Chilled Water Systems Eng. Mohamed Abdelfattah Engineers House Courses 01027300900 - 01125068888 Cooling Coil Types ــــــــــــــــــــــــــــــــــــــــ ➢ Fan Coil Unite (FCU) ➢ Air Handling Unite (AHU) Cooling Coil Types Nominal Capacity 60.000 BTY/H FCU Ceiling Concealed Ducted FCU Decorative FCU Ceiling Concealed Ducted Selection Data From Load Estimation (HAP ) ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Air Flow Rate (CFM) Extremal Static presser ( Estimated In.wg ) Air Entering ( DBT & WBT ) Water Flow Rate ( GPM ) Supply Chilled Water Temp. (S.CH.W ) Return Chilled Water Temp. (R.CH.W ) Delta (T F) Sensible Coil Load Total Coil Load FCU Ceiling Concealed Ducted Selection ❑ Data From Catalog FCU Ceiling Concealed Ducted Poisson Air Duct FCU Ceiling Concealed Ducted Poisson in room FCU Ceiling Concealed Ducted Hook ✓ Flexible Connection ✓ Isolating Valve ✓ Sterner UP ✓ Balance Valve ✓ 3 Or 2 Way Valve FCU Ceiling Concealed Ducted Hook UP Air Handling Unit Air Handling Unit Selection Data From Load Estimation (HAP ) ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Air Flow Rate (CFM) Air Entering ( DBT & WBT ) Water Flow Rate ( GPM ) Supply Chilled Water Temp. (S.CH.W ) Return Chilled Water Temp. (R.CH.W ) Delta (T F) Sensible Coil Load Total Coil Load Extremal Static presser (In.wg ) Air Handling Unit Selection Fan selection Air Flow Rate (CFM) & Extremal Static presser (In.wg ) Supplier selection from software Air Handling Unit Selection Coil selection 1. Total Coil Load 2. Sensible Coil Load 3. Bypass Factor 4. Supply Chilled Water Temp. (S.CH.W ) 5. Return Chilled Water Temp. (R.CH.W ) 6. Delta (T F) 7. Water Flow Rate ( GPM ) Supplier selection from software Air Handling Unit Selection Filter selection 1. Aluminum filter 2. Bag filter 3. Hepa filter 4. Carbon filter Bag filter Aluminum filter Hepa filter Carbon filter Supplier selection Depend on Application Air Handling Unit Selection Section And Operation Area Arrangements for fans Position of fan outlet for air distribution ducts Supplier selection Depend on Application Air Handling Unit Selection Section And Operation Area Fresh air intake with louver and damper Mixing box Mixing and exhaust box Panel filter Bag filter Coil Supplier selection Depend on Application Electric heater Droplet eliminator and humidifier Air Handling Unit Selection Section And Operation Area Multizone Supply air plenum Absolute filter Fan Supplier selection Depend on Application Sound attenuator Air Handling Unit Selection Section And Operation Area Plate Heat Exchangers Rotary Heat Wheels Supplier selection Depend on Application Air Handling Unit Selection Section And Operation Area Supplier selection Depend on Application Chilled water pipe design Chilled water pipe design Black Steel Schedule 40 Seamless pipe welding Screw until B31.3 B31.4 (ASME) 21/2” Chilled water pipe design Black Steel Schedule 40 Seamless pipe Based on ASTM A53 - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless. Chilled water pipe design Black Steel Schedule 40 Seamless pipe Chilled water pipe insulation Fiberglass Thickness 2 “ Density ٣م/ كجم٩٦ Chilled water pipe Design Chiller 69 GPM 1008 GPM Ø 2 ½” 111 GPM Ø 3” 88 GPM Ø 2 ½” 180 GPM Ø 3” 180 GPM 180 GPM Ø 3” Ø 3” 200 GPM Ø 3” Ø 6” 939GPM Ø 6” 828GPM Ø 6” 740GPM Ø 6” 560 GPM Ø 4” 380 GPM Ø 4” 200 GPM Ø 3” Chilled water pipe Fitting Chilled water Pump Chilled water Pump Tyaps Horizontal Split case pump End suction pump long coupled End suction pump Close coupled Inline pump Chilled water Pump calculation water flow rate (GPM ) All cooling coil flow rate in system From catalog Selection Head (Ftw) Ch.w.Pump Head = (Pipe loss + Fitting loss + Hook Up loss + Chiller pressure Drop + Cooling Coil pressure Drop ) x 0.10