Downloaded from shsph.blogspot.com Republic of the Philippines Department of Education PUBLIC TECHNICALVOCATIONAL HIGH SCHOOLS PUBLIC TECHNICALVOCATIONAL HIGH SCHOOLS Unit of Competency: Module No.: 1 Perform Shop Maintenance Module Title: Performing Shop Maintenance Downloaded from shsph.blogspot.com TABLE OF CONTENTS Page How to Use this Module ………………………………………….. Introduction……………………………………………………………. Technical Terms …………………………………………………….. i ii iii Learning Outcome 1 ………………………………………………… Learning Experiences/ Activities ……………………….. Information Sheet 1 …………………………………….. Self Check 1 ………………………………………………. Information Sheet 2 …………………………………….. Self Check.2 ………………………………………………. Information Sheet 3 …………………………………….. Self Check.3 ………………………………………………. Information Sheet 4 …………………………………….. Self Check 4 ………………………………………………. Learning Outcome 2 ………………………………………………… Learning Experiences/ Activities ……………………….. Information Sheet 1 …………………………………….. Self Check.1 ………………………………………………. Information Sheet 2 …………………………………….. Self Check 2 ………………………………………………. Information Sheet 3 …………………………………….. Self Check.3 ………………………………………………. Learning Outcome 3 ………………………………………………… Learning Experiences/ Activities ……………………….. Information Sheet 1 ……………………………………...….. Self Check.1 ………………………………………………. Information Sheet 2 …………………………………….. Self Check 2 ………………………………………………. Learning Outcome 4 ………………………………………………… Learning Experiences/ Activities ……………………….. Information Sheet 1 ………………………………………. Self Check.1 ………………………………………………. Information Sheet 2 ………………………………………. Self Check 2 ………………………………………………. Answer key ………………………………………………….. 1 2 3 4 5 6 7 9 10 11 12 13 14 26 27 27 27 28 28 29 29 30 30 31 32 32 33 35 36 37 38 1 Downloaded from shsph.blogspot.com HOW TO USE THIS MODULE Welcome to the Module of Automotive Servicing. This module contains training materials and activities for you to complete. The unit of competency “Perform Shop Maintenance” contains the knowledge, skills and attitudes required for an Automotive Servicing NC I course. You are required to go through a series of learning activities in order to complete each of the learning outcomes of the module. In each learning outcome there are Information Sheets, Job Sheets, Operation Sheets and Activity Sheets. Follow these activities on your own and answer the SelfCheck at the end of each learning activity. If you have questions, don’t hesitate to ask your teacher for assistance. Recognition of Prior Learning (RPL) You may already have some or most of the knowledge and skills covered in this module because you have: been working for some time already completed training in this area. If you can demonstrate to your teacher that you are competent in a particular skill or skills, talk to him/her about having them formally recognized so you don’t have to do the same training again. If you have a qualification or Certificate of Competency from previous trainings show it to your teacher if the skills you acquired are still current and relevant to this module, they may become part of the evidence you can present for RPL. If you are not sure about the currency of your skills, discuss this with your teacher. After completing this module ask your teacher to assess your competency. Result of your assessment will be recorded in your competency profile. All the learning activities are designed for you to complete at your own pace. Inside this module you will find the activities for you to complete followed by relevant information sheets for each learning outcome. Each learning outcome may have more than one learning activity. This module is prepared to help you achieve the required competency, in receiving and relaying information. This will be the source of information that will enable you to acquire the knowledge and skills in performing shop maintenance independently at your own pace or with minimum supervision or help from your teacher. 2 Downloaded from shsph.blogspot.com Program/Course AUTOMOTIVE SEVICING NC I Unit of Competency Perform Shop Maintenance Module Title Performing Shop Maintenance INTRODUCTION: This module contains information and suggested learning activities on Performing Shop Maintenance. It includes instructions and procedure on how to perform shop maintenance Completion of this module will help you better understand the succeeding module on Inspecting/Cleaning Tools and Work Area, Storing/Arranging Tools and Shop Equipment, Disposing Waste/Used Lubricant and Reporting Damages Tools/Equipment . This module consists of 4 learning outcomes. Each learning outcome contains learning activities supported by instruction sheets. Before you perform the instructions, read the information sheets and answer the self-check and activities provided to ascertain yourself that you have acquired the knowledge necessary to perform the skill portion of the particular learning outcome. Upon completing this module, report to your instructor for assessment to check your achievement of knowledge and skills requirements of this module. If you pass the assessment, you will be given a certificate of completion. SUMMARY OF LEARNING OUTCOMES: Upon completion of the module, you should be able to: LO1. Inspect/Clean Tools and Work Area; LO2. Store/Arrange Tools and Shop Equipment; LO3. Dispose Waste/Used Lubricant; LO4. Report Damages Tools/Equipment 3 Downloaded from shsph.blogspot.com TERMINOLOGIES Biodegradable - capable of being readily decomposed by microbial action as some detergents. Chemicals - substances obtained by a chemical process, prepared for use in chemical manufacture, or used for producing chemical effect. Chemical Reaction - occurs when substances are changed to other substances through the breaking and formation of chemical bonds. Disposal - shall refer to the discharge, deposit, dumping, spilling, leaking or placing of any solid waste into or in any land. Engine - a machine that converts heat energy into mechanical energy. A device that burns fuel to produce mechanical power: sometimes referred to as power plant. Produces power to move the vehicle. Equipment - are furnishings that the technician uses in diagnosis and repair in shops. Gasoline - a liquid blend of hydrocarbon, obtained from crude oil; used as the fuel in most automobile engines. Grease - lubricating oil to which thickening agents have been added. Inventory - an itemized list or catalog of tools and equipment. Lubricant – a substance for reducing friction such as oil or grease. Maintenance - a labor of keeping something in a state of repair or efficiency. OHS - (Occupational Health and Safety Practices) the safety practices and regulations the workshop to prevent serious personal injury as well as damage of properties. Precaution - a measure taken beforehand to ward off evil or secure good or success. Receptacles – refer to individual containers used for the source separation and the collection of recyclable materials. Recyclable material – refers to any waste material retrieved that can still be converted into suitable beneficial use or for other purposes. Safety -protection against failure, breakage or other accident. Solute - the component of a solution that is dissolved in another component. Solution - a homogeneous mixture in which the components cannot be separated by any physical means Solvent - the component of a solution that does the dissolving. 4 Downloaded from shsph.blogspot.com Tools - are things when properly used will enable us to do the job with safety, speed, and efficiency. Tool Rack - a facility where the tools are displayed in proper order and labeled for easy identification and use. Work shop - an area found in the school or center where the learner undergoes actual performance for the development of competency. 5 Downloaded from shsph.blogspot.com Program/Course AUTOMOTIVE SERVICING NC 1 Unit of Competency Module Title PERFORM SHOP MAINTENANCE Performing Shop Maintenance Learning Outcome No. 1. Inspect/Clean Tools and Work Area Assessment Criteria: 1. Cleaning solvent is properly used per workshops/tools/and cleaning equipment and requirements. 2. Work area is checked and cleaned regularly 3. Wet surface/ spots/ stains in work area is wiped and remove Resources: Auto. Mechanics 10th Edition by Crouse/Anglin Chemistry, Santos G.N. and Lebron G. B. 6 Downloaded from shsph.blogspot.com LEARNING EXPERIENCES/ACTIVITIES Learning Outcome No. 1: Inspect/Clean Tools and Work Area Learning Activities Special Instructions 1. Read the attached Information sheet no. 1 ntitled Kinds, Uses, and Properties of Cleaning Solvents. 2. Answer Self-check no. 1 Try to answer the Self-Check without looking at the information sheet Try to answer the Self-check without looking at the information sheet Try to answer the Self-check without looking at the information sheet Try to answer the Self-check without looking at the information sheet 3. Read the attached Information sheet no. 2 entitled Procedures in Cleaning Tools and Work Area. 4. Answer Self-check no. 2 5. Read the attached Information Sheet no. 3 entitled 5’S 6. Answer Self-check no. 3 7. Read the attached Information sheet no. 4 entitled Safety Practices in Handling Cleaning Solvents. 8. Answer Self-check no. 1-4 7 Downloaded from shsph.blogspot.com INFORMATION SHEET 1-1 Title: Kinds, Uses and Properties of Cleaning Solvents Topic 1: Kinds of Cleaning Solvents Solutions are homogeneous mixture of two or more components. They can be gaseous, liquid or solid. When we speak of a solution, we usually think of a solid dissolved in water. While water is the most common solvent, other liquids are frequently employed as solvents for certain substances – for example wax maybe dissolved in gasoline. The dissolved material in a solution is termed as solute (e.g. wax) while the dissolving medium is called solvent (e.g. gasoline). However, the term can be interchanged depending on which substance is of greater amount. Solvent is a component of a solution that dissolves solute and is usually present in large proportion or amount. It can be classified as polar or non-polar. Polar solvents are solvents which dissolve/are soluble in water; while non-polar solvents are solvents which do not dissolve/are insoluble in water. Solvents usually used for cleaning in automotive shops are: water, gasoline, kerosene, thinner and detergent soap. The table below shows the kinds of cleaning solvents based on their solubility in water. Cleaning Solvents a. b. c. d. e. water gasoline kerosene thinner detergent soap Solubility in Water Polar soluble insoluble insoluble insoluble soluble x Non-polar x x x x Topic 2: Properties of Cleaning Solvents A useful generalization much quoted is that “Like dissolves like”. More specifically, high solubility occurs when the molecules of the solute are similar in structure and electrical properties to the molecules of the solvent. When there is a similarity of electrical properties; e.g. high dipole element between solute and solvent, the solute-solvent attractions are particularly strong. When there is dissimilarity, solute-solvent attractions are weak. For this reason, a polar substance such as H2O usually is a good solvent for a polar substance such as detergent soap but a poor solvent for a non-polar substance such as gasoline. 8 Downloaded from shsph.blogspot.com Topic 3: Uses of Cleaning Solvents Cleaning Solvents Uses 1. Gasoline - It is used to wash oil/greasy tools/equipment. 2. Diesoline - It is used to wash oil engine, transmission and other parts of the vehicle. 3. Kerosene - It is used to remove dust, grease oil, paint, etc. 4. Thinner - It is used to remove spilled paint on the floor, walls and tools. 5. Soap and water - It is used to wash/clean upholstered furniture such as seats, tables, cabinets, etc. SELF – CHECK No. 1 Directions: Answer the following as indicated. Use answer sheet to be provided by your teacher/trainer. A. Identify the following: ______________ 1. Used to wash/clean upholstered furniture such as seats, tables, cabinets, etc. ______________ 2. Used to remove dust, grease oil, paint, etc. ______________ 3. Used to wash oil/greasy tools/equipment ______________ 4. Used to remove spilled paint on the floor, walls, and tools ______________ 5. Used to wash oil engine, transmission other parts of the vehicles. B. Classify the following cleaning solvents whether Polar or NonPolar. Write P for Polar and NP for Non-Polar. 1. 2. 3. 4. 5. Kerosene Water Thinner Detergent soap Gasoline 9 Downloaded from shsph.blogspot.com Information Sheet No. 2 Procedure in Cleaning Tools and Work Area Topic1. Steps in Cleaning Tools 1. Wear protective clothing and goggles. 2. Gather the tools to be cleaned in the designated area for cleaning. 3. Segregate the tools according to the kind of dirt they have. 4. Measure and pour enough amount of cleaning solvent to the washing pan. 5. Submerge the tools in the washing pan. 6. Use paint brush to remove the dirt from the tools. 7. Get the tools from the washing pan and wipe them with rags until dry. 8. Arrange the tools in designated rack or cabinet. 9. Clean and store all materials used for cleaning. Topic 2 Steps in Cleaning Work Area 1. Wear protective clothing and goggles. 2. If there is dirt on the floor such as paint, used oil, grease, rust, etc., remove it first using the appropriate cleaning solvent. 3. Wipe the floor using dry cloth. 4. Sweep the remaining dirt with a broom and collect the dirt using dust pan. 5. Dispose the contents of the dust pan in a garbage container. 10 Downloaded from shsph.blogspot.com SELF – CHECK No. 2 A. Directions: Arrange the following steps in order and use numbers 1-9. Steps in Cleaning Tools ______a. Submerge the tools in the washing pan. ______b. Arrange the tools in designated rack or cabinet. ______c. Gather the tools to be cleaned in the designated area for cleaning. ______d. Get the tools from the washing pan and wipe them with rags until dry. ______e. Segregate the tools according to the kind of dirt they have. ______f. Clean and store all materials used for cleaning ______g. Measure and pour enough amount of cleaning solvent to the washing pan. ______h. Use paint brush to remove the dirt from the tools. ______i. Wear protective clothing and goggles B. Directions: Arrange the following steps in order and use numbers 1-9. ______a. Sweep the remaining dirt with a broom and collect the dirt using dust pan. ______b. Dispose the contents of the dust pan in a garbage container. ______c. If there is dirt on the floor such as paint, used oil, grease, rust, etc., remove it first using the appropriate cleaning solvent ______d. Wipe the floor using dry cloth. ______e. Wear protective clothing and goggles. 11 Downloaded from shsph.blogspot.com INFORMATION SHEET No. 3 5’S 1. SEIRI ( SORT ) Remove unnecessary items and dispose them properly Make work easy by eliminating obstacles Provide no chance of being disturbed with unnecessary items Prevent accumulation of unnecessary items. 2. SEITON (SYSTEMATIZE) Arrange necessary items in good order so that they can be easily picked for use Prevent loss and waste of time. Easy to find and pick up necessary items Ensure first -come-first serve basis. Make work flow smooth and easy. 12 Downloaded from shsph.blogspot.com 3. SEISO (SWEEP) Clean your workplace completely Easy to check abnormality Prevent machinery and equipment from deterioration. Keep workplace safe and easy to work 4. SEIKETSU (STANDARDIZE) Maintain high standards of housekeeping and workplace organization at all times Maintain cleanliness and orderliness Prevent mismanagement of operation 13 Downloaded from shsph.blogspot.com 5. SHITSUKE (SELF-DISCIPLINE) Do things spontaneously without being told or ordered. Standardize good practice SELF-CHECK No. 3 DIRECTION: Answer the following questions below: A. Match Column A to Column B. Write only the letter of your answer. A ______1. ______2. ______3. ______4. ______5. Shitsuke Seiketsu Seiso Seiton Seiri B a. sanitize b. sort c. systematized d. self discipline e. sweep 14 Downloaded from shsph.blogspot.com INFORMATION SHEET No. 4 1.2 Occupational Health and Safety Practices in Handling Cleaning Solvents A great percentage of eye injury and cuts results from a disregard for the simplest of rules in handling cleaning solvents. You should never use compressed air to clean your clothes, hands or body. The pressure could cause the cleaning solvents and dirt particles to penetrate your skin, resulting in infection and /or blood poisoning. Do not use compressed air to clean an object immediately after it has been removed from a hot cleaning tank. First, rinse the cleaning solvents away with water. Do not use carbon tetrachloride as a cleaning solution. The fumes, when inhaled can cause serious internal injury and possibly result in death. When steamcleaning, place the object to be cleaned on a pallet and wear a face shield and rubber gloves for protection against loose debris. If a job or cleaning task requires the use of gloves, use the appropriate gloves. Do not for instance use welding gloves when removing an object from a hot tank, or rubber gloves when welding. If you have cut, nicked, or burned yourself, or something has got into your eyes, report immediately to the first-aid person. Keep all inflammable cleaning solvents in closed tin containers and whenever possible, store them in a separate area 15 Downloaded from shsph.blogspot.com SELF-CHECK No. 4 Direction: Select the best answer. Write the letter of your choice on the answer sheet provided by your teacher or trainer. 1. As a safety precaution, which of the following safety devices should be worn in steam-cleaning engine parts? a. face shield b. rubber gloves c. all of the above 2. Which of the following injuries will be caused by compressed air if used to clean clothes, hands or body soiled with flammable cleaning solvent? a. pimples b. burn c. blood poisoning 3. Which of the following solvents should not be used as a cleaning solution for it poses hazards to health? a. gasoline b. carbon tetra chloride c. kerosene 4. Which of the following should we use to keep a flammable cleaning solvent? a. aluminum basin b. plastic pail c. closed tin container 16 Downloaded from shsph.blogspot.com Program/Course Unit of Competency Module Title AUTOMOTIVE SERVICING NC 1 PERFORM SHOP MAINTENANCE Performing Shop Maintenance Learning Outcome 2 Store/Arrange Tools and Shop Equipment Assessment Criteria: 1. Tools/ equipment are checked and stored in their respective shelves/ location. 2. Tools and equipment are properly labeled 3. Tools are safely secured and properly recorded Resources: Automotive Mechanics 10th Edition 17 Downloaded from shsph.blogspot.com LEARNING EXPERIENCES/ACTIVITIES Learning Outcome No. 2: Store/Arrange Tools and Shop Equipment Learning Activities Special Instructions 1.Read information sheet no. 1 entitled Types of Tools and Equipment 2. Answer Self-check no.1 Try to answer the Self-Check without looking at the information sheet Try to answer the Self-Check without looking at the information sheet Try to answer the Self-check without looking at the information sheet 3. Read information sheet no. 2 entitled Procedure in Storing/Arranging Tools and Equipment 4. Answer Self-check no.2 5. Read information sheet no. 3 entitled Safety Measures in Storing/Arranging of Tools and Equipment. 6. Answer Self-check no.3 18 Downloaded from shsph.blogspot.com INFORMATION SHEET No. 1 TYPES OF TOOLS HAND TOOLS – a tool controlled by hand KINDS OF TOOLS 1. STRIKING TOOL a. Hammer – the most commonly used for striking purposes. 2. TURNING TOOLS a. Screw Drivers – used for driving and turning screws b. Wrenches – a long-handled tool with fused or adjustable jaws. 19 Downloaded from shsph.blogspot.com Types of Wrenches Flare nut wrench How to use an adjustable wrench 20 Downloaded from shsph.blogspot.com Set of Socket wrench Types of Torque Wrench 21 Downloaded from shsph.blogspot.com 3. GRIPPING TOOLS a. Pliers – tools with a pair of adjustable pivoted jaws for cutting Various types of Gripping pliers and cutting pliers 4. CUTTING TOOLS a. Chisel – a cutting tool with a single cutting edge 22 Downloaded from shsph.blogspot.com b. Hacksaw – is basically an adjustable metal frame that holds a steel saw blade. c. Files – used for cutting and shaping metal 23 Downloaded from shsph.blogspot.com d. Punches – used to knock out rivets and pairs. e. Twist Drill – a tool for making holes. 24 Downloaded from shsph.blogspot.com Power Tools/Equipment ELECTRIC TOOLS operated by electric motor 1. ELECTRIC DRILL an electric motor driver chuck. The chuck jaws are opened and a drill bit inserted. 2. DRILL PRESS a vertical stationary drilling machine powered by an electric motor. 25 Downloaded from shsph.blogspot.com 3. BENCH GRINDER mounts on a bench or pedestal that has two grinding wheels. 4. SOLDERING GUN a tool used to solder joints and terminal connection. 26 Downloaded from shsph.blogspot.com 5. VACUUM CLEANER their uses include cleaning floors and vehicle interiors after service work. 6. WELDING MACHINE is used to weld metal together through application of heat or electric currents 27 Downloaded from shsph.blogspot.com PNEUMATIC TOOLS operated by compressed air. 1. AIR HAMMER produces, a reciprocity (back and forth) motion to drive a hammering or cutting tool 2. AIR DRILL has an air motor that makes the tool lighter than electric drill. 28 Downloaded from shsph.blogspot.com 3. PNEUMATIC LIFTER is used to compress air to raise one corner, end, or side of the car. 4. AIR COMPRESSOR it produces compressed air usually an air tank with and electric motor that drives a two cylinder 29 Downloaded from shsph.blogspot.com HYDRAULIC TOOLS 1. HYDRAULIC LIFT One type of this is floor jack, it is used to pump the handle to increase the pressure in the hydraulic cylinder. 2. SHOP CRANE lifts and transports heavy objects. Use in removing the engine from the vehicle. 30 Downloaded from shsph.blogspot.com 3. HYDRAULIC PRESS is used to apply force on bent parts straighten them. 31 Downloaded from shsph.blogspot.com SELF-CHECK No. 1 Direction: Tell whether if the following can be classified as Hand Tools or Power Tools. Write HT if your answer is Hand Tools and PT for Power Tools. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. PLIER DRILL PRESS AIR COMPRESSOR HAMMER SCREW DRIVER WRENCH SHOP CRANE ELECTRIC DRILL TWIST DRILL/DRILL BIT FILES PUNCHES VACUUM CLEANER CHISEL WELDING MACHINE HACKSAW HYDRAULIC PRESS PNEUMATIC LIFTER AIR DRILL BENCH GRINDER SOLDERING GUN INFORMATION SHEET No. 2 Procedure of Arranging Tools and Equipment 1. Align each tool on permanent place. 2. In each place, the name of the tools is written or lettered. 3. Assign a number to each tool and this number is pointed on its place in the racks. 32 Downloaded from shsph.blogspot.com 4. Paint an exact outline at the tool as it rest in its proper place in the rack. Methods of Storing Tools and Equipment 1. Classify the tools and equipment according to types. 2. Arrange the tools by types in the shelves/racks. 3. Place equipment in designated places or location. SELF CHECK No. 2 I. Direction: Arrange the following procedures in order and use numbers 1-4. __________A. Assign a number to each tool and this number is pointed on its place in the racks. __________B. Align each tool on permanent place. __________C. Paint an exact outline at the tool as it rest in its proper place in the rack. __________D. In each place, the name of the tools is written or lettered. II. Direction: Arrange the following methods in order by using numbers 1-3. ___________ A. Place equipment in designated places or location. ___________B. Classify the tools and equipment according to types. ___________C. Arrange the tools by types in the shelves/racks. INFORMATION SHEET No. 3 Safety Measures in Storing/Arranging Tools and Equipment 1. Check or inspect the tools for damages before you store it. 2. Apply a thin film of oil to the hand tools being stored for a long time. 33 Downloaded from shsph.blogspot.com 3. A hand tools with a sharp edges should be guarded with wood or leather. 4. To avoid loosing the tools, put it properly on their corresponding place. 5. Make sure that the tools and equipment are clean and in good condition before placing it in the tool panel. 6. After using the tools which are being run by electricity ,be sure to turn it off properly to avoid accidents or damages. 7. Check if the tools that you keep are complete. SELF-CHECK No. 3 Direction: Write True if the given statement is correct and False if it is wrong. __________1. Before storing the tools, check for any damages. __________2. Put a thin film of oil to the hand tools being stored for a long time. __________3. After using the tools, just leave it behind. __________4. It is not important to check if the tools that you used are complete before storing it. __________5. It is very necessary to put the tools in its corresponding place to avoid losing them. Program/Course Unit of Competency AUTOMOTIVE SERVICING NC 1 PERFORM SHOP MAINTENANCE Learning Outcome # 3 Dispose Waste/Used Lubricant Assessment Criteria: 1. Containers for used lubricants are properly labeled 2. Waste/ used lubricants are disposed per Workshop Standard Operating Procedures (SOP) Resources: Science Books R.A. 9003 Ecological Solid Waste Management Manual Auto. Mechanics 10th Edition Crouse/Anglin 34 Downloaded from shsph.blogspot.com LEARNING EXPERIENCES/ACTIVITIES Learning Outcome No. 3: Dispose Waste/Used Lubricant Learning Activities Special Instructions 1.Read information sheet no. 1 entitled Harmful Effects of Wastes 2. Answer Self-check no.1 Try to answer the Self-Check without looking at the information sheet Try to answer the Self-Check without looking at the information sheet 3. Read information sheet no. 2 entitled examples of disposed waste/lubricants 4. Answer Self-check no. 2 Information Sheet No. 1 1.1 Harmful Effects of Wastes Solid wastes materials The following are the harmful effects of the solid waste materials if disposed improperly in the environment 1. Clogging of public sewerage system which eventually causes flooding 2. Breeding grounds for flies, mosquitoes and other disease-carrying insects 3. Pollution of land, water and air 4. Poor health or even death of human beings, animals and other living things 5. Negative impression to our country. 6. Negative impact to our tourism industry. 7. Poor economy 35 Downloaded from shsph.blogspot.com Used oil It contains hydrocarbons, carbon monoxide, sludge and other toxic materials that pose health hazards to human beings and other living things. When inhaled, or taken internally. Used oils when disposed in the public sewerage system find their way to the river and the seas and make the huge body of water polluted and exterminate sea creatures. Large amount of oil pollutants in land, air and water affects the environment. Self-check No. 1 A. Directions: Enumerate at least seven (7) harmful effects of waste materials. Write your answer on the answer sheet to be provided by your trainer. 1. 2. 3. 4. 5. 6. INFORMATION SHEET No. 2 Examples of Disposed waste/use lubricants 1. Biodegradable Paper wood 2. Non-biodegradable but recyclable Scrap iron metal chips plastic container cans wire used oil grease 3. Non biodegradable and non recyclable Rags Damaged spare parts 36 Downloaded from shsph.blogspot.com Safety Measures in Disposing Waste/ Used Lubricant 1. Separate used cans, plastics and rags. It can be recycled to make new and useful materials. 2. Do not throw used oils and grease into bodies of water. Put it properly in a container before disposing. 3. Bring wires, scrap irons, metal spare parts and other disposable metals to the junk shop for additional income. SELF-CHECK No. 2 Directions: Classify the following wastes/used lubricants, write A for biodegradable, B for non-biodegradable but recyclable and C for non biodegradable and non recyclable. 1 2 3 4 5 6 7 8 9 10 11 Scrap iron Metal chips Rags Plastic container Cans Wires Damaged spare parts Paper Wood Used oil Used grease 37 Downloaded from shsph.blogspot.com Program/Course Unit of Competency AUTOMOTIVE SERVICING NC 1 PERFORM SHOP MAINTENANCE Learning Outcome # 4 Report Damages Tools/Equipment . Assessment Criteria: 1. Complete inventory of tools/equipment is maintained 2. Damaged tools/ equipment are identified and repair recommendation for repair is submitted 3. Reports are prepared without error and discrepancy. Resources: Auto. Mechanics 10th Edition Crouse/Anglin www.wikepedia.com www.googles 38 Downloaded from shsph.blogspot.com LEARNING EXPERIENCES/ACTIVITIES Learning Outcome No. 4: Report Damaged Tools/Equipment Learning Activities Special Instructions 1.Read information sheet no. 1 entitled Maintaining Inventory of Tools And Equipment. 2. Answer Self-check no.1 Try to answer the Self-Check without looking at the information sheet Try to answer the Self-Check without looking at the information sheet 3. Read information sheet no. 2 entitled Purpose of Borrower’s Receipt 4. Answer Self-check no.4-2 39 Downloaded from shsph.blogspot.com INFORMATION SHEET No. 1 Title: MAINTAINING INVENTORY OF TOOLS AND EQUIPMENT Topic 1. Why Maintain Inventory of Tools and Equipment? The most important advice you can be given at the beginning of your career is to purchase top-grade tools. These are made from high-quality steel and manufactured to precision. Special care is necessary the tools/equipment can be properly maintained thus preventing loses. Since you, the technician must work with your tools daily, regular inventory of tools/equipment is very important. The initial cost of even a minimum number of tools in high but the accompanying warranty guarantees satisfaction and many years of service. It is better, in the long run to start with a few carefully selected tools that will take care of your most common needs and then gradually build-up to a complete set. It is sometimes hand to identify and memorize the huge number of tools and equipment in the workshop, hence maintaining the inventory record is of great value. Topic II. INVENTORY OF TOOLS AND EQUIPMENT Steps: 1. Secure inventory forms/memorandum receipt of tools and equipment. 2. Study the parts of the Inventory Form. 3. Check whether the list of tools and equipment in the memorandum receipt tallies with the existing tools and equipment found in the workshop including their specification and condition. 4. List down any losses and damage found during the inventory. 5. Fill out the remarks column of the inventory forms for any losses/damages. 40 Downloaded from shsph.blogspot.com 6. Recommend for replacement of lost tools and equipment and repair of damaged tools and equipment if repairable. •SAMPLE INVENTORY FORM OF TOOLS AND EQUIPMENT• Item No. Quantity Unit Description Condition Remarks 41 Downloaded from shsph.blogspot.com SELF SHECK No. 1 A. Why is it necessary to maintain an inventory of tools and equipment? ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ _______________________________ B. Direction: Arrange the following steps in order and use numbers 1-6. ______a. List down any losses and damage found during the inventory. ______b. Study the parts of the Inventory Form. ______c. Recommend for replacement of lost tools and equipment and repair of damaged tools and equipment if repairable. ______d. Check whether the list of tools and equipment in the memorandum receipt tallies with the existing tools and equipment found in the workshop including their specification and condition. _______e. Secure inventory forms/memorandum receipt of tools and equipment. _______f. Fill out the remarks column of the inventory forms for any losses/damages. INFORMATION SHEET No. 2 PURPOSE OF BORROWER’S RECEIPT 1. To avoid loosing tools and equipment 2. To serve as a proof for borrowed materials and be liable to for any damage or lose 3. To have an organize system in borrowing tools and equipment 4. To easily monitor the number of borrowed tools and equipment. 42 Downloaded from shsph.blogspot.com BORROWER’S RECEIPT Item No. Qty Unit Description Date Date Conditions Borrowed Returned SELF SHECK No. 2 A. Enumerate the different purpose/usage of having a borrower’s receipt. 1.__________________________________________________________ 2.___________________________________________________________ 3.___________________________________________________________ 4.___________________________________________________________ B. Why is it important to have a borrowers receipt? ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ____________________________ 43 Downloaded from shsph.blogspot.com ANSWER KEY LO1 A. 1. 2. 3. 4. 5. Soap and Water Kerosene Gasoline Thinner Dieseline 1. 2. 3. 4. 5. NP P NP P NP B. A. a. b. c. d. e. f. g. h. i. 5 8 2 7 3 9 4 6 1 B. j. 4 k. 5 l. 2 m. 3 n. 1 A. 1. 1.d 2. 2.a 3. 3.e 44 Downloaded from shsph.blogspot.com 4. 4.c 5. 5.b B. 1. taking out and disposing unnecessary items 2. cleaning of the workplace, including tools and equipment 3. arrangement/organization of necessary items in good order for use. 4. maintaining the workplace in high standard of housekeeping and organization. 5. doing things spontaneously without being told. 1. c 2. c 3. b 4. c LO 2 1.HT 2.PT 3.PT 4.HT 5.HT 6.HT 7.PT 45 Downloaded from shsph.blogspot.com 8.PT 9.HT 10.HT 11.HT 12.PT 13.HT 14.PT 15.HT 16.PT 17.PT 18.PT 19.PT 20.PT I. a.3 b.1 c.4 d.2 II. a.3 b.1 c.2 1. 2. 3. 4. 5. True True False False True LO3 1. 2. 3. 4. clogging public sewerage breeding growth for disease carrying insects pollution of land, water and air poor health or even death of human beings, animals and other living things 1. B 2. B 6. B 7. C 11. B 46 Downloaded from shsph.blogspot.com 3. C 4. B 5. B 8. A 9. A 10. B LO 4 A. Maintaining an inventory of tools and equipment is important because as a technician, you cannot work completely if your tools and equipment are not properly maintained. Aside form the fact that losing or damaging tools are considered a huge hindrance in preparing your work, replacing them is more expensive than maintaining their quality and quantity. 1. To avoid loosing tools and equipment 2. To serve as a proof for borrowed materials and be liable to for any damage or lose 3. To have an organize system in borrowing tools and equipment 4. To easily monitor the number of borrowed tools and equipment. B. Borrower’s receipt is an important form because it is being used to make sure that the tools are properly taken care of, in which the borrower and the owner can be both protected from any liabilities to whatever may happen in accordance to the rules and regulations of handling tools and equipment. 47 Downloaded from shsph.blogspot.com ACKNOWLEDGMENT Copyright Department of Education 2008 First Published JUNE 2008 This draft was prepared at the Competency-Based Learning Materials Development Workshop conducted at the Marikina Hotel, Marikina City on February 18-22, 2008. This learning instrument was developed by the following personnel: Technology Teachers: GEORGE CALLANTA Don A. Roces, Sr. Science Technology High School-Quezon City ROBERT S. DOMINGO A.F.G.Bernardino Memorial Trade School-Lias, Marilao, Bulacan JOHN DIEGO Isabela SAT LINO OLIT Calapan, Community V.H.S. ROMEO IBLOGUIN E.Rodriguez V.H.S. NELSON SENEDO Tagum National High School Academic Teacher: BELEN TADO Tagum National High School This work was produced with funding provided by the Department of Education. REFERENCES AND FURTHER READING: 1. 2. 3. 4. Auto-Mechanics 10th Edition by Crouse/Anglin Chemistry, Santos G.N. and Lebron G.B. Environmental Science R.A. 9003 Ecological Solid Wastes Management Manual. 48