RMTL-KSS-QA&C-DS01 R0 RATNAMANI METALS & TUBES LIMITED ITP No. SS PLANT - KUTCHH WORKS ITP/4223000145/REV.1 INSPECTION & TEST PLAN Page 1 of 2 Survey No.474, Anjar - Bhachau Road, Village Bhimasar, Tal. Anjar Dist.: Kutchh, Pin: 370 240. Gujarat, India ITEM: AUSTENITIC STAINLESS STEEL, SEAMLESS, HOT/COLD FINISHED, SOLUTION ANNEALED PICKLED AND PASSIVATED PIPES CONFORMING TO A312. DIMENSION AS PER ASME B36.19. S.O. No. : 4223000145 CUSTOMER : AL ABDULKARIM HOLDING CO., DAMMAM, S.A. AL Abdulkarim Holding Co. P.O. No. ARAMCO PO NO. 9COM PLANT ID : 6000000055 : 30004897 : 22 Aug 2023 INSPECTION BY : AAI : 4507242965 4. 5. 6. SPECIFICATION NPS (OD) THK RANDOM LENGTH FEET END CONDITION ORDER QTY. Saudi Aramco Spec. SAES-A-206 Dated 05.05.2019. Saudi Aramco Packing specification: 8314-02. Saudi Aramco Packing specification: 8314-04 WELDED / SEAMLESS PIPE SIZE 00001 : ITP/4223000145/REV.1 DATE : 4507242965 DATED 03 AUG 2023. REFERENCE DOCUMENTS: 1. ASTM A312-22a. 2. Saudi Aramco Spec. 01-SAMSS-046 Dated 07.07.2022. 3. Saudi Aramco IR010800 FORM 175 Dated 16.12.2009. PO SR. NO. ITP NO. 2 NPS (2.375” OD, 60.30mmOD) SCH 80S (5.54mm, 0.2180") 18.0-22.0 FEET 26000.00 S BE A312 GRADE HYDRO TEST PRESSURE [PSIg] TP316L 2,300.00 S = SEAMLESS, PE = PLAIN ENDS, BE = BEVELED ENDS AS PER FIG.4 OF B16.25 Sr. No. INSPECTION ACTIVITIES ACTIVITY DETAILS / REFERENCE DOCUMENTS ACCEPTANCE NORMS FREQUENCY OF CHECK RMTL INSPECTION BY AAI P.O., Specn. PIM Report - - - P.O., Specn. Per ASTM A999 P.O., Specn. - H R P.O., Specn., A312, 01-SAMSS-046 P.O., Specn., A312, 01SAMSS-046 - H R - - - 0010 Pre-Fabrication / Production Requirement -- Pre Inspection meeting 0010 Material Test report 0020 Inspection and Test Plan (ITP) 0030 Welding procedure specification (WPS), Procedure Qualification Records (PQR) IR010800 FORM 175 IR010800 FORM 175 N/A N/A A312, 01-SAMSS-046 As Per paragraph 8.4 & 8.5 of 01SAMSS-046 and applicable ASTM std (TP316/316L: PREN 24 Min, Mo ≥ 2.5%) 100% H R N/A N/A - - - E426/A999, 01-SAMSS-046 - H R A312, A999, P.O. A312, A999, P.O. 100% H WNOTE-9 P.O., Specifications P.O., Specifications - H W -- -- - - - H W H W H W H W - - 0040 Raw material verification ( Mother hollow) 0050 Welder qualification records 0060 IR010800 FORM 175, 01-SAMSS-046 NDT Procedures & personnel (Eddy current testing) Verify valid personnel certification and procedures. A312, 0020 In Process inspection & test requirement 0010 Workmanship, components and Dimensions 0020 Compliance with PO description, specifications, supplier’s catalog description, certified drawings and paint specification (as applicable) 0030 Chemical and Mechanical tests: 0040 Chemical Composition-Product analysis 0050 Tensile test 0060 Hardness Test [On cross section near the inside & outside surface] 0070 Flattening test 0080 Guided bend test Prepared by: K A Paun (Sr.Engr-QA&C) Checked by: D I Joshi (Sr.Mgr-QA&C) Reviewed by: S S Patel (AGM-QA&C) For, Ratnamani Metals & Tubes Ltd. A312, A312, 01-SAMSS-046, As per 01-SAMSS-046 and applicable ASTM (TP316/316L: PREN 24 Min, Mo ≥ A312 2.5%) std. A312, A370, A999, A312, A370, A999, As per 01-SAMSS-046 A312 01-SAMSS-046 Per applicable ASTM std., A312, A370, A999, 2 samples A312, A370, A999, 01-SAMSS-046, per Heat per HT 01-SAMSS-046 (248 HV10 max) lot A312, A370, A999, A312, A370, A999, As per 01-SAMSS-046 and as A312 01-SAMSS-046 per applicable ASTM std. N/A N/A - APPROVED BY RMTL-KSS-QA&C-DS01 R0 RATNAMANI METALS & TUBES LIMITED ITP No. SS PLANT - KUTCHH WORKS ITP/4223000145/REV.1 INSPECTION & TEST PLAN Page 2 of 2 Survey No.474, Anjar - Bhachau Road, Village Bhimasar, Tal. Anjar Dist.: Kutchh, Pin: 370 240. Gujarat, India Sr. No. INSPECTION ACTIVITIES REFERENCE DOCUMENTS ACCEPTANCE NORMS FREQUENCY OF CHECK A262, 01-SAMSS-046 A262 N/A INSPECTION BY RMTL AAI 1 sample per heat per HT lot H W N/A - H W 0090 Corrosion test IGC Practice ‘E’ 0100 Metallographic examination 0110 Heat treatment A312, 01-SAMSS-046 A312, 01-SAMSS-046 100% H NOTE-10 0120 Repair welding N/A N/A - - - A312, A999 Per 01-SAMSS-046 A312, A999 100% H H 10% E426, A999, 01-SAMSS-046 E426, A999, 01-SAMSS-046 100% H 10%W A312, 01-SAMSS-046, A380 A312, 01-SAMSS-046, A380 100% H NOTE-10 A312, 01-SAMSS-046, FORM 175-320300, SAES-A-206 Per 01-SAMSS-046 A312, 01-SAMSS-046, FORM 175, SAES-A-206 100% H 5%W 0130 Pressure testing-Hydro test (Chloride content of water shall not exceed 50 ppm) 0140 Non destructive testing - Eddy current test 0150 Pickling & Passivation 0160 Positive material identification NOTE-4,5 & 6 (Already covered in clause no. 0030/0050) W W 0030 Final inspection & test requirements 0010 Visual inspection A312, A999, B36.19M As per 01-SAMSS-046 A312, A999, B36.19M 100% H H 10% 0020 Dimensions A312, A999, B36.19M As per 01-SAMSS-046 A312, A999, B36.19M 100% H H 10% 0030 Weld seam N/A N/A - - - 100% H 10%W Marking on Pipes: 0040 Inkjet Marking 0050 Positive material identificationNOTE-4,5 & 6 -- A312, A999, 01-SAMSS-046 Per 01-SAMSS-046 Ferroxyl Test 0060 Handling, Packing 0070 Mill test certificate -- Certificate of compliance -- Product test certificate (Same as covered in 0070 above) -- Issue Release notes RATNAMANI | NPS | THK | RL |SPECIFICATION | SEAMLESS | GRADE | HEAT NO. | ET OK|PMI OK | MADE IN INDIA A312, 01-SAMSS-046, FORM 175-320300, SAES-A-206 A312, 01-SAMSS-046, FORM 175, SAES-A-206 100% H 5%W 01-SAMSS-046, A380 01-SAMSS-046, A380 One sample /size/ release H W 100% H 10%W - R R - R R - R R - H H Per 01-SAMSS-046, 8314-02, 8314-04, 01-SAMSS-046, 8314-02, RMTL Procedure 8314-04, RMTL Procedure A312, A999, 01-SAMSS-046 A312, A999, 01-SAMSS-046 EN 10204:2004 TYPE 3.1 EN 10204:2004 TYPE 3.1 P.O. P.O. A312, A999, A312, A999, 01-SAMSS-046 Clause 19 01-SAMSS-046 Clause 19 BS EN 10204:2004 TYPE 3.1 BS EN 10204:2004 TYPE 3.1 P.O. P.O. ABBREVIATIONS: W = WITNESS H = HOLD R=REVIEW OF RECORDS P =PERFORM NOTES: 1. PIPE WALL THICKNESS TO BE MEASURED ON BOTH ENDS WITH MICROMETER. 2. PIPE MANUFACTURING SHALL BE HOT FINISHED OR COLD FINISHED, AT MANUFACTURER’S OPTION & MOTHER HOLLOW USED WILL BE RMTL MANUFACTURED OR ANY OTHER REPUTED MANUFACTURER. 3. LABORATORY TESTING WILL BE CARRIED OUT AT ISO/IEC 17025 ACCREDITED IN-HOUSE LAB OF RMTL. 4. COLOR CODING AFTER PMI, AS PER SAES-A-206 TO BE DONE WITH ‘BLACK’ COLOR ON 5% PIPES WITNESSED BY INSPECTION AGENCIES. LONGITUDINAL STRIPE, WIDTH 5mm OR LARGER. 5. MARKING ON PIPES SHALL ADDITIONALLY INCLUDE PMI CONFORMANCE ON ONE END OF PIPE, AS ‘PMI’ AT 75MM DISTANCE FROM END, BY ELECTRO ETCHING METHOD, ON 5% PIPES WITNESSED BY INSPECTION AGENCIES. 6. 100% PIPES INTERNALLY CHECKED BY XRF METHOD. QUALITATIVE REPORT (PASS/FAIL) TO BE FURNISHED FOR 100% PIPES. 5% PIPES PER HEAT/SIZE WITNESSED IN PRESENCE OF TPI. ELEMENT CONCENTRATION TO BE REPORTED FOR THESE 5% PIPES. ELEMENTS TO REPORT FOR TP316L: C%, Cr%, Ni%, & Mo%. C% TO BE CHECKED BY SPECTRO METHOD, BALANCE ELEMENTS TO BE CHECKED BY XRF METHOD. 7. INSPECTION NOTIFICATION SHALL BE 7 DAYS IN ADVANCE FOR W & H POINTS. 8. IT SHALL BE CERTIFIED IN THE TEST CERTIFICATE THAT THE RADIATION LEVELS FROM THE PIPES ARE LESS THAN 0.5µSV/hr. 9. WORKMANSHIP, COMPONENTS AND DIMENSIONS: TO BE WITNESSED AT THE TIME OF FINAL INSPECTION. 10. HEAT TREATMENT & PICKLING & PASSIVATION SHALL BE WITNESSED FOR INITIAL LOT. FOR FORTHCOMING LOTS, HT CHART AND REPORTS SHALL BE REVIEWED. Prepared by: K A Paun (Sr.Engr-QA&C) Checked by: D I Joshi (Sr.Mgr-QA&C) Reviewed by: S S Patel (AGM-QA&C) For, Ratnamani Metals & Tubes Ltd. APPROVED BY