INSTALLATION AND OPERATION MANUAL FOR SUPERTRACK MODEL Z12Mk4 Ku-BAND TX/RX ANTENNAS KNS Inc. Tel)+82-42-932-0351~2 Fax)+82-42-932-0353 Web) http://kns-kr.com/ 13. 07. 2020 KNS SuperTrack systems are manufactured in Republic of Korea Copyright Notice All Rights Reserved. The information contained in this document is proprietary to KNS, Inc.. This document may not be reproduced or distributed in any form without the consent of KNS, Inc.. The information in this document is subject to change without notice. Copyright 2020 KNS, Inc. i Revision History Revision 0.0 0.1 0.2 Date Jan 29, 2020 Jul 13, 2020 Aug 12, 2021 Description Initial Release Add the warning message Change the transportation jigs ii By Hong Hong Hong Remark Contents 1 Introduction ........................................................ 1 1.1 Purpose ............................................................................................................ 1 2 Safety .................................................................... 2 2.1 Radio Frequency Radiation (RFR) Hazard ................................................. 2 2.2 Recommendation ........................................................................................... 3 2.3 Safety Precaution ........................................................................................... 3 3 Installation ........................................................... 5 3.1 Site Selection ................................................................................................... 5 3.2 Unpacking ........................................................................................................ 6 3.3 Installing the Equipment Cables ................................................................. 8 3.4 Mounting the Antenna Unit ......................................................................... 9 3.4.1 Prepare the Support Post .............................................................................. 9 3.4.2 Hoisting the Antenna ................................................................................... 10 3.4.3 Installing the Radome Assembly ................................................................ 12 3.4.4 Installing the Cables ..................................................................................... 14 a 3.5 Mounting the Antenna Control Unit (ACU) ............................................ 16 3.6 Installing the ACU Cables ........................................................................... 17 3.6.1 Connectors on ACU rear panel ................................................................... 17 3.6.1.1 DB-15 Gyro Connector ...................................................................................17 3.6.1.2 DB-9 NMEA Connector ..................................................................................17 3.6.1.3 DB-9 BMIM(BUC Modem Interface Module) Connector ......................18 3.6.1.4 DB-9 VCS Connector .......................................................................................18 3.6.1.5 DB-9 AUX Connector ......................................................................................19 3.6.1.6 I/O and Gyro Strip Connector ......................................................................19 3.6.1.7 NMEA Strip Connector ...................................................................................21 3.6.1.8 RJ-45 Console Port .........................................................................................21 3.6.1.9 Ethernet port ....................................................................................................22 3.6.1.10 USB port ..........................................................................................................22 3.6.1.11 RX & TX Connectors ....................................................................................22 3.6.2 ACU Cable Connection ................................................................................. 23 3.6.2.1ACU Gyro Compass Cable Connection ........................................................25 3.6.2.2 CONSOLE(RJ-45) Connection for Satellite Modem ................................28 3.6.2.3 NMEA Port Connection for GPS Data ........................................................29 3.6.2.4 BMIM ..................................................................................................................30 3.6.2.5 VCS ......................................................................................................................30 b 3.6.2.6 Ethernet Port ....................................................................................................31 4 Theory ............................................................... 32 4.1 Self-Disciplining Algorithm ........................................................................ 32 4.2 Searching and Tracking Reference ............................................................ 32 4.2.1 Searching Reference ..................................................................................... 33 4.2.1.1 DVB Carrier Lock .............................................................................................33 4.2.1.2 RSSD Threshold ...............................................................................................33 4.2.1.3 RSSD C/N Threshold .......................................................................................33 4.2.1.4 External Lock ....................................................................................................34 4.2.1.5 DVB AGC Threshold ........................................................................................35 4.2.1.6 DVB C/N Threshold.........................................................................................35 4.2.2 Tracking Reference ........................................................................................ 35 4.2.2.1 DVB AGC ............................................................................................................35 4.2.2.2 DVB C/N.............................................................................................................35 4.2.2.3 RSSD Signal .......................................................................................................36 4.2.2.4 RSSD C/N ...........................................................................................................36 4.3 Methods of Finding Satellite...................................................................... 36 4.3.1 Auto Searching ..................................... 36 4.3.2 Standby Mode................................................................................................ 36 c 4.3.3 Manual Pointing ............................................................................................ 37 4.3.4 Manual Searching.......................................................................................... 37 4.4 NIM Searching Reference ........................................................................... 37 4.4.1 Auto ................................................................................................................. 37 4.4.2 DVB S1 ............................................................................................................ 37 4.4.3 DVB S2 ............................................................................................................ 37 4.4.4 DSS ................................................................................................................... 37 4.5 LNB Compatibility ........................................................................................ 37 4.6 BUC Compatibility ........................................................................................ 38 5 Initial Configuration ....................................... 39 5.1 Supply AC Power .......................................................................................... 39 5.1.1 ACU Operation Procedures ......................................................................... 39 5.1.2 Main Display of the ACU ............................................................................. 41 5.2 Alignment of the Antenna and the Ship’s Bow ...................................... 41 5.2.1 Verification the Current Antenna Offset................................................... 42 5.2.2 Determining the Heading Discrepancy ..................................................... 42 5.2.3 Adjusting the Antenna Offset..................................................................... 45 6 Operation using Front Key Pad ................... 46 d 6.1 Configuration Mode .................................................................................... 46 6.1.1 Ship Location (Key ‘1’) ................................................................................. 47 6.1.2 Ship Heading (Key ‘2’) ................................................................................. 48 6.1.3 Satellite Finding Method (Key ‘3’) ............................................................. 49 6.1.4 Polarity(Key ‘4’) ............................................................................................. 52 6.1.5 S&T Reference Details (Key ‘5’).................................................................. 54 6.1.6 Searching ON/OFF (Key ‘+/-’)..................................................................... 55 6.1.7 Tracking ON/OFF (Key ‘·’) ............................................................................ 56 6.1.8 STR ID (Key ‘▲’) ............................................................................................ 56 6.1.9 Checking the Signal Status (Key ‘▼’) ........................................................ 57 6.2 Installation Mode ......................................................................................... 59 6.2.1 Ship Antenna Offset ..................................................................................... 59 6.2.2 Searching Parameter Setting ...................................................................... 60 6.2.3 Block Area Setting ........................................................................................ 61 6.2.4 ACU Gyro Compass Type ............................................................................. 62 6.2.5 GPS Output Format & Baudrate ................................................................ 64 6.2.6 TX MUTE ON/OFF SET .................................................................................. 65 6.2.7 Azimuth and Elevation Trim ........................................................................ 65 6.2.8 PCU Compass Mode ..................................................................................... 67 e 6.2.9 Automatic Beam Switching Protocol ......................................................... 68 6.2.10 External Lock TTL Level ................................................................................ 69 6.2.11 BUC POWER SET ............................................................................................ 70 6.2.12 TCP/IP v4 Setting .......................................................................................... 70 6.2.13 Save New Parameters ................................................................................... 71 7 Operation of the Antenna ............................. 73 7.1 Antenna Operation Procedure ................................................................... 73 7.2 Check Antenna Status ................................................................................. 74 7.2.1 Signal Strength .............................................................................................. 75 7.2.2 Antenna Status LED ...................................................................................... 75 7.2.3 M&C using Mini USB.................................................................................... 76 8 Web-GUI operation ........................................ 77 8.1 Log-in to the antenna Web-GUI ............................................................... 77 8.2 Dashboard ...................................................................................................... 77 8.2.1 Antenna ........................................................................................................... 78 8.2.2 Control............................................................................................................. 83 8.2.3 Modem ............................................................................................................ 86 8.3 SAT Channel Info .......................................................................................... 88 f 8.4 PCU Setting ................................................................................................... 90 8.5 ACU Setting ................................................................................................... 94 8.6 Network .......................................................................................................... 97 8.7 Log................................................................................................................... 98 8.8 Update ..........................................................................................................100 9 Troubleshooting ............................................ 102 Appendix A: Error Code Define ......................... a Appendix B : Configuration for iDirect OpenAMIP ................................................................. c Appendix C: Specification .................................. g Appendix D: Pinouts of Radome and Antenna Mounting Holes .......................................................h g 1 Introduction 1.1 Purpose The purpose of this manual is to provide the information required to enable the end user, customer and installer to successfully install the Z12Mk4 antenna and controller and to program the KA-190 for operation. It is recommended that all personnel operating the Z12Mk4 systems know which type of system they are dealing with, read and understand the basic terms, and are fully familiar with the operation of these systems. Although installation may be completed by personnel preferred or designated by the customer, it is also recommended that personnel be trained in the KNS for more suitable equipment installation procedures, and trained by KNS Inc. experts in the relevant matters. Section 2 of this document has been provided to ensure that ALL personnel are aware of the specific safety hazards involved in the installation and configuration of the KNS equipment (e.g. electrical, static and RF radiation hazards). 1 2 Safety 2.1 Radio Frequency Radiation (RFR) Hazard According to NASA and FCC, Excessive level of RFR (Radio Frequency Radiation) exposure may cause harmful result in adverse (immediate) effects on people such as involuntary muscle contractions (electro-stimulation), electrical shocks/burns (from touching metal objects in RFR fields), and excessive heating of tissue (thermal damage). The VSAT satellite antenna system can produce high-intensity radio frequency radiation environments that are potentially hazardous to operating and maintenance personnel. Radar and communication systems, which use high-power RF transmitters and high-gain antennas represent a biological hazard to personnel working on, or in the vicinity of, these systems. The detrimental effects of overexposure to RFR are associated with an increase in overall body temperature or a temperature rise in specific organs of the body. RFR Effects only possible at ten times the permissible exposure limit Heating of the body Cataracts Fertility Shocks or burns Table below shows the Limit for Maximum Permissible Exposure number from the FCC §1.1310 Frequency Electric Field Magnetic Field Range (MHz) Strangth (V/m) Strength (A/m) Power Density (mW/ ) Averaging Time (minutes) 0.3-3.0 614 1.63 100 3.0-3.0 1842/f 4.89/f 900/ 6 30-300 61.4 0.163 1.0 6 300-1500 - - f/300 6 2 6 1500-100,000 The - repair - station 5 operator/field engineer 6 and maintenance technician have full responsibility for the safety. During transmission, all maintenance personnel must maintain a minimal distance of 25m(82.4ft) from the front of the reflector with 8W BUC. Service personnel can access the ADU without being exposed to the radiation hazard by accessing it from below the Antenna base. 2.2 Recommendation Access to the immediate vicinity of the antenna (reflector and feed) must be restricted to trained customers and certified contracted/service personnel. No member of personnel should interpose any of their body parts between the feed and the reflector while the terminal is transmitting. At full output power, this region is dangerous in cases of exposure of more than about 14.6 seconds. At full output power, the near-field output of the auto acquire terminals exceeds the allowable levels for continuous exposure in an uncontrolled area. This near field is a cylindrical region which encloses the reflector and points toward the satellite. Because many sites accommodating the auto acquire terminals are accessible to non-operational personnel, these sites should be considered as uncontrolled and the recommended precautions taken accordingly. The primary precaution should consist in restricting access to the immediate area in front of the reflector to short durations, which, according to worst-case assumptions, means that access should be limited to less than 10 minutes within any 30-minute interval. 2.3 Safety Precaution ADU module is sealed unit. This unit should be closed under any circumstances. The antenna radome assembly should be rigidly mounted on the boat. If necessary, reinforce the mounting area to assure that it does not flex due to the boat’s motion or 3 vibration. Environmental: must operate in controlled environment (temp, altitude, dust, vibration, corrosive, explosive free) EMC (elective magnetic compatibility): to ensure the antenna system provides the highest protection against interfering. The antenna should be 5m away from other transmitting antennas such as HF, VHF, and radar. Cable must be shielded and all equipment must be covered During the hoisting, the system has to be balanced. Swaying radome assembly may cause personnel injury or damage to the system. Note : Moving parts! “Keep body parts away from moving parts” Inside the radome are moving parts. Therefore, only skilled or certified persons are accessible. The operator should pay attention to the following when working. “Disconnect the power source prior to defeating or bypassing the equipment safeguard(Enclosure)” “Restore the equipment safeguard(Enclosure) before restoring power” 4 3 Installation 3.1 Site Selection Determine the optimum mounting location for the antenna radome assembly. It should be installed where: 1. The antenna has a clear line-of-sight of as much of the sky as is practical. Choose a location where masts or other structures do not block the satellite signal from the dish as the boat turns. 2. The antenna is at least 5m away from other transmitting antennae (HF, VHF and other VSAT antenna) which may generate signals with the potential to interfere with the SuperTrack Z series antenna. In case of radar, the distance from the center of the radar beam should be more than 10m when the antenna is install within the radar’s beam. Otherwise the distance from the center of the radar beam should be 3m away from the antenna. The further away the SuperTrack Z series antenna is from these other antennas, the less likely is it to be affected by their operation. 3. The antenna radome assembly should be rigidly mounted on the boat. If necessary, reinforce the mounting area to assure that it does not flex due to the boat’s motion or vibration. Figure 3-1 Installation Location 5 3.2 Unpacking Open the wooden box using pliers and remove the packaging material carefully. Lift the unit out of the box carefully. Do not turn the box and “roll” the unit out, or turn the box upside down to remove it. Be careful when unpacking the equipment. Figure 3-2 Antenna Wooden Box 6 Remove the bolts and bracket used to protect the antenna from shipping damage after opening the radome. If power is supplied to the antenna without removing the fixed parts, the antenna may be damaged. The antenna should be secured using the fixed parts during transportation by truck or another vehicle. So please keep the fixed parts in the event that the antenna is to be moved to a different place or ready to be installed after ground testing. Figure 3-3 Antenna Fixed Part 7 3.3 Installing the Equipment Cables The SuperTrack Z12Mk4 comprises two major sections: The Above-Deck Equipment (ADE) is composed solely of the antenna radome assembly, which is mounted outside. The Below-Decks Equipment (BDE) includes the Antenna Control Unit (ACU), satellite modem(s), and all other items of ancillary equipment. The ADE is connected with the BDE by two coaxial cables; the type of cable to be used depends on the length of cable required. NOTE: Unused coax connections (on the connector bracket) MUST be terminated with a 50 ohm terminator. NOTE : One power cable may need to be installed according to options as heater or up to 10W BUC. NOTE: We recommend cable type according to cable length, as follows: -within 20m: RG213/U -within 40m: RG8/U -within 80m: LMR400 -within 120m: LMR600 -within 180m: LMR900 -within 250m: LMR1200 NOTE: Impedance of cable is 50ohm. Also the other cable types can be selected. However we recommend all attenuation of cable is under 20dB at 2.5GHz. NOTE: When installing the cables, avoid the use of excessive force. Exercise caution during installation of the cables to ensure that they are not severely bent (within the assured bend radius), kinked or twisted, and that the connectors are not damaged. NOTE: Make sure that the cables have been passed through watertight fittings and/or that they will prevent water from entering the ship once their installation has been completed. After the cables have been routed and adjusted for the correct cable length at each end, seal the deck penetration glands and tie the cables securely in place. NOTE: Must be installed the N type connectors on the two coaxial cables. However if the TX cable is directly connected with TX port on the modem, the connector type depends on the connector type of TX port on the modem. 8 3.4 Mounting the Antenna Unit 3.4.1 Prepare the Support Post Prepare the antenna support post for the radome. The radome must be bolted to the support post plate. Make sure that the mounting holes have been drilled. Please refer to the Appendix C for detail drawings. Make sure that the antenna support post is painted appropriately for anti-corrosion. Thread the TX and RX cables from below deck up through the cable access hole on the deck. (Check the number of RF cables required). The support post should be upright. Check the post angle carefully prior to welding the post base to the deck. If it is uneven or not level, weld the clips to the plate or place the foam seal in position on the mounting surface. Refer to Fig 3-4 below. The thickness and size of the support plate can be changed according to the height of the support post Figure 3-4 Diagram of a typical Antenna Support Post (Unit mm) 9 3.4.2 Hoisting the Antenna Refer to the specifications and drawings for the fully assembled weight of your model antenna and ensure that the equipment used to hoist this system is rated accordingly. The antenna assembly is very light for its size and is subject to large swaying motions if hoisted under windy conditions. Always ensure that the tag lines attached to the radome base frame are properly put while the antenna assembly is being hoisted to its assigned location aboard the ship. Ensure that the antenna is secured before hoisting. Check that all the nuts on the base frame assembly have been tightened. Using four-eye nuts, and with a tag line attached to the radome base frame, hoist the antenna assembly to its assigned location aboard the ship by means of a suitably-sized crane. Figure 3-5 Hoisting the Antenna 10 Position the base plate in place over the mounting holes and the cable access hole, and then align the radome base’s “Bow” label (as shown in Figure 3-6) with the ship’s bow. Figure 3-6 Positioning the Radome 11 Figure 3-7 “BOW” Label of the Radome Base NOTE: If cannot align the 'BOW' label with ship's bow, must readjust the antenna offset after installation. Please refer to the section 5.2 for details. 3.4.3 Installing the Radome Assembly Install a flat and spring washers(Ø12) and a mounting bolt(M12) (supplied with the product) to each mounting hole of the radome base from the underside of the mounting surface. Apply Loctite which is provided as the installation kit to the threads of the mounting bolts up near the mounting surface and tighten each of the 4 bolts to 24 in-lb (21 kg-cm) torque [finger tight, then about 1/4 turn tighter] with a wrench. DO NOT OVER-TIGHTEN. If the mounting bolt provided is too short or long, you will have to install mounting bolts of the appropriate length. 12 Figure 3-8 Bolting the Radome/Antenna Figure 3-9 Tighten the nuts from below 13 3.4.4 Installing the Cables The radome base has two holes for each cables, and each cables were installed the cable gland(PG21, cable range 13~18mm) as below Figure 3-10. Figure 3-10 Typical Cable Gland Thread the TX/RX cables through the cable access holes and connect them to the connectors of the antenna. Check the labels on both ends of each RF cable to make sure they match the radome base plate connector. Do not use Teflon gel on the cable fittings as it reduces signal strength at high frequencies. Figure 3-11 Connecting the TX/RX Cables 14 Figure 3-12 Antenna on the Support Post NOTE: If the antenna is to be fixed after conducting the ground testing, you have to remove the fixed jig after installing the radome assembly. If you do not remove the fixed jig and then supply power to the antenna, the antenna may be damaged. Please recheck whether the antenna is fixed or free before supplying power to the antenna. 15 3.5 Mounting the Antenna Control Unit (ACU) Install the ACU in front of a standard 19” equipment rack or other suitable location. The following are the recommended conditions for the ACU’s location. The ACU should be placed in a dry location that is convenient for the user. It must not be susceptible to magnetic interference nor be situated on a level surface. It should be placed so that the VFD is visible and the buttons are accessible. Allow sufficient room at the back to connect all the cables to the rear panel. Figure 3-13 ACU Rack Mounting 16 3.6 Installing the ACU Cables The KA-190 ACU is connected with various systems such as a modem, ship’s gyro, PC, etc. There are several functional connections that may be made on the various connectors. You may not need to make all of these connections, but they are listed here to enable you to decide which ones you do need to make during installation. The power cables of all equipment should be connected to a socket-outlet with protective earth(ground) connection. 3.6.1 Connectors on ACU rear panel This section provides detailed ACU connectors, the function of connector. Most ACU connectors are located on the rear of the ACU, as shown in Figure 3-14. Figure 3-14 ACU Rear View 3.6.1.1 DB-15 Gyro Connector Use this connector to connect the ship’s gyro (synchro gyro, step-by-step gyro, and NMEA output of the gyro compass) to the ACU. Connect the ship’s gyro to the ACU using a DB-15 female connector. The Pinouts of the pins of the DB-15 connector is shown in Figure 3-16 below. Figure 3-15 Pinouts of the DB-15 Gyro Connector Pins 3.6.1.2 DB-9 NMEA Connector A NMEA Connector provides GPS data to the modem or to any other BDE that requires 17 GPS data. Also, if the internal GPS of a Z12Mk4 is broken, the KA-190 ACU can receive external GPS data via a DB-9 NMEA connector RXD Figure 3-16 Pinouts of the DB-9 NMEA Connector Pins 3.6.1.3 DB-9 BMIM(BUC Modem Interface Module) Connector The BMIM connector is a DB-9 which supports RS-422 data. The baud rate of the BMIM connector is fixed to 38400. The BUC which support the OpenBMIP can communicate with the iDirect X7 modem using OpenBMIP if the BMIP cable what is provided as the installation kit is connected between the BMIM port on KA-190 ACU and the BUC I/O port on iDirect X7 modem. TX+ TX- RX- RX+ Figure 3-17 Pinouts of the DB-9 BMIM Connector 3.6.1.4 DB-9 VCS Connector The VCS port communicates with the VCS that control dual antenna system, the baud rate of VCS port is fixed to 57600. All status data of the antenna is reported to the VCS and then the VCS can choose the valid antenna using the status data of both antennas. Moreover the VCS can provide the heading signal and ABS protocol to both ACUs through the VCS port. 18 RXD Figure 3-18 Pinouts of the DB-9 VCS Connector Pins 3.6.1.5 DB-9 AUX Connector The DB-9 AUX connector is not used and it is the reserved port for the future. 3.6.1.6 I/O and Gyro Strip Connector The I/O and gyro strip connector can receive analog gyro output signals such as Synchro and Step by Step. R1 R2 COM S1 S2 S3 SW1 SW2 FG GND Figure 3-19 Pinouts of the I/O & Gyro Terminal Strip Connector Pins SW1 and SW2 of the I/O & gyro connector can control the TX mute function of the modem by “contact closure” when the antenna is in the blockage or the preset block area. Also, SW1 and SW2 supply the 5VDC. The user can choose ‘Contact Closure’ or ‘DC 5V Output’ on the JJP3 of the ACU board using the jumper socket, as shown in Table 3-1 below. Table 3-1 SW1 & SW2 Function as the Status of Antenna SW1, SW2 Mode Function of SW1, SW2in I/O & Gyro Strip Connector 19 on ACU Board Tracking JJP3 Blockage, Initialization, Searching SW1 ~ SW2 : Closure SW1 ~ SW2 : Open SW1 : 5V, SW1 : 0V, SW2 : GND SW2 : GND (Contact Closure) JJP3 (DC output) NOTE: Do not use the I/O & gyro strip and the DB-15 gyro connector at the same time as this may damage to the ACU. CAUTION: There is a risk of electric shock from the analog gyro compass output lines. Make sure that the gyro compass output is turned OFF when handling and connecting the wiring to the ACU gyro connector. 20 3.6.1.7 NMEA Strip Connector If the ship’s gyro is the NMEA 0183 type, the installer can use an NMEA strip connector. X1 and X2 are not available. RX+ RX- X1 X2 Figure 3-20 Pinouts of the NMEA Terminal Strip Connector Pins NOTE: Do not use the NMEA strip and the DB-15 gyro connector at the same time as this may damage to the ACU. 3.6.1.8 RJ-45 Console Port The RJ-45 console port provides the following: Transmits GPS information and transmits Mute, receives TX lock and external AGC values (0~5 VDC). Table 3-2 shows the pins of RJ-45 console port. Table 3-2 Pinouts of the ACU CONSOLE(RJ-45) Port RJ-45 (DTE) Description 2 RX Lock 4 GND 5 GND 6 GPS 7 TX Mute 8 Ext AGC 21 All Other Pins N/A 3.6.1.9 Ethernet port The operator can access to the ACU from outer devices via the Ethernet. Then, the operator can monitor the state of the antenna and configure the antenna using the WebGUI when connect to the ACU via the Ethernet. The Ethernet port can be used for ABS(Automatic Beam Switching) Protocol such as OpenAMIP, ROAM or VACP if the modem uses ABS protocol for the beam switching. Table 3-3 Pinouts of the ACU Ethernet Port RJ-45 Pin Description 1 TX+ 2 TX- 3 RX+ 6 RX- 3.6.1.10 USB port In order to access to the ACU via WiFi, the operator can install the WiFi Dongle to the USB port. Then the operator can access to the Web-GUI without any cable connection. Table 3-4 Pinouts of the USB Port UBS Pin Description 1 +5V 2 DATA- 3 DATA+ 4 GND 3.6.1.11 RX & TX Connectors The RX IN connector(N type female) is connected to the RX port on the antenna and 22 supplies 48V DC power to the antenna and receives RX L-band signal from the antenna. Also, the KA-190 ACU communicates with the antenna using FSK modem via the RX IN connector. The RX OUT connector(F type female) is connected to RX port on the satellite modem and sends RX L-band signal to the satellite modem. The TX IN connector(F type female) is connected to TX port on the satellite modem and receives TX L-band signal with 50Mhz(or 10Mhz) reference signal from the satellite modem when the PSU of KA-190 ACU is used as BUC power. The TX Out connector(N type female) is connected to the TX port on the antenna and supplies 48V DC power and sends TX L-band signal with 50Mhz(or 10Mhz) reference signal to the BUC when the PSU of KA-190 ACU is used as BUC power. Figure 3-21 RF interface ports on KA-190 ACU 3.6.2 ACU Cable Connection The cabling between the above-deck equipment (antenna pedestal) and the below-deck equipment (ACU) only requires TX and RX L-band coaxial cables of a type that will be determined during the installation process (based on the length of the cable required). It is strongly recommended to run the cables directly from the antenna to the ACU, thereby dispensing with the need to go through any IF patch panels to provide the best signal level for viewing. It is important to keep these cables the grounded (outer shield of the coax cable) isolated from any other groundings due to the sensitivity of the CMOS components of the PCU. A good rule of thumb is that the receive (RX) L-band cable be directly connected to the antenna control unit. This is because the receive (RX) L-band cable provides the DC power 23 to the PCU to operate that antenna. Technically speaking, the grounds from the TX and RX IFL runs can be different, but a single piece of cable running from the ACU to the antenna will ensure that the antenna operates properly and protect it from a possible 48 VDC, which supports the optional BUC installation. Depends on the network setting on X7 modem, the external switch is not necessary. In that case, the Ethernet port on the ACU is connected to the a port on the X7’s Ethernet ports. Antenna Pedestal Above Deck RX L-Band TX L-Band Below Deck BUC I/O (RS-422) iDirect X7 Modem ACU TX L-Band RX L-Band Ship Compass LAN 10/100 BaseT Ethernet Switch Figure 3-22 Cable Connection for OpenBMIP 24 Antenna Pedestal Above Deck RX L-Band TX L-Band Below Deck Satellite modem ACU TX L-Band RX L-Band LAN 10/100 BaseT Ship Compass Ethernet Switch Figure 3-23 Cable Connection without OpenBMIP 3.6.2.1 ACU Gyro Compass Cable Connection The KA-190 ACU will accept Synchro, Step-by-step, and NEMA interface data for a Gyro compass connection. The ACU is configured with a terminal strip and a DB-15 port. Care must be taken when completing these connections. These wires may conduct high voltages and can damage equipment and/or cause personal injury. For the synchro and step-by-step gyro inputs, the installer must enter the ship’s heading information on the ACU for proper operation. Also, it is recommended that a validation 25 test be conducted to determine whether the proper heading updates are being received on the ACU screen. If the ACU heading is being updated in reverse, the ACU can be modified to change the polarity of the incoming voltage. Synchro-Type Gyro Connection In the case of the synchro-type gyro, uses the 5 pins (R1, R2, S1, S2, S3) of the DB-15 connector or the I/O & gyro strip connector. Table 3-5 Pins Used for the Synchro-Type Gyro Gyro DB-15 Pin No. Description 10 R1 2 R2 11 S1 3 S2 4 S3 NOTE: We recommend AC 11.8~115V (RMS) and 50~500Hz as the input range of the synchro-type gyro. Step-by-Step Type of Gyro Connection Use the 4 pins (COM, S1, S2, S3) of the DB-15 connector or the I/O & gyro strip connector when the ship’s gyro is of the step-by-step type. Table 3-6 Pins Used for the Step-by-Step Type of Gyro Gyro DB-15 Pin No. Description 11 S1 3 S2 4 S3 26 6 COM NOTE: We recommend DC 25~75V as the input range of the step-by-step type of gyro. NMEA Type of Gyro Connection When the ship’s gyro is of the NMEA type, use the 8th(RX+) pin and the 15th(RX-) pin of the DB-15 GYRO connector. Or use the RX+ port and RX- port of the NMEA strip connector. Table 3-7 Pins Used for the NMEA Type of Gyro Gyro DB-15 Pin No. Description 8 RX+ 15 RX- The connection depends on the NMEA type as below Figure 3-24 and 3-25. Figure 3-24 Cable Connection NMEA 422/485 27 Figure 3-25 Cable Connection NMEA 232 NOTE: KA-190 ACU can accept the various format of NMEA 0183, as follow: HDT; HDG; HDM. But NMEA signal must be matched the regular NMEA format as below. The baud rate of NMEA 0183 should be 4800. $HEHDT,x.x,T*hh<CR><LF> $HEHDG,x.x,x.x,a,x.x,a*hh<CR><LF> *hh means checksum of format. If there is no this checksum, KA-190 ACU can’t accept the gyro signal. 3.6.2.2 CONSOLE(RJ-45) Connection for Satellite Modem The CONSOPLE port is used to exchange some data with each other, such as GPS data, TX mute functions, external lock state, and external AGC as following between the KA-190 ACU and the satellite modem. In case of iDirect modem, the straight RJ-45 cable can be used between the CONSOLE port on the ACU and the CONSOLE port on iDirect modem. - GPS RS-232 Output - TX Mute: Supply DC voltage to the modem, - ‘0V’ means that the antenna is in normal tracking status. - - ‘5V’ means that the antenna is mute or is in block area. - External lock bit: The TTL level can be set as ‘0’ or ‘1’. Please refer to ‘External Lock TTL Level’ of ‘Installation Mode’ - External AGC: The voltage range must be approximately 0~10VDC (the higher the 28 signal strength, the better the signal). Table 3-8 Data Type and Data Flow of Console Port RJ-45 Pin No. Description ACU Signal Direction Modem 2 RX Lock Receive Send 4 GND GND GND 5 GND GND GND 6 GPS Send Receive 7 TX Mute Send Receive 8 Ext AGC Receive Send All Other Pins N/A 3.6.2.3 NMEA Port Connection for GPS Data The internal GPS is located on the elevation plate of the antenna. The internal GPS antenna sends correct GPS data to the PCU when internal GPS data is available. Then, the PCU sends the GPS data to the ACU. However, if internal GPS data is not available or broken, the internal GPS antenna does not send GPS data to the PCU. In this case, the PCU sends default GPS data value to ACU, which is saved data gathered from internal GPS antenna. The PCU sends the GPS data to the ACU using the KNS own protocol. The ACU processes and regenerates the GPS information received from the PCU via the DB-9 NMEA (RS232) and the RJ-45 console port. The format and baud rate of the GPS can be configured as GPRMC, GPGLL or GPGGA, and from 1200 to 115200 bps, respectively, using the KA-190 ACU. The DB-9 NMEA and the RJ-45 ports can each have a different format and baud rate. Please refer to the ‘7.2.7 GPS Output Format & Baudrate’ of installation mode for further details. NOTE: At the first power-on for the GPS antenna, it will take about 5 minutes to calculate your location from GPS satellite signals and configure the database. NOTE: If the internal GPS is broken or non-valid, the KA-190 ACU can accept the 29 external GPS signal via NMEA port. But order of priority is given to the internal GPS signal. NOTE: If the ship’s gyro is a GPS compass that has a heading angle and GPS data, the KA-190 ACU can accept the heading angle and the GPS signal via the Gyro connector (DB-15 pins) at the same time. 3.6.2.4 BMIM The BMIM connector is used to communicate between the iDirect X7 modem and the BUC using OpenBMIP. The pins Pinouts of BMIM port is as following Table 3-9. In order to use this port, the BMIM cable which is provided as the installation kit should be plugged between the KA-190 ACU and the iDirect X7 modem. Table 3-9 Pinouts of BMIM Port Pins Pin No. on BMIM Port Description 2 BUC serial TX+ 3 BUC serial TX- 6 BUC serial RX- 8 BUC serial RX+ 3.6.2.5 VCS In order to connect the ACU to the VCS, the typical RS-232C cable is required. And the ACU of the primary antenna is connected to AUX A port on the VCS and the ACU of the secondary antenna is connected to the AUX B port on the VCS. The typical cable connection of dual antenna system is as following Figure 3-26, the both ACU can receive the ABS protocol and gyro signal from the VCS. 30 Antenna A Antenna B RX L-Band TX L-Band RX L-Band TX L-Band ACU B ACU A TX L-Band VCS RX L-Band RX L-Band VCS Gyro TX L-Band VCS TX L-Band RX L-Band Ship Gyro Compass Satellite modem Ethernet Switch Figure 3-26 Cable connection for Dual antenna 3.6.2.6 Ethernet Port The Ethernet cable included in the installation kit is a typical straight cable and it is used for the connection to the satellite modem or Ethernet switch. The IP address for the Ethernet can be configured on the ACU or Web-GUI. 31 4 Theory 4.1 Self-Disciplining Algorithm The greatest difference of the KNS antenna system from other stabilized antennas is its superbly designed algorithm. Pin-point accuracy can be easily obtained with a spectrum analyzer during satellite cut-over. The key reason for this pin-point accuracy is to guarantee the capacity for self-discipline, whereby the algorithm constantly calculates the difference between theoretic and real-time values and disciplines itself accordingly. This algorithm requires very complex computations, and the KNS antenna system uses the 32bit process with 180 MHz of clock when it performs the calculation at nano-second (10-9) speeds (i.e. a thousand times faster than a micro-second). The motioning patterns in land-mobile and maritime applications are very different. For example, dramatic acceleration or deceleration occurs in land-mobile applications, whereas pitch-roll-yawl motions occur in maritime applications. Some vendor stabilized systems may have up to two different sets of algorithms specific to land-mobile and maritime applications. The KNS stabilizer uses a single algorithm for land-mobile and maritime applications simply because the motion sampling process of the DSP is far faster than any actual motioning condition. 4.2 Searching and Tracking Reference Z12Mk4 antenna uses the “tuning” and “fine tuning” methods. Searching is a “tuning” process which tries to find the satellite by covering a wide range of elevation and azimuth motions; tracking is a “fine tuning” process which optimizes the pointing by a “Dish Scan” mode after searching for the signal of the target satellite. There are six searching references, as follows: DVB Carrier Lock; RSSD Threshold; RSSD C/N(Carrier to Noise) Threshold; External Lock; DVB AGC Threshold; DVB C/N(Carrier to Noise) Threshold; And, there are four tracking references: DVB AGC; DVB C/N; RSSD Signal; and RSSD C/N. The ACU or Web-GUI can be configured by the operator to function in any combination of Searching and Tracking references. NOTE: With the threshold searching references the antenna will perform a search pattern until the received level measured by the RSSD or DVB tuners exceeds the pre-configured threshold level. 32 4.2.1 Searching Reference 4.2.1.1 DVB Carrier Lock The antenna searches for the satellite using the preconfigured frequency and symbol rate, the satellite signal is decoded by the built-in DVB tuner which can support up to DVBS2X. We recommend a DVB carrier lock as a searching reference if a DVB carrier is available. The threshold value is not required. If the antenna points towards the target satellite and the DVB tuner has the correct carrier parameters, the DVB demodulator locks on the carrier and sets the lock bit on, which means the antenna is pointing towards the correct satellite, provided that an identical DVB carrier is not present on an adjacent satellite (low probability). This requires the DVB tuner to be configured with the correct carrier parameters, such as frequency, symbol rate and encryption. 4.2.1.2 RSSD Threshold The antenna searches for the satellite using an RSSD threshold level. RSSD measures a power spectrum of about 150KHz(±75KHz) at its tuned center frequency and represents the strength as an RSSD level (higher is stronger). The antenna “believes” that it points towards the target satellite whenever the current RSSD level is above the threshold. Hence, the threshold level value should be carefully selected to ensure the success of the searching process. 4.2.1.3 RSSD C/N Threshold The antenna searches for the satellite using an RSSD C/N threshold level. RSSD measures a power spectrum at three points such as center frequency and two noise points(center frequency – band width/2 and center frequency + band width/2). Then the differentials between the center frequency and two noise points are reported to the main processor, eventually the main processor uses the less value of two differentials as the RSSD C/N. The antenna “believes” that it points towards the target satellite whenever the current RSSD C/N level is above the threshold. Hence, the threshold level value should be carefully selected to ensure the success of the searching process. 33 4.2.1.4 External Lock The antenna searches for the satellite using an RSSD C/N threshold and the RSSD threshold level is automatically configured when antenna starts the searching. User can check the threshold level on the '5' key's function or Web-GUI. And then the ACU is waiting for the Lock signal from the modem via CONSOLE port or Ethernet port for the “DELAY” of the 'SEARCHING PARAMETERS'. In case of the CONSOLE port, the Lock bit state by the logical voltage depends on the type of modem. In the case of an HNS modem, when the voltage level of the CC is logical high (2.6~5VDC), the lock bit is considered to be on. Conversely, the iDirect modem’s lock bit is on when the logical voltage is low. For the specifications of each, please refer to the modem's manual. In case of Ethernet port, the ACU can receive the RX lock bit from the modem and it is received by the ABS protocol. If the antenna can't be received the external lock bits from the modem, the antenna is changing the searching range from ① to ⑦ as below Figure 4-1. ① ③ ② ④ ⑤ ⑥ ⑦ Figure 4-1 Searching Process on External Lock Searching The antenna is going to the searching fail mode when the antenna is not received the external lot bits of the modem until ⑦th searching. And then antenna restarts the searching after 30seconds. Like the DVB tuner, some external demodulators are capable of generating a lock signal when the carrier is locked. This information can be used for searching in the same manner as the DVB carrier lock. However, the response time of the external device between detecting lock and setting lock on must be as fast as the speed of the Z12Mk4 searching process. To keep the response times to a minimum, it is necessary to use a lower value for the 34 acquisition range (no higher than 30 KHz) and a PLL-based LNB (LNB stability should be within +/-10Khz). NOTE: A drawback occurs when antenna losses the lock bit is off (logically unlocked) stemming from the modem. And then, the antenna returns to the searching process. 4.2.1.5 DVB AGC Threshold The antenna searches for the satellite using the DVB tuner and an AGC threshold level. The DVB tuner measures a power spectrum of about 1 MHz at its tuned center frequency and represents its strength as an AGC level (higher is stronger). The antenna “believes” that it is pointing towards the target satellite whenever the DVB AGC level is above the preset threshold. Hence, the threshold level value should be carefully selected to ensure the success of the searching process. 4.2.1.6 DVB C/N Threshold The antenna searches for the satellite using the DVB tuner and a C/N threshold level. In order to use DVB C/N threshold searching, the correct frequency, symbol rate and encryption are required. Otherwise the antenna is not able to get the higher DVB C/N value. The antenna “believes” that it points towards the target satellite whenever the DVB C/N level is above the threshold. Hence, the threshold level value should be carefully selected to ensure the success of the searching process. 4.2.2 Tracking Reference The tracking algorithm uses selected energy level variations while the antenna scanning process is on. The tracking process is only initiated when the searching conditions have been met. 4.2.2.1 DVB AGC The antenna tracks the satellite by con-scan by reading the DVB AGC level changes of the desired carrier on the target satellite. AGC level tracking may result in tracking off from the target satellite, when there is severe interference from an adjacent satellite that has a stronger carrier level. 4.2.2.2 DVB C/N The antenna tracks the satellite by con-scan by reading the DVB C/N ratio change of the desired DVB carrier on the target satellite. The DVB tuner C/N ratio is very useful where 35 there is adjacent satellite interference (ASI). ASI can create a higher energy level but will reduce the C/N ratio at the same time. The C/N ratio tracking method will not cause the antenna to track off the target satellite. 4.2.2.3 RSSD Signal The antenna tracks the satellite by con-scan by reading the RSSD power level of 200 KHz band width of the RSSD L-band frequency. The RSSD frequency is the L-band frequency of the target carrier, the main processor autonomously calculates the RSSD frequency using the RX frequency and LNB LO. 4.2.2.4 RSSD C/N The antenna tracks the satellite by con-scan by reading the RSSD C/N which is between the center frequency and both edge of band width. The RSSD frequency is the L-band frequency of the target carrier, the main processor autonomously calculates the RSSD frequency using the RX frequency and LNB LO. 4.3 Methods of Finding Satellite Z12Mk4 has four satellite finding methods such as auto searching, manual searching, manual pointing and standby mode. The user can select the proper method as occasion demands. 4.3.1 Auto Searching Auto-Searching is the most recommended searching method. The system runs a builtin satellite calibration program using pre-configured information such as satellite longitude, ship heading and automated GPS (site) location data, which can be manually entered in the case of a GPS failure. The program calculates the EL and AZ values, and then the antenna points to that calculated satellite position and begins the search process to find the target satellite. After the searching condition has been met, the antenna enters into the tracking mode. 4.3.2 Standby Mode The antenna is immediately stopped at the point where user chooses the Standby mode function. During the standby mode, the antenna doesn’t have the con-scan function. 36 4.3.3 Manual Pointing In this pointing method, the user controls the antenna manually by entering the desired EL and AZ. The ACU will not perform any searching pattern but tracking(con-scan) is always on. This is a handy option, and is used primarily during the initial installation and troubleshooting process. 4.3.4 Manual Searching The EL and AZ values are entered manually in lieu of being automatically calculated by the ACU. The antenna first points the manually-entered EL and AZ values and then performs the search to locate the target satellite. After the searching condition has been met, the antenna will automatically enter a tracking mode. 4.4 NIM Searching Reference Z12Mk4 with DVB-S2X tuner has four NIM searching standard methods: AUTO, DVBS1, DVBS2, DSS. The user can select the proper method according to desired carrier or just choose the AUTO. During the AUTO mode, the DVB-S2X tuner looks through all methods to find the proper encryption. 4.4.1 Auto ‘Auto’ mode spends more time to find the correct encryption because the antenna looks through all methods using DVB-S2X tuner, however the time difference is unrecognizable. 4.4.2 DVB S1 In this searching standard method, PCU will only search the DVB-S carrier. User must know the proper system encryption to find desired carrier. 4.4.3 DVB S2 Select this method, if your desired carrier is using the DVB-S2 and DVB-S2X encryption. 4.4.4 DSS Select this method, if your desired carrier is using the DSS encryption. 4.5 LNB Compatibility To validate the LNB compatibility, the operator must know the following steps. RF downlink frequency: If the searching and tracking reference is configured for an 37 RSSD or DVB carrier, then the operator must know the center frequency of the RF downlink (receive) within the proper range. LNB input frequency range: The LNB specifications sheet or manufacturer’s label on the LNB usually identifies the input frequency range. This value can also be calculated from the LNB LO frequency and the output frequency range. The LNB stability: The specifications of the LNB usually include its stability. First, the installer should determine whether: The RF downlink frequency is within the LNB input frequency. If not, the DVB or RSSD tuner cannot be locked on the carrier. If the searching reference is RSSD (narrow band tuner) or external lock, it is important to use an LNB with +/- 10 KHz stability; typically, a DRO LNB has +/-500 KHz of stability, which can be problematic at best if the tracking carrier is a very narrow carrier, as in a beacon and CW carrier. Also, the external modem can’t lock on fast enough with the installed LNB with +/- 500 KHz of stability, which is also problematic if the external lock is used for the searching method. NOTE: The KNS antenna supports a universal LNB. The DC voltage and tone signal can selects different LO frequencies of universal LNB. 4.6 BUC Compatibility The block up-converter (BUC) is a device comprising an up-converter and power amplifier in a single package. It is important to make sure that the desired transmit carrier frequency is within the operating range of the BUC. Most BUCs require an external reference(10MHz or 50MHz) and a DC voltage from the modem or the ACU. Make sure that the proper DC voltages are provided to the BUC. The equipment will be damaged if a 24 VDC BUC is provided with voltage of 48 VDC, which is generally used in larger BUCs. Note that, currently, the ACU only provides 48 VDC through the TX IFL cable. 38 5 Initial Configuration After installing the radome assembly and the ACU, the Z12Mk4 antenna must be configured with some parameters to ensure correct operation of the antenna. This section concerns ‘How to configure the antenna for the first time’. If the initial configuration is incorrect, it may have a detrimental effect on the antenna’s operation. 5.1 Supply AC Power During the initial power-up sequence, the ACU provides DC current (48 VDC) via the receive (RX) L-band cable. The ACU has a built-in short-circuit protection to ensure that there is no short circuit between the center conductor of the L-Band RX cable and the shield or other metallic surfaces. 5.1.1 ACU Operation Procedures The KA-190 ACU is initialized as shown in Figure 5-1 or Figure 5-2 of the ship’s gyro types when the ACU power is on. Power On SUPERTRACK – ANTENNA CONTROL UNIT _ _ _ _ _ _ _ SUPERTRACK – ANTENNA CONTROL UNIT SYSTEM IS BOOTING NOW (WAIT ABOUT 10s) SUPERTRACK MK4 ACU KA-190 ACU INITIALIZING SUPERTRACK MK4 ACU KA-190 PCU SEACHING OK SUPERTRACK MK4 ACU KA-190 ACU V:0.620 PCU V:1.101 MODEL:MK4-1-0x12 S:61 116.0E AZI:180.0 REL:0150 AGC:03328 SAT0 INIT * ELE:045.0 POL:0015 HDG:030.0 Figure 5-1 ACU Initial Process with Normal Operation (Gyro Type: NMEA, Synchro 1:1) 39 Power On SUPERTRACK – ANTENNA CONTROL UNIT _ _ _ _ _ _ _ SUPERTRACK – ANTENNA CONTROL UNIT SYSTEM IS BOOTING NOW (WAIT ABOUT 10s) CONFIG: GYRO CONVERTER INIT ENTER TO CONFIG CONFIG: GYRO CONVERTER INIT(000.0DEG) SET:000.0 9NT after input gyro value CONFIG: GYRO CONVERTER INIT(000.0DEG) UPLOADING... CONFIG: GYRO CONVERTER INIT(000.0DEG) [ESC]:QUIT OR [ENTER]:REINPUT 9SC SUPERTRACK MK4 ACU KA-190 ACU INITIALIZING SUPERTRACK MK4 ACU KA-190 PCU SEACHING OK SUPERTRACK MK4 ACU KA-190 ACU V:0.620 PCU V:1.101 MODEL:MK4-1-0x12 S:61 116.0E AZI:180.0 REL:0150 AGC:03328 SAT0 INIT * ELE:045.0 POL:0015 HDG:030.0 Figure 5-2 ACU Initial Process with Requiring Heading Angle (Gyro Type: Others) If the ship’s gyro is of the NMEA or Sync 1:1 type, the ACU operates normally. In other cases, the user has to input the ship’s current heading angle into the ACU, or else the ACU will not operate. 40 5.1.2 Main Display of the ACU You can see the parameters, such as those given below in Figure 5-3, after connection between the ACU and antenna. S: 60: Satellite ID. Z12Mk4 has 80 ID as 1~80. SAT0: Satellite name. Operator changes the satellite’s name on the Web-GUI. 116.0E: Longitude of the satellite. INIT *: State of antenna. ‘*’ means that the receive signal is not stable or that the antenna is in the preset block area. AZI: Azimuth angle of the antenna’s pointing position. ELE: Elevation angle of the antenna’s pointing position. REL: Relative angle of the ship’s bow and the antenna’s pointing position. POL: Polarity (Skew angle) AGC: Energy level as tracking reference : DVB AGC, DVB C/N, RSSD or RSSD C/N as the tracking reference. HDG: Heading angle of the ship’s gyro Figure 5-3 Main Display of ACU 5.2 Alignment of the Antenna and the Ship’s Bow We recommend that the bow mark of the radome base be aligned with the ship’s bow for correct tracking of the satellite. But the ship’s mounting condition usually varies and is limited, so the installer can mount the antenna in a direction other than the recommended direction. If the antenna is mounted in another direction, the installer must re-set the 41 antenna offset. Please refer to the steps outlined below to configure the antenna offset. NOTE: Antenna offset is only required when the PCU compass mode is “NORMAL” and “MANUAL” mode. The “GYRO FREE” mode does not require the antenna offset. Please refer to ‘Installation Mode’ to determine the PCU compass mode. NOTE: Antenna offset only affects the azimuth angle, and has nothing to do with elevation. 5.2.1 Verification the Current Antenna Offset You can see the current antenna offset in the ‘Installation Mode’ as shown in Figure5-4 below. Press ‘←’ to enter the ‘Installation Mode’ Select the ‘ANTENNA OFF-SET’ using ‘▲’ or ‘▼’ INSTL:ANTENNA OFF-SET WITH VESSEL ENTER TO START Press ‘ENT’ INSTL:ANTENNA OFF-SET WITH VESSEL DOWNLOADING... INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0000.0 CR ANGLE:0000.0 Figure 5-4 Verification the Current Antenna Offset 5.2.2 Determining the Heading Discrepancy Input the current antenna offset in ‘NEW ANGLE’ to determine the heading discrepancy. Then, the antenna will move to the updated antenna offset position at the factory. The angle between the pointing direction of the antenna and the ship’s bow is the heading discrepancy. 42 Press ‘←’ to enter the ‘Installation Mode’ Select the ‘ANTENNA OFF-SET’ using ‘▲’ or ‘▼’ INSTL:ANTENNA OFF-SET WITH VESSEL ENTER TO START Press ‘ENT’ INSTL:ANTENNA OFF-SET WITH VESSEL DOWNLOADING... INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0000.0 CR ANGLE:0000.0 INSTL:SHIP HDNG OFF-SET UPLOADING INFORMATION... Current Antenna Offset Input the current value, press 'ENT' Figure 5-5 Inputting the Current Heading Angle Open the hatch of the radome and look at the antenna inside the radome to determine the heading discrepancy, as shown in Figure 5-6 below. NOTE: The direction of the antenna offset is as shown in Figure 5-7. If you want the antenna to move counter-clockwise, you have to input a positive value. CAUTION: The antenna offset must be correct for quick and exact operation. We recommend that the heading discrepancy remain within ±5 degrees. If the heading discrepancy is as high as ±10 degrees, the antenna will not be able to search for the satellite with “NORMAL” PCU compass mode. 43 Ship’s BOW Heading Discrepancy D is h Arrow Mark (Setting in Factory) Initial Heading Offset r de ex co En e Ind m Ho Figure 5-6 Determining the Heading Discrepancy Ship’s BOW ‘-' ‘+’ Figure 5-7 Direction of the Antenna Offset 44 5.2.3 Adjusting the Antenna Offset Refer to Figure 5-8 below for adjustment of the antenna offset. Press ‘←’ to enter the ‘Installation Mode’ Select the ‘ANTENNA OFF-SET’ using ‘▲’ or ‘▼’ INSTL:ANTENNA OFF-SET WITH VESSEL ENTER TO START Press ‘ENT’ INSTL:ANTENNA OFF-SET WITH VESSEL DOWNLOADING INFORMATION... Display INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0000.0 CR ANGLE:0050.0 Press ‘F/ESC’ Input New Angle New Angle = Initial Heading Offset + Heading Discrepancy INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0005.0 CR ANGLE:0050.0 Press ‘ENT’ INSTL:ANTENNA OFF-SET WITH VESSEL UPLOADING INFORMATION... Display INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0005.0 CR ANGLE:0005.0 Figure 5-8 Antenna Offset adjusting Steps NOTE: Save the changed parameters in ‘Installer Mode’ after adjusting the antenna offset. Otherwise, the antenna will remember only the preset antenna offset. Refer to ‘Installer Mode’ if you would like to know how to save it. 45 6 Operation using Front Key Pad There are two modes in the ACU configuration: Configuration Mode and Install Mode. In the Configuration Mode, the operator configures the parameters required for standard operation. In the Installation mode, the installer configures the parameters required for installation of the antenna and/or repair work. Figure 6-1 ACU Front Keypad 6.1 Configuration Mode This section will describe the configuration of the ACU. The following table provides a quick reference source on Key Mapping of the ACU. Table 6-1 Key Mapping (Quick Reference) Key (Main Status) Action 1 CONFIG: SHIP LOCATION 2 CONFIG: SHIP HEADING 3 CONFIG: SAT. FINDING METHOD 4 CONFIG: POLARITY 5 CONFIG: S&T REF DETAILS 6 CONFIG: STATIC FUNCTION ON/OFF +/- CONFIG: SEARCHING ON/OFF · CONFIG: TRACKING ON/OFF ▲ CONFIG: STR ID ▼ STATUS of all searching and tracking references Holding ‘’ 3 sec Go to INSTALLATION MODE C ANTENNA & ACU – VERSION & SERIAL NUMBER 46 Holding ‘C ‘3 sec Monitor and Control using PC 6.1.1 Ship Location (Key ‘1’) Press key ‘1’ to access ‘SHIP LOCATION’. The KA-190 ACU displays the longitude (LON) and latitude (LAT) data of the antenna when the GPS is operating normally. Also, if the internal GPS is broken and an external GPS is not being used, the operator can enter the GPS data using the ACU. Refer to Figures 7-2 and 7-3 to configure and check the GPS. Press ‘1’ CONFIG: SHIP LOCATION GPS ENTER TO CONFIG Press ‘ENT’ Press ‘F/ESC’ CONFIG: SHIP LOCATION GPS: EXT:NON INT:VLD External GSP Status VLD(Valid) /NON(Non GPS) LAT:N 036.3 Internal GSP Status VLD(Valid) /NON(Non GPS) /NVD(Not Valid) Press ‘ENT’ CONFIG: SHIP LOCATION GPS:VLD LON:E 127.3 Figure 6-2 Check GPS Data and Status Press ‘1’ CONFIG: SHIP LOCATION GPS ENTER TO CONFIG Press ‘ENT’ CONFIG: SHIP LOCATION GPS: EXT:NON INT:VLD LAT:N 036.3 Input Current Latitude Press ‘ENT’ CONFIG: SHIP LOCATION GPS: EXT:NON INT:NON LON:127.3 Input Current Longitude Press ‘ENT’ CONFIG: SHIP LOCATION UPLOADING… GPS:NON LAT:N 36.3 LON:E 127.3 Figure 6-3 Updating Manual GPS Data 47 NOTE: In the event of a GPS failure, the user must enter the correct GPS value for the antenna to calculate the EL and AZ of the target satellite; the same applies if the ship has traveled a significant distance from the last manually entered location. Since antenna searches for satellites based on its current position, correct LAT & LONG data is needed to be entered. NOTE: Press the ‘+/-’ key to change ‘North’ or ‘South’ when setting the latitude, and press the ‘+/-’ key to change ‘East’ or ‘West’ when setting the longitude. KA-190 ACU has the manipulation GPS function with a view to testing it. The steps of the manipulation GPS is as shown Figure 6-4. Press ‘1’ CONFIG: SHIP LOCATION GPS ENTER TO CONFIG Press ‘C’ CONFIG: SHIP LOCATION GPS MANIPULATION CONFIG: SHIP LOCATION GPS: EXT:NON INT:VLD ENTER TO CONFIG LAT:N 036.3 Input Desired Latitude Press ‘ENT’ CONFIG: SHIP LOCATION GPS: EXT:NON INT:VLD LON:127.3 Input Desired Longitude Press ‘ENT’ CONFIG: SHIP LOCATION UPLOADING… GPS:NON LAT:N 36.3 LON:E 127.3 Figure 6-4 Steps for Manipulation GPS 6.1.2 Ship Heading (Key ‘2’) Press key ‘2’ to access ‘SHIP HEADING’. The correct ship heading information must be entered whenever the ACU is initialized (power reset), as with most types of Gyro compasses. This configuration is not required for NMEA or Synchro 1:1 Gyro inputs. 48 Use this configuration when the heading angle displayed in the ACU is different from the ship’s heading angle. Press ‘2’ CONFIG: SHIP HEADING ENTER TO CONFIG Press ‘ENT’ Current Heading Angle CONFIG: SHIP HEADING(020.0DEG) SET:000.0 Input New Heading Angle Press ‘F/ESC’ Desired New Heading Angle CONFIG: SHIP HEADING(020.0DEG) SET:035.0 Press ‘ENT’ CONFIG: SHIP HEADING(020.0DEG) UPLOADING... SET:035.0 CONFIG: SHIP HEADING(35.0DEG) SET:035.0 Figure 6-5 Configuration of Ship Heading 6.1.3 Satellite Finding Method (Key ‘3’) Press key ‘3’ to access ‘SATELLITE FINDING METHOD’. Please refer to the ‘Theory’ section. Press ‘3’ CONFIG: SAT. FINDING METHOD ENTER TO CONFIG Press ‘ENT’ CONFIG: SAT. FINDING METHOD AUTO SEARCHING Select Finding Method using ‘▲’ or ’▼’ Then Press ‘ENT’ Figure 6-6 Configuration of Satellite Finding 49 Auto Searching If you select auto searching, you will see Figure 6-7 shown below. SCH1 C:U E:U A:0456 C:3140 R:0000 E:0000 AUTO SEARCHING CR:EL:44.5 AZ:246.2 Figure 6-7 Auto Searching Manual Searching If you select manual searching, you will have to input the desired position (elevation and azimuth angles). Then, the antenna will start to search for the satellite from the desired position. MANU C:U E:U A:0456 C:3140 R:0000 E:0000 TG:EL:45.0 CR:EL:44.5 AZ:246.2 MANU C:U E:U A:0456 C:3140 R:0000 E:0000 TG: AZ:180.0 CR:EL:44.5 AZ:246.2 Input the Desired Elevation Angle Then Press ‘ENT’ Input the Desired Elevation Angle Then Press ‘ENT’ Antenna Searches the Satellite from Desired Position Figure 6-8 Manual Searching NOTE: The antenna will start searching from the desired position after update the elevation and azimuth values. (You must press ‘ENT’ after inputting the elevation and azimuth values, otherwise the antenna will be pointing [holding]). Manual Pointing If you select manual pointing, you will have to input the desired position (elevation and azimuth angles). Then, the antenna will move to the desired position. 50 MANU C:U E:U A:0456 C:3140 R:0000 E:0000 TG:EL:45.0 CR:EL:44.5 AZ:246.2 MANU C:U E:U A:0456 C:3140 R:0000 E:0000 TG: AZ:180.0 CR:EL:44.5 AZ:246.2 Input the Desired Elevation Angle Then Press ‘ENT’ Input the Desired Elevation Angle Then Press ‘ENT’ Antenna Points to Desired Position Figure 6-9 Manual Pointing NOTE: The antenna will start tracking towards the desired position after inputting the elevation and azimuth values. (You must press ‘ENT’ after inputting the elevation and azimuth values, otherwise the antenna will be pointing [holding]). Standby The antenna is immediately stopped at the point where user chooses the Standby mode function. During the standby mode, the antenna doesn’t have the con-scan function. STBY C:U E:U A:0456 C:3210 R:0521 E:0032 STANDBY MODE Figure 6-10 Standby Mode Table 6-2 Signification of Display DVB Tuner lock status C:L/U L = Locked U = Unlocked External device lock status E:L/U L = Locked U = Unlocked A: XXXX DVB AGC Level C:XXXX DVB C/N Level R:XXXX RSSD Level E:XXXX External device AGC Level 51 6.1.4 Polarity(Key ‘4’) The operator can move the angle of skew using one of 3 methods, namely ‘AUTO’, ‘MANUAL’, and ‘JOG’. AUTO Mode The PCU calculates the skew angle based on the polarity of the satellite and antenna’s current position. The skew moves to the calculated angle when selecting the ‘AUTO’ mode. The skew angle ranges from 95°to -95°. MANUAL Mode The operator can change the skew angle by inputting the desired angle. The skew angle ranges from 130°to -130°. Press ‘4’ CONFIG: POLARITY ENTER TO CONFIG Press ‘ENT’ CONFIG: POLARITY(0015DEG) MODE>[MANUAL] Select Polarity Mode by ‘▲’ or ’▼’ Press ‘ENT’ AGC:0000 CONFIG: POLARITY(0015DEG) AGC:0000 MODE;MANUAL >NEW ANGLE:0000DEG Input New Polarity ANGLE Press ‘ENT’ CONFIG: POLARITY(0015DEG) AGC:0000 MODE;MANUAL >NEW ANGLE:0038DEG Figure 6-11 Skew in Manual Mode JOG Mode The operator can change the skew angle using the ‘▲’ or ‘▼’ keys. The skew angle increases when the ‘▲’key is pressed, and decreases when the ‘▼’ key is pressed. If you want to stop the skew, pull out the key. 52 Press ‘4’ CONFIG: POLARITY ENTER TO CONFIG CONFIG: POLARITY(0015DEG) MODE>[JOG] AGC:0000 Press‘ENT’ CONFIG: POLARITY(0015DEG) MODE>JOG >KEY:STOP AGC:0000 Press ‘ENT’ Select Polarity Mode by ‘▲’ or ’▼’ Press the ‘▲’ to increase the screw angle Press the ‘▼’ to decrease the screw angle Figure 6-12 Skew in Jog Mode NOTE : The polarity mode is only available with the linear antenna mode. The polarity angle cannot be changed when the antenna mode is selected to the circular mode, the displayed “POL” value always shows 0. 53 6.1.5 S&T Reference Details (Key ‘5’) The operator can input the details of the searching and tracking references. Press ‘5’ Key CONFIG: S&T REF DETAILS(61:SAT0) ENTER TO CONFIG Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) DOWNLOADING IFORMATION... CONFIG: S&T REF DETAILS(61:SAT0) SATELLITE LOGITUDE: W 000.8 Input Longitude Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) SATELLITE RX POLARITY: LHCP Select Polarity Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) SATELLITE TX-RX POL: CROSS-POL Select TX-RX POL Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) SEARCHING REFERENCE : EXTERNAL LOCK Select SCH Reference Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) TRACKING REFERNCE: DVB_AGC Select TRCK Reference Press ‘ENT’ Input Threshold Value (Only SCH Reference is threshold searching) Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) SERCHING THRSHLD: 3800 CONFIG: S&T REF DETAILS(61:SAT0) SKEW OFFSET: 0000DEG Input Skew Offset (Only Satellite has Skew Offset) Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) LNB LOW LO FREQ:18250MHz Input LNB low LO frequency Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) LNB HIGH LO FREQ:18250MHz Input LNB high LO frequency Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) RX RF FREQ: 19123000KHZ Input RX RF frequency Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) SYMBOL RATE: 36000KHz Input Symbol Rate Press ‘ENT’ Select voltage and tone signal Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) LNB INFO: [18V LOW] (LO FREQ:18250MHz) CONFIG: S&T REF DETAILS(61:SAT0) NIM SEARCH REF : DVBS2 SCH CONFIG: S&T REF DETAILS(61:SAT0) NETWORK ID: 00000 Select NIM Searching Reference Press ‘ENT’ Input Network ID Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) ROLL OFF: 0.20 Select Roll-off-Factor Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) UPLOAD TO RUNNING CONFIG: YES? Select Save or No Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) UPLOADING... CONFIG: S&T REF DETAILS(61:SAT0) SAVE TO FLASH:YES? Select Save or No Press ‘ENT’ CONFIG: S&T REF DETAILS(61:SAT0) SAVING... Figure 6-13 S&T Reference Details (Steps) 54 NOTE: Fortunately, most satellites use standard polarity. However, some satellites use a non-std way of linear polarity. If a satellite uses standard polarity (most US and EU satellites), it is not necessary for the operator to input the skew offset. However, in the case of non-standard polarity satellites, the operator must input the skew offset in the configuration given under ‘S&T Reference Details’. Go to ‘Polarity’ (Key ‘4’) and search for the polarity angle where the energy level (DVB C/N, AVB AGC, RSSD) is at its highest, using either the MANUAL or JOG functions. Then, changed skew angle value will be ‘default’ in the selections of the skew angle. CONFIG: POLARITY(0015DEG) AGC:0000 MODE;MANUAL >NEW ANGLE:0038DEG CONFIG: POLARITY(0015DEG) MODE>JOG >KEY:STOP AGC:0000 Figure 6-14 Check the Energy Level in Manual and Jog Mode 6.1.6 Searching ON/OFF (Key ‘+/-’) Searching OFF is a special function to prevent the antenna from going into the searching process when a searching problem occurs, such as a tracking failure or obstruction of the satellite signal. The Searching OFF function is very useful when there are frequent blockages of short duration. If you select Searching ON, any blockage (exceeded searching delay) causes the antenna to go searching wherever the searching pattern has been initiated. 55 Press ‘+/-’ CONFIG: SEARCHING ON/OFF ENTER TO START Press ‘ENT’ Select the Searching ON/OFF SEARCHING:[ON/OFF] SELECT ON/OFF USING ARROW KEY Press ‘ENT’ SEARCHING:[ON/OFF] UPLOADING... Figure 6-15 Configuration of Searching ON/OFF 6.1.7 Tracking ON/OFF (Key ‘·’) Under certain test environments, the operator can turn off the tracking process. When the tracking is turned off, the antenna ceases its conical scanning and points towards the current position. Press ‘•’ CONFIG: TRACKING ON/OFF ENTER TO START Press ‘ENT’ Select the Tracking ON/OFF TRACKING:[ON/OFF] SELECT ON/OFF USING ARROW KEY Press ‘ENT’ SEARCHING:[ON/OFF] UPLOADING... Figure 6-16 Configuration of Tracking ON/OFF 6.1.8 STR ID (Key ‘▲’) With this configuration, the operator can select a different STR ID. When selecting an 56 S&T reference, the antenna starts the searching and tracking processes as per the parameters based on the selected STR ID. If the new STR ID uses a different satellite, then the antenna will search for a different satellite. To use this option effectively, it is recommended that the operator configures multiple records of the Searching and Tracking Reference (STR) in advance for multiple satellites. Press ‘▲’ CONFIG: STR ID ENTER TO CONFIG Press ‘ENT’ Display Current Satellite Number CONFIG: STR ID NEW ID: 61:SAT0 CR ID: 61:SAT0 Input Desired Satellite Number(ex:64) Press ‘ENT’ CONFIG: STR ID UPLOADING CONFIG: STR ID NEW ID: 64:SAT0 INFORMATION... CR ID: 64:SAT0 Figure 6-17 Configuration of STR ID NOTE: The operator can change the satellite’s name using the Web-GUI. Refer to “Satellite Name” on the SAT Channel Info if you wish to change the satellite’s name. 6.1.9 Checking the Signal Status (Key ‘▼’) If this function is entered, the operator can check the status of the signal, the NID of the signal, and the automatic beam switching mode. Status of signal 57 RSSD C/N DVB Carrier Lock Status DVB AGC DVB C/N RSSD Network ID DVB:ULK A:2469 C:2760 R:2831 098 N:00000 EXT:ULK 0000 NT:ULK 10M:X E:X O:0000.0 External Lock Status via Console External AGC Port 10MHz Reference Status via TX IN Port 10MHz Reference Status via TX IN Port EMCON Status for TX MUTE External Lock Status via Ethernet Port Figure 6-18 Status of Signal Automatic beam switching mode The operator can check the automatic beam switching mode, as shown in Figure 6-19 below. If the automatic beam switching mode is off, the ACU displays the recent value. Satellite Longitude ABS Protocol Mode Location Skew Offset Time Keep Alive Time Extra Hunt Parameters ATBW: S:0359.30 O:000.0 A:015 W:300 X:00 IDRT2 H:1250.000 2000.0 B1:18250 P:HV 30 The numbers of the modem command RX/TX Baud Rate Polarity Hunt LNB Local Frequency Frequency in MHz Figure 6-19 Automatic Beam Switching 58 Searching /Tracking Reference 6.2 Installation Mode If you push and hold the “” key in the main display for 2~3 seconds, you can enter the ‘Installation Mode’. The ‘Installation Mode’ has 16 sub menus. Use this mode when replacing any board or hardware, or when changing the gyro type, etc. NOTE: You must save the changed parameters when you change any parameter to the desired parameter. If the new parameters are not saved, they will be lost the next time the ACU is power cycled, and the previous parameters will be restored. 6.2.1 Ship Antenna Offset The antenna’s heading must be aligned with the ship’s heading to ensure accuracy of searching and tracking. This only concerns the antenna pointing position and the ship’s bow when configuring the antenna offset. Please refer to ‘5.2.2 Determine Heading Discrepancy’ to find out how to calculate the heading discrepancy. Press ‘←’ to enter the ‘Installation Mode’ Select the ‘ANTENNA OFF-SET’ using ‘▲’eore‘▼’ INSTL:ANTENNA OFF-SET WITH VESSEL ENTER TO START INSTL:ANTENNA OFF-SET WITH VESSEL DOWNLOADING INFORMATION... Press ‘ENT’ Display INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0000.0 CR ANGLE:0012.0 Input New Angle Press ‘F/ESC’ INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:0034.0 CR ANGLE:0012.0 Press ‘ENT’ INSTL:ANTENNA OFF-SET WITH VESSEL UPLOADING INFORMATION... Display INSTL:ANTENNA OFF-SET WITH VESSEL NEW ANGLE:034.0 CR ANGLE:034.0 Figure 6-20 Configuration of Ship Antenna Offset by Steps NOTE : The default antenna offset of Z12Mk4 is 0 degree. 59 6.2.2 Searching Parameter Setting The searching parameter is a range which the antenna searches for the satellite from the position derived from PCU. If it is too narrow, the antenna will not be able to search for the antenna. Also, if it is too wide, the antenna searching time will be slower than inputting the proper parameter. Please be deliberate when changing the searching range. AZI(Azimuth) Range : Searching range (degree) of azimuth axis ELE(Elevation) Range : Searching range (degree) of elevation STEP : Increase range in former step SCH (Searching) Delay : Time-out for automatic initiation of a search when the receving condition doesn’t meet the configured searching reference such as the signal level drops below the threshold level or the antenna loses of the lock bit. Figure 6-21 Searching Range 60 INSTL:SEARCHING PARAMETER SETTING ENTER TO START Current Searching Prameter Press ‘ENT’ INSTL:SEARCHING PARAMETER SETTING DOWNLOADING INFORMATION... ELE RANGE:10.0DEG AZI RANGE:30.0DEG STEP:01.0DEG SCH DELAY:00.0SEC Press ‘ENT’ ELE RANGE:20.0DEG Change Elevation Range by Digit Key Press ‘ENT’ AZI RANGE:30.0DEG STEP:01.0DEG Change Azimuth Range by Digit Key Press ‘ENT’ Change Searching Step by Digit Key Press ‘ENT’ SCH DELAY:00.0SEC INSTL:SEARCHING PARAMETER SETTING UPLOADING INFORMATION... Change Searching Delay by Digit Key Press ‘ENT’ Figure 6-22 Configuration of Searching Parameter NOTE : The default setting of the searching parameter is ELE:10.0DEG, AZI:20.0DEG, STEP:01.0DEG and SCH DELAY:20.0SEC. 6.2.3 Block Area Setting The signal from a satellite to the antenna is a line-of-sight (LOS) signal which enables ship structures to block the signal in a certain azimuth angle. When the antenna transmits during this structural blockage, it may cause harmful interference or radiation. During the initial installation, the installer can store up to three blocking areas in the ACU flash memory, from which the ACU can determine whether the antenna is within a block area or not, and send the TX mute signal through the CONSOLE port, I/O and Gyro terminal strip connector and Ethernet port. CONSOLE Port The ACU sends 0VDC when the antenna is normally tracking and the output voltage changes to 5VDC when the tracking is unstable or the antenna is within the block area. I/O and Gyro Terminal Strip Connector 61 The ACU sends a contact-closure (CC) signal via the SW1 and SW2 positions. It is normally closed (NC) for non-blocking areas. This CC can be used by the operator to control an RF inhibit function (transmission on or off). Ethernet Port The ACU sends the TX mute signal via the ABS protocol when the antenna is within the block area. NOTE: The azimuth angle of the block area is calculated relatively to the ship heading. NOTE: The operator can set the 3 elevation zones and 3 azimuth zones to the block area. INSTL:BLOCK AREA SETTING ENTER TO START Press ‘ENT’ Select YES or NO Press ‘ENT’ Setting Start Angle Setting Zone 2, 3 Press ‘ENT’ INSTL:BLOCK AREA SETTING AZIMUTH BLOCK AREA SETTING :YES? INSTL:BLOCK AREA SETTING ZONE 1 START REL ANGLE:000DEG INSTL:BLOCK AREA SETTING ZONE 1 STOP REL ANGLE:000DEG INSTL:BLOCK AREA SETTING ELVATION BLOCK AREA SETTING :YES? Press ‘ENT’ Setting Stop Angle Press ‘ENT’ Setting Stop Angle INSTL:BLOCK AREA SETTING ZONE 1 START ELEVATION ANGLE:000DEG Select YES or NO Press ‘ENT’ Setting Start Angle INSTL:BLOCK AREA SETTING ZONE 1 STOP ELEVATION ANGLE:000DEG Press ‘ENT’ INSTL:BLOCK AREA SETTING UPLOADING... Figure 6-23 Block Area Setting 6.2.4 ACU Gyro Compass Type There are multiple types of Gyro compasses, each of which requires a unique selection. The KNS antenna supports the following Gyro type. Table 6-3 Gyro Type NMEA 0183 62 SYNC 360:1 SYNC 180:1 SYNC 90:1 SYNC 36:1 SYNC 1:1 STEP 360:1 STEP 180:1 STEP 90:1 NOTE: SYNC and STEP gyros require a direction setting which provides two choices: Normal and Reverse. NOTE: The SYNC gyro also requires a frequency setting which provides two choices: 50/60Hz and 400/500Hz. When the Direction setting = NORMAL, a change in voltage is proportional to a change of heading within a defined ratio (e.g. 1:1, 360:1, etc.). When the Direction setting = REVERSE, a change of voltage is inversely proportional to a change of heading in a defined ratio (e.g. 1:1, 360:1, etc.). 63 Press ‘F/ESC’ INSTL:ACU GYRO COMPASS TYPE ENTER TO START Press ‘ENT’ INSTL:ACU GYRO COMPASS TYPE SELECT TYPE: NMEA 0183 Select Gyro Type by ‘▲’ or ‘▼’ Select Direction by ‘▲’ or ‘▼’ Press ‘ENT’ INSTL:ACU GYRO COMPASS TYPE SELECT TYPE: SYNC 90:1 INSTL:ACU GYRO COMPASS TYPE DIRECTION SETTING:NORMAL INSTL:ACU GYRO COMPASS TYPE SYNCH FREQ SETTING: 50/60Hz INSTL:ACU GYRO COMPASS TYPE UPLOADING... CONFIG: GYRO CONVERTER INIT ENTER TO CONFIG Input Heading Angle Press ‘ENT’ Press ‘ENT’ Select Frequency by ‘▲’ or ‘▼’ Press ‘ENT’ Press ‘ENT’ CONFIG: GYRO CONVERTER INIT(000.0DEG) SET:248.5 CONFIG: GYRO CONVERTER INIT(000.0DEG) UPLOADING… SET:248.5 CONFIG: GYRO CONVERTER INIT(248.5DEG) [ESC]:QUIT OR [ENTER]:REINPUT Figure 6-24 Configuration of Gyro Compass Type 6.2.5 GPS Output Format & Baudrate The ACU provides the GPS information via two external ports, the NMEA output port and the CONSOLE port. The format and baud rate of each port can be configured separately. The pin-out from the console port is specially designed. Please refer to ‘3.6.2.5 RJ-45 Connection for Satellite Modem’ for the pin-out of the console port. NMEA DB-9 FORMAT: GPRMC/GPGLL/GPGGA CON RJ-45 FORMAT: GPRMC/GPGLL/GPGGA NMEA DB-9 BAUDRATE: 1200~115200 CON RJ-45 BAUDRATE: 1200~115200 64 INSTL:GPS OUTPUT FORMAT & BAUDRATE ENTER TO START Press e:NT’ INSTL:GPS OUTPUT FORMAT & BAUDRATE NMEA DB9 FORMAT : GPSTypeRMC Select 'EPELL' using '▲' or '▼' key Press e:NT’ INSTL:GPS OUTPUT FORMAT & BAUDRATE CON RJ45 FORMAT : GPSTypeRMC Select '4800' using '▲' or '▼' key Press e:NT’ INSTL:GPS OUTPUT FORMAT & BAUDRATE NMEA DB9 BAUDRATE : 4800 INSTL:GPS OUTPUT FORMAT & BAUDRATE CON RJ45 BAUDRATE : 4800 INSTL:GPS OUTPUT FORMAT & BAUDRATE UPLOADING... Select 'EPELL' using '▲' or '▼' key Press e:NT’ Select '4800' using '▲' or '▼' key Press e:NT’ Figure 6-25 Configuration of GPS Format & Baud Rate NOTE : The default GPS output format of KA-190 ACU is XXRMC and the default baud rate is 4800. 6.2.6 TX MUTE ON/OFF SET The operator can choose the ENABLE/DISABLE as the ‘TX POWER MUTE’ function. If you select ‘ENABLE’, the antenna send the 5VDC through the CONSOLE port and I/O and Gyro terminal strip connector is an open circuit when the antenna is in blockage or when the antenna is not tracking the satellite. INSTL:TX MUTE ON/OFF SET ENTER TO START Press ‘ENT’ INSTL:TX MUTE ON/OFF DOWNLOADING... INSTL:TX MUTE ON/OFF TX MUTE : DISABLE INSTL:TX MUTE ON/OFF DOWNLOADING... Select ON/OFF by ‘▲’, ‘▼’ Press ‘ENT’ Figure 6-26 TX Mute ON/OFF Setting 6.2.7 Azimuth and Elevation Trim Use the ‘Azimuth and Elevation Trim’ when it is necessary to adjust the antenna offset 65 and cage offset while the antenna is tracking the satellite. (Condition for trim: Valid GPS data, Tracking of correct target satellite (Correct satellite longitude), Correct heading angle). The KA-190 ACU shows the Figure 6-27 following when the requirements are not match. INSTL:AZIMUTH AND ELEVATION TRIM PLEASE CHECK: COMPASS,GPS,TRCK,MODE... Figure 6-27 Requirements of Azimuth and Elevation Trim Azimuth Trim: When the operator selects the ‘Azimuth and Elevation Trim’ function, the PCU calculates the discrepancy between the calculated azimuth angle and the current azimuth angle. Then, the PCU changes the antenna offset to the new antenna offset. The following formula is used to adjust the antenna offset. Discrepancy of Azimuth Angle = Calculated Azimuth Angle by PCU – Current Azimuth Angle New Antenna Offset = Current Antenna Offset – Discrepancy of Antenna Angle Elevation Trim: When the operator selects the ‘Azimuth and Elevation Trim’ function, the PCU calculates the discrepancy between the calculated elevation angle and the current elevation angle. Then, the PCU changes the cage offset to the new cage offset. The following formula is used to adjust the cage offset. Discrepancy of Elevation Angle = Calculated Elevation Angle by PCU – Current Elevation Angle New Cage Offset = Current Cage Offset – Discrepancy of Cage Angle 66 Enter the Installer Menu Select Azimuth & Elevation Trim by ‘▲’ or ‘▼’ INSTL:AZIMUTH AND ELEVATION TRIM ENTER TO SETTING Press ‘ENT’ INSTL:AZIMUTH AND ELEVATION TRIM DOWNLOADING VARIATION... INSTL:AZIMUTH AND ELEVATION TRIM AZIMUTH OFFSET:000.0(DEG) TRIM:YES? If There is Azimuth Offset Select ‘YES?’ by ‘▲’ or ‘▼’ Press ‘ENT’ INSTL:AZIMUTH AND ELEVATION TRIM AZIMUTH TRIM... INSTL:AZIMUTH AND ELEVATION TRIM ELEVATION OFFSET:000.0(DEG) TRIM:YES? If There is Elevation Offset Select ‘YES?’ by ‘▲’ or ‘▼’ Press ‘ENT’ INSTL:AZIMUTH AND ELEVATION TRIM ELEVATION TRIM... Figure 6-28 Azimuth and Elevation Trim (Steps) NOTE: The operator must save the changed parameters using ‘SAVE NEW PARAMETER’. 6.2.8 PCU Compass Mode There are four modes, as outlined below. The operator can select the PCU compass type according to the state of the ship’s gyro. The antenna will start initializing after selection of the PCU compass mode. NORMAL (GYRO COMPASS) Select the ‘NORMAL’ mode when using the ship’s gyro. The ACU provides GYRO info to the PCU, which the PCU uses for its computation. For Gyro cable connection, refer to ‘3.6.2 ACU Cable Connection’. GYRO FREE The Z12Mk4 antenna supports the gyro free mode when the ship gyro is incorrect or malfunction. The antenna searches 360 degrees azimuth angle when the gyro free mode is selected. For that reason, the antenna takes the more time to find the satellite than the 67 normal mode. NOTE : KNS firmly recommends to use the “NORMAL” mode as the default PCU compass mode. The “GYRO FREE” mode is only for the alternative method for the unavoidable conditions. MANUAL In the event that a gyro compass is not available, the user must select the ‘’MANUAL’ mode and must manually input the heading value. (Refer to ‘6.1.2 Ship Heading’ for inputting the heading value.) The PCU uses the heading angle when the PCU is receiving the STR ID command from the ACU or when the antenna is searching for the satellite after initializing of the antenna. Also, the PCU uses the heading angle when the antenna starts another search for the satellite after search failure. 6.2.9 Automatic Beam Switching Protocol The ACU can change the target satellite upon receiving the modem protocol (iDirect OpenAMIP, Comtech EF Data ROAM and STM VACP) or the KNS protocol (GTP) from the external device. This function is the ‘Automatic Beam Switching (ABS)’. The ACU receives the ABS protocol via the Ethernet port. 68 INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL ENTER TO START Press ‘ENT’ If select Disable Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL AUTOMATIC BEAM SWITCHING: ENABLE? Select the ENABLE using ‘▲’ or ‘▼’ Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL SELECT MODEM CLASS:IDIRECT OpenAMIP Select the Protocol Type using ‘▲’ or ‘▼’, Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL LNB BAND1 LO FREQ:18250MHz Input the LNB BAND 1 local frequency, Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL LNB BAND2 LO FREQ:18250MHz Input the LNB BAND 2 local frequency, Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL LNB BAND3 LO FREQ:18250MHz Input the LNB BAND 3 local frequency, Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL LNB BAND4 LO FREQ:18250MHz Input the LNB BAND 4 local frequency, Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL EXTERNAL LOCK SOURCE:ETHERNET Select external lock source CONSOLE/ETHERNET, Press ‘ENT’ INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL ROLL OFF: 0.20 Select Roll-off-Factor Press ‘ENT’ Figure 6-29 ABS Protocol Configuration 6.2.10 External Lock TTL Level When the searching reference is ‘External Lock Bit’, the ACU receives the lock signal via the RJ45 console port from the satellite modem. If this lock signal is DC voltage, the ACU considers 2.6~5VDC as logical high and anything less than 2.6VDC as logical low. The lock 69 signal varies according to the manufacturer. Logical high is the lock signal in the HNS modem, whereas iDirect and Comtech EF data modem’s lock is logical low. Please refer to the modem manual. INSTL:EXT LOCK TTL LEVEL CR:TTL 0 ENTER TO CHANGE SETTING Press ‘ENT’ INSTL:TTL LEVEL 0 SELECT USING ARROW KEY Change the Value using ‘▲’ or ‘▼’ Press ‘ENT’ INSTL:EXT LOCK TTL LEVEL CR:TTL 1 ENTER TO CHANGE SETTING Figure 6-30 External Lock TTL Level Configuration 6.2.11 BUC POWER SET The ACU has a built-in 48V DC power supply to provide the DC voltage to the BUC. Most L-band modems can supply 24V DC power and support BUCs for the lower output power BUC. With a built-in DC power supply, the ACU can provide enough power to the BUC. Select ON/OFF by ‘▲’, ‘▼’ Press ‘ENT’ INSTL:BUC POWER SET ENTER TO CHANGE SETTING Press ‘ENT’ INSTL:BUC POWER SET : [ON] SELECT USING ARROW KEY Figure 6-31 BUC Power Setting 6.2.12 TCP/IP v4 Setting The installer and operator can access to the ACU from outer devices using the Ethernet. You must configure the ACUvIP address, gateway, and subnet-mask to use the Ethernet. 70 INSTL:TCP/IP v4 SETTING ENTER TO CHANGE SETTING Press ‘ENT’ INSTL:TCP/IP v4 SETTING IP ADR: 192.168.011.002 Change the IP Address Using Keypad Press ‘ENT’ INSTL:TCP/IP v4 SETTING GATEWAY: 192.168.011.001 Change the Gateway Using Keypad Press ‘ENT’ INSTL:TCP/IP v4 SETTING SN MASK: 255.255.255.000 Change the Subnet Mask Using Keypad Press ‘ENT’ INSTL:TCP/IP v4 SETTING M&C PORT NUMBER: 02500 Change the M&C Port Using Keypad Press ‘ENT’ INSTL:TCP/IP v4 SETTING ABS PORT NUMBER: 05001 Change the ABS Port Using Keypad Press ‘ENT’ INSTL:TCP/IP v4 SETTING TTP PORT NUMBER: 02502 Change the TTP Port Using Keypad Press ‘ENT’ INSTL:TCP/IP v4 SETTING APPLY THE CHANGED VALUE: YES/NO? Select the YES/NO Press ‘ENT’ Figure 6-32 TCP/IP v4 Setting Steps 6.2.13 Save New Parameters Please save all the changed parameters, or they will be lost the next time the ACU is power cycled, and the previous parameters will be restored. 71 INSTL:SAVE NEW PARAMETERS ENTER TO SAVE Press ‘ENT’ INSTL:SAVE NEW PARAMETERS SAVING... Figure 6-33 Saving Steps 72 7 Operation of the Antenna 7.1 Antenna Operation Procedure The Z12Mk4 operates as shown in Table 8-1 when the antenna is in a normal state. Table 7-1 Antenna Operation Procedure Procedure 1. ACU Power ON Operation 1. The operator turns power on using the power switch on the front panel of the ACU. 2. Supply Power to Antenna 2. The ACU supplies power (48VDC) to the antenna via the RX cable. 3. ACU Initializing 3. The ACU initializes. 4. FSK Modem Connection 4. FSK modem of the ACU searches the FSK modem of the PCU. A software version of the ACU and PCU displays on the ACU LCD panel when the connection succeeds. 5. Step Motor Initializing 5. Step motor (Sensor cage) initializes to level off the sensor cage. 6. Search the Home Index 6. The antenna rotates until the hall sensor searches the home index. 7. Search and Track the Satellite 7. The antenna starts searching and tracking. 73 1st: The RX power supply provides 48VDC to the ACU’s main board when the operator turns the ACU power on. 2nd: The ACU’s main board supplies 48VDC to the antenna via the BD-MUX and RX cable. 3rd: The ACU checks the DC line during initializing. 4th: The FSK Modem of the ACU searches the FSK Modem of the PCU, and the ACU then displays the software version on the LCD panel of the ACU. 5th: Firstly, the sensor cage rotates counterclockwise until it pushes the limit switch. Then, the sensor cage rotates clockwise to level off. 6th: The Z12Mk4 uses the magnet as a home index of the antenna. After the initializing of the sensor cage, the azimuth axis of the antenna rotates to search for the magnet. The antenna stops the rotation when the hall sensor meets the magnet. NOTE: We named the 5th~6th steps “antenna initializing”. 7th: The antenna will start searching for the satellite after the initializing. 7.2 Check Antenna Status Antenna Status The Z12Mk4 has 3 or 4 statuses in accordance with searching reference, as given below. The operator can see the state on the ACU LCD panel. INIT(Initializing): The antenna is initializing. SCH1(1st searching): The antenna searches for the target satellite signal. SCH2(2nd searching): The antenna searches for the highest target satellite signal. Only the searching reference is ‘DVB Carrier Lock’ and ‘EXT LOCK’. SCHF(Searching fail) : The antenna is not able to find the satellite. HALT(Halt) : The antenna’s main processor doesn’t control all motors to avoid the hardware damge when the motor or motor driver is not normally working. TRCK(Tracking): The antenna tracks the target satellite signal. 74 Figure 7-1 Parameters on the ACU main display NOTE: ‘*’ means that the RX signal is unstable. The operator can see ‘*’ when the antenna is in initializing, searching or when the antenna is in blockage. 7.2.1 Signal Strength The operator can check the signal strength of the target satellite on the LCD panel of the ACU, as shown below in Figure 8-1. This signal strength is changed according to the tracking reference. If you select the ‘DVB AGC’, you can see the DVB AGC level. (But the ‘AGC’ character remains unchanged.) 7.2.2 Antenna Status LED The operator can check the status of the antenna using the LED on front panel of the ACU. The ACU has 3 LEDs: TRACK, GPS, and ERROR LED TRCK GPS LED State Meaning OFF Antenna is in initializing. Blink Antenna searches for the satellite. ON Antenna tracks the target satellite. OFF GPS antenna is broken or not connected. Blink GPS data is not available. ON GPS data is available. OFF Antenna has no problems. ON Antenna has an error. Please refer to error index. ERROR Table 8-2 Meaning of Status LED 75 Figure 7-2 Status LED and Mini-USB port 7.2.3 M&C using Mini USB The operator can connect the PC with the ACU using the mini-UBS port on the front panel of the ACU. The functions of the mini-USB port and the M&C port on the back panel of the ACU are the same. 76 8 Web-GUI operation Z12Mk4 antenna supports Web-GUI to control and monitor the antenna and ACU from remote site or local site. Refer to all procedures mentioned below when monitor or maintain the antenna and ACU using the Web-GUI. 8.1 Log-in to the antenna Web-GUI In order to use Web-GUI, type the IP address of the ACU in the address filed after start any web browser. ID and password of Web-GUI are as follows and click Login button after input ID and password. - ID : admin - Password : kns0351 Figure 8-1 Log-in of Web-GUI 8.2 Dashboard In order to monitor the antenna status, a lot of antenna parameters are available on the Dashboard. The Information section is used to monitor the parameters of the antenna. The Control section is able to configure the parameters of the antenna. 77 8.2.1 Antenna Status Indicator The antenna status can be monitored using the status indicators - Run : Run indicator shows the antenna Run/Halt status. On means the antenna is normally running. - Track : Track indicator shows the tracking status of the antenna. Off means the antenna is into the searching, initialization or halt. - Lock(N) : Lock(N) shows the lock status of the NIM(DVB) tuner. - Lock(M) : Lock(M) shows the RX lock status of the modem which receives from the modem via the ABS protocol. - Static : The ON/OFF setting of the static mode displays. - Track : The tracking ON/OFF setting displays. - Search : The searching ON/OFF setting displays. - TX : The TX enable status displays. - ASI : The ASI function displays. - GPS : The internal GPS status displays. - M&C : M&C connection status displays. - ABS : The enable status of the ABS protocol displays. - TTP : The connection status from the TTP(KNS own protocol) displays. - PCU : The status of the PCU error displays. - ACU : The status of the ACU error displays. Figure 8-2 Status Indicators 78 Signal Graph The signal levels of the antenna displays as the graph and user can choose the displayed the signal in the graph. Figure 8-3 Signal Graph Driving(Antenna mode information) The configured control modes are displayed. - Gyro Mode : The PCU compass mode displays such as Normal and Gyro Free. - Antenna Status : The current antenna status displays. - Operation Mode : The current operation mode displays. - Skew Control : The current skew control mode displays. Figure 8-4 Antenna Mode Tracking(Data for satellite tracking) The current hardware parameters of the antenna are displayed. - Skew : The polarity angle on the antenna displays. - Elevation : The current elevation angle of the antenna displays. - Azimuth : The current azimuth angle of the antenna displays. 79 - Heading : The ship’s gyro value displays when the ACU is received it from the ship. - Relative : The relative angle between the ship’s bow direction and the antenna’s direction displays. Figure 8-5 Antenna Pointing Position Signal(Signal for tracking) The current signal levels are displayed as like the signal graph. Figure 8-6 Antenna Signal GPS(Position information) The parameters of the internal GPS module are displayed. 80 Figure 8-7 Position Information EXT(External source information) The details for the external searching reference are displayed. - EXT SCH SRC : The current selected external searching reference displays. - EXT TRK SRC : The current selected external tracking reference displays. - EXT LCK THD : The current configured threshold for the external searching reference displays Figure 8-8 External Searching Parameters Satellite(Satellite channel information) The satellite information displays and details are as follows. - ID : Sat ID, there are 80 ID and the default ID is 80 when the ACU receives the ABS protocol from the modem. - Name : The satellite name displays and ABSi iDirect displays when the iDirect OpenAMIP is selected. 81 - Position : The longitude of satellite displays. - RX Band : The current target frequency displays using the RX frequency. - TX Band : The current target frequency displays using the TX frequency. - RX Polarity : The current RX polarity displays. - TX Polarity : The current TX polarity displays when use the different TX frequency band with the RX frequency band. - TX-RX Pol : The polarity between RX and TX displays between Cross-Pol/Co-Pol. - Searching Type : The current searching reference displays. - Tracking Type : The current tracking reference displays. Figure 8-9 Satellite Information Device Information The device parameters of the antenna and ACU are displayed. - Reference Detector : The reference signal(10/50MHz) status from the modem displays. 82 - PCU Temperature : The temperature sensor on the PCU board detects the current temperature and it displays. - ACU Temperature : The temperature sensor on the ACU board detects the current temperature and it displays. - BUC Power Consumption : The ACU can monitor the BUC power consumption when the ACU provides the BUC power and it displays. - PCU Power Consumption : The ACU measure the power consumption of the antenna and it displays. Figure 8-10 Device Information 8.2.2 Control On-Off Setting The antenna setting can be ON/OFF using this window. - Antenna Driving : The main processor of the antenna is controlled by Antenna Driving and the current status is able to be monitored. - Static On-Off : The static mode can be controlled and the current status is able to be monitored. - Tracking On-Off : The tracking mode is controlled and the current status is able to be monitored. - Searching On-Off : The searching mode is control and the current status is able to be monitored. 83 Figure 8-11 On-Off Setting Jog The antenna can be controlled by Jog button when the antenna is pointed manually, the moving speed and acceleration can be configured. Figure 8-12 Jog Satellite ID setting The Sat ID can be manually changed when Set button is clicked after input the new Sat ID. Figure 8-13 Satellite ID setting Skew Setting The skew mode can be configured and the polarity angle is able to be changed for the Manual mode. 84 Figure 8-14 Skew Setting Point Setting The antenna control mode is able to be configured and the target elevation and azimuth angle can be inputted. Figure 8-15 Point Setting Position Setting The manual position value can be configured when the internal GPS is not valid. The heading angle can be manually updated when the ship’s gyro is not available. Figure 8-16 Position Setting 85 8.2.3 Modem Modem The details of the ABS(Auto Beam Switching) are displayed. - Class : Modem brands such as iDirect, Comtech EF Data and STM. - ABS Support : Activation status of ABS. - ABS Protocol : Current configured ABS protocol. - Status : Communication status between the ACU and the modem through the ABS. Figure 8-17 Position Setting Satellite The satellite parameters are received from the modem via ABS protocol and these parameters are displayed with the antenna’s parameters. - ID : Sat ID - Name : Satellite name. - Position : The longitude of the satellite is received from the modem. - Searching Method : The current searching reference and the default searching reference for the ABS protocol is the EXT LOCK(External Lock). - Tracking Method : The current searching reference and the default searching reference for the ABS protocol is the DVB AGC. - RX Polarity : The RX polarity is received from the modem. - TX Polarity : The current TX polarity displays when use the different TX frequency band with the RX frequency band. - TX-RX Pol : The TX/RX polarity is received from the modem. 86 - Threshold : The threshold value for the threshold searching reference, it is received from the modem though the custom message of OpenAMIP. - Skew Trimming Angle : The polarity offset is received from the modem. - LNB Low Lo Frequency : The LNB LO is received from the modem. - LNB High Lo Frequency : The LNB LO is received from the modem. - LNB Band Selection : The configured voltage and tone signal to select the LNB LO displays, it is automatically configured by the PCU when the ACU is received the LNB LO from the modem. - SAT TP Frequency : The target RX frequency displays and it is automatically calculated using the Hunt Frequency and LNB LO. - SAT TP Symol : The symbol rate of the RX displays and it is automatically calculated using the Hunt Bandwidth and Roll-off-Factor. - RollOff : The configured Roll-off-Factor displays. - NID : The decoded NID(Network ID) of the RX frequency displays. 87 Figure 8-18 Modem Information 8.3 SAT Channel Info The configured satellite parameters on the antenna can be downloaded to the Web-GUI and new satellite parameters can be configured and uploaded to the antenna. Select Satellite Channel ID Choose the Sat ID which to download the parameters from the antenna or upload the parameters to the antenna. Click “Select” after input desired Sat ID. 88 Figure 8-19 Select Satellite Channel ID Setting Satellite Channel Information Using the “Get” button, the configured satellite parameters of desired Sat ID can be downloaded to the Web-GUI. In order to upload the new satellite parameters to the desired Sat ID, click the “Set” button after input the parameters. The “Save” button is to save the new satellite parameters to the antenna. The “Apply” button is to use the desired Sat ID. Figure 8-20 Setting Satellite Channel Information External Lock S&T Setting 89 The searching reference, tracking reference and threshold value can be changed using this window and the password is required to enter this window. The password is kns0351. KNS firmly recommends using the default setting, otherwise the performance cannot be guaranteed. The RSSD Input attenuator is not available, it is reserve function for the future. Figure 8-21 External Lock S&T Setting 8.4 PCU Setting The setting of the antenna can be downloaded to the Web-GUI and saved to the antenna after change the parameters. In order to save the parameters on the PCU Setting window, click the “Save” button. Select Modes - Compass Mode : The PCU compass mode displays when click “Get” button and can change the setting when click the current mode. - BlockZone(TxMute) : The enable status of block zone displays and can enable/disable the block zone when click the current setting. 90 - Power On Mode : The current power on mode displays and can choose the mode when click the current mode. Figure 8-22 Mode selection Searching Parameter The antenna searches the satellite signal within the searching range except the gyro free mode. The “Get” button can download the current setting and “Set” button is able to upload the new setting to the antenna. - Elevation Range : The total elevation searching range displays. - Azimuth Range : The total azimuth searching range displays. - Step : The steps displays. Figure 8-23 Searching Parameter Set Detail Options - Search Delay : The searching delay displays and can be downloaded/changed using the “Get/Set” button. 91 - Ship To Bow : The offset between the ship’s bow and the bow direction of the antenna and can be downloaded/changed using the “Get/Set” button. - Cage Offset : The sensor cage offset displays and can be downloaded/changed using the “Get/Set” button. Figure 8-24 Set Detail Options Trim Elevation/Azimuth The main processor of the antenna can calculate the offset between the current antenna position during the tracking and the calculated antenna position when click the “Get” button. In order to do the trim, “Trim” button of each parameter or “Trim All” button should be clicked. Figure 8-25 Trim Elevation/Azimuth Set Block Zone Three azimuth block zones and three elevation block zones displays using the “Get” button, and new setting can be configured using the “Set” button. 92 Figure 8-26 Set Block Zone ASI Mute In order to use this function, the modem should send the RX SNR value to the ACU through the CONSOLE port. Then the ACU can send the mute signal to the modem through the CONSOLE port when the current RX SNR value is dropped by the configured threshold value from the averaged RX SNR for 5 minutes. The default configuration of ASI Mute function is disable, the user need to enable this function when the antenna(especially smaller diameter such as 45cm) transmits the TX signal to the adjacent satellite. Figure 8-27 ASI Mute 93 Save In order to save after change the parameters on the PCU setting, Save must be clicked. Figure 8-28 Save 8.5 ACU Setting The setting of the ACU can be downloaded to the Web-GUI and saved to the antenna after change the parameters. Using the “Save” button, all parameters on the ACU setting window can be saved. NMEA GPS Output The GPS output format and baud rate through the NMEA port display and the setting can be changed. Figure 8-29 NMEA GPS Output Console GPS Output The GPS output format and baud rate through the CONSOLE port display and the setting can be changed. 94 Figure 8-30 Console GPS Output Set Gyro Compass The current gyro compass mode displays using the “Get” button and the setting can be changed using the “Set” button. Figure 8-31 Set Gyro Compass Automatic Beam Switching Protocol The current ABS setting displays using the “Get” button, the enable status of the ABS protocol, the modem class and external lock source can be changed when the each parameter are clicked. And other parameters can be changed using the “Set” button of each parameter. 95 Figure 8-32 Automatic Beam Switching Protocol Set Options The TTL level for the modem RX lock status via the CONSOLE port displays and the BUC input power status displays using the “Get” button. In order to change each parameter, click the current parameter and choose desired the parameter. Figure 8-33 Set Options GPS Manipulation Setting For the testing purpose, the output GPS data can be manipulated. The password is required to open this window. The password is same with the administrator. In order to enable the manipulation GPS mode, click “Off” button to change it to On. And then click the 96 “Set” button after input the desired GPS data. In order to disable the manipulate GPS mode, click “On” button to change it to Off and click “Set” button. Figure 8-34 GPS Manipulation Setting Wireless AP Setting The name of the Wi-Fi dongle on the ACU rear panel can be changed. System Reboot The ACU will be rebooting when click the Restart. Reset All Slots In order to delete the upgraded file on the slots for both ACU And PCU, the user needs to click the Reset button. Figure 8-35 Wi-Fi Setting, Rebooting, Clear the Upgraded Slots 8.6 Network The IP address, the port number and the MAC address of the ACU display using “Get” button. In order to change the setting, click the “Set” button to change the setting. 97 Figure 8-36 IP4 Setting 8.7 Log The KA-190 ACU saves the event log when any event happens and the status of the antenna is saved every one minute. The log file makes one file a day in UTC time and the file name is the date. The log file can be downloaded to the PC when click the desired file on the Web-GUI. The user can choose the particular period and download the log files of this period at once when click the Download button. In order to send the log file to the desired email address when the log file is deleted, the log file backup should be configured after click the Setting button. 98 Figure 8-37 Even Log Figure 8-38 Event & Status Log files 99 Figure 8-39 Log File Backup 8.8 Update The firmware of the ACU and the antenna can be upgraded using the Web-GUI, the current activated firmware displays as well. ACU Update There are three slots to upload the firmware file and the desired firmware file can be activated using the “Active” Button. Figure 8-40 ACU Update The new firmware file overwrites to the existing firmware file when upload to the inactivated slot. Click the “Upload” button and choose the firmware file after click the “Select File”. The 100 firmware file updates to the Web-GUI when click the “Upload” button and then it loads to the ACU when click the “Apply” button. The firmware upgrade takes less than 5 minutes and the ACU automatically reboots after loading the new firmware file. Figure 8-41 ACU Update File Upload PCU update The process of the firmware update for the PCU is same with the ACU. The firmware upgrade for the PCU takes less than 10 minutes. Figure 8-42 PCU Update 101 9 Troubleshooting It is important that the operator recognizes symptoms correctly and searches for broken parts, as KNS or the installer will then be able to cope with a problem more rapidly. This section concerns symptoms indicating breakage and offers a list of points for checking for those symptoms. There may be many checkpoints for one symptom, so you must follow the checkpoint steps. If your problem is solved in the 1st step, there is no need to follow the subsequent steps: Otherwise, you will have to go to the next step. Symptom #1 ACU does not turn on following ACU power on. 1. Make sure that the AC power cabling is connected between the ACU and the AC connector. Check Point 2. Check the output power (48VDC) of the RX power supply. 3. Check the power line of the ACU board. Symptom #2 The ACU display blinks continuously when the ACU power is on, and the relay switch clicks repeatedly. 1. Remove the cable between the RX power supply and the ACU board. Then, check the output voltage of the RX power supply. Check Point 2. If the 1st step is OK, re-connect the cable. Check the short-circuit of power line on the ACU board. Symptom #3 ACU repeatedly displays ‘ACU INITIALIZE’, and relay switch clicks repeatedly. 1. Disconnect the RX cable on the back panel of the ACU, then re-try the power on. 2. If it is ok in the 1st step, re-connect the RX cable. Check Point 3. Check the rotary joint: Disconnect the RX cable (CH1) on the top side of the rotary joint, and then re-input the power to the ACU. If the symptom is resolved, the rotary joint has a problem. Please replace the rotary joint. 4. If the problem is not resolved, re-connect the power cable of the PCU. And remove the cable between the PCU motor driver. Re-input the power to the ACU. 102 5. If the problem is not resolved, re-connect the cable between the PCU and the motor driver. Symptom #4 ACU cannot search the PCU. (ACU ERROR: 0X 02 00) 1. Make sure that the Cable between the ACU and the Antenna is properly connected. 2. Check the state of the PCU power supply. Check Point 3. If the PCU is off, check that the RX L-band cabling between the ACU and PCU is properly connected. 4. If the PCU is on, replace the PCU FSK module/ACU FSK module. The sensor cage keeps hitting the limit switch. Symptom #5 (In normal: The sensor cage rotates counterclockwise until it hits the limit switch, whereupon it rotates in a clockwise direction.) 1. Make sure that the cable between the sensor board and the MCU board is properly connected. Replace the cable. Check Point 2. If the problem is not resolved, check the sensor board. Replace the sensor board. 3. If the cable and sensor board do not have a problem, check the sensor connector of the MCU board. Symptom #6 The sensor cage directly rotates clockwise before hitting the limit switch. 1. Make sure that the cable between the sensor board and the MCU is properly connected. Replace the cable. Check Point 2. If the problem is not resolved, check the sensor board. Replace the sensor board. 3. If the cable and sensor board do not have a problem, check the sensor connector of the MCU. Symptom #7 Operation of the sensor cage is OK, but the elevation or cross axis is not working. (In normal: Elevation and cross axis are moving to level off the sensor 103 cage after operation of the sensor cage.) 1. Check the motor driver. Replace the motor driver Check Point 2. If the antenna still has a problem, please replace the elevation motor or cross motor. 3. If the problem is not resolved, you must check the cable between the motor driver and the PCU. Symptom #8 The azimuth axis does not move after the sensor cage stays parallel to the ground. (The azimuth axis normally moves once the cage is parallel and stable.) 1. Check the motor driver. Change the motor driver. Check Point 2. If the problem is not resolved, change the azimuth motor. 3. If the problem is not resolved, you must check the cable between the motor driver and the PCU. Symptom #9 All axes of the antenna are not working after initializing. The antenna has a ‘PCU error 0X 40 00 00 00’. 1. Check the proximity sensor. Replace the proximity sensor. Check Point 2. If the problem is not yet resolved, check the PCU. Symptom #10 Heading angle does not synchronize to the ship’s gyro. 1. Check the ship’s gyro signal. Is the gyro signal level within the proper range? Refer to ‘3.6.2.1 ACU Gyro Compass Cable Connection’. 2. Check the cable connection between the AUC and the ship’s gyro. Check Point 3. Check the matching of the gyro compass type and the direction, etc. of the ACU and the ship’s gyro 4. Check the NMEA converter. Replace the NMEA converter. Symptom #11 Searching fail error message (PCU error 0X 00 10 00 00) occurs immediately after initializing. Check Point 1. Check the longitude of the target satellite. If the calculated elevation 104 angle and azimuth angle are out of its range, the ACU will be displaying the searching fail error message (PCU error 0X 10 00 00). 2. Check the state of the GPS. Are the GPS data correct? Symptom #12 The antenna is searching continually without tracking. 1. Check the ‘S&T Reference Details’ (Key ‘5’). 2. Is the antenna blocked? Check Point 3. Check the skew angle. Is the skew mode on ‘AUTO’? 4. Please confirm that the RX frequency of the target satellite is within the input frequency range of the LNB. Symptom #13 The antenna is tracking the satellite, but cannot hold the tracking. 1. Is the antenna blocked? Check Point 2. Check the LNB. Replace the LNB. 3. If the problem is not resolved, please check the PCU. Symptom #14 The GPS LED is off. 1. Check the GPS antenna. Replace the GPS antenna. Check Point 2. Check the cable connection between the PCU and the GPS antenna. Symptom #15 The GPS LED blinks continuously after about 20 minutes. 1. Check the GPS antenna. Replace the GPS antenna. Check Point 2. Check the cable connection between the PCU and the GPS antenna. Symptom #16 Check Point The antenna is tracking, but the modem is not locked. 1. Please confirm that the target satellite of the ACU and the target satellite of the modem are the same. 2. Check the state of the GPS data. Is the GPS LED on? 105 3. Check the cable connection between the ACU and the modem, console, and RX. 4. In the case of the TDMA modem, check the GPS data on the modem. Symptom #17 RX is locked but the link is not locked on the modem. 1. Check the TX voltage on the ACU or modem. Is the TX voltage of the ACU or modem within the input voltage range of the BUC? Check Point 2. Check the TX frequency of the modem. 3. Check the cable connection between the BUC and the TX port on the modem or ACU. Symptom #18 The antenna is tracking, but the AGC or C/N level is lower than the normal state. 1. Check the weather: Deep fog and cloud, heavy rain, etc. Check Point 2. Check for blockage of the antenna. 3. Confirm what the antenna is tracking the side lobe. Then re-try the search for the satellite using the ‘▲’ button. Symptom #19 The antenna cannot save the changed parameters. 1. Check the state of communication between the ACU and the PCU. Check Point 2. Check the PCU. 106 Appendix A: Error Code Define The ACU displays the PCU error code when the antenna has an issue, the index of the PCU error code is as follows. Table A-1 PCU Error Code Index Error Code Description 0X 00 00 00 01 Level axis driving error 0X 00 00 00 02 Cross axis driving error 0X 00 00 00 04 Yaw axis driving error 0X 00 00 00 08 Cross encoder error 0X 00 00 00 10 Yaw encoder error 0X 00 00 00 20 Sensor cage home index error 0X 00 00 00 40 Yaw home index error 0X 00 00 00 80 Skew home index error 0X 00 00 01 00 IMU in error 0X 00 00 02 00 GPS error 0X 00 00 04 00 FCC regulation : control error exceeds 0.5 deg 0X 00 00 08 00 Searching fail 0X 00 00 10 00 Wrong searching parameter(bad satellite longitude) 0X 00 00 00 00 RF-MRU no detect 0X 00 02 00 00 RF-LNB no signal 0X 00 04 00 00 Out of LNB voltage(13 or 18VDC) a 0X 00 08 00 00 Out of LNB tone siganl 0X 00 10 00 00 Out of LNB fault The ACU displays the ACU error code when the ACU has an issue, the index of the PCU error code is as follows. Table A-2 ACU Error Code Index Error Code Description 0X 02 00 Cannot communicate with the antenna b Appendix B : Configuration for iDirect OpenAMIP Antenna Pedestal Above Deck RX L-Band TX L-Band Below Deck BUC I/O (RS-422) iDirect X7 Modem ACU TX L-Band RX L-Band LAN 10/100 BaseT Ship Compass Ethernet Switch Figure B-1 Wiring diagram for iDirect OpenAMIP(BUC I/O cable for OpenBMIP) 1. Activate the ABS(Open-AMIP) A. From Main Screen, go to Install Mode by holding “←” key for 2 seconds. B. Scroll down by continuously pressing “▼ ( down arrow)” “INSTL:AUTOMATIC BEAM SWITCHING PROTOCOL” shows c key until C. Enter D. Select “YES” by scroll down like below and Enter “AUTOMATIC BEAM SWITCHING PROTOCOL By NET : YES?” E. Select Modem Class : “IDIRECT Open-AMIP” by scroll down and Enter F. Select LNB band1 LO frequency 10000Mhz using numeric key like below and Enter LNB BAND1 LO FREQ:10000MHz G. Select LNB band2 LO frequency 10750MHz using numeric key like below and Enter LNB BAND2 LO FREQ:10750MHz H. Select LNB band3 LO frequency 11300MHz using numeric key like below and Enter LNB BAND3 LO FREQ:11300MHz I. Select LNB band4 LO frequency 09750MHz using numeric key like below and Enter LNB BAND4 LO FREQ:09750MHz NOTE : The setting of the LNB in the ABS function depends on the configuration the installed LNB. Please refer to the LNB’s specification if the LNB is replaced with different model by user. J. Select External Lock Source by scroll down like below and enter EXTERNAL LOCK SOURCE:ETHERNET K. Select proper roll off factor by scroll down/up like below and enter ROLL OFF : 0.20 2. Configuration for Ethernet Port A. Scroll down by continuously pressing “▼ ( down arrow)” key until “TCP/IP v4 SETTING” shows Enter d B. Set ACU IP ADDRESS Type Each Octet and press “.”( period) For example, 192.163.1.3 Type “192” and type “.”( period) And type “168” and type “.”(period) And type “1” and type “.”(period) And type “3” And press “ENT” when done C. Set GATEWAY IP ADDRESS Type Each Octet and press “.”( period) For example, 192.168.1.1 Type “192” and type “.”( period) And type “168” and type “.”(period) And type “1” and type “.”(period) And type “1” And press “ENT” when done D. Set SN( subnet) MASK Type Each Octet and press “.”( period) For example, 255.255.255.0 Type “255” and type “.”( period) And type “255” and type “.”(period) And type “255” and type “.”(period) And type “0” and press “ENT” when done E. M&C PORT NUMBER: Type the TCP port for VSAT Remote Controller. The default M&C port number is 2500. F. ABS PORT NUMBER: e Type the TCP port for ABS ( AUTOMATIC BEAM SWITCHING). The default ABS port number for X7 modem is 5001. NOTE : The default IP setting of the ACU is as follows. IP address : 192.168.1.3 Gateway : 192.168.1.1 Subnet Mask : 255.255.255.0 And this setting can be changed according to the IP setting of the modem. 3. Turn on the BUC power A. Scroll down by continuously pressing “▼ ( down arrow)” key until “BUC POWER SET ON/OFF” shows and Enter B. Select “ON” as “BUC POWER SET” using “▼ ( down arrow)” and Enter. NOTE : The modem has to supply the BUC 50MHz reference to the BUC. 4. Change the ‘SEARCHING PARAMETERS’ A. Select ‘SEARCHING PARAMETERS’ and press ‘ENT’. B. Press ‘ENT’ until ‘Delay : 05 SEC’ is blinking. C. Input 30 SEC as the ‘Delay’ and press ‘ENT’. 5. Scroll down until “ INSTL:SAVE NEW PARAMETER” and Enter to save f Appendix C: Specification ABOVE DECK Cross Angle ±35° Ship’s Motion Roll: ±24° at 8~12 sec periods Dish Diameter 120cm(47’’) ntenna Dimension 1 163cm(H) x 161cm(D) Pitch: ±14° at 6~12 sec periods Antenna Weight 2 120kg Yaw: ±8° at 15~20 sec periods Radome Material Honeycomb FRP Tracking Speed More than 90°/sec Frequency TX : 13.75~14.5GHz Vibration Damper Rubber damper RX : 10.7~12.75GHz Operating Temperature -20°C to 55°C TX : 42.87dBi@14.25GHz Humidity Up to 100% @ 40°C RX : 40.95dBi@11.75GHz Antenna Input Power 48VDC, 4.18A 20.79dB/K(in Radome) BELOW DECK @30deg. Elevation angle, ACU Size 19’’ Rack 1U size 11.75GHz and clear sky Gyro Compass Input NMEA0183, Synchro, Step by Step Operating Platform 3-Axis(Yaw, Level, Cross) Input Power 100~240VAC, 50/60Hz, 8A Max. LNB Single PLL Output Power 48VDC, 4.18A /Universal (optional) External I/O RS-232C, Mini USB, Ethernet, Antenna Gain 3 G/T Console BUC 4W/6W/8W/16W(Optional) Operating Temperature Skew Control Automatic Packing Elevation Angle -10° to +110° Size 174x174x190cm Azimuth Range Unlimited Gross Weight 254kg Packed by Wooden Crate Specifications subject to change without notice 1 Radome included 2 Radome included 3 Measured with Radome g + 55°C Max. Appendix D: Pinouts of Radome and Antenna Mounting Holes Figure D- 1 Radome h