Company
Presentation
Process Solutions P Ltd
Jan 2016
Agenda
 Company
Background
 Capabilities
 Project
 Key
Personnel
 Path
Jan 2016
History
Forward
Solutions of Excellence
2
Company Background

Leading Mid-sized Design & Engineering Company
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HQ in Vadodara, Gujarat
Concept to Completion Services
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Core competency in Process Design
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Over 200 Projects Completed
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Over 80 In-house Personnel
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Additional 20-25 affiliates
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Scalable to ~120 persons
www.quantaprocess.com
Jan 2016
Solutions of Excellence
3
Company History
Expanded to the
Hydrocarbon
Processing Market
Basic Engineering
Services to the
Chemicals Market
2004
Jan 2016
Re-established as
Quanta Process
Solutions Pvt. Ltd.
Expanded Scope of
to Complete
EPCM Services
Added Detailed
Engineering to the
Scope of the Services
2006
2007
Introduced Supply
of Engineered
Packages
2009
2011
Solutions of Excellence
Expanded into
International Markets:
Middle East & Africa
2013
2014
4
Promoters
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Ajit Kapadia
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1963
1963-1970
1970-1984
1984-1987
1987-2003
2004-
M.S. Chemical Engineering, Univ of Louisville, KY
Process Engineer, Girdler Corp & Flour Inc, USA
Head – Process Division, EIL
Director (Planning), Gas Authority of India Limited
Start-up President & MD, HOEC
Promoter, Quanta Process Solutions
Jay Kapadia



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1995
1995-1997
1997-2000
2000-2005
2005-
Jan 2016
M.S. Chemical Engineering, Univ of Houston, TX
Appl Engineer, Process Simulation, Honeywell, USA
Process Engineer, Fluor Inc, USA
Business Line Manager, Invensys SimSci, USA
Co-Promoter, Quanta Process Solutions
Solutions of Excellence
5
Concept to Completion
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Conceptual Design

Front-End Engineering Design

Detailed Engineering

Safety Services

Technical Assistance

Procurement

Construction
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Commissioning Assistance

Operations Troubleshooting
Jan 2016
Solutions of Excellence
6
Industry Segments Served
Chemicals (55-60%)
Refinery & Petrochemicals (~15%)
Oil & Gas (25-30%)
Others (~5%)
We cover a wide spectrum of market segments!
Jan 2016
Solutions of Excellence
7
Personnel Composition
2%
Process
7%
Mechanical
28%
21%
Piping
Electrical
Instrumentation
4%
7%
6%
Jan 2016
Civil / Structural
Projects
25%
Safety
Solutions of Excellence
8
Extensive Experience

Complex Distillation

Reaction

Separation

Heat & Energy Optimization
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Heat Exchanger Type & Selection

Thermal Rating

Material Handling Systems
Jan 2016
Solutions of Excellence
9
Conceptual Design
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Commercial Technology Selection
 Technology licensors
 Manufacturing Companies
Assist Client Technology Development
In-house Technology Solutions
 Oil & Gas Processing
 Specialty Chemicals
Technology Partnership with IIP, Oct 2011
Jan 2016
Solutions of Excellence
10
Front-End Engineering Design

Complete FEED Package Development

Process Simulation Studies
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Optimized Heat & Mass Balance
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PFD

P&ID

Equipment Specifications Sheets

Conceptual Equipment Layouts
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Instrument Specifications
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Equipment List

Line List
Jan 2016
Extensive Process Simulation Experience
Solutions of Excellence
11
Front-End Engineering Design
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Specialized Studies
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Feasibility Reports
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Cost Estimation
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Impact of change in Feed / Product profile, operating conditions
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Debottlenecking / Troubleshooting / Energy Integration
Plant Conversion Services
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Batch to Continuous
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Bench / Pilot to Commercial
Process Simulation Services
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Design and operations
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Partnership with Invensys Simsci-Esscor, Dec 2005
Jan 2016
Solutions of Excellence
12
Considerations for FEED
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Effectively Leverage Economics of Production
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Minimize plant CapEx & OpEx
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Product Quality & Market Acceptance
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Incorporate Latest Industry Trends
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Considerations of Safety, Health & Environment
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Target Best in Class Benchmarks
Jan 2016
Solutions of Excellence
13
Methodology for FEED
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Process Conceptualization
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Process Simulation Model
Optimize Heat & Mass Balance
Maximize Yield and Purity
Minimize & Integrate Energy and Utilities
Minimize Effluents and Losses
Optimize Operating Conditions
Efficient Plant Layout
Equipment improvements
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Select Suitable Equipment Type & Internals
Optimized Sizing and Standardization
Profitability through Process Innovations!
Jan 2016
Solutions of Excellence
14
Front-End Engineering Design
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Equipment Engineering Services
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Mechanical Design
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Preparation of Engineering Datasheets
•
Static Equipment
•
Rotary Equipment
•
Package Units
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Generation of Fabrication Drawings
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Manufacturer / Supplier Drawings Checking &
Approvals
Jan 2016
Solutions of Excellence
15
Detailed Engineering
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Project Co-ordination & Management
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Engineering Coordination
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Client Interface
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Project Monitoring
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Critical Path Tracking
Piping Design
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Piping Material Specifications
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Equipment Layouts & Nozzle Orientations
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Piping Layout Plans, Isometrics
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Pipe Stress Analysis
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Bill of Materials
Jan 2016
Solutions of Excellence
16
Detailed Engineering
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Instrument Engineering
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Specs for Field Instruments
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Control Panel Specification
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Instrument Location Plans, Cable Layouts
Electrical Engineering
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Single Line Diagrams
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Specs for Transformer, PCC, MCC and Specific Items
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Cable Sizing and Layouts
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Lighting, Earthing Layouts
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Cathodic Protection
Jan 2016
Solutions of Excellence
17
Detailed Engineering
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Civil / Structural Design & Engineering
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Gradation and Earth Works
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Buildings & Structures
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Equipment Foundation & Pipe Racks
Procurement Engineering
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Material Requisition
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Technical Bid Analysis
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Post Order Activities
Construction Support
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Technical Review of Installation Activities
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Site Supervision
Jan 2016
Solutions of Excellence
18
Safety Studies
 HAZOP
 HAZID
 SIL
 Safety
Layout Reviews
 Safety
Audits
Jan 2016
Solutions of Excellence
19
Detailed Engineering
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Established Systems for well-engineered Plants
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Documented & Procedures in line with ISO 9001
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Standardized & validated tools and applications
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Engineering codes and standards
Flexible Approach
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Alignment with Customer Requirements
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Customer Priorities and Milestones
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Adaptability to Project Changes / Improvements
Jan 2016
Solutions of Excellence
20
Classical vs. Concurrent
Engineering
Concurrent
Engineering
Classical
Engineering
FEED Package
Development
0
1
2
Enquiry
Preparation
DEC Tender
& Award
3
4
5
Detail
Engineering
6
FEED Package
Development
Detail
Engineering
7
8
9
10
Time in Months
Time Savings due
to Concurrent
Engineering
30-35% Savings in the Engineering Lifecycle!
Jan 2016
Solutions of Excellence
21
Quanta’s Design Approach
Approach
Benefits

Costs
Defined
Costs
Incurred
Project
Cost
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90 - 95%
Project Cycle:
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Minimize & Control CapEx
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Reduce Project Duration
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Smooth & Fast Start-up
Plant Operations:
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Minimize Variable Costs
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Minimize Downtime
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Safer & Smoother
Operations
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Decrease Environmental
Impact
5 - 10 %
Basic
Design
Detail Procurement Installation
Startup &
Design
Commissioning
Project Phases
Jan 2016
Solutions of Excellence
22
Strengths and Capabilities
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Robust Database of over 200 projects
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IT-enabled Company Knowledge System
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Industry Trends and Developments
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Concurrent Engineering for Consistency and
Quality
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Safety, Health and Environment
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EPCM / PMC Experience
Jan 2016
Network of Long-Term Associates
Solutions of Excellence
23
Strengths and Capabilities
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Domestic Experience
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Extensive Customer-base
Extensive Vendor / Supplier base
Repeated Projects
International experience
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Key People with International Experience
International Projects Database & Work
Experience
Jan 2016
Solutions of Excellence
24
Software Packages
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Process Simulation
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PRO/II®: Premier Process Simulation Package
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VisualFlow®: Flare Network Simulation and Analysis
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INPLANT®: Plant Piping Systems Simulation and Optimization
Heat Exchanger Design & Simulation
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HTRI®: Premier Heat Exchange Design & Analysis Package
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Hextran® Heat Ex Network Design / Optimization
Mechanical Design
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Piping Design
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PDS® and CADWorx®: 3D Plant Modelling, including Piping GADs, Isometrics and Bill of Materials
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CAESAR II®: 3D Piping Stress Analysis
Civil Design
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STAAD Pro®: 3D Structural Analysis & Design
Safety
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PVElite® Analysis and Design of Columns, Pressure Vessels, Heat Exchangers
PHA Works ® : HAZOP & HAZID Studies
Others
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AutoCAD ®, MS Projects ®, 45 In-house Excel-based Proprietary Programs
Industry-leading
Jan
2016
specialty software
Solutionspackages
of Excellenceand their know-how!
25
Selected List of Projects
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Over 200 Projects Completed Since Inception
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Conceptual Design
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Anhydrous Alcohol Technology: Bayer, Ankleshwar
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Condensate & LPG Recovery Study: Canoro, Assam
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Gas Monetization Study: Cairn, Rajasthan
Front-End Engineering Design
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Associated Gas Re-Injection Facility: GeoEnpro, Arunachal
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LPG Extraction Facility : SEEPCO, Nigeria
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CDU and VDU FEED Package: Phoenix International AS, Iraq
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FCCU & DCU FEED Package Activities: Essar, Jamnagar
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Lube Oil Re-refining Plant: DeMenno Kerdoon, California
Jan 2016
Solutions of Excellence
26
Selected List of Projects
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Detail Engineering
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Moisture Control & Dehazing Facility, MAB Refinery, KNPC, Kuwait
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New Outfall System, Takreer Refinery, Ruwais, Abu Dhabi, UAE
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LPG Extraction Facility : SEEPCO, Nigeria
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Plants A and H: GFL, Dahej
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Specialty Fragrance Chemicals Plant: KDAC, Vadodara
Safety Studies
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Mangala Processing Terminal Phase III Expansion, Cairn, Rajasthan
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CDU / VDU / SGU, Essar Oil Limited, Jamnagar
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Propylene Technology, Udhe, Mumbai
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Canoro Resources, Jorhat Assam
Note: Some of the listed projects have been executed under the previous banner
Jan 2016
Solutions of Excellence
27
Selected Clients
28
Key Personnel Outline
Manoj Joshi, Advisor
 B.E. Chemical Engineering, IIT Kanpur, 1972
 40+ years in Process Design, Development & Senior Management at EIL
Developed various Oil & Gas, Refinery facilities in India & Abroad
Akalank Kothari, Director
 M.S. Chemical Engineering, Texas Tech Univ., 1981
 Over 30 yrs Experience in Process Engineering for Hydrocarbons, Chemicals & Fertilizers
 Leadership experience with Alpha Projects, Haldor Topsoe & John Brown
Mohan Limaye, Director
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B.E. Electronics Engineering, Institute of Electronics and Telecommunication, 1974
 Over 40 years Experience in Engineering, Project Mgmt & Organizational Leadership
 Leadership positions at multinationals like Jacobs Engineering, SNC Lavalin
Pramod Dixit, VP Engineering
 B.E. Mechanical Engineering, University of Roorkee, 1974
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Over 35 years Experience in Design and Engineering for Oil & Gas and Refineries
Work Experience with EIL, L&T Chiyoda and Essar Engineering
Jan 2016
Solutions of Excellence
29
Key Personnel Outline
Amar Panchwadkar, Head – Projects & Process
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B.E. Chemical Engineering, LIT Nagpur, 1987
Nearly 30 years’ experience in Engineering and Projects for Chemicals & Hydrocarbons
Work Experience with Praj, Wood Group (UK)
Nitin Gole, Dept Head, Process
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M.E. Chemical Engineering, M.S. University, 1991
 Nearly 25 years’ experience in Process Engineering in Oil & Gas, Refinery & Fine Chemicals
 Work Experience with Alpha Projects and GTC Technologies (Houston, USA)
Arvind Shahjapurkar, Dept Head, Piping
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B.E. Mechanical Engineering, Pune University, 1993
 Over 20 years’ experience in Piping Engineering in Oil & Gas, Refinery & Chemicals Industries
 Work Experience at L&T, SNC Lavalin
Avaneesh Chaudhary , Dept Head, Electrical & Instrumentation
 B.E. Electrical Engineering, Gujarat University, 1976
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35+ years Experience in Electrical Engineering, Projects and Commissioning
International Experience in the Gulf
Jan 2016
Solutions of Excellence
30
Key Personnel Outline
Binod Jaiswal, Dept Head, Civil / Structural
 B.E. Civil Engineering, REC- Bhopal, 1970
 40+ yrs experience in Civil / Structural design of Fertilizer, Chemicals, Oil & Gas Facilities
Work Experience with companies like PDIL, Udhe and SNC Lavalin
Bhupendra Devani, Dept Head, Projects
 B.E. Chemical Engineering, MS University, 1991
 25+ yrs experience in Process Design and Project Management
 Work Experience with companies like Jacobs, Alpha Projects
Mukund Chiplunkar, Safety Consultant
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B.E. Chemical Engineering, IIT (Mumbai), 1975
Over 35 years Experience in Design and Engineering
Over 12 years with EIL and 20+ yrs of International Experience in Gulf region
Jan 2016
Solutions of Excellence
31
Summary

Skilled, Knowledgeable & Professional Team
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Industry-leading Software Tools
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Established Quality Standards and Procedures
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Flexible Approach
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Concept to Commissioning Responsibility
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Uniquely Positioned to Serve the Market
Jan 2016
Solutions of Excellence
32
Path Forward
Jan 2016
Solutions of Excellence
33