1.26MVA/1.366MWh ESS Technical Agreement 1.26MVA/1.366MWh ESS Technical Agreement (Product model: CS40HN-P1260B1366-E-R1) Buyer: Supplier: BYD Auto Industry Company Limited 1.26MVA/1.366MWh ESS Technical Agreement Content 1 2 3 4 General Part........................................................................................................................... - 2 Terms and definition ............................................................................................................. - 4 Technical Requirements ........................................................................................................ - 5 3.1 Scope of System Design........................................................................................... - 5 3.2 Charge and Discharge Limitations ........................................................................... - 6 - 3.3 The ESS Capacity Retention .................................................................................... - 7 - 3.4 The ESS Structure .................................................................................................... - 9 - 3.5 The ESS external interface ..................................................................................... - 10 Power Interface .......................................................................................... - 10 - 3.5.2 Auxiliary power supply interface ............................................................... - 10 - 3.5.3 Communication interface ........................................................................... - 11 - 3.5.4 Grounding interface.................................................................................... - 12 - 3.5.5 External interfaces summary ...................................................................... - 13 - 3.6 ESS Electrical Specification................................................................................... - 13 - 3.7 Data Provided by ESS ............................................................................................ - 15 - 3.8 Other Parts of System............................................................................................. - 16 - ESS Control......................................................................................................................... - 17 4.1 Control Mode ......................................................................................................... - 17 4.2 5 6 3.5.1 Data viewing .......................................................................................................... - 18 - Factory Acceptance Test (FAT) ........................................................................................... - 18 On-Site Acceptance Test (SAT)........................................................................................... - 18 - Ⅰ 1.26MVA/1.366MWh ESS Technical Agreement 1 General Part This Technical Agreement is applied for the product CS40HN-P1260B1366-E-R1. The scope of supply includes the containerized Energy Storage System (called ESS below), and this document mainly defines the main parameters, scope of supply, Factory Acceptance Test (FAT) and on-Site Acceptance Test (SAT) related to the provided containerized ESS. ESS Container 400V /50Hz 1) This document defines main technical requirements of ESS, including parameters and acceptance test, etc. 2) This document is suitable for technical requirements of ESS, including function, performance, acceptance test, etc. 3) This document should be confirmed by the buyer and supplier before the shipment. 4) Matters not covered in this document will be negotiated by buyer and supplier 5) Scope of Supply Tab 1 Equipment scope of supply by supplier Description Quantity remark Container 1.26MVA/1.366MWh ESS in a 40’ HQ container (12192×2438×2896mm) 1 pcs Each container includes 8 string batteries, battery management system, 2 serial 630kVA PCS and other auxiliary systems, such as fire protection system, power distribution system, communication system, etc. Cables Power and communication cables in the container 1 set Exclude cables between the containers and buyer side device. The work of the project site performed by the buyer is as follows: 1.26MVA/1.366MWhESS Technical Agreement Be responsible for the installation of air duct and PCS duct outside the container. Be responsible for battery power line connection between modules within the container. Be responsible for PCS AC cable connection、the power supply cable connection 、 communication cable connection and grounding cable connection etc. Be responsible for container lifting, installation and fixation. When the ESS system debugging, the buyer is responsible for the cooperation of related equipment switch operation (such as closing switch, opening switch). In addition to the above items, other on-site work not specified is also performed by the buyer. BYD only provides technical support and software debugging on the project site. 6) Container installation ambient temperature requirement Far from the sea Less dust area No dangerous gases or explosive around the container 7) Naming rules CS40HN- P1260 B1366 - E ① ② ③ ④ R1 ⑤ ① CS40HN: Type of container, Non anticorrosive design ② Nominal power is 1260kVA ③ SAT energy is 1366kWh ④ Applicable to European ⑤ Version -3- 1.26MVA/1.366MWhESS Technical Agreement 2 Terms and definition 1) BOL It means beginning of life. 2) Battery Module It is a combination of several single batteries that are electrically connected. 3) Battery String It is a combination of several battery modules in serial and the electronic circuit devices (monitoring and protection circuits, electrical and communication interfaces, etc.) 4) Battery Rack It is a system composing of several battery modules in serial and parallel at the PCS DC side. 5) PCS PCS (Power Conversion System) is the equipment with bi-direction of rectifying and inverting. 6) Battery management system (BMS) It is a real-time monitoring system which consists of electronic circuit apparatus which will monitor the state of battery effectively, and manage the process of charging and discharging, alarm and protect battery when battery failure happens and optimize the operation of battery cell and module to guarantee their safety, reliability and stability. 7) Energy Storage System (ESS) It is consist of the battery, BMS, PCS and other auxiliary systems and integrated in the 40’ HQ container. 8) SoC SoC is the ratio of the current capacity of the battery to the current maximum available capacity, using the percentage of expression. 9) Battery Capacity Standard Test Condition and Round Trip Efficiency Battery system under conditions of RH5 % ~ 95%, altitude is less than 2000 -4- 1.26MVA/1.366MWhESS Technical Agreement meters: (i) the container internal temperature shall be 10°C ~25°C; (ii) the initial temperature of the battery Cell shall be 23°C ~27°C ; (iii) pre-charge and pre-discharge before capacity and round trip efficiency test; (iv) Measured at the AC side(400Vac) of the PCS, excluding the auxiliary consumption; (v) the battery is discharged until any battery cell reach the discharging cut-off voltage, then stop discharging; (vi) the battery is charged at nominal charging power of 1.26MVA until any battery cell reach the charging cut-off voltage, then stop charging record the cumulative data(Q1) of measuring equipment. and standby for 60 min; (vii) the battery is discharged at nominal discharging power of 1.26MVA until any battery cell reach the discharging cut-off voltage,then stop discharging and record the cumulative data(Q2) of measuring equipment . (viii) Calculate the recorded measurement data. (ix) Round Trip Efficiency(η),The calculation formula is: η=Q2/Q1×100% 3 Technical Requirements 3.1 Scope of System Design 1) Nominal power: 1.26MVA@AC400V. 2) Nominal capacity: 1.366MWh@AC400V, as measured by test conditions outlined in section 2.9. 3) The containerized ESS will be installed outdoor, consisting of one container of 40’ HQ, the container contains PCS, battery rack (battery and BMS), -5- 1.26MVA/1.366MWhESS Technical Agreement electric control cabinet, temperature control system, fire protection system, lighting system and grounding system. The battery room is IP 54 and the PCS room is IP 34. 4) Ambient temperature outside container is -15℃~+45℃, RH5%~95%, altitude is less than 2000m, seismic intensity is level 1. 5) The working mode of the ESS is on grid, and the output voltage of ESS is AC400V/50Hz. 6) The environment temperature for battery normal storage: long term storage is -20℃~ 35℃ (≤ 12 months, SoC is 30% ~ 60%); short-term storage is -20℃ ~ 45℃ (≤ 3 months, SoC is 30%~60%). 3.2 Charge and Discharge Limitations The charge and discharge limitations of the ESS depend on the battery cell temperature and SoC of the battery. The ESS shall have the charge and discharge capabilities as shown in the figure below. The Cell temperature - SoC maps below represent the battery system performance and are used to indicate the battery system performance under varying conditions. During ESS operating period, when the operating temperature of batteries are above 40℃, ESS will lower down the output automatically; thereafter when the temperature reaches 30℃, operation at full power will be restored. Figure 1 The cell temperature - SOC maps -6- 1.26MVA/1.366MWhESS Technical Agreement The ESS shall be capable of charging/discharging at Nominal power in the optimal state. It shall be capable of charging/discharging at a power lower than Nominal power in the limited power state. Reduced power levels are represented as contour lines in the indicative temperature-SoC maps. 3.3 The ESS Capacity Retention The Nominal capacity of the ESS is no less than 1.366MWh (at the PCS AC 400V output). In the design life the system capacity retention will be: 1. The System shall maintain ≥90% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 332 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 12 calendar months after the Warranty Start Date. 2. The System shall maintain ≥87% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 653 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 24 calendar months after the Warranty Start Date. 3. The System shall maintain ≥83% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 959 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 36 calendar months after the Warranty Start Date. 4. The System shall maintain ≥81% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 1258 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 48 calendar months after the Warranty Start Date. 5. The System shall maintain ≥80% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 1553 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or -7- 1.26MVA/1.366MWhESS Technical Agreement (b) The date falling 60 calendar months after the Warranty Start Date. 6. The System shall maintain ≥76% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 1834 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 72 calendar months after the Warranty Start Date. 7. The System shall maintain ≥74% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 2107 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 84 calendar months after the Warranty Start Date. 8. The System shall maintain ≥72.5% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 2375 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 96 calendar months after the Warranty Start Date. 9. The System shall maintain ≥71% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 2637 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 108 calendar months after the Warranty Start Date. 10. The System shall maintain ≥70% of its Nominal Capacity until the earlier of: (a) The date that the System has reached 2897 kWh of aggregate discharge throughput (at the PCS AC output) per kWh of Nominal capacity; or (b) The date falling 120 calendar months after the Warranty Start Date. -8- 1.26MVA/1.366MWhESS Technical Agreement 90 90 87 87 83 83 81 Energy Retention% 80 81 80 80 76 76 74 74 72.5 70 72.5 71 71 70 70 50 30 0 1 year 332kWh 2 years 653kWh 3 years 959kWh 4 years 1258kWh 5 years 1553kWh 6 years 1834kWh 7 years 2107kWh 8 years 2375kWh 9 years 2637kWh 10 years 2897kWh Figure 2 The Capacity Retention Testing the ESS capacity as defined in section 2 8) Battery Capacity Standard Test Condition and Round Trip Efficiency. 3.4 The ESS Structure The Nominal capacity of ESS is 1.366MWh, and Nominal discharge power is 1.26MVA. The PCS connects to the buyer’s switch equipment through power cable. The whole system is housed in a 40’ HQ container, the topology is shown as follows: As PCS output is 3P3W and Interface connection is IT System, the LV neutral point of transformer should not be grounded. The Container auxiliary power supply needs to be connected with an isolation transformer. Containerized ESS (40 HQ) PCS#1 Battery String 1 Battery 1 Battery String k Battery 1 Battery 2 Battery m Battery n Battery String 1 Battery 1 Battery 2 Battery m Battery n Battery String k Battery 1 Battery 2 Battery m Battery n DC AC AC400V 50Hz PCS#2 Battery 2 Battery m Battery n Figure 3 BYD ESS topology -9- DC AC AC400V 50Hz 1.26MVA/1.366MWhESS Technical Agreement 3.5 The ESS external interface The ESS provides the external interfaces include power interface, communication interface, auxiliary power supply interface and grounding interface. 3.5.1 Power Interface Each 1.26MVA/1.366MWh ESS provides 2 sets of AC400V power interface, which is used for the buyer's power cable connection. Tab 2 NO. 1 3.5.2 1.26MVA-1.366MWh ESS external interfaces External interface Power interface Quantity 2 Description Remark Three phases three lines The cable is recommended to use flame retardant cable, diameter of each phase line is not less than 2×240mm2. Cable type and specification shall be determined by the buyer according to the cable routing and laying on site. As PCS output is 3P3W and Interface connection is IT system, the LV Neutral point of transformer should not be grounded. Auxiliary power supply interface Each 1.26MVA/1.366MWh ESS provides an auxiliary power supply interface, which is used to access the auxiliary power supply from buyer. Tab 3 NO. External interface 1.26MVA-1.366MWh ESS external interfaces Quantity Description Remark The Container auxiliary power 1 ESS container auxiliary power supply interface supply needs to 1 3P4W, 400V/50Hz, power ≥ 35kVA. be connected with an isolation transformer. - 10 - 1.26MVA/1.366MWhESS Technical Agreement 3.5.3 Communication interface Each 1.26MVA/1.366MWh ESS provides 3pcs Ethernet interfaces to the upper control system, the communication protocol is Modbus (TCP/IP). Tab 4 NO. 1 1.26MVA-1.366MWh ESS external interfaces External interface Communication interface Quantity 3 Ethernet port Description 3 Ethernet interfaces: one interface used to transmit data, buyer should provide an internet access port, bandwidth is 4Mbps; one interface used to transmit video monitoring information, the last one used to connect with the on-site communication equipment of buyer to receive the instruction from power grid. The communication topology is shown as follows. - 11 - Remark 1.26MVA/1.366MWhESS Technical Agreement Receive the control commands from buyer Internet access port(Data) Video switch switch Ethernet RTU RTU UC UC camera HMI HMI CAN CAN PCS 1# PCS 2# CAN CAN BECU #1 BECU #4 BECU #1 CAN BMU #1 BECU #4 CAN BMU #n BMU #1 BMU #n Figure 4 Communication interface of ESS 3.5.4 Grounding interface Each 1.26MVA/1.366MWh ESS providing 2pcs grounding interface, they are used for ground connection by buyer. Tab 5 NO. 1.26MVA-1.366MWh ESS Unit external interfaces External interface Quantity Description The recommended flame retardant grounding cable is that the diameter 1 Grounding interface 2 not less than 240mm2 and with color yellow and green stripes. - 12 - Remark 1.26MVA/1.366MWhESS Technical Agreement External interfaces summary 3.5.5 Container external interfaces are shown in the table below. Container external interfaces Tab 6 NO. External interface 1 Power interface Quantity 2 Description Remark Three phases three lines 2 Communication interface 3 Ethernet port 3 Auxiliary power supply interface 1 4 Grounding interface 2 3 Ethernet interfaces: one interface used to transmit data, buyer should provide an internet access port, bandwidth is 4Mbps; one interface used to transmit video monitoring information, the last one used to connect with the on-site communication equipment of buyer to receive the instruction from power grid. 3P4W, 400V/50Hz, power ≥ 35kVA. 3.6 ESS Electrical Specification The technical parameters of 1.26MVA/1.366MWh ESS is shown in the following table. Tab 7 NO. Item ESS Electrical Parameters Parameter Remark 1.26MVA @AC400V as defined in section 2 9) Battery Capacity Standard Test Condition and Round Trip Efficiency Performance parameter 1 Nominal power 2 Nominal capacity 1.366MWh 3 Nominal output voltage AC 400V - 13 - 1.26MVA/1.366MWhESS Technical Agreement NO. Item Parameter 4 Output Voltage range 360V~440V 5 Max Output current 909A×2 6 Nominal output frequency 50Hz 7 Output frequency range 47Hz~52Hz 8 Output model 3 phase 3 line 9 THD ≤5% 10 Power factor 1(leading)~1(lagging) 11 Working mode On-grid Remark @AC400V complying with G59/3 Max. active power Operation environment 12 Permissible ambient temperature of container -15℃~+45℃ 13 Best operation temperature for battery +10℃~+25℃ 14 Permissible relative humidity 5%~95% 15 Permissible altitude ≤2000m Non-condensing Other parameter 16 17 Noise <78dBA Round Trip efficiency(at beginning of life) ≥88% Round Trip efficiency(over 10 years) ≥86.5% 1meter distance outside container as defined in section 2 8) Battery Capacity Standard Test Condition and Round Trip Efficiency IP54 Battery room IP34 PCS room 18 Protection rating 19 Communication mode 3 Ethernet port 20 Dimension (L×W×H) 12192×2438×2896mm 21 Weight Around 30 ton 22 Standard compliance G59/3 40 feet HQ container Include Fault ride - 14 - 1.26MVA/1.366MWhESS Technical Agreement NO. Item Parameter Remark through 3.7 Data Provided by ESS Parameters of ESS are provided for buyers, including power, voltage, current, state (operation, stop, alarming, trigger, charging, and available kVA/kWh) and related working data or setting parameter listed in the table below. Tab 8 Data information item Remote access(Y/N) Local display (Y/N) unit Frequency Y Y Hz AC active power Y Y kW AC reactive power Y Y kVar Power Factor Y Y Real energy received Y Y kWh Real energy released Y Y kWh DC Power Y Y kW DC Voltage Y Y V DC Current Y Y A phase A voltage Y Y V phase B voltage Y Y V phase C voltage Y Y V Battery SoC Y Y Battery string currents Y Y A Battery Temperature Y Y ℃ PCS fault Y Y Battery warning Y Y PCS status Y Y Power Modulation range - 15 - 1.26MVA/1.366MWhESS Technical Agreement item Remote access(Y/N) Local display (Y/N) Battery status Y Y I/O status Y Y unit 3.8 Other Parts of System The container body of 1.26MVA/1.366MWh ESS is with color dark green (Pendulum #A1911). The container size is 12192 (long) x 2438 (wide) x 2896 (high) mm, layout is shown in the following figure. Figure 5 ESS container overall layout schematic diagram (for reference) Figure 6 The distance between ESS containers (for reference) - 16 - 1.26MVA/1.366MWhESS Technical Agreement Figure 7 ESS container logo layout schematic diagram (for reference) Figure 8 Diagram of container color(for ference) 4 ESS Control 4.1 Control Mode The ESS has 2 control modes: Remote control and Local control. Remote control (P/Q): The ESS can respond the remote control commands, but will not respond the local commands. Under this control mode, the ESS will run according the received control commands from users (such as the Grid Company). - 17 - 1.26MVA/1.366MWhESS Technical Agreement Local control: The ESS can respond the local control commands, but will not respond the remote commands. This control mode is available while the user on site and operating the ESS in the container. Tab 9 Operation Permissions of the Remote/Local control mode Via the HMI to control ESS Via the remote interface to control ESS Via the HMI to change the control mode Via the remote interface to change the control mode Remote Control N Y Y N Local Control Y N Y N Control mode 4.2 Data viewing The ESS provide the data viewing function including live performance data and buyer can acquire below by purchasing supplier’s remote cloud monitoring service 1) Monthly/Annual reporting 2) Data export (Excel) 5 Factory Acceptance Test (FAT) The FAT report format is post as appendix 1 “1.26MVA/1.366MWh containerized ESS Factory Acceptance Test Report”. 6 On-Site Acceptance Test (SAT) The SAT report format is post as appendix 2 “1.26MVA/1.366MWh containerized ESS On-Site Acceptance Test Report”. - 18 - 1.26MVA/1.366MWhESS Technical Agreement 7 Equipment warranty The Equipment warranty format is post as appendix 3 “1.26MVA-1.366MWh containerized ESS Equipment warranty”. 8 Availability warranty The Equipment warranty format is post as appendix 4 “1.26MVA-1.366MWh containerized ESS availability warranty”. (Supplier): BYD Auto Industry Company Limited (Buyer): Representative: Representative: Signature: Signature: Title: Title: Date: Date: - 19 - 1.26MVA/1.366MWhESS Technical Agreement Appendix 1: 1.26MVA/1.366MWh Containerized ESS Factory Acceptance Test Report (FAT) (Product model: CS40HN-P1260B1366-E-R1) Container No.: ——& BYD Date: - 20 - 1.26MVA/1.366MWhESS Technical Agreement Content 1. 2. 3. 4. 5. 6. 7. 8. Introduction ......................................................................................................................... - 22 Test Instrument .................................................................................................................... - 22 Notes ................................................................................................................................... - 23 Test environment ................................................................................................................. - 23 List of Equipments to be tested ........................................................................................... - 24 Overall inspection of container ........................................................................................... - 24 Basic test ............................................................................................................................. - 25 Auxiliary system function test ............................................................................................ - 26 8.1 Lighting system function test ....................................................................................... - 26 8.2 Air conditioning system function test........................................................................... - 26 8.3 Fire protection function system .................................................................................... - 27 8.4 Video monitoring system function test ......................................................................... - 28 - 9. Energy Storage Subsystem test ........................................................................................... - 28 9.1 630kVA/683kWh Subsystem 1# .................................................................................. - 28 9.1.1 System function test .......................................................................................... - 28 9.1.2 System performance test ................................................................................... - 29 9.1.3 Alarm and information query function .............................................................. - 30 9.1.4 Fault recording function .................................................................................... - 31 9.2 630kVA/683kWh Subsystem 2# .................................................................................. - 31 9.2.1 System function test .......................................................................................... - 31 9.2.2 System performance test ................................................................................... - 32 9.2.3 Alarm and information query function .............................................................. - 34 9.2.4 Fault recording function .................................................................................... - 34 - 10. Communication ........................................................................................................... - 35 10.1 Monitoring System ..................................................................................................... - 35 10.2 Remote Control .......................................................................................................... - 35 - 11. FAT Summary ............................................................................................................. - 37 11.1 Defect or Limitation ............................................................................................... - 37 - 11.2 Suggestion .............................................................................................................. - 37 - 11.3 Conclusion ............................................................................................................. - 37 - - 21 - 1. Introduction This Factory acceptance test (FAT) is applied for the product CS40HN-P1260B1366-E-R1. All the items of the FAT are conducted under the technical agreement signed by both parties. If there are any conflicts, the technical agreement shall prevail. The acceptance test is conducted by engineers from both parties. In case of the absence and subsequent non-witnessing of the Client, the result of the FAT will also get recognition. This FAT focus on the performance and function test for the 1.26MVA/1.366MWh containerized ESS. If purchaser requires additional tests (Under the circumstance that there are corresponding conditions for conducting such tests), Seller shall charge Buyer for Labor Fee at the rate of 1000USD per day. Meanwhile the project delivery date shall be extended accordingly. Container Number: 2. Test Instrument Main test instruments are shown in Table 1, including but not limited to: Tab 1 Test tools list No. Instrument name Model Qty. 1 Multimeter 17B 1 2 Oscilloscope 4054 1 3 Electricity meter 3390 1 4 Safety Tester 1 5 Tape measure 1 6 7 Phase sequence analyzer Laptops 1 1 Main security products applied for engineers are listed below: Tab 2 Safety Products No. Instrument name Model Number 1 Insulated gloves Some 2 Test pencil Some 3 Helmet Some 4 Goggle Some 5 Electrician shoes Some 3. Notes 1. If smoke or flame is suspected or observed when working inside ESS container, immediately activate emergency stop function of the ESS, disconnect main and secondary circuit breakers and the fire extinguishers should be prepared to put out the fire. If there is no open fire, after ensuring safety of personal and equipment, FAT test may be continued. 2. Electric shock risk exits during the entire duration of the tests; Onsite Test Engineers should be aware of safe operation and always keep a safe distance. During the test, always follow the principle of one person conducting tests and the other monitoring situation. 3. Faulty wiring during the test may damage instruments and equipment; before commencement of test, all cables should be checked for defects. 4. Residual voltage in the equipment or instruments may lead to electric shock, equipment must be discharged of stored energy before accessing. All operation should only be conducted after verification that dangerous voltage is not present 5. Make sure that the ESS is not operated when test equipment are installed or connected to system. 6. During the test, warning and safety signs should displayed at the site if necessary. 4. Test environment Environment inside the container Temperature: 10℃~25℃ Humidity: RH 10%~95% Electrical environment Main circuit voltage: 400V±10% Main circuit frequency: 50±0.5Hz Auxiliary supply voltage: 400V±10% Auxiliary supply frequency: 50±0.5Hz 5. List of Equipment to be tested Tab 3 Equipment List No. Name Number 1 PCS cabinet 2 pcs 2 Battery cabinet 8 pcs 3 Electrical control cabinet 1 pcs 4 Lighting system 1 set 5 6 7 8 9 Air-conditioning system Grounding system Fire protection system Video monitoring systems Container cabinet Conclusion Remark 1 set 1 set 1 set 1 set 1 pcs 6. Overall inspection of container Tab 4 Container overall test list No. System function Acceptance standard Conclusion Remark Dimensions Complying with the standard of 40-feet HQ container (12192*2438*2896 mm) Appearance No scratches or damage on the appearance of the containers and cabinets Safety Labels Eye-catching safety labels should hung or posted where safety risks may exist 4 Wiring The wiring inside the cabinet and the container should be neat, correct with clear line number. 5 Torque Each nut torque should be marked. Grounding Containers should reserve grounding points and make sure the connection to the ground is reliable. Cabinet Each cabinet’s appearance must have no scratches, the doors can open and close smoothly without any jamming Battery module Make sure the appearance of the battery modules are normal and connected correctly. 1 2 3 6 7 8 7. Basic test After confirming the items above, the system’s function and performance test should be conducted. Before carrying out detailed control of the system, please verify the following: Tab 5 Basic test list NO. System function 1 Physical communication interface 2 AC phase number Acceptance operation and standard The whole system provides three Ethernet external interfaces Three phase three line Conclusion Remark NO. 3 4 System function Acceptance operation and standard Grounding The section of the copper ground bus in the cabinet should be large enough. Both the cabinets and the equipments should with ground terminal, and the minimum cross-section wires are required to be connected to the ground bus according to the design drawings. Phase sequence Energize the main circuit and use the phase sequence meter to confirm that the AC side phase sequence of the PCS is correct Conclusion Remark 8. Auxiliary system function test The test is mainly used for testing the function of auxiliary systems 8.1 Lighting system function test Tab 6 Lighting function test No. 1 2 System function Acceptance operation and standard General lighting When the light switch is turned to ON, the general lighting will be illuminated and when it is turned to OFF, the general lighting should be off. Emergency lighting Once simulate grid outage, emergency lighting system should be automatically turned on Conclusion Remark Conclusion Remark 8.2 Air conditioning system function test Tab 7 Conditioning function test No. System function Acceptance operation and standard No. 1 System function Air-conditioning system Acceptance operation and standard Conclusion Remark Conclusion Remark Manual start the air-conditioning, then the blower and compressor of air-conditioning system can be started and run accordingly. 8.3 Fire protection function system Preparation: Remove the start signal of the cylinder Tab 8 Fire protection function test No. 1 2 3 4 System function Acceptance operation and standard Fault function test Dismantle the smoke sensor or temperature sensor artificially, the fire protection controller will do the system self-check automatically and find the fault, and then warn. Smoke sensor test When artificial smoke appears, the smoke sensor shall be able to detect it immediately and send the signal to the fire alarm controller, and the bell will alarm. Temperature sensor test Heat the probe of the temperature sensor with a hair dryer, once the temperature exceeds the certain number, the signal will be sent to the fire alarm controller, and the bell will alarm. Fire alarm test Simulating the level-2 fire alarm to make artificial smoky environment with high temperature, the bell and the sound-light alarm will warn, the air conditioning, fans and blinds should be turned off automatically. 8.4 Video monitoring system function test Tab 9 Video monitoring system function test No. 1 System function Acceptance operation and standard Conclusion Remark Connect the laptop with the video monitoring switch through Ethernet. Then the working condition inside the containers should be monitored by the laptop Video monitoring system 9. Energy Storage Subsystem test 9.1 630kVA/683kWh Subsystem 1# 9.1.1 System function test Tab 10 Main operation interface function test No. System function 1 Local mode 2 Remote mode Control the system unit enter into remote mode through the PCS HMI 3 Start Start the system unit normally through the PCS HMI 4 User Login Enter the password to login in through PCS HMI user login interface 5 Standby Make the system unit enter standby mode through the PCS HMI 6 Power control Acceptance operation and standard Control the system unit working under local mode through the PCS HMI Through the PCS HMI, make the system unit charge and discharge at 50kVA, 100kVA, 250kVA and 630kVA for 1 min respectively, the system unit is Conclusion Remark No. System function Acceptance operation and standard Conclusion Remark running normally 7 Stop Through the PCS HMI, when the system is running, press the "Stop" button, the system should be able to stop at once and then the system unit will enter "idle" status 9.1.2 System performance test Tab 11 System performance test NO. 1 2 3 Test items Acceptance standard Charging function Charge the system with power which less than 630kVA and keep 5 minute Discharging function Discharge the system with power which less than 630kVA and keep 5 minute System capacity (1) The container internal temperature shall be 10-25℃, (2) the initial temperature of the battery Cell shall be 23°C ~27°C , (3) pre-charge and pre-discharge before capacity and round trip efficiency test; (4)measured at the AC side(400Vac) of the PCS, excluding the auxiliary consumption; (5) the battery is discharged until any battery cell reach the discharging cut-off voltage, then stop discharging. (6) the battery is charged at nominal charging power of 630kVA until any battery cell reach the charging cut-off voltage, then stop charging Conclusion Remark test point is AC outlet of PCS (@400Vac) NO. Test items 4 Current Harmonic 5 Voltage 6 Frequency Acceptance standard Conclusion Remark record the cumulative data (Q1)of measuring equipment. and standby for 60 min; (7) the battery is discharged at nominal discharging power of 630kVA until any battery cell reach the discharging cut-off voltage, then stop discharging and record the cumulative data (Q2)of measuring equipment (8) Calculate the recorded measurement data. The ESS discharge capacity should not be less than 683kWh.(8) Calculate Round Trip Efficiency (η), η should not be less than 88%. Control the system charge/discharge at the power of 630kVA for 1 minute, the current harmonic should be less than 5% System output voltage should be 400V±10% System frequency should be 50Hz±0.5Hz Allowed frequency output range is 47 Hz ~ 52Hz output 9.1.3 Alarm and information query function Tab 12 Alarm and information query function No. System function PCS 1 information query Acceptance operation and standard On the PCS HMI main interface, users can query the PCS information 2 Battery information On the PCS HMI main interface, Conclusion Remark No. Acceptance operation System function query and standard Conclusion Remark the users can get battery information, mainly including the current operation information of battery strings and status of battery cells. 3 Historic alarm On the PCS HMI main interface, the historic alarms can be queried 9.1.4 Fault recording function Tab 13 Fault recording function No. System function Acceptance operation Conclusion Remark and standard The PCS historic fault PCS historic fault 1 information can be found under information query the history item of PCS HMI The battery historic fault 2 Battery historic fault information can be found under the history item of PCS HMI 9.2 630kVA/683kWh Subsystem 2# 9.2.1 System function test Tab 14 Main operation interface function test No. System function Acceptance operation and standard Conclusion Remark No. System function 1 Local mode Acceptance operation and standard 2 Remote mode 3 Start Start the system unit normally through the PCS HMI 4 User Login Enter the password to login in through PCS HMI user login interface 5 Standby Make the system unit enter standby mode through the PCS HMI 7 Remark Control the system unit working under local mode through the PCS HMI Control the system unit enter into remote mode through the PCS HMI 6 Conclusion Power control Through the PCS HMI, make the system unit charge and discharge at 50kVA, 100kVA, 250kVA and 630kVA for 1 min respectively, the system unit is running normally Stop Through the PCS HMI, when the system is running, press the "Stop" button, the system should be able to stop at once and then the system unit will enter "idle" status 9.2.2 System performance test Tab 15 System performance test NO. Test items Acceptance standard 1 Charging function Charge the system with power which less than 630kVA and keep 5 minute 2 Discharging function Discharge the system with power which less than 630kVA and keep 5 minute 3 System capacity (1) The container internal Conclusion Remark test point NO. Test items 4 Current Harmonic 5 Voltage 6 Frequency Acceptance standard temperature shall be 10-25℃(2) the initial temperature of the battery Cell shall be 23°C ~27°C , (3) pre-charge and pre-discharge before capacity and round trip efficiency test; (4)measured at the AC side(400Vac) of the PCS, excluding the auxiliary consumption; (5) the battery is discharged until any battery cell reach the discharging cut-off voltage,then stop discharging. (6) the battery is charged at nominal charging power of 630kVA until any battery cell reach the charging cut-off voltage, then stop charging record the cumulative data (Q1)of measuring equipment. and standby for 60 min; (7) the battery is discharged at nominal discharging power of 630kVA until any battery cell reach the discharging cut-off voltage, then stop discharging and record the cumulative data (Q2)of measuring equipment . (7) Calculate the recorded measurement data. The ESS discharge capacity should not be less than 683kWh. (8) Calculate Round Trip Efficiency (η), η should not be less than 88%. Control the system charge/discharge at the power of 630kVA for 1 minute, the current harmonic should be less than 5% System output voltage should be 400V±10% System frequency output should be 50Hz±0.5Hz Conclusion Remark is AC outlet of PCS (@400Vac) Allowed frequency NO. Test items Acceptance standard Conclusion Remark output range is 47 Hz ~ 52Hz 9.2.3 Alarm and information query function Tab 16 Alarm and information query function No. Acceptance operation System function and standard On the PCS HMI main PCS information 1 Conclusion Remark interface, users can query the query PCS information On the PCS HMI main interface, the users can get 2 Battery information battery information, mainly query including the current operation information of battery strings and status of battery cells. On the PCS HMI main 3 Historic alarm interface, the historic alarms can be queried 9.2.4 Fault recording function Tab 17 Fault recording function No. System function Acceptance operation and standard PCS historic fault 1 information query The PCS historic fault information can be found under the history item of PCS HMI Conclusion Remark No. System function Acceptance operation and Conclusion Remark standard The battery historic fault information 2 Battery historic fault can be found under the history item of PCS HMI 10. Communication 10.1 Monitoring System Tab 18 Monitoring System No. System function Acceptance operation and standard All the system information 1 Monitoring system can Conclusion Remark running be read through the Monitoring system, Inside include the battery voltage, container temperature, and PCS temperature, etc. 10.2 Remote Control Connect to the system through the laptop and simulate the remote upper computer to send order. Tab 19 System Remote control No. System function Acceptance operation and standard Send the “start” order through 1 Start the laptop, the system should be started normally. Send the “charging” order 2 Charging through the laptop, the system should in charging accordingly, keep charging for 1 minute. Conclusion Remark No. System function Acceptance operation and standard Send the “discharging” order through the laptop, the system 3 Discharging should in discharging accordingly, keep discharging for 1 minute. Send the “stop” order through 4 Stop the laptop, the system should be stopped Conclusion Remark 11. FAT Summary 11.1Defect or Limitation 11.2 Suggestion 11.3Conclusion Approve by BYD Auto Industry Company Limited Approve by Sign: Sign: Date: Date: Appendix 2: 1.26MVA/1.366MWh Containerized ESS On-Site Acceptance Test Report (SAT) (Product model: CS40HN-P1260B1366-E-R1) Container No.: ——& BYD Date: Content 1. 2. 3. 4. 5. 6. 7. 8. 9. Introduction ................................................................................................................................ 1 Test Instrument ........................................................................................................................... 1 Notes .......................................................................................................................................... 2 Test environment ........................................................................................................................ 2 List of Equipment to be tested ................................................................................................... 3 Overall inspection of container .................................................................................................. 3 Basic test .................................................................................................................................... 4 Auxiliary system function test ................................................................................................... 4 8.1 Lighting system function test ........................................................................................ 4 8.2 Air conditioning system function test ........................................................................... 5 8.3 Fire protection function system ..................................................................................... 5 8.4 Video monitoring system function test.......................................................................... 6 Energy Storage System test ........................................................................................................ 6 9.1 9.2 10. 630kVA/683kWh Subsystem 1# ................................................................................... 6 9.1.1 System function test .......................................................................................... 6 9.1.2 System performance test ................................................................................... 7 9.1.3 Alarm and information query function .............................................................. 8 9.1.4 Fault recording function .................................................................................... 8 630kVA/683kWh Subsystem 2# ................................................................................... 9 9.2.1 System function test .......................................................................................... 9 9.2.2 System performance test ................................................................................. 10 9.2.3 Alarm and information query function ............................................................ 11 9.2.4 Fault recording function .................................................................................. 11 SAT Summary .................................................................................................................. 12 10.1 Defect or Limitation ........................................................................................................ 12 10.2 Suggestion ....................................................................................................................... 12 10.3 Conclusion ...................................................................................................................... 12 1. Introduction This On-site acceptance test (SAT) is applied for the product CS40HN-P1260B1366-E-R1. All the items of the SAT are conducted under the technical agreement signed by both parties. If there are any conflicts, the technical agreement shall prevail. The SAT test is done by the buyer. The supplier will provide technical support and assistance at the project site to help the buyer to complete the Site Acceptance Test. This SAT focus on the performance and function test 1.26MVA/1.366MWh containerized ESS. Container Number: 2. Test Instrument Main test instruments are shown in Table 1, including but not limited to: Tab 1 Test tools list No. Instrument name Model Qty. 1 Multi-meter 17B 1 2 Oscilloscope 4054 1 Volta-meter of the PCS 3 Electricity meter or CHAUVIN 2 ARNOUX C.A 8335 4 Safety Tester 1 5 Tape measure 1 6 7 Phase sequence 1 analyzer Laptops 1 Main security products applied for engineers are listed below: Tab 2 Safety Products No. Instrument name Model 1 Number for the 1 Insulated gloves Some 2 Test pencil Some 3 Helmet Some 4 Goggle Some 5 Electrician shoes Some 3. Notes 1. If smoke or flame is suspected or observed when working inside ESS container, immediately activate emergency stop function of the ESS, disconnect main and secondary circuit breakers and the fire extinguishers should be prepared to put out the fire. If there is no open fire, after ensuring safety of personal and equipment, SAT test may be continued. 2. Electric shock risk exits during the entire duration of the tests; Onsite Test Engineers should be aware of safe operation and always keep a safe distance. During the test, always follow the principle of one person conducting tests and the other monitoring situation. 3. Faulty wiring during the test may damage instruments and equipment; before commencement of test, all cables should be checked for defects. 4. Residual voltage in the equipment or instruments may lead to electric shock, equipment must be discharged of stored energy before accessing. All operation should only be conducted after verification that dangerous voltage is not present 5. Make sure that the ESS is not operated when test equipment are installed or connected to system. 6. During the test, warning and safety signs should displayed at the site if necessary. 4. Test environment Environment inside the container Temperature: 10℃~25℃ Humidity: RH 10%~95% Electrical environment 2 Main circuit voltage: 400V±10% Main circuit frequency: 50±0.5Hz Auxiliary supply voltage: 400V±10% Auxiliary supply frequency: 50±0.5Hz 5. List of Equipment to be tested Tab 3 Equipment List No. Name Number 1 PCS cabinet 2 pcs 2 Battery cabinet 8 pcs 3 Electrical control cabinet 1 pcs 4 Lighting system 1 set 5 6 7 8 9 Air-conditioning system Grounding system Fire protection system Video monitoring systems Container cabinet Conclusion Remark 1 set 1 set 1 set 1 set 1 pcs 6. Overall inspection of container Tab 4 Container overall test list No. System function Acceptance standard 1 Dimensions Complying with the standard of 40-feet HQ container (12192*2438*2896 mm) 2 Appearance No scratches or damage on the appearance of the containers and cabinets 3 Safety Labels Eye-catching safety labels should hung or posted where safety risks may exist 4 Wiring The wiring inside the cabinet and the container should be neat, correct with clear line number. 5 Torque Each nut torque should be marked. 3 Conclusion Remark Grounding Containers should reserve grounding points and make sure the connection to the ground is reliable. 7 Cabinet Each cabinet’s appearance must have no scratches, the doors can open and close smoothly without any jamming 8 Battery module Make sure the appearance of the battery modules are normal and connected correctly. 6 7. Basic test After confirming the items above, the system’s function and performance test should be conducted. Before carrying out detailed control of the system, please verify the following: Tab 5 Basic test list NO. System function 1 Physical communication interface 2 AC phase number 3 4 Acceptance operation and standard Conclusion The whole system provides three Ethernet external interfaces external interface Three phase three line Grounding The section of the copper ground bus in the cabinet should be large enough. Both the cabinets and the equipments should with ground terminal, and the minimum cross-section wires are required to be connected to the ground bus according to the design drawings. Phase sequence Energize the main circuit and use the phase sequence meter to confirm that the AC side phase sequence of the PCS is correct 8. Auxiliary system function test The test is mainly used for testing the function of auxiliary systems 8.1 Lighting system function test Tab 6 Lighting function test 4 Remark No. System function Acceptance operation and standard 1 General lighting When the light switch is turned to ON, the general lighting will be illuminated and when it is turned to OFF, the general lighting should be off. 2 Emergency lighting Once simulate grid outage, emergency lighting system should be automatically turned on Conclusion Remark Conclusion Remark Conclusion Remark 8.2 Air conditioning system function test Tab 7 Conditioning function test No. 1 System function Air-conditioning system Acceptance operation and standard Manual start the air-conditioning, then the blower and compressor of air-conditioning system can be started and run accordingly. 8.3 Fire protection function system Preparation: Remove the start signal of the cylinder Tab 8 Fire protection function test No. 1 2 3 4 System function Acceptance operation and standard Fault function test Dismantle the smoke sensor or temperature sensor artificially, the fire protection controller will do the system self-check automatically and find the fault, and then warn. Smoke sensor test When artificial smoke appears, the smoke sensor shall be able to detect it immediately and send the signal to the fire alarm controller, and the bell will alarm. Temperature sensor test Heat the probe of the temperature sensor with a hair dryer, once the temperature exceeds the certain number, the signal will be sent to the fire alarm controller, and the bell will alarm. Fire alarm test Simulating the level-2 fire alarm to make artificial smoky environment with high temperature, the bell and the sound-light alarm will warn, the 5 No. System function Acceptance operation and standard Conclusion Remark air conditioning, the storage system should be stopped automatically. 8.4 Video monitoring system function test Tab 9 Video monitoring system function test No. 1 System function Acceptance operation and standard Conclusion Remark Connect the laptop with the video monitoring switch through Ethernet. Then the working condition inside the containers should be monitored by the laptop Video monitoring system 9. Energy Storage System test The test can be performed on both subsystems simultaneously. 9.1 630kVA/683kWh Subsystem 1# 9.1.1 System function test Tab 10 Main operation interface function test No. System function 1 Local mode 2 Remote mode 3 Start 4 User Login 5 Standby 6 Power control Acceptance operation and standard Control the system unit working under local mode through the PCS HMI Control the system unit enter into remote mode through the PCS HMI Start the system unit normally through the PCS HMI Enter the password to login in through PCS HMI user login interface Make the system unit enter standby mode through the PCS HMI Through the PCS HMI, make the system unit charge and discharge at 50kVA, 100kVA, 250kVA and 630kVA for 1 min 6 Conclusion Remark No. System function Acceptance operation and standard Conclusion Remark respectively, the system unit is running normally 7 9.1.2 Stop Through the PCS HMI, when the system is running, press the "Stop" button, the system should be able to stop at once and then the system unit will enter "idle" status System performance test Tab 11 System performance test NO. Test items 1 Charging function 2 Discharging function 3 System capacity Acceptance standard Conclusion Remark Charge the system with power which less than 630kVA and keep 5 minute Discharge the system with power which less than 630kVA and keep 5 minute (1) The container internal temperature shall be 10-25℃ (2) the initial temperature of the battery Cell shall be 23°C ~27°C , (3) pre-charge and pre-discharge before capacity and round trip efficiency test; (4)measured at the AC side(400Vac) of the PCS, excluding the auxiliary consumption; (5) the battery is dischargeduntil any battery cell reach the discharging cut-off voltage,then stop discharging. (6) the battery is charged at nominal charging power of 630kVA until any battery cell reach the charging cut-off voltage, then stop charging record the cumulative data (Q1)of measuring equipment. and standby for 60 min; (7) the battery is discharged at nominal discharging power of 630kVA until any battery cell reach the discharging cut-off voltage,then stop discharging 7 test point is AC outlet of PCS (@400Vac) NO. Test items 4 Current Harmonic 5 Voltage 6 9.1.3 Frequency Acceptance standard Conclusion Remark and record the cumulative data (Q2)of measuring equipment . (8) Calculate the recorded measurement data. The ESS discharge capacity should not be less than 683kWh. (9) Calculate Round Trip Efficiency (η), η should not be less than 88%. Control the system charge/discharge at the power of 630kVA for 1 minute, the current harmonic should be less than 5% System output voltage should be 400V±10% System frequency should be 50Hz±0.5Hz Allowed frequency output range is 47 Hz ~ 52Hz output Alarm and information query function Tab 12 Alarm and information query function No. 1 Acceptance operation System function PCS information query and standard On the PCS HMI main interface, users can query the PCS information On the PCS HMI main interface, the users can get battery 2 Battery information information, mainly including the query current operation information of battery strings and status of battery cells. 3 Historic alarm On the PCS HMI main interface, the historic alarms can be queried 9.1.4 Fault recording function Tab 13 Fault recording function 8 Conclusion Remark No. System function Acceptance operation Conclusion Remark and standard 1 The PCS historic fault PCS historic fault information can be found under information query the history item of PCS HMI The battery historic fault 2 Battery historic fault information can be found under the history item of PCS HMI 9.2 630kVA/683kWh Subsystem 2# 9.2.1 System function test Tab 14 Main operation interface function test No. System function 1 Local mode 2 Remote mode 3 Start 4 User Login 5 Standby 6 Power control 7 Stop Acceptance operation and standard Control the system unit working under local mode through the PCS HMI Control the system unit enter into remote mode through the PCS HMI Start the system unit normally through the PCS HMI Enter the password to login in through PCS HMI user login interface Make the system unit enter standby mode through the PCS HMI Through the PCS HMI, make the system unit charge and discharge at 50kVA, 100kVA, 250kVA and 630kVA for 1 min respectively, the system unit is running normally Through the PCS HMI, when the system is running, press the "Stop" button, the system should be able to stop at once and then the system unit will enter "idle" status 9 Conclusion Remark 9.2.2 System performance test Tab 15 System performance test NO. Test items 1 Charging function 2 Discharging function 3 System capacity 4 Current Harmonic 5 Voltage Acceptance standard Charge the system with power which less than 630kVA and keep 5 minute Discharge the system with power which less than 630kVA and keep 5 minute (1) The container internal temperature shall be 10-25℃ (2) the initial temperature of the battery Cell shall be 23°C ~27°C , (3) pre-charge and pre-discharge before capacity and round trip efficiency test (4)measured at the AC side(400Vac) of the PCS, excluding the auxiliary consumption; (5) the battery is discharged until any battery cell reach the discharging cut-off voltage,then stop discharging. (6) the battery is charged at nominal charging power of 630kVA until any battery cell reach the charging cut-off voltage, then stop charging record the cumulative data (Q1)of measuring equipment. and standby for 60 min; (7) the battery is discharged at nominal discharging power of 630kVA until any battery cell reach the discharging cut-off voltage, then stop discharging and record the cumulative data (Q2)of measuring equipment . (8) Calculate the recorded measurement data. The ESS discharge capacity should not be less than 683kWh. (9) Calculate Round Trip Efficiency (η), η should not be less than 88%. Control the system charge/discharge at the power of 630kVA for 1 minute, the current harmonic should be less than 5% System output voltage should be 400V±10% 10 Conclusion Remark test point is AC outlet of PCS (@400Vac) NO. 6 9.2.3 Test items Acceptance standard Conclusion System frequency output should be 50Hz±0.5Hz Frequency Remark Allowed frequency output range is 47 Hz ~ 52Hz Alarm and information query function Tab 16 Alarm and information query function No. 1 Acceptance operation System function and standard Conclusion Remark On the PCS HMI main PCS information interface, users can query the query PCS information On the PCS HMI main interface, the users can get 2 Battery information battery information, mainly query including the current operation information of battery strings and status of battery cells. On the PCS HMI main 3 Historic alarm interface, the historic alarms can be queried 9.2.4 Fault recording function Tab 17 Fault recording function No . 1 System function Acceptance operation and Conclusio Remar standard n k PCS historic fault The PCS historic fault information can be information query found under the history item of PCS HMI The battery historic fault information can 2 Battery historic fault be found under the history item of PCS HMI 11 10. SAT Summary 10.1 Defect or Limitation 10.2 Suggestion 10.3 Conclusion Approve by BYD Auto Industry Company Limited Approve by Sign: Sign: Date: Date: 12