Assignment: 55aKB9 ELET B55a Knowledge Base Assignment #9 Relays Text Chapter 7 Student‘s Name: ANSWER KEY For “Knowledge Base” assignments, each student needs to submit their own completed assignment. A score of zero will be recorded for all students involved who submit duplicate work from another student. You should always retain a backup copy of this document in your college “home” drive or on your computer. You can always e-mail yourself a copy of the document file as an attachment. Knowledge Checklist The knowledge and skills you should retain after completing this assignment are: 1. Compare electromagnetic, solid state, timing, and latching relays in terms of construction, operation, symbols, applications, and ratings. 2. Describe the operation of on-delay and off-delay timer relays. 3. Discuss the use of relays as control elements in motor circuits. Assignment Answer the following questions, or perform the requested activities. When you have completed this assignment, save it using the proper file name format, and then upload and submit it, following the instructions your instructor has given you. Textbook Chapter 7: Parts 1-5 Part 1: Electromechanical Control Relays 1. The two basic parts of an electromechanical relay are the __Coil (input)_______ and the __Contacts (output)____ . 2. The two circuits associated with a relay are the: a. Primary and secondary b. Control and load c. Normally open and normally closed d. High and low ET55a Knowledge Base Assignment #9 Answer ___b___ Page 1 3. Complete the relay wiring diagram for Figure 7-1 to operate so that opening and closing the switch will control current to the load through the relay contact. 4. Relays are used to control large loads of 15A or more. (True/Fa1se) ___False_____ (less than 15A) 5. An electromechanical relay normally will have only one ___Coil_______ , but it may have a number of different ____Contacts_________ . 6. Normally closed contacts are defined as those contacts that are closed when the coil is ____not energized_____ . 7. State the correct type (N.O. or N.C.) and label for each of the contacts associated with the relay coil of Figure 7-2. (a) _______N.O._________ (b) _______N.C._________ ET55a Knowledge Base Assignment #9 Figure 7-2 Page 2 8. Which of the following is not a common application for a relay? a. To control a 120-V lighting circuit with a 12-V control circuit. b. To control several switching operations by a single separate current. c. To change alternating current to direct current. d. To switch a small servo motor with a lowcurrent sensor signal. 9. Answer ___c____ The coil and contacts of a relay are not normally electrically insulated from each other. (True/Fa1se) ___False________ (they are insulated) 10. Complete the relay wiring diagram for Figure 7-3 to operate so that when the push button is closed, the green light switches from on to off and the red light switches from off to on. 11. Relay options that aid in troubleshooting may include: a. ________On-Off Indicator______________________ b. ________Manual Override______________________ 12. It is possible for a relay coil to be rated for 24 V DC and its contacts to be rated for 240 VAC. (True/Fa1se) ___True_____ ET55a Knowledge Base Assignment #9 Page 3 13. Electromechanical relay contacts may be constructed as a. N.O. or N.C. contacts. b. Single-break or double-break contacts. c. Fixed and movable contacts. Answer ___d____ d. All of these 14. State the number of poles, throws, and breaks for each of the relay contacts shown in Figure 7-4. a. __1___ pole, ___2___ throw, __1___ break b. ___2__ pole, ___2____ throw, ___1__ break c. ___1__ pole, ___2____ throw, ___2__ break d. ___3__ pole, ___2____ throw, ___2__ break 15. The load-carrying capacity of contacts is normally given as a current value for a: a. Resistive load b. Inductive load c. Capacitive load Answer ____a____ d. Shorted load 16. A relay contact rates 12A at 12VDC can switch _____3_____ A at 48VDC. P = I x E = 12A x 144W I = P/E = 144W / 12V = 3A ET55a Knowledge Base Assignment #9 Page 4 Part 2: Solid-State Relays 1. In the symbol of the solid-state relay (SSR) shown in Figure 7-5, the #1 set of leads is comparable to the ______Coil_______________ leads of an electromechanical relay, and the #2 set to the _______Contact______________ leads. 2. List three common main switching semiconductors used in solid-state relays: a. ______Bipolar Transistors___________________________ b. ______MOSFETs_____________________________________ c. ______SCR’s or Triacs_______________________________ 3. A common method used to provide isolation is to have the input section illuminate which of the following items below, which will activate a photodetective device? a. LED b. SCR c. Transistor d. Triac 4. Answer ___a____ Identify the components of the solid-state relay shown in figure 7-6: a. ____LED________________________ b. ____Phototransistor____________ c. _____Trigger Circuit_____________ d. _____Triac_______________________ ET55a Knowledge Base Assignment #9 Figure 7-6 Page 5 5. The input section of the solid-state relay (SSR) acts like the contacts of an electromagnetic relay (EMR). (True/Fa1se) ____True______ 6. The use of solid-state relays is not recommended for loads that must be switched continually and quickly. (True/Fa1se) __False__ (greatly recommended) 7. Most SSRs have a variable input voltage range. (True/Fa1se) ___True____ 8. A majority of SSRs are multiple-pole devices. (True/Fa1se) ___False__ (Most are unipolar – l pole) 9. Complete the solid-state relay wiring diagram in Figure 7-7 to operate so that when the control contact is closed, three-phase power is delivered to the load. ET55a Knowledge Base Assignment #9 Page 6 10. Complete the three-wire motor control diagram for Figure 7-8 utilizing the SCR and solid-state relay. The circuit is to operate so that the starter coil is energized when the start button is momentarily pressed and deenergized whenever either of the two stop buttons is momentarily pressed. 11. What type of SSR switching is primarily designed to work with resistive loads? a. Instant-on switching b. Peak switching c. Phase-shift switching d. Zero switching Answer __d____ 12. ___Instant On_______________________ SSR switching initiates the output at the exact same time the input signal is received. 13. Zero switching of resistive loads increases the inrush current. (True/Fa1se) ____False_____ (no effect on inrush current) ET55a Knowledge Base Assignment #9 Page 7 14. Compared to electromechanical relays, solid-state relays: a. Do not exhibit contact bounce b. Have a much faster response time c. Do not generate as much electromagnetic interference d. All of these Answer __d_____ 15. Compared to EMR contacts, the SSR switching semiconductor has a much lower on-state resistance. (True/Fa1se) __False____ (the opposite is true) Part 3: Timing Relays 1. Timing relays are used to ___delay________________ the opening or closing of contacts for circuit control. 2. Contacts of a synchronous clock timer are tripped by a. Hand b. An electromagnet c. Tabs set along a timing wheel d. A control signal 3. Answer ___c___ Synchronous clock timers are not accurate enough for critical timing processes. (True/Fa1se) ___True_____ 4. Timing is managed in a dashpot pneumatic timer by controlling ____Fluid or Air___________ flow through a small orifice. ET55a Knowledge Base Assignment #9 Page 8 5. Pneumatic timers have a relatively narrow timing range. (True/Fa1se) ___True______ 6. Compared with dashpot timers, solid-state timers: a. Provide much more accurate timing b. Have a narrower timing range c. Are initiated by an electromagnetic coil d. All of these Answer ___a___ 7. Complete the solid-state timer wiring diagram for Figure 7-9. The circuit is to operate so that load is energized at 120 V AC following the closure of the float switch and preset time delay period. 8. Draw the symbol for the timer contacts listed below: NOTC On-Delay Normally open, delay on energize NOTO Off-Delay Normally open, delay on deenergize NCTO On-Delay Normally closed, delay on energize NCTC Off Delay Normally closed, delay on deenergize ET55a Knowledge Base Assignment #9 Page 9 9. Examine the timing diagrams of Figure 7-10 and identify the timer type as DOE, DODE, one-shot, or recycle. (a) ____DODE__________ (b) ____DOE____________ (c) ____Recycle__________ (d) ____One-Shot________ 10. Answer the following with reference to the timer circuit of Figure 7-11: a. What is the state (open or closed) of contact TR1-1 prior to the switch being closed? Answer _Open__ b. What is the state of contact TR1-2 immediately after the switch is closed? Answer _Closed_ c. What is the state of contact TR1-1 after 5 seconds of the switch being closed? Figure 7-11 Answer _Open__ d. What is the state of contact TRl-2 after 10 seconds of the switch being closed? Answer _Open__ e. What is the state of contact TR1-1 as soon as the switch is opened? Answer _Open__ ET55a Knowledge Base Assignment #9 Page 10 11. Answer the following with reference to the timer circuit of Figure 7-12: a. What is the state (open or closed) of contact TR1-2 prior to the switch being closed? Answer _Closed_ b. What is the state of contact TR1-1 immediately after the switch is closed? Answer _Closed_ c. What is the state of contact TR1-2 immediately after the switch is opened? Figure 7-12 Answer _Open__ d. What is the state of contact TR1-1 after 10 seconds of the switch being opened? Answer _Open__ e. What is the state of contact TR1-2 after 10 seconds of the switch being opened? Answer _Closed_ 12. Answer the following with reference to the plug-in timer base wiring diagram of Figure 7-13: a. What are the pin numbers for the normally open contact? Answer _3 and 1_ b. What are the pin numbers for the normally closed contact? Answer _4 and 1_ c. Identify the pin numbers where the constant voltage source is to be connected: Answer _2 and 7_ d. Identify the pin numbers where an external trigger switch is to be connected: Answer _5 and 6_ ET55a Knowledge Base Assignment #9 Page 11 13. The one-shot timer shown in Figure 7-14 is set for a time delay period of 5 seconds. For how long would the load be energized for each of the following scenarios (conditions)? a. The initiate button is held closed for 1 second: Answer _5 seconds___ b. The initiate button is held closed for 5 seconds: Answer _10 seconds___ c. The initiate button is held closed for 10 seconds: Answer _15 seconds___ d. The initiate button is held closed for 2 seconds, but power is lost after 1 second: Answer _1 second___ 14. Answer the following with reference to the recycle timer shown in Figure 7-15: a. What type of recycle timer (symmetrical or asymmetrical) is this? Answer ___Asymmetrical_________________________ b. How is the on period timing adjustment accomplished? Answer __Separate Adjustment Knob _____________ c. How is the off period timing adjustment accomplished? Answer __Separate Adjustment Knob _____________ d. How is the on/off recycling of the contacts stopped? Answer __Remove Input Voltage_____________________ ET55a Knowledge Base Assignment #9 Page 12 15. The term __Multifunction________ timer is reserved for a group of solidstate timers that perform more than one timing function. 16. A programmable logic controller can be programmed to implement conventional timer functions. (True/Fa1se) __True______ Part 4: Latching Relays 1. Latching relays use a _____Mechanical_________ latch or permanent ______Magnet_______________ to hold the contacts in their last energized position. 2. In a latching relay that uses two coils, the coils are identified as the ____Latch______ coil and the __Unlatch or Release____________ coil. 3. Latching relays can provide circuit continuity during power failures. (True/Fa1se) __True______ 4. In a two-coil latching relay, the latch coil requires what type of a flow of current to set the latch and hold the relay in the latched position? a. Direct b. Alternating c. Continuous d. Pulsed 5. Answer ___d____ On electrical diagrams, the contacts of a latching relay are normally shown: a. in their latched position b. in their unlatched position c. energized d. deenergized ET55a Knowledge Base Assignment #9 Answer ___b____ Page 13 6. Answer the following with reference to the latching relay circuit of Figure 7-17: a. How is the pilot light turned on? Answer _Press on button-this latches contact on b. How is the pilot light turned off? Answer _Press off button-this unlatches contact Figure 7-17 c. Assume the unlatch coil is faulted open. How would this affect the operation of the circuit? Answer The contact will stay closed–will not be able to open it up. ______________________________________________________________________ ______________________________________________________________________ 7. Single-coil magnetic latching relays are designed to be polarity sensitive. (True/Fa1se) __True______ 8. Alternating relays are used to equalize the ____run______________ _________time_________________ of two loads. 9. _______crossed____________ - _______wired____________ alternating relays have the ability to alternate the loads during normal workloads and then operate both when the load is high. ET55a Knowledge Base Assignment #9 Page 14 10. Answer the following with reference to the alternating relay circuit of Figure 7-18: a. What configuration of relay contacts is used? Answer ______DPDT________________________ b. What initiates the switch in output between Load A (LA) and Load B (LB)? Answer ___Opening Control Switch S1_____ c. Remote pilot lights are to be connected to the unused contacts of the relay to indicate which load is active. To which two pins would the pilot lights for load A (LA) and load B (LB) be connected? Figure 7-18 Answer __Load A (pin 9) and Load B (pin 10)__ Part 5: Relay Control Logic 1. Identify the two states of the digital signal shown in Figure 7-19: a. ___Low (Off)____________ b. ___High (On)___________ 2. Relay control logic and ladder diagrams are the primary programming language for ___PLC’s (Programmable Logic Controllers)_____ . 3. The two separate and distinct parts of a motor control circuit are the primary and secondary sections. (True/Fa1se) _False__ (input and output) 4. The input section of a control circuit provides the: a. Signals b. Source c. Actions d. Load ET55a Knowledge Base Assignment #9 Answer ___a____ Page 15 5. Answer the following with reference to the control circuit of Figure 7-20. a. List all the component parts that are considered to be inputs: Answer ___On/Off switches, limit switch Float switch, temperature switch, relay contacts____________________________ b. List all the component parts that are considered to be outputs: Answer __Relay coil, horn, solenoid, ____ Contactor coil, pilot light, heater unit___ ___________________________________________ c. Which output would be energized with power applied and the circuit in the state shown? Answer ____Solenoid_____________________ ___________________________________________ d. Assume that the contactor coil becomes faulted open. In what way would the normal operation of the circuit be affected when the temperature switch closes? Answer ____Contactor coil would not close, and heater unit would not energize. _____ ____________________________________________ ____________________________________________ 6. All input devices can be classified as being loads. (True/Fa1se) ___False____ (output devices) ET55a Knowledge Base Assignment #9 Page 16 7. Logic functions describe how inputs interact with each other to control the outputs. (True/Fa1se) __True ____ 8. Logic is the ability to make decisions when one or more different factors must be taken into consideration. (True/Fa1se) __True ____ 9. Identify the control logic function associated with each of the contact configurations shown in Figure 7-21. a. ____OR______________________ b. _____NOT____________________ c. _____NAND__________________ d. ____AND____________________ e. _____NOR____________________ f. _____AND/OR________________ Figure 7-21 10. State the type of logic function described in each of the following control circuit scenarios: a. Two or more inputs are connected in series and they all must be closed to energize the load. Answer ______AND____________ b. Two or more inputs are connected in parallel and anyone of the inputs can close to energize the load. Answer _____OR_____________ ET55a Knowledge Base Assignment #9 Page 17 11. Draw an OR logic circuit in which a normally open push button and temperature switch control a resistive heating element: 12. Draw a NOT logic circuit in which a solenoid and pilot light are controlled by a single push button. Both loads are to be energized when the button is not pressed, and deenergized when the button is pressed: 13. Draw a combination NOR/OR logic circuit that uses a three-wire control to energize a magnetic motor starter. The motor can be started and stopped from three locations. Include overload protection for the motor: ET55a Knowledge Base Assignment #9 Page 18