Mobile test bench
PV 1236
Operation instructions
Mobile test bench PV 1236
2
Operation instructions
Operation instructions
Mobile test bench PV 1236
Table of contents
1.
1.1
1.2
1.3
1.4
1.5
General . . . . . . . . . . . . .
Range of application . . . . . . .
Unit design and scope of delivery
Transport and storage . . . . . .
Operating conditions . . . . . . .
Guarantee . . . . . . . . . . . .
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5
5
5
6
6
6
2.
2.1
2.2
2.3
Safety instructions . . . . . . . . . .
Use . . . . . . . . . . . . . . . . . . .
Commissioning (electrical connection) .
Warnings and notes . . . . . . . . . .
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7
7
7
7
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
Technical data. . . . . . . . .
Dimensions (W-H-D) . . . . . .
Weight . . . . . . . . . . . . .
Ambient temperatures . . . . .
Enclosure protection . . . . . .
Type of current . . . . . . . . .
Service voltage . . . . . . . . .
Maximum switching power . . .
Torque measuring . . . . . . .
Speed measuring. . . . . . . .
Stroke / swing angle measuring
Service unit PV 788 B . . . . .
Adapters for AUMA actuators .
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8
8
8
8
8
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8
8
8
8
9
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
Display and operating elements on the front panel . .
25 pole Sub D plug/socket connector “From PV 788” . .
25 pole Sub D plug/socket connector “To Remote Panel”
6 pole plug/socket connector . . . . . . . . . . . . . . .
Display “Stroke” . . . . . . . . . . . . . . . . . . . . . .
Display “Actuator Speed” . . . . . . . . . . . . . . . . .
Display “Torque” . . . . . . . . . . . . . . . . . . . . .
Button “Counter On” . . . . . . . . . . . . . . . . . . .
Button “Counter Reset” . . . . . . . . . . . . . . . . . .
Button “Set” . . . . . . . . . . . . . . . . . . . . . . . .
Button “Bypass DSR” . . . . . . . . . . . . . . . . . . .
Button “Bypass DOEL” . . . . . . . . . . . . . . . . . .
Button “Reset DVM”. . . . . . . . . . . . . . . . . . . .
Selector switch “Shunt cal” . . . . . . . . . . . . . . . .
Potentiometer “Gain” . . . . . . . . . . . . . . . . . . .
Potentiometer “0-Adj.”. . . . . . . . . . . . . . . . . . .
Diode “0” . . . . . . . . . . . . . . . . . . . . . . . . .
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10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
5.
5.1
5.2
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Set-up and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Selection of torque measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.
6.1
6.2
6.3
6.4
Test procedure. . . . . . . . . . . . . . . . . . . . . .
Calibration of the torque switches. . . . . . . . . . . . .
Measuring the output speed . . . . . . . . . . . . . . .
Setting of the stroke (travel) in actuators . . . . . . . . .
Setting of the swing angle (degree) in part-turn actuators
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14
14
14
15
16
3
Mobile test bench PV 1236
7.
Functions of the PV 788 B . . . . . . . . . . . . . . . .
7.1
STOP switch . . . . . . . . . . . . . . . . . . . . . . . .
7.2
Illuminated push-button Lamp test - ready . . . . . . . .
7.3
Illuminated push-button LOCAL - REMOTE switch-over .
7.4
Illuminated push-button Bypass Th . . . . . . . . . . . .
7.5
Illuminated push-button CLOSE (WSR), CLOSE (DSR) .
7.6
Illuminated push-button push-to-run/continuous operation
7.7
Illuminated push-buttons OPEN, STOP/Fault, CLOSE . .
7.8
Push-button Selection and push-button Enter . . . . . . .
7.9
Display . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10 LED End position indication . . . . . . . . . . . . . . . .
4
Operation instructions
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17
17
17
17
17
17
18
18
18
18
18
Operation instructions
Mobile test bench PV 1236
1.
General
1.1
Range of application
With the mobile test bench PV 1236, the following settings and measurements can be carried out on electric actuators:
Calibration of the torque switches
Setting of the stroke or swing angle
Measuring the output speed
Testing of the switch functions
Setting of the analogue position signals (PV 788 B)
The max. torque is 500 Nm (option 1000 Nm), thus AUMA multi-turn actuators SA 07.1 - SA 14.5 (option SA 16.1) and part-turn actuators SG 05.1 SG 07.1 (option SG 10.1 and SG 12.1) can be tested and calibrated.
1.2
Unit design and scope
of delivery
The mobile test bench consists of three separate units:
..
..
.
Service unit PV 788 B
The unit can be used to provide mains supply and control of the actuator,
and also for measuring of all relevant electrical values.
The electrical connection to the actuator is realised via the standard AUMA
plug / socket connector. For actuators with other electrical connections, e.g.
explosion-proof actuators with terminal connections, adapters are required
which can be supplied on request.
Service unit PV 788 B
Platform
Measuring unit module
The measuring unit module analyses
the signals registered in the measuring
Measuring unit module bench. The measured mechanical values of the actuator (torque, output
speed / operating time, swing angle /
stroke) can be read from LC-displays. A
remote control is connected for the operation of the actuator.
.
Handwheel
for brake
Handwheel
for brake
Remote control
Measuring bench
Brake system
consisting of a disk brake with two
calipers which can each be operated
via a handwheel. The torque of the
actuator under test is transmitted to a
force sensor via a lever arm (measuring lever)
.
.
Speed transmitter (incremental)
for registration of output speed and
determination of the turns per stroke
or swing angle
Mounting flange
for mounting of the test actuators. On
request special flanges for actuators
of other manufacturers are available.
Figure 1 Mobile test bench PV 1236
5
Mobile test bench PV 1236
Operation instructions
1.3
Transport and storage
• Transport to place of use with applied brakes (secured for transport).
• Store in a dry room.
• Cover to protect against dust and dirt
1.4
Operating conditions
Ambient temperatures and humidity influence the accuracy of the torque
measuring. Comparative measurings may therefore only be performed in
comparable operating conditions.
1.5
Guarantee
AUMA is not liable for damages resulting from:
• non-observance of the operation instructions,
• unsuitable or improper use,
• incorrect installation and/or commissioning by the buyer or by third
parties,
• natural wear and tear,
• incorrect or careless treatment,
• chemical or electrochemical and electrical influences, as long as they are
not caused by a fault of AUMA,
• improper modifications or repairs by the buyer or third parties,
• effects of parts which are not AUMA original parts.
6
Operation instructions
Mobile test bench PV 1236
2.
Safety instructions
2.1
Use
The mobile test bench PV 1236 is designed for the testing and calibration of
electric actuators.
AUMA is not liable for any possible damages resulting from other applications. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the actuator’s designated use.
If a high voltage test is necessary, it must not be performed on this test
bench.
2.2
Commissioning
(electrical connection)
During electrical operation certain parts inevitably carry lethal voltages.
Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.
2.3
Warnings and notes
Non-observance of the warnings and notes may lead to serious injuries or
damages. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe operation.
The following references draw special attention to safety-relevant procedures in these operation instructions. Each is marked by the appropriate
pictograph.
This pictograph means: Note!
Note marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequential
damage.
This pictograph means: Electrostatically endangered parts (ESD)!
If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges. If the
boards need to be touched during setting, measurement or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.
This pictograph means:Warning!
Warning marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.
7
Mobile test bench PV 1236
Operation instructions
3.
Technical data
3.1
Dimensions (W-H-D)
Measuring bench:
790 x 870 x 905 mm
PV 788 B:
280 x 150 x 360 mm
Measuring unit module: 280 x 150 x 360 mm
3.2
Weight
Measuring bench:
approx. 250 kg
PV 788 B:
approx. 8 kg
Measuring unit module: approx. 4 kg
3.3
Ambient temperatures
0 °C to +50 °C
3.4
Enclosure protection
IP 40 (EN 60 529)
3.5
Type of current
3-phase AC, no neutral conductor required
3.6
Service voltage
PV 788 B:
400 V three phase, 50/60 Hz
Measuring unit module: 90 - 230 V AC, 50/60 Hz
1)
1) The unit can also be supplied with other voltages. Refer to operation instructions PV 788 B.
3.7
Maximum switching power
7,5 KW
3.8
Torque measuring
The torque measuring range is selected by inserting the DMS sensor into
the relevant lever lengths. No further settings are necessary (refer to
figure 10, page 13).
Measuring range small lever arm:
up to 250 Nm (option: up to 500 Nm)
Measuring range large lever arm:
up to 500 Nm (option: up to 1000 Nm)
Accuracy of the test bench
<
= 1 % of measuring range end value
Torque as analogue value
On the front panel of the measuring unit module a 6 pin plug/socket connector is located from which the individual analogue torque value can be taken.
This signal is available as 0-10 V DC or as a current signal 0-20 mA.
3.9
Speed measuring
Measuring range:
Accuracy :
1 - 500 1/min
<
= 0,1 % of measuring range
end value
3.10
Stroke / swing angle
measuring
Accuracy of stroke setting:
0,1 turns of the hollow shaft
of the multi-turn actuator.
1/360 of 360° = 1° at the
output drive of the part-turn
actuator
Accuracy of the swing angle setting:
3.11
8
Service unit PV 788 B
The universally usable service unit PV 788 B was developed as an individual unit for actuator testing. In the mobile test bench PV 1236 it is used for
supply, control and measuring. An integrated automatic phase correction
ensures a correct phase sequence in the actuator even in the event of an
incorrect rotating field caused by the mains supply.
For technical data refer to the operation instructions of the service unit
PV 788 B.
Operation instructions
3.12
Mobile test bench PV 1236
Adapters for AUMA actuators
Guiding bush
-SA 07.1_10.1-42
Guiding bush
-SA 07.1/5-28
60
42
144
140
28
120
Guiding bush -SA 16.1/-80
(option)
Guiding bush
-SA 14.1/5-60
Coupling piece -SA 16.1-80 (option)
+ coupling ZN52/ZW68
Coupling piece
-SA 07.1/5-28
40
80
101
55
99
Mounting flange
-SA 14.1/5-F14
Mounting flange
-SA 07.1_10.1-F10
Mounting flange
-SA 07.1/5-F07
125
80
140
100
55
50
43
67,6
203
150
150
90
51,75
41,75
41,75
Mounting flange
-SG 05-F05
Coupling flange -SG 12
(option)
Coupling flange
-SG 10
Coupling flange
-SG 05
Coupling flange
-SG 05
Mounting flange -SA 16.1-F16(G3)
(option)
175
125
102
70
203
99
Coupling piece
-SA 14.1/5-60
Coupling piece
-SA 07.1_10.1-42
Mounting flange
-SG 05/07-F07
90
Mounting flange
-SG 10.1-F10
125
102
70
55
70
Mounting flange -SG 10.1/12.1-F12
(option)
150
125
85
Figure 2
9
Mobile test bench PV 1236
4.
Operation instructions
Display and operating elements
4.5 Output
4.4 Counter
speed
Turns/stroke
4.1/4.2 25 pole Sub D plug/
socket connector
4.8 Counter
RESET
4.16 Selector switch
4.7 Counter
ON
Figure 3
Front panel
Measuring
unit module
(Measuring
range up to
500 Nm)
4.14 Potentiometer
4.9 Programming
stroke counter
120
Bypass
DSR
4.10 Bypass
torque switch
closing
4.16 Diode
4.15 Potentiometer
Bypass
DOEL
4.11 Bypass
Torque switch
opening
4.12 RESET
torque
measuring
4.6 Display torque
(DVM)
4.3 6 pole plug/socket
connector
on the front panel
Measuring data are received via the connection to the service unit
PV 788 B.
4.1
25 pole Sub D plug/socket
connector “From PV 788”
4.2
25 pole Sub D plug/socket
Connection for remote control. With the remote control the actuator can
connector “To Remote Panel”be operated OPEN/STOP/CLOSE or via push-to-run.
4.3
6 pole plug/socket connector Connection for computer or printer for plotting the torque curve. The relevant torque is available as an analogue value (0-10 V DC or 0-20 mA).
4.4
Display “Stroke”
The stroke (number of turns) of multi-turn actuators and the swing angle
(degree/digits) of part-turn actuators can be read via the display labelled
“Stroke”. The divider is set via the menu buttons.
4.5
Display “Actuator Speed”
Shows the output speed.
4.6
Display “Torque”
Shows the torque in Nm. (Option for 1000 Nm has two torque displays on
the front panel, refer to page 11, figure 5d)
4.7
Button “Counter On”
Switches on the counter (”Stroke”).
4.8
Button “Counter Reset”
Resets the counter.
4.9
Button “Set”
For programming the function codes of the stroke counter (display “Stroke”)
and the speed counter (display “Actuator Speed”) . The function codes are
set in the factory. They may only be changed after consultation with AUMA.
4.10
Button “Bypass DSR”
By-passes the torque switch closing, clockwise rotation.
4.11
Button “Bypass DOEL”
By-passes the torque switch opening, counter-clockwise rotation.
4.12
Button “Reset DVM”
Resets the torque measuring (display “Torque”)
4.13
Selector switch “Shunt cal”
When the selector switch is in position “Shunt cal”, it alters the torque sensor with a precision resistor. Via the potentiometer “Gain” the torque display
can be calibrated (refer to the attached calibration sheet).
4.14
Potentiometer “Gain”
Potentiometer for calibration of the torque display. Set in the factory.
4.15
Potentiometer “0-Adj.”
Potentiometer for the zero-adjustment of the internal measuring bridge. Observe display “Torque” and diode “0” for adjustment. Turn potentiometer until Diode “0” is illuminated (red). Then turn potentiometer back until Diode “0”
is no longer illuminated. The measuring bridge adjustment is complete.
4.16
Diode “0”
Diode for the zero-adjustment of the internal measuring bridge.
10
Operation instructions
Mobile test bench PV 1236
5.
Commissioning
5.1
Set-up and wiring
The measuring bench is already assembled when delivered.
1. Attach platform for measuring unit devices as shown in figure 4.
2. Place measuring unit module on platform.
3. Place service unit PV 788 B on measuring unit module and secure both
devices with the clamp and wing nuts supplied.
Service unit PV 788 B
Measuring unit module
Platform
4. Make the electrical connection between measuring unit module,
measuring bench and the service unit PV 788 B.
(standard version according to figure 5a and figure 5b):
(special version according to figure 5c and figure 5d):
a)
b)
c)
d)
e)
f)
50 pole Sub D plug ((”From PV 788 B”).
Plug rotation sensor and torque sensor into measuring unit module.
Connect mains plug to measuring unit module.
Connect 25 pole Sub D plug.
Connect remote control (”To Remote Panel”).
Standard-Version PV 788 B:
Connect CEE mains plug.(figure 5a)
Special version PV 788 B + measuring unit module option 1000 Nm:
f1) Set mains changeover switch (figure 5d) to 1~ AC or 3~ AC
f2) Set 3-ph AC voltage selector switch (figure 5d) to mains voltage
f3) for 1~ AC connect mains plug 1~ (max. 250 V) and CEE mains
plug to service unit (figure 5c).
Figure 4
f)
a)
d)
c)
b)
e)
Figure 5b Front
PV 788 B (standard)
Measuring unit module (standard)
Figure 5a Back
PV 788 B (standard)
Measuring unit module (standard)
1~
3~
d)
e)
f3)
a)
f1)
f2)
c)
b)
Figure 5c Back
PV 788 B (special version
with mains changeover switch)
Measuring unit module (option 1000 Nm)
Figure 5d Front
PV 788 B (special version
with mains changeover switch)
Measuring unit module (option 1000 Nm)
11
Mobile test bench PV 1236
Operation instructions
5. Check if the PV 1236 is calibrated (green sticker on the right hand side
of the measuring bench, next to the name plate).
Recommendation: annually.
A calibration device can be purchased or borrowed from AUMA.
Figure 6
Name plate
Test plate
6. Select adapter for the mechanical connection between measuring bench
and actuator to be tested according to the flange size (refer to
Technical data, section 3, page 9). For AUMA actuators the
flange size is stated on the name plate of the actuator.
Refer to figure 7 and 8.
a) Place coupling flange centrally on coupling of the measuring table.
b) Fit guiding bush (only with multi-turn actuators) and secure with bolts.
c) Place flange and fasten with 4 bolts crosswise.
Guiding bush
Coupling
piece
Flange
Coupling
measuring
bench
Figure 7
Coupling
Figure 8
Flange
7. Mount actuator under test as follows: refer to figure 9a, page 13.
a) For easy mounting of the multi-turn or part-turn actuator on
the test bench, apply one of the brakes.
b) Place actuator under test on the flange and turn until it locks into place.
c) Loosen brake.
d) Turn actuator until fixing holes align, then secure with 4 bolts.
e) Electrically connect actuator (AUMA plug/socket connector) with the
controls (50 pole Sub D Harting connector on the measuring unit
module).
In the case of the special version PV 788 B with mains changeover
switch, ensure that the connection from the actuator under test (AUMA
plug/socket connector) with the controls (Harting plug) is made via
the correct connecting socket (1~ or 3~) (figure 5c, page 11)
For option coding plug (figure 9b, page 13), insert coding plug
according to the wiring diagram of the actuator into the AUMA
plug/socket connector.
12
Operation instructions
Mobile test bench PV 1236
AUMA plug/socket
connector
AUMA plug/socket
connector
AUMA multi-turn
actuator
RWG 4/2 wire
Pot f1/f2
Pot f1 and
switch 44/45/46
Figure 9b
Coding plug (option)
Brake
5.2
.
Selection of torque
measuring range
Screws
Brake
Flange
Figure 9a
Mounting of actuator under test
Check, if DMS sensor is mounted in correct position, if necessary, select
best range by moving the DMS sensor on the measuring lever
(refer to figure 10).
For torque measurings up to 1000 Nm (option) a special DMS Sensor
must be inserted at the appropriate position.
No more than 2 DMS sensors may be used at any one time.
The DMS sensor for the measuring range up to 500 Nm is electrically
protected against overload. If the output voltage at the DMS amplifier exceeds 10,8 V, the actuator will stop.
The DMS sensor for the measuring range up to 1000 Nm is not electrically
protected against overload.
DMS sensor
up to 500 Nm
(option up to 1000 Nm)
up to 250 Nm
(option up to 500 Nm)
Figure 10
DMS Sensor
on measuring
lever
Small lever arm:
Large lever arm:
Measuring range up to 250 Nm (option up to 500 Nm)
Measuring range up to 500 Nm (option up to 1000 Nm)
13
Mobile test bench PV 1236
6.
Test procedure
6.1
Calibration of the
torque switches
6.2
Measuring the
output speed
14
Operation instructions
.
.
..
.
..
..
Switch on actuator via the remote control so that it runs in the desired
direction of rotation.
Set selector switch at measuring unit module (figure 3) in position Norm
(instantaneous value measuring).
Operate button Reset DVM .
If necessary, remove torque switch by-pass by pushing the
buttons Bypass DSR/DÖL.
Apply brake. Increase brake force within approx. 3 seconds until switching
point is reached.
Read value on display “Torque”.
If necessary, perform correction at torque measuring heads (refer to inspection procedure of the actuator).
Repeat measuring procedure until desired torque value is reached.
Repeat procedure in opposite direction of rotation.
The output speed is shown in the field “Actuator Speed” of the measuring
unit module. Measuring is done continuously and can not be stopped.
The no-load operation speed of the actuator is purposely measured.
This can be done during the stroke setting.
Operation instructions
6.3
Setting of the
stroke (travel)
in actuators
.
.
.
.
Divider
Figure 11
Table 1
.
Stroke
Figure 12
.
..
.
.
Mobile test bench PV 1236
First determine end position CLOSED in the multi-turn actuator. For this,
set limit switch WSR as described in the operation instructions for
multi-turn actuators SA 07.1 - SA 48.1.
Switch on stroke counter (display “Stroke”) via the button “Counter On”
(figure 3)
If fitted, set position transmitters (potentiometer, RWG) to the initial value
(read value from the PV 788 B) according to operation instructions SA
07.1 - SA 48.1.
To set the desired number of turns at the stroke counter, first enter the
setting of the divider (the signals of the pulse generator are lead to the
counter through a divider) as follows:
a) Push buttons E+3 (refer to figure 11) simultaneously.
b) Enter the desired value via the buttons 1 to 6.
Button 1 for setting of the first number (from the right)
Button 6 for setting of the 6th number (from the right).
It is recommended to enter the value 000.278 (pulse generator with
360 impulses/turn). Refer to the following table.
for
Setting divider
Display counter
(”Display Stroke”) in
[digits/turn]
Multi-turn actuators
000.278
1
Part-turn actuators
100.000
360
c) Push button E to confirm the new value. If the new value is not
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.
For setting of the desired stroke
a) Push buttons E+1 (refer to figure 12) simultaneously.
b) Enter the desired nominal value (number of turns) via the buttons 1-6.
Attention: Observe divider setting.
Example:
If the actuator is supposed to stop after 100 turns and the divider is set
to 000.278, a value of 0100.00 must be entered.
c) Push button E to confirm the new value. If the new value is not
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.
If necessary, reset old counter value to 0 with the button “Counter Reset”
(figure 3).
Run actuator via remote control to OPEN .
The counter stops the actuator after having reached the set stroke. The
difference between the value shown and the set nominal value is the
overrun of the actuator.
If the limit switch OPEN (WÖL) is not set, the actuator can be started
again with the button OPEN on the remote control.
The stop-function of the counter is only activated again if the counter is set to 0 via the button ‘Counter Reset’.
Set limit switch OPEN (WÖL), according to operation instructions
SA 07.1 - SA 48.1.
If fitted, adjust position transmitter according to operation instructions
SA 07.1 - SA 48.1 to max. value.
15
Mobile test bench PV 1236
6.4
Operation instructions
Setting of the swing angle (degree)
in part-turn actuators
The mechanical end stops must first be set in the part-turn actuator
(refer to operation instructions for part-turn actuators
SG 05.1 - SG 12.1).
.
.
.
.
Divider
Figure 13
.
Stroke
Figure 14
..
.
.
.
16
First determine end position CLOSED in the part-turn actuator. For this,
set limit switch WSR as described in the operation instructions for
part-turn actuators SG 05.1 - SG 12.1.
Switch on stroke counter (display “Stroke”) via the button “Counter On”
(figure 3)
If fitted, set position transmitters (potentiometer, RWG) to the initial value
(read value from the PV 788 B) according to operation instructions SG
05.1 - SG 12.1.
For setting the desired number of impulses or the degree at the stroke
counter, first enter the setting of the divider:
a) Push buttons E+3 (refer to figure 13) simultaneously.
b) Enter the desired value via the buttons 1 to 6.
Button 1 for setting of the first number (from the right)
Button 6 for setting of the 6th number (from the right).
It is recommended to set the value 100.000. Refer to table 1.
c) Push button E to confirm the new value. If the new value is not
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.
For setting of the desired swing angle in degree
a) Push buttons E+1 (refer to figure 14) simultaneously.
b) Enter the desired nominal value (swing angle in degree) via the
buttons 1-6. Attention: Observe divider setting.
Example:
If exactly 90° are to be set in the part-turn actuator and the divider is
set to 100.000, a value of 0090.00 must be set. If the divider is set
to 000.278, a value of 0000.25 must be set.
c) Push button E to confirm the new value. If the new value is not
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.
Run actuator via the remote control to OPEN .
If necessary, reset old counter value to 0 with the button “Counter Reset”
(figure 3).
The counter stops the actuator after having reached the set stroke. The
difference between the value shown and the set nominal value is the
overrun of the actuator.
If the limit switch OPEN (WÖL) is not set, the actuator can be started
again with the button OPEN on the remote control.
The stop-function of the counter is only activated again if the counter is set to 0 via the button ‘Counter Reset’.
Set limit switch OPEN (WÖL), according to operation instructions
SG 05.1 - SG 12.1.
If fitted, adjust position transmitter according to operation instructions SG
05.1 - SG 12.1 to max. value.
Operation instructions
7.
Mobile test bench PV 1236
Functions of the
PV 788 B
For further details regarding the service unit PV 788 B refer to separate operation instructions.
7.1
7.4
7.9
7.7
®
12 A
7.5
7.8
7.2
7.10
Figure15
Front panel
Service unit
PV 788 B
7.3
7.6
7.1
STOP switch
By pushing the Emergency-Stop switch, the control of the main contactors
and the DC power supply is interrupted. This completely isolates the actuator under test from the mains supply.
7.2
Illuminated push-button
Lamp test - ready
This button has two functions:
1) The green indication light signalises that the device is ready for operation
(green lamp is illuminated = ready for operation).
2) The service unit permanently monitores the 3 phases of the mains supply. In the event of failure of one of the phases, the service unit switches off
and the ready-lamp is no longer illuminated. The service unit changes to
fault mode (refer to sub-clause 7.7). The fault can be cancelled by checking
the mains supply.
If the rotating field is counter-clockwise, this is corrected automatically by
the service unit.
When button ‘Lamp test’ is operated, all indication lights and LED’s on the
front panel should be illuminated.
7.3
Illuminated push-button
LOCAL - REMOTE
switch-over
The actuator can be operated via the service unit as well as via remote control. When operated via the service unit, the LOCAL-REMOTE indication
light is not illuminated.
When operated via remote control, the switches OPEN and CLOSED are
inoperative.
The STOP function for setting of the limit switches is only effective in
combination with the remote control.
7.4
Illuminated push-button
Bypass Th
With this button the thermal contacts or the PTC-thermistors of the actuator
can be by-passed (lamp on). This is imperative if the actuator is equipped
with a purchased motor without a thermal contact.
For motors without thermo switches or PTC thermistors there is a danger of thermal overloading of the motor.
7.5
Illuminated push-button
With this push-button it is possible to pre-select whether the actuator under
CLOSE (WSR), CLOSE (DSR) test is to be switched off by torque seating (DSR) or limit seating (WSR).
Button pushed and lamp ON stands for torque seating.
Note:
The switching state of the torque and limit switches is indicated via the
LED’s (refer to section 7.10).
17
Mobile test bench PV 1236
Operation instructions
7.6
Illuminated push-button
push-to-run/continuous
operation
In push-to-run operation, button pushed, white lamp illuminated, actuator
only runs while a run command is given via the buttons ”OPEN/CLOSE”.
In continuous operation, the actuator runs after a run command via the buttons ”OPEN/CLOSED” until it is stopped by the button ”STOP” or it reaches
an end position.
7.7
Illuminated push-buttons
OPEN, STOP/Fault, CLOSE
Prior to operating the buttons “OPEN-STOP/Fault-CLOSE” limit or torque
seating should be selected.
The actuator can, while in local control mode, be run in the desired direction
or stopped via the three push-buttons.
When the end positions OPEN or CLOSED are reached, the respective
lamp is illuminated.
The red lamp ”Fault” is illuminated in the event of a fault of the end position
tested or when the torque switch is tripped in mid-travel.
The green lamp ”OPEN” signalises that the actuator is in end position
”OPEN”.
The yellow lamp ”CLOSED” signalises that the actuator is in end position
”CLOSED”.
7.8
Push-button Selection
and push-button Enter
With the push-button ”Selection” the individual measuring values can
be indicated in turn on the display and entered with the push-button
”Enter”.
7.9
Display
Different measuring values (refer to operation instructions PV 788 B) can be
indicated in turn on the display.
The measuring range is set automatically. A wrong selection of measuring
values can lead to the indication of dashes on the display. A comparison
terminal plan / legend KMS TP . . . and the position transmitter should be
made.
Damage of the actuators under test through wrong selection is impossible.
7.10
LED End position indication The LED’s show the switching state of the individual end switches.
Green LED is illuminated = NC contact closed
Yellow LED is illuminated = NO contact closed
The designation of the LED’s can be seen on the appropriate actuator
terminal plan.
To test the torque and limit switches, turn the relevant red test buttons in the
switch compartment (remove cover, refer to operation instructions of the actuator) in the direction of the arrow. To avoid tripping of the end switches,
the actuator should prior to this be run to an intermediate position between
the end switches.
The following should be observed for the test:
Test of DSR:
• Switch on torque seating (refer to section 7.5 ).
• If you run the actuator to end position ”CLOSED”, the yellow LED DSR
NO (4; figure 16) is not illuminated, as WSR switches earlier for
signalisation.
Figure 16
18
Test of DÖL:
• If the red test button DÖL is operated, the green LED DÖL NC (6; figure
16) goes out and the yellow LED DÖL NO (8; figure 16) is lit. At the same
time, the green LED WÖL NC (14; figure 16) goes out without a tripping
of the end switch.
Operation instructions
Mobile test bench PV 1236
DE
Werner Riester GmbH & Co. KG
Büro Kraftwerke
Postfach 1362
79373 Müllheim
Tel
+49 7631 809 - 192
Fax
+49 7631 809 - 294
E-Mail WilhelmK@auma.com
DE
Werner Riester GmbH & Co. KG
Büro Bayern
Kagerberg 12
93356 Teugn/Niederbayern
Tel
+49 9405 9410 24
Fax
+49 9405 9410 25
E-Mail JochumM@auma.com
Deutschland / Germany
DE
DE
DE
DE
DE
Werner Riester GmbH & Co. KG
Werk Müllheim
Postfach 1362
79373 Müllheim
Tel
+49 7631 809 0
Fax
+49 7631 809 250
E-Mail riester@auma.com
Werner Riester GmbH & Co. KG
Werk Ostfildern-Nellingen
Postfach 1151
73747 Ostfildern
Tel
+49 7113 4803 - 0
Fax
+49 7113 4803 - 34
E-Mail riester@wof.auma.com
Werner Riester GmbH & Co. KG
Service-Center Magdeburg
Am Stadtberg 1
39167 Niederndodeleben
Tel
+49 39204 759 - 0
Fax
+49 39204 759 - 19
E-Mail Service@scm.auma.com
Werner Riester GmbH & Co. KG
Service-Center Köln
Toyota-Allee 44
50858 Köln
Tel
+49 2234 20379 - 00
Fax
+49 2234 20379 - 99
E-Mail Service@sck.auma.com
Werner Riester GmbH & Co. KG
Service-Center Bayern
Robert-Bosch-Strasse 14
85748 Garching-Hochbrück
Tel
+49 89 329885 - 0
Fax
+49 89 329885 - 18
E-Mail Riester@scb.auma.com
DE
DE
DE
Werner Riester GmbH & Co. KG
Büro Nord, Bereich Industrie
Krelingen 150
29664 Walsrode
Tel
+49 5167 504
Fax
+49 5167 565
E-Mail HandwerkerE@auma.com
Werner Riester GmbH & Co. KG
Büro Ost
Am Stadtberg 1
39167 Niederndodeleben
Tel
+49 39204 75980
Fax
+49 39204 75989
E-Mail ZanderC@auma.com
DE
Werner Riester GmbH & Co. KG
Büro West
Rathausplatz 7
45549 Sprockhövel
Tel
+49 2339 9212 - 0
Fax
+49 2339 9212 - 15
E-Mail SpoedeK@auma.com
DE
Werner Riester GmbH & Co. KG
Büro Süd-West
Mozartstraße 4
69488 Birkenau
Tel
+49 6201 373149
Fax
+49 6201 373150
E-Mail WagnerD@auma.com
DE
Werner Riester GmbH & Co. KG
Büro Württemberg
Postfach 1151
73747 Ostfildern
Tel
+49 711 34803 80
Fax
+49 711 34803 81
E-Mail KoeglerS@auma.com
DE
Werner Riester GmbH & Co. KG
Büro Baden
Postfach 1362
79373 Müllheim
Tel
+49 7631 809-193
Fax
+49 7631 809-294
E-Mail HenselR@auma.com
NO
Europa / Europe
AT
CH
CZ
FI
Werner Riester GmbH & Co. KG
Büro Nord, Bereich Schiffbau
Tempowerkring 1
21079 Hamburg
Tel
+49 40 791 40285
Fax
+49 40 791 40286
E-Mail DierksS@auma.com
GR
AUMA Armaturenantriebe GmbH
Handelsstraße 14
2512 Tribuswinkel
Tel
+43 2252 82540
Fax
+43 2252 8254050
E-Mail office@auma.at
AUMA (Schweiz) AG
Chörrenmattstrasse 43
8965 Berlikon
Tel
+41 566 400945
Fax
+41 566 400948
E-Mail RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
Kazanská 121
10200 Praha 10
Tel
+420 272 700056
Fax
+420 272 704125
E-Mail auma-s@auma.cz
OY AUMATOR AB
PI 21 / Hyljekuja 5
02271 Espoo 27
Tel
+35 895 84022
Fax
+35 895 8402300
E-Mail auma@aumator.fi
PT
SE
TR
AUMA France
Z.A.C. Les Châtaigniers III
95157 Taverny Cédex
Tel
+33 1 39327272
Fax
+33 1 39321755
E-Mail servcom@auma.fr
CA
GB
IT
NL
PL
RU
AUMA ACTUATORS Ltd.
Britannia Way
Clevedon North Somerset BS21 6QH
Tel
+44 1275 871141
Fax
+44 1275 875492
E-Mail mail@auma.co.uk
AUMA ITALIANA S.r.l.
Via Don Luigi Sturzo, 29
20020 Lainate Milano
Tel
+39 0 2 9317911
Fax
+39 0 2 9374387
E-Mail info@auma.it
AUMA BENELUX B.V.
Le Pooleweg 9
2314 XT Leiden
Tel
+31 71 581 40 40
Fax
+31 71 581 40 49
E-Mail office@benelux.auma.com
SIGURD SØRUM A. S.
Postboks 85
Jongsasveien 3
1301 Sandvika
Tel
+47 67572600
Fax
+47 67572610
E-Mail post@sigurd-sorum.no
INDUSTRA
5° Centro Empresarial Sintra-Estoril
Bloco A3, Estrada de Albarraque Linhó
2710-297 Sintra
Tel
+351 2 1910 95 00
Fax
+351 2 1910 95 99
E-Mail jpalhares@tyco-valves.com
ERICHS ARMATUR AB
Box 9144
Travbanegatan 8
20039 Malmö
Tel
+46 40 311550
Fax
+46 40 945515
E-Mail info@erichsarmatur.se
MEGA Endüstri Kontrol Sistemieri
Tic. Ltd. Sti.
Cetin Emec Bulvari 6.CAD 78.SK.
17/18
06460 Övecler Ankara
Tel
+90 312 4780813
Fax
+90 312 4780831
E-Mail megaltd@turk.net
Nordamerika / North America
US
FR
D. G. Bellos & Co. O.E.
86, Konstantinoupoleos St.
13671 Acharnai Athens
Tel
+30 10 2409485
Fax
+30 10 2409486
E-Mail info@dgbellos.gr
MX
AUMA ACTUATORS INC.
4 Zesta Drive
PA 15 205 Pittsburgh
Tel
+1 412 7871340
Fax
+1 412 7871223
E-Mail mailbox@auma-usa.com
TROY-ONTOR Inc.
230 Bayview Drive, Unit 1 A
L4N 5E9 Barrie Ontario
Tel
+1 705 721-8246
Fax
+1 705 721-5851
E-Mail troy-ontor@troy-ontor.ca
IESS DE MEXICO S. A. de C. V.
Av. cuitlahuac 1422, Col. Aguilera,
Delegacion Atzco.
C.P. 02900 Mexico D.F.
Tel
+52 555 61 701
Fax
+52 535 63 337
E-Mail informes@iess.com.mx
PR
VE
CL
AUMA Polska Sp. zo. o.
UI. Pukowca
40-816 Katowice
Tel
+48 32 2509518
Fax
+48 32 2505412
E-Mail R.Ludzien@auma.com.pl
AR
AUMA Priwody OOO
12, 3-y Pavlovsky Pereulok
113093 Moscow
Tel
+7 095 236 55 04
Fax
+7 095 236 55 04
E-Mail georgeip@aha.ru
BR
LOOP S. A.
Chacabuco 580
1069 Buenos Aires
Tel
+54 11 43 31 32 06
Fax
+54 11 43 31 32 06
E-Mail loop@datamarkets.com.ar
ZA
EG
IN
JP
SG
AE
CN
HK
Asvotec Termoindustrial Ltda.
Rod. Cônego Cyriaco S. Pires, km 01
13190-000 Monte Mor/ SP.
Tel
+55 19 3879 8735
Fax
+55 19 3879 8738
E-Mail asvotec@asvotec.com.br
DK
ES
IBEROPLAN S.A.
Marques de Hoyos, 10
28027 Madrid
Tel
+34 91 3717130
Fax
+34 91 7427126
E-Mail iberoplan@iberoplan.com
CO
PE
Ferrostaal de Colombia Ltda.
Apartado Aereo 7384
Avenida Eldorado No. 97-03
Bogotá D.C.
Tel
+57 1 4 011 300
Fax
+57 1 4 131 806
E-Mail
dorian_hernandez@ferrostaal.com
Multi-Valve Latin America S. A.
Amador Merino Reyna 496, OF 301
San Isidro Lima 27
Tel
+511 222 1313
Fax
+511 222 1880
E-Mail multivalve@terra.com.pe
AUMA South Africa (Pty) Ltd.
P.O. Box 1283
1560 Springs
Tel
+27 11 3632880
Fax
+27 11 8185248
E-Mail auma-sa@cis.co.za
A.T.E.C.
5, Road No. 101 Maadi
Cairo
Tel
+20 2 35899680
Fax
+20 2 3586621
E-Mail atec@intouch.com
Asien / Asia
KR
GRØNBECH & SØNNER A/S
Scandiagade 25
2450 Copenhagen SV
Tel
+45 3326 6300
Fax
+45 3326 6301
E-Mail GS@groenbech-sons.dk
Suplibarca
Centro Comercial Carmen, Avenia La
Limpia Local 1-2 # 85-39
Maracaibo Edo, Zulia
Tel
+58 261 7 555 667
Fax
+58 261 7 532 259
E-Mail suplibarca@iamnet.com
Afrika / Africa
Südamerika / South America
AUMA Chile Respresentative
Office
Avenida Larrin 6642, Of. 304
La Reina Santiago de Chile
Tel
+56 22 77 71 51
Fax
+56 22 77 84 78
E-Mail aumachile@adsl.tie.cl
PASSCO Inc.
P.O. Box 36 41 53
00936-4153 San Juan
Tel
+18 09 78 77 20 87 85
Fax
+18 09 78 77 31 72 77
E-Mail Passco@prtc.net
KW
AUMA (India) Ltd.
Plot No. 39-B, II Phase Peenya
Industrial Area
560 058 Bangalore
Tel
+91 80 8394655
Fax
+91 80 8392809
E-Mail info@auma.co.in
AUMA JAPAN Co., Ltd.
596-4 Futago-Cho
273-0034 Funabashi Chiba
Tel
+81 47 3029551
Fax
+81 47 3029555
E-Mail mailbox@auma.co.jp
AUMA ACTUATORS (Singapore)
Pte Ltd.
32, Ang Mo Kio Industrial Park 2 #01
- 02, Sing Industrial Complex
569510 Singapore
Tel
+65 6 4818750
Fax
+65 6 4818269
E-Mail sales@auma.com.sg
AUMA Middle East Representative
Office
P.O. Box 26675
Sharjah
Tel
+971 6 5746250
Fax
+971 6 5746251
E-Mail auma@emirates.net.ae
AUMA Beijing Representative
Office
Room 602, Yuanchenxin Building, 12
Yumin Road, Madian Chaoyang
District
100029 Beijing
Tel
+86 10 62022491
Fax
+86 10 62022497
E-Mail aumabs@ihw.com.cn
PERFECT CONTROLS Ltd.
Suite 202, Block 1, Hofai Commercial
Centre 218 Sai Lau Kok Road
Tsuen Wan, Kowloon
Tel
+852 24163726
Fax
+852 24163763
E-Mail pcltd@netvigator.com
DONG WOO Valve Control Co.,
Ltd.
P.O. Box 4
24-2, Youi Do-Dong, Yeong Deung
Po-Ku
150-010 Seoul Korea
Tel
+82 27 61 62 33
Fax
+82 27 61 12 78
E-Mail dw7994@users.unitel.co.kr
AL-ARFAJ Eng. Company W. L. L.
P.O. Box 391
22004 Salmiyah
Tel
+965 4817448
Fax
+965 4817442
E-Mail arfaj@qualitynet.net
19
SA 07.1 - SA 48.1
max 32 000 Nm
Multi-turn actuators
SG 05.1 - SG 12.1
max 1 200 Nm
Part-turn actuators
AS 6 - AS 50
max 500 Nm
Part-turn actuators
GST 25.1 - GST 40.1
max 16 000 Nm
Spur gearboxes
GSM 40.3 - GSM 125.3
max 5 600 Nm
Worm gearboxes
WERNER RIESTER GmbH & Co. KG
Ar maturen- und Maschinenantriebe
P.O. Box 1362
D - 79373 Müllheim
Tel +49 7631/809-0 Fax +49 7631/809-250
e-mail riester@auma.com
http://www.auma.com
GK 10.2 - GK 40.2
max 16 000 Nm
Bevel gearboxes
WERNER RIESTER GmbH & Co. KG
Armaturen- und Maschinenantriebe
Postfach 1151
D - 73747 Ostfildern
Tel 0711/34803-0 Fax 0711/34803-34
E-Mail riester@wof.auma.com
Y001.208/003/en/1.99