MANUAL 'x “’'SPERRY RA(\D f\EW HOLLAI\D MOWER 451 - 45B A Note to You, Mr. Owner: buying a New Holland Mower, you have chosen wisely. Into it have gone years of thought research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this machine. In manual contains all the necessary information for you to receive full efficiency of your mower. The performance you get from this machine is largely dependent upon how well you read and understand this manual and apply this knowledge. The mower is a simple machine but a machine in which causes for trouble are often overlooked, even though apparent These troubles are normally shown in poor work, though they are largely due to natural wear or parts not being in original adjustment or condition. Therefore please do not assume that you know how to operate and maintain your mower before reading this 9 manual carefully. KEEP THIS MANUAL AVAILABLE FOR READY REFERENCE This Your New Holland Dealer will instruct you in the general operation of your machine He is your getting the best performance possible, and his staff of factory trained sera " y SPeC a ,h =* regarding the operation New Holland interested 0“™ in ^ ' ' ^ Your New Holland Dealer also carries a complete line of genuine New Holland service parts. These parts are manufactured and carefully inspected in the same factories that build the mowers to assure high quality and accurate fitting of any necessary replacements WARRANTY New New Holland warrants to each purchaser of New Holland new equipment from an authorized Holland dealer that such equipment is, at the time of delivery to such purchaser free trom defects in material and workmanship, if used and serviced in accordance with the recommendations in the Operator's Manual. New Holland makes no other warranty express or ’’ implied in fact or by law. - New Holland mg any part Holland s s obligation under this warranty is limited to repairing or, at is returned, transportation prepaid to New Holland's that |udgment its option factory, that defective. replac'in New Except as set forth above New Holland shall have no obligation or liability of any kind on account of any of its equipment, and shall not be liable tor special or consequential damages. is NEW HOLLAND DIVISION OF SPERRY New RAND CORPORATION Holland, Pennsylvania IMPORTANT Record the serial number of your machine here Always specify the model of your mower and its or ordering service parts. serial number when writing for information ABOUT IMPROVEMENTS New Holland continually striving to improve its products, and, therefore, reserves the right or changes, when it becomes practical and possible to do so without incurring any obligations to make changes, or additions to the equipment sold previously to is make improvements p972 NEW HOLLAND DIVISION OE SPERRY RAND CORPORATION, NEW HOLLAND, PA 1 7057 CONTENTS ADJUSTMENT AND MAINTENANCE Bearings Cutter Bar Cutter Bar Lead Gag Linkage Driye Belt LUBRICATION . . . Guard Alignment Hydraulic Cylinder Inner Shoe Knife Knife Clips Lift Cable Length Lift Spring and Cable Mower Frame Height Tipping Bearing Wear . . . 25 23 24 24 24 23 Attaching and Detaching 6-17 Breakaway Latch Knife Removal Operating Speed P.T.O. Speed Shoe Runners 21 22 18 19 22 22 22 Storing 23 24 25 24 Swathboard Tilt Adjustment 21 18 21 Transporting Turning Corners 14 18 CONDITIONER ADAPTERS 27 23 Plates MOST FARM IMPLEMENT ACCIDENTS CAN BE AVOIDED BY THE OBSERVANCE OF A FEW SIMPLE SAFETY PRECAUTIONS. s 1 . DON'T CLEAN, LUBRICATE, OR MAKE MOTION. ANY ADJUSTMENTS ON THE MOWER WHILE IT IS IS 2. 3. 4. DON'T START THE MOWER UNTIL YOU KNOW THAT EVERYONE IS CLEAR OF THE MACHINE AND HAVE MADE SURE THAT NO TOOLS ARE LYING ON THE MACHINE. DON'T WORK AROUND THE UNIT ANY OF THE MOVING PARTS. IN LOOSE CLOTHING THAT MIGHT CATCH IN DON'T ATTEMPT TO PULL MATERIAL FROM IS IN OPERATION. ANY PART OF THE MOWER WHILE IT USED THROUGHOUT THIS BOOK WHENEVER YOUR OWN PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL! BE CAREFUL! THIS SYMBOL 6 OPERATION 18 14 . 4, 5, IS 3 LUBRICATION Lubricate the sliding surface of the P.T.O. square shaft and tubing with a good grade of 9 grease gun lubricant after every 8 hours of use. Do not lubricate the P.T.O shields. Lubricate the followi ng parts with a grease fittings before applying grease. OIL from Tapered bearings in gun containing a good grade of grease ALL LINKAGES EVERY 50 HOURS. upper and lower drive hous ings should be checked adjust and repack bearings. at least FIGURE Wipe once dirt a year. 1 10. FOR MODEL 451 MOWER ONLY 1. Front PTO universal joint. 2. Telescoping PTO, (align holes in the PTO shield). PTO 3. Rear 4. Upper drive housing. Left, stabilizer frame pivot. Right stabilizer frame pivot 5. 6. 7. 8. 9. N Left, universal joint. I (not shown). cable shaft. Right, lift cable shaft (not shown). Lift cable idler, oil every 50 hours. Push rod bearing. lift E OMPLETE THE LUBRICATION RE; ?n rJnn F GURE 4 AND THE SECT,ON ON "ALL MODELS " < PPD ' 4 FOR MODEL 456 MOWER ONLY Front PTO universal joint. 2. Middle PTO universal joint. 1 8. 9. . Tipping bearing. 4. Telescoping PTO, (align holes 10. 3. in the PTO PTO Rear 6 Upper drive housing. . Push rod bearing 1 1. Lift cable idlers, 12. Jack. shield). 5. Tipping bearing support. Hydraulic lift arm assembly (refer to Figure oil 1). every 50 hours. universal joint. S NOTE: To complete the lubrication refer to Figure 4, and the section on "All Models." KEEP (HILDREI1 5 MIMV 9. 12. FIGURE 4 AND 456 FOR ALL MODELS, 451 1. 2. 3., 7., Rear cutterbar hinge support. Gag quadrant. 4., 5., 6. Pivot link bearings. 8. Connecting rod bearings. Front cutterbar hinge bearing. Breakaway latch pivot link. 10. Breakaway Breakaway 11. - latch. latch pivot links. TRACTOR ATTACHMENT - HITCH 451 MOWER The Model 451 Mower is designed to fit most tractors with ASAE three point hitches of Category and Category II. It is necessary to install the spacer provided in the stabilizer assembly when using the mower on tractors with Category hitches. It will be necessary for the 3. Back the tractor into the mower so that the ends of the lower (draft) links are di- ball I rectly under the hitch pins on the mower. NOTE: Leave the position as shown I owner to purchase spacers for the mower ing pictures hitch clarity. when using the mower on Category II Usually all 3 plow or under tractors have Category hitches and 3-4 plow or larger tractors have category II hitches. pins show bar in transport Figure 5. The followthe cutter bar down for cutter in hitches. 4. Attach the ball end of the left lower link I 1. 2. Make sure the paint, rust and dirt are moved from all the hitch pins and SPLINED P.T.O. COUPLING. to the shown in Figure hitch pin and secure with lynch pin, see Fig. 6. Use spacers (provided by the tractor manufacturer) on the pins for category II hitches. Attach the right lower link in the same manner using the leveling crank on the right lift link to align the lower link hole with the pin on the re- the Place the stabilizer frame in a vertical position as mower mower. 5. 6 STABILIZER FRAME ATTACH EYEBOLT HERE TO HOLD FRAME IN VERTICAL POSITION MODEL 451 MOWER IN CENTER WHEEL TREAD-PARKED POSITION FIGURE S UPPER LINK ADJUSTMENT SHAFT JOHN DEERE TRACTOR -RIVET HEAD AS SHOWN, BOTH SIDES (L.H.) IT STEPS IN TRACTOR LOWER LINK ATTACHING THE 451 MOWER CENTER TREAD POSITION FIGURE 4 7 mower P T « PTa to ,he ***,,-. sary ’° shor,en ,he ZJhi O $haft sh^ron some model it tractors. Be ure t° remove the same amount from each P,T.° secfon. Before cutting the assem blies check the P.T.O. through the full f?ft ran ge of the three point hitch. , NOTE. When mounting the mower on John ,h oinf hitch made ri p °r to ° the rne 1010 lulu, 2010 and 3010 DO Not ice Ptuc mower with the INNER shoe SET SI right position AS THE PTO SH SHAr w7m broken when the cutt?r ba? 1 mf ?™ , i M « 6 f ' abil 2er ' trembly and * he Upper j( normelnecessary to use the fasten? Fig. v fastens. F 5. It is y spacer (provided with the point on category I atfach link mower) at this tractors. • . . N TE Wi " be necessar to cut four inches y 'l ad|ustment shafts, see Figure 6 for mounting, on some tractors. See sJSion under tractor attachment-various tractors to see if this is required. Shortening of the adjustment shafts f° r A S6COnd ho,e 4 inches below th the top hole is already in place so that the roll pins can be moved to this 2 8. Position the Raise the clamps to cl/ar bolts of the the ££ mower up as far as possible then inches 30 that the eye 1 boTts" will || bolts clear the stops at A Fioure 7 UP OWer ha ,f ° f the sta bili 2 er frame bv hhand J until the L by overcenter damn can be attached. Lock the overcenter clamps Figures 6 and 7 and release the hydraulic | i . position. 9 ' 9 * ° f * he 'ini' until mower frame at Point A level. Ad| U s. the length the “oVof top of the I? F^ure 8 i, the [lower link CRANK DEPENDINQ ON TRACTS? )P_HOLE_IF POSSIBLE ADJUST LEN6TH TO LEVEL FRAME OVERCENTER CLAMP LOCKED 'fc CROSS FRAME-LEVEL ™ WITH LOWER LINK CRANK CROSS FRAME MUST BE 16-1/2“ ABOVE \i THE OROUNO AND LEVEL r FIGURE 8 8 eye ab OUt ' Attach the tractor upper link to the stabilSSem y and t0 the mower frame as shoJ m cFigure 6. It is shown necessary to use the spacer supplied in one end of the category II upper link. NOTE: It may be necessar v_to lengthen the upper link to get FIGURE 7 . overcenter '‘ nff off the 7. I. , installed. it top of each frame is the same end of the mower shown in appear as height. Mower should Figures 9 and 0. Figure 9 shows the cutter right tractor lift link until the REMOVAL OF MOWER FROM THE TRACTOR RAISE THE MOWER AND RELEASE THE OVER cross CENTER CLAMPS, 1 AND CHECK THE FRAME HEIGHT AND ADJUST IF NECESSARY AS SHOWN ON PAGES 4 & bar in transport position. 1 UNHOOK THE EYEBOLTS THEM TO CLEAR THE LOWER CLAMPS, FIGURE 7. LOWER THE MOWER TO THE RAISE GROUND AND UNHOOK IT. 1 FIGURE 10 9 GAG POST EXTENSION 9' CUTTERBAR ONLY 456 MOWER WITH 9' CUTTERBAR FIGURE 11 TRACTOR ATTACHMENT - VARIOUS TRACTORS The following is a list of tractors to which the Model 451 any alterations or with slight alterations to mower or the Mower has been attached without tractor and, in a few — Standard with factory installed 3-point D-14 Standard with 3-point adapter. D-15 Tricycle with 3-point adapter. 190 — Sway Stops must be removed. ALLIS-CHALMERS D-10, D-12, D-15 COCKSHUTT 550 Ford 610 801 901 Tricycle (Tractor stabilizer bars must to the maximum height.) be removed if cases, to both. hitch. mower is to be raised — Standard — Standard — Tricycle 2000 -All Models 4000 — All Models 5000 — Standard 6000 — Tricycle Fordson Super Major - Standard - 5000 Super Major— P.T.O. shield must be removed. Ford Dextra - Standard - 2000 Super Dextra 10 INTERNATIONAL — may FARMALL 404-504-606 or 706-806 656 FORD 8N — Standard — JOHN DEERE 2010 — Standard be necessary to move the hydraulic hose coupler or PTO shield. Tricycle must be 1 Vs inch diameter PTO shaft so an adapter lVa" 45898 No. with yoke detachable quick the used or replace Parts. Service through spline yoke. Order This tractor has a may be necessary to remove tractor PTO shield which requires pulling of a spring-loaded pin.) 1010-1020 Standard (Don't use the wide tread position on Model 1010.) 1020 3010-3020 4010-4020 (It RU and HU. Utility Tricycle necessary to set mower on " blocks so that stabilizer frame plates do not interfere with upper link point on tractor when trying to connect stabilizer frame to tractor.) Remove tractor lower lift arm stabilizer guides. Tricycle — 2510 may be (It — — 135 50 85 Standard Standard 50 Standard 65 Super 90 — Standard MASSEY-FERGUSON 35 MINNEAPOLIS MOLINE Jet Star 1 — — — Standard Standard Standard 445 - Standard Standard Standard - P.T.O. shield must be removed - — 302 — G — 900 — P.T.O. shield must be removed. 1000 — P.T.O. shield and lower arm stabilizer U blocks must be removed. — NUFFIELD 342 460 OLIVER 550 - Standard Standard Standard 1550, 1650, 1655 must use adapter bundle 95578. — 1750 use bottom hole top in tractor bracket for link. PORSCHE Super — The following are Standard tractors which the mower will fit either by altering mower or tractor or both. CASE VAC — Tricycles — PTO assembly is too long. Two inches should be cut off each por- tion. 430 200 530 630 — — — — — Tractor — Same as — Same as — Same as shield and mounting bracket must be removed. Standard PTO Tricycle 430. stated for 430. stated for 430, plus Tricycle Tricycle stated for a 1-inch diameter pin is needed to connect the stabilizer frame to tractor as a IVa diameter pin is furnished with tractor. Spacers should be used to remove play from lVs diameter holes. COCKSHUTT 540 — Standard — left adjustment shaft and anthe roll pin. It may be necessary to provided for other hole shortening stabilizer frame so that it blocks after set mower on point tractor. on will reach upper link Six inches must be cut off the 11 " UM N ° ,e: Ada P ,er ORD 7U) n °> V/3 ° 6 ada P to bundle. (See mounting ^uired on 1966 or (1955 model) - This tractor has d re Tricycle sX'e yokT trlcSrs La°ter assembly may have a INTERNATIONAL and FARMALL 404 Tricycle 656 - UTILITY (ENGLISH MADE) B-414 — S Standard andard - aa - /3 " diameter t 1 PTO shaft 6 1 hawa p/e /'" m an adaptlr ° Tractor PT PTO u h' eld h ' is PT ° used' n must be remove d- Mower must be parked on 424 JOHN nFFDP irnn must be o - : s5o° 4 , 4-inch blocks as tractor lower Pins in fift 'inks on tractor holes rather than slots. "2 ° W ! used in en ° U9b r - , 9 Provided for on Clearance - Remove PTO 451 Mower CASE 730 & 830 will — shield mower on 3" Set w ^ht';«VfepSng Xor Follow the Owner's Manual The Th,s a d|ustment ** Hi Clearance H, H 9 this tractor zstJrJr- MASSEY-FERGUSON 85 IMPORTANT i , ,s c+ 19Sn when NOT fit blocks attaching the on the following when mower parking i, File an to the tractor. tractors: Eagle Hitch 630 with Case-O-Matic transmission FORD 501 — Offset OLIVER 660, 770, 880, 1755, 1855 COCKSHUTT 1600 MASSEY HARRIS 33 MINNEAPOLIS MOLINE U-602 - M670 - 1050 DAVID BROWN TRACTORS NOTE: The special adapter not required on brown bundle 97306 1966 or newer model Davi Tractors. The exceptions are that the link W.A Flour* 12, must be bolted to the mower st'abiLi frame as shown. A strut and rod end assembly Figure 12, must be used in place of the Davie Brown upper link which is too long for this The procedure for mounting the Model 451 a 965 or older David Brown Tractor Mower on 1 basically the ^he mower on same is any o-point linkage. as outlined for mounting tractor with standard ASAE application. 12 , newer models. be shortened to i„ sfru r FIGURE 12 It is recommended that the tractor sway bars. be used when the Model 451 operated on any David Brown Tractor. Figure 12, is OLIVER TRACTORS MODELS 1550-1600-1650 The Oliver adapter can be installed by first removing the swinging yoke supplied with the tractor and then attaching the mount weld assembly as shown in Figure 13. The procedure Mower on same any mounting the Model 451 for an Oliver Tractor as outlined for is basically the mounting the mower an tractor with standard ASAE 3-point linkage. FIGURE 13 and rod end assembly, Figure 13, must be used in place of the Oliver upper link which cannot be used The exception is that a strut for this application. 13 ADJUSTMENT * FIGURE 14 Mower Frame Heighf A. 1 . 2. Check the height of the top of the mower frame box section above the ground. It should be 16V2 inches, as shown in Figure 14, with both ends being the same height. 4. the adjustment is not correct, raise the with the hydraulic system and release the overcenter clamps. Figure 7, on the stabilizer assembly. Lower the mower If mower the lower clamp bolts are in corresponding notches on each side. Figure 7 shows the proper location for the lower clamps after adjusting the mower frame height on the by means of the hydraulic system until the mower frame is at the proper height. See John Deere 1010 Figure 14. 3. 5. assembly up as far as possible and move the lower part of the clamps up as far as possible and lock the clamps. stabilizer the bolts previously correct adjustment notches 1 5 but do not tighten. tractor. notch will raise or proximately 1".) Remove the bolts in the lower half of the overcenter clamps. Figures 7 and 15. Push the lower telescoping members of the Install Release the hydraulic system and recheck the frame height. If it is correct, tighten the clamp bolts or relocate the clamps in different notches. Figure 15, so that the height is correct and tighten the bolts. The clamps should be adjusted equal so that removed in the shown in Figure (Each adjustment lower the frame ap- Level the mower frame at Point A, Figure 8 by lengthening or shortening the upper link. B. Location of Mower Inner Shoe The inner shoe of the 451 Mower located in three different positions to can be accommo- date various rear wheel tread widths. 14 justed the narrow wheel tread position. adapter is used with the Model 456 for Also this with Rope Control. Use adapter bracket on these two applications only. The outside of the right tractor clear the uncut crop 3-6". The inner shoe of the 451 wheel should mower is set in the left position when the distance from the center line of the tractor to the outside of the right tire is 37 inches or less. Use the center position. Figure 16, when the distance is 37-41 Set the inner shoe in the right position the distance is 42-46 inches. inches. if To change the position of the mower inner shoe when it is mounted on a tractor put the transport position and raise the mower as high as possible. Lift up on the cutter bar assembly, disconnect the lift spring at D, Figure 16. Release the over center clamps on the stabilizer rods and lower the mower to the cutter bar in ground. cable and remove the bolts and straps at A and B, Figure 16. Move the cross frame member to position the inner shoe at the desired location. Replace the bolts at A Disconnect the FIOURE 15 lift and B, Figure 16, with the bolt heads down. Use the spacers at the bolt heads if the conditioner hitch is not being used. NOTE: The adapter bracket shown in Figure 29 should be used with the Model 451 when a 9' cutterbar is installed and the mower is ad- LIFT SPRING EXTENSION MOWER U-FRAME LIFT CABLE CROSS LIFT F RAME memberH CABLE EXTENSION CABLE ADJUSTMENT STRAPS SAG LINKAGE ADJUSTMENT PUSHBAR BEARING 7 MOWER ADJUSTED FOR CENTER WHEEL TREAO POSITION A-** INNER SHOE RUNNER' FIOURE 16 15 For the wide wheel tread position, install the cable eye in the extreme left hole of the lift cable extension straps and the lift spring in the extreme right hole of the lift spring extention strap. For the narrow wheel tread position, install the cable eye directly to the cable adjustment straps (the lift cable extension straps are not needed in this position) and the lift spring in the third hole from the right end of the extension strap. For the center wheel tread position, install the cable eye in hole F, Figure 16. Install the lift spring in the center hole of the lift spring extension strap. IMPORTANT: On some make and model tractors the P.T.O. shaft may be to the left of the tractor center line or higher than usual above the ground. The center line through the mower drive sheave shaft must not be more 7V2 " than to the right of the center line of the tractor P.T.O. shaft. Use the center position or the loft position ceeds 7V2 will It the offset in the drive ex- be necessary to readjust the whenever changed. if ‘ lift spring inner shoe is See Page 24 for adjustment. the position of the necessary to use the lift cable extension when the middle position or the extreme right position is used. is It straps. Figure 16, Check and adjust the lift cable, Figure 16, and the gag linkage as required after changing the position of the inner shoe. FIGURE 17 HITCHING INSTRUCTIONS MODEL 456 MOWER Select a tire size that will hold the top of the mower box frame 17" above the ground. 6:40 x 15 or 7:50 x 14 are recommended. The Model 456 Mower can be used with almost every tractor with a hitch point and a power-take-off shaft. The top of the tractor hitch point must be 13 to 17 inches above the ground line. The end of the tractor P.T.O. shaft must be 14 inches forward of the hitch point, and 6 to 15 inches above it. The mower is equipped for hydraulic control and either a single or double acting standard ASAE remote control cylinder may be used. (20% inches between ends when retracted, 28% inches when fully extended). Back the tractor drawbar hitch point next to mower tongue hitch point. Use the parking jack to level the mower hitch point to the height of the drawbar. Swing the mower into place the and pin the tongue mower 16 to the drawbar. A hitch pin with a cotter or hair pin on the lower end should be used to prevent the possibility of the breaking away from the tractor. HOSE CLAMP TIPPING BEARING SUPPORT LIFT CABLE ARM I .1 456 MOWER WITH HYDRAULIC CONTROL ATTACHED TO TRACTOR FIGURE IB Crank up the jack until the base plate is as high as it will go/then release the lock-pin at point A, Figure 19, and raise the jack until the lcx;k-pin lines up with the lowest hole on the jack tube. The jack should be locked in this tractor position during the transport or operation tractor the of line right rear tire to the drawbar should be approximately 41 mower. The in tire. The right wheels on the tractor should be shifted to accomplish this alignment. The distance from the right side of the right 2 hitch inches. edge of the inner shoe should be with the right side of the right rear A BE CAREFUL DO NOT ATTEMPT TO CLEAN OR ADJUST THE MACHINE WHILE IT IS RUNNING FIGURE 19 I 17 point IMPORTANT: The center of the hitch pin hole the swinging drawbar must not be more than 7’/2 inches to the right of the center line of the tractor P.T.O. shaft. Offsetting the drawbar farther than this will result in undue wear in the P.T.O. shaft universal joints and in the tipping bearing. in cannot be done without causing considerable misalignment of the P.T.O. drive behind the tractor because of a too wide wheel tread, it is desirable to reduce the wheel tread, instead of running the mower with a misaligned drive assembly. If this TIPPING BEARING ADJUSTMENT The tipping bearing should be adjusted so that the drive train is as nearly in a straight line as possible. Aligning the drive in both hori- zontal and vertical planes will result mum life P.T.O. shaft vibration of the universal joints. and HYDRAULIC CYLINDER The remote hydraulic lift cylinder should normally be mounted with the rod end attached to the lift cable arm, however on some tractors this is not practical. The fixed cylinder end can then be attached to the lift cable arm. The cylinder hose fittings should be on top of the cylinder or on the side away from the P.T.O. shaft. The hoses should be held firmly in the clamp provided on the tipping bearing support as shown in CAUTION: Make Figure 18. sure the hoses do not con- tact the P.T.O. or its shield as contact will result in hose damage. The lift arm return spring is needed only with single acting hydraulic cylinders. It should be removed if double acting cylinder a is used. miniprolong the in When mowing dense crops the tires may be with calcium chloride and water solution to reduce side draft. filled OPERATION The Model 451 Mower is transported with the cutter bar folded back over the base unit and locked in place with the transport latch. The mower should be raised up as high as possible with the tractor hydraulic system when it is in transport position. The Model 456 Mower cutter bar is folded back over the base unit and latched in place with the transport latch. Extend the hydraulic cylinder to raise the cutter bar to the highest position to prevent the driven sheave from striking the ground. THE OUTER END OF THE 9-FOOT CUTTER BAR SHOULD BE TIED DOWN TO PREVENT WHIPPING FOR ROUGH OR EXTENDED PERIODS OF ROAD TRAVEL. Start mower the operation by lowering the to operating position, release the transfield port latch and swing the cutter bar into operating position. HANDS CLEAR OF THE AREA BETWEEN GUARDS AND KNIVES AT ALL TIMES. KEEP GROUND SPEED The normal ground speed range of the 451 and 456 Mowers is 3-8 mph depending on ground and crop conditions. Do not exceed 10 mph ground speed while mowing. It is necessary to reduce ground speed while maintaining the same P.T.O. speed in heavy or lodged crops. speeds can be In cutting operation. 18 light crops higher ground with satisfactory maintained CHILDREfl nuinv AND SICKLE CRANK SHAFT SPEED The rpm of the sickle drive crank should not exceed 825 rpm with normal speed being 800 rpm. P.T.O. The drive sheave on the 451 and 456 Mowis a variable type by means of shims and ers reversible rear half. The variable drive sheave enables the operspeed between 540 and 720 rpm. He then must select the proper sheave setting as shown in the table below to maintain an 800 rpm sickle drive crank ator to select the tractor P.T.O. speed. SHEAVE SETTINGS FOR GIVEN P.T.O. Tractor P.T.O. Side of rear half of Speed Sheave toward the belt RPM RPM RPM RPM RPM RPM RPM RPM RPM 710-720 RPM 540 560 580 600 610 630 650 670 690 High High High High High Low Low Low Low Low Side Side Side Side Side Side Side Side Side Side 19 SPEEDS No. of shims to be placed between sheave halves 0 1 3 5 6 1 (As shipped) 2 4 5 6 FIGURE For example, if you desire 21 to run the tractor 540 rpm, enter the table at 540 rpm and read to the right. It calls for no shims to be installed between the sheave halves and have the high side of the rear half next to the belt. Figure 21 shows the variable drive sheave. Figure 22 shows the low side of the sheave turned towards the belt. P.T.O. The sheave adjustment is made by disassembling the sheaves and moving the shims between the two halves of the sheave. The FIGURE 22 more shims between the halves, the smaller the sheave diameter slower knife speed. effective and (KEEP GREASED) LIFT SPRING ADJUSTING BOLT GAG LINKAGE ADJUSTMENT ' •» FIGURE 23 20 a Remove the capscrews and remove or add shims as required, and turn the required side of the rear half of the sheave towards the belt. Store the unused shims under the heads of the capscrews. Tighten the bolts to 19 ft. lbs. of torque. Adjust the drive belt as outlined in the "Drive Belt" section of this manual. BREAKAWAY LATCH CONDITIONER HITCH (OPTIONAL) therefore TURNING CORNERS TILT The cutter bar should be run level with the ground whenever possible. Should it be necessary to change the tilt of the cutter bar for short Neat square corners can be made with the mower without When raising the cutter bar. using the fully mounted to the left slightly mower, when approximately a ADJUSTMENT turn when hay down by is lodged, the guards can loosening the bolt at A, Figure 24, and rotating the push bar. If a higher cut is desired adjust the shoe runners to secure the proper height of cut. cutting or swath be from the corner and then turn sharply to the right using the brake on the right tractor wheel. BREAKAWAY latch tilted The cutter bar will swing back if a field obstruction is encountered. After the safety latch releases and the cutter bar swings back, stop the tractor and P.T.O. immediately. To reset, back the mower into normal position. Do not raise the cutter bar to relatch the break-away'. in The latch. Figure 23, is set at the factory and most conditions will be satisfactory. Check if for dull or the latch releases broken sickles and guards normal mowing. in The latch can be tightened by increasing the compression of the breakaway latch springs. CAUTION: Do not tighten the breakaway latch springs more than necessary for normal mowing. 400 lbs. pull at the end of the 7 ft. cutterbar and 310 lbs. pull at the end of the 9 ft. cutterbar should open the latch. FIGURE 24 the breakway latch is set too tight the push bar may be bent if an obstruction is struck by the cutterbar. If LOWER DRIVE HOUSING » ;/• Tf (W/ ^KNIFE HEAD BOLT-TIGHTEN TO 85-90 FT LBS. TORQUE WITH KNIFE IN MID-POSITION -mmr. > r-*» FIGURE 25 21 ADJUSTABLE SHOE RUNNERS The runners may be adjusted to regulate the cutting height by inserting their attaching bolts in the desired hole. Loosen the front bolts in the inner shoe before attempting to change the inner shoe height. Be sure both the runners are adjusted to the same height. On rough or stony land, the cutting parts should be protected by adjusting the runners to raise the cutter See Figure 16 and Figure 36. KNIFE bar. REMOVAL AND REPLACEMENT Remove the knife head from the drive plates by removing the I/2 " capscrew through the drive plates and knife head indicated in Figure 25. Always check the replacement knife to be sure it is straight especially in area from the knife head bushing to' 15-1 6 inches to the right along the knife assembly. WHEN A NEW KNIFE IS SURE THE KNIFE HEAD BOLT INSTALLED, MAKE TIGHTENED TO 85-90 FT. LBS. TORQUE WHEN THE KNIFE IS IN THE CENTER OF ITS STROKE. IS OF TORQUE IS EQUAL TO 90 LBS. OF FORCE APPLIED TO A WRENCH 12" FROM THE CENTER OF THE BOLT. 90 FT. LBS. If there is gummy trash on the wear plates and guards, first operate mower slowly and pour water on the bar. Do not let it harden. When preparing the mower for storage, the following should be done: 2. The height of the swath divider on the outer shoe may be adjusted by bolting its forward end to any of the three holes, point A, Figure 26, in the swathboard. This adjustment should be set depending on the height of the crop being cut so the crop is most effectively pushed aside, leaving a path for the inner shoe on the next round. The tension on the swathboard mounting STORING 1. SWATH-BOARD Lubricate the mower completely and run slowly for a few minutes. Loosen the drive belt. spring, point B, Figure 6, should be set so that the rods will deflect easily when an obstruction is hit. It should be tight enough, however, so that the rods will not move around when the mower Remove the knife from the cutter bar. Covgood rust preventive and er knife with a SAFE PLACE. store in a 4. Inspect for worn and broken with genuine 5. parts. Replace Holland service parts. mower and Clean the retouch the bare or Holland touch-up enamel. Your New Holland dealer has selfspraying cans of New Holland red or yellow. rusted 6. New parts with Remove place in weather. mower from the tractor and dry place not exposed to the the a New being transported. The grass rods can be bent to help get a division between swaths in unusual crop conditions. cleaner 3. is ADJUSTMENT & MAINTENANCE CUTTER BAR The cutter bar of the mower corresponds to multiple set of shears. Just as with hand shears the opposing edges (the knife section and ledger surface) must be sharp and contact each other if a smooth, clean cutting action is a to result. in The knife should fit in the cutter bar as shown Figure 27. The following sections describe means the of achieving this fit. 90% OF MOWER PROBLEMS ARE A RESULT OF IMPROPER ADJUSTMENT AND LACK OF MAINTENANCE OF THE CUTTER BAR. KNIFE Before installing a knife be sure all sections and properly sharpened. Figure 27 shows properly sharpened sections. Inspect for wear on the knife head and be sure the rivets are tight are tight. Inspect the knife back and remove any bends — these will result in poor cutting action and excessive wear. Failure of the knife head bushing can be due to a bent knife head. The knife head area must be perfectly straight. or twists TIGHTEN KNIFE HEAD BOLT TO 85-90 LBS. TORQUE. It is desirable to use a "set" of knives, FT. in ro- have uniform wear on each until they are discarded. Setting the parts on the cutter bar to one knife will then result in a proper "fit" on the remaining knives. tation, to GUARD ALIGNMENT very important operation. A new knife or a straight one not badly worn should be used in aligning the guards. Guard alignment is a Worn wear replaced to plates should be adjusted or take up wear on the knife back down, by striking at the thickest part in front of the ledger surface starting at the inner shoe. Then set the low guards up to secure the knife ledger surface relationship shown in Figure 27. Tighten guard bolts before and after setting the and reduce play of the knife back in the neck of the guards as shown in Figure 27. In setting the wear plates ahead, be sure there is enough clearance in front of the sections to keep from striking the guards. The front edges of all wear plates should be in line to give the knife back guard. a straight Insert the knife and first set the high guards Disregard the alignment of the points of the guards, but keep them well pointed. Straighten the guard wings, if necessary, so they are parallel to the knife back. KNIFE CUPS The knife hold down WORN OR DULL clips must be adjusted so that they hold the knife sections down against the ledger surfaces while mowing, but allow the knife to move without binding. When the knife clips are adjusted properly, the knife Keep the guard lip well-raised above the ledger plate to prevent binding of the knife. REPLACE bearing surface. moved backward and forward through without binding. guards the can be GUARDS PROMPT- LY. 23 To adjust the field down clips disconnect the drive from the knife head and remove the knife. Adjust the clip nearest the inner shoe and insert the knife for testing. If the clip is too tight, strike it on the flat section between the mounting bolts to raise it slightly. Continue the pro- cedure until all dips are properly adjusted. DRIVE BELT The drive belt is properly adjusted when 25 pounds will deflect the belt lU", midway between the sheaves. See Figure 28. FIGURE 29 Failure to maintain proper belt tension causes STABILIZER OVER-CENTER LATCHES excessive belt flop, poor cutting, and reduced belt The eye bolt in each latch should be adjusted by means of the two VV‘ nuts so that the handles snap firmly over-center. Shorten or lengthen the eye bolt as necessary to remove all lost motion. See Figure 17. life. To adjust the belt, loosen pivot bolt A and the jam nut on the adjusting J-bolt, Figure 28. Tighten the J-bolt until the belt tension is correct. Lock the jam nut the pivot bolt. on the J-bolt and tighten CUTTER BAR LEAD The cutter bar should be at right angles to the direction of travel, when mowing, for best Adjust the two belt guides on the Model 451 The belt guide at C, Figure 28A should dear the back of the belt by 'U" to Vs". Move the performance and reduced wear. The outer end at B, Figure 28A, to obtain this clearance. The belt guard at A, Figure 28A, should be adjusted to dear the belt of the cutter bar should be ahead of (lead) the inner end, when the mower is stopped. Pressure from the crop and drag on the shoe run- or sheave by ners will push the outer belt shield up or down to Vs". back when mowing, end of the cutter bar the cutter bar right angles to the direction of travel. until is at Lead is built into the cutter bar and mower. Shims should be added to the FRONT of the pushbar bearing, if bearing endplay has reduced the lead. The Models 451 and 456 Mowers should have 3-1/16" lead with the 7' cutter bar, and 3-15/16" lead with the 9' cutter bar. See Figure 16. FIGURE 28 FIGURE 28 A 24 GAG LINKAGE and mower Set the tractor tion on level in operating posi- ground. The stop on the gag quadrant should clear the top of the push bar Vz- 5h" as shown at E, Figure 16. Lengthen or shorten the gag linkage to obtain this clearance. The adapter should be used bracket when shown Use adapter bracket on Figure in a 9' cutter bar is 29 installed. The lift cable should have 3 inches of slack checked by a 50 lb. pull half way between the gag quadrant and the cable pulley when the cutter bar and frame are in the operating position. Adjust the bolt to the proper notch in the cable adjusting straps, C, Figure 16, to obtain this adjustment. this application only. LIFT LIFT SPRING - Tighten the 451 and 456 CABLE - MOWERS lift 451 MOWER Adjust the length of the lift the cutter bar above the ground plete mower is raised. - 456 MOWER With the cutter bar down on level ground and the lift cylinder completely retracted, the lift cable can be checked for the right amount of slack by pulling up on it at a point midway between the cable end at the lift quadrant and the cable guide pulley, and measuring the deflection at this point. With an upward pull of 50 pounds, this deflection should be approximately 8". Adjustment is made the same as on the 451 mower. The hitch height should be about 15" when this adjustment is made. spring bolt until the inner shoe weight is about 90-100 lbs. and the outer shoe about 20-35 lbs. See Figure 23. LIFT CABLE cable to raise the com- when BEARING ADJUSTMENT CRANKSHAFT BEARINGS The following procedure is suggested to periodically adjust the crankshaft tapered roller bearings, or when resetting them after repacking with grease. a. Remove belt, the lower belt guard, the drive and the lower drive sheave. b. Detach the knife head to allow the crankshaft to turn freely. c. Tighten the slotted nut. Figure 30, until 2 to 6 in. lbs. of torque is required to turn the crankshaft. d. Replace the drive sheave, aligning the roll pin, Figure 30, in the hub of the sheave with one of the slots in the slotted nut. Replace the large flat washer and the Vz‘ grade 5 capscrew on the end of the crank- ^3553 shaft. Torque this capscrew to 95-100 FIGURE 30 IMPORTANT: MAKE SURE THE SPLINED SHAFT AND THE BORE OF THE CRANK SHAFT SHEAVE ARE CLEAN BEFORE INSTALLING THE SHEAVE ON THE SHAFT. INSTALL THE 39856 WASHER ON THE Vs" x 114" GRADE 5 FINE THREAD CAPSCREW AND TIGHTEN THE BOLT ft. TO 95-100 FT. SHEAVE WITH TORQUE, THEN RAP THE RETIGHTEN THE BOLT. REPEAT THIS UNTIL THE BOLT CAN NO LONGER BE TURNED BY 95-100 FT. LBS OF TORQUE. the sheave next to the hub with a heavy hammer to assure proper seating of the splines and retighten the capscrew to stated torque. Repeat this sequence twice. This capscrew and the flat washer lbs. Strike FT. LBS. OF TORQUE IS EQUAL TO 100 OF FORCE APPLIED TO A WRENCH 12" FROM THE CENTER OF THE BOLT. 100 are special hardware and should only be replaced with New Holland Service Parts in the event of loss or LBS. A HAMMER AND LBS. damage. Replace the belt and guard. 25 I BEARING ADJUSTING NUT DUST CAP PIVOT LINK COTTER PIN CONNECTING ROD 39856 SPECIAL WASHER t FRONT SUPPORT PLATE A-KNIFE HEAD BOLT FRONT DRIVE PLATE SERVICING OF SICKLE DRIVE BEARINGS To service the sickle drive area remove the cutter bar 1 . 2. 3. assembly from the mower FIGURE 30 A frame. Loosen the drive belt tension and remove the belt, the inner shoe, and clevis pin M, Figure 30A. Remove two bolts H, Figure 16, and cotter pin (and washer) indicated in Figure 30A. 4. Remove the front support plate by removing nuts B and C, Figure 30A. Then loosen the four bolts K, Figure 30A, so that the support plate can be removed from studs 5. Install notched nut G and tighten to 10 footpounds and then loosen to align the cotter 6. Attach the front drive plate and install nuts D and E. Tighten nuts to 100 foot-pounds. Be sure the adjusting nuts do not turn when tightening nuts D and E. 7. Place a spacer on studs C as indicated by Figure 30A. Attach the front support plate To service an individual pivot link bearing remove the D and nuts by removing Then remove the respective front drive plate E. bearing adjusting nuts. 5. The crank connecting rod may then be removed by removing cotter pin, notched nut G and the adjusting nut from stud E. 6. Remove nuts pin hole. H and move bearing mount- ing pin forward for removal. To assemble: 1. 2. 8. Install the two pivot link bearing pins into the rear support housing and secure with nuts H, by tightening to 100 foot pounds. With the bearings the G with cotter pin. I and install nuts B and C. Tighten nuts C 100 foot-pounds. Tighten four bolts K (cutter bar to rear sup- port housing) to 100-foot-pounds. Remove the runner for better access to bolts K for proper tightening. Place dust caps on pivot link pins C and on the rear drive plate studs D and E. Also install Secure nut to 9. in two pivot the respective links, links Reassemble the cutter bar assembly mower frame and place larger dust cap on the crank pin G. 3. t the adjusting nuts to 30 foot-pounds, then BACK OFF the adjusting nuts two flats or 1/ 3 of a turn. C. 4. BE SURE LUBE FITTINGS ARE POSITIONED TO BE ACCESSIBLE. Install a dust cap over ALL link and connecting rod bearings. Then intall an adjusting nut on studs C, D, and E. Tighten necting rod. and crank con26 to the replace the drive belt. f.-; MOWER CONDITIONER 451 UPPER DRIVE BEARINGS The upper drive tapered be adjusted as follows: HITCH INSTALLATION roller a. Relieve the belt tension. b. Remove the cotter pin versal joint, Figure 32. bearings can inside of the uni- c. Turn the slotted nut, Figure 32 with a box end wrench until it takes an additional 2 to 6 in. lbs. of torque to rotate the sheave assembly. d. Replace the cotter pin on shaft and readjust the belt tension. HITCH SUPPORT ASSEMBLY Remove the bolts and strap at A, Figure 32 if necessary and the %" capscrew at B. Discard the heavy flat washer originally used at B, but keep all the space washers in place. Bolt the hitch support to the mower with the diameter capscrew at B, Figure 32. Install two V2 " x 1!4" capscrews at X, Figure 33. Install three W' x 3%" grade 5 capscrews and flat washers at A, Figure 32, being sure to use the two 1-13/16" spacers in the end holes shown MUST at C. WHEN J AND K, FIGURE 32, WITH THE HEADS DOWN USING A CONDITIONER HITCH. Use the on strap BOLTS AT BE INSTALLED member bolts J is and set in the K, Figure 32, if the cross narrow wheel tread po- sition. LIFT BAR Attach the two adjusting straps to lift the bar with two %" x 214 " capscrews and four flat washers at D, Figure 32. DO NOT TIGHTEN THESE BOLTS AT THIS TIME. 451 Attach the connector weld assembly to the " with a V2 x 114" capscrew E, Figure 32. Attach the front end of the lift bar to the left side of the connector weld assembly at F, Figure 32, with a mower as shown and LOCK NUT at MOWER CONDITIONER HITCH BUNDLE (#83855) 1 . 2. 3. 4. V2 x 2%" capscrew, 1 14" long spacer and flat washer. The lift bar goes on the left side of the parking stand in the narrow tread position and on the right side in the center and wide po- Assembly Weld Assembly Lift Bar Assembly Hardware Kit Hitch Support Hitch sitions. I I FIGURE 32 27 V \\ FIGURE 33 HITCH WELD ASSEMBLY Attach the hitch weld assembly to the hitch support as shown with two V2 " x 2 %" capscrews and two spacers 1-11/16" long, at C, FIGURE 34 456 MOWER CONDITIONER HITCH BUNDLE - (#97956) 1. Hitch W. A. 2. Hardware Kit Figure 32. Install the pivot block in the post on the weld assembly. Figure 32, with a 2-1/16" " spacer and a V2 x 3" capscrew at G. hitch Attach the lift bar to the pivot block at H, Figure 32, with 114" spacer and a V2" x 21/2 " capscrew. NOTE: USE THE END HOLES IN THE WHEN THE MOWER IS SET FOR NARROW WHEEL TREAD POSITION. USE FRONT HOLES WHEN THE MOWER IS SET STRAPS It at the hitch pin hole be NO MORE 17 inches above the ground when the mower with conditioner is attached to the tractor. Use the large size tires such as 7:50 x 14 or 6:70 x 15 so that the conditioner hitch will be 13 to 17 inches ABOVE THE GROUND when LIMIT HEIGHT OF TRACTOR HYDRAULIC LIFT SO THAT HITCH POINT "Y" DOES NOT RAISE HIGHER THAN 22" WHEN CUTTER BAR IS mower is attached to the tractor. The conditioner P.T.O. shaft should be disconnected from the mower when cutting the first swath. The cutter bar should be carried in the RAISED. See Figure 33. all important that the top of the tractor than THE THE FOR WIDER WHEEL TREAD POSITIONS. Tighten is drawbar nuts and bolts securely. transport position when conditioning the back swath. A bumper is incorporated in the conditioner on the 456 to prevent the conditioner U joints from locking in the event the units jack knife when the mower is backed up to clear the INSTALLATION OF THE CONDITIONER HITCH ON THE MODEL 456 MOWER Remove the %" capscrew at A, Figure 35, and discard the flat washer with the 34" diameter hole. Keep the space washers on the shaft. Remove the two original bolts at B. Set the hitch in place and install three 1/2" x 3 34" grade 5 capscrews at A. Install two V2 " x U4" capscrews at C. YOU MUST TIGHTEN THESE BOLTS SECURELY. Remove the jack from the cross member. Figure 19. Bolt the jack to the hitch cutter bar. Care must be taken to avoid locking the conditioner P.T.O. universal joints when operating Model 451 Mower when pulling a conditioner. The 451 does not have a bumper. the conditioner hitch, Figure 35. 28 t FIGURE 35 A may be turned while pulling and when doing this the cutter square corner a conditioner bar may strike the right conditioner is normal. tire which CAUTION: Most conditioners will wrap on the lower roll if the mower is backed up more than 3 feet when clearing the cutter bar. If it is necessary to back up more than 3 feet to clear the cutter bar, etc., shut off the P.T.O.. FIGURE 35 29 GENERAL SPECIFICATIONS the following information, left and right are determined facing the direction of travel. In by standing at the rear of the mower and ALL SPECIFICATIONS INCLUDE 7 FT. CUTTERBAR (9 FT. CUTTERBAR ALSO AVAILABLE) 1. Knife Speed: 800 cycles per minute, or 2. Knife Stroke: 3% inches. 3. Knife Register: Maintained at any cutting angle. 4. Mowing Speed: Up 5. Guards: Mecfium-Carbon Forged Steel Double Guards. 6. Cutter-bar Break-Away 7. Mower Drive: 1600 strokes per minute. to 8 m.p.h. Toggle linkage and ; latch requires no guiding device. Heavy duty V-belt prevents overload to cutting components, remains engaged when mower is in break-away position. Driven sheave is adjustable for PTO speeds from 540 to 720 rpm. Is set at the factory for 640 rpm PTO. 10. Drive Bearings: Both the upper and lower drive shafts run on tapered roller bearings. The connecting link and pivot link in the sickle drive operate on tapered roller bearings. Knife head uses a rubber torsion bushing. 8. P.T.O. Assembly: The universal joints are rally shielded. 9. Swath L12N with needle bearings; the drive is integ- Divider: Spring steel dual fingered. Cutting Width: T Cutterbar 9' Cutterbar - 7'3" 8'9" MODEL Weight . 592 MODEL 456 451 718 lbs. lbs. Overall Dimensions Length Width Width . . in Transport in Operation . . . . . . 46%" 73%" 90" 149" 159" &7W Heigfrt in Transport 73%" (plus lifting range of 67V2" (6.40 x 15 tires) tractor) Height in 39" Operation Capacity 39" (6.40 x 4 to 7 acres per hour 2 to 3 . . 3 point Hitch Category 1 — and plow tractor most ASAE swinging drawbar Remote control hydraulic cylinder necessary. Power-Take-Off Shaft — Needle bearing yokes and integral shielding on shaft. Tire Size 6:40 x 15 6:70 x 15 7:50 x 14 30 tires) tractors. Fits II 5 4 to 7 acres per hour Power requirement Hitch 1 Practical in HOLLAND design • dependable in action