QA/QC&I FORMAT NO. : IOCL/WORLEY/NRP-QCF-070, REV.-0
PIPING ISOMETRIC / AS-BUILT DRAWING(S) CLEARANCE
REPORT
(ABOVE GROUND PIPING)
Contractor :
NRP Projects
PROJECT : Composite Works for Acrylic/ Oxo-Alcohol Project at IOCL Dumad
Pvt Ltd
Complex & Gujarat Refinery, Vadodara, Gujarat
Sub-Contractor
Owner :
Indian Oil Corporation Limited
Project Management Consultant :
Worley India Pvt Ltd.
REPORT NO : IOCL/WORLEY/NRP/IC/
PROJECT NO :
44AC9100
DATE :
UNIT / LOCATION / AREA :
Test pack no :
Sub system no
:
System no :
Ref. Line / Isometric No. & P&ID No. with Revision :
Line/ISO no : As per attached list
MOC :
Line class :
CHECK LIST FOR ISO CLEARANCE
Sr.
no.
Check Point
1
Installation checked as per Isometric with respect to
a) Configuration# Route, plumb, elevation, clearance for thermal
expansion/insulation
b) Branch# Location,angle, orientation, type, R.F. pade etc.
c) Steam Trap# Direction
2
Installation checked as per GAD with respect to
a) Configuration# Route, plumb, elevation, clearance for thermal
expansion/
insulation
3
Installation checked as per P&ID
4
Isometrics completed for (enclosed)
a) Joint numbering (Shop and Field welds)
b) Spool numbering
c) As-built routing and dimensions
5
Valves (Check Rating, Gaskets, Flow direction, Sheet No. Tag No.,
Spindle direction. CSO, LO/LC, Damage etc.)
a) Gate valves
b) Globe valves
c) Check valves
d) Control valves Tag Nos.
e) Safety Valves Tag Nos.
f) Any other valves
6
Strainers
Check for clearance, flow direction, elements
7
Flanged joints
Total Nos.
Check for type of flange
Check for Rating
Check for Alignment, (Proper gap and parallelity)
Check for correct studs and nuts – dia, length, material,
uniform protrusion of studs, anti seize compound
Check for correct gasket (type, size, spec., thickness, etc.)
Torque values used for tightening
8
Seal welding of Screwed connections (If required)
9
Vents/ Drains as per Drawing. And provision of additional
high point vents and / or low point drains, if required.
10
Reinforcement pads as per piping class
11
Orifice flanges
Check for Tag. No. Tapping orientation, tap valve, jack
screw, straight run length of upstream and downstream
12
Local Gauges: Check for accessibility
13
Slope (When applicable)
Observation
NRP
WORLEY/IOCL
Page : 01 of 02
QA/QC&I FORMAT NO. : IOCL/WORLEY/NRP-QCF-070, REV.-0
REPORT NO : NBA/IOCL/WORLEY/NRP/IC/
14
Supports
a) Guides, Cross Guides, Trunnion etc.
i Check for correct type, material and dimension
ii Check welding
iii Check for vent hole on pads (if applicable)
iv Check offset for thermal expansion
b) Spring supports
i Verify tag no. and check details as per data sheet/
spring set
ii Check for locking arrangement and any damage
during transit, etc.
iii Check for completeness of installation as per drg.
Including welding of mounting cleat/ bracket
iv Check for locking during installation and pressure test
c) Bracket support and inserts with Anchor fasteners
i Check for members dimensions and materials
ii Check for welding
iii Check for bolting
iv Check for appearance damage
15
Vents/ Drains
As per Drg
Orientation of valve handles
Clearance for hose
Requirement of additional vents/ drains (highest/ lowest pt.)
16
Earthings
a) Check for location
b) Check for dimension of lug welding
17
Checked for Removal Binding off of:
a) Control, Safety and Check valves
b) In-line instruments
c) Rupture discs
d) Equipment nozzles
e) Others
18
Supports and Weld/Flanged/ Screwed connections free from insulation or
other coverage
19
Checked installation of (Indicate location in Drawings)
a) Temporary Blinds, Spades
b) Temporary Strainers
c) Temporary Dummy-spools
d) Temporary Gaskets
e) Others
20
Expansion Bellows
a) Checks prior to installations
i. Physical damage
ii. Transit locks are intact
iii. Dimensions as per drawings.
b) Checks during installation
i. Parallelity of matching flanges
ii. Face to face dimensions of mating flanges
iii. Concentricity of matching flanges
iv. No stress on expansion bellows
v. Record
c) Isolation during pressure tests
i. Bellow manufacturer’s recommendations on
isolation of bellow during Pr. Test to be followed
ii. If recommended expansion bellow to be dropped
during pressure test
21
Cleanliness internally and externally
22
Rotating equipment final alignment checked with piping
23
Removal of unwanted construction supports
24
Instrument tappings provided as per Drawing
25
Physical Walk Through the Line Checked for gross
irregularities including physical damages, unwanted tacks,
arc strikes, spatters and space for thermal expansion
Other
26
Remarks :
Signature
Name
DATE :
PROJECT NO :
44AC9100
Date
Authority
NRP
WORLEY
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