GEOPAK Win
3D CNC
Coordinate Measuring Machine
Training Manual
Version 4.00
Mitutoyo Asia Pacific Pte. Ltd.
MCOSMOS
GEOPAK Win Training Manual
Table of Contents
1.
Page
CMM introduction……………..…………………………….………………..1
To activate CMM ........................................................................................... 1
To shut-down CMM ...................................................................................... 2
To Configure or to modify an existing CMM configuration……………..3-12
To Understand the functionality of Joystick ................................................ 13
2.
Introduction to Geopak-Win -Layout of Main Windows..................................14
-Layout of Part Windows....................................15
3.
Introduction to LearnMode....……....…...…………..……..........……………16
3.1
Startup Learn Mode………………………………………..……………….16-17
3.2
Probe Data Management-To Setup the Probe System............................18-21
3.3
-To Create Probe(s) on different Angles..........22-25
3.4
-Probe Calibration ..........................................26-30
3.5
To Change the Learn Mode Start up Setting............................................31-33
3.6
To Change Units of Inches or Metris / Decimal points.............................33-34
4.
GEOPAK-Win Layout Introduction...............................................................35-37
5.
GEOPAK-Win General icons for measurement..............................................38-39
6.
GEOPAK-Win Minimum measuring points.........................................................39
7.
GEOPAK-Win Coordinate System.................................................................40-43
8.
Creating P.C.S. setting "Pattern Alignment" method.......................................43-53
9.
Creating P.C.S setting using single step "Step by step" method..............................54
9.1
Example1 (Plane, Line, Line) setting.........................................................54-58
9.2
Example 2 (Plane, Circle, Circle) setting....................................................59-61
9.3
Example 3 (Plane, Circle, Line) setting.......................................................62-66
9.4
Example 4 (Plane, Symmetry Line) setting.................................................67-73
9.5
Example 5 (Plane Circle 1 & Circle 3) (Single Offset) setting....................74-76
10. P.C.S - Move/Transfer datum or Rotate axis of Coordinate System...................77-83
11. Introduce to Element commands.........................................................................83-85
13. Measuring elements
Point...........................................................................86-99
13.
Line........................................................................100-111
14.
Circle......................................................................113-134
15.
Plane....................................................... ...............135-139
16.
Cone...............................................................................130
17.
Sphere.....................................................................131-133
18.
Cylinder....................................................... ..........134-138
19.
Step Cylinder..........................................................139-140
20. Two types of computation element...................................................................141-149
21.
Angle......................................................................150-154
22. Minimum/Maximum Calculation.....................................................................155-157
1.1
1.2
1.3
1.4
MCOSMOS
GEOPAK Win Training Manual
23.
24.
25.
26.
27.
28.
29.
30.
31.
33.
33.
34.
35.
36.
37.
38.
39.
40.
41.
43.
43.
44.
45.
46.
47.
48.
49.
50.
51.
53.
53.
54.
55.
56.
57.
58.
59.
60.
61.
63.
63.
64.
65.
66.
67.
Geometric Dimensioning and Tolerancing (GD&T) introduction..........................158
Concentricity tolerance comparison.................................................................158-161
Coaxiality tolerance comparison......................................................................163-163
Parallelism tolerance comparison.....................................................................164-168
Perpendicularity tolerance comparison............................................................169-171
Angularity tolerance comparison......................................................................173-174
Symmetry tolerance comparison......................................................................175-177
Runout tolerance comparison...........................................................................178-183
Positioning or True Position (T P)....................................................................183-196
Cartesian, Cylindrical & Spherical Mode setting.............................................197-200
To save measurement data................................................................................201-203
To print measurement data...............................................................................204-207
Part Program – Manual part program (Part without Clamping Fixture)..........208-218
-- Manual part program (Part with Clamping Fixture)...............219-235
-- CNC part program (Part without Clamping Fixture)..............236-236
-- CNC part program (Part with Clamping Fixture)....................237-250
-- Edit Part Program....................................................................251-253
-- To Repeat Part Program...........................................................253-255
Loop Start & Loop End application.................................................................256-258
Coordinate RPS (Reference Point System) Alignment.....................................259-263
Part Manager Icons............................................................................................264-273
General setting...................................................................................................274-276
Graphic of elements...........................................................................................277-280
- Using Windows Explorer................................................................281
- Windows style file browser.............................................................283
- Advanced user administration.........................................................283
- CMM system manager (CSM)................................................284-286
- GEOPAK user interface...........................................................287-288
- Recalculate Circle and Ellipse.........................................................289
- Tolerance command use measured point only.................................290
- Signed angle calculation..................................................................291
- Datum Origin setting on Hole shape...............................................293
- Polar measurement..........................................................................293
- Tolerance.........................................................................................294
- Output of single point element........................................................294
- Theoretical Ellipse..........................................................................295
-Measuring rounded corners.......................................................296-298
- GEOPAK toolbars....................................................................299-300
Additional Information & Maintenance
- MCOSMOS Version 4.00 software................................................301
- Air Supply......................................................................................303
- Prevent Oil / Dust / Paper / Staple.................................................303
- Head Probe condition ...................................................................303
- Cable and Dongle..........................................................................303
- Temperature and Humidity............................................................303
MCOSMOS
GEOPAK Win Training Manual
68.
- Loading heavy work pieces...........................................................303
69.
- Vibration........................................................................................303
70.
- Air conditioning.............................................................................303
71. Setting on "Position of Machine" display.................................................................304
73. Template AS 9103 form 3 for Aerospace Industries..................................................305
73. Exercises
Exercise 1............................................................................................306
Exercise 3...........................................................................................307
Exercise 3...........................................................................................308
Exercise 4...........................................................................................309
Exercise 5...........................................................................................310
Exercise 6...........................................................................................311
Exercise 7...........................................................................................313
Actual work piece / Memo..................................................................313
Revision Amendment Note
Drafted by David Chau
Version 4.00
MCOSMOS
GEOPAK Win Training Manual
1. CMM introduction
1.1 To activate CMM
To start-up CMM, procedures are as follow:
• Turn "ON" the air dryer.
• Turn "ON" the air compressor.
• Turn "ON" the CMM, the joystick control box "STATUS" LCD will display “Abso”
indication. Press "START" button on the joystick control box to initialize CMM, the
joystick control box "STATUS" LCD will show 100 (% of speed) after initialization.
By turning the "SPEED" control nut will increase or decrease the % of speed.
Note: The above with joystick box control box application only applicable on
CNC-CMM.
• Turn "ON" the P.C. system.
• Double click on the "MCOSMOS" icon as shown below:
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GEOPAK Win Training Manual
1.2 To shut-down CMM
To shut-down CMM,
• “Parking” the Head Probe to CMM home position, click "Move" & "P" icon, Ok:
•
•
•
•
Exit out from GEOPAK-Win menu.
Turn "OFF" CMM.
Shut-down P.C. system.
Turn "OFF" the air dryer & compressor.
Note: If the joystick control box status screen does not show “Abso” after turning "ON"
CMM, possible "Error" could be happening.
Example:
1.) If air supply lesser then 4 Pa (0.4MPa), error code of "E650" will be
displayed on "STATUS" LCD.
2.) If emergency button has been pressed on, error code of "E899" will be
displayed on "STATUS" LCD.
Others error code; if happening during start up, kindly refer to CMM Manual
hand book for troubleshooting tips or contact Mitutoyo for advice.
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GEOPAK Win Training Manual
1.3
•
To configure or modify an existing CMM configuration
Click
"Settings" menu, CMM System Manager:
The “CMM System Manager” starts the Machine Builder to add on a new configuration or
to modify an existing CMM configuration.
The Machine Builder displays a selection list of CMM types and sizes and previews the
selected CMM in a 3D graphical display window.
•
Click “Add CMM configuration” icon
•
Key in CMM model at “Add CMM configuration” menu, Example: Crysta Apex S
574, Ok.
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GEOPAK Win Training Manual
•
Select CMM model.
•
•
Add "rotary table" , Note: If "rotary table" unavailable, click "Continue",
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GEOPAK Win Training Manual
•
Add Master Ball, key in ball diameter size, Ok.
•
•
Add Rack Changer, example: SCR300.
Note: If Rack Changer unavailable, click "Continue".
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GEOPAK Win Training Manual
•
Added Rack Changer, click "Continue".
•
Configure Head probe system on to SCR 200 Port 1, Tree 1 location.
Example: Combination of PH10M, PAA1, TP200.
PAA1
TP200
•
TP200_SF selection.
•
Stylus selection.
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GEOPAK Win Training Manual
•
•
•
Specify Probe configuration of Port 1 of probe tree no.1 for SCR200.
"Mouse" right click on:
Port 1: TP200 SF \ Define Probe tree
Click "Ok".
TP200 SF
•
Specify Probe configuration for Port 2, TP 200_ LF.
Port 3: TP200_ LF \ Port setting.
TP200_LF
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GEOPAK Win Training Manual
•
Define Port 2 of probe tree no.2, click "Ok".
Port 2: TP200_LF \
Define probe tree
•
Example: Probe configuration on Port 2, tree no.2.
PH10M \ PAA1 \ TP200 \ TP200_LF \ Stylus
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GEOPAK Win Training Manual
•
Probe configuration completed for Port 1 & 2.
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GEOPAK Win Training Manual
•
CMM configuration file created.
•
To modify configuration, use "Mouse" right click on icon, select "Modify".
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GEOPAK Win Training Manual
•
Example: Modify Master Ball diameter.
•
The Offline configuration is of "no linking" status with CMM.
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GEOPAK Win Training Manual
•
Description of Probe configuration.
1
5
2
3
6
4
7
8
1) Probe Collar
2) Sensor Mounting
3) Total Length
4) Swivel Length
5) Motorized Head Probe - PH10M
6) Auto-Changer - PAA1
7) Touch Probe – TP200
8) Stylus
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GEOPAK Win Training Manual
1.4 To understand functionality of Joystick
LEFT, BACK, RIGHT
- To register different control position of joystick control
box on X / Y / Z axis movement.
X-FUNC, Y-FUNC,
Z-FUNC
- To control individual axis of X / Y / Z measuring position
on the positive direction.
X-LOCK, Y-LOCK,
Z-LOCK
- To lock individual axis of X / Y / Z measuring position
on determined level.
MEAS
- To measure & collecting measuring point.
T.S (Touch Signal)
- Trigger to “ON” / “OFF” mode particularly for changing
stylus.
GOTO
- use on CNC part programming for activating / registration
of intermediate position.
EMERGENCY
- To immediate stop the machine movement (system need
to restart again and all information will be eased).
R.STOP
- Stop the machine movement while not ease the existing
information.
SPEED
- To control the movement speed.
FINE
- To control very precise movement, basically for optional
optical microscope application.
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GEOPAK Win Training Manual
2. Geopak-Win software introduction
Main Windows Layout
1
2
3
4
1) Software Version
: Software version released reference.
2) "Text" menu
: Functionality on the pull down menu. Example: "Part",
"Settings", "View", "User", "CMM" (Coordinate
Measuring Machine), "Statistics", "Tools", "Windows", and
"Help".
3) "Icon" menu
: Frequently used function, Example: "CMM learn mode",
"CMM Repeat Mode" or "3D-TOL", of pull down menu, in
which are displayed in graphical form.
4) Part Management Tool : Organization of parts. Example: Create a New Part,
Change part name, Mark part, Delete part.
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GEOPAK Win Training Manual
Layout of Part Windows
1
2
3
1) Directory
: Folder Directory for created Part name.
2) Part name
: Part information.
3) Timing
:
Part created / modified timing information.
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MCOSMOS
GEOPAK Win Training Manual
3.
Introduction to Learn Mode
3.1 Startup Learn Mode
•
Select one of the part name from Part Name List (Highlighted in Green).
•
Click the “CMM learn mode” icon from the "Icon" menu.
•
GEOPAK-Win software and CMM are configuring.
•
Select Expansion coefficient.
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GEOPAK Win Training Manual
• Startup “Wizard” menu, click “Exit and calibrate” dialog box.
•
“Probe data management” menu.
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GEOPAK Win Training Manual
3.2 Probe Data Management - Setup the Probe System
Set up a list of new probes, with different angle rotation and determine the swivel length
for probe configuration. Prepare a list of probe (s) in different angle rotations, calibrate the
entire probe list. Applicable on CNC CMM with Motorized Head Probe.
Example: PH10M, PH10MQ or PH10T.
Note: Similar procedure for Manual CMM application.
•
Click on Probe Builder” menu.
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GEOPAK Win Training Manual
“Configure Probe System” setting
icon to remove previous
•
Remove the current configuration, click
configuration.
•
Select new probe configuration from the list, click
to accept; repeat there
steps, until a new probe list system configuration is created.
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GEOPAK Win Training Manual
Note: Mitutoyo's Stylus list
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GEOPAK Win Training Manual
Example: New list of configuration.
•
•
Click "Ok" icon, a message appeared.
Click "Yes" icon to confirm new list.
•
Note: The Swivel length value, Example: Swivel length=133.000 mm, it is important
when calibrating probe with different angle other then A=0.000 and B=0.000 angles.
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GEOPAK Win Training Manual
3.3 To create probe(s) for different Angles
Note: Manual probe head (Example: MH20I), it is manually adjust the probe angle and set
the probe list by using the “New” menu icon method and perform manual calibration.
Note: Motorized probe head (Example: PH10T, PH10MQ or SP35M), there are a few
methods to set the probe in different angle(s) for calibration.
Motorized Head Probe:
• Use the “T-Button” (Controller) icon
• Use “Define Probe” icon
• Use “New” icon
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GEOPAK Win Training Manual
Use "T-Button" (HCU1) Method
•
"Probe Data Management" windows click
menu to define probe.
Press A+ / A-. Example: A=90 to increase angle, every interval angle to increase /
decrease is 7.5 degrees. The maximum angle for A+ is 105 degrees.
Press B+ / B-. Example: B=90 to increase angle, every interval angle is 7.5 degrees.
Maximum angle is 180 degrees / -180 degrees.
Press "T" button to transmit (accept) the probe angle.
Repeat the same step for other angle(s) position. Example: A=90, B=-90 & A=60,
B=-90.
Total number of angles are 730 angles.
•
Remember to click
•
•
•
•
•
icon once (to deactivate) before calibration.
Note: Angle interval is fixed at 7.5 degrees. It is "ON" line of physical probe rotation
by selecting different angles using HCU1.
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GEOPAK Win Training Manual
Use "Define Probes" Method
•
Click
menu,
•
•
•
•
Select angle A=0, B=0 from the screen and Click "Add" menu.
Repeat step, for other angle(s). Example: A=90, B=-90 & A=60, B=-90.
Click “OK” to confirm.
Note: To delete angle, select probe angle and click "Remove" menu.
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GEOPAK Win Training Manual
Use "New" menu Method
•
Click "New" menu, a dialog box appeared.
•
Key in No of probe, angles on location Probe angle A and Probe angle B, click “Ok”.
•
Repeating the above steps, perform similar procedures for other probes.
Modification of probes
To edit an existing probe, click "Edit" menu.
To copy an existing probe and, click "Copy" menu.
To delete a probe from the list, click "Delete" menu.
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GEOPAK Win Training Manual
3.4 Probe calibration
1.) Calibrate Manually
and 2.) Calibrate Automatically
•
"Probe data management" dialog box, click “Calibrate” menu.
•
"Calibrate probe" dialog box.
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GEOPAK Win Training Manual
Manual Calibration: Only for Manual CMM with manual Head probe.
• Select the probe list from “Probe data Management” dialog box.
•
Click “Calibrate” menu.
•
icon, confirm Calibration setting on master ball size and
Click the
number of touching points.
•
Touch 5 points manually: One point on Top of Master ball & four points at the
center of Master ball. Probing direction should be perpendicular to Master ball if
the stylus is set at an angle. Example: 45 degree as shown below.
Note: Calibrate no of probes one after another.
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GEOPAK Win Training Manual
Automatic Calibration: Only for CNC CMM with Motorized Head Probe.
•
Refer to "Probe Data Management" dialog box.
•
Click "Select all" menu, followed by "Calibrate" menu.
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GEOPAK Win Training Manual
•
Click "Calibrate automatically" menu and enable "Manual point on top of sphere"
menu.
Saf. dist. (distance): Bounce back distance for both first & following execution of stylus.
Zenith angle 2: Tips --} Stylus diameter 1.0 mm & above, set to 90 degree.
--} Stylus diameter 0.5 mm & below, set to 85 degree, Z offset
0.871 mm.
Movement speed: Speed setting for movement of probe position from one location to the
others.
Measurement speed: Speed setting for measurement of probe touching on Master ball.
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GEOPAK Win Training Manual
•
Manually touch first point on top of sphere, subsequent points will be triggered
automatically.
Note: The first point always must be touching perpendicular vector on to Master
ball position, need to be center of Master ball.
: First reference of probe (1st probe) always needs to be calibrated.
: Using "Control" key from Key board able to select desired no of probe for
calibration, need not necessary to select all no. of probes.
Example: List of Motorized Head Probe: PH9, PH9A, PH10M, PH10MQ, PH10T.
Example: List of Manual Head Probe: PHS1, MH8, MH20i, MIH.
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Manage Probe Data
On ‘Probe Data Management” menu
Archive probe data
Create a name to save a set of probe data
Probe data from archive
To retrieve a set of probe data
Select all
To select all the probe(s) for auto calibration or
deletion
Print
Print list of probe data
3.5 To change Learn Mode Start up Setting
•
Click “File” menu, "Settings" & Configure Start up Wizard.
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GEOPAK Win Training Manual
• Configure Start up Wizard
Start up Wizard
•
Initialization dialogs
•
No “Startup Wizard” or “Init.”
dialogs”
: Step by step guide for starting programming.
Normally set this as the default.
Setting can be changes by clicking “Standard
Start up Wizard” settings dialog bar.
: 3 steps guide that allowing to define probes
and set the Part Coordinate System (PCS)
using Pattern Alignment method.
: Disable selection from start up.
3.6 To Change Units of Inches or Metris / decimals point / angles
•
Click “File” menu, Settings & Input characteristics.
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• Change the Decimals point, Units, Angle & Direction vector.
Note: In order to enable unit change, “List of field” display must be “empty”.
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GEOPAK Win Training Manual
•
Setting to inches unit.
•
Angle and Direction vector setting.
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4. GEOPAK-Win Layout Introduction
CMM Learn Mode on Windows layout
Window layout including:
•
•
•
•
•
•
•
•
•
•
Part program list
List of results
Graphics of elements
List of elements
List of tolerances
List of strings
Position of machine
Measurement display
Display axes
Status bar
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GEOPAK Win Training Manual
CMM Learn Mode on Tools Bar layout
Windows Toolbar layout including:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
File toolbar
Element toolbar
Inclined element toolbar
Contour toolbar
Measurement toolbar
Scanning toolbar
Machine toolbar
Tolerance toolbar
Probe toolbar
Coordinates toolbar
Output toolbar
Calculation toolbar
Program toolbar
Branch toolbar
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GEOPAK Win Training Manual
•
Tool bar size setting to 16 pixels, 24 pixels and 32 pixels.
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5. General icons for measurement
Group of icons
Measurement
commands
Computation
commands
Alignment
commands
Create Datum
Origin
Align axis &
Pattern
Alignment
Load or Save
PCS
Move & Rotate
Coordinate
System
Delete Last Step
Probe selection
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GEOPAK Win Training Manual
CNC ON /OFF
& Parameter
Exit
GD & T
commands
Last Element
Tolerance
Element
Tolerance
Variable
Tolerance
Move Machine
6. Minimum measuring points for individual measuring
command
Command
Point
Line
Circle
Ellipse
Inclined Circle
Plane
Cone
Sphere
Cylinder
Minimum
Points
1
2
3
5
3
3
6
5
6
Minimum Points on Form
Calculation
>3 (Straightness)
>3 (Circularity)
>3 (Flatness)
>6 (Cylindricity)
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GEOPAK Win Training Manual
7. GEOPAK-Win Co-ordinate System
Two types of co-ordinate system
•
•
Machine Coordinate System (MCS)
Part Co-ordinate System (PCS)
PCS is the reference / datum of a work piece,
It includes forming of:
•
•
•
Reference plane Alignment
Datum origin creation
Axis alignment
Z
Y
X
MCS
PCS
Note: Thing to do, before performing measurement:
• Clean up work pieces and CMM before performing measurement.
• Study drawing (if available), understand PCS setting and dimensions to be measured.
• Thermal stabilization work piece for at least 1 to 4 hours before measurement.
• Make sure part/work piece is fixed /clamped firmly onto the CMM before
measurement.
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In practical, some of the initial alignment setting is define using one of the following eight
methods (Patterns). Use of these patterns make simple and easier set up of a coordinate
system (Define Coordinate System).
Eight types of Pattern Alignment
The Pattern “Plane, Line, Line” define the reference Z axis in space by measuring plane.
The first line gives the direction of X axis; the origin is the intersection of 3 lines.
The Pattern “Plane, Circle, Circle” define the reference Z axis in space by measuring plane.
The line forming X axis from the first circle center to the second circle center. Datum
origin is the center of the first measured circle.
The Pattern ‘Plane, Circle, Line (Origin in Circle)” defines the reference Z axis in space by
measuring plane. The line gives the direction of the X axis, datum origin is the center of
measured circle.
The Pattern “Plane, Circle, Line (Origin on line)” defines the reference Z axis in space by
measuring plane. The line gives the direction on the X axis. Datum origin is on the line, it is
perpendicular to the measured circle.
The Pattern “Cylinder, Point, Point” defines the reference Z axis in space by measuring
cylinder. Datum origin is at the axis of the cylinder. Next measuring point determines Z
reference datum. The direction of X axis is from the datum origin through the middle point
of two measured points.
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The Pattern ‘Cylinder, Circle, Point” defines the reference Z axis in space by measuring
cylinder, the datum origin is at the axis of cylinder. One measuring point determines the Z
reference datum. The X axis is forming from the origin through the center of measured
circle.
The Pattern “Cylinder, Line, Point (Origin at cylinder axis)” defines the reference Z axis in
space by measuring cylinder, the datum origin is at the axis of cylinder. One measuring
point determines the Z reference datum. The measured line created the X axis.
The Pattern “Cylinder, Line, Point (Origin on line)” defines the reference Z axis in space
by measuring cylinder, the datum origin is at the axis of cylinder. One measuring point
determines the Z reference datum. The measured line created X-axis. Datum origin is
projected on to the line.
Note: Circle or Cylinder measurement can be replaced by Ellipse or Cone measurement.
Or
PCS alignment by Single Step (Step by step) method
In order to perform a complete alignment, the axis in space (the base or reference plane),
one reference axis projected on to reference plane and datum origin must be determined.
It can be done by use of Step by step method rather then using Pattern alignment.
Note: Pattern Alignment have limited pattern (only 8 Pattern) that could not able to
perform / support all requirement PCS setting.
It is also unable to Run CNC application. Advisable to master the Step by step
in advance.
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8. Create Part Coordinate System (PCS) using “Pattern
Alignment
Let's create a new part and learn to set the Part Coordinate System (PCS) using
Example: Pattern 1 (Plane, Line & Line) of Pattern Alignment.
•
Click
•
Click “Ok”.
•
Click
to enter New Part name, Example: New Part.
(Learn Mode), GEOPAK-Win is linking with CMM.
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GEOPAK Win Training Manual
•
Select "Expansion Coefficient", Ok.
•
Click" Exit and Calibrate" dialog box.
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•
Select probe to be used and click “Ok”. Example: probe 1.
Note: List of probe needs to be calibrated.
•
Click “Co-or.sys”menu" and Align co-ordinate system" or click the “Align co-ordinate
•
system”
icon.
Select “Pattern Alignment”
icon. Example: Pattern 1 and click “Ok”.
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•
A "Pattern Alignment" dialog box will be appeared.
•
Confirm the following information, change contents if necessary.
1. Name - Remark of element
2. Memory - Memory number of element.
3. No. of Points – Number of measuring points to form the element,
changing possible.
4.
- Audio instruction to operator.
5.
- Default CMM plane as Z Datum.
6.
- Save PCS, representing by a number (Enable or Disable mode).
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•
Click “Ok” to start measuring the part(s), on plane, line and line commands.
•
Follow Measurement display window, perform measurement accordingly.
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•
PCS setting created, sample as below.
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Example: PCS setting using Pattern 4 (Plane, Circle & Line) of Pattern Alignment.
•
Click "File" menu, "System" menu and Click "Reset System" (To restart a new
measurement) menu.
•
Select "Expansion Coefficient", Ok.
•
Click" Exit and calibrate" dialog box.
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•
Select probe. Example: probe 1, "Ok".
•
Click “Co-ord.sys” menu and "Align co-ordinate system" menu or click the “Align
co-ordinate system”
•
Select “Pattern Alignment”
icon.
icon and Example: Pattern 4, “Ok”.
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•
Key in requirement accordingly. Example: No. of points.
•
Confirm the following information, change it if necessary.
1. Name - Remark of the element.
2. Memory - Memory number the element.
3. No. of points – Number of measuring points to form element, changing possible.
4.
- Audio instruction to operator.
5.
- Default CMM plane as Z reference datum.
6.
- Save PCS, representing by a number (Enable or Disable mode).
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•
Key in the Coordinate system number.
•
Click "Ok" and start measuring on plane, line and circle of work piece.
•
Follow "Measurement Display" pop up window, perform measurement accordingly.
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•
PCS setting created, sample as below.
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9. Create Part Coordinate System (PCS) setting using Single step
“step by step” method
•
•
•
General reminder: when creating Part Coordinate System (PCS), take note of
Align plane (set Z=0.000, for XY plane alignment)
Determine Datum origin (X=0.000, Y=0.000)
Align axis (X or Y axis)
9.1 Example 1 – Plane, Line & Line setting
Let's create Part Coordinate System (PCS) using step by step method using plane, line
and line setting.
•
Click
“Create a new part” icon and key in a program name. Example: New Part
•
Click
“CMM learn mode” dialog box.
•
Select probe 1 (A=0, B=0) and “Ok”.
•
Click "plane" icon to perform plane measurement.
•
Select “Measure”
icon to perform plane measurement. Measurement on Surface
of XY plane (Top surface of work piece).
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•
Click "Align base plane"
•
Click "XY plan"
icon to align the plane, after measurement.
icon to as XY reference plane and click "origin in element"
icon to set Z = 0.000 (Define as datum plane).
•
Click "line" icon to perform line measurement.
•
Enable "Automatic element repetition"
icon to repeat line 1 and line 3
subsequently. Also enable "Automatic projection plane" icon setting for the line project
on to reference plane.
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•
After completed two line measurement; click "point"
line 1 & line 2 to get the intersection point.
•
Select line 1 & line 2 for intersection.
icon and intersect from
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GEOPAK Win Training Manual
•
Click “Create origin” icon to form the intersection point as datum origin.
•
Intersection point as (X,Y) = (0, 0)
•
Click “Align axis parallel to axis of element” icon to form axis alignment.
•
Select line1 and align it as X axis / or line 3 as Y axis.
Note: Y axis automatically created based on perpendicular relation to X axis alignment.
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•
Click “Store co-ord. system” icon
•
Store PCS, key in a representing number and confirm “Ok”.
•
Geopak Win of elements display
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9.2 Example 2 – Plane, Circle & Circle setting
•
Click “Create a new part”
•
Click “CMM learn mode”
•
Select probe 1(A=0, B=0) and press “Ok”.
•
Click " Plane"
•
Click "Align base plane"
•
Click "XY plane"
element"
•
•
icon and enter a program name. Example: New Part
icon.
icon to perform plane measurement.
icon to align it as XY plane, after measurement.
icon for setting the XY plane, and click "Origin in
icon to set Z = 0.000 (Reference plane).
Click "Circle"
icon to perform circle 1 measurement.
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•
Click ‘Create origin” icon to form the Origin after circle 1 measurement.
•
Set Circle 1 to be (X,Y) =(0,0) and click “Ok”.
•
Click "Circle"
•
Click “Align axis through point” icon to align X axis after circle 3 measurement.
icon to perform circle 3 measurement.
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and click "Ok".
•
Select Circle 2; set
•
Click “Store co-ord. system” icon
•
Store PCS; key in a representing number and click “Ok”.
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•
Display List of result, Graphics of elements & Part program list.
9.3 Example 3 – Plane, Circle & Line setting
•
Click “Create a new part”
icon, enter a new program name. Example: New Part.
•
Click “CMM learn mode”
•
Select probe 1(A= 0, B= 0) and “Ok”.
•
Click "Plane"
•
Click "Align base plane"
•
Click "XY plane "
icon.
icon to perform plane measurement.
icon to define reference plane, after measurement.
icon for setting of XY plane and click "Origin in
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element"
icon to set Z = 0.000 (Reference plane).
•
Click "Circle"
icon to perform circle 1 measurement.
•
Click ‘Create origin” icon to form the Origin after circle 1 measurement.
•
Set Circle 1 to be (X,Y) =( 0,0 ) and click “Ok”.
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icon to perform line measurement.
•
Click "Line"
•
Click “Align axis parallel to axis of element” for axis alignment.
•
Select line1 and align it as X axis.
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•
Display Graphic of element.
•
Note: Setting above is similar to Pattern Alignment 3.
Or
•
If align the line 1 as X axis and enable “Origin on axis” icon,
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•
Displayed Graphic of element.
•
Note: Setting above is similar to Pattern Alignment 4.
•
Click “Store co-ord. system” icon, to store PCS.
•
Store PCS; key in a representing number and click “Ok”.
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9.4 Example 4 – Plane, Symmetry Line and Symmetry Line
setting
•
Click “Create a new part”
icon, enter a program name. Example: New Part.
•
Click “CMM learn mode”
•
Select probe 1 (A=0, B=0) and click “Ok”.
•
Click "Plane"
•
Click "Align base plane"
•
Click "XY plane"
icon.
icon to perform plane measurement.
icon to align reference plane, after measurement.
icon for setting the XY plane, and click "Origin in element"
icon to set Z = 0.000 as reference plane.
•
Click "line"
element to perform line measurement.
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•
Enable "Automatic element repetition"
icon to continue measuring line 1, 2, 3 and
4 repeatedly. Click “Ok” to perform line 1, 2, 3, & 4 measurement.
•
Click "Line"
icon and "Symmetry element" to form Symmetry Line 5 from
Line 1 & Line 2; Symmetry Line 6 from Line 3 & Line 4.
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GEOPAK Win Training Manual
•
Select Line 1 & Line 2, forming Symmetry element Line 5.
•
•
Repeat the same application to form another symmetry line, as Symmetry Line 6.
Graphics of element shows two Symmetry Line 5 & Line 6.
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icon, and construct intersection point.
•
Click "Point"
•
Forming the intersection point from Symmetry Line 5 & Line 6.
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•
Selecting the two Symmetry Lines.
•
Forming a intersection point.
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GEOPAK Win Training Manual
•
Click “Create origin” icon to form the Datum origin, (X,Y) =(0,0)
•
Set Point 1 as (X,Y) =(0,0) and click “Ok”.
•
Click
•
Select Line 5 as X axis.
“Align axis parallel to axis" icon to align X axis alignment.
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GEOPAK Win Training Manual
•
•
•
Click “Store co-ord. system” icon, to store PCS.
Store PCS; key in a representing number and click “Ok”.
Graphics of elements as shown below.
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9.5 Example 5 – Plane, Circle1 & Circle2 (Single Offset) setting
•
Click “Create a new part”
icon and enter a program name. Example: New Part.
•
Click “CMM learn mode”
icon.
•
Select probe 1 (A=0, B=0), and click “Ok”.
•
Click "Plane"
•
Click "Align base plane"
•
Click "XY plane"
icon, setting the XY pane. Click "Origin in element"
to set Z = 0.000 (Reference plane).
•
Click "Circle"
•
Click "Create origin" icon to form the Datum Origin.
icon to perform plane measurement.
icon to align plane, after measurement.
icon
icon to perform circle 1 measurement.
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GEOPAK Win Training Manual
•
Set Circle 1 to (X,Y) =(0,0) and click “Ok”.
•
Click "Circle"
•
After Circle 2 Measurement, Click "Align through point" icon.
•
Align as X axis, single offset value of 43.150mm (Y value).
icon to perform circle 2 measurement.
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Enable it
•
Graphics as shown below, after PCS setting.
Note: The above example is only for single offset value of one axis.
If applying double offset of coordinate system.
•
Click "Align axis by point with offset" icon.
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•
Key in the both offset value accordingly.
10. PCS - Move / Transfer datum or Rotate axis of co-ordinate
System by angle setting
Base on current PCS setting as displayed below, perform Transfer Datum Origin to a
specify location.
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•
Drawing provided basic transfer value, Example: X=20.000 mm, Y=30.000 mm,
request to transfer datum origin to this new position setting.
•
Click on Move and rotate co-ordinate system”
•
Key in X=20.000 mm and Y=30.000 mm.
•
New PCS setting has been created and as shown below.
icon.
(0,0)
Shifted X = 20.000 mm , Y = 30.000 mm
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Base on current PCS setting as display below, perform Rotate Coordinate System by a
specified given angle.
•
Drawing given basic angle rotation 30.000 degree.
•
Click "Move and rotate co-ordinate system"
icon, key in basic angle,
Example: + 30.000 degree and “Lock” Z axis.
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GEOPAK Win Training Manual
New PCS setting as angle rotated counter / anti clock wise.
•
(0,0)
Angle rotated + 30.000 degree
•
Window at Display axes as shown.
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GEOPAK Win Training Manual
•
Angle rotation is Example: -30.000 degree, axis will be turning clock wise.
•
New PCS setting as shown.
Angle rotated - 30.000 degree
(0,0)
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GEOPAK Win Training Manual
•
Window of “Display axes” as shown.
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11. Commands Introduction
Measuring element consists of below application icons:Group Name
Measurement &
Construction
command for all
measuring
elements
Construction of
point
Construction of
Line
Construction of
Circle
Construction of
Plane
Icon
Description
Measure - To measure the element
Connection element - To connect element
Re-calculate from memory- Recall measured
element from memory
Theoretical element input- Input given value by
keyboard
Symmetry – To determine the mid point
Intersection – To intersect 3 elements
Symmetry – To determine the mid line
Tangent – Tangent line creation by circle with
circle or circle with point construction
Move element – Move a line to a specified point.
Intersection – To intersect two planes for
forming a line.
Fit in element – To fit a circle with given
diameter size onto 3 line
Cylinder Intersection - Plane & cylinder
intersection to form a circle
Construct from Cone – To construct circle from
cone determining diameter / height
Construct from Sphere – Forming circle from
sphere
Symmetry – To determine the mid plane
Construction of
Sphere
Fit in element – To determine the center point of
a fitting sphere into cone
Calculation of
Point
Point – Determine X, Y and Z value without
radius compensation of ruby stylus
Compensation point – Determine X, Y and Z
value with radius of ruby stylus compensated
Side – Determine only one direct coordinate
value result
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Calculation of
Line / Circle /
Plane
&
Element
information
Mean – Result calculates as "average" result
Enveloping – Result calculates the Highest /
Outer value of Line/Circle/Plane
Fitting-In – Results calculates the Lowest / Inner
value of Line/Circle/Plane
Minimum Zone – Results calculates an element
that is situated in the middle of two ideal elements.
These two ideal elements contain all points in
between them
Name - Description of the
element
Memory - Memory number
for the measurement
No. of points – Number of
points use to determine the
element, increase or decrease
possible
Tolerance for
all measuring
elements
Tolerance - Tolerance comparison
application for measured element
Loop /
Graphic of
measurement
for all
measuring
elements
Automatic
element finish
/ repetition /
sound for all
measuring
elements
Loop Counter – Loop / Repeat the same or
similar procedures several times in one
occasion
Graphics of measurement - Graphically
aid for the operator, indicating type of
measurement element
Automatic Element Finish Automatically calculates the element upon
completion of measurement of selected
number of points
Automatic Element Repetition Repeatedly measure a specific element
Meas. Voice Comment - Audio
instructions to the operator
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Projection
element for
Circle/ Line
No. projection – Result not projected
XY Plane – Measured element project on
XY plane
YZ Plane – Measured element project on
YZ plane
ZX Plane – Measured element projected on
ZX plane
Auto projection – Measured element
automatically project on vector plane
3rd element zero – Setting 3rd axis of
measurement element to Zero
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13. Measuring element / command
13. Point
•
Measurement
Example: Point- Side, Compensated point & Point measurement to obtain
Height dimension of a work piece.
•
•
•
Basic height value of Z = 9.975 mm
Ruby ball stylus diameter = 3.960 mm
Tolerance + - 0.050 mm
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GEOPAK Win Training Manual
•
Perform Side, Compensated Point and Point on Height measurement.
Height measurement result of Element Point, Side Z = 9.973 mm
Height measurement result of Element Point, Compensated point Z = 9.977 mm
Height measurement result of Element Point, Point Z = 11.955 mm
Conclusion: Side measurement getting actual Z = 9.973 mm.
Compensated Point measurement getting actual X = 134.996 mm
"
Y = 138.883 mm
"
Z=
9.977 mm
Point measurement getting actual X = 135.103 mm
"
Y = 146.933 mm
"
Z = 11.955 mm
Particularly Point measurement on Z result did not compensate the ruby stylus radius
(3.960 mm / 2) = 1.980 mm + 9.975 mm (Actual Height) = 11.955 mm
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•
Point results to compare tolerance after measurement.
•
Actual measured result at "List of result" field.
•
To perform tolerance comparison for current Point no compensation, click
•
Click tolerance comparison "Last element"
•
Enable Z coordinate; key in Nominal, Upper and Lower tolerance. Example: Nominal
12.000 mm,
Upper & Lower tolerance +- 0.005 mm
icon.
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•
Results display at "List of results" field.
•
Result indicated in Green colour means tolerance comparison are within tolerance and
towards left is "IN" specs at lower side.
•
Example: Out of tolerance comparison indicated in Red colour.
•
Example: Upper and Lower tolerance both +0.035 mm are the same.
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Note: Alternatively, enable "tolerance comparison" icon before measurement is
possible.
•
Tolerance comparison for previous measured data.
•
Select required measured command for tolerance comparison.
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•
Example: Point measure automatic on Z Height measurement, enable "Measure
automatic"
•
icon.
"Point on work piece" method, "Starting point" & "Targeting point".
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•
"Center of Probe" method, "Starting point" & "Targeting point".
•
Target of "Imagine point" coordinate value.
•
Target of "Direction" angle vector.
•
Enable "Position of machine" icon for registration of current "Starting" or "Targeting"
point.
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•
Graphic display of Automatic point on Z height measurement.
Starting point
Target point
Note: Reduce movement speed (Joystick box) for safety purposes before pressing “Ok”
key.
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Point on "Intersection element" application (Single intersection point)
Note: Click the "intersection element" after completed two lines measurement. “Ok”.
•
Select from the two lines for intersection.
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•
Intersection point result.
Point intersection
Point on "Intersection element" application (Double intersection point)
•
Another type of application, when having two intersection points.
Example: Click Point "intersection element" icon after completed two "Circle"
measurement.
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•
Note: Select the two measured circles, click "Ok". Decide from one of the
intersection point and enable " Y min or Y max
icon.
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•
Intersection point result.
Point intersection
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Point on Symmetry element application
•
Click Point "Symmetry element" after having two individual points.
•
The two points.
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•
Select two individual points.
Selected point
Selected point
•
Symmetry point result.
Symmetry point
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13. Line
•
Line measurement; click "Measure", "Mean", "Automatic projection plane", "No. of
points" as stated above.
•
The line results shown below.
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•
Graphic of line element.
•
Result details.
B
A
L
Y
-X
( 0, 0 )
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•
Straightness of line
Minimum 3 points on Line measurement will calculate the Straightness.
•
Straightness "d" result.
•
To compare Straightness tolerance.
•
Setting on tolerance comparison, to have "straightness diagram".
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•
Straightness graphic.
Automatic on Line measurement
•
Line element, enable "Measure automatic" icon.
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•
to register the current part
Position the ruby stylus at the line start position, click
location. Key in Number of measuring point / Length of line / Driving plane
confirmation / Angle of the line / Probing direction.
Note: Reduce movement speed for safety purposes before pressing “Ok” key.
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Line on Connection element application
•
To connect two measured points; click "Line” icon and “Connection element” icon.
Example: Select two circles and click “Ok”.
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•
Line connected.
Line on Symmetry element application
•
To construct symmetry line after two lines measurement; select "Symmetry element"
icon and click “Ok”.
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•
Select relevant two lines and click "Ok".
•
Symmetry line created.
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Line on Intersection element application
To construct intersection line after two planes measurement.
Click "intersection element" icon, select relevant two planes and click “Ok”.
•
Select two planes, click “Ok”.
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•
Line intersection created.
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Line on Tangent element application
•
To construct tangent line from two measured circles, click “Tangent” icon and “Ok”.
•
Select two measured circles.
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•
Select from one of the four combination of Tangent circle.
•
Tangent line created.
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14.
Circle
•
Inner or Outer circle measurement. To perform circle measurement click "Measure"
icon / "Mean" icon / Automatic projection" icon / "Automatic element finish" icon /
"No. of points" icon.
•
Measuring result and Graphic display after measurement.
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•
Refer from measuring results, d=0.0057 mm is Circularity (Roundness) result.
Note: To have Circularity result, minimum no. of measuring points must be more then
3 points.
•
To compare Circularity tolerance after measurement, click
•
Key in the "Width of tol.", Example: 0.050 mm.
•
•
To have "Circularity graphic diagram", enable
icon.
icon.
"Circularity" graphic display.
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Automatic on Circle measurement
•
Circle measurement, enable "Measure automatic" icon.
•
Position the ruby stylus at the center circle as starting location / Click
to register
the current "machine or part" position / Key in "number of measuring points", "type" of
element / "Diameter" of Circle / "Driving plane" confirmation / "Start angle and End
angle" / Clock or Anti Clock wise" and "Circular" setting.
•
icon to define the driving option to be circular movement or unclick it is
Enable
to define the driving option to be slot movement.
•
Option of "Direction to the left or to the right"
clock or counter clock wise.
•
"Slot width"
icon is the effective circular slot measurement command allows the
probe to measure the inside or outside diameter of slot without touching the opposite
surface.
•
"Pitch of thread"
icon the function allows direct measurement on thread position.
With this function the probe move in a spiral motion along the thread pitch. Positive /
Negative value or Clock / Anti clock wise will affect the movement towards upper or
lower direction.
icon is touching point towards
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•
"Automatic circle" setting menu.
•
Setting guide for Circle automatic measurement:
•
Graphic guidance of "Inner or Outer circle"
measurement.
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setting.
•
"Diameter"
•
Example: Basic Inner Circle Diameter (17.000 mm) minus Ruby stylus size (3mm) =
15.000 mm. If Basic Inner Circle Diameter is smaller close to Ruby stylus diameter
size, Diameter setting set to 0.000 mm.
•
Example: Basic Outer Circle Diameter (30.000 mm) plus 5.000 mm or bigger, Note:
Outer circle diameter setting cannot put 0.000 mm.
•
Circle position – Place the Ruby stylus at the center of the circle and click
register the "current" start position.
•
Start / End angle, Example: Start angle: 0.000 and End angle: 0.000 setting to measure
whole circle.
•
It is necessary to confirm the "driving plane" setting.
•
Note: Reduce movement speed for safety purposes before pressing “Ok” key to
start automatic circle measurement.
to
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Circle on Connection application
•
Measurement must at least three circles. Example: Four circles measurement.
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•
Click "Circle" icon, and "Connection element" icon.
Select
4 measured circles, click "Ok".
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•
Forming Pitch Circle Diameter (PCD).
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•
Note: Selection of circle can be "Single" selection:
Or
•
" Group" selection.
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Circle on Construct from Cone application
•
Note: Perform "Cone" measurement before construction, Cone results as shown.
•
Click "Circle" icon, enable "Construct from cone"
icon. Click "Ok".
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•
“Required diameter”, select "Cone" element and key in given diameter.
Example: 13.000 mm and click “Ok”.
•
Circle constructed.
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•
"Distance from Apex”. Key in distance from Apex.
Example: 5.000 mm, Select element and click “Ok”.
•
Circle constructed. X, Y and Z coordinate value are the circle constructed
5.000 mm from Cone Apex.
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•
“Distance from XY plane”. Key in the distance from XY plane.
Example: 0.000 mm, "Select element" and click “Ok”.
•
Circle constructed. X, Y and Z coordinate value are the circle constructed
from XY plane.
0.000 mm
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15. Plane
•
Plane measurement, enable "measure"
icon / "Mean"
icon /
Element Information - Plane / Memory / No. of points / Graphics of measurement
/ Automatic element finish / Meas. voice comment.
•
Measuring result and Graphic display after measurement.
Note: Flatness result d =0.1105 mm, (More then 3 points measurement).
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•
icon, key in "Width tol.".
Flatness Tolerance comparison, click
Enable "Graphic diagram" icon, click "Ok".
•
"Flatness" graphic display.
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•
Flatness result.
Automatic on Plane measurement
•
Plane element, enable "Measure automatic" and click “Ok”.
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•
"Automatic" Plane measurement setting.
•
Position the ruby stylus at the center surface, click "position of machine"
icon to register the current position.
•
Check to ensure following information are suitable.
• Number of Points to be measured,
• Diameter: Enter a diameter value for the circular movement,
Example: 10.000 mm,
• Start angle: 0.000,
• End angle: 0.000,
• Note: Start angle & End angle are 0.000 degree setting for one circular movement.
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• Driving plane: "XY plane" ,
• Probing : Select probing to Negative for touching
down direction.
Note: Refer to "Graphic"
•
"Circular movement / clock or anti clock wise"
for guidance.
control.
Note: Control movement speed for safety purposes before pressing “Ok” key.
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16. Cone
•
Cone element, select necessary setting and click “Ok” to perform measurement.
•
"Result" and "Graphic display" of Cone after measurement.
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17. Sphere
•
Sphere element, select necessary setting and click “Ok” to perform measurement.
•
"Result" and "Graphic display" of Sphere after measurement.
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Sphere on Construction of "Fit in element"
•
Perform Cone measurement before construction.
•
Click “Fit in element” icon and "Ok".
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•
Key in required Sphere diameter, Example: 10.000 mm
•
"Result" and "Graphic display" of “Fit in element" after construction.
•
Results of “Fit in element” after construction.
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18. Cylinder
•
Cylinder element, select necessary setting and click “Ok” to perform measurement.
•
"Result" and "Graphic display" of Cone after measurement.
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•
Note: The d = 0.1484 is of "Form of Tolerance" on "Cylindricity" calculation.
•
To compare tolerancing, click "Tolerance last element"
Example: "Form of Cyl." specification 0.050 mm.
•
Result obtained.
icon.
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Automatic on Cylinder measurement
•
Cylinder element, enable "Measure automatic" and click “Ok”.
•
"Automatic" Plane measurement setting.
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Setting guide on Automatic Cylinder measurement
•
Cylinder element, select necessary setting and click “Ok” to perform measurement.
•
Graphic guidance of "Inner" or "Outer" cylinder measurement,
•
Example: "Outer" Cylinder selection,
.
Note: The below graphic showing Automatic Outer Cylinder measurement.
•
No of measuring point. Example:
•
Diameter setting, Example:
Example: Basic Outer Circle Diameter (15.000 mm) plus another 5.000mm =
30.000 mm.
Note: Outer circle diameter setting cannot put 0.000 mm.
•
Ruby stylus placing position – Place the Ruby stylus above the center of the cylinder
and click
Registration "current" start position.
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•
Start angle and End angle, Example: Start angle: 0.000 and End angle: 0.000 setting to
measure whole cylinder.
•
It is necessary to confirm the "driving plane" setting.
•
Driving direction to control either drive up or down direction after first section
measurement.
•
Turing "Clock or Anti Clock wise" plus "Circular" or "none circular" movement during
measurement.
Note: Reduce movement speed for safety purposes before pressing “Ok” key to
start automatic cylinder measurement.
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19. Step-Cylinder
•
Step Cylinder element, select necessary setting and click “Ok” to perform
measurement.
•
Measure 6 points on "First" Step Cylinder.
Note: Possible to memory recall previous cylinder measurement
•
Click "Finish element"
on "First" Step Cylinder.
icon after completed 6 points measurement
,
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•
Continue measure "Second" Step Cylinder.
•
Click "Finish element"
on "Second" Step Cylinder.
•
"Result" and "Graphic display" of Step cylinder after measurement.
icon after completed 6 points measurement
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Two types of computation element
30.
Distance
Example: External distance calculation (Line with Point on distance calculation)
•
Measure “External” Line
,
•
Perform "Point" on “Point” measurement.
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•
Click "Distance"
distance calculation.
; select relevant icons. Click “Subtract radius” for “External”
Meaning of Subtract radius is to
compensate (Subtract) the Ruby
Stylus Radius for calculation of
External distance. As the Point,
measurement didn’t
compensate the Radius of Ruby
Stylus.
•
"Result" and "Graphic display" of "Distance" after measurement.
Note: Calculation of "Internal distance", select "Add radius"
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Example: Line with Line on Distance calculation.
•
Measure two lines.
•
Select “Distance”
•
Results and Graphic display.
, click two lines for distance calculation.
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Example: Circle with Circle on Distance calculation.
•
Measure two circles.
•
Select “Distance”
•
Results (Selection of “no compensation”) and Graphic display.
, click two circles for distance calculation.
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Note: Circle with Circle on Distance calculation, option of results calculation:
•
“Add Radius”,
“no compensation”,
“Subtract Radius”
Example: Line with Circle Distance calculation.
Note: Option of result on Distance calculation.
Subtract radius
no compensation
Add radius
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Example: Compensated point and Compensated point on Distance calculation.
•
Measure “Point” on two ‘Compensated point” measurement.
•
Select “Distance”
•
Results and Graphic display.
, click two “Compensated point” for distance calculation.
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Formula calculation usage
•
Perform “Point” on two ‘Compensated point” measurement.
•
Results obtained after measurement.
•
Click “Formula Calculation”
icon to calculate distance between two
measured points. Select “Element” & click
icon to accept the selection.
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•
Selection completed, click “Ok” to accept.
•
Results display.
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•
Tolerance comparison of “Variable” result, click
specification.
•
Results obtained.
and key in
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31. Angle
Example: Plane and plane on Angle computation.
•
Measure two planes.
•
Click “Angle”
icon.
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•
Select the 3 planes, confirm with “Calculate from material vector” and
“Calculate angle”, click “Ok”.
•
Results and Graphic display.
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Example: Line and Line on Angle computation
•
Measure two lines.
•
Click “Angle”
icon.
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•
Select two lines, confirm with “Calculate from material vector” and
“Calculate angle”, click “Ok”.
•
Results and Graphic display.
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•
Note: Selection of two lines on Angle computation, with “Calculate from material
vector” and “ Difference to 180 degree”,
•
Results and Graphic display will be:
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33. Minimum / Maximum Calculation
•
Example: To calculate Average / Max / Min / Range of Height measurement from
several Height results.
•
Perform height measurement on 5 locations of a work piece.
•
Click “Calculate” menu and select “Minimum / Maximum” menu.
•
Select point results.
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•
Click “ Formula Calculation”
“System parameter” menu. Click
•
Click
icon and results from
to accept results.
icon to accept results.
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•
Result obtained.
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33. Geometric Dimensioning & Tolerancing (GD&T) introduction
•
Features and Symbols
34. Concentricity
•
tolerance comparison
Measure two projected circles.
Page 158
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•
Click “Concentricity”
icon. Select circle and key in
“Width tol.” specification and "Projection" plane.
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•
“Graphic of elements” display during tolerance comparison.
•
“List of results” display after tolerance comparison.
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Example: Use of “Formula Calculation”
“Concentricity” result.
•
icon to define
“List of results” display after calculation.
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35. Coaxiality
tolerance comparison
•
Measure two cylinders
•
Click "Coaxiality"
icon. Select elements, key in "Width of tol.",
"Start point" and "End point"
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•
"List of results" and " "Graphics of elements" display after comparison.
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36. Parallelism
tolerance comparison
Example 1
•
Measure two lines (projected on XY plane)
•
Click
•
Note: Possible to enable
icon. Select “Projection”, key in “Width tol.” and “Ref.Length”.
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•
Tolerance comparison result obtained.
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Example 3
•
Measure two planes.
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•
icon. Select “Projection”, key in “Width tol.” and enable
Click
"Cylindrical" icon for “Ref.Length” selection..
Or
•
Disable "Cylindrical" icon for Tol direction "Z", Ref. length X and Y (Basic X and Y
value for the plane) / Use measured point only.
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•
Tolerance comparison result obtained.
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37. Perpendicularity
•
tolerance comparison
Measure one reference plane and one actual cylinder.
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tolerance comparison icon.
•
Click "Perpendicularity"
•
Select "Reference and Actual" element; enable "Cylindrical"
"Width tol" and "Reference len".
icon, key in
Page 170
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•
"List of results" and "Graphic of elements" display.
Note: The "Reference len." is reference to Cylinder total length during comparison.
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38. Angularity
tolerance comparison
•
Measure two planes.
•
tolerance comparison icon. Select elements and key in
Click “Angularity”
“Width tol”, “Angle” and “Ref.length”.
•
Note: Selection of “Use measured point only” is possible.
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•
“Graphic of elements” display during tolerance comparison.
•
"List of results" display after tolerance comparison.
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•
“Graphic of elements” display after tolerance comparison.
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39. Symmetry
Example:
tolerance comparison
comparison.
•
Measure two lines and form a symmetry line.
•
Symmetry line created.
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•
Measure a circle.
•
Circle created.
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icon for comparison.
•
Click “Symmetry of point”
•
Select “Mid Line” and Circle, key in “Width of tol.” and “Projection” plane.
•
"List of results" and "Graphics of elements" display.
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30. Runout
tolerance comparison
Example 1: Circular on “ Single runout" comparison
•
Measure Cylinder as datum reference and circle as actual element with projection"Off"
application.
Page 178
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•
Click "Runout"
comparison with enable "Circular runout".
•
Select"Reference" and "Actual" element. Key in "Width tol" specification.
•
Enable
icon, "Circular runout" graphic will be displayed.
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Example 3: Circular on "
Total runout" comparison
•
Measure Cylinder as datum reference and another Cylinder as actual element.
•
Compare "Circular runout", select two cylinders.
•
Enable "Show runout diagram
" icon.
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•
"Circular runout" graphic display.
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Example 3: Axial on "Runout" comparison
•
Measure Cylinder as datum reference and Plane as actual element.
•
Compare "Axial runout"
• "List of results" display.
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31. Positioning or True Position (TP)
•
To determine position deviation of an actual point compare with reference point.
Symbol of positioning, usually divided into 4 types.
Type 1: RFS – Regardless of Feature Size (Allowance of feature size is ignored)
Type 3: MMC – Maximum Material Condition (Which refer to actual measured circle)
Type 3: MMC – Maximum Material Condition (Which refer to reference circle)
Type 4: MMC – Maximum Material Condition (which refer to actual and reference circle)
Note: A is Primary datum, B is Secondary datum & C is Tertiary datum.
A is refer to reference plane
B is refer to datum origin
C is refer to reference axis
MMC (Maximum Material Condition) allows to extend a given tolerance zone, if a hole
is out of its permissible minimum size.
LMC (Least Material Condition) allows to minimize the size of a shaft, if out of its
permissible maximum size.
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Type 1: RFS
Part setting and actual circle measurement.
•
•
•
•
Measure Plane 1, set Z = 0.000 (Reference A)
Measure Circle 1, set (X,Y) = (0.000,0.000) (Datum origin B)
Measure Circle 3, forming X axis (Reference axis C)
Perform Actual circle measurement on Circle 3.
Note: Actual Circle 3, Basic value given is X=105.100 mm, Y=41.650 mm and
Width tol. Diameter 0.013 mm.
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•
•
tolerance icon. Key in "Width tol." and Basic value of
Click "Position"
X & Y co-ordinate value.
RFS comparison result, Out of specification by 0.001 mm.
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Type 3 MMC (Which refer to actual measured circle)
Part setting and actual circle measurement.
•
•
•
•
Measure Plane 1, set Z = 0.000 (Reference A)
Measure Circle 1, set (X,Y) = (0.000,0.000) (Datum origin B)
Measure Circle 3, forming X axis (Reference axis C)
Perform Actual circle measurement on Circle 3.
Note: Actual Circle 3, Basic value given is X=105.100 mm, Y=41.650 mm, Diameter
specification 19.850 mm +- 0.006 mm and “Width tol.” Diameter 0.013mm.
•
Compare Circle 3 diameter tolerance
options" for Circle 3.
, click "Further tolerance
Page 186
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•
Key in a remark on "Further tolerance options" at "Datum label" column.
Example: MMC1
•
Tolerance Diameter result and "Bonus" of Circle 3.
•
Compare "Positioning"
and enable "Max.mat.cond.element".
Page 187
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•
•
•
•
"List of results" and "Graphic of elements" display.
MMC comparison result, 0.013 mm (Specs.) + 0.010 mm (Bonus) = 0.033 mm
(Permissible / Total Specs.)
Actual result = 0.013 mm.
True position is "Within" specification after comparison.
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Type 3 MMC (Which refer to reference measured Circle B)
Part setting and actual circle measurement.
•
•
•
•
Measure Plane 1, set Z = 0.000 (Reference A)
Measure Circle 1, set (X,Y) = (0.000,0.000) (Datum origin B)
Measure Circle 3, forming X axis (Reference axis C)
Perform Actual Circle measurement on Circle 3.
Note: Actual Circle 3, Basic value given is X=105.100 mm, Y=41.650 mm.
Width tol. Diameter 0.013 mm.
Circle B (Circle 1) , Diameter specs. 8.040 +- 0.005 mm
•
Compare Circle 1 diameter tolerance, Key in specs. of Nominal, Upper
and Lower tolerance.
•
Enable
click "Further tolerance options" for Circle 1.
Page 189
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•
Key in a remark at "Datum label" column. Example: MMC3
Page 190
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•
MMC3 on Circle B.
Bonus as 0.007 mm.
•
Click
value.
•
Enable "Max mat.cond.ref.element"
tolerance icon. Key in "Width tol." and Basic of X & Y co-ordinate
icon, select MMC3.
Page 191
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•
•
•
•
"List of results" and "Graphic of elements" display.
MMC comparison result, 0.013 mm (Specs.) + 0.007 mm (Bonus) = 0.019 mm
(Permissible / Total Specs.)
Actual result = 0.013 mm.
True position is "Within" specification after comparison.
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Type 4 MMC (Which refer to actual Circle 3 and reference measured Circle B)
Part setting and actual circle measurement.
• Measure Plane 1, set Z = 0.000 (Reference A)
• Measure Circle 1, set (X,Y) = (0.000,0.000) (Datum origin B)
• Measure Circle 3, forming X axis (Reference axis C)
• Perform Actual Circle measurement on Circle 3.
Note: Actual Circle 3, Basic value given is X=105.100 mm, Y=41.650 mm, Diameter
specification 19.850 mm +- 0.006 mm and Width tol. Diameter 0.013 mm.
•
Compare Circle 3 diameter tolerance
options" for Circle 3.
, click "Further tolerance
Page 193
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•
Key in a remark on "Further tolerance options" at "Datum label" column.
Example: MMC1
•
Tolerance Diameter result and "Bonus" of Circle 3.
•
Circle B (Circle 1), Diameter specs. 8.040 +- 0.005 mm
•
Compare Circle B diameter tolerance, Key in specs. of Nominal, Upper
and Lower tolerance.
•
Enable
click "Further tolerance options" for Circle 1.
Page 194
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•
Key in a remark at "Datum label" column. Example: MMC3
•
MMC3 on Circle B.
Bonus as 0.007 mm.
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tolerance icon. Key in the "Width tol." and basic of X & Y co-ordinate
•
Click
value.
•
Enable "Max. mat. cond. element"
and "Max mat.cond.ref.element"
icon, select MMC3.
•
•
•
"List of results" and "Graphic of elements" display.
MMC comparison result, 0.013 mm (Specs.) + 0.010 mm (Bonus of actual circle 3) +
0.007 mm (Bonus of Ref. Circle B) = 0.039 mm (Permissible / Total Specs.).
Actual result = 0.013 mm. True position is "Within" specification after comparison.
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33. Cartesian, Cylindrical & Spherical Mode setting
Cartesian Mode
•
Click “File” menu, Setting and “Input characteristics.
•
Select “Cartesian” mode.
Note: Measurement results are X, Y, Z co-ordinate value, D, R etc. (3D mode)
•
Example: Measure a Circle with auto projection “ON’.
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•
“Graphic of element’ display.
Y
Z
(0, 0)
X
Cylindrical Mode
Note: Measurement results are R, P, Z co-ordinate value, D, R etc. (3D mode)
Page 198
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•
Example: Measure a circle with auto projection “ON”.
•
“Graphic of elements” display.
Y
Z
D
R
(0, 0)
P
X
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Spherical Mode
Note: Measurement results are R, P, Z co-ordinate value, D, R etc. (3D mode)
•
•
Example: Measure a circle with auto projection “OFF”.
“Graphic of elements” display
Z
Y
T
R
(0, 0)
P
X
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33. To save measurement data
•
•
•
•
•
•
Click “Output”
menu, key in “Output file”
Enable “Append” for accumulating data for multiple repetitions.
Select “File format” and “Output” items.
Click “Select file” menu for destination of saving.
Saving format as xxx.asc or xxx.txt is possible.
Note: Saving should be Open before performing measurement.
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•
Note: Put a “remark” for each measurement dimension before performing
measurement. Click “Output” menu, select “Output text”.
•
Key in ‘Text” and enable “Text to file” menu.
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•
Perform measurement.
Example: Circle measurement.
•
Completed all measurement. Click “Output” menu, Close output file.
Note: Saving must be closed after measurement.
•
Measuring result at “Notepad”.
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34. To print measurement data
•
Click “Output”
menu, select “Open protocol” menu.
•
Select “Template”, “Output” to “Printer” or “Pdf” possible
•
Note: Put a “remark” for each measurement dimension before performing
measurement. Click “Output” menu, select “Output text”.
•
Key in ‘Text” and enable “Text to printer” menu.
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•
Enable “Ask in repeat mode” possible to change “Text contents” during repeat part
program.
•
Perform measurement.
Example: Circle measurement
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•
To close protocol after measurement, click “Output”
“Close protocol”.
•
Click “Ok” to accept.
menu and
Note: Measuring data will be printed out after closed protocol.
•
•
Printed measurement result.
Note: It is also possible to print out measurement result after measurement. Click
“Output” menu and select “Protocol output”.
Page 206
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•
Select “Template”, “Output” to “Printer” or “Pdf” etc.
Note: Change protocol format possible during measurement.
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35. Part Program
Manual part program
• Part without Clamping Fixture
• Part with Clamping Fixture
35. Part without Clamping Fixture Procedures
•
Create a new part.
•
Giving a "Part name"
•
Click " CMM learn mode"
Note: Geopak-Win linking with CMM
•
Select "Work piece material" on "Expansion coefficient".
Page 208
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•
Select "Exit and calibrate".
•
Select Probe in used.
Note: Calibrate all probes before making selection.
Page 209
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•
Z
Create Part Co-ordinate System (PCS) setting.
Y
X
•
"Graphic of elements" display of PCS setting.
Page 210
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•
Save PCS
, key in a number.
•
Note: Saving PCS is an option requirement.
Default pop up number always 1.
•
To Save or Print data, click "Output" menu,
Note: The above setting, apply before measurement.
To put in remark for individual dimension measurement, click "Output" menu &
Select "Output text" menu.
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•
Key in "Text". and enable "Text to file" and
•
Text to printer"
icon.
Example: Input in current date and time.
Example: Setting for input remark during part program repetition.
Page 212
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•
Change the remark.
•
Perform Circle measurement and compare tolerancing.
•
"List of results", "Graphic of elements" display and "Tolerance comparison.
Page 213
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•
Part Program List
•
Measurement results list and Graphic display.
•
After completed measurement; click "Output", select Close output file and Close
protocol for ending the data saving & printing.
Note: Printer will be printed out data, after closing protocol.
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Note: option to print out measurement data, after measurement.
Select "Template", "Output" menu.
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•
Printing list or pdf result.
•
Input "Reminder" message before ending part programming, click
"Program"
•
menu and "Programmable stop" menu.
Key in "Text" message.
Note: Possible to input "Picture file and "Wave file".
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•
To end program, click "Exit"
menu.
•
Select "Store part program", Enable "Store data for relearn", “Ok”.
•
Part program has been registered.
•
Part program editor, to view or edit part program.
Page 217
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•
Part Program list.
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36. Part with Clamping Fixture Procedures
Note: Divided into two manual part programs.
1. Create Fixture part program
•
Create a new part, key in "Fixture" part program name.
•
Click "CMM learn mode" icon.
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•
Select "Work piece material" on "Expansion coefficient".
•
Select "Exit and calibrate".
•
Select Probe in used.
Note: Calibrate all probes before making selection.
Page 220
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•
•
Create PCS on Clamping Fixture, either using Pattern Alignment or Step by step
method.
After created PCS on Clamping Fixture, Store Co-ordinate system,
. Example: Store as no.1.
•
Click "Exit"
icon to Store part program.
.
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•
Fixture part programming created.
2. Create Actual Part program
•
Create a new part
, key in program name.
•
Click learn mode,
•
•
•
Select "Work piece material" on "Expansion coefficient".
Select "Exit and calibrate".
Select Probe in used.
Note: Calibrate all probes before making selection.
•
Load Clamping Fixture Co-ordinate System no. 1
•
Note: Assuming the Datum setting no.1 of Clamping Fixture as reference datum of the
measurement.
.
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•
To Save & Print results, click "Output" menu, select Open output file & Open protocol.
•
Click "Output" menu, "Output Text" for remark of each dimension measurement.
•
Perform dimension measurement, set tolerance comparison.
•
Note: The above example setting as datum reference from Clamping Fixture, work
piece do not have any datum reference. P.C.S. setting on actual work piece not
necessary.
•
Note: Use manual measurement procedures, ignore any CNC application.
•
Note: After completed measurement, Click "Output" menu, select "Close output file"
& "Close protocol" to end the saving data & closing the printing.
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Note: Printer will be printed out data, after closing protocol.
Another possible way to print out / PDF result after completed measurement.
Click "Output"
menu, select "Protocol output".
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• Input a remark for Operator’s reminder; click "program" menu, "programmable
stop"
•
menu. Key in "Text" message.
To end part program, Click "Exit"
menu,
•
Store part program, click to enable "Store data for relearn".
•
Actual programming created.
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37. CNC Part Program
•
•
Part Program without Clamping Fixture
Part program with Fixture
37. Part Program without Clamping Fixture
•
Create a New part
.
•
Click "Learn mode"
•
Select "Work piece material" on "Expansion coefficient".
•
Select "Exit and calibrate".
.
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•
Select Probe in used.
Note: Calibrate all probes before making selection.
•
Create PCS on Work piece.
•
Save Work piece’s PCS
•
Click "Machine" menu, set CNC "ON" & setting of "Parameter".
.
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•
Click "Program" menu, set "Programmable stop" and key in message.
•
Example: Message of "Move to safety position".
•
Pop up message. Note: Confirm safety position before pressing "Ok".
•
To Save & Print results, click "Output" menu , select Open output file & Open
protocol.
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•
File format specification, key in "Output file" name, enable "Append" and "Output"
setting.
•
Open protocol, Example: PDF Format setting.
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•
Open protocol, Example: Output as Printer setting.
•
To put a "remark" for each measuring dimension before measurement,
•
Click "Output"
menu, Example: Circle no.1
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Example: Current Date and Time
Note: To put in a "remark" for editing during part program repetition.
Click
•
.
Change the "remark".
Note: The "Output text" will be displayed for editing during repetition.
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•
Register the "Intermediate point" press the “Goto” button at the joy stick control Box
to register the position movement of the work piece.
Or
•
Click the "Move"
icon, register the current position which refer to datum
PCS or Key in the co-ordinate value (refer from Drawing Specification value) for
the position movement.
Note: The ruby stylus will be moving to the position that you have keying in or registered.
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•
Continue to register the path of movement by pressing several "Goto" point, to the
destination of measurement dimension location.
•
List of Intermediate position.
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•
Graphic display of CAD (Optional command)
•
Perform all the measurements with “Goto” intermediate position registration and
compare tolerancing.
•
Example: Circle measurement, compare tolerancing.
•
List of procedures.
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Note: Similarly, using same procedure to perform measurement on YZ plane or ZX
plane.
Note: Change probe
•
with “Goto” registration and perform measurement.
Completed all measurement, click "Output"
and printing / pdf measuring data.
icon to close saving data
•
Note: Measuring data will be printed out once "Closing protocol".
•
Click "Machine"
•
icon to “Off” the CNC.
Key in a remark at "Program", "programmable stop"
menu.
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menu to save and end of making part programming.
•
Click "Exit"
•
List of program.
•
Actual programming created.
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38. Part with Clamming Fixture
Note: Divided into two part programs.
1. Fixture part program (Manual part Program)
•
Create a new part
•
Key in a part name
•
Learn mode.
.
.
Note: Geopak-Win linking with CMM
•
Select "Work piece material" on "Expansion coefficient".
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•
Select "Exit and calibrate".
•
Select Probe in used.
Note: Calibrate all probes before making selection.
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•
•
Create PCS on Clamping Fixture
After created P.C.S. on Clamping Fixture, Store Co-ordinate system,
. Example: Store as no.1.
icon to Store part program.
•
Click "Exit"
•
•
Fixture Part program created. Note: Part programming use of "Manual"
procedures.
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3. Actual Part program (CNC part Program)
•
Create a new part
•
Key in part name
.
.
List of "New" name of part programming.
•
Click "learn mode"
.
•
Select "Work piece material" on "Expansion coefficient".
•
Select "Exit and calibrate".
•
Select Probe in used.
Note: Calibrate all probes before making selection.
•
Load Clamping Fixture Co-ordinate System no. 1
.
•
Note: Assuming the Datum setting no.1 of Clamping Fixture as reference datum of the
measurement.
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•
Click "Machine" menu, set CNC "ON" & setting of "Parameter".
•
Click "Program" menu, set "Programmable stop" and key in message.
•
Example: Message of "Move to safety position".
•
Pop up message. Note: Confirm safety position before pressing "Ok".
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•
Create Actual PCS setting on work piece.
•
Register the "Intermediate point" press the “Goto” button at the joy stick control Box to
register the position movement of the work piece.
Or
•
Click the "Move"
icon, register the current position which refer to Fixture
Datum or key in the co-ordinate value (refer from Drawing Specification value) for
the position movement.
Note: The ruby stylus will be moving to the position that you have keying in or registered.
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•
Created PCS setting.
Note: The measurement dimension related to Datum setting on work piece.
•
To Save & Print results, click "Output" menu , select Open output file & Open
protocol.
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•
File format specification, key in "Output file" name, enable "Append" and "Output"
setting.
•
Open protocol, Example: PDF Format setting.
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•
Open protocol, Example: Output as Printer setting.
•
To put a "remark" for each measuring dimension before measurement,
•
Click "Output"
menu, Example: Circle no.1
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Example: Current Date and Time
Note: To put in a "Remark" for editing during part program repetition.
Click
•
.
Change the "remark".
Note: The "Output text" will be displayed for editing during repetition.
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•
Perform actual dimensioning measurement with "Goto" registration of intermediate
point during movement and measurement.
Note: The ruby stylus will be moving to the position that you have keying in.
•
Example: Circle measurement and compare tolerancing.
•
List of procedures.
Note: Similarly, using same procedure to perform measurement on YZ plane or ZX plane.
Note: Change probe
•
with “Goto” registration and perform measurement.
Completed all measurement, click "Output"
and Printing / pdf measuring data.
icon to close saving data
•
Note: Measuring data will be printed out once "Closing protocol".
•
Click "Machine"
icon to “Off” the CNC.
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•
Click "Program" menu, key in remark at "programmable stop"
menu.
•
Click "Exit"
menu to save and end of making part programming.
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•
List of program.
Note: It is recommended to include the "Programmable stop" function at the end of
making CNC part programming.
•
List of part programming.
•
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•
Tips: Actual CNC part programming is also possible to set the "Clearance Height"
setting.
Example: XY Plane.
•
Graphic display (Optional command).
Note: Measurement possible to ignore "Goto" intermediate point setting.
Take note of when changing to different "Clearance Height" setting.
To avoid collision, possible to include "Goto" intermediate point registration
during or between changing of "Clearance Height" setting.
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39. Edit part program
Click
icon.
"Goto" or
Intermediate
point.
Detected point
Note: The above editor enable to modify the part program procedures.
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To modify the highlighted command line, double click on it.
•
Click on these icons to cut copy, paste and print.
•
To save, after edited part program.
•
To Exit.
•
To delete, use key board’s delete button.
•
40. Repeat Part program
•
Click
, key in
number of repetitions.
Note: Both Offset columns are for Multiple fixtures design on a specified jig and basic X
and / or Y pitching.
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•
Part programming repeating
•
To stop repeating part programming, click "Pause" menu.
•
Click "Cancel" menu.
•
Step forward (step by step) repetition.
•
Continue repeating part programming.
•
To step back part program.
Note: Take precaution on CNC programming when applying.
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•
•
•
•
Perform part program editing while repeating part programming.
Especially encountered collision of part program.
Highlight the line to be changed, edit the data.
Save it.
•
Jump to another command line.
•
To exit from part program repetition.
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To execute / repeat part programming.
•
•
To "OFF" line executing part programming.
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41. Loop Start & Loop End application
•
Create part co-ordinate system.
Y
X
•
Click Loop Start
degrees.
•
•
Measure the 1st circle.
icon. Example: repeat 10 circles, interval angle is 36
Y
X
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•
Click Move & Rotate co-ordinate system.
•
Key in given 36 degrees. Select Z axis if circle to measure is on XY plane.
•
Click "Loop End"
•
End of all 10 circles measurement.
icon, after completed 1st circle measurement.
Y
X
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•
List of measured result.
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42. Co-ordinate RPS (Reference Point System) Alignment
Note: Designer usually designates specific points; these points have certain basic
co-ordinates value. RPS alignment consists of constructing the transformation in such a
way that the actually measured points have these pre-defined co-ordinate values.
Example: For setting Datum plane of 3 supporting Height with different basic co-ordinate
values.
Perform 3 individual height measurement; using "Point" menu, "Compensated
point" application.
Note: One or two heights will be the datum setting, depending on the work piece
requirement.
•
After finished measuring 3 different heights, "List of results".
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•
"Graphic of element".
•
•
Click RPS Alignment.
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•
Select reference, key in Datum & Z offset basic value of all the 3 heights.
•
Enable XYZ of First reference, YZ for Second reference and Z for Third reference.
•
Note: Completed RPS setting; Z =0.000 have been created, it is unnecessary to "Align
Plane".
•
again.
"List of Results".
Before RPS
After RPS
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•
"Graphic of element" after RPS setting.
Note: After Datum Z setting, continue with Origin & Axis alignment setting if required.
331 Pre-conditions
For a proper alignment the six degrees of freedom have to be determined,
Example: 6 values are generally required.
The values can be realised in different ways, the two extreme cases are the following:
•
Each point only determines one value, example: that 6 points are necessary, or...
•
one point (example: centre of a circle thanks to a created plane) determines 3 values,
another 3, and the third determines one co-ordinate value, that only 3 elements are
necessary.
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Example: Measurement on 6 points to define “ 321” setting.
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43. Part Manager icons
•
"
", a new window where you can type in the
name of the part.
Note: New part name is registered with date and time attached.
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•
To rename an existing part.
•
Copy part to the same directory and rename it.
•
"
" Mark one or more parts, if you want to delete or copy several parts
within one list. Example: To mark those parts started with N, you can key in N* letter.
•
"
delete.
" To delete parts, high light parts, click
to
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•
Note: Parts being deleted, can be restored back from Recycle Bin.
•
After restored from recycle Bin, Rescan it from "Directory" menu.
"
", sorting part program list, by Example:
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"
" to Open second part list.
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" menu, to create a new directory if necessary.
•
Click "
•
Click “Ok”, if create new directory.
•
New directory created.
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Highlight parts to be copied to second directory and click
icon.
Highlighted parts had been copied to Second directory.
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•
To close one of the part directory; highlight that directory, click second part list
"
•
" menu to close.
Note: The above procedures is to back up part programs to others folder,
It is recommended to back up important part programs to external source.
"
" To back up existing part directory.
Directory will be compressed after back up.
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Parts being compressing.
To restore "Zip" directory, click "part" menu, "Restored" it.
Note: Existing directory must to be empty before restoring.
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Search for the "PI" file to be restored.
Click "OK" to accept restore.
Click "OK" to proceed.
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" Notepad"
menu, to input a description or instruction.
"Picture and sound"
menu, to attach a picture or sound.
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Note: Selection of “as reference (keep source folder)”
To access the selected files, the complete path to the reference folder (on the local
directory) is used. When the part is copied or exported to a network, it is not possible to
access the corresponding picture and sound files from a different computer.
Or click the “as copy in the part folder”
The selected files are saved in the part folder of the corresponding part. When the part is
copied or exported to a network, it is possible to access the corresponding picture and
sound files from a different computer, as the files are integrated in the part folder.
44. General setting
•
Setting at " Default for programs" menu.
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•
icon
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•
icon
Note: Modification are only necessary when required.
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45. Graphic of elements
Reset zoom
Zoom
After Zoom.
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Pan
Information of element. Highlight and "Right" click to make selection.
Projection .
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Element graphic options
Print graphic
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Store graphic. Note: Template file need to be set.
To view graphic after deletion
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46. Using Windows Explorer
•
“Part” menu, "Info" dialog which can be used to open directly part folder of the
selected part in Windows Explorer.
•
Detail information.
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47. Windows style file browser
•
Part directory style browser is integrated.
•
•
Change part name.
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48. Advanced user administration
This enhancement gives a common login mechanism for MCOSMOS and Measurlink
giving a common user right management between the software components.
The following actions are now controlled by ML Security Centre:
• Define new user
• Combine users and user rights
• Define Profiles (Previous MCOSMOS Version stated as Levels)
• Configure common login settings (password Length )
Select “User” menu, with "Edit" application.
Note: It must at Administrator level for editing.
User, Login...
Note: Only a user with the corresponding right can modify user rights and create upon
the start of Part Manager for the first time:
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49. CMM system manager (CSM)
For operator convince the Probe builder, Machine builder, Rack definition and CMM
driver configuration is combined into one central application call CSM.
The CMM configuration is completely built via graphical user interface (GUI).
Additionally the CSM allows for:
• Support of generic CMM models
• Support of CMM controlled by a third party I++ server
• Support of manual CMM
• Add CAD work piece in Hoops System Format(HSF) for visually checking the part to
the size of the CMM.
• Allows multiple machine configurations
• Import and Export to a synchronization directory
Example: Click "Settings" menu and "CMM System Manager" menu.
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•
Click
icon, assign a Part name.
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•
Auto Cal program generated for Stylus calibration.
•
Highlight Calibration program for repetition.
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50. GEOPAK user interface
The user interface of GEOPAK has a new updated look and feel to it. GEOPAK commands
are grouped into dockable toolbars. All GEOPAK commands have buttons associated to
them. The operator is free to move the toolbars and add/subtract individual buttons.
•
CMM Learn mode
•
CMM Repeat mode
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•
Part Program Editor
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51. Temperature compensation
Previous versions of GEOPAK compensated for the difference between the actual part
temperature and a specified reference temperature for the measured elements. The
measured points making up the element were stored without the actual measured
temperature. This could lead to error when Recalculating elements if there was a large
temperature drift during the part execution. Additionally the operator could use
temperature compensation and Scale factor within one part program. This could lead to
errors also there was a large temperature drift. Finally the Scale factor could not be applied
to CNC movement.
•
Click "Calculate" menu, "Scale factor" menu.
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53. Tolerance command use measured point only
It allows the operator to disable the extrapolation and use actual measured element length
for the tolerance.
This enhancement applies to the following tolerances.
• Position of plane
• Position of axis
• Coaxiality
• Parallelism
• Perpendicularity
• Angularity
• Runout
Example: Parallelism computation. Tolerance
Enable “Use measured points only’
comparison,
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53. Signed angle calculation
This enhancement allows operator to report the resultant as either positive or negative
angle giving a sense of direction for the angle.
Example: Measure two lines.
Click Angle
icon and select 3 lines.
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54. Datum Origin setting
On Hole shape
The coordinate systems commands on create origin, Align axis parallel to axis of element,
Align axis through point and RPS alignment functions allow the operator to use the Hole
sharp element.
•
Datum create origin
•
Hole shape
•
•
•
Connection element
Symmetry element point
Distance calculation
•
Tolerance comparison elements added for Hole Shape element
element can set on:
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55. Polar measurement
This enhancement allows the Cylindrical and Spherical co-ordinates modes to function
with respect to the YZ and ZX plane designations as well as the current XY plane
designation. This modification allows for the support of the DMIS command known as
“WKPLAN”.
To set the required measurement mode and projection plane, proceed as follows:
On the “File” menu, click Settings then click Input characteristics.
Note: The position of machine window displays the Cylindrical / Spherical current
position relative to the tables above. If the Operator does not choose a projection plane
designation, then XY plane applies as currently known within GEOPAK.
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56. Tolerance
Selection of centroid or projected origin mathematical calculation for tolerance of element
on Cone, Cylinder, Line and Plane.
57. Output of single point element
To output individual measuring point to a text file.
The following are possible for the output of individual measurement points to a text file via
a predefined GAF (GEOPAK ASCII Format) file:
•
•
•
•
•
•
Measurement points
-- Coordinates,
-- Absolute: Compensated, uncompensated
-- Relative: Compensated
Probing direction
Measurement point number
Probe radius
Deviation of each point to the calculated element
Min/Max point number and its deviation
On the “Output” menu, click “Open output file”.
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58. Re-calculate Circle and Ellipse
Option for operator to recall command and projection recalculated element onto specified
plane.
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•
Circle and Contour (Optional command) recalculation.
59. Measuring rounded corners
A rounded corner (radius) cannot be measured easily. As the drawing usually only gives
the radius without a location and the circle has usually only 90 degrees.
The accuracy is not good if this radius is measured as a circle, the radius should be
measured by a single measurement point. The other restrictions are two lines which define
the corner and circle is tangential to the line.
GEOPAK-WIN provides a function for the calculation of the radius from these elements
(two lines and one point).
Example: Measure two lines and one point on arc circle. Click “circle” icon, select “fit in
element” icon.
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•
Click on Circle with fixed point, select 3 related elements.
•
Circle and Rounded point selection, enable "Circle with fixed diameter" icon.
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•
"List of results" and Graphic of elements" disply.
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60. GEOPAK toolbars
There are significantly more buttons visible using the toolbars.
The user can select between different appearances using setting.
•
•
•
Classic
Standard
All
Click "Defaults for programs"
Click
menu.
icon.
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•
Click “Menus” and "Default toobar view" menu.
•
GEOPAK main screen display.
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61. Additional Information & Maintenance
•
Common Error that you may be encountered:
•
•
•
Software error message
Wrong copy – Software Dongle is not connected / Expired / Faulty
CNC position out of machine volume – Measuring range out of
Machine range / work piece range.
•
•
•
•
Hardware configuration
MCOSMOS Hardware (Minimum Configuration)
Processor – Multi-core processor (3.0 GHz)
Memory – 3 GB RAM (DDR3 RAM or higher)
Graphic card – NVIDIA Quadro 3000 (1034 MB RAM)
Note: The minimum hardware requirements also depend on the software installation
components of MCOSMOS group
Example: MCOSMOS-3 ( Geoapk-Win, Scanpak-Win and CAT1000PS software)
63. MCOSMOS Ver 4.0 Software
•
Supported operating systems
Windows 7 SP1 (33 and 64 bit) / Windows 8 / 8.1 (33 and 64 bit)
63. Air Supply
•
•
Air pressure level must at least 0.4 MPa (4 Pa)
Ensure the Air Regulator Unit attached with and perform auto purge else you have to
clean it manually.
•
Note: It is important to ensure the environmental air is clean, install an external wall
mounted air filter is recommended.
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64. Prevent Oil / Dust / Paper / Staple
•
Clean the granite table especially on the movement pathway and area of X axis beam.
Note: Use “Johnson Wax” / “light” alcohol spray on granite weekly depending on
environmental condition.
65. Head Probe condition
•
The light on Motorized Head Probe (Example: PH10T / PH10M / PH10MQ) should
be always turn “ON”.
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66. Cable and Dongle
•
•
Ensure Cabling system / Dongle in good connected condition.
67. Temperature & Humidity
•
Recommended room temperature at 30°C ±1°C, relative humidity 55% to 65%.
68. Loading heavy work pieces
• Take precaution on loading heavy work piece onto CMM’s granite table.
Extra care on granite table is required.
69. Vibration
• Vibration may affect accuracy and performance of CMM. Recommended to have
a vibration free environment for CMM location.
70. Air Conditioning
•
Avoid direct brow to CMM, repeatability measurement results may be affected.
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71. Setting for Windows "Position of Machine
Example: Celsius and Cartesian mode (Geopak-Win Ver.4.00)
Example: Cylindrical mode
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73. Support Template AS 9103 form 3 print out
Note: Particularly for Aerospace customer (Geopak-Win Ver 4.00)
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Note: Below Exercises are based on units of Metris
Exercise 1
Y
Ref. Plane A
#3
#4
#3
139.900
149.800
37: 30 :00
degrees
#1
D 14.000
150.100
19. 950
X
B
( 0, 0 )
C
Objective: To find out Position of Circle, Distance and Angle Calculation
Set surface "A" as Ref. Plane, and create Z= Zero.
"B" as Datum origin (X = 0.000, Y= 0.000), Line "C" to align X axis.
1)
•
•
•
Measure circle #1, determine
Ø = _____________________
X position, = _____________
Y position, = _____________
2) Measure Line #3, determine
• Y position = ______________
3)
•
•
•
Calculate distance #3,
Distance = ________________
Ø = _____________________
Height, H3 = ______________
4) Measure line #4, determine
• Angle =___________________
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Y
Exercise 3
#4
Width
33.990
Ref. Plane A
#3
#1
Dia. 49.970
B ( 0, 0 )
X
#3
X=64.100
Y=11.960
C
Objective: To calculate Distance, Compute Point and Connect Elements:
Set surface "A" as a Ref. Plane, and created Z=Zero
Circle "B" as Datum origin (X= 0.000, Y = 0.000), Circle "C" as ref. axis.
1) Find out PCD ( Pitch Circle Diameter ) #1
• PCD = ___________________
2) Intersection point of #3, determine
• X position = _______________
• Y position = _______________
3) Compute distance #3, determine
• Internal slot width = _________
4) Compute distance #4, determine
• Distance = _________________
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Exercise 3
#5
X = 34.560
Y
Ref. Plane A
#1
90 degree
#3
X
B ( 0, 0 )
#3
#4
C
Objective: Using "Cylindrical"mode, Rotate Axis, Compute Angles and Position :
Set surface "A" as Ref. Plane, and create Z= Zero.
"B" as Datum origin (X = 0.000, Y= 0.000), Line "C" to align X axis.
1) Measure circle #1, #3, #3 & #4, determine
•
•
•
•
Angle
Angle
Angle
Angle
#1 = ______________
#3 = ______________
#3 = ______________
#4 = ______________
2) Compute Line #5, determine
• X position = _______________
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#3
9.980
Exercise 4
#1
30.350
Ref. Plane A
Z
B ( 0, 0 )
#3
30.040
X
C
#4
38.080
Objective: To perform Height measurement and Position :
Set surface "A" as Ref. Plane, and create Z= Zero.
"B" as Datum origin (X = 0.000, Y= 0.000), Plane "C" to align X axis.
1) Measure height, determine
• Height #1 = _______________
• Height #3 = _______________
2) Calculate height, determine
• Height #3 = _______________
3) Measure circle #4, determine
• Z position = _______________
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Exercise 5
#1
Ref. Plane A
#3
Z
B ( 0, 0 )
X
#4
77.360
#3
C
Objective: To apply Circularity, Straightness, Flatness and Position :
Set the surface A as a Reference Plane, and created Z=0
"B" as Datum origin (X = 0.000, Y= 0.000), Plane "C" to align X axis.
1) Measure line #1, determine
• Straightness = _____________
2) Measure plane #3, determine
• Flatness = ________________
3) Measure inclined circle #3, determine
• Z position #4 = ___________
• Circularity = _____________
4) Compare Tolerancing on
•
Straightness, Flatness, Circularity and Z position.
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Exercise 6
H
#1
Ref. Plane A
#3
Z
#3
#4
B ( 0, 0 )
X
C
60 degree
Objective: To apply Form Tolerancing :
Set the surface A as a Reference Plane, and created Z=0
"B" as Datum origin (X = 0.000, Y= 0.000), Plane "C" to align X axis.
1) Check concentricity #1, determine
• Result: Pass/Fail = _______________
2) Check Parallelism #3, determine (Hints: Length = 130 mm)
• Result: Pass/Fail = _______________
3) Check Perpendicularity #3, determine (Hints: Length = 39.500 mm)
• Result: Pass/Fail = _______________
4) Check Angularity #4, determine
• Result: Pass/Fail = _______________
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Exercise 7
#1
Y
C
Ref. Plane A
#3
X
B ( 0, 0 )
#3
Objective: To apply True Position / Positioning :
Set surface "A" as a Ref. Plane, and created Z=Zero
Circle "B" as Datum origin (X= 0.000, Y = 0.000), Circle "C" as ref. axis.
Note: Circle #1, Basic X= 113.300 mm, Y = 17.670 mm
Circle #3, Basic X = 139.950 mm, Y = 54.860 mm
Circle #3, Basic X = 0.000 mm, Y = 47.970 mm
Datum B, Nominal Diameter = 10.000 mm, Upper & Lover = +- 0.030 mm
Circle #3, Nominal Diameter = 14.000 mm, Upper & Lover = +- 0.010 mm
1) Check the True Position of Circle #1, determine
• Result : Pass/Fail
2) Check the True Position of Circle #3, and MMC apply to Actual element
• Result : Pass/Fail
3) Check the True Position of Circle #3, and MMC apply Reference element
• Result : Pass/Fail
4) Check the True Position of Circle #3, and MMC apply on Datum B and Actual element
• Result : Pass/Fail
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GEOPAK Win Training Manual
Actual Training Kit
Memo
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GEOPAK Win Training Manual
Revision
Date
Revision Revision Amendment
No
36-Sep-05
2.01
1. Added more examples on PCS using step by step method
a.
Plane, circle, circle using line connection for axis
align
b.
Plane, line, circle using line intersection for axis
align
c.
Plane, line, line using mid-line to create origin
2. Added new element, step-cylinder
3. Created a separate topic for Distance, Angle, Intersection
and Calculator
36-Oct-05
2.03
33-Feb-06
2.04
1. Spelling Error
31-July-06
2.05
1. Change chapter 9 name to tips & maintenances
2. Add a sub-title under chapter 9, general maintenances
30-June-09 3.00
1. Update with drawing to illustrate the GD&T on
straightness,flatness,roundness, parallelism, perpendicularity,
angularity, runout & true position.
1. Update dialog window for Calibration of probe,
2. Corrected Intersection point dialog window,
3. Added field result window for compensated point,
4. Added field result window for step cylinder measurement,
5. Corrected distance dialog window for line and point,
6. Added text DX and DY on the 3”D” diagram on circle and
Circle distance calculation,
7. Corrected element angle dialog window for plane and plane
8. Replaced Formula Calculation dialog windows,
9. Added detail for Point automatic measurement,
10. Improved image on all dialog windows and exercise drawing.
11. Replaced exercise 4 to offset alignment, cylinder mode and
Cone intersection
13. Added dimension on drawing
Revision Amendment Note
MCOSMOS
GEOPAK Win Training Manual
33-Nov-11 3.20
1. CMM configuration
2. More Graphic icons on MCOSMOS Windows
3. Advanced user administration
4. Signed angle calculation
5. Temperature compensation
6. Tolerance on actual measured point
7. Recalculation on circle and ellipse
8. Measuring rounded corners
9. Theoretical Ellipse
10.Windows style file interface
11.Datum origin setting
13. Output of single point of elements
13.CMM system manager (CSM)
03-Sept-14 4.00
1. CMM configuration with Rack changer
2. More Graphic icons on MCOSMOS Windows
3. Advanced user administration
4. Signed angle calculation
5. Temperature compensation
6. Tolerance on actual measured point
7. Recalculation on circle and ellipse
8. Measuring rounded corners
9. Theoretical Ellipse
10.Windows style file interface
11.Datum origin setting
13. Output of single point of elements
13.CMM system manager (CSM) supported MACH ko-ga-me
14. Probe builder supported Mitutoyo Probe numbers
15. Setting on "Position of Machine" display
16. Memory recall for Step Cylinder measurement
17.Support template AS9103 form3 print out for Aerospace Ind.
Revision Amendment Note