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PIP PCEPA002-2000

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August 2000
Process Industry Practices
Process Control
PIP PCEPA002
Process Analyzer Project
Implementation Guidelines
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pipdocs.org.
© Process Industry Practices (PIP), Construction Industry Institute, The
University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use.
Not printed with State funds
August 2000
Process Industry Practices
Process Control
PIP PCEPA002
Process Analyzer Project
Implementation Guidelines
Table of Contents
1. Introduction .................................. 2
1.1 Purpose ............................................. 2
1.2 Scope................................................. 2
2. References ................................... 2
2.1 Process Industry Practices ................ 2
2.2 Industry Codes and Standards .......... 3
2.3 Information Resources ...................... 3
3. General Guidelines ...................... 3
4. Typical Roles and
Responsibilities .......................... 4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Conceptual Design ............................ 4
Production Design ............................. 5
Implementation .................................. 6
Detailed Design ................................. 8
Installation........................................ 11
Commissioning/Start-up/Turnover... 12
Project Completion .......................... 13
5. Project Scheduling .................... 14
Process Industry Practices
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PIP PCEPA002
Process Analyzer Project Implementation Guidelines
1.
August 2000
Introduction
1.1
Purpose
This document is provided as a guide to individuals responsible for the design,
specification, purchasing, and installation of process analyzer systems on major
capital projects. These projects typically require the participation of the Owner
Company, an Engineering and Construction (E&C) contractor, an Analyzer
Systems Vendor (ASV) or integrator, and the Analyzer Vendor(s) or Analyzer
Original Equipment Manufacturer (OEM). It shall be understood that each
analyzer system is an individually engineered product and not a commodity item.
1.2
Scope
The successful implementation of a process analyzer project requires the knowledge,
integration, and management of multi-disciplinary engineering skills and resources
that may bridge several different organizations. The detailed information contained
within this document on “roles and responsibilities” assumes a “typical” project. The
organizational structure may include analyzer resources from an Owner Company, an
E&C contractor, an ASV, and the Analyzer Vendor or the Analyzer OEM. However,
depending upon the scope of a given project and the organizational structure defined
for that project, the “tasks” defined under the roles and responsibilities for
participating organizations may change. Use this document to assist in assessment
and definition of roles and responsibilities for those tasks requiring completion for a
given project.
Successful implementation of a project requires continuity of personnel throughout
the execution period of a project. In addition to minimizing the overall cost of the
project, all efforts should be taken to align resources and minimize duplication of
effort.
2.
References
Applicable requirements in the latest edition (or the edition indicated) of the following
Practices and industry standards shall be utilized. Any conflict between this guideline and
reasonable Practices, codes, and standards shall be brought to the attention of the companies
involved for resolution. Short titles will be used herein when appropriate.
The documents listed below in Section 2.1 are all available in electronic form. These data
sheets shall be “living” documents to be used throughout the execution of a project. Each of
these data sheets may be individually “customized” to meet specific project requirements.
During the execution of a project, the Owner Company will typically initiate the use of these
documents. These same documents will then be forwarded to an E&C contractor, ASV,
and/or Analyzer OEM as required for completion during the various stages of project
execution.
2.1
Process Industry Practices (PIP)
– PIP PCCPA001 - Process Analyzer System Design Criteria
– PIP PCEPA001 - Process Analyzer System Engineering Guidelines
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PIP PCEPA002
Process Analyzer Project Implementation Guidelines
August 2000
– PIP PCSPA001 - Process Analyzer Project Documentation Data Sheet
Instructions
– PIP PCSPA01D - Process Analyzer Project Documentation Data Sheet
– PIP PCSPA002 - Process Analyzer System Data Sheet Instructions
– PIP PCSPA02D - Process Analyzer System Data Sheet
– PIP PCSPA003 - Process Analyzer Shelter Data Sheet Instructions
– PIP PCSPA03D - Process Analyzer Shelter Data Sheet
– PIP PCSPA004 - Process Analyzer Bid Proposal Data Sheet Instructions
– PIP PCSPA04D - Process Analyzer Bid Proposal Data Sheet
– PIP PCIPA001 - Process Analyzer System Field Installation
– PIP PCTPA001 - Process Analyzer System Acceptance Testing
2.2
Industry Codes and Standards
• National Fire Protection Association (NFPA)
– NFPA 30 - Flammable and Combustibles Liquids Code
– NFPA 70 - National Electrical Code - Latest Edition
– NFPA 496 - Standards for Purged and Pressurized Enclosures for Electrical
Equipment
– NFPA 497 - Recommended Practice for the Flammable Liquids, Gases, or
Vapors and of Hazardous (Classified) Locations for Electrical Installations in
Chemical Process Areas
2.3
Information Resources
– Clevett, K.J., Process Analyzer Technology, John Wiley & Sons, NY, NY.
– Cornish, D. C., Jepson, G., Smurthwaite, M.J., Sampling Systems for Process
Analyzers, Buttersworth, London, England.
– Houser, E.A., Principles of Sample Handling and Sample System Design for
Process Analysis, Instrument Society of America, Research Triangle Park, NC.
– Lipták, B.G., Instrumentation in the Processing Industries, Chilton Book Co.,
Radnor, PA.
– Sherman, R. E., Analytical Instrumentation Practices Guide for Measurement
and Control, Instrument Society of America, Research Triangle Park, NC.
3.
General Guidelines
The implementation of process analyzers on a major capital project may require only the
resources of Owner Company personnel. However, limited Owner Company resources often
require the use of an E&C contractor for project design and engineering. Process analyzer
systems will usually fall within the scope of work of an electrical and instruments (E&I)
engineering section of an E&C contractor. The level of process analyzer expertise present
within an Owner Company or an E&C contractor may vary dramatically. Often, even with
highly skilled analyzer engineering expertise available within both the Owner Company and
Process Industry Practices
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PIP PCEPA002
Process Analyzer Project Implementation Guidelines
August 2000
the E&C contractor, the additional expertise of an ASV and/or an analyzer OEM is
necessary.
How these different organizations interact to produce a successful analyzer project may vary
depending upon the “stage” of the project. A typical capital project includes, but may not be
limited to, the following stages:
•
Conceptual design
•
Production design
•
Implementation
•
Detail design
•
Installation
•
Commissioning
•
Project completion
A matrix can be prepared in a spreadsheet or word-processing format to show the tasks
required at each stage in the project, along with each party’s agreed role (lead, approval,
concern, and information only).
A brief explanation of the analyzer project activity associated with each of these stages is
defined below. Specific “analyzer-related tasks” and “deliverables” for each design stage is
further detailed for each of the participating companies or organizations.
4.
Typical Roles and Responsibilities
4.1
Conceptual Design
The initial design phase, which may follow piloting activity, is used to generate
process flow diagrams (PFDs). Piping and instrument drawings (P&IDs) are
sometimes started during this stage of a project. This activity will normally include
the participation of Owner Company R&D and Engineering. If a production-scale
pilot plant facility is included in this stage, the services of an E&C contractor may
also be required. At this stage of a project, the definition of process analyzer needs is
often limited to a conceptual “like to have” or “must have.” However, including
process analyzer resources at this stage of process development and design is critical.
This may be the only opportunity to develop, test, and evaluate process specific online analysis techniques for perceived analysis needs before implementation.
4.1.1
Owner Company
4.1.1.1 Develop PFDs.
4.1.1.2 Define preliminary analysis requirements.
4.1.1.3 Develop methods for Owner Company proprietary analytical
technology.
4.1.1.4 Develop analysis systems design concepts.
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PIP PCEPA002
Process Analyzer Project Implementation Guidelines
August 2000
4.1.1.5 Initiate preparation of Process Analyzer System Data Sheet PIP PCSPA02D.
4.1.1.6 Specify acceptable analytical technologies and vendors.
4.1.1.7 Develop acceptable vendor lists for ASV, analyzer OEM, and
system components.
4.1.1.8 Develop preliminary of P&IDs (study drawings).
4.1.1.9 Define project roles and responsibilities.
4.2
Production Design
During this phase of a project, PFDs are further refined, the plant layout or general
arrangement (GA) is defined, and P&IDs are developed and completed. On-line
process analyzer requirements, including sample tap locations, process operating
conditions, and specific analysis requirements, are defined during this stage. An
E&C contractor typically completes the detailed design of a production facility, in
conjunction with designated representatives of Owner Company.
Outlined below are the tasks to be completed during this stage of the project. These
tasks are not necessarily presented in a timeline sequence because the project
participants often complete them in parallel.
4.2.1
Owner Company
4.2.1.1
Recommend sample point and sample return requirements.
4.2.1.2
Recommend sample line materials of construction, insulation, and
heating requirements.
4.2.1.3
Recommend acceptable materials of construction for processwetted sample-handling components.
4.2.1.4
Recommend analyzer calibration/validation method.
4.2.1.5
List available support utilities.
4.2.1.6
Recommend alarm and signal requirements.
4.2.1.7
Recommend analyzer system host computer interface.
4.2.1.8
Provide “typical” flow diagrams for sample system.
4.2.1.9
Provide laboratory sample station requirements.
4.2.1.10 Recommend shelter type:
•
Type I - field mounted.
•
Type II - freely ventilated.
•
Type III - climate controlled.
•
Type IV - controlled for area classification reduction.
4.2.1.11 Update Process Analyzer System Data Sheet(s) - PIP PCSPA02D.
4.2.1.12 Produce Process Analyzer Shelter Data Sheet(s) - PIP PCSPA03D.
Process Industry Practices
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Process Analyzer Project Implementation Guidelines
August 2000
4.2.1.13 Recommend maintenance support peripherals (e.g., cylinder racks,
apron around shelter, walkways, maintenance data highways, etc.).
4.2.1.14 Prepare preliminary process analyzer budgetary cost estimate based
on data available and defined design requirements.
4.2.2
E&C Contractor
4.2.2.1 Define electrical area classification for each analyzer location.
4.2.2.2 Incorporate maintenance support peripherals.
4.2.2.3 Locate sample point and sample return points on P&IDs.
4.2.2.4 Complete P&ID representation of alarm and signal requirements
between analyzers, sample systems, and host computer.
4.2.2.5 Complete drawing representation or written functional description of
host computer interface and control functions for any automated
sampling, calibration, flushing, inerting operations, and valve
sequencing.
4.2.2.6 Prepare flow diagrams for sample systems.
4.2.2.7 Locate and identify laboratory sample stations on P&IDs.
4.2.2.8 Update Process Analyzer System Data Sheet(s) - PIP PCSPA02D.
4.2.2.9 Update Process Analyzer Shelter Data Sheet(s) - PIP PCSPA03D.
4.2.2.10 Locate process analyzer shelter(s) on plot plan or model.
4.2.2.11 Identify all relevant local and industry standards and certification
requirements.
4.2.3
ASV
Provide budgetary quotations.
4.2.4
Analyzer OEM
Provide budgetary quotations.
4.3
Implementation
The basic data for the process analysis requirements that are developed during the
conceptual and production design stages are used during implementation to define
sample transport, sample conditioning, and utility support requirements for each
analyzer system installation. Depending upon the roles and responsibilities that have
been defined for a given project, the Owner Company and/or the E&C contractor
typically assumes the responsibility for developing this information.
Outlined below are the tasks to be completed during this stage of the project. These
tasks are not necessarily presented in a timeline sequence because the project
participants often complete them in parallel.
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PIP PCEPA002
Process Analyzer Project Implementation Guidelines
August 2000
4.3.1
Owner Company
4.3.1.1 Review ASV bid package, drawings, and specifications prepared by
E&C.
4.3.1.2 Review and approve ASV bid package.
4.3.2
Owner/E&C Contractor
4.3.2.1 Provide physical location information for all analyzer sample taps
and sample return points. Include physical orientation (vertical vs.
horizontal pipe run, nozzle orientation: top vs. side of pipe, etc.) and
accommodate maintenance accessibility.
4.3.2.2 Locate and orient all field-mounted analyzers, pre-conditioning
assemblies, analyzer enclosures, analyzer shelter, and cylinder racks
to assure maintenance accessibility and tie-in to field piping and
utility support.
4.3.2.3 Define interconnection requirements for power, analog/digital, and
fiber optic signals for host computer and process field wiring.
4.3.2.4 Complete Process Analyzer System Data Sheet - PIP PCSPA02D.
4.3.2.5 Complete Process Analyzer Shelter Data Sheet - PIP PCSPA03D.
4.3.2.6 Compile all applicable standards, codes, or approved supplier lists
that will impact the design, fabrication, and installation of the
analyzer systems, including those listed in the References.
4.3.2.7 Prepare Overview Document to describe the project scope.
4.3.2.8 Prepare and complete Process Analyzer Project Documentation
Data Sheet - PIP PCSPA01D
4.3.2.9 Define ASV and analyzer vendor installation, start-up, and
commissioning requirements.
4.3.2.10 Prepare bid specification for analyzer system project.
4.3.2.11 Prepare lower sections of the Process Analyzer Bid Proposal Data
Sheet - PIP PCSPA04D.
4.3.2.12 Participate with Owner Company in ASV bid evaluation.
4.3.2.13 Place order to ASV for process analyzer project.
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Process Analyzer Project Implementation Guidelines
4.3.3
August 2000
E&C Contractor/ASV
4.3.3.1 Design functional details for sample-handling system:
•
Single vs. multi-point
•
Differential pressure vs. pumped vs. aspirated sample
transport
•
Fast loop/analyzer flow requirements, etc.
•
Auto vs. manual stream switching
•
Auto vs. manual calibration/validation, etc.
4.3.3.2 Design fabrication details for sample-handling system:
•
Layout
•
Mounting and installation considerations
4.3.3.3 Complete and submit bid proposal for process analyzer package in
accordance with the Process Analyzer Bid Proposal Data Sheet PIP PCSPA04D.
4.3.4
Analyzer OEM(s)
4.3.4.1 Complete applications assessment or development for unique
analysis requirements.
4.4
Detailed Design
The data developed during conceptual design, production design, and
implementation stages of the project are then transmitted to an ASV and/or an
analyzer OEM for development and production of design documentation for each
analyzer system and installation design details. Following approvals by both the
Owner and the E&C contractor, the systems are released for fabrication. Upon
completion of fabrication, the systems are inspected and subjected to acceptance
tests by the Owner and representatives of the E&C contractor.
Outlined below are the tasks to be completed during this stage of the project. These
tasks are not necessarily presented in a timeline sequence because the project
participants often complete them in parallel.
4.4.1
Owner Company and/or E&C Contractor
4.4.1.1 Purchase analytical instruments and/or obtain proprietary in-house
instruments. Instruments may be drop-shipped to ASV or others for
modifications as required to meet installation electrical area
classification, all local electrical codes, and sample system
integration.
4.4.1.2 Conduct analyzer systems safety review before final approval for
fabrication.
4.4.1.3 In conjunction with ASV, design and provide foundation and
structural supports required for analyzer shelters, HVAC (heating,
ventilation, air conditioning) cylinder racks, utilities support, etc.
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Process Analyzer Project Implementation Guidelines
August 2000
4.4.1.4 Participate in OEM acceptance tests of process analyzers.
4.4.1.5 Approve all documentation including:
•
Specifications
•
Drawings
•
Acceptance test procedures
•
Inspections
4.4.1.6 Participate in factory acceptance tests (FAT) of fabricated analyzer
systems.
4.4.1.7 Define maintenance and support training requirements.
4.4.1.8 Use Document Control for tracking all manuals, drawings, etc., for
the analyzer project.
4.4.1.9 Supply ASV with a block of instrument loop numbers for identifying
instruments on analyzer system P&IDs and other drawings as
required.
4.4.1.10 Review and approve all specifications, drawings, and documents that
require interfaces/interconnections to process equipment or services
as required to ensure that systems supplied by Owner Company or
ASV will meet all site design and installation criteria.
4.4.1.11 Design and provide to the ASV all sample and sample return line
routings and lengths.
4.4.1.12 For Type III and Type IV shelters, design and provide to the ASV
the routing, distance, and support needs for the fresh air intake stack.
4.4.1.13 Design signal and alarm cabling and routings.
4.4.1.14 Design and provide utility support requirements as defined by
Owner Company and/or the ASV.
4.4.1.15 Complete Process Analyzer Project Documentation Data Sheet - PIP
PCSPA01D.
4.4.1.16 Certificates of manufacture shall be in the local language and
authenticated by the local embassy, consulate, or commercial
attachés for countries outside the European Community (EC). The
Owner Company will be responsible for U.S.-purchased equipment.
4.4.2
ASV
4.4.2.1 Analyzer Shelter
4.4.2.1.1 Design, purchase, and fabricate analyzer shelter(s)
including HVAC; orientation; utility connections;
location, layout, sizing, mounting, and orientation of
analyzers; sample probes; sample systems; preconditioning assemblies; and any other supplied
accessories, as required to meet bid specification,
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August 2000
installation criteria, electrical area classification, and any
other related project requirements.
4.4.2.1.2 Prepare written specifications for all major equipment and
system components that are not being purchased by Owner
Company and/or E&C contractor (e.g., HVAC system).
4.4.2.1.3 Provide shelter pressurization and airflow calculations
required to purge for toxic gas, combustible gas, or
asphyxiant gas leaks into the interior of the shelter.
4.4.2.1.4 Design sample return interface including sample recovery
systems, vents, drains, process headers, etc.
4.4.2.1.5 Design for all utility requirements to include load and
consumption calculations.
4.4.2.1.6 Design for all cabling requirements.
4.4.2.1.7 Provide all certifications as required by the project.
4.4.2.1.8 Prepare and provide detailed documentation for the
installation by the construction contractor of all analyzer
systems shelters and ancillary equipment.
4.4.2.1.9 Preliminary drawings for “Outline and Mounting
Dimensions” and “Interconnections” may be required.
4.4.2.2 Analyzer Systems
4.4.2.2.1 Design and provide calculations for sample line size as
necessary to meet sample loop residence and analyzer
response time requirements.
4.4.2.2.2 Ensure that sample system design includes the following:
•
Calibration/validation systems with standards as
defined on the data sheets.
•
Temperature, pressure, flow indication, and
control.
•
Suitable materials of construction to meet process
tap and return conditions.
4.4.2.2.3 Prepare and issue all drawings as required by the Process
Analyzer Project Documentation Data Sheet PIP PCSPA01D.
4.4.2.2.4 Purchase all analyzers not included in Owner Company
alliance agreements and associated hardware necessary to
fabricate and mount all analyzer sample system
enclosures, shelters, and racks.
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August 2000
4.4.2.2.5 Fabricate all process analyzers systems, shelters, and
racks.
4.4.2.2.6 Provide all material, test equipment, and personnel to
conduct the FAT, including calibration gases and
standard generators.
4.4.2.2.7 Host and conduct FAT for all process analyzers and
associated hardware purchased by the ASV. Forward
preliminary system test results to Owner Company/E&C
contractor.
4.4.2.2.8 Supply a list of start-up and commissioning spares and a
list of spare parts for 2-year operation.
4.4.2.2.9 Identify any consumable or limited shelf-life items that
may require special shipping considerations (e.g., pH
electrodes).
4.4.3
Analyzer OEM
4.4.3.1 The analyzer system vendors shall be responsible for providing the
process analyzers as defined by the Owner Company/E&C or the
ASV per the Process Analyzer System Data Sheet - PIP PCSPA02D.
The analyzer suppliers shall be responsible for providing all
information, documentation, software, and ancillary equipment as
required for a fully operational and functional analyzer.
4.4.3.2 Provide dimensional outline, electrical, and utility interconnection
diagrams.
4.4.3.3 Provide all material and personnel to conduct the OEM acceptance
test.
4.5
Installation
The E&C contractor or a contractor designated by the Owner Company normally
handles the field installation of the analyzer systems.
The tasks to be completed during this stage of the project are outlined below. These
tasks are not necessarily presented in a timeline sequence because the project
participants often complete them in parallel.
4.5.1
Owner Company/E&C Contractor
4.5.1.1 Site preparation
4.5.1.2 Concrete foundations
4.5.1.3 Setting major equipment
4.5.1.4 Systems installation, including sample lines
4.5.1.5 Per ASV installation detail drawings, purchase required materials
for mounting and installing analyzer shelters and all field-mounted
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August 2000
hardware, including sample lines and sample line heat trace
termination kits.
4.5.1.6 Connect all interface points (e.g., piping, utilities, electrical, and
instrumentation).
4.5.2
ASV
4.5.2.1 The ASV may provide on-site supervision for off-loading and site
installation of all analyzers, shelters, or systems, including HVAC
ductwork, sample probes, sample lines, and calibration systems in
their supply. This may also include providing supervision for
termination of field power, signal cabling, connection of all utilities,
and mounting of all systems and ancillary equipment.
4.5.2.2 Prepare data books and training program for the operation,
calibration, start-up, shutdown, maintenance, troubleshooting, and
analyzer system diagnostics of the process analyzer systems,
shelters, alarms, and safety systems. Provide copies as specified.
4.6
Commissioning/Start-up/Turnover
Commissioning is defined as demonstrated operation of the analyzer systems and all
associated hardware and software. Start-up is defined as demonstrated operation of
the analyzer systems on actual process samples. Upon successful commissioning and
start-up, turnover (or transfer of ownership) of the systems to the Owner Company is
completed following a defined period of uninterrupted on-line operation.
Commissioning, start-up, and turnover will typically involve resources from the
Owner Company, the E&C contractor, the ASV, and/or the Analyzer OEM.
Outlined below are the tasks to be completed during this stage of the project. These
tasks are not necessarily presented in a timeline sequence because the project
participants often complete them in parallel.
4.6.1
Owner Company/E&C Contractor
4.6.1.1 Participate in site start-up and commissioning of all analyzers and
ancillary equipment.
4.6.1.2 If specified, issue requisition to ASV and Analyzer Vendor to
perform on-site start-up, commissioning, and training.
4.6.2
ASV
4.6.2.1 Provide on-site test procedures and test documentation requirements.
4.6.2.2 Provide start-up and commissioning requirements that refer to all
ASV-supplied equipment analyzers, analyzer shelter, ancillary
equipment, etc.
4.6.2.3 Provide start-up system with process samples.
4.6.2.4 Provide on-site training program for Owner Company personnel on
operation and maintenance of supplied equipment. ASV shall
complete training program documentation before site installation
and complete training classes on site before commissioning.
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Quotation shall include per diem rate (time, travel, and expenses)
and numbers of days required for training.
4.6.3
Analyzer OEM
Provide on-site start-up assistance and training as required.
4.7
Project Completion
The installation, commissioning, and start-up of an analyzer system may require field
modifications or changes that will require updates to the project design drawings and
documentation. Updating these documents to reflect the “as-built” condition of the
installed systems is essential for maintenance and support of these systems. The
E&C, ASV, and/or the Analyzer OEM will all typically be involved in ensuring the
accuracy of the “as-builts.”
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Process Analyzer Project Implementation Guidelines
5.
August 2000
Project Scheduling
Notional Time to Completion:
Conceptual Design
1–5 years.
Production Design
1–2 years.
Implementation
3–6 months.
Analyzer pre-bid meeting(s)
Maximum 30 days before bid due date
Issue request for bid
Minimum 10 working days before bid due date
Purchase order (PO) placement
Minimum 10 working days after receipt of bids
Owner, E&C, and ASV kick-off meeting
Maximum 10 working days ARO
Detail Design
Preliminary drawing submittals
Maximum 30 working days ARO
First pass approval drawings
Maximum 60 days
Process analyzer system safety review
Minimum 10 working days after receipt of approval
drawings
Final approval drawing submittal
Minimum 10 working days after completion of
safety review
Release for fabrication
Upon final approval drawing sign-off
Analyzer OEM inspections
As bid
ASV FAT
As bid
Release for shipment
After completion of FAT and punch list corrections
Spare parts list
6 weeks before receipt of systems
Final data books
Maximum 10 workings days after receipt of
systems
Installation
Field installation – completion date
1–3 months after receipt on site
Commissioning/Start-up/Turnover
On-site commissioning and training
Upon installation completion
Plant start-up
3-6 months after receipt on-site
Turnover
After plant start-up or 3–6 months after receipt onsite
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