Tabl eofCont ent s 1 I nt r oduct i on P.1 2 Basi cPr i nci pl esofSound P.8 3 ThePr opagat i onofSound P.12 4 ModesofPr opagat i on P.18 5 Ul t r asoundGener at i on P.22 6 Fact or sAf f ect i ngt hePr opagat i onofUl t r asound P.25 7 TheDeci bel ( DB) P.27 8 Snel l ’ sLaw P.29 9 Equi pment P.32 10 Cal i br at i onBl ocks P.44 11 0°Pr obeScanni ng P.50 12 Ul t r asoni cEqui pmentChecks P.60 13 Sensi t i v i t ySet t i ng P.70 14 Fl awLocat i on P.78 15 Pr esent at i on P.91 16 I dent i f y i ngFl awsi nBut tWel ds P.94 17 Pr act i cal Wel dI nspect i on P.98 18 Wel dDef ect s P. 101 19 Ul t r asoni cTest i ngofCast i ngs P. 107 20 Ul t r asoni cTest i ngofFor gi ngs P. 113 1I nt r oduct i on Nondest r uct i v et est i ngi st heabi l i t yt oexami neamat er i al ( usual l yf or di scont i nui t i es)wi t houtdegr adi ngi t . Thef i v epr i nci pal met hods, ot hert hanv i sual i nspect i on, ar e: Penet r antt est i ng Magnet i cpar t i cl ei nspect i on Eddycur r entt est i ng Radi ogr aphy Ul t r asoni ct est i ng I nal lt heNDTmet hods,i nt er pr et at i onofr esul t si scr i t i cal .Muchdependsont he ski l land exper i ence of t he t echni ci an,al t hough pr oper l yf or mul at ed t est t echni quesandpr ocedur eswi l l i mpr ov eaccur acyandconsi st ency . 1. 1 Penet r antt est i ng Penet r antt est i ngl ocat essur f acebr eaki ngdi scont i nui t i esbycov er i ngt hei t em wi t hapenet r at i ngl i qui d,whi chi sdr awni nt ot hedi scont i nui t ybycapi l l ar yact i on. Af t err emov aloft heexcesspenet r antt hei ndi cat i oni smadev i si bl ebyappl i cat i on ofadev el oper .Col ourcont r astorf l uor escentsy st emsmaybeused. Adv ant ages: Appl i cabl et ononf er r omagnet i cs Abl et ot estl ar gepar t swi t ha por t abl eki t Bat cht est i ngAppl i cabl et osmal l par t swi t h compl exgeomet r y Si mpl e, cheapeasyt oi nt er pr et Sensi t i v i t y Di sadv ant ages: Wi l l onl ydet ectdef ect sopent ot heSur f ace Car ef ul sur f acepr epar at i onr equi r ed Notappl i cabl et opor ousmat er i al s Temper at ur edependant Cannotr et esti ndef i ni t el y Compat i bi l i t yofchemi cal s 1. 2 Magnet i cpar t i cl ei nspect i on Magnet i cpar t i cl ei nspect i oni susedt ol ocat esur f aceandsl i ght l ysubsur f ace di scont i nui t i esi nf er r omagnet i cmat er i al sbyi nt r oduci ngamagnet i cf l uxi nt ot he mat er i al .Adv ant ages: Wi l l det ectsomesubsur f acedef ect s Rapi dandsi mpl et ounder st and Pr ecl eani ngnotascr i t i cal aswi t hDPI Wi l l wor kt hr ought hi ncoat i ngs Cheapr uggedequi pment Di r ectt estmet hod Di sadv ant ages: Fer r omagnet i cmat er i al sonl y Requi r ementt ot esti n2di r ect i ons Demagnet i sat i onmayber equi r ed Oddshapedpar t sdi f f i cul tt ot est Notsui t edt obat cht est i ng Candamaget hecomponentundert est 1. 3 Eddycur r enti nspect i on Eddycur r enti nspect i oni sbasedoni nduci ngel ect r i calcur r ent si nt hemat er i al bei ngi nspect edandobser v i ngt hei nt er act i onbet weent hosecur r ent sandt he mat er i al .Eddycur r ent sar egener at edbycoi l si nt het estpr obeandmoni t or ed si mul t aneousl y by measur i ng t he coi l s el ect r i cali mpedance.As i ti s an el ect r omagnet i ci nduct i onpr ocess,di r ectel ect r i calcont actwi t ht hesampl ei snot r equi r ed; howev er , t hemat er i al mustbeanel ect r i cal conduct or . Adv ant ages: Sensi t i v et osur f acedef ect s Candet ectt hr oughsev er al l ay er s Candet ectt hr oughsur f acecoat i ngs Accur at econduct i v i t ymeasur ement s Canbeaut omat ed Li t t l epr ecl eani ngr equi r edandPor t abl e Di sadv ant ages: Ver ysuscept i bl et oper meabi l i t ychanges Onl yonconduct i v emat er i al s Wi l l notdet ectdef ect spar al l el t osur f ace Notsui t abl ef orl ar gear easand/ orcompl exgeomet r i es Si gnal i nt er pr et at i onr equi r ed Noper manentr ecor d( unl essaut omat ed) 1. 4 Radi ogr aphy Radi ogr aphymoni t or st hev ar y i ngt r ansmi ssi onofi oni si ngr adi at i ont hr ougha mat er i alwi t ht heai dofphot ogr aphi cf i l m orf l uor escentscr eenst odet ectchanges i ndensi t yandt hi ckness.I twi l l l ocat ei nt er nal andsur f acebr eaki ngdef ect s. Adv ant ages: Gi v esaper manentr ecor d, t her adi ogr aph Det ect si nt er nal f l aws Det ect sv ol umet r i cf l awsr eadi l y Canbeusedonmostmat er i al s Cancheckf orcor r ectassembl y Gi v esadi r ecti mageoff l aws Fl uor oscopycangi v er eal t i mei magi ng Di sadv ant ages: Ther ei sar adi at i onheal t hhazar d Canbesensi t i v et odef ector i ent at i onandsocanmi sspl anarf l aws Hasl i mi t edabi l i t yt odet ectf i necr acks Accessi sr equi r edt obot hsi desoft heobj ect Ski l l edr adi ogr aphi ci nt er pr et at i oni sr equi r ed I sar el at i v el ysl owmet hodofi nspect i on Hasahi ghcapi t al costandr unni ngcost 1. 5 Ul t r asoni ct est i ng Ul t r asoni ct est i ngmeasur est het i mef orhi ghf r equency( 0. 5MHz50MHz)pul ses oful t r asoundt ot r av elt hr ought hei nspect i onmat er i al .I fadi scont i nui t yi spr esent , t heul t r asoundr ef l ect sbackt ot hepr obei nat i meot hert hant hatappr opr i at et o goodmat er i al .Adv ant ages: Sensi t i v et ocr acksatv ar i ousor i ent at i ons Por t abi l i t y Saf et y Abl et openet r at et hi cksect i ons Measur esdept handt hr oughwal l ext ent Di sadv ant ages: Noper manentr ecor d( unl essaut omat ed) Noteasi l yappl i edt ocompl exgeomet r i esandr oughsur f aces. Unsui t edt ocoar segr ai nedmat er i al s Rel i antupondef ector i ent at i on 1. 6 Choi ceofmet hod Bef or edeci di ngonapar t i cul arNDTi nspect i onmet hodi ti sadv ant ageoust ohav e cer t ai ni nf or mat i on: Reasonf ori nspect i on.( Todet ectcr acks, sor tbet weenmat er i al s, check assembl y , et c) . Li kel yor i ent at i onofpl anardi scont i nui t i es, i ft heyar et heanswert ot he abov equest i on. Ty peofmat er i al . Li kel yposi t i onofdi scont i nui t i es. Geomet r yandt hi cknessofobj ectt obet est ed. Accessi bi l i t y . Thi si nf or mat i oncanbeder i v edf r om: Pr oductknowl edge. Pr ev i ousf ai l ur es. Accur acyofcr i t i cal si zi ngofi ndi cat i onsv ar i esf r om met hodt omet hod. Li qui dpenet r anti nspect i on Thel engt hofasur f acebr eaki ngdi scont i nui t ycanbedet er mi nedr eadi l y , butt he dept hdi mensi onscanonl ybeassessedsubj ect i v el ybyobser v i ngt heamountof bl eedout . Magnet i cpar t i cl ei nspect i on Thel engt hofadi scont i nui t ycanbedet er mi nedf r om t hei ndi cat i on, butno assessmentofdi scont i nui t ydept hcanbemade. Eddycur r enti nspect i on Thel engt hofadi scont i nui t ycanbedet er mi ned.Thedept hofadi scont i nui t yor mat er i al t hi nni ng can be det er mi ned by ampl i t ude measur ement , phase measur ementorbot h,but t he t echni ques f orcr i t i calsi zi ng ar e somewhat subj ect i v e. Ul t r asoni ct est i ng The l engt h and posi t i on of a di scont i nui t y can be det er mi ned. Dept h measur ement s ar e mor e di f f i cul tbutcr ack t i p di f f r act i on ort i meof f l i ght t echni quescangi v egoodr esul t s. Radi ogr aphy The l engt h and pl an v i ew posi t i on can be det er mi ned.Thr ought hi ckness posi t i oni ngr equi r esaddi t i onalangul at edexposur est obet aken.Thet hr ought hi cknessdi mensi onofdi scont i nui t i escannotr eadi l ybedet er mi ned. 1. 7 Hi st or yoful t r asoni ct est i ng( UT) I nMedi ev alt i mescr af t smencast i ngbel l sf orchur cheswer eawar et hatapr oper l y castbel lr angt r uewhenst r uckandt hatabel lwi t hf l awswoul dgi v eoutaf al se not e.Thi spr i nci pl ewasusedbywheel t apper si nspect i ngr ol l i ngst ockont he r ai l way s.Theyst r uckwheel swi t hahammerandl i st enedt ot henot egi v enout .A l ooset y r esoundedwr ong. Theor i gi nofmoder nul t r asoni ct est i ng( UT)i st hedi scov er ybyt heCur i ebr ot her s i n1880t hatquar t zcr y st al scuti nacer t ai nwaypr oduceanel ect r i cpot ent i alwhen subj ect edt opr essur e-t hepi ezoel ect r i cef f ect ,f r om t heGr eekpi edzei n,t opr ess orst r i ke.I n1881, Li ppmant heor i sedt hatt heef f ectmi ghtwor ki nr ev er se, andt hat quar t zcr y st al smi ghtchangeshapei fanel ect r i ccur r entwasappl i edt ot hem.He f oundt hi swasso andexper i ment edf ur t her .Cr y st al sofquar t zv i br at ewhen al t er nat i ngcur r ent sar eappl i edt ot hem.Cr y st almi cr ophonesi namoder nst er eo r el yont hi spr i nci pl e. Whent heTi t ani csanki n1912,t heAdmi r al t yt r i edt of i ndawayofl ocat i ng i ceber gs by sendi ng out sound wav es and l i st eni ng f or an echo.They exper i ment edf ur t herwi t hsoundt odet ectsubmar i nesdur i ngt heFi r stWor l dWar . Bet weent hewar s, mar i neechosoundi ngwasdev el opedandi nt heSecondWor l d WarASDI C( Ant i Submar i ne Det ect i onI nv est i gat i onCommi t t ee)wasext ensi v el y usedi nt heBat t l eoft heAt l ant i cagai nstt heUboat s. I n1929aRussi anphy si ci st ,Sokol ov ,exper i ment edwi t ht echni quesofpassi ng v i br at i onst hr oughmet al st of i ndf l aws; t hi swor kwast akenupbyt heGer mans.I n t he1930st hecat hoder ayt ubewasdev el opedandmi ni at ur i sedi nt heSecond Wor l dWart of i tsmal lai r bor ner adarset si nt oai r cr af t .I tmadet heUTsetaswe knowi tpossi bl e.Ar ound1931Mul hauserobt ai nedapat entf orasy st em usi ngt wo pr obest odet ectf l awsi nsol i dsandf ol l owi ngt hi sFi r est one( 1940)andSi mons ( 1945)dev el opedpul sedUTusi ngapul se-echot echni que. I nt hey ear saf t erWor l dWarI I ,r esear cher si nJapanbegant oexper i mentont he useoful t r asoundf ormedi caldi agnost i cpur poses.TheJapaneseWor ki ngl ar gel y i ni sol at i onf r om t her estoft hewor l dunt i lt he1950s,t heJapanesedev el oped t echni quesf ort hedet ect i onofgal l st ones, br eastmasses, andt umor s.Japanwas al sot hef i r stcount r yt o appl yDoppl erul t r asound,anappl i cat i onoful t r asound t hatdet ect si nt er nalmov i ng obj ect ssuchasbl oodcour si ngt hr ought hehear tf or car di ov ascul ari nv est i gat i on. Thef i r stf l awdet ect orwasmadebySpr oul ei n1942whi l ehewaswor ki ngf ort he Scot t i shf i r m Kel v i n&Hughes.Si mi l arwor kwascar r i edoutbyFi r est onei nt he USAandbyGer manphy si ci st s.Spr oul ewentont odev el opt heshear wav epr obe. Atf i r st ,UTwasr est r i ct edt ot est i ngai r cr af t ,buti nt he1950si twasext ensi v el y used i n t hebui l di ng ofpowerst at i onsi n Br i t ai nf orexami ni ng t hi ckst eel component ssaf el yandcheapl y .UTwasf oundt ohav esev er aladv ant agesov er r adi ogr aphyi nheav yi ndust r i al appl i cat i ons: Di d nothav et heheal t h hazar d associ at ed wi t hr adi ogr aphy ,and aUT t echni ci an coul d wor k nextt o wel der s and ot herempl oy ees wi t hout endanger i ngt hem orhol di ngupwor k. Wasef f i ci enti ndet ect i ngt oecr acksi nboi l er s-amaj orcauseofexpl osi ons andl ackoff usi oni nboi l ert ubes. Foundpl anardef ect s,l i kel ami nat i ons,whi chwer esomet i mesmi ssedby r adi ogr aphy . AUTcheckonat hi ckcomponentt ooknomor et i met hanasi mi l archeckon at hi ncomponentasopposedt ol ongexposur et i mesi nr adi ogr aphy . Wi t ht heconst r uct i onofnucl earpowerst at i ons,UTwasdev el opedf ur t herand wasappl i edt oconst r uct i onandmai nt enancewor ki nt heoi l i ndust r yaswel l ast he i nspect i onoft hehugecommer ci alai rf l eet sbui l tupsi ncet heendoft heSecond Wor l dWar .Ov ert hey ear s, UTset shav ebeenmi ni at ur i sedwi t ht heav ai l abi l i t yof t r ansi st or sanddi spl ayf eat ur esi mpr ov edandt hepr ocesshasaut omat edand comput er i sed. 1. 8 Ul t r asoundusedf ort est i ng Themai nuseoful t r asoni ci nspect i oni nt hehumanandt heani malwor l di sf or det ect i ngobj ect sandmeasur i ngdi st ance.Apul seoful t r asound( asqueakf r om a batorapul sef r om anul t r asoni csour ce)hi t sanobj ectandi sr ef l ect edbackt oi t s sour cel i keanecho.Fr om t het i mei tt akest ot r av elt ot heobj ectandback,t he di st anceoft heobj ectf r om t hesoundsour cecanbecal cul at ed.Thati showbat s f l yi nt hedar kand how dol phi nsnav i gat et hr oughwat er .I ti sal sohowwar shi ps det ect edandat t ackedsubmar i nesi nt heSecondWor l dWar .Wear i ngabl i ndf ol d, y oucandet er mi nei fy ouar ei nav er yl ar gehal loranor di nar yr oom bycl appi ng y ourhandsshar pl y ; al ar gehal lwi l lgi v ebackadi st i nctecho, butanor di nar yr oom wi l lnot .Abat sechol ocat i oni smor epr eci se:t hebatgi v esoutandcansense shor twav el engt hsoful t r asoundandt hesegi v eashar perechot hanwecan det ect .I nUTasoundpul sei ssenti nt oasol i dobj ectandanechor et ur nsf r om any f l aws i nt hatobj ectorf r om t heot hersi deoft heobj ect .Anechoi sr et ur nedf r om asol i dai ri nt er f aceoranysol i dnonsol i di nt er f acei nt heobj ectbei ngexami ned. Wecansendul t r asoni cpul sesi nt omat er i albymaki ngapi ezoel ect r i ccr y st al v i br at ei napr obe.Thepul sescant r av eli nacompr essi on,shearort r ansv er se mode.Thi si st hebasi s of ul t r asoni ct est i ng.Butamet hodmustbef oundof pr esent i ngi nf or mat i onf r om t he r et ur ni ngechoesf ori nt er pr et at i on.I ti sf ort hi s pur poset hatt heUTset ,orf l aw det ect orasi ti sf r equent l ycal l ed,cont ai nsa cat hoder ayt ube. I nt hemaj or i t yofUTset st hei nf or mat i oni spr esent edont hescr eeni nadi spl ay cal l edt heAScan.Thebot t om oft heCRTscr eeni sat i mebasemadet or epr esent adi st ance-say100mm.Anechof r om t hebackwal lcomesupont hescr eenasa si gnal ,t heampl i t udeofwhi chr epr esent st heamountofsoundr et ur ni ngt ot he pr obe.Byseei nghowf art hesi gnalcomesal ongt hescr eenwecanmeasur et he t hi cknessoft hemat er i al wear eexami ni ng. I ft hatmat er i alcont ai nsaf l awsoundi sr ef l ect edbackf r om t hef l awandappear s ont hescr eenasasi gnali nf r ontoft hebackwal lechoast hesoundr ef l ect edf r om t hef l awhas nothadsof art ot r av el ast hatf r om t hebackwal l . Any t hi ngt hatsendsbacksoundener gyt opr obet ocauseasi gnal ont hescr een i scal l edar ef l ect or .Bymeasur i ngt hedi st ancef r om t heedgeoft heCRTscr een t ot hesi gnal , wecancal cul at ehowf ardowni nt hemat er i al t her ef l ect orl i es. 2 Basi cPr i nci pl esofSound Soundi smadewhensomet hi ngv i br at es.Youcant wangar ul eronat abl eorf l i ck ast r et chedel ast i cbandt ov er i f yt hi s.Thest r et chedsur f aceoft her ubberbandor t her ul erv i br at esandset supaser i esofv i br at i ons, soundwav es, i nt heai r .Ast he sur f aceoft hebandorr ul erpushesi nt ot heai r ,t heai rmol ecul esar ef or ced t oget herandar egi onofhi ghpr essur ef or ms:compr essi on.Ast hesur f acemov es back, t heai rmol ecul esmov eapar t , f or mi ngal owpr essur ear ea, orr ar ef act i on.As t hesur f acev i br at es,al t er nat ecompr essi onsar er ar ef act i onssetupi nt heai rand t r av eloutf r om t hesur f acet of or m asoundwav e.Theai rmol ecul esdon’ tmov e wi t ht hewav e-t heyv i br at et oandf r oi nt i mewi t ht hev i br at i ngsur f ace.I fwepl ot t hedi spl acementoft hepar t i cl eagai nstt i mei twi l lpr oduceasi newav easshown bel ow. The sound wav e so pr oduced t r av el st hr ough t he ai rata speed of 332m/ sec,at 0˚ C.Weheart hesoundwheni thi t samembr anei nourearand causei tt ov i br at e.Soundwi l lt r av elt hr oughanymedi um t hathasmol ecul est o mov e,buti tt r av el sf ast eri nmor eel ast i cmat er i al sbecauset hev i br at i onsar e passedonmor equi ckl y .Soundt r av el sf ast eri nwat erormet alt hani tdoesi nai r asl i qui dsandsol i dsar emor eel ast i ct hanai r . 2. 1 Fr equency Assoundi saser i esofv i br at i ons, onewayofmeasur i ngi ti st ocountt henumber ofv i br at i onspersecond-t hef r equency .Fr equencyi smeasur edi nHer t z.One v i br at i oni nonesecondi soneHer t z.Twov i br at i onsi nonesecondi st woHer t z. Tenv i br at i onsi nonesecondi s10Her t zand1000v i br at i onsi nonesecond i s 1000Her t zoroneki l oher t z ( kHz) .Onemi l l i onv i br at i onsi nasecondi sone Megaher t z( MHz) . Thehi ghert hef r equencyt hehi ghert henot esounds-t hehi ghert hepi t ch.I fy ou t wang t her ul erort her ubberbandhar d,t henoi sei sl ouder ,i thasgr eat er ampl i t ude,butt henot er emai nst hesame.I f ,howev er ,y oushor t ent her ul eror t i ght ent her ubberband, t hey v i br at emor equi ckl yandt henot egi v enouti shi gher .Thef r equencyi sgr eat er .To r ai set hepi t choft hei ri nst r ument , gui t arpl ay er smov et hei rf i nger sdownt hef r et s, t husshor t eni ngt hest r i ngandmaki ngi tv i br at emor equi ckl y .Wecanonl yhear sounds bet weencer t ai nf r equenci es-mor et han20Her t zandl esst han20, 000 Her t z.I fy ouwer eabl et omov ey ourar m upanddown20t i mesasecond, i twoul d soundl i keav er yl owhum.Youcannot , soy oucannotheart hev i br at i onsi nt heai r causedbyy ourmov i ngar m.Adogwhi st l ev i br at i ngat25, 000Her t zcannotbe hear dbyhumans, buti tcanbehear dbyt hesensi t i v eear sofadog. Thesoundspect r um I tr ar el yoccur st oust hatt her ei sawhol ewor l dofsoundt hatwecannothear . Someot herani mal scanhearsoundsathi gherf r equenci es-bat scanhearsound at100, 000Her t z -andsomeani mal s, l i kesnakes, hav ewor sehear i ngt hanwehav e. A soundwi t hf r equenci esabov et heupperr angeofhumanhear i ngi scal l ed ul t r asound.Sound bel ow about16 Her t zi s cal l ed i nf r asound.Ther ef or et he def i ni t i on oful t r asound i ssound wi t haf r equencygr eat ert han 20 ki l oher t z. Howev er , t her ei sanadv ant agef ort hel owerf r equenci es.Thel owert hef r equency , t hemor epenet r at i ngasoundwav ei s-t hati swhyf oghor nsgi v eoutv er yl ow not esandwhyt hel ow t hr obbi ngnot esf r om y ournei ghbour sst er eosetcome t hr ought hewal l r at hert hant hehi ghnot es. 2. 2 Wav el engt h Awav ei nt heseai sav i br at i onofener gy .Ast hewav epassesaf i xedpoi nti t pr oducesaconst antr i seandf al lofener gy .Acompl et ev i br at i oni sachangei n ener gyf r om maxi mum t omi ni mum andbackt omaxi mum.Thedi st anceov er whi chonecompl et ev i br at i onofener gyoccur si scal l edawav el engt h. Awav el engt hi st hedi st ancebet weent hehi ghestpoi nt sofener gy .I tv ar i eswi t h t hespeedofsoundandwi t ht hef r equency .Wav el engt hi sr epr esent edbyt he Gr eekl et t erl ambda ( λ) .Wecanwor koutwav el engt hi fweknow t hespeedand f r equencyofasoundwav e.Wav el engt hi st hev el oci t yi nmet er spersecond di v i dedbyt hef r equency . The wav el engt h oful t r asoni c wav es i si mpor t antbecause t he shor t ert he wav el engt h, t hesmal l ert hef l awst hatcanbedi scov er ed.Def ect sofadi amet erof l esst hanhal fawav el engt hmaynotshow ont heCRT.Ont heot herhand,t he shor t ert hewav el engt ht hel esst heul t r asoundwi l lpenet r at et het estmat er i al . Beam shapei sal soaf f ect edbywav el engt h.Thesef act or swi l l bedi scussedl at er . 2. 3 Resol ut i on: Resol ut i on i st he abi l i t y ofan equi pment / combi nat i on pr obe t o di st i ngui sh bet ween t wo echoes f r om r ef l ect or st hatar e cl ose t oget her .To hav e good r esol ut i onapr obemustpr esentt wosi gnal sonaCRTscr eenf r om t wosepar at e r ef l ect or s:i fi thaspoorr esol ut i ont heechoesf r om t het wor ef l ect or sappearas onesi gnal ont hescr een. I nt heear l yday soful t r asoni ct est i ngweusedt he100, 91and85mm st eps, att he r adi usendoft heV1bl ockt ot estr esol v i ngpower .Howev er , t odayt hi si sr egar ded ast oocr ude at estandBS4331Par t3( now obsol et e)r ecommendedt hatwe shoul dbeabl et or ecogni set wodi scr et eechoesl esst hant wowav el engt hsapar t . Bydi scr et eechoest heymeanspl i tbymor et han6dB, ort omor et hanhal ft het ot al hei ghtoft hesi gnal s. 2. 4 Si gnalampl i t ude Theampl i t udeofanul t r asoni csi gnali sdef i nedast hemaxi mum di spl acementof t hemol ecul esf r om t hei requi l i br i um posi t i on.Theener gyofanul t r asoni cwav ei s i nt ur nexpr essedast hesquar eoft heampl i t ude. Ther el at i v eampl i t udeoful t r asoni csi gnal si sexpr essedusi ngt hedeci bel ,a l ogar i t hmi cuni tofcompar i son.Whenwecompar et hehei ghtoft wosi gnal sont he CRTscr een, we ar ei nf actcompar i ngt heel ect r i cv ol t aget hati sbei ngsentt ot he Y pl at es,andel ect r i cv ol t agei spr opor t i onalt ot hesquar eoft hecur r ent .To compar et wosi gnal swemustuseaf or mul at hatt akesaccountoft hi sf act : Di f f er encei ndb= Forexampl e,i fwewantt ocompar easi gnalof80mm wi t honeof40mm ont he CRTscr een: Di f f er encei ndb= = Fi ndt he of2i nt abl esoracal cul at or 20x0. 301=6. 02dB Sot heansweri s6deci bel sandt hi scanbet est edonaCRTscr een.Obt ai nasi gnal f r om abackwal lechoonat estbl ockandi ncr easeordecr easet hegai nunt i lt he si gnalt ouchest het opoft hescr een.Takeout6dBswi t ht hegai ncont r olandt he si gnalshoul ddr opt o50% f ul lscr eenhei ght( FSH) .I fi tdoesnot ,t hev er t i cal l i near i t yoft heUTseti sout ,t hesi gnalhei ghti snotchangi ngi naccor dancewi t h ener gyf r om t hepr obe. Usi ngt hef or mul a, wecandi scov ert hat : •12dBdi f f er encemeanst hatonesi gnal i s4t i mesbi ggert hananot her •10dBdi f f er encemeanst hatonesi gnal i s3t i mesbi ggert hananot her •20dBdi f f er encemeanst hatonesi gnal i s10t i mesbi ggert hananot her Remembert hatdBsar eonl yameansofcompar i ngsi gnal s.Al lUT set sar e di f f er ent ,soadef ectmaybeatFSHwi t hagai ncont r olr eadi ngof ,say36dBon onesetandbeatFSH onanot hersetwi t hagai ncont r olr eadi ngofonl y28dBon anot herset .TheGai ncont r olal l owsust osetsensi t i v i t i esandf or mst hebasi sof ul t r asoni csi zi ngt echni ques. 3ThePr opagat i onofSound beam edge ( 0% hal fangl eofdi v er gence dead beam cent r e ( ( ( 100% cr y st a nearzone f ar beam edge ( 0% TheUl t r asoni c 3. 1 Deadzone: Seenont heCRTasanext ensi onoft hei ni t i alpul se,t hedeadzonei st her i ngi ng t i meoft hecr y st alandi ti smi ni mi zedbyt hedampi ngmedi um behi ndt hecr y st al . Fl awsorot herr ef l ect or s,l y i ngi nt hi sdeadzoner egi onoft hebeam wi l lnotbe det ect ed.Thedead zonecan beseen att hest ar toft het r aceon t heCRT di spl ay i ngAscan, butonl ywi t hsi ngl ecr y st al pr obes. 3. 2 NearzoneorFr esnelzone: I nt hi sr egi on oft he beam,t he sound i nt ensi t yi sv ar i abl e owi ng t o wav e i nt er f er ence,t her ef or e,r ef l ect or sorf l awsl y i ngi nt hi szonemayappearsmal l eror l ar gert han t hei ract ualsi ze.The si gnalhei ght s di spl ay ed on t he CRT ar e unpr edi ct abl esoi ti sdesi r abl et okeept henearzonel engt ht oami ni mum. Nearzonel engt h( mm)= or Wher e; D=di amet eroft hecr y st al ( mm) λ=wav el engt h( mm) f=pr obef r equency( Hz) v =t estmat er i al v el oci t y( mm/ s)v el oci t ysomet i mesdenot edas׳ c’ . I tcanbeseenf r om t heabov ef or mul at hatt henearzonedecr easedby decr easi ngcr y st al di amet erand/ ordecr easi ngt hepr obef r equency . 3. 3 FarzoneorFr aunhof f erzone: Bey ondt henearzonet hef arzoneexi st s, i nt hi sr egi ont hebeam di v er gence occur s, r esul t i ngi ndecayi nsoundi nt ensi t yast hedi st ancef r om t hecr y st al i ncr eased.Forexampl ej ustabeam ofl i ghtf r om t or chget sweakert hef ur t heri t t r av el s.Theamountofbeam di v er gencedependsupont hecr y st al di amet erand pr obef r equency . Beam di v er gence Angl eofbeam di v er gence; Si nθ/ 2= or Wher e; θ/ 2=hal fbeam spr eadangl e, Not e: Kf act or s, K=aconst ant Ext r emeedge( 0%i nt ensi t y )= el engt h( mm) 6dBor50%i nt ensi t yedge= 1. 22 =wav 0. 56 D=di amet eroft hecr y st al ( mm) 20dBor10%i nt ensi t yedge =1. 08f=pr obef r equency( Hz) v=mat er i al v el oci t y I tcanbeseenf r om t heabov ebeam spr eadf or mul a, t hatt hebeam di v er gencecan bedecr easedbyi ncr easi ngt hecr y st aldi amet erori ncr easi ngt hepr obef r equency . Unf or t unat el yt hi swi l lext endt hel engt hoft henearzone.Soi npr obedesi gnt her e i sacompr omi set oobt ai nami ni mal beam spr eadandshor t ernearzone. I nt hef arzoneoft heul t r asoni cbeam t her ei snowav ei nt er f er encet her ef or et he soundi nt ensi t yi spr edi ct abl e.Thesoundi nt ensi t yr educes100%i nt hecent r et o 0% att heedge oft hebeam,t her ef or ewhent hecent r eoft hebeam hi t st he r ef l ect or / f l aw t heampl i t udeoft hesi gnalont heCRTwi l lbeat maxi mum.The soundi nt ensi t yal sodecr easeswi t hgr eat erdi st ancei tt r av el s. D1 D1 D2 Lar ger ef l ect or s D2 Smal l r ef l ect or s A2= A2= I nt hef arzonet heampl i t udeofr ef l ect edsoundf r om l ar geandsmal lr ef l ect or s f ol l owdi f f er entl aws. Lar geRef l ect or s( l ar gert hant hewi dt hoft heul t r asoni cbeam)f ol l owt heI NVERSE LAW –Theampl i t udei si nv er sel ypr opor t i onalt ot hedi st ance, i . e.i ft hedi st ancei s doubl edt hent hesi gnal ampl i t udei shal v ed( i . e.r educed6dB) . Smal lRef l ect or s Smal l ert han t he wi dt h oft he ul t r asoni c beam)f ol l ow t he I NVERSESQUARELAW –Theampl i t udei si nv er sel ypr opor t i onalt ot hesquar eof t hedi st ance.i . e.i ft hedi st ancei sdoubl edt hent heampl i t udef r om t hesecond r ef l ect ori sonequar t erof t heampl i t udeoft henear er( i . e.r educed12dB) .I ti s showni nt heabov ef i gur e. 3. 4 Si deLobes: Thesi del obesar esecondar yl obest ot hepr i mar yul t r asoni cbeam ormai nl obe t hatar ef or medatt hef aceofat r ansducerandr adi at eawayf r om t hemai nl obe. They r epr esentar eas ofhi gh and l ow acoust i ci nt ensi t i es and may cause unwant edechoest ober ecei v ed byt hepr obe,especi al l yont her oughsur f aces, whi chmaybemi st akenf orf l awsont heCRT.Forshearwav epr obes, t hemi ni mum r ef r act edbeam angl ei sappr ox i mat el y33˚t o35˚ ,butatt heser el at i v el yacut e angl es, si del obesmayf or medwhi ch, al t houghusual l y negl i gi bl e, maycausespur i ousi ndi cat i onsont heCRT.Fort hi sr easoni ti s usual l ysaf ert osett hemi ni mum beam angl ef orshearwav epr obei nst eel at 40˚ Thenar r owert hemai nl obe, i . e.t hesmal l ert hehal f–angl eoft hebeam, t he weakerandmor enumer oust hesi del obes. 3. 5 TheUl t r asoni cPul se: I namoder nul t r asoni cpul seechof l awdet ect ort hepul seoful t r asoundi scr eat ed bychar gi ngacapaci t ori nt heci r cui t r yt hensuddenl yr el easi ngt hi schar geof el ect r i calener gy ,about1Kvt o 2Kv ,i nt ot hepr obe.Thi sel ect r i calener gyi s conv er t edi nt oamechani calv i br at i onbyt hepi ezoel ect r i cpr obe.Theul t r asoni c v i br at i onsar ef or medbyt hecol l apseoft hecr y st alaf t ert heel ect r i calener gy r emov ed.Thebehav i oroft hecr y st al , oncol l apsecanbel i nkedt ot hebehav i orofa spr i ngwheni ti sst r et chedt henr el eased. Thespr i ngwi l lr et ur nt oi t sf or mer shape.Thi scy cl eofexpansi onandcont r act i oni swhatf or m ul t r asoni cpul se. Maxi mum cr y st a Or i gi nal si ze t i m Maxi mum Rev0December2010 Page18 3. 6 Pul sel engt handDampi ng Apul seoful t r asoundf r om api ez oel ect r i ccr y st alhasal engt horwi dt hofsev er al v i br at i onsorwav el engt hs.Wheny oust r i keabel li tcont i nuest or i ngf orsev er al secondsast hemet alcont i nuest ov i br at e.Thev i br at i onsgetst eadi l yweakerand t hesounddi esaway .I fy ouputy ourhandont hebel ly oust opt hev i br at i onsand t hesounddi esawaymor equi ckl y-y oudampent hesound. Api ezoel ect r i ccr y st alcont i nuest ov i br at eaf t eri ti shi tbyanel ect r i calchar ge. Thi saf f ect ssensi t i v i t y ,ast hel ongert hepul sel engt h,t hewor set her esol ut i on.I n mostpr obes asl ugoft ungst enl oadedAr al di t ei spl acedbehi ndt hecr y st alt ocut downt her i ngi ngt i meandt oshor t ent hepul sel engt h.Pul sel engt h( orwi dt h)i s al sosomet i mescal l edwav et r ai nl engt h.EN1330Par t4whi chdef i nesi tast he l eadi ngandt r ai l i ngedgesofapul semeasur edatadef i nedl ev elbel owt hepeak ampl i t ude. Cr y st a Thel engt hofpul sei sunaccept abl esi ncei nor dert oshowsepar at e, cl earr ef l ect ed si gnal sont heCRTt hent hepul sesmustbeshor tandshar p.Toshor t ent hepul ses t heul t r asoni ccr y st almustbedampedwi t hbacki ngmedi um whi chabsor bst he soundener gy ,f orexampl ei nmuchsamewayasashockabsor berf i t t edt oa spr i ngonamot orv ehi cl e dampenst hev i br at i onoft hesuspensi on.I nt hi swayt hepul sel engt hcanbe r educedt obet ween3and5cy cl es. 3. 7 Pul seRepet i t i onFr equency( P. R. F. ) : Thepul ser epet i t i onf r equency( P. R. F. )orpul sepr epet i t i onr ange ( P. R. R. )i st he number ofpul sesul t r asoni cener gyt hatl eav esf r om t hepr obei nagi v ent i me ( usual l ypersecond) .TheP. R. Fi ssomet i mescal l edast i mebasef r equency .Each pul seofener gyt hatl eav esf r om t hepr obemustr et ur nbef or et henextpul se l eav esot her wi set heycol l i deseachot herandcausi ngghostorspur i ousi ndi cat i on appearont heCRT.Thet i met akenbet weenf ort hepul set r av elf r om t hepr obeand r et ur ni sknownast r ansi tt i me.The t i me t akenbet weenpul sesl eav i ngf r om t he pr obei sknownascl ocki nt er v al .Ther ef or ei tcanbest at edt hatt het r ansi tt i me mustbeshor t ert hant hecl ocki nt er v alorghost i ngoccur s.Pr act i cal l yspeaki ngt he cl ocki nt er v al shoul dbear oundf i v et i mest het r ansi tt i me. Tr ansi tt i me( µsec)= Cl ockI nt er v al ( sec)= Cl ockI nt er v al ; Mi ni mum =Tr ansi tt i me; Pr act i cal =5XTr ansi tt i me 4 ModesofPr opagat i on: Soundwav espr opagat eduet ot hev i br at i onsorosci l l at or ymot i onsofpar t i cl es wi t hi namat er i al .Wi t hi naf r eel yv i br at i ngmedi um eachpar t i cl ei ssubj ectt obot h i ner t i aland el ast i cf or ces.Thesef or cescausepar t i cl est o exhi bi tosci l l at or y mot i ons. 4. 1 Compr e s s i onorl ongi t udi nal wav e s : Pr obest hatpr oduc ec ompr es s i onwav eswi l lnor mal l yhav e an i nc i dentand r ef r ac t edangl eof , orc l os et o, 0˚ . The s ewa v e st r a v e l t hr oughame di um c aus i ng t hepar t i c l esoft hemat er i alt o os c i l l at epar al l elt ot hedi r ec t i on ofwav e pr opa ga t i onandc ons i s tofa l t e r na t ec ompr e s s i onanddi l a t i onpr e s s ur ewa v e s . Soundt r av el st hr oughai ri nt hecompr essi onalmodeat332m/ sec.I tt r av el s t hr ough wat erat1480/ sec,t hr ough Per spex at2730m/ sec,t hr ough st eel at 5920m/ secandt hr oughal umi ni um at6320m/ sec.Soundcanonl yt r av elt hr ough ai randwat eri nt hecompr essi onalmode.Soundcant r av elt hr oughPer spex, st eel andal umi ni um i nmodesot hert hant hecompr essi onal modes. 4. 2 ShearorTr ansv er sewav es: Par t i cl esv i br at eat90°t ot hedi r ect i onofpr opagat i on.I nt heshearort r ansv er se mode,mol ecul esofasol i dmov er at herl i kebeachbal l sf l oat i ngont hesur f aceof t hesea-t heymov eupanddownasawav epasses.Thi smodet r av el si nsol i ds onl y .Becausesol i dhasr i gi di t yaswel lasel ast i ci t y .Ai randwat er , l i keot hergases andl i qui ds,donothav er i gi di t y .Shearort r ansv er sewav escannott r av eli ngases ofl i qui dsf ort hi sr eason. Thespeedofsoundi nt heshearort r ansv er semodei sl esst hani ti si nt he compr essi onorl ongi t udi nalmode.TheShearspeedofsoundi nst eeli s3250 met er spersecondandi nal umi ni um 3130m/ sec.obv i ousl yt her ei snoshearor t r ansv er sespeedf orai rorwat er . 4. 3 Boundar yWav e s : The s ef or msofpr opa ga t i onc a nonl yoc c urwhe nas ol i dt oga si nt e r f a c ei s pr e s e nt .I ft he obj e c t s we r ei mme r s e d,t he s e mode s woul d be f ul l y a t t e nua t e d. 4. 4 Ray l e i ghorSur f ac eWav e s : Su r f a c ewa v e sa r ef or me dwh e ns h e a rwa v e sr e f r a c tt o90° .Th ewh i pl i k ep a r t i c l ev i b r a t i onoft h es h e a rwa v ei sc on v e r t e di n t oa ne l l i p t i c a l mot i onbyt h ep a r t i c l e sc h a n g i n gd i r e c t i ona tt h ei n t e r f a c ewi t ht h e s u r f a c e . Th e s ewa v e sa r en otof t e nu s e di ni n d u s t r i a lN. D. T.a l t h ou g ht h e yd o h a v es ome a p p l i c a t i on si nt h ea e r os p a c ei n d u s t r y .Th e i rmod e of p r op a g a t i oni se l l i p t i c a l a l on gt h es u r f a c eofama t e r i a l , p e n e t r a t i n gt oa d e p t hofon ewa v e l e n g t h . Th e ywi l l f ol l owt h ec on t ou rofas u r f a c ea n d t h e yt r a v e l a ta p p r ox i ma t e l y9 0 %t h ev e l oc i t yofs h e a rwa v e s . Wh e r es h a r pc h a n g e si nc on t ou roc c u r ,s u c ha sac or n e re d g e , r e f l e c t e de n e r g ywi l l r e t u r nt ot h ep r ob e . 1 4. 5 LamporPl at eWav es: L a mborpl a t ewa v e spr opa ga t ei nt hi npl a t ema t e r i a l swhe nt hepl a t e t hi c k ne s si sa boutt hes a mea st hewa v e l e ngt h. L a mborpl a t ewa v e st r a v e l a tv e l oc i t i e s whi c hv a r ywi t ht he pl a t et hi c k ne s sa nd t he wa v e l e ngt h. Pa r t i c l emot i oni se l l i pt i c a l , a swi t hs ur f a c ewa v e s .The ya r eac ombi na t i on ofc ompr e s s i on a nd s ur f a c e ors he a ra nd s ur f a c e wa v e sc a us i ngt he pl a t ema t e r i a l t of l e xbyt ot a l l ys a t ur a t i ngt hema t e r i a l 5. Ul t r asoundgener at i on: Soundi scr eat edwhensomet hi ngv i br at es.I ti sast r esswav eofmechani cal ener gy .Thef i r stpeopl et oobser v et hepi ezoel ect r i cef f ectwer et heCur i ebr ot her s whoobser v edi ti nquar t zcr y st al s. 5. 1 Thepi ezoEl ect r i cEf f ect : Thepi ezoel ect r i cef f ectchangesmechani cal ener gyi nt oel ect r i cal ener gy .I ti s r ev er si bl e, soel ect r i cal ener gy-av ol t age-canbechangedi nt omechani cal ener gyorsound, whi chi st her ev er sepi ezoel ect r i cef f ect . 5. 2 Pi ezoel ect r i ccr y st al s Aswehav esai dJacquesandPi er r eCur i eusedquar t zf ort hei rf i r stexper i ment s.Nowaday s pol ar i sedcer ami csar eusedi nst eadofquar t zcr y st al s. I twasl at erdi scov er edt hatbyv ar y i ngt het hi cknessofcr y st al sandsubj ect i ngt hem t oa v ol t aget heycoul dbemadet ov i br at eatdi f f er entf r equenci es.Fr equencydependsont he t hi cknessoft hepi ezo-el ect r i ccr y st al , accor di ngt oaf or mul a: t = Wher e; t=Cr y st al t hi ckness; V=Vel oci t yofsoundi ncr y st al ; f=Fr equency Pol ar i z e dc r y s t a l sar emadebyhe a t i nguppowde r st oahi ght e mpe r a t ur e , pr e s s i ngt he mi nt os ha peal l owi ngt oc ool i nv e r ys t r onge l e c t r i c a l f i e l da ndi t wi l la f f e c t s t heat omi cs t r uc t ur eoft hec r y s t a l .Thel i mi t at i onsofmode r n pol ar i z e dc r y s t a l sa r et ha tt he yha v el ow me c hani c als t r e ngt h,i . e .t he ya r e br i t t l eandt he yha v et e nde nc yt oa ge .Theadv ant agehowe v e ri st ha tt he y a r ee x c e l l e ntge ne r at or soful t r a s ound. Th emos tc ommonc r y s t a lma t e r i a l si nu s ea r eBa r i u m Ti t a n a t ea n d L e a dZi r c on a t eTi t a n a t e . The s ec r y s t al sma ybeXc utorYc utde pe ndi ngonwhi c hor i e nt at i ont he y a r es l i c e d,f r om t hec r y s t a lma t e r i a l .Thec r y s t a l sus e di nul t r a s oni ct e s t i ng a r eXc utduet ot hemodeofv i br a t i ont he ypr oduc e( c ompr e s s i ona l ) .Thi s me a nst ha tt hec r y s t a li ss l i c e dwi t hi t sma j orpl a ne ( t he c r y s t a lf a c e ) pe r pe ndi c ul art ot heXa x i soft hec r y s t a l ma t e r i a l . 5. 3 Adv ant ageandLi mi t at i onofPi ez oel ect r i ccr y st al s Cr y s t a l ma t e r i a l Adv a n t a ge s L i mi t a t i on s Qu a r t zorSi l i c on ox i d e( Si O3) Goodwe a rr e s i s t a n c e Re s i s t a n c et oa g e i n g Ne e d sal otofe l e c t r i c a l e n e r g yt op r od u c es ma l l a mou n tofUl t r a s ou n d I n s ol u b l ei nwa t e r Su s c e p t i b l et omod ec h a n g e L i t h i u m Su l p h a t e ( Li SO4) Ah i g hv ol t a g en e e dt og i v e Ea s yt oc u ta l l f r e qu e n c i e s l owf r e qu e n c ys ou n d u b l ei nwa t e r . Be s tr e c e i v e ra n de a s i l y Sol Da mp e d . Br e a kEa s i l ya n dDe c omp os e t Ha sv e r yl owe l e c t r i c a l a t e mp e r a t u r e sa b ov e1 3 0 ˚C I mp e d a n c e Doe sn ota g e Ha sv e r yg oodr e s ol u t i on Ba r i um Ti t anat e( BaTi O3) Be s tt r a n s mi t t e ra n d g oodPi e z oe l e c t r i c p r op e r t i e s . Ma yb ep e r f or me dt o f oc u sb e a m. L e a d Zi r c ona t e ( PbZr O 3) Goods e n s i t i v i t y . Goodp i e z oe l e c t r i c p r op e r t i e s . De p ol a r i z ea t1 0 0 ˚ Ct o1 2 0 ˚ C, a l t h ou g hp i e z oe l e c t r i c p r op e r t i e sSt a r td e g r a d ea t a r ou n d7 0 ˚ C. De t e r i or a t e sov e rap e r i odof t i me . i l v e r i n g . L e a dZi r c ona t e Goodt r a n s mi t t e ra n da l l Poors ou n dp r op e r t i e s . Ti t anat e( PbZr O3Ti O3 r ) 6. Fact or saf f ect i ngt hepr opagat i onofUl t r asound: Th ep r op a g a t i onofu l t r a s on i cwa v e si nama t e r i a l i sd e p e n d e n ton t h ed e n s i t ya n de l a s t i cp r op e r t i e soft h a tma t e r i a l a n dt h et y p eof wa v et r a n s mi t t e d . Thepr ac t i c al c ons i der at i onswhi c hwi l l af f ec tpr opagat i onwi l l i nc l ude: a)t het es tmat er i al ' sgr ai ns i z e b)at t enuat i on( abs or pt i onands c at t eref f ec t s ) c)acoust i ci mpedanc eoft het es tmat er i al d)char ac t er i s t i ci mpedanc eofi nc l us i ons e)di f f r act i on f )l ac kofhomogenei t y g)ani s ot r opi cma t e r i a l s( Thegr a i nsa r er a ndom i nor i e nt a t i ona nd10 ha v edi f f e r e nte l a s t i cpr ope r t i e si ndi f f e r e ntdi r e c t i ons . ) 6. 1Tot alAt t enuat i onLoss At t e nuat i oni sde f i ne da st hel os si ni nt e ns i t yoft heul t r as oni c be a m as i t pas s e st hr ough a ma t e r i a la nd i s de pe nde ntupon t he phy s i c a l pr ope r t i e soft hema t e r i a l . Thet womai nc aus esofat t enuat i onar eSCATTERandABSORPTI ON Absor pt i on: Theat t enuat i onr esul t i ngf r om t r ansf or mat i onoful t r asoni cener gyi nt oot hert y pes ofener gy( e. g.t her mal ) .Occur sast hesoundpul sehi t st hemol ecul esoft het est mat er i alandmakest hem v i br at e.Theener gyl osti nv i br at i ngt hemol ecul est ur ns t oheat .Ther at eofabsor pt i onv ar i esf r om onemat er i alt oanot herandev enf r om onet y peofst eelt oanot her .I ti sv er yhi ghi nPer spex, ny l onandl eadandi sl owi n al umi ni um. Scat t er : Randoml y r ef l ect ed ener gy caused by gr ai n st r uct ur e and/ or by smal l di scont i nui t i esi nt hebeam pat h.Scat t eroccur sassoundener gyi sr ef l ect edf r om gr ai nsi nt het estmat er i al .Thel ar gert hegr ai ns,t hemor escat t eroccur s.The gr assatt he bot t om oft he CRT scr een i scaused byr ef l ect i onsf r om gr ai n boundar i esi nt het estmat er i al .Youseemor egr assf r om casti r onorbr asst han f r om smal lgr ai nedmat er i al sl i ker ef i nedst eeloranneal edal umi ni um.Thel onger t he wav el engt h ofa sound pul se,t he l ess ener gyi s scat t er ed. Wher et he wav el engt hi ssmal l ert hant hegr ai nsi ze, asoundpul sei sscat t er edv er yqui ckl y .I t i sf ort hi sr easont hatal ow f r equencypr obe,wi t hi t sl ongerwav el engt h,has gr eat erpenet r at i oni nagi v enmat er i al t hanahi ghf r equencypr obe. 6. 2 Ac ou s t i cI mpe da n c e : Ac ous t i ci mpedanc e( Z)i st her es i s t anc e ofa mat er i alt ot he pas s age of ul t r as ound. I ti st hepr oduc toft hemat er i al dens i t y( p)ands oundv el oc i t y( v ) . i . e . Z=ρv I ti s t he a c ous t i c i mpe da nc e di f f e r e nc e be t we e n t wo di f f e r e nt ma t e r i a l s / me di umswhi c hgov e r nst he i nt e ns i t y oful t r a s ound r e f l e c t e d f r om t he i nt e r f a c e be t we e nt he m.Conv e r s e l y , t hea mountoful t r a s ound pa s s i ngf r om onema t e r i a lt oa not he rde pe ndsont hi sdi f f e r e nc ebe t we e n t het womat e r i al s . Thi sdi f f e r e nc ei se x pr e s s e dast heac ous t i ci mpe da nc e r a t i o. The or e t i c al l yi fa nul t r a s oni cwa v ewa spa s s e dt hr ought womat e r i al s , wi t ht hes amea c ous t i ci mpe da nc e( 1: 1r a t i o) , i ni nt i ma t ec ont a c t , t he nno r e f l e c t i onwoul doc c ur ,i . e .100% t r a ns mi s s i onofs oundwoul doc c ur .I n pr a c t i c ei ti sv e r ydi f f i c ul tt oa c hi e v ei nt i ma t ec ont ac twi t houtac oupl i ng me di um ( s e ene x ts e c t i on) . TheCoupl antwoul dha v eadi f f e r e nta c ous t i c i mpe da nc et o t he ma t e r i a la nds owoul da f f e c tt hea mountofs ound r e f l e c t e d. Th ea mou n tofe n e r g yr e f l e c t e da ta ni n t e r f a c ec a nc a l c u l a t e dwi t ht h e f ol l owi n gf or mu l a : Wher e; Z1andZ2ar et her es pec t i v e %Ref l ec t edEner gy= mat er i al s ac ous t i ci mpedanc eoft het wo I tc anbes eenf r om abov ef or mul at hat : Hi ghAc ous t i cI mpedanc er at i o( e. g. 20: 1)=Mor eRef l ec t ed Ener gyLowAc ous t i cI mpedanc er at i o( e. g. 1: 1) =Mor e t r ans mi t t edEner gy I tc a na l s ob es e e nf r om t h ef or mu l at h a tt h es a mea mou n tofe n e r g yi s r e f l e c t e d , r e ga r dl e s sofwh i c hdi r e c t i ont h es ou n di st r a v e l l i n ga c r os s t h ei n t e r f a c e . 6. 3 Cou pl a n t Be c a u s eoft h ev e r yh i g ha c ou s t i ci mpe da n c er a t i oofa i rt oas ol i d ma t e r i a l a l mos t1 0 0 %oft h ee n e r g yi sr e f l e c t e da ta ni n t e r f a c eb e t we e n t h e m ( t h eb a s i soff l a wd e t e c t i on ) .Th e r e f or et oe n a bl et h es ou n d e n e r gyt ot r a n s mi tmor er e a di l yi n t ot h et e s ts p e c i me nweh a v et o e x c l u d ea n ya i rt h a tma yb ep r e s e n tb e t we e nt h ep r ob ea n dt e s ts u r f a c e . Th i si sa c h i e v e db ys u b s t i t u t i n gt h ea i rwi t hama t e r i a l t h a th a sac l os e r a c ou s t i ci mpe da n c er a t i ot ot h ep r ob ea n dt e s tma t e r i a l .Th i si sk n own a sac ou pl a n t . Commonc oupl a nt sa r e :wa t e r , oi l , gr e a s e , pol y c e l l , s wa r f e gaa ndgl y c e r i n Thes e l e c t i onofc oupl a nti ss ome t i me sba s e dont hepos t t e s tus eoft he ma t e r i a lbe i ngt e s t e d,e . g.wat e rbas e dc oupl ant sma yc aus er us t i ngor c or r os i onbuta r ee a s i e rt oc l e a nof fi npr e pa r a t i onf orpa i nt i ngorc oa t i ng whe nc ompa r e dt ooi lorgr e a s e ,whi c hma ya c t ua l l ypr ot e c tt hema t e r i a l f r om c or r os i on. Vi s c o s i t yo ft h ec o u p l a n tma ya l s ob eac o n s i d e r a t i o n , i d e a l l yr o u g h s u r f a c e sr e q u i r eamo r ev i s c o u sc o u p l a n tt oe f f e c t i v e l yf i l lt h ea i r g a p s mo r e u n i f o r ml y . Wh a t e v e r c o u p l a n t i s u s e d f o r c a l i b r a t i o n / s e t t i n g t h e s e a r c h s e n s i t i v i t y ,t h i s mu s tb e u s e d t h r o u g h o u t t h es u b s e q u e n t i n s p e c t i o n . The i de a la c ous t i ci mpe da nc e ofCoupl a nts houl d be i n be t we e nt he a c ous t i ci mpe da nc eoft hepr obea ndt hea c ous t i ci mpe danc eoft het e s t ma t e r i a l . Thei de a l t hi c k ne s soft hel a y e rofc oupl a nts houl dbeonequa r t e r oft hewa v e l e ngt hofs oundt hr oughi t . 7 TheDeci bel ( DB) Thedec i bel i sal ogar i t hmi cbas euni tus edt oc ompar es oundi nt ens i t i es . Be c aus ewedonotk nowt hea c t ua le ne r gybe i ngt r ans mi t t e dbyapr obe , wec anonl yc ompa r es oundi nt e ns i t i e sbe i ngr e c e i v e da nde x pr e s st he m a sar a t i o, e . g. t wi c ea smuc h, t e nt i me sa smuc he t c . . Ac ha nge i ns ound i nt e ns i t y ,e x pr e s s e di n dB,c a n be me a s ur e d by c ompa r i ngs i gna lhe i ght sonac a l i br a t e dCRT.Thec ha ngei ndBi sgi v e n byt hef or mul a : dB=20 Wher eHI andH2ar et her es pec t i v es i gnal hei ght s . Byt r a n s p os i n gt h ef or mu l ai ti sp os s i b l et od e t e r mi n et h er a t i ooft h e s i g n a l h e i g h t swh e nt h ed Bd i f f e r e n c ei sk n own . Thega i n/ a t t e nua t orc ont r ol sonac onv e nt i ona lul t r a s oni cf l a w de t e c t or a r ec a l i br a t e di nde c i be l s ,i . e .i fwer e duc et hei nt e ns i t yoful t r a s oundby 6dBa nys i gna l ont heCRTwi l l dr opt oha l fi t sor i gi na l he i ght .I fwer e duc e ori nc r e a s et hei nt e ns i t yby20dBt he nt hes i gna lwi l lr e duc et oat e nt hor i nc r e as ebyt e nt i me si t sor i gi nal he i ghtr e s pe c t i v e l y . I ti si mpor t antt o not et ha ton c e r t a i nf l a w de t e c t or s ,i fr e j e c tor s uppr e s s i oni sus e dt or e mov es ma l lunwa nt e ds i gna l sf r om t he di s pl a y , t he nt hel i ne a r i t yof t hea mpl i f i e r ,a ndhe nc et heot he rs i gnal swi l lbe a dv e r s e l yaf f e c t e d, i . e . a6dBdr opwi l l notr e duc et hes i gna l by50%. Tabl eofappr ox i mat edBdr ops : dB H2 Dr op H1 : H2 r a t i o 20 10% 90% 10: 1 14 12 20% 25% 80% 75% 5: 1 4: 1 10 33% 67% 3: 1 6 2 50% 80% 50% 20% 2: 1 5: 4 8 Snel l ’ sLaw: Whensoundwav espassobl i quel y( notat90o)bet weenmat er i al shav i ngdi f f er ent acoust i cv el oci t i est hedi r ect i onofsoundpr opagat i oni schangedonpassi ng t hr ought hei nt er f aceandt hesoundwav ei ssai dt ohav ebeenr ef r act ed. Li ghtandsoundar ebot hr ef r act edwhenpassi ngf r om onemedi um t oanot her wi t hdi f f er entv el oci t i esandt hi smeanst hatobj ect sseenacr ossani nt er f ace appeart obeshi f t edr el at i v et owher et heyr eal l yar e. 8. 0 Ref l ect i on Ul t r asoni cwav esar er ef l ect edbyobj ect sori nt er f acespl acedi nt hei rpat h.When st r i ki ng aspect acul ar( mi r r or–l i ke)r ef l ect ort heangl eatwhi cht hi sr ef l ect i on t akespl acei sgov er nedbyt hel awofr ef l ect i on, whi chst at es: Angl eofi nci dence( i )=Angl eofr ef l ect i on( r ) 8. 1 Ref r act i on: Snel l ’ sl awst at est hatt her at i obet weensoundspeedi nt womat er i al si st hesame ast her at i obet weent hesi noft hei nci dentandr ef r act edangl es( measur edf ort he v er t i calangl e) .I tequat est her at i oofmat er i alv el oci t i esv 1andv 2t ot her at i oof t hesi nesofi nci dentandr ef r act edangl es. I fwewantt omakeapr obet r ansmi t t i ngashearwav eatacer t ai nangl e,wehav e t ot r ansposet hi sf or mul a: Si nangl ei nci dence= Si nI= Howev er ,wi t hi nci dentangl esl esst han27° ,bot hcompr essi onandshearwav es ar egener at edi nt hest eel .Thi smakesi nt er pr et at i onv er yconf usi ng.Togetashear wav eoni t sown,t heangl eofi nci dencemustbemor et han27. 4° ,cal l edt hef i r st cr i t i calangl e.Thi sgi v esashearwav eof33°( t hel owestst andar dangl epr obe manuf act ur edi s35° ) . Twosoundmodes I ft hei nci dentangl ei sabov e57. 14° .Theshearwav ei sr epl acedbyasur f acewav e. Thi sangl ei scal l edt hesecondcr i t i cal angl e. Cr i t i calangl es Thel ar gestpr obeangl ey oucangetf r om manuf act ur er swi t houtaspeci alor deri s 80° .Soshearwav esont hei rowni nst eelar eonl ypossi bl ewi t hi nci dentangl es bet ween27. 4and57. 14° ,usi ngaper spexwedge.Thi si sofcour sewor kedoutby t hepr obemanuf act ur er sandi tmustbebor nei nmi ndt hatapr obewhi chgi v esa r ef r act edangl eof45°i nst eel wi l l gi v eadi f f er entr ef r act edangl ei not hermat er i al s. 8. 2 Cr i t i calangl ecal cul at i on: Snel l ’ sl aw canbeusedf orwor ki ngoutcr i t i calangl esi nnonf er r ousmet al s. I ndeed,i fwear ei mmer si onscanni ngt hei nci dentmat er i ali swat er ,soa whol e newsetofangl esneedt obewor kedout . Thef i r stcr i t i calangl ei st hei nci dentangl eatwhi cht hecompr essi onwav ei nt he t estmat er i al i sgener at edat90° .Sousi ngSnel l ’ sl aw: = ; Si n90=1 Si nI= Thesecondcr i t i calangl ei st hei nci dentangl eatwhi chashearwav ei sgener at ed i nt hemat er i al at90° .UseSnel l ’ sl awagai n: = ; Si n90=1 Si nI= Si nI=0. 8425; I=57. 4˚ 8. 3 Modeconv er si on: When sound t r av el si n a sol i d mat er i al ,one f or m ofwav e ener gy can be t r ansf or medi nt oanot her .Whenal ongi t udi nal wav est r i kesani nt er f aceat anangl e,someoft heener gycancausepar t i cl emov ementi nt het r ansv er se di r ect i ont ost ar tashear( t r ansv er se)wav e.Thi sphenomenoni sr ef er r edt oas mode conv er si on and wi l loccurev er yt i me a wav e encount er s an i nt er f ace bet weenmat er i al sofdi f f er entacoust i ci mpedanceandt hei nci dentangl ei snotat 90ot ot hei nt er f ace.Modeconv er si oncan,t her ef or e,causenumer ousspur i ous i ndi cat i onst oar i sedur i ngani nspect i onwhi cht hei nspect ormustel i mi nat e. 8. 4 Di f f r a c t i on : Thi soc c ur swhe ns oundwa v e spa s st het i pofanar r ow r e f l e c t or .Some oft hes ounds c a t t e r sof ft het i pc a us i ngwa v e si ndi f f e r e ntdi r e c t i onst ha t r e i nf or c eorc a nc e loutt heor i gi nalwa v e s .Thi sr e s ul t si nas e r i e sofhi gh a ndl owi nt e ns i t ywa v e sr adi at i ngoutf r om t het i ps , gi v i ngt hei mpr e s s i on ofs oundbe ndi nga r oundt hee dge soft hede f e c t . 9 Equ i pme nt : 9. 1 Pr obe s : Thea ngl eofa pr obe us e di n ul t r a s oni ct e s t i ng i s me as ur e df r om a l i ne dr a wnpe r pe ndi c ul art ot het e s ts ur f a c e .Thi sl i nei sk nowna st he nor ma l .A0°pr obet he ni sonewhi c ht r a ns mi t ss ounda t90°t ot het e s t s ur f a c e .Al s ok nowna s anor ma lpr obe ,t hi spr obeus ua l l yt r ans mi t s c ompr e s s i onalorl ongi t udi nalwa v e s .A60°a ngl epr obewoul dt r ans mi t s ounda t60°t ot henor mal , i . e .30°f r om t hes ur f ac e .Themos tc ommon a ngl epr obe st r a ns mi ts he a rwa v e s( a l t hougha ngl e dc ompr e s s i onpr obe s doe x i s tf ors pe c i a l a ppl i c a t i ons )a ndt hema nuf a c t ur e r squot et hea ngl eof t hepr obef orus eonmi l ds t e e l . 9. 1. 1Twi nCr y s t al pr obe : El ect r i cal Cor k Backi ng Cr y st al Casi n Per spex Dou bl epr obe sh a v et woc r y s t a l s , on et r a n s mi t sa n dt h eot h e rr e c e i v e s u l t r a s ou n d.Th ec or ks e p a r a t ori nb e t we e nt h es h oe sp r e v e n t s" c r os s t a l k "or" c h a t t e r "b e t we e nt h ec r y s t a l s .Us i n goi la saCou p l a n tma y e v e n t u a l l yb r e a kd own t h ea c ou s t i cb a r r i e ra n dp r od u c es p u r i ou s s t a n d i n ge c h oe sont h ed i s p l a y . Ha v i n gs e p a r a t ec r y s t a l se l i mi n a t e st h e d e a dz on e 'on t h ed i s p l a y ,e n a b l i n gt h ed e t e c t i on ofn e a r s u r f a c e d e f e c t s .Th e s ep r ob e sa r et h e r e f or eu s e f u lf ort e s t i n gt h i ns e c t i on s , e . g .t h i c k n e s sg a u g i n ga n de x a mi n i n gf orn e a rs u r f a c ef l a ws .Th e c r y s t a l sma yb ef oc u s e dt og i v eaf oc a lp oi n ta tt h ei d e a lb e a mp a t h r a n g et obee x a mi n e d . 9. 1. 2Compr essi onalwav epr obes: Compr essi on pr obes gener at e compr essi onalorl ongi t udi nalwav es i nt est mat er i al sand ar esomet i mescal l ednor mal degr eepr obes.At y pi cal compr essi on pr obe compr i ses a cr y st ali n a met alorpl ast i c housi ng,wi t h wi r es f r om a connect i onbondedt oi t ,whi ch car r yt heel ect r i calpul sef r om t hef l aw det ect or andcauset hecr y st alt ov i br at e.Behi nd t hecr y st ali smount eddampi ngmat er i al t or est r i ctt hev i br at i onandi nf r onti sapl ast i cdi sct opr ev entcr y st al wear . 9. 1. 3 Si ngl ec r y s t al angl epr obe : Si ngl ec r y s t a lpr obe s ha v e one c r y s t a lt ha tt r ans mi t sa nd r e c e i v e s ul t r as ound.Thef l a wde t e c t orc ont r ol st hepr oc e s sbyt r ans mi t t i ngapul s e ofe ne r gy t he ns wi t c hi ngt hec i r c ui tt or e c e i v e , l i s t e ni ngf ora nyr e t ur ni ng s ound,i nbe t we e npul s e s .Thec i r c ui t r yc a nbes wi t c he dqui c k e rt ha nt he c r y s t a l c a nbeda mpe d. Sot her e c e i v e rpi c k supt hel a s tf e wv i br a t i onsof t hec r y s t a l , a si ts wi t c he si n,a nddi s pl a y st he m ont hes c r e e na st hede a d z one . Thi se l i mi nat e st hepos s i bi l i t yofde t e c t i ngne ar s ur f ac ede f e c t s . Angl epr obe sha v eaPe r s pe xs hoe , onwhi c ht hec r y s t a ls i t s , t ha tc a n be ma c hi ne dt oa nyangl e .Thea ngl eoft hewe dgede t e r mi ne st heangl et ha t t heul t r a s ounds t r i k e st hei nt e r f a c e( i nc i de nta ngl e ) .Thi si nt ur n, a c c or di ng t oSne l l ' sl a w, c ont r ol st hea ngl et ha tt hes oundwi l lpr opa ga t et hr ought he ( r e f r a c t e da ngl e ) . Da mpi ngma t e r i a l t e s tma t e r i a l ont heba c koft hec r y s t a l ( a l s ok nownasaba t r a s oni cpul s e s c k i ngs l ug)c ont r ol st hel e ngt hoft heul bya bs or bi ngt hes ounde ne r gy , pr oduc i ngs hor ts ha r ppul s e s . Thel e ngt hof t hepul s ei st hemai nf a c t or i n de t e r mi ni ng t her e s ol ut i on oft he e qui pme nt .Themos tc ommondampi ngbac k i ngme di um i sTungs t e n Ar a l di t e . SHORTPULSELENGTH/ WI DTH/ DURATI ONMEANSGOODRESOLUTI ON. 9. 1. 4I mmer si onpr obes: Theset y pesofpr obesar edesi gnedf orusewher et het estpar ti si mmer sedi n wat er .Theyar et y pi cal l yusedi nsi deawat ert ankoraspar tofasqui r t erorbubbl er sy st em i n scanni ng appl i cat i ons.I mmer si on t r ansducer s usual l y hav e an i mpedancemat chi ngl ay ert hathel pst ogetmor esoundener gyi nt ot hewat erand i nt ur n,i nt ot he componentbei ng i nspect ed.I mmer si on t r ansducer s can be pur chasedi naf l at ,cy l i ndr i cal l yorspher i cal l yf ocusedl ens.Af ocusedt r ansducer cani mpr ov esensi t i v i t yandaxi alr esol ut i onbyconcent r at i ngt hesoundener gyt oa smal l erar ea. 9. 1. 5Del ayl i nepr obes: Del ayl i nepr obe, t hi snamei mpl i es, i nt r oduceat i medel aybet weent hegener at i on oft hesoundwav eandt hear r i v alofanyr ef l ect edwav es.Thi sal l owst hecr y st alt o compl et ei t st r ansmi ssi onf unct i onbef or ei tbegi nst or ecei v er et ur ni ngsi gnal s. Del ayl i net r ansducer sar er ecommendedf orappl i cat i onst hatr equi r eacont act t r ansducerwi t h good near sur f ace r esol ut i on and ar e desi gned f oruse i n appl i cat i onssuchashi ghpr eci si ont hi ckness gaugi ng oft hi nmat er i al sand l ami nat i on checks i n composi t e mat er i al s.They ar e al so usef uli n hi ght emper at ur e measur ementappl i cat i ons si nce t he del ay l i ne pr ov i des some i nsul at i ont ot hepi ezoel ect r i cel ementf r om t heheat . 9. 1. 6Whe e l t y pepr obe : I nt hi spr obet hec r y s t ali swi t hi nt hea x l eoft hewhe e la ndt hes ound t r a v e l st hr ought hes of tt y r ei nt ot het e s tma t e r i a l .Thes pr i ngl oade dj oi nt a l l owst he pr obet of ol l owt hec ont ouroft hes ur f a c es oi tc a nbeus e don r oughorune v e ns ur f ac e s .I ti sus e di n40as i mi l a rwa yt ot hewa t e rga p pr obe .Thema i na dv a nt a geoft hi st y peofpr obei st ha ti tr e mov e st he r e qui r e me ntofe x t e r na l l ya ppl i e dc oupl a nt ,ma i nl y us e di na e r os pa c e i ndus t r i e s . 9. 1. 7Wa t e rga porga ps c a n n i n gpr obe : Thi sc ons i s t sofawa t e rj a c k e twi t hanoz z l ea tt hee nda ndapr obei ns i de . Wa t e ri sf e di nt ot hej ac k e tandf l owsoutt hr ought henoz z l e ,f or mi nga c ol umnofwat e r ,t ot het e s ts ur f a c e ,t hr oughwhi c ht hes oundc a nt r a v e l . hec oupl i ng90me Be c aus eoft hef l e x i bi l i t yoft di um, ( wa t e r )t hepr obec a n beus e donr oughorune v e ns r eus ua l l yus e di n ur f a c e s .The s epr obe sa aut omat e dul t r a s oni cs c anni ng s y s t e msa ndc a nbes e tup, us i ngagui de whe e lt of ol l ow t hec ont ourofac ompone nt .The yc a na l s obeus e di n a r r a y st os c a nawi de ra r e a . 9. 1. 8Magnet ost r i ct i v eorEl ect r omagnet i cacoust i c Tr ansducer s( EMATs) : Af eat ur eofpr obesusi ngpi ezoel ect r i ccr y st al si st hatt heyr equi r emechani cal coupl i ngbet weent hemsel v esandt hesol i dunderi nspect i on.Thi si sachi ev ed ei t herbyi mmer si ngt hem i nat ankf i l l edwi t haf l ui d( usual l ywat er )ordi r ect l yby t heuseofat hi n( l esst hanonequar t eroft hewav el engt h)f l ui dl ay erbet weent he t wo.Whenshearwav esar et obet r ansmi t t ed, t hef l ui di sal sogener al l ysel ect edt o hav easi gni f i cantv i scosi t y .Theacoust i ci mpedanceoft hecoupl antl ay ershoul d al sohav eav al uesomewher ebet weent hatoft hepr obeandt hemat er i albei ng t est ed.El ect r omagnet i cacoust i ct r ansducer s( EMATs)r el yuponat ot al l ydi f f er ent phy si calpr i nci pl e.When a wi r ei s pl aced neart he sur f ace ofan el ect r i cal l y conduct i ngobj ectandacur r entoft her equi r edul t r asoni cf r equencyi sappl i ed, eddycur r ent swi l lbei nducedi nanear sur f acer egi onoft heobj ect .EMATpr obes ar e usedf ort hedet ect i onoff l awsandt hedet er mi nat i onofmat er i alpr oper t i es suchaspr eci sev el oci t yorat t enuat i onmeasur ement .Theydonotr equi r et heuse ofcoupl antandassuchcanoper at ewi t houtcont actatel ev at edt emper at ur esand i nr emot el ocat i ons. EMATpr obesar e, howev er , i nef f i ci entandr equi r est r ongmagnet i cf i el dsandl ar ge cur r ent st opr oduceul t r asoundt hati sof t enweakert hant hatpr oducedbypi ezoel ect r i c t r ansducer s. Rar eear t h mat er i al s such as samar i umcobal t and neody mi umi r onbor onar eof t enused t o pr oducesuf f i ci ent l yst r ong magnet i c f i el ds, whi chmayal sobegener at edbypul sedel ect r omagnet s. Us e df orde t e c t i ngde f e c t i v eba rs t oc k , t het r a ns duc e rc oi l ha sa ma gne t i c f i e l dt ha ti ss wi t c hi nga tul t r a s oni cf r e que nc y .Thi sf i e l dc aus e st heba r s t oc kt ov i br a t ea ta nul t r a s oni cf r e que nc ya ndt he v i br a t i onst r a v e la l ong t he l e ngt h oft heba r .Whe nt hev i br a t i onsr e a c ht heot he re ndoft heba r , t he yr e f l e c tba c k a nda r et he npi c k e dupbyt het r a ns duc e r( i nr e c e i v e mode ) and r e gi s t e r ont hede t e c t or .Thee qui pme nti sc a l i br a t e dof fa de f e c tf r e epi e c eofba rs t oc kt or e gi s t e ras pe c i f i cv a l ueont hede t e c t or a ndde f e c t i v eba rs t oc ki sr e c ogni z e dbyac ha ngei nt hi sv a l ue . 9. 2 Pr obeF r e qu e n c y , Ba n dwi dt h&Da mpi n g: Anul t r a s oni cpr obet r a ns mi t ss ounda tar a ngeoff r e que nc i e s , notj us ta t t hes t a t e df r e que nc y , t hi si sk nowna st heba ndwi dt h. Fore x a mpl ea5MHz pr obema ypr oduc eaf r e que nc yr a ngeof4t o6MHz . Thebandwi dt hi sa l s o a ni ndi c a t i onoft heda mpi ngf ac t or . Br oa dBa n dPr ob e s Na r r owBa n dPr ob e s Theyar ehi ghl ydamped Theyhav el owdampi ng As hor tr i ngi ngt i me( dead z one) Hav eas hor tpul s el engt h Al ongr i ngi ngt i me( de a d z one ) Ha v eal onge rpul s el e ngt h ( t y pi c al l y3or4 c y c l e s )Poor r esol ut i on Goodpenet r at i on ( t y pi cal l y1t o2cy cl es) Bet t err es ol v i ngpower Poorpenet r at i on 9. 2. 1Pr ob eSe l e c t i on Th es e l e c t i on ofpr obe sf oru l t r a s on i ci n s pe c t i on i si n f l u e n c e db y v a r i ou sa s pe c t soft h et e s ta n dt h ep a r t i c u l a rma t e r i a l u n d e rt e s t . Th e s e ma yi n c l u d e ;t h et y p ea n ds i z eofd e f e c tbe i n gs ou g h t ,t h et y p eof ma t e r i a l u n d e rt e s ta n dt h ed i s t a n c et h es ou n dh a st ot r a v e l t h r ou g ht h e ma t e r i a l .Pr ob ea n g l ei sa n ot h e rc on s i d e r a t i on wh e ns e a r c h i n gf or d e f e c t sa td i f f e r e n tor i e n t a t i on st h r ou g h ou tt h ema t e r i a l . Be l ow i sat a b l eofp r op e r t i e sofp r ob e su s i n gt h et woc r i t e r i at h a twe c a ns e l e c t , i . e . f r e qu e n c ya n dd i a me t e r . Ef f e c t soff r e que nc y L owF r e qu e n c y Hi g hF r e qu e n c y L on gWa v e l e n g t h Mor eb e a ms p r e a d Sh or t e rn e a rz on e Be t t e rp e n e t r a t i on L e s sa t t e n u a t i on L e s ss e n s i t i v i t y L on g e rd e a dz on e Sh or twa v e l e n g t h L e s sb e a ms p r e a d L on g e rn e a rz on e L e s sp e n e t r a t i on Mor ea t t e n u a t i on Hi g h e rs e n s i t i v i t y Sh or t e rd e a dz on e Ef f e c t sofDi a me t e r L a r g eDi a me t e r Sma l l d i a me t e r L e s sb e a ms p r e a d L on g e rn e a rz on e Mor eb e a ms p r e a d Sh or t e rn e a rz on e Be t t e rp e n e t r a t i on L e s sa t t e n u a t i on Di f f i c ul tc oupl i ngonc ur v ed Sur f ac es Mor ec ov er ageonf l ats ur f ac es L e s sp e n e t r a t i on Mor ea t t e n u a t i on Ea s i e rc ou p l i n gonCu r v e d Su r f a c e s Les sc ov er ageonf l ats ur f ac es Anot he rc ons i de r a t i oni swhe t he rt ous eas i ngl ec r y s t a lorac ombi ne d doubl ec r y s t a l pr obe . Thea dv a nt a ge sofas i ngl ec r y s t a l pr obe a r e ; be t t e r pe ne t r a t i on,f ort hes a mes i z epr obea sadoubl e ,be c a us et hee f f e c t i v e t r a ns mi t t e rc r y s t a ldi ame t e ri sl ar ge r ,no f oc a lpoi nt ,i . e .i twor k s e f f e c t i v e l yov e ral onge rr a nge a ndc os t( c he a pe r ) .Thema i na dv a nt a ge ofa doubl ec r y s t a lpr obe ,i st ha tt he r e i snode a dz oneont hes c r e e n, t hi sme a nsbe t t e rne a rs ur f a c er e s ol ut i onc a nbea c hi e v e d. I tc a nbes e e nf r om t het abl e st ha thi ghe rf r e que nc ypr obe sha v eahi ghe r s e ns i t i v i t y .I nt hi sc ont e x t ,s e ns i t i v i t yr e f e r st ot hea bi l i t yt ode t e c ts ma l l de f e c t s .Thehi ghe rt hepr obef r e que nc yt hes ma l l e rt hewa v e l e ngt ha nd t hes ma l l e rt hes i z eofr e f l e c t ort hepr obe c a n de t e c t .I ti s ge ne r a l l y a c c e pt e d t ha tt he s ma l l e s tr e f l e c t orapr obec a nde t e c ti s ha l ft he pr obe ' swa v e l e ngt h.Soapr obewi t hal ongwa v e l e ngt h( l ow f r e que nc y ) wi l l not de t e c t s ma l l r e f l e c t or s ,s uc ha ss ma l lde f e c t s orgr a i n bounda r i e sa nds ot hes oundwi l lpe ne t r a t ef ur t he rt hr ought hema t e r i a l be c a us ei ti snotr e f l e c t e da tt he s es ma l l i nt e r f a c e s . 9. 3 TheUl t r asoni cFl awdet ect or : 9. 3. 1 Pr i nci pl es Theul t r asoni cf l aw det ect or ,t heUTset ,sendsav ol t agedownacoaxi alcabl e, somet i mescal l edt hel eadt oapr obe.Thepi ezoel ect r i ccr y st ali nt hepr obei shi t byt hev ol t ageandv i br at es.Thev i br at i oncr eat esanul t r asoni cpul sewhi chent er s t het estmat er i al .Thepul set r av el st hr ought hemat er i alunt i li tst r i kesar ef l ect or andi sr ef l ect edbackt ot hepr obe.I tr eent er st hepr obe,hi t st hecr y st aland v i br at esi t ,causi ngi tt ogener at eav ol t age.Thev ol t agecausesacur r entwhi ch t r av el sbackt ot hef l aw det ect oral ongt hecabl e.Thesetdi spl ay st het i met he pul sehast akent hr ought het estmat er i al andbackandt hest r engt hoft hepul seas asi gnal ont heCRTscr een. Thi si sbasi cal l yhowaUTsetwor ks.I tt r ansmi t sener gyi nt omat er i alv i aapr obe andmeasur est het i mei nmi cr osecondst hatt hesoundpul set akest or et ur nt ot he pr obe.Thecont r ol sont heUTsetar eal mostent i r el yconcer nedwi t hpr esent i nga di spl ayont heCRTscr eenf ort heoper at ort oi nt er pr et . 9. 3. 2 Cat hoder ayt ube Thecat hoder ayt ubei sadev i cef ormeasur i ngv er ysmal l per i odsoft i me.TheCRT di spl ay sel ect r i calpul sesonascr eeni nal i neart i me/ di st ancer el at i onshi p.Thati s, t hel ongert hedi st anceont hescr eent i mebase, t hel ongert het i met hathasbeen measur ed. Howt heCRTwor ks Af i l amenti sheat edi nav acuum t ube.Theheatcausest hepar t i cl esoft he f i l amentt ov i br at eandel ect r onsst ar tboi l i ngoutoft hesur f ace,apr ocessknown ast her mi oni cemi ssi on. Aposi t i v epot ent i alel ect r i cchar gei nposi t i onf ur t herdownt hev acuum t ubeand t henegat i v el ychar gedel ect r onsf r om t hef i l amentar eat t r act edt owar dsi t .The el ect r onspasst hr oughanegat i v el ychar gedf ocusi ngr i ngwhi chpushest hem t owar dst hecent r eoft het ube,f or ci ngt hem i nt oaf i nest r eam.Thi sst r eam of el ect r onshi t saphosphorcov er edscr eenatt heendoft het ube.Theel ect r on bombar dmentf or cest hephosphort ogi v eoutl i ghtandagr eendotappear sont he scr een. TheXandYpl at esabov e,bel owandbesi det heel ect r onst r eam car r ypot ent i al s t hatmov et heel ect r onst r eam f r om si det osi deandupanddown,mov i ngt he gr eendotont hescr een. The X pl at es cont r olhor i zont almov ementand t he Y pl at es cont r olv er t i cal mov ement . Byal t er i ngt hepot ent i aloft heXandYpl at es, t hedotcanbemov ed ont hescr een. 9. 3. 3 Th ePu l s eGe n e r a t o r : Th ep u l s eGe n e r a t ori sa l s ok n own a st h ec l oc k ort i me rt h i sc i r c u i t c on t r ol st h es y n c h r on i z a t i on oft h ef l a w d e t e c t or . I t s e n d s a n e l e c t r i c a ls i g n a lt ot h et i me b a s eg e n e r a t or a n d t o t h e p u l s e t r a n s mi t t e rs i mu l t a n e ou s l y .Th e s ee l e c t r i c a ls i g n a lf r e qu e n c i e s a r e k n own a sPRF / PRR ( Pu l s e Re pe t i t i on F r e qu e n c y / Pu l s e Re p e t i t i on Ra t e ) .I ti s u s u a l l yc on t r ol l e d a u t oma t i c a l l yb yt h er a n g e( c oa r s e )c on t r ols e t t i n g ,t h i si nt u r n u l t i ma t e l yc on t r ol st h ema x i mu md e p t hofi n s p e c t i ona n dt h eu l t i ma t e s c a n n i n gs p e e d . 9. 3. 4Th eTi me b a s eg e n e r a t o r : Th et i mb a s eg e n e r a t ori sa l s ok n own a s s we e p g e n e r a t or ,u p on r e c e i v i n gt h ee l e c t r i c a ls i g n a lf r om t h epu l s ege n e r a t ort h i sc i r c u i t c on t r ol st h ev ol t a georc h a r geont h eXpl a t e sc a u s i n gt h ee l e c t r on b e a mi nt h ec a t h od er a yt u b et os we e pa c r os st h es c r e e ni nal i n e a r mot i on . 9. 3. 5Th ePu l s et r a n s mi t t e r : Th ep u l s et r a n s mi t t e rorp u l s e rc i r c u i t ,t h ee l e c t r i c a ls i g n a lf r om t h e p u l s eg e n e r a t ort r i g g e r st h i sc i r c u i tt os e n dab u r s tofe l e c t r i c a l e n e r g y , a b ou t1t o2 Kv , t oa c t i v a t et h ep r ob e . 9. 3. 6Thepr obeors e ar c huni t : I tc onv e r t st hee l e c t r i c a le ne r gy , s e ntbyt hepul s et r a ns mi t t e r , i nt opul s e s oful t r a s oundbyme ans ofapi e z oe l e c t r i c c r y s t a l( Tx ) .The r e t ur ni ng ul t r a s oundf r om t het e s tma t e r i a l i sc onv e r t e dba c ki nt oe l e c t r i c a l e ne r gyby t hepr obe( Rx )a nds e ntt ot hea mpl i f i e r . 9. 3. 7Th eAmpl i f i e r : Th er e c e i v e ra mpl i f i e rc i r c u i ta c c e pt sa n da mpl i f i e st h ei n c omi n g e l e c t r i c a l pu l s e s .Th ea mp l i f i c a t i onr e qu i r e di sa b ou t1 0 , 0 0 0t o1 0 0 , 0 0 0 t i me sa n dt h eou t p u tmu s tb el i n e a rwi t ht h ei n p u t .Th ea mp l i f i e rmu s t a l s ob ec a p a b l eofa c c e p t i n gar a n g eofdi f f e r e n tf r e qu e n c ys i g n a l st o a c c ommoda t et h er a n g eofp r ob ef r e qu e n c i e su s e d . Br oa d ba n da mpl i f i e r s ,ac c e p ta v e r y wi d ea r r a y off r e qu e n c i e s p r od u c i n ga na c c u r a t er e p r e s e n t a t i onofs i g n a ls h a p e .Th i se n h a n c e s d e f e c ti n t e r p r e t a t i on( t y p e )b u tt h es i g n a l t on oi s er a t i owi l l b ep oor , s o de f e c t d e t e c t i on ma y b ea d v e r s e l ya f f e c t e d ,i . e .a r e d u c t i on i n s e n s i t i v i t y , b e c a u s eofh i g hn oi s e( org r a s s )l e v e l s . Na r r ow ba n da mpl i f i e r s ,o nt h eot h e rh a n d ,s u p p r e s st h ep a r t soft h e s i g n a l t h a ta r e ou t s i d et h ef r e qu e n c yba n dt h a ti tope r a t e sa t( t h ep a s s f r e qu e n c y ) .Th i sc r e a t e sa c l e a n e rs i g n a l( a l t h ou g h n ot a t r u e r e p r e s e n t a t i on of t h ei n p u ts i g n a l ) ,wh i c h me a n st h a tt h eg a i n ( a mp l i f i c a t i on )c a nb ei n c r e a s e d wh i c hi nt u r ne n h a n c e sd e f e c t d e t e c t a b i l i t y( s e n s i t i v i t y ) .Th edi s a dv a n t a geoft h i si st h a tt h ea l t e r e d s h a p eoft h es i gn a l me a n st h a td e f e c ti n t e r p r e t a t i oni smor ed i f f i c u l t . 9. 3. 8Th eAt t e n u a t o ro rg a i n I t c on t r ol s r e d u c e s t h e a mp l i f i c a t i on f r om t h e a mp l i f i e r b y c on t r ol l i n gt h ev ol t a g eorc h a r g eont h eYp l a t e si nt h eC. R. T. , wh i c hwi l l c on t r ols i g n a lh e i g h t s ,b r i n g i n gt h e m d ownt o ar e a d a b l el e v e l .Th e c on t r ol swor k sonal og a r i t h mi cba s ea n di tdoe sn ota f f e c tt h el i n e a r i t y oft h ea mp l i f i e r . 9. 3. 9Su ppr e s s i onorr e j e c t I tr e duc e st hegr a s sornoi s el e v e l ont hedi s pl a ybye f f e c t i v e l y 10r a i s i ng t het i meba s e , buti n doi ng t hi si tde s t r oy sa mpl i f i e rl i ne a r i t y .Us ua l l y r e s e r v e df ort ak i ngt hi c k ne s sme as ur e me nt s .Somemode m di gi t alf l a w de t e c t or sha v ea" l i ne a rr e j e c t "f unc t i onwhi c hdoe s notde s t r oya mpl i f i e r l i ne a r i t ya nd s howst hea mountofr e j e c ti nus ea sape r c e nt a geofdi s pl a y he i ght ,e . g.50% r e j e c ti ndi c a t e st ha ta l ls i gna l sbe l ow 50% s c r e e nhe i ght hav ebe e nr e mov e dbutt her e mai ni ngs i gnal sa r es t i l lt hes a mehe i ghta s be f or e . 10Cal i br at i onBl ocks: s i o n ss h o u l db e±0 . 1 Tol e r a n c e s : Wh e r e v e rp r a c t i c a l t h el i mi t son d i me nmm. a r bonf e r r i t i c Mat e r i al s : St e e l bl oc k sa r ema def r om l oworme di um c s t e e l ss t r uc t ur e k i l l e d) , nor ma l i z e dt opr oduc eaf i negr a i ne d t hr oughout . homoge nou 10. 1Thei nt e r nat i onal i ns t i t ut eofwe l di ng( I . I . W. )bl oc k Al s or e f e r r e dt oasBl oc kNo. 1, A2, V1, DI N54/ 120ordut c hbl oc k . 0˚ COMPRESSI ONPROBEUSES 10. 1. 1Ca l i br a t i on : 0°pr obec a l i br a t i onc anbes e tus i ng ba c k wa l le c hoe s( BWE) of ft he v a r i oust hi c k ne s s e sav ai l abl e , i . e . 5, 10, 25, 100a nd200mm. I tc a na l s obe c he c k e d( r ough)ont he23mm t hi c kpe r s pe xi ns e r twhi c hgi v e sar e a di ng of50mm whe nc a l i br a t e dons t e e l( t her a t i oofs oundv e l oc i t yi ns t e e lt o t he v e l oc i t yi npe r s pe xi s5960m/ st o2740m/ s=50: 23) .A mi ni mum of t wo e c hoe sa r er e qui r e df orc al i br at i onwi t h0°pr obe s .The 91mm s t e p i nt hebl oc ks e r v e st oc a l i br a t et hes c r e e nf orus ewi t hs he a rwa v epr obe s byus i ngac ompr e s s i onpr obe .I fa0°pr obei spl a c e dov e rt he91mm and t he e c hoe s pl a c e da t5 a nd 10 on t he gr a t i c ul et he nt he s c r e e ni s c a l i br a t e df orar a ngeof0t o 182mm c ompr e s s i onal . Thi si se qui v al e ntt o 0t o100mm s he a r ,t her a t i ooft hev e l oc i t i e sofc ompr e s s i ont os he a r wa v e si s1. 82: 1( 5960m/ s : 3240m/ s ) . 10. 1. 2De adz oneme as ur e me nt( s i ngl ec r y s t al pr obe ) : Pl a c et hepr obeov e rt he5mm s e c t i on.I ft hes i gna li sv i s i bl eout s i det he de a dz onet he nt hede a dz onei sl e s st ha n5mm. I ft hes i gna l i snotv i s i bl e t he npl a c et hepr obeont heIOmm s e c t i on.I ft hes i gnali snow v i s i bl e t he nt hede a dz onei sgr e a t e rt han5mm butl e s st ha n10mm. I ft hes i gna l i ss t i l l notv i s i bl et he ngo ont ot h e15mm d e e ph ol e .Th i sp r oc e d u r ec a nb ec a r r i e dou twi t ha n u n c a l i b r a t e ds c r e e n .Ana l t e r n a t i v eme t h odwou l db et oc a l i b r a t et h e s c r e e na n dr e a dt h el e n g t hoft h ed e a dz on eof ft h ef l a wd e t e c t or g r a t i c u l e . 10. 1. 3Re s ol ut i on: Ther e s ol ut i onofa0°pr obec a nbec he c k e dbyus i ngt het hr e e di f f e r e nt t hi c k ne s ss e c t i onsa r oundt hes l otbe l owt hec e nt r eoft he100mm r a di us . Pl a c e t hepr obea bov et hes l ota ndwi t hac a l i br a t e ds c r e e nnot et he s e pa r a t i onbe t we e nt he85, 91a nd100mm s i gna l s . 10. 1. 4Pr obeou t pu t : Pl a c et he0°pr obeont hepe r s pe xi ns e r ta ndnot et henumbe rofBWEs .A goodpr obes houl dgi v et hr e eBWEs . 10. 1. 5 Fi ndi ngt hepr obei ndex Thepoi ntatwhi cht hecent r eoft hebeam l eav est hepr obeandent er st het est mat er i ali scal l edt hepr obei ndex oremi ssi onpoi nt .I tshoul dbemar kedoneach si deoft hepr obe andcheckedr egul ar l y .Ast hepr obesur f acewear sdown,t he pr obei ndexcanchange.St andof fmeasur ement sar et akenf r om t hepr obei ndex andar eusedt ocheckt hepr obeangl e, anot hercheckt hatt heUTt echni ci anmust per f or mr egul ar l y , soi ti st hemast err ef er encepoi ntordat um. Tof i ndt hepr obei ndexpl acet hepr obeonaV1bl ockandobt ai nanechof r om t he 100mm r adi us and est abl i sh atmor et han 50%FSH usi ng t he gai n cont r ol . Maxi mi set heechobymov i ngt hepr obebackwar dsandf or war ds.Mar kal i neon eachsi deoft hepr obedi r ect l yabov et hesl ot swhi chi ndi cat et hecent r eoft he 100mm r adi us.Thi si st hepr obei ndex,wher et heaxi soft hebeam l eav est he per spexshoe. 10. 1. 6Checki ngt hepr obeangl e Fora45or60°pr obepl acei tont heV1bl ockappr oxi mat el yadj acentt owher et he appr opr i at eangl ei si nscr i bed, anddi r ect edatt hepl ast i ci nser t .Obt ai nasi gnalon t hescr eenf r om t hepl ast i ci nser tandmaxi mi sei t .Fi ndt heposi t i onwher et he pr obei ndexcoi nci deswi t ht heangl ei ndi cat edont hesi deoft heV1bl ockandt hi s wi l l t el l y out hepr obeangl e. Thi spr ocedur ecanber epeat edf ora70°pr obebutr ef l ect i ngt heener gy f r om t hepl ast i ci nser tr adi usi sunr el i abl e.Ther ef or ewesuggesty ouuset he 1. 5mm hol easat ar get . 10. 1. 7Sh e a rpr obeou t pu t : Ma x i mi s et hes i gna lf r om t he100mm r a di usa nda dj us tt of ul ls c r e e n he i ght ,us i ngt hega i n, a ndnot et hedB f i gur ei ndi c a t e d ont he c ont r ol s . Thi sf i gur ec a nbeus e dt oc ompa r edi f f e r e ntpr obe sort oc he c kt hepr obe i nus e , da i l y , f orde t e r i or a t i on. 10. 2BLOCKNo. 2, A4, V2, DI N54/ 122ORKI DNEYBLOCK COMPRESSI ONPROBEUSES 10. 2. 1Ca l i br a t i on : Thi sbl oc kc a nbeobt a i ne di nv a r i oust hi c k ne s s e s ,a l t hought hec ur r e nt s t a nda r dsi nus ef orul t r a s oni cc a l i br a t i onbl oc k sma yonl yme nt i on 12. 5, 20 or25 mm.Ther e pe a ts i gna l ss e c ur e df r om t hi st hr ought hi c k ne s s c a nbeus e dt oc a l i br a t et he0°pr obe . 10. 2. 2SHEARPROBEUSES: Pr obec a l i br a t i on : Wi t ht h ep r ob ea i mi n gt owa r d st h e2 5 mm r a d i u s , s i g n a l soc c u ra t ; 2 5 mm, 1 0 0 mm, 1 7 5 mm, 2 5 0 mm, 3 2 5 mm, 4 0 0 mm, e t c . Wi t ht hepr obef ac i ngt heot he rwa y , t owar dt he50mm r adi us ,t hes i gnal s oc c ura t ; 50mm, 125mm, 200mm, 275mm, 350mm, 425mm, e t c . Toc a l i b r a t e ; t h er a d i u swh i c hg i v e st h ee a s i e s ts i g n a l s , wi t h i nt h er a n g e s e l e c t e d , t oa l i g nont h eg r a t i c u l es h ou l db es e l e c t e d . 10. 2. 3I n de xors ou n de x i tpoi n t : Us i n gt h e25mm ort h e50mm r a d i u s ,ma x i mi s et h er e f l e c t e ds i g n a l a n dma r kt h ep os i t i onoft h ec e n t r a lg r a d u a t i on( t h ec e n t r eoft h e r a d i u s e s )on t ot h ep r ob e . ( I ti sr e c omme n d e dh owe v e rt h a tb l oc kn o. 1 i smor ea c c u r a t ef ort h i sc h e c k ) . 10. 2. 4Pr obeangl ec he c k : Ma x i mi s et hee c hof r om t hedr i l l e dhol ea ndc he c kt hea ngl ef r om t he pos i t i onoft hei nde xpoi nt . 10. 3I NSTI TUTEOFWELDI NG( I . O. W. )/ A5BLOCK: Th i sb l oc kc on t a i n sf ou rt r a n s v e r s eh ol e sof1. 5mm d i a . d r i l l e da t de pt h sof13, 1 9 , 2 5a n d . 4 3mm f r om t h et a p , e a c hon ed r i l l e d 22mm d e e p De a dz oneme a s u r e me n t s ,r e s ol ut i ona nds he a rpr obea ngl ec he c k sc a n onl ybea ppr ox i ma t e dont heA2/ A4bl oc k s ,Spe c i f i c bl oc k ss uc ha st he A5,A6 a ndA7s houl dbeus e df ormor ea c c ur a t er e pr oduc i bl er e s ul t sas quot e di na s s oc i a t e ds t a n da r ds , i . e . BSEN12668: Pa r t3. Thi sbl oc kc a nbeus e da sac a l i br a t i onbl oc kwi t hac ompr e s s i on pr obe , howe v e r , i t sma i nus ei sa sar e f e r e nc ebl oc kwi t he i t he rc ompr e s s i onor s he a rwa v epr obe s .I t st womos tc ommonus e sa r ef orpl ot t i ngt hebe a m pr of i l ea nd f ors e t t i ngt e s ts e ns i t i v i t y ,us i ngt hev ar i ousi ndi v i duals i de dr i l l e dhol e sa sr e f e r e nc er e f l e c t or s . Thef i v es i dedr i l l e dhol e sonones i deoft hebl oc kt ha ta r e dr i l l e dc l os e t oge t he rma ybeus e f ul t oc he c kt her e s ol ut i onc a pa bi l i t i e sofa ngl epr obe s . 10. 3. 1Be a ms pr e a d Ex a mpl e : 20dBdr opbe a ms pr e a d( v e r t i c a l ) Al t h ou g ht h eb e a ms p r e a dc a nb ec a l c u l a t e d ,i ti su s u a l l yp l ot t e dou t p r a c t i c a l l yu s i n gt h e A5 b l oc ka n dar a n g e ofd i f f e r e n td e p t h s of r e f e r e n c eh ol e s .Be f or ep l ot t i n gt h eb e a mp r of i l et h ep r ob ei n d e xp oi n t s h ou l db ec h e c k e d . Th ep r ob ei sp l a c e da b ov eon eoft h eh ol e s , t h e nb y mov i n gt h ep r ob eb a c ka n df or t h , t h e s i g n a l f r om t h eh ol ei sma x i mi s e da n dt h eg a i na d j u s t e dt og i v eas i g n a l a t1 0 0 %f u l ls c r e e nh e i g h t .Th epos i t i onoft h ei n de xp oi n ti st h e n ma r k e don t ot h ebl oc k .Th epr obei st h e nmov e df or wa r du n t i lt h e s i g n a lf a l l st o1 0 %s c r e e nh e i g h ta n da g a i nt h ep os i t i onoft h ei n d e x p oi n ti sma r k e don t ot h eb l oc k .Th eh ol ei sn ow i nt h e1 0 %( 2 0 d B) i n t e n s i t yt r a i l i n ge d g eoft h eb e a ma n dt h ed i s t a n c eb e t we e nt h et wo ma r k s on t h e b l oc k r e p r e s e n t s t h e di s t a n c ef r om t h ec e n t r et o t h e20dB t r a i l i n ge d g eoft h ebe a m a tt h ed e p t h oft h eh ol e .Th e p r oc e d u r ei st h e nr e p e a t e di nt h eop p os i t ed r i e c t i on( b a c k wa r d s )t of i n d t h el e a d i n ge d g eoft h eb e a m. Th i si sr e p e a t e dons e v e r a l( ami n i mu m oft h r e e )d i f f e r e n td e p t h sof h ol et of i n dt h ep r of i l eoft h eb e a m.Th ema r k sont h eb l oc kc a nb e t r a n s f e r r e dt oag r a p ht og i v eap i c t or i a lr e p r e s e n t a t i onoft h eb e a m a n d / ort r a n s f e r r e dt oap l ot t i n gs y s t e mf oru s ei np l ot t i n ga n ds i z i n g d e f e c t s . 11. 0 0°PROBESCANNI NG 11. 1CAL I BRATI ON Thei ni t i a lpul s eorma i nba ngi sat e s ts i gna lt ha tt hef l a w de t e c t or c r e a t e sa ndha snos i gni f i c anc ef orc al i br at i on.I tus ual l yl i e sj us tof ft o t hel e f tofac al i br at e ds c r e e n. Whe na nul t r a s oni cpr obei spl a c e dont oapi e c eofs t e e l ,s omeoft he ul t r a s oundi nt hepr ober e f l e c t sof ft hei nt e r f a c e be t we e n t he pr obe s hoe a nd t he s t e e la nd s ome i st r a ns mi t t e dt hr ough i nt ot he s t e e l . Whe nt he t r a ns mi t t e de ne r gys t r i k e st he ba c ks ur f a c eoft hes t e e li t v i r t ua l l ya l l r e f l e c t sof ft hes t e e lt oa i ri nt e r f a c ea ndr e t ur nst ot hes t e e l t o pe r s pe xi nt e r f a c e . He r es omee ne r gyt r a ns mi t si nt ot hepr obea ndc r e a t e s t he f i r s ts i gna l( 1)a ndt he r e s tr e f l e c t s ba c ki ns i det hes t e e la nd t he pr oc e s sr e pe a t s i t s e l f ,c r e a t i ngt he r e pe a ts i gna l s ,( 2e t c . )unt i lt he e ne r gyde c a y sa wa y .Thes pa c i ngbe t we e nt hee c hoe sr e pr e s e nt st he t hi c k ne s soft hes t e e l ,s oi fwepl a c et hepr obeonaA2bl oc kont he 25mm t hi c k ne s s , t he nt hee c hoe sa r e25mm a pa r t . Not e . I fwea r eus i nga s i ngl ec r y s t a lpr obet he nt hei ni t i a le ne r gyt ha tr e f l e c t e dba c ki nt ot he pr obewi l lc r e a t eas i gna la tt hes t a r toft hes c r e e n( F)whi c h wi l lbe v e r yc l os et ot hei ni t i a l pul s ea ndt he r ewi l l a l s obeade a dz onev i s i bl e ont heCRT. I fwea r eus i ng adoubl ec r y s t a lpr obe( s e pa r a t et r ans mi t a nd r e c e i v ec r y s t a l s )t he nt he r ewi l l benos i gna l f r om t hef r onts ur f a c e a ndnode a dz onev i s i bl e . F 12 F 1 2 11. 1. 2ToCALI BRATEA0˚PROBETOARANGEOF: 0TO100MM Appl yc oupl antt ot he A2 bl oc ka nd pl a c et he pr obe on t he 25mm t hi c k ne s st oobt ai nmul t i pl ee c hoe s . Wer e qui r ear a ngeof100mm ont he s c r e e ns of oure c hoe swoul df i ti nt ot hi sr a nge , s owea dj us tt hec oa r s e r angec ont r ol t ogi v eusa boutf oure c hoe sont hes c r e e n. Wet he na dj us t t hede l a yc ont r olt opos i t i ont hef i r s tba c k wa l l e c hoaqua r t e roft hewa y a l ongt hes c r e e na ndt hef i ner a ngec ont r ol t opos i t i ont hef our t he c hoa t t hee ndoft hes c r e e n.Thi spr oc e dur ei sr e pe at e dunt i la l lf oure c hoe s t a k e up t he i r r e s pe c t i v e pos i t i ons ( s e es k e t c h) .The s a me ba s i c pr oc e dur ea ppl i e st odi f f e r e ntr a nge s us i ng di f f e r e ntt hi c k ne s s e s .By di v i di ng t he r a nge by t he t hi c k ne s s we c a n obt ai nt henumbe rof e c hoe sr e qui r e da ndbye v e nl ys pa c i ngt hee c hoe sont hes c r e e nt he de s i r e dr angei sac hi e v e d. CAL I BRATI ONEXERCI SES Usi ngt heVIbl ock: Cal i br at et het i mebas ef or : 100mm r angeus i ngt he25mm t hi c k nes sMet hod:Mul t i pl e BWE200mm r angeus i ngt he25mm t hi c k nes s Met hod: Mul t i pl eBWE400mm r angeus i ngt he25mm t hi c k nes s Met hod: Mul t i pl eBW 100mm r angeus i ngt he100mm t hi c k nes sMet hod: Del ayt echni que200mm r angeus i ngt he Mul t i pl eBWE400mm r 100mm t hi ck nessMet hod: angeus i ng t he100mm t hi ck nessMet hod: Mul t i pl eBWE20mm r ange us i ngt he10mm t hi c k nes sMet hod: Mul t i pl eBWE 10mm r angeus i ngt he5mm t hi c k nes sMet hod: Mul t i pl eBWE 10mm r angeus i ngt he10mm t hi c k nes sMet hod: Del ay angeus i ngt he200mm t hi c k nes sMet hod: t ec hni que1000mm r Mul t i pl eBWE 11. 1. 3 ACCURATEMEASUREMENT Fora c c ur a t ebe a m pa t hme a s ur e me nt ,s uc ha s t hi c k ne s s s ur v e y i ng us i ng a f l a w de t e c t or ,t hea c hi e v a bl ea c c ur a c yi sde t e r mi ne dbyt he r a nges e l e c t i on.Fore x a mpl ei ft her a ngei ss e tt o100mm f ul ls c r e e n, t he ne a c hl a r gegr a t i c ul edi v i s i oni s10mm a nde a c hs ma l ldi v i s i oni s2 mm.Thi sme a nst ha tt hemos ta c c ur a t et ha ty ouc oul dr e a dt hes c r e e n, byj udgi ngt hehal f waydi s t a nc ebe t we e nt hedi v i s i ons ,woul dbe1mm. Howe v e r ,t hemanuf ac t ur e r sofanal oguef l a w de t e c t or sus i ngaC. R. T. , c a nonl ygua r a nt e et he hor i z ont a l( t i me ba s e )l i ne a r i t yoft hedi s pl a yt o bewi t hi n2%oft hewhol et i meba s e .Thi sme a nst ha ta ne c hoc oul dbe ones ma l ldi v i s i on( or2mm ont he100mm r anges c a l e )outofpos i t i on, s ot heguar ant e e dac c ur ac ywoul dnor mal l yhav eat ol e r a nc eofd2% of t her a nge( t hes a mes i z ea sones ma l l di v i s i on) . Ti me b a s er a n g e L a r g ed i v i s i on Sma l l di v i s i on Re a da c c u r a c y 500mm 200mm 1 0 0 mm 50mm 2 0mm 10mm 10mm 4mm 2mm 5mm 2mm 1 mm 50mm 20mm 5mm 2mm 1mm 0. 4mm 0. 5mm 0. 2mm 10mm 1mm 0. 2mm 0. 1mm 11. 1. 4MUL TI PL EBACKWAL LMETHOD An ot h e rme t h odofr e a d i n ga c c u r a t et h i c k n e s sme a s u r e me n t si st o u s et h emu l t i p l eb a c k wa l l me t h od . Th i si n v ol v e sc a l i b r a t i n gt h es c r e e n t oal a r g e rr a n g et h e nr e a d i n gt h en t hr e p e a ts i g n a l f r om t h et h i c k n e s s a n dd i v i d i n gt h er e a d i n gb yn ,wh e r eni st h ec l e a r e s ts i g n a lt h a ty ou c a nr e a dt h ef u r t h e s ta l on gt h es c r e e n . I nt hi sexampl et het hi r dsi gnal r ead of ft hescr eenatabeam pat hof 45mm Thet hi cknesscanbecal cul at edby : 45/ 3=15mm 11. 2 Di f f e r e n tma t e r i a l s Whe nt e s t i ngma t e r i a l sot he rt ha ns t e e l ,t hev e l oc i t yoft hes ound wav e ma ybedi f f e r e nt . I ft hi si st hec a s e , t he nt hedi f f e r e nc ei nv e l oc i t ybe t we e n t he ma t e r i a lunde rt e s ta nd t he c a l i br a t i on bl oc kmus tbe t a k e ni nt o c ons i de r a t i on a nd us e dt oc ompe ns a t ef ort hedi f f e r e nc ei nr e a di ngs obt a i ne d.Al t e r na t i v e l y ,ac a l i br a t i onbl oc kma deoft hes a mema t e r i a la s t het e s tma t e r i a lmus tbeobt a i ne d.Thef ol l owi ngf or mul ac a nbeus e dt o c ompe ns at ewhe nt heCRTi sc a l i br a t e dus i ngas t e e l c a l i br a t i onbl oc k er i al Vel oc i t yxTi mbas eReadi ng Ac t ual Thi c k nes s=Mat Cal i br at i onBl oc kVel oc i t y I ft hes oundv e l oc i t yi nama t e r i a l i snotk nownbutt heac t ual t hi c k ne s s c an bephy s i c al l yme as ur e d,t he nt hev e l oc i t yc a nbec al c ul at e d by t r ans pos i ngt heabov ef or mul at hus : Vel oc i t y=Ac t ual Thi c k nes sxCal i br at i onBl oc kVel oc i t y Ti mebas eReadi ng 11. 2. 1 DEFECTDETECTI ON Wh e nu s i n ga0 °p r ob et os e a r c hf ord e f e c t swemu s tc on s i d e rt h e f ol l owi n g .Wh i c hr a n g es h ou l db eu s e d ,f ora c c u r a c ya n dt h r ou gh t h i c k n e s sc ov e r a g e ?Pr ob es e l e c t i on ,i st a k i n gi n t oa c c ou n tma t e r i a l a t t e n u a t i ona n dd e f e c ts i z e .Wh a tl e v e loft e s ts e n s i t i v i t yt ou s et o e n s u r et h a td e f e c t swh i c ha r ec on s i de r e dh a r mf u lt ot h ep r od u c t( n ot n e c e s s a r i l ya l l f l a wsa r ec on s i d e r e dh a r mf u l ) , a r el oc a t e da n dt oa s s u r et h a tr e pr odu c i bl et e s tr e s u l t sc a nb eob t a i n e d , b yd i f f e r e n top e r a t or s , u s i n gd i f f e r e n tma n u f a c t u r e r se qu i p me n t .Pr ob e a n dr a n g es e l e c t i onh a v eb e e nc ov e r e di np r e v i ou ss e c t i on s ' oft h e s e n ot e s , s e t t i n gs e n s i t i v i t yi sa sf ol l ows 11. 3SENSI TI VI TY Ther ear ev ar i ousmet hodsofs et t i ngt het es ts ens i t i v i t y t hes ei nc l ude: Bac kwal l ec hol ev el met hod( 0°pr obesonl y ) Gr as sl ev el Us i ngar ef er enc er ef l ec t or Us i ngagr aphorc ur v epl ot t edf r om r ef er enc er ef l ec t or s 11. 3. 1 Bac kwal l e c ho( B. W. E. ) Th eb a c k wa l le c h ome t h o di n v o l v e sc o u p l i n gt h ep r o b et ot h et e s t ma t e r i a la n di n c r e a s i n gt h eg a i nu n t i lt h eb a c kwa l le c h oi sa tt h e p r e d e t e r mi n e dl e v e l . Th el e v e l c a nb ev a r i e di ns e v e r a l wa y s , e . g . i f t h es e c o n db a c kwa l l e c h o( B. W. E )i ss e tt of u l l s c r e e nh e i g h t( F SH) t h i swo u l db emo r e s e n s i t i v e t h a n s e t t i n g t h e f i r s t B. W. E t o F SH. An o t h e rwa yi st os e tt h eB. W. Et oa l o we rl e v e l ( l e s s s e n s i t i v e )o rt o s e ti tt oap e r c e n t a g eo fF SH a n da d dap r e d e t e r mi n e dn u mb e ro fd Bst ot h eg a i n( i n c r e a s es e n s i t i v i t y ) .Th e B. W. Eme t h o dc a no b v i o u s l yo n l yb eu s e dwi t h0 °p r o b e ss i n c e r e f l e c t i o n so f ft h eb a c ks u r f a c e , wh e nu s i n ga n g l ep r o b e s , d on o t r e t u r nt ot h ep r o b e . 11. 3. 2Gr a s s Th eg r a s sorg r a i ni n t e r f e r e n c eme t h odi n v ol v e sc ou pl i n gt h ep r ob et o t h et e s ts u r f a c ea n di n c r e a s i n gt h eg a i nu n t i lt h er e f l e c t i on sf r om t h e g r a i ns t r u c t u r eoft h ema t e r i a lr e a c hap r e d e t e r mi n e dl e v e l .Th i si s of t e nqu ot e da s2mm 3 mm i nh e i g h ta tt h e ma x i mu m t e s td e p t hb u ti d e a l l ys h ou l db e r e f e r e n c e da sap e r c e n t a g e off u l ls c r e e nh e i g h ta sn ota l lf l a w d e t e c t or su s et h es a me d i me n s i on s c r e e n Th es e n s i t i v i t yc a nb e a d j u s t e db yi n c r e a s i n g ord e c r e a s i n gt h el e v e lor b ya d d i n g or s u b t r a c t i n gd Bst oorf r om t h eg a i n . 11. 3. 3Re f e r e nc er e f l e c t or s Ac ommonme t hodofs e t t i ngs e ns i t i v i t yi st os e tama x i mi s e ds i gna lf r om ar e f e r e nc er e f l e c t or , a tt a r ge tde pt h, t oapr e de t e r mi ne dl e v e l , f ore x ampl e f ul ls c r e e nhe i ght .Ther e f e r e nc er e f l e c t orc oul dt a k et hef or m ofak nown r e f l e c t or , e . g.At r a ns v e r s es i dedr i l l e dhol e , af l a tbot t om hol e , as l otorav e enot c h, ori tc oul dbear e a l , ors i mul a t e d, de f e c tofk nowns i z ea ndt y pe . 11. 3. 4 Di st anceampl i t udecur v e Al lr ef l ect or si nt her ef er encebl ockar escannedbef or et het est ,t hei rmaxi mum echohei ght smar kedont heat t achmentscal eoft hedi spl ayandj oi nedbyacur v e, Thecur v epr oducedi scal l edt heDi st anceAmpl i t udeCur v e,orDAC f orshor t . When a di scont i nui t yecho appear s,an i mmedi at eassessmentcan bemade whet herornott hedi scont i nui t yechoexceedst heDAC.I naddi t i ont ot hi sa det er mi nat i oni smade,byacor r espondi nggai nchange,t oseebyhowmanydBs anechoexceedst hecur v e.Thi sexcessr ecor di ngechohei ght( EREH)i sour r epr oduci bl emeasur ef ort heev al uat i onandr epor t i ngoft hedi scont i nui t y . Ref er encebl ockwi t hsi dedr i l l edhol esandr esul t i ngechoes Theadv ant agesoft her ef er encebl ockmet hodwi t haDACar e: 1.Thati ti snol ongernecessar yt ocompar eeachdi scont i nui t yechowi t ht he cor r espondi ngr ef er enceechof r om t her ef er encebl ockbutt odi r ect l ymaket he ev al uat i onwi t ht heDAC. 2. Thatt heheav yr ef er encebl ockneednotbet r anspor t edt ot het est i ngl ocat i on. 3.Thatt her ecor di ngofaDAC f orcer t ai nappl i cat i onsi sonl yr equi r edonce becauset hecur v ei sdocument edonat r anspar encyori nt hememor yofamoder n ul t r asoni ct esti nst r ument . Byr ecor di ngt hecur v eusi ngr ef l ect or si nat estobj ectcompar abl et ot hewor k pi ece,t hi scur v econt ai nsal lt hei nf l uencesi nt het estobj ect( di st ancel aw,sound at t enuat i on,and sur f acel osses) .Cor r espondi ng cor r ect i onsar et her ef or enot necessar y .Regar di ngt heev al uat i onr esul t s,wemustunder st andher et hatt he ef f ectoft hedi scont i nui t y( geomet r y , or i ent at i onandsur f acequal i t y )i snott akena gr eatdeali nt oaccountt hesameast heDGSmet hod.Ther ef or e,t her esul tofa di scont i nui t y ev al uat i on wi t ht he r ef er ence bl ock met hod has t he same uncer t ai nt yast heDGSmet hod. Thepr ef er encer egar di ngwhi chmet hodt ousei ssubj ect i v e.Thecor r espondi ng nat i onal t estspeci f i cat i onsnor mal l yst at et het estmet hodt obeusedsot hatt he oper at ori snotabl et omakehi sowndeci si on.I fnodat ai sav ai l abl e, t het est si t uat i onshoul dbeanal y zedi nor dert odeci dewhi chmet hodbebestused: Fi r st l y , i tmustbeest abl i shedwhet herar ef er encebl ockexi st swhi chcor r esponds t ot het estobj ect .I fy es,t hent het estcanbecar r i edoutsi mpl yandr epr oduci bl y wi t ht her ef er encebl ockmet hod.I fnor ef er encebl ocki sav ai l abl et hent heDGS met hod can be used,ora r ef er ence bl ock mustbe subsequent l ypr oduced compar abl et ot het estobj ect . Howev er ,i nmanycasest heDGSmet hodcanbeusedwi t houtdi f f i cul t y ,namel y whent het estobj ecti smadeofl ow al l oyst eel ,hasasi mpl egeomet r y ,al ow soundat t enuat i onandanev ensur f acequal i t y .Thet estshoul dbecar r i edoutwi t h anar r ow bandst andar dpr obewi t haf r equencybet ween1MHzand6MHzf or whi cht her ei saDGSdi agr am oraDGSscal e. Thenewcomput ercont r ol l edi nst r ument snor mal l ysuppor tt hepr ogr am cont r ol l edr ecor di ngofDACs.Wi t ht heUSD10t her ecor dedDACi saut omat i cal l y conv er t edt oahor i zont al l i ne.Thi si sknownast i mecor r ect edgai n( TCG) . Ther ecor di ngcur v ei st her ef or eanhor i zont all i nesot hatt heev al uat i oncanbe v i sual l yandacoust i cal l ysuppor t edusi ngamoni t orgat e( f l aw al ar m) ,Fi g.70ac. Att hesame t i mef oreachecho,t heexcessr ecor di ngechohei ghti sdi spl ay edi n dB( DBRv al uei nt hemeasur ementl i neoft heUSD10)i naddi t i ont ot hedat af or di scont i nui t yl ocat i on. Ofcour se, t her ecor dedcur v es, i ncl udi ngt hecompl et ei nst r umentset t i ngs, canbe st or ed.I ti st her ef or eguar ant eedt hatanyl at ert est scanbecar r i edoutwi t ht he sameset t i ngs.Byst or i ngt hei nst r umentset t i ngs,i ncl udi ngt heact i v eAScans wi t ht hedi scont i nui t yecho,t heoper at orhasal lt hedat aav ai l abl ef orpr oduci nga t estr epor tatanyt i me. 11. 4SCANNI NGPATTERNS0˚PROBE Whe ns c a nni ngf orde f e c t st hes c anni ngpa t t e r nt obeus e di ss ome t i me s de pe ndantont hes i z eofde f e c ts ought .Thet wo ma i n f a c t or st o c ons i de ra r et hepi t c h( di s t a nc ebe t we e ns c ans )orov e r l a p( t heamount , i fa ny , t ha tt hee a c hs c a nov e r l ay st hene x t )a ndt hepa t t e r nordi r e c t i onof s c a nni ng. I ft hepi t c hi sl e s st ha nt hes i z eoft hepr obet he nt hes c a nswi l l ov e r l a p. I ft hepi t c hi sgr e a t e rt ha nt hes i z eoft hepr obet he nt he r ewi l lbe a ga p be t we e nt he s c a ns .Whe t he r t he r e i s a ga p be t we e n t he s c a ns or not ma y de pe ndont hes i z eofde f e c ts oughta nd t hes i z eoft het e s tpi e c e .Fore x a mpl eonal ar get e s tpi e c el ook i ngf or de f e c t s ov e r 100mm t he pi t c h may be 75mm be t we e ns c a ns , r e ga r dl e s soft hepr obes i z e ,be c a us es c a nni nge v e r y75mm wi l ll oc a t e de f e c t sov e r100mm i ns i z e .Thepa t t e r nma yr e qui r es c anni ngi none di r e c t i onori nt wodi r e c t i onsa t90°t oe a c hot he r . 11. 5 SI ZI NGMETHODS0˚PROBE Ther ear ef ourmai ns i z i ngt ec hni quesus edwi t h0˚pr obes : • 6dBdr op • Equal i s at i on • Ma x i mu ma mpl i t u de • DGS 11. 5. 1dBdr opt e c h n i qu e Us e dt os i z el a r g ed e f e c t s , i . e .d e f e c t st h a ta r eb i g g e rt h a nt h eb e a m s p r e a d , s u c ha sl a mi n a t i on s , t h i si swh e r et h ep r ob ei smov e dof ft h e e d g eoft h er e f l e c t oru n t i l t h es i g n a l a mp l i t u d ei sr e d u c e db y5 0 %( 6 d B) . Th ep os i t i on oft h ec e n t r eoft h ep r ob ei st h e n ma r k e d on t ot h e ma t e r i a l s u r f a c e . Th ep r ob ei sn owi nap os i t i onwh e r et h eb e a mi sh a l f ona n dh a l fof ft h ed e f e c t .I ft h i si sr e p e a t e da l on gt h ee d g eoft h e r e f l e c t ort h er e f l e c t or ' ss i z ea n ds h a p ewi l lb ema r k e dou ton t ot h e ma t e r i a l ' ss u r f a c e . 11. 5. 2Equ a l i s a t i ont e c h n i qu e Thee qua l i s a t i ont e c hni quei sv e r ys i mi l a ri nope r a t i ont ot he6dBdr op e x c e ptt ha tt hepr obei smov e dof ft hee dgeoft her e f l e c t orunt i l i t ss i gnal i se qual i nampl i t udet ot her i s i ngB. W. E. Att hi spos i t i ont hec e nt r eoft he pr obei sma r k e dont ot hes ur f a c e , a ga i nc ont i nui nga l ongt hee dgeoft he r e f l e c t ort oma poutt hes ha pea nds i z e Equal Bot ht he6dBdr opa ndt hee qua l i s a t i on me t hods onl y wor ka c c ur a t e l y on l a r ger e f l e c t or sa ndwi l lgr os s l yov e r s i z es ma l lone s .Thef l a w mus t a l s o be a l ongt hec e nt r el i neoft hepl a t eora ga i ns i z i nga c c ur a c ywi l l be a dv e r s e l ya f f e c t e d. 11. 5. 3Ma x i mu ma mpl i t u de( ma x . a mp)t e c h n i qu e : Thi si sus e dt os i z ea r e a sofs ma l lde f e c t s , s uc ha si nc l us i ons , ort os i z e mul t i-f a c e t e dde f e c t s ,s uc ha sc r a c k s .Thet e c hni quei nv ol v e smov i ng t he pr obe of ft hede f e c ta r e aunt i lt hes i gna l sdi s a ppe a r ,t he ns l owl y br i ngi ngt hepr obeba c k ,wa t c hi ngt hewhol es i gnalgr oup,t ot hef i r s t pos i t i onwhe r eoneoft hes i gnal smax i mi s e s .Thepr obepos i t i oni st he n ma r k e da si nt heot he rme t hodst oma r koutt hee dgeoft hede f e c ta r e a . Thi st e c hni quewi l lpi c koutt hel a s ti ndi v i dua li nc l us i onofagr ouport he l a s tf a c e tofac r a c kgi v i ngt heov e r a l l s i z eoft hede f e c tora r e a . 11. 5. 4 Di s t anc egai ns i z i ng( D. G. S. ) DGSu s e st h er e f l e c t i on sf r om f l a tb ot t om h ol e sord i s cr e f l e c t or s , of di f f e r e n ts i z e sa n dov e rar a n g eofd e p t h s , p l ot t e don a g r a p h .Si g n a l a mpl i t u de sf r om d e f e c t sa r ec omp a r e dt ot h eg r a p ht og i v et h e mi n i mu ms i z eor ,mor ec or r e c t l y ,t h emi n i mu mr e f l e c t i v es i z et ot h e de f e c t .Th e s egr a ph sa r epr ov i de db yt h ema n u f a c t u r e roft h ep r ob e , a r ei l l u s t r a t e di ns omer e f e r e n c es t a n d a r d sorc a nb ep l ot t e d . Tos i z ear e f l e c t orwi t ht h eDGSd i a g r a ms : Wi t hac a l i b r a t e ds c r e e na n d t h eDGSd i a g r a mf ort h et y p eofp r ob eb e i n gu s e d , ma x i mi s et h es i g n a l f r om t h er e f l e c t ora n ds e tt h ea mp l i t u d et oap r e d e t e r mi n e dr e f e r e n c e l e v e l ,u s i n gt h eg a i nc on t r ol ,a n dr e c or dt h ega i ns e t t i n g .Mov et h e p r ob et oa na r e aoft h ema t e r i a l ,wh e r et h eb a c kwa l li st h es a me d i s t a n c ea st h ep r e v i ou s l yr e c or d e dr e f l e c t or ,t h e r ea r en or e f l e c t or s a n dt h es u r f a c ec on d i t i ona n dc u r v a t u r e sa r et h es a mea st h ep r e v i ou s a r e a .Se tt h eB. W. Et ot h es a mepr e de t e r mi n e dr e f e r e n c el e v e la s b e f or ea n dn ot et h edi f f e r e n c ebe t we e nt h ep r e v i ou sa n dt h en e wg a i n s e t t i n g s .Us i n gt h eDGSd i a g r a ml ookont h ei n f i n i t yl i n e , a tt h eB. W. E d i s t a n c e ,f ort h ed Bf i g u r ea n da d dt h i sf i g u r et ot h ep r e v i ou s l yn ot e d d Bdi f f e r e n c e .Re a dt h et ot a ld Bf i gu r e( t h et woj u s ta dde d) ,a tt h e r e f l e c t orb e a m pa t h( d e p t h ) , of ft h eg r a p h , t og i v et h ee qu i v a l e n ts i z e oft h er e f l e c t or . 12. 0Ul t r asoni cEqui pmentChecks 12. 1Li near i t yoft i me baseGener al Thi scheckmaybecar r i edoutusi ngast andar dcal i br at i onbl ocke. g.A2anda compr essi onalwav epr obe.Thel i near i t yshoul dbecheckedov erar angeatl east equal t ot hatwhi chi st obeusedi nsubsequentt est i ng. Met hod a)Pl acet hepr obeont he25mm t hi cknessoft heA2bl ockandadj ustt he cont r ol st odi spl ayt enBWEs. b)Adj ustt hecont r ol ssot hatt hef i r standl astBWEscoi nci dewi t ht hescal e mar ksat1and10. c)I ncr easet hegai nt obr i ngsuccessi v ebackwal lechoest o80% FSH.The l eadi ngedgeofeachechoshoul dl i neupwi t ht heappr opr i at egr at i cul el i ne. d)Recor d any dev i at i ons atappr oxi mat el y hal fscr een hei ght .Dev i at i ons shoul dbeexpr essedasaper cent ageoft her angebet weent hef i r standl ast echoesdi spl ay ed( i . e.225mm) . Tol er ance Unl essot her wi sespeci f i edbyt het est i ngst andar d, at ol er anceof±2%i s consi der edaccept abl e. Fr equencyofchecki ng Thi scheckshal l becar r i edoutatl eastonceperweek. 12. 2Li near i t yofequi pment gai nGener al Thi si sacheckonbot ht hel i near i t yoft heampl i f i erwi t hi nt hesetand t he cal i br at edgai ncont r ol .I tcanbecar r i edoutonanycal i br at i onbl ockcont ai ni nga si dedr i l l ed hol e and shoul d be t he pr obe t o be used i n subsequentt est i ng. Rej ect / suppr essi oncont r ol sshal l beswi t chedof f . Met hod •Posi t i ont hepr obeonacal i br at i onbl ockt oobt ai nar ef l ect edsi gnal f r om asmal l r ef l ect oreg1. 5mm hol ei nt heA2bl ock. •Adj ustt hegai nt osett hi ssi gnal t o80%FSHandnot et hegai nset t i ng( dB) . •-I ncr easet hegai nby2dBandr ecor dt heampl i t udeoft hesi gnal . -Remov et he2dBandr et ur nt hesi gnal t o80%FSH. -Reducet hegai nby6dBandr ecor dsi gnal ampl i t ude. -Reducet hegai nbyaf ur t her12dB( 18i nt ot al )andr ecor dsi gnal ampl i t ude. -Reducet hegai nbyaf ur t her6dB( 24i nt ot al )andr ecor dsi gnal ampl i t ude. Tol er ance Gai n, dB Expect ed ampl i t ude, % + 100% Notl esst han 0 80% N/ A 6 10% 812% 18 40% 3545% 24 5% Vi si bl eabov ebase l i ne Fr equencyofchecki ng Recor ded ampl i t ud e Thecheckshal l becar r i edoutatl eastonceperweek. Accept abl el i mi t s 12. 3Pr obei ndexandbeam al i gnmentI ndexpoi nt Gener al Thecheckf orpr obei ndexappl i esonl yt oshearwav epr ov es, andi st hef i r stpr obe char act er i st i ct obecheckedonashearwav epr obe.Thepr obei ndexmaybe checkedont hest andar dA2cal i br at i onbl ock. Met hod a)Posi t i ont hepr obeont heappr opr i at esi deoft hebl ockt oobt ai nar ef l ect i on f r om t hequadr ant . b)Mov et hepr obebackwar dsandf or war dst omaxi mi set heampl i t udeoft he r ef l ect edsi gnal . c)Whent hesi gnal i satmaxi mum, t hepr obei ndexwi l l cor r espondt ot he engr av edl i neont hebl ock.Mar kt hi sposi t i onont hesi deoft hepr obe. Tol er ance Tol er ancewi l l dependonappl i cat i onbutf orpl ot t i ngofdef ect si ti sr ecommended t hatpr obei ndexi saccur at et owi t hi n±1mm. Fr equencyofchecki ng Whenapr obei si ncont i nuoususe,i ti sr ecommendedt hatt hecheckbecar r i ed outev er yf ewhour s; ot her wi se, adai l ychecki sr ecommended. Beam al i gnment( squi nt ) Wi t ht hepr obest i l l i nposi t i on, acheckonbeam al i gnmentcanbeper f or med.I ft he pr obebeam i scor r ect l yal i gned,t heedgeoft hepr obewi l lbepar al l elt ot heedge oft hebl ock.I ft hi si snott hecase,measur et hesqui ntangl ebet weent het wo edges.Tol er ancedependsupont heaccur acyofdef ectpl ot t i ngr equi r ed.The checkshoul dbecar r i edoutonceperweek. 12. 4Beam angl eGener al Beam angl ecanbecheckedonsev er alcal i br at i onbl ocksegA2orA5.Thebeam angl echeckshal lpr ef er abl ebemadeonapr obei nconj unct i onwi t ht hef l aw det ect ort obeusedi nsubsequentt est i ng. Met hod a)Pl acet hepr obei nsuchaposi t i onast or ecei v ear ef l ect edsi gnalf r om t he sel ect edt r ansv er sehol ei nt hecal i br at i onbl ock( eg19mm deephol ei nt he A5bl ock) . b)Max i mi set hesi gnalf r om t hehol eandmar kt hei ndexpoi ntoft hepr obeon t hebl ock. c)Measur et hedi st ancef r om t hemar kedpoi ntont hebl ockt ot heedgeoft he bl ock.Knowi ngt heposi t i onoft hedr i l l edhol ewi l lal l owt hebeam angl et o becal cul at ed( seebel ow) . Not eI fonl yar api dchecki sr equi r ed,maxi mi set hesi gnalf r om t he50mm hol ei n t heA2bl ock.Theangl ecant henbeassessedbyv i suali nt er pol at i onbet weent he r ef er encemar ki ngsont hebl ock. Tol er ance Theaccur acybyt hedescr i bedmet hodi s±1. 5° . Theaccur acyi nt hi scasecanonl ybeassumedt obe±3° . Fr equencyofchecki ng. Whenapr obei si ncont i nuoususe,i ti sr ecommendedt hatt hecheckbecar r i ed outatl eastev er yf ewhour s; ot her wi se, adai l ychecki sr ecommended. 12. 5Sensi t i v i t yandsi gnal t onoi se r at i oGener al Themai nobj ect i v eoft hi schecki st opr ov i det heoper at orwi t hasi mpl emet hod whi ch wi l li dent i f ydet er i or at i oni nsensi t i v i t yoft hepr obeandf l aw det ect ori n combi nat i on. Met hod a)Pl acet hepr obeon t heA2 cal i br at i on bl ockand adj usti t sposi t i on t o maxi mi set hesi gnal f r om t he1. 5mm di amet erhol e. b)Adj ustt hegai ncont r ol t osett hi ssi gnal t o20%FSHandnot et hedBset t i ng. c)I ncr easet hegai nunt i lt heov er al lsy st em noi se( el ect r oni cnoi seandgr ai n st r uct ur egr ass)att hesamer angeast het ar gethol er eached20%FSHand not et henewdBset t i ng. d)Thef i r stgai nmeasur ementnot edpr ov i desacheckont hesensi t i v i t yoft he pr obeandf l aw det ect or ,andt hedi f f er encebet weent hef i r standsecond measur ement s( dB)gi v est heS/ Nr at i o. Not e1 A demonst r at i on oft hesensi t i v i t yofpr obeand f l aw det ect oron a cal i br at i on bl ockdoesnotguar ant eet hatt hesamesi zeofr ef l ect orcoul dbe det ect edi nt hewor kpi ece. Not e2I fi ti sdesi r edt ocheckt hesensi t i v i t yasaf unct i onofr ange, t heuseoft he st andar dA5bl ocki sr ecommendedf orl ongerr anges. Tol er ance Tol er ancewi l ldependonappl i cat i on.Anydet er i or at i oni nt hesensi t i v i t yv al uewi l l i ndi cat eapr obl em wi t ht hepr obeorf l awdet ect or .Al owS/ Nr at i owoul dbet y pi cal ofacoar segr ai nedmat er i al . Fr equencyofchecki ng Unl essot her wi seagr eed, t hecheckshal l becar r i edoutonceperpr obeperday . 12. 6Pul se dur at i onGener al Thi scheckont hepr obeandf l awdet ect ori ncombi nat i on, measur est heef f ecton t hedi spl ay edsi gnalofpr obedampi ng,ampl i f i erbandwi dt h,bui l t i nsuppr essi on andsmoot hi ngci r cui t s.Thest andar dA2cal i br at i onbl ockmaybeusedf ort hi s check. Met hod a)Cal i br at et het i mebasei nmi l l i met r est oar anget hati st obeusedi n subsequentt est i ng. b)Max i mi set hesi gnal f r om t he1. 5mm si dedr i l l edhol ef orshearwav epr obes oraBWEf orcompr essi onwav epr obesandseti t speakt o100%scr een hei ght . c)Measur et hewi dt hoft hesi gnal i nmi l l i met r esatt he10%scr eenhei ght posi t i on. d)I fdesi r ed, t hemeasur ementi nmi l l i met r escanbeconv er t edi nt o mi cr osecondsbydi v i di ngi tbyt her el ev antsoundv el oci t y . Tol er ance Tol er ancewi l ldependuponappl i cat i on.A l ongpul sedur at i onwi l ll i mi tr ange r esol ut i onandi ndi cat et heneedf orar esol ut i oncheck( Ar esol ut i onchecki s descr i bed i n Cl auseNo. 7) ,and ashor tpul sedur at i on mayi ndi cat et hef l aw det ect orhasbui l t i n suppr essi on t hatcoul d pr ev entt heobser v at i onofsmal l si gnal s. Fr equencyonchecki ng Unl essot her wi seagr eed, t hecheckshoul dbecar r i edoutdai l y . 12. 7Resol v i ngpower ( r esol ut i on)Gener al Thi scheckdet er mi nest heabi l i t yofanul t r asoni cf l aw det ect i onsy st em t ogi v e separ at ei ndi cat i onofdi scont i nui t i essi t uat edcl oset oget herandsi mul t aneousl y wi t hi nt hesoundbeam. Met hod a)Cal i br at et het i mebaset oar angeof0100mm f orei t hert hecompr essi onor t heshearwav epr obe. b)Pl acet hepr obesot hatt heaxi soft hebeam i mpi ngesupont he2mm st epi n t he A7 cal i br at i on bl ock f orshearwav e pr obes,ort he 3mm st ep f or compr essi onwav epr obes. c)Adj ustt heposi t i onoft hepr obesot hatt heechoesf r om t het wot ar get sar e oft hesamehei ghtandappr oxi mat el yhal ff ul l gr at i cul ehei ght . d)Thest epsar esai dt ober esol v edwhent hei rechoesar ecl ear l ysepar at edat hal fmaxi mum echohei ghtorl ower . Not eThe3mm st epbet weent he9and3mm dr i l l edhol esi nt heA6cal i br at i on bl ockmayal sobeusedwhenchecki ngcompr essi onpr obes. Fr equencyofchecki ng The checkshal lbe car r i ed outmont hl y ,orwhen t oo l ong a pul se dur at i on i s suspect ed. 13. 0 Sensi t i v i t ySet t i ng Set t i ngasensi t i v i t yl ev eli sessent i alt opr ov i der epr oduci bl er esul t sf r om t hesame i nspect i on car r i ed out by di f f er ent oper at or s usi ng di f f er ent pr obe set combi nat i onsandmay bewor ki ngi ndi f f er entl ocat i ons.Theymustal lseet he samef l aw gi v i ngt hesamesi gnalhei ghtandt her ef or ehav et hesamedat aon whi cht obaset hei raccept / r ej ectdeci si ons.Ther ear esev er alsy st emsf orset t i ng sensi t i v i t y .Wehav eal r eadymetoneoft hem, f i r stbackwal lecho( BWE)t oFSHf or l ami nat i onchecks.Howev er ,whenchecki ngpl at eadj acentt oawel d,t hesecond BWEshoul dbet oFSH.Whenset t i ngsensi t i v i t ywemustbesur et hatasi gnalf r om adef ectwi l lbev i si bl eont heCRTscr eenandt hatwewi l lbeabl et odi st i ngui sht he def ectsi gnalf r om backgr oundnoi seorgr ass.Al lUTset sdi f f ersl i ght l y ,sowe cannotsay ,‘ Sett hesensi t i v i t yt oxdB’ ,asdi f f er entpr obesandequi pmentwi l lgi v e ent i r el ydi f f er entsi gnal sf r om t hesamer ef l ect or .I ti st oat t ai nsomeuni f or mi t y t hatt hedi f f er entmet hodshav eev ol v ed.Di f f er entmet hodsar eusedi ndi f f er ent pl aces. TheI OW bl ocki susedandi ti st her ecommendedmet hodf orPCN exami nat i ons.OnNor t hSeacont r act st hedi st anceampl i t udecor r ect i oncur v e ( DAC)met hodorASMEcur v esi sused.TheDACmet hodi sr ecommendedi nEN 1714,andi nGer manyt hedi st ancegai nsi ze( DGS)sy st em i susual l yappl i ed, especi al l ywhenev al uat i ngsmal l r ef l ect or s. Thepur poseofsensi t i v i t yset t i ngi st of i ndagai nl ev el suf f i ci entt of i ndaf l awand dependsont he: a)Pr obeused, i npar t i cul ari t sf r equency b)Fl awdet ect or c)Pr oper t i esoft het estmat er i al d)Rat i oofnoi set oBWEorf l awecho 13. 1 TheI nst i t ut eofWel di ng( I OW)bl ock Wemett heI nst i t ut eofWel di ngbl ockwhenst udy i ngbeam pr of i l es.Thebl ock cont ai ns1. 5mm si dedr i l l edhol esatdi f f er entdept hsandal l owst hehol est obe det ect ed f r om di f f er entangl es wi t h angl e pr obes.To use i ti s si mpl e and st r ai ght f or war d. Fi ndahol eont hebl ockt hatappr oxi mat el ycoi nci deswi t ht het hi cknessoft he mat er i aly ouar et est i ng.Doubl et het hi cknessi fy ouar eexami ni ngatf ul lski p,i . e. bounci ngy oursoundbeam of ft hebackwal l . Obt ai nasi gnal f r om t hehol eandt ur nt hegai ncont r ol unt i l t hesi gnal i satFSH. Wor koutt r ansf ercor r ect i on.Youhav enowsetsensi t i v i t yandcanbeassur edt hat f l awshav i ngt heequi v al entr ef l ect i v i t yof1. 5mm si dedr i l l edhol eswi l lappearon t hescr een. Thi smet hodhassev er aladv ant ages •Si mpl et ouse •Pr ov i desauni f or m sy st em ofr ef er ence •Af ai r l yl ar geandv i si bl eechoi sassur edf r om smal l f l aws •Si dedr i l l edhol er ef l ect or sar ei ndependentofangl e Butsomedi sadv ant ages •Bl ocki sheav yandexpensi v e •Onl yr ef er st o1. 5mm si dedr i l l edhol es •Notar el i abl emet hodf orsi zi ngdef ect s •Sensi t i v i t ywi l l behi gherf orr angesshor t ert hant heSDHused 13. 1. 1Di st anceampl i t udecor r ect i on( DAC)cur v es EN 1714andal lUSspeci f i cat i onsr ecommendt hi smet hod.Aspeci alr ef er ence bl ockoft hesamemat er i alast het estobj ecti susual l ynecessar y ,t hought he cur v escanbeconst r uct edf r om anI OW bl ock. Thet y peofbl ockr ecommendedbyEN1714andanASMEbl ocki sshownbel ow Thepr ocedur edescr i bedi nEN1714f orconst r uct i ngaDACcur v ei sasf ol l ows: •Cal i br at et het i mebasef ort hemaxi mum soundpat hl engt ht obeused. •Adj ustt hegai nsot hatt heampl i t udef r om t heser i esofr ef l ect or sf al l sbet ween 20and80%FSH •Wi t houtal t er i ngt hegai nset t i ng, maxi mi set heampl i t udeofeachr ef l ect ori nt ur n andmar kt het i poft hesi gnal , ei t heront hescr eenoronat r anspar entov er l ay . •Recor dt hegai nset t i ngusedf orpl ot t i ngt heDACcur v eandr ef er encet hi st o someot herr ef l ect orsuchast her adi usi naVcal i br at i onbl ock.Thi sl at eract i on enabl esgai nt ober esetwi t houtt her ef er encebl ock. Not e:Shoul dt hedi f f er encei nhei ghtbet weent hel ar gestandt hesmal l estechoes exceedt her angeof20t o80%FSH t hel i neshal lbespl i tandsepar at ecur v es pl ot t edatdi f f er entgai nset t i ngs.Thedi f f er encei ngai nbet weent het wocur v es shal lbenot ed.Exami net het estmat er i alasi nst r uct ed i nt hespeci f i cat i ons, compar i ngt hesi gnal sf r om di scont i nui t i est ot hecur v esony ourscr een.Any si gnalabov et hecur v eshowsar ef l ect orl ar gert hant her ef er encehol e.Acceptor r ej ectdi scont i nui t i esasi nst r uct edi nt hespeci f i cat i ony ouar ewor ki ngt o. Adv ant ages •Aqui ckwayofaccept i ngorr ej ect i ngdi scont i nui t i eswi t houtt oomucht i me consumedi nsi zi ngr ef l ect or s. •Somei deacanbegai nedoft hedi scont i nui t i essi zei nr el at i ont or ef er encehol es. •Uni f or mi t ypr ov i dedbyal l t echni ci ansconst r uct i ngt hei rcur v esf r om t hesame t estbl ock. Di sadv ant ages •Cur v esmustbeconst r uct edf oreachpr obei nconj unct i onwi t heachset . •Tr ansf ercor r ect i onmustbewor kedout . 13. 2 Fl at bot t omedhol es( FBH) Bl ocksar edr i l l edwi t hf l at bot t omedhol est opr eci sedi amet er sandsetdi st ances f r om t het opoft hebl ock.Thesedi amet er sanddi st ancesar est ampedont hesi de oft hebl ock. Whenset t i ngsensi t i v i t i est hespeci f i cat i onort echni quewi l l speci f yt hebl ockt obe usedandt heampl i t udeofsi gnalt obeobt ai nedf r om t heFBH.Bl ocksar ecutf or usewi t h0°pr obesorangl epr obesi ndi f f er entmat er i al sandt hi smet hodi smost l y usedi naer ospace. Adv ant ages •Easyt ouse •Uni f or mi t yassur edwhendi f f er entt echni ci ansuset hesamebl ocks •Bl ockscanbemadef r om di f f er entmat er i al s Di sadv ant ages •Fai r l yr i gi dsy st em f orspeci f i cappl i cat i ons •Lar genumberofbl ocksneededf ordi f f er entset t i ngs •Tr ansf ercor r ect i onusual l yneeded •Bl ocksf orangl epr obesar er ar el ycutexact l ynor mal t ot hebeam.Youmayhear t hesebl ockscal l edHI TTorALCOAbl ocks, af t ert heor i gi nat or s. Usi ngnoi se Wor koutt hemaxi mum r angeatwhi chy ouwi l lbeexami ni ngt estmat er i al .Pl ace t he pr obeont hemat er i alwi t hcoupl antappl i ed.Tur nupt hegai nunt i ly ouhav e 2mm gr ass on t he scr een att he maxi mum r ange.You wi l lnow hav et he assur anceofknowi ngt hat anydi scont i nui t yl ar gert hant hegr ai nsi zewi l lshow upont hescr een. Adv ant ages •Qui ckandeasy •Nor ef er encebl ocki sneeded •Anydef ectl ar gert hant hemat er i al gr ai nswi l l showup •Not r ansf ercor r ect i onneeded Di sadv ant ages •Noaccur at esi zi ngoft hedef ect •Di scont i nui t i esneart hesur f aceoft het estmat er i al maybehi ddeni nt hegr ass Tr ansf ercor r ect i on Ref er ence bl ocksusual l yhav e smoot h machi ned sur f aceswhi l et estobj ect s f r equent l y hav er ougher ,mor eunev ensur f aces.Al sot heat t enuat i onofsoundi n t he r ef er ence bl ock mi ghtbe di f f er entt ot hati nt he t estmat er i al .Usual l y at t enuat i oni nt her ef er encebl ocki sl esst hant het estmat er i albutnotal way s. Thi smeanst hatal l owancemustbemadef ort hedi f f er encesi nsoundener gy t r ansf erbet weenpr obeandt estmat er i alandpr obeandr ef er encebl ock.Mor e ener gycan be passed i nt oar ef er ence bl ock t han i nt oar oughersur f aced component .Hencet hear t i f i ci aldef ect si nar ef er encebl ockmaygi v ehi gher ampl i t udesi gnal s( any t hi ngupt o6dBorev enmor e)t hansi gnal sf r om si mi l ar l y si zeddi scont i nui t i esi nt het estmat er i al s.Al l owanceshav et obemadef ort hi sand cor r ect i ons made f ordi f f er entsur f aces.Thi s al l owance i s named t r ansf er cor r ect i onort r ansf erl oss. Ther ear esev er almet hodsofdet er mi ni ngt r ansf ercor r ect i on,somer equi r i ngt he const r uct i onofsepar at eDACcur v esandsomer equi r i ngcal cul at i onaccor di ng t o f or mul ae.Weexpl ai nt wosi mpl emet hods. Compr essi onpr obemet hod Pl acet hepr obeont her ef er encebl ockandt ur nt heBWEupt oFSH.Not et hegai n set t i ngs.Nowpl acet hepr obeont het estmat er i alandatasi mi l arr angebr i ngt he BWEt oFSH.Agai nnot et hegai nset t i ng.Thedi f f er encebet weent hem i st he t r ansf ercor r ect i on. Angl epr obemet hod Asy oucannotgetaBWEwi t hangl epr obesf r om apl at eorpi pe wal l , y ouhav et o uset wopr obeswi t ht hesameangl e.Pl acet het wopr obesopposi t eeachot heron t her ef er encebl ockwi t honepr obet r ansmi t t i ngandt heot herr ecei v i ng, sot hatt he soundener gyi sbouncedof ft hebackwal landcaughtbyt her ecei v i ngpr obe( pi t ch andcat ch) .Maxi mi set hesi gnalandadj ustt hegai nunt i li ti satFSH.Pl acet het wo pr obesonapi eceoft estmat er i aloft hesamet hi cknessast her ef er encebl ock andr epeatt hepr ocess.Not et hedi f f er encebet weent het wogai nset t i ngs.Thi si s t het r ansf ercor r ect i onneeded.Ot hermet hodsoft r ansf ercor r ect i onar edescr i bed i nEN1714andi nl i t er at ur econcer ni ngt hedi st ancegai nsi ze( DGS)sy st em. 13. 3 Thedi st ancegai nsi ze( DGS)met hod TheDGSsy st em r el i esont hel awsofl ar geandsmal lr ef l ect or si nt hef arzoneand wasdev el opedt or el at et heampl i t udeofasi gnalt ov ar i oussi zesofper f ectdi sc r ef l ect or s,f l at -bot t omedhol es,soi tdoesnotact ual l ysi zef l awsbutr el at est hem t oanequi v al entr ef l ect or .Ther el at i v ehei ght sofsi gnal sf r om di f f er entsi zesof f l at bot t omedhol esatdi f f er entdi st anceswer epl ot t edascur v es.Ref l ect orsi zes ar eexpr essedi nt er msoft hepr obedi amet eranddi st ancesf r om t hepr obear e expr essedasmul t i pl esoft henearzone. Nowi fy ouhav easi gnal f r om af l awatacer t ai ndept h, y oucancompar et hesi gnal si zet owhatt hesi gnalofaBWEshoul dbeatt hatdept handest i mat et hesi zeof f l atbot t omedhol et hatwoul dgi v esuchasi gnalatt hatdept h.Thedef ectcant hen besi zedaccor di ngt o af l atbot t omedhol eequi v al ent .Theat t enuat i onf act orf or t het estmat er i al mustbet akeni nt oconsi der at i onwhenusi ngt heDGSsy st em. Exampl e: Youar eusi nga5MHz10mm di amet ercompr essi onpr obeon100mm st eelpl at eandy ouf i ndadef ectat60mm dept hwhi chgi v esasi gnal atFSHwi t h a30dBgai nset t i ng.Whati si t sf l at bot t omedhol eequi v al ent ?Fi r st , wor koutt he pr obenearzone.I ti s21mm, sot hedef ecti satadi st anceoft hr eenearzones. NowgetaBWEandf i ndwhatt hedBr eadi ngi s.Sayi ti s20dBwhent heBWEi s atFSH.100mm i sf i v enearzones.Whatwi l l i tbeat60mm, t hr eenearzones? Ref ert ot heDGScur v es.I ft heBWEi sFSHwi t h20dBat100mm, byt hel awof l ar ger ef l ect or sandaccor di ngt ot heBWEl i neont heDGScur v esaBWEat60mm shoul dr eachFSHat16dB, 4dBl esst hanat100mm.Thesi gnal hei ghtf r om t he f l awi s30dB, 14dBmor et hant heBWE.Lookdownt hescal e14dBat3nearzones f r om t heBWEandy ouf i ndt hatt henear estl i nei s0. 5oft hepr obedi amet er .The pr obedi amet eri s10mm sot henear estequi v al entf l atbot t omedhol et ot hef l aw hadadi amet erof5mm. Bysi mi l arwor ki ng, asensi t i v i t yset t i ngcanbewor kedoutf oraf l atbot t omedhol e ofacer t ai ndi amet eratagi v enr anget oagi v enscr eenhei ghtandt hef l aw det ect orgai nsetaccor di ngl y . Adv ant ages •Youcanchooseagai nl ev el f orsi zi ng •Tel l sy out hesmal l estdef ecty oucanf i ndatagi v enr ange •Pr ov i dest hebasi sf oranaccept / r ej ectsy st em •I tgi v esar oughequi v al entt ot hesi zeofaf l aw •Uni f or mi t ybet weenr esul t sf r om di f f er entt echni ci ans Di sadv ant ages •Oper at or smustkeepr ef er r i ngt oachar tandmaki ngcal cul at i ons •At t enuat i onmustbet akeni nt oaccount •Noaccounti st akenoff l awor i ent at i on •Mostef f ect i v eonsmal l def ect s •Anequi v al encesy st em notasi z i ngsy st em •Fl awsur f acesandshapesar enoti deal r ef l ect or s, t her ef or esi gnal ampl i t udesar e nott hesameasacompar at i v ef l at bot t omedhol e Forangl epr obes, pl ast i csl i deshav ebeenmanuf act ur edbyKr aut kr amert of i tov er t heCRTscr een.Theseti scal i br at edandgai nset t i ngi smadebybr i ngi ngt heBWE ort he echof r om t he1. 5mm hol eont heV2bl ockupt omar ksont hesl i de.Fl at bot t omedhol eequi v al ent sf orf l awscant henber eadst r ai ghtof ft hesl i de.The DGSsy st em i swi del yusedi nGer many . 13. 4 Si gnal t onoi ser at i o I thasbeenment i onedel sewher et hatf r equencyandwav el engt hhav eamaj or i nf l uenceonf l awdet ect i on.I nf act , howev er , t hedet ect i onofadef ecti s i nf l uencedbymanyot herf act or s.Theamountofsoundt hatr ef l ect sf r om a def ecti s, f orexampl e, dependentonacoust i ci mpedancemi smat chbet weent he f l awandt hesur r oundi ngmat er i al .Agasf i l l eddef ectsuchasal ackoff usi oni s gener al l yabet t err ef l ect ort hanamet al l i ci ncl usi onbecauset hedi f f er encei n acoust i ci mpedancei sgr eat erbet weenai randmet al t hanbet weenmet al and anot hermet al . Thenat ur eoft hesur r oundi ngmat er i al al sogr eat l yaf f ect st hedet ect i onofdef ect s wi t hcoar segr ai nst r uct ur er educi ngdef ectdet ect abi l i t y .Ameasur eof det ect abi l i t yofaf l awandt heef f ectoft hemanyf act or si nv ol v edi si t ssi gnal t onoi ser at i o( S/ N) .TheS/ Nr at i oi sameasur eofhowt hesi gnal f r om t hedef ect compar est oot herbackgr oundr ef l ect i ons( cat egor i sedasnoi se) .AS/ Nr at i oof3 t o1i sof t enr equi r edasami ni mum.Theabsol ut enoi sel ev el andt heabsol ut e st r engt hofanechof r om asmal l def ectdependsonanumberoff act or s: •Pr obesi zeandf ocal pr oper t i es. •Pr obef r equency , bandwi dt handef f i ci ency . •I nspect i onpat handdi st ance( wat erand/ orsol i d) . 13. 5 Not c he s : F ore v a l u a t i n gi n c omp l e t ep e n e t r a t i on i n we l d s ord i s c on t i n u i t i e s f or mi n gac ome r , s u c ha sas u r f a c ec r a c korwe l du n de r c u t , ma c h i n e d s u r f a c en ot c h e sma ybee mpl oy e df ors e n s i t i v i t yc a l i br a t i ona n ds i z e c ompa r i s on , s i n c et h e ymor en e a r l yr e pr e s e n tt h ea c t u a l d i s c on t i n u i t y . AVe es h a p e dn ot c hi sa nu s e f u l r e f e r e n c ef ore v a l u a t i n gs i d ewa l l l a c k of f u s i on i n v e e we l d s . Squ a r e n ot c h e s a r e u s e f u l f or e v a l u a t i n g L a c k of p e n e t r a t i on . Th e s en ot c h e sa r eb e s tp r od u c e d b yEl e c t r i cDi s c h a r g eMa c h i n i n gp r oc e s s .Th en ot c h e sa r eu s u a l l ya t r y s t a lwi d t hi s l e a s ton ei n c hl on g[ mi nt wo t i me st h e pr obe c r e c omme n de d] , wi t had e p t h[ c] of2t o1 0% oft h i c k n e s soft h ep a r t T h e w i d t h [ w ] o f t h e c u t i s u s u a l l y 1 / 1 6 " . f orwe l di n s pe c t i on . F o rb a s e ma t e r i a le x a mi n a t i o no ft u b u l a rp r o d u c t s ,a x i a la n d c i r c u mf e r e n t i a l n o t c h e so nt h eo u t s i d ea n dt h ei n s i d es u r f a c e s , i na c a l i b r a t i o nb l o c kma d ef r o mt h ep r o d u c tb e i n ge x a mi n e di su s e d . F o rb a s ema t e r i a lp i p eb o d y ,t h eNo t c h e su s e da r el e s s e ro ft h e 0 . 0 0 4" o r5 %o fma t e r i a l t h i c k n e s sd e e p , wi t ha nwi d t ho ft wot i me s t h ed e p t ho fc u t .F o rp l a t e s , 3 %o ft h i c k n e s si su s e d .[ a l wa y sr e f e r a p p l i c a b l et e s t p r o c e d u r ef o rn o t c hDe t a i l s ] 14. 0 Fl awLocat i on: Youcancal cul at et hel ocat i onofaf l awbyusi ngt r i gonomet r i cf or mul asasshown bel ow.Youneedt oknowt heangl eoft hepr obeandt hest andof fmeasur edf r om t hecent r eofawel d. Dept h=Cosθxr ange St andof f=Si nθ xr angeAgener al r ul eoft humbusedt ocal cul at et hedept hofan i ndi cat i onf r om t her angeont hescr eeni s 45˚pr obe-r angei sappr oxi mat el y1. 5x dept h 60˚pr obe-r angei sexact l y2 x dept h 70˚pr obe-r angei sappr oxi mat el y3xdept h I ti squi ckerandeasi er ,howev er ,t ouseaf l aw l ocat i onsl i deandabeam pl otor ev enapi eceofcl earpl ast i cf i l m wi t ht hepr obeangl edr awnoni t .Uset hesl i deas f ol l ows: Dr aw acr osssect i onoft hewel dont het r anspar entout erenv el opeoft hesl i de. Dr aw ami r r ori mageoft hewel dcr osssect i oni mmedi at el yunderi ti ft hesound ener gyi sgoi ng t obounceof ft hebackwal l ,i . e.usi ngf ul lski p.Uset hepr i nt ed dat um l i neont hepl ast i cenv el opeast hecent r eoft hewel dandmeasur eal lst andof f sf r om i t .Maxi mi set heechof r om adef ectandmar kwher et hei ndexpoi ntf al l s ont hepar entmet al .Measur ei t sdi st ancef r om t hecent r eoft hewel d. Not et hedef ectonasket chandnot et hest andof fandr angeoft hecent r eoft he def ect .Mov et hedat um l i neont hepl ast i cenv el opet ot hest andof fdi st ance. Lookal ongt hecent r eoft hebeam pl otunt i l y oucomet ot her angeshownont he scr een.Makeamar kont heenv el ope, t hi sr epr esent st hecent r eoft hedef ect .I t showst hedef ect sposi t i oni nt hewel dbody . 14. 1 THEI RRADI ATI ONFACTOR Whent es t i ngt ubul armat er i al sar oundt hec i r c umf er enc ewi t hangl epr obes , i t i spos s i bl et hatduet ot hec ur v at ur e,wal lt hi c k nes sandpr obeangl e,t hatt he beam wi l lnots t r i k et hei ns i des ur f ac eoft hemat er i al .Wec anc al c ul at et he mi ni mum pr obe angl et hatwi l ls t r i k et hei ns i des ur f ac eoft hemat er i al( ata t angent ) .Thi si sk nownast hei r r adi at i onf ac t or .Apr obeangl et hatwi l lr eac h t hebor ei sc al c ul at edbyt hef ol l owi ngf or mul a. 14. 2 F l a wSi z i n g: SI ZI NGMETHODSANGL EPROBES Ther ear et hr eemai ns i z i ngt ec hni quesus edwi t hangl epr obes : • 6dBdr op • 20dBdr op • Ma x i mu ma mp l i t u d e 14. 2. 16dBDr opt e c h n i qu e Us e dt os i z ede f e c tdi me ns i onswhi c ha r el ar ge rt ha nt hebe am,s uc ha s t hel e ngt hofal a c kofs i de wa l l f us i oni nawe l d. Thepr obei smov e dof ft he e ndoft he de f e c tunt i lt hes i gna lampl i t udei sr e duc e dby50%( 6dB) .The pos i t i onoft hec e nt r eoft hepr obei st he n ma r k e dont ot hema t e r i a l s ur f a c e .Thepr obei snow i napos i t i onwhe r et he be a mi sha l fona nd ha l fof ft hede f e c t . I ft hi si sr e pe a t e da tt heot he re ndoft hede f e c tt he nt he di s t a nc ebe t we e nt hema r k sr e pr e s e nt si t sl e ngt h. 14. 2. 220dBDr opt e c h n i qu e Thi st e c hni quei sus e df orde f e c t st ha ta r el e s st ha nt hewi dt hoft hebe a m, s uc h a st hec r os s s e c t i ona ls i z eofal a c kofs i de wa l lf us i oni nawe l d.I t r e qui r e st heus eofa20dBbe a m pr of i l e ,pl ot t e doutf ort hepr obei nus e , dr a wnont oapl ot t i ngs y s t e m. Thes i gna l f r om t hede f e c ti sf i r s tmax i mi s e d a ndt hepos i t i onoft hede f e c tpl ot t e ddownt hemai nbe a m ont hepl ot t e r a si nf i g.1.Thepr obei st he nmov e df or wa r ds ,of ft hede f e c t ,unt i lt he s i gna l dr opst o10%ofi t sor i gi nal he i ght .Ast hepr obeha smov e df or war d t hede f e c ti snow i nt he t r a i l i ng e dge oft he be a m, s owenowpl ott he s i gna l downt he t r a i l i ng e dge on t he pl ot t e r ,s e ef i g. 2.Thi ss houl dgi v e apoi ntpl ot t e dj us ta bov et hepr e v i ouspl ota ndt hi sr e pr e s e nt st het op e dgeoft hede f e c t .I fwenowmov et hepr obebac k war ds , pa s tt hema x i m, t oapos i t i on whe r et hes i gnali sagai n10% oft hemax i m,t he npl ott he s i gna ldownt hel e a di nge dgeoft hebe a m,a si nf i g. 3,t hi ss houl dgi v eus t hebot t om e dgeoft hede f e c ta ndt hust heov e r a l l s i z e . f i g. 1 f i g. 2 f i g. 3 14. 2. 3 Max i mum ampl i t ude( max . amp)t e c hni que Thi si sus e dt os i z ea r e a sofs ma l l de f e c t s , s uc ha si nc l us i onsorpor os i t y , ort os i z emul t i f a c e t e dde f e c t s ,s uc ha sc r a c k s .Thet e c hni quei nv ol v e s mov i ngt hepr obeof ft hede f e c ta r e aunt i lt hes i gna l sdi s a ppe a r ,t he n s l owl ybr i ngi ngt hepr obebac k , wa t c hi ngt hewhol es i gna l gr oup, t ot hef i r s t pos i t i onwhe r eoneoft hes i gna l smax i mi s e s .Thede f e c ti st he npl ot t e d ft hi si sc a r r i e douti us i ngt hema i nbe a m ont hepl ot t i ngs y s t e m.I nbot h di r e c t i onst he nt hec r os s s e c t i ona l e x t r e mi t i e soft hede f e c ta r epl ot t e dout . e c hni quei sr e pe a t e dmov i ngt hepr obe l a t e r a l l yt os i z et hel e ngt hof Thet t hede f e c tbymar k i ngt hepos i t i onoft hec e nt r eoft hepr obe . Thi st e c hni quewi l lpi c koutt hel a s ti ndi v i dua li nc l us i onofagr ouport he l a s tf a c e tofac r a c kgi v i ngt heov e r a l ls i z eoft hede f e c tora r e a .I tc a n a l s o beus e dt opl ott hes ha peofade f e c ta nd f orc ondi t i on moni t or i ng whe r ec r i t i c a ls i z i ng i sr e qui r e dbypl ot t i nge a c hi ndi v i dua ls i gna li nt he gr oupa si tma x i mi s e s . 14. 3 Pul seecho Ul t r asoni ci nspect i onsar el ar gel yper f or medbyt hepul seechot echni quei nwhi ch asi ngl epr obei susedt obot ht r ansmi tandr ecei v eul t r asound.I naddi t i ont ot he f actt hataccessi sr equi r edf r om onesur f aceonl y , f ur t heradv ant agesoft hi s t echni quear et hati tgi v esani ndi cat i onoft het y peofdef ect , i t ssi zeandi t sexact l ocat i onwi t hi nt hei t em bei ngt est ed.Themaj ordi sadv ant agei st hatpul seecho i nspect i oni sr el i antupont hedef ect shav i ngt hecor r ector i ent at i onr el at i v et ot he beam i nor dert ogener at ear et ur ni ngsi gnal t ot hepr obeandi snott her ef or e consi der edf ai l saf e.I ft hesoundpul sehi t st hef l awatanangl eot hert han90˚ muchoft heener gywi l l ber ef l ect edawayandnotr et ur nt ot hepr obewi t ht he r esul tt hatt hef l awwi l l notshowupont hescr een. 14. 4 Thr ought r ansmi ssi on Thr ought r ansmi ssi onwasusedi nt heear l yday sofUTandi sst i l lusedi npl at e andbarpr oduct i on.Apr obeonesi deofacomponentt r ansmi t sanul t r asoni cpul se t oar ecept orpr obeont heot hersi de.Theabsenceofapul secomi ngt ot he r ecei v eri ndi cat esadef ect . NoDef ect Def ect Theadv ant agesar e •Lessat t enuat i onofsoundener gy •Nopr ober i ngi ng •Nodeadzoneont hescr een •Or i ent at i onofadef ectdoesnotmat t erasi tdoesont hepul seechodi spl ay . Thedi sadv ant agesar e •Def ectcannotbel ocat ed •Def ectcannotbei dent i f i ed •Componentsur f acesmustbepar al l el •Ver t i cal def ect sdonotshow •Pr ocessmustbeaut omat ed •Mustbeaccesst obot hsi desoft hecomponent 14. 5 Tandem scanni ng Tandem scanni ngi susedmai nl yt ol ocat edef ect sl y i ngper pendi cul art ot he sur f ace.I ti nv ol v est heuseoft woormor eangl epr obesoft hesame angl eof i nci denceandf aci ng t hesamedi r ect i onwi t honepr obeact i ngast het r ansmi t t er andt heot her ( s)asr ecei v er s 14. 6 Cont actscanni ng Cont actscanni ngi sdef i nedbyEN 1330asscanni ngbymeansofanul t r asoni c pr obe( s)i ndi r ectcont actwi t ht heobj ectunderexami nat i on( wi t horwi t hout coupl ant ) .Nor malat hi nf i l m ofcoupl antbet weent hepr obeandt het estsur f ace ser v est obot ht r ansmi tul t r asoundandt ol ubr i cat et hesur f aceandr educewearon t hepr obef ace.I deal l yt heacoust i ci mpedanceoft hecoupl antshoul dbebet ween t hatoft hepr obe( per spex)andt hemat er i al undert est 14. 7 Gapscanni ng I naccor dancewi t hEN130gapscanni ngi sat echni quei nwhi cht hepr obei snoti n di r ectcont actwi t ht hesur f aceoft hespeci menbuti scoupl edt oi tt hr ougha col umnofl i qui d,notmor et hanaf ewwav el engt hst hi ck. 14. 8I mmer si ont est i ng I mmer si ont est i ngi nv ol v est het estobj ectbei ngsubmer gedi nal i qui d,usual l y wat erandt hepr obebei ngscannedataf i xeddi st anceabov et hecomponent .The wat erser v est opr ov i deconst antcoupl i ngcondi t i onsandamount st oal ongf l ui d del ayl i ne.Al t hought hepr obei t sel fmustbeacompr essi onwav e, shearwav escan be pr oduced wi t hi nt he sampl e byangul at i ons oft he pr obe.Thi st echni que f r equent l yuses hi gh f r equencypr obes ( 2550 MHz)and f ocused pr obes f or aut omat edi nspect i onsandi ssui t edt ot hei nspect i onofcompl excomponent s. Theuseofwheelpr obes,squi r t erandbubbl ersy st emsar eal soconsi der edt obe i mmer si onsy st ems. Def ec 14. 9 PhasedAr r ayUl t r asoni cTest i ng Anar r ayt r ansduceri ssi mpl yonet hatcont ai nsanumberofsepar at eel ement si n asi ngl ehousi ng, andphasi ngr ef er st ohowt hoseel ement sar esequent i al l ypul sed. A phased ar r ay sy st em i s nor mal l y based ar ound a speci al i zed ul t r asoni c t r ansducert hatcont ai nsmanyi ndi v i dualel ement s( t y pi cal l yf r om 16t o256)t hat canbepul sedsepar at el yi napr ogr ammedpat t er n.Theset r ansducer smaybe usedwi t hv ar i oust y pesofwedges,i nacont actmode,ori ni mmer si ont est i ng. Thei rshapemaybesquar e,r ect angul ar ,orr ound,andt estf r equenci esar emost commonl yi nt her angef r om 1t o10MHz. Phasedar r aysy st emspul seandr ecei v ef r om mul t i pl eel ement sofanar r ay .These el ement sar epul sedi nsuchawayast ocausemul t i pl ebeam component st o combi newi t heachot herandf or m asi ngl ewav ef r ontt r av el i ngi nt hedesi r ed di r ect i on.Si mi l ar l y ,t he r ecei v erf unct i on combi nes t he i nputf r om mul t i pl e el ement si nt oasi ngl epr esent at i on. Becausephasi ngt echnol ogyper mi t sel ect r oni cbeam shapi ngandst eer i ng,i ti s possi bl et ogener at eav astnumberofdi f f er entul t r asoni cbeam pr of i l esf r om a si ngl epr obeassembl y , andt hi sbeam st eer i ngcanbedy nami cal l ypr ogr ammedt o cr eat eel ect r oni cscans: Thi senabl est hef ol l owi ngcapabi l i t i es: 1.Sof t war econt r olofbeam angl e,f ocaldi st ance,andbeam spotsi ze.These par amet er scanbedy nami cal l yscannedateachi nspect i onpoi ntt oopt i mi ze i nci dentangl eandsi gnal t onoi sef oreachpar tgeomet r y . 2.Mul t i pl eangl ei nspect i on can be per f or med wi t h a si ngl e,smal l ,mul t i el ementpr obeandwedge,of f er i ngei t hersi ngl ef i xedangl esorascan t hr oughar angeofangl es. 3.These capabi l i t i es pr ov i de gr eat erf l exi bi l i t yf ori nspect i on ofcompl ex geomet r i esandt est si nwhi chpar tgeomet r yl i mi t saccess. 4.Mul t i pl exi ngacr ossmanyel ement sal l owsmot i onl esshi ghspeedscans f r om asi ngl et r ansducerposi t i on.Mor et hanonescanmaybeper f or med f r om asi ngl el ocat i onwi t hv ar i ousi nspect i onangl es. Adv ant ages Ul t r asoni cphasedar r aysy st emscanpot ent i al l ybeempl oy edi nal mostanyt est wher econv ent i onalul t r asoni cf l aw det ect or shav et r adi t i onal l ybeenused.Wel d i nspect i onandcr ackdet ect i onar et hemosti mpor t antappl i cat i ons,andt hese t est sar edoneacr ossawi der angeofi ndust r i esi ncl udi ngaer ospace,power gener at i on,pet r ochemi cal ,met albi l l etand t ubul argoods suppl i er s,pi pel i ne const r uct i on and mai nt enance,st r uct ur almet al s,and gener almanuf act ur i ng. Phasedar r ay scanal sobeef f ect i v el yusedt opr of i l er emai ni ng wal lt hi cknessi n cor r osi onsur v eyappl i cat i ons. Thebenef i t sofphasedar r ayt echnol ogyov erconv ent i onal UTcomef r om i t sabi l i t y t ousemul t i pl eel ement st ost eer ,f ocusandscanbeamswi t hasi ngl et r ansducer assembl y .Beam st eer i ng,commonl yr ef er r edt osect or i alscanni ng,canbeused f ormappi ng component satappr opr i at eangl es.Thi scangr eat l ysi mpl i f yt he i nspect i onofcomponent swi t hcompl exgeomet r y .Thesmal lf oot pr i ntoft he t r ansducerandt heabi l i t yt osweept hebeam wi t houtmov i ngt hepr obeal soai ds i nspect i onofsuchcomponent si nsi t uat i onswher et her ei sl i mi t edaccessf or mechani calscanni ng.Sect or i alscanni ngi sal sot y pi cal l yusedf orwel di nspect i on. Theabi l i t yt ot estwel dswi t hmul t i pl eangl esf r om asi ngl epr obegr eat l yi ncr eases t hepr obabi l i t yofdet ect i onofanomal i es.El ect r oni cf ocusi ngper mi t sopt i mi zi ng t hebeam shapeandsi zeatt heexpect eddef ectl ocat i on,aswel lasf ur t her opt i mi zi ngpr obabi l i t yofdet ect i on.Theabi l i t yt of ocusatmul t i pl edept hsal so i mpr ov est heabi l i t yf orsi zi ngcr i t i caldef ect sf orv ol umet r i ci nspect i ons.Focusi ng can si gni f i cant l yi mpr ov e si gnal t onoi se r at i oi n chal l engi ng appl i cat i ons,and el ect r oni cscanni ngacr ossmanygr oupsofel ement sal l owsf orCScani magest o bepr oducedv er yr api dl y . Thepot ent i aldi sadv ant agesofphasedar r aysy st emsar easomewhathi ghercost andar equi r ementf oroper at ort r ai ni ng,howev ert hesecost sar ef r equent l yof f set by t hei rgr eat erf l ex i bi l i t yandar educt i oni nt het i mer equi r edt oper f or m agi v en i nspect i on. 14. 10Ti meofFl i ghtDi f f r act i on I nt r oduct i on TheTi meof Fl i ghtDi f f r act i on( TOFD)t echni quei sr api dl ygai ni ngi mpor t anceasa st andal onei nspect i ont echni que.TheTOFDt echni quei sanadv ancedul t r asoni c i nspect i ont echni quet hatf ul f i l saneedf orr el i abl ei nspect i ons.I ti sapower f ul t echni quebecausei tcansi mul t aneousl ydet ectandsi zedef ect s.TOFDi snow r out i nel yusedi nawi de r ange ofappl i cat i ons such as i nspect i on ofpi pi ng and pr essur e v essel s. Whatt y peofi nf or mat i onwi l lTOFDgener al l ypr ov i de?A r out i nei nspect i onpr ov i dest heoper at orwi t ht hef ol l owi ngi nf or mat i on: l ocat i onofi ndi cat i onsal ongt hewel d posi t i onofi ndi cat i onswi t hr espectt ot hescanni ngsur f ace( dept h i nf or mat i on) t hr ought hi cknessex t ent ,i fex ceedi ngacer t ai nv al ue( t y pi cal2mm) , whi chmeanst hatpor osi t yandsl agwi l lgener al l ybedet ect edas " i ndi cat i onswi t houtmeasur abl ehei ght " i nf or mat i onon" embedded"or" sur f acebr eaki ng"char act erofadef ect I nf or mat i on on t he t y pe ofdef ecti sl i mi t ed,si mi l art o bot h manualand mechani sedul t r asoni ci nspect i on.Thi si snotnecessar i l yapr obl em, becausef r om af r act ur e mechani cspoi ntofv i ew,manydef ect st hatar enor mal l yr egar dedas v ol umet r i c,suchassl agi ncl usi ons,maybeshar penought obeabl et oactas cr acki ni t i at or s.Al so, t hi saspecti scompensat ed, t oacer t ai next ent , byt heabi l i t y ofTOFDt odi st i ngui shbet ween" def ect swi t houtmeasur abl ehei ght "and" def ect s wi t hmeasur abl ehei ght " . Thi s,i ncombi nat i onwi t ht hehi ghpr obabi l i t yofdet ect i on( POD)andal ow f al se cal lr at e( FCR) , makesTOFDav al uabl et oolf orr out i neNDT, i nt hesenseof" Good Wor kmanshi pev al uat i onsuppor t edbyf r act ur emechani csconsi der at i ons" . Recent dev el opment s ofcodes and def ectaccept ance st andar ds f oruse wi t ht he t echni quesuppor tt hi st endencyandi sr esul t i ngi nawi deraccept anceev er yy ear . Apar tf r om t he gr owi ng r eal i sat i on byt he mar kett hatTOFD of f er s uni que adv ant ages,t hesedev el opment sar e al sost i mul at edbyt her eal i sat i onoft hef i v e mai nt opi cs: Equi pmenti mpr ov ement Tr ansducerper f or mancei mpr ov ement I ni t i at i v est oest abl i sht hequal i f i cat i onofTOFDoper at or s Accept anceofTOFDi nwel dandv essel i nspect i on I mpl ement at i onofnewcodesandst andar ds Shor ti nt r oduct i ont ot het echni que Thepr i nci pl eoft heTOFDt echni quei sbasedonmappi ngoft heposi t i onoft he edgesofdef ect s.Thi si si nmar kedcont r astwi t hconv ent i onalul t r asoni cs,whi ch r el i esont heampl i t udeofspecul arr ef l ect i onsr ecei v edf r om def ect s.Todet er mi ne t heposi t i onoft hedef ectedges,awi debeam t r ansmi t t erpr obei spl acedonone si deoft hewel dunderi nspect i on.Ani dent i cal r ecei v erpr obei spl acedont heot her si deoft hewel d( f i gur e1) .I nt hecaseofaf l awl esswel d,t her el ev antul t r asoni c si gnalwi l lconsi stofaso cal l ed " l at er alwav e" ,cor r espondi ngt ot hedi r ect sur f acepat hbet weent r ansmi t t erandr ecei v er ,andabackwal lecho.Bet weent he l at er alwav eandt hebackwal lechot her ewi l lbenosi gnal s.I fdef ect sar epr esent i nt hewel d,howev er ,t heul t r asoni cwav eswi l lbedi f f r act edbyt heedgesoft he def ect s.Thedept hoft hedef ectedgecanbecal cul at edf r om t het i me off l i ghtof t hecor r espondi ngul t r asoni cwav e.Def ecthei ghtcanber eadi l ymeasur edby subt r act i onoft hedept hofl owerandhi gherdef ectedge. t hepr i nci pl eofTOFDi nspect i onona wel dedpl at e Li keanyot hert echni que, TOFDal sohasi t sl i mi t at i ons.I ngener alt het echni quei s l esssui t abl ef orcoar segr ai nedmat er i al ssuchasmanyt y pesofaust eni t i cst eel . I nspect abi l i t ywi t hTOFDi susual l yassessedonacaseby casebasi s.I naddi t i on, i nspect i onr el i abi l i t ycl oset ot hescanni ngsur f acei shamper edbyt hepr esenceof t hel at er alwav e,whi chmayobscur edef ect spr esenti nt hi sar ea.Speci al i sed sof t war eal gor i t hmscanbeusedt omi ni mi set hi sef f ect .Si mi l ar l y ,smal ldef ect s l ocat edv er ycl oset ot her ootoft he wel d maysomet i mesbeobscur edby i r r egul ar i t i esi nt her ootsuchasmi smat ch. Gener alaccept anceoft heTOFD t echni quewi l lonl ybepossi bl ei fi ti sal so pr oper l yembeddedi ncodesandst andar ds.Wi t hmor eandmor eexper i enced gat her edt hepot ent i al f ort het echni quei sr api dl yi ncr easi ng.Pr esentdev el opment si nt hecodes, def ect accept ancest andar dsandper sonnel qual i f i cat i onssuppor tt hi st endency . Thef ol l owi ngmai npr i nci pl esdescr i beTOFD: Twoangl ebeam pr obes( usual45° )ar epl acedasat r ansmi t t er r ecei v er ar r angementandar econnect edt oget her(f i g) .Thedi st anceoft hepr obesi s cal cul at edaccor di ngt ot hewal l t hi ckness. Longi t udi nalwav esar eusual l yappl i ed.Thesoundbeam spr eadi sl ar get o maxi mi zet heext entoft hescan. TheAscani nt heabov ef i gur eshowst hesocal l edl at er al wav e, t hebackwal l echoesandbet weenbot hsi gnal sot hersi gnal scanpossi bl yappear , whi ch canoccurduet oi nhomogenei t y .TheAScani snotr ect i f i edi nt heTOFD t echni que. TOFDt echni quei sal way sappl i edwi t hi magi ngmet hods( Fi gur eat t achedabov e) . 15. 0 Pr esent at i on Thef l awdet ect ororUTsetsendsul t r asoundener gyi nt ot estmat er i al sandsome oft hi sr et ur nt ot hesett obepr esent edasi nf or mat i ononaCRTscr een.Thi si san Ascandi spl aywi t ht heampl i t udeofsi gnal sdi spl ay edasaf unct i onoft i meor di st ance.Ther ear eot herway sofpr esent i ngt hei nf or mat i on. A, B, C&DSCANNI NGSYSTEMS 15. 1 As c an Thi si soneoft hemos tc ommons y s t e msi n us ef orma nua lul t r a s oni c i ns pe c t i on.I tdi s pl a y st her e f l e c t e de ne r gy a ss i gna l s on a CRT.The hor i z ont a la x i sont heCRTr e pr e s e nt se l a ps e dt i meordi s t anc ea ndt he x i sr e pr e s e nt ss i gna lampl i t udeors v e r t i c a la ounde ne r gyr e t ur ni ngt ot he f e c tf r om pr obe .Thi ss y s t e mc a npr ov i dea ni ndi c at i onont hes i z eofade s i gna l a mpl i t ude ,t hede f e c tl oc a t i on, f r om t hepos i t i onoft hes i gna l ont he t i me ba s e ,a nd t hes i gna ls ha pea ndbe hav i or , onmov e me ntoft hepr obe , c a ni ndi c a t ede f e c tt y pe .Thedi s a dv a nt a ge soft hi ss y s t e ma r et ha tt he s i gna l sr e qui r ei nt e r pr e t a t i on, whi c hme anst ha tmor es k i l li sr e qui r e df or ope r a t i on.Thea dv a nt a ge soft hi ss y s t e ma r ei t spor t a bi l i t ya ndl e s st i me i nv ol v e di ns e t t i ngup. 15. 2 Bs c ans y s t e m Th e Bs c a ns y s t e m p r ov i d e su s wi t hac r os s s e c t i on a lv i e w oft h e ma t e r i a lu n d e rt e s tb ys c a n n i n g t h ep r ob ea c r os st h es u r f a c e ( s ome t i me sa th i g hs p e e d ) .Th ei ma g ei sr e t a i n e du s i n gd i g i t a l r e c or d i n g ,g i v i n gap e r ma n e n tr e c or d oft h eu l t r a s on i cd a t a .Th e a mp l i t u d e of t h er e c e i v e rr e c e i v e ds i g n a li sr e p r e s e n t e db yt h e b r i g h t n e s soft h ei ma g ea n dt h es y n c h r on i s a t i onoft h emov e me n tof t h ep r ob ea n dt h ed i s p l a yc a ng i v eat r u er e p r e s e n t a t i onoft h es i z eof t h ed e f e c t . 15. 3 Cs c ans y s t e m Thi ssy st em gi v esusapl anv i ewoft hes c anned ar ea,showi ng def ect s as cont r ast i ngar eas ,onapr i nt outorpl ot t i ngs y s t em t hati ssy nchr oni sedwi t h t hepr obe' smov ementasi tt r av er s esov ert hemat er i al .Thebi gadv ant ageof t hes y s t em i sani ns t antper manentr ec or d.Thedi s adv ant agesar et her ei sno i ndi c at i onofdef ec tdept horor i ent at i onands et t i ngupt hes y s t em c anbet i me c ons umi ng 15. 4 TheDscan TheDscangi v esasi dev i ewoft hedef ectseenf r om av i ewpoi ntnor malt ot heB scan.I ti susual l yaut omat ed,andshowst hel engt h,dept handt hr ought hi ckness ofadef ect .The Dscanshoul dnotbeconf usedwi t ht hedel t at echni que. 16. 0 I dent i f y i ngf l awsi nbut twel ds I ti snotal way seasyt oi dent i f yadef ect ,butbynot i ngi t sposi t i oni nt hewel dand mov i ngt hepr obear oundt hedef ectandwat chi ngt hechangi ngsi gnalont he scr eeny oucancomet oar easonabl yaccur at econcl usi on.Knowl edgeoft he wel di ng pr ocess i s essent i al ,as i s knowl edge oft he wel d pr epar at i on,wel d di mensi ons,si zeoft hegapandot herf act or s.Sl agi sunl i kel yi naTI Gwel dand l ackofsi dewal lf usi oni snotl i kel yi nt hemi ddl eoft hewel dmet al .Cr acksar e mor el i kel yi nt hi ckerwel dst hani nt hi nnerwel dsandf usi ondef ect sar emor el i kel y i naut omat i cwel di ngpr ocessest hani nmanual .I naddi t i ont heshape,ampl i t ude andt i mespr eadofar ef l ect orasr epr esent edont hescr een,cangi v e cl uesast o t hei dent i t yofaf l aw.Wet al kofaSpecul arr ef l ect or , t hati swi t hami r r orl i kef ace, wher eal lt hesoundi sr ef l ect edbackt ot hesour ceofener gy .Pr ov i di ngt hati s, t he pr obeandf l aw ar ecor r ect l yor i ent at ed.Asi dewal lf usi onf l aw i snear estt ot hi s i deal . Howev er ,att heot herext r eme,por osi t ycanbeconsi der edasal ar genumberof smal lspher i calr ef l ect or swhi chcauset heener gyt or ef l ectev er y wher e.Rat herl i ke t hel i ghtr ef l ect i ngf r om adi scobal lhangi ngf r om t hecei l i ng.Por osi t yi sadi f f use r ef l ect or .Bycombi ni ngt hesemov ement sandwat chi ngt hemov ementoft he si gnalont hescr eeny oucandr awconcl usi ons.Char act er i st i csofdi f f er entdef ect s ar eshowni nt heaccompany i ngdi agr ams, wi t hexpl anat i onsadj acent . Gui dancei nt hecl assi f i cat i onoful t r asoni ci ndi cat i onscanbe f oundi n: EN1713Ul t r asoni ct est i ngChar act er i sat i onof i ndi cat i onsi nwel ds EN583Par t5Ul t r asoni cexami nat i onsChar act er i sat i onandsi zi ngofdi scont i nui t i es EN1713cont ai nsaf l owchar tt obef ol l owedi nor dert odet er mi net heexact nat ur eofanyi ndi cat i ons.Thest agesi nv ol v edar e: •Echoampl i t ude •Di r ect i onal r ef l ect i v i t y •Echost at i cpat t er n( Ascan) •Echody nami cpat t er n Thef i r stst ageofassessi ngechoampl i t udei nv ol v escompar i ngt heampl i t udeof ani ndi cat i ont oDACl ev elandcl assi f y i ngi ti nt ooneoft hef ourcat egor i esshown i nt he t abl ebel ow. S1 DAC–10dB S2 DAC+6dB S3 DAC–6dB S4 9/ 15d B I ndi cat i onsf al l i ngi nt ot heS1cat egor ywoul dbei mmedi at el ydi scount ed.Al lot her i ndi cat i onswoul dt henpr oceedt obeassessedf ordi r ect i onalr ef l ect i v i t y ,whi chi s def i nedast hev ar i at i oni nechoampl i t udef r om adi scont i nui t yi nr el at i ont ot he angl eatwhi cht he ul t r asoni cbeam i si nci dentuponi t .Anspher i cali ndi cat i onwoul dshowt hesame echoampl i t udeov erawi der angeofi nci dentangl es;45˚ ,60˚and70˚ f ori nst ance, andi ssai dt ohav el ow di r ect i onalr ef l ect i v i t y .A l ar gesmoot hpl anarr ef l ect or woul dshow agr eatv ar i at i oni nechoampl i t udeandwoul dt her ef or ebesai dt o hav ehi ghdi r ect i onal r ef l ect i v i t y . Thenextt wost agesoft hepr ocessanal y zef i r st l yt heshapeoft hesi gnalas di spl ay edont heAscanequi pmentandf i nal l yt hebehav i ouroft hesi gnalwhent he pr obei sscannedat 90t ot hedi scont i nui t y , t r av er si ng. Echost at i cpat t er nsar ecat egor i sedas: •Si ngl eandsmoot h •Si ngl eandj agged •Mul t i pl e Wi t hr espectt oechody nami cpat t er nsi ndi cat i onsf al li nt ooneoff i v ecat egor i es dependantupont hechangesobser v edi nt hesi gnalont heAscani nr esponset o pr obemov ement .Toai dt hei dent i f i cat i onofdef ect st her ear ef ourbasi cpr obe mov ement s: 16. 1 SCANNI NGPATTERNS Fora ngl epr obe st hes c a nni ngpa t t e r nsde s c r i bet hewa yt he pr obe i s ma ni pul a t e da swe l la st hewa yi ti smov e d.Themos tc ommonpat t e r ns , r e f e r r e dt oi ns omes t andar dsa nda ppl i c a t i onpr oc e dur e sa r e : Or bi t a l s c a n Whe r et he pr obe i s ma ni pul a t e dt hr ough a na r c mov e me nt whi l s t ma i nt a i ni ngt hebe a mf oc us e donaf i x e dr e f l e c t or .Us e dof t e nt oi de nt i f y por os i t y , whe r et hes i gna l c a nbema i nt a i ne dona nor bi t a l s c a n. Swi v el scan Th i si swh e r et h ep r ob ei sr ot a t e dont h es p ot , e f f e c t i v e l ys c a n n i n gt h e b e a m a r ou n di t .Us e dt oi d e n t i f y mu l t i f a c e t e d ,p l a n a rormu l t i p l e d e f e c t sa n dt oe n s u r ec ompl e t ec ov e r a g ewh e np e r f or mi n gal i mi t e d t r a n s v e r s es c a nonawe l dwh e r et h ewe l dr e i n f or c e me n ti ss t i l l p r e s e n t . L a t e r a l s c a n Thepr obei smov e ds i de way sa l ong af i x e dl i ne .Us e di nt hec r i t i c a lr oot s c anofas i ngl ev e ewe l dorf ors i z i ngt hel e ngt hofade f e c tl ongi t udi na l l y . De pt hs c a n Th i si swh e r et h ep r ob ei smov e db a c ka n df or t hi nt h ed i r e c t i onoft h e b e a m.Asi nl oc a t i n gt h ep os i t i onofad e f e c twh e np l ot t i n gorwh e n ma x i mi s i n gt h es i g n a lof fat r a n s v e r s eh ol et os e ts e n s i t i v i t y .Ot h e r " s c a n s "r e f e r r e dt os u c ha s" r oots c a n " , " t r a n s v e r s es c a n "e t c . a r es c a n s f orap a r t i c u l a rt y p eofd e f e c tori nap a r t i c u l a ra r e a( r oots c a n ,i nt h e r oota r e a , t r a n s v e r s es c a n , f ort r a n s v e r s ed e f e c t s ) . 16. 2TheFi v eEchoDy nami cPat t er nsar eGi v enBel ow EchoDy nami cPat t er n: 17. 0Pr act i cal Wel dI nspect i on: Te c h n i q u e : Wh e ns e a r c h i n gf ord e f e c t si nwe l d sy ous h ou l dh a v e , a sami n i mu m, t h ef ol l owi n gi n f or ma t i on , wh i c hi su s u a l l ywr i t t e non a t e c h n i qu e or i n s t r u c t i ons h e e t( s e et h ea p p e n d i c e sf ora ne x a mp l e ) . o o o o o o Thet es tc omponenti dent i f i c at i onandar eat ot es t . Ac t i onst obet ak enwhendef ec t sar ef ound. Thepur pos eoft het e s t( de f e c t ss oughta nda c c e pt a nc ec r i t e r i a ) . Equi pmentr equi r ed. Whatme t hoda ndl e v e l oft e s ts e ns i t i v i t yt ous e( pr e par at i ons ) . Themet hodofs c anni ng. Thei ns t r uc t i ons he e twoul da l s oc ont a i ns e c t i onsgi v i ngde t a i l sofa ny r e l e v a nts a f e t ypr oc e dur e sa ndpos tt e s tpr oc e dur e ss uc ha st hec l e a ni ng oft het e s ta r e aa f t e r wa r ds .I twoul d a l s oha v et hec ompany name ,a uni que t e c hni c alr e f e r e nc enumbe r ,t heor i gi na t or ' sna mea nds i gna t ur e a nda na ut hor i s i ngs i gna t ur e . Te s ta r e a Thet e s tma yi nv ol v ee x a mi ni ngt hewhol e , ofac ompone nt , orj us tt hewe l d a ndhe a ta f f e c t e dz one , t hi smus tbes pe c i f i e d. Ac t i onst obet ak e n Wh e nd e f e c t sa r ef ou n di tma yber e qu i r e dt h a tt h ed e f e c t sa r er e por t e d, e . g . onad i a g r a m ora sawr i t t e nd e s c r i p t i on ,ort h ewe l d ,ma yb e a c c e p t e dorr e j e c t e db a s e dont h ed e f e c t sf ou n d.I fd e f e c t sa r et ob e r e p or t e dt h e nt h ed e f e c ti n f or ma t i ont h a tn e e d sr e p or t i n gwou l db e c on t a i n e di nt h i ss e c t i on ,i . e .De f e c tt y p e , s i z e , l a t e r a l a n dl on g i t u d i n a l p os i t i oni nr e l a t i ont oda t u ms , e t c . Pur pos eoft het e s t Thi ss e c t i ont e l l sust hea c c e pt / r e j e c tc r i t e r i af orpa r t i c ul a rde f e c t s ,i . e . wha ts i z ea ndt y peofde f e c t st or e por t , orwhi c hde f e c t sr e nde rt hewe l d, or pa r e ntme t a l , r e j e c t a bl e .Not e :De f e c t si nt hepa r e ntme t a l , a dj a c e ntt ot he we l d, c oul dl i mi tt hewe l ds c a nswi t ht hea ngl epr obe s . Equ i pme n t Th et y p eoff l a wd e t e c t or , t y p e s , s i z e s , a n g l e sa n df r e qu e n c i e sof p r ob e s , t y p eofc ou pl a n ta n dc a l i br a t i onorr e f e r e n c ebl oc k st obeu s e d, s h ou l db es t a t e d . Se ns i t i v i t y Met hodofs et t i ngandl ev elofs ens i t i v i t yneedt o be quot ed f oreac hs c an, e. g.us i ngan80% F. S. H.DACc ur v e,pl ot t edf r om 3mm di amet ers i dedr i l l ed hol es ,add14dBt ot hegai n.Thi si nf or mat i on may be c ont ai ned i na s ec t i on on pr epar at i on f ort het es t , al ongwi t ht hi ngsl i k e; l i ght i ngc ondi t i ons , s ur f ac ec l eanl i nes set c . Sc anni ngme t hod Th eme t h odofs c a n n i n gt h ema t e r i a li se i t h e rawr i t t e n ,s t e pb ys t e p , i n s t r u c t i onort e c h n i qu es h e e t , ori n v ol v e sf ol l owi n gt h es t e p sl a i dou ti n t h er e l e v a n tn a t i on a l s t a n d a r d . Ane x a mpl ewr i t t e ns t e pbys t e pi ns t r uc t i on, f oras i ngl ev e ebut twe l d, c oul dbe : Vi s u a l l yi n s pe c tt h e pa r e n tme t a la n dwe l ds u r f a c e s ,r e p or t i n gt h e s u r f a c ec on d i t i ona n dt h ep r e s e n c eofa n ywe l dc a pd e f e c t s . Sc a nt h ep a r e n tme t a l wi t ha0 °pr obe , c h e c ka n dr e p or tt h et h i c k n e s s a n da n yd e f e c t s . Wh e r et h ec a pi sd r e s s e df l a ts c a nt h ewe l dme t a l wi t h t h e0 °p r ob ef ord e f e c t sa n dr e c or donar ou g hr e p or t . Dr a wupf ul l s i z ewor k i ngdi a gr a msa ndc ur s or s( pl ot t i ng s y s t e ms ) ,not i ng s ur f a c edi s t a nc e sandbe am pat hsf ore ac hangl epr obeonha l fs k i pa nd f ul l s k i ppos i t i ons . Ma r kt h ec e n t e r l i n eoft h ewe l da n dt h es u r f a c ed i s t a n c ef ore a c hp r ob e on t ot h es c a n n i n gs u r f a c e . u s i n gag u i d es t r i pb e h i n dt h ep r ob e , p e r f or m ac r i t i c a lr oots c a nb y s c a n n i n gl a t e r a l l yonaf i x e dl i n ep a r a l l e lwi t ht h ewe l da x i s ,wi t ht h e p r ob ei n d e xp oi n ta tt h eh a l fs k i ps u r f a c ed i s t a n c e ,wi t he a c hp r ob e ( a c c e s sp e r mi t t i n g ) .Ma k ean ot e ,on a r ou g hd i a g r a m,of a n y s u s p e c t e d d e f e c t i v ea r e a soft h er oot ,a st h e ya r el oc a t e dwi t he a c h p r ob e .As s e s se a c hs u s p e c ta r e ai n d i v i d u a l l yt oa s c e r t a i nwh e t h e rt h e a r e ai sad e f e c t , wh e t h e rt h ed e f e c t i si nt h er oot , i fs o, wh a tt y p eof d e f e c ta n di t ss i z ea n dp os i t i on . Re c or dt h ed e f e c t sont h er ou g hr e p or t . Sc a nt h ewe l db od yonf u l ls k i p , wi t he a c ha n gl epr obei nt u r n( a c c e s s pe r mi t t i n g) , b ymov i n gt h ep r ob eba c ka n df or t hbe t we e nt h eh a l fa n d f u l ls k i ps u r f a c ed i s t a n c e s , wh i l s tg r a d u a l l yt r a v e r s i n gt h el e n g t hoft h e we l d . As s e s se a c hs i g n a l t h a tf a l l swi t h i nt h eh a l fs k i pt of u l l s k i pbe a m p a t hr a n g ea si ti sl oc a t e d . Re c or dt h ed e f e c t sont h er ou g hr e p or t . Sc a nt hewe l dbodyonha l fs k i p,wi t he a c ha ngl epr obei nt ur n ( a c c e s s pe r mi t t i ng) ,bymov i ngt hepr obeba c ka ndf or t hbe t we e nt heha l fs k i p s ur f a c e d i s t a n c ea n dt h ewe l dc a p ,orp a s tt h ewe l dc e n t r el i n ei ft h ec a ph a s b e e nr e mov e d , wh i l s tg r a d u a l l yt r a v e r s i n gt h el e n g t hoft h ewe l d . As s e s s e a c hs i g n a lt h a tf a l l swi t h i nt h ez e r ot oh a l fs k i pb e a m p a t hr a n g e ( e x c e p tt h ed e a dz on e ) , a si ti sl oc a t e d . Re c or dt h ed e f e c t sont h er ou g h r e p or t . Sc a nt hewe l df ort r ans v e r s ede f e c t sbys c a nni ngdownt hea x i soft he we l d,whe r et hec a pi sr e mov e d, us i ngs uf f i c i e nts c a nsa nddi f f e r e ntangl e pr obe st oe ns ur ef ul l c ov e r a geoft hewe l dbody , onha l fa ndf ul l s k i pwhe r e ne c e s s a r y . As s e s sa ndr e c or dt hede f e c t sont her oughr e por t . Tr a n s f e rt h en o t e dd e f e c t sf r o m t h er o u g hr e p o r tt oap r o f o r ma r e p o r ts h e e ta n dma k ean o t eo fs i g n a l a mp l i t u d e si nc o mp a r i s o nt o t h eDACc u r v ea t t h et e s t s e n s i t i v i t yl e v e l . Al l not e di ndi c a t i onss houl dbea s s e s s e d,us i ng t he pl ot t i ng s y s t e m a nd c ha ngi ngpr obe sa sne c e s s a r y , a st owhe t he rt he ya r ei nf a c tde f e c t s ,not s pur i ousi ndi c a t i ons . I ft he ya r ede f e c t st he nt het y pe , s i z ea ndpos i t i oni n r e l a t i ont ot heda t um a ndt hec e nt r el i neoft hewe l ds houl dbeas s e s s e d. ( Thes i z i ngofde f e c t st obec a r r i e douta si nt he" 0°s c anni ng"or" angl e pr obes c anni ng"s e c t i onoft he s enot e s , a sappr opr i at e , ora si nar e l e v a nt na t i ona l s t a nda r d) Thef i ni s he dr e por ts houl dbes i gne da ndda t e dbyal e v e l t woope r a t or . 18. 0We l dDe f e c t s : RootFl aws Thesi gnalf r om ar ootf l aw wi l lappearont het i mebasewhi l ey ouar escanni ng l at er al l yal ongast r ai ghtedge,ataf i xedposi t i onf r om t her oot .Oncet hesi gnali s maxi mi sedbyget t i ngt hebestr ef l ect i onf r om t hef l awi tcanbeassumedt hatt he cent r eoft hebeam i shi t t i ngt hebot t om oft hef l aw.Fi neadj ust mentoft hest r ai ght edgewi l l per hapsbenecessar y . L a c kofpe n e t r a t i on Hi ghampl i t udecor nersi gnal sbot hs i desoft hewel d,r api dl y decr easi ng i n ampl i t udeonr ot at i onals c an.Pl ot t i ngatpl at et hi ck nessdept h,t hewi dt hof wi t hnoc r os s ov er . Lackof penet r at i on Lackof penet r at i on Excesspenet r at i on •Echoampl i t udebet ween10and90%, dependentondept handpr obeangl e. •Mul t i r angesi gnal -echof al l sr api dl ywhent r av er sedwi t h70°pr obe, al sor ange i ncr eases. •Pr obemov ement-echof al l sr api dl ywhenangl epr obet r av er sedf or war d. •Measur ement-i ti snotpossi bl et omeasur edept hwi t hangl epr obe.Lengt h di f f i cul tbutusual l yby6dB. Rootconcav i t y •Echoshar pandl ar ge, wi t hr educedr ange.Of t enmodeconv er si onwi t h60°pr obe. •Pr obemov ement-t r av er sebackwar dsechof al l smor er api dl yt hanl ackof penet r at i on. •Measur ement-usecent r eofbeam and20dBdr op( t r ai l i ngedge)f orhei ght .Not al way spossi bl et omeasur ehei ght . Rootcr ack •Usual l yhi ghampl i t uder esponsewi t hf i rt r eeappear ance. •Pr obemov ement-or bi t , echohel dov erl ar geangl e.Lat er al , echohel dwi t hmul t i r angesi gnal sandv ar i at i onsont i mebase. •Measur ement-6dBf orl engt h.Tr av er sef or war dwi t h20dBf orhei ght . LackofRootf usi on •Si mi l art ocor nerr ef l ect orwi t hl ar ge, nar r owechof r om bot hsi des. •Pr obemov ement-conf i r m wi t h70°pr obe, whent r av er sed.Lar gemov ementf or 20dBdr op.Or bi t , echof al l sr api dl y . •Measur ement-l at er al use6or20dBdr op.Tr av er seuse20or10dBf or 70°pr obe. Mi sal i gnment •Lar gesi ngl eechof r om onesi de.Noechof r om opposi t esi de. •Pr obemov ementt r av er sebackechof al l sr api dl y . •Measur ement-l at er al f or6dBdr op. FaceandBodyFl aws Adegr eeofext r af l exi bi l i t ycanbeappl i edwhenf l awsar el ocat edatt hef aceori n t hebodyofawel d.Thedi agr amsi l l ust r at et hechar act er i st i cshapeoft hescr een pr esent at i onbutar ei deal r at heranact ual . LackofSi dewal lf usi on Echol ar ge,si ngl e,nar r ow att i mebasewhensi dewal l .Poorechof r om opposi t e si de.Conf i r m byski pscan.Pr obemov ementRot at eoror bi t ,echof al l sr api dl y . Lat er alort r av er seechohei ghthel d. Measur ement :Fordept huse20dB.Forl engt h use6or20dB. Cr ack •Mul t i pl epeakr ef l ect orusual l yhi ghampl i t ude, butdependentont y peofcr ack andsi ze, echowi t hf i rt r eeappear ance. •Pr obemov ement .Or bi t-echoov erl ar gerangl et hanwi t hf usi ondef ect s.Lat er al si gnal hel dwi t hv ar y i nghei ght . •Measur ement .Forl engt huse6or20db.Fordept huse 20dB.Thebel owf i g.i saexampl ef oracent r el i necr ack Gaspor e •Spher i cal ev enr ef l ect orsi ngl epeakecho, nar r owpr of i l e, si mi l art odr i l l edhol eor r adi usofcal i br at i onbl ocki nt ensi t yappr oxi mat el y50%CRT. •Pr obemov ement .Rot at e, l at er al andt r av er seechof al l sr api dl y .Or bi techohei ght r emai ns. •Measur ement .I mpr act i cal t omeasur ehei ghtandl engt h.Repor tasi sol at ed r ef l ect or .Equat er ef l ect i v i t yagai nstdi scar eaorDGS. Por osi t y •Mul t i pl epeakecho.Lowi nt ensi t y20%CRTbr oadatt i mebaseduet onumer ous r anges. •Pr obemov ement .Or bi t-echoeshel dwi t hampl i t udev ar i at i ons. •Measur ement .I ndi cat ear eabypi npoi nt i ngl astmaxi mum si gnal f r om t r av er se andl at er al scans. Li neari ncl usi on( sl ag) Echomaybewi deatt i mebaseandwi l lbemul t i f acet ed, duet omor et hanasi ngl e r ange.Hei ghtwi l lv ar ybet ween20and90%.Pr obemov ement .Or bi t ,echohel d wi t hv ar i ousmaxi maandmi ni ma.Si mi l arwi t ht r av er se.Rot at i onal ,echowi l ldr op qui ckl y .Lat er al ,wi l lpr oducel ar gev ar i at i onsi nhei ght .Per hapswi t ht ot all ossof si gnal f orshor tdi st ancesl esst hanbeam wi dt h. 19. 0 ULTRASONI CTESTI NGOFCASTI NGS GENERAL Theul t r a s oni ct e s t i ngofc a s tpr oduc t si sl i mi t e d, t os omede gr e e ,by t he s c a t t e r i nge f f e c t soft hec oa r s egr a i ns t r uc t ur ea ndt her oughs ur f ac e s pr oduc e d on mos tc a s t i ng pr oc e s s e s .Thi ss c at t e r i ng e f f e c tc a n be ov e r c omebyus i ngl owe rf r e que nc ypr obe s ,butt hi sr e s ul t si nar e duc e d s e ns i t i v i t y . TECHNI QUE Whens ear c hi ngf ordef ec t si nc as t i ngsy ous houl dhav e,asa mi ni mum,t he f ol l owi ngi nf or mat i on,whi chi sus ual l ywr i t t enonat echni queori nst r uct i on s heet( s eet heappendi c esf oranex ampl e) . • Thet es tc omponenti dent i f i c at i onandar eat ot es t . •Act i onst obet ak enwhendef ect sar ef ound. • Thepur pos eoft het es t( def ec t ss oughtandac c ept anc ec r i t er i a) . • Equi pme ntr e qui r e d. • Whatmet hodandl ev el oft es ts ens i t i v i t yt ous e, • Theme t hodofs c a nni ng. Thei ns t r uc t i ons heetwoul dal s oc ont ai ns ec t i onsgi v i ngdet ai l sofanyr e l e v ant s af et ypr ocedur esandpos tt es tpr ocedur ess uc hast hecl eani ngoft het es t t er war ds.I t50woul ar eaaf d al s o hav e t he c ompany name,a uni que i gi nat or ' sname and s i gnat ur e and an t ec hni c al r ef er enc e number ,t he or aut hor i s i ngs i gnat ur e. Te s ta r e a Thet es tmayi nv ol v et es t i ngt hewhol eofac as t i ng,orj us ts ec t i onsofi t ,t hi s s houl d bes pec i f i ed. Ac t i onst obet ak e n Whe nde f e c t sa r ef oundi tma yber e qui r e dt ha tt hede f e c t sa r er e por t e d, e . g.onadi a gr a m ora sa wr i t t e n de s c r i pt i on,ort he c a s t i ng ma y be a c c e pt e d orr e j e c t e dac c or di ngt ot hede f e c t sf ound.I fde f e c t sar et obe f e c t70 i nf or ma t i ont ha tne e dsr e por t i ngwoul dbe r e por t e dt he nt he de c ont a i ne di nt hi ss e c t i on,i . e .de f e c tt y pe ,s i z e ,l a t e r a la nd l ongi t udi na l pos i t i oni nr e l a t i ont oda t umse t c . Pur poseoft het est Thi ss ec t i ont el l sust heac c ept / r ej ec tc r i t er i af orpar t i c ul ardef ec t s ,i . e.what s i z eandt y peofdef ec t st or epor tor whi c h def ec t s r ender t he c as t i ng r ej ec t abl e. Equi pment Thi ssect i onshoul dgi v ei nf or mat i onon;t het y peoff l awdet ect or ,t y pe,si ze and f r equencyofpr obes,t y peofcoupl ant ,cal i br at i onbl ocksandr ef er encebl ockst o use. Sensi t i v i t y Met hodofset t i ngandl ev el ofsensi t i v i t yneedt obequot edf oreachscan, e. g.For t he0◌۫ pr obesett her esponsef r om t he3mm f l atbot t om hol er ef er ence r ef l ect ort o40%f shandscanatt hi sl ev el .Fort heangl epr obes; i ncr easet hegai n unt i l 2mm t o3mm ofgr assi sobt ai nedatt hef ul l ski pbeam pat h. Sc anni ngme t hod Th eme t h odofs c a n n i n gt h ema t e r i a li se i t h e rawr i t t e n ,s t e pb ys t e p , i n s t r u c t i onort e c h n i qu es h e e t , ori n v ol v e sf ol l owi n gt h es t e p sl a i dou ti n t h er e l e v a n tn a t i on a l s t a n d a r d . Ane x a mp l ewr i t t e ns t e pb ys t e pc ou l db e : Pr epar et hemat er i alsur f acebyr emov i nganyl oosesand,r ust ,di r torot her debr i sandv i sual l yi nspectf orsur f acedef ect sordamage. Cal i br at et hes c r e e nont hef l a wde t e c t or , us i nga0°pr obea ndt heA2 c al i br at i onbl oc k , f orar a ngeof0t o200mm. Se tt hes e ns i t i v i t y( a squot e di nt her e l e v ants e c t i ona bov e )a ndappl y c oupl antt ot het e s ta r e a . Sc a nt hede s i gna t e dt e s ta r e a ,wi t hapr obeov e r l a pbe t we e ns c a ns of a tl e a s t20% oft hepr obe ' sdi a me t e ra nda tama x i mum pr obe mov e me ntr a t eof150mmt s e c . Whendef ect smeet i ngt hecr i t er i ai nt he" Pur poseoft het est "sect i onar e f ound, r ec or dt her el ev antdef ec tdat aasi nt he" Ac t i onst obet ak en"s ec t i on. De f e c t sl a r g e rt h a nt h eu l t r a s on i cb e a m, i . e . wh e r et h e r ei sn ob we pr e s e n t ,s h ou l db es i z e du s i n gt h e6 d Bd r op ore qu a l i s a t i on me t h od s .De f e c t s t h a ta r es ma l l e rt h a nt h eu l t r a s on i c be a m s h ou l db es i z e da n dpos i t i on e du s i n gt h e2 0d B dr opme t h od . Mu l t i p l e ormu l t i f a c e t e dd e f e c t ss h ou l d b es i z e du s i n gt h e ma x i mu ma mp l i t u d et e c h n i qu e . Pr e pa r e a ne a tc onc i s er e por t gi v i ng de t a i l s of t he c a s t i ng' s i de nt i f i c a t i on,t e s t a r e a , e qu i p me n tu s e d ,s e n s i t i v i t yme t h oda n ds e t t i n g sa n dad r a wi n g wi t ht h ed e f e c td e t a i l sa sr e c or d e di ns e c t i on5a b ov e .Si g na n d d a t et h er e p or ta n ds t a t ey ou rr e l e v a n tq u a l i f i c a t i o n s . Postt estpr ocedur es Thi swoul di nv ol v ecl eani nganyr emai ni ngcoupl antanddi r tf r om t het est ar eaandc ov er i ngt hes ur f ac ewi t hpr ot ec t i v ec oat i ngsac c or di ngt oc l i ent ' s r equi r ement s . DEFECTSI NCASTI NGS The i nt e r pr e t at i on of de f e c t si n c as t i ngs i nv ol v e sk nowl e dge or e x pe r i e nc eoft hee x pe c t e dt y pe sofde f e c ta ndt hepos s i bl es i gna l sf r om t he m.I n s ome s i t ua t i onsi ti sac a s eofr e a di ngt hes i gna l ,e v a l ua t i ng whi c hde f e c t sdonotgi v et hi st y peofs i gna l ,t he nc hoos i ngf r om t he r e ma i ni ngpos s i bi l i t i e sa st owhi c ht y pe ofde f e c ti smos tl i k e l y , He r ea r e af e woft het y pe sofde f e c t sf oundi nc a s t i ngs : I ncl usi ons I ncl usi onsar ef or medf r om l umpsoft r appeds ol i dnonmet al l i cmat er i al i nt he cast i ng,ofv ar i ouss hapes ,s i z es ,or i ent at i onsanddept hs .I nl ar gegr oupsof s mal li nc l us i ons ,t hev ar i at i on,i nor i ent at i onands hape,hast heef f ec tof scat t er i ngt hes oundbeam,asi tpas s est hr ough.Whenus i nga00pr obeon par al l els i dedc as t i ngs ,i ft hes oundr eac hest hebackwal landr ef l ec t sback , t heni ts c at t er sagai nont her et ur nj our ney ,Thi scausesasi gni f i cantdr opi n t heampl i t udeoft hebwe,compar edt oadef ec tf r eear ea.Theampl i t udesof t hes i gnal sf r om t hedef ec t sal s ov ar ybec aus eoft hedi f f er enc esi ns i z esand or i ent at i ons .Thes i gnal swes eef r om mul t i pl ei nc l us i onsar e,ac l us t erof s i gnal s , ofv ar i ousampl i t udesanddept h,f r om t he def ec t s and a l owbwe, ornobwe.The c l us t er of s i gnal sf r om t he def ec t s has a c ons t ant l y c hangi ngpat t er nwheny oumov et he pr obe ac r os s t he s ur f ac e. Lar ger i nc l us i ons wi l lgi v es t r ongers i gnal s de pe ndanton t he s hape ,s i z e and or i e nt at i on. Se gr e gat i on Whe na l l oy sa r ea dde dt ot hemol t e nma t e r i a l i nac a s ti ngot , s omeoft he m ma ynotmi xt hor oughl ya ndge tl e f ta ss e gr e gat e d ma t e r i a li nt hec e nt r e oft he i ngota f t e rs ol i di f i c a t i on.I ft hea c ous t i ci mpe da nc e soft hea l l oy s a ndt heba s eme t a l we r edi f f e r e nte noughul t r a s oni cr e f l e c t i onsma yoc c ur . I ns t e e lc a s t i ngt he yge ne r a l l yha v ea c ous t i ci mpe da nc et ha ti ss i mi l a rt o t hes t e e l ,s ot he ya r enotus ua l l yf oundu l t r a s on i c a l l yu n l e s st hes e n s i t i v i t y oft hee qu i pme n ti sh i gh . Af l ake Thi sde f e c toc c ur si nt hec as t i ngpr oc e s sbyt hemat e r i al s pl a s hi ngupt he s i de soft hemoul d,t hi sde f e c ti sonbutnotf us e dt ot hes ur f a c e .Thi s us ua l l yl e a v e sav i s i bl e" f l a k e "ofma t e r i a lont hes ur f a c eoft hec a s t i ng. Us i nga0°pr obe , s c a nni ngf r om t heoppos i t es i deoft hec a s t i ngs hows a s i gna la ppe a r i ngj us tbe f or et he bwe .On t hede f e c ts i deoft hec a s t i ng t hi sde f e c ti sv e r ye as i l ymi s s e dbe c aus ei ti sv e r yne a rt hes ur f a c ea ndi f us i ngas i ngl ec r y s t a l pr obet hes i gna l swi l l bei nt hede a dz one . I fadoubl e c r y s t a l 0°pr obei sus e d, i n' B"t hede f e c ts i gna l wi l l bene a rz e r oont heCRT. I nbot hc a s e s , i ft hede f e c ti sl a r ge rt ha nt hebe am t he nt hebwewi l l notbe pr e s e nt . Scabs The s ea r epi e c e soff or e i gnma t e r i a l ,f r om t hei ns i de oft hemoul dt ha t ha v es t uc kt ot hes ur f a c eoft hec a s t i nga ndgi v es i gna l r e s pons e ss i mi l a r t oaf l a k ei fs moot horma yj us ts c a t t e rt hebe a mi fr ough. . Col ds hut s Al ac koff us i onr es ul t i ngf r om s pl as hi ng( af l ak e) , s ur gi ng, i nt er r upt edpour i ng ort he meet i ng oft wo s t r eams ofmol t en met alc omi ng f r om di f f er ent di r ec t i ons . Thi s def ec tgi v esagoods i gnalr es pons eul t r as oni c al l ywhen f av our abl yor i ent at edt ot hebeam. Pi peorShr i nk agec av i t i e s I nt e r na lors ur f a c ev oi dsi nt hema t e r i a l ,c a us e dby s hr i nk a ge dur i ng s ol i di f i c a t i onori ns uf f i c i e ntf i l l i ngoft hemoul d.Thes i gna lr e s pons ef r om t hi sde f e c tv a r i e sa c c or di ngt ot hes ha pe , s i z ea ndor i e nt a t i onoft hede f e c t . Thenor malr ul e soful t r as oni ct e s t i nga ppl yt ot hes i gna l sr e c e i v e d,i . e . Pe r pe ndi c ul aror i e nt at i ona ndl a r gede f e c ta r e agi v eagoods i gna l , obl i que or i e nt a t i ona nd/ ors ma l lde f e c ta r e agi v e spoors i gna l sa ndl a r ge rde f e c t a r e at ha nt hebe am c aus e sal os sofbwe , e t c . . . Hott e ar s Sur f a c eorne a rs ur f a c ec r a c k si nt hema t e r i a l duet odi f f e r e ntc ool i ngr a t e s a tc ha nge si ns e c t i oni nac a s t i ng.Ul t r a s oni ct e s t i nggi v e sl ow a mpl i t ude mul t i pl es i gna l sf r om mul t i pl ec r ac k s orma y gi v e a hi gh ampl i t ude " r a gge d"s i gna lf r om al a r gec r a c kwi t ht heor i e nt a t i onofi t sma j orpl a ne f a v our a bl et ot hebe a m. Por os i t y Thi sv ol umet r i cdef ectgi v esamul t i pl el ow ampl i t udesi gnalf r om al ldi r ect i ons, accessper mi t t i ng. Bl owhol es Thes ear es mal lhol esi nt hes ur f ac eofac as t i ngc aus edbyt hegasev ol v i ng f r om dec ompos i ng gr eas e,moi s t ur e,et c .Thi sdef ec ti snotr eadi l yf ound ul t r as oni c al l ybecausei tcanbeconf used wi t h r ough s ur f ac e si gnal s nor mal l yobt ai nedonsomec as t i ngs . Ai r l oc k s Ai rt r a ppe di nt hemoul ddur i ngpour i ngc a nbel oc a t e dul t r a s oni c a l l ya nd gi v e ss i gna l r e s pons e sde pe nda ntoni t ss ha pe , s i z ea ndor i e nt a t i on. ACCEPTANDREJECTCRI TERI A Whe nde f e c t sa r ef oundi tma yber e qui r e dt ha tt hede f e c t sa r er e por t e dor t hec a s t i ngma ybeac c e pt e dorr e j e c t e dac c or di ngt ot hede f e c t sf ound. Thea c c e pt / r e j e c tc r i t e r i at e l luswha ts i z ea ndt y peofde f e c t st or e por tor whi c hde f e c t sr e nde rt hec ompone ntr e j e c t a bl e , Thec r i t e r i ac a nbef oundi n apr oc e dur e , awr i t t e ni ns t r uc t i ons he e tori nana t i ona l s t a nda r d. REPORTI NG Ar e por ts houl dgi v ede t a i l soft hec a s t i ngi de nt i f i c a t i on, t e s ta r e a , s ur f a c e c ondi t i on,e qui pme ntus e d,s e ns i t i v i t ys e t t i ngsa ndadr a wi ngs howi ngt he de f e c t sa nd de t a i l ss uc ha s ;de f e c tt y pe ,s i z e ,l a t e r a la nd l ongi t udi nal pos i t i onsi nr e l a t i ont odat ums ,e t c . .Ther e por ts houl d be s i gne d and da t e d and t he r e ma y be a r e qui r e me ntt os t a t ey ourr e l e v a nt qua l i f i c a t i ons .Al t e r na t i v e l y , i fa c c e pt i ngorr e j e c t i ngt hec a s t i ng, i ns t e a dof adr a wi ngy ouma ybea s k e dt ogi v eawr i t t e ns t at e me ntofc onf or mi t yt o t her e l e v a nta c c e pt a nc el e v e l ,orr e a s onsf orr e j e c t i on,t ot hes t a nda r d e mpl oy e d. 20. 0 ULTRASONI CTESTI NGOFFORGI NGS GENERAL Theul t r as oni ct es t i ngoff or gi ngsofs i mpl egeomet r y ,s uc hasbarandbi l l et , t her e ar ef ewl i mi t at i ons , Whent es t i nggener al f or gi ngs , s uc hasc r ank s haf t s , et c . ,t hen t hemos tl i mi t i ng f ac t ori st hes hape.On c ompl exs hapes ,t he s ur f ac ec ur v at ur esmaynotal l owgoodc ont ac torc oupl i ng,t heangl esoft he s ur f ac esmaypr ev entbac kwal l ec hoeswi t h0 ◌ pr obesands omef or gi ngs , s i mpl eorc ompl ex , maybe ۫◌ ani s ot r opi c i ngr ai ns t r uc t ur e( di f f er entgr ai ns i z esi ndi f f er entdi r ec t i ons ) . TECHNI QUE Whens ear c hi ngf ordef ec t si nf or gi ngsy ous houl dhav e,asa mi ni mum,t he f ol l owi ng30i nf or mat i on, whi c hi sus ual l ywr i t t enonat echni queori nst r uct i on c esf oranex ampl e) . s heet( s eet heappendi •Thet estcomponenti dent i f i cat i onandar eat ot est . •Act i onst obet akenwhendef ect sar ef ound. • Thepur pos eoft het e s t( de f e c t ss oughta nda c c e pt a nc ec r i t e r i a ) . • Equ i pme n tr e qu i r e d . •Whatmet hodandl ev el oft estsensi t i v i t yt ouse. • Theme t hodofs c a nni ng. Thei ns t r uc t i ons heetwoul d al s oc ont ai ns ec t i onsgi v i ng det ai l s of any r el ev ants af et ypr ocedur esandpos tt es tpr ocedur ess uc hast hecl eani ngof t het es tar eaaf t er war ds.I twoul dal s ohav et hecompanyname,auni que t ec hni c alr ef er enc e number ,t he or i gi nat or ' s name and s i gnat ur e and an aut hor i s i ngs i gnat ur e . Te s ta r e a Th et e s tma yi n v ol v et e s t i n gt h ewh ol e ,ofac ompon e n t , orj u s tp a r t s , t h i smu s tb es pe c i f i e d. Ac t i onst obet ak e n Whendef ect sar ef oundi tmayber equi r edt hatt hedef ect sar er epor t ed,e. g.ona 70di agr am orasawr i t t endescr i pt i on,ort hecomponent ,ormat er i al ,maybe accept edorr ej ect edaccor di ngt ot hedef ect sf ound.I fdef ect sar et ober epor t ed t hent hedef ecti nf or mat i on t hatneeds r epor t i ng woul d be cont ai ned i nt hi s sect i on,i . e.def ectt y pe, si ze, l at er al andl ongi t udi nal posi t i oni nr el at i ont odat ums, et c. Pur poseoft het est . e. Thi ss ec t i ont el l sust heaccept / r ej ect c r i t er i af or par t i cul ar def ec t s ,i whats i z eandt y peofdef ec t st or epor torwhi c hdef ec t sr endert hec ompone nt r ej ec t abl e. Equi pment Thi ssect i onshoul dgi v ei nf or mat i onon; t het y peoff l awdet ect or , t y pe, si zeand90 f r equencyofpr obes,t y peofcoupl ant ,cal i br at i onbl ocksandr ef er encebl ockst o use. Se ns i t i v i t y Met hodofset t i ngandl ev elofsensi t i v i t yneedt obequot edf oreachscan, e. g.Set t hebwef r om t heDGSbl ockt o80%f shandnot et hegai nset t i ng,St i l lont heDGS bl ock,maxi mi set hesi gnalf r om t hef l atbot t om hol eatt ar getdept h( t estmat er i al t hi ckness)andsett hatt o80%f shandnot et hedi f f er encei ndBsbet weent henew gai n set t i ngand t he pr ev i ousone.Sett hebwef r om t he t estmat er i alt o 80% f sh and add t he di f f er ence not ed i nt hef i r stt wogai nset t i ngst ot hepr esent gai nandscanatt hi sl ev el . Sc anni ngme t hod Theme t hodofs c a nni ngt hema t e r i a li se i t he ra wr i t t e n,s t e pby s t e p, i ns t r uc t i onort e c hni ques he e t ,ori nv ol v e sf ol l owi ngt hes t e psl a i douti n t her e l e v a ntna t i ona l s t a nda r d. Ane x a mpl ewr i t t e ns t e pbys t e pc oul dbe : Pr epar et hemat er i al s ur f ac ebyr emov i nganyl oos es c al e, r us t , di r tor ot herdebr i sandv i s ual l yi ns pec tf ors ur f ac edef ec t sordamage. Cal i br at et hescr eenont hef l awdet ect or , usi nga0°pr obeandt heA2 cal i br at i onbl ockf orar angeof0t o200mm. Se tt hes e ns i t i v i t y( a squot e di nt her e l e v a nts e c t i ona bov e )a nda ppl y c oupl a ntt ot het e s ta r e a . Sc ant hedes i gnat edt es tar ea, wi t hapr obeov er l apbet weens c ansofat l eas t20%oft hepr obe' sdi amet erandatamax i mum pr obemov ement r at eof150mm/ s ec . Whe nde f e c t sme e t i ngt hec r i t e r i ai nt he" Pur pos eoft het e s t "s e c t i on a r ef oundr e c or dt her e l e v a ntde f e c tda t aa si nt he" Ac t i onst obe t a k e n"s e c t i on. De f e c t sl a r ge rt h a nt h eu l t r a s on i cbe a n s , i . e . wh e r et h e r ei sn obwe pr e s e n t ,s h ou l d bes i z e du s i n gt h e6 d B dr op ore qu a l i s a t i on me t h ods .De f e c t st h a ta r es ma l l e rt h a nt h eu l t r a s on i cb e a m s h ou l db es i z e da n dp os i t i on e du s i n gt h eDGSd i a g r a m f ort h e pr obei nu s e .Wi t hac a l i br a t e ds c r e e n , ma x i mi s et h es i g n a lf r om t h ede f e c ta n ds e tt h ea mp l i t u d et o2 0 %f s ha n dr e c or dt h eg a i n s e t t i n g . Mov et h ep r ob et oa na r e aoft h ema t e r i a l , wh e r et h eb a c k wa l l i st h es a med i s t a n c ea st h ep r e v i ou s l yr e c or de dd e f e c t , t h e r e a r en od e f e c t sa n dt h es u r f a c ec on di t i ona n dc u r v a t u r e sa r et h e s a mea st h el oc a t e dd e f e c ta r e a . Se tt h e bwe t o 20% f s h a n d n ot e t h ed i f f e r e n c eb e t we e nt h e pr e v i ou sa n dt h en e wg a i n s e t t i n g s .Us i n gt h eDGSd i a g r a ml ookont h ei n f i n i t yl i n e ,a tt h e b wed i s t a n c e , f ort h ed Bf i gur ea nda ddt hi sf i gur et ot hepr e v i ous l y not e ddBdi f f e r e nc e . Re a dt het ot a l dBf i g u r e( t h et woj u s ta d d e d ) , a t t h er e f l e c t orb e a m p a t h( de pt h ) ,of ft h e gr a ph ,t o gi v et h e e qu i v a l e n ts i z eoft h er e f l e c t or . Pr e p a r ean e a tc on c i s er e p or tg i v i n gd e t a i l soft h ec omp on e n t i d e n t i f i c a t i on ,t e s ta r e a ,e qu i p me n tu s e d ,s e n s i t i v i t yme t h oda n d s e t t i n g sa n d ad r a wi n g wi t ht h ed e f e c td e t a i l sa sr e c or d e di n s e c t i on5 a b ov e .Si g na n dd a t et h er e p or ta n ds t a t ey o u rr e l e v a n t q u a l i f i c a t i o n s . Pos tt e s tpr oc e dur e s Thi swoul di nv ol v ec l e a ni nga nyr e ma i ni ngc oupl a nta nddi r tf r om t het e s t a r e aa ndc ov e r i ngt hes ur f a c ewi t hpr ot e c t i v ec oa t i ngsa c c or di ngt oc l i e nt ' s r e qui r e me nt s . DEFECTSI NFORGI NGS The i nt e r pr e t at i on of de f e c t si n f or gi ngs i nv ol v e sk nowl e dge or e x pe r i e nc eoft hee x pe c t e dt y pe sofde f e c ta ndt hepos s i bl es i gna l sf r om t he m.I n s ome s i t ua t i onsi ti sac a s eofr e a di ngt hes i gna l ,e v a l ua t i ng whi c hde f e c t sdon otgi v et hi st y peofs i gna l ,t he nc hoos i ngf r om t he r e ma i ni ngpos s i bi l i t i e sa st owhi c ht y peofde f e c ti smos tl i k e l y . He r ea r ea f e woft het y pe sofde f e c t sf oundi nf or gi ngs : I ncl usi ons I ncl usi ons,i nf or gi ngs ,ar ef or medf r om l umpsoft r apped s ol i d nonmet al l i c mat er i ali nt heor i gi nalc as ti ngotandwhenf or gedoutt hes hapes ,s i z e s , or i ent at i onsand dept hsoft hedef ec t sv ar y .Thev ar y i ngor i ent at i onands hapehav et heef f ec t ofs c at t er i ngt hes oundbeam, asi tpas s est hr ough.Whenus i nga0°pr obeon par al l el s i dedf or gi ngs , i f t hes oundr e a c he st heba c kwa l l a ndr e f l e c t sba c k , t he ni ts c a t t e r sa ga i non t her e t ur nj our ne y .Thi sc a us e sas i gni f i c a ntdr opi nt heampl i t udeoft he bwe ,c ompar e dt oade f e c tf r e ea r e a .Thea mpl i t ude soft hes i gna l sf r om t he de f e c t sa l s ov a r y be c a us et hedi f f e r e nc e si ns i z e sa ndor i e nt a t i ons . Thes i gna l swes e et he nont hes c r e e na r eal owornobwea ndac l us t e rof s i gna l s ,ofv a r i ousa mpl i t ude sa ndde pt h,f r om t hede f e c t s .Thec l us t e rof s i gna l sf r om t hede f e c t sha sac ons t a nt l yc ha ngi ngpa t t e r nwhe ny oumov e t hepr obea c r os st hes ur f a c e . Ba n di n g Whe na l l oy sar eadde dt ot hemol t e nma t e r i a li nac as ti ngot ,s omeof t he m ma ynotmi xt hor oughl ya ndge tl e f ta ss e gr e ga t e dma t e r i a li nt he c e nt r eoft hei ngota f t e rs ol i di f i c a t i on.The s es e gr e ga t i onsge te l onga t e d a ndr e duc e di ns e c t i oni nt her ol l i nga ndf or gi ngpr oc e s s e s ,t hi si sk nown a sba ndi ng.I ft heac ous t i ci mpe danc e soft hea l l oy sa ndt heba s eme t a l we r edi f f e r e nte noughul t r a s oni cr e f l e c t i onsma yoc c ur .I ns t e e lc a s t i ng t he yge ne r a l l yha v ea na c ous t i ci mpe da nc et ha ti ss i mi l a r t ot hes t e e l , s o t he ya r e notus ua l l yf ound ul t r a s oni c a l l yunl e s st he s e ns i t i v i t yoft he e qui pme nti shi gh. Af or gi ngl ap Thi sde f e c toc c ur si nt hef or gi ngpr oc e s sbyt hema t e r i a lf ol di ngov e ront o i t s e l fa ndi ti sf l a t t e ne d, butnotf us e dont ot hes ur f a c e .Thi sus ua l l yl e a v e s av i s i bl es e a m ont hes ur f a c eoft hef or gi ng.Us i nga0°pr obe ,s c a nni ng f r om t heoppos i t es i deoft hef or gi ngs howsas i gna l a ppe a r i ngj us tbe f or e t hebwe . Ont hede f e c ts i deoft he f or gi ngt hi sde f e c ti sv e r ye a s i l y mi s s e d be c a us e i ti sv e r y ne a rt he s ur f a c ea ndi fus i ngas i ngl ec r y s t a lpr obet hes i gna l swi l lbei nt hede a d z one .( Howe v e r ,e v i de nc eoft hi spr obl e m woul dbeat ot a ll os sofba c k wa l l e c ho, pr ov i di ngt hes ur f a c ea r e aoft hel a pi sl a r ge rt hant hebe am) . I fad ou b l ec r y s t a l0 °p r ob ei su s e d ,f ort h ed e f e c tn e a rs u r f a c e ,t h e d e f e c ts i g n a l wi l l b en e a rz e r oont h eCRT. I nb ot hc a s e s , i ft h ed e f e c ti s l a r g e rt h a nt h eb e a mt h e nt h eb wewi l l n otb epr e s e n t . Sl ugs The s ea r epi e c e soff or e i gn ma t e r i a lt ha tha v ebe e n pr e s s e di nt ot he s ur f a c ea ndgi v es i gna l r e s pons e smuc ht hes a mea sal a p. Bu r s t s I nt e r nal ors ur f ac er upt ur e soft hemat e r i al ,c aus e d bypr oc e s s i ng a t t ool ow at e mpe r at ur eore x c e s s i v ewor k i ngdur i ngf or gi ng.Thes i gnal r e s pons ef r om t hi s de f e c tv a r i e s ac c or di ng t ot he s hape ,s i z ea nd or i e nt a t i onoft hede f e c t . Thenor ma l r ul e soful t r a s oni ct e s t i nga ppl yt ot he s i gna l sr e c e i v e d, i . e .Pe r pe ndi c ul a ror i e nt a t i ona ndl a r gede f e c ta r e agi v ea good s i gna l ,obl i que or i e nt a t i on and/ ors ma l lde f e c ta r e a gi v e s poor s i gna l sa ndl a r ge rde f e c ta r e at ha nt hebe am c a us e sal os sofbwe , e t c . . De c i di ngwhe t he rt hede f e c ti sabur s tornotr e qui r e sc a r e f ul pl ot t i ngof t her e s pons e sr e c e i v e dt ode t e r mi n et h es h a pea n dpos i t i on , ACCEPTANDREJECTCRI TERI A Wh e nd e f e c t sa r ef ou n di tma yb er e qu i r e dt h a tt h ed e f e c t sa r er e p or t e d , ort h ema t e r i a l orc omp on e n tma yb ea c c e p t e dorr e j e c t e da c c or d i n gt o t h ed e f e c t sf ou n d .Th ea c c e p t / r e j e c tc r i t e r i at e l lu swh a ts i z ea n dt y p e ofd e f e c t st or e p or torwh i c hd e f e c t sr e n d e rt h ec omp on e n tr e j e c t a b l e . Th ec r i t e r i ac a nb ef ou n di n ap r oc e d u r e , awr i t t e ni n s t r u c t i ons h e e tor i nan a t i on a l s t a n d a r d . REPORTI NG Ar e por ts houl d gi v ede t a i l soft hec ompone nti de nt i f i c a t i on,t e s ta r e a , s ur f a c ec ondi t i on,e qui pme ntus e d,s e ns i t i v i t ys e t t i ngs a nd a dr a wi ng s howi ngt hede f e c t sa ndde t a i l ss uc ha s ;de f e c tt y pe ,s i z e ,l a t e r a la nd l ongi t udi na lpos i t i onsi nr e l a t i ont o da t ums ,e t c . .Ther e por ts houl dbe s i gne da ndda t e da ndt he r ema ybear e qui r e me ntt os t a t ey ourr e l e v a nt qua l i f i c a t i ons . Al t e r na t i v e l y ,i fa c c e pt i ngorr e j e c t i ngt hec ompone ntor ma t e r i a l ,i ns t e a d of a dr a wi ng y ou ma y be a s k e dt ogi v eawr i t t e n s t a t e me ntofc onf or mi t yt ot her e l e v a nta c c e pt a nc el e v e l ,orr e a s onsf or r e j e c t i on, t ot hes t a n da r de mpl oy e d. TABLEOFACOUSTI CALVELOCI TI ESI NDI FFERENTMATERI ALS Ma t e r i a l Al umi num Compr es s i onal orl ongi t udi nal wav ev el oc i t y ( m/ s ) 6, 400 Shearort r ans v er s e Br as s 4, 372 2, 100 Cas ti r on 3, 500 2, 200 Copper 4, 769 2, 325 Gol d 3, 240 1, 200 I r on 5, 957 3, 224 Lead 2, 400 790 Oi l 1, 440 Per s pex 2, 740 1, 320 Mi l dst eel 5, 960 3, 240 St ai nl ess st eel Wat er 5, 740 3, 130 1, 480 Tungst en 5, 174 2, 880 Zi nc 4, 170 2, 480 Zi r coni um 4, 650 2, 300 wav ev el oc i t y( m/ s ) 3, 130 Thev el oc i t yi namedi um dependsupont hemedi um' sdens i t yandel as t i c i t y . Compr essi on Medi u m al v el oci t y ( m/ s) Densi t Shear v el oci t yg/ cm y Acoust i c I mpedanc e 2 330 ( m/ s) - 0 0 Al umi num 6, 400 3, 130 2. 7 17. 2 Bar i um t i t anat e 5, 260 - 5. 7 30 Ber y l l i um 1, 289 888 1. 8 23. 2 Br ass 4, 370 2, 100 8. 45 37 Casti r on 3, 500 2, 200 7. 2 25 Copper 4, 760 2, 330 8. 93 42. 5 Gl ass( pl at e) 5, 770 - 2. 5 14. 5 Gol d 3, 240 1, 200 19. 3 63 I r on 5, 960 3, 220 7. 85 46. 8 Lead 2, 160 700 11. 4 24. 6 Li t hi um sul phat e 5, 450 - 2. 1 11. 2 Magnesi um 5, 790 3, 100 1. 74 10. 1 Mer cur y 1, 450 - 13. 55 19. 6 Mol y bdenum 6, 250 3, 350 10. 2 63. 7 Ni ckel 5, 480 2, 990 8. 85 48. 5 Oi l 1, 440 - 0. 9 1. 3 Per spex 2, 740 1, 320 1. 2 3. 2 Pl at i num 3, 960 1, 670 21. 4 85 Quar t z 5, 730 - 2. 65 Ai r Si l v er 3, 700 1, 700 10. 5 Compr essi on Medi u m al v el oci t y ( m/ s) Ti n 3, 380 Ti t ani um Tungst en Densi t Shear v el oci t yg/ cm y 2 ( m/ s) 1, 610 7. 3 5, 990 3, 120 4. 5 5, 170 2, 880 19. 3 Tungst enar al di t e 2, 060 - 10. 5 Tungst encar bi de 6, 650 3, 980 10 Ur ani um 3, 370 2, 020 18. 7 Wat er 1, 480 - Zi nc 4, 170 2, 480 1 7. 1 Acoust i c I mpedanc e For mul asUs e di nUl t r as oni cTe s t i ng: Wa v e l e ngt h Whe r e , λ=Wavel e ngt hoft hes ound( mm) v=Ve l oc i t y ( m/ s e c )f= f r e que nc y( MHz ) Ne a r z oneN= D=Di a me t e roft hec r y s t a l ( mm) λ=Wavel e ngt hoft hes ound( mm) Ha l fBe a ma ngl eα= K=c ons t a nt D=Di a me t e roft hec r y s t a l ( mm) λ=Wavel e ngt hoft hes ound( mm) S n e l l ’ sl a w Wh e r e , i =a n g l eo f i n c i d e n t ( ˚ ) = r =a n g l eo f r e f r a c t i o n( ˚ ) v 1=v el oc i t yofImedi um ( m/ s ec )v 2=v el oc i t yofI I medi um ( m/ sec ) De c i be l dB=20 Cr y s t al t hi c k ne s st= dB=De c i be l H1= s i gnal hei ght( %) H2= s i gna l he i ght( %) t =Cr y s t a l t hi c k ne s s( mm) V=Soundv e l oc i t yi nc r y s t a l ma t e r i a l ( mm/ s ) f =Funda me nt a l f r e que nc yt ha tt he c r y s t a l v i br a t e sa t( Hz ) Mat e r i al Ve l oc i t yV= V=Unk nownv e l oc i t y( m/ s ) T=Ma t e r i a l a c t ua l t hi c k ne s s( mm) TB=Ti meba s er e a di ng( mm) CV=Ca l i br a t i onbl oc kv e l oc i t y( m/ s ) Br i t i s hSt andar dr e l at e dt oUl t r as oni cEx ami nat i on BSEN1714: 1998 Ul t r as oni cex ami nat i onofwel dedj oi nt s( s uper s edi ngBS3923: Par t1) BSEN1712: 1997 Ul t r asoni cex ami nat i onofwel dedj oi nt sAccept ancel ev el s BSEN1713:1998 Ul t r as oni cex ami nat i onofwel dedj oi nt s-Char ac t er i s at i onofi ndi c at i onsi nwel ds BSEN583 Ul t r as oni ct es t i ng Pa r t1 : 1 9 9 9 : Gener al pr i nc i pl es Par t2: 2001: Sens i t i v i t yandr anges et t i ng Par t3: 1997: Tr ans mi s s i ont ec hni que Pa r t4 : 2 0 0 2 : Ul t r as oni cex ami nat i onf ori mper f ec t i onsper pendi c ul art ot hes ur f ac e Pa r t5 : 2 0 0 1 : Char ac t er i s at i onofs i z i ngofi mper f ec t i ons Pa r t 6 : Ti meoff l i ghtdi f f r ac t i ont ec hni queasamet hodf ordet ec t i ngands i z i ngof i mper f ec t i ons BSEN10160: 1999 Ul t r a s oni ct e s t i ngofs t e e l f l a tpr oduc t soft hi c k ne s s e sof>6mm ( r e f l e c t i onme t hod)( s upe r s e di ngBS5996) BSEN10079:1993 Def i ni t i onofs t eel pr oduc t s BSEN10228:Par t3:1998 Ul t r as oni ct es t i ngoff er r i t i candmar t ens i t i cs t eel f or gi ngs( s uper s edi ngBS4124) BSEN10228:Par t4:1999 Ul t r as oni ct es t i ngofAus t eni t i cs t ai nl es ss t eel f or gi ngs( s uper s edi ngBS4124) BSEN12668: 2000 Ve r i f i c a t i onofUTe qui pme nt : Pa r t3: c ombi ne de qui pme nt( s upe r s e di ng BS4331Pa r t1) BSEN12223:2000 Nonde s t r uc t i v e t e s t i ngUl t r a s oni ce x a mi na t i onSpe c i f i c a t i onf or c a l i br a t i onbl oc kno. I ( s upe r s e di ngBS2704) BSEN27963: 1992 Cal i br at i onbl oc kno. 2f orul t r as oni cex ami nat i onofwel ds( s uper s edi ngBS2704) BSEN1330: Par t1: 1998Li s tofgener al t er ms BSEN1330:Par t2:1998 Ter msc ommont oNDTmet hods BSEN1330: Par t4: 2000 Nondes t r uc t i v et es t i ngt er mi nol ogy : Par t4: Ul t r as oni ct es t i ng( s uper s edi ng BS3683) BS3923: Par t2: 1972( obs ol e t e ) Aut oma t i cul t r a s oni ce x a mi na t i onof we l ds BSEN126801: 2003 Foundi ngul t r a s oni ce x a mi na t i onPa r t 1: St e e l c a s t i ngsf orge ne r a l pur pos e s BSEN4570: 1985 Fus i onwel di ngofs t eel c as t i ngs BS6208: 1990( obsol et e) Ul t r as oni ct es t i ngoff er r i t i cs t eel c as t i ngsi nc l udi ngqual i t yl ev el s . BS3923: Par t1: 1986( obs ol et e)Ul t r as oni cex ami nat i onofwel ds BS5996: 1993( obs ol e t e ) Ac c e pt a nc el e v e l sf ori nt e r na l i mpe r f e c t i onsi ns t e e l pl a t e , s t r i pa ndwi de f l a t s , ba s e donul t r a s oni ct e s t i ng. BS4124: 1991( obsol et e) Ul t r as oni cdet ec t i onofi mper f ec t i onsi ns t eel f or gi ngs . BS4331: 1978( obs ol e t e ) As s es s i ngt heper f or manc ec har ac t er i s t i c soful t r as oni cf l awdet ec t i on equi pment . Pa r t 1 : Ov er al l per f or manc e: ons i t emet hods . BS2704: 1978( obsol et e) Cal i br at i onbl oc k sf orus ei nul t r as oni cf l awdet ec t i on. BS3683: Par t4:1985( obsol et e) Ter msus edi nnondes t r uc t i v et es t i ng: Par t4: Ul t r as oni cf l awdet ec t i on. DD174( obs ol e t e ) Cal i br at i onoft i meoff l i ghtdi f f r act i on EXAMI NATI ONSCHEMES PCNExami nat i ons Gener al ThePCN( Per sonal Cer t i f i cat i oni nNonDest r uct i v eTest i ng)i sanI nt er nat i onal Schemef ort he cer t i f i cat i onofNDTt echni ci ansandsuper v i sor sandmeet sEN473andI SO9712r equi r ement s. Lev elofQual i f i cat i on SeeEN473f oraf ul l descr i pt i onf orl ev el sofcompet ence. Lev el1 Thel ev el qual i f i esper sonnel t ocar r youtNDToper at i onsaccor di ngt owr i t t eni nst r uct i onunder t hesuper v i si onofaLev el 2orLev el 3per son.Al ev el 1per sonhasdemonst r at edcompet encet o: Setupequi pmentandcar r youtt est s; Recor dandcl assi f yt her esul t si nt er msofwr i t t encr i t er i a Lev el2 Thi sl ev el qual i f i esper sonnel t oper f or m anddi r ectNDTaccor di ngt oest abl i shedorr ecogni zed pr ocedur esandhasdemonst r at edcompet encet o: Chooset het echni quef ort het estmet hodused; Per f or m andsuper v i set het est I nt er pr et , ev al uat eandr epor tr esul t saccor di ngt oappl i cabl est andar ds, codesor speci f i cat i ons; Def i net hel i mi t at i onsoft het est i ngmet hodf orwhi cht hequal i f i cat i oncov er s; Under st andandt r ansf or m NDTst andar dsandspeci f i cat i onsi nt opr act i cal t est i ng i nst r uct i onsadapt edt ot heact ual wor ki ngcondi t i ons. Lev el3 Thi sl ev el qual i f i esper sonnel t odi r ectanyNDToper at i onf orwhi cht heyar ecer t i f i cat edand: Assumef ul l r esponsi bi l i t yf orat estf aci l i t yandst af f ; Est abl i shand/ orv al i dat eNDTi nst r uct i onsorpr ocedur es; I nt er pr etcodes, st andar ds, speci f i cat i onsandpr ocedur es; Desi gnat edt hepar t i cul art estmet hods, t echni quesandpr ocedur est obeused. Pr eexami nat i onRequi r ement s Lev el1andLev el2:Ther ear emandat or ymi ni mum pr eappr ov al t r ai ni ngr equi r ement swhi char e gi v eni nt hePCNr equi r ement sdocument s. Pr eexami nat i ont r ai ni ngcour sesmustbev al i dat edbyt heBr i t i shI nst i t ut eofNonDest r uct i v e Test i ngandneedt ocov ert hesy l l abusov eradesi gnat edmi ni mum numberofhour s. Document edi nhouset r ai ni ngmayaccountf orupt oonet hi r doft her equi r edt r ai ni nghour s.The candi dat eal sohast odemonst r at epr act i cal exper i encei nl i newi t ht her equi r ement sofPCN. Lev el3:Thecandi dat eshav et woaccessr out esav ai l abl ewhi char eshowni nt hePCN r equi r ement sdocument s.Bot ht r ai ni ngandexper i encer equi r ement sdependuponacademi c backgr ound.Not e: Amat ur ecandi dat er out ei sav ai l abl e Exami nat i ons Theexami nat i onconsi st sofgener al t heor y , speci f i ct heor yandpr act i cal par t sdependanton l ev el andt y peofexami nat i on. Byhol di ngot herPCNqual i f i cat i onscandi dat esmaybeel i gi bl ef orexempt i ons. Fol l owi nganexami nat i on, ar esul t snot i cewi l l bei ssued: t hi scount sasev i denceofPCN cer t i f i cat i onf oraper i odof42day s.Thecer t i f i cat ewi l l f ol l owt her esul t snot i cewi t hi n21day s. Wher et hecandi dat ei sunsuccessf ul , oner et estmaybeal l owedpr ov i di ngt heper cent agegr ades ar enotl owert hant hegr adesr equi r edbyPCN.