JOB PERTAMINA – MEDCO E&P SIMENGGARIS
PROJECT TITLE:
SOUTH SEMBAKUNG DEVELOPMENT
DOCUMENT TITLE:
DATA SHEET – FLEXIBLE HOSE
DOCUMENT NO.:
SMN-P-DS-00-106
REV
X
A
B
0
1
DATE
30-06-2021
05-08-2021
06-10-2021
22-11-2011
10-12-2011
DESCRIPTION
Internal Discipline Check
Issued for Review
Issued for Approval
Issued for Construction
Approved for Construction
PREPARED
TRI
TRI
TRI
TRI
TRI
CONTRACTOR
CHECKED APPROVED
TLS
WA
TLS
WA
TLS
WA
TLS
WA
TLS
WA
JOB P-MEPS
APPROVED
UNAUTHORIZED COPYING OF THIS DOCUMENT IS NOT PERMITTED.
WO. No:
JOB P-MEPS
SIMENGGARIS BLOCK
REV.
3510006782
1
DISCIPLINE:
Page
Piping
Page 1 of 10
DATA SHEET – FLEXIBLE HOSE
SIMENGGARIS BLOCK
Doc. No.:
SMN-P-DS-00-106
Revision
:
1
Date
:
10-12-2021
REVIEW & ENDORSEMENT RECORDS
This document has been reviewed and andorsed by :
Name
Title
Andre Manuel Winokan
Engineering Section Head
Budy Priyanto
Piping Engineer
Doc. No: SMN-P-DS-00-106
Date
Signature
Page 2 of 10
DATA SHEET – FLEXIBLE HOSE
SIMENGGARIS BLOCK
Doc. No.:
SMN-P-DS-00-106
Revision
:
1
Date
:
10-12-2021
COMMENT SHEET
Comment
Incorporated
(Y/N)
Rev
Section
Page
A
Datasheet
7
Hold (Size)
Y
Incorporated.
A
Datasheet
7
Y
A
Datasheet
7
Hold (Tanker Rail Hose & Jetty
Rail Hose)
add information of hose length
Y
Incorporated. CTR will supply
Flexible Hose only.
Incorporated.
A
Datasheet
7
note-2 is not applicable for hose
Y
Incorporated.
A
Datasheet
7
Y
Incorporated.
A
Datasheet
7
tanker rail hose will be part of
tanker
to be rechecked for length and
segment
Y
B
1
4
future
Y
Incorporated. Length is 15 as
adviced per advice by CPY. CTR
will supply Flexible Hose only.
Incorporated.
B
Datasheet
7
Y
Incorporated.
B
Datasheet
7
Y
Incorporated.
B
Datasheet
7
Y
Incorporated.
B
Datasheet
7
Y
Incorporated.
B
Datasheet
7
Y
Incorporated.
B
Datasheet
7
Y
Incorporated.
B
Datasheet
7
Add (new row) :
Applicable for : () proposal (X)
purchase () as buit
RF flange bolting connection is
not suitable as the check valve
and isolation valve is on the
upstream of the flexible hose as
per P&ID, otherwise the
condensate inside the hose will
spill and wasted; and the most
important things is the hazard of
the oil spill. Therefore, on one end
dry disconnect coupling system
(with handle) without spillage
under pressure is required where
automatically stop the flow of the
condensate after disconnection.
to update the sketch where to
show quick connect-disconnection
system.
Why hold, please discuss with
Contractor Process Engineer and
also with Company.
address this hold before next
revision
Contractor is required to assess if
the floating hose material selected
is suitable for the condensate
properties for design life of 20
years. Please include in this Data
Sheet the Condensate Properties
for Vendor confirmation if the
material shown in the sketch is
suitable or not. Particularly the
outer sheath shall be designed to
UV exposure for 20 years.
Please specify which
codes/standards this hose design,
fabrication, and testing comply to.
To specify either to API or ASME,
or any other codes and standard
that is common used in Oil and
Y
Incorporated.
Doc. No: SMN-P-DS-00-106
Description
Page 3 of 10
DATA SHEET – FLEXIBLE HOSE
SIMENGGARIS BLOCK
Rev
Section
Doc. No.:
SMN-P-DS-00-106
Revision
:
1
Date
:
10-12-2021
Page
Comment
Incorporated
(Y/N)
Gas Industry as Contractor did not
produce any spec for this hose.
flange connection 150# RF
Y
Incorporated.
Y
Incorporated.
Description
0
Datasheet
7
0
Datasheet
7
0
Datasheet
7
tipe: dry quick coupling (female)
supply loose: dry quick coupling
(male)
flange 150# RF
Y
Incorporated.
0
Datasheet
7
dry quick coupling (female)
Y
Incorporated.
0
Datasheet
7
Y
Incorporated.
0
Datasheet
7
Note 6, Quick coupling dry break
type, Valves open and close
automatically on
connection and disconnection
female - dry quick coupling
Y
Incorporated.
0
Datasheet
7
Y
Incorporated.
0
Datasheet
9
supply loose - dry quick coupling
(male)
to delete this part since
connection to pipe is flange.
Safety concern, it is better to have
transfer hose with fix connection
at pipe and dry type quick
coupling at other end, to avoid oil
spill
Y
Incorporated.
Doc. No: SMN-P-DS-00-106
Page 4 of 10
DATA SHEET – FLEXIBLE HOSE
SIMENGGARIS BLOCK
Doc. No.:
SMN-P-DS-00-106
Revision
:
1
Date
:
10-12-2021
TABLE OF CONTENTS
COMMENT SHEET ............................................................................................................................. 2
TABLE OF CONTENTS ...................................................................................................................... 5
1.
INTRODUCTION ................................................................................................................................ 6
2.
SYMBOL AND ABBREVIATIONS: ..................................................................................................... 7
2.1
DEFINITIONS AND ABBREVIATION ................................................................................................ 7
2.2
REFERENCES .................................................................................................................................... 7
3.
OBJECTIVES ...................................................................................................................................... 7
DATA SHEET – FLEXIBLE HOSE ………………………………………………………………………..………. 8
DATA SHEET – HOSE CONNECTION (DELETED)……………………………………………...………….….10
Doc. No: SMN-P-DS-00-106
Page 5 of 10
DATA SHEET – FLEXIBLE HOSE
SIMENGGARIS BLOCK
Doc. No.:
SMN-P-DS-00-106
Revision
:
1
Date
:
10-12-2021
1. INTRODUCTION
JOB Pertamina - Medco E&P Simenggaris, hereafter known as COMPANY, is the operator
of South Sembakung Field located at Simenggaris Block, North Kalimantan. The South
Sembakung Field has a South Sembakung Gas Plant was designed to produce 30 MMscfd
gas for 20 years. Currently, there are 4 (four) wells which have been drilled; namely SSB-2 as
production well and three development wells namely SSB-4, SSB-5 and SSB-7,which are
currently under temporary suspension.
Based on the Gas Sales and Purchase Agreement (PJBG) to PT. PLN 8 MMSCFD and
PT. Kayan LNG 22 MMSCFD, the addition of 3 (three) development wells will be required,
namely SSB-8, SSB-9 (future) and SSB-10.
COMPANY has initiated the new Project to accommodate produced gas from the new wells.
The project will consist of installation of : new wellsite facilities and its flowlines, LLP
production manifold and LLP production separator, new condensate handling system
(heater, tanks, pumps, custody meter and export line), new (future) compressor package
during wells pressure depletion and other repair and modifications required.
Figure 1 – South Sembakung Field Location
PT. Meindo Elang Indah has been awarded the Engineering, Procurement, Construction,
Installation & Commissioning of South Sembakung Gas Development.
Doc. No: SMN-P-DS-00-106
Page 6 of 10
DATA SHEET – FLEXIBLE HOSE
SIMENGGARIS BLOCK
Doc. No.:
SMN-P-DS-00-106
Revision
:
1
Date
:
10-12-2021
2. SYMBOL AND ABBREVIATIONS:
2.1 DEFINITIONS AND ABBREVIATION
The following abbreviations / terms are used in the document.
ASME
ASTM
NBR
RF
SS
American Society of Mechanical Engineers
American Society of Testing and Materials
Nitrile Butadiene Rubber
Raised Face
Stainless Steel
2.2 REFERENCES
International Standard
ASME B16.5
ASTM A105
BS EN 10204
Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24,
Metric/Inch Standard
Standard Specification for Carbon Steel Forgings for Piping
Applications
Metallic Products: Types of Inspection Documents
Project Specifications
SMN-P-ES-36-003
SMN-P-ES-00-102
SMN-P-MT-00-104
Piping Material Specification
Piping Material Specification (Addendum)
MTO – Piping Special Item
3. OBJECTIVES
This document covered Flexible Hose Data Sheet for Simenggaris Block Project.
Doc. No: SMN-P-DS-00-106
Page 7 of 10
DATASHEET - FLEXIBLE HOSE
SIMENGGARIS BLOCK
APPLICABLE FOR :
(
) PROPOSAL
( X ) PURCHASE
(
Doc. No.
:
SMN-P-DS-0-106
Revision
:
1
Date
:
10-12-2021
) AS BUILT
DESIGN REQUIREMENT
1
Description
2
Type
3
Pressure (Operating/Design)
See Table List
4
Temperature (Operating/Design)
See Table List
5
Applicable Satndard
6
Minimum Burst Pressure (psig)
7
Minimum Bend Radius
8
- Connection Inlet
9
Loading Hose to Jetty (Onshore Usage)
Dock Loading Hose
EN 1765
1000
6D
150# RF Flange (ASME B16.5)
- Connection Outlet
Female Dry Break Quick Coupling (Note 6)
Piping Class / Code
1B / ASME B31.3
4"
10 Size
150#
11 Piping Class Rating
Hydrocarbon Condensate (Note 5)
12 Fluid Service
13 Design Life
20 years
14 Loose Item
Male Dry Break Quick Coupling (Note 6)
CONSTRUCTION MATERIALS
1
Tube
: Synthetic rubber compound
Reinforcement
: helic steel wires and
2
3
(Note 5)
4
5
Cover
Reinforcemenet
Tube
antistatic wires (Note 5)
Cover
: Rubber compound
6
(Weathering and abrasion
resistant) (Note 5)
7
End Connections
FIG. 3 - FEMALE DRY BREAK COUPLING
FIG. 1 - HOSE
: ASTM A351 CF8M or
(HOSE OUTLET CONNECTION) (NOTE 6)
ASTM A182 F316
Outlet Connection
Inlet Connection
TEST AND INSPECTION REQUIREMENT
1
VISUAL EXAMINATION
: 100%
2
HYDROTEST
: 100%
FIG. 4 - MALE DRY BREAK QUICK COUPLING
FIG. 2 - END CONNECTIONS
(LOOSE ITEM) (NOTE 6)
TABLE LIST
NO SP TAG NO
1
SP-FH-02
P&ID NO.
LINE NO
S
I
Z
E
SMN-R-PI-34-104
4"-HL-1136-1B
4"
LENGTH
15 M
PRESSURE
(PSIG)
TEMPERATURE
(0F)
DES
OPE
DES
OPE
250
149
150
77 ~ 117
DENSITY
(lb/ft³)
VISCOSITY
(cP)
FLOW
RATE
(Usgpm)
VELOCITY
(FT/S)
61.09
7.57
140
3.55
NOTES
1
SP-ITEM SHALL BE SUPPLIED WITH NAME PLATE & STAMPED SS316 TAG
2
(DELETED)
3
CERTIFICATION REQUIREMENT TO BS EN 10204 TYPE 3.1B FOR ALL PRESSURE CONTAINING PARTS
4
DELETED
5
VENDOR TO ADVICE SUITABLE FLEXIBLE HOSE MATERIAL WITH CONSIDERING ASPECT BELOW:
- PROCESS CONDITION (SEE TABLE ABOVE)
- FLUID SERVICE (SEE FLUID COMPOSITION)
- ABRASIVE ENVIRONMENT AROUND JETTY AREA
6
AUTOMATIC OPEN/CLOSE VALVE ON CONNECTION AND DISCONNECTION
Doc. No: SMN-P-DS-00-106
Page 8 of 10