INTERNATIONAL STANDARD ISO 5211 Second edition 2017-03 Industrial valves — Part-turn actuator attachments Robinetterie industrielle — Raccordement des actionneurs à fraction de tour Reference number ISO 5211:2017(E) © ISO 2017 ISO 5 2 1 1 : 2 01 7(E) COPYRIGHT PROTECTED DOCUMENT © ISO 2017, Published in Switzerland All rights reserved. Unless otherwise specified, no part o f this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country o f the requester. ISO copyright o ffice Ch. de Blandonnet 8 • CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyright@iso.org www.iso.org ii © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) Page Contents ........................................................................................................................................................................................................................................ iv Introduction .................................................................................................................................................................................................................................. v 1 Scope ................................................................................................................................................................................................................................. 1 2 Normative references ...................................................................................................................................................................................... 2 3 Terms and definitions ..................................................................................................................................................................................... 2 4 Maximum flange torques ............................................................................................................................................................................. 3 5 Flange dimensions .............................................................................................................................................................................................. 4 6 Designation ................................................................................................................................................................................................................ 6 7 Dimensions and torques ............................................................................................................................................................................... 7 7.1 General ........................................................................................................................................................................................................... 7 ........................................................................................................................................................................................ 7 ................................................................................................................... 10 ............................................................................................................................................................................... 11 ..................................................................................................................................................... 13 ................................................................................................................................................................ 15 ............................................................................................................................................................................. 16 8 Position of driven components at interface below part-turn actuator ..................................................... 1 7 ..................................................................................................................................................................................... 17 ................................................................................... 19 ............................................................................................................................................................................... 20 9 Dowel pins ................................................................................................................................................................................................................ 2 0 Annex A (informative) Explanation of calculation .............................................................................................................................. 2 2 Bibliography ............................................................................................................................................................................................................................. 2 4 Foreword 7.2 D rive by key(s ) 7.3 D rive by p arallel o r diago nal s quare head 7.4 D rive by flat head 7.5 D rive by imp roved flat head 7.6 D rive by invo lute s p line 7.7 D rive by b i- s quare 8.1 D rive by key(s ) 8.2 D rive by p arallel o r diago nal s quare head o r b i- s quare 8.3 D rive by flat head © ISO 2017 – All rights reserved iii ISO 5 2 1 1 : 2 01 7(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work o f preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters o f electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the di fferent types o f ISO documents should be noted. This document was dra fted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso .org/directives). Attention is drawn to the possibility that some o f the elements o f this document may be the subject o f patent rights. ISO shall not be held responsible for identi fying any or all such patent rights. Details o f any patent rights identified during the development o f the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso .org/patents). Any trade name used in this document is in formation given for the convenience o f users and does not constitute an endorsement. For an explanation on the voluntary nature o f standards, the meaning o f ISO specific terms and expressions related to con formity assessment, as well as in formation about ISO’s adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso .org/iso/foreword .html. This document was prepared by Technical Committee ISO/TC 153, Valves. This second edition cancels and replaces the first edition (ISO 5211:2001), which has been technically revised with the following changes: a) introduction o f new flange sizes; b) introduction o f improved flat head; c) introduction o f involute spline; d) introduction o f bi-square; e) adjustment o f Clause 6 on designation; f ) positions o f 180° keys on the driven component. iv © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) Introduction The purpose of this document is to establish certain basic requirements for the attachment of part-turn ac tuators , i n order to defi ne the i nter face b e twe en ac tuator a nd va lve . T h i s do c u ment ha s , i n genera l, to b e con s idere d i n conj u nc tion with the s p e c i fic re qu i rements wh ich may b e agre e d b e twe en the p ar tie s concerne d . © ISO 2017 – All rights reserved v INTERNATIONAL STANDARD ISO 5 2 1 1 : 2 01 7(E) Industrial valves — Part-turn actuator attachments 1 Scope This do c ument s p e c i fie s re qu i rements for the attach ment o f p ar t-tu rn ac tuators , with or without gearboxes, to industrial valves. The attachment of part-turn actuators to control valves in accordance with the requirements of this do c u ment i s s ubj e c t to a n agre ement b e twe en the s uppl ier and the purcha s er. T h i s do c ument s p e c i fie s: — fla nge d i men s ion s ne ce s s ar y Figures 1 a) and 1 c for the attach ment o f p ar t-tu rn ac tuators to i ndu s tria l va lve s [s e e ) ] or to i nterme d i ate s upp or ts [s e e — d rivi ng comp onent d i men s ion s o f p a r t-tu rn Figures 1 b) and 1 d ac tuators ne ce s s a r y to )] ; attach them to the d riven comp onents; — re ference va lue s for torque s for i nter face s a nd for coupl i ngs h avi ng the d i men s ion s s p e ci fie d i n th i s document. The attachment of the intermediate support to the valve is out of the scope of this document. NO TE 1 I n th i s do c u ment, the ter m “va l ve” m ay a l s o b e u nders to o d to i nclude “va l ve with a n i nter me d iate Figure 1 b)]. NOTE 2 When a combination of a multi-turn actuator and separate part-turn gearbox is coupled to form a part-turn actuator, the multi-turn attachment to the gearbox is in accordance with ISO 5210:2017, Figures 1 c) and 1 d). A combination of a multi-turn actuator with integral part-turn gearbox supplied as a part-turn actuator is in accordance with Figures 1a) and 1b). s up p or t” [s e e © ISO 2017 – All rights reserved 1 ISO 5 2 1 1 : 2 01 7(E) a) Direct interface b) Intermediate c) support interface Direct interface interface (when combination of a multi- actuator and a 1 2 3 4 part-turn actuator interface (see ISO 5211) valve intermediate support Intermediate support of a multi-turn gearbox) Key d) (when combination turn actuator and a gearbox) 5 gearbox 6 interface (see ISO 5210) 7 multi-turn actuator Figure 1 — Inter face between part-turn actuator and valve 2 T he Normative references fol lowi ng do c u ments are re ferre d to i n the te xt i n s uch a way that s ome or a l l o f thei r content con s titute s re qu i rements o f th i s do c u ment. For date d re ference s , on ly the e d ition c ite d appl ie s . For undate d re ference s , the l ate s t e d ition o f the re ference d do c u ment (i nclud i ng a ny amend ments) appl ie s . ISO 273, Fasteners — Clearance holes for bolts and screws ISO 4156-1, Straight cylindrical involute splines — Metric module, side fit — Part 1: Generalities 3 Terms and definitions For the pu rp o s e s o f th i s do c ument, the fol lowi ng term s and defi nition s apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: — IEC Electropedia: available at http://www.electropedia .org/ — ISO Online browsing platform: available at http://www.iso .org/obp 2 © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) 3 .1 actuator any device designed for attachment to a general purpose industrial valve in order to provide for the operation of the valve Note 1 to entry: The device is designed to operate using motive energy which may be electrical, pneumatic, hydraulic, manual, etc., or a combination o f these. Movement is limited by travel, torque and/or thrust. 3.2 multi-turn actuator actuator which transmits torque to the valve for at least one revolution and may be capable o f withstanding thrust Note 1 to entry: An actuator may be a combination o f a multi-turn actuator and multi-turn gearbox. 3.3 part-turn actuator actuator which transmits torque to the valve for a rotation of one revolution or less and does not have to withstand axial thrust Note 1 to entry: A part-turn actuator may be a combination o f a multi-turn actuator and part-turn gearbox. 3 .4 any mechanism designed to reduce the torque required to operate a valve g e a r b o x 3.5 turning moment transmitted through the mounting flanges and connection components t o r q u e Note 1 to entry: Torque is expressed in newton-metres. 4 M a x i m u m f l a n g e t o r q u e s The flange torque shall comply with the values listed in Table 1 which represent the maximum torques which can be transmitted through the mounting flange. T a b l e 1 — M a x i m u m f l a M F l a n g e t F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 F35 F40 F48 © ISO 2017 – All rights reserved y p e n a x g i e m t u o r q u e v Nm 32 63 125 250 500 1 000 2 000 4 000 8 000 16 000 32 000 63 000 125 000 m f l a n g a e l t u o e r s q u e 3 ISO 5 2 1 1 : 2 01 7(E) Table 1 (continued) M F l a n g e t y p e F60 F80 F100 a x i m Nm 250 000 500 000 1 000 000 u m f l a n g e t o r q u e The values specified in Table 1 have been defined on the basis o f bolts in tension only at a stress o f 290 MPa and a coe fficient o f friction o f 0,2 between the mounting inter face. All variations in these defined parameters lead to variations o f the transmittable torque values. See Annex A for more details on the calculation method. The selection o f flange types for a particular application should take into account the additional torques that may be generated because o f inertia or other factors. 5 F l a n g e d i m e n s i o n s Flanges for part-turn actuator attachments shall comply with the dimensions shown in Figure 2 and given in Table 2 . The method of attachment shall be by means o f studs, screws or through bolting. When through bolting is used, the diameter of the clearance holes shall permit the use of bolts of a size given by the corresponding dimension d4 in Table 2. Holes for the studs, screws or bolts shall be equi-spaced and positioned off-centre (see Figure 3 and Table 3) and shall conform to the requirements of ISO 273. The flange on the valve shall have a recess corresponding to the diameter d2 . A spigot on the part-turn actuator is optional. The minimum values for dimension h2 shown in Table 2 apply to flanges having material of proof stress Re ≥ 200 MPa. The minimum values for dimension h 2 applied to flanges having materials o f proo f stress Re ≤ 200 MPa shall be agreed between manu facturer and purchaser. The minimum values for dimension h 3 shall be at least 1 × d4 . Dimension d1 has been based on providing su fficient landing for the nuts and bolt heads where applicable. Such landing is defined as a radius from the bolt hole centre with the dimension (d1 − d3 ) / 2, and is a minimum. The flange shape o f both valve and actuator outside these areas o f landing is left to the option of the manufacturer. The dimensions and bolting material are based on bolts in tension at a maximum stress o f 290 MPa. On agreement, between the manufacturer/supplier and purchaser, bolting material with different tensile strength can be used, with no dimensional changes but with potential variation of the transmittable torque. Above flange type F60 alternative dimensions and/or torque ratings may be used on agreement between manufacturer/supplier and purchaser. 4 © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) F i T g a u b r l e e 2 2 — — F F l l a a n n g g e e d d i i m m e e n n s s i i o o n n s s Dimensions in millimetres F l t a a y n p g e F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 F35 F40 F48 F60 F80 F100 d2 e d1 min. d2 a D imensions d3 d4 ∅46 ∅25 ∅36 M5 ∅54 ∅30 ∅42 M5 ∅65 ∅35 ∅50 M6 ∅90 ∅55 ∅70 M8 ∅125 ∅70 ∅102 M10 ∅150 ∅85 ∅125 M12 ∅175 ∅100 ∅140 M16 ∅210 ∅130 ∅165 M20 ∅300 ∅200 ∅254 M16 ∅350 ∅230 ∅298 M20 ∅415 ∅260 ∅356 M30 ∅475 ∅300 ∅406 M36 ∅560 ∅370 ∅483 M36 ∅686 ∅470 ∅603 M36 ∅900 ∅670 ∅813 M42 ∅1 200 ∅870 ∅1 042 M42 shall be manufactured within the diameter tolerance f8. © ISO 2017 – All rights reserved Number of h1 h2 h3 max. min. min. 3 3 3 3 3 3 4 5 5 5 5 8 8 8 10 10 8 8 9 12 15 18 24 30 24 30 45 54 54 54 63 63 5 5 6 8 10 12 16 20 16 20 30 36 36 36 42 42 screws, s tuds or bolts n 4 4 4 4 4 4 4 4 8 8 8 8 12 20 20 32 5 ISO 5 2 1 1 : 2 01 7(E) Figure 3 — Position o f holes Table 3 — Position of holes Flange type F03 to F16 F25 to F40 F48 F60 to F80 F100 α/2 45° 22,5° 15° 9° 5,625° 6 Designation Part-turn valve actuator attachments shall be designated as follows: — flange de s ignation: — flange typ e as p er — a c apita l le tter for Table 1 ; s pigo t identi fication: — Y with s pigo t; — N without s pigo t; — drive designation: — 6 an add itiona l c apita l le tter for for d rive identi fic ation: — V s i ngle -key d rive; — W — X for 1 8 0 ° two -key d rive; — L for p a ra l lel s qua re d rive; — D for d i agona l s qua re d rive; — H for fl at he ad d rive; for 9 0 ° two -key d rive; © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) — G for improved flat head drive; — S for involute spline; — T for bi-square; — the actual dimensions of the drive (in millimetres): — dimension d7 for key drives (see Figure 4 and Table 4); — dimension s for square or flat drives (see Figures 5 or 6 and Table 5 or Figure 7 and Table 6); — module m for involute spline (see Figure 9 and Table 8). EXAMPLE ISO 5211 – F05 Y – V – 18, identifies a part-turn valve actuator attachment in accordance with this document, with F05 flange type, spigot and single-key drive with 18 mm diameter. NOTE 7 The designation is not a marking requirement. D 7.1 i m e n s i o n s a n d t o r q u e s General To ensure that no interference can occur between the driving component and the driven component, the length of the driven component above the interface shall be limited so that there is a clearance between both parts. The depth of engagement of the valve driven component into the actuator drive component and the surface area of contact between the faces of the actuator drive component and the faces of the valve driven component should be considered to ensure that the stresses caused by contact do not exceed the capability o f the component materials. In some cases, it may be necessary to use materials with superior mechanical properties and/or to reduce the output torque of the actuator. 7 . 2 D r i v e b y k e y ( s ) Dimensions o f the drive components for key drive shall meet the requirements o f Figure 4 and Table 4. The values of d7, h 4 and l5 in Table 4 are based on single-key design up to 98 mm sha ft diameter. Where more than one key is required to transmit the torque, the dimensions in Table 4 shall still apply. © ISO 2017 – All rights reserved 7 ISO 5 2 1 1 : 2 01 7(E) T he key d i men s ion s sh a l l comply with tho s e given i n nationa l s ta nda rd s . T he keyway(s) i n the d rivi ng comp onent s ha l l corre s p ond to the p o s ition o f the key(s) s uppl ie d on the d riven comp onent a s s p e c i fie d i n 8.1, Figures 11, 12 or 13. T he key(s) sh a l l b e s e c u re d i n p o s ition by s uitable me an s . 1 interface K e y F 8 i g u r e 4 — D r i v e b y k e y ( s ) © ISO 2017 – All rights reserved © ISO 2017 – All rights reserved T a b l e 4 — D i m e n s i o n s a n d t o r q u e s f o r d r i v e b y k e y ( s ) Dimensions in millimetres M a x. f F l a n g t t y p F05 F07 F10 F12 F14 F16 F25 F30 F35 F40 F48 F60 F80 F100 a b c d a o n r q g a x . t r a n s e Nm m i s s h4 l5 3,0 3,0 3,0 3,0 5,0 5,0 5,0 5,0 5,0 8,0 8,0 8,0 10 10 30 35 45 55 65 80 110 130 180 200 250 310 455 655 d7 a, b, g max. f min. e u Nm 125 250 500 1 000 2 000 4 000 8 000 16 000 32 000 63 000 125 000 250 000 500 000 1 000 000 e M l e i b l e t o r q u e d ∅1 2 — — — — — — — — — — — — — 32 ∅14 ∅14 — — — — — — — — — — — — 63 Fo r fl a n ge t yp e s F 0 5 to F 3 0 , o the r d i me n s i o n s o Fo r fl a n ge t y p e s ab o ve F 3 0 , the g i ve n Indicates the preferred dimension. ∅ 18 c ∅1 8 ∅1 8 ∅2 2 ∅ 22c ∅2 2 — — — — — ∅3 6 ∅ 42 ∅2 8 ∅2 8 c — — — — — — ∅ 48 ∅5 0 — — — — — — — — — — — — — — ∅72 ∅80 — c — — c — — — c — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 12 125 250 500 1 000 1 500 2 000 3 000 4 000 8 000 000 f d7 between those indicated are permitted. ∅2 2 ∅2 8 ∅2 8 ∅ 36c ∅3 6 ∅ 42 ∅ 42 ∅ 42 ∅ 48 ∅5 0 ∅60 ∅ 48 ∅5 0 ∅ 60 ∅ 48 ∅5 0 ∅60 ∅60 ∅72 ∅72 ∅80 ∅80 — — — — — — — — — — — — ∅98 ∅98 — — — c — — 16 000 fo r ∅1 0 0 ∅1 2 0 — — — — — — — — — — — — e e — — — — — — — — ∅1 6 0 — — — — — e — — — — — — — — — ∅1 8 0 — — — — e — — — — — — — — — — ∅2 2 0 — — — e — — — — — — — — — — — ∅2 8 0 — — e — — — — — — — — — — — — ∅3 5 0 — e — — — — — — — — — — — — — ∅ 4 40 e d7 va l ue s co r re s p o nd to the m a x i mu m a nd a ny va lue up to th i s m a x i mu m i s p e r m i t te d , s ub j e c t to c o n s i de r ati o n s i n fo o tno te d . Fo r fl a n ge t y p e s F 0 5 to F 3 0 , the s e va lue s a re the c o r re s p o nd i n g to rque s wh ic h c a n b e tr a n s m i tte d b y the d r i vi n g co mp o ne nts h avi n g the to r s io n a l s tre s s o f 2 8 0 M P a ∅1 0 0 — — — — — — — d7 d i me n s i o n s . T he y a re b a s e d o n a m a x i mu m a l l o wab l e the d r i ve n c o mp o ne nt. e f h 4 min = 0,5 mm. g d7 shall be manufactured within the diameter tolerance H9. T he m a x i mu m tr a n s m i s s i b le to rque s s h a l l b e de te r m i ne d b y c a l c u l ati o n . ISO 5 2 1 1 : 2 01 7(E) 9 ISO 5 2 1 1 : 2 01 7(E) 7.3 Drive by parallel or diagonal square head Dimensions of drive components for square heads shall meet the requirements of Figures 5 or 6 and Table 5. The choice of d8 and d9 depends on the manufacturing process. 8.2, Figures 14 or 15. T he s qua re d rive p o s ition s sh a l l b e as s p e ci fie d i n Key 1 interface Figure 5 — Drive by parallel square head Key 1 interface Figure 6 — Drive by diagonal square head 10 © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) T a b l e 5 — D i m e n s i o n s a n d t o r q u e s f o r d r i v e b y p a r a l l e l o r d i a g o n a l s q u a r e h e a d Dimensions in millimetres Ma x. f F l a n g d t y p l a n g h4 max. e e t o r q u e Nm 32 63 125 250 500 1 000 2 000 4 000 8 000 16 000 d8 min d9 max l5 min e F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 1,5 1,5 3,0 3,0 3,0 3,0 5,0 5,0 5,0 5,0 9 9 9 — — — — — — — Nmc o r u 11 b 11 11 — — — — — — e — — — — — 14 b 14 14 — — — — — 17 17 — — — — — — — — 19 19 — — — — 17 b — — — — 22b 22 22 — — — — — — — — 27 b 27 27 — — — — — — — — — — — — — — — 3 6b 36 36 — — — — — — — — — 46 b 46 46 — — — — — — — — — 55 b 55 75 b ∅1 2 ,1 ∅14,1 ∅1 8 ,1 ∅2 2 , 2 ∅2 5 , 2 ∅2 8 , 2 ∅3 6 , 2 ∅ 48 , 2 ∅60, 2 ∅72 , 2 ∅98,2 ∅ 9, 5 ∅1 1 , 6 ∅14,7 ∅17,9 ∅2 0 ∅2 3 ,1 ∅2 8 ,4 ∅3 8 ∅ 48, 5 ∅ 5 7,9 ∅ 79,1 32 63 12 16 19 21 24 29 38 48 57 77 125 250 350 500 1 000 2 000 4 000 8 000 16 000 h 4 min. = 0,5 mm. a b c Indicates the preferred dimension. M a xi mu m component. d e 7 q — 10 Ma x. transmissible t se a tra n s m i s s ib le to rque s a re based on a m a xi mu m a l lo wab le to r s io n a l s tre s s of 2 80 M Pa fo r the d r i ven Fu r ther s i z e s a re no t co n s ide re d a nd m ay b e d i s c u s s e d b e t we e n s up p l ie r a nd the m a nu fac tu re r. s shall be manufactured within the linear tolerance H11. . 4 D r i v e b y f l a t h e a d D i men s ion s o f d rive comp onents for flat he ad d rive s ha l l me e t the re qu i rements o f T he fl at he ad d rive p o s ition s ha l l b e a s s p e c i fie d i n © ISO 2017 – All rights reserved 8.3 and Figure 16. Figure 7 and Table 6. 11 ISO 5 2 1 1 : 2 01 7(E) 1 interface K e y F T a b l e 6 — D i m i g e u n r s i e o 7 n — s a D n r d i t v e o r b q y u e f s l a f t o h r e d a r d i v e b y f l a t h e a d Dimensions in millimetres M a x. f F l a n g d t y p t a b c a x . t r a n 12 n r g q h4 s Nmc m i s e s i b se max. a e u 1,5 1,5 3,0 3,0 3,0 3,0 5,0 5,0 5,0 5,0 9 9 9 — — — — — — — 11 b 11 11 ∅1 2 ,1 l e t o r q u e 16 32 — — — — — 17 17 — — — — — — — — 19 19 — — — — ∅2 2 , 2 ∅2 5 , 2 14 b — — — — — 14 14 — — — — — ∅14,1 ∅18 ,1 17 b — — — — 22b 22 22 — — — ∅2 8 , 2 — — — — — 27 b 27 27 — — ∅3 6 , 2 — — — — — — — — — — — — — 3 6b 36 36 — — — — — — — — — 46 b 46 46 ∅ 48,2 ∅60, 2 — — — — — — — — 55 b 55 75 b ∅72 , 2 ∅98,2 19 25 30 34 39 48 64 82 99 135 63 125 250 350 500 1 000 2 000 4 000 8 000 16 000 h 4 min. = 0,5 mm. Indicates the preferred dimension. M a x i mu m component. d e a o Nm 32 63 125 250 500 1 000 2 000 4 000 8 000 16 000 d8 min. l5 min. e F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 M l e tra n s m i s s ib le to rque s a re based on a m a xi mu m a l lo wab le to rs io n a l s tre s s of 2 8 0 MPa fo r the d r i ve n Fu r the r s i z e s a re no t co n s idere d a nd m ay b e d i s c u s s e d b e twe en s up p l ier a nd m a nu fac tu re r. s shall be manufactured within the linear tolerance H11. © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) 7 . 5 D r i v e b y i m p r o v e d f l a t h D i men s ion s o f d rive comp onents and Table 7 e a for d i mprove d fl at he ad d rive sh a l l me e t the re qu i rements o f . T he i mprove d fl at he ad d rive p o s ition s ha l l b e a s s p e ci fie d i n 8.3 and Figure 16. Figure 8 1 interface K e y F © ISO 2017 – All rights reserved i g u r e 8 — D r i v e b y i m p r o v e d f l a t h e a d 13 ISO 5 2 1 1 : 2 01 7(E) T a b l e 7 — D i m e n s i o n s a n d t o r q u e s f o r d r i v e b y i m p r o v e d f l a t h e a d Dimensions in millimetres M a x. f F l a n g d t y p t a b c a x . t r a 14 n r g q h4 n s e Nmc m i s s i b sb max. a e u 1,5 1,5 3,0 3,0 3,0 3,0 5,0 5,0 5,0 5,0 — 8 — — — — — — — — 9, 5 — — — — — — — — ∅1 2 ,1 l e t o r q u e 12 32 — — ∅14,1 15 63 12 — — — — — — — ∅1 8 ,1 18 125 — — — 15 — — — — — — ∅2 2 , 2 22 250 — — — — 19 — — — — — ∅2 8 , 2 — — — — — 24 — — — — — — — — — — — — — — — — — 32 — — — ∅3 6, 2 ∅ 48 , 2 to rs io n a l s tre s s 40 — — ∅60,2 — — — — — — — — — — — — — — — — — 48 — ∅7 2 , 2 66 ∅98,2 28 36 40 44 52 70 500 1 000 2 000 4 000 8 000 16 000 h 4 min. = 0,5 mm. s shall be manufactured within the linear tolerance H11. M a x i mu m component. d a o Nm 32 63 125 250 500 1 000 2 000 4 000 8 000 16 000 d8 min. l5 min. e F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 M l e tra n s m i s s ib le to rque s a re based on a m a xi mu m a l lo wab le of 2 8 0 MPa fo r the d r i ve n Fu r the r s i z e s a re no t co n s idere d a nd m ay b e d i s c u s s e d b e twe en s up p l ier a nd m a nu fac tu re r. © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) 7 . 6 D r i v e b y i n v o l u t e s p l i n e Dimensions of drive components for involute spline shall meet the requirements of Figure 9 and Table 8. NOTE Involute spline is according to ISO 4156-1. 1 interface K e y F © ISO 2017 – All rights reserved i g u r e 9 — D r i v e b y i n v o l u t e s p l i n e 15 ISO 5 2 1 1 : 2 01 7(E) T a b l e 8 — D i m e n s i o n s a n d t o r q u e s f o r d r i v e b y i n v o l u t e s p l i n e Dimensions in millimetres M a x. f F l a n g d t t a o n r g q h4 p e e a x . t r a d11 b max. a e u Nm F03 32 1,5 F04 63 1,5 F05 125 3,0 F07 250 3,0 F10 500 3,0 F12 1 000 3,0 F14 2 000 5,0 F16 4 000 5,0 F25 8 000 5,0 F30 16 000 5,0 d1 min. m (according to ISO 4156-1) l5 min. y M — ∅1 6 ,1 — — — — — — — — — — ∅19,1 — — — — — — — — — — — ∅2 4,1 — — — — — — — — — — — ∅2 8 ,1 — — — — — — — — — — — ∅ 3 6 ,1 — — — — — — — — — — — ∅ 47,1 — — — — — — — — — — — ∅ 6 0 ,1 — — — ∅2 1 , 5 ∅2 5 ∅32 Module 1,5 12 32 2,0 15 63 2,5 18 125 3,0 22 250 4,0 5,0 6,0 7,0 8,0 10 28 36 40 44 52 70 500 1 000 2 000 4 000 8 000 16 000 Nmc i s s i b l e t o r q u e ∅80 ∅1 16 ,1 ∅17 m ∅ 67 ∅ 8 8 ,1 ∅14, 5 s ∅5 4 ∅ 74,1 — — — — — — — — — 0 n ∅ 42 — — — — — — — — — — — ∅10 6 h 4 min. = 0,5 mm. a b c d11 shall be manufactured within the diameter tolerance H9. M a x i mu m component. d 7 l e tra n s m i s s ib le to rque s a re b ased on a m a xi mu m a l lo wab le to rs io n a l s tre s s of 2 8 0 Pa fo r the d r i ve n Fu r the r s i z e s a re no t co n s idere d a nd m ay b e d i s c u s s e d b e twe en s up p l ier a nd m a nu fac tu re r. . 7 D r i v e b y b i - s q u a r e Dimensions of drive components for bi-square shall meet the requirements of Figure 10 and Table 9. The choice of d8 and d12 depends on the manufacturing process. F 16 i g u r e 1 0 — D r i v e b y b i - s q u a r e © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) T a b l e 9 — D i m e n s i o n s a n d t o r q u e s f o r d r i v e b y b i - s q u a r e Dimensions in millimetres Ma x. f F l a n g d t y p t a x . t a r o g q h4 max. e u e a n s Nmc m i s s i b se a 1,5 1,5 3,0 3,0 3,0 3,0 5,0 5,0 5,0 5,0 l e t o r q 9 9 9 — — — — — — — u e — — — 11 b 11 11 — — — — — — 14 b 14 14 — — — — — 17 17 — — — — — — — — 19 19 — — — — — — 17 b — — — — 22b 22 22 — — — — — — — — 27 b 27 27 — — — — — — — — — — — — — — — 3 6b 36 36 — — — — — — — — — 46 b 46 46 — — — — — — — — — 55 b 55 75 b ∅1 2 ,1 ∅14,1 ∅1 8 ,1 ∅2 2 , 2 ∅2 5 , 2 ∅2 8 , 2 ∅3 6 , 2 ∅ 48 , 2 ∅60, 2 ∅7 2 , 2 ∅98,2 ∅10 ∅1 2 , 2 ∅1 5 , 5 ∅1 8 ,7 ∅2 0 ,9 ∅2 4, 2 ∅2 9, 6 ∅ 3 9, 3 ∅5 0, 2 ∅ 5 9,9 ∅ 81 , 6 10 20 12 40 16 80 19 175 21 24 29 38 48 57 77 225 350 700 1 400 2 800 5 600 11 200 h 4 min. = 0,5 mm. a b c Indicates the preferred dimension. M a xi mu m component. d e tra n s m i s s ib le to rque s a re based on a m a xi mu m a l lo wab le to r s io n a l s tre s s of 2 80 M Pa fo r the d r i ven Fu r ther s i z e s a re no t co n s ide re d a nd m ay b e d i s c u s s e d b e t we e n s up p l ie r a nd m a nu fac tu re r. s shall be manufactured within the linear tolerance H11. 8 8 n r Nm 32 63 125 250 500 1 000 2 000 4 000 8 000 16 000 d8 min. d12 max. l5 min. e F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 M l e Position of driven components at interface below part-turn actuator . 1 D r i v e b y k e y ( s ) O ne or two keys may b e u s e d . With the va lve clo s e d, the key(s) s ha l l b e lo c ate d a s s hown i n 12 or 13 f the supplier and the purchaser. . I NO TE Figures 11, more tha n two keys are re qu i re d, thei r p o s ition s ha l l b e s ubj e c t to an agre ement b e twe en T he s ta nd a rd clo s i n g d i re c tion i s clo ckwi s e , a s viewe d © ISO 2017 – All rights reserved from ab ove the i nter face . 17 ISO 5 2 1 1 : 2 01 7(E) 1 opening direction 2 key K e y F i g u r e 1 1 — P o s i t i o n o f k e y o n t h e d r i v e n c o m p o n e n t 1 opening direction 2 key K e y F 18 i g u r e 1 2 — P o s i t i o n s o f 9 0 ° k e y s o n t h e d r i v e n c o m p o n e n t © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) Key 1 opening direction 2 key Figure 13 — Positions o f 180° keys on the driven component 8.2 Drive by parallel or diagonal square head or bi-square With the va lve clo s e d, the fl at s ide s o f the s quare he ad d rive comp onent s ha l l b e lo c ate d a s s hown i n Figures 14 or 15. Key 1 opening direction Figure 14 — Position o f parallel square head driven component © ISO 2017 – All rights reserved 19 ISO 5 2 1 1 : 2 01 7(E) Key 1 opening direction Figure 15 — Position o f diagonal square head driven component 8.3 Drive by flat head With the va lve clo s e d, the flat s ide s o f the fl at he ad d rive comp onent sh a l l b e lo c ate d as shown i n Figure 16. Key 1 opening direction Figure 16 — Position o f flat head driven component 9 Dowel pins D owel pi n s acro s s the i nter face improved tolerance in positioning. b e twe en va lve a nd ac tuator may b e us e d in order to ach ieve an Si ze, nu mb er a nd p o s ition o f dowel pi n s s ha l l b e agre e d b e twe en s uppl ier a nd c u s tomer. For flange s up to size F60, as a general guideline: — should be positioned on the pitch circle diameter d3 — ; p o s ition shou ld b e i n l i ne or p er p end ic u lar to the valve clo s e d p o s ition; — diameter of the dowel pins should be the nominal value of d4, but not larger than 30 mm. 20 © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) W A R N I N G — D o w e l p i n s a r e n o t d e s i g n e d t o t r a n s f e r t o r q u e a c r o s s t h e i n t e r f a c e . A d i s t i n c t l o a d distribution can otherwise not be assumed. © ISO 2017 – All rights reserved 21 ISO 5 2 1 1 : 2 01 7(E) Annex A (informative) Explanation of calculation A . 1 B a s i s o f t o r q u e v a l u e s f o r f l a n g e s i z e s For e ach de s ignate d flange s i ze, a ma xi mu m tran s m i s s ible torque va lue i s e s tabl i s he d b y th i s do c ument. For e ach flange s i ze, ge ome tric a l de s ign and s i z i ng pri nciple s were e s tabl i s he d, where p o s s ible . The calculation method, given in Formulae (A.1) and (A.2), establishes the maximum transmissible torque p er fl ange s i z e . T he re s u lti ng torque va lue s a re s upp or te d b y o ther c a lc u lation me tho d s provide d by exi s ti ng s tandard s . Flanges with maximum transmissible torque values that diverge from this calculation method are e s tabl i s he d i n the marke t. Si nce the i nter face on ly tra n s fers torque b y s tatic fric tion and the b olte d con ne c tion i s no t de s igne d for she a r s tre s s e s , a s a fe ty aga i n s t s l ippi ng c an b e derive d with the defi ne d b olt ten s i le s tre s s o f 2 9 0 M Pa and s p e ci fic ation o f the co e ffic ient o f TR = n × µ × FKl × and fric tion 0 , 2 u s i ng the formu la: d3 2 000 (A.1) (A.2) FKl = σ zul × AS where μ i s the co e fficient o f σzul fric tion; i s the ac tua l b olt ten s i le s tre s s , i n M Pa, a nd shou ld b e le s s tha n the b olt materi a l ten s i le s treng th; is the tensile stress area per bolt, in mm 2 AS d3 i s the pitch c i rcle d ia me ter, i n m m; FKl i s the cla mpi ng n i s the nu mb er o f s crews , s tud s or b olts; TR is the applicable output torque, in Nm. NO TE for force ; p er b olt, i n N; T h i s c a lc u l ation wa s u s e d to der i ve the m a xi mu m fl a nge torque va lue s i n Table 1 a nd i s no t qu a l i fie d a ny de s ign pro o fs; nor i s it i ntende d to rep l ace engi ne er i ng c a lc u l atio n s de fi ne d b y n ation a l s ta nda rd s or regulations. A . 2 C o e f f i c i e n t o ff r i c t i o n o f 0 , 2 T h rough nationa l s tandard s , regu lation s and e xp erience with i n the va lve i ndu s tr y, a co e ffic ient o f fric tion 0 , 2 i n the contac t a re a [i nter face s (s e e valve became established. 22 Figure 1 , keys 2 and 6) ] o f fla nge s b e twe en ac tuator and © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) A.3 Tension stress bolts T he b olt qua l ity, me tho d o f tighten i ng a nd appl ic ation fac tors are the b as i s for the b olt ten s ion s tre s s o f 2 9 0 M Pa . T h i s va lue i s c a lc u late d u s i ng 9 0 % o f the yield s treng th o f a b olt qua l ity (8 . 8) a nd a s s um i ng that the bolts are tightened with a torque wrench (tightening factor 1,6) and an application factor (1,25) for relaxation. T he b olt qua l ity 8 . 8 defi ne s — — Rm = 8 0 0 M Pa, and Re = 80 % × Rm = 6 4 0 M Pa . T he ten s ion s tre s s o f the b olt c an b e c a lc u late d a s 2 9 0 M Pa = © ISO 2017 – All rights reserved Re × 90 % / 1,6 / 1,25. 23 ISO 5 2 1 1 : 2 01 7(E) Bibliography [1] 24 I S O 52 10 , Industrial valves — Multi-turn valve actuator attachments © ISO 2017 – All rights reserved ISO 5 2 1 1 : 2 01 7(E) ICS 23.060.01 Price based on 2 4 pages © ISO 2017 – All rights reserved