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1.26MVA-1.366MWh ESS Technical Agreement (290Ah)

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1.26MVA/1.366MWh ESS Technical Agreement
1.26MVA/1.366MWh
ESS Technical Agreement
(Product model: CS40HN-P1260B1366-E-R1)
Buyer:
Supplier: BYD Auto Industry Company Limited
1.26MVA/1.366MWh ESS Technical Agreement
Content
1
2
3
4
General Part........................................................................................................................... - 2 Terms and definition ............................................................................................................. - 4 Technical Requirements ........................................................................................................ - 5 3.1
Scope of System Design........................................................................................... - 5 3.2
Charge and Discharge Limitations ........................................................................... - 6 -
3.3
The ESS Capacity Retention .................................................................................... - 7 -
3.4
The ESS Structure .................................................................................................... - 9 -
3.5
The ESS external interface ..................................................................................... - 10 Power Interface .......................................................................................... - 10 -
3.5.2
Auxiliary power supply interface ............................................................... - 10 -
3.5.3
Communication interface ........................................................................... - 11 -
3.5.4
Grounding interface.................................................................................... - 12 -
3.5.5
External interfaces summary ...................................................................... - 13 -
3.6
ESS Electrical Specification................................................................................... - 13 -
3.7
Data Provided by ESS ............................................................................................ - 15 -
3.8
Other Parts of System............................................................................................. - 16 -
ESS Control......................................................................................................................... - 17 4.1
Control Mode ......................................................................................................... - 17 4.2
5
6
3.5.1
Data viewing .......................................................................................................... - 18 -
Factory Acceptance Test (FAT) ........................................................................................... - 18 On-Site Acceptance Test (SAT)........................................................................................... - 18 -
Ⅰ
1.26MVA/1.366MWh ESS Technical Agreement
1 General Part
This Technical Agreement is applied for the product CS40HN-P1260B1366-E-R1.
The scope of supply includes the containerized Energy Storage System (called ESS
below), and this document mainly defines the main parameters, scope of supply,
Factory Acceptance Test (FAT) and on-Site Acceptance Test (SAT) related to the
provided containerized ESS.
ESS
Container
400V
/50Hz
1) This document defines main technical requirements of ESS, including
parameters and acceptance test, etc.
2) This document is suitable for technical requirements of ESS, including
function, performance, acceptance test, etc.
3) This document should be confirmed by the buyer and supplier before the
shipment.
4) Matters not covered in this document will be negotiated by buyer and
supplier
5) Scope of Supply
Tab 1
Equipment
scope of supply by supplier
Description
Quantity
remark
Container
1.26MVA/1.366MWh ESS
in a 40’ HQ container
(12192×2438×2896mm)
1 pcs
Each container includes 8 string
batteries, battery management system, 2
serial 630kVA PCS and other auxiliary
systems, such as fire protection system,
power distribution system,
communication system, etc.
Cables
Power and communication
cables in the container
1 set
Exclude cables between the containers
and buyer side device.
The work of the project site performed by the buyer is as follows:
1.26MVA/1.366MWhESS Technical Agreement

Be responsible for the installation of air duct and PCS duct outside the
container.

Be responsible for battery power line connection between modules
within the container.

Be responsible for PCS AC cable connection、the power supply cable
connection 、 communication cable connection and grounding cable
connection etc.

Be responsible for container lifting, installation and fixation.

When the ESS system debugging, the buyer is responsible for the
cooperation of related equipment switch operation (such as closing
switch, opening switch).

In addition to the above items, other on-site work not specified is also
performed by the buyer.
BYD only provides technical support and software debugging on the project
site.
6) Container installation ambient temperature requirement

Far from the sea

Less dust area

No dangerous gases or explosive around the container
7) Naming rules
CS40HN- P1260 B1366 - E ①
②
③
④
R1
⑤
①
CS40HN: Type of container, Non anticorrosive design
②
Nominal power is 1260kVA
③
SAT energy is 1366kWh
④
Applicable to European
⑤
Version
-3-
1.26MVA/1.366MWhESS Technical Agreement
2 Terms and definition
1) BOL
It means beginning of life.
2) Battery Module
It is a combination of several single batteries that are electrically connected.
3) Battery String
It is a combination of several battery modules in serial and the electronic
circuit
devices
(monitoring and protection circuits,
electrical
and
communication interfaces, etc.)
4) Battery Rack
It is a system composing of several battery modules in serial and parallel at
the PCS DC side.
5) PCS
PCS (Power Conversion System) is the equipment with bi-direction of
rectifying and inverting.
6) Battery management system (BMS)
It is a real-time monitoring system which consists of electronic circuit
apparatus which will monitor the state of battery effectively, and manage the
process of charging and discharging, alarm and protect battery when battery
failure happens and optimize the operation of battery cell and module to
guarantee their safety, reliability and stability.
7) Energy Storage System (ESS)
It is consist of the battery, BMS, PCS and other auxiliary systems and
integrated in the 40’ HQ container.
8) SoC
SoC is the ratio of the current capacity of the battery to the current maximum
available capacity, using the percentage of expression.
9) Battery Capacity Standard Test Condition and Round Trip Efficiency
Battery system under conditions of RH5 % ~ 95%, altitude is less than 2000
-4-
1.26MVA/1.366MWhESS Technical Agreement
meters:
(i)
the container internal temperature shall be 10°C ~25°C;
(ii)
the initial temperature of the battery Cell shall be 23°C ~27°C ;
(iii)
pre-charge and pre-discharge before capacity and round trip
efficiency test;
(iv)
Measured at the AC side(400Vac) of the PCS, excluding the
auxiliary consumption;
(v)
the battery is discharged until any battery cell reach the discharging
cut-off voltage, then stop discharging;
(vi)
the battery is charged at nominal charging power of 1.26MVA until
any battery cell reach the charging cut-off voltage, then stop
charging record the cumulative data(Q1) of measuring equipment.
and standby for 60 min;
(vii)
the battery is discharged at nominal discharging power of 1.26MVA
until any battery cell reach the discharging cut-off voltage,then stop
discharging and record the cumulative data(Q2) of measuring
equipment .
(viii) Calculate the recorded measurement data.
(ix)
Round
Trip
Efficiency(η),The
calculation
formula
is:
η=Q2/Q1×100%
3 Technical Requirements
3.1 Scope of System Design
1) Nominal power: 1.26MVA@AC400V.
2) Nominal capacity: 1.366MWh@AC400V, as measured by test conditions
outlined in section 2.9.
3) The containerized ESS will be installed outdoor, consisting of one container
of 40’ HQ, the container contains PCS, battery rack (battery and BMS),
-5-
1.26MVA/1.366MWhESS Technical Agreement
electric control cabinet, temperature control system, fire protection system,
lighting system and grounding system. The battery room is IP 54 and the PCS
room is IP 34.
4) Ambient temperature outside container is -15℃~+45℃, RH5%~95%,
altitude is less than 2000m, seismic intensity is level 1.
5) The working mode of the ESS is on grid, and the output voltage of ESS is
AC400V/50Hz.
6) The environment temperature for battery normal storage: long term storage is
-20℃~ 35℃ (≤ 12 months, SoC is 30% ~ 60%); short-term storage is -20℃
~ 45℃ (≤ 3 months, SoC is 30%~60%).
3.2 Charge and Discharge Limitations
The charge and discharge limitations of the ESS depend on the battery cell
temperature and SoC of the battery. The ESS shall have the charge and discharge
capabilities as shown in the figure below. The Cell temperature - SoC maps below
represent the battery system performance and are used to indicate the battery system
performance under varying conditions.
During ESS operating period, when the operating temperature of batteries are above
40℃, ESS will lower down the output automatically; thereafter when the temperature
reaches 30℃, operation at full power will be restored.
Figure 1 The cell temperature - SOC maps
-6-
1.26MVA/1.366MWhESS Technical Agreement
The ESS shall be capable of charging/discharging at Nominal power in the optimal
state. It shall be capable of charging/discharging at a power lower than Nominal
power in the limited power state. Reduced power levels are represented as contour
lines in the indicative temperature-SoC maps.
3.3 The ESS Capacity Retention
The Nominal capacity of the ESS is no less than 1.366MWh (at the PCS AC 400V
output). In the design life the system capacity retention will be:
1. The System shall maintain ≥90% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 332 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 12 calendar months after the Warranty Start Date.
2. The System shall maintain ≥87% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 653 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 24 calendar months after the Warranty Start Date.
3. The System shall maintain ≥83% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 959 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 36 calendar months after the Warranty Start Date.
4. The System shall maintain ≥81% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 1258 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 48 calendar months after the Warranty Start Date.
5. The System shall maintain ≥80% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 1553 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
-7-
1.26MVA/1.366MWhESS Technical Agreement
(b) The date falling 60 calendar months after the Warranty Start Date.
6. The System shall maintain ≥76% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 1834 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 72 calendar months after the Warranty Start Date.
7. The System shall maintain ≥74% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 2107 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 84 calendar months after the Warranty Start Date.
8. The System shall maintain ≥72.5% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 2375 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 96 calendar months after the Warranty Start Date.
9. The System shall maintain ≥71% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 2637 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 108 calendar months after the Warranty Start Date.
10. The System shall maintain ≥70% of its Nominal Capacity until the earlier of:
(a) The date that the System has reached 2897 kWh of aggregate discharge throughput
(at the PCS AC output) per kWh of Nominal capacity; or
(b) The date falling 120 calendar months after the Warranty Start Date.
-8-
1.26MVA/1.366MWhESS Technical Agreement
90
90
87
87
83
83
81
Energy Retention%
80
81
80
80
76
76
74
74
72.5
70
72.5
71
71
70
70
50
30
0
1 year
332kWh
2 years
653kWh
3 years
959kWh
4 years
1258kWh
5 years
1553kWh
6 years
1834kWh
7 years
2107kWh
8 years
2375kWh
9 years
2637kWh
10 years
2897kWh
Figure 2 The Capacity Retention
Testing the ESS capacity as defined in section 2 8) Battery Capacity Standard Test
Condition and Round Trip Efficiency.
3.4 The ESS Structure
The Nominal capacity of ESS is 1.366MWh, and Nominal discharge power is
1.26MVA. The PCS connects to the buyer’s switch equipment through power cable.
The whole system is housed in a 40’ HQ container, the topology is shown as follows:
As PCS output is 3P3W and Interface connection is IT System, the LV neutral point of
transformer should not be grounded.
The Container auxiliary power supply needs to be connected with an isolation
transformer.
Containerized ESS (40 HQ)
PCS#1
Battery
String 1
Battery 1
Battery
String k
Battery 1
Battery 2
Battery m
Battery n
Battery
String 1
Battery 1
Battery 2
Battery m
Battery n
Battery
String k
Battery 1
Battery 2
Battery m
Battery n
DC
AC
AC400V
50Hz
PCS#2
Battery 2
Battery m
Battery n
Figure 3 BYD ESS topology
-9-
DC
AC
AC400V
50Hz
1.26MVA/1.366MWhESS Technical Agreement
3.5 The ESS external interface
The ESS provides the external interfaces include power interface, communication
interface, auxiliary power supply interface and grounding interface.
3.5.1
Power Interface
Each 1.26MVA/1.366MWh ESS provides 2 sets of AC400V power interface, which is
used for the buyer's power cable connection.
Tab 2
NO.
1
3.5.2
1.26MVA-1.366MWh ESS external interfaces
External interface
Power interface
Quantity
2
Description
Remark
Three phases three lines
The cable is recommended to
use flame retardant cable,
diameter of each phase line is
not less than 2×240mm2.
Cable type and specification
shall be determined by the
buyer according to the cable
routing and laying on site.
As PCS output is
3P3W and
Interface
connection is IT
system, the LV
Neutral point of
transformer
should not be
grounded.
Auxiliary power supply interface
Each 1.26MVA/1.366MWh ESS provides an auxiliary power supply interface, which
is used to access the auxiliary power supply from buyer.
Tab 3
NO.
External
interface
1.26MVA-1.366MWh ESS external interfaces
Quantity
Description
Remark
The Container
auxiliary power
1
ESS container
auxiliary power
supply interface
supply needs to
1
3P4W, 400V/50Hz, power ≥
35kVA.
be connected
with an isolation
transformer.
- 10 -
1.26MVA/1.366MWhESS Technical Agreement
3.5.3
Communication interface
Each 1.26MVA/1.366MWh ESS provides 3pcs Ethernet interfaces to the upper
control system, the communication protocol is Modbus (TCP/IP).
Tab 4
NO.
1
1.26MVA-1.366MWh ESS external interfaces
External interface
Communication
interface
Quantity
3 Ethernet
port
Description
3 Ethernet interfaces: one interface
used to transmit data, buyer should
provide an internet access port,
bandwidth is 4Mbps; one interface
used to transmit video monitoring
information, the last one used to
connect with the on-site
communication equipment of buyer
to receive the instruction from
power grid.
The communication topology is shown as follows.
- 11 -
Remark
1.26MVA/1.366MWhESS Technical Agreement
Receive the control
commands from
buyer
Internet access port(Data)
Video
switch
switch
Ethernet
RTU
RTU
UC
UC
camera
HMI
HMI
CAN
CAN
PCS
1#
PCS
2#
CAN
CAN
BECU #1
BECU #4
BECU #1
CAN
BMU #1
BECU #4
CAN
BMU #n
BMU #1
BMU #n
Figure 4 Communication interface of ESS
3.5.4
Grounding interface
Each 1.26MVA/1.366MWh ESS providing 2pcs grounding interface, they are used for
ground connection by buyer.
Tab 5
NO.
1.26MVA-1.366MWh ESS Unit external interfaces
External interface
Quantity
Description
The recommended flame retardant
grounding cable is that the diameter
1
Grounding
interface
2
not less than 240mm2 and with color
yellow and green stripes.
- 12 -
Remark
1.26MVA/1.366MWhESS Technical Agreement
External interfaces summary
3.5.5
Container external interfaces are shown in the table below.
Container external interfaces
Tab 6
NO.
External
interface
1
Power interface
Quantity
2
Description
Remark
Three phases three lines
2
Communication
interface
3
Ethernet
port
3
Auxiliary power
supply interface
1
4
Grounding
interface
2
3 Ethernet interfaces: one interface used
to transmit data, buyer should provide
an internet access port, bandwidth is
4Mbps; one interface used to transmit
video monitoring information, the last
one used to connect with the on-site
communication equipment of buyer to
receive the instruction from power grid.
3P4W, 400V/50Hz, power ≥ 35kVA.
3.6 ESS Electrical Specification
The technical parameters of 1.26MVA/1.366MWh ESS is shown in the following
table.
Tab 7
NO.
Item
ESS Electrical Parameters
Parameter
Remark
1.26MVA
@AC400V
as defined in section
2 9) Battery Capacity
Standard Test
Condition and Round
Trip Efficiency
Performance parameter
1
Nominal power
2
Nominal capacity
1.366MWh
3
Nominal output
voltage
AC 400V
- 13 -
1.26MVA/1.366MWhESS Technical Agreement
NO.
Item
Parameter
4
Output Voltage range
360V~440V
5
Max Output current
909A×2
6
Nominal output
frequency
50Hz
7
Output frequency
range
47Hz~52Hz
8
Output model
3 phase 3 line
9
THD
≤5%
10
Power factor
1(leading)~1(lagging)
11
Working mode
On-grid
Remark
@AC400V
complying with G59/3
Max. active power
Operation environment
12
Permissible ambient
temperature of
container
-15℃~+45℃
13
Best operation
temperature for
battery
+10℃~+25℃
14
Permissible relative
humidity
5%~95%
15
Permissible altitude
≤2000m
Non-condensing
Other parameter
16
17
Noise
<78dBA
Round Trip
efficiency(at
beginning of life)
≥88%
Round Trip
efficiency(over 10
years)
≥86.5%
1meter distance outside
container
as defined in section 2 8)
Battery Capacity
Standard Test Condition
and Round Trip
Efficiency
IP54
Battery room
IP34
PCS room
18
Protection rating
19
Communication
mode
3 Ethernet port
20
Dimension (L×W×H)
12192×2438×2896mm
21
Weight
Around 30 ton
22
Standard compliance
G59/3
40 feet HQ container
Include Fault ride
- 14 -
1.26MVA/1.366MWhESS Technical Agreement
NO.
Item
Parameter
Remark
through
3.7 Data Provided by ESS
Parameters of ESS are provided for buyers, including power, voltage, current, state
(operation, stop, alarming, trigger, charging, and available kVA/kWh) and related
working data or setting parameter listed in the table below.
Tab 8
Data information
item
Remote access(Y/N)
Local display
(Y/N)
unit
Frequency
Y
Y
Hz
AC active power
Y
Y
kW
AC reactive power
Y
Y
kVar
Power Factor
Y
Y
Real energy received
Y
Y
kWh
Real energy released
Y
Y
kWh
DC Power
Y
Y
kW
DC Voltage
Y
Y
V
DC Current
Y
Y
A
phase A voltage
Y
Y
V
phase B voltage
Y
Y
V
phase C voltage
Y
Y
V
Battery SoC
Y
Y
Battery string currents
Y
Y
A
Battery Temperature
Y
Y
℃
PCS fault
Y
Y
Battery warning
Y
Y
PCS status
Y
Y
Power Modulation range
- 15 -
1.26MVA/1.366MWhESS Technical Agreement
item
Remote access(Y/N)
Local display
(Y/N)
Battery status
Y
Y
I/O status
Y
Y
unit
3.8 Other Parts of System
The container body of 1.26MVA/1.366MWh ESS is with color dark green (Pendulum
#A1911).
The container size is 12192 (long) x 2438 (wide) x 2896 (high) mm, layout is shown
in the following figure.
Figure 5 ESS container overall layout schematic diagram (for reference)
Figure 6 The distance between ESS containers (for reference)
- 16 -
1.26MVA/1.366MWhESS Technical Agreement
Figure 7 ESS container logo layout schematic diagram (for reference)
Figure 8 Diagram of container color(for ference)
4 ESS Control
4.1 Control Mode
The ESS has 2 control modes: Remote control and Local control.
 Remote control (P/Q): The ESS can respond the remote control commands, but
will not respond the local commands. Under this control mode, the ESS will run
according the received control commands from users (such as the Grid
Company).
- 17 -
1.26MVA/1.366MWhESS Technical Agreement
 Local control: The ESS can respond the local control commands, but will not
respond the remote commands. This control mode is available while the user on
site and operating the ESS in the container.
Tab 9
Operation
Permissions of the Remote/Local control mode
Via the HMI to
control ESS
Via the remote
interface to control
ESS
Via the HMI to
change the
control mode
Via the remote
interface to
change the
control mode
Remote Control
N
Y
Y
N
Local Control
Y
N
Y
N
Control
mode
4.2 Data viewing
The ESS provide the data viewing function including live performance data and buyer
can acquire below by purchasing supplier’s remote cloud monitoring service
1) Monthly/Annual reporting
2) Data export (Excel)
5 Factory Acceptance Test (FAT)
The FAT report format is post as appendix 1 “1.26MVA/1.366MWh containerized
ESS Factory Acceptance Test Report”.
6 On-Site Acceptance Test (SAT)
The SAT report format is post as appendix 2 “1.26MVA/1.366MWh containerized
ESS On-Site Acceptance Test Report”.
- 18 -
1.26MVA/1.366MWhESS Technical Agreement
7 Equipment warranty
The Equipment warranty format is post as appendix 3 “1.26MVA-1.366MWh
containerized ESS Equipment warranty”.
8 Availability warranty
The Equipment warranty format is post as appendix 4 “1.26MVA-1.366MWh
containerized ESS availability warranty”.
(Supplier): BYD Auto Industry Company Limited
(Buyer):
Representative:
Representative:
Signature:
Signature:
Title:
Title:
Date:
Date:
- 19 -
1.26MVA/1.366MWhESS Technical Agreement
Appendix 1:
1.26MVA/1.366MWh Containerized
ESS
Factory Acceptance Test Report
(FAT)
(Product model: CS40HN-P1260B1366-E-R1)
Container No.:
——& BYD
Date:
- 20 -
1.26MVA/1.366MWhESS Technical Agreement
Content
1.
2.
3.
4.
5.
6.
7.
8.
Introduction ......................................................................................................................... - 22 Test Instrument .................................................................................................................... - 22 Notes ................................................................................................................................... - 23 Test environment ................................................................................................................. - 23 List of Equipments to be tested ........................................................................................... - 24 Overall inspection of container ........................................................................................... - 24 Basic test ............................................................................................................................. - 25 Auxiliary system function test ............................................................................................ - 26 8.1 Lighting system function test ....................................................................................... - 26 8.2 Air conditioning system function test........................................................................... - 26 8.3 Fire protection function system .................................................................................... - 27 8.4 Video monitoring system function test ......................................................................... - 28 -
9.
Energy Storage Subsystem test ........................................................................................... - 28 9.1 630kVA/683kWh Subsystem 1# .................................................................................. - 28 9.1.1 System function test .......................................................................................... - 28 9.1.2 System performance test ................................................................................... - 29 9.1.3 Alarm and information query function .............................................................. - 30 9.1.4 Fault recording function .................................................................................... - 31 9.2 630kVA/683kWh Subsystem 2# .................................................................................. - 31 9.2.1 System function test .......................................................................................... - 31 9.2.2 System performance test ................................................................................... - 32 9.2.3 Alarm and information query function .............................................................. - 34 9.2.4 Fault recording function .................................................................................... - 34 -
10.
Communication ........................................................................................................... - 35 10.1 Monitoring System ..................................................................................................... - 35 10.2 Remote Control .......................................................................................................... - 35 -
11.
FAT Summary ............................................................................................................. - 37 11.1
Defect or Limitation ............................................................................................... - 37 -
11.2
Suggestion .............................................................................................................. - 37 -
11.3
Conclusion ............................................................................................................. - 37 -
- 21 -
1. Introduction
This
Factory
acceptance
test
(FAT)
is
applied
for
the
product
CS40HN-P1260B1366-E-R1.
All the items of the FAT are conducted under the technical agreement signed by
both parties. If there are any conflicts, the technical agreement shall prevail.
The acceptance test is conducted by engineers from both parties. In case of the
absence and subsequent non-witnessing of the Client, the result of the FAT will
also get recognition.
This
FAT
focus
on
the
performance
and
function
test
for
the
1.26MVA/1.366MWh containerized ESS. If purchaser requires additional tests
(Under the circumstance that there are corresponding conditions for conducting
such tests), Seller shall charge Buyer for Labor Fee at the rate of 1000USD per
day. Meanwhile the project delivery date shall be extended accordingly.
Container Number:
2. Test Instrument
Main test instruments are shown in Table 1, including but not limited to:
Tab 1 Test tools list
No.
Instrument name
Model
Qty.
1
Multimeter
17B
1
2
Oscilloscope
4054
1
3
Electricity meter
3390
1
4
Safety Tester
1
5
Tape measure
1
6
7
Phase sequence
analyzer
Laptops
1
1
Main security products applied for engineers are listed below:
Tab 2 Safety Products
No.
Instrument name
Model
Number
1
Insulated gloves
Some
2
Test pencil
Some
3
Helmet
Some
4
Goggle
Some
5
Electrician shoes
Some
3. Notes
1. If smoke or flame is suspected or observed when working inside ESS container,
immediately activate emergency stop function of the ESS, disconnect main and
secondary circuit breakers and the fire extinguishers should be prepared to put out
the fire. If there is no open fire, after ensuring safety of personal and equipment,
FAT test may be continued.
2. Electric shock risk exits during the entire duration of the tests; Onsite Test
Engineers should be aware of safe operation and always keep a safe distance.
During the test, always follow the principle of one person conducting tests and
the other monitoring situation.
3. Faulty wiring during the test may damage instruments and equipment; before
commencement of test, all cables should be checked for defects.
4. Residual voltage in the equipment or instruments may lead to electric shock,
equipment must be discharged of stored energy before accessing. All operation
should only be conducted after verification that dangerous voltage is not present
5. Make sure that the ESS is not operated when test equipment are installed or
connected to system.
6. During the test, warning and safety signs should displayed at the site if
necessary.
4. Test environment
 Environment inside the container
Temperature: 10℃~25℃
Humidity: RH 10%~95%
 Electrical environment
Main circuit voltage: 400V±10%
Main circuit frequency: 50±0.5Hz
Auxiliary supply voltage: 400V±10%
Auxiliary supply frequency: 50±0.5Hz
5. List of Equipment to be tested
Tab 3 Equipment List
No.
Name
Number
1
PCS cabinet
2 pcs
2
Battery cabinet
8 pcs
3
Electrical control
cabinet
1 pcs
4
Lighting system
1 set
5
6
7
8
9
Air-conditioning
system
Grounding
system
Fire protection
system
Video monitoring
systems
Container cabinet
Conclusion
Remark
1 set
1 set
1 set
1 set
1 pcs
6. Overall inspection of container
Tab 4 Container overall test list
No.
System function
Acceptance standard
Conclusion Remark
Dimensions
Complying with the standard of
40-feet
HQ
container
(12192*2438*2896 mm)
Appearance
No scratches or damage on the
appearance of the containers and
cabinets
Safety Labels
Eye-catching safety labels should
hung or posted where safety risks
may exist
4
Wiring
The wiring inside the cabinet and
the container should be neat,
correct with clear line number.
5
Torque
Each nut torque should be marked.
Grounding
Containers
should
reserve
grounding points and make sure
the connection to the ground is
reliable.
Cabinet
Each cabinet’s appearance must
have no scratches, the doors can
open and close smoothly without
any jamming
Battery module
Make sure the appearance of the
battery modules are normal and
connected correctly.
1
2
3
6
7
8
7. Basic test
After confirming the items above, the system’s function and performance test should
be conducted. Before carrying out detailed control of the system, please verify the
following:
Tab 5 Basic test list
NO.
System function
1
Physical
communication
interface
2
AC phase number
Acceptance operation
and standard
The whole system provides
three Ethernet external
interfaces
Three phase three line
Conclusion
Remark
NO.
3
4
System function
Acceptance operation
and standard
Grounding
The section of the copper
ground bus in the cabinet
should be large enough. Both
the cabinets and the
equipments should with
ground terminal, and the
minimum cross-section wires
are required to be connected to
the ground bus according to
the design drawings.
Phase sequence
Energize the main circuit and
use the phase sequence meter
to confirm that the AC side
phase sequence of the PCS is
correct
Conclusion
Remark
8. Auxiliary system function test
The test is mainly used for testing the function of auxiliary systems
8.1 Lighting system function test
Tab 6 Lighting function test
No.
1
2
System function
Acceptance operation and standard
General lighting
When the light switch is turned to
ON, the general lighting will be
illuminated and when it is turned to
OFF, the general lighting should be
off.
Emergency lighting
Once
simulate
grid
outage,
emergency lighting system should be
automatically turned on
Conclusion
Remark
Conclusion
Remark
8.2 Air conditioning system function test
Tab 7 Conditioning function test
No.
System function
Acceptance operation and
standard
No.
1
System function
Air-conditioning system
Acceptance operation and
standard
Conclusion
Remark
Conclusion
Remark
Manual
start
the
air-conditioning,
then
the
blower and compressor of
air-conditioning system can be
started and run accordingly.
8.3 Fire protection function system
Preparation: Remove the start signal of the cylinder
Tab 8 Fire protection function test
No.
1
2
3
4
System function
Acceptance operation and
standard
Fault function test
Dismantle the smoke sensor or
temperature sensor artificially, the
fire protection controller will do
the
system
self-check
automatically and find the fault,
and then warn.
Smoke sensor test
When artificial smoke appears, the
smoke sensor shall be able to
detect it immediately and send the
signal to the fire alarm controller,
and the bell will alarm.
Temperature sensor
test
Heat the probe of the temperature
sensor with a hair dryer, once the
temperature exceeds the certain
number, the signal will be sent to
the fire alarm controller, and the
bell will alarm.
Fire alarm test
Simulating the level-2 fire alarm
to
make
artificial
smoky
environment
with
high
temperature, the bell and the
sound-light alarm will warn, the
air conditioning, fans and blinds
should be turned off automatically.
8.4 Video monitoring system function test
Tab 9 Video monitoring system function test
No.
1
System function
Acceptance operation and
standard
Conclusion
Remark
Connect the laptop with the
video monitoring switch
through Ethernet. Then the
working condition inside the
containers should be monitored
by the laptop
Video monitoring
system
9. Energy Storage Subsystem test
9.1 630kVA/683kWh Subsystem 1#
9.1.1 System function test
Tab 10 Main operation interface function test
No.
System function
1
Local mode
2
Remote mode
Control the system unit enter
into remote mode through the
PCS HMI
3
Start
Start the system unit normally
through the PCS HMI
4
User Login
Enter the password to login in
through PCS HMI user login
interface
5
Standby
Make the system unit enter
standby mode through the PCS
HMI
6
Power control
Acceptance operation and
standard
Control the system unit working
under local mode through the
PCS HMI
Through the PCS HMI, make
the system unit charge and
discharge at 50kVA, 100kVA,
250kVA and 630kVA for 1 min
respectively, the system unit is
Conclusion
Remark
No.
System function
Acceptance operation and
standard
Conclusion
Remark
running normally
7
Stop
Through the PCS HMI, when
the system is running, press the
"Stop" button, the system
should be able to stop at once
and then the system unit will
enter "idle" status
9.1.2 System performance test
Tab 11 System performance test
NO.
1
2
3
Test items
Acceptance standard
Charging function
Charge the system with power
which less than 630kVA and
keep 5 minute
Discharging function
Discharge the system with
power which less than 630kVA
and keep 5 minute
System capacity
(1) The container internal
temperature shall be 10-25℃,
(2) the initial temperature of the
battery Cell shall be 23°C
~27°C ,
(3) pre-charge and
pre-discharge before capacity
and round trip efficiency test;
(4)measured at the AC
side(400Vac) of the PCS,
excluding the auxiliary
consumption;
(5) the battery is discharged
until any battery cell reach the
discharging cut-off voltage,
then stop discharging.
(6) the battery is charged at
nominal charging power of
630kVA until any battery cell
reach the charging cut-off
voltage, then stop charging
Conclusion
Remark
test point
is
AC
outlet of
PCS
(@400Vac)
NO.
Test items
4
Current Harmonic
5
Voltage
6
Frequency
Acceptance standard
Conclusion
Remark
record the cumulative data
(Q1)of measuring equipment.
and standby for 60 min;
(7) the battery is discharged at
nominal discharging power of
630kVA until any battery cell
reach the discharging cut-off
voltage, then stop discharging
and record the cumulative data
(Q2)of measuring equipment
(8) Calculate the recorded
measurement data. The ESS
discharge capacity should not
be less than 683kWh.(8)
Calculate Round Trip
Efficiency (η), η should not be
less than 88%.
Control the system
charge/discharge at the power
of 630kVA for 1 minute, the
current harmonic should be less
than 5%
System output voltage should
be 400V±10%
System
frequency
should be 50Hz±0.5Hz
Allowed
frequency
output range
is 47 Hz ~
52Hz
output
9.1.3 Alarm and information query function
Tab 12 Alarm and information query function
No.
System function
PCS
1
information query
Acceptance operation
and standard
On the PCS HMI main interface,
users can query the PCS
information
2
Battery information
On the PCS HMI main interface,
Conclusion Remark
No.
Acceptance operation
System function
query
and standard
Conclusion Remark
the users can get battery
information, mainly including the
current operation information of
battery strings and status of
battery cells.
3
Historic alarm
On the PCS HMI main interface,
the historic alarms can be queried
9.1.4 Fault recording function
Tab 13 Fault recording function
No.
System function
Acceptance operation
Conclusion Remark
and standard
The PCS historic fault
PCS historic fault
1
information can be found under
information query
the history item of PCS HMI
The battery historic fault
2
Battery historic fault
information can be found under
the history item of PCS HMI
9.2 630kVA/683kWh Subsystem 2#
9.2.1 System function test
Tab 14 Main operation interface function test
No.
System function
Acceptance operation and
standard
Conclusion
Remark
No.
System function
1
Local mode
Acceptance operation and
standard
2
Remote mode
3
Start
Start the system unit normally
through the PCS HMI
4
User Login
Enter the password to login in
through PCS HMI user login
interface
5
Standby
Make the system unit enter
standby mode through the PCS
HMI
7
Remark
Control the system unit working
under local mode through the
PCS HMI
Control the system unit enter
into remote mode through the
PCS HMI
6
Conclusion
Power control
Through the PCS HMI, make
the system unit charge and
discharge at 50kVA, 100kVA,
250kVA and 630kVA for 1 min
respectively, the system unit is
running normally
Stop
Through the PCS HMI, when
the system is running, press the
"Stop" button, the system
should be able to stop at once
and then the system unit will
enter "idle" status
9.2.2 System performance test
Tab 15 System performance test
NO.
Test items
Acceptance standard
1
Charging function
Charge the system with power
which less than 630kVA and keep
5 minute
2
Discharging
function
Discharge the system with power
which less than 630kVA and keep
5 minute
3
System capacity
(1) The container internal
Conclusion
Remark
test
point
NO.
Test items
4
Current Harmonic
5
Voltage
6
Frequency
Acceptance standard
temperature shall be 10-25℃(2)
the initial temperature of the
battery Cell shall be 23°C ~27°C ,
(3) pre-charge and pre-discharge
before capacity and round trip
efficiency test;
(4)measured at the AC
side(400Vac) of the PCS,
excluding the auxiliary
consumption;
(5) the battery is discharged until
any battery cell reach the
discharging cut-off voltage,then
stop discharging.
(6) the battery is charged at
nominal charging power of
630kVA until any battery cell reach
the charging cut-off voltage, then
stop charging record the
cumulative data (Q1)of measuring
equipment. and standby for 60
min;
(7) the battery is discharged at
nominal discharging power of
630kVA until any battery cell reach
the discharging cut-off voltage,
then stop discharging and record
the cumulative data (Q2)of
measuring equipment .
(7) Calculate the recorded
measurement data. The ESS
discharge capacity should not be
less than 683kWh.
(8) Calculate Round Trip
Efficiency (η), η should not be less
than 88%.
Control
the
system
charge/discharge at the power of
630kVA for 1 minute, the current
harmonic should be less than 5%
System output voltage should be
400V±10%
System frequency output should be
50Hz±0.5Hz
Conclusion
Remark
is
AC
outlet of
PCS
(@400Vac)
Allowed
frequency
NO.
Test items
Acceptance standard
Conclusion
Remark
output range
is 47 Hz ~
52Hz
9.2.3 Alarm and information query function
Tab 16 Alarm and information query function
No.
Acceptance operation
System function
and standard
On the PCS HMI main
PCS information
1
Conclusion Remark
interface, users can query the
query
PCS information
On the PCS HMI main
interface, the users can get
2
Battery information
battery information, mainly
query
including the current operation
information of battery strings
and status of battery cells.
On the PCS HMI main
3
Historic alarm
interface, the historic alarms can
be queried
9.2.4 Fault recording function
Tab 17 Fault recording function
No. System function
Acceptance operation and
standard
PCS historic fault
1
information query
The PCS historic fault information can
be found under the history item of PCS
HMI
Conclusion
Remark
No. System function
Acceptance operation and
Conclusion
Remark
standard
The battery historic fault information
2
Battery historic fault
can be found under the history item of
PCS HMI
10. Communication
10.1
Monitoring System
Tab 18 Monitoring System
No.
System function
Acceptance
operation and standard
All
the
system
information
1
Monitoring system
can
Conclusion Remark
running
be
read
through the Monitoring system,
Inside
include the battery voltage,
container
temperature,
and
PCS
temperature, etc.
10.2
Remote Control
Connect to the system through the laptop and simulate the remote upper computer to send
order.
Tab 19 System Remote control
No.
System function
Acceptance
operation and standard
Send the “start” order through
1
Start
the laptop, the system
should
be
started
normally.
Send the “charging” order
2
Charging
through the laptop, the system
should in charging accordingly,
keep charging for 1 minute.
Conclusion Remark
No.
System function
Acceptance
operation and standard
Send the “discharging” order
through the laptop, the system
3
Discharging
should
in
discharging
accordingly, keep discharging
for 1 minute.
Send the “stop” order through
4
Stop
the laptop, the system should
be stopped
Conclusion Remark
11. FAT Summary
11.1Defect or Limitation
11.2 Suggestion
11.3Conclusion
Approve by BYD Auto Industry Company Limited
Approve by
Sign:
Sign:
Date:
Date:
Appendix 2:
1.26MVA/1.366MWh Containerized
ESS
On-Site Acceptance Test Report
(SAT)
(Product model: CS40HN-P1260B1366-E-R1)
Container No.:
——& BYD
Date:
Content
1.
2.
3.
4.
5.
6.
7.
8.
9.
Introduction ................................................................................................................................ 1
Test Instrument ........................................................................................................................... 1
Notes .......................................................................................................................................... 2
Test environment ........................................................................................................................ 2
List of Equipment to be tested ................................................................................................... 3
Overall inspection of container .................................................................................................. 3
Basic test .................................................................................................................................... 4
Auxiliary system function test ................................................................................................... 4
8.1
Lighting system function test ........................................................................................ 4
8.2
Air conditioning system function test ........................................................................... 5
8.3
Fire protection function system ..................................................................................... 5
8.4
Video monitoring system function test.......................................................................... 6
Energy Storage System test ........................................................................................................ 6
9.1
9.2
10.
630kVA/683kWh Subsystem 1# ................................................................................... 6
9.1.1
System function test .......................................................................................... 6
9.1.2
System performance test ................................................................................... 7
9.1.3
Alarm and information query function .............................................................. 8
9.1.4
Fault recording function .................................................................................... 8
630kVA/683kWh Subsystem 2# ................................................................................... 9
9.2.1
System function test .......................................................................................... 9
9.2.2
System performance test ................................................................................. 10
9.2.3
Alarm and information query function ............................................................ 11
9.2.4
Fault recording function .................................................................................. 11
SAT Summary .................................................................................................................. 12
10.1 Defect or Limitation ........................................................................................................ 12
10.2 Suggestion ....................................................................................................................... 12
10.3 Conclusion ...................................................................................................................... 12
1. Introduction
This
On-site
acceptance
test
(SAT)
is
applied
for
the
product
CS40HN-P1260B1366-E-R1.
All the items of the SAT are conducted under the technical agreement signed by
both parties. If there are any conflicts, the technical agreement shall prevail.
The SAT test is done by the buyer. The supplier will provide technical support
and assistance at the project site to help the buyer to complete the Site Acceptance
Test.
This
SAT
focus
on
the
performance
and
function
test
1.26MVA/1.366MWh containerized ESS.
Container Number:
2. Test Instrument
Main test instruments are shown in Table 1, including but not limited to:
Tab 1 Test tools list
No.
Instrument name
Model
Qty.
1
Multi-meter
17B
1
2
Oscilloscope
4054
1
Volta-meter of
the PCS
3
Electricity meter
or CHAUVIN
2
ARNOUX
C.A 8335
4
Safety Tester
1
5
Tape measure
1
6
7
Phase sequence
1
analyzer
Laptops
1
Main security products applied for engineers are listed below:
Tab 2 Safety Products
No.
Instrument name
Model
1
Number
for
the
1
Insulated gloves
Some
2
Test pencil
Some
3
Helmet
Some
4
Goggle
Some
5
Electrician shoes
Some
3. Notes
1. If smoke or flame is suspected or observed when working inside ESS container,
immediately activate emergency stop function of the ESS, disconnect main and
secondary circuit breakers and the fire extinguishers should be prepared to put out
the fire. If there is no open fire, after ensuring safety of personal and equipment,
SAT test may be continued.
2. Electric shock risk exits during the entire duration of the tests; Onsite Test
Engineers should be aware of safe operation and always keep a safe distance.
During the test, always follow the principle of one person conducting tests and
the other monitoring situation.
3. Faulty wiring during the test may damage instruments and equipment; before
commencement of test, all cables should be checked for defects.
4. Residual voltage in the equipment or instruments may lead to electric shock,
equipment must be discharged of stored energy before accessing. All operation
should only be conducted after verification that dangerous voltage is not present
5. Make sure that the ESS is not operated when test equipment are installed or
connected to system.
6. During the test, warning and safety signs should displayed at the site if
necessary.
4. Test environment
 Environment inside the container
Temperature: 10℃~25℃
Humidity: RH 10%~95%
 Electrical environment
2
Main circuit voltage: 400V±10%
Main circuit frequency: 50±0.5Hz
Auxiliary supply voltage: 400V±10%
Auxiliary supply frequency: 50±0.5Hz
5. List of Equipment to be tested
Tab 3 Equipment List
No.
Name
Number
1
PCS cabinet
2 pcs
2
Battery cabinet
8 pcs
3
Electrical control
cabinet
1 pcs
4
Lighting system
1 set
5
6
7
8
9
Air-conditioning
system
Grounding
system
Fire protection
system
Video monitoring
systems
Container cabinet
Conclusion
Remark
1 set
1 set
1 set
1 set
1 pcs
6. Overall inspection of container
Tab 4 Container overall test list
No.
System function
Acceptance standard
1
Dimensions
Complying with the standard of
40-feet
HQ
container
(12192*2438*2896 mm)
2
Appearance
No scratches or damage on the
appearance of the containers and
cabinets
3
Safety Labels
Eye-catching safety labels should
hung or posted where safety risks
may exist
4
Wiring
The wiring inside the cabinet and
the container should be neat,
correct with clear line number.
5
Torque
Each nut torque should be marked.
3
Conclusion Remark
Grounding
Containers
should
reserve
grounding points and make sure
the connection to the ground is
reliable.
7
Cabinet
Each cabinet’s appearance must
have no scratches, the doors can
open and close smoothly without
any jamming
8
Battery module
Make sure the appearance of the
battery modules are normal and
connected correctly.
6
7. Basic test
After confirming the items above, the system’s function and performance test should
be conducted. Before carrying out detailed control of the system, please verify the
following:
Tab 5 Basic test list
NO.
System function
1
Physical
communication
interface
2
AC phase number
3
4
Acceptance operation
and standard
Conclusion
The whole system provides
three Ethernet external
interfaces external interface
Three phase three line
Grounding
The section of the copper
ground bus in the cabinet
should be large enough. Both
the cabinets and the
equipments should with
ground terminal, and the
minimum cross-section wires
are required to be connected to
the ground bus according to
the design drawings.
Phase sequence
Energize the main circuit and
use the phase sequence meter
to confirm that the AC side
phase sequence of the PCS is
correct
8. Auxiliary system function test
The test is mainly used for testing the function of auxiliary systems
8.1 Lighting system function test
Tab 6 Lighting function test
4
Remark
No.
System function
Acceptance operation and standard
1
General lighting
When the light switch is turned to
ON, the general lighting will be
illuminated and when it is turned to
OFF, the general lighting should be
off.
2
Emergency lighting
Once
simulate
grid
outage,
emergency lighting system should be
automatically turned on
Conclusion
Remark
Conclusion
Remark
Conclusion
Remark
8.2 Air conditioning system function test
Tab 7 Conditioning function test
No.
1
System function
Air-conditioning system
Acceptance operation and
standard
Manual
start
the
air-conditioning,
then
the
blower and compressor of
air-conditioning system can be
started and run accordingly.
8.3 Fire protection function system
Preparation: Remove the start signal of the cylinder
Tab 8 Fire protection function test
No.
1
2
3
4
System function
Acceptance operation and
standard
Fault function test
Dismantle the smoke sensor or
temperature sensor artificially, the
fire protection controller will do
the
system
self-check
automatically and find the fault,
and then warn.
Smoke sensor test
When artificial smoke appears, the
smoke sensor shall be able to
detect it immediately and send the
signal to the fire alarm controller,
and the bell will alarm.
Temperature sensor
test
Heat the probe of the temperature
sensor with a hair dryer, once the
temperature exceeds the certain
number, the signal will be sent to
the fire alarm controller, and the
bell will alarm.
Fire alarm test
Simulating the level-2 fire alarm
to
make
artificial
smoky
environment
with
high
temperature, the bell and the
sound-light alarm will warn, the
5
No.
System function
Acceptance operation and
standard
Conclusion
Remark
air conditioning, the storage
system should be stopped
automatically.
8.4 Video monitoring system function test
Tab 9 Video monitoring system function test
No.
1
System function
Acceptance operation and
standard
Conclusion
Remark
Connect the laptop with the
video monitoring switch
through Ethernet. Then the
working condition inside the
containers should be monitored
by the laptop
Video monitoring
system
9. Energy Storage System test
The test can be performed on both subsystems simultaneously.
9.1 630kVA/683kWh Subsystem 1#
9.1.1
System function test
Tab 10 Main operation interface function test
No.
System function
1
Local mode
2
Remote mode
3
Start
4
User Login
5
Standby
6
Power control
Acceptance operation and
standard
Control the system unit working
under local mode through the
PCS HMI
Control the system unit enter
into remote mode through the
PCS HMI
Start the system unit normally
through the PCS HMI
Enter the password to login in
through PCS HMI user login
interface
Make the system unit enter
standby mode through the PCS
HMI
Through the PCS HMI, make
the system unit charge and
discharge at 50kVA, 100kVA,
250kVA and 630kVA for 1 min
6
Conclusion
Remark
No.
System function
Acceptance operation and
standard
Conclusion
Remark
respectively, the system unit is
running normally
7
9.1.2
Stop
Through the PCS HMI, when
the system is running, press the
"Stop" button, the system
should be able to stop at once
and then the system unit will
enter "idle" status
System performance test
Tab 11 System performance test
NO.
Test items
1
Charging function
2
Discharging function
3
System capacity
Acceptance standard
Conclusion
Remark
Charge the system with power
which less than 630kVA and
keep 5 minute
Discharge the system with
power which less than 630kVA
and keep 5 minute
(1) The container internal
temperature shall be 10-25℃
(2) the initial temperature of the
battery Cell shall be 23°C
~27°C ,
(3) pre-charge and
pre-discharge before capacity
and round trip efficiency test;
(4)measured at the AC
side(400Vac) of the PCS,
excluding the auxiliary
consumption;
(5) the battery is
dischargeduntil any battery cell
reach the discharging cut-off
voltage,then stop discharging.
(6) the battery is charged at
nominal charging power of
630kVA until any battery cell
reach the charging cut-off
voltage, then stop charging
record the cumulative data
(Q1)of measuring equipment.
and standby for 60 min;
(7) the battery is discharged at
nominal discharging power of
630kVA until any battery cell
reach the discharging cut-off
voltage,then stop discharging
7
test point
is
AC
outlet of
PCS
(@400Vac)
NO.
Test items
4
Current Harmonic
5
Voltage
6
9.1.3
Frequency
Acceptance standard
Conclusion
Remark
and record the cumulative data
(Q2)of measuring equipment .
(8) Calculate the recorded
measurement data. The ESS
discharge capacity should not
be less than 683kWh.
(9) Calculate Round Trip
Efficiency (η), η should not be
less than 88%.
Control
the
system
charge/discharge at the power
of 630kVA for 1 minute, the
current harmonic should be less
than 5%
System output voltage should
be 400V±10%
System
frequency
should be 50Hz±0.5Hz
Allowed
frequency
output range
is 47 Hz ~
52Hz
output
Alarm and information query function
Tab 12 Alarm and information query function
No.
1
Acceptance operation
System function
PCS
information query
and standard
On the PCS HMI main interface,
users can query the PCS
information
On the PCS HMI main interface,
the users can get battery
2
Battery information
information, mainly including the
query
current operation information of
battery strings and status of
battery cells.
3
Historic alarm
On the PCS HMI main interface,
the historic alarms can be queried
9.1.4
Fault recording function
Tab 13 Fault recording function
8
Conclusion Remark
No.
System function
Acceptance operation
Conclusion Remark
and standard
1
The PCS historic fault
PCS historic fault
information can be found under
information query
the history item of PCS HMI
The battery historic fault
2
Battery historic fault
information can be found under
the history item of PCS HMI
9.2 630kVA/683kWh Subsystem 2#
9.2.1
System function test
Tab 14 Main operation interface function test
No.
System function
1
Local mode
2
Remote mode
3
Start
4
User Login
5
Standby
6
Power control
7
Stop
Acceptance operation and
standard
Control the system unit working
under local mode through the
PCS HMI
Control the system unit enter
into remote mode through the
PCS HMI
Start the system unit normally
through the PCS HMI
Enter the password to login in
through PCS HMI user login
interface
Make the system unit enter
standby mode through the PCS
HMI
Through the PCS HMI, make
the system unit charge and
discharge at 50kVA, 100kVA,
250kVA and 630kVA for 1 min
respectively, the system unit is
running normally
Through the PCS HMI, when
the system is running, press the
"Stop" button, the system
should be able to stop at once
and then the system unit will
enter "idle" status
9
Conclusion
Remark
9.2.2
System performance test
Tab 15 System performance test
NO.
Test items
1
Charging function
2
Discharging
function
3
System capacity
4
Current Harmonic
5
Voltage
Acceptance standard
Charge the system with power
which less than 630kVA and keep
5 minute
Discharge the system with power
which less than 630kVA and keep
5 minute
(1) The container internal
temperature shall be 10-25℃
(2) the initial temperature of the
battery Cell shall be 23°C ~27°C ,
(3) pre-charge and pre-discharge
before capacity and round trip
efficiency test
(4)measured at the AC
side(400Vac) of the PCS,
excluding the auxiliary
consumption;
(5) the battery is discharged until
any battery cell reach the
discharging cut-off voltage,then
stop discharging.
(6) the battery is charged at
nominal charging power of
630kVA until any battery cell reach
the charging cut-off voltage, then
stop charging record the
cumulative data (Q1)of measuring
equipment. and standby for 60
min;
(7) the battery is discharged at
nominal discharging power of
630kVA until any battery cell reach
the discharging cut-off voltage,
then stop discharging and record
the cumulative data (Q2)of
measuring equipment .
(8) Calculate the recorded
measurement data. The ESS
discharge capacity should not be
less than 683kWh.
(9) Calculate Round Trip
Efficiency (η), η should not be less
than 88%.
Control
the
system
charge/discharge at the power of
630kVA for 1 minute, the current
harmonic should be less than 5%
System output voltage should be
400V±10%
10
Conclusion
Remark
test point
is
AC
outlet of
PCS
(@400Vac)
NO.
6
9.2.3
Test items
Acceptance standard
Conclusion
System frequency output should be
50Hz±0.5Hz
Frequency
Remark
Allowed
frequency
output range
is 47 Hz ~
52Hz
Alarm and information query function
Tab 16 Alarm and information query function
No.
1
Acceptance operation
System function
and standard
Conclusion Remark
On the PCS HMI main
PCS information
interface, users can query the
query
PCS information
On the PCS HMI main
interface, the users can get
2
Battery information
battery information, mainly
query
including the current operation
information of battery strings
and status of battery cells.
On the PCS HMI main
3
Historic alarm
interface, the historic alarms can
be queried
9.2.4
Fault recording function
Tab 17 Fault recording function
No
.
1
System function
Acceptance operation and
Conclusio
Remar
standard
n
k
PCS historic fault
The PCS historic fault information can be
information query
found under the history item of PCS HMI
The battery historic fault information can
2
Battery historic fault
be found under the history item of PCS
HMI
11
10. SAT Summary
10.1 Defect or Limitation
10.2 Suggestion
10.3 Conclusion
Approve by BYD Auto Industry Company Limited
Approve by
Sign:
Sign:
Date:
Date:
12
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