Total Sheet 34
Project Name
Marunda 2.0
COMPANY Name
PT Shell Manufacturing Indonesia
CONTRACTOR Name
PT JGC Indonesia
Purchase Order number
0-0788-0-P-3145-001-A
Service name
Subcontractor Name
Item Number/TAG Number
Subcontractor Number
Document Title
HVAC WORK
PT. TATA UDARA NUSANTARA
TUN-536
Methode Statement for HVAC Demolish Work
COMPANY Document Number
20-3145-001-A-TUN-00536
CONTRACTOR Document Number
V-3145-001-A-536
Code 1
Review Code and Status :
Approved without Comments
Code 2
Approved with Minor Comment
Code 3
Rejected with Major Comments
Code 4
No Review Required
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract.
Name :
Signature:
Review Date:
Next Status
Resubmission Date
IFI, IFR,AFC,AB
03C
02E
01E
22-June-2022
11-Feb-2022
21-Sept-2021
Approval for Construction
Approval for Construction
Issue For Review
ML
ML
ML
AD
KK
KK
AD
KK
KK
Revision
Date
Issue Purpose
Prepared
Checked
Approved
Methode Statement for HVAC Demolish Work
Rev 03C
Page 1 of 34
Table of Contents
Contents
1.
GENERAL ..................................................................................................................3
1.1
Purpose .................................................................................................................. 3
1.2
Scope of Work ........................................................................................................ 3
2.
REFERENCES ...........................................................................................................3
3.
EQUIPMENT ............................................................................................................3
4.
MAN POWER PLANING ..........................................................................................4
5.
GENERAL PREPARATION FOR DEMOLISH WORK ..........................................4
6.
WORK PROCEDURE ................................................................................................6
6.1
General................................................................................................................... 6
6.2
Build and area preparation..................................................................................... 7
I. DEMOLISH AIR CONDITIONING……………………………………………………………………………………………….7
II. DEMOLISH PIPE REFRIGERANT .........................................................................7
III.
DEMOLISH CABLE ..................................................................................................8
IV.
DEMOLISH TRAY.....................................................................................................8
V.
DEMOLISH SUPPORT .............................................................................................8
VI.
DEMOLISH DUCTING ............................................................................................8
VII. DEMOLISH FAN ......................................................................................................8
VIII. DEMOLISH FILTER UNIT ......................................................................................8
IX.
DEMOLISH INSTRUMENT DEVICES...................................................................8
X.
DEMOLISH PANEL HVAC ......................................................................................9
Flow Chart Demolish HVAC Installation ....................................................................... 10
7.
HSSE & ERP REQUIREMENTS ............................................................................ 10
8.
SITE DISTURBANCE ............................................................................................. 11
9.
ATTACHMENT ....................................................................................................... 11
Methode Statement for HVAC Demolish Work
Rev 03C
Page 2 of 34
1.
GENERAL
1.1
Purpose
The purpose of this Procedure is to describe the HVAC Method Statement for HVAC Demolish
work.
1.2
Scope of Work
Dismantling all used HVAC installations in the 2nd floor admin building first, then proceed with
dismantling the 1st floor HVAC installations at the Shell Marunda LOBP Plant
Time Line Demolish Work :
Demolish 2nd Floor
2.
Except
IT Room &
Electrical
Utility Room
Demolish 1st Floor
REFERENCES
Comply with all relevant HSE requirements and specifications on the Marunda 2.0 project
including the following procedures :
DOC.NO
TITLE
20.006-EA-5507-00201 (S-00000-1380-201)
Design Basis & Philoshopy of Electrical
System
Building General Specification
Administration Building – AC & Ventilation
Installation System
Administration Building - Ventilation and Air
Conditioning System
Laboratory & Control Room AC
&
Ventilation Installation System
Manufacture Record Book of HVAC Work
Shell LOBP Monas Project
Administration Building AC & Ventilation
Installation System
20.006-CB-7770-00001 (S-00000-1340 -001)
10-006-MH-4180-08041 (D-400-134A-804)
20-006-CB-4180-00534 (D-01310-134A004)
10-006-MH-4180-08039 (D-300-134W-804)
V-3145-001-A-905-1
10-006-MH-4180-08041-2H
3.
Move from
Existing Admin
To New Admin
EQUIPMENT
Equipment and tools that will be used for this actifity as below :
No
Name of Equipment and
Spec/Type
Tools
1
Hand Tools
2
Scaffolding
Mobile
3
Electrical Tools
4
Generator
5 Kva
5
Electric Panel
Methode Statement for HVAC Demolish Work
Rev 03C
Qty
2
2
1
1
1
Unit
lot
set
lot
unit
set
Remarks
1
2
3
4
5
Page 3 of 34
6
•
4.
Pick-up vehicle
1
unit
6
All Equipment and Tools Inspection should be done before mobilization to site,
certificate and function shall have valid certificate. Function test shall be conduct during
inspection.
MAN POWER PLANING
Man Power Planing proposed by. PT.TUN as bellow :
No.
Description
1
Site Manager
2
3
4
Site Supervisor
Safety Man/First Aider
QC Inspector
5
Skill Mechanical
6
Skill Electrical
7
9
Helper
Driver
Scope
Monitoring and assist construction
work
Construction Supervision
HSE implementation / Supervision
Monitoring and checking Quality
during
construction activities
Connect and disconnect Pipe
Refrigerant
to Indoor & Outdoor AC unit
With skill mechanical doing
mechanical
work.
Support Construction activity
Loading Material and Tools to field
Person
1 person
1 person
1 person
1 person
8 person
7 person
4 person
1 person
Access Man Power
The workers involved in the demolition work will be registered with the shell authorities to be
given an access card to make the process of getting in and out of workers into the room easier.
5.
GENERAL PREPARATION FOR DEMOLISH WORK
•
Obtain relevant approved construction drawings from JIND / SMI representative.
•
•
Arrange sequence of work as planned on drawing
Prepare Equipment, tool and Material, all equipment and tools (including Radio
communication) are prepared and have passed all of inspection requirement and ready
to operate.
Manpower mobilization worker (Base on qualification of worker) are mobilize base on
manpower loading which is has prepared refer to construction schedule. General
workers will be giving training base on their activity (e.g Safety induction, WAH, Hot
Work, etc ).
Safety: every worker shall already train for safety induction. All workers worn PPE
Complete before working and shall be conducted HITS before start working
Personal Protective Equipment as Shell Requirement
1. Uniform with reflector / long sleeve with reflector
2. Safety helmet with chain strip
3. Safety Glass
4. Hand Glove
5. Safety Shoes
6. Ear Plug
7. Face shield
8. Welding mask & apron
•
•
•
Methode Statement for HVAC Demolish Work
Rev 03C
Page 4 of 34
•
•
•
•
•
•
9. Full body harness with suspension trauma strap
10. Safety Boot (not allow for working at height)
Work permit, Method Statement, JHA, safety induction will be conducted and prepared
base on SHELL regulation and procedure. Any tools which use the electricity include
cable, connector etc, should be checked periodically as per safety requirement to ensure
no electric circuit short.
Hard barricade will be installed around demolish area. Hard barricade made from
scaffolding tube with clamp pipe. Hard barricade also installed to avoid non construction
people entry to demolish area.
Workers working above 1,8m must wear body harness and have certificate TKBT-1 for
working at flat temporary platform and TKBT-2 for working at slope temporary
platform.
Convey demolish work to workers that current demolish work is only for 2nd floor
HVAC installation.
The workers involved in the demolition work will be registered with the shell authorities
to be given an access card to make the process of getting in and out of workers into the
room easier.
Vehicles to transport demolition materials are registered with the shell authorities so that
they can enter and park within the admin building area. the goal is to make the process
of transporting the demolition material closer to being transported.
Mapping pickup material Demolish
Methode Statement for HVAC Demolish Work
Rev 03C
Page 5 of 34
6.
6.1
WORK PROCEDURE
General
1. Ensure that all required drawing, instruction, and relevant reference are available prior to
commencing installation activities by the latest revision of AFC document.
2. Ensure that there is a sufficiently qualified workforce who is competent to perform the
installation work, and that all personnel are qualified to perform the work and fully understand
the tools and equipment.
3. Ensure the availability of electricity for disassembly which must use electrical machine tools to
carry out dismantling activities. Ensure that work permits are obtained prior to proceeding
with the work in the area.
4. Lowering HVAC equipment such as outdoor units, indoor units, mechanical FANs by manual
lifting (manual handling). Access for material handling via stairs that have been proposed in
the access map route. The use of a hand palette is required to launch demolition materials. The
approximate weight of the HVAC equipment is as follows:
- Outdoor unit
: 32 ~ 77 kg
- Indoor unit
: 12 ~ 42 kg
- Mechanical FAN
: 4 ~ 90 kg
- Cable Tray
: 8 ~ 35 kg
Manual Handling
-
-
Methode Statement for HVAC Demolish Work
Rev 03C
Use the recommended PPE
while working.
Firmly tie the tool or
equipment to be pulled to the
hand stacker so that it does not
fall.
Ask coworkers for help if
needed.
Page 6 of 34
5. To reach the hvac equipment that you want to remove from the support that is at a height by
means of a scaffold attached with a green tagging code.
6.2
Build and area preparation
The following dismantle activity will be conduct :
1. Tools Preparation
Who the work tools needed, use tools according to their function. Make sure the tool has passed
the inspection test which is marked with a sticker.
2. Demolish
Dismantling the unused HVAC installation 2nd floor for existing admin building is carried out at
each stage of the work.
I. Demolish Air Conditioning
1. Make sure the Air Conditioning (AC) unit is turned off, LOTTO on the panel HVAC
2. Recheck the electrical terminals with a volt meter to make sure there is no electric
current.
3. Remove the cover of the indoor unit so that the nut & washer can be removed
4. Remove the bolt nut & washer that is supported
5. Remove the Air Conditioning unit from the support slowly
6. Put the Air Conditioning unit that has been removed to the place that has been provided.
II. Demolish Pipe Refrigerant
1. Make sure the Air Conditioning (AC) unit is turned off
2. Attach the manifold hose to the freon filling connection on the outdoor unit to
releasepressure
3. Open the manifold valve and insert the pressure release hose into the bucket of water.
4. Open the valve slowly and leave it until the gas pressure inside the refrigerant
pipeinstallation has run out by looking at the pressure gauge needle showing 0psi.
5. If the pressure in the refrigerant pipe installation is empty, open the pipe
Page 7 of 34
Methode Statement for HVAC Demolish Work
Rev 03C
connectionnipple so that the pipe can be removed.
6. Refrigerant pipe that is no longer used can be cut using a small saw or can also
use apipe cutter.
7. Remove the refrigerant pipe that has been cut piece by piece and lower it
from thesupport.
8. Collect the refrigerant pipe that has been removed in the space provided
III. Demolish Cable
1. Make sure the electric current (MCB) from the panel has been turned off
and the lockout/tagout (loto) has been installed
2. Remove all cable tray covers by opening the clamps
3. Open the skun connector on the electrical terminal box on the main equipment hvac
4. Remove the cable tie by cutting using pliers, do it slowly so as not to cut the cable.
5. Unplug the cable installation by pulling slowly.
6. Collect the cables that have been removed from the tray by rolling them up and tie
them with ropes and take them to the collection point.
IV.
Demolish Tray
1. Make sure all the cables that are in the installation tray have been removed all
2. Remove the nut and washer on the tray connection
3. Also remove the grounding cable attached to the tray connection (if any)
4. Remove the tray connection plate by removing the bolt as well.
5. Remove the tray from the support by pulling, pushing and lifting it slowly.
6. Do the same to remove all trays from the supports.
V.
Demolish Support
1. Make sure there are no more equipment or installations hanging on it.
2. unscrew the nut on the anchor to remove the support.
3. Remove the support from the anchor and collect it in the space provided.
VI. Demolish Ducting
1. Make sure the ducting installation to be dismantled is unused.
2. Remove off the insulation attached to the ducting joint (if the ducting is insulating)
thenremove the nut and washer or rifet attached to the ducting joint
3. Also remove the grounding cable attached to the duct connection (if any)
4. Then also remove the bolts that are attached to the ducting connection
5. Pry using a screwdriver ducting connection, do it slowly and carefully
6. Remove the ducting support so that the ducting can be pulled or pushed.
7. Lower the ducting from the support and collect it in the space provided.
VII. Demolish FAN
a. Make sure the ventilation FAN unit is turned off
b. Remove the nut & washer ventilation fan support
c. Remove the flexible connection on the air inlet and air outlet
d. Tie or attach a rope to lower manually the ventilation fan unit from the support.
e. Lower the ventilation fan unit down slowly.
f. Put the ventilation fan unit that has been removed to the place that has been provided
VIII. Demolish Filter unit
a. Remove the nut & washer on the filter box connection.
b. Disassemble filter box with ducting joint so that the filter box can be lowered.
c. Tie the filter case with a rope so that it can be removed and lowered manually.
d. Lower the filter slowly and place it in the place that has been provided.
IX. Demolish Instrument devices
1. Make sure the instrument is turned off, check the connection terminal
2. Remove the cable termination attached to the device terminal.
Methode Statement for HVAC Demolish Work
Rev 03C
Page 8 of 34
3. Remove the nut or screw attached to the device support.
4. Collect the instrument that has been removed to the place provided.
X. Demolish Panel HVAC Existing
1. Before the HVAC Panel is dismantled, first install the temporary panel to move
the hvac power in the IT room and weight house (MCB 16A circuit 13 for
power supply AC split IT Room & MCB 25A circuit 14 for power supply panel
HVAC new weight house)
2. After the temporary panel to continue to supply power to the AC in the IT room
and the new weight house, Move circuit 13 & 14 to the temporary panel
3. Move the power supply cable AC IT Room and HVAC Panel New Weight
House to the circuit 13 & 14 already installed in the temporary panel. (as a step
for safe work, follow the cable transfer procedure)
4. Make sure the incoming electric current (MCB) from the distribution power
panel has been turned off and the lockout/tagout (loto) has been installed.
5. Recheck the connection terminals with a voltage meter to make sure there is no
more electric voltage.
6. Remove the nuts & washer on the panel supports so that the panels can be
removed from the supports.
7. Remove the panel from the support by holding it down manually to lower it.
Methode Statement for HVAC Demolish Work
Rev 03C
Page 9 of 34
Flow Chart Demolish HVAC Installation
7.
HSSE & ERP REQUIREMENTS
The occurrence of site accidents should be kept to a minimal. Health, Safety, Security and
Environment Plan will be provided at site to ensure smooth running of construction works in
safe manner, taking into consideration the following precautions :
1. Ensure that all safety precautions and recommendations outlined in the risk assessments
have been applied
2. Make sure all personnel including third parties are safety inducted prior to site entry.
3. Make sure operators are qualified, hold license for machine operation and trained in the
maintenance of machinery.
4. Provide First Aid Facility on working site in case of minor injury treatment.
5. Arrange for all personnel the pertinent Personal Protective Equipment (PPE) including
safety helmet, safety boots, ear/eye protector, dust mask, gloves, and reflective vest.
Methode Statement for HVAC Demolish Work
Rev 03C
Page 10 of 34
6. Place warning signs, barricades, lighting, or fences at relevant location such as excavation
location, crossing roads and crossing ditch, demolition areas.
7. Arrange with the owners, subcontractor or third parties like U/G cables, pipelines to make
secure to use.
8. Ensure safe access to the right way and maintain the permanent and temporary access roads
in a good condition during construction activities.
9. Check, cover and secure all materials debris prior to its movements outside the site.
10. Monitoring regularly by security team that no unauthorized person entry to construction
site.
11. Ambulance and first Aider shall be ready near the location.
12. All personnel have additional training regarding snake awareness and the first aid.
13. Pest control will be screening area from bee, snake and controlled.
8.
SITE DISTURBANCE
1. Ensure that the site kept in tidy condition at all the times and that all the waste generated by
the works is cleared from the site to disposal area.
2. Do not burn combustible material arising from clearance on site without the written consent.
3. Switch off all vehicle engines when not in use to minimize combustion emissions.
4. Collect and disposed used chemicals and engine oils in appropriate containers, prohibiting
its discharge to land or surface waters.
5. Store all removable items which are to be preserved on site in a safe location and manner
appropriate to their nature.
6. Install all required drainage measures to prevent erosion and washout caused by surface
water during times of inclement weather conditions.
9.
ATTACHMENT
The Attachment/Applicable document for Demolish HVAC Installation :
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Attachment-1
Attachment-2
Attachment-3
Attachment-4
Attachment-5
Attachment-6
Attachment-7
Attachment-8
Attachment-9
Attachment-10
Attachment-11
12. Attachment-12
13. Attachment-13
14. Attachment-14
15. Attachment-15
: HVAC Schematic Diagram Existing Administration Building
: LOTTO step 1 HVAC panel Existing Admin Building - 01
: LOTTO step 1 HVAC panel Existing Admin Building - 02
: LOTTO step 1 HVAC panel Existing Admin Building - 03
: LOTTO step 1 HVAC panel Existing Admin Building - 04
: LOTTO step 2 HVAC panel Existing Admin Building - 01
: LOTTO step 2 HVAC panel Existing Admin Building - 02
: LOTTO step 2 HVAC panel Existing Admin Building - 03
: LOTTO step 2 HVAC panel Existing Admin Building - 04
: LOTTO step 2 HVAC panel Existing Admin Building - 05
: Layout 2nd floor Demolish Stage 1st HVAC Installation Existing Admin
Building-01
: Layout 2nd floor Demolish Stage 1st HVAC Installation Existing Admin
Building-02
: Layout 2nd floor Demolish Stage 1st HVAC Installation Existing Admin
Building-03
: Layout roof floor Demolish Stage 1st HVAC Installation Existing
Admin Building-04
: Layout 1st floor Demolish Stage 2nd HVAC Installation Existing Admin
Building-05
Methode Statement for HVAC Demolish Work
Rev 03C
Page 11 of 34
16. Attachment-16
17. Attachment-17
18. Attachment-18
19. Attachment-19
20. Attachment-20
: Layout 1st floor Demolish Stage 2nd HVAC Installation Existing Admin
Building-06
: Layout 1st floor Demolish Stage 2nd HVAC Installation Existing Admin
Building-07
: Layout 2nd floor Demolish Stage 2nd HVAC Installation Existing Admin
Building-08
: Equipment Test before Disconeting
: PPE Equipment Mandatory
Methode Statement for HVAC Demolish Work
Rev 03C
Page 12 of 34
JHA
(Job Hazard Analysis)
Sub-Contractor Company :
PT. Tata Udara Nusantara (TUN)
Job Task Description :
Demolish HVAC Installation
Location :
Brown area
No
1
2
3
Work
Description
Administratio
npreparation
Date of Assessment :
Hazard
-Uncontrolled work
-Unidentified Hazards
-Uncertified manpower
-Unskilled manpower
Mobilization
Demolish
Material
-Driving to and from Job site
-Tired
-Slippery road
Tools and
Equipment
Preparation
-Pinched by material or tools
- Material fallout
- Tripping & slipping
Methode Statement for HVAC Demolish Work
Rev 03C
Control Measures
Action Party
- Prepared method statement, JSA, and PTW - Method
statement / JSA has been reviewed and approved by Company
HSSE
- Registered & approved PTW by Company HSSE
- Ensure that only trained and competent Manpower are
assigned to the job
- Drive defensively
- Make sure all tools and material are secured
- Pre trip inspection
- Always Wear Seatbelts
- Watch for overhead wires hanging to low
- Let someone else drive
- Slow down watch for rain puddles and mud
Permit Holder
-Do not place hands between the material and stationary
object/hard surface during removal material
-Provide edge protection / softners workers cut / puncture
resistance gloves
-Grind burrs / sharp edges down.Ensure access in / out clear
from debris and provide signage to clearly identified walkways
/ access and egress
Permit Holder
Page 13 of 34
Permit Holder
4
Demolish Work - WAH
- Slip, trip and falls.
-Sharp edges and sharp objects
-Particles penetrating the eye
-Drop Object
-Energy Realase
Methode Statement for HVAC Demolish Work
Rev 03C
- Follow method statement
- Follow PTW
- Adequate supervision
- Avoid unauthorized entry to the area.
- Provide signage for restrict unauthorized
personnel to enter area
- Awareness shall be provided to the personnel who ever
involved in the activities.
- JSA briefing shall be done prior to the job along with the
toolbox talks
- Use appropriate personal protective equipment (Hand gloves,
eye protection, face shield, welding mask, apron, hard hat and full
body harness with suspension trauma strap).
- Provide fire blanket & APAR during hot work.
- Gas test shall be conduct before hot work
- Fire watcher shall be standby during hot work
- Inform Client for approval before starting the job
- Tie work equipment with ropes.
- Install barricades and signs around the work area.
- Do not release the lotto on the electrical circuit (MCB).
- Give a cover on the end of the cable (solation on the open end of
the cable)
Page 14 of 34
Permit Holder
Attachment 1- HVAC Schematic Diagram Existing Administration Building
Methode Statement for HVAC Demolish Work
Rev 03C
Page 15 of 34
Attachment 2-LOTTO 1st Stage HVAC panel Existing Admin Building - 01
Methode Statement for HVAC Demolish Work
Rev 03C
Page 16 of 34
Attachment 3-LOTTO 1st Stage HVAC panel Existing Admin Building - 02
Methode Statement for HVAC Demolish Work
Rev 03C
Page 17 of 34
Attachment 4-LOTTO 1st Stage HVAC panel Existing Admin Building - 03
Methode Statement for HVAC Demolish Work
Rev 03C
Page 18 of 34
Attachment 5-LOTTO 1st Stage HVAC panel Existing Admin Building - 04
Methode Statement for HVAC Demolish Work
Rev 03C
Page 19 of 34
Attachment 6-LOTTO 2nd Stage HVAC panel Existing Admin Building - 01
Methode Statement for HVAC Demolish Work
Rev 03C
Page 20 of 34
Attachment 7-LOTTO 2nd Stage HVAC panel Existing Admin Building - 02
Methode Statement for HVAC Demolish Work
Rev 03C
Page 21 of 34
Attachment 8-LOTTO 2nd Stage HVAC panel Existing Admin Building - 03
Methode Statement for HVAC Demolish Work
Rev 03C
Page 22 of 34
Attachment 9-LOTTO 2nd Stage HVAC panel Existing Admin Building - 04
Methode Statement for HVAC Demolish Work
Rev 03C
Page 23 of 34
Attachment 10-LOTTO 2nd Stage HVAC panel Existing Admin Building – 05
Methode Statement for HVAC Demolish Work
Rev 03C
Page 24 of 34
Attachment 11-Layout 2nd floor Demolish Stage 1st HVAC Installation Existing Admin Building-01
Methode Statement for HVAC Demolish Work
Rev 03C
Page 25 of 34
Attachment 12- Layout 2nd floor Demolish Stage 1st HVAC Installation Existing Admin Building-02
Methode Statement for HVAC Demolish Work
Rev 03C
Page 26 of 34
Attachment 13- Layout 2nd floor Demolish Stage 1st HVAC Installation Existing Admin Building-03
Methode Statement for HVAC Demolish Work
Rev 03C
Page 27 of 34
Attachment 14- Layout roof floor Demolish Stage 1st HVAC Installation Existing Admin Building-04
Methode Statement for HVAC Demolish Work
Rev 03C
Page 28 of 34
Attachment 15- Layout 1st floor Demolish Stage 2nd HVAC Installation Existing Admin Building-05
Methode Statement for HVAC Demolish Work
Rev 03C
Page 29 of 34
Attachment 16- Layout 1st floor Demolish Stage 2nd HVAC Installation Existing Admin Building-06
Methode Statement for HVAC Demolish Work
Rev 03C
Page 30 of 34
Attachment 17- Layout 1st floor Demolish Stage 2nd HVAC Installation Existing Admin Building-07
Methode Statement for HVAC Demolish Work
Rev 03C
Page 31 of 34
Attachment 18- Layout 2nd floor Demolish Stage 2nd HVAC Installation Existing Admin Building-08
Methode Statement for HVAC Demolish Work
Rev 03C
Page 32 of 34
Attachment 19-Equipment Test before Disconeting
Multimeter Test
Clamp Amper Meter
Manifold for Pressure realase
Lotto MCB
Methode Statement for HVAC Demolish Work
Rev 03C
Page 33 of 34
Attachment 20 – PPE Equipment Mandatory
Safety Helmet
Safety Shoes
Safety Glass (indoor)
Methode Statement for HVAC Demolish Work
Rev 03C
Ear Plug
Safety Glass (outdoor)
Ful Body Harnes (double hook)
Page 34 of 34
Gloves
Shell Eastern Petroleum (Pte) Ltd
Pulau Bukom Manufacturing site
Shell Eastern Petroleum (Pte) Ltd
Pulau Bukom Manufacturing site
HIGH
Lifting Plan for
Rev.
Description of Lifting task
11
LIFTING PLAN PANEL HVAC
Project/Work Order No.
Date:
Signature
CRANE SPECIFICATION (See crane manual)
2
PANEL HVAC
1.1 Equipment tag no.
Lifting Supervisor
24-Jun-2022
Lift Parameters
1.
Lifting Plan for
RISK tasks
2.1 Crane Make/Model
1,00 ton
1.2 Estimated Weight of Load
1.3 Contingency weight (30% for used eq)
10,00 %
2.3 Configuration
TELESCOPIC
1.4 Block Weight
0,55 ton
2.4 Bare weight of crane (Ton)
36,00
1.5 Rigging Weight (Ton)
0,06 ton
2.5 Counterweight (Ton)
5,80
1,71
Total Weight
1.6
ton
2.6
Total weight of crane (ton)
32,60 m
2.7 Lmin (see sketch below)
4,27
1.8 Lifting Radius, m
18,00 m
2.8 Outrigger Span (Left-Right) (m)
6,40
2.9
5,34
4,40
Boom Angle (Degrees)
3
CALCULATION OF OUTRIGGER LOAD
5,1 Outrigger Mat Size
Maximum Outrigger Load
5,4
6
10,24
Siganture
11
LIFTING PLAN PANEL HVAC
0
24-Jun-2022
0
Section B – Details of Lifting Gear (Continue on separate sheet if necessary)
Culculated Distance to nearest outrigger
No.
Qty
Type of Gear
Type of Hitch
 (mm)
Length (m)
S.W.L (ton)
1
2
Maximum allowable Bearing Pressure
21,47
L(m)
W(m)
Sm2
2,0
2,0
4,00
10,45
5,76
16,21
4,1
Ton/m2
20,00
Ton/m2
Max Outrigger Pressure:
5,3
Date
2,57
4,566769
5.2
Lifting Supervisor
5,34
Safety Factor
4
Description of Lifting task
56,49
10,24
5
ton
Rev.
41,80
1.7 Total Boom Length
1.9 Crane Lifting Capacity as per 75% Load Chart
RISK tasks
LTM-1050
MOBILE CRANE
2.2 Type
HIGH
Safety Factor on allowable Bearing
Pressure > 1.1
Section C - Following documents must be attached to the entire Lifting Plan
4,93
1
GA drawing of the Load
Yes
No
2
Detailed Rigging Scheme (drawing or sketch)
Yes
No
3
Ground Bearing Capacity data
Yes
No
Load on Crane Hook (ton)
1,71
4
MSRA and JoHAN tor lifting task
Yes
No
Boom Angle (deg.)
56,49
5
Layout of Lifting zone (drawing)
Yes
No
LOAD Safety Factor
2,57
6
Signed Appendix #9 (ref HS214OP)
Yes
No
GROUND Safety Factor
4,93
7
Copies of LM and LA certificates
Yes
No
8
Crane Load chart
Yes
No
9
Copies of Lifting Crew authorization cards
Yes
No
NOTE:
Maximum outrigger load calculated for the worst case scenario where the boom is directly above the nearest outrigger.
Use 75% Crane Load Chart only to determine lifting capacity (see 1.9)
Additional Comments
Page 1 of 1
Sling Load
Shell Lubricants
Lifting and Hoisting
Page 1 of 4
Version 1.0 May, 2020
HSSE-ST-GL-009-12a Non-Routine LIFT PLAN
*Light Grey areas must be completed*
Non-Routine Simple
Lift Plan Category
Non-Routine Complex
Lift Description
References
Units:
Metric (kg-m)
LIFTING PLAN PANEL HVAC
Lift Plan No.
JSA No.
Company/Contractor
Lift Plan Expires
Lift plan number is Date + sequential number of lift plans for that day. (e.g. 01-15-2011-1)
ADMIN BUILDING
Asset Location
Date and Time
Authorized Person Name
Supervisor Walkthrough
Communications
Emergency Contact Info
Yes
Not Required Supervisor Name
Radio
Hand Signals Weather Conditions:
Shell Contact:
Emergency Response No.
Lift Information LHE #1
Phone No.
Lift Information LHE #2
LHE Model:
LTM 1050
LHE Model:
Parts of line
Parts of line
4
Jib Type
Jib Type
N/A
Boom Length:
32,6
Boom Length:
m
m
Hoist Line Pull:
0
kg Hoist Line Pull:
kg
Counterweight:
0
kg Counterweight:
kg
Boom Angle at Pick-up:
75,79
degrees Boom Angle at Pick-up:
degrees
Boom Angle at Set-down:
56,49
degrees Boom Angle at Set-down:
degrees
Radius at Pick-up:
8
Radius at Pick-up:
m
m
m
m
Radius at Set-down:
18
Radius at Set-down:
Weight of load:
1100
kg Weight of load:
kg
Weight of rigging:
20
kg Weight of rigging:
0
kg
Weight of Additional Items:
590
kg Weight of Additional Items:
0
kg
Total weight to be lifted:
1710
kg Total weight to be lifted:
0
kg
Capacity of Chart at Pick-up:
10400
kg Capacity of Chart at Pick-up:
kg
Capacity of Chart at Set-down:
4400
kg Capacity of Chart at Set-down:
kg
% of Chart Capacity:
Pick-up 16,44% Set-down 38,86% % of Chart Capacity:
Pick-up #DIV/0! Set-down #DIV/0!
Ground Bearing Pressure: Allowable: 40963 Actual: 8397,5 PSF Ground Bearing Pressure: Allowable:
Actual:
PSF
Mat size:
2m x 2m
Mat size:
RIGGING DATA (SIZE- TYPE-CAPACITY)
Webbing Sling L=6 m SWL 3 T
Shackle SWL 3T
ADDITIONAL WEIGHT ITEMS:
Main Block
Auxiliary Ball
Hoist Line
Jib
Other
QTY:
2
4
WT./each
5
2,5
1
550
1
40
Method of controlling the lift area (brief description)
Restricted Access Zone Established
Pre-job DROPS inspection
Issue Date:
WT. TOTAL
10
kg
10
kg
0
kg
0
kg
0
kg
550
0
40
0
0
kg
kg
kg
kg
kg
RIGGING DATA (SIZE- TYPE-CAPACITY)
ADDITIONAL WEIGHT ITEMS:
Main Block
Auxiliary Ball
Hoist Line
Jib
Other
QTY:
WT./each
WT. TOTAL
0
kg
0
kg
0
kg
0
kg
0
kg
0
0
0
0
0
kg
kg
kg
kg
kg
SSE: If less than 6 months, controls and approvals are in place
Does this job affect others and have they been notified?
CAUTION: Printed copies are uncontrolled.
Export Control Classification EAR99
Shell Lubricants
Lifting and Hoisting
Page 2 of 4
Version 1.0 May, 2020
HSSE-ST-GL-009-12a Non-Routine LIFT PLAN
Extra safety measures to be considered for Simple (tick as applicable and detail in step-by-step ). List is NOT INCLUSIVE .
Lifts over or within 6ʹ (1.8m) of active or energized hydro carbon containing
equipment.
Lifts using more than one lifting appliance
Is there another route to avoid going over or within the equipment.
Is load rigged to prevent slippage during hand off.
Is each Appliance capable of handling the load on its own.
If the load bumped the equipment is there any instrumentation or valves
whose breakage would cause damage or release.
Care for side loading of sheaves, blocks, trolleys etc…
Performed extra thorough pre-use inspection on all equipment associated
with this lift.
Lifts that expose a synthetic sling to dynamic shock or snatch conditions.
Document reason for no practical alternative to wire rope slings.
The working load limit is double the weight of the item to be lifted.
Lifts with awkward shapes, unbalanced weight, unknown/difficult to estimate
weight, center of gravity, or a chance of being stuck.
Lifts into or out of confined spaces or shafts.
Extra care for blind lifting communications exercised.
Extra riggers in place in strategic areas.
Additional person in cab to help watch load indicator.
Lifts requiring bypass of safety devices.
Load indicator used to verify weight not to exceed capacity of lifting
appliance.
ADDITIONAL MANAGEMENT APPROVAL OBTAINED?
Auxiliary devices introduced to free stuck object.
If unable to easily determine the COG move to complex lift.
Qualified person to perform adjustment or bypassing.
Additional personnel added to monitor.
Extra safety measures to be considered for Complex Lifts (tick as applicable and detail in step-by-step ). List is NOT INCLUSIVE.
Lifts of expensive items, which would have an asset consequence of 4 or
higher per the Risk Assessment Matrix.
Lifts near overhead electrical power lines as defined by applicable
regulations.
Get SME or designee input.
All special lifting devices reviewed by Lift Sponsor.
All special lifting devices certified and inspected.
Consider increasing safety factors of lifting accessories.
Ensure allowed by local operating procedures.
Reference local regulation documentation for proper distances.
Post extra watch person as needed.
De-energize if possible.
Multiple Mobile crane lifts
Lifts using both blocks of one crane.
Get SME or designee input.
Both crane operator fully experienced in tandem lifts.
DSP competent and experienced in tandem lifting with cranes.
Lifts with “special" non-standard rigging such multiple sheave blocks or
multiple spreader bars.
Get SME or designee input.
All lifting devices certified and inspected.
Lifts from uncertified lifting points outside of the scope of RM TA2003
Structural/Piping Guideline Load Matrix.
Get SME or designee input.
Perform NDE and Inspection per Engineers instructions.
Use rigging accessories certified and inspected.
Personnel lifts in a suspended work basket.
Check operators manual for requirements.
Both falls must be capable of carrying the full load.
Rigging certified and inspected.
Normal Man-riding operations (between monkey board and rig floor).
Pre-start checklist filled out.
All safety devices operational.
Temporary hoist foundation.
Get SME or designee input.
Tie down performed per Engineers instruction.
NDE performed on base per Engineers instruction.
Lifts to upend or lay down (turn horizontal 90 degrees or vice versa) and
object with a crane.
Get SME or designee input.
Adhere to requirements of Fall Prevention and Protection
Pre-use inspection performed by Qualified Person.
Locking latch on crane hook.
Blind Lifts
Follow blind lifting procedures in SS ST4.10.06 Mobile Lifting Equipment
Requirements.
Test lift made with weight.
Ground conditions are suitable per the requirements.
Operator and DSP survey area for potential hang points and other hazards.
Keep DSP in visual sight of the operator if at all possible.
Lifting of personnel / Complex
Prevention of person(s) becoming stuck/trapped
Prevention of person(s) falling/being crushed
Communications between passengers/operator
Suitability of equipment and accessories
Issue Date:
Environmental hazards
Correct PPE/harnesses/etc.
Trained/competent personnel
Certification/pre-use checks
CAUTION: Printed copies are uncontrolled.
Site-specific procedures
Efficient means of rescue
Limiting conditions of use
Export Control Classification EAR99
Shell Lubricants
Lifting and Hoisting
Page 3 of 4
Version 1.0 May, 2020
HSSE-ST-GL-009-12a Non-Routine LIFT PLAN
Sketches (may be part of Safe Work Plan and attached if applicable)
Sketch detailing the set-up of the lifting equipment and lifting accessories (REQUIRED)
Debrief and learning points (did the lift go as planned or are changes to the lift plan required?)
Issue Date:
CAUTION: Printed copies are uncontrolled.
Export Control Classification EAR99
Shell Lubricants
Lifting and Hoisting
Page 4 of 4
Version 1.0 May, 2020
HSSE-ST-GL-009-12a Non-Routine LIFT PLAN
Authorized Person
PICL
LHE Operator
Mobile Crane #1 Operators
Certification number:
Mobile Crane #2 Operators
Certification number:
Designated Signal Person
Participant
Participant
Participant
Participant
Issue Date:
Print Name(s)
Signature(s)
Date
Print Name(s)
Signature(s)
Date
Print Name(s)
Signature(s)
Date
Print Name(s)
Certification Number:
Print Name(s)
Certification Number:
Print Name(s)
Signature(s)
Date
Print Name(s)
Signature(s)
Date
Print Name(s)
Signature(s)
Date
Print Name(s)
Signature(s)
Date
Print Name(s)
Signature(s)
Date
CAUTION: Printed copies are uncontrolled.
Export Control Classification EAR99
UP
UP
THIS DRAWING
PT. TATA UDARA NUSANTARA
B
UP
UP
THIS DRAWING
14
1
12 t
14
1
14
1
12 t
12 t
14
1
12 t
DETAIL RIGGING
LTM-1050
[ 50 TON CRANE ]
TOTAL BOOM LENGTH
32.6
m
OUTRIGGER SPAN
6.4
m
LIFTING RADIUS
18
m
B
LOAD
WEIGHT OF EQUIPMENT
PANEL
1
Ton
CONTINGENCY WEIGHT
10%
0.10
Ton
(50T HOOK)
0.55
Ton
LIFTING GEAR
0.06
Ton
1.71
Ton
4.4
Ton
BLOCK WEIGHT
LIFTING DEVICE WEIGHT
TOTAL WEIGHT
LIFTING CAPACITY
SAFETY FACTOR
RADIUS = 18 m
4.40
PT. TATA UDARA NUSANTARA
:
1.71
2.57