE
ROE
RCS0
RCS1
RCS2
RCS3
EWAIT
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
VCC3
1
2
PC269
CE0.1u
IC31
RAD0
RAD1
RAD2
RAD3
RAD4
RAD5
RAD6
RAD7
RAD8
RAD9
RAD10
RAD11
RAD12
RAD13
RAD14
RAD15
RAD16
RAD17
RAD18
RAD19
RAD20
RAD21
RAD22
RAD23
RAD24
RAD25
RAD26
RAD27
RAD28
RAD29
RAD30
RAD31
IC43
/RCS1
VCC3
PC263
1
/FROM 3
5
XJ8C-0611
/RCS2
2
4
6
/EPROM
/EPROM
RAB18
RAB17
RAB16
RAB15
RAB14
RAB13
RAB12
RAB11
RAB10
RAB9
RAB8
RAB7
RAB6
RAB5
RAB4
RAB3
RAB2
RAB1
RAB20
RAB22
/NET_RESET
CPU_/RBE1
/RCS3
/NET_RESET
CPU_/RBE1
/RCS3
MAIN BOARD_Circuit Diagram 6/9
RD[0..31]
EXD[0..31]
4.7K(NON)
/PRN_RST
2
1
3
4
VCC
MR
GND
PFI
C15
CE3p
VCC3
C16
CE3p
Y2
1
2
INH
GND
R234
4.7K
WDO
RESET
WDI
PFO
4
3
VDD
OUT
XPWR12
XAGND12
FXO-31FL 12.000MHz
8
7
6
5
R240
XPWR12
XAGND12
0
R238
C211
2-11
WWW.SERVICE-MANUAL.NET
/NET_RESET
/NET_RESET
1SS355
IC201
VCC3
VCC3
CE0.1u(NON)
D201
0
L202
+
XPWR12
MMZ1608S800A
XPWR12
2
1
5
VIN
SD
GND
C14
100u/10V
TP276
VCC_mac
3
VOUT
R228
100 1%
4
ADJ
LP3964EMP
+
C21
4.7u/25V
R233
0
PC256
CE0.1u
XAGND12
C210
CE68p
R226
10K 1%
XAGND12
C18
C30
10u/16V 10u/16V
VCC_mac
VCC3
L201
XPWR32
MMZ1608S800A
XPWR32
+
+
C31
C23
10u/16V 10u/16V
+
R239
0
PC255
CE0.1u
XAGND32
XAGND32
PC251
CE0.1u
C29
10u/16V
VCC3
+
PC283
PC280
CE0.1u CE0.1u
C19
C24
10u/16V 10u/16V
+
PC282
CE0.1u
+
PC252
CE0.1u
E15
F7
F8
F11
F12
F15
F16
G15
H6
J6
K15
L15
M6
N6
P15
R7
R8
R11
R12
R15
R16
T15
XTI12
XTO12
XPWR12
XAGND12
RESETIN
RESETOUT
EXTCLK0
EXTCLK1
PWR_EN
VDDXOK
VSEL
VDDI1
VDDI2
VDDI3
VDDI4
VDDI5
VDDI6
VDDI7
VDDI8
VDDI9
VDDI10
VDDI11
VDDI12
VDDI13
VDDI14
VDDI15
VDDI16
VDDI17
VDDI18
VDDI19
VDDI20
VDDI21
VDDI22
+
+
C22
4.7u/25V
A3
B5
D5
D2
E7
/RESET_OUT
/RESET_OUT
E8
E6
PWR_EN
R235
2.7K(NON) C5
C1
R246
10K
VCC3
ADM706RARZ(NON)
/PRN_RST
A5
A4
PC259
CE0.1u
C32
10u/16V
+
PC274
CE0.1u
PC281
CE0.1u
G7
G8
H7
J3
J7
K5
K7
L3
L7
M7
N7
P7
G9
G10
G11
G12
G13
G14
H14
J14
K14
L14
L16
M14
N14
P8
P9
P10
P11
P12
P13
P14
VDDY1
VDDY2
VDDY3
VDDY4
VDDY5
VDDY6
VDDY7
VDDY8
VDDY9
VDDY10
VDDY11
VDDY12
VDDX1
VDDX2
VDDX3
VDDX4
VDDX5
VDDX6
VDDX7
VDDX8
VDDX9
VDDX10
VDDX11
VDDX12
VDDX13
VDDX14
VDDX15
VDDX16
VDDX17
VDDX18
VDDX19
VDDX20
GPIO0
GPIO1
GPIO7
GPIO16
GPIO17
GPIO18
GPIO19
GPIO20
GPIO21
GPIO22
GPIO23
VSS1
VSS2
VSS3
VSS4
VSS5
VSS6
VSS7
VSS8
VSS9
VSS10
VSS11
VSS12
VSS13
VSS14
VSS15
VSS16
VSS17
VSS18
VSS19
VSS20
VSS21
VSS22
VSS23
VSS24
VSS25
VSS26
VSS27
VSS28
VSS29
VSS30
VSS31
VSS32
VSS33
VSS34
VSS35
VSS36
VSS37
VSS38
VSS39
VSS40
VSS41
VSS42
VSS43
VSS44
VSS45
VSS46
VSS47
VSS48
VSS49
VSS50
VSS51
VSS52
VSS53
VSS54
VSS55
VSS56
VSS57
VSS58
VSS59
VSS60
VSS61
VSS62
VSS63
C6
D6
D9
Y7
W6
Y6
T9
Y8
V8
U7
V7
/RBE3
/FIFO_HALF_NET
/RBE3
/FIFO_HALF_NET
TP3
/WR_FULL
WDT
/RBE0
/RBE1
/RBE2
D11
E10
E16
F6
F9
F10
F13
F14
G6
H8
H9
H10
H11
H12
H13
H15
J5
J8
J9
J10
J11
J12
J13
J15
K3
K6
K8
K9
K10
K11
K12
K13
L5
L6
L8
L9
L10
L11
L12
L13
M8
M9
M10
M11
M12
M13
M15
N8
N9
N10
N11
N12
N13
N15
N16
P6
R6
R9
R10
R13
R14
T5
T16
AU1100-333MBD
/WR_FULL
WDT
/RBE0
/RBE1
/RBE2
4.7K
PC250
CE0.1u(NON)
IC202
22
XPWR32
XAGND32
4.7K
VCC3
R227
R111
B1
B2
R300
R230
4.7K(NON)
XPWR32
XAGND32
4.7K
0
XPWR32
XAGND32
VCC3
PC78
CE0.1u
VCC3
10K
R254
R312
Y3
C-001R-32.768K
R229
D4
B4
4.7K
WDT_/OUT
ROMSIZE
ROMSEL
R313
WDT
WDT
WDT_/OUT
XTI32
XT032
R252
R105 NON
A2
B3
0
0
VCC3
MAIN BOARD_Circuit Diagram 7/9
IC30C
R109
R108
2
PC108
CE0.1u
V14
U13
W14
T13
U14
U12
V13
U16
W15
V15
Y16
V11
D7
C8
ACSYNC
ACBCLK
ACDO
ACDI
ACRST
0
V12
T14
R314
0
Y12
Y15
U17
W12
Y19
T11
V17
V16
R315
0
IC37A
2
3
R130
33
74LVC14
IC37C
IC37E
6
R319
R320
15K
15K
Y20
V19
R305
R302
15K
15K
10
11
33
74LVC14
IC37D
PR_RXD
PR_TXD
PR_RTS
PR_CTS
IC37F
9
12
13
R308
33
74LVC14
74LVC14
IRDATX
IRDARX
IRFIRSEL
DMA_REQ0
DMA_REQ1
L4
MMZ1608S800A
VCC3
IC46
CN20
TESTEN
TC0
TC1
TC2
TC3
C4
U19
U18
C2
V18
C3
B6
C7
D8
A6
T82
T110
T101
T81
T121
R348
4.7K
R347
330
R345
R346
R349
R350
4.7K
4.7K
4.7K
4.7K
VCC3
SOCLK
SODIN
SODOUT
SODEN
RESVD0
RESVD1
RESVD2
RESVD3
RESVD4
RESVD5
W16
W18
Y17
U15
1.5K
9
10
12
13
15
LED0
LED1
LED2
LED3
LED4
14
48
VCC3
DVDD33
DVDD33
36
VCC3
L1
MMZ1608S800A
PC273
CE0.1u
T136
+
C41
4.7u/25V
L2
MMZ1608S800A
C39
C242
CE0.1u
CE0.1u
31
TPRX+
4
5
33
TPTX-
2
3
1
34
TPTX+
PWFBOUT
PWFBIN
49.9 1%
49.9 1%
49.9 1%
49.9 1%
29
35
11
17
45
AGND
AGND
AGND
AGND
AGND
C246
CE0.1u
RTL8201CP
PC287
CE0.1u
VCC3
PC127
CE0.1u
Y5
1
2
INH
GND
VDD
OUT
4
3
FXO-31FL 25.000MHz
IC30B
AU1100-333MBD
VCC3
PC286
CE0.1u
IC44
1
2
3
INA
INB
GND
VCC
OUTY
SN74LVC1G32DCK
5
4
R165
22
VCC3
12
11
C245
CE0.1u
VCC3
PC132
CE0.1u
W8
W7
T8
Y5
W5
Y4
9
10
VCC3
27
28
37
38
39
40
41
42
43
44
46
47
NC
RESET
ANE
DUPLEX
SPEED
RPTR
LDPS
RESETB
ISOLATE
MII
X1
X2
AVDD33
32
8
8
6
7
R365
TRST
TDI
TDO
TMS
TCK
R353
30
TPRX-
R364
VCC3
TXC
TXEN
TXD0
TXD1
TXD2
TXD3
RXC
RXDV
RXD0
RXD1
RXD2
RXD3
CRS
COL
MDC
MDIO
RXER/FXEN
R363
7
2
6
5
4
3
16
22
21
20
19
18
23
1
25
26
24
N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO
2.0K 1%
N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO
U8
U10
Y11
V10
U9
V9
W11
Y10
W13
U11
T12
T10
Y14
W10
W9
Y9
T134
I2SCLK
I2SWORD
I2SDI
I2SDIO
4.7K
W17
Y18
5
74LVC14
4.7K
0
0
R255
0
R318
R317
TP8
4.7K
R321
T137
CN12
53398-0590
TP9
R307
ORANGE
5
4
3
2
1
TP274
R309
USBH1P
USBH1M
4
74LVC14
8
USBH0P
USBH0M
VCC
IC37B
1
4.7K
U3TXD
U3RXD
U3CTS
U3RTS
U3DSR
U3DTR
U3DCD
U3RI
R316
R362
SDMS0_CLK
SDMS0_CMD
SDMS0_DAT0
SDMS0_DAT1
SDMS0_DAT2
SDMS0_DAT3
SDMS1_CLK
SDMS1_CMD
SDMS1_DAT0
SDMS1_DAT1
SDMS1_DAT2
SDMS1_DAT3
SDMS_MS_EN
U1TXD
U1RXD
Y13
W19
TP271
R354
T7
V5
T6
V4
Y3
Y2
W4
W3
Y1
T4
W2
V3
U5
LCD_FCK
LCD_LCK
LCD_PCK
LCD_BIAS
LCD_LEND
LCD_D0
LCD_D1
LCD_D2
LCD_D3
LCD_D4
LCD_D5
LCD_D6
LCD_D7
LCD_D8
LCD_D9
LCD_D10
LCD_D11
LCD_D12
LCD_D13
LCD_D14
LCD_D15
LCD_PWM0
LCD_PWM1
U0TXD
U0RXD
TP273
/RESET_OUT
C247
CE0.1u
R368
330
RDCT
RD+
NETWORK
2-12
WWW.SERVICE-MANUAL.NET
P17
M17
M16
R19
T17
R20
T20
N19
N18
N17
M18
P16
R17
R18
T18
P19
P18
T19
U20
V20
W20
V6
U6
LCLK
LWAIT
LWR0
LWR1
LRD0
LRD1
R306
E11
D12
C11
A11
B11
C10
R131
10K
1K
4.7K
4.7K
4.7K
4.7K
R243
R245
R278
R274
R244
R299
VCC3
TP272
VCC3
GND
GND
TDCT
TD+
A_LED_R
K_LED_R
A_LED_L
K_LED_L
J1011F21PNL
FG
FG
13
14
MAIN BOARD_Circuit Diagram 8/9
mac_clk
2
GREEN
R237
33(NON)
VHV0
To SERVO BOARD
DAC[0..9]
VHV0
DAC[0..9]
01543.15DR
B4P-VH
PC129
CE0.1u
+
PC130
+
C43
220u/50V
CE0.1u
VHV1
F1
C42
220u/50V
01543.15DR
FUSE3
4
3
2
1
30
29
28
27
26
25
DAC_LAT0
5
/DAC_RESET 6
DAC_LAT0
/DAC_RESET
3.15A
23
T49
FUSE1
8
D7
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT
D6
VCC45
NPNB
FB
PNPB
VCC3
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
22
TR13
2SC2873
20
18
16
1SS355
1SS355
IC207
L4960
1
1
6
7
SBC8-221-182
T147
24
9
11
12
13
15
17
19
21
7
10
14
R106
R110
1
510
R162
10K 1/4W
+
C36
220u/50V
C37
220u/50V
DAC_LAT1
DAC_LAT1
5
C244
CE0.033u
4
3
2
1
30
29
28
27
26
25
5
6
23
T48
8
VCC3
R101
43
PC61
CE0.1u
R96
R98
10
510
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT
D4
C13
1
1
OUT
VIN
2
VC
T58
VO
VADJ
R220
120 1%
4
C11
CE0.01u
C12
100u/25V
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
R87
10K
+
PC59
CE0.1u
R219
120 1%
DAC_LAT2
DAC_LAT2
R212
1K 1%
4
3
2
1
30
29
28
27
26
25
5
6
23
T71
8
VCC3
NPNB
FB
PNPB
VCC3
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
22
TR5
2SC2873
20
18
16
24
9
11
12
13
15
17
19
21
7
10
14
R75
R78
1
510
T155
VIN
VOUT
NC
FIN
PC136
CE0.1u
R56
43
PC60
CE0.1u
R38
R40
10
510
C34
+
PC284
R331
10K(NON)
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
IC40F
12
13
74LVC14
4
3
2
1
30
29
28
27
26
25
1SS355
T158
IC49
2
NC
FIN
DAC_LAT3
DAC_LAT3
VCC1.2
5
6
3
4
C47
220u/6.3V
+
PC294
CE0.1u
BD12KA5FP
23
PSAVE
PSAVE
R373
10K
T70
8
VCC3
R221
LAT
RST
PSAVE
DAOUT
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT
10K
+41V
PC121
CE0.1u
TR1
2SA1746
C9
CE0.022u
TR3
2SA1213
VCC45
VCC3
NPNB
FB
PNPB
VCC3
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
22
TR4
2SC2873
20
18
16
PC230
+ C26
22u/50V
CE0.1u
24
9
11
12
13
15
17
19
21
7
10
14
R58
R50
1
510
PC82
CE0.1u
R92
R88
10
510
CH1
COM2
41V_SENSE
1SS355
T146
AIC1086PM
VI
VO
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
R67
4.7 /0.25W
TR7
2SA1746
C10
CE0.022u
HS3
GND
COM1
GND
COM1
GND
COM1
GND
COM1
GND
COM3
GND
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
GND
LAT1
GND
CH1
GND
NCHG1
GND
GND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
TR8
2SA1213
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
To PRINT
CARRIAGE BOARD
36FMN-BTK
HEAT-SINK 1
VCC45
NPNB
FB
PNPB
VCC3
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
22
TR12
2SC2873
20
18
16
24
9
11
12
13
15
17
19
21
7
10
14
R102
R99
1
510
PC249
CE0.1u
TR11
2SC4131
R97
43
COM3
COM3
VCC3
LAT3
R107
43
PC81
CE0.1u
R128
R114
10
510
R104
4.7 /0.25W
CH3
NCHG3
TR15
2SA1746
LAT2
C20
CE0.022u
CH2
TR16
2SA1213
NCHG2
VCC
IC208
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
NCHG1
COM2
R77
43
R164
22K
D5
3
R344
LAT1
TR2
2SC4131
R39
43
VCC3
E09A54RA
VCC
CN15
VHV1
R66
4.7 /0.25W
IC25
220u/6.3V(NON)
VOUT
36FMN-BTK
COM1
CN14
4
D203
VIN
VCC
COM1
To PRINT
CARRIAGE BOARD
3
CE0.1u(NON)
1
TR6
2SC4131
R90
43
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
VCC_1.5
BD15KA5FP(NON)
VCC3
PC235
CE0.1u
VCC3
E09A54RA
IC205
2
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D202
1SS355(NON)
1
NCHG0
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
10K
3
5
Cd
RN5VD29A
CH0
HS2
IC26
VCC1.55
5
VDD
NC
GND
C17
CE0.022u
VHV1
IC19
PQ070XZ1HZ
GND
IC14
2
4
3
LAT0
1SS355
CE0.33u
R81
1K TP267
ADJ
CE0.1u
HEAD_TH1
HEAT-SINK 1
VCC45
VCC3
PC51
R103
4.7 /0.25W
TR10
2SA1746
TR9
2SA1213
E09A54RA
VCC3
COM0
COM0
GND
COM0
GND
COM0
GND
COM0
GND
COM3
GND
ENC_PH_A
VCC
ENC_PH_B
GND
HEAD_TH1
GND
LAT0
GND
CH0
GND
NCHG0
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
41V_SENSE
R160
1K
VCC3
T139
2
R367
120 1%
C38
100u/25V
+
PC123
CE0.1u
VCC
ENC_PHA
R163
10K
R324
1K
IC40D
ENC_PHAR150
100 8
74LVC14
T141
R323
9
ENC_PHB
C228
CE1000p
33
R330
1K
IC40E
ENC_PHB R153
100
10
R329
11
74LVC14
C229
CE1000p
33
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
COM2
GND
COM2
GND
COM2
GND
COM2
GND
COM3
GND
COM3
GND
LAT3
GND
CH3
GND
NCHG3
GND
LAT2
GND
CH2
GND
NCHG2
GND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
To PRINT
CARRIAGE BOARD
1
2-13
WWW.SERVICE-MANUAL.NET
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
2
2
3
4
5
+
R352
15K
4.7K
COM0
VCC3
VCC
PC124
CE0.1u
+ C35
2.2u/50V
CE1500p
TR14
2SC4131
R115
43
IC21
D8
D5S6M
PR2016-25-PB-SN
C243 R351
+ C25
22u/50V
7
6
3
HS1
L3
PC131
CE0.1u
PC257
CE0.1u
E09A54RA
0154002.DR
4
+41V
2.0A
F3
CN17
VHV0
IC22
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
3.15A
F2
4
3
2
1
36FMN-BTK
R370
120 1%
+ C44
10u/16V
VHV1 VHV0
CN18
R369
120 1%
R366
270 1%
VHV0
VCC
VHV1
COM0
COM1
COM2
COM3
COM0
COM1
COM2
COM3
1
2
3
4
5
6
7
8
9
53398-0970
MAIN BOARD_Circuit Diagram 9/9
FUSE2
+41V
CN19
2
2-3 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Servo Board.
WWW.SERVICE-MANUAL.NET
2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)
2
WWW.SERVICE-MANUAL.NET
2-15
2
VCC3
DDA_StoMExtin
IC15
TP28
0
TP414
DDA_MtoS
Servo_to_Sub
DDA_StoM
Bed_Heater_ON
Apron_Heater_ON
5
7
4
8
3
9
2
10
C62
CE470p
VCC3
R122
10K
VCC3
CN13
RA6
EXBA10E103J
IC16
R123
0(NON)
C68
T26
C304
C305
CE470p
CE470p
CE470p
SOL_CURNT
SOL_CURNT_AD
R74
Y_CURNT
3.3K
Y_CURNT_AD
3.3K
R75
X_CURNT
X_CURNT_AD
VCC3
T55
T56
T57
T58
T59
T38
T40
RA15
EXBA10E103J
VCC3
CE0.1u
T43 T49 T42
EXT_Port1
EXT_Port2
EXT_Port3
VDD
NC
GND
OUT
Cd
1
A1
A2
A3
A4
D0
D1
D2
D3
SCLK
/CS2
StpARef
StpBRef
Stp0Decay
Stp0APWM
Stp0BPWM
Stp0APh
Stp0BPh
TMS
TDI
TCK
TDO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
6
9
74LVC14
8
74LVC14
C21
CE0.1u
RN5VD29A
VCC3
R25
47K
D35
1SS355
D34
1SS355
D33
1SS355
D32
1SS355
IC7A
VCC3
1
IC7B
2
3
4
C72
CE0.022u
1.5K
R131
1.5K
C69
CE0.022u
R128
C70
CE0.022u
1.5K
VM_Voltage
C401
CE0.1u
74LVC14
74LVC14
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO1
GNDIO
GNDINT
IO/GCLK0
VCCINT
IO/GCLK1
IO
IO
IO
IO
IO
IO
IO
TMS
TDI
TCK
TDO
T10
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
GNDINT
IO/GCLK3
VCCINT
IO/GCLK2
IO
GNDIO
VCCIO2
IO
IO
IO
IO
IO
IO
IO
IO
IC11
EPM240T100C5N
1
2
3
4
4
3
2
1
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
C75
C80
C79
CE0.1u
SolPWM
YPWM
XPWM
VCC3
Stp0BPh
Stp0APh
Stp0BPWM
Stp0APWM
Stp0Decay
R61
1.0K
/RES
Y_PWM+
T50
Head_Power_On
Head_Slow_Power_On
GRIT_ORG
IC7D
5
5
CE0.1u
CE0.1u
6
1
IC7C
TDI
C76
CE0.1u
C77
T51
T44
1 8
2 7
3 6
4 5
T5
CN9
1
2
3
4
5
6
7
8
9
10
53398-1090
C74
X_En_Pha
X_En_Phb
YPWM
XPWM
C63
RA400
EXBV8V103J
R133
10K
TMS
VCC3
EXBA10E103J
VCC3
IC8
2
4
3
C22
CE0.1u
3.3K
VM
R129
X_CURNT
2.2K
Y_CURNT
R73
C73
CE0.022u
SOL_CURNT
R54
1.0K
R342
10K
TDO
ExtCLK
Y_En_Pha
INTDDA
Y_En_Phb
T52
T45
VCC3
T24 T21 T25 T22
VCC3
TP415
/SERVO_RES
/H8_RES
TP39
TP40
TP38
TP37
10K
8
7
6
5
C303
T14
T13
T12
T400
T11
T401
5
6
7
8
ExtDin
ExtDout
StpBRef
StpARef
SolPWM
RA10
EXBA10E103J
6
EXBA10E103J
T17
T16
T15
T300
T301
T302
T303
T304
T18
10K
R114
CE0.1u CE0.1u
5 A14
7 A15
4
8
3
9
2
10
RA9
VCC3
1
C18
CE0.1u
A6
A7
A8
A9
A10
A11
A12
A13
RA8
R80
0
EXT_Port1
EXT_Port2
EXT_Port3
1
100
100
100
5
7
4
8
3
9
2
10
A1
A2
A3
A4
A5
DSP03-003-432G(NON)
6
R321
R322
R323
VCC3
VFWE
5
7
4
8
3
9
2
10
TP301
TP300
TP302
R316
10K
R115
TCK
T54
T47
T53
T46
3
R315
10K
/MTD_En3
/MTD_En2
/MTD_En1
/MTD_En0
ExtLoad
ExtStore
FANPWM2
FANPWM1
ExtDin
ExtDout
FANPWM2
FANPWM1
2
53398-1190
10K
10K
10K
10K
10K
10K
10K
5 4
6 3
7 2
8 1
RA13
EXBA10E103J
1
D4
D5
D6
D7
VFWE
ExtLoad
ExtStore
JP3
VCC3 VCC3 VCC3
R307
R308
R309
R310
R311
R312
R313
6
1
R121
10K
10K
10K
10K
10K
10K
10K
10K
/MTD_En3
/MTD_En2
D15
D0
D1
D2
D3
1
R314
10K
R300
R301
R302
R303
R304
R305
R306
CE0.1u
ExtCLK
ExtDout
ExtDin
ExtStore
ExtLoad
RA3
VCC3 VCC3 EXBV8V103J
VCC3
1
A12
A13
A14
A15
33
33
33
33
33
A6
A7
A8
A9
A10
A11
R109
R108
R107
R106
R105
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CE1u
CE0.1u
/LWR
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
D0 10
D1 2
D2 9
D3 3
D4 8
D5 4
D6 7
D7 5
TP5 TP4 TP3 TP2 TP1
A1
A2
A3
A4
A5
1
2
3
4
5
6
7
8
9
10
11
VCC3
C61
EXBA10E103J
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
CE0.1u
6
RA14
G_CWW
G_CW
D8
D9
D10
D11
D12
D13
D14
C65
IC-CPU HD6432673A06FC
VCC
C57
6
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
6
R339
10K
1
R130
2.2K
R126
1.2K(NON)
10K(NON)
Sub_to_Servo
Servo_to_Sub
GND
CY7C1399BN-12ZXC
Stp3BPh
Stp3APh
Stp3BPWM
Stp3APWM
Stp3Decay
/MTD_En1
/MTD_En0
G_CWW
R125
R124
/OE
R134
10K
VCC3
TP416
TP417
T408
T409
R136
10K
DDA_StoMExtin
DDA_StoMout
/GE_PhB
/GE_PhA
/RD
G_CW
/MON_HS_toPC
DDA_CLK
Rxd Sub_to_Servo
53398-0590
VCC
/CS
Sol_En
Sol_PWMSol_PWM+
X_En
X_PWMX_PWM+
Y_En
Y_PWM-
Sol_En
Sol_PWMSol_PWM+
X_En
X_PWMX_PWM+
Y_En
Y_PWM-
T9
T7
/MON_HS_toPC
Sub_to_Servo
Servo_to_Sub
/WE
DDA_StoM
/RES
T23
TP413
1
2
3
4
5
22
14
Stp2Decay
Stp2APWM
Stp2BPWM
Stp2APh
Stp2BPh
CAP_Org
WIPE_Org
TS2
TP34
CN10
20
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
TS1
T20
/H8_RES
/RD
/HWR
/LWR
SUB_DATA_IN
EXBA10E103J
TP33TP32
27
21 A1
23 A2
24 A3
25 A4
26 A5
1 A6
2 A7
3 A8
4 A9
5 A10
6 A11
7 A12
8 A13
9 A14
10 A15
VCC3
28
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
IO
IO
IO
IO
IO
IO
VCCIO2
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO2
GNDIO
IO
IO
IO
6
VCC3
/HWR
/CS1
/RD
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IO
IO
IO
IO
IO
VCCIO1
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
IO
IO
IO
IO
CE0.1u CE0.1u
SCLKO
TP411
SOL_CURNT_AD
Y_CURNT_AD
X_CURNT_AD
VM_Voltage
5
7
4
8
3
9
2
10
C212
GND
11
12
13
15
16
17
18
19
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
33
C213
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
6
APRON_TH
T260 VCC3 RA5
1
/OE
Stp1Decay
Stp1APWM
Stp1BPWM
Stp1APh
Stp1BPh
WIPE_Org
33
/CS
VCC3
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CAP_Org
R251
single:pull_dowm
multi:pull_up
R77
10K(NON)
R252
10K 1%
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
SUB_DATA_OUT
SUB_STORE
R76
10K
SUB_STORE
SUB_DATA_IN
R243
/WE
VCC3
CE0.1u
TP406
SUB_DATA_OUT
R132
2-16
WWW.SERVICE-MANUAL.NET
T27
BED_TH
C66
SUB_CLK
SUB_LOAD
VCC3
T250
22
D8
D9
D10
D11
D12
D13
D14
D15
CE0.1u
T29
C67
Maintenance_Cover_L
R242
10K 1%
T35
CE100p
CE100p
T28
VCC3
20
/RD
21 A1
23 A2
24 A3
25 A4
26 A5
1 A6
2 A7
3 A8
4 A9
5 A10
6 A11
7 A12
8 A13
9 A14
10 A15
VCC3
28
C52
C60
T30
5
7
4
8
3
9
2
10
VCC
CropMark
FO_OUT
27
/CS1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
CY7C1399BN-12ZXC C51
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE100p
R118
10K(NON)
CropMark
/LWR
IC19
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
14
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
T31
MAINTENANCE_HATCH
/MTRERR
/SERVO_RES
/Serial_Start
/CropOn
/CropOn
PinchPos
PinchPos
C59
R111 2.2K(NON)
C58
INTDDA
T32
11
12
13
15
16
17
18
19
PowerON
TP401
DDA_StoMout
T33
D0
D1
D2
D3
D4
D5
D6
D7
TP400
T8
DDA_StoMout
DDA_MtoS
CN11
52808-2591
EXBA10E103J
TP26
TP412
10
2
9
3
8
4
7
5
33
33
R64 2.2K
R400
R401
R117
10K(NON)
/Cmd_StoM
/Cmd_MtoS
/Cmd_HS_StoM
RESERVE
RA7
1
2
3
4
DDA_CLK
T402
T403
T404
To MAIN
BOARD
RA4
EXBV8V103J
TP20
1
6
CN12 52808-1891
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
C41
CE27p
8
7
6
5
R62
IC20
EXBA10E103J
0
T37
8
7
6
5
T48
TP19
10
2
9
3
8
/MTRERR 4
7
5
R86
1.8K
Slow_Power_On
VCC3
10K(NON)
Q4
DTC114EK 1
SEL-6414E
RA11
C64
CE0.1u
C40
CE27p
3
220
HC49/U-S 8MHZ
T3
D15
R97
R119
T407
R120
220
2
C35
CE0.1u
1
2
3
4
74LVC541
Y1
VCC3
T36
R113
10K(NON)
33
R112
1
19
E1
E2
R110
DDA_CLK
/Cmd_MtoS_
/Cmd_HS_MtoS
DDA_MtoS
INTDDA
T34
T39
T41
T405
T406
VCC3
2
3
4
5
6
7
8
9
D1
D2
D3
D4
D5
D6
D7
D8
33
/Cmd_HS_StoM_out
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/SERVO_RES
/Serial_Start
18
17
16
15
14
13
12
11
1
DDA_StoMExtin
/Cmd_StoM_out
R317
R318
VCC3
10K
10K
Y_PWM+
Stp3BPh
Stp3APh
Stp3BPWM
Stp3APWM
Stp3Decay
Stp2BPh
Stp2APh
Stp2BPWM
Stp2APWM
Stp2Decay
Stp1BPh
Stp1APh
Stp1BPWM
Stp1APWM
Stp1Decay
R135
10K(NON)
SERVO BOARD_Circuit Diagram 1/4
TP409
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C107
CE0.22u/50V
TP69
8
3
TP78
Y_En
9
C16 C15 C14 C13
74LVC14
8
7
6
5
8
7
6
5
R171
10K
IC1B
-
6
+
5
7
C103
CE0.22u/50V
NJM3403AM
D43
DAN217U
C112
3
C100
CE0.22u/50V
R170
10K
17
R320
17
To SCAN MOTOR
VREF
VCP
12
R18
100K 0.1%
VCC
R11
4.7K 0.1%
R163
R19
12K 0.1%
R16
12K 0.1%
R160
4.7K 0.1%
R17
4.7K 0.1%
TP79
R159
0
330(NON)
330(NON)
CE0.01u
VCP
OUT1
OUT2
OUT3
9
12
R4
6
5
15
+24V
R3
1ohm/1W
0.1ohm/1W
FL2
TP82
EXCML20A390U
L6234
R21
R164
12K 0.1%
100K 0.1%
IC1C
9
+
2-17
-
8
10
NJM3403AM
VCC
R156
FL1
TP81
EXCML20A390U
R165
12K 0.1%
VCC
IC6E
74LVC14
R20
100K 0.1%
R161
4.7K 0.1%
R162
4.7K 0.1%
10
/GE_PhA
R157
12
/GE_PhB
0
R2
1.0K
R50
11
R1
1.0K
VCC
470
TP90 TP89
R37
13
VCC3
C1
CE0.1u
470
FeedEn_Ph_A_in
330(NON)
IC6F
74LVC14
C92
CE1000p
FeedEn_Ph_B_in
TP95 TP88
C89
CE1000p
/GE_PhA_in
/GE_PhB_in
R49
33
R36
33
R48
33
R35
33
R47
150
TP87
TP94 TP86
TP93
TP85
TP92
TP84
@SUB_CLK
@SUB_LOAD
@SUB_DATA_OUT
@SUB_STORE_OUT
@SUB_DATA_IN
@Sub_to_Servo
@Servo_to_Sub
@MAINTENANCE_HATCH
@Maintenance_Cover_L
SUB_CLK
SUB_LOAD
SUB_DATA_OUT
SUB_STORE
TP43
VCC
VCC
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
R14
0
Feed_Motor+
IC1A
3
NJM3403AM
R7
0
R166
0(NON)
R13
R51
10K
PinchPos
/Crop_ON@
+
1
CropMark
C113
CE0.1u
TP47TP48TP49
-
2
100
C4
CE470p
R141
10K(NON)
EN1
EN2
EN3
VS
VS
X_CURNT
X_CURNT
R167
4.7K 0.1%
R139
VCC3
10K
R34
10K
C93
CE0.1u
R8
0(NON)
VCC
150
R30
10K
R31
10K
Sub_to_Servo
C91
CE100p
Servo_to_Sub
IC5A
R44
TP83
TP91
74LVC14
IC5B
VCC3
4
C84
CE0.1u
33
1
IC5E
3
10
Maintenance_Cover_L
74LVC14
IC5C
6
11
R42
150
TP402
C85
CE100p
74LVC14
IC5F
5
MAINTENANCE_HATCH
74LVC14
12
R43
13
150
C86
CE100p
74LVC14
IC5D
GRIT_ORG
8
9
74LVC14
R403
Sol-
CN6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Sol+
Sol-
PinchPos
/Crop_ON
CropMark
52808-1591
Feed_Motor-
R402 10K
R33
FL9
TP44
EXCML20A390U
R6
100K
To FEED MOTOR BOARD
R46
Sol+
VCC
40FMN-BTK-A
C88
CE100p
FL8
EXCML20A390U
0
SUB_DATA_IN
2
Scan_Motor+
Scan_Motor-
5267-08A
To CUT CARRIAGE BOARD
IN1
IN2
IN3
1
11
10
20
R169
10K
14
13
4
X_En
Y_CURNT
12K 0.1%
SENSE2
SENSE1
X_En
0
19
2
8
3
13
Sol_En
Sol_En
R10
100K 0.1%
VCC
R319
TP71
IC2
VREF
Sol_PWMX_PWM+
X_PWM-
7
4
14
VBOOT
TP74
GND
GND
GND
GND
TP70 TP68 TP73
Sol_PWMX_PWM+
X_PWM-
C102
18
16
C110
CE1u/25V
Y_CURNT
EXCML20A390U
Scan_Encoder_Phase_A
Scan_Encoder_Phase_B
TP80
NJM3403AM
R9
FL17
100K 0.1%
IC1D
R168 12K 0.1%
0.1ohm/1W
11
WWW.SERVICE-MANUAL.NET
C101
CE0.22u/50V
CE0.22u/50V
2
1
VM
CE1000p CE1000p
CE1000p CE1000p
100K 0.1%
R5
FL18
EXCML20A390U
L6234
EXBV8V470J
R15
R12
Sol_CURNT
Sol_CURNT
1
2
3
4
5
6
7
8
TP72
6
5
15
OUT1
OUT2
OUT3
EN1
EN2
EN3
GND
GND
GND
GND
1
2
3
4
8
3
13
TP75
Sol_En
IN1
IN2
IN3
1
11
10
20
1
2
3
4
IC6D
X_En_Phb
Sol_En
RA2
74LVC14
X_En_Phb
CN3
9
12
VS
VS
SENSE2
SENSE1
Y_En
5
4
3
2
1
6
VCC
IC3
7
4
14
Y_PWM+
Y_PWMSol_PWM+
VBOOT
Y_PWM+
Y_PWMSol_PWM+
RA1
EXBV8V102J
IC6C
X_En_Pha
TP76
+ C5
100u/63V
19
2
4
3
2
1
74LVC14
X_En_Pha
TP77
5
6
7
8
5
6
7
8
3
+
4
18
16
VCC
IC6B
Y_En_Phb
Y_En_Phb
C106
CE0.01u
C111
CE1u/25V
74LVC14
C108
D44
DAN217U
C104
CE0.22u/50V
1
-
2
CE0.22u/50V
C105
CE0.22u/50V
IC6A
Y_En_Pha
Y_En_Pha
VM
2
1
C17
CE0.1u
150
C400
CE100p
SERVO BOARD_Circuit Diagram 2/4
VCC3
2
2
1
19
D1
D2
D3
D4
D5
D6
D7
D8
TP41
C46
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
18
17
16
15
14
13
12
11
/Crop_ON@
VCC
25
3
TP14 TP16 TP24
E1
E2
74VHCT541
TP31
6
22
TP13
TP27
R71 3.3K
2
26
4
Stp0APWM
C32
R79
1.0K
VCC
VCC
ALM
5
23
24
Stp0APh
Stp0BPh
Stp0Decay
TP18
VMTD
IC17
MTD2005-7101
CE0.1u
/Crop_ON@
OUT1
OUT2
OUT3
OUT4
ENA A
ENA B
LG A
LG B
NC
NC
NC
NC
VREFA
VREFB
CR
VCC
1
VSA
CE0.047u
C402
CE0.1u
C44
VMTD
D9
DG1S6
10
12
14
18
FL16
D28
DG1S6
D11
DG1S6
7
21
9
15
16
19
D26
DG1S6
17
R72
13
11
C34
C31
CE3900p
CE820p
D3
EXCML20A390U
R100
220
D2FS6-5063
FL13
C49
CE820p
220
D24
DG1S6
EXCML20A390U
C20
10u/100V
IC10
R60
R59
R99
C48
CE0.047u
R53
0ohm/1W
EXCML20A390U
TP46
Stp0BPWM
R96
1.0K
+24V
FL14
D27
DG1S6
D12
DG1S6
3.3K
EXCML20A390U
FL15
D10
DG1S6
27
VSB
RSA
R84
10K
TP10
VMMA
VMMB
PHA
PHB
DECAY
C45
CE0.22u/50V
8
CE0.22u/50V
20
RSB
2
3
4
5
6
7
8
9
PG
FANPWM1
FANPWM2
/CropOn
/MTD_En0
/MTD_En1
/MTD_En2
/MTD_En3
100
100
1
2
3
4
Source1
Gate1
Source2
Gate2
Drain1
Drain1
Drain2
Drain2
8
7
6
5
TP45
+
CN7
1
2
L4
RCH895NP-181K
D4
D2FS6-5063
C19
10u/100V
UPA1759G-E2-A
+
TP53
CN400
TP56
1
2
3
4
5
6
7
8
L3
RCH895NP-181K
R102
0.68ohm/1W
R68
0.68ohm/1W
TP403
BED_TH
TP404
VCC
VMTD
TP309
2
26
4
VREFA
VREFB
CR
VCC
1
C306
VSA
D300
PG
17
13
R333
220(NON)
26
17
18
Stp1APWM
3.3K(NON)
R92
1.0K(NON)
PHA
PHB
DECAY
27
16
TP9
23
20
25
CE0.047u(NON)
C47
VCC
22
VSA
RSA
R90
10K(NON)
TP11
28
15
HS1
HS2
2
4
6
9
11
13
21
R98
1.0K(NON)
10
13
5
R89
C43
C42
CE3900p(NON)
CE820p(NON)
CE0.047u(NON)
D21
R88
1ohm/1W(NON)
R104
1ohm/1W(NON)
TP21
TP30
TP25
R70
27
16
TP35
23
20
25
Stp2APWM
C30
R69
1.0K
VCC
22
CE0.047u
TP29
VMMA
VMMB
PHA
PHB
DECAY
OUT1
OUT2
OUT3
OUT4
ENA A
ENA B
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
VREFA
VREFB
CR
VSA
R66
10K
RSA
3.3K
VCC
ALM
RSB
26
17
18
CE0.22u/50V
1
CE0.22u/50V
14
3
7
8
12
R78
R81
1.0K
C33
CE0.047u
CE820p
220
10
R65
R63
1ohm/1W
13
C28
CE3900p C27
R85
220
R87
1ohm/1W
C38
CE820p
1
2
3
4
5
6
7
Cap_Org
EXCML20A390U(NON)
C99
WIPER
SENSOR
53014-07
CE0.1u
FL7
VCC
EXCML20A390U(NON)
R23
10K
DG1S6(NON)
R22
10K
IC7E
FL6
D40
DG1S6
D31
DG1S6
EXCML20A390U
R39
150
11
C12
CE100p
10
WIPE_Org
74LVC14
IC7F
FL5
D36
DG1S6
EXCML20A390U
D38
DG1S6
EXCML20A390U
D30
DG1S6
EXCML20A390U
D37
DG1S6
FL4
D29
DG1S6
28
15
HS1
HS2
2
4
6
9
11
13
21
CN404
Wipe_Org
R38
C39
Stp2BPWM
3.3K
VCC
TP66 TP67
DG1S6(NON)
D39
DG1S6
R407
0ohm/1W
C36
IC14
MTD2005F-3072
NC
TP23 TP22 TP36
Stp2APh
Stp2BPh
Stp2Decay
FL10
D22
D17
+24V VMTD
R405
0ohm/1W(NON)
19
24
DG1S6(NON)
D18
220(NON)
CE0.1u
FL11
DG1S6(NON)
C55
CE820p(NON)
220(NON)
VCC
TP50
TP54
TP57
TP52
TP311
TP313
TP314
TP312
D25
EXCML20A390U(NON)
DG1S6(NON)
EXCML20A390U(NON)
WIPER MOTOR
53014-06
D19
DG1S6(NON)
R103
C50
C37
FL12
DG1S6(NON)
D20
R95
1
2
3
4
5
6
D23
Stp1BPWM
3.3K(NON)
+A_I2
-A_I2
-B_I2
+B_I2
DG1S6(NON)
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
VREFA
VREFB
CR
R406
0ohm/1W(NON)
C56
1
14 CE0.22u/50V(NON)
CE0.22u/50V(NON)
3
7
8
12
OUT1
OUT2
OUT3
OUT4
ENA A
ENA B
TP15
R94
C53
VMMA
VMMB
NC
TP12
VCC
ALM
Reserve
53014-05
CN403
R404
0ohm/1W(NON)
IC18
MTD2005F-3072(NON)
1
2
3
4
5
EXCML20A390U(NON)
DG1S6(NON)
PUMP MOTOR
CN402
+A_I1
-A_I1
-B_I1
+B_I1
FL303
D307
R332
0.68ohm/1W(NON)
VCC
CE0.1u(NON)
19
TP8 TP7 TP17
24
Stp1APh
Stp1BPh
Stp1Decay
C310
CE820p(NON)
+24V VMTD
220(NON)
R331
0.68ohm/1W(NON)
C54
TP6
R334
1
2
3
4
5
6
7
8
53014-08
EXCML20A390U(NON)
DG1S6(NON)
DG1S6(NON)
RSB
R329
1.0K(NON)
11
C308 CE3900p(NON)
C309
C307
CE0.047u(NON)
CE820p(NON)
3.3K(NON)
FL302
D306
D302
EXCML20A390U(NON)
DG1S6(NON)
DG1S6(NON)
10K(NON)
R327
Stp3BPWM
+A_I0
-A_I0
-B_I0
+B_I0
+A_I3
-A_I3
-B_I3
+B_I3
FL300
D305
D301
CN401
EXCML20A390U(NON)
DG1S6(NON)
DG1S6(NON)
27
VSB
RSA
R330
TP304
D304
7
21
9
15
16
19
LG A
LG B
NC
NC
NC
NC
FL301
DG1S6(NON)
TP58
TP60
TP61
TP59
TP306
VMTD
D303
10
12
14
18
OUT1
OUT2
OUT3
OUT4
ENA A
ENA B
C302
TP62
TP64
TP65
TP63
6
22
CE0.047u(NON)
R328
1.0K(NON)
PHA
PHB
DECAY
C301
CE0.22u/50V(NON)
8 CE0.22u/50V(NON)
20
VMMA
VMMB
5
2-18
WWW.SERVICE-MANUAL.NET
TP303
R326 3.3K(NON)
Stp3APWM
5
23
24
Stp3APh
Stp3BPh
Stp3Decay
TP305
VCC
ALM
To FAN JUNCTION
BOARD
53398-0890
IC301
MTD2005-7101(NON)
CE0.1u(NON)
25
3
APRON_TH
RSB
C300
TP307 TP308 TP310
CHASSIS FAN
5267-02A
FL3
150
13
C11
CE100p
12
74LVC14
CAP_Org
SERVO BOARD_Circuit Diagram 3/4
TP42
IC12
FANPWM1
FANPWM2
/CropOn
/MTD_En0
/MTD_En1
/MTD_En2
/MTD_En3
6
5
4
3
2
1
To SW POWER SUPPLY
+41V
+ C2
1000u/63V
B6P-VH
+VHEAD
Q1 2SJ553S
+41V
CN4
R158
1K/0.5W
C109
CE1000p
4
3
2
1
R155
15K
R153
100
To MAIN BOARD
B4P-VH
3
3
R154
2.2K/0.5W
2
Head_Power_On
Q7
DTC114EK
2
Q8
DTC114EK
1
1
Head_Slow_Power_On
C97
R26
R29
CE1000p
R408
10K 1%
VMTD
R40
1K/1W
+41V
D1
DE3L20U-7061
T2
R152
1K/0.5W
220u/35V
T1
BR1
VM
C96
CE0.1u
RXEF185
C98
CE1000p
R27
1.0K 1%
Q2
2SJ553S
R149
47/1W
D42
PTZ43A
R24
47/1W
2
2
Q6
DTC114EK
+
Q3
3 2SK2796STR-E
1
C94
CE470p
1
1
C3
Q5
DTC114EK
R151 1.0K
2
1000u/63V
PowerON
R150
100
R146
100
3
3
R147
2.2K/0.5W
Slow_Power_ON
VCC
CE0.1u
470 1%
R57
C26
R56
R58
1.8K 1%
100 1%
RCH895NP-470K
L2
R253
47/1W
VCC
C219
T258 T261
+
D41
D2FS6-5063
IC207
C83
D5
CE0.1u
C24
CE0.1u
SPI-8010A
C25
CE1000p
8
7
6
5
4
3
2
1
C82
NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND
CE1000p
CE0.047u
NC
NC
VIn
B.S
NC
Comp
Vref
NC
C81
9
10
11
12
13
14
15
16
+41V
R250
15/1W(NON)
T6
330u/16V
47
+24V
C23
IC9
CE0.1u
2-19
R148
15K
R55
C78
Reserve
5267-05A
11CT 3.15A
C7
CE0.1u
+
C6
CE0.047u
C9
D2
D2FS6-5063
1
2
3
4
5
+24V
F1
CE1000p
CE0.1u
NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND
C95
C8
VCC3
CN405
T4
L1
RCH895NP-470K
8
7
6
5
4
3
2
1
SPI-8010A
470 1%
WWW.SERVICE-MANUAL.NET
NC
NC
VIn
B.S
NC
Comp
Vref
NC
VCC
CE0.1u
IC4
9
10
11
12
13
14
15
16
+41V
C10
+24V
47
R255
1SS355
Bed_Heater_ON
R257
Apron_Heater_ON
T19
IC13
VCC
1
C403
CE0.
2
IN
VCC3
OUT
GND
3
+
UPC2933T
C29
C71
100u/25V CE0.1u
R127
10K
0
0
1
2
3
4
Source1
Gate1
Source2
Gate2
CE0.1u(NON)
Drain1
Drain1
Drain2
Drain2
CN207
8
7
6
5
1
2
3
4
UPA1759G-E2-A
5267-04A
VCC
+24V
R260
15/1W(NON)
R256
47/1W
C223
CE0.1u(NON)
To Power Board
SERVO BOARD_Circuit Diagram 4/4
+41V
CN1
2
2-4 CARRIAGE BOARD
CARRIAGE BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Carriage Board.
WWW.SERVICE-MANUAL.NET
2-20
CN203
TP207
HGND
COM0
HGND
COM0
HGND
COM0
HGND
CHECK0
HVCC
NCHG0
HGND
LAT0
HGND
CH0
HGND
R216
10K
TP202
TP200
TP204
ENC_PHASE_A
TP201 TP203 TP205
ENC_PHASE_B
TP206
HEAD_TH1
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
CN205
HGND
COM0
HGND
COM0
HGND
COM0
HGND
HGND
THERM_1
HVCC
HGND
NCHG0
HGND
LAT0
HGND
CH0
THERM_1
36FMN-BTK
TP216 TP217 TP218
TP219
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
HVCC
R220
10K(NON)
TP252
2
IC202C
9
TP253
8
10
DTC114EK
IC202D
TP248
IC202B
R217
10K
5
6
TP210
4
TP208
TP212
74VHCT08AFT
TP209 TP211 TP213
LAT3
TP214
CH3
VHV1
HGND
COM2
HGND
COM2
HGND
COM2
HGND
CHECK2
HVCC
NCHG2
HGND
LAT2
HGND
CH2
HGND
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB
NCHG3
HVCC
330
SEL6410E-TP5
HVCC
VHV0
C200
CE0.1u
CN208
HGND
COM2
HGND
COM2
HGND
COM2
HGND
HGND
SI3_YB
SI3_ZB
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HVCC
HGND
NCHG2
HGND
LAT2
HGND
CH2
36FMN-BTK
TP222 TP223 TP224
TP225
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
TP230 TP232
R218
10K
R222 0(NON)
TP228 TP231 TP233
TP236
VHV0
HGND
COM1
HGND
COM1
HGND
COM1
HGND
CHECK1
HVCC
NCHG1
HGND
LAT1
HGND
CH1
HGND
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
HVCC
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+ C207
10u/50V
+ C205
10u/50V
C204
CE0.1u
HVCC
TP251
IC201B
5
+
TP250
7
IC202A
3
R224
0
6
-
BA10358F
HVCC
1
C210
CE0.1u
2
74VHCT08AFT
R223
0
VHV1
CN207
TP221
R219
10K
TP239 TP241 TP245
NCHG3
LAT3
CH3
TP237 TP240 TP243
VHV1
HGND
COM3
HGND
COM3
HGND
COM3
HGND
CHECK3
HVCC
NCHG3
HGND
LAT3
HGND
CH3
HGND
TP247
SCK3_ZB
SCK3_YB
SI3_ZB
SI3_YB
SCK3_ZB
SCK3_YB
SI3_ZB
SI3_YB
IC200B
5
R201
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R202
+
7
HEAD_TH1
0
THERM_1
0
R205
10K 1%
HVCC
6
-
BA10358F
R208
0(NON)
HVCC
C203
CE0.1u
R203
IC201A
3
+
1
HEAD_TH2
0
R204
THERM_2
0
R206
10K 1%
HVCC
2
-
52808-2191
BA10358F
4
52808-2191
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA
52808-2191
CN210
TP238TP242
TP244
TP246
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
R209
/P_SIDE_Enable
P_SIDE
0(NON)
/P_SIDE_Enable
R207
P_SIDE
HVCC
0(NON)
R211
1
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HVCC
TR200
C202
CE0.1u
IC200A
CN211
DTB123EK
+
1
1K
2
3
THERM_2
HGND
COM3
HGND
COM3
HGND
COM3
HGND
HGND
THERM_2
HVCC
HGND
NCHG3
HGND
LAT3
HGND
CH3
8
HVCC
HGND
NCHG1
HGND
LAT1
HGND
CH1
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
-
3
R210
R213
82
100
2
VR200
BA10358F
22KVR(NON)
52808-2191
C209
CE1000p
R214
2.2K
HVCC
C208 CE1000p
R212
1K(NON)
HEAD_UD
CN212
1
2
3
4
5
R215
3.3K
D200
D201
1SS355
1SS355
To HEAD UP/DOWN
SENSOR
53261-0590
HVCC
ENC_PHASE_A
ENC_PHASE_B
CN213
1
2
3
4
1
2
3
Reserve
53261-0390(NON)
4
CN209
HGND
COM1
HGND
COM1
HGND
COM1
HGND
HGND
SCK3_ZB
SCK3_YB
TP235
ENC_PHASE_B
C201
CE0.1u
+ C206
47u/16V
52808-2191
CN206
TP226 TP229 TP234
ENC_PHASE_A
VHV1
52808-2191
VHV0
74VHCT08AFT
36FMN-BTK
HEAD_UD
LED200
R200
HEAD 3
HVCC
TP227
P_SIDE
HEAD_UD
/P_SIDE_Enable
TP249
HEAD_TH2
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
13
HEAD 1
R221
0
To MAIN BOARD
CN204
TP215
COM2
HGND
COM2
HGND
COM2
HGND
COM2
HGND
COM3
HGND
COM3
HGND
LAT3
HGND
CH3
HGND
NCHG3
HGND
LAT2
HGND
CH2
HGND
NCHG2
HGND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
12
11
74VHCT08AFT
TP220
VHV1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
COM3
HGND
P_SIDE
HEAD_UD
/P_SIDE_Enable
HEAD_CHECK
HEAD_TH2
HGND
LAT1
HGND
CH1
HGND
NCHG1
HGND
HGND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
CN201
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PRINT CARRIAGE BOARD
VHV1
8
Q200
CN202
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HVCC
52808-2191
VHV0 VHV1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
52808-2191
3
WWW.SERVICE-MANUAL.NET
2-21
To MAIN BOARD
VHV0
COM0
HGND
COM0
HGND
COM0
HGND
COM0
HGND
COM3
HGND
ENC_PHASE_A
HVCC
ENC_PHASE_B
HGND
HEAD_TH1
HGND
LAT0
HGND
CH0
HGND
NCHG0
HGND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
1
To MAIN BOARD
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HEAD 2
VHV1
14
HEAD 0
CN200
VHV0
GND VCC
HVCC
7
HVCC
To LINEAR ENCODER
BOARD
53261-0490
CARRIAGE BOARD_Circuit Diagram 1/2
VHV0
2
CARRIAGE BOARD_Circuit Diagram 2/2
CUT CARRIAGE BOARD
CN500
To SERVO BOARD
CN502
Sol+
SolSol+
1
2
To SOLENOID
IL-S-2P-S2T2-EF
SolCCVCC
CN504
PinchPos
PinchPos
/Crop_ON
CropSens
R501 0(NON)
IC500B
+
7
-
52808-1591
5
4.7K
2
BA10358F
2.2K
R505
R504
0(NON)
R507
R506
82
100
C503CE1000p
R502
0(NON)
D501
1SS355(NON)
+
8
+
-
C502
CE0.1u
2
4
BA10358F
3
C504
47u/16V
R503 CE0.1u
0(NON)
D500
1SS355(NON)
LINEAR ENCODER BOARD
LEVCC
LEVCC
U700
PRINT CARRIAGE
BOARD
1
2
3
4
LENC_PHA
LENC_PHB
C700
CE0.1u
CN700
1
2
3
4
VCC
GND
Vout(A)
Vout(B)
An
5
6
KE-207
CABLE-ASSY,LINEAR ENCODER VP-540
WWW.SERVICE-MANUAL.NET
2-22
R700
150
K
1
2
3
To CROP MARK
SENSOR BOARD
53398-0390
CCVCC
C500
CCVCC
IC500A
To PINCH ROLLER
SENSOR
53398-0490
CN503
@Crop_ON
@Crop_Sens
C506
CE1000p
CCVCC
1
1
2
3
4
VR500
220KVR
Q500
DTB123EK
6
3
R500
C501
CE0.1u(NON)
CCVCC
C507
CE0.1u(NON)
1
2
CCVCC
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
2-5 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2
WWW.SERVICE-MANUAL.NET
2-23
2
SUB BOARD_Circuit Diagram 1/4
IC105A
IC104D
1
2
12
11
13
74VHC14
74VHC32
IC100
1
11
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
C106
CE100p(NON)
OC
CLK
2
3
4
5
6
7
8
9
1D
2D
3D
4D
5D
6D
7D
8D
R103
19
18
17
16
15
14
13
12
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
74VHCT574
100
IC104B
4
100
IC104A
1
100
74VHC32
CN101
E
DIR
2
3
4
5
6
7
8
9
19
1
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VCC
470
2
Q106
10
74VHCT245
DTD113EK
R114
10K
VCC
/RESET
LED106
Q104
2
DTD113EK
LED107
Q105
2
SLR343BC4T3F
LED100
3
2
5
6
9
12
15
16
19
POWER_LED
BASE LED
PAUSE_LED
BUZZER
BUSY_LED
SETUP_LED
LCD_ON
HEATER_LED
2
Q100
DTD113EK
RA102
10
1
2
3
4
5
20
R107
100
19
1
C113
18
17
16
15
14
13
12
11
CONFIG
PAUSE
POWER
10
SW112
EVQ21305R
SW113
EVQ21305R
EVQ21305R
CONFIG
PAUSE KEY101
POWER
BUZZER
5
74VHC14
IC105D
MEB-12C-5
DTD113EK
9
B0
B1
B2
B3
B4
B5
B6
B7
8
74VHC14
IC105E
11
10
9
8
7
6
10
74VHC14
IC105F
13
KEY103
EXBA10E103J
18
17
16
15
14
13
12
11
6
Q101
2
MENU
DOWN CURSOR
ENTER
SW102
EVQ21305R
SW105
EVQ21305R
LEFT CURSOR
TOP CURSOR
RIGHT CURSOR
SW106
EVQ21305R
SW109
EVQ21305R
SW103
EVQ21305R
SW110
EVQ21305R
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
MENU
ENTER
12
VHCT14
KEY104
VCC
KEY105
KEY106
C110
CE0.1u
74VHCT245
KEY107
KEY108
PANEL BOARD
2
4
74VHC14
IC105C
VCC
E
DIR
CE100p(NON)
3
BZ100
RA101
1
2
3
4
5
VCC
A0
A1
A2
A3
A4
A5
A6
A7
19
1
330
IC105B
VCC
KEY102
20
100
C107
R108
KEY100
SW114
IC103
R105
330
1
B0
B1
B2
B3
B4
B5
B6
B7
E
DIR
2
3
4
5
6
7
8
9
LED101
SEL6410E TH12 RT
Q103
DTD113EK
10
9
8
7
6
EXBA10E103J
74VHCT245
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
R100
1
A0
A1
A2
A3
A4
A5
A6
A7
CE100p(NON)
390
VCC
IC106
2
3
4
5
6
7
8
9
R111
HEATER
2
CLK
CLR
VCC
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
BASE
SEL6410E TH12 RT
3
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74HCT273
C116
CE100p(NON)
390
DTD113EK
Q107
2SK2796S
1
D1
D2
D3
D4
D5
D6
D7
D8
11
1
100
POWER
R110
1
R112
3
4
7
8
13
14
17
18
PAUSE
SLR343BC4T3F
3
C114
CE100p(NON)
PD4
PD5
PD6
PD7
PD3
PD2
PD1
PD0
330
R113 100
20
100
R117
DTD113EK
IC107
R109
SETUP
SEL6410E TH12 RT
To LCD
VCC
/SW1
52806-2410
Q108
2
MDF7-16P-2.54DSA
R118
10K
1
/SW0
R115
LED105
LCD EW162G2GLY
1
A0
A1
A2
A3
A4
A5
A6
A7
1
B0
B1
B2
B3
B4
B5
B6
B7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3
20
VCC
IC101
18
17
16
15
14
13
12
11
/LED
From MAIN BOARD
330
LCD1
3
VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS
8
10
PD[0..7]
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
R106
DTD113EK
R119
10K
C109
CE100p
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
BUSY
SEL6410E TH12 RT
3
R104
Q102
2
IC104C
9
100
10
2-24
WWW.SERVICE-MANUAL.NET
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VCC
2
3
C103
CE100p
CN100
3
VCC
74VHC32
1
R101
VCC
LED102
5
1
+ C111
47u/16V
74VHC32
6
C104
CE100p
3
R102
VCC
C100
CE0.1u
C102
CE0.1u
C112
CE0.1u
C108
CE0.1u
C105
CE0.1u
C101
CE0.1u
to Power SW
CN303
CN302
1
2
3
4
1
2
3
B2P3-VH
B2P(4-2.3)-VH
CN300
1
2
to Bed Thermostat
1
2
3
LOAD1
1
2
4
3
to Servo Board
LOAD2
SSR300
G3M-205P-VD-1
INPUTINPUT+
WWW.SERVICE-MANUAL.NET
B2P-VH
CN304
CN308
R300
0
LOAD1
0
LOAD2
R301
SSR301
G3M-205P-VD-1
INPUTINPUT+
5267-04A
FS300
F301A
FS301
PFC-5000 6.3A/250V
to 100/200V Select Cable
B4P7-VH
CN305
C301
CE470p(NON)
C300
CE470p(NON)
1
2
3
to Bed Heater 2
B2P3-VH
1
2
CN301
4
3
2-25
1
2
3
4
to Bed Heater 1
B2P3-VH
CN309
1
2
3
4
5
6
7
F300A
1
2
to Apron Thermostat
B2P-VH
CN306
1
2
3
to Apron Heater 1
B2P3-VH
CN310
1
2
3
4
5
6
7
to 100/200V Select Cable
B4P7-VH
CN307
1
2
3
F300B
PFC-5000 6.3A/250VPFC-5000
to Apron Heater 2
B2P3-VH
Power Board
F301B
PFC-5000
SUB BOARD_Circuit Diagram 2/4
to SW Power Supply
2
2
R408
10K
J2VCC
CN401
1
2
3
Pinch_ud_sens
To Sheet Load Sensor
5267-03A
J2VCC3
isp Download
CN402
R400
J2VCC3 10K
CN400
Maintenance_Cover_L
R402
10K
TP401
1
2
J2VCC
J2VCC
TCK
R409
10K
TP403
TDO
TP404
CN403
1
2
3
/GRIT_ORG
TMS
R407
22K TP406
/RESET
J2VCC
RA402
5
6
7
8
+
+ C402
47u/16V
C427
2.2u/50V
+ C403
47u/16V
5
6
7
8
J2VCC3
To SERVO BOARD
J2VCC3
CN412
TDI
@SUB_DATA_out
@SUB_LOAD_in
C405
GritEncoderPhaseB
C407
C408
C409
TMS
CE470p CE470p CE470p
GritEncoderPhaseA
CE470p(NON)
100
R414
@Servo_to_Sub
@Sub_to_Servo
Feed_Encoder_Phase_B
R416
Feed_Encoder_Phase_A
J2VCC3
C412
C413
C414
C415
C416
R404
J2VCC3
C406
I/O/TDI
I/O
I/O
I/O/TDO
I/O
I/O
GND
GND
I/O
Vcc
I/O
I/O
I/O/TMS
I/O
I/O
I/O/TCK
IC400
Vcc
I/O
EPM3032ATC44-10N
I/O
GND
GND
I/O
PC401
CE1.0u
CE470p
33
32
31
30
29
28
27
26
25
24
23
1
2
3
4
Ink_Empty_1
1
2
3
4
EXBV8V101J
Ink_Exist_3
J2VCC3
1
2
for Jigu
RA404
5
6
7
8
TP414
TP415
TP416
TP417
C418
C419
C420
C421
C422
C423
C424
C425
5
6
7
8
4
3
2
1
4
3
2
1
1
2
3
4
1
2
3
4
EXBV8V101J
RA405
4
5 4
3
6 3
2
7 2
1
8 1
1
2
3
4
EXBV8V101J
To Ink 6
To Ink 7
292132-4(NON)
CN411
1
2
3
4
8
7
6
5
1 8
2 7
3 6
4 5
40FMN-BTK
To Ink 5
292132-4(NON)
CN410
SEL_IHB
SEL_C
SEL_B
SEL_A
5267-02A
To Ink 4
292132-4(NON)
CN409
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
R406
1K
Servo_Grit_Motor+
To Ink 3
292132-4
CN408
RA401
EXBA10E103J
TCK
1
2
3
4
Ink_Empty_3
CN417
R405
10K
J2VCC
To Ink 2
292132-4
CN406
Ink_Exist_2
TDO
Ink_TxD
Ink_RxD
J2VCC3
To Ink 1
292132-4
CN407
5
6
7
8
Servo_Grit_Motor-
Ink_Exist_1
EXBV8V101J
RA403
4
5 4
3
6 3
2
7 2
1
8 1
Ink_Empty_2
10K
33
C417
1
2
3
4
Ink_Empty_0
292132-4
CN405
1
@SUB_STORE_in
@SUB_DATA_in
1
2
3
4
5
6
7
8
9
10
11
I/O
I/O
I/O
Vcc
INPUT/OE2/GCLK2
INPUT/GCLRn
INPUT/OE1
INPUT/GCLK1
GND
I/O
I/O
33
C411
I/O
I/O
I/O
I/O
GND
Vcc
I/O
I/O
I/O
I/O
I/O
R417
100
100
100
100
C410
4
3
2
1
CN404
Ink_Exist_0
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
@SUB_CLK_in
12
13
14
15
16
17
18
19
20
21
22
R410
R411
R412
R413
PC402
CE1.0u
44
43
42
41
40
39
38
37
36
35
34
R403
10K
TP407
TP408
TP409
TP410
TP411
TP412
TP413
To Ink 8
292132-4(NON)
RA406
EXBV8V103J
J2VCC
1
2
3
4
C404
J2VCC
C400
CE0.1u
CE1.0u(NON)
CN413
1
2
3
4
5
6
7
8
GritEncoderPhaseA
GritEncoderPhaseB
To GRIT ENCODER BOARD
5267-08A
CN414
Feed_Encoder_Phase_A
Feed_Encoder_Phase_B
1
2
3
4
5
6
7
Servo_Grit_Motor+
Servo_Grit_Motor-
5267-07A
J2VCC
8
7
6
5
DS2480B
TP419
11
10
9
3
SEL_IHB
8
7
6
5
8
7
6
5
J2VCC
IC402
SEL_A
SEL_B
SEL_C
100
C426
CE470p
RA407
EXBV8V222J
Ink_RxD
Ink_TxD
1
2
3
4
RXD
TXD
POL
VPP
6
7
A
B
C
0
1
2
3
4
5
6
7
COM
INH
VEE
VCC
GND
74HC4051A
FEED MOTOR BOARD
13
14
15
12
1
5
2
4
16
8
1
2
3
4
GND
1-W
NC
VDD
8
7
6
5
TP421
IC401
1
2
3
4
PC400
CE0.1u
1
2
3
4
8
7
6
5
J2VCC
J2VCC
TP420
1
2
3
4
2-26
WWW.SERVICE-MANUAL.NET
/GRIT_ORG
Pinch_ud_sens
Maintenance_Cover_L
Servo_to_Sub
Sub_to_Servo
SUB_DATA_out
SUB_STORE_in
SUB_DATA_in
SUB_LOAD_in
SUB_CLK_in
J2VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
5
6
7
8
4
3
2
1
10
2
9
3
8
4
7
5
J2VCC3
RA400
EXBA10E103J
10
2
9
3
8
4
7
5
D400
1SS355
/RESET
10K
6
J2VCC3
1
J2VCC3
R401
6
TDI
TP400
R415
To Grit Origin Sensor
53014-03
TP405
53398-1090
TP418
To Maintenance Cover Sensor
53014-02
TP402
1
2
3
4
5
6
7
8
9
10
D401
UDZS 7.5B(NON)
D402
UDZS 7.5B(NON)
D403
UDZS 7.5B(NON)
D404
UDZS 7.5B(NON)
1
2
3
4
5
6
7
8
53014-08(NON)
CN416
J2VCC
PC403
CE0.1u
C401
CE0.1u
CN415
RA408
EXBV8V222J
D405
UDZS 7.5B
D406
UDZS 7.5B
D407
UDZS 7.5B
D408
UDZS 7.5B
1
2
3
4
5
6
7
8
53014-08
To CARTRIDGE IC BOARD
To Feed Motor
SUB BOARD_Circuit Diagram 3/4
J2VCC
SUB BOARD_Circuit Diagram 4/4
CN1000
CN1001
1
2
3
4
5
6
7
8
to Servo Board
1
2
to FAN
5267-02A
CN1002
1
2
53398-0890
to FAN
5267-02A
CN1003
1
2
to Bed Thermistor Board
53014-02
CN1004
1
2
2
to Apron Thermistor Board
53014-02
FAN JUNCTION BOARD
CN1100
CN1200
CN1101
2
1
1
2
5
5268-02A
CN1102
1
2
5
5268-02A
CN1202
3
4
3
2
1
CN1201
2
1
3
4
3
2
1
CN032-004
5268-03A(NON)
CN032-004
5268-03A(NON)
CARTRIDGE IC BOARD
CN1301
CN1300
2
1
CARTRIDGE IC BOARD
2
1
5
5268-02A
CN1302
1
2
5
5268-02A
CN1402
3
4
3
2
1
CN1401
CN1400
1
2
3
4
3
2
1
CN032-004
5268-03A(NON)
CN032-004
5268-03A(NON)
CARTRIDGE IC BOARD
CN1500
CN1600
CN1501
2
1
CARTRIDGE IC BOARD
1
2
5268-02A(NON)
CN1502
1
2
5
5268-02A(NON)
CN1602
3
4
3
2
1
CN1601
2
1
5
CN032-004(NON)
5268-03A(NON)
3
4
3
2
1
CN032-004(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CN1701
CN1700
2
1
CARTRIDGE IC BOARD
2
1
5
5268-02A(NON)
CN1702
1
2
5
5268-02A(NON)
CN1802
3
4
3
2
1
CN1801
CN1800
1
2
CN032-004(NON)
5268-03A(NON)
3
4
3
2
1
CN032-004(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CARTRIDGE IC BOARD
GE3VCC
CN1
TH1
1
2
CN2800
103KT
1
2
3
4
53398-0290
THERMISTOR BOARD
CN2
GE3VCC
U2800
3
4
5
6
GENC3_PHA
GENC3_PHB
5268-04A
Vout(A) An
GND
VCC
Vout(B) K
1
KE-2A10-36
C2800
CE0.1u
TH2
1
2
GRIT ENCODER BOARD
103KT
53398-0290
THERMISTOR BOARD
CN800
1
2
3
CN900
CABLE-ASSY,P-SIDE SENS(NON)
1
3
CABLE-ASSY,CROP SENSOR VP-540
1
2
3
2
4
3
1
U800
GP2S40
2
4
U900
GP2S40(NON)
CROP SENSOR BOARD
PAPERSIDE SENSOR BOARD
WWW.SERVICE-MANUAL.NET
2-27
R2800
150
2
2-6 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARD
2
IC No.
IC207
IC22
IC21
IC26
IC25
TR14
TR10
TR6
TR1
TR2
TR7
TR11
TR15
F2
F1
F3
Parts No.
15199237
1000001098
1000001098
1000001098
1000001098
15129122
15129121
15129122
15129121
15129122
15129121
15129122
15129121
1000000659
1000000659
1000003014
Description
V.RGL L4960
IC,E09A54RA
IC,E09A54RA
IC,E09A54RA
IC,E09A54RA
TR 2SC4131 GB
TR 2SA1746 OY
TR 2SC4131 GB
TR 2SA1746 OY
TR 2SC4131 GB
TR 2SA1746 OY
TR 2SC4131 GB
TR 2SA1746 OY
FUSE,01543.15DR
FUSE,01543.15DR
FUSE,154002.DR
Function
5V Regulator
D/A Converter for Head BK
D/A Converter for Head CY
D/A Converter for Head MG
D/A Converter for Head YE
Transistor for Driving HEAD BK
Transistor for Driving HEAD BK
Transistor for Driving HEAD CY
Transistor for Driving HEAD CY
Transistor for Driving HEAD MG
Transistor for Driving HEAD MG
Transistor for Driving HEAD YE
Transistor for Driving HEAD YE
Fuse for Head BK&CY
Fuse for Head MG&YE
Fuse for 41V
Description
IC-LINEAR,MTD2005-7101
IC-LINEAR,MTD2005F-3072
TR,MOS UPA1759G-E2-A
TR,MOS UPA1759G-E2-A
FUSE 11CT 3.15A
Function
Pump Motor Driver
Wipe Motor Driver
Fan Driver
Relay Driver
Fuse for Step Motor Driver
SERVO BOARD
IC No.
IC17
IC14
IC10
IC207
F1
Parts No.
15189105
15189111
15119119
15119119
12559102
POWER BOARD
IC No.
FS300
FS301
SSR300
SSR301
Parts No.
12559105
12559105
1000000164
1000000164
Description
Function
FUSE,5X20 021706.3MXP 6.3A/250V
Fuse for Print Heater
FUSE,5X20 021706.3MXP 6.3A/250V
Fuse for Dryer
RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Print Heater
RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Dryer
WWW.SERVICE-MANUAL.NET
2-28
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. FLUSHING POSITION ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 65min
Total Time : 85min.
TOOL CARRIAGE REPLACEMENT : 20 min
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
Revised 1 2. FLUSHING POSITION ADJUSTMENT
3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
5. CROP MARK SENSOR ADJUSTMENT
6. CROP-CUT ADJUSTMENT
7. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 45min
Total Time : 65min.
CAP TOP REPLACEMENT : 20 min. (4pcs.)
1. FLUSHING POSITION ADJUSTMENT
Adj. Time : 5min
Total Time : 25min.
CARRIAGE MOTOR REPLACEMENT : 20 min
1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
FEED MOTOR REPLACEMENT : 30 min
1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > FEED.
3. GRIT ENCODER CHECK
4. MOTOR HOURS CLEAR
Adj. Time : 6min
Total Time : 36min.
GRIT ENCODER REPLACEMENT : 10 min
1. GRIT ENCODER CHECK
Adj. Time : 2min
Total Time : 12min.
PUMP REPLACEMENT : 20 min. (2 pcs.)
1. PUMP CHECK
2. PUMP TIMES CLEAR
Adj. Time : 2min
Total Time : 22min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. SENSOR CHECK
It can be performed in the SENSOR CHECK.
12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
15. TOOL PRESSURE ADJUSTMENT
16. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 130min
Total Time : 165min.
WWW.SERVICE-MANUAL.NET
3-1
Revised 4
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
11. CROP-CUT ADJUSTMENT
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 40min
Total Time : 75min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.
1. TOOL UP/DOWN CHECK
2. PINCH ROLLER SENSOR CHECK
3. CROP MARK SENSOR ADJUSTMENT
4. CROP-CUT ADJUSTMENT
Adj. Time : 23min
Total Time : 30min.
CARRIAGE BOARD REPLACEMENT : 10min.
1. HEAD UP/DOWN SENSOR CHECK (Only VP-540)
2. THERMISTER CHECK
3. LINEAR ENCODER SETUP
Adj. Time : 10min
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED//BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min.
1. I/S CHECK
It can be performed in the I/S MENU > I/S CHECK.
2. IC CHECK
It can be performed in the I/S MENU > CARTRIDGE > IC CHECK.
3. FAN CHECK
It can be performed in the SUB MENU > FAN CHECK > VACUUM FAN to check that there is a operation sound of the vacuum fans.
4. PUMP CHECK
It can be performed in the I/S MENU > PUMP CHECK > PUMP SUCTION to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the SENSOR CHECK.
6. HEATER CHECK
It can be performed in the HEATER MENU > HEATER CHECK.
7. GRIT ENCODER CHECK
It can be performed in the MOTOR MENU > G-ENC. CHECK.
8. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.
9. TOOL UP/DOWN CHECK
It can be performed by [PAUSE] key in the CUTTING MENU > FORCE ADJUST.
10. TOOL PRESSURE ADJUSTMENT
11. CROP MARK SENSOR ADJUSTMENT
12. CROP-CUT ADJUSTMENT
Adj. Time : 40min
Total Time : 58min.
CARRIAGE BELT REPLACEMENT : 35min.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
Revised 1 4. FLUSHING POSITION ADJUSTMENT
5. CUTTING QUALITY CHECK
Adj. Time : 25min
Total Time : 60min.
ENCODER SCALE REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP
Adj. Time : 5min
Total Time : 30min.
BATTERY REPLACEMENT : 7min.
1. TIME AND DATE SETTING
Adj. Time : 2min
Total Time : 9min.
WWW.SERVICE-MANUAL.NET
3-2
Revised 4
Revised 4
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z
When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device
to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z
When transporting a sensitive device, first place it in an antistatic container or
packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads
and workbench pads.
WWW.SERVICE-MANUAL.NET
3-3
3-1 HEAD REPLACEMENT
Revised 1
VP-540/300 support the new head only. The parts number of the new head is as follows.
Parts No. : 1000002201
Parts name : ASSY,HEAD INKJET SOL XC-540
The number written on the back side of the Printhead Board is the way for identifying whether it is a new or
current Head."R4CJ520" is written on the new head.
R4CJ520
1
Turn on the sub power while pressing the left, right and
down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [PUMP
UP], and remove ink by following the sequence.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
PUMP UP
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.
1234
PUMPING-UP...
>>>
3
In [PRINT MENU] > [HEAD RANK] menu, select the
head No. of the head that you are going to replace and
input the Head Rank written on the new head.
Input the Head Rank by selecting the digit with the left
and right keys, and changing the parameters with the up
and down keys.
Press the [ENTER] key to save the settings.
* The head at the left end is [HEAD1], and [HEAD2] to
[HEAD4] in order to the right.
Make sure to input the Head Rank before
replacing the head, because the sticker which
the head rank is written on will be hidden once
the head is installed.
SERVICE MENU
PRINT MENU
[
]
PRINT MENU
HEAD RANK
[
]
[
]
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
WWW.SERVICE-MANUAL.NET
3-4
[ENTER]
HEAD RANK
5CY2F2F
4
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
<Back Side>
Be sure to turn off the main power when
replacing the head. The head or Main Board
could break, otherwise. It is recommended to
disconnect the AC code.
SUB POWER SW
5
Remove the I/S Cover.
SCREW
I/S COVER
HOOK
6
Remove the Right Top Cover and Carriage Cover.
CARRIAGE COVER
RIGHT TOP COVER
7
Remove the 2 screws to remove the Damper Plate.
And remove the 2 Ink Dampers from the head which will
be replaced.
Do not hold both sides of the Ink Damper tight.
It could break.
Be sure to remove and fix the Ink Damper with
the Head Board Cover fixed. It prevents the ink
from dropping on the Head Board.
SCREW
INK
DAMPER
SCREW
DAMPER PLATE
<VP-540>
WWW.SERVICE-MANUAL.NET
3-5
HEAD BOARD COVER
INK
DAMPER
SCREW
DAMPER PLATE
HEAD BOARD COVER
<VP-300>
8
Remove the 2 screws fixing the Head Board Cover, and
move it upward.
There is a tab on the left side of the Head Board
Cover.
HEAD BOARD COVER
TAB
9
Disconnect the 2 flexible cables from the head.
FLEXIBLE CABLE
10 Remove the Spring, and remove the 3 screws fixing the
head.
Then, pull the head towards the front and pull it up to
remove it.
SPRING
WWW.SERVICE-MANUAL.NET
3-6
SCREW
11 Remove the head from the adapter and fix the new head
HEAD
to the adapter.
5CY2F2F
Make sure to fix the head by pressing it to the
bottom left corner of the adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
ADAPTER
12 Install the head to the Head Carriage and fix the 3 screws
temporarily. Then, fix the spring and tighten up the 3
screws in order as shown in the figure.
2
3
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
13
SPRING
1
Connect the 2 flexible cables to the Head Board.
FLEXIBLE CABLE
Do not connect the cables to the wrong
connecter.
14
Fix the Head Board Cover.
When fixing the Head Board Cover, hook the
tab to the Carriage Base.
HEAD BOARD COVER
CARRIAGE
BASE
TAB
WWW.SERVICE-MANUAL.NET
3-7
SCREW
15 Fix the 2 new Ink Dampers to the head.
INK
DAMPER
Make sure to replace the Dampers when
replacing the head.
Do not hold both sides of the Ink Damper
tight. It could break.
16 Fix the Damper Plate.
SCREW
INK
DAMPER
Make sure not to press it to the Dampers.
Dampers could break.
* Fix the screws at the lower end of the long
screw hole.
SCREW
DAMPER PLATE
<VP-540>
< VP-540 >
HEAD BOARD COVER
INK
DAMPER
< VP-300 >
SCREW
DAMPER PLATE
HEAD BOARD COVER
<VP-300>
17 Turn on the main power, and then turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
WWW.SERVICE-MANUAL.NET
3-8
18 Select
[SERVICE MENU] > [SUB MENU] > [HEAD
REPLACE], and perform Head Cleaning and filling ink by
following the sequences.
SERVICE MENU
SUB MENU
] [
[
]
SUB MENU
HEAD REPLACE
[
]
CHECK
DRAIN BOTTLE
[ENTER]
SET SOLCL-LIQUID
1234
FILLING INK...
>>>
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
[ENTER]
SET SOL CRT.
1234
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
REMOVE SOL CL
1234
* If you dispose of the drained ink, the drain counter
needs to be reset. Select [SUB MENU] >
[MAINTENANCE] > [RESET DRAIN COUNTER] in the
User's menu, and press the [ENTER] key.
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
19 Enter
the Service Mode and perform the following
adjustments.
1. THERMISTER CHECK
2. [4-4 HEAD ALIGNMENT]
3. [4-7 FLUSHING POSITION ADJUSTMENT]
4. [4-9 CROP-CUT ADJUSTMENT]
5. [4-10 PRINT / CUT POSITION ADJUSTMENT]
WWW.SERVICE-MANUAL.NET
3-9
[ENTER]
< HOW TO CLEAR THE HEAD INFORMATION >
After THERMISTER CHECK and HEAD ALIGNMENT,
clear the head information from the [SERVICE MENU] >
[HISTORY MENU] > [HEAD GROUP]. Select the head you
replaced and press the [ENTER] key.
SERVICE MENU
HISTORY MENU
[
]
HISTORY MENU
HEAD GROUP
[
* The head at the left end is [HEAD1], and [HEAD2] to
[HEAD4] in order to the right.
][
HEAD GROUP
CLEAR ALL
]
[
]
HEAD GROUP
CLEAR H4
[
]
HEAD GROUP
CLEAR H3
[
]
HEAD GROUP
CLEAR H2
[
HEAD GROUP
CLEAR H1
< NOTE FOR FIXING THE CARRIAGE COVER >
When fixing the Carriage Cover, fix the screws on top after
fixing the screws on the both sides temporarily.
WWW.SERVICE-MANUAL.NET
3-10
SCREW
]
3-2 WIPER REPLACEMENT
1
Select [SUB MENU] > [MAINTENANCE] > [REPLACE
WIPER] in the User's Menu, and press the [ENTER] key.
2
The Head Carriage moves to a location permitting wiper
replacement, and then the message shown in the figure
appears.
Remove the I/S Cover.
[
][
]
[
][
]
OPEN FRONT
COVER
SCREW
I/S COVER
HOOK
3
The message shown in the figure appears.
FINISHED?
4
Using the tweezers, grasp the bottom portion of the wiper
and unhook it.
WIPER CARRIAGE
Clean the Wiper Carriage and Scraper using the
cleaning stick if they need to be cleaned.
WWW.SERVICE-MANUAL.NET
3-11
SCRAPER
5
Remove the wiper and install the new one.
Make sure to fix the Wiper so that the rubber
side faces the front.
6
Use the tweezers to press the area shown in the figure
and engage the wiper on the hook.
Make sure to engage it on the hook. If the wiper
is not hooked, it may fall off during use.
7
Fix the I/S Cover, and press the [ENTER] key.
The Head Carriage moves back to the standby position
and the Head Cleaning starts automatically. When the
Head Cleaning finishes, the screen shown in the figure
appears.
SCREW
I/S COVER
HOOK
ENTER
MAINTENANCE
REPLACE WIPER
WWW.SERVICE-MANUAL.NET
3-12
3-3 CAP TOP REPLACEMENT
1
Remove the I/S Cover.
SCREW
I/S COVER
HOOK
2
3
Move the Head Carriage slowly leftwards to the position
where it is not above the Capping Unit.
HEAD CARRIAGE
Remove the Pump Cover.
PUMP COVER
4
Disconnect the tube of the Cap Top from the tube of the
Pump.
Save the Y tube joint to use later for connecting the tube
of the new Cap Top.
WWW.SERVICE-MANUAL.NET
3-13
Y TUBE JOINT
5
Unhook the Cap Frame while holding it with the other
hand, and remove it.
CAP FRAME
Make sure to hold the Cap Frame. There is a
spring under the Cap Top. The Cap Top jumps
out unless you hold the Cap Frame when
removing it.
6
7
Remove the Cap Top together with the tube.
CAP TOP
Fix the new Cap Top. Make sure to fix it so that the tube
side faces the front.
CAP TOP
TUBE
Note the following contents.
1. Do not touch the tip of rubber on the Cap
Top.
2. The spring is properly fixed under the Cap
Top.
3. Do not bend the tubes.
8
Fix the Cap Frame.
CAP FRAME
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3-14
9
Connect the tube of the Cap Top to the tube of the Pump
using the Y tube joint.
Y TUBE JOINT
10 Fix the Pump Cover.
PUMP COVER
11 Move the Head Carriage by hand to the lock position.
HEAD CARRIAGE
12 Fix the I/S Cover.
SCREW
I/S COVER
Perform the following adjustment.
1. [4-7 FLUSHING POSITION ADJUSTMENT]
HOOK
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3-15
3-4 TOOL CARRIAGE REPLACEMENT
1
Remove the following covers.
I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
LEFT SIDE COVER
TOP COVER
MAINTENANCE COVER
FRONT COVER
I/S COVER
2
Separate the Tool Carriage from the Head Carriage.
TOOL CARRIAGE
HEAD CARRIAGE
3
4
Remove the Tool Carriage Cover.
TOOL CARRIAGE COVER
Remove the 4 rivets as shown in the figure to remove
the Tool Carriage Board Cover.
RIVETs
TOOL CARRIAGE BOARD COVER
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3-16
5
Disconnect the Crop Mark Sensor, Pinch Roller Sensor
and Solenoid wirings.
CROP MARK SENSOR
SOLENOID
PINCHROLLERSENSOR
6
Remove the 2 screws fixing the Tool Carriage Board.
TOOL CARRIAGE BOARD
SCREW
7
Remove the 2 screws to remove the Tool Carriage Board
Stay from the Tool Carriage Assy.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
8
Remove the 2 screws as shown in the figure to remove
the Tool Carriage Assy.
SCREW
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3-17
TOOL CARRIAGE ASSY
9
Remove the Auto Sheet Cutter together with the plate
from Tool Carriage and fix the Auto Sheet Cutter to the
new Tool Carriage.
TOOL CARRIAGE
AUTO SHEET
CUTTER
PLATE
10 Fix the new Tool Carriage with the 2 screws as shown in
the figure while holding it upwards.
SCREW
TOOL CARRIAGE
11 Fix the Tool Carriage Assy to the Tool Carriage Board
TOOL CARRIAGE BOARD STAY
Stay with the 2 screws as shown in the figure.
SCREW
TOOL CARRIAGE ASSY
12 Fix the Tool Carriage Board with the 2 screws as shown
in the figure.
TOOL CARRIAGE BOARD
SCREW
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3-18
13 Connect the Crop Mark Sensor, Pinch Roller Sensor and
CROP MARK SENSOR
Solenoid wirings.
PINCHROLLERSENSOR
14 Perform the following adjustments and settings.
Revised 1
1. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
2. [4-7 FLUSHING POSITION ADJUSTMENT]
3. [4-12 TOOL HEIGHT ADJUSTMENT]
4. [4-13 TOOL PRESSURE ADJUSTMENT]
5. [4-8 CROP MARK SENSOR ADJUSTMENT]
6. [4-9 CROP-CUT ADJUSTMENT]
7. [4-10 PRINT / CUT POSITION ADJUSTMENT]
WWW.SERVICE-MANUAL.NET
3-19
SOLENOID
3-5 CARRIAGE MOTOR REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
2
Remove the following covers.
SCREW
I/S Cover
Right Top Cover
Panel Cover
Chassis Cover
I/S COVER
HOOK
When removing the Panel
Cover, remove the sensor
on the back side of the
Panel Cover and flexible
cable on the Panel Board.
RIGHT TOP COVER
PANEL COVER
SENSOR
CHASSIS COVER
FLEXIBLE CABLE
< Back Side >
3
Disconnect the connector of the Motor Cable.
CONNECTOR
< Top View >
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3-20
4
Remove the spring on the Flange.
FLANGE
SPRING
5
Remove the 3 screws fixing the Flange, and remove the
motor together with the Flange.
FLANGE
SCREW
6
Remove the 4 screws as shown in the figure to remove
the motor from the Flange.
And fix the new motor to the Flange.
FLANGE
SCREW
SCREW
Be careful with the fixing direction of the
Flange.
7
Fix the Flange with the 3 screws temporarily.
FLANGE
SCREW
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3-21
8
Fix the spring.
SPRING
Revised 1
9
Check the gears mesh without backlash in the following
procedure.
HEAD CARRIAGE
1) Unlock the Head Carriage.
2) Turn the Drive Gear by hand and check there is no
backlash all the way around.
DRIVE GEAR
MOTOR GEAR
3) Move the Head Carriage by hand to the lock position.
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3-22
HEAD CARRIAGE
10
Tighten up the 3 screws to fix the Flange in the order
shown in the figure.
Apply a proper quantity of grease (FLOIL G902)
between gears.
1
3
2
11 Connect the connector of the Motor Cable.
CONNECTOR
< Top View >
12 Fix the Chassis Cover, Right Top Cover and Panel Cover.
When fixing the Panel
Cover, fix the sensor on
the back side of the Panel
Cover and connect the
flexible cable to the Panel
Board.
RIGHT TOP COVER
PANEL COVER
CHASSIS COVER
SENSOR
FLEXIBLE CABLE
< Back Side >
13
Perform the SERVO LOCK CHECK.
After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
WWW.SERVICE-MANUAL.NET
3-23
MENU
SERVICE MENU
14 In [MOTOR MENU] > [SERVO LOCK] menu, select [S].
Move the Head Carriage left and right by hand and make
sure the value on the LCD changes depending on the
head position.
SERVICE MENU
MOTOR MENU
] [
[
]
MOTOR MENU
SERVO LOCK
15
[
]
SERVO LOCK
S:
3
Press the [ENTER] key to excite the motor.
Check the Head Carriage can not be moved easily by
hand and the value on the LCD doesn't change.
SERVO LOCK
S:
1688
[ ENTER ]
SERVO LOCK
S:*
1688
16 Perform the AGING.
Go back to the [MOTOR MENU], and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
machine performs AGING and then, finish it by pressing
[ENTER] key.
SERVICE MENU
AGING
[
Do not load any media when performing
[AGING].
17
Clear the motor working hours.
Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.
AGING
SCAN
SERVICE MENU
HISTORY MENU
[
]
HISTORY MENU
MOTOR GROUP
[
] [
MOTOR HOURS S
1653 hours
[
]
MOTOR HOURS S
CLEAR
WWW.SERVICE-MANUAL.NET
3-24
]
[ENTER]
]
3-6 FEED MOTOR REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
< Rear View >
2
Remove the following covers.
INK CARTRIDGE COVER
Maintenance Cover
Left Side Cover
Left Cover
Ink Cartridge Cover
LEFT COVER
< Left Side >
3
Disconnect the connector of the sensor cable from the
Feed Motor Board.
LEFT SIDE COVER
MAINTENANCE COVER
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
4
Remove the Cutter Frame.
When removing the Cutter Frame, remove the
Sensor Cable on the back side from the
Clamp.
CLAMP
CUTTER FRAME
CUTTER FRAME
CABLE
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3-25
5
Remove the connector of the Motor Cable.
CONNECTOR
6
Remove the screw as shown in the figure to remove the
Grit Encoder Board together with the stay.
SCREW
STAY
GRIT
ENCODER
BOARD
7
Remove the 3 screws as shown in the figure to remove
Grit Encoder Stopper.
GRIT ENCODER STOPPER
SCREW
8
Remove the Grit Encoder.
GRIT ENCODER
Make sure not to scratch or leave any
fingerprints on the Grit Encoder.
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3-26
9
Remove the 4 rivets as shown in the figure, and slide the
Gear Cover to the front side, and remove it.
RIVET
GEAR COVER
CUT
RIVET
10
Remove the spring.
SPRING
11
Remove the 3 screws fixing the Flange, and remove the
motor together with the Flange.
SCREW
MOTOR
FLANGE
SCREW
12
Remove the 4 screws as shown in the figure to remove
the motor from the Flange.
And fix the new motor to the Flange.
FLANGE
SCREW
Be careful with the fixing direction of the
Flange.
WWW.SERVICE-MANUAL.NET
3-27
SCREW
13
Fix the Flange with the 3 screws temporarily.
SCREW
FLANGE
14
Fix the spring.
SPRING
Revised 1
15
Turn the gear by hand and check there is no backlash all
the way around.
16
Tighten up the 3 screws to fix the Flange in the order
shown in the figure.
GEAR
FLANGE
1
Apply a proper quantity of grease (FLOIL G902)
between gears.
3
WWW.SERVICE-MANUAL.NET
3-28
2
17
Slide the Gear Cover to the back side, and fix the Gear
Cover with the 4 rivets.
RIVET
GEAR COVER
CUT
RIVET
Revised 1
18
Rotate the Shaft to check that the Gear does not touch
the Gear Cover.
SHAFT
GEAR
GEAR COVER
< Top View >
19
Fix the Grit Encoder.
GRIT ENCODER
The both sides of the Grit Encoder is the
same.
When fixing the Grit Encoder, make sure not
to scratch or leave any fingerprints on the Grit
Encoder.
20
Fix the Grit Encoder Stopper with the 3 screws as shown
in the figure while holding the Shaft.
GRIT ENCODER STOPPER
SHAFT
WWW.SERVICE-MANUAL.NET
3-29
SCREW
21
Fix the Grit Encoder Board together with the stay so that
the Grit Encoder is in between the gap of sensor.
Adjust the position
of the sensor so
that the clearance
with the Grit
Encoder is around
1mm.
GRIT
ENCODER
1mm
STAY
SENSOR
GRIT
ENCODER
BOARD
< Top View >
Revised 1
22
SCREW
Rotate the Shaft to check that the Grit Encoder does not
touch the sensor.
GRIT ENCODER
In case that the Grit Encoder touches the
sensor, loosen the screw as shown in the
figure to adjust the sensor by moving right and
left.
SCREW
GRIT
ENCODER
23
SHAFT
SENSOR
< Top View >
Connect the connector of the Motor Cable and fix it to the
Clamp.
CONNECTOR
CLMAP
24
Fix the Cutter Frame.
When fixing the Cutter Frame, fix the sensor
cable on the back side to the Clamp.
CLAMP
CUTTER FRAME
CUTTER FRAME
WWW.SERVICE-MANUAL.NET
CABLE
3-30
25
Connect the connector of the sensor cable to the Feed
Motor Board.
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
26
Perform the SERVO LOCK CHECK.
After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
27
In [MOTOR MENU] > [SERVO LOCK] menu, select [F].
Rotate the Grit Roller back and forth by hand and make
sure the value on the LCD changes depending on the
movements.
SERVICE MENU
MOTOR MENU
[
] [
]
MOTOR MENU
SERVO LOCK
[
]
SERVO LOCK
F: 140
140
28 Press the [ENTER] key to excite the motor.
Check the Grit Roller can not be rotated easily by hand
and the value on the LCD doesn't change.
SERVO LOCK
F: 80
80
[ ENTER ]
SERVO LOCK
F:* 80
80
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3-31
27
Check the Grit Encoder.
Go back to the [MOTOR MENU], and select [G-ENC.
CHECK] and press the [ENTER] key. Make sure the Grit
Encoder functions correctly by confirming the display to
show [G-ENC. CHECK COMPLETED].
SERVICE MENU
MOTOR MENU
[
][
]
MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC:
G-ENC:
6654
6653
G-ENC. CHECK
COMPLETED
In case that [G-ENC. CHECK FAILED] appears, check
the followings.
G-ENC. CHECK
FAILED
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There are no scratches or fingerprints.
30 Perform AGING.
Go back to the [MOTOR MENU], and select [AGING] >
[FEED] and press the [ENTER] key. Make sure the
machine performs AGING and then, finish it by pressing
[ENTER] key.
Do not load any media when performing
[AGING].
SERVICE MENU
MOTOR MENU
[
]
][
]
MOTOR MENU
AGING
[
AGING
FEED
31
Clear the motor working hours.
Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS F] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.
SERVICE MENU
HITORY MENU
[
]
HITORY MENU
MOTOR GROUP
[
][
]
MOTOR HOURS F
1653 hours
[
]
MOTOR HOURS F
CLEAR
[ ENTER ]
WWW.SERVICE-MANUAL.NET
3-32
3-7 PUMP REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
< Rear View >
2
Remove the I/S Cover.
SCREW
I/S COVER
HOOK
3
4
Unlock the Head Carriage and move it leftward by hand.
HEAD CARRIAGE
Remove the Pump Cover and Panel Cover.
When removing the Panel
Cover, remove the sensor
on the back side of the
Panel Cover and flexible
cable on the Panel Board.
PANEL COVER
SENSOR
FLEXIBLE CABLE
< Back Side >
PUMP COVER
WWW.SERVICE-MANUAL.NET
3-33
5
Remove the connector of the motor.
CONNECTOR
6
Disconnect the tubes of the Cap Top and the tubes of the
Drain from the pumps.
MOTOR
TUBE (CAP TOP)
TUBE (DRAIN)
PUMP
7
Remove the 2 screws as shown in the figure to remove
the Pump Unit.
SCREW
8
Remove the 4 screws as shown in the figure to remove
the Pump Unit Stay.
SCREW
SCREW
PUMP UNIT STAY
WWW.SERVICE-MANUAL.NET
3-34
PUMP UNIT
9
Separate the 2 pumps.
10 Replace with the new pump.
BEARING
< Procedure for pump with the motor >
1) Remove the setscrew as shown in the figure to remove
SETSCREW
the gear and bearing from the Shaft.
SHAFT
GEAR
2) Remove the 3 screws as shown in the figure to remove
the pump from the motor.
MOTOR
Fix the new pump to the motor.
SCREW
PUMP
3) Set the bearing and gear to the Shaft.
BEARING
SHAFT
GEAR
Be careful with the fixing direction of the
bearing and gear.
WWW.SERVICE-MANUAL.NET
3-35
4) Fix the setscrew at the D-cut part by pushing the gear
against the bearing.
SETSCREW
GEAR
BEARING
SETSCREW
GEAR
D-cut part
< Procedure for pump without the motor >
1) Remove the 3 screws as shown in the figure to remove
PLATE
the plate from the pump, and fix it to the new pump.
SCREW
11 Assemble the 2 pumps.
WWW.SERVICE-MANUAL.NET
3-36
12
fix the Pump Unit Stay with the 4 screws as shown in the
figure.
SCREW
SCREW
PUMP UNIT STAY
13 Fix the Pump Unit with the 2 screws as shown in the
figure.
SCREW
14 Connect the tubes of the Cap Top and the tubes of the
TUBE (CAP TOP)
Drain to the pumps.
Connect the tubes as shown in the figure.
PUMP UNIT
TUBE (DRAIN)
STOPPER
PUMP
TUBE(DRAIN)
TUBE(CAP TOP)
STOPPER
15 Connect the connector of the motor.
MOTOR
CONNECTOR
WWW.SERVICE-MANUAL.NET
3-37
16 Fix the Pump Cover and Panel Cover.
When fixing the Panel
Cover, fix the sensor on
the back side of the Panel
Cover and connect the
flexible cable on the
Panel Board.
PANEL COVER
SENSOR
FLEXIBLE CABLE
< Back Side >
17
PUMP COVER
Turn on the main power, then turn on the sub power while
pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
18 Select
[SERVICE MENU] > [I/S MENU] > [PUMP
CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] to check the pumps work correctly.
SERVICE MENU
I/S MENU
[
][
]
PUMP CHECK
PUMP SUCTION
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP RELEASE
19 Clear the pump times.
Select [SERVICE MENU] > [HISTORY MENU] >
[MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and
press the [ENTER] key.
SERVICE MENU
HITORY MENU
[
]
HITORY MENU
MOTOR GROUP
[
]
PUMP TIMES
9134 times
WWW.SERVICE-MANUAL.NET
3-38
PUMP TIMES
CLEAR
20
21
Move the Head Carriage by hand to the lock position.
HEAD CARRIAGE
Fix the I/S Cover.
SCREW
I/S COVER
HOOK
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3-39
3-8 INK TUBE REPLACEMENT
1
Turn on the sub power while pressing the left, right and
down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP],
and remove ink by following the sequence.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
PUMP UP
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.
1234
PUMPING-UP...
>>>
3
MAIN POWER SW
Turn off the sub power, and then turn off the main power.
<Back Side>
SUB POWER SW
4
Remove the following covers.
I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
Right Top Cover
LEFT SIDE COVER
TOP COVER
RIGHT TOP COVER
MAINTENANCECOVER
FRONTCOVER
I/S COVER
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3-40
Revised 3
5
Remove the Cut Cable Guide.
SCREW
SCREW
SCREW
< VP-300 >
1) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
CUT CABLE GUIDE
< VP-540 >
1) Remove the 3 screws to remove the Cable Support.
SCREW
Pull the flexible cable to access the screw.
SCREW
FLEXIBLE CABLE
CABLE SUPPORT
< Back Side >
< Top View >
2) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
SCREW
SCREW
SCREW
CUT CABLE GUIDE
6
Remove the Carriage Cover.
CARRIAGE COVER
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3-41
7
Disconnect the ink tubes (Carriage Side) from the Y tube
joints, and put the scotch tape at the tip of the ink tube to
prevent the ink from coming out.
JOINTs
It is not necessary to replace the ink tubes of
the other side (Carriage Side) of the joints.
8
Disconnect the ink tubes (Cartridge Side) from the tube
joints, and put the scotch tape at the tip of the ink tube to
prevent the ink from coming out.
JOINTs
It is not necessary to replace the ink tubes of
the other side (Cartridge Side) of the joints.
9
Pull out the ink tubes, and put the new ink tubes in the
Tube Guides.
Upper
CARTRIDGE Side
Each four tubes are connected, and the lengths
of both ends are different.
Be careful with the fixing direction of tubes.
P/No.
P/Name
1000002670 TUBE,SJ-RDG3*4 4LINK VP-300
1000002681 TUBE,SJ-RDG3*4 4LINK VP-540
CARRIAGE Side
Lower
< Front View >
10 Connect the new ink tubes to the tube joints (Cartridge
Side), and fix them to the Clamps.
Connect the tubes to the tube joints in the fixed positions
with K on top as shown in the figure.
JOINTs
CLAMPs
< Left Side >
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3-42
K
C
M
Y
Revised 3
Make sure that the fixing direction of
the Holder Cable Plate is correct.
HOLDER CABLE PLATE
< Rear View >
FLEXIBLE CABLE
HOLDER CABLE SHEET
CABLE HOLDER
CABLE HOLDER
HOLDER CABLE PLATE
TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
11
Cross the tubes (Carriage Side) two by two as shown in
the figure, and fix them to the Clamps.
CLAMPs
< Rear View >
12
Connect the tubes to the Y tube joints (Carriage Side).
JOINTs
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3-43
13 Fix the Carriage Cover.
CARRIAGE COVER
Revised 3
14 Fix the Cut Cable Guide.
SCREW
SCREW
SCREW
< VP-300 >
1) Fix the Cut Cable Guide with the 3 screws as shown in
the figure.
SCREW
CUT CABLE GUIDE
< VP-540 >
1) Fix the Cut Cable Guide with the 3 screws as shown in
SCREW
SCREW
the figure.
SCREW
SCREW
CUT CABLE GUIDE
2) Fix the Cable Support with the 3 screws as shown in the
figure.
SCREW
CABLE SUPPORT
< Top View >
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3-44
15 Adjust the position of the flexible cable so that it comes
PROTECTION PLATE
in the middle of the Protection Plates.
FLEXIBLE CABLE
16 After turning on the main power, turn on the sub power
+
while pressing the left, right and down keys to enter the
Service Mode.
MENU
MENU
SERVICE MENU
17 Select [SERVICE MENU] > [SUB MENU] > [FILL INK],
and perform Ink Filling by following the sequences.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
FILL INK
CHECK
DRAIN BOTTLE
[ENTER]
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
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3-9 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)
BOARD LAYOUT (IN CHASSIS)
POWER BOARD
MAIN BOARD
SERVO BOARD
SW POWER SUPPLY
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN4
CN3
CN8
CN6
CN7
CN5
CN14
CN15
CN17
CN19
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3-46
1
Turn on the main power.
MAIN POWER SW
< Rear View >
2
3
4
Start the Peck.
Perform [Get Report] and [Get Parameters], and save
the Service Report and the parameters.
Turn off the main power and pull out the AC cord.
MAIN POWER SW
< Rear View >
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3-47
5
Remove the I/S Cover, Right Top Cover and Chassis
Cover.
RIGHT TOP COVER
I/S COVER
CHASSIS COVER
6
Remove the 4 screws as shown in the figure.
SCREW
< Top View >
SCREW
7
Disconnect the flexible cables and connector and
remove the cables from the Clamps.
FLEXIBLE CABLE
CONNECTOR
CLAMP
FLEXIBLE CABLE
8
Pull out the Chassis to the front side.
CHASSIS
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3-48
9
Disconnect all the cables from the Servo Board.
10
Remove the 4 screws as shown in the figure to remove
the Servo Board.
11
Disconnect the cables as shown in the figure from the
Main Board.
12
Disconnect the connector and flexible cable as shown in
the figure and fix them to the new Main Board.
Remove the 4 screws as shown in the figure and replace
with the new Main Board.
FLEXIBLE CABLE
CONNECTOR
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3-49
13
Connect the cables as shown in the figure to the Main
Board.
14
Fix the Servo Board with the 4 screws as shown in the
figure.
15
Put back the Chassis.
CHASSIS
16
Connect all the cables to the Servo Board.
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3-50
17
Fix the Chassis with the 4 screws as shown in the figure.
SCREW
< Top View >
SCREW
18
Connect the flexible cables and connector and fix the
cables with the Clamps.
FLEXIBLE CABLE
CLAMP
CONNECTOR
FLEXIBLE CABLE
19 Perform the following operations after replacement.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
Revised 4
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the Sensor Check.
10. CROP MARK SENSOR ADJUSTMENT
11. CROP-CUT ADJUSTMENT
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
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3-51
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
Revised 4
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. SENSOR CHECK
It can be performed in the Sensor Check.
12. LIMIT & CUT DOWN POSITION INITIALIZE
13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
14. TOOL PRESSURE ADJUSTMENT
16. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT / CUT POSITION ADJUSTMENT
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3-52
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN1] on
the SERVO BOARD
Connected to the [CN302]
on the POWER BOARD
1
Turn off the sub power, and then turn off the main power
and pull out the AC cord.
MAIN POWER SW
< Rear View >
2
Remove the I/S Cover, Right Top Cover and Chassis
Cover.
I/S COVER
CHASSIS COVER
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3-53
RIGHT TOP COVER
3
Remove the 4 screws as shown in the figure.
SCREW
< Top View >
SCREW
4
Disconnect the flexible cables and connector and
remove the cables from the Clamps.
FLEXIBLE CABLE
CONNECTOR
CLAMP
FLEXIBLE CABLE
5
Pull out the Chassis to the front side.
CHASSIS
6
Disconnect all the cable from the SW Power Supply.
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3-54
7
8
Remove the 4 screws as shown in the figure and replace
with the new SW Power Supply.
Connect all the cables to the SW Power Supply.
Set the output voltage of SW Power Supply to +41V.
1. Disconnect the connector on the Servo Board.
CONNECTOR
Make sure to disconnect the connector.
2. Turn on the main power.
Use the Digital Multi-Meter that can measure
the direct voltage.
MAIN POWER SW
< Rear View >
3. Put the black probe into CN51-1pin (GND) and the red
probe into CN51-6pin (Vout) on the SW Power
Supply.
PROBE
CN51-1pin
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3-55
CN51-6pin
4. Rotate the volume clockwise using the screwdriver to
adjust the output voltage value to +41+0.1.
VOLUME
When the output voltage exceeds the +41.4V,
SW Power Supply does not output the voltage
by the protection circuit on it.
In this case, SW Power Supply will output the
voltage by rotating the volume
counterclockwise. When the protection circuit
works, SW Power Supply may not output for a
while. Measure the voltage some time later
again.
9
Put back the Chassis.
CHASSIS
10
Fix the Chassis with the 4 screws as shown in the figure.
SCREW
< Top View >
SCREW
11 Connect all the cables to the SW Power Supply.
FLEXIBLE CABLE
CONNECTOR
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3-56
CLAMP
FLEXIBLE CABLE
3-10 BATTERY REPLACEMENT
Do not recharge, short-circuit,
disassembly the lithium battery,
nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
1
Turn off the sub power, and then turn off the main power.
Remove the Chassis cover.
CHASSIS COVER
MAIN POWER SW
< Rear View >
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3-57
2 Remove the battery on the Main Board by pushing it
down and tilting towards right.
SOCKET
1
2
MAIN BOARD
3 Replace the battery with new one.
SOCKET
Be careful with the direction of the battery.
BATTERY
MAIN BOARD
4 Turn on the main power, then turn on the sub power while
pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
5 Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
[
]
CLOCK
TIME
The display of [B] which shows a battery
exhaustion disappears by this step.
TIME
00:00:59
TIME
13:01:59
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3-58
B
[
]
B
[ ENTER ]
]
6 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
[
]
[
]
CLOCK
DATE
DATE
00/00/00
DATE
06/08/08
7
Turn off the sub power, and then turn off the main power.
Fix the Chassis Cover.
CHASSIS COVER
MAIN POWER SW
< Rear View >
8
Dispose of the battery.
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3-59
]
3-11 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !!
When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt
at the same time as removing the current belt.
There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt.
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
< Rear View >
2
Remove the following covers.
I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
Right Top Cover
LEFT SIDE COVER
TOP COVER
RIGHT TOP COVER
MAINTENANCECOVER
FRONTCOVER
I/S COVER
3
Separate the Tool Carriage from the Head Carriage.
TOOL CARRIAGE
HEAD CARRIAGE
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3-60
4
5
Remove the Tool Carriage Cover.
TOOL CARRIAGE COVER
Remove the 4 rivets as shown in the figure to remove
the Tool Carriage Board Cover.
RIVETs
TOOL CARRIAGE BOARD COVER
6
Disconnect the Crop Mark Sensor, Pinch Roller Sensor
and Solenoid wirings.
CROP MARK SENSOR
SOLENOID
PINCHROLLERSENSOR
7
Remove the 2 screws fixing the Tool Carriage Board.
TOOL CARRIAGE BOARD
SCREW
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8
Remove the 2 screws to remove the Tool Carriage Board
Stay from the Tool Carriage Assy.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
9
Loosen the 2 fixingscrews as shown in the figure.
And loosen the Adjustment Screw.
< Top View / Left Side of the BELT >
ADJUSTMENT SCREW
10
FIXINGSCREW
Loosen the 4 screws as shown in the figure.
SCREW
11
Remove the Carriage Belt from the plate, and connect
the new belt with the scotch tape.
TAPE
NEW BELT
CARRIAGE BELT
PLATE
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3-62
12
Slowly pull the belt end which is not connected the new
belt until the new one reaches to the Belt Stay.
BELT STAY
Check that the belt is not twisted.
Apply adequate quantity of grease (P/# :
39008297 FLOIL G 902 14KG) to pulleys.
< Right Side>
< Left Side>
13 Tighten the screws as shown in the figure to fix both ends
of the Carriage Belt to the Belt Holder with the plastic
plate and metal plate.
< Cross-section diagram >
OK)
SCREW
CARRIAGE BELT
CARRIAGE BELT
METAL PLATE
When fixing the Carriage Belt, make sure the
ends of the Carriage Belt are not overlapped.
BELT HOLDER
PLASTIC PLATE
Be careful with the fixing direction of the plastic
plate and the fixing order of the plates.
NG)
SCREW
CARRIAGE BELT
CARRIAGE BELT
METAL PLATE
< Cross-section diagram >
OK)
SCREW
METAL PLATE
PLASTIC PLATE
PLASTIC PLATE
SCREW
CARRIAGE BELT
BELT HOLDER
CARRIAGE BELT
METAL PLATE
CARRIAGE BELT
BELT HOLDER
PLASTIC PLATE
Tighten the Adjustment Screw to have tension on the
BELT HOLDER
< Top view - Leftside of the Belt >
14 belt. And tighten the 2 Fixingscrews as shown in the
figure.
Do not tighten the Adjustment Screw tight.
ADJUSTMENT SCREW
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3-63
FIXING SCREW
15 Fix the Tool Carriage Assy to the Tool Carriage Board
Stay.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
16 Fix the Tool Carriage Board with the 2 screws as shown
TOOL CARRIAGE BOARD
in the figure.
SCREW
17 Connect the Crop Mark Sensor, Pinch Roller Sensor,
CROP MARK SENSOR
and Solenoid wirings.
SOLENOID
PINCHROLLERSENSOR
18 Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt.
Then, carry out the following adjustments.
Revised 1
1. [4-14 BELT TENSION ADJUSTMENT]
2. [4-15 BELT POSITION ADJUSTMENT]
3. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
4. [4-7 FLUSHING POSITION ADJUSTMENT]
5. CUTTING QUALITY CHECK
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3-12 ENCODER SCALE REPLACEMENT
1
Remove the following covers.
LEFT SIDE COVER
TOP COVER
I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
MAINTENANCE COVER
FRONTCOVER
I/S COVER
2
3
Move the Head Carriage slowly leftwards.
HEAD CARRIAGE
Remove the Encoder Scale by removing the plate fixing
the Encoder Scale at its right end and the spring on its
left end.
SPRING
4
Remove the Spring Plate from the Encoder Scale and fix
it to the new Encoder Scale where there is no black dot
written on it.
SPRING PLATE
Make sure not to scratch or put grease on the
Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
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3-65
ENCODER SCALE
PLATE
BLACK DOT
5
Put the Encoder Scale in between the Encoder Plate and
the Guide Rail.
Then, fix the right end with the plate and hook up the
spring on the left end.
Make sure that the Encoder Scale is in place.
SPRING
ENCODER SCALE
PLATE
Do not loosen or tighten the screws fixing the
Encoder Plate.
SCREW
6
Move the Head Carriage in a whole width of the machine.
Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is
between the slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].
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3-13 GRIT ENCODER REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
< Rear View >
2
Remove the following covers.
Maintenance Cover
Left Side Cover
Left Cover
LEFT COVER
< Left Side >
3
LEFT SIDE COVER
Remove the screw as shown in the figure to remove the
Grit Encoder Board together with the stay.
MAINTENANCE COVER
SCREW
STAY
GRIT
ENCODER
BOARD
4
Remove the 3 screws as shown in the figure to remove
Grit Encoder Stopper.
GRIT ENCODER STOPPER
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3-67
SCREW
5
Replace with the new Grit Encoder.
GRITENCODER
The both sides of the Grit Encoder is the
same.
When fixing the Grit Encoder, make sure not
to scratch or leave any fingerprints on the Grit
Encoder.
6
Fix the Grit Encoder Stopper with the 3 screws as shown
in the figure by holding the Shaft.
GRIT ENCODER STOPPER
SHAFT
SCREW
7
Fix the Grit Encoder Board together with the stay so that
the Grit Encoder is in between the sensor.
Adjust the position
of the sensor so
that the clearance
with the Grit
Encoder is around
1mm.
SCREW
GRIT
ENCODER
1mm
STAY
SENSOR
GRIT
ENCODER
BOARD
< Top View >
Revised 1
8
Rotate the Shaft by Flange to check that the Grit
encoder does not touch the sensor.
GRIT ENCODER
In case that the Grit Encoder touches the
sensor, loosen the screw as shown in the
figure to adjust the sensor by moving it right
and left.
SCREW
GRIT
ENCODER
SHAFT
SENSOR
< Top View >
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3-68
9
Perform the SERVO LOCK CHECK.
After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
10
Check the GRIT ENCODER.
Go back to the [MOTOR MENU], and select [G-ENC.
CHECK] and press the [ENTER] key. Make sure the Grit
Encoder functions correctly by confirming the display
shows [G-ENC. CHECK COMPLETED].
SERVICE MENU
MOTOR MENU
[
][
]
MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC:
G-ENC:
6654
6653
G-ENC. CHECK
COMPLETED
In case that [G-ENC. CHECK FAILED] appears, check
the followings.
G-ENC. CHECK
FAILED
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There is no scratches or finger prints.
11 Fix the following covers.
Maintenance Cover
Left Side Cover
Left Cover
LEFT COVER
< Left Side >
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3-69
LEFT SIDE COVER
MAINTENANCE COVER
3-14 PINCH ROLLER REPLACEMENT
1 Conical type is used on both left & right Pinch Rollers
and flat type is used for the Middle Pinch Rollers.
Left Pinch Roller
Right Pinch Roller
Red marking is done on the outer side of left &
right Pinch Rollers.
There is no marking on the middle Pinch
Rollers.
Red marking
2
Remove the E Ring on one side of the Pinch Roller and
pull out the Shaft.
PINCH ROLLER
Make sure not to lose the washers which are
fixed at both sides of the Pinch Roller.
E RING
SHAFT
3
Put the new Pinch Roller with washers and insert the
Shaft into the Pinch Roller.
Fixing operation becomes easy when you put the
washers to the Pinch Roller with grease.
WASHER
4
Fix the E Ring and check that the Pinch Roller rotates
smoothly.
E RING
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3-15 CUTTER PROTECTION REPLACEMENT
1 Remove the Cutter Protection.
CUTTER PROTECTION
2 Wipe the adhesive on the Bed with alcohol.
3 Install the Cutter Protection from 1mm from right edge of
the Bed.
CUTTER PROTECTION
4 Make sure that the Cutter Protection is not bumpy.
CUTTER PROTECTION
1mm
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3-71
3-16 HOLDER CABLE SHEET REPLACEMENT
1
Revised 2
Turn on the sub power while pressing the left, right and
down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP],
and remove ink by following the sequence.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
PUMP UP
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.
1234
PUMPING-UP...
>>>
3
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
4
Remove the following covers.
I/S Cover
Maintenance Cover
Left Side Cover
Front Cover
Top Cover
Right Top Cover
LEFT SIDE COVER
TOP COVER
RIGHT TOP COVER
MAINTENANCECOVER
FRONTCOVER
I/S COVER
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3-72
5
Remove the Cut Cable Guide.
SCREW
SCREW
SCREW
< VP-300 >
1) Remove the 3 screws to remove the Cut Cable Guide.
CUT CABLE GUIDE
< VP-540 >
1) Remove the 3 screws to remove the Cable Support.
SCREW
Pull the flexible cable to access the screw.
SCREW
FLEXIBLE CABLE
CABLE SUPPORT
< Back Side >
< Top View >
2) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
SCREW
SCREW
CUT CABLE GUIDE
6
Remove the Carriage Cover.
CARRIAGE COVER
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7
Disconnect the ink tubes from the Y tube joints, and put
the scotch tape at the tip of the ink tube to prevent the ink
from coming out. And remove them from the Clamps.
CLAMPs
Y TUBE
JOINTs
8
Open the clamp and disconnect the 3 flexible cables
from the Carriage Board.
PRINT CARRIAGE BOARD
FLEXIBLE CABLE
CLAMP
< Back Side >
9
Remove the Cable Holders and Holder Cable Sheets from
the Tube Guides leaving the flexible cables and Holder
Cable Plates.
HOLDER CABLE SHEET
HOLDER CABLE PLATE
TUBE GUIDEs
CABLE HOLDER
FLEXIBLE CABLE
TUBE GUIDEs
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3-74
10
Replace the tube guides if they are not following tube
guide.
TUBE GUIDEs
Parts No. : 1000003293
Parts Name : GUIDE,TUBE TYPE3 VP-540
Revised 3
11
Fix the new Cable Holders and Holder Cable Sheets to the Tube Guides with reference to the following figures.
TUBE GUIDEs
Make sure that the cables fit
in the grooves of the tube
guides.
CABLES
TUBES
TUBEGUIDE
< Cross section >
Be careful that
the fixing order.
< Fixing Position >
CABLE HOLDER
HOLDER CABLE SHEET x 2
FLEXIBLE CABLE x 3
CABLE HOLDER
HOLDER CABLE PLATE
TUBEGUIDE
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3-75
Make sure that the fixing direction of
the Holder Cable Plate is correct.
FLEXIBLE CABLE
HOLDER CABLE SHEET
CABLE HOLDER
CABLE HOLDER
HOLDER CABLE PLATE
TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
12
Fix the 2 Tube Guides.
Connect the flexible cables to the Carriage Board, and fix
them to the clamps.
In case of replacing the tube guides, cross
the tubes two by two as shown in the figure,
when fixing the tubes to the tube guides.
< Back Side >
TUBE GUIDEs
CARRIAGE BOARD
FLEXIBLE CABLE
Make sure that the tubes do not touch the
plate and Cable Guide Support.
Cross
PLATE
13
Cross the tubes two by two as shown in the figure, and
fix them to the Clamps.
CLAMPs
< Back Side >
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3-76
CABLE GUIDE SUPPORT
14
Connect the tubes to the Y tube joints.
Fix them to the Clamps.
CLAMPs
Y TUBE JOINTs
15
Fix the Carriage Cover.
CARRIAGE COVER
16 Fix the Cut Cable Guide.
SCREW
SCREW
SCREW
< VP-300 >
1) Fix the Cut Cable Guide with the 3 screws as shown in
the figure.
CUT CABLE GUIDE
< VP-540 >
1) Fix the Cut Cable Guide with the 3 screws as shown in
SCREW
SCREW
the figure.
SCREW
SCREW
WWW.SERVICE-MANUAL.NET
CUT CABLE GUIDE
3-77
2) Fix the Cable Support with the 3 screws as shown in the
figure.
SCREW
CABLE SUPPORT
< Top View >
17 Move the Head Carriage in a whole width of the machine
manually to make sure that there is no noise.
Confirm the cable assemblies when it makes abnormal
noise.
HEAD CARRIAGE
18 After turning on the main power, turn on the sub power
+
while pressing the left, right and down keys to enter the
Service Mode.
MENU
MENU
SERVICE MENU
19 Select [SERVICE MENU] > [SUB MENU] > [FILL INK],
and perform Ink Filling by following the sequences.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
FILL INK
CHECK
DRAIN BOTTLE
[ENTER]
FILLING INK...
>>>
WWW.SERVICE-MANUAL.NET
3-78
CHECK
DRAIN BOTTLE
4 Adjustment
4-1 SERVICE MODE
[
], [
], [
] + POWER ON
SERVICE MENU
PRINT MENU
[ MENU ] key
PRINT MENU
HEAD RANK
PRINT MENU
HEAD ADJUST
MENU
SERVICE MENU
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
HEAD RANK
HEAD 4
HEAD RANK 4
1234567 (1/5)
HEAD ADJUST
BIAS
BIAS
TEST PRINT
PERFORMING
TEST PRINT
BIAS
--- VIEW ---
Feeds media for visual check of the test pattern, by pressing
[ ] or [ ] keys while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] keys again after feeding, media returns
to the original position.
VERTICAL
TEST PRINT
PERFORMING
TEST PRINT
VERTICAL
--- VIEW ---
Feeds media for visual check of the test pattern, by pressing
[ ] or [ ] keys while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] keys again after feeding, media returns
to the original position.
HEAD ADJUST
VERTICAL
HEAD ADJUST
HORIZONTAL
This menu is used for entering the Head Rank for each head
with 35 digit number and alphabet. The digits can be changed
with [ ] and [ ] keys and parameters can be changed with
[ ] and [ ] keys. The digit being changed is marked with an
under bar. Press [ENTER] key to save the settings.
It beeps for alerting when the calculation for verification,
CHECK SUM, is not correct in order to avoid input error.
HORIZONTAL
TEST PRINT
PERFORMING
TEST PRINT
HORIZONTAL
DT1, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT3, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT1, High
H2
2
H3
1
H4
3
HORIZONTAL
DT3, High
H2
2
H3
1
H4
3
Only for VP-540
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ]
keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end.
It starts with H2 when H1 is defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
BI-DIR.DEFAULT
TEST PRINT
HEAD ADJUST
BI-DIR.DEFAULT
TEST PRINT
1234
PERFORMING
TEST PRINT
Cursor can be moved with [ ] and [ ] keys, and the heads can be
turned ON/OFF with [ ] and [ ] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [ ] key when the cursor is on the head 1.
BI-DIR.DEFAULT
DT1, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT1, High
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, High
H1
2
H2
1
H3
3
H4
2
Only for VP-540
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys.
[ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end.
Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST
STANDARD HEAD
STANDARD HEAD
1 > 1
This menu is hidden normally.
It appears when Base Head Menu is enabled
on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
WWW.SERVICE-MANUAL.NET
4-1
Normal (beeps 1 time)
PRINT MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)
This is for checking the installation and
operation of Linear Encoder and Scale.
Refer to [4-6 LINEAR ENCODER SETUP].
LINEAR ENCODER
SETUP FAILED
Error is found on Linear
Encoder and Scale.
Normal (beeps 1 time)
PRINT MENU
LINEAR CALIB.
NOW PROCESSING..
Revised 7
This is for calibrating the cutting size in the scan
direction by calculating the expansion and contraction
amount of the Encoder Scale.
PRINT MENU
CALIB.DEFAULT
PRINT MENU
TEST PATTERN
PRINT MENU
FLUSHING ADJ.
LINEAR CALIB.
SETUP COMPLETED
LINEAR CALIB.
0.18%
Error (beeps 2 times)
LINEAR CALIB.
FAILED TO SETUP
CALIB.DEFAULT
TEST PRINT
PERFORMING
TEST PRINT
CALIB.DEFAULT
SETTING
SETTING
+0.05%
TEST PATTERN
HORIZONTAL
PERFORMING
TEST PRINT
This is for checking the Head
Alignment in Horizontal.
TEST PATTERN
BI-DIR.
PERFORMING
TEST PRINT
This is for checking the Head
Alignment in Bidirectional.
TEST PATTERN
FILL
PERFORMING
TEST PRINT
It prints on the entire print range
with solid single color by each
head. Print mode is fixed at 720
dpi and 8 pass.
TEST PATTERN
BI-DIR. CHECK
PERFORMING
TEST PRINT
NOW PROCESSING..
FLUSHING ADJ.
SET POSITION
+0.10%
This menu is used for Calibration.
Refer to [4-11 CALIBRATION].
When it shows [ ***** ], it means
that it has never been setup and it
needs to be set. In this case, even if
adjustment is unnecessary by the
test result, [0] must be set here.
This print pattern is for checking a
shifting error in Bidirectional and
also for confirming the mechanical
tendency.
NOW PROCESSING..
This is for adjusting the flushing position. For VP-540, set the head height to LOW.
As entering the menu, the Head Carriage moves to the current flushing position. With [left] and [right] keys, move the Head Carriage to the position where
the surface of the leftmost Cap Top slightly touches the Head Surface, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is
automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
Normal
SERVICE MENU
I/S MENU
I/S MENU
I/S CHECK
NOW PROCESSING..
Checking
I/S CHECK
COMPLETED
Error
I/S CHECK ERROR
WIPER
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
NOW PROCESSING..
PUMP CHECK
PUMP RELEASE
NOW PROCESSING..
I/S MENU
I/S CONTROL
I/S CONTROL
WIPER
I/S MENU
WIPER AGING
NOW PROCESSING..
WIPER
FRONT
Normal
WIPER AGING
COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!
WWW.SERVICE-MANUAL.NET
4-2
This is for checking the
operation of the wiper motor
and sensor. Make sure not
to have the Head Carriage
and Tool Carriage above the
wiper unit during the check.
This is for checking the pump
motor. The rotation for both ink
suction and release can be
checked. Pump motor rotates
for 5 seconds and stop.
The wiper can be moved
manually. Option: FRONT/REAR
Default: FRONT
Caution: Make sure not to have
the Head Carriage and Tool
carriage above the wiper unit
during this operation.
This is for confirming that the
wiper is operated properly.
I/S MENU
CARTRIDGE
Remove all cartridges
before pressing [ENTER] key
Set cartridge to SLOT1
CARTRIDGE
IC CHECK
IC CHECK
SLOT1
All cartridges must be removed before entering IC
CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First, it confirms if
there is the driver for IC detection. The message below
is shown when an error is found on the driver.
INSERT
IC CHECK
SYSTEM ERROR
Error
IC CHECK
SLOT1
ERROR
Next, IC communication is checked individually by slot.
When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC for checking. Display
shows [OK], when the communication is done properly.
As cartridge is removed, the slot number of next
cartridge to be inserted is displayed. Starting from
SLOT1, it continues to SLOT4 in order. When the check
of SLOT4 is completed, the following message is
displayed at the end of check.
Normal
IC CHECK
SLOT1
OK
From SLOT1 to 4 in order
Set cartridge to SLOT12
IC CHECK
COMPLETED
IC CHECK
SLOT4
INSERT
It returns to IC CHECK menu by pressing [ENTER] key.
When communication is failed, it displays as below.
Error
IC CHECK
SLOT4
ERROR
IC CHECK
SLOT1
ERROR
Normal
It returns to IC CHECK menu by pressing [ENTER] key.
IC CHECK
SLOT4
NOTE:
Any cartridge can be used for this check as long as it
has IC chip on it.
No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
Before this IC CHECK, make sure Cartridge Sensor is
working properly.
OK
IC CHECK
COMPLETED
CARTRIDGE
SLOT 1
SL1 : SERIAL
1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE
Max K
Ink type of the Ink Cartridge IC is displayed.
SL1 : CAPACITY
200cc
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO.
40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM.
100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME
0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT
1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG
000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage.
Following messages are displayed when some error is found.
CARTRIDGE
SLOT 2
Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE
SLOT 4
A cartridge with no IC is inserted, wire break or short
SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
WWW.SERVICE-MANUAL.NET
4-3
SERVICE MENU
CUTTING MENU
MIN 0.7V MAX2.3
[2.0V ]
CROPMARK SENSE
OUTLEVEL CHECK
CUTTING MENU
CROPMARK SENSE
This is for adjusting the level of Crop Mark Sensor.
Refer to [4-8 CROP MARK SENSOR ADJUSTMENT].
CROPMARK SENSE
ADJUST
ADJUST
+2
+1
This is for adjusting the Crop Mark Sensor sensitivity. There are 3 levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed with the default level setting.
Default: 0
CUTTING MENU
FORCE ADJUST
CUTTING MENU
CROP-CUT ADJ.
FORCE ADJUST
30gf
30gf
17
16
FORCE ADJUST
200gf
200gf
56
57
CROP-CUT ADJ.
TEST PRINT
PERFORMING
TEST PRINT
CROP-CUT ADJ.
SETTING
F:+0.30 +0.30mm
S:-0.40 -0.40mm
Returns to menu with [MENU] key
CUTTING MENU
PRINT-CUT ADJ.
This test pattern is for adjusting the cut position
during automatic Crop Mark detection. It prints a
square Crop Mark and continuously prints 0.1mm
scales for both scan and feed direction, and then
cuts crosswise after detecting the mark.
PRINT-CUT ADJ.
TEST PRINT
PERFORMING
TEST PRINT
This test pattern is for adjusting the print & cut
position. It prints 3 square Crop Marks along the
scan direction and cuts the contours of the marks.
PRINT-CUT ADJ.
SETTING
F:+0.30 +0.30mm
S:-0.40 -0.40mm
PERFORMING
TEST PRINT
SERVICE MENU
THERMISTOR CHK
When it shows [ ***** ], it means that it has never
been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
[0] must be set here.
This test pattern is for adjusting the print & cut
position. It prints 0.1mm scales for both scan and
feed direction and then cuts crosswise.
1234
*EC
This menu displays the real-time status of each sensor. It shows [ * ] when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
F: Front Paper Sensor
R: Rear Paper Sensor
S: Crop Mark Sensor
H: Head Lock Sensor
O: Limit Sensor
D: Side Cover Sensor
P: Maintenance Cover Sensor
When it shows [ ***** ], it means that it has never
been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
[0] must be set here.
PERFORMING
TEST PRINT
PRINT-CUT ADJ.
TEST PRINT 2
FRSHODPULWwab
***
H *
This test pattern is for adjusting the cut position
during automatic Crop Mark detection. It prints a
square Crop Mark and cuts the contour after
detecting the mark.
CROP-CUT ADJ.
TEST PRINT 2
Returns to menu with [MENU] key
SERVICE MENU
SENSOR CHECK
This is for adjusting the Tool Pressure.
Refer to [4-13 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30 Default: 17
200gf Range: 31 to 80 Default: 56
U: Head Up/Down Sensor
L: Sheet Load Sensor
W: Pinch Roller Sensor
w: Wiper Sensor
a: TU Motor Drive Sensor
(When TU is connected)
b: Not in use
THERMISTOR CHK
HEAD:25 C/ 77 F
Head Up/Down Sensor (VP-300: Fixed)
H: Head HIGH
L: Head LOW
TU Motor Drive Sensor
* : Driving
Blank: Not driving
The second page shows the status of each
Cartridge Sensor and Ink Empty Sensor.
Each color has 2 positions and the left side
on the display shows the left-side head.
Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
* : Cartridge inserted, Ink empty
This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1.
The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
WWW.SERVICE-MANUAL.NET
4-4
SERVICE MENU
SUB MENU
SUB MENU
SERIAL NO.
SERIAL NO.
ZS00000
SUB MENU
CHANGE INKTYPE
CHANGE INKTYPE
MAX 4
MAX 4
This menu is for entering the Serial No. of the machine in 7 digits. The cursor moves
between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and
[ ] keys.
NOW PROCESSING..
To Setup View
BUSY LED flashes
This is for changing the Ink Type. Different from the process in the User Menu,
operations such as Head Wash and Fill Ink are not included.
This menu is used as a correction purpose when a wrong-type ink is selected.
When the ink type is changed, Ink System is initialized internally and then it exits
the menu and Setup is canceled.
Ink Type Max 4 : ECO-SOL Max CMYK
PIG 4 : PIG CMYK
UNKNOWN: Ink Type not specified
CHECK
DRAIN BOTTLE
SUB MENU
FILL INK
When ink is not filled
INSTALL
DRAIN BOTTLE
SELECT INK TYPE
E-SOL Max4COLOR
SET SOL CRT.
1234
Goes next, when cartridge is set
CHECK
DRAIN BOTTLE
FILLING INK...
Goes next, when completed
CHECK
DRAIN BOTTLE
SUB MENU
PUMP UP
REMOVE SOL CRT.
1234
Goes next, when cartridge is removed
SUB MENU
HEAD REPLACE
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID
1234
PUMPING-UP...
Goes next, when completed
Cleaning and ink filling for after head replacement.
REMOVE SOL CL
1234
FILLING INK...
FILLING INK...
Goes next, when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
SET SOL CRT.
1234
CHECK
DRAIN BOTTLE
FILLING INK...
CHECK
DRAIN BOTTLE
Goes next, when cartridge is set
SUB MENU
HEAD WASH
CHECK
DRAIN BOTTLE
REMOVE SOL CRT.
1234
SET SOLCL-LIQUID
1234
Goes next, when cartridge is removed
Goes next, when
cleaning cartridge is set
REMOVE SOL CL
1234
WASHING HEAD...
WASHING HEAD...
Goes next,
when cleaning cartridge is removed
SUB MENU
PERIODIC CL.
PERIODIC CL.
LIGHT LIGHT
Goes next, when completed
This is for selecting a cleaning type for [PERIODIC CL.] function.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and Flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU
FAN CHECK
FAN CHECK
VACUUM FAN
SUB MENU
TU CHECK
TU CHECK
TU
This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans.
Fan turns off automatically as exiting this menu.
TU
START
STOP
When Take-Up unit is not connected
TU IS
NOT CONNECTED
WWW.SERVICE-MANUAL.NET
4-5
Selecting [START], the operation of TU can be
confirmed by manually moving the dancer roller of TU.
The driving status of TU is indicated on the upper right
of the display. It shows [ * ] while driving and it is blank
when not driving. Also selecting [STOP], make sure TU
does not drive when the dancer roller is moved. Once
back out this menu, the initial status here is always
[START] despite what is selected before.
SUB MENU
CLOCK
DATE
05/09/10
CLOCK
DATE
DATE
05/09/10
Display
[Year/Month/Day]
TIME
01:01:59
CLOCK
TIME
Revised 4
[Year/Month/Day]
Edit
TIME
01:01:59
Display
TIME
01:01:59
Edit
TIME
01:01:59
B
B
It shows [B], when
battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it
performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time
record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here.
When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as
a referential information.
SUB MENU
DIP SW CHECK
DIP SW CHECK
0110 0000
bit # [ 1 2 3 4
SUB MENU
KEY CHECK
This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in
order from the left. [0] is OFF and [1] is ON.
5678]
This is for checking the operation of panel keys. It shows [NONE] on the lower LCD
before pressing any key. It shows the key name when a key is pressed. And it shows
the message [KEY ERROR] when 2 or more keys are pressed at the same time, and
it is considered that no buttons are pressed. You can exit this menu with [ ] key.
Therefore, [ ] key needs to be the last button to be pressed in order to check all
keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When
exiting, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly.
The power cannot be turned off with the Sub Power SW while performing this menu
KEY CHECK
NONE
SUB MENU
LCD/LED/BUZ CHK
Abbreviated
Returns when completed
This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially
performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF
of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on
LCD, and display of all characters available on LCD.
Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data
SUB MENU
PORT CHECK
DETECTING...
00:
0B
Receiving data from network
NETWORK
B3:1073741624B
SERVICE MENU
MOTOR MENU
This is for checking the data input from network. The check sum and input data byte
are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of
2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They
are cleared when [ENTER] key is pressed. The input data byte overflows at
4GB(4294967296B) and is reset to 0.
SUB MENU
MAINTE. MSG.
MAINTE. MSG.
NONE 100 hours
MOTOR MENU
AGING
AGING
SCAN
SCAN
NOW AGING
AGING
FEED
FEED
NOW AGING
AGING
BOTH
BOTH
NOW AGING
AGING
CUTTING
CUTTING
NOW AGING
This is for setting the timing to show the message for maintenance. It displays the
message suggesting to perform maintenance when the total print time reaches the
specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SCAN : Aging for Scan Motor.
The Head Carriage runs max. printing width
in Scan direction.
FEED : Aging for Feed Motor.
Grit Roller runs 100mm back and forth.
BOTH : The Head Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
CUTTING : The Tool Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs the half of max. printing width back and forth.
To stop Aging, press [ENTER] key. The Head Carriage
automatically returns to the capping position, and it returns to the
former menu after the Head is capped.
Make sure not to perform Aging for excessive time when the
head has ink, in order to prevent the head from being damaged
by dried ink. When Aging is performed with ink filled, it runs while
performing the Flushing operation. No Flushing when ink is not
filled.
Servo Motor : LOCKED
MOTOR MENU
SERVO LOCK
SERVO LOCK
S:
100
SERVO LOCK
F: * 0
0
Servo Motor : FREE
SERVO LOCK
F:
240
20
M-ENC:
G-ENC:
6654
6653
SERVO LOCK
F:
0
0
This is for checking whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
long as the feed-back is proper.
Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the power is
controlled normally.
As for [F(Feed direction)], the value displayed on the left changes
by Grid Encoder, and the right changes by Motor Encoder.
Normal (beeps 1 time)
MOTOR MENU
G-ENC. CHECK
G-ENC. CHECK
COMPLETED
Error (beeps 2 times)
G-ENC. CHECK
FAILED
WWW.SERVICE-MANUAL.NET
4-6
This is for checking whether the Grit Encoder functions normally.
Be careful with the Feed Motor which drives as executing this
menu.
The motor drives about 4 times and it displays the coordinates
of the stop position of Motor Encoder and Grit Encoder at each
time. The result is judged by the last Encoder coordinates.
SERVICE MENU
HEATER MENU
HEATER MENU
SVC. MODE HEAT.
SVC.MODE HEAT.
STOP > STOP
HEATER MENU
HEATER ADJUST
HEATER ADJUST
PRINT
PRINT
HEATER ADJUST
DRYER
DRYER
HEATER MENU
PREHEAT TEMP.
PREHEAT TEMP.
35 C
35 C
HEATER MENU
HEAT TIMEOUT
HEAT TIMEOUT
OFF
10min
Print Heater : OFF
PRINT
DRYER
HEATER MENU
HEATER CHECK
The heater does not operate when the machine is started in Service Mode. Set [START] here
when the heater needs to be on. [START] is canceled once the Sub Power is turned off and
the setting is back to [STOP] when entering the Service Mode next time.
0
-3
0
This is for setting the offset of heater temperature.
The heater is controlled with this offset value added
to the temperature displayed on the LCD.
Range: -5 to +5 Default: 0
-3
This is for setting the heater temperature for [PREHEATING] under the
[HEATER MENU] in the User Menu.
Range: 20 to 40 C
Default: 30 C
This is for setting the time to show the confirmation message when controlling heater
temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when
the temperature controll is not completed at the specified timing when controlling the heater
temperature before printing.
Range: OFF, 10 to 30 min (by 10 min) Default: 20 min
Print Heater : ON
_ 25 C
25 C
PRINT
DRYER
_ 40 C
*
25 C
This is for checking the heaters and thermistors.
While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys
are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only
means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off
automatically when exiting the menu.
Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF.
The temperature is displayed in Celsius only.
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE1
This is the software switch for switching the setting of supporting functions. Normally, it is not necessary
to change. Each bit can be selected by [ ] and [ ] keys and switched by [ ] and [ ] keys.
Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
PAGE1
00000000
bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH
PAGE16
PAGE16
00000000
bit #[ 8 7 6 5 4 3 2 1 ]
Bit
Contents
PAGE1:Bit4
Reflection of the heater related
parameters to the test pattern
[1] enables the settings of [FULL WIDTH S] and
[PERIODIC CL.] for all test patterns.
Meanings
Default
PAGE1:Bit7
Periodic flushing of MAX ink
Enables with [0], Disables with [1]
0
PAGE2:Bit6
Base Head Menu
With [1], [STANDARD HEAD] menu is added
to the Service Menu
0
* All the default of the items not shown here is [0].
CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
MOTOR HOURS F
3 hours
In History Menu, the parameters are separated in groups
by categories. The parameters can be displayed or cleared
by selecting the group.
SERVICE MENU
REPORT
REPORT
SERVICE REPORT
MOTOR HOURS F
CLEAR
CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP /
WIPE GROUP / PRINT GROUP / CUTTING GROUP /
INK GROUP / HEATER GROUP / ERROR GROUP /
SYSTEM
SERVICE REPORT
HEAD H1
H1/H2/H3/H4
REPORT
HISTORY REPORT
HISTORY REPORT
HEAD H1
H1/H2/H3/H4
REPORT
CARTRIDGE
CARTRIDGE
HEAD H1
Reports can be printed. The head to print the report is selectable, considering the case of head
trouble. Select a head with [ ] and [ ] keys and press [ENTER] key to start printing.
SERVICE : Service Report is printed. It prints the Service Information additionally to the System
Report of the standard menu.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on the IC of the Ink
Cartridges installed on the machine.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
H1/H2/H3/H4
REPORT
EVENT LOG
SELECT MAXIMUM
100 LOGS
EVENT LOG
HEAD H1
Options: 100LOGS/200LOGS/ALL
REPORT
SERIAL
WWW.SERVICE-MANUAL.NET
4-7
Required Printing Area
SERVICE: W270 L360mm
HISTORY: W165 L160mm
CARTRIDGE: W180 L35mm
EVENT LOG/100 LOGS: W280 L155mm
EVENT LOG/200 LOGS: W280 L285mm
EVENT LOG/ALL(400): W280 L545mm
0
HISTORY MENU
MOTOR GROUP
Item
MOTOR FEED
MOTOR SCAN
PUMP TIMES
CLEAR ALL
HEAD GROUP
Item
SHOT COUNT 1
SHOT COUNT 2
SHOT COUNT 3
SHOT COUNT 4
SHOT COUNT 5
SHOT COUNT 6
SHOT COUNT 7
SHOT COUNT 8
WIPE H1
WIPE H2
WIPE H3
WIPE H4
RUB H1
RUB H2
RUB H3
RUB H4
NORMAL CL. H1
NORMAL CL. H2
NORMAL CL. H3
NORMAL CL. H4
MEDIUM CL. H1
MEDIUM CL. H2
MEDIUM CL. H3
MEDIUM CL. H4
POWERFUL CL.H1
POWERFUL CL.H2
POWERFUL CL.H3
POWERFUL CL.H4
AUTO CL.H1
AUTO CL.H2
AUTO CL.H3
AUTO CL.H4
CLEAR
CLEAR
CLEAR
CLEAR
CLEAR
H4
H3
H2
H1
ALL
Contents
Total time that the Feed Motor has been rotated.
Total time that the Scan Motor has been rotated.
Total time that the Pump Motor has been rotated.
Clear all the value in the Motor Group.
Unit
hour
hour
times
Reference
Life: 1500 hours
Life: 200,000 times
Contents
Number of shots fired from the nozzle(H1 left)
Number of shots fired from the nozzle(H1 right)
Number of shots fired from the nozzle(H2 left)
Number of shots fired from the nozzle(H2 right)
Number of shots fired from the nozzle(H3 left)
Number of shots fired from the nozzle(H3 right)
Number of shots fired from the nozzle(H4 left)
Number of shots fired from the nozzle(H4 right)
Number of times the Wiping has been
performed.(H1)
Number of times the Wiping has been
performed.(H2)
Number of times the Wiping has been
performed.(H3)
Number of times the Wiping has been
performed.(H4)
Number of times the Rubbing has been
performed.(H1)
Number of times the Rubbing has been
performed.(H2)
Number of times the Rubbing has been
performed.(H3)
Number of times the Rubbing has been
performed.(H4)
Number of times the Normal Cleaning has been
performed.(H1)
Number of times the Normal Cleaning has been
performed.(H2)
Number of times the Normal Cleaning has been
performed.(H3)
Number of times the Normal Cleaning has been
performed.(H4)
Number of times the Medium Cleaning has been
performed.(H1)
Number of times the Medium Cleaning has been
performed.(H2)
Number of times the Medium Cleaning has been
performed.(H3)
Number of times the Medium Cleaning has been
performed.(H4)
Number of times the Powerful Cleaning has been
performed.(H1)
Number of times the Powerful Cleaning has been
performed.(H2)
Number of times the Powerful Cleaning has been
performed.(H3)
Number of times the Powerful Cleaning has been
performed.(H4)
Number of times the Automatic Cleaning has been
performed.(H1)
Number of times the Automatic Cleaning has been
performed.(H2)
Number of times the Automatic Cleaning has been
performed.(H3)
Number of times the Automatic Cleaning has been
performed.(H4)
Clear all the value of the H4.
Clear all the value of the H3.
Clear all the value of the H2.
Clear all the value of the H1.
Clear all the value of all the Head.
Unit
Shots/1000
Shots/1001
Shots/1002
Shots/1003
Shots/1004
Shots/1005
Shots/1006
Shots/1007
Reference
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
WWW.SERVICE-MANUAL.NET
4-8
MAINTENANCE GROUP
Item
Contents
Number of times the Head Maintenance([SUB
MAINTE. COUNT
MENU]>[MAINTENANCE]>[CLEANING]) has been
performed.
TOTAL
TIME
Unit
times
Lapsed time from the last Head Maintenance
hour
PRINTING TIME
Printing time from the last Head Maintenance
hour
CLEAR
Clear all the value in the MAINTENANCE GROUP.
ALL
Reference
This value is cleared automatically after carrying out the
Head Maintenance.
This value is cleared automatically after carrying out the
Head Maintenance.
WIPE GROUP
Item
WIPING COUNT
RUBBING COUNT
WIPE REPLACE
CLEAR ALL
Contents
Number of times the Wiping has been performed.
Number of times the Rubbing has been performed.
Number of times the Wipe has been replaced.
Clear all the value in the WIPE GROUP.
Unit
times
times
times
Reference
This value is cleared automatically after replacing it.
This value is cleared automatically after replacing it.
PRINT GROUP
Item
PRINTING TIME
PRINT PAGES
CLEAR ALL
Contents
Total time of printing performed.
Number of pages printed
Clear all the value in the PRINT GROUP.
Unit
hour
pages
Reference
test print time is excluded.
CUTTING GROUP
Item
CUTTING TIME
DISCONNECT
CLEAR ALL
Contents
Unit
Total time of cutting performed.
hour
Number of times the carriage has been disconnected. times
Clear all the value in the CUTTING GROUP.
INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CHANGE INK
CLEAR ALL
ERROR GROUP
Item
SERVICE CALL
S-CALL HISTORY
MOTOR ERROR F
MOTOR ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.
EMERG. CAPPING
Contents
Number of times the Ink Cartridge 1 has been
changed.
Number of times the Ink Cartridge 2 has been
changed.
Number of times the Ink Cartridge 3 has been
changed.
Number of times the Ink Cartridge 4 has been
changed.
Number of times the Ink type has been changed.
Clear all the value in the INK GROUP.
Unit
Reference
times
times
times
times
times
Contents
Number of times the Service Call has occurred.
Service Call Number of the last 5 Calls.
Number of times the Feed Motor Error has occurred.
Number of times the Scan Motor Error has occurred.
Number of times the Low Temperature Error has
occurred.
Number of times the High Temperature Error has
occurred.
Number of times the Emergency Capping Error has
occurred.
Unit
times
No.
times
times
Reference
times
times
times
START UNCAPPED
Number of times the machine has started uncapped. times
CLEAR
Clear all the value in the ERROR GROUP.
ALL
Reference
Test print time is excluded.
Disconnection of Tool Carriage and Head Carriage.
Number of times of forced capping for Head dry prevention
that works when cap is left open for 3 minutes or more due
to cover open or other reasons.
When cap is left open, it is detected when machine is
started.
HEATER GROUP
Item
PRINT USE TIME
DRY USE TIME
CLEAR ALL
Contents
Total time of Print Heater used.
Total time of Dryer used.
Clear all the value in the HEATER GROUP.
Unit
hour
hour
Reference
SYSTEM GROUP
Item
POWER ON COUNT
POWER ON TIME
SLEEP TIME
SHEETCUT COUNT
CLEAR ALL
Contents
Number of times Sub Power has been turned on.
Total time of Sub Power ON.
Total time of the machine in Sleep Mode.
Number of times the Sheet Cut has been performed.
Clear all the value in the SYSTEM GROUP.
Unit
times
hour
hour
times
Reference
Sleep time is excluded.
It counts Auto Sheet Cut performed by both printer and RIP.
WWW.SERVICE-MANUAL.NET
4-9
SERVICE REPORT
Service Report
Head rank H1
H2
H3
H4
:
:
:
:
75Y383DSXTZWWST
6A03737VVVYWVRT
7AV4040TURXYXRS
76V3937STSWXXSU
H1
H2
............
............
............
............
H3
H4
Head hori.(DT1. Low)
(DT3. Low)
(DT1. High)
(DT3. High)
Head bi (DT1. Low)
(DT3. Low)
(DT1. High)
(DT3. High)
Dip SW
System SW page ( 1- 4)
System SW page ( 5- 8)
System SW page ( 9-12)
System SW page (13-16)
Network I/F version
Maintenance request
Booter version
Battery
Periodic CL. degree
Limit position
Cutter down position
Calibration default
Encoder position(L)
Encoder position(R)
0
:
+1
:
0
+1
:
0
+1
:
0
+1.5
:
+10
+9.5
+10
:
+7
+8
: +8
+18.5
+21
: +20
+15.5
+17
: +16
: 00000000
00000000
: 00000000
00000000
: 00000000
00000000
: 00000000
: 00000000
00000000
: Print Server 1.1 (Tue
: NONE
: 1.00
:
Charged
: NORMAL
:
25.6 mm
:
1725.8 mm
:
-0.26 %
:
1516.6 mm
:
145.0 mm
Environment match
Encorder calibration
Force adjust 30gf
Force adjust 200gf
:
:
: 14
: 53
+0.028 %
+0.028 %
006..D
002..D
00L..D
00W..D
0
+0.5
+1
0
+9
+7
+19
+16
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
May 30 14:46:26 JST 2006)
Heater adjust(PRINT)
Heater adjust(DRYER)
Preheat temperature
Heating timeout
Drain liquid volume :
Standard head
:
Flushing pos adjust :
:
0 C
:
0 C
: 30 C
: 20 min
192.0 cc
1
0.00 mm
Crop-tool adjust (F/S):
Print-cut adjust (F/S):
:
Crop sensor adjust
-0.40/ 0.00 mm
-0.20/ +0.60 mm
0
Roland Versa CAMM series
Model
Version
Serial No.
Date
:
:
:
:
VP-540
1.00
XXXXXXX
2007/01/11 14:19
IP Address
Subnet Mask
Gateway Address
MAC Address
:
:
:
:
192.168.000.100
255.255.255.000
000.000.000.000
00:40:AB:00:0C:E1
Head Temperature
:
27 C / 82.4 F
Heater temp.(PRINT)
Heater temp.(DRYER)
:
:
28 C / 82 F
26 C / 78 F
Menu language
Length unit
Temperature unit
Head height
Edge detection
Empty mode
Bi-dir. simple
Japanese
mm
C
Low
Enable
Stop
0
H1
H2
-4.5 -4
0
0
Calibration
Full width scanning
Scan interval
Sleep
Sleep interval
Sheet remain
Periodic cleaning
:
:
:
:
:
:
:
Bi-dir. adjust No.1
No.2
:
:
:
:
:
:
:
:
:
:
+1.00 %
FULL
0.0 sec
Enable
30 min
0.0m
NONE
: H1
No.3 : -5
No.4 : -2
Tool parameter
Force
Velocity
Offset
Up velocity
:
:
:
:
:
90 gf
30 cm/s
0.250 mm
30 cm/s
Preset name
Calibration
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Bi-dir. simple
Bi-dir. Adjust No.1
No.2
:
:
:
:
:
:
:
:
PRESETTING1
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0 / 0 /
0 / 0 /
Scan interval
Edge detection
Full width S
Preheating
Vacuum power
0 / 0
0 / 0
:
:
:
:
:
Preset name
Calibration
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Bi-dir. simple
Bi-dir. Adjust No.1
No.2
:
:
:
:
:
:
:
:
PRESETTING2
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0 / 0 /
0 / 0 /
Scan interval
Edge detection
Full width S
Preheating
Vacuum power
0 / 0
0 / 0
:
:
:
:
:
Preset name
Calibration
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Bi-dir. simple
Bi-dir. Adjust No.1
No.2
:
:
:
:
:
:
:
:
PRESETTING8
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0 / 0 /
0 / 0 /
Scan interval
Edge detection
Full width S
Preheating
Vacuum power
0 / 0
0 / 0
:
:
:
:
:
H3
H4
-3.5 -3.5
0
0
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
0.0 sec
Enable
FULL
Preheat
AUTO
No.3 :
No.4 :
0.0 sec
Enable
FULL
Preheat
AUTO
H2
-4
-2
Cutting priority
Prefeed
Auto Env Match
0
0
0
0
/
/
0
0
: 50 gf
: 30 cm/s
: 0.250 mm
: 30 cm/s
0
0
Force
Velocity
Offset
Up velocity
No.3 :
No.4 :
/
/
/
/
0
0
/
/
/
/
0
0
/
/
0
0
Auto
Disable
35 C / 94 F
40 C / 104 F
Disable
PREHEAT
SHORT
: Command
: Disable
: Enable
/
/
/
/
0
0
/
/
0.00/
0.00/
0.00/
0.00 %
0.00 mm
0.00 mm
0.00/
0.00/
0.00/
0.00 %
0.00 mm
0.00 mm
0.00/
0.00/
0.00/
0.00 %
0.00 mm
0.00 mm
0
0
0
0
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
WWW.SERVICE-MANUAL.NET
4-10
:
:
:
:
:
:
:
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
: 50 gf
: 30 cm/s
: 0.250 mm
: 30 cm/s
0
0
: E-SOL Max 4Color
76/ 62/ 59/ 73
:
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
: 50 gf
: 30 cm/s
: 0.250 mm
: 30 cm/s
Force
Velocity
Offset
Up velocity
No.3 :
No.4 :
0.0 sec
Enable
FULL
Preheat
AUTO
Vacuum power
Set remain at loading
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Preheating
Media clamp
H3
H4
-4
-4.5
-2.5 -2
0.00/ 0.00 %
0.00/ -0.05 mm
+0.10/ +0.05 mm
Force
Velocity
Offset
Up velocity
Ink type
Ink remain (1-4)
0
0
HISTORY REPORT
History Report
Model
: VP-540
Serial No.
Version
: 1.00
Date
==== Motor group ====
Motor feed
(trip / total [clear]):
0/
0
hours
Motor scan
(trip / total [clear]):
9/
9
hours
Pump Times
(trip / total [clear]):
1,703/
1,703
times
==== Maintenance group ====
Mainte. count
:
0 times
Total time
:
483 hours
Printing time
:
8 hours
==== Wiper group ====
Wiping count
:
86 times
Rubbing count
6 times
:
Wiper replace count
:
0 times
==== Head group ====
Shot Cnt. 1 (trip/total [clear]):
2,697/
2,697
2,701/
2,701
Shot Cnt. 2 (trip/total [clear]):
10,361/
Shot Cnt. 3 (trip/total [clear]):
10,361
Shot Cnt. 4 (trip/total [clear]):
10,357/
10,357
12,166/
Shot Cnt. 5 (trip/total [clear]):
12,166
12,137/
12,137
Shot Cnt. 6 (trip/total [clear]):
4,786/
4,786
Shot Cnt. 7 (trip/total [clear]):
4,767/
4,767
Shot Cnt. 8 (trip/total [clear]):
H2
H3
H4
: H1
Wiping count for head
times
43
43
43
: 43
Rubbing count for head :
3
times
3
3
3
Headrank set count
0
times
0
0
:
0
Auto cleaning count
times
17
17
17
: 17
Normal cleaning count
4
times
4
4
4
:
Medium cleaning count
0
times
0
0
0
:
Powerful cleaning count :
1
times
1
1
1
==== Print group ====
Printing time
:
6 hours
Print pages
:
34 pages
==== Ink group ====
:
Cartridge change(1-4)
0
1
2
times
0
:
Change ink type
0
times
==== Error group ====
:
0 times
Service call count
: **** **** **** **** ****
Service call history
:
0 times
Motor error
(feed)
2 times
:
Motor error
(scan)
:
0 times
Low temperature error
0 times
High temperature error :
:
0 times
Emergency capping
Start uncapped
:
2 times
==== Heater group ====
PRINT
DRYER
Heater used time
:
6
6 hours
==== System group ====
Power on count
:
97 times
Power on time
:
37 hours
:
Sleep time
2 hours
:
Sheet cut count
33 times
:
Peck used count
0 times
==== Cutting group ====
Cutting time
:
0 hours
Disconnect carr. count :
67 times
WWW.SERVICE-MANUAL.NET
4-11
: XXXXXXX
: 2007/01/11
[0]
[0]
[0]
14:24
INK CARTRIDGE REPORT
Ink Cartridge Report
Model
Version
: VP-540
: 0.50
No:
SERIAL/ INK TYPE/
eSOL K/
1: 14d178b002000071/
eSOL C/
2: 000000018ebb7700/
eSOL M/
3: 000000018ef67200/
eSOL Y/
4: 000000018f613b00/
Serial No.
CAP./ LOT No/
200cc/ 60907A/
200cc/ 61004A/
200cc/ 61021A/
200cc/ 61026A/
: XXXXXXX
CONSUM./
TIME/ INS./
FLAG
47.879cc/0y015d04h14m08s/
1/ 00000000
75.914cc/0y015d04h14m03s/
1/ 00000000
81.901cc/0y015d04h13m58s/
1/ 00000000
53.789cc/0y015d04h13m52s/
1/ 00000000
EVENT LOG REPORT
Event log Report
Model
:VP-540
Serial No.
: XXXXXXX
Date
: 2007/01/11 17:20
Version
:0.50
Date
Time Temp. Event
Information
Date
Time Temp. Event
Information
+--------+-----+------+---------------+---------------------------++--------+-----+------+---------------+--------------------------07/01/11 17:20 27
Print start
Testpattern
07/01/10 12:57 26
Print start
Testpattern
06/01/11 17:19 27
Print done
Testpattern
07/01/10 12:56 26
Print done
Testpattern
06/01/11 17:18 27
Print start
Testpattern
06/01/10 12:55 26
Print start
Testpattern
06/01/11 17:17 27
Print done
Testpattern
06/01/10 12:55 26
Setup done
Width : 926mm Env.:0.038
06/01/11 17:14 27
Print start
Testpattern
06/01/10 12:53 26
Cancel done
06/01/11 17:14 27
Print done
Testpattern
06/01/10 12:53 26
Cancel start
Pinch lever up
06/01/11 17:13 27
Print start
Testpattern
06/01/10 12:53 26
Setup done
Width : 1222mm Env.:0.010
06/01/11 17:11 27
Print done
Testpattern
06/01/10 12:52 26
Cancel done
06/01/11 17:09 28
Print start
Testpattern
06/01/10 12:52 26
Cancel start
Pinch lever up
06/01/11 17:09 28
Print done
Testpattern
06/01/10 12:50 26
Print done
Testpattern
06/01/11 17:06 28
Print start
Testpattern
06/01/10 12:49 26
Print start
Testpattern
06/01/11 17:06 28
Setup done
Width : 932mm Env.:0.028
06/01/10 12:48 26
Setup done
Width : 1222mm Env.:0.011
06/01/11 17:05 28
Sub power on
Service mode
06/01/10 12:46 26
Sub power on
Service mode
06/01/11 15:59 27
Sub power off
06/01/10 12:46 26
Main power on
Normal
06/01/11 15:56 27
Print done
Testpattern
06/01/10 12:46 26
Sub power off
06/01/11 15:54 28
Print start
Testpattern
06/01/10 12:08 26
Setup done
Width : 1222mm Env.:0.012
06/01/11 15:53 27
Setup done
Width : 932mm Env.:0.028
06/01/10 12:07 26
Cancel done
06/01/11 15:52 27
Sub power on
Service mode
06/01/10 12:07 26
Cancel start
Pinch lever up
06/01/11 15:13 28
Sub power off
06/01/10 12:07 26
Setup done
Width : 1315mm Env.:0.012
06/01/11 15:00 28
Print done
Testpattern
06/01/10 12:05 26
Cancel done
06/01/11 14:59 28
Print start
Testpattern
06/01/10 12:05 26
Cancel start
Pinch lever up
06/01/11 14:57 28
Print done
Testpattern
06/01/10 12:03 27
Print done
Testpattern
06/01/11 14:55 28
Print start
Testpattern
06/01/10 12:03 27
Print start
Testpattern
06/01/11 14:55 28
Setup done
Width : 932mm Env.:0.034
06/01/10 12:02 26
Print done
Testpattern
06/01/11 14:54 28
Sub power on
Service mode
06/01/10 12:01 26
Print start
Testpattern
06/01/11 14:39 28
Sub power off
06/01/10 12:01 26
Print done
Testpattern
06/01/11 14:38 28
Print done
Testpattern
06/01/10 12:00 26
Print start
Testpattern
06/01/11 14:36 28
Print start
Testpattern
06/01/10 11:59 26
Print done
Testpattern
06/01/11 14:36 28
Print done
Testpattern
06/01/10 11:59 26
Print start
Testpattern
06/01/11 14:36 28
Print start
Testpattern
06/01/10 11:50 26
Setup done
Width : 1217mm Env.:0.014
06/01/11 14:35 28
Print done
Testpattern
06/01/10 11:49 26
Sub power on
Service mode
06/01/11 14:33 28
Print start
Testpattern
06/01/10 11:48 26
Sub power off
06/01/11 14:32 28
Setup done
Width : 932mm Env.0.031
06/01/10 11:47 26
Print done
Testpattern
06/01/11 14:28 28
Sub power on
Service mode
06/01/10 11:47 26
Print start
Testpattern
06/01/10 23:57 28
Sub power off
06/01/10 11:45 26
Print done
Testpattern
06/01/10 13:10 26
Print done
Testpattern
06/01/10 11:44 26
Print start
Testpattern
06/01/10 13:10 26
Print start
Testpattern
06/01/10 11:42 26
Print done
Testpattern
06/01/10 13:06 26
Print done
Testpattern
06/01/10 11:40 26
Print start
Testpattern
06/01/10 13:04 26
Print start
Testpattern
06/01/10 11:39 26
Print done
Testpattern
06/01/10 13:04 26
Print done
Testpattern
06/01/10 11:39 26
Print start
Testpattern
06/01/10 13:03 26
Print start
Testpattern
06/01/10 11:38 26
Print done
Testpattern
06/01/10 13:02 26
Print done
Testpattern
06/01/10 11:37 26
Print start
Testpattern
06/01/10 13:01 26
Print start
Testpattern
06/01/10 11:36 26
Setup done
Width : 1315mm Env.:0.017
06/01/10 13:01 26
Print done
Testpattern
06/01/10 11:33 26
Sub power on
Service mode
06/01/10 13:00 26
Print start
Testpattern
06/01/10 11:29 25
Sub power off
06/01/10 12:59 26
Print done
Testpattern
06/01/10 11:28 26
Sub power on
Service mode
06/01/10 12:59 26
Print start
Testpattern
06/01/10 11:27 25
Main power on
Normal
06/01/10 12:58 26
Print done
Testpattern
06/01/10 11:27 25
Sub power off
06/01/10 12:58 26
Print start
Testpattern
06/01/10 11:27 25
Error
Scan motor 00500
06/01/10 12:57 26
Print done
Testpattern
06/01/10 11:36 25
Print start
Testpattern
WWW.SERVICE-MANUAL.NET
4-12
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
All parameters will be initialized. Turn on the Sub Power SW
while pressing [
], [
] and [ENTER] keys to start the
machine in system parameter initialize mode.
Select the model by pressing [
] and [
] keys.
Press [ENTER] key to initialize the system parameter or press
the Sub Power SW more than 1 second to cancel it. The machine
turns off automatically when the initialization is completed. All
the parameters are reset to the default.
It is necessary to initialize the limit position after this initialization.
[SERVICE CALL 0101] occurs without initializing the limit
position.
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
VP-540
[ ]
INITIALIZATION
COMPLETED
LANGUAGE / UNIT
SELECTION
MENU
SERVICE REPORT PRINTING
+
Roland DG Corp.
VP-540
MENU LANGUAGE
ENGLISH
+
SERVICE REPORT
[ ]
Turn on the Sub Power SW while
pressing [ ] key to start the machine
in the service report printing mode.
The service report will be printed
automatically when the media is set
up. It prints with Black ink.
(Printing Area : W270 L360mm)
The machine turns to be the normal
mode after printing.
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C >
F
WWW.SERVICE-MANUAL.NET
4-13
Key Combinations
Function for Service
Combination Key Selection
+
Service Mode
F/W Upgrade Mode
Comments
Press [MENU] and [
Menu.
] to enter Service
+
[UPDATE FIRMWARE?] will be
displayed.
Press [ENTER] to upgrade F/W.
+
Use this when the Main Board is
replaced.
F/W Installation Mode for
a brand-new Main Board
ENTER
System Parameter
Initialize
+
ENTER
Limit Position/Cut Down
Position Initialize
+
+
Function for Users
Combination Key Selection
MENU
All parameters will be initialized.
Press [ENTER] to start initialize.
Press [ENTER] to initialize Limit
Position.
Then set up Cut Down Position.
Service Report will be printed.
It is the same as the Service Report in
the Service Menu.
Service Report
Language/Unit Selection
[SUM-ERROR] will be displayed.
Press [ENTER] to upgrade F/W.
Comments
Press[
] and [
Language/Unit.
+
WWW.SERVICE-MANUAL.NET
4-14
] to select
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.
1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck4.exe
4.Network cable (A cross cable is required when you connect VP-540/300 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
1
Check the IP address of VP-540/300.
Turn on the Main Power SW and Sub Power SW, then
press [MENU] key.
Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS].
MENU
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
2
Turn off the Sub Power SW.
WWW.SERVICE-MANUAL.NET
4-15
3
4
Start the Peck4.
[Peck4] screen is displayed, and click [Select Port]
button.
Select [Type3 ProIII etc.] from [Product].
Also, select [Via Network] and input IP
address of VP-540/300.
Click [OK] button.
5
6
[Peck4] screen is displayed again.
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.
Select the firmware file and click [Open].
It starts to send the firmware to VP-540/300.
WWW.SERVICE-MANUAL.NET
4-16
7
The machine goes into the Firmware Upgrade
mode automatically.
When upgrade is completed, the Sub Power
turns off automatically.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
V1.0
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min)
This is required when a new Main Board without the firmware is installed.
1
Turn on the Main Power SW while pressing [
and [
] keys.
], [
],
+
UPDATE FIRMWARE?
2
Press [ENTER] key to set the machine ready to receive
the firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
WWW.SERVICE-MANUAL.NET
4-17
3
Press [MENU] key, and set [IP ADDRESS], [SUBNET
MASK] and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and
[
] and [
] keys for selecting value. After setting an
address, press [ENTER] key to go next address setting.
When [GATEWAY ADDR.] is set, it returns to the waiting
mode for receiving the firmware by pressing [ENTER] key.
The setting made here is only temporary for
the firmware installation and it is not saved.
WAITING
000.000.000.000
MENU
IP ADDRESS
192.168.000.100
[ ]
SUBNET MASK
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
WAITING
192.168.000.100
4
5
Start the Peck4 on PC.
[Peck4] screen is displayed, and click [Select Port]
button.
Select [Type3 ProIII etc.] from [Product].
Also, select [Via Network] and input IP
address of VP-540/300.
Click [OK] button.
WWW.SERVICE-MANUAL.NET
4-18
6
7
8
[Peck4] screen is displayed again.
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.
Select the firmware file and click [Open].
It starts to send the firmware to VP-540/300.
It starts loading the firmware.
The firmware installation is completed when
[COMPLETED] message is displayed.
Turn off the Sub Power.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
V1.0
COMPLETED
WWW.SERVICE-MANUAL.NET
4-19
9
Turn on the Sub Power SW while pressing [
], [
],
and [ENTER] keys to enter [INITIALIZE ALL SYS.
PARAMETER] menu.
Select the model by pressing [
] and [
] keys,
and press [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
VP-540
[ ]
INITIALIZATION
COMPLETED
10
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
11
Enter the [NETWORK] menu and input [IP
ADDRESS], [SUBNET MASK] and
[GATEWAY ADDR.].
Turn off the Sub Power when the network
setting is completed.
MENU
SERVICE MENU
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
[ ]
[ ]
SUBNET MASK
255.255.255.000
[ ]
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
[ ]
NETWORK
SUBNET MASK
[ ]
NETWORK
GATEWAY ADDR.
WWW.SERVICE-MANUAL.NET
4-20
12
Start the Peck4 on PC.
[Peck4] screen is displayed, and click [Put Parameters]
button.
13 [OPEN] screen is displayed.
Select the System Parameter file that is saved before the
Main Board replacement.
Click [Open]. Peck4 starts to send the System
Parameter to VP-540/300.
14 Click [Get Report] button to import the System Report
file.
Confirm that the System Parameter is reloaded properly.
The network settings set at the step 11 are
replaced with the ones saved in the System
Parameter as [Put Parameters] is executed.
Please do the network settings again if
necessary.
WWW.SERVICE-MANUAL.NET
4-21
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
1
Turn on the Main Power SW and Sub Power SW, then
press [MENU] key.
Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS]
and set the IP address.
MENU
[ ]
Close the RIP when it is running.
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
2
Open a browser and enter the IP address which is set at
step 1.
Current firmware version appears.
Internet Explorer is recommended.
3
Click [Update].
WWW.SERVICE-MANUAL.NET
4-22
4
5
Specify the target file for upgrade and click [Update].
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys
while upgrading.
6
When upgrade is completed, the version of upgraded
firmware appears.
Turn off the Sub Power SW and Main Power SW once.
WWW.SERVICE-MANUAL.NET
4-23
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is
replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
The PET-G is required for this alignment.
Please DO NOT use Take-Up Unit for this alignment.
1
Remove the I/S Cover.
SCREWs
I/S COVER
HOOK
2
Remove the Carriage Cover and Right Top Cover.
CARRIAGE COVER
RIGHT TOP COVER
3
Remove the Damper Plate.
<VP-540>
DAMPER
PLATE
WWW.SERVICE-MANUAL.NET
4-24
<VP-300>
DAMPER
PLATE
4
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
Set up the PET-G on the machine.
MENU
MENU
SERVICE MENU
5
[BIAS ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]> [BIAS], and
press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
6
Test pattern as shown in the figure will be printed.
WWW.SERVICE-MANUAL.NET
4-25
7
Loosen the 3 screws fixing the head.
Loosen the screws fixing the head for 1/2 turn.
If the screws are loosened too much, the
alignment cannot be done correctly.
8
Insert the 1.5 mm Hexagonal Wrench through the hole of
the Head Carriage, then turn the Adjustment Screw to
make the lines of each color in the test pattern straight.
ADJUSTMENT
SCREW
Position of the printing moves 1 line by turning
the screw 2/3 turn.
Hole for inserting
the Hexagonal
Wrench
When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
When the upper lines are shifting towards the right of the
lower lines, turn the screw CCW.
9
Tighten the screws fixing the head in order as shown in
the figure, using the Torque Driver (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too strong.
1
WWW.SERVICE-MANUAL.NET
4-26
10
Print the test pattern again.
If the result is not satisfactory, repeat step 5 to 9.
SERVICE MENU
PRINT MENU
[ ] [ ]
The shifting of lines should be smaller than 1/2
dot.
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
11
[VERTICAL ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]> [VERTICAL]>
[TEST PRINT], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
12
13
Test pattern as shown in the figure will be printed.
Loosen the 3 screws fixing the head.
Loosen the screws fixing the head for 1/2 turn.
If the screws are loosened too much, the
alignment cannot be done correctly.
WWW.SERVICE-MANUAL.NET
4-27
14 Turn the Adjustment Screw to make the lines of each color
in the test pattern straight.
Position of the printing moves 1 line by turning
the screw 1/6 turn.
ADJUSTMENT SCREW
When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
Adjust the head positions referring to the leftend K head as the base position. The position
of K head on the left end does not need to be
adjusted.
15
Tighten the screws fixing the head in order as shown in
the figure, using the Torque Driver (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too strong.
1
16
Print the test pattern again.
If the result is not satisfactory, repeat step 11 to 15.
SERVICE MENU
PRINT MENU
[ ] [ ]
If the VERTICAL test print reult is satisfactory, select
[HEAD ADJUST]> [BIAS]> [TEST PRINT], and print the
BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat
BIAS ADJUSTMENT.
The shifting of lines should be smaller than 1/2
dot.
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
WWW.SERVICE-MANUAL.NET
4-28
[ ]
17
[HORIZONTAL ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]>
[HORIZONTAL]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
18 T e s t
Pattern will be
printed.
Find the position where
the line of each color
matches the K line and
check the number.
In case of having problem
selecting one between 2
numbers, 1/2 is also
available when setting up
the value.
The number with
is the
current setting.
H4
H3
Head Position:
High
(VP-540 only)
H2
DT3.High -20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
H4
H3
H2
DT1.High -20
H4
H3
H2
Head Position:
Low
DT3.Low -20
H4
H3
H2
DT1.Low -20
19
Select [DT1, Low], [DT3, Low], [DT1, HIGH]
and [DT3, HIGH] in the [HEAD ADJUST] menu
and enter the parameters checked at step 18
with [
] and [
] keys.
Press [ENTER] key to save the settings.
HORIZONTAL
TEST PRINT
Parameters can be entered with
an increment of 1/2.
HORIZONTAL
DT1, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT3, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT1, High
H2
2
H3
1
H4
3
HORIZONTAL
DT3, High
H2
2
H3
1
H4
3
*VP-540 only
WWW.SERVICE-MANUAL.NET
4-29
20
[BIDIRECTIONAL ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]> [BIDIR.DEFAULT]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
21
Test pattern will be printed.
Find the position where the two lines
are overlapping and check the
number of each color.
In case of having problem selecting
one between two numbers, 1/2 is
also available when setting up the
value.
The number with
is the current
setting.
H4
H3
H2
H1
Head Position:
High
(VP-540 only)
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
Head Position:
Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
WWW.SERVICE-MANUAL.NET
4-30
+50
22
Select [DT1, Low], [DT3, Low],
[DT1, HIGH] and [DT3, HIGH] in the
[HEAD ADJUST] menu and enter
the parameters checked at step 21
with [
] and [
] keys.
Press [ENTER] key to save the
settings.
Parameters can be
entered with an
increment of 1/2.
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT
DT1, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT1, High
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, High
H1
2
H2
1
H3
3
H4
2
*VP-540 only
23
Fix the Damper Plate.
<VP-540>
Make sure to press the Damper Plate
downward lightly when fixing it.
If you press the Damper Plate strongly, the
Damper may be damaged.
DAMPER
PLATE
* Fix the screws at the lower end of the long
screw hole.
<VP-540>
<VP-300>
DAMPER
PLATE
<VP-300>
WWW.SERVICE-MANUAL.NET
4-31
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error
and a head carriage lock error. Also, when the cutter-down position is not correct, there will be some
problems such as a cutter-down error when separating the sheet.
Flushing Position Adjustment is required after this adjustment. Revised 1
1
Remove the I/S Cover.
SCREWs
I/S COVER
HOOK
2
Turn on the Sub Power SW while pressing [ ], [
[
] keys to enter the Limit Initialize mode.
] and
+
LIMIT INITIALIZE
MENU
3
Confirm that the Head Carriage is connected to Tool
Carriage. Also, lock the connected carriages if they are
not locked.
After locking the carriages, push them lightly
towards left to confirm it is locked and also to
eliminate looseness.
WWW.SERVICE-MANUAL.NET
4-32
Click!
4
Confirm that the head is certainly capped, and press
[ENTER] key. The Tool Carriage gets separated from the
Head Carriage and it starts limit position initialize.
After the completion of the initialize, the message is
displayed as shown in the figure.
SETTING UP
THE LIMIT
[ ]
DETECTING..
SETTING UP
CUTTER DOWN POS
5
6
Revised 1
Move the Tool Carriage with your hand until it makes full
contact with the Left Frame with Cut Down status.
Perform the Cut Down Position Initialize by pressing
[ENTER] key.
After the completion of the initialize, the message is
displayed as shown in the figure.
Perform the following adjustment.
[4-7 FLUSHING POSITION ADJUSTMENT]
SETTING UP
CUTTER DOWN POS
[ ]
DETECTING..
INITIALIZATION
COMPLETED
WWW.SERVICE-MANUAL.NET
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)
This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by
the operation environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module
is replaced or the position is adjusted.
1
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
2
3
Lower the Pinch Rollers.
Make sure to unload the media when it is set
on the machine.
Also, the Media Clamps must be removed.
Select [PRINT MENU]> [LINEAR ENCODER], and press
[ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS:
1361.00mm
WWW.SERVICE-MANUAL.NET
4-34
4
One of the messages appears at the completion of the
set up. In case of Setup error, check the followings.
Dirt/Scratch on the Encoder Scale.
Dirt/Scratch on the Encoder Module.
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
5
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
When LINEAR ENCODER SETUP is completed, perform
the [LINEAR CALIB.] in the Service Menu.
PRINT MENU
LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
6
In case of an error, check the followings.
Dirt/Scratch on the Encoder Scale.
Dirt/Scratch on the Encoder Module.
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
PRINT MENU
LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
FAILED TO SETUP
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4-35
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)
This is to adjust the flushing position. This adjustment is required when a Cap Top and a head are removed
or replaced. Without this adjustment, the Flushing may not be performed properly.
1
2
For VP-540, the Head height should be set LOW.
HIGH
LOW
Remove the I/S Cover.
SCREWs
I/S COVER
HOOK
3
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
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4-36
4
Select [PRINT MENU]> [FLUSHING ADJ.], and press
[ENTER] key.
The Head Carriage automatically moves to the current
flushing position.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
FLUSHING ADJ.
[ ]
FLUSHING ADJ.
SET POSITION
5
Move the Cap Tops and heads to the position where the
leftmost Cap Top makes contact with the surface of the
leftmost head by pressing [
] and [
] keys. Then,
press [ENTER] key to update the flushing position.
When you press [MENU] key, the flushing position is not
updated and exiting the menu.
HEAD
Revised 1
The left end cap does not necessarily touch
first.
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4-37
CAP
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot
be read correctly and it results in an error of cut position to the print. This adjustment is required under following
cases.
- Crop Mark Sensor or Tool Carriage Board is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between Crop Mark Sensor and the bed surface is changed.
When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the adjustment
is to be optimized for the media and it may affect the crop mark detection on other media. The result of the crop mark
recognition on Roland media is not assured, when any media other than SV-GG is used for this adjustment.
The Print Heater and Dryer must be off during this adjustment.
1
Remove the Covers in order.
TOP COVER
1. I/S Cover
2. Maintenance Cover
3. Left Cover
4. Front Cover
5. Top Cover
LEFT
COVER
MAINTENANCE
COVER
FRONT COVER
I/S COVER
2
Remove the Tool Carriage Cover and Tool Carriage Board
Cover.
TOOL CARRIAGE BOARD COVER
TOOL CARRIAGE
COVER
3
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
Setup the SV-GG on the machine.
MENU
MENU
SERVICE MENU
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4-38
4
Select [CUTTING MENU]> [CROPMARK SENS]>
[OUTLEVEL CHECK], and press [ENTER] key.
A Crop Mark will be printed.
SERVICE MENU
CUTTING MENU
[ ]
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
5
After printing a Crop Mark, the Tool Carriage moves to
above the Crop Mark automatically.
Adjustment is unnecessary when the displayed MAX
voltage is 2.7 +/-0.2V.
Min2.5V Max2.7V
[2.5V]
6
When the MAX voltage is not proper, see the voltage
displayed with [ ] on the lower LCD. Adjust the VR on the
Tool Carriage Board so that the voltage with [ ] changes
to 2.7 +/-0.2V.
VR
Due to the ink dry, the voltage displayed with
[ ] decreases in time. This adjustment needs
to be done quickly for smooth operation.
Min2.5V Max2.7V
[2.5V]
7
Perform [OUTLEVEL CHECK] again and confirm that the
MAX voltage is proper.
If it is out of range, repeat the adjustment.
Min2.5V Max2.7V
[2.5V]
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4-39
4-9 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted,
the cutting position based on the detected Crop Marks becomes wrong, and that results in the misalignment of the Print and Cut performed under the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
Set up media on the machine.
Vinyl media is recommended for this
adjustment.
MENU
MENU
SERVICE MENU
2
Perform Bidirectional Adjustment referring to [4-4 HEAD
ALIGNMENT].
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
3
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST
PRINT 2], and press [ENTER] key.
The test print and cut will be performed.
Bidirectional adjustment and this step must
be done by using the same media.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
CROP-CUT ADJ.
[ ] [ ]
CROP-CUT ADJ.
TEST PRINT 2
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4-40
[ ]
4
From the test pattern, find the value where the print line
matches the cut line.
In this case, the correction value for the scan direction is
"-0.3".
<TEST PATTERN>
Correction-value scale
If it is difficult to see the cut line visually, use
a magnifier.
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
-0.5
+0.0
+2.0
+1.5
+1.0
+0.5
+0.0
-0.0
Scan
Feed
-2.0
-1.5
-1.0
-0.5
-0.0
Cut line
5
Select [CUTTING MENU]> [CROP-CUT ADJ.]>
[SETTING], and enter the correction-values found in the
test pattern for both Feed and Scan.
F: Feed direction S: Scan direction
Left: Current value Right: New value
(Setting range: +/-2.00mm In 0.01mm unit)
[ ] [ ]
CROP-CUT ADJ.
SETTING
[ ]
key : Value of F, towards +
key : Value of F, towards key : Value of S, towards +
key : Value of S, towards ENTER key : Saves new setting
MENU key : Moves out SETTING menu
6
CUTTING MENU
CROP-CUT ADJ.
F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST
PRINT], and press [ENTER] key.
The test print and cut will be performed.
CUTTING MENU
CROP-CUT ADJ.
[ ]
CROP-CUT ADJ.
TEST PRINT
[ ]
7
A Crop Mark is printed, and detected by the Crop Mark
Sensor, and its contour is cut. Confirm the cut line
position on the print visually.
Broken line is indicating the cut line
If it is difficult to see the cut line visually, use
a magnifier.
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4-41
8
Adjustment is completed if the position error of cut line is
within +/-0.1mm. If not, select [SETTING] menu again for
further adjustment.
CUTTING MENU
CROP-CUT ADJ.
[ ] [ ]
key : Moves cut position towards front
key : Moves cut position towards rear
key : Moves cut position towards right
key : Moves cut position towards left
ENTER key : Saves new setting
MENU key : Moves out SETTING menu
CROP-CUT ADJ.
SETTING
[ ]
F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]
Fine Adjustment
F:
S:
9
Perform the test print again for confirmation. Adjustment
is completed if the position of cut line is satisfactory. If
not, repeat the adjustment again.
+
+
Broken line is indicating the cut line
Before adjustment
After adjustment
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4-42
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may
result in the misalignment of the printing and cutting.
This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also
when the relative distance between the Carriage and head is changed.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
Set up media on the machine.
Vinyl media is recommended for this
adjustment.
MENU
MENU
SERVICE MENU
2
Perform Bidirectional Adjustment referring to [4-4 HEAD
ALIGNMENT].
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
3
Select [CUTTING MENU]> [PRINT-CUT ADJ.]> [TEST
PRINT 2], and press [ENTER] key.
The test print and cut will be performed.
Bidirectional adjustment and this step must
be done by using the same media.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
PRINT-CUT ADJ.
[ ] [ ]
PRINT-CUT ADJ.
TEST PRINT 2
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4-43
[ ]
4
From the test pattern, find the value where the print line
matches the cut line.
In this case, the correction value for the scan direction is
"-0.3".
<TEST PATTERN>
Correction-value scale
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
-0.5
If it is difficult to see the cut line visually, use
a magnifier.
+0.0
+2.0
+1.5
+1.0
+0.5
+0.0
-0.0
Scan
Feed
-2.0
-1.5
-1.0
-0.5
-0.0
Cut line
5
Select [CUTTING MENU]> [PRINT-CUT ADJ.]>
[SETTING], and enter the correction-values found in the
test pattern for both Feed and Scan.
F: Feed direction S: Scan direction
Left: Current value Right: New value
(Setting range: +/-5.00mm In 0.01mm unit)
[ ] [ ]
PRINT-CUT ADJ.
SETTING
[ ]
key : Value of F, towards +
key : Value of F, towards key : Value of S, towards +
key : Value of S, towards ENTER key : Saves new setting
MENU key : Moves out SETTING menu
6
CUTTING MENU
PRINT-CUT ADJ.
F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]
Select [PRINT-CUT ADJ.]> [TEST PRINT], and press
[ENTER] key.
The test print and cut will be performed.
CUTTING MENU
PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ.
TEST PRINT
[ ]
7
3 marks are printed at the left-end, right-end and the
center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.
If it is difficult to see the cut line visually, use
a magnifier.
Broken line is indicating the cut line
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4-44
8
Adjustment is completed if the position error of cut line is
within the range below. If not, select [SETTING] menu
again for further adjustment.
Mark on the right: Within +/-0.1mm
Mark on the left: Within +/-0.3mm
(Make an adjustment based on the mark on the
right)
key : Moves cut position towards front
key : Moves cut position towards rear
key : Moves cut position towards right
key : Moves cut position towards left
ENTER key : Saves new setting
MENU key : Moves out SETTING menu
CUTTING MENU
PRINT-CUT ADJ.
[ ] [ ]
PRINT-CUT ADJ.
SETTING
[ ]
F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]
Fine Adjustment
F:
S:
9
Perform the test print again for confirmation. Adjustment
is completed if the position of cut line is satisfactory. If
not, repeat the adjustment again.
Left
+/-0.3mm
+
+
Center
Right (Base)
+/-0.1mm
Broken line is indicating the cut line
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4-45
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by
calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media
[PET-G].
Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the
problems such as white banding, banding of overlap or the dimension error of print result compared to the
original data.
Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
Setup the PET-G on the machine.
MENU
MENU
SERVICE MENU
2
Select [PRINT MENU]> [CALIB.DEFAULT]> [TEST
PRINT], and press [ENTER] key.
Test Pattern will be printed.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
CALIB.DEFAULT
Test print requires 510mm or more of the
media setup width.
[ ]
CALIB.DEFAULT
TEST PRINT
[ ]
3
Measure the length of the feed direction and use the value
to calculate the calibration amount with the formula
shown at step 4.
400mm
Feed
Test pattern is always printed with offset
0.00%. Even if a correction is made in the
[SETTING] menu, the test pattern is not
changed.
500mm
Scan
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4-46
4
Calculate the amount to be calibrated with the formula as
shown in the figure.
400 Calibration
=
Value
5
Select [PRINT MENU]> [CALIB.DEFAULT]> [SETTING],
and enter the calibration value with [
] and [
] keys.
Press [ENTER] key to save the setting.
Parameters can be entered with an increment
of 0.01%.
(MAX. +2.00% to MIN. -2.00%)
Measured
Length
Measured
Length
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
CALIB.DEFAULT
[ ] [ ]
CALIB.DEFAULT
SETTING
[ ]
SETTING
+0.00%
+0.15%
[ ]
WWW.SERVICE-MANUAL.NET
4-47
x 100
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.)
1
Install the White Dummy Pen (ST-006) to the Tool
Carriage.
WHITE DUMMY PEN
2
Move the Pinch Rollers at
the positions as shown in
the figure, and lower them.
PINCH ROLLER
VP-540
GRIT ROLLER
VP-300
3
Remove the I/S Cover.
SCREWs
I/S COVER
HOOK
4
Remove the Tool Carriage Cover.
TOOL CARRIAGE
COVER
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4-48
5
Move the Head Carriage to the highest position of the
bed.
Confirm that Head Carriage is connected to Tool Carriage
and lock the connected carriages.
Click!
The right end is the highest position of the
bed.
6
Turn the Adjustment Screw to adjust the space between
the Pen end and Bed to be 2.5mm to 2.6mm.
Move on to the TOOL PRESSURE ADJUSTMENT.
ADJUSTMENT
SCREW
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4-49
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
This adjustment is to correct the tool pressure during cutting.
Before this adjustment, it is necessary to perform [4-12 TOOL HEIGHT ADJUSTMENT].
1
Install the White Dummy Pen (ST-006) to the Tool
Carriage.
WHITE DUMMY PEN
2
Move the Pinch Rollers at
the positions as shown in
the figure, and lower them.
PINCH ROLLER
VP-540
GRIT ROLLER
VP-300
3
Remove the Covers in order.
1. I/S Cover
2. Maintenance Cover
3. Left Cover
4. Front Cover
5. Top Cover
TOP COVER
LEFT
COVER
MAINTENANCE
COVER
FRONT COVER
I/S COVER
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4-50
4
Move the Head Carriage to the highest position of the
bed.
Confirm that Head Carriage is connected to Tool Carriage
and lock the connected carriages.
Click!
The right end is the highest position of the
bed.
5
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
6
Select [CUTTING MENU]> [FORCE ADJUST].
MENU
SERVICE MENU
[ ] [ ]
Only the Tool Carriage can be moved in
[FORCE ADJUST] menu.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
FORCE ADJUST
7
Select [FORCE ADJUST]> [30gf], and press [PAUSE]
key to move the Tool Carriage down.
CUTTING MENU
FORCE ADJUST
[ ]
FORCE ADJUST
30gf
[ ]
30gf
17
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4-51
16
[PAUSE]
8
Lift up the Tool Holder with the Dial Gauge (ST-013) and
measure the pressure when the pen tip leaves the bed.
Adjust the parameter in [30gf] menu with [
] and [
]
keys for the pressure to be 25 to 35gf (0.25N to 0.35N).
30gf
17
16
[ ] [ ]
[ENTER]
Press [ENTER] key to save the settings.
ST-013
9
Select [FORCE ADJUST]> [200gf], and press [PAUSE]
key to move the Tool Carriage down.
CUTTING MENU
FORCE ADJUST
[ ] [ ]
FORCE ADJUST
200gf
[ ]
200gf
56
57
[PAUSE]
10
Lift up the Tool Holder with the Tension Gauge (ST-002)
and measure the pressure when the pen tip leaves the
bed.
Adjust the parameter in [200gf] menu with [ ] and [ ]
keys for the pressure to be 195 to 205gf (1.9N to 2.0N).
Press [ENTER] key to save the settings.
11 Select [30gf] menu under [FORCE ADJUST] menu.
Confirm that the force is 25 to 35gf (0.25N to 0.35N) when
the tip of the pen leaves the bed by lifting the Tool Holder
with the Dial Tension Meter (ST-013).
If the value of the force is not proper, repeat the adjustment
again.
200gf
56
ST-002
[ ] [ ]
[ENTER]
30gf
17
16
[ ] [ ]
[ENTER]
ST-013
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4-52
57
4-14 BELT TENSION ADJUSTMENT
1
2
(Referential Time : 20min.)
Connect the Tool Carriage to the Head Carriage and move
them to the right in the lock position.
Click!
Remove the Covers in order.
TOP COVER
1. I/S Cover
2. Maintenance Cover
3. Left Cover
4. Front Cover
5. Top Cover
LEFT
COVER
MAINTENANCE
COVER
FRONT COVER
I/S COVER
3
[VP-540]
Measure the tension of the belt at the
position above the center of the 4th Grit
Roller from the left using Tension Gauge
(ST-001)(*1).
Pull up the belt until its inside comes to
the top surface of the Cable Guide when
you see it from the machine front(*2). The
tension is proper if the measured value is
0.82kgf to 0.90kgf.
If the tension is improper, move on to the
next step and adjust the belt tension.
<*1>
<*2>
BELT
CABLE GUIDE
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4-53
[VP-300]
Measure the tension of the belt at the
empty screw hole of the LM Guide between
the 2nd and 3rd Grit Rollers from the left
using Tension Gauge (ST-001)(*1).
Pull up the belt until its inside comes to
the top surface of the Cable Guide when
you see it from the machine front(*2). The
tension is proper if the measured value is
1.25kgf to 1.40kgf.
If the tension is improper, move on to the
next step and adjust the belt tension.
<*1>
<*2>
BELT
CABLE GUIDE
4
Loosen the 2 Fixing Screws which is located on the left
end of the belt halfway round.
<TOP VIEW>
FIXING SCREW
Be careful with the sharp edges around the
belt when loosening the screws. It may cause
injury.
FIXING SCREW
5
Insert a wrench through the holes on the Side Frame and
loosen the 2 screws to make a gap of 3mm between the
tip of the screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the screw
contacts with Idle Pulley Holder.)
3mm
SCREWs
The gap between the screws and Idle Pulley
can be seen from both front side and rear side
of the machine.
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4-54
IDLE PULLEY HOLDER
6
Turn the Adjustment Screw as shown in the figure to adjust
the value of the tension gauge within acceptable range
refferring to step 3.
Turn the screw CW: Tension is increased
Turn the screw CCW: Tension is decreased
7
ADJUSTMENT
SCREW
Tighten the 2 Fixing Screws shown in the figure, and again
confirm that the tension is within the proper value.
FIXING SCREW
FIXING SCREW
8
Tighten the 2 screws shown in the figure to slightly contact
with Idle Pulley Holder.
Move on to [4-15 BELT POSITION ADJUSTMENT].
SCREWs
Make sure not to tighten the screws too tight.
It may move the fixed Idle Pulley Holder
accidentally.
IDLE PULLEY HOLDER
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4-55
4-15 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it
is necessary.
1
Remove the Covers in order.
TOP COVER
1. I/S Cover
2. Right Top Cover
3. Maintenance Cover
4. Left Cover
5. Front Cover
6. Top Cover
LEFT
COVER
RIGHT TOP
COVER
MAINTENANCE
COVER
FRONT COVER
I/S COVER
2
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
3
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
Perform the Aging test for the belt.
Select [MOTOR MENU]> [AGING]> [SCAN], and press
[ENTER] key.
SERVICE MENU
MOTOR MENU
[ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
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4-56
[ ]
4
Confirm the belt position.
The position is proper when the belt is not touching the
flanges of the Drive Pulley excessively. When the position
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later step
of this adjustment leaving the belt aging on. When the
position is improper, make adjustment as follows.
<TOP VIEW(R)>
FLANGE
Belt partly touching the flange is acceptable.
5
Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
6
Remove the Right Side Frame and
Chassis Cover.
CHASSIS COVER
RIGHT SIDE
FRAME
7
Loosen the 2 Fixing Screws located on the right end of
the belt.
Loosen the screws about a few rounds for the
bottom of the screw head not to contact with
the Stay.
FIXING
SCREWs
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4-57
8
Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
9
Adjust the belt position turning the Adjustment Screw as
follows.
Touching the frange on the FRONT side of machine
Belt leans to the front side of the machine
-Turn the screw carefully in CW (loosening).
The work space is narrow. Be careful and try
not to touch the driving pulley and belt.
ADJUSTMENT SCREW
Belt leans to the rear side of the machine
-Turn the screw carefully in CCW (tightening).
Touching the frange on the REAR side of machine
ADJUSTMENT SCREW
Tighten the 2 Fixing Screws for the bottom of the screw
10 head to slightly contact with the Stay.
Make sure not to tighten the screws too tight.
It may move the fixed Drive Pulley Holder
accidentally.
FIXING
SCREWs
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4-58
Confirm that the belt is not touching the pulley flanges
11 excessively.
<TOP VIEW(R)>
When the belt is in improper position, adjust it again. When
it is proper, leave the belt aging on, and go to the following
[ADJUSTMENT ON THE IDLE PULLEY SIDE].
FLANGE
12 [ADJUSTMENT ON THE IDLE PULLEY SIDE]
Confirm the position of the belt.
The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is improper,
make adjustment as follows.
<TOP VIEW(L)>
FLANGE
Belt partly touching the flange is acceptable.
13
Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
14 Loosen the 2 Fixing Screws located at the left end of the
belt eighth to quarter round.
FIXING SCREW
When the screw is loosen more than
necessary, it gives difficulty in adjusting the
belt. Also, you need to be careful with the sharp
edges around it when turning the screws. It
may cause injury.
WWW.SERVICE-MANUAL.NET
4-59
FIXING SCREW
15
Insert a wrench through the holes on the Side Frame and
loosen the 2 screws to make a gap of 3mm between the
tip of the screw and Idle Pulley Holder.
3mm
SCREWs
The gap between the screws and Idle Pulley
can be seen from both front side and rear side
of the machine.
IDLE PULLEY HOLDER
16 Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
17 Insert a wrench through the holes on the Side Frame and
adjust the belt position turning the screw 1 and 2 as follows.
Belt leans to the front side of the machine
-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1.
SCREW1
SCREW2
Belt leans to the rear side of the machine
-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2.
SCREW1
SCREW2
WWW.SERVICE-MANUAL.NET
4-60
18
Tighten one of the screws that has no contact with the
Idle Pulley Holder to slightly touch the Idle Pulley Holder.
SCREWs
Make sure not to tighten the screws too tight.
It may move the Idle Pulley Holder accidentally.
IDLE PULLEY HOLDER
19
Tighten the 2 fixing screws as shown in the figure.
FIXING SCREW
Be careful with the moving Carriages during
the work, and also with the sharp edges of the
mechanical parts around it.
FIXING SCREW
Confirm that the belt is not touching the Pulley Flanges
20 excessively.
When the belt is in improper position, adjust it again. When
it is proper, press [ENTER] key to cancel Aging.
FLANGE
SCAN
NOW AGING
[ ]
21
Fix the Right Side Frame by sliding it from
behind to hook the tab as shown in the
figure.
WWW.SERVICE-MANUAL.NET
4-61
4-16 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is to check whether Take-up Unit operates properly.
1
Confirm that the cable of Take-up unit is connected to the
connector and turn on the Main Power SW.
2
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
<REAR VIEW>
] and
+
MENU
MENU
SERVICE MENU
3
Select [SUB MENU]> [TU CHECK]> [TU].
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
TU CHECK
[ ]
TU CHECK
TU
[ ]
TU
START
WWW.SERVICE-MANUAL.NET
4-62
START
[ ]
4
Confirm that [START] is selected, and press [ENTER] key
to turn on the Take-up Unit.
[START] or [STOP] can be selected with
[
] and [
] keys.
The current setting is displayed on the left and
the new setting is diplayed on the right.
5
Set the AUTO switch of the Take-up Unit to either
FORWARD or BACKWARD.
6
Move the Dancer Roller up and down by hand, and confirm
that the drive part rotates.
TU
START
START
[ ]
Drive Part
The operation status of Take-up Unit can be
confirmed also on the LCD. [ * ] is diplayed on
the right side of upper LCD while driving, and
not displayed while not driving.
TU
START
*
START
DANCER ROLLER
7
Select [STOP] with [
[ENTER] key.
] and [
] keys, and press
TU
START
STOP
[ ]
WWW.SERVICE-MANUAL.NET
4-63
8
Move the Dancer Roller up and down by hand, and confirm
that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting
the menu. The initial setting is [START] every
time entering [TU] menu.
DANCER ROLLER
WWW.SERVICE-MANUAL.NET
4-64
5 Supplemental Information
5 Supplemental Information
5-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
Tool Name
ST-056
TORQUE DRIVER N6
Purpose
HEAD ALIGNMENT
Tool No.
ST-002
Tool Name
TENSION GAUGE 300g (3N)
Purpose
TOOL PRESSURE ADJUSTMENT
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN
Purpose
TOOL HEIGHT ADJUSTMENT
TOOL PRESSURE ADJUSTMENT
Tool No.
ST-013
Tool Name
DIAL TENSION METER DT-100 (100g/1N)
Purpose
TOOL PRESSURE ADJUSTMENT
Tool No.
ST-001
Tool Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Tool No.
ST-037
Tool Name
CLEAN STICK TX712A
Purpose
HEAD CLEANING
Tool No.
21755107
Tool Name
CLEANING LIQUID (SL) 500ML
Purpose
HEAD CLEANING (SOL)
Tool No.
22085118
Tool Name
Purpose
KIT, CLEANING (SL)
HEAD CLEANING (SOL)
*Cleaning Liquid + Cleaning Sticks 10 pcs.
WWW.SERVICE-MANUAL.NET
5-1
5 Supplemental Information
5-2 SENSOR MAP
REAR PAPER SENSOR
It detects the rear edge of the media and also
whether the media is loaded or not.
LIMIT SENSOR
It detects the limit positon of the head carriage in the scan
direction.
IS COVER SENSOR
It detects whether the IS Cover is
opened or closed.
(Right side of the machine)
HEAD LOCK SENSOR
It detects whether the HEAD
CARRIAGE is at the lock position or
not.
THERMOSTAT (HEATER)
If the Heater exceeds the limit
temperature, it stops the power supply.
THERMOSTAT (DRYER)
If the Dryer exceeds the limit
temperature, it stops the power supply.
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
FRONT PAPER SENSOR
It detects the front edge of the media.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
(Fro
nt sid
e
of th
e
mac
hine
)
(Left side of the machine)
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set
or not.
FEED ENCODER MODULE
It detects the rotation position of the Grit
Roller.
SHEET LOAD SENSOR
It detects whether the Sheet Loading Lever is UP
or DOWN.
WWW.SERVICE-MANUAL.NET
5-2
5 Supplemental Information
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects the coordinates in the
carriage moving direction, and also
generates the print signal.
HEAD UP/DOWN SENSOR
(for VP-540 ONLY)
It detects the position of the Head
Height Lever.
THERMISTOR
It takes the temperature around the Head.
WWW.SERVICE-MANUAL.NET
5-3
5 Supplemental Information
PINCH ROLLER SENSOR
It detects the positions of Pinch Roller.
CROP MARK SENSOR
It detects the Crop Mark.
INK CARTRIDGE IC SENSOR
It communicates with the IC chip of the Ink
Cartridge.
INK EMPTY SENSOR
It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE SENSOR
It detects whether the Ink Cartridge is installed
or not.
WWW.SERVICE-MANUAL.NET
5-4
6 Troubleshooting
6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING)
Missing dot or
deflected-fired dot
appears on the test
Yes
*Several Normal Cleanings and a Powerful
Cleaning do not improve the printing result.
To 1-10
CHECKING POINT
Solved
Not Improved
No
NO
Improved
Perform Normal
Cleaning
To 11-16
ACTION
OUTLINE
REFERENCE
1
Machine is not installed in Install in a location that is
an appropriate location
level and stable.
2
Media is not set up
correctly
Load and set up the
media correctly at the
correct position.
User's Manual
Feed is not smooth when media is tilted or tensioned unevenly
on the left and right. Reload and set up the media correctly.
3
Temperature of the print
heater is inappropriate
Set appropriate
temperature
User's Manual
When the temperature of the print heater is too high and the
ink drys too fast, it may result in banding because the dots
stay small afetr landing on media.
4
Bi-directinal adjustment is Correct setting for
not correct
Bidirectional Printing
User's Manual
5
Feed Calibration is not
correct
User's Manual
If the calibration is not correct, white fine line caused by gaps
or dark line caused by overlapping appears.
6
Scanning distance of the Set the [FULL WIDTH S]
User's Manual
Head Carriage
to [FULL]
Set [FULL WIDTH S] to [FULL] to uniform the heating time on
each pass. This may improve printing quality.
7
[PERIODIC CL.] setting
Set [PERIODIC CL.] to
[NONE] or [Page]
8
Wrong profile for the
media
Use a suitable Profile
9
Apply Calibration
Never install the machine in a location where it is tilted or
where it may wobble or librate.
User's Manual
When this is set to [1 min] to [990 min], self cleaning is
performed while a printing is paused. And it may cause
uneven printing at the part before and after cleaning.
Head Rank is not correct Set Head Rank
[3-1 HEAD
REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is
not set properly, the ink dots are not fired in appropriate sizes.
10
Head is out of adjustment Head Alignment
[4-4 HEAD ALIGNMENT]
Check whether each [BIAS], [VERTICAL], [HORIZONTAL]
and [BI-DIR.DEFAULT] settings are correct.
11
Foreign substances stuck
Manual cleaning.
on the head
User's Manual
Nozzle condition becomes poor due to the foreign substances
stuck on the surface of the Head.
12
Wiper wears out
Wiper replacement
[3-2 WIPER
REPLACEMENT]
Wiping does not work effectively and foreign substances left
on the head surfaces cannot be removed completely.
13
Defect of Cap Top
Cap Top replacement
[3-3 CAP TOP
REPLACEMENT]
Cleaning does not work effectively and the nozzle condition
cannot be improved. Also, if the head is not capped correctly,
the head dries and it may cause the head nozzle clogging.
14
Head nozzle is clogged
Clean the head surface
using the cleaning stick.
(Manual Cleaning)
15
Broken Head
Head replacement
16
Broken Pump
Pump replacement
Generally, we do not recommend to wipe the surface of Head
with a cleaning stick. Howerver, it's worth trying before
replacing the Head. Soak the cleaning stick in cleaning liquid
fully, and then tap and scrub the surface of Head with it.
[3-1 HEAD
REPLACEMENT]
Ink suction during cleanings does not work and the nozzle
condition cannot be improved.
WWW.SERVICE-MANUAL.NET
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Ink Cartridge is almost
empty
Check remaining Ink /
User's Manual
Replace the Ink Cartridge
When the machine keeps printing with ink cartridge almost
empty, the negative pressure delivered in the ink tube causes
the improper ink supplying and the head cannot fire the ink
correctly.
2
Error of Ink Empty
detection
Replace the ink cartridge/
sensor
If the cartridge tab does not stick out when it is empty, it
cannot detect it empty and printing is continued without firing
ink. Also, if the sensor is not working, Ink Empty cannot be
detected even if the cartridge tab sticks out.
If there is a bad communication between the head and the
Main Board, the signal for driving head is not sent properly
and results in not printing properly. If the Flexible cable is
fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been conneted and
disconnected several times may have a damaged terminal.
3
Bad contact/Broken cable Refix / Replace the cable
4
Defect of Cap Top
Cap Top Replacement
Air bubbles in Ink line
Powerful Cleaning/
Remove air bubbles by
an syringe
When air bubbles come inside the Ink line, the head may not
fire the Ink temporarily. Air bubbles tend to go into the Ink line
if Ink Cartridge is installed and uninstalled so many times.
The air bubbles inside the lines can be removed by
performing the powerful cleaning or using a syringe.
Eliminate the looseness
of the tube joint
If the tube has air due to the looseness of the tube joint, fix
the joint and remove the air.
5
[3-3 CAP TOP
REPLACEMENT]
[3-8 INK TUBE
REPLACEMENT]
6
Broken Ink Tube
7
Broken Fuse on the Main Replace the Fuse on the
Board
Main Board
8
Broken Main Board
Main Board Replacement
[3-9 BOARDS
REPLACEMENT]
9
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
Ink Tube Replacement
If the Head is not capped correctly, the Head dries and it may
cause the Head nozzle clogging.
The F1 Fuses are for M and Y, and the F2 Fuses are for K
and C. If the M and Y Heads do not fire any Ink at all, the F1
Fuse may be defective. If the K and C Heads do not, the F2
Fuse may be defective.
There might be a problem with the other devices on the Main
Board if the Fuses are not defective.
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
If media is not set straight, it comes loose on the Platen and
it wrinkles, and results in shifting. Set the media straight
referring to the User's Manual.
1
The media is set tilted
Set the media correctly
2
Encoder Scale is
dirty/broken
Clean or replace Encoder [3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position
Scale
REPLACEMENT]
may shift.
3
Encoder Module is
dirty/broken
Clean or replace Encoder
Module
4
Head is out of adjustment Head Alignment
5
Bad contact of Flexible
cable
User's Manual
When Encoder Scale is not read correctly, printing position
may shift.
[4-4 HEAD ALIGNMENT]
Refix / Replace the
Flexible cable
If the Heads are not aligned or Horizontal adjustment is not
performed properly, the color shifting occurs.
If the Flexible cable is not fixed correctly, the Head moves
incorrectly and results in the shifting in printing.
WWW.SERVICE-MANUAL.NET
6-2
6-4 INK DROPS ON THE MEDIA
NO
CHECKING POINT
ACTION
OUTLINE
REFERENCE
When foreign substances such as fiber dust are stuck on the
surface of the Head, Ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.
1
Foreign substances
Manual Cleaning
2
Media strikes Head
Use the media clamps/
Replace with a suitable
media
If media tends to curl or become bumpy due to the Ink
absorption, the Head sometimes strikes the media while
printing and it causes the Ink dropping problem.
Perform [PERIODIC CL]
User's Manual
If media produces static electricity easily, the ink tends to
remain on the head surface while printing and results in ink
dropping. When this is set to [1 min] to [990 min], automatic
cleaning is performed while printing and it may prevent the ink
dropping.
3
Static electricity of
the media
User's Manual
4
Wiper wears out
Wiper Replacement
User's Manual
Cleaning does not work effectively with worn wiper. Therefore,
foreign substances stuck on the head surface cannot be
removed completely and the ink flows through it and results in
ink dropping.
5
Broken ink tube
Ink Tube Replacement
[3-8 INK TUBE
REPLACEMENT]
When the ink tube is broken, it is not possible to keep the ink
line air tight and results in ink dropping.
6
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
When a head is broken mechanically such as a crack, it is not
possible to keep the ink line air tight and results in the ink
dropping.
6-5 VERTICAL BANDING
NO
1
CHECKING POINT
Encoder Scale is dirty
2
LM Guide is dirty
3
There is dirt in the teeth
of the gear
ACTION
REFERENCE
OUTLINE
When there is scratch or dirt on the Encoder Scale, the
Clean / Replace Encoder [3-12 ENCODER SCALE
printing image could be affected and the vertical bandings
Scale
REPLACEMENT]
appear at the position where there is scratch or dirt.
Clean LM Guide
When the sliding resistance with the moving Head Carriage
increases partly due to some dirt on the LM Guide, it may
affect the printing at the position where there is dirt and the
vertical banding may appear.
Clean the gear
When there are foreign substances on the teeth of the gear,
the movement of the Head Carriage changes at the position
where there is dirt. And it results in the periodical vertical
banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
NO
1
CHECKING POINT
Check the main power
switch
ACTION
Do not switch off the
main power
REFERENCE
User's Manual
OUTLINE
When the main power is off, the maintenance flushing is not
performed and it may cause the Head nozzle clogging. Make
sure to power on/off with only the sub power switch for daily
use.
WWW.SERVICE-MANUAL.NET
6-3
6-7 Print & Cut Misalignment
Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut
path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take
appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes
Print & Cut adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Side
Possible Causes
1. Expansion/Contraction of the Encoder Scale
2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING].
3. Expansion/Contraction of the media
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu.
3. Perform [ADJUST BI-DIR] in the User menu.
4. Perform [PRINT-CUT ADJ.] in the User menu.
5. Use the crop marks.
WWW.SERVICE-MANUAL.NET
6-4
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Print
Possible Causes
1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING].
2. Expansion/Contraction of the media
3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing.
Actions
1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu.
2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
3. Use the crop marks.
4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu.
3. Perform [ADJUST BI-DIR] in the User menu.
4. Perform [PRINT-CUT ADJ.] in the User menu.
5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG].
7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
8. Use the crop marks.
9. Adjust the belt tension.
WWW.SERVICE-MANUAL.NET
6-5
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes
1. Crop-cut adjustment is not correctly done.
2. Crop mark sensor adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [CROP-CUT ADJ.] in the User menu.
3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
WWW.SERVICE-MANUAL.NET
6-6
6-8 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
NO
CHECKING POINT
Blade Holder is fixed
loose
ACTION
Fix the Blade Holder
tightly.
2
Blade-offset setting is
not correct
Set the blade-offset
correctly.
3
Cutting force is not
correct
Tool pressure
adjustment
4
Middle Pinch Rollers are Use the Middle Pinch
not used
Rollers.
5
Blade tip is worn out
Replace the Blade
6
Blade Holder tip is
caught by the media
Don't use the Blade
Holder tip
7
Bearing inside Blade
Holder doesn't rotate
smoothly
Replace the Blade
Holder
8
Scratch in Cutter
Protection
Replace the Cutter
Protection
9
Tool height is not correct Adjust the tool height
[4-12 TOOL HEIGHT
ADJUSTMENT]
10
Tool doesn't move
up/down smoothly
Replace the Tool
Carriage
[3-4 TOOL CARRIAGE
REPLACEMENT]
11
Tool Carriage is loose
Replace the Tool
Carriage
[3-4 TOOL CARRIAGE
REPLACEMENT]
12
Holder part of Tool
Carriage is loose
Replace the Tool
Carriage
[3-4 TOOL CARRIAGE
REPLACEMENT]
1
13
Backlash of Motor Gear Adjust Backlash
14
Belt Tension is not
correct
Belt Tension Ajustment
15
Solenoid IC on Servo
Board is damaged
Replace IC23 on the
Servo Board
REFERENCE
OUTLINE
[4-13 TOOL PRESSURE
ADJUSTMENT]
When using only left and right pinch rollers, middle part of
the media won't follow both edges when the media is fed
and this may affect the cutting quality.
Depending on the surface condition or the types of media,
Blade Holder tip gets caught by the vinyl and it results in
stitch cut.
When there is a backlash at the Scan motor or Feed
motor, Tool Carriage and Grit Roller will be driven unstable
and results in symptoms such as mismatched start and
end points.
When the driver IC that drives solenoid is damaged, rarely
abnormal tool pressure is given. In this case, the blade hits
the bed and jumps when it goes down and it results in
stitch cutting.
6-9 MEDIA SKEW
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Media Flanges are not
fixed by the stoppers
Fix the Flanges with the
User's Manual
stopper
Media Flanges are fixed with the stoppers. If they are not
fixed, Media roll shifts left and right while it is fed and it
may result in media skew.
2
Flanges are not set
correctly to the Media
Set the Media Flanges
again
User's Manual
When the flanges are not fully put in the media tube,
Media is fed tilted and it may result in Media shifting.
3
Media is not set straight
Setup Media again
to the machine
User's Manual
The most effective measure against Media shifting is to set
Media straight to the machine. Especially on lengthy
printing, small tilt of Media setup results in big Media
shifting while printing.
4
Grit Roller is dirty
5
Pinch Roller is worn out Replace the Pinch Roller
6
Grit Roller is loose
When dust such as pieces of vinyl is stuck to the Grit
Roller, ability to hold Media decreases and it results in
Media shifting. Use a brush to clean the Grit Roller.
Clean the Grit Roller
[3-14 PINCH ROLLER
REPLACEMENT]
When pinch rollers wear out, ability to hold media
decreases and it results in media shifting. Referential time
for replacing Pinch Roller is 24 months.
Fix the Grit Roller
WWW.SERVICE-MANUAL.NET
6-7
6-10 MOTOR ERROR
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Remove cause of
Media Jam
1
Media Jamming
2
Back tension of media is
Use appropriate media
too high
When using hard-to-unroll or too heavy media, Motor Error
occurs due to the too much load for feeding the media.
3
There is a dirt in teeth of
Drive Gear
Clean Drive Gear
When the Drive Gear has some dirt on its teeth and cannot
rotate, Motor Error occurs.
4
Broken/life of the Motor
Motor replacement
5
Broken Servo Board
Servo Board replacement
6
Power Supply for Motor is Replace the switching
broken
power supply
[3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot
REPLACEMENT]
follow the order from the CPU and it results in a Motor Error.
When the Motor Driver is broken, the power supply voltage for
the motor is not supplied and the motor cannot move. It
results in a Motor Error.
[3-9 BOARDS
REPLACEMENT]
When the Power Supply voltage for the Motor is not supplied,
the Motor cannot move and it results in a Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000 0000
Error detected at first
Error detected as a result
No.
0001
0004
0008
MEANING
CAUSE
Feed Motor Deviation Error
(The order from the CPU does not match the < External factors >
feedback of the Feed Motor.)
1. Media Jamming
2. Carriage is moved by hands.
Feed Motor Overcurrent Error 1
3. Carriage runs into a thing/hand.
(Big load is put on the motor movement
4. Media is stuck because it is caught by the paper pipe.
instantaneously.)
5. Media is pulled forcedly.
Feed Motor Overcurrent Error 2
6. Loaded Media is too heavy.
(A little load is put on the motor movement for
a long time.)
< Machine factors >
0005
0001 and 0004 occurred at the same time.
0009
0001 and 0008 occurred at the same time.
0010
Scan Motor Deviation Error
(The order from the CPU does not match the
feedback of the Scan Motor.)
0040
0080
1. The grease lubrication of the motor gear is not enough.
2. Motor is broken/Life.
3. Servo Board is broken.
4. Tool Carriage fixation to the belt is loose.
Scan Motor Overcurrent Error 1
(Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
(A little load is put on the motor movement for
a long time.)
0050
0010 and 0040 occurred at the same time.
0090
0010 and 0080 occurred at the same time.
WWW.SERVICE-MANUAL.NET
6-8
6-11 HEATER / DRYER TEMPERATURE DOES NOT GO UP
NO
CHECKING POINT
ACTION
Set up the media.
REFERENCE
OUTLINE
1
The media is not loaded
User's Manual
2
Inappropriate
Check the temperature
temperature is set on the
setting
machine
3
Media width is too small
Use a wider media
When media is narrow, the air-cooling effect by the vacuum
fan increases and it takes time for the heater temperature to
go up.
4
Environmental
temperature is low
Raise the environmental
User's Manual
temperature
In cold environment, it may take a long time or the Heater
may fail to reach the preset temperature. Suggest using the
machine under the environment from 20 to 32 °C.
5
The voltage of power
supply is unstable
Check the voltage
If the voltage is unstable, the heater cannot function fully.
6
Bad contact or cut line on
the cable between the
Re-fix / Replace the
Heater Unit and Main
cable
Board
If the cable between the Heater unit and Main Board is
broken, the Heater temperature does not rise. Check the
connection of the each cable or replace it if it is broken.
7
Fuse on the power board Replace the fuse on the
is broken
power board
The temperature of the Heater does not rise if the Fuse
FS300 or FS301 on the power board is burned out. FS300 is
for the print heater and FS301 for the dryer.
8
Power Board is broken
The Heater does not work correctly because the signal to the
Heater is not transferred correctly.
User's Manual
Replace the power board
When the setting of print heater/dryer is off, the Heater does
not operate.
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Turn off the main power
and restart the printer
It can be solved by restarting the printer with the main power.
Try it several times.
2
Refix the cable
It can be solved by refixing the network cable. Try it several
times.
3
Network problem
Connect them directly
with a crossover cable.
4
Main board is damaged
Replace the main board.
The problem may be in the network when they are connected
through LAN. It can be identified whether the problem is on
the printer or the network, by connecting the PC and the
printer directly with a crossover cable.
Main board may be damaged if the problem is not solved by
the measures above.
6-9
WWW.SERVICE-MANUAL.NET
6-13 ERROR MESSAGE
NO
CHECKING
ACTION
REFERENCE
Restart the machine
1
2
OUTLINE
Restart the machine and see if the same error occurs again.
service call
Refer to [6-14 SERVICE
[6-14 SERVICE CALL]
CALL]
Restart the machine
Restart the machine and see if the same error occurs again.
Upgrade the firmware to
the latest version
Check the revision record of the firmware version and
upgrade it if the error has been solved in the firmware.
Internal Error
6-14 SERVICE CALL
CODE
0002
0004
CONTENTS
Disorder of communication with Sub CPU
CAUSE
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
This occurs when the Sub CPU is not
detected after turning on the machine
Sub CPU SRAM error
An error occurs while downloading a
program for sub CPU.
SRAM is broken.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.
An error occurs when trying to connect with
sub CPU.
A noise on a signal while sending a
command.
Sub CPU was reset to default.
Tried to communicate when Sub CPU was
reset to default.
0005
0006
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal while sending a
command.
Sub CPU was reset while sending a
command.
There is a problem with synchronizing serial Servo Board does not work correctly.
Sub CPU does not work correctly.
communication to Sub CPU.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.
An error occurs while sending a command.
0007
0008
0010
0101
0102
0103
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check the firmware is installed into Network I/F.
Main Board replacement
Complete Limit Position Initialize correctly.
Network I/F Initialize has not been
completed.
Limit Position Initialize in the Service Mode
has not been done.
Network I/F does not work correctly.
Firmware for Network I/F is not installed.
Limit Position Initialize has not been done.
Limit Position Initialize is ended before it is
completed.
Even though the machine carries out the
regular movement, the output of Head Lock
Sensor does not reach the expected value.
Even though the machine carries out the
regular movement, the output of Limit Sensor
does not reach the expected value.
Tool Carriage Connection Error
Head Lock Sensor does not work correctly or Head Lock Sensor replacement
is broken.
Check the mechanical backlash or loose with the scan axis
related parts.
Limit Sensor does not work correctly or is
Limit Sensor replacement
broken.
Check the mechanical backlash or loose with the scan axis
related parts.
Check the mechanical Backlash or loose with the Tool
Fault of Tool Carriage Connection
Carriage part.
Loose of Connection Part
Connection Part Replacement
Fault of the Limit Position Initialize value
Limit Position Initialize
Limit Sensor does not work correctly or is
broken.
Check the mechanical Backlash or loose with the Tool
Fault of Tool Carriage Connection
Carriage part.
Loose of Connection Part
Connection Part Replacement
Fault of the Limit Position Initialize value
Limit Position Initialize
Limit Sensor does not work correctly or is
broken.
Carry out Linear Encoder Setup in service menu.
Linear Encoder Setup has not been done.
Linear Encoder Setup is ended before it is
completed.
0105
Machine fails to disconnect the Tool
Carriage from the Head Carriage.
0106
Linear Encoder Setup has not been done.
0107
ACTION
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Servo Board replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
6-10
WWW.SERVICE-MANUAL.NET
CODE
0109
0110
0111
0112
0130
0135
0140
0145
CONTENTS
Even though the machine carries out the
regular movement, the output of the Wiper
Sensor does not reach the expected value.
CAUSE
Wiper Motor error
Defect of Wiper Unit
Defect of Wiper Sensor
Cut-line or short-circuit of cable and Flexible
cable
Read error of Linear Encoder.
Input value from Linear Encoder is not
changed by the Linear Encoder origin setup. Read error of Encoder on Scan Motor side.
When Motor stops during printing, expected Belt is not fixed to Head Carriage firmly.
movement is not completed on some head.
This error occurs when the machine
Crop-Cut Adjustment in the Service menu
performs the Auto Crop Mark Detection
has not been performed.
Communication error with Cartridge IC driver Cartridge IC driver is broken.
Cartridge IC driver cable has short circuited
or cut-line.
There is a problem with Thermistor for Print Thermistor cable has short circuited or cutline.
Heater
Thermistor has a problem.
Print Heater temperature has reached 60°C Print Heater cable connection has a problem.
Thermostat has a problem.
and above
Thermistor has a problem.
There is a problem with Thermistor for dryer Thermistor cable has short circuited or cutline.
Thermistor has a problem.
Dryer cable connection has a problem.
Dryer temperature has reached 80°C and
Thermostat has a problem.
above
Thermistor has a problem.
ACTION
Wiper Motor Replacement
Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible cable Replacement
Confirm whether Encoder Scale is between the slit of
Encoder Module in a whole width of the machine.
Check cable connection between Linear Encoder Board and
Main Board.
Confirm connection between Belt and Carriage.
Linear Encoder replacement
Scan Motor replacement
Main Board replacement
Carry out Crop-Cut Adjustment in service menu.
Ink cartridge IC sensor replacement
Check cable connection around Thermistor.
Thermistor replacement
Check Print Heater
Check Thermostat
Check Thermistor
Check cable connection around Thermistor
Thermistor replacement
Check Dryer
Check Thermostat
Check Thermistor
WWW.SERVICE-MANUAL.NET
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
VP-540/300 INSTALLATION CHECK LIST
Date :
User Name :
Serial Number :
Checking for Installing Place
There is a space necessary for installing the machine as follows.
2400 mm
(8 ft.)
7
650mm
(2.17 ft.)
VP-540: 3300mm (11ft.)
VP-300: 2700mm (9 ft.)
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine may reach 160 kg (353 lb.) or more (120 kg (265 lb.) or more for the
30-inch model). Installation in an unsuitable location may cause a major accident, including tipover, fall,
or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never install close to any flammable object or in a gas-filled location.
It causes a risk of combustion or explosion.
Install in a clean, brightly lit location.
Conduct operations in a clean, brightly lit location. Working in a location that is dark or cluttered may lead
to an accident, such as becoming caught in the machine as the result of an inadvertent stumble.
Position so that the power plug is within immediate reach at all times. This is to enable quick
disconnection of the power plug in the event of an emergency. Install the machine next to an electrical
outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
Ensure adequate ventilation for the work area.
Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
WWW.SERVICE-MANUAL.NET
7-1
Unpacking
Manual etc.
CD-ROM etc.
7
WWW.SERVICE-MANUAL.NET
7-2
Checking the Accessories
Power cord: 1
Arm (right): 1
Stand leg: 1
Hexagonal
Shafts: 2
Pipe: 1
tray: 1
Stoppers: 2
Short media clamps : 2
(left and right)
wrench: 1
Ink-cartridge
Arm (left): 1
Long media clamps : 2
(left and right)
Casters: 2
Bolts : 26
Media
flanges: 2
* Installed on the machine
Blade: 1
Middle pinch rollers:
5 (VP-540)
Blade holder: 1
Pin:1
Replacement
blade for separating knife: 1
2 (VP-300)
* Installed on the machine
Drain bottles: 2
SOL INK cleaning
Software RIP: 1
User’s Manual: 1
cartridges: 2
Cleaning kit
Setup Guide: 1
Cleaning sticks: 10
Tweezers: 1
WWW.SERVICE-MANUAL.NET
7-3
Replacement
wipers: 2
7
Installation and Preparation
Set up following items in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings].
Assemble the Stand
Attach the Shafts
Install the Drain Bottle
Revised 1
!! IMPORTANT !!
Be careful not to pinch the drain tube.
Drain Tube
NG)
OK)
OK)
Drain Bottle
Drain Bottle
Drain Bottle
VP-540 : ZV71196 and below
VP-300 : ZV70554 and below
7
Drain Tube
Cable tie
VP-540 : ZV71197 and above
VP-300 : ZV70555 and above
Attach the Ink-cartridge Tray
Remove the Packing Materials
Connect the Cables
Install the Ink Cartridges
!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing to the machine.
Install the Blade
Make the Network Settings
IP address of PC
IP address of VP-540/300
Revised 1
Upgrading the Firmware
Upgrade the firmware to the latest version.
Revised 5
Setting Date and Time
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
CLOCK
DATE
DATE
05/09/10
[Year/Month/Day]
CLOCK
TIME
TIME
01:01:59
WWW.SERVICE-MANUAL.NET
7-4
DATE
05/09/10
[Year/Month/Day]
TIME
01:01:59
Installing Roland Versaworks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software
Operating system : Windows XP Professional Service Pack 1 or later,
or Windows 2000 Service Pack 4 or later
CPU : Pentium 4 2.0 GHz or faster
Memory (RAM) : 512MB and above (1GB or more recommended)
Monitor : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required as a working space : 40 GB or more recommended
Hard-disk file system : NTFS format
Make the setting for Roland@NET
Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being
output.
Basic Operation
Explain following items in reference to the User's Manual.
Switching the power on and off
Main power switch
Keep the Loading Lever turned up while not
using the machine.
Sub power switch
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours
while the machine is not in use. Use the sub power switch for the daily powering on and off.
WWW.SERVICE-MANUAL.NET
7-5
7
Loading and cutting off media
For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the
left and right pinch rollers.
!! IMPORTANT !!
Performing a sheet cut when the long media clamps are installed causes interference with the
separating knife, which may result in malfunction or damage to the machine. When you use the
long media clamps, set the [MEDIA CLAMP] menu item to [LONG] to disable the sheet cut.
Settings for the Media Heating System
!! IMPORTANT !!
Do not set the print heater temperature too high. If the ink dries too fast, the diameter of the ink dots land
on the media cannot expand enough and it may result in bandings.
Starting printing or cutting
- Pausing and canceling a printing or cutting
- Setting a starting position of printing or cutting (Base posint setting)
7
Printing test and cleanings
- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
Checking for remaining Ink
- Explain the [EMPTY MODE].
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with an item of identical type. Never mix items of different types.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause
of missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
Performing a cutting
- Test Cut
- [CUTTING PRIOR] menu
- Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)
WWW.SERVICE-MANUAL.NET
7-6
Job outputting from
Roland VersaWorks
Explain each procedure as follows on a job outputting from Roland VersaWorks.
Printing
Cutting
!! IMPORTANT !!
Never use the Media Clamps during cutting.
Printing and cutting
During a print & cut, the cap of the cutter holder may scratch and damage the printed surface. Turn the cap
of the blade holder to adjust the amount of blade extension or use the Dry Time setting on RIP as
necessary.
Printing and cutting using Crop Marks
(Refer to the User's Manual[4-9 Performing Printing and Cutting Separately])
- Automatic alignment with Crop Marks
- Manual alignment with Crop Marks
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media
stretch/shrinkage can be avoided.
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
WWW.SERVICE-MANUAL.NET
7-7
7
Functions for optimizing
printing and cutting
Explain the following items referring to the User's Manual.
Optimizing printing to match Media thickness
- Head height (VP-540 only)
- Bi-direction adjustment
- Feed calibration
!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on
Roland VersaWorks.
7
Optimizing printing and cutting to match Media thickness
- Bi-direction adjustment
- Print/Cut position adjustment
!! IMPORTANT !!
- These adjustments are required for each media and also when the head height is changed.
- Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.
Correcting misalignment for printing and cutting when using Crop Marks
- Bi-direction adjustment
- Crop-Cut adjustment
!! IMPORTANT !!
- These adjustments are required when printing and cutting using Crop marks are not aligned.
- Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.
[AUTO ENV.MATCH] function
!! IMPORTANT !!
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder
Scale. Make sure to set it to [ENABLE] at all times.
WWW.SERVICE-MANUAL.NET
7-8
Calibration for cutting
!! IMPORTANT !!
During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a misalignment
of printing and cutting. This calibration is to be used only when performing cutting only.
Preset function
All menu items listed below can be saved in Presets. It is useful to have saved settings that are different by
media.
- Temperature setting of Heater/Dryer
- [EDGE DETECTION]
- [SCAN INTERVAL]
- [VACUUM POWER]
- [FULL WIDTH S]
- [FEED FOR DRY]
- [CALIBRATION] (in the [CUTTING MENU])
- Cutting conditions
- [ADJUST BI-DIR]
- [CALIBRATION] (for printing)
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]
- [PREHEATING]
7
Maintenance
Explain the following items referring to the User's Manual.
Disposing of discharged ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
WWW.SERVICE-MANUAL.NET
7-9
Cleaning the parts other than the print heads
- Pinch Rollers
- Grit Rollers
- Platen
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit
!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers
Replacing the blade
Replacing the separating knife
7
Explain the following items referring to the Setup Guide.
Temperature and humidity
Specified temperature and humidity must be maintained even while not in use. When the temperature is
too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage
the print heads.
While in use: Temperature 20 to 32 C , Humidity 35 to 80% (Non-condensing)
While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)
When not in use for a prolonged period
Transporting the unit
When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it.
!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.
Others
Explain to refer to the User's Manual when a error message is displayed. And also explain to switch off and
on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed,
since it occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [5-5 The Print Heads
Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be
done manually by user.
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7-10
Consumable Parts and
Replacement Cycle
Parts Name
Replacement Cycle
Printing Head
6 billion shots / nozzle (6,000,000 kshots)
* Damper needs to be replaced together with the Head replacement.
Wiper
6 months, Wiping 3000 times or Rubbing 100 times
Carriage Motor
1500 hours
Cap Top
6 months
Ink Tube
3000 hours
Sponge for Wiper
12 months
Lithium Battery
24 months
Cutter Protection
Replace it depending on the degree of scratches on it.
Pinch Roller
Replace it depending on the degree of wear of its rubber part.
WWW.SERVICE-MANUAL.NET
7-11
7
7-2 Maintenance Check List
VP-540/300 Maintenance Check List
Date :
User :
Serial Number :
Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned
about.
Done
Output / Get report before maintenance
Get report with [Get Report] of the Peck, or print [ALL] Report in the
Service menu.
Done
If large amount of ink is discharged in the drain bottle, dispose of it and
give an explanation to the customer. Make sure to reset the dischargedink count.
Good
Check drain bottle
Upgrade the firmware to the latest version
Upgrade the firmware if the installed firmware is not the latest
version.
OK
Determine if they should be replaced based on the SHOT COUNT in the
History Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/Nozzle
Good
Perform a manual cleaning by using cleaning sticks and cleaning
liquid.
Cleaning Done
Head
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary.
7
Check
Mechanical
Parts
Reset
Replacement Done
Reset
Good
Adjustment
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS S in the History Report, the motor sound heard while
printing the report and the customer's interview. Put some grease
(FLOIL G902) on the gear if you replace the motor.
Replacement Cycle : 1,500 hours
Good
Cleaning Done
Cleaning Wiper
Determine if it should be replaced based on the deformation or the time
period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months, Wiping count 3,000 times or Rubbing
count 100 times.
Cap Top
Determine if it should be replaced based on the performance of the
cleaning or the time period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months
Sponge for Wiper
Determine if it should be replaced based on its appearance
or the time period from the last replacement.
Replacement Cycle : 12 months
Replacement Done
Wiper Scraper
Clean it manually using the Roland cleaning stick and cleaning liquid.
Replace it as necessary.
Cleaning Done
Replacement Done
Lithium Battery
Replacement Cycle : 24 months
Carriage Belt
Check if the carriage belt doesn't touch the the flanges of the drive
pulley and idle pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Carriage Motor
Check
Consumable
Parts
Disposed
Replacement Done
Reset
Replacement Done
Good
Cleaning Done
Replacement Done
Good
Good
Replacement Done
Good
Adjustment Done
Check the belt tension and adjust it if necessary.
Good
Pinch Roller
Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.
Good
Grit Roller
Remove foreign substances stuck on it by using a brush.
Done
Cutter Protection
Replace it depending on degree of scratches on it.
Replacement Done
Good
Replacement Done
Check printing
Check that there is no problem with the printing operation and
printing result.
Done
Check cutting
Check that there is no problem with the cutting operation and
cutting result.
Done
Output / Get report after maintenance
Get report with [Get Report] of the Peck, or print [ALL] Report in the
Service menu.
Done
WWW.SERVICE-MANUAL.NET
7-12
Adjustment Done
7-3 Specifications
Main unit specification
VP-540
Printing technology
Media
Width
Thickness
VP-300
Piezoelectric inkjet
210 to 1,371 mm (8.3 to 54 in.)
182 to 762 mm (7.2 to 30 in.)
Maximum 1.0 mm (39 mil) with liner, for printing
Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for
cutting
Roll outer diameter
Roll weight
Core diameter
Printing/cutting width (*1)
Ink cartridges
Types
Colors
Printing resolution (dots per inch)
Cutting speed
Blade force
Cutting blade
Type
Blade offset
Software resolution (when cutting)
Distance accuracy (when printing) (*2)
(*3)
Distance accuracy (when cutting) (*3)
Repeatability (when cutting) (*3) (*4)
Alignment accuracy for printing and cutting (*3) (*5)
Alignment accuracy for printing and cutting when reloading media (*3) (*6)
Media heating system (*7)
Connectivity
Power-saving function
Power requirements
Maximum 180 mm (7 in.)
Maximum 20 kg (44 lb.)
Maximum 30 kg (66 lb.)
50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum 736 mm (29 in.)
Maximum 1,346 mm (53 in.)
220-cc cartridge / 440-cc cartridge
Four colors (cyan, magenta, yellow, and black)
Maximum 1,440 dpi
10 to 300 mm/s
30 to 200 gf
Roland CAMM-1 series compatible
0 to 1.5 mm (0 to 0.059 in)
0.025 mm/step
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of distance
traveled, or 0.1 mm, whichever is greater
0.1 mm or less
0.5 mm or less
Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater
Print heater, setting range for the preset temperature: 30 to 45 C (86 to 112 F)
Dryer, setting range for the preset temperature: 30 to 50 C (86 to 122 F)
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Automatic sleep feature
AC 100 to 120 V 10%, 8.3 A, 50/60 Hz or AC 100 to 120 V 10%, 5.8 A, 50/60 Hz or
AC 220 to 240 V 10%, 4.3 A, 50/60 Hz
AC 220 to 240 V 10%, 3.0 A, 50/60 Hz
Power consumption During operation
Sleep mode
Acoustic noise level During operation
During standby
Dimensions (with stand) (*8)
Weight (with stand)
Environmental
Power on (*9)
Approx. 1,110 W
Approx. 780 W
Approx. 34 W
Approx. 33W
64 dB (A) or less (according to ISO 7779)
64 dB (A) or less (according to ISO 7779)
40 dB (A) or less (according to ISO 7779)
40 dB (A) or less (according to ISO 7779)
2,310 (W) x 740 (D) x 1,125 (H) mm 1,700 (W) x 740 (D) x 1,125 (H) mm
(90.9 (W) x 29.1 (D) x 44.3 (H) in.)
(66.9 (W) x 29.1 (D) x 44.3 (H) in.)
109 kg (240 lb.)
87.5 kg (193 lb.)
Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended),
humidity: 35 to 80%RH (non-condensing)
Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)
Power off
Accessories
Exclusive stands, power cord, blade, blade holder, media clamps, media flanges,
replacement blade for separating knife, cleaning kit, software RIP, User's Manual,
etc.
*1
The length of printing or cutting is subject to the limitations of the program.
*2
With Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
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*3
Not assured when the print heater or dryer is used.
*4
The following conditions must be met:
Media type: Media specified by Roland DG Corp.
Roll media must be loaded on the shaft.
[PREFEED] menu item must be set to "ENABLE."
Side margins: 25 mm or more for both the left and right margins
Front margin: 35 mm or more
Excluding expansion/contraction of the media
Range for assured repetition accuracy
54-inch model
For media with a width exceeding 610 mm: Length 4,000 mm
For media with a width of 610 mm or less: Length 8,000 mm
30-inch model
Length 3,000 mm
*5
Provided that media length is under 3,000 mm
Temperature: 25 C (77 F)
Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*6
Media type : Roland PET film
Data size: 1,000 mm in the media-feed direction, 1,346 mm (54-inch model) or 736 mm (30-inch model) in the carriage-movement direction
No lamination
Automatic detection of crop marks at 4 points when media is reloaded.
During cutting, [PREFEED] menu item must be set to "ENABLE."
Temperature: 25 C (77 F)
Excludes the effects of slanted movement and of expansion and contraction of the media.
7
*7
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*8
Depth when the included ink-cartridge tray is installed is 1,000 mm.
*9
Operating environment
Humidity (%)
(no condensation) 80
55
35
0
Use in an operating environment
with this range.
15 20
27 32 C ( F)
(59) (68) (80.6) (89.6)
Temperature
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