3-1 Forecasting CHAPTER 3 Operations Management Forecasting 3-2 Forecasting FORECAST: A statement about the future value of a variable of interest such as demand. Forecasts affect decisions and activities throughout an organization Accounting, finance Human resources Marketing MIS Operations Product / service design 3-3 Forecasting Uses of Forecasts Accounting Cost/profit estimates Finance Cash flow and funding Human Resources Hiring/recruiting/training Marketing Pricing, promotion, strategy MIS IT/IS systems, services Operations Schedules, MRP, workloads Product/service design New products and services 3-4 Forecasting Characteristics Assumes causal system past ==> future Forecasts rarely perfect because of randomness Forecasts more accurate for groups vs. individuals Forecast accuracy decreases as time horizon increases I see that you will get an A in this semester. 3-5 Forecasting Elements of a Good Forecast Timely Reliable Accurate Written 3-6 Forecasting Steps in the Forecasting Process “The forecast” Step 6 Monitor the forecast Step 5 Prepare the forecast Step 4 Gather and analyze data Step 3 Select a forecasting technique Step 2 Establish a time horizon Step 1 Determine purpose of forecast 3-7 Forecasting Types of Forecasts Judgmental - uses subjective inputs Time series - uses historical data assuming the future will be like the past Associative models - uses explanatory variables to predict the future 3-8 Forecasting Judgmental Forecasts Executive opinions Sales force opinions Consumer surveys Outside opinion Delphi method Opinions of managers and staff Achieves a consensus forecast 3-9 Forecasting Time Series Forecasts Time Series is a time ordered sequence of observations taken at regular intervals over time. Trend - long-term movement in data Seasonality - short-term regular variations in data Cycle – wavelike variations of more than one year’s duration Irregular variations - caused by unusual circumstances Random variations - caused by chance 3-10 Forecasting Forecast Variations Irregular variation Trend Cycles 90 89 88 Seasonal variations 3-11 Forecasting Naive Forecasts Uh, give me a minute.... We sold 250 wheels last week.... Now, next week we should sell.... The forecast for any period equals the previous period’s actual value. 3-12 Forecasting Naïve Forecasts Simple to use Virtually no cost Quick and easy to prepare Data analysis is nonexistent Easily understandable Cannot provide high accuracy Can be a standard for accuracy 3-13 Forecasting Stable time series data F(t) = A(t-1) Seasonal variations Uses for Naïve Forecasts F(t) = A(t-n) Data with trends F(t) = A(t-1) + (A(t-1) – A(t-2)) 3-14 Forecasting Techniques for Averaging Moving average Weighted moving average Exponential smoothing 3-15 Forecasting Moving Averages Moving average – A technique that averages a number of recent actual values, updated as new values become available. n MAn = Ai i=1 n 3-16 Forecasting Example Period Actual 1 2 3 4 5 6 7 8 9 10 11 12 42 40 43 40 41 39 46 44 45 38 40 3-17 Forecasting Simple Moving Average Actual MA5 47 45 43 41 39 37 35 MA3 1 2 3 4 5 6 7 8 n MAn = 9 Ai i=1 n 10 11 12 3-18 Forecasting Moving Averages Weighted moving average – More recent values in a series are given more weight in computing the forecast. • Premise--The most recent observations might have the highest predictive value. Therefore, we should give more weight to the more recent time periods when forecasting. 3-19 Forecasting Exponential Smoothing Ft = Ft-1 + (At-1 - Ft-1) 3-20 Forecasting Example - Exponential Smoothing Period Actual 1 2 3 4 5 6 7 8 9 10 11 12 Alpha = 0.1 Error 42 40 43 40 41 39 46 44 45 38 40 42 41.8 41.92 41.73 41.66 41.39 41.85 42.07 42.36 41.92 41.73 Alpha = 0.4 Error -2.00 1.20 -1.92 -0.73 -2.66 4.61 2.15 2.93 -4.36 -1.92 42 41.2 41.92 41.15 41.09 40.25 42.55 43.13 43.88 41.53 40.92 -2 1.8 -1.92 -0.15 -2.09 5.75 1.45 1.87 -5.88 -1.53 3-21 Forecasting Picking a Smoothing Constant Actual Demand 50 .4 45 .1 40 35 1 2 3 4 5 6 7 Period 8 9 10 11 12 3-22 Forecasting Controlling the Forecast Control chart A visual tool for monitoring forecast errors Used to detect non-randomness in errors Forecast is under control if all errors are within the control limits 3-23 Forecasting Sources of Forecast errors Model may be inadequate Irregular variations Incorrect use of forecasting technique 3-24 Forecasting Choosing a Forecasting Technique No single technique works in every situation Two most important factors Cost Accuracy Other factors include the availability of: Historical data Computers Time needed to gather and analyze the data Forecast horizon