Physics of VLSI Devices – MVLD501L (Module 1) Dr. Rajan Pandey Associate Professor, SENSE Semiconductors Cubic Lattices Unit cells for three types of cubic lattice structures ο Nearest neighbours 6 Simple Cubic (SC) 8 Body-Centred Cubic (BCC) 12 Face-Centred Cubic (FCC) How many atoms per unit cell in each unit cell type? Types of Cubic Cells ππΉ = π΄π‘πππ πππ πΆπππ . 4/3. ππ πΏππ‘π‘πππ ππππ π‘πππ‘ Different cubic cells result from different packing of atoms First nearest neighbours Cubic Lattices Reference atom ο Nearest neighbours 8x1=8 First nearest neighbours ο 6 Second nearest neighbours Reference atom Body-Centred Cubic (BCC) Third nearest neighbour Simple Cubic (SC) Reference atom Face-Centred Cubic (FCC) First nearest neighbours 6 x 2 = 12 Face Centered Cubic (FCC) Atomic packing pactor (APF): 0.74 Number of atoms per unit cell: 4 • The face is a square of side a and the diagonal is π + π or π 2. • The diagonal has one atom at the center of diameter 2R, which touches two atoms centered at the corners. • The diagonal, going from corner to corner, is therefore R + 2R + R. • Thus, 4R = π 2 and a = 4Rβ 2 = 2R 2. The FCC unit cell. The atomic radius is R and the lattice parameter is a Types of Solids • In the basic building blocks of todays integrated circuits, there are all kinds of materials: metals, alloys, semiconductors, low, ultra-low, and high-k insulators. • Also, these materials have various physical forms or states, namely crystalline, amorphous, and polycrystalline. • Amorphous solids lack a regular three-dimensional arrangement of atoms. They lack long-range structural order. • Crystalline solids have atoms/ions/molecules arranged in regular, repeating patterns. They possess long-range periodicity. • Polycrystals contain multiple grains of crystallites. They have short range order. Crystalline Polycrystalline Amorphous Polycrystalline Amorphous Crystalline Silicon Crystal Structure • Unit cell of silicon crystal is cubic. 8 atoms in the unit cell. Average bond length = 2.35 Å Conventional unit cell Electron wavefunction in a periodic crystal: • Each Si atom has 4 nearest neighbors. • Cell volume = (5.43 Å)3 = 1.6 X 10-22 cm3 • Density of Si atoms: = 8/1.6 X 10-22 = 5 X 1022 cm-3 Lattice parameter = 5.43 Å 2.35 Å uk has the same periodicity as the crystal. k = 2π/a, a = lattice parameter Similar to k = 2π/λ for a wave Diamond structure: Two interpenetrating FCC lattices 1/4, 1/4, 1/4 along the body diagonal. FCC ο Face Centred Cubic Lattice (there are 14 Bravais lattices) Silicon Wafers and Crystal Planes z z z (100) plane x [100] direction y x (110) plane y [110] direction Si (111) plane x [111] direction (111) plane y Si (100) Si (110) • The standard notation for crystal planes is based on the cubic unit cell. • Silicon wafers are usually cut along the (100) plane with a flat or notch to help orient the wafer during IC fabrication. Si (111) • As electrons move along (100) direction, they see a particular arrangement of Si atom. • If they move along (110) or (111) direction, they will see a very different arrangements of Si atoms in space. • The electron transport in (100) or (110) or (111) orientations, will be different from each other. Directions in the cubic crystal system οΌ 100 οΎο ο»[100], [010], [001], [ 1 00], [0 1 0], [00 1 ]ο½ <100> - Cube edges <110> - Face diagonals <111> - Body diagonals Properties of crystals may be different along different directions because atomic periodicities are different. Wafer Type and Orientation Wafer flats: Indicates the type and orientation of the crystal. Primary flat (P): The flat of the longest length located in the circumference of the wafer. The primary flat has a specific crystal orientation relative to the wafer surface (major flat). Secondary flat (S): Indicates the crystal orientation and doping of the wafer. Questions • Why the device fabrication has to be in a certain crystallographic orientation? • Why some specific types of devices are fabricated in a certain crystal orientation e.g. CMOS along <100> and <110>? • Whereas certain other type of devices are fabricated in some other crystal orientation e.g. BJT along <111>? Wafer Type and Orientation Processed wafer with identical chips. • The crystal is usually doped p- or n-type while grown. • Only a thin layer of the wafer, approximately 1-μm to 15- μm deep, is used to define the device structure (out of 600 – 800 μm). • The remainder of the wafer acts as a mechanical support. • Several process parameters and device characteristics are sensitive to wafer orientation. • These include rate of crystal growth, rate of thermal oxidation, diffusivity of impurities, electronic band structure, electronic transport etc. • Since the {111} planes have the smallest separation, silicon grows faster along a <111> direction than along a <110> or <100> direction. • Also, since {111} planes have the highest density of atoms, the dissolution of silicon in an etching solution is slowest in the <111> direction. • The oxidation rate of silicon is largest in the <111> direction and smallest in the <100> direction. • Electronic traps created at the silicon surface increase the surface charge and alter device parameters. The density of these interface traps depends on the crystallographic orientation. • It is highest in <111> oriented wafers and lowest in <100> oriented wafers. This is one reason for choosing <100> oriented wafers for MOS devices fabrication. • The current flow is higher along <110> compared to <100>. Questions • Why the device fabrication has to be in a certain crystallographic orientation? • Why some specific type of devices are fabricated in a certain crystal orientation? • Whereas the certain other type of devices are fabricated in some other crystal orientation? • We have got the answers of the above questions. But we just figured out that the density of interface traps are highest along <111> oriented wafers and lowest along <100> oriented wafers. So then why Bipolar devices are fabricated along <111> oriented wafers, whereas MOS devices are not? • The answer lies in the way of functioning of these devices. Whereas MOS devices are sensitive to the interface traps, the bipolar devices may not be. Interplanar spacing The interplanar spacing is given by A more generalized form is d hkl 1 ο½ h2 k 2 l2 ο« ο« 2 2 2 a b c Example: The lattice constant for aluminum is 4.041 angstroms. What is d between adjacent (220) planes, i.e. d220? Aluminum has fcc structure, so a = b = c = 4.041 Å d hkl ο½ 1 h2 ο« k2 a2 ο½ 1 22 ο« 22 4 . 041 2 ο½ 1 . 43 angstroms Angles between planes The angle θ between two directions [h1 k1 l1] and [h2 k2 l2] is given by the relation: As an example the angle between (111) and (100) planes will be ° The angle between (111) and (100) surface is 54.74 degrees. Elemental and Compound Semiconductors Elemental IV Compound III-V Compound II-VI Compound Si SiC AlP ZnS Ge SiGe AlAs GaP ZnSe ZnTe GaAs InAs CdS CdSe InSb InP HgS ZnO GaN HgSe • Most semiconductors have diamond or zinc blende crystal structures. • What is crystal structure? What is diamond or zinc blende crystal structure? Effective Mass Ex An external force Fext applied to an electron in a vacuum results in an acceleration avac = Fext /me Ex An external force Fext applied to an electron in a crystal results in an acceleration acryst = Fext /me* Electrons in solids under electric force field behave as if they have effective mass rather than free electron mass, due to crystal potential. Effective Mass In an electric field, E, an electron or a hole accelerates. ∗ π Electrons, ∗ holes Electrons and holes in solids under electric force field behave as if they have effective mass rather than free electron mass, due to crystal potential. = ∗ ∗ ∗ Effective mass is a measure of the curvature of the band. Larger the curvature, smaller the effective mass and vice versa. k = 2π/a, a = lattice parameter Electron and hole effective masses In semiconductors or metals we are only concerned about the regions very close to the band edges for transport or optical properties. m*e / m0 m*h / m0 Si Ge GaAs InAs 0.2 0.49 0.08 0.33 0.067 0.51 0.026 0.42 Free hole band will also be parabolic close to the band edge but the curvature will be opposite. The bands are parabolic in the close vicinity of the band edges.