ZF 6HP26 / 6HP28
6HP26
6HP28
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship and specifically does not cover removal, reinstallation, or any costs incidental to the repair of
the vehicle or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information
is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or
damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all
liability and responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP26 / 6HP28
Technical Information
Torque, Gear Ratio & Weight_________________________________________________________
2
Oil Capacity______________________________________________________
2
6HP26 / 6HP28 Lubricants______________________________________________________
2
6HP26 / 6HP28 Technical Literature______________________________________________________
2
6HP26 / 6HP28 General Transmission Oil Filling Procedure_________________________________________
3-7
How To Use This Catalog______________________________________________________
8
Type Plate Information______________________________________________________
9
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
Spare Parts
Gearbox Housing Group_______________________________________________________________
10
Torque Converter Group_____________________________________________________________
11
Oil Supply Group_____________________________________________________________
12
Front Planetary Group_____________________________________________________________
13
Rear Planetary Group_____________________________________________________________
14
Coupling A Group_____________________________________________________________
15
Coupling B Group_____________________________________________________________
16
Coupling C Group_____________________________________________________________
17
Coupling D Group_____________________________________________________________
18
Coupling E Group_____________________________________________________________
19
Output Group_____________________________________________________________
20
Filter Group_____________________________________________________________
21
Mechatronic Group_____________________________________________________________
22
Gear Shift System E-Shift Group_____________________________________________________________
23
Gear Shift System M-Shift Group_____________________________________________________________
24
Parking Lock Group_____________________________________________________________
25
Selective Shims, Snap Rings, Steel Plate & Kits Content
Selective Shims___________________________________________________
26
Selective Snap Rings_________________________________________________________
27 - 28
Selective Steel Plate_________________________________________________________
29
Kits Content________________________________________________________
30 - 35
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
326 ftlbs to
444 ftlbs
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD
~196 lbs.
(model specific)
Oil Capacity
9.4 liters (10 Quarts) + 0.5 liter (0.53 Quarts) for cooling system
6HP26 / 6HP28 Lubricants
Amount
1 Liter Bottle
20 Liter Canister
209 Liter Drum
ZF Part #
S671 090 255
S671 090 253
S671 090 252
Oil Grade
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance.
6HP26 / 6HP28 Technical Literature
Language
English
English
English
ZF Part #
1068 766 702
1068 766 701
1068 766 704
Description
6HP26 / 6HP28 REPAIR MANUAL (CD)
6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD)
6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 / 6HP28 General Transmission Oil Filling Procedure
Adding oil to 6HP26 / 6HP28 automatic transmission
- general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see page 2
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine running,
at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
- Car
- Carmust
muststand
standlevel
levelononthe
the
_hoist.
_hoist.
- The
- Thedriven
drivenwheels
wheelsororthe
the
_transmission
_transmissionoutput
outputmust
mustbebeat
_a_at
standstill
for atforleast
two two
a standstill
at least
_minutes
_minutesbefore
beforechecking
checkingthe
the
_oil
_oillevel.
level.
Apply
Applythe
thehandbrake.
handbrake.
- Move
- Moveselector
selectorlever
levertotoP.P.
- EGS
- EGSmust
mustnot
notbebeinin
_emergency
_emergencyprogram.
program.
- Switch
- Switchthe
themain
mainconsumers,
consumers,
_for
_forinstance
instancethe
theairair
_conditioning,
_conditioning,either
eitherononororoffoff
_according
_accordingtotothe
thecar
car
_manufacturer's
instructions.
_manufactuerer's
instructions.
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)
Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification.
NO
YES
Oil temperature between
30°C and 35°C
Engine fault:
Oil adjustment not
possible
Eliminate the fault
according to the engine
repair manual
NO
Depending on condition,
allow oil to cool down or
run engine until warm
Select gears with engine
idling
Open filler plug on the
housing
Oil emerges at an oil temperature below 35°C
NO
YES
Transmision contains too
little oil
Wait until oil temperature
reaches 40°C + 10°C
Hold each gear for 3
seconds and engage
parking lock
Increase oil level by
adding oil until it flows
out
Oil temperature must not
exceed 50°C in any
circumstances
Open the filler plug on
the housing
Wait until oil temperature
reaches 40°C + 10°C
Allow time to drip, then
close the filler plug again
Select R and D by
means of manual/winter
program as far as 3rd
gear
Oil emerges at an oil temperature below 35°C
NO
YES
YES
Transmision contains too
little oil
Wait until oil temperature
reaches 40°C + 10°C
Increase oil level by
adding oil until it flows
out
Oil temperature must not
exceed 50°C in any
circumstances
Wait until oil temperature
reaches 40°C + 10°C
Allow time to drip, then
close the filler plug again
Oil temperature must not
exceed 50°C in any
circumstances
Allow time to drip, then
close the filler plug again
Oil temperature must not
exceed 50°C in any
circumstances
Allow time to drip, then
close the filler plug again
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)
Oil service 6HP26 / 6HP28 BMW
Oil filler screw and
oil level screw
Internal hexagon
M18X1.5
Oil drain plug
M24X1
Internal hexagon
12 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)
Oil service 6HP26 Ford
Oil filler screw and
oil level screw
Internal hexagon
M18X1.5
Oil drain plug
M24X1
Internal hexagon
10 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)
Oil service 6HP26 / 6HP28 Jaguar
Oil filler screw and
oil level screw
Internal hexagon
M18X1.5
Oil drain plug
M24X1
Internal hexagon
10 mm
Tightening torque
8 Nm
8 mm
Tightening torque 35 Nm ± 3.5 Nm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
How To Use This Catalog
Table of Contents
Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only
transmission specification numbers for North American applications.
Technical Information
All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil
capacity information are only approximate and may vary by actual transmission specification. For any
technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a
list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions
visit us at www. zf.com/na.
Spare Parts
Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used
to identify the location of each spare part in the transmission. A position number like 01.010 is either a
spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please
contact your preferred ZF passenger car transmission distributor about availability of assemblies and
subcomponents.
Contact ZF for the most updated part number (for example: 6HP26 1068 010 XXX). Please, have the position
number and model number prepared when you call. Thank you.
Use our toll free Service-Hotline: 1-800-451-2595.
The description (Description) identifies the spare part.
The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position
number. The quantity may vary depending on the transmission specification and certain spare parts may be used
in multiple positions in the transmission.
The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example
OIL SUPPLY GROUP
Position #
10.010
10.010/150
10.090
Description
PUMP
NEEDLE SLEEVE
SHIM
Quantity
Notes
1
1
1
Selective shim; see page 26.
Selective Shims, Snap Rings, Steel Plate & Kits Content
Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Please measure the
clearance according to the repair manual and select the required spare part from the table.
The kits content section shows all available kits for the transmission models that are referenced in this catalog,
including the content of each kit.
Mechatronic and Valve Body are only available as complete Service-Mechatronic.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Type Plate Information
The type plate is located on the main housing of the transmission. Please refer to the ZF transmission
specification # when searching for spare parts and kits in this catalog.
Transmission Serial #
010 005
-26
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
GEARBOX HOUSING GROUP
Position #
01.010
01.050
01.060
01.064
01.070
01.080
01.100
01.140
01.220
Description
GEARBOX HOUSING
SEALING SLEEVE
SEALING SLEEVE
SEALING SLEEVE
BREATHER TUBE
BREATHER COVER
SCREW PLUG
SCREW PLUG
PLUG
Quantity
1
2
1
1
1
1
1
1
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
M10X1; Included in overhaul kit; see page 34.
M18X1.5
Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
TORQUE CONVERTER GROUP
Position #
22.010
97.010
97.020
97.030
Description
CONVERTER
RETAINING CLIP
BOLT + NUT
HEXAGON BOLT
Quantity
1
1
1
1
Notes
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
OIL SUPPLY GROUP
Position #
10.010
10.010/150
10.010/160
10.010/170
10.020
10.040
10.040/110
10.040/130
10.040/150
10.040/160
10.040/170
10.040/180
10.050
10.070
10.080
10.084
10.090
Description
PUMP ASSEMBLY
NEEDLE SLEEVE
SNAP RING
SHAFT SEAL
ROUND SEALING RING
INTERMEDIATE PLATE ASSEMBLY
INTERMEDIATE PLATE
CENTERING PLATE
COUNTER SPRING
PISTON RING
PISTON RING
COUNTER SPRING
COUNTER SPRING
ROUND SEALING RING
TORX SCREW WITH USIT RING
TORX SCREW WITH USIT RING
SHIM
Quantity
1
1
1
1
1
1
1
1
6
1
1
4
11
1
13
14
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
M6X28
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
M6X28
M6X46
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Selective shim; see page 26.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
FRONT PLANETARY DRIVE GROUP
Position #
32.010
32.010/200
32.010/210
32.010/220
32.100
32.200
Description
PLANETARY ASSEMBLY
AXIAL NEEDLE BEARING
SUN GEAR
SNAP RING
AXIAL NEEDLE BEARING
OIL TRAY
Quantity
1
1
1
1
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
REAR PLANETARY DRIVE GROUP
Position #
42.010
42.010/250
42.010/260
42.010/280
42.010/290
42.010/310
42.170
42.180
42.190
42.200
42.210
Description
PLANET ASSEMBLY
AXIAL WASHER
AXIAL NEEDLE BEARING
AXIAL NEEDLE BEARING
AXIAL WASHER
AXIAL WASHER
RING GEAR
SNAP RING
OUTPUT SHAFT
AXIAL WASHER
AXIAL NEEDLE BEARING
Quantity
1
1
1.00 mm
1
1
1
3.20 mm
1
1
1
1
1
1.00 mm
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
COUPLING A GROUP
Position #
70.010
70.030
70.040
70.050
70.060
70.080
70.090
70.100
70.130
70.140
70.150
70.170
Description
CYLINDER
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
OIL DAM
ROUND SEALING RING
K-RING
UNDULATING SPRING
STEEL PLATE
FRICTION PLATE
SNAP RING
Quantity
1
1
1
1
1
1
1
1
1
6
5
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
3.00 mm; Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31.
Selective snap ring; see page 27.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
COUPLING B GROUP
Position #
72.010
72.020
72.050
72.060
72.070
72.080
72.100
72.110
72.120
72.124
72.130
72.140
72.144
72.150
72.170
72.200
72.210
72.300
Description
SUN GEAR SHAFT
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
OIL DAM
ROUND SEALING RING
SNAP RING
FIXING WASHER
SNAP RING
UNDULATING SPRING
STEEL PLATE
END PLATE
FRICTION PLATE
SNAP RING
SEALING RING
AXIAL NEEDLE BEARING
AXIAL NEEDLE BEARING
Quantity
1
1
1
1
1
1
1
1
1
1
1
5
1
5
1
2
1
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
2.50 mm
1.50 mm
2.10 mm; Included in steel kit; see pages 32 & 33.
Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31.
Selective snap ring; see page 27.
Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
COUPLING C GROUP
Position #
75.010
75.010/140
75.030
75.040
75.050
75.070
75.080
75.084
75.100
75.120
75.140
75.160
75.180
75.200
75.240
Description
CYLINDER
FITTING KEY
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
STOP-RING
SNAP RING
UNDULATING SPRING
FRICTION PLATE
STEEL PLATE
END PLATE
SNAP RING
ANGLE DISC
AXIAL NEEDLE BEARING
Quantity
1
2
1
1
1
1
1
1
1
5
5
1
1
1
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
2.00 mm
Included in friction kit; see pages 30 & 31.
3.00 mm; Included in steel kit; see pages 32 & 33.
3.90 mm; Included in steel kit; see pages 32 & 33.
Selective snap ring; see page 28.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
COUPLING D GROUP
Position #
73.010
73.020
73.030
73.060
73.070
73.080
73.100
73.110
73.120
73.130
73.230
73.240
73.250
73.260
Description
PISTON
ROUND SEALING RING
ROUND SEALING RING
OIL DAM
ROUND SEALING RING
ROUND SEALING RING
SPLIT RING
SPLIT RING
CUP SPRING
SPLIT RING
UNDULATING SPRING
STEEL PLATE
FRICTION PLATE
END PLATE
Quantity
1
1
1
1
1
1
1
1
1
1
1
6
6
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
2.10 mm; Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31.
Selective end plate; see page 29.
Included in steel kit; see pages 32 & 33.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
COUPLING E GROUP
Position #
71.010
71.020
71.030
71.040
71.060
71.080
71.090
71.094
71.100
71.140
71.150
71.160
71.170
71.180
71.190
71.240
71.260
71.280
71.290
71.300
71.310
71.330
Description
INPUT SHAFT
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
OIL DAM
ROUND SEALING RING
FIXING PLATE
SNAP RING
UNDULATING SPRING
STEEL PLATE
FRICTION PLATE
END PLATE
SNAP RING
PISTON RING
SUN GEAR SHAFT
AXIAL NEEDLE BEARING
INTERMEDIATE SHAFT
AXIAL NEEDLE BEARING
DISC CARRIER
SNAP RING
ANGLE DISC
Quantity
1
1
1
1
1
1
1
1
1
1
7
7
1
1
3
1
1
1
1
1
1
1
Notes
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
Included in overhaul kit; see page 34.
2.50 mm
Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31.
Included in steel kit; see pages 32 & 33.
Selective snap ring; see page 28.
Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
OUTPUT GROUP
Position #
14.020
14.040
14.050
14.070
14.090
14.110
14.130
14.140
14.150
14.160
Description
NEEDLE SLEEVE
SNAP RING
SHIM
BALL BEARING
SNAP RING
SHAFT SEAL
SHIM
OUTPUT FLANGE
SHAFT SEAL
COLLAR NUT
Quantity
1
1
1
1
1
1
1
1
1
1
Notes
Selective shim; see page 26.
Included in overhaul kit; see page 34.
1.00 mm
Included in overhaul kit; see page 34.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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©2008 ZF Services - 20
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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
FILTER GROUP
Position #
Description
03.010
03.010
03.010/014
03.010/020
03.010/030
03.010/120
03.010/130
03.010/150
03.010/160
03.020
03.030
03.030/20
03.050
FILTER KIT TYPE A
PAN ASSEMBLY TYPE B
GASKET TYPE A
ROUND SEALING RING
SCREW PLUG
SCREW PLUG
SCREW PLUG
MAGNET
CAP
TORX SCREW
OIL FILTER TYPE B
ROUND SEALING RING
GASKET TYPE B
Type A
Quantity
1
1
1
1
1
1
1
2
1
21
1
1
1
Notes
Included in filter kit; see page 30.
(Integrated pan / filter assembly)
Filter kit not available.
Included in overhaul kit; see page 35.
Included in overhaul kit; see page 35.
Included in overhaul kit; see page 35.
M30X1.5; Included in overhaul kit; see page 35.
M10X1; Included in overhaul kit; see page 35.
M6X28.5
Included in overhaul kit; see page 35.
Included in overhaul kit; see page 35.
Type B
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 21
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
MECHATRONIC GROUP
Position #
27.460/030
27.460/020
27.520
27.700
27.730
27.740
N/A
Description
GASKET
GASKET
GUIDE SLEEVE
CAP
CAPACITOR
CLAMP
MECHATRONIC
Quantity
2
2
1
1
1
1
1
Notes
Only available in overhaul kit; see page 35.
Only available in overhaul kit; see page 35.
Included in overhaul kit; see page 35.
Only complete Service-Mechatronics are available.
27.460/030
27.460/030
27.460/020
27.460/020
CAUTION!
Only complete Service-Mechatronics are available.
Contact your local ZF Parts distributor for more information.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 22
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
GEARSHIFT SYSTEM E-SHIFT GROUP
Position #
06.010
06.030
06.050
06.060
06.070
06.090
06.150
06.170
06.170/110
06.170/120
06.170/130
06.190
06.210
Description
SHAFT SEAL
SELECTOR SHAFT
PARKING LOCK DISC
CLAMPING SLEEVE
PIPE
LEG SPRING
LEVER
ANGLE BRACKET
ANGLE BRACKET
ANGLE BRACKET
HEXAGON NUT
HEXAGON NUT
CAP SCREW
Quantity
Notes
1
Included in overhaul kit; see page 35.
1
1
1
1
1
1
1
1
1
1
1
2
M16X14
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 23
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
GEARSHIFT SYSTEM M-SHIFT GROUP
Position #
06.010
06.030
06.050
06.060
06.070
06.094
06.100
Description
SHAFT SEAL
SELECTOR SHAFT
ROOSTER COMB
CLAMPING SLEEVE
PIPE
DETENT SPRING
TORX SCREW
Quantity
Notes
2
Included in overhaul kit; see page 35.
1
1
1
1
1
2
M6X13
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 24
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
PARKING LOCK GROUP
Position #
24.010
24.020
24.040
24.060
24.080
24.110
24.120
Description
PIN
SCREW PLUG
PAWL
LEG SPRING
CONNECTING BAR
GUIDING PLATE
TORX SCREW
Quantity
Notes
1
1
Included in overhaul kit; see page 35.
1
1
1
1
4
M6X20
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 25
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
6HP26 / 6HP28 SELECTIVE SHIM
Position #
Select. Parts
Description
10.090
OIL SUPPLY SHIM
0730.009.529
SHIM
0730.009.528
SHIM
0730.009.527
SHIM
0730.009.526
SHIM
0730.009.525
SHIM
0730.009.524
SHIM
0730.009.523
SHIM
0730.009.522
SHIM
0730.009.521
SHIM
0730.009.520
SHIM
0730.009.519
SHIM
0730.009.518
SHIM
6HP26 / 6HP28 SELECTIVE SHIM
Position #
Select. Parts
Description
14.050
OUTPUT SHIM
0730.112.651
SHIM
0730.112.650
SHIM
0730.112.649
SHIM
0730.112.648
SHIM
0730.112.647
SHIM
0730.112.646
SHIM
0730.112.645
SHIM
0730.112.644
SHIM
0730.112.643
SHIM
All Rights Reserved
SELECTIVE SHIMS
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
Notes
4.80
4.60
4.40
4.20
4.00
3.80
3.60
3.40
3.20
3.00
2.80
2.60
Quantity
1
1
1
1
1
1
1
1
1
Notes
2.80
2.60
2.40
2.20
2.00
1.80
1.60
1.40
1.20
For a distributor in your area call ZF at 800-451-2595.
For Reference Only
©2008 ZF Services - 26
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
6HP26 / 6HP28 SELECTIVE SNAP RING
Position #
Select. Parts
Description
70.170
COUPLING A SNAP RING
0730.513.791
SNAP RING
0730.513.790
SNAP RING
0730.513.789
SNAP RING
0730.513.788
SNAP RING
0730.513.787
SNAP RING
0730.513.786
SNAP RING
0730.513.785
SNAP RING
0730.513.784
SNAP RING
0730.513.783
SNAP RING
0730.513.782
SNAP RING
0730.513.781
SNAP RING
0730.513.780
SNAP RING
0730.513.779
SNAP RING
6HP26 / 6HP28 SELECTIVE SNAP RING
Position #
Select. Parts
Description
72.170
COUPLING B SNAP RING
0730.513.791
SNAP RING
0730.513.790
SNAP RING
0730.513.789
SNAP RING
0730.513.788
SNAP RING
0730.513.787
SNAP RING
0730.513.786
SNAP RING
0730.513.785
SNAP RING
0730.513.784
SNAP RING
0730.513.783
SNAP RING
0730.513.782
SNAP RING
0730.513.781
SNAP RING
0730.513.780
SNAP RING
0730.513.779
SNAP RING
All Rights Reserved
SELECTIVE SNAP RINGS
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
Notes
4.60
4.40
4.20
4.00
3.80
3.60
3.40
3.20
3.00
2.80
2.60
2.40
2.20
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
Notes
4.60
4.40
4.20
4.00
3.80
3.60
3.40
3.20
3.00
2.80
2.60
2.40
2.20
For a distributor in your area call ZF at 800-451-2595.
For Reference Only
©2008 ZF Services - 27
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
6HP26 / 6HP28 SELECTIVE SNAP RING
Position #
Select. Parts
Description
75.180
COUPLING C SNAP RING
0730.513.791
SNAP RING
0730.513.790
SNAP RING
0730.513.789
SNAP RING
0730.513.788
SNAP RING
0730.513.787
SNAP RING
0730.513.786
SNAP RING
0730.513.785
SNAP RING
0730.513.784
SNAP RING
0730.513.783
SNAP RING
0730.513.782
SNAP RING
0730.513.781
SNAP RING
0730.513.780
SNAP RING
0730.513.779
SNAP RING
6HP26 / 6HP28 SELECTIVE SNAP RING
Position #
Select. Parts
Description
71.180
COUPLING E SNAP RING
1058.370.017
SNAP RING
1058.370.016
SNAP RING
1058.370.015
SNAP RING
1058.370.014
SNAP RING
1058.370.013
SNAP RING
1058.370.012
SNAP RING
1058.370.011
SNAP RING
1058.370.021
SNAP RING
1058.370.024
SNAP RING
1058.370.023
SNAP RING
All Rights Reserved
SELECTIVE SNAP RINGS
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
Notes
4.60
4.40
4.20
4.00
3.80
3.60
3.40
3.20
3.00
2.80
2.60
2.40
2.20
Quantity
1
1
1
1
1
1
1
1
1
1
Notes
3.60
3.40
3.20
3.00
2.80
2.60
2.40
2.20
2.00
1.80
For a distributor in your area call ZF at 800-451-2595.
For Reference Only
©2008 ZF Services - 28
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
SELECTIVE STEEL PLATE
6HP26 / 6HP28 SELECTIVE STEEL PLATE
Position #
Select. Parts
Description
Quantity
73.260
COUPLING D STEEL PLATE
1068.377.026
STEEL PLATE
1
1068.377.021
STEEL PLATE
1
1068.377.025
STEEL PLATE
1
1068.377.024
STEEL PLATE
1
1068.377.020
STEEL PLATE
1
1068.377.023
STEEL PLATE
1
1068.377.022
STEEL PLATE
1
1068.377.019
STEEL PLATE
1
1068.377.029
STEEL PLATE
1
All Rights Reserved
Notes
4.20
3.90
3.60
3.30
3.00
2.70
2.40
2.10
1.80
For a distributor in your area call ZF at 800-451-2595.
For Reference Only
©2008 ZF Services - 29
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26 / 6HP28 Kits Content
6HP26 / 6HP28 Filter Kit (Plastic Oil Pan) – 1068 298 033
Position #
03.010
ZF Part #
1068 298 033
Description
Plastic Oil Pan incl.
Filter
Gasket
Round Sealing Ring
Quantity
1
1
1
1
Where used
(1068 ___ ___)
All
All
All
All
Notes
6HP26 Friction Kit – 1068 298 034
Position #
70.150
71.160
72.150
73.250
75.120
ZF Part #
1068 277 004
1068 271 018
1068 277 002
1068 277 004
1068 277 002
Description
Friction Plate A
Friction Plate E
Friction Plate B
Friction Plate D
Friction Plate C
Quantity
5
7
5
7
5
Where used
(1068 ___ ___)
Notes
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
6HP26
1068 010 ___
026
028 to 039
043 to 046
051 to 057
059
062 to 067
069 to 071
073 to 079
082 to 086
091 to 098
100 to 106
113 to 119
128 to 129
138
160
179
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 30
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26 / 6HP28 Kits Content
6HP26 Friction Kit – 1068 298 035
Position #
70.150
71.160
72.150
73.250
75.120
ZF Part #
1068 277 004
1068 271 080
1068 277 002
1068 277 004
1068 277 002
Description
Friction Plate A
Friction Plate E
Friction Plate B
Friction Plate D
Friction Plate C
Quantity
5
6
5
7
5
Where used
(1068 ___ ___)
Notes
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
6HP26
1068 010 ___
122
130
135 to 137
161 to 165
175 to 178
181
184 to 185
190
197
203 to 206
6HP26 / 6HP28 Friction Kit – 1068 298 036
Position #
ZF Part #
70.150
71.160
72.150
73.250
75.120
1068 277 011
1068 271 080
1068 277 002
1068 277 011
1068 277 002
6HP26
1068 010 ___
134
151
153 to 155
166 to 174
182 to 183
6HP28
1068 040 ___
001 to 002
008 to 011
014 to 016
Description
Friction Plate A
Friction Plate E
Friction Plate B
Friction Plate D
Friction Plate C
Quantity
5
7
5
7
5
Where used
(1068 ___ ___)
Notes
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 31
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26 / 6HP28 Kits Content
6HP26 / 6HP28 Steel Kit – 1068 298 037
Position #
70.140
71.150
71.170
72.140
72.144
73.240
73.260
73.260
73.260
73.260
73.260
73.260
73.260
73.260
73.260
75.140
75.160
ZF Part #
1068 377 020
1068 371 030
1068 371 069
1068 377 019
1068 372 043
1068 377 019
1068 377 026
1068 377 021
1068 377 025
1068 377 024
1068 377 020
1068 377 023
1068 377 022
1068 377 019
1068 377 029
1068 377 020
1068 377 021
Description
Steel Plate A
Steel Plate E
End Plate E
Steel Plate B
End Plate B
Steel Plate D
End Plate D 4.2
End Plate D 3.9
End Plate D 3.6
End Plate D 3.3
End Plate D 3.0
End Plate D 2.7
End Plate D 2.4
End Plate D 2.1
End Plate D 1.8
Steel Plate C
End Plate C
Quantity
6
6
1
5
1
7
1
1
1
1
1
1
1
1
1
5
1
Where used
(1068 ___ ___)
Notes
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
6HP26
6HP28
1068 010 ___ 1068 040 ___
014 to 015
002
026
008
029 to 039
011
043 to 046
015
051 to 053
057
059
063 to 079
084 to 086
091
093 to 105
111 to 124
126
128 to 131
135 to 138
148
150
153 to 155
160 to 167
169 to 170
172
174 to 182
184
190
197
203 to 206
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 32
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26 / 6HP28 Kits Content
6HP26 / 6HP28 Steel Kit – 1068 298 038
Position #
ZF Part #
70.140
71.150
71.170
72.140
72.144
73.240
73.260
73.260
73.260
73.260
73.260
73.260
73.260
73.260
73.260
75.140
75.160
1068 377 020
1068 371 047
1068 371 069
1068 377 019
1068 372 043
1068 377 019
1068 377 026
1068 377 021
1068 377 025
1068 377 024
1068 377 020
1068 377 023
1068 377 022
1068 377 019
1068 377 029
1068 377 020
1068 377 021
6HP26
1068 010 ___
028
054
062
082 to 083
092
106
125
127
134
151 to 152
168
171
173
183
185
6HP28
1068 040 ___
001
009 to 010
014
016
Description
Steel Plate A
Steel Plate E
End Plate E
Steel Plate B
End Plate B
Steel Plate D
End Plate D 4.2
End Plate D 3.9
End Plate D 3.6
End Plate D 3.3
End Plate D 3.0
End Plate D 2.7
End Plate D 2.4
End Plate D 2.1
End Plate D 1.8
Steel Plate C
End Plate C
Quantity
6
7
1
5
1
7
1
1
1
1
1
1
1
1
1
5
1
Where used
(1068 ___ ___)
Notes
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
See Chart Below
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 33
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26 / 6HP28 Kits Content
6HP26 / 6HP28 Overhaul Kit – 1068 298 030
Where used
Position #
ZF Part #
Description
Quantity
1068 010 ___
Notes
1068 040 ___
01.050
01.060
01.064
01.100
01.220
10.010/170
10.010/170
10.040/160
10.040/170
10.020
10.070
10.084
70.040
70.040
70.050
70.090
70.090
72.050
72.060
72.100
72.200
75.040
75.040
75.050
75.050
73.020
73.020
73.030
73.070
73.080
73.080
71.030
71.040
71.090
71.190
71.190
14.110
14.150
0734 317 370
0734 317 371
0734 317 372
0501 321 921
0501 321 922
0750 111 436
0734 319 695
0734 401 291
0734 401 295
0734 313 083
0734 313 064
0750 112 076
0734 313 146
0501 320 476
0734 313 028
0734 313 180
0501 320 477
0734 313 147
1043 317 001
0734 313 147
0734 317 386
0734 313 180
0501 322 212
0734 313 783
0501 322 213
0734 313 146
0501 322 211
0734 313 029
0734 313 008
0734 313 033
0734 313 033
0734 313 007
0734 313 148
0734 313 040
0734 317 256
0734 317 392
0734 319 633
0734 310 418
Sealing Sleeve
Sealing Sleeve
Sealing Sleeve
Screw Plug
Plug
Shaft Seal
Shaft Seal
Piston Ring
Piston Ring
Round Sealing Ring
Round Sealing Ring
Usit Ring
Round Sealing Ring
Profiled Seal Ring
Round Sealing Ring
Round Sealing Ring
Profiled Seal Ring
Round Sealing Ring
Round Sealing Ring
Round Sealing Ring
Sealing Ring
Round Sealing Ring
Lipped Sealing Ring
Round Sealing Ring
Lipped Sealing Ring
Round Sealing Ring
Lipped Sealing Ring
Round Sealing Ring
Round Sealing Ring
Round Sealing Ring
Round Sealing Ring
Round Sealing Ring
Round Sealing Ring
Round Sealing Ring
Piston Ring
Sealing Ring
Shaft Seal
Shaft Seal
2
1
1
1
1
1
1
1
1
1
1
14
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
All
All
All
All
All
Ford
All except Ford
All
All
All
All
All
As needed
As needed
As needed
As needed
As needed
All
All
All
All
All
6HP28X
All
6HP28X
6HP28X
6HP28X
All
All
All
6HP28X
All
All
All
As needed
As needed
All
All
Gearbox housing
Gearbox housing
Gearbox housing
Gearbox housing
Gearbox housing
Oil supply
Oil supply
Oil supply
Oil supply
Oil supply
Oil supply
Oil supply
Coupling A
Coupling A
Coupling A
Coupling A
Coupling A
Coupling B
Coupling B
Coupling B
Coupling B
Coupling C
Coupling C
Coupling C
Coupling C
Coupling D
Coupling D
Coupling D
Coupling D
Coupling D
Coupling D
Coupling E
Coupling E
Coupling E
Coupling E
Coupling E
Output
Output
Continued on next page.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 34
For Reference Only
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26 / 6HP28 Kits Content
6HP26 / 6HP28 Overhaul Kit – 1068 298 030
Where used
Position #
ZF Part #
Description
Quantity
1068 010 ___
Notes
1068 040 ___
03.010/014
03.030/020
03.050
03.010/120
03.010/130
03.010/020
03.010/030
03.010/130
27.460/020
27.460/030
27.520
06.010
24.020
0501 323 155
0501 320 086
1068 303 017
0734 313 176
0501 321 921
0501 319 012
0501 318 960
0501 321 921
0501 321 776
0501 321 777
0501 216 272
0734 319 801
0501 214 941
Oil Pan Gasket
Sealing Ring
Gasket
Round Sealing Ring
Screw Plug
Round Sealing Ring
Screw Plug
Screw Plug
Gasket
Gasket
Guide Sleeve
Shaft Seal
Screw Plug
1
1
1
1
1
1
1
1
2
2
1
2
1
All
All
All
All
All
All
All
All
All
All
All
All
All
Filter
Filter
Filter
Filter
Filter
Filter
Filter
Filter
Mechatronic
Mechatronic
Mechatronic
Gearshift system
Parking lock
Kits may contain items not used in all applications.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
©2008 ZF Services - 35
For Reference Only