heavy weight drill pipe G R A N T P R I D E C O D R I L L I N G P R O D U C T S A N D S E R V I C E S heavy weight drill pipe G R A N T P R I D E C O D R I L L I N G P R O D U C T S A N D S E R V I C E S H E A V Y W E I G H T D R I L L P I P E MATERIALS rant Prideco Heavy Weight Drill Pipe is manufactured Heavy Weight Drill Pipe Mechanical Properties G by welding extra-long tool joints to heavy wall tubes. Standard heavy weight tool joints are manufactured from AISI 4142H-4145H modified drill collar material. Minimum Yield Strength Minimum Tensile Strength psi psi The heavy weight pipe body is manufactured from AISI 1340 Tube 55,000 95,000 material. Extra-long tool joints are designed to provide Tool Joint 120,000 140,000 increased space for connection rework. Mechanical properties for tool joint materials are tabulated on page 18 of this catalog. API Specifications Heavy Weight Drill Pipe is manufactured in compliance with the following API standards, as applicable: API Specification 7 API Recommended Practice 7G API Specification Q1 Traceability Material and process traceability are maintained for each Heavy Weight Drill Pipe component. For the tool joints, the mill material certifications are confirmed by incoming testing and each tool joint blank is given a numbered heat code. This code is traceable through the manufacturing process. The heavy weight drill pipe tube is given a permanent identification number. Cold Rolling Drill pipe undergoes repeated, severe tensile stresses during a drilling operation. These cyclic stresses are particularly focused on the thread roots and can cause pipe failure. Grant Prideco helps alleviate this problem by compressing (cold rolling) the thread roots on every piece of heavy weight drill pipe. Because the threads are in a compressed state to begin with, the endurance limit to bending forces is increased, thereby decreasing fatigue. © Grant Prideco. All rights reserved. December 2003 111 G R A N T P R I D E C O HEAVY WEIGHT DRILL PIPE hick-walled pipe, called Heavy T Weight Drill Pipe (HWDP), was 180 developed to provided a gradual 24” transition from the heavy drill collars to the relatively lightweight drill pipe. This intermediate-weight pipe has a wall thickness of approximately 1”, and helps prevent stress B Elevator Upset Diameter concentration at the top of the drill collar. It also allows you to drill at higher rpms, reducing torque and differential pressure sticking. HWDP is intended primarily for directional drilling. Because it bends easily, it simplifies directional control and minimizes connection 26” C Wear Section Upset Diameter fatigue problems common to high-angle or horizontal drilling. The reduced number of pipe failures and increased drill-stem service also make HWDP appropriate for some straight-hole applications. Various combinations of HWDP, drill Nominal Size A collars, and standard drill string can be created to meet the challenge of severe drilling conditions. B Upset Diameter 180 Tool Joint OD D 112 © Grant Prideco. All rights reserved. December 2003 24” 31’ Nominal Length H E A V Y W E I G H T D R I L L P I P E Heavy Weight Drill PIpe Tube Tool Joint Nominal Tube Dimensions Nominal Size (A) Mechanical Properties Tube ID Wall Section Spiral End Thick- Area Modulus Upsets Upsets ness (sq in) (cu in) (C) (B) Tensile Torsional Yield Yield (lb) (ft-lb) 2 7/8 1 1/2 0.688 4.727 2.161 3 5/16 2 15/16 520,000 22,400 3 1/2 2 1/16 0.719 6.282 3.702 4 3 7/8 345,500 3 1/2 2 1/4 0.625 5.645 3.490 4 3 7/8 4 2 9/16 0.719 7.411 5.225 4 1/2 4 1/2 2 3/4 0.875 9.965 7.698 5 3 1.000 12.666 5 1/2 3 1/4 5 7/8 6 5/8 Weight (lb) Mechanical Properties OD (D) ID Tensile Yield (lb) NC 26 (2 3/8 IF) 3 3/8 1 1/2 357,700 6,300 17.26 535 3,800 19,600 NC 38 (3 1/2 IF) 4 3/4 2 1/8 842,400 19,200 25.65 795 11,500 310,500 18,500 NC 38 (3 1/2 IF) HT38 XT39 4 3/4 4 7/8 4 7/8 2 1/4 790,400 790,400 871,400 19,200 34,200 40,700 23.48 23.96 23.96 728 743 743 11,500 20,500 24,400 4 3/16 407,600 27,600 NC 40 (4 FH) XT39 5 1/4 4 7/8 2 9/16 838,300 729,700 27,800 37,000 29.92 28.40 928 880 14,600 22,200 5 4 11/16 548,100 40,700 NC 46 (4 IF) 6 1/4 2 13/16 1,151,00 43,600 41.45 1,285 22,500 10.681 5 1/2 5 1/8 691,200 56,500 NC 50 (4 1/2 IF) HT50 6 5/8 1416,200 57,800 88,800 50.38 1,562 30,000 53,300 1.125 15.463 14.342 6 5 11/16 850,400 75,900 5 1/2 FH HT55 7 1/4 3 1/4 1,778,300 78,700 115,100 61.63 1,911 41,200 69,000 4 0.938 14.542 15.630 6 3/8 6 799,800 82,700 XT57 7 1,403,100 106,200 57.42 1,780 63,700 4 1/2 1.063 18.574 22.476 7 1/4 6 5/8 FH 8 6 15/16 1,021,600 118,900 Connection Size and Type Approx. Incl. Tube & Tool Joints 3 4 4 1/2 1,896,100 Torsional Yield Per (ft-lb) foot 87,900 Per Make-up Joint Torque (31 ft) (ft-lb) 71.43 2,214 50,500 NOTE: 2 7/8Ó HWDP is manufactured integral only (non-welded). While every effort has been made to insure the accuracy of the tables herein, this material is presented as a reference guide only. The technical information contained herein should not be construed as a recommendation. Grant Prideco cannot assume responsibility for the results obtained through the use of this material. No expressed or implied warranty is intended. 113 G R A N T P R I D E C O TRI-SPIRAL HEAVY WEIGHT DRILL PIPE TM ª rant Prideco developed Tri-Spiral G D Box Tool Joint 24” Heavy Weight Drill Pipe for applications where standard heavy weight drill pipe can failÐextended reach or horizontal drilling. The severe bending stresses and hole-wall con- B Elevator Upset Diameter tact are reduced by three spiral upsets that are equally spaced between tool joints. The upset design helps reduce buckling and differential sticking, as well as torque and drag. Spiraling the upsets also helps move the cuttings off the C Spiral Upset 26” C Center Spiral Upset 26” low side of the hole for better hole cleaning. Tri-Spiralª Heavy Weight Drill Pipe features more weight per joint and better hole cleaning characteristics than standard heavy weight drill pipe, providing optimum performance in severe drilling conditions. C Spiral Upset 26” A Nominal Size B Upset Diameter D Pin Tool Joint 114 © Grant Prideco. All rights reserved. December 2003 24” 31’ Nominal Length H E A V Y W E I G H T D R I L L P I P E Tri-Spiral Heavy Weight Drill PIpe Tube Tool Joint Nominal Tube Dimensions Nominal Size ID (A) Wall Thickness Mechanical Properties Tube Section Spiral Area Modulus Upsets (sq in) (cu in) (C) End Upsets (B) Mechanical Properties Torsional Yield (ft-lb) Connection Size and Type 520,000 22,900 Tensile Yield (lb) Approx. Incl. Tube & Tool Joints Torsional Yield Per (ft-lb) foot Per Make-up Joint Torque (31 ft) (ft-lb) OD (D) ID NC 26 (2 3/8 IF) 3 3/8 1 1/2 357,700 6,300 18.22 565 3,800 2 7/8 1 1/2 0.688 4.727 2.161 3 1/2 2 1/16 0.719 6.282 3.702 4 3 7/8 345,500 19,600 NC 38 (3 1/2 IF) 4 3/4 2 1/8 842,400 19,200 27.05 839 11,500 3 1/2 2 1/4 0.625 5.645 3.490 4 3 7/8 310,500 18,500 NC 38 (3 1/2 IF) HT38 XT39 4 3/4 4 7/8 4 7/8 2 1/4 790,900 790,900 871,400 19,200 24.88 34,200 25.36 40,700 25.36 771 786 786 11,500 20.500 24,400 2 9/16 0.719 7.411 5.225 4 1/2 4 3/16 407,600 27,600 NC 40 (4 FH) XT39 5 1/4 4 7/8 2 9/16 838,300 729,700 27,800 31.51 37,000 29.99 977 930 14,600 22,200 4 1/2 2 3/4 0.875 9.965 7.698 5 4 11/16 548,100 40,700 NC 46 (4 IF) 6 1/4 2 13/16 1,151,100 43,600 43.31 1,343 22,500 5 3 1.000 12.566 10.681 5 1/2 5 1/8 691,200 56,500 NC 50 (4 1/2 IF) HT50 6 5/8 1,416,200 57,800 52.34 1,623 88,800 30,000 53,300 5 1/2 3 1/4 1.125 15.463 14.342 6 5 11/16 850,400 75,900 5 1/2 FH HT55 7 1/4 3 1/4 1,778,300 78,700 63.78 1,977 115,100 41,200 69,000 5 7/8 4 0.938 14.542 15.630 6 3/8 6 799,800 82,700 XT57 7 1,403,100 106,200 57.42 1,780 63,700 6 5/8 4 1/2 1.063 18.574 22.476 7 1/4 6 5/8 FH 8 4 1/2 1,896,100 87,900 74.67 2,315 50,500 4 3 5/16 2 15/16 Tensile Yield (lb) Weight (lb) 6 15/16 1,021,600 118,850 3 4 NOTE: 2 7/8Ó Tri-Spiral is manufactured integral only (non-welded). While every effort has been made to insure the accuracy of the tables herein, this material is presented as a reference guide only. The technical information contained herein should not be construed as a recommendation. Grant Prideco cannot assume responsibility for the results obtained through the use of this material. No expressed or implied warranty is intended. 115 G R A N T P R I D E C O SPIRAL-WATE DRILL PIPE TM piral-Wate drill pipe, spiraled heavy-wall S TM drill pipe, is designed to handle maximum D Box Tool Joint 24” stress to save time and reduce drilling costs- especially in tough drilling environments. B Elevator Upset Diameter Intermediate drill string members are constantly subjected to some of the most severe tasks in drilling today. The critical transition zone between 42” stiff, heavy drill collars (under compression) and the light, more flexible drill pipe (in tension) can be too much for conventional heavy-wall drill pipe to handle. Spiral-Wate drill pipeÕs unique patented spiral TM C Spiral Upset 31’ Nominal Length design reduces differential sticking problems, minimizes wear and improves circulation. Precision tool joint alignment cuts down on excessive tool joint 21’4” wear for longer service life and reduced fatigue. 116 © Grant Prideco. All rights reserved. December 2003 A Nominal Size 11” D Pin Tool Joint 24” H E A V Y W E I G H T D R I L L P I P E Spiral-Wate Drill PIpe Tube Tool Joint Nominal Tube Dimensions Nominal Size ID (A) Wall Thickness Mechanical Properties Tube Section Spiral Area Modulus Upsets (sq in) (cu in) (C) End Tensile Torsional Upsets Yield Yield (B) (lb) (ft-lb) Weight (lb) Mechanical Properties Connection Size and Type OD (D) ID Tensile Yield (lb) Approx. Incl. Tube & Tool Joints Torsional Yield Per (ft-lb) foot Per Make-up Joint Torque (31 ft) (ft-lb) 3 3/16 2 0.594 4.840 2.687 5 5/16 3 3/16 532,400 28,400 SLH90 3 7/8 2 407,000 12,000 19.48 604 6,300 3 1/2 2 1/4 0.625 5.645 3.490 4 3 5/8 310,500 18,500 NC 38 (3 1/2 IF) HT38 XT39 4 7/8 2 1/4 790,000 790,000 871,400 22,900 34,200 30.39 40,700 942 13,100 20,500 24,400 2 9/16 0.719 7.411 5.225 4 1/2 4 1/8 407,600 27,600 NC 40 (4 FH) XT39 5 2 9/16 838,300 729,700 20,900 28.90 40,800 4 1/2 2 3/4 0.875 9.965 7.698 5 4 5/8 548,100 40,700 NC 46 (4 IF) 6 1/4 2 13/16 1,151,100 43,600 49.53 1,535 22,500 5 3 1.000 12.566 10.681 5 1/2 5 1/8 691,200 56,500 NC 50 (4 1/2 IF) HT50 6 5/8 3 1,416,200 57,800 59.16 88,800 1,834 30,000 53,300 5 1/2 4 0.750 11.192 11.764 6 5 5/8 615,600 62,200 5 1/2 FH HT55 7 4 1,054,800 55,900 55.21 77,200 1,712 29,200 46.300 5 7/8 4 0.938 14.542 16.630 6 3/8 6 799,800 82,700 XT57 7 4 1,403,100 106,200 65.38 2,027 63,700 6 5/8 5 0.813 14.837 19.285 7 1/8 6 3/4 6 5/8 FH 8 5 1,448,400 73,700 73.40 2,275 38,400 4 816,000 102,000 896 12,600 24,500 NOTE: 3 3/16Ó Spiral-Wate, previously referred to as 2 7/8Ó, is manufactured integral only (non-welded). While every effort has been made to insure the accuracy of the tables herein, this material is presented as a reference guide only. The technical information contained herein should not be construed as a recommendation. Grant Prideco cannot assume responsibility for the results obtained through the use of this material. No expressed or implied warranty is intended. 117 G R A N T P R I D E C O eXtremeª DRILLING 90 GRADE SOUR SERVICE ™ eXtreme XD -90 Heavy Weight Drill Pipe ™ XDª-90 Heavy Weight Drill Pipe (HWDP) is a proprietary product offered by Grant Prideco for service in H2S environments. XDª-90 HWDP is available in both Standard and Spiral HWDP. XDª-90 HWDP provides higher strength and a tempered martensite microstructure for enhanced resistance to crack initiation and crack propagation compared to conventional HWDP. XDª-90 HWDP incorporates a proprietary chemistry and a rigidly controlled quench and temper heat treatment process. XDª-90 HWDP has a minimum yield strength of 90,000 psi compared to standard welded HWDP with a minimum yield strength of 55,000 psi. With a NACE threshold stress of 85% of yield strength, XD-90ª HWDP is resistant to sulfide stress cracking. Its high fracture toughness makes XDª-90 HWDP ideal for the most demanding drilling conditions, including applications with high bending loads and corrosive environments. eXtreme™ Drilling - XD™ -90 HWDP Material Specifications: XD-90™ Tube Controlled Yield Tool Joint 90,000 psi - 105,000 psi Yield Strength 100,000 psi - 115,000 psi Yield Strength 100,000 psi Minimum Tensile Strength 120,000 psi Minimum Tensile Strength 100 ft-lbs Minimum Charpy Impact Value 65 ft-lbs Minimum Charpy Impact Value Maximum Hardness 24 HRC Maximum Hardness 28 HRC Sulfide Stress Cracking Resistance - Per NACE TMO177 - Method A Tube material tested @ 85% Specified Minimum Yield Strength. 5” HWDP Tube Mechanical Properties Grade Torsional Strength (ft-lbs) Tensile Strength (lbs) ™ eXtreme HW-95 Heavy Weight Drill Pipe ™ Standard XD-90 HW-95 56,500 92,400 97,600 691,200 1,131,000 1,193,000 HW-95ª high strength heavy weight drill pipe grade is a proprietary grade offered by Grant Prideco for target applications requiring the use of HWDP high in the hole where elevated tensile and torsional loading is expected. HW-95ª HWDP features a high yield strength (95 ksi minimum), a 73% increase in yield strength over standard HWDP products, resulting in superior tensile and torsional strength properties. HW-95ª HWDP was specifically designed such that tensile and torsional capacities are equal to or greater than nearly all types of standard API drill pipes tubes. As a result of the increased strength, HW-95ª HWDP is a perfect fit for applications such as short radius, horizontal, and extended reach drilling (ERD) projects where use of HWDP above the kick-off point is required for applying bit weight and additional buckling stability. 118 © Grant Prideco. All rights reserved. December 2003