Technical Publication DR-1004R11 LV-DRAC Low Voltage - Digital Rotating Anode Controller HF Series Generators HF Series Generators LV-DRAC REVISION HISTORY REVISION DATE REASON FOR CHANGE 4 SEP 15, 2005 Tube selection (V10Rx) 5 JUL 26, 2006 New Tubes in Table-2 6 MAR 1, 2007 New Tubes in Table-2 (soft V10R2.04) 7 MAY 16, 2007 New Tubes in Table-2 (soft V10R3.1) 8 OCT 16, 2007 New Tubes in Table-2 (soft V10R3.3) 9 JAN 22, 2008 New Tubes in Table-2 (soft V10R3.4) 10 MAY 12, 2008 New Tubes in Table-2 (soft V10R3.5) 11 JUL 01, 2009 New Tubes and schematics (soft V10R3.6) This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note DR-1004R11 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators LV-DRAC TABLE OF CONTENTS Section 1 2 Page CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 LV-DRAC Status Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2 Self-running Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 DR-1004R11 i HF Series Generators LV-DRAC ii DR-1004R11 HF Series Generators LV-DRAC SECTION 1 Note . CONFIGURATION This document ONLY applies to High Speed Generators supplied with the LV-DRAC (Low Voltage - Digital Rotating Anode Controller). The LV-DRAC is a High Speed Rotor Controller located on the Generator Cabinet. Its configuration is made through dip switches 3243SW1 to 3243SW4 on the Control DRAC Board. BEFORE MANIPULATING THE LV-DRAC, MAKE SURE THAT THE INPUT LINE IS DISCONNECTED AND THE CAPACITOR BANK IS PROPERLY DISCHARGED. WAIT UNTIL LEDS DL7 AND DL8 ON THE CONTROL DRAC BOARD ARE OFF. The Function of these switches is the following: 3243SW1-x FUNCTION 1 2 MINIMUM TIME FOR READY (DELAY) ( ) 3 4 5 6 TUBE TYPE SELECTION FOR TUBE-1 (Also refer to switch position 3243SW3-5) 7 8 3243SW2-x FUNCTION 1 2 FLUORO HOLD-OVER TIME 3 4 5 6 TUBE TYPE SELECTION FOR TUBE-2 (Also refer to switch position 3243SW4-5) 7 8 DR-1004R11 1 HF Series Generators LV-DRAC 3243SW3-x FUNCTION 1 LOW SPEED ROTATION BRAKE 2 NOT USED* 3 SPOT FILM HIGH SPEED START 4 NOT USED* 5 ON = WHEN THE TUBE CONFIGURED AS TUBE-1 IS LISTED ON TUBE TABLE-1 OFF = WHEN THE TUBE CONFIGURED AS TUBE-1 IS LISTED ON TUBE TABLE-2 6 7 NOT USED* 8 * Note: Set switches not used in “ON” position. 3243SW4-x FUNCTION 1 2 3 SPOT FILM HOLD TIME 4 5 6 ON = WHEN THE TUBE CONFIGURED AS TUBE-2 IS LISTED ON TUBE TABLE-1 OFF = WHEN THE TUBE CONFIGURED AS TUBE-2 IS LISTED ON TUBE TABLE-2 ON = SELF RUNNING ENABLED (Refer to section 1.2) OFF = SELF RUNNING DISABLED (Refer to section 1.2) 7 PROTECTIONS -- ERRORS 8 DC BRAKE * Note: Set switches not used in “ON” position. Note 2 . Set dip switches in accordance with the following tables. DR-1004R11 HF Series Generators LV-DRAC TUBE SELECTION -- TUBE TABLE-1 (Switch 3243SW3-5 = ON for Tube-1 ) P Pos TUBE FAMILY (Stator - ∅ Anode) (Switch 3243SW4-5 = ON for Tube-2) 3243SW1-x (TUBE-1) 3243SW2-x (TUBE-2) 4 5 6 7 8 4 5 6 7 8 0 GE MAXIRAY 75 ON ON ON ON ON ON ON ON ON ON 1 GE MAXIRAY 100 OFF ON ON ON ON OFF ON ON ON ON 2 VARIAN G-1582 ON OFF ON ON ON ON OFF ON ON ON OFF OFF ON ON ON OFF OFF ON ON ON ON ON OFF ON ON ON ON OFF ON ON 3 VARIAN RAD-XX or EUREKA RAD-XX (3” Anode, Emerald or Diamond Housing, R Stator (20--50 ohm), 300 KHU) VARIAN A132 (3” Anode, 300 KHU) VARIAN RAD-XX or EUREKA RAD-XX (4” Anode, Sapphire Housing, R Stator (16--50 ohm or 20--50 ohm), 400 KHU) 4 VARIAN RAD-56 (4” Anode, Sapphire Housing, R Stator (20--50 ohm), 400 KHU) VARIAN A256 / A282 / A292 (4” Anode, B130 or B150 Housing, R Stator (16--50 ohm or 20--50 ohm), 400 KHU) TOSHIBA 7254X / 7255X / 7823 (4” Anode, XS-RB Stator (20--38 ohm), 400 KHU) 5 CGR STATORIX M50 (MAMMO) OFF ON OFF ON ON OFF ON OFF ON ON 6 SIEMENS 100 L BIANGULIX SIEMENS 100 L OPTILIX ON OFF OFF ON ON ON OFF OFF ON ON 7 PHILIPS SUPEROTALIX OFF OFF OFF ON ON OFF OFF OFF ON ON 8 DUNLEE PX-1302 ON ON ON OFF ON ON ON ON OFF ON 9 CGR STATORIX 260 / RSN 742 / MSN 740 OFF ON ON OFF ON OFF ON ON OFF ON 10 CGR STATORIX 550 / RSN 722 / MSN 722 IAE RTC 600 ON OFF ON OFF ON ON OFF ON OFF ON 11 SIEMENS 100 G OFF OFF ON OFF ON OFF OFF ON OFF ON 12 SIEMENS RH 150/100 ON ON OFF OFF ON ON ON OFF OFF ON 13 COMET DO-10 (4” Anode) OFF ON OFF OFF ON OFF ON OFF OFF ON 14 COMET DO-9 (4” Anode) ON OFF OFF OFF ON ON OFF OFF OFF ON 15 CGR STATORIX 240 OFF OFF OFF OFF ON OFF OFF OFF OFF ON 16 PICKER PX-307 ON ON ON ON OFF ON ON ON ON OFF 17 HANGZHOU XD-52-30, 50/150 OFF ON ON ON OFF OFF ON ON ON OFF 18 DUNLEE PX-1312 ON OFF ON ON OFF ON OFF ON ON OFF 19 DUNLEE PX-1456 / PX-1436 / PX-1400 (Q Stator) OFF OFF ON ON OFF OFF OFF ON ON OFF 20 COMET DX-1000 ON ON OFF ON OFF ON ON OFF ON OFF 21 COMET DX-81 / COMET XSTAR-14 OFF ON OFF ON OFF OFF ON OFF ON OFF 22 PHILIPS ROTALIX 350/351 ON OFF OFF ON OFF ON OFF OFF ON OFF 23 COMET MOS-50 (MAMMO) OFF OFF OFF ON OFF OFF OFF OFF ON OFF 24 VARIAN B110 / B112 / B115 Housing ON ON ON OFF OFF ON ON ON OFF OFF 25 VARIAN B160 / B165 Housing OFF ON ON OFF OFF OFF ON ON OFF OFF 26 TOSHIBA E7252X (XS-AL Stator) ON OFF ON OFF OFF ON OFF ON OFF OFF 27 COMET DX 700 HS OFF OFF ON OFF OFF OFF OFF ON OFF OFF 28 VARIAN A192 / A196 / A197 (with B130 Housing) ON ON OFF OFF OFF ON ON OFF OFF OFF 29 VARIAN G 1592 OFF ON OFF OFF OFF OFF ON OFF OFF OFF 30 PICKER PX400P + PX457P ON OFF OFF OFF OFF ON OFF OFF OFF OFF 31 JUGORENDGEN RX 150/30 - 50 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF DR-1004R11 3 HF Series Generators LV-DRAC TUBE SELECTION -- TUBE TABLE-2 (Switch 3243SW3-5 = OFF for Tube-1 ) Pos 4 TUBE FAMILY (Stator - ∅ Anode) (Switch 3243SW4-5 = OFF for Tube-2) 3243SW1-x (TUBE-1) 3243SW2-x (TUBE-2) 4 5 6 7 8 4 5 6 7 8 0 VARIAN GS-20711 (B220H Housing, R Stator) ON ON ON ON ON ON ON ON ON ON 1 SIEMENS 100 L--W OFF ON ON ON ON OFF ON ON ON ON 2 SIEMENS SV 125/15/82 ON OFF ON ON ON ON OFF ON ON ON 3 IAE RTM90 (C55 Housing) / IAE RTM92 (C52 / C352 Housing) OFF OFF ON ON ON OFF OFF ON ON ON 4 IAE RTM101HS / IAE RTM102HS (C100 Housing) ON ON OFF ON ON ON ON OFF ON ON 5 DUNLEE DA 1036 -- DU 404 OFF ON OFF ON ON OFF ON OFF ON ON 6 DUNLEE DA 1094 -- DU 694 ON OFF OFF ON ON ON OFF OFF ON ON 7 DUNLEE DR 1817 / 1825 (High Impedance Stator) OFF OFF OFF ON ON OFF OFF OFF ON ON 8 CGR STATORIX 240 / 260; MSN 740, MSN 742 ON ON ON OFF ON ON ON ON OFF ON 9 IAE RTC 700 HS (C52S Housing) OFF ON ON OFF ON OFF ON ON OFF ON 10 VARIAN GS 30711 ON OFF ON OFF ON ON OFF ON OFF ON 11 VARIAN G292 / G294 / G256 / G297 (B130 Housing) OFF OFF ON OFF ON OFF OFF ON OFF ON 12 IAE RTM101HS / RTM102HS (C52S Housing) ON ON OFF OFF ON ON ON OFF OFF ON 13 IAE RTC1000HS (C52S Housing) OFF ON OFF OFF ON OFF ON OFF OFF ON 14 TOSHIBA ROTANODE E7100X ON OFF OFF OFF ON ON OFF OFF OFF ON 15 DUNLEE DA 1083 / PX 1483 (DU 404 / DA10 Housing, C Stator) OFF OFF OFF OFF ON OFF OFF OFF OFF ON 16 VARIAN A277 / A278 (B130H and B150H Housing, R Stator) ON ON ON ON OFF ON ON ON ON OFF 17 VARIAN G1092 (B160 / B165 Housing, R Stator) OFF ON ON ON OFF OFF ON ON ON OFF 18 DUNLEE PX1473Q -- DU 604 ON OFF ON ON OFF ON OFF ON ON OFF 19 TOSHIBA E7260DX OFF OFF ON ON OFF OFF OFF ON ON OFF 20 VARIAN HE100 (B180 / B185 Housing, R Stator) ON ON OFF ON OFF ON ON OFF ON OFF 21 IAE RTC 137 (CT 180 Housing) OFF ON OFF ON OFF OFF ON OFF ON OFF 22 VARIAN A102 (B100 Housing) ON OFF OFF ON OFF ON OFF OFF ON OFF 23 IAE X40 (C352 Housing (only Low Speed)) IAE RTM78HS (C352 Housing) OFF OFF OFF ON OFF OFF OFF OFF ON OFF 24 VARIAN RAD-92 / RAD-94 (4” Anode, Sapphire Housing, R Stator (20--50 ohm), 600 KHU) IAE RTC600 HS (C100 Housing 4”, 102 mm, 600 KHU, Stator 20--40 ohm) ON ON ON OFF OFF ON ON ON OFF OFF 25 TOSHIBA ROTANODE E7867X / E7869X OFF ON ON OFF OFF OFF ON ON OFF OFF 26 TOSHIBA ROTANODE E7239X / E7240X / E7242X / E7865X ON OFF ON OFF OFF ON OFF ON OFF OFF 27 TOSHIBA ROTANODE E7864X OFF OFF ON OFF OFF OFF OFF ON OFF OFF 28 SIEMENS RAY-14_1 (SV150/33/78S Insert) ON ON OFF OFF OFF ON ON OFF OFF OFF 29 TOSHIBA ROTANODE E7252X (XS-R Stator) TOSHIBA ROTANODE E7886X (Stator (27--58 ohm) OFF ON OFF OFF OFF OFF ON OFF OFF OFF 30 ATX 10WX--692 / 1463 (ATI692) (Stator C 47/60, 4”; 600 KHU) ON OFF OFF OFF OFF ON OFF OFF OFF OFF 31 PHILIPS SRM 1551 ROT500 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF DR-1004R11 HF Series Generators LV-DRAC MINIMUM TIME FOR READY (DELAY) 3243SW1-x MINIMUM TIME (SECONDS) 1 2 3 0* ON ON ON 0.6 OFF ON ON 0.8 ON OFF ON 1.0 OFF OFF ON 1.2 ON ON OFF 1.5 OFF ON OFF 2.0 ON OFF OFF 3.0 OFF OFF OFF * Note: It is recommended to set these switches at “0 seconds”. FLUORO HOLD TIME DR-1004R11 3243SW2-x FLUORO HOLD TIME (SECONDS) 1 2 3 0 ON ON ON 10 OFF ON ON 20 ON OFF ON 30 OFF OFF ON 40 ON ON OFF 60 OFF ON OFF 90 ON OFF OFF 120 OFF OFF OFF 5 HF Series Generators LV-DRAC SPOT FILM HOLD TIME 3243SW4-x SPOT FILM HOLD TIME SECONDS MINUTES 1 2 3 4 0 ON ON ON ON 5 OFF ON ON ON 10 ON OFF ON ON 15 OFF OFF ON ON 20 ON ON OFF ON 30 OFF ON OFF ON 45 ON OFF OFF ON 60 OFF OFF OFF ON 2 ON ON ON OFF 5 OFF ON ON OFF 10 ON OFF ON OFF 15 OFF OFF ON OFF 20 ON ON OFF OFF 25 OFF ON OFF OFF 30 ON OFF OFF OFF 40 OFF OFF OFF OFF SPOT FILM HIGH SPEED START 6 SPOT FILM START MODE 3243SW3-3 SPOT FILM ALWAYS STARTS IN HIGH SPEED (10000 RPM) ON SPOT FILM STARTS AT REQUIRED SPEED OFF DR-1004R11 HF Series Generators LV-DRAC LOW SPEED ROTATION BRAKE LOW SPEED ROTATION BRAKE MODE (3300 RPM TO 0 RPM) 3243SW3-1 INHIBITED ON ACTIVATED OFF DC BRAKE (FOR LOW AND HIGH SPEED) DC BRAKE 3243SW4-8 ACTIVATED ON INHIBITED OFF PROTECTIONS -- ERRORS PROTECTIONS -- ERRORS 3243SW4-7 INHIBITED (LED DL1 on the Control DRAC Board is always illuminated) ON ACTIVATED (Normal Operation mode) (LED DL1 on the Control DRAC Board is non-illuminated indicating that the DRAC is working properly). OFF Note: The Error Codes are shown on the Console Display preceded by the letter “E” (a.e. E51) (For Error Codes refer to the Troubleshooting document). WHEN SWITCH 3243SW4-7 IS IN THE “ON” POSITION, THE ERROR PROTECTIONS OF THE LV-DRAC ARE INHIBITED. DR-1004R11 7 HF Series Generators LV-DRAC 1.1 LV-DRAC STATUS DIAGRAM CHANGE OF TUBE ACCELERATION UP TO 3300 RPM ACCELERATION UP TO 10000 RPM STAND-BY RUNNING AT 3300 RPM RUNNING AT 10000 RPM BRAKING FROM 3300 RPM 1.2 BRAKING FROM 10000 RPM SELF-RUNNING MODE SELF-RUNNING MODE The continuous starting and braking of the anode produces an overheating in the X-ray Tube Stator (a.e. during calibration procedure). The “Self-running mode” avoids this overheating. In the “Self-running mode” (switch 3243SW4-6 in the “ON” position), the anode remains running for approximately 1 minute when rotates at 3300 rpm or 10000 rpm. The LV-DRAC enters in the “Self-running mode” when “Preparation” is selected three consecutive times only from the Console buttons or Handswitch, and the time between two of the consecutive accelerations is shorter than 30 seconds (refer to illustration below). PREPARATION SIGNALS t < 30 s t < 30 s t < 30 s t > 30 s t < 30 s t < 30 s t < tsr ANODE ROTATION tsr tsr Self-running mode Self-running mode tsr (time for self-running mode) = approx. 1 minute at 3300 rpm or 10000 rpm. 8 DR-1004R11 HF Series Generators LV-DRAC SECTION 2 Sch. No. SCHEMATICS Scheme LV-DRAC MODULE BLOCK DIAGRAM A3243--04 CONTROL DRAC PCB A3240--05 INTERFACE DRAC PCB A3109--01 CLAMPING PCB DR-1004R11 9 HF Series Generators LV-DRAC This page intentionally left blank. 10 DR-1004R11 LV-DRAC MODULE INTERFACE CONTROL DRAC PCB HV INVERTER MODULE PTR1 3PH - IGBT INVERTERS U2 F3 INPUT RECTIFIER PCB Filter DC BUS M Ferrites C A 240 VAC SW LV DC Power Supply (A) AUX Acc Run Com J1 U16 Control Drac Power Supply OUTPUT LOGIC CONTROL CONTROL U11 A -- D CURRENT LIMIT Contactors Acceleration / Running Voltage U15 (ADC) J3 I AUX I MAIN D A OC DRIVER OUTPUT COMMANDS (M) MAIN (C) COMM F4 Ribbon Cable MAINS U3 MAIN / AUX TRANSFORMERS AC / DC CONVERTERS U4B, C & D DC Brake U1C, D & A I COMMON U12A, B & U1B Tube Selection OP1-- OP2 OPTO COUPLERS U17 Common μC Main / Aux Stator Tube 1 RL2 READY ERROR DRAC Serial Link SW1 to SW4 DL2 CONTROL DRAC PCB SYSTEM CONFIGURATION SWITCHES Open Collector Driver LV-DRAC Module Block Diagram Common Main / Aux Stator Tube 2 A B C D E PTR1 VS1 9 10 11 12 13 14 15 16 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1 19 1G 2G PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 C11 2 C12 4 INA +5 VDC AR6 8x4K7 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 INB 6 U9 HCT244 1Y1 18 1Y2 16 1Y3 14 1Y4 12 2Y1 9 2Y2 7 2Y3 5 2Y4 3 Q12 TC4426 1 OUTA 7 OUTB 5 +5 VDC C30 100nF 3 8x10K 19 X1 X1 C44 33pF 12MHz 18 9 RSTuP +5 VDC AR3 2 C22 4 INA INB RESET 29 PSEN 30 ALE/PROG PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 P11 2 P12 4 1 OUTA 7 OUTB 5 1G 2G 1 2 3 4 5 6 7 8 A0 A1 A2 RAW ENuP AUTO RD WR P1.0(T2) P1.1(T2EX) P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 INA INB 20 2 10 11 12 13 14 15 16 17 P3.0(RXD) P3.1(TXD) P3.2(INT0) P3.3(INT1) P3.4(T0) P3.5(T1) P3.6(WR) P3.7(RD) T2 T3 P22 ST HS FL SF SPARE1 SPARE2 4 3 INA INB 6 D62 1N4148 1K R122 1K D59 D61 BAT49 BAT49 1N4148 Q2 R24 BC640 2K21 D12 BAT49 10 D23 BC640 TC4426 1 OUTA 7 OUTB 5 D34 D36 BAT49 BAT49 R115 1 D39 1K D38 1N4148 TF6 6 1N5819 BAT49 R31 33.2 1N4148 Q6 3 5 C64 3 R114 4 1K D35 D37 BAT49 BAT49 R32 BC640 2K21 D24 BAT49 2 C58 10uF D13 D14 BC640 TC4426 1 OUTA 7 OUTB 5 D52 D54 BAT49 BAT49 R121 7 D57 1K D56 1N4148 TF3 6 5 C67 3 R120 4 1K D53 D55 BAT49 BAT49 1N5819 BAT49 R25 33.2 1N4148 Q3 R26 BC640 2K21 D15 BAT49 8 C61 10uF D16 Q13 4 INA INB 5 TP8 6 GND VDD 2 D17 BC640 TC4426 OUTA 1 D48 BAT49 BAT49 R119 D51 1K D50 1N4148 TF4 6 1N5819 2 BAT49 R27 33.2 1N4148 Q4 7 5 C66 OUTB D46 5 3 R118 4 1K D47 D49 BAT49 BAT49 R28 BC640 2K21 D18 BAT49 3 VS1 +15 VDC PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 Q9 2N4403 R113 2K21 VS2 C11 100nF R2 2K21 U5 R111 R112 R68 R17 475 1K5 475 1K5 A21 2 A22 4 INA INB Q16 D7 D8 1N5819 BAT49 R21 33.2 BC640 11 TP5 TC4426 1 OUTA 7 OUTB 5 D64 D66 BAT49 BAT49 R125 1K TF1 6 D69 D68 1N4148 5 C69 3 R124 4 220nF B 6 C60 10uF VS2 Q10 2N4403 DZ3 12V A BAT49 R23 33.2 C62 10uF Q14 6 1G 2G BAT49 1N5819 TP7 GND VDD VCC 1 19 9 D63 1K D65 D67 BAT49 BAT49 1N4148 Q1 R22 2K21 BC640 D9 BAT49 3 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 GND CS0 2 4 6 8 11 13 15 17 BAT49 R123 DZ2 12V C E NC 09/204 F. Díaz 14/07/09 D NC 09/151 F. Díaz 03/05/09 REV DESCRIPTION ISSUED BY 12 C63 10uF 10 1 9 10 11 12 13 14 15 16 20 +15 VDC 8 7 6 5 4 3 2 1 D60 D22 220nF HCT244 1Y1 18 1Y2 16 1Y3 14 1Y4 12 2Y1 9 2Y2 7 2Y3 5 2Y4 3 D11 BC640 VS1 +5 VDC U19 D58 Q11 C40 100nF SW4 4 4 TP10 C14 100nF A12 8x10K D21 BAT49 C59 10uF 4 220nF A11 AR4 BC640 2K21 VS2 U8 +5 VDC R30 3 1 19 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 BAT49 5 C68 C13 100nF P21 GND 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 D43 BAT49 TF2 6 10 CS1 TC4426 220nF PWM PWMC C1 C2 MODP1 MODP2 MODA1 MODA2 20 2 2 4 6 8 11 13 15 17 VCC 9 10 11 12 13 14 15 16 HCT244 1Y1 18 1Y2 16 1Y3 14 1Y4 12 2Y1 9 2Y2 7 2Y3 5 2Y4 3 GND 8 7 6 5 4 3 2 1 U18 D41 Q5 VS1 U7 SW3 1K 1N4148 D10 C16 100nF U10 21 22 23 24 25 26 27 28 P2.0(A8) P2.1(A9) P2.2(A10) P2.3(A11) P2.4(A12) P2.5(A13) P2.6(A14) P2.7(A15) R86 10K2 R116 BAT49 R29 33.2 3 39 38 37 36 35 34 33 32 P0.0(AD0) P0.1(AD1) P0.2(AD2) P0.3(AD3) P0.4(AD4) P0.5(AD5) P0.6(AD6) P0.7(AD7) X2 +5 VDC C39 100nF U17 87C54 6 20 C43 33pF VCC PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 10 1G 2G HCT244 18 16 14 12 9 7 5 3 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 ALE +5 VDC C21 GND VDD 1 19 CS2 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 VCC 2 4 6 8 11 13 15 17 D44 1N4148 1N5819 3 3 U14 9 10 11 12 13 14 15 16 GND SW2 8 7 6 5 4 3 2 1 1K 4 220nF EA/VPP BAT49 Q15 +5 VDC 31 3 D45 TP6 6 8x10K BAT49 R117 VS2 GND VDD AR2 40 +5 VDC D42 5 C65 C12 100nF GND VDD +5 VDC D40 TF5 6 220nF U6 C47 10uF BC640 TP9 10 CS3 2 4 6 8 11 13 15 17 VCC 4 8 7 6 5 4 3 2 1 U13 GND SW1 C15 100nF PD ( 0.......7 ) C29 100nF D20 3 8x10K GND VDD +5 VDC AR1 20 +5 VDC D19 NAME DATE DRAWING F. Díaz 12/06/08 REVISED A. Díaz 12/06/08 SEDECAL SHEET / OF A3243-04 1/3 E CONTROL DRAC DATE D 1 E D REV A B C D VBUS (4V<>724 VDC) TP18 +15 VDC +5 VDC R66 22K1 C37 R65 604K 3 9 SHL R40 1M 2 R37 150K-2w R39 1M R38 1M R76 1M R64 604K V- 2 U12C LF347 8 R67 604K 13 U12D LF347 14 D29 1N4148 R74 1K5 D31 1N4148 12 R73 10K2 10 R33 150K-2w C31 100nF J2 V+ C36 100nF R72 D26 DL7 HLMP1700 D25 22K1 DL8 HLMP1700 C19 10uF D27 R75 1M 20 R36 1M +5 VDC 3 CH1 4 CH2 5 CH3 6 CH4 8 VREF 7 AGND C17 1 -15 VDC 100uF 450V C27 100uF 450V VCC R35 1M U15 ADC0844 DB0 17 DB1 16 DB2 15 DB3 14 DB4 13 DB5 12 DB6 11 DB7 9 CS RD WR INTR 4 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 2 1 19 18 CS4 RD WR 10 J1 COM R34 1M +5 VDC GND 4x1N4148 D28 C18 470nF 1000V PD ( 0.......7 ) R63 604K N- P+ V PTR1 4 E 100nF +15 VDC C5 100nF PTR1 I.PRINC TP17 U CSNH151 1-7 R60 221K 1V<>8.26A TP1 R8 12K1 V+ U2 3 R7 12K1 R10 12K1 R4 12K1 +5 VDC D3 1N4148 V- 8-14 C4 100nF 1 R9 9 100 U1C LF347 8 13 10 U1D LF347 14 R3 221K 2 U1A LF347 1 D32 1N4148 D1 1N4148 R1 1K5 R61 1K5 R5 10K2 R62 10K2 3 12 D2 1N4148 R6 12K1 -15 VDC 3 +5 VDC OP J1 PRIN TP36 R88 221K C1 1uF C35 100nF D73 1N4148 D72 1N4148 U1B LF347 7 6 5 C25 100nF +15 VDC C6 100nF PTR1 I.AUX TP16 R89 221K W CSNH151 8-14 TP3 R12 12K1 V+ U3 R14 12K1 R15 12K1 R19 12K1 +5 VDC OP D5 1N4148 V- J1 1-7 2 AUX C7 100nF 4 R11 13 100 12 U4D LF347 14 U4C LF347 8 R16 221K 6 D33 1N4148 5 D4 1N4148 D6 1N4148 R18 1K5 2 R20 10K2 10 R13 12K1 -15 VDC 9 U4B LF347 7 C10 1uF C34 100nF R53 12K1 R54 12K1 PTR1 P+ R55 12K1 SKM 40GD 123D 1 3 +15 VDC C3 100nF +15 VDC C8 100nF +15 VDC 1 W U1B LF347 4 U12D LF347 4 4 6 V 6 3 U12B LF347 7 R59 221K 5 R56 12K1 5 4 U U12A LF347 1 I.PRINC LIMIT I.AUX LIMIT 2 R58 12K1 D70 1N4148 2 C28 100nF R57 12K1 D71 1N4148 C24 1uF U4A LF347 1 2 1 8 10 12 C26 100nF C2 100nF C9 100nF N-15 VDC A B NAME DATE DRAWING F. Díaz 12/06/08 REVISED A. Díaz 12/06/08 11 11 11 9 11 3 7 -15 VDC -15 VDC C E NC 09/204 F. Díaz D NC 09/151 F. Díaz REV DESCRIPTION ISSUED BY 14/07/09 03/05/09 SEDECAL SHEET / OF A3243-04 2/3 E CONTROL DRAC DATE D E D REV A B R50 1K5 C +5 VDC RSTuP C57 DZ1 R71 100nF 13V 1K5 C38 100nF TP30 C32 11 1K5 100nF C33 10K2 100nF 7 D30 1N4148 U11C LM339 14 - 56 R52 2K21 R49 1K Q7 2N4403 R51 221 R48 C52 C21 1nF 221 TP29 J3 +5 VDC TP25 TP21 TP20 10nF 32 C12 44 C21 45 C22 TP26 TP22 P11 7 P12 ENuP 8 P21 AUTO 23 9 P22 N.U. 68 TP23 53 ALE 1 6 U16 A3607-01A 10 A11 11 A12 PWM 34 2 A21 PWMC 26 3 A22 4 C1 17 30 CS4 5 C2 19 29 CS3 GND 6 MODP1 47 28 CS2 GND 7 MODP2 59 27 CS1 MODA1 25 MODA2 46 GND 2 3 GND 8 +15 VDC 9 C51 470uF C50 470uF +15 VDC TP15 10 RAW 55 +15 VDC 11 A0 14 12 -15 VDC 13 -15 VDC 5 12 TP37 SPARE1 RTN 13 SF 14 SF RTN 15 FL 16 FL RTN 17 HS 18 HS RTN 19 ST 20 ST RTN 21 T3 22 T3 RTN 23 T2 24 T2 RTN 6 +15 VDC 4 RDY1 7 RDY1 RTN 5 RDY1 OUT R97 6 R96 OP1D 2K2 TPL621-4 7 10 FL 12 4 2K2 11 TP28 SPARE1 2K2 TPL621-4 R95 2K2 9 8 R102 2K2 TP32 OP2A TPL621-4 1 16 HS R101 2K2 15 2 3 R100 2K2 TP33 OP2B TPL621-4 3 14 ST R99 2K2 13 4 CS0 R106 2K2 TP34 OP2C TPL621-4 5 +15 VDC +15 VDC 4 OP1C SF 11 R91 R98 TP31 SPARE2 RTN 2K2 13 C11 10 2K2 TPL621-4 3 24 TP14 TP24 OP1B 14 SPARE1 SPARE2 2K2 R92 TP27 9 R93 2 5 33 NOTE: 4.5 V < >37 Amp. pick for I. PRINC or I. AUX 16 15 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 J4 2K2 TPL621-4 4 C46 I.LIM TP11 1uF + 8 9 I. AUX Limit +5 VDC OP1A SPARE2 20 21 22 48 49 50 51 54 R83 221K R82 10K2 1K +5 VDC R47 1K5 12 R70 + R45 - 6 U11A LM339 1 52 +5 VDC C41 1nF Q8 2N4401 R127 23K7 -15 VDC R69 + 10K2 4 3 8x4K7 R94 U11D LM339 13 - R126 +5 VDC AR5 PD ( 0.......7 ) C45 100nF 1 10 +5 VDC E +5 VDC 1nF R90 23K7 +5 VDC D +5 VDC 18 +15 VDC 5 + C22 U11B LM339 2 4 - I. PRINC Limit VUNR 12 T3 R105 2K2 11 6 +5 VDC R104 2K2 TP35 OP2D TPL621-4 7 14 -15 VDC TP2 TP4 TP12 TP13 TP19 R109 R108 R107 R110 2K21 2K21 2K21 2K21 10 T2 C49 R103 2K2 9 8 470uF +15 VDC 2 C55 C54 C53 C56 2 +15 VDC 1nF 3 x HLMP1700 A1 17 PRECH IF 18 R87 22 DL6 DL5 DL4 R85 R81 R79 3K3 3K3 C48 3K3 11 12 13 14 15 16 17 18 +5 VDC 19 +5 VDC 20 +15 VDC 21 T3 IF 22 3K3 R84 22 C23 100nF Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1 HLMP1700 U20 ULN2803 RL2 R44 82 R46 10 PRME15002 R77 I8 I7 I6 I5 I4 I3 I2 I1 8 ERROR CODE RDY1 7 DISCH 6 PRECH 5 BRAKE 4 T3 3 T2 2 T1 1 40 39 57 38 36 43 42 41 8 750 +5 VDC DL2 R41 750 37 3 HLMP1700 R42 10 2 ERROR DRAC 1 GND 9 T3 IF R43 ERROR DL1 HLMP1700 1 +5 VDC +5 VDC 22uF 10 16 DL3 16 A2 15 PRECH IF 1nF 15 VCC VUNR 1nF GND VUNR 1nF +15 VDC 35 VUNR 1 3 1 23 T2 IF 24 R80 22 + T1 IF 25 T1 IF 26 NAME DATE DRAWING F. Díaz 12/06/08 REVISED A. Díaz 12/06/08 12 T2 IF U11A LM339 R78 22 C20 100nF T1 IF: T1 to T2 Commutation T2 IF: Not Used -15 VDC T3 IF: Break Control A B C E NC 09/204 F. Díaz D NC 09/151 F. Díaz REV DESCRIPTION ISSUED BY 14/07/09 03/05/09 SEDECAL SHEET / OF A3243-04 3/3 E CONTROL DRAC DATE D E D REV A B C D V UNR +15 VDC E +5 VDC CR5 1N4007 J1 CR6 1N4007 1 +5 VDC 2 +5 VDC 3 +5 VDC 4 +5 VDC 5 GND 6 GND 7 GND 8 GND 9 +15 VDC 10 +15 VDC 11 +15 VDC 12 +15 VDC 13 -15 VDC 14 -15 VDC +5 VDC 4 J3 220 VAC SW F1 T 0.5 A CR1 CR2 1N4007 1N4007 LM7815 REG2 VOUT GND VIN VIN LM7805 GND REG1 VOUT TR1 C1 2200uF 35V 1 C3 10uF 35V C4 10uF 35V 15 VAC 220 VAC 4 15 VAC F2 T 0.5 A C2 2200uF 35V 2 R1 150K 2W CR3 CR4 1N4007 1N4007 C5 10uF 35V DS1 3 HLMP1700 J2 -DC IN +15 VDC GND 0 VAC VIN R2 150K 2W REG3 F3 T 15 A 3 VOUT LM7915 FILT1 1 5 9 6 10 CR7 1N4007 -15 VDC CAR-DRAC BUS F4 T 15 A 14 8 3 7 2 1 +DC IN -15 VDC 12 2 15 V UNR 13 16 V UNR V UNR 17 18 GND 3 +5 VDC 19 +5 VDC 20 +5 VDC 21 T3 IF 22 T3 IF 23 T2 IF 24 T2 IF 25 T1 IF 26 T1 IF 2 2 +DC OUT -DC OUT 4 5 J5 T1 IF: T1 to T2 Commutation T2 IF: Not Used T1 IF: Break Control 1 CR9 STTH1212D CR8 STTH1212D CR12 CR13 CR14 1N4007 1N4007 1N4007 J4 2 C6 220nF VR1 1.5KE440CA 1 K1 2 KT2 3 K3 1 3 CR11 STTH1212D CR10 STTH1212D 4 G F NC 09/301 NC 09/178 F. Díaz 16/11/09 F. Díaz E CN 01/075 F. GARCIA 09/06/09 03-05-01 C, D CN 98/090, 99/94 F. GARCIA 15-02-00 F. Díaz 28/05/10 ISSUED BY DATE H REV A B C NC 10/252 DESCRIPTION NAME DATE DRAWING F. GARCIA 27-09-97 REVISED A. DIAZ 27-09-97 SEDECAL D 1 PCB: 3240-05D SHEET / OF 1/1 A3240-05 H G F E D C B A INTERFACE DRAC-HF E REV F E D C B A 4 4 R1 680 15w ALL DIODES CL03--15 IN--1 CR1 CR2 CR3 3 CR4 C1 10 nF 12.5KV R2 150K 15w CR5 CR6 3 C2 10 nF 12.5KV R3 150K 15w IN--2 2 2 1 1 F E D REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 12/01/99 REVISED A. DIAZ 16/03/99 SHEET / OF SEDECAL INNERSCAN 1/1 DWG: A3109--01 REV CLAMPING