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Engineering Disaster

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A Disaster in Engineering : Paris Airport Terminal Collapse
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A Disaster in Engineering : Paris Airport Terminal Collapse
The demolition of terminal 2E in Charles De Gaulle Airport on 23 May 2004 was one of
the disasters that put designing as a crucial factor in engineering. After a year of its unveiling, the
terminal collapsed earlier in the morning of that day, leaving four casualties. It turned out that
imperfect design and compromise regarding the designated budget and schedule led to this
incident. It was indeed a failure in engineering, especially in the modern era. World famous
architect Paul Andreu, who was also their chief architect since 1967, apparently wanted a
futuristic formation of the airport that required a daring project. This disaster gathered attention
regarding how pivotal designing is. This research will go through studies made from various
sources and discuss why the incident occurred in the first place and what could have been done
to prevent this collapse.
A Rundown of the 2E Terminal of CDG Airport
The Design of the 2E Terminal
The innovative design of that terminal is indeed an example of architectural beauty. It
aimed for a revolutionary design that marked CDG airport as the infrastructure to have it during
that decade. 2E was connected to other terminals through a tube-looking transit, which was 110
feet wide and 1000 feet long. The terminal was designed to have a capacity of 25000 people and
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an "isthmus" that connects the two buildings. The external view of the terminal had curved glass
supported by metal struts, while the internal design had curve-formed concrete. The concrete
shells had rectangular holes to let light in from outside. Simply, The entire building had a double
shell assembly where the inner shell was reinforced with 12-inch thick concrete, and the outer
shell was glass and aluminum. The metal struts consisted of 4-inch diameter and 8-inch diameter
plates, which were embedded 4 inches deeper in the concrete shell. The inside of the vault did
not have any outstanding supporting columns, which left free space for passenger movement. As
a result, the view had a dramatic effect from inside the terminal (Loughran, 2006, p. 110-111).
On the Day of the Collapse
It was Sunday, 23 May 2004; a 110-foot portion of the terminal roof which had 98.5 foot
long by 65.6 feet wide reinforced concrete and glass with metal tubes crumbled with little
warning at 6:57 am, killing four passengers. The incident occurred with a loud cracking noise.
The collapsed section was solid concrete and glass vault, so the number of casualties would have
been much worse if it had happened during busy hours. The terminal remained shuttered for
nearly four years as French officials continued investigating structural defects that led to this
disaster (El Kamari et al. 2015, p. 89; Loughran, 2006, p. 112).
Cautious Indications before the Incident
Reports gathered from the witnesses revealed danger signs all over the structure before it
collapsed abruptly. Around 6.45, a police lieutenant witnessed a tear in the concrete wall
connecting the footbridge to the middle of the zone. Airport officials confirmed that two major
pipes had burst two weeks before the incident. There were also reports made by the cleaning
crew that there was concrete dust after the water leakage happened. Even before the disaster
occurred, cracks were seen on columns while installing the first rings. The shell was deformed
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over time, and transverse tearings were spotted in the midline of the shells (Baura, 2000, p. 60;
El Kamari et al. 2015).
What Went Wrong for the 2E Terminal
Design Not Achieving a Certain Level of Ethics
Architect Paul Andreu visualized the design of the 2E terminal in a manner which
prioritized "form" over "function." Engineering designs have a specific code of ethics to follow
to balance all the required attributes. The open space of the terminal did not have any supporting
pillars and instead had an ambitious look, which compromised the structural stability. Designers
often use the word "redundant" to express the supporting builds that include pillars or columns
extending from floor to ceiling. These builds primarily aim for safety precautions and might be
mentioned as "extra" to the designers. The 2E terminal(Roissy,CDG) had a decorative design and
a kind of elegance to it. In this case,the pillars were looked at as redundant builds which would
obstruct the structural beauty (Petroski, 2006, p. 187-188). But regardless of the downside, a
fail-safe or safety backup is always necessary as support to prevent uncertain accidents or
failures. As a result, there were fractures on the concrete lateral wall that connected the
footbridge and it eventually collapsed on that day.
Research Made from Case Study
El Kamari et al. (2015) made a case study and it had been made using Ansys software to
observe the progression of structural flaws. The terminal was modeled to examine the concrete
structure's reliability and sensitivity. It turns out that the engineering design company did not
consider the long-term effects of concrete and the thermal gradient load. After applying
thermodynamic calculations, the obtained thermal gradient ranged from 7°C on the inside of the
concrete shell and to -13°C on the outside (El Kamari et al. 2015, p. 92).
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As for the sensitivity variable, the strength of concrete is the most extensive variable,
which also means that a slight change in this value would cause major reliability issues. The
reliability index found from the analysis was β of 1.824, but the obtained number is lower than
the allowable value. From the report, it is safe to say that the terminal design had structural
deficiencies from the beginning (El Kamari et al. 2015, p. 93-94).
Low Budget for a Project
A cut in the budget also played a role as a contributing factor in this incident. Trade
unions in France revealed that builders were put under pressure to finish the project within time.
Insufficient funding and high-quality results are what all contractors look for in terms of
business. Tight on budget and time cannot ensure quality when required the most for the safety
of the people. The project was also behind on its schedule. The construction was completed only
11 months before construction happened, and the overall expense was around $900 million. The
repair project cost around $125 million more (Baura, 2000, p. 60; Petroski, 2006, p. 188).
Mitigation of Stability through Weather Effects
The case study also revealed that the temperature was shallow the night before and
reached an unusual -20°C (El Kamari et al. 2015, p. 92). We know that heat is directly
responsible for the expansion and compression of elements. The metal struts have a higher
expansion rate than concrete and glass when it is exposed to heat. Because of the unusual
increase and decrease of heat, the metal struts lost sufficient stability to support the concrete.
This kind of disaster can also be categorized as a natural hazard related to civil engineering
disasters where weather repercussions negatively impact. Supposing a design is not finalized
with long-term weather effects taken into consideration. In that case, there is a higher chance that
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the structure will not be reliable in terms of longevity, and this could also be regarded as human
factors, including the lack of knowledge and prediction, which causes structural deficiency (Lili
& Zhe, 2018).
Conclusion
From the research above, the collapse of the 2E terminal at Charles De Gaulle airport
occurred because of two main factors- a design that favored aesthetics over function and a lack
of awareness in work management. Although the flattened curved interior and the vast, spacious
concourse were visually pleasing, the 2E terminal did not have enough constructional support to
be durable enough in different circumstances. The final design also did not consider thermal
effects, which would fluctuate the stability of the metal struts. Public infrastructures, including
airports, are always crucial and should be constructed in a manner that would contemplate all the
possible defects and shortcomings in the long term. The study also reveals that necessary time
and management were not given to construction teams while having to limit the financial
support. Slight awareness in engineering projects can cause major fatalities, and for that reason,
professional engineering always has certain regulations of ethics to follow.
From the study above, we can agree on the fact that human error is the main root of the
problem when it comes to engineering disasters. Imperfect vision and lack of awareness may
drive a project to its failure. The 2E terminal collapse is one of the examples where we can learn
from our mistakes and finalize projects with balanced overall attributes. It would assist
engineering teams in designing by taking all the possible outcomes of each concept into
consideration instead of focusing on one main aspect.
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References
Baura, G. D. (2006). Engineering ethics : An industrial perspective. Elsevier Science &
Technology.
https://ebookcentral-proquest-com.libproxy.uregina.ca/lib/uregina/detail.action?docID=2
70109
El Kamari, Y., Raphael, W., & Chateauneuf, A. (2015). Reliability study and simulation of the
progressive collapse of Roissy Charles de Gaulle Airport. Case Studies in Engineering Failure
Analysis, 3, 88–95.
https://doi.org/10.1016/j.csefa.2015.03.003
Loughran, P. (2006). Failed stone : Problems and solutions with concrete and masonry. Walter
de Gruyter GmbH.
https://ebookcentral-proquest-com.libproxy.uregina.ca/lib/uregina/detail.action?docID=3
36959
Petroski, H. (2018). Success through Failure: The Paradox of Design. Princeton: Princeton
University Press.
https://doi-org.libproxy.uregina.ca/10.23943/9781400889686
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Xie, & Qu, Z. (2018). On civil engineering disasters and their mitigation. Earthquake
Engineering and Engineering Vibration, 17(1), 1–10.
https://doi.org/10.1007/s11803-018-0420-6
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