Bulletin 1336 Adjustable Frequency AC Drive User Manual Important User Information ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss. Attentions help you: • Identify a hazard. • Avoid the hazard. • Recognize the consequences. IMPORTANT: Identifies information that is especially important for successful application and understanding of the product. DANGER labels may be located on or inside the drive to alert people that dangerous voltage may be present. Summary of Changes Summary of Changes Summary of Manual Changes This release of the 1336-5.0 User Manual contains some new and updated information. The new and updated information is summarized in the table below. For further information, refer to the page numbers provided. Description of New or Updated Information Page Type Unit Schematics – Figures 3.1, 3.2, 3.3, 3,4 3-2 – 3-9 Updated General Installation Requirements Attention 5-1 New General Wiring Procedures Attention 6-1 New Table of Contents PreInstallation Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Receiving - Once you have received your drive, careful inspection for shipping damage must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest AllenBradley Area Sales/Support Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Storage - If the drive will not immediately be installed, it should be stored in a clean, dry area where the ambient temperature is not less than 405C nor more than +855C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Handling - Depending upon the rating and options ordered, the weight of your drive can vary. To guard against injury to personnel, proper safety precautions and practices must be observed whenever the drive is being moved from one location to another. . . . . . . . . . . 11 Shipping - The carton and materials that came with your drive have been designed and tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit. . . . 11 Electrostatic Discharge - Electrostatic discharge generated by static electricity can damage the . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Precautions - Complimentary metallic oxide semiconductor devices on various drive boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards are removed or installed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Important User Information . . . . . . . . . . . . . . . . . . . . . . . . 2 Preface Manual Objective This manual defines the installation, operation, startup and fault codes for the Allen-Bradley 1336 Adjustable Frequency AC Drive. It is intended for use by personnel familiar with the functions of solid-state drive equipment. Also provided are interconnection drawings for 1336 logic interface options in Appendix A. The 1336 User Manual is designed to be read and used like an ordinary textbook. Read the manual once from the beginning in the order presented to gain basic knowledge about your drive. Each chapter builds upon information presented in the previous chapter. To assure successful installation and operation, the material presented in each chapter must be thoroughly read and understood before proceeding to the next chapter. Particular attention should be directed to the Attention and Important statements contained within. Become familiar with tasks that must be performed in a sequence for safety and successful completion. Important: The Handheld Programming Terminal (Cat. No. 1336-MOD-E1) firmware must be upgraded with Kit SP-148340 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01. The Monitor Display (Cat. No. 1336-MOD-E2) firmware must be upgraded with Kit SP-148341 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01. P-1 Preface Manual Objective (cont.) Firmware versions are marked at two locations in the drive – on the Main Control Board and on the Base Driver/Power Supply Board. For all drive ratings, the microprocessor chip U14 located on the Main Control Board has the following firmware identification: • P/N XXXXXXV1.01 –– Firmware Version 1.01. • P/N XXXXXXV1.10 –– Firmware Version 1.10. • P/N XXXXXXV1.11 –– Firmware Version 1.11. • P/N XXXXXXV2.01 –– Firmware Version 2.01. N ION ON UT AGENEO CA VOLTEN WERE US WH VE POFOR DO O AR ORS EM . BE HAZACIT ON. R SEC . G CAPHT IS T 60 CIN E VI RIV LIG WAI SER D CD AN YA ENC QU TIN LLE BU LE TAB JUS D 6A FRE 133 14 rd ip U l Boa h C o r tr sso on oce ain C r p ro n M Mic ted o a c Lo RS CITOWER IONCAPAE PO ING. UT ON MOV RVIC SE CALTAGE . RERE ON S VOT IS BEFO S OU S RD LIGH ND DE ZA CO N AU SONT HA NEONSE N T 60 TIO NIVE S WHEWAI ENSE AUS NEANONT ET T D AN AT EREUAND LE UR T DE CO AN NG DA S QU LE ES AVEN. ION UR ER ND RETI NS TE UP NT TE ENSA . CO SECO L'E ES ND LUM RE 60CER T CO AL ND EN TE M T STEHNEON AT COM ICH N BE DS RRS TORE ENN TE R VOENSAAHR, WROM UNBEVOERDEN. ND EF . ST TEN W N KO SG ET AR RT DE NG HT K. W ÜH AN ANNU ECUD SE HGEF SP FL 60 RC RI CH AU D DU TO HO CHT N UNTEN LI HE EI E ENSA . EC RB N SA BR EA IO ND CE E 60E. IC NZ SUI COÈ ACPETTAR RV ON SE TE SANE ON AS ENZI ATCOLOAL E ED ANUT RI PE LUCE ZIONRE M TA IONE LA EN ESTA NS DO M ¥‡º TE QUAN L'ALI DI PR º A >/ RE IM <| IE [¥ ][, º¿|] ¥‡º GL I PR TO ND |– Ÿº ¿Ÿ /º CO ¿¬ [ ¿|]<|>/º ¥‡º<|> SE ¬Ÿ >/º ][ |]º] Ÿº <| Ÿº ¥‡º Ÿº][, ¿|] S †[Ÿ ~|[º ¿|] ¬Ÿ[ RE [ N CITO IO. ¬Ÿ CIO CAPACEND OS |]º] AU LS EN ND ECSO ENESTÉ60 DEGU R P IGRONEON RE IO. PE IC RL PE Z DEY ES SERV JE LU TA LA GIA DAR OL AV ANDO ENERS DE CU E LAANTE RT CO C1 ➁ 1 SW ➀ C2 PR Freq ter DC –DC M1 M2 D+ ND G P-2 GN 1 L1 M3 2 3 4 L3 L2 5 6 7 8 9 10 12 11 13 14 15 17 16 En 18 Jog rt Sta p Sto PR Preface Manual Objective (cont.) For B003-B030 & C003-C030 ratings, microprocessor chip U21 located on the Base Driver/Power Supply Board has the following firmware identification: • P/N XXXXXXV1.01 –– Firmware Version 1.01. • P/N XXXXXXV1.11 –– Firmware Version 1.11. • P/N XXXXXXV1.13 –– Firmware Version 1.13. • P/N XXXXXXV1.14 –– Firmware Version 1.14. • P/N XXXXXXV3.01 –– Firmware Version 3.01. ly upp rd Boa 21 r S ip U /Powe h C r sor rive ces ase D o r rop n B Mic ted o a Loc ION ON UT AGENEON CA VOLTN WER HE PO RE S OU W E FO RD RS MOV BE ZA HA CITOON. RESEC. G. PA CA T IS T 60 ICIN IVE LIGH WAI SERV DR D AN AC CY UEN LE TAB JUS 36 IN 13 AD FREQ LLET BU RS CITOWER IONCAPAE PO ING. UT ON MOV RVIC SE CALTAGE . RERE ON S VOT IS BEFO S OU S RD LIGH ND DE ZA CO N VEAUS SONT HA NEONSE IO N T 60 NI ON ET NT WHEWAI TE SE AUS NEANT DE D AN AT EREUAND LE UR T CO AN NG DA S QU LE ES AVEN. ION UR ER ND RETI NS TE UP NT TE ENSA . CO SECO ES 60 R L'E ND M T CO ALLUNDREENCE EH M TE T ST NEON AT COM ICH N BE DS RRS TORE ENN TE R VOENSAAHR, WROM UNBEVOERDEN. ND EF . ST TEN W N KO SG ET AR RT DE NG HT K. W ÜH AN ANNU ECUD SE HGEF SP FL 60 RC RI CH T AU UNDN DU TO HO CH N TE LI HE EI E ENSA . EC BR EARB ION ND CESA E 60E. IC NZ SUI COÈ ACPETTAR RV ON SE TE SANE ON AS ENZI ATCOLOAL E ED ANUT RI PE LUCE ZIONRE M TA TA IONE LA EN NS ANDO LIM PRES º ¥‡ TE QU L'A DI º A IERE IM [¥ ][, <|>/º¿|] ¥‡º GL I PR TO ND |– Ÿº ¿Ÿ /º CO ¿¬ [ ¿|]<|>/º ¥‡º<|> SE ¬Ÿ >/º ][ |]º] Ÿº <| Ÿº ¥‡º Ÿº][, ¿|] S †[Ÿ ~|[º ¿|] ¬Ÿ[ RE [ N PACITO IO. ¬Ÿ ND CA CE OS CIO |]º] U ND LS EN A ECSO ENESTÉ60 DEGU ON RE IO. PRIGRONE PE IC RL PE Z DE ES RV JE LU A Y R SE TA GI OL DO LA ER DE DA AV AN EN S CU E LAANTE RT CO C1 ➁ 1 SW ➀ C2 PR Freq ter En DC –DC M1 M2 M3 L1 L2 L3 PR Jog rt Sta p Sto D+ D GN GN 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 P-3 Preface Manual Objective (cont.) For B040-B050 & C040-C050 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification: • P/N XXXXXXV1.11 –– Firmware Version 1.11. • P/N XXXXXXV1.13 –– Firmware Version 1.13. • P/N XXXXXXV1.14 –– Firmware Version 1.14. • P/N XXXXXXV3.01 –– Firmware Version 3.01. 20 5°C 7 SE NLY E 1 E O ORQ WIR G T ER IN PP EN M2 CO TIGHT M1 U +DC D GN – 2/0 GE AN ER S WIR OUND L2 P CH IN D WG 6A GN L3 L1 M3 –DC d oar ON ON UTI GENEONR CA VOLTA EN POWE S OU WH VE FORE RD S MO BE ZA OR HA CIT ON. RESEC. . PA CA HT IS 60 ICING IT LIG WA SERV D AN IVE Y AC DR UENC ABLE JUST 36 IN 13 yB ppl FREQ AD LLET BU C1 ➁ 1 SW ➀ C2 2 r Su p U Powe i h / C r sor rive ces ase D o r rop n B Mic ted o a Loc PR q Fre ter En PR Jog t Star + M – Stop 1 RS CITOWER IONCAPAE PO ING. UT ON MOV RVIC SE CALTAGE . RERE ON S VOT IS BEFO S OU S RD LIGH ND DE ZA CO N VEAUS SONT HA NEONSE IO N T 60 NI T ON N ET WHEWAI TE SE AUS NEANT DE D AN AT EREUAND LE UR T CO AN NG DA S QU LE ES AVEN. ION UR ER ND RETI NS TE UP NT TE ENSA . CO SECO ES 60 R L'E ND M T CO ALLUNDREENCE EH ONTE MM ST T NE AT CO ICH N BE DS RRS TORE ENN TE R VOENSAAHR, WROM UNBEVOERDEN. ND EF . ST TEN W N KO SG ET AR RT DE NG HT K. W ÜH AN ANNU ECUD SE HGEF SP FL 60 RC RI CH AU D DU TO HO CHT N UNTEN LI HE EI E ENSA . EC SA 60 BR EARB IOINCOND CE ARE Z IC AC N SU È PETT ZIONE. RV SE TE SANE ON AS EN ATCOLOAL E ED ANUT RI PE LUCE ZIONRE M TA TA IONE LA EN NS ANDO LIM PRES º ¥‡ TE QU L'A DI º A IERE IM [¥ ][, <|>/º¿|] ¥‡º GL I PR TO ND |– Ÿº ¿Ÿ /º CO ¿¬ [ ¿|]<|>/º ¥‡º<|> SE ¬Ÿ >/º ][ |]º] Ÿº <| Ÿº ¥‡º Ÿº][, ¿|] S †[Ÿ ~|[º ¿|] ¬Ÿ[ RE TO . [ ¬Ÿ ION PACI NDIOOS |]º] UC LS CAENCE ND A ECSO ENESTÉ60 DEGU ON RE IO. PRIGRONE PE IC RL PE Z DEY ES SERV JE LU TA LA GIA DAR OL AV ANDO ENERS DE CU E LAANTE RT CO P-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ON ON UTI GENEONR CA VOLTA EN POWE S OU WH VE FORE RD S MO BE ZA OR HA CIT ON. RESEC. . PA CA HT IS 60 ICING IT LIG WA SERV D AN Preface For B075-B125 & C075-C125 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification: • P/N XXXXXXV1.11 –– Firmware Version 1.11. • P/N XXXXXXV1.13 –– Firmware Version 1.13. • P/N XXXXXXV1.14 –– Firmware Version 1.14. • P/N XXXXXXV3.01 –– Firmware Version 3.01. D GN G M –– 6 AW 0 MC L3 E 35 NG E RA WIR UNDS PO CH 5 IN UE RQ LY TO E ON NING WIR GHTE PPER TI °C CO E 75 27 L2 L1 M3 M2 M1 US C –D C M – + M – +D + Manual Objective (cont.) ON ION UT GENEONR CA VOLTA EN POWE S RE OU WH VE FO IVE RD S MO BE DR ZA OR HA CIT ON. RESEC. . Y AC PA CA HT IS 60 ICING IT UENC LIG WA SERV D FREQ AN ABLE JUST 36 13 ETIN AD LL BU ➁ ➀ C2 yB PR q Fre ter En PR Jog Start Stop ON ION UT GENEONR CA VOLTA EN POWE S RE OU WH VE FO RD S MO BE ZA OR HA CIT ON. RESEC. . PA CA HT IS 60 ICING IT LIG WA SERV D AN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 U2 er hip r/Pow C r e o v ess Dri roc Base p o r n Mic ted o a c Lo pl Sup d oar C1 SW1 – + M S OR R CIT ONCAPA POWENG. UTI ON MOVERVICI SE CALTAGE . RERE ON FO S VO IS OU HT S BE S RD LIG ND U DE NT ZA CO HA NEONSE ON EA S SO EN 60 NTI NIV ON ET WH WAIT TE SE AUS NEANT DE D AN AT EREUAND LE UR T AN CO NG DA S QU LE ES AV N. ION UR ER ND RETIE NS TE UP NT TE ENSA S. CO SECO L'E ND ME 60 R CO ALLUNDREENCE T EH ONTE AT COMM HTN BESTDS NERIC RS TORE NNUNTEVOR EN. M VOENSAAHR, WE RO BE RD ND EF . ST EN WE N KO SG ET RT RT DE NG HT K. WA ÜH AN ANNU ECUD SE HGEF SP FL 60 RC RI CH AU D DU TO HO HT N UN N LIC HE ITE E ENSA . EC BE ON ND CESA E 60 BR AR ICE NZI I CO AC AR NE. RV SE TE A SU ÈASPETTNZIO AT OLOSAL NEON ED NUTE RIC MA PE LUCE ZIONE RE TA IONE LA EN ESTA NS DO ¥‡º TE QUAN L'ALIMDI PR A E /º <|> ] IER PRIM [¥ º º¿| ¥‡ GL I ][, TO ND |– Ÿº ¿Ÿ CO ¿¬ [ ¿|]<|>/º ¥‡º<|>/º SE ¬Ÿ /º ][ |]º] Ÿº <|> Ÿº ¥‡º Ÿº][, ¿|] ES †[Ÿ ~|[º ¿|] ¬Ÿ[ [ N CITORIO. ¬Ÿ CIO CAPACEND OS |]º] AU LS EN ND ECSO ENESTÉ60 DEGU ON RE O. PRIGRONE PE ICI RL PE Z DE ES RV JE LU A Y R SE TA LA GI DA OL AV ANDO ENERS DE CU E LAANTE RT CO P-5 Preface Manual Objective (cont.) For B150-B200 & C150-C200 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification: • P/N XXXXXXV1.11 –– Firmware Version 1.11. • P/N XXXXXXV1.13 –– Firmware Version 1.13. • P/N XXXXXXV1.14 –– Firmware Version 1.14. • P/N XXXXXXV3.01 –– Firmware Version 3.01. NLY. EO WIR G UNDS ER PP ) AW PO CO (3 CH °C ZE 2 5 IN E 75 SI 27 US WIRE RQUE D TO GN ING EN HT TIG L3 NLT. EO G WIR 0 AWUNDS ER PP CM ––CH PO CO °C 500 M 5 IN L1 37 E 75 E US RANG RQUE E TO WIR ING EN GHT TI L2 M3 M2 NLT. EO G WIR 6 AWUNDS PO ER PP CM ––CH CO °C 350 M 5 IN 27 E 75 E US RANG RQUE DC – E TO WIR ING HTEN C D TIG D GN M1 + ly upp 2 rS ip U /Powe h C r r e sso riv oce ase D r p ro n B Mic ted o a c Lo ON ION N UT TAGENEO CA VOLEN ER POW OUS WHOVE ORE ARD S REM . BEF HAZACITOR ON. SEC . CAPHT IS 60 ING IT VIC LIG WA SER IVE DR AND Y AC UENC BLE FREQ JUSTA 6 AD TIN 133 LLE BU C1 ➁ SW1 ➀ C2 PR Freq ter En PR Jog rt Sta p Sto 1 ON ION N UT TAGENEO CA VOLEN ER POW OUS WHOVE ORE ARD S REM . BEF HAZACITOR ON. SEC . CAPHT IS 60 ING IT VIC LIG WA SER AND S OR R CIT WE IONCAPA PO NG. UT ON MOVERVICI SE CALTAGE . RERE ON FO S VO IS OU HT S BE S RD LIG ND U DE NT ZA CO HA NEONSE ION EA S SO EN 60 NT NIV ON ET WH WAIT TE SE AUS NEANT DE D AN AT EREUAND LE UR T CO AN NG DA S QU LE ES AV N. ION UR ER ND TIE NS SATE COUP CO NTRE TE EN S. SE L'E ND ME 60 R T CO ALLUNDREENCE EH TE ST NEON AT COMM ICHTN BE DS RRS TORE NNUNTEVOR EN. M VOENSAAHR, WE RO BE RD ND EF T. ST EN WE RT KO SG RT TE N DE NG DH K. WA ÜH AN ANNU CU SE HGEF SP FLE 60 RC RI CH AU D DU TO HO HT N UN N SA LIC HE ITE EN . EC BE BR AR IONEND CESA 60E. ICE NZ I CO AC RE RV ION SE TE A SU ÈASPETTA NZ AT OLOSAL NEON ED NUTE RIC MA PE LUCE ZIONE RE E TA ION LA EN ESTA NS DO ¥‡º TE QUAN L'ALIMDI PR E /º IER IMA [¥ [, <|>º¿|] ¥‡º GL I PR TO ND |– Ÿº] ¿Ÿ /º CO ¿¬ [ ¿|]<|>/º ¥‡º<|> SE ¬Ÿ [ /º |]º] Ÿº][, <|> Ÿº ¥‡º Ÿº] ¿|] ES †[Ÿ ~|[º ¿|] ¬Ÿ[ OR [ CIT IO. ¬Ÿ CIONCAPACEND OS |]º] AU LS EN ND EC O ENESTÉ DEGU PRIGROSNEON RE 60 O. PE ICI RL PE Z DEY ES SERV JE LU TA LA GIA DAR OL AV ANDO ENERS DE CU E LAANTE RT CO P-6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 rd Boa Preface Manual Objective (cont.) This manual is meant to guide the user with interface, installation, setup and troubleshooting of a 1336. The contents are arranged in order from a general description to troubleshooting and maintenance. To assure successful installation and operation, the material presented must be thoroughly read and understood before proceeding. Particular attention must be directed to the Caution, Warning and Important statements contained within. Important Information about this Manual This manual has been prepared primarily to support this product in a single application. It is a standard document that is intended to help the user understand the individual operating characteristics and limitations of this equipment including hazards associated with installation and setup procedures. Note the following points: • This equipment has been designed to meet the requirements of a component in an integrated system. • It must be noted that special considerations are to be given to characteristics of other peripheral solid-state control equipment and the cumulative impact on safety. • Manufacturers and engineering groups responsible for specification or design of electrical control equipment must refer to applicable industry standards and codes for specific safety guidelines and interface requirements. • In the actual factory environment, the user is responsible to assure compliance with applicable machine and operator safety codes or regulations which are beyond the scope and purpose of this document. P-7 Preface General Precautions In addition to the precautions listed throughout this manual, the following statements which are general to the system must be read and understood. ! ! ! P-8 ATTENTION: Only personnel familiar with the 1336 AC Drive and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: This assembly may contain parts and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when testing, servicing or repairing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. Chapter 1 PreInstallation Care Before installing and operating your 1336, carefully read this manual and observe all precautions. The catalog number of your drive as explained in Chapter 2 — Drive and Option Identification lists the drive rating, type of enclosure, nominal line voltage, phase and frequency, as well as any additional options that you may have specified. Specifications for all drives including standard controls, adjustment range, diagnostics and environmental qualifications are listed in Chapter 4 — Specifications. Receiving Once you have received your drive, careful inspection for shipping damage must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest Allen-Bradley Area Sales/Support Center. Carefully unpack the drive, taking care to save the shipping carton and any packing material should return be necessary. Verify that the items on the packing list or bill of lading agree with your order. Storage If the drive will not immediately be installed, it should be stored in a clean, dry area where the ambient temperature is not less than -40°C nor more than +85°C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 — Specifications. Handling Depending upon the rating and options ordered, the weight of your drive can vary. To guard against injury to personnel, proper safety precautions and practices must be observed whenever the drive is being moved from one location to another. Shipping The carton and materials that came with your drive have been designed and tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit. 1-1 Chapter 1 Pre-Installation Care ! Electrostatic Discharge Precautions ATTENTION: This assembly contains parts and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when servicing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage, or any other applicable ESD protection handbook. Electrostatic discharge generated by static electricity can damage the complimentary metallic oxide semiconductor devices on various drive boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards are removed or installed: • Wear a wrist type grounding strap that is grounded to the drive chassis. • Attach the wrist strap before removing the new circuit board from the conductive packet. • Remove boards from the drive and immediately insert them into their conductive packets. 1-2 Chapter 2 Drive and Option Identification The following is an explanation of the catalog numbering system for 1336 Adjustable Frequency AC Drives and options. The catalog number is coded to identify the drive power rating and can be found on the drive shipping carton. 1336 Drive Catalog Numbers 1336 B 015 EAE FA2 L2 S1 Bulletin Number Drive Rating Enclosure Type Options Options Options Bulletin Number The Allen-Bradley reference number identifying the type or family of products. Drive Ratings A group of four characters coded to indicate input voltage and output power rating. The first character indicates the input voltage range of the drive. Drives with a code “B” are suitable for operating from any one of the following voltage inputs: 380/415/460V AC, 50/60 Hz, 3-phase. Drives with a code “C” are suitable for operating only from 500 or 575V AC, 50/60 Hz, 3-phase voltage input. Fan Transformer Reconnection for Alternate Drive Input Voltages Important: For drives rated C003-C200, reconnection of Fan Transformer T1 is not necessary. For drives rated B003-B030, reconnection of Fan Transformer T1 is not necessary. For drives rated B040-B200, Fan Transformer T1 must be reconnected for 380 or 415V operation. If Fan Transformer T1 is not connected to match the incoming voltage, overtemperature fault F08 may occur. Refer to Chapter 6 for wiring details. 2-1 Chapter 2 Drive and Option Identification The second, third and fourth characters indicate the power rating of the drive, as shown in Tables 2.1 and 2.2. Table 2.1 - B003B200 Output Current and kVA Rating Code B003 B005 B007 B010 B015 B020 B025 B030 B040 B050 B075 B100 B125 B150 B200 Amp Out 6.0 9.6 13.0 17.0 25.0 33.0 41.0 48.0 60.0 75.0 120.0 150.0 180.0 218.0 290.0 kVA Out 380V AC 3.9 6.3 8.6 11.2 16.5 22.0 27.0 32.0 39.0 49.0 79.0 99.0 118.0 143.0 191.0 kVA Out 415V AC 4.3 6.9 9.3 12.2 18.0 24.0 29.0 35.0 43.0 54.0 86.0 108.0 129.0 157.0 208.0 kVA Out 460V AC 4.8 7.6 10.4 13.5 20.0 26.0 33.0 38.0 48.0 60.0 96.0 120.0 143.0 174.0 231.0 kVA Out 575V AC 4.3 6.7 9.9 12.1 18.9 23.9 29.9 34.9 44.9 56.8 84.7 108.6 137.4 157.4 209.1 kVA Out 600V AC 4.3 6.7 9.9 12.1 18.9 23.9 23.9 34.9 44.9 56.8 84.7 108.6 137.4 157.4 209.1 Table 2.2 - C003C200 Output Current and kVA Rating Code C003 C005 C007 C010 C015 C020 C025 C030 C040 C050 C075 C100 C125 C150 C200 2-2 Amp Out 4.3 6.7 9.9 12.1 19.1 24.0 30.0 35.0 45.0 57.0 85.0 109.0 138.0 158.0 210.0 kVA Out 500V AC 3.7 5.8 8.6 10.5 16.5 20.8 26.0 30.3 39.0 49.4 73.6 94.4 119.5 136.8 181.9 Chapter 2 Drive and Option Identification Drive Enclosure Type The first character “E” indicates enclosure code. The second character indicates the type of enclosure as initially shipped from the factory. O A C J –– –– –– –– Open style (IP00) NEMA Type 1 (IP20) NEMA Type 4 (IP56) NEMA Type 12 (IP54) The third character indicates enclosure size by amp rating. D E F G H J Factory Installed Options –– –– –– –– –– –– 003, 005, 007 or 010 drive ratings 015 or 020 drive ratings 025 or 030 drive ratings 040 or 050 drive ratings 075, 100 or 125 drive ratings 150 or 200 drive ratings All additional characters indicate drive options that were initially installed at the factory. Each option code is added to the catalog number and separated by a hyphen. 2-3 Chapter 3 Overview The 1336 is a microprocessor controlled, high performance, adjustable frequency drive designed to control three phase induction motors on critical industrial applications. The drive produces a three phase, PWM, adjustable frequency output to supply an adjustable motor speed. The drive output voltage is a function of output frequency and is adjustable to match motor parameters to obtain optimum motor performance. To help achieve precise and repeatedly accurate control, setup and operation, the 1336 is digitally programmable. The drive may be programmed from a Local or Remote Control Panel or through the Serial Communication Port using optional devices. Depending upon your configuration, various status and fault conditions are reported either through the Programming and Display Panel or through the Serial Communications Port. All fault diagnostics start with both load and drive self-check diagnostics each time the drive is powered up. While running, the drive continues to monitor potential fault conditions. To allow real-time preventive maintenance, parameters such as drive output current and control conditions can be monitored even while the drive is running. Should a fault occur, detailed diagnostic codes isolate the problem to identify the condition, allowing quick, corrective action to be taken to restore process control. 3-1 Chapter 3 Overview Figure 3.1 - B003B030 & C003C030 Unit Schematic + TB1 L1 1 L2 2 L3 3 GND Sense GND 4 GND 3 2 1 BR1 – L1 (AC) 1 2 1 3 MOV1 1 ST 2 GND EARTH GROUND CHASSIS SIGNAL GROUND COMMON + BUS – BUS 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TB2 E1 19 20 21 22 23 24 25 26 27 28 29 30 TB1 J1 J2 Optional +5V DC TTL Logic Interface or Optional 24V DC Logic Interface or Optional 115V AC Logic Interface 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J9 J6 J1 1 2 3 4 5 6 7 8 9 10 J7 1 2 Main Control Board (MAIN CTL) J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J1 Programming and Display Board Optional Logic Control Board (LOCAL DIS) (LOCAL CTL) J2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 J1 J4 1 2 For 3 Remote 4 5 Serial 6 Communicatio 7 ns 8 9 Options 10 3-2 Chapter 3 Overview Note: 1C2 & 2C2 – B025-B030 & C025-C030 Drives Only R3 & 3C1 – C003-C030 Drives Only 3C2 – C025-C030 Drives Only TB1 – DC + DC R1 M1 1C2 1C1 R2 2C1 2C2 R3 3C1 3C2 M2 MOV2 Bus Sense 1 M3 2 (AC) + Q1 – B1 Precharge M1–K K M1–AK A Q3 C1 B1 SN1 1 C1 1 SN2 SN3 J7–1 C2 J7–5 C2 E1 E1 C2 E1 E1 B2 Board G2 B1 1 E1 M1 Q2 C1 E1 B2 B2 2 2 2 AK E2 1 2 J8 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 J7 Q1-Q3 SN1-3 C1 1 1 2 3 1 2 3 J5 J4 E2 1 2 3 J3 1 2 3 4 J2 J1 Base Driver/Power Supply Board (BASEDR/PWRSPLY) 1 2 B1 1 2 3 4 5 J6 E2 Transformer T2 AC Not Used Not Used Additional Path Shaping Snubbers 4C1–6C1 and 4C2–6C2 C015–C030 Drives Only T1 4C1, 5C1, 6C1 C2 E1 E1 TB1 B2 2 E2 4C2, 5C2, 6C2 L1 L2 Fan Chassis Fan B010-B030 & C010-C030 Drives Xfmr Fan Enclosure Fan B025-B030 & C025-C030 NEMA Type 4 and 12 Enclosures 3-3 Chapter 3 Overview Figure 3.2 - B040B050 & C040C050 Unit Schematic 1 2 Fan 1 460V AC 120V AC 460/415/380V AC Taps – B040-B050 Drives Only 415V AC 380V AC 1 2 Fan 2 120V AC T1 + GND Sense TB1 L1 + + 1 L2 2 L3 3 (AC) GND 1 L1 2 – GND 1 2 3 4 – BR1 BR2 – 1 3 BR3 MOV1 GND EARTH GROUND CHASSIS SIGNAL GROUND COMMON 1 ST1 ST2 1 2 2 + BUS – BUS 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TB2 E1 19 20 21 22 23 24 25 26 27 28 29 30 TB1 J1 J2 Optional +5V DC TTL Logic Interface or Optional 24V DC Logic Interface or Optional 115V AC Logic Interface 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J9 J6 J1 1 2 3 4 5 6 7 8 9 10 J7 1 2 Main Control Board (MAIN CTL) J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J1 Programming and Display Board Optional Logic Control Board (LOCAL DIS) (LOCAL CTL) J2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 J1 J4 1 2 For 3 Remote 4 5 Serial 6 Communicatio 7 ns 8 9 Options 10 3-4 Chapter 3 Overview Note: 1C3 & 2C3 – B040-B050 Drives Only R3, 3C1 & 3C2 – C040-C050 Drives Only 1 R1 1C1 1C2 F1 TB1 – DC 2 + DC 1 1C3 2 2 R2 2C1 2C2 2C3 3C1 B+ 3C2 M1–K M1–G1 M1 K A G2 1 1 2 M1 Bus Snubber J1 Q3 1 2 3 4 5 6 7 8 B1 Q2 C1 Q1 C1 B1 1 SN1 E1 2 B2 C2 E1 B2 Bus Sense Board C1 B1 1 C2 E1 M1–AK AK M2 MOV2 1 2 Precharge R3 M3 D2 1 SN2 E1 2 B2 C2 E1 E2 E1 E2 E2 SN3 2 E2 E2 E2 (AC) + 1 2 J8 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 J7 – 1 2 3 4 5 6 1 2 3 4 5 6 J6 J5 1 2 3 4 5 6 J10 1 2 3 4 5 6 J4 1 2 3 4 5 6 J9 1 2 3 4 5 6 J3 1 2 3 4 5 6 J2 J1 Base Driver/Power Supply Board (BASEDR/PWRSPLY) 1 2 Transformer T2 TB1 L1 L2 Xfmr Fan Enclosure Fan B040-B050 & C040-C050 NEMA Type 4 and 12 Enclosures 3-5 Chapter 3 Overview Figure 3.3 - B075B125 & C075B125 Unit Schematic Note: Aux Fan – B125 & C125 Drives Only Fan TB4 1 Aux Fan 460/415/380V AC Taps – B075-B125 Drives Only Rectifie r Snubber T1 120V AC 2 K1 K1 R5 K1 415V AC G1 460V AC G1 L1 K2 K2 K2 G2 G2 G2 (AC) 1 GND 1 2 3 2 4 BR1 BR2 J7 5 4 3 2 1 J6 5 4 3 2 1 J1 10 9 8 7 6 5 4 3 2 1 L2 L3 J8 4 3 2 1 G1 GND Sense TB1 8 7 6 5 4 3 2 1 E1 E2 380V AC Precharge Board J2 J5 R4 BR3 E3 E4 6 5 4 3 2 1 L1 SN7 1 2 MOV1 GND EARTH GROUND CHASSIS SIGNAL GROUND COMMON 1 ST1 2 + BUS – BUS 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TB2 19 20 21 22 23 24 25 26 27 28 29 30 TB3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J9 E1 Optional +5V DC TTL Logic Interface or Optional 24V DC Logic Interface or Optional 115V AC Logic Interface J6 J1 1 2 3 4 5 6 7 8 9 10 J7 1 2 J4 1 2 Main Control Board (MAIN CTL) J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Programming and Display Board Optional Logic Control Board (LOCAL DIS) (LOCAL CTL) 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 For 3 Remote 4 5 Serial 6 Communicatio 7 ns 8 9 Options 10 3-6 Chapter 3 Overview TB1 – DC + DC M1 M2 LEM A + – LEM C M3 + – Note: 1C3 & 2C3 – B075-B125 Drives Only R3, 3C1 & 3C2 – C075-C125 Drives Only R1 1C1 1C2 1 1C3 F1 2 C D1 C B R2 2C1 2C2 R3 3C1 3C2 C BUS Sense C C B SN4 X4 E SN5 E B SN2 X2 – X5 E B + B SN3 X3 E 2C3 C B SN1 X1 X6 E SN6 E (AC) 1 2 J8 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 J7 1 2 3 4 5 6 J6 1 2 3 4 5 6 1 2 3 4 5 6 J5 J10 1 2 3 4 5 6 1 2 3 4 5 6 J4 1 2 3 4 5 6 J9 J3 1 2 3 4 5 6 J2 J1 Base Driver/Power Supply Board (BASEDR/PWRSPLY) 1 2 Transformer T2 + BUS TB1 L1 Snubber Diagrams C (+ BUS) C (X2, X4, X6) L2 – BUS Xfmr Fan Enclosure Fan B075-B125 & C075-C125 NEMA Type 4 and 12 Enclosures E (– BUS) E (X1, X3, X5) SN2, SN4 & SN6 SN1, SN3 & SN5 X1–6 Output Transistor Diagrams X1–6 C B C B BX 1C4-6C4 E B075 & C075 B B BX E C C B 1C4-6C4 BX E E B100-B125 & C100-C125 3-7 Chapter 3 Overview Figure 3.4 - B150B200 & C150C200 Unit Schematic Fan 1 TB4 1 460/415/380V AC Taps – B150-B200 Drives Only SN9 SN10 T1 120V AC 2 K1 K1 R7 K1 E1 E2 380V AC 415V AC G1 460V AC Fan 2 G1 4 3 2 1 G1 GND Sense TB1 L1 10 9 8 7 6 5 4 3 2 1 L2 L3 K2 K2 K2 G2 G2 G2 (AC) 1 GND 1 2 3 2 4 BR1 BR2 8 7 6 5 4 3 2 1 J8 J6 5 4 3 2 1 J1 Precharge Board J2 J5 R8 BR3 J7 5 4 3 2 1 E3 E4 6 5 4 3 2 1 L1 SN8 SN7 1 2 MOV1 GND EARTH GROUND CHASSIS SIGNAL GROUND COMMON 1 ST1 2 + BUS – BUS 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TB2 19 20 21 22 23 24 25 26 27 28 29 30 TB3 E1 J2 Optional +5V DC TTL Logic Interface or Optional 24V DC Logic Interface or Optional 115V AC Logic Interface 3-8 J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J9 J6 J1 1 2 3 4 5 6 7 8 9 10 J7 1 2 J4 1 2 3 4 5 6 7 8 9 10 Main Control Board (MAIN CTL) J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J1 Optional Logic Control Board Programming and Display Board (LOCAL DIS) (LOCAL CTL) J2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 J1 Chapter 3 Overview TB1 – DC + DC LEM A + – LEM C + – Note: 1C4, 1C5, 2C4, & 2C5 B150-B200 Drives Only R2 R5 C 2 1 2 M1 M2 M3 Optional 1336-MOD-LR C B Only 1C2 1C3 1C4 1C5 1C1 C B SN1 X1 C150-C200 Drives B SN3 X3 E SN5 X5 E E 2C1 2C2 2C3 2C4 2C5 C C B R3 1 D1 2 R3, R6, 3C1, 3C2 & R4 2 F1 1 3C3 R1 1 R6 + 3C1 3C2 3C3 BUS Sense C B SN2 X2 – E B SN4 X4 SN6 X6 E E (AC) 1 2 1 2 3 4 5 6 7 8 J8 1 2 3 4 5 6 7 8 9 10 J7 1 2 3 4 5 6 J6 1 2 3 4 5 6 J5 1 2 3 4 5 6 J10 1 2 3 4 5 6 J4 1 2 3 4 5 6 1 2 3 4 5 6 J9 1 2 3 4 5 6 J3 J2 J1 Base Driver/Power Supply Board (BASEDR/PWRSPLY) 1 2 Transformer T2 Snubber Diagrams Output Transistor Diagram X1–6 C (+ BUS) + BUS C B C (X2, X4, X6) C 1CX-12CX – BUS E (– BUS) E (X1, X3, X5) SN2, SN4 & SN6 SN1, SN3 & SN5 C B C B E BX E BX B 1CX-12CX E BX E 3-9 Chapter 3 Overview The 1336 is an AC adjustable frequency drive designed for use with a standard, three-phase induction motor. The standard control is designed as a constant torque, adjustable speed control with 150% overload capability and is adaptable through programming to handle a wide variety of applications. The 1336 provides an exceptional output voltage and current waveform. Special considerations however, must be taken when applying an inverter to an existing motor. At slower speeds, cooling is not as effective due to reduced fan rotation. Extended operation at full load torque at slow speeds may damage the motor due to overheating. 100% of Motor Torque 50% of Motor Torque 3 30 60 Frequency (Hz) Shown above is a typical curve plotting torque versus speed. At slow speeds, if torque requirements continuously exceed levels shown above (10 minutes or longer), a motor rated for the required speed and torque range must be used. To guard against mechanical problems, it is recommended that the entire drive train machinery be checked for various limitations due to the range of the Bulletin 1336. ! ATTENTION: Motors may overheat when operated at rated torque for long periods of time below 50% base speed due to the decreased air flow of armature driven fans. Motors may require special balancing if operated at more than 125% of base speed. Refer to the motor manufacturer for proper sizing of the motor for the intended application. 3-10 Chapter 4 Specifications Operating Environment Temperature: Open rating (heat sink), 0 to + 40°C. Open rating (chassis components), 0 to +50°C. Enclosed rating (heat sink), 0 to + 40°C. Enclosed rating (chassis components), 0 to +50°C. Relative Humidity: 5 to 95% non-condensing –– all ratings. Storage Environment Altitude: 3,300 feet (1,000 meters) maximum without derating. Vibration: 0.006 inches (0.152 mm) displacement, 1G peak. Shock: 15G peak for 11ms duration (±1.0mS). Temperature: – 40 to +85°C –– all ratings. Relative Humidity: 5 to 95% non-condensing –– all ratings. Enclosure Indicated by Catalog Number. Open (IP00) –– all ratings. NEMA Type 1 (IP20) –– all ratings. NEMA Type 4 (IP56), B003-B030 & C003-C030. NEMA Type 12 (IP54), B003-B200 & C003-C200. 4-1 Chapter 4 Specifications Input Power Conditioning General Typically the 1336 is suitable for direct connection to a correct voltage, three phase, AC power line. There are however certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer may be required. The basic rules for determining if a line reactor or isolation type transformer is required are as follows: 1. If the AC line supplying the drive has power factor correction capacitors connected, an AC line reactor or isolation type transformer must be connected between the capacitor bank and the input to the drive. 2. If the AC line frequently experiences transient power interruptions or significant voltage spikes, an AC line reactor or isolation type transformer should be used. Ungrounded Distribution Systems All 1336 drives are equipped with an MOV (metal oxide varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation. With ungrounded distribution systems, the phase-to-ground connection of the MOV could become a continuous current path to ground. MOV line-to-line and line-to-ground voltages should not exceed the values listed below. Exceeding these MOV ratings may cause physical damage to the MOV. Line-to-Line MOV Rating Energy Rating = 320 Joules Turn On Voltage = 850-1000 volts Line-to-Ground MOV Rating Energy Rating = 380 Joules Turn On Voltage = 1500 volts 160 Joules 160 Joules 160 Joules GND 220 Joules 1 MOV1 4-2 2 3 4 Chapter 4 Specifications B003B200 Input Power Voltage: 380-460V AC ±10%. Frequency: 48 to 62 Hz. Phase: 3-phase. AC Input Overvoltage Trip: 570V AC. AC Input Undervoltage Trip: 275V AC. Bus Overvoltage Trip: 810V DC for drive ratings B003-B200. Bus Undervoltage Trip: 388V DC for Base Driver/Power Supply Board. Firmware Versions 1.11-3.01. 456V DC for Base Driver/Power Supply Board. Firmware Version 1.01. C003C200 Input Power Line Transient Protection: Line transients up to 5,000 volts peak, 320 Joules. Logic Power Ride-Thru: 2 seconds or Longer. –– subject to the integrity of user supplied external circuits. Control Logic Noise: Immunity Showering arc transients from 350 to 2,000 volts peak. Voltage: 500-575V AC ±10%. Frequency: 48 to 62 Hz. Phase: 3-phase. AC Input Overvoltage Trip: 690V AC. AC Input Undervoltage Trip: 343V AC. Bus Overvoltage Trip: 975V DC. Bus Undervoltage Trip: 485V DC. Line Transient Protection: Line transients up to 5,000 volts peak, 320 Joules. Logic Power Ride-Thru: 2 seconds or Longer. –– subject to the integrity of user supplied external circuits. Control Logic Noise: Immunity Showering arc transients from 350 to 2,000 volts peak. 4-3 Chapter 4 Specifications Table 4.1 B003B200 Input Current and kVA Amps In Rating Code 5.7 9.2 13.3 17.0 25.0 34.0 42.0 49.0 61.0 76.0 122.0 153.0 184.0 222.0 296.0 B003 B005 B007 B010 B015 B020 B025 B030 B040 B050 B075 B100 B125 B150 B200 Table 4.2 3.8 6.1 8.8 11.2 16.0 22.0 28.0 32.0 40.0 50.0 80.0 101.0 121.0 146.0 195.0 kVA In 415V AC 4.1 6.6 9.6 12.0 18.0 24.0 30.0 35.0 44.0 55.0 88.0 110.0 132.0 160.0 213.0 kVA In 460V AC 4.5 7.3 10.6 14.0 20.0 27.0 33.0 39.0 49.0 61.0 97.0 122.0 147.0 177.0 236.0 kW/kVA 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.85 0.85 0.85 0.85 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 Input Power Factor Displacement Angle kW/kVA .95 .95 .95 .95 .95 .95 .95 .95 .95 .95 .95 .95 .95 .95 .95 0.85 0.85 0.85 0.85 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 C003C200 Input Current and kVA Amps In Rating Code 3.2 5.1 7.7 10.2 15.0 19.0 24.0 29.0 39.0 48.0 73.0 97.0 121.0 146.0 193.0 C003 C005 C007 C010 C015 C020 C025 C030 C040 C050 C075 C100 C125 C150 C200 4-4 kVA In 380V AC Input Power Factor Displacement Angle kVA In 500V AC 2.8 4.4 6.7 8.9 13.0 17.0 21.0 25.0 33.0 42.0 63.0 84.0 105.0 127.0 167.0 kVA In 575V AC 3.2 5.1 7.7 10.2 15.0 19.0 24.0 29.0 38.0 48.0 73.0 96.0 121.0 145.0 192.0 kVA In 600V AC 3.2 5.1 7.7 10.2 15.0 19.0 24.0 29.0 38.0 48.0 73.0 96.0 121.0 145.0 192.0 Chapter 4 Specifications Output Power Waveform: Sine coded pulse width modulated waveform. Voltage: B003-B200 0 to applied input voltage, 380V AC, 415V AC, or 460V AC (maximum output voltage cannot exceed applied input voltage). C003-C200 0 to 575V AC (maximum output voltage cannot exceed applied input voltage). Frequency Range: 0 to 250Hz with programmable minimum and maximum limits. Frequency Resolution: Digital — Preset speeds (serial interface or pulse train input) to 0.005Hz of set frequency within the minimum and maximum limits. Analog — Equal divisions between minimum and maximum limits to the nearest 0.005 Hz as a function of signal type. Local speed pot (MOD-FA2 only), 1003 divisions. Remote speed pot (TB2, Terminals 1, 2 and 3). 514 divisions for Main Control Board Firmware Versions 1.01 and 1.10. 633 divisions for Main Control Board Firmware Versions 1.11-2.01. 0 to 10V DC input (TB2, Terminals 4 and 5), 976 divisions. 4 to 20mA input (TB2, Terminals 4 and 6), 726 divisions. Frequency Regulation: Digital Frequency Source: 0.0013% of set frequency, 0 to 40°C ambient temperature range. Volts-per-Hertz: Fully programmable. – Minimum 1 to 14.3V/Hz through local programming. – Wider ranges available through optional programming. 4-5 Chapter 4 Specifications Output Power (cont.) DC Boost: 11 selectable values from 0 to 48V DC peak. – Adjustable from 0 to 115V DC through optional programming. Accel/Decel: Two independently programmable accel times. Two independently programmable decel times. Each time may be programmed over a range from 0 to 600 seconds. Intermittent Programmable MOPC from 50 to 150% of rated output Overload Capability: current for up to 1 minute maximum. Inverse Time Designed to meet NEC and UL equivalent requirements. Overload Capability: Adjustable timing from 50 to 115% of rated drive current (Main Control Board Firmware Version 1.10 limited to 100%). 4-6 Drive Overcurrent Trip: 180% of rated output current. Ground Fault: Detects drive output ground fault path by sensing unbalanced bus or input line currents. Chapter 4 Specifications Table 4.3 -- B003B200 Output Current and kVA Amps Out 6.0 9.6 13.0 17.0 25.0 33.0 41.0 48.0 60.0 75.0 120.0 150.0 180.0 218.0 290.0 Drive Rating B003 B005 B007 B010 B015 B020 B025 B030 B040 B050 B075 B100 B125 B150 B200 kVA Out 380V AC 3.9 6.3 8.6 11.2 16.5 22.0 27.0 32.0 39.0 49.0 79.0 99.0 118.0 143.0 191.0 kVA Out 415V AC 4.3 6.9 9.3 12.2 18.0 24.0 29.0 35.0 43.0 54.0 86.0 108.0 129.0 157.0 208.0 kVA Out 460V AC 4.8 7.6 10.4 13.5 20.0 26.0 33.0 38.0 48.0 60.0 96.0 120.0 143.0 174.0 231.0 Internal Chassis Component Heat Dissipation (BTU/hour) n 136 171 273 341 443 477 614 716 938 1125 1705 2046 2387 2728 3069 Heatsink Heat Dissipation (BTU/hour) n 239 307 512 682 1023 1364 1705 2046 2438 2847 5115 7502 8184 10912 13981 Total Dissipation (BTU/hour) n 375 477 784 1023 1466 1841 2319 2762 3376 3973 6820 9548 10571 13640 17050 Minimum CFM Required n 15 25 40 53 76 95 120 142 175 205 352 492 545 703 880 kVA Out 600V AC 4.3 6.7 9.9 12.1 18.9 23.9 29.9 34.9 44.8 56.8 84.7 108.6 137.4 157.4 209.1 Internal Chassis Component Heat Dissipation (BTU/hour) n 136 171 273 341 443 477 614 716 938 1125 1705 2046 2387 2728 3069 Heatsink Heat Dissipation (BTU/hour) n 239 307 444 512 853 1023 1364 1535 1876 2217 4433 5797 6820 8525 10571 Total Dissipation (BTU/hour) n 375 477 717 853 1296 1500 1978 2251 2814 3342 6138 7843 9207 11253 13640 Minimum CFM Required n 15 25 40 45 60 80 105 115 145 175 320 405 475 580 703 Table 4.4 -- C003C200 Output Current and kVA Amps Out 4.3 6.7 9.9 12.1 19.0 24.0 30.0 35.0 45.0 57.0 85.0 109.0 138.0 158.0 210.0 Drive Rating C003 C005 C007 C010 C015 C020 C025 C030 C040 C050 C075 C100 C125 C150 C200 kVA Out 500V AC 3.7 5.8 8.6 10.5 16.5 20.8 26.0 30.3 39.0 49.4 73.6 94.4 119.5 136.8 181.9 kVA Out 575V AC 4.3 6.7 9.9 12.1 18.9 23.9 29.9 34.9 44.8 56.8 84.7 108.6 137.4 157.4 209.1 n The above information is provided for reference only. For all ratings the user must verify that the selected enclosure will dissipate the total BTUs generated within the enclosure without allowing the internal ambient to rise above 50°C. Enclosure mounting and location must allow for the heatsink to extend outside the enclosure. • When locating the drive allow a minimum clearance from other components of 4.0 inches (101.6 mm) on the top and bottom, 2.0 inches (50.8 mm) on either side. • When mounting the drive, ensure that the heatsink fins are vertical. With the heatsink exposed to the ambient, the drive will dissipate heat as listed in the Output Current Table above. 4-7 Chapter 4 Specifications Required Control Inputs As a minimum requirement for drive operation, the following five control inputs must be present to operate the drive: Start A momentary True input will start the drive. The drive will continue to run until a stop input is issued or a drive fault occurs. A start input may come from: • The optional FA2, RP2 or RP3 control panel start pushbutton. • A user supplied N.O. contact or start pushbutton connected to the optional L1, L2, or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2, or L3 instruction manual. • A user supplied start signal sent to the optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual. Stop A momentary False input will stop the drive. A maintained True input will permit the drive to run or jog. A stop input may come from: • The optional FA2, RP2 or RP3 control panel stop pushbutton. • A user supplied maintained contact or stop pushbutton connected to the optional L1, L2, or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2, or L3 instruction manual. • A user supplied stop signal sent to the optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual. • The Main Control Board when Jumper J8 is installed between Pins 11 and 12. Refer to Chapter 6 — Wiring, page 6-16. Enable A maintained True input or a maintained closed contact will permit the drive to start, run, or jog. A momentary False input or an open contact will disable drive output. An enable input may come from: • A user supplied maintained contact or switch connected to the optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual. • The Main Control Board when Jumper J9 is installed between Pins 7 and 8. Refer to Chapter 6 — Wiring, page 6-16. 4-8 Chapter 4 Specifications Required Control Inputs (cont.) Speed Reference Speed reference sets the drive operating frequency. A speed reference input may come from: • A Control Panel speed potentiometer. • A user supplied 10kΩ remote speed potentiometer connected to terminal block TB2. Refer to Chapter 6 — Wiring. • A 4-20mA analog signal connected to terminal block TB2. Refer to Chapter 6 — Wiring. • A 0-10V DC analog signal connected to terminal block TB2. Refer to Chapter 6 — Wiring. • A pulse train input signal connected to terminal block TB2. Refer to Chapter 6 — Wiring. • One of seven preset speed signals connected to the optional L1, L2, or L3 Logic Interface Board, or the optional G2 Remote I/O Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual or the 1336-MOD-G2 instruction manual. Auxiliary A maintained True input or a maintained closed contact will permit the drive to start, run, or jog. A momentary False input or an open contact will disable drive output and generate Fault F02. An auxiliary input may come from: • A user supplied maintained contact or switch connected to the optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2, or L3 instruction manual. • The Main Control Board when Jumper J9 is installed between Pins 9 and 10. Refer to Chapter 6 — Wiring, page 6-16. 4-9 Chapter 4 Specifications Optional Control Inputs Reverse Reverse changes direction of motor rotation. Reverse inputs may come from: • A Control Panel direction pushbutton. • The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual. • The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual. Jog Jog jogs the drive at a pre-programmed jog speed. Jog inputs may come from: • A Control Panel jog pushbutton. • The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual. • The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual. Speed Select Speed select permits switching between two selected speed reference sources. Speed select inputs may come from: • The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual. • The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual. 2nd Accel/Decel 2nd accel/decel permits switching between two internally programmed accel/decel rates. 2nd accel/decel inputs may come from: • The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual. • The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual. 4-10 Chapter 4 Specifications Load Requirements A balanced 3-phase inductive motor load is typical. Other motor loads may require application assistance. Contact Outputs The following contact outputs are available as standard: Run: 1 N.O. contact, closed when the drive is running. At Speed: 1 N.O. contact, closed when the drive is at command speed (within 0.5% of maximum programmed speed), or the drive reaches the set point reference frequency programmed by Parameter 77. Fault: 1 set of Form C contacts that change state on a drive fault or loss of power. Drive Alarm: 1 set of Form C contacts that change state to indicate that the drive is operating outside of rated limits and that a fault is imminent. Drive Alarm Conditions are: • Drive output current is above 150% of rated current. • Drive output current is above the MOPC limit set by Parameter 36. • Bus voltage is above 110% of nominal input voltage. A continued rise in bus voltage may result in Parameter 11 Decel Frequency Hold affecting the decel ramp, or fault F05 Bus Overvoltage. • Bus voltage is below 85% of nominal input voltage. • Precharge not complete. • Parameter 14 Auto Restart is active. Analog Outputs 0-5V DC output programmable to represent output frequency or percent of drive load current. Drive Displays Programming and Display Panels: Display frequency and drive control source. May be toggled to program and display 60 drive parameters –– 5-14, 16-50 and 72-86. Should a fault occur while the drive is running, the panel will display the fault code. Bus Charged: Internal neon display to indicate bus voltage is greater than 40V DC. 4-11 Chapter 4 Specifications Programmable Parameters 4-12 The 1336 drive logic uses a set of 90 user parameters to select and control drive operation. Seventy-one of these parameters are accessible through any of the Programming and Display Panels. All 90 are accessible through the Serial Port. Chapter 5 Installation General Installation Requirements ! ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. The most common causes are: • Wiring the AC line to drive output or control terminals. • Improper bypass or output circuits not approved by Allen-Bradley. • Output circuits which do not connect directly to the motor. • Incorrect or inadequate AC supply. • Excessive ambient temperature. Contact Allen-Bradley for assistance with application or wiring. The 1336 must be installed in an area where the following installation and environmental guidelines are met. • Cabinet mounting is upright, leaving room for a minimum clearance of 4 inches (102 mm) on the top and bottom and 2 inches (51 mm) on the sides for proper ventilation. • The drive is easily accessible for maintenance and troubleshooting. • The rated altitude does not exceed 3,300 feet (1,000 meters). • Vibration will be within the ratings outlined in Chapter 4 – Specifications. • The ambient atmosphere contains no volatile or corrosive gas, vapors or dust. • The relative humidity does not exceed 95% for all drive ratings. • The ambient temperature for the drive heatsink is kept within 0 to +40°C for all open ratings. • The ambient temperature for the chassis components is kept within 0 to +50°C. Important: An input transformer should not be required for normal drive operation. If the use of an input transformer is desired, only an isolation type transformer should be used. Before actual installation, remove all packing material, wedges or braces from within and around the drive. 5-1 Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B003B010 and C003C010 Open Chassis and NEMA Type 1 Enclosures Open Chassis A 11.13 (283) B 18.75 (477) C 8.76 (223) D 8.38 (213) Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) E F G H I J 18.15 1.38 0.30 6.26 2.50 — (461) (35) (8) (159) (63.5) NEMA Type 1 11.13 (283) 18.75 (477) 8.76 (223) 8.38 (213) 18.15 (461) 1.38 (35) 0.30 (8) 6.26 (159) 2.50 (63.5) 3.50 (89) K — L — M — N — Weight 31.3 (14.2) 4.38 (111) 3.44 (87) 1.25 (32) 1.88 (48) 36.3 (16.5) I G H E B Freq Start PR Jog Stop PR Enter ➋ ➌ K ➍ J ➊ D F F L M N N C A (NEMA Type 1 –– Front) ➊ ➋ ➌ ➍ 5-2 Mounting Holes –– 0.281" (7.13mm) Diameter Conduit Entry –– 0.50" (13.0 mm) Diameter Conduit Entry –– 0.75" (19.0 mm) Diameter and 1.00" (25.4 mm) Diameter 1336-MOD-S1 Serial Port Connector Cover Plate (NEMA Type 1 –– Bottom) (NEMA Type 1 –– Side) Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B015B020 and C015C020 Open Chassis and NEMA Type 1 Enclosures Open Chassis A 11.13 (283) B 22.66 (576) C 8.76 (223) D 8.38 (213) Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) E F G H I J 22.06 1.38 0.30 6.26 2.50 — (560) (35) (8) (159) (63.5) NEMA Type 1 11.13 (283) 22.66 (576) 8.76 (223) 8.38 (213) 22.06 (560) 1.38 (35) 0.30 (8) 6.26 (159) 2.50 (63.5) 3.50 (89) K — L — M — N — Weight 37.1 (16.8) 4.38 (111) 3.44 (87) 1.25 (32) 1.88 (48) 43.1 (19.5) I G H E Freq Start B PR Jog Stop PR Enter ➋ ➌ K ➍ J ➊ D F F L M N N C A (NEMA Type 1 –– Front) ➊ ➋ ➌ ➍ (NEMA Type 1 –– Bottom) (NEMA Type 1 –– Side) Mounting Holes –– 0.281" (7.13mm) Diameter Conduit Entry –– 0.50" (13.0 mm) Diameter Conduit Entry –– 0.75" (19.0 mm) Diameter and 1.00" (25.4 mm) Diameter 1336-MOD-S1 Serial Port Connector Cover Plate 5-3 Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B025B030 and C025C030 Open Chassis and NEMA Type 1 Enclosures Open Chassis A 14.32 (364) B 23.59 (599) C 9.27 (235) D 11.70 (297) Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) E F G H I J 22.41 1.31 0.59 6.64 2.63 — (570) (33.3) (15) (159) (67) NEMA Type 1 14.32 (364) 23.59 (599) 9.27 (235) 11.70 (297) 22.41 (570) 1.31 (33.3) 0.59 (15) 6.64 (159) 2.63 (67) 4.38 (111) K — L — M — Weight 47.3 (21.5) 4.19 (106) 1.88 (48) 2.62 (7) 54.3 (24.6) I G H E B Freq Start PR Jog Stop PR Enter ➋ ➌ J ➍ ➊ F D F K L M M C A (NEMA Type 1 –– Front) ➊ ➋ ➌ ➍ 5-4 Mounting Holes –– 0.312" (7.92mm) Diameter Conduit Entry –– 0.50" (13.0 mm) Diameter Conduit Entry –– 1.00" (25.4 mm) Diameter and 1.25" (32.0 mm) Diameter 1336-MOD-S1 Serial Port Connector Cover Plate (NEMA Type 1 –– Bottom) (NEMA Type 1 –– Side) Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B040B050 and C040C050 Open Chassis and NEMA Type 1 Enclosures B 34.12 (867) C 9.38 (238) D 16.25 (413) NEMA 17.50 Type 1 (445) 34.12 (867) 9.38 (238) 16.25 (413) 32.88 (835) 0.63 (16) 0.63 (16) 6.75 (172) 2.63 (67) 9.68 (246) 2.06 (52) L — M — N — O — Weight 85.0 (38.3) 2.75 (70) 2.06 (52) 1.50 (38) .63 (16) 90.0 (40.5) G I A Open 17.50 Chassis (445) Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) E F G H I J K 32.88 0.63 0.63 6.75 2.63 — — (835) (16) (16) (172) (67) H E Freq Start B PR Jog Stop PR Enter ➍ J L K M N ➋ ➌ O ➊ D F F C A (NEMA Type 1 –– Front) ➊ ➋ ➌ ➍ (NEMA Type 1 –– Top) (NEMA Type 1 –– Side) Mounting Holes –– 0.343" (8.71mm) Diameter Conduit Entry –– 0.50" (13.0 mm) Diameter and 0.75" (19.0 mm) Diameter Conduit Entry –– 1.00" (25.4 mm) Diameter and 1.50" (38.0 mm) Diameter 1336-MOD-S1 Serial Port Connector Cover Plate 5-5 Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B075B0125 and C075C0125 Open Chassis and NEMA Type 1 Enclosures Open Chassis A 25.16 (639) B 47.94 (1218) C 13.80 (351) D 23.88 (607) Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) E F G H I J 46.82 0.64 0.62 10.55 3.25 — (1189) (16) (16) (268) (83) NEMA Type 1 25.16 (639) 47.94 (1218) 13.80 (351) 23.88 (607) 46.82 (1189) 0.64 (16) 0.62 (16) 10.55 (268) 3.25 (83) 9.75 (248) K — L — M — N — Weight 200 (91) 2.75 (70) 3.00 (76) 2.50 (64) 2.48 (63) 220 (100) H I G E B Freq Start PR Jog Stop PR Enter L K J M ➍ N ➋ ➌ ➊ F D F C A (NEMA Type 1 –– Front) ➊ ➋ ➌ ➍ 5-6 Mounting Holes –– 0.343" (8.71mm) Diameter Conduit Entry –– 0.875" (22.0 mm) Diameter and 1.125" (29.0 mm) Diameter Conduit Entry –– 1.375" (35.0 mm) Diameter and 1.968" (50.0 mm) Diameter 1336-MOD-S1 Serial Port Connector Cover Plate (NEMA Type 1 –– Top) (NEMA Type 1 –– Side) Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B150B200 and C150C200 Open Chassis and NEMA Type 1 Enclosures A Open 25.16 Chassis (639) B 62.94 (1599) C 17.50 (445) D 23.92 (608) Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) E F G1 G2 H I J 61.82 0.62 0.62 0.50 11.75 5.75 — (1570) (16) (16) (13) (299) (146) NEMA 25.16 Type 1 (639) 62.94 (1599) 17.50 (445) 23.92 (608) 61.82 (1570) 0.62 (16) 0.62 (16) 0.50 (13) 11.75 (299) 5.75 (146) 4.06 (103) K — L — M — N — Weight 380 (171) 6.75 (171) 7.75 (197) 3.88 (99) 3.12 (79) 450 (203) H Freq Start I G PR Jog Stop PR Enter E B ➍ L K J M N ➋ ➌ ➊ F D F C A (NEMA Type 1 –– Front) ➊ ➋ ➌ ➍ (NEMA Type 1 –– Top) (NEMA Type 1 –– Side) Mounting Holes –– 0.343" (8.71mm) Diameter Conduit Entry –– 0.875" (22.0 mm) Diameter and 1.125" (29.0 mm) Diameter Conduit Entry –– 3.625" (92.0 mm) Diameter and 4.125" (105.0 mm) Diameter 1336-MOD-S1 Serial Port Connector Cover Plate 5-7 Chapter 5 Installation Dimensions, Weights and Conduit Entry Locations B003B030 and C003C030 NEMA Type 4 (IP56) Enclosures B003B200 and C003C200 NEMA Type 12 (IP54) EnclosuresNominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms) NEMA Type 4 (IP56) Drive Rating A B C B003-B010 32.00 C003-C010 (813) 18.00 (457) 12.75 (324) B015-B030 38.00 B015-C030 (965) 22.50 (572) 14.56 (370) NEMA Type 12 (IP54) Weight Drive Rating A B C n B003-B010 32.00 C003-C010 (813) 18.00 (457) 12.75 (324) n B015-B030 38.00 C015-C030 (965) 22.50 (572) 14.56 (370) NEMA Type 12 (IP54) Weight Drive Rating A B C Weight n B040-B050 62.00 C040-C050 (1575) 34.00 (864) 14.75 (375) n n B075-B125 90.00 C075-C125 (2286) 34.00 (864) 27.75 (705) n B150-B200 92.50 C150-C200 (2360) 35.00 (889) 25.00 (635) n n Consult your nearest Allen-Bradley sales representative for information. C A C C B B B A A 5-8 Chapter 6 Wiring General Wiring Procedures ! ! ATTENTION: Do not proceed without reading the information on this page. Failure to understand procedures and hazards may result in personal injury or equipment damage. ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. The most common causes are: • Wiring the AC line to drive output or control terminals. • Improper bypass or output circuits not approved by Allen-Bradley. • Output circuits which do not connect directly to the motor. • Incorrect or inadequate AC supply. • Excessive ambient temperature. Contact Allen-Bradley for assistance with application or wiring. 1. The National Electrical Code requires that a circuit breaker or fusible disconnect switch be provided in the drive branch circuit. Providing drive input fusing alone is not sufficient to meet NEC guidelines. The 1336 does not provide this requirement. Selection of a branch circuit breaker or fusible disconnect should be based on the drive input current rating. Refer to the Terminal Block TB1 Wiring sections in this chapter for mandatory AC input fusing recommendations for drive short circuit protection. 2. The National Electrical Code and local regulations govern the installation and wiring of the 1336. All input and output power wiring, control wiring and conduit must be brought through the drive conduit entry holes provided on the enclosure. Connections to the drive must be made as shown in the following sections and in accordance with the drive nameplate, National Electrical Code requirements and any additional interconnection diagrams packed with the drive. 3. The voltage on each phase of the incoming line to the drive must match the drive input rating. Verify the drive rating by referring to the input voltage listed on the drive nameplate. If the incoming line voltage is out of this tolerance, equipment may be damaged or fail to operate. 4. If multiple drives are used, do not use common cabling for AC input or output leads. If multiconductor cable is used, separate 3-conductor input and output cable for each drive must be used. 5. All signal wiring must be run separate from power or control wiring. Verify that shielded cable and/or conduit is used if indicated on any interconnection diagrams or in the following sections. If shielded cable is required, shields must be grounded at the drive end only at one of the drive ground lugs provided. 6. Nearby relays, solenoids or brake coils can produce electrical noise transients and cause erratic drive behavior. Transient suppression networks must be added across the coils of these devices. 6-1 Chapter 6 Wiring 7. Since most startup difficulties result from incorrect wiring, every precaution should be taken to assure that the wiring is as indicated on the diagrams and information packed with the drive. Input Power Conditioning General Typically the 1336 is suitable for direct connection to a correct voltage, three phase, AC power line. There are however certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer may be required. The basic rules for determining if a line reactor or isolation type transformer is required are as follows: 1. If the AC line supplying the drive has power factor correction capacitors connected, an AC line reactor or isolation type transformer must be connected between the capacitor bank and the input to the drive. 2. If the AC line frequently experiences transient power interruptions or significant voltage spikes, an AC line reactor or isolation type transformer should be used. Ungrounded Distribution Systems All 1336 drives are equipped with an MOV (metal oxide varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation. With ungrounded distribution systems, the phase-to-ground connection of the MOV could become a continuous current path to ground. MOV line-to-line and line-to-ground voltages should not exceed the values listed below. Exceeding these MOV ratings may cause physical damage to the MOV. Line-to-Line MOV Rating Energy Rating = 320 Joules Turn On Voltage = 850-1000 volts Line-to-Ground MOV Rating Energy Rating = 380 Joules Turn On Voltage = 1500 volts 160 Joules 160 Joules 160 Joules GND 220 Joules 1 MOV1 6-2 2 3 4 Chapter 6 Wiring Wire Group Numbers The following chart identifies general wire categories that will be encountered when installing the 1336 and other AC drives. Each category has an associated wire group number that is used in the following sections to identify the wire to be used. Application and signal examples along with the recommended type of cable for each group is provided. A matrix providing the recommended minimum spacing between different wire groups run in the same tray or separate conduit is also provided. For Tray: Recommended minimum spacing between different wire groups in the same tray Wire Category Wire Group Application Signal Example For Conduit: Different wire groups must be run in separate conduit Recommended Cable All Dimensions in Inches and (Millimeters) Wire Group 1 AC Power (> 600 V AC) Per NEC Local Codes and Application Requirements 2.3 KV, 3∅ AC Lines In Tray Power 1 Power 2 9.00 (228.6) 9.00 (228.6) Between Conduit Control 3 9.00 (228.6) Control 4 Signal 5 Signal 6 9.00 (228.6) 3.00 (76.2) Between Conduit Power 2 AC Power (to 600 V AC) 115VAC or 115V DC Logic 480V, 3∅ ❶ n Relay Logic PLC I/O 3 115V AC Power Power Supplies Instruments Per NEC Local Codes and Application Requirements Per NEC Local Codes and Application Requirements In Tray 9.00 (228.6) Between Conduit In Tray 9.00 (228.6) 6.00 (152.4) 6.00 (152.4) 3.00 (76.2) Between Conduit 9.00 (228.6) Between Conduit 6.00 (152.4) 9.00 (228.6) 6.00 (152.4) 3.00 (76.2) Between Conduit Control 4 24V AC or 24V DC Logic PLC I/O Analog Signals DC Supplies 5-24V DC Supplies Digital (Low Speed) Power Supplies TTL Logic Level 5 Per NEC Local Codes and Application Requirements Belden 8760 Belden 8770 Belden 9460 In Tray Between Conduit 9.00 (228.6) 6.00 (152.4) 6.00 (152.4) 9.00 (228.6) 3.00 (76.2) Between Conduit All signal wiring must be run in separate steel conduit. A wire tray is not suitable. Signal 6 Digital (High Speed) Pulse Train Input Belden 8760 Belden 9460 The minimum spacing between conduit containing different wire groups is 3.00 inches (78.2 mm). ❶ Refer to precautions in General Wiring Procedures concerning multi-conductor cables. Belden 8760 — 18 AWG, twisted pair, shielded. Belden 8770 — 18 AWG, 3 conductor, shielded. Belden 9460 — 18 AWG, twisted pair, shielded. Note 1 Steel conduit is recommended for all 1336 power or control wiring and required for all 1336 signal wiring. All input and output power wiring, control wiring or conduit should be brought through the drive conduit entry holes provided. Use appropriate connectors to maintain the environmental rating of the enclosure. Note 2 Spacing between wire groups is the recommended minimum for parallel runs of 200 feet or less. Note 3 All shields for shielded cable must be grounded at the drive end only –– Terminal 3 or 4 of TB2 –– The other end must be insulated and remain floating. Shields for cables from one enclosure to another must be grounded only at the enclosure nearest the drive. If splicing of shielded cables is required, the shield must remain continuous and insulated from ground. Note 4 AC and DC circuits must be run in separate conduit or trays. Note 5 A voltage drop in motor leads may adversely affect motor starting and running performance. Installation and application requirements may dictate that larger wire sizes than indicated in the NEC guidelines be used. 6-3 Chapter 6 Wiring Terminal Block TB1 Power Wiring Input and output power connections are marked on terminal block TB1, a ten position terminal block on the drive backpanel. For maintenance and setup procedures, the drive may be operated without a motor connected. Important: 1. The 1336 does not provide input power short circuit fusing. Specifications for the recommended fuse size and type to provide drive input power protection against short circuits are provided on the following pages. Branch circuit breakers or disconnect switches cannot provide this level of protection for drive components. 2. Each Bulletin 1336 must have its own dedicated input and output power leads. If multiconductor cable is used, separate 3-conductor input and output cable for each drive must be used. 3. For multimotor operation, the combined total of motor full load current must not exceed the rated output current of the drive. 4. Verify that the motor windings are properly connected to receive the full drive output voltage rating. 5. For drive ratings B003-B050 & C003-C050, two ground terminals have been provided at TB1. Either one of these terminals must be connected to earth ground or the ground of the building system. For drive ratings B075-B200 & C075-C200, one ground terminal that will accept two ground leads has been provided at TB1. Connect this terminal to earth ground or the ground of the building system. 6-4 Chapter 6 Wiring ! ATTENTION: 1. Any disconnecting means wired to drive output terminals M1, M2 and M3 must be capable of stopping the drive if opened during drive operation. If opened during drive operation, the drive will continue to produce output voltage into an open motor circuit causing a potential shock hazard. 2. The start/stop control circuitry in the 1336 includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hard wired stop circuit is required to remove AC line power to the drive. When AC input power is removed, there will be a loss of inherent regenerative braking effect and the motor will coast to a stop. An auxiliary braking method may be required. The 1336 is intended to be controlled by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies line power to the drive for the purpose of starting and stopping the motor must not be used. After a hard wired stop has been initiated, allow at least one minute before reapplying input power to the drive. The allowable number of hard wired start/stops are 3 cycles within a 5 minute period. Wait 10 minutes before attempting the next 3 hard wired stop cycle to allow the drive precharge resistors to cool. Refer to codes and standards applicable to your particular system for specific requirements and additional information. 6-5 Chapter 6 Wiring Terminal Block TB1 B003B030 & C003C030 Power Wiring GND GND +DC –DC M1 M2 M3 L1 L2 USE 75°C COPPER WIRE ONLY WIRE RANGE 6–14 AWG TIGHTENING TORQUE 20 INCH POUNDS ∅A Earth Ground 1336 Dynamic Brake ∅B ∅C ❶ ❶ L3 ❶ Motor ❷ ∅A ❶ ❷ ∅B ∅C AC Incoming Line User supplied drive input fuses. Motor disconnecting means including branch circuit, short circuit, and ground fault protection. GND Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information. + DC, - DC DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details. M1, M2, M3 Connect the motor leads to these terminals. L1, L2, L3 Input AC line Terminals L1, L2, L3 (∅A, ∅B, ∅C) are not phase sensitive. For drives rated B003-B030, nominal input voltage is 380/415/460V AC ±10%, 3∅, 50/60Hz. For drives rated C003-C030, nominal input voltage is 500 or 575V AC ±10%, 3∅, 50/60Hz. Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits. 6-6 Chapter 6 Wiring Terminal Block TB1 B003B030 Power Wiring Power Rating Code B003 B005 B007 B010 B015 B020 B025 B030 Drive Output Current 6.0 Amps 9.6 Amps 13.0 Amps 17.0 Amps 25.0 Amps 33.0 Amps 41.0 Amps 48.0 Amps Wire Group ❶ 2 2 2 2 2 2 2 2 Maximum Wire Size ❷ 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG Maximum Torque ❸ 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs ❶ Wire group number chart, page 6-3. ❷ 16 mm2. ❸ 2.26 N-m. Select from the following drive input fuses. Drive Rating B003 Drive Rating B005 Drive Rating B007 Drive Rating B010 Drive Rating B015 Drive Rating B020 Drive Rating B025 Drive Rating B030 Terminal Block TB1 C003C030 Power Wiring Power Rating Drive Output Code Current C003 C005 C007 C010 C015 C020 C025 C030 4.3 Amps 6.7 Amps 9.9 Amps 12.1 Amps 19.0 Amps 24.0 Amps 30.0 Amps 35.0 Amps Fuse Size 10A Fuse Size 15A Fuse Size 20A Fuse Size 25A Fuse Size 35A Fuse Size 45A Fuse Size 60A Fuse Size 70A Fuse Type KTK-R, JJS or Equivalent Fuse Type KTK-R, JJS or Equivalent Fuse Type KTK-R, JJS or Equivalent Fuse Type KTK-R, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Group ❶ Maximum Wire Size ❷ Maximum Torque ❸ 2 2 2 2 2 2 2 2 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs 20 In-lbs Wire ❶ Wire group number chart, page 6-3. ❷ 16 mm2. ❸ 2.26 N-m. Select from the following drive input fuses. Drive Rating C003 Drive Rating C005 Drive Rating C007 Drive Rating C010 Drive Rating C015 Drive Rating C020 Drive Rating C025 Drive Rating C030 Fuse Size 6A Fuse Size 6A Fuse Size 10A Fuse Size 15A Fuse Size 20A Fuse Size 25A Fuse Size 30A Fuse Size 35A Fuse Type KTK-R, JJS or Equivalent Fuse Type KTK-R, JJS or Equivalent Fuse Type KTK-R, JJS or Equivalent Fuse Type KTK-R, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent 6-7 Chapter 6 Wiring Terminal Block TB1 B040B050 & C040C050 Power Wiring AC Incoming Line ∅A ∅B ∅C ❷ 1336 Dynamic Brake Earth Groun d Motor ∅A ∅B USE 75°C COPPER WIRE ONLY GND +DC –DC ❶ ∅C ❶ ❶ Earth Groun d WIRE RANGE 2/0 – 6 AWG TIGHTENING TORQUE 120 INCH POUNDS M1 M2 M3 L1 L2 GND L3 460V 380V Transform er T1 ❶ User supplied drive input fuses. ❷ Motor disconnecting means including branch circuit, short circuit, and ground fault protection. 415V GND Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information. + DC, - DC DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details. M1, M2, M3 Connect the motor leads to these terminals. L1, L2, L3 Input AC line Terminals L1, L2, L3 (∅A, ∅B, ∅C) are not phase sensitive. For drives rated B040-B050, nominal input voltage is 380/415/460V AC ±10%, 3∅, 50/60Hz. For drives rated C040-C050, nominal input voltage is 500 or 575V AC ±10%, 3∅, 50/60Hz. Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits. 6-8 Chapter 6 Wiring Terminal Block TB1 - B040B050 Fan Transformer Wiring B040B050 & C040C050 Power Wiring (cont.) Drives rated B040-B050 are shipped from the factory with Fan Transformer T1 connected for 460V operation. Fan Transformer T1 has three leads marked 460V, 380V and 415V, each terminated by a keyed connector. For 380 or 415V drive operation, the Fan Transformer lead at L2 must be unplugged and reconnected as shown on the previous page. C040C050 Fan Transformer Wiring For drives rated C040-C050, reconnection of fan transformer T1 is not required for 500 or 600V AC operation. Terminal Block TB1 B040B050 Power Wiring Power Rating Code B040 B050 Drive Output Current 60 Amps 75 Amps Wire Group ❶ 2 2 Maximum Wire Size ❷ 2/0 AWG 2/0 AWG Maximum Torque ❸ 120 In-lbs 120 In-lbs ❶ Wire group number chart, page 6-3. ❷ 70 mm2. ❸ 13.56 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating B040 Drive Rating B050 Terminal Block TB1 C040C050 Power Wiring Power Rating Code C040 C050 Fuse Size 80A Fuse Size 100A Drive Output Current 45 Amps 57 Amps Wire Group ❶ 2 2 Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Maximum Wire Size ❷ 2/0 AWG 2/0 AWG Maximum Torque ❸ 120 In-lbs 120 In-lbs ❶ Wire group number chart, page 6-3. ❷ 70 mm2. ❸ 13.56 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating C040 Drive Rating C050 Fuse Size 45A Fuse Size 60A Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent 6-9 Chapter 6 Wiring Terminal Block TB1 B075 & C075 Power Wiring AC Incoming Line ∅A ∅B Earth Groun d ∅C ❷ 1336 Dynamic Brake GND Motor ∅A ∅B ❶ ∅C USE 75°C COPPER WIRE ONLY ❶ ❶ WIRE RANGE 2/0 – 6 AWG TIGHTENING TORQUE 120 INCH POUNDS +DC –DC M1 M2 M3 L1 L2 L3 ❶ User supplied drive input fuses. ❷ Motor disconnecting means including branch circuit, short circuit, and ground fault protection. GND Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information. + DC, - DC DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details. M1, M2, M3 Connect the motor leads to these terminals. L1, L2, L3 Input AC line Terminals L1, L2, L3 (∅A, ∅B, ∅C) are not phase sensitive. For drives rated B075, nominal input voltage is 380/415/460V AC ±10%, 3∅, 50/60 Hz. For drives rated C075, nominal input voltage is 500 or 575V AC ±10%, 3∅, 50/60 Hz. Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits. 6-10 Chapter 6 Wiring Terminal Block TB1 B075 & C075 Power Wiring (cont.) B075 Fan Transformer Wiring Fan 1 Drives rated B075 are shipped from the factory with Fan Transformer T1 connected for 460V operation. Fan Transformer T1 has three tab connections marked 460V, 380V and 415V. For 380 or 415V drive operation, the Fan Transformer lead at transformer T1 must be unplugged and reconnected. TB4 1 T1 2 TB1 120V AC 380V AC 415V AC 460V AC L1 L2 L3 C075 Fan Transformer Wiring For drives rated C075, reconnection of Fan Transformer T1 is not required for 500 or 575V AC operation. Terminal Block TB1 B075 Power Wiring Power Rating Code B075 Drive Output Current 120 Amps Wire Group ❶ 2 Maximum Wire Size ❷ 2/0 AWG Maximum Torque ❸ 120 In-lbs ❶ Wire group number chart, page 6-3. ❷ 70 mm2. ❸ 13.56 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating B075 Terminal Block TB1 C075 Power Wiring Power Rating Code C075 Fuse Size 150A Drive Output Current 85 Amps Wire Group ❶ 2 Fuse Type A4J, JJS or Equivalent Maximum Wire Size ❷ 2/0 AWG Maximum Torque ❸ 120 In-lbs ❶ Wire group number chart, page 6-3. ❷ 70 mm2. ❸ 13.56 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating C075 Fuse Size 90A Fuse Type A4J, JJS or Equivalent 6-11 Chapter 6 Wiring Terminal Block TB1 B100B125 & C100C125 Power Wiring AC Incoming Line ∅A ∅B ∅C ❷ 1336 Dynamic Brake Earth Groun d GND Motor ∅A ∅B ❶ ∅C USE 75°C COPPER WIRE ONLY ❶ ❶ WIRE RANGE 350 MCM – 6 AWG TIGHTENING TORQUE 275 INCH POUNDS +DC ❶ ❷ –DC M1 M2 M3 L1 L2 L3 User supplied drive input fuses. Motor disconnecting means including branch circuit, short circuit, and ground fault protection. GND Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information. + DC, - DC DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details. M1, M2, M3 Connect the motor leads to these terminals. L1, L2, L3 Input AC line Terminals L1, L2, L3 (∅A, ∅B, ∅C) are not phase sensitive. For drives rated B100-B125, nominal input voltage is 380/415/460V AC ±10%, 3∅, 50/60 Hz. For drives rated C100-C125, nominal input voltage is 500 or 575V AC ±10%, 3∅, 50/60 Hz. Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits. 6-12 Chapter 6 Wiring Terminal Block TB1 B100B125 & C100C125 Power Wiring (cont.) B100B125 Fan Transformer Wiring Drives rated B100-B125 are shipped from the factory with Fan Transformer T1 connected for 460V operation. Fan Transformer T1 has three tab connections marked 460V, 380V and 415V. For 380 or 415V drive operation, the Fan Transformer lead at transformer T1 must be unplugged and reconnected. Fan 1 TB4 1 T1 2 TB1 120V AC 380V AC 415V AC 460V AC L1 L2 L3 C100C125 Fan Transformer Wiring For drives rated C100-C125, reconnection of Fan Transformer T1 is not required for 500 or 575V AC operation. Terminal Block TB1 B100B125 Power Wiring Power Rating Code B100 B125 Drive Output Current 150 Amps 180 Amps Wire Group ❶ 2 2 Maximum Wire Size ❷ 350 MCM 350 MCM Maximum Torque ❸ 275 In-lbs 275 In-lbs ❶ Wire group number chart, page 6-3. ❷ 185 mm2. ❸ 31.08 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating B100 Drive Rating B125 Terminal Block TB1 C100C125 Power Wiring Power Rating Code C100 C125 Fuse Size 200A Fuse Size 250A Drive Output Current 109 Amps 138 Amps Wire Group ❶ 2 2 Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Maximum Wire Size ❷ 350 MCM 350 MCM Maximum Torque ❸ 275 In-lbs 275 In-lbs ❶ Wire group number chart, page 6-3. ❷ 185 mm2. ❸ 31.08 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating C100 Drive Rating C125 Fuse Size 125A Fuse Size 150A Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent 6-13 Chapter 6 Wiring Terminal Block TB1 B150B200 & C150C200 Power Wiring Earth Groun d AC Incoming Line ∅B ∅A ❷ 1336 Dynamic Brake Motor ∅A ∅B ❶ ∅C ❶ ❶ USE 75°C COPPER WIRE ONLY. WIRE RANGE 500 MCM – 0 AWG TIGHTENING TORQUE 375 INCH POUNDS USE 75°C COPPER WIRE ONLY WIRE RANGE 350 MCM – 6 AWG TIGHTENING TORQUE 275 INCH POUNDS +DC USE 75°C COPPER WIRE ONLY WIRE SIZE 2 (3) AWG TIGHTENING TORQUE 275 INCH POUNDS GND ∅C M1 –DC M2 M3 L1 L2 L3 ❶ User supplied drive input fuses. ❷ Motor disconnecting means including branch circuit, short circuit, and ground fault protection. GND Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information. + DC, - DC DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details. M1, M2, M3 Connect the motor leads to these terminals. ! 6-14 ATTENTION: A hazard of potential damage to drive output power components exists if there is insufficient load inductance to permit the drive short circuit protection function to be effective. Sufficient load inductance is provided by one of the following: • Load reactors of 10mH connected to each motor lead. • Motor leads with a minimum length of 40 feet (12.2 meters) between the drive and the motor. Chapter 6 Wiring Terminal Block TB1 - L1, L2, L3 B150B200 & C150C200 Input AC line Terminals L1, L2, L3 (∅A, ∅B, ∅C) are not ∅ sensitive. Power Wiring (cont.) For drives rated B150-B200, nominal input voltage is 380/415/460V AC ±10%, 3∅, 50/60 Hz. For drives rated C150-C200, nominal input voltage is 500 or 575V AC ±10%, 3∅, 50/60 Hz. Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits. Terminal Block TB1 B150B200 Power Wiring Power Rating Code B150 B200 Drive Output Current 218 Amps 290 Amps Wire Group ❶ 2 2 +DC and –DC Terminal Block Maximum Wire Size ❷ 350 MCM 350 MCM +DC and –DC Terminal Block Maximum Torque ❸ 275 In-lbs 275 In-lbs M1-M3 Terminal Block Maximum Wire Size ❹ 500 MCM 500 MCM M1-M3 Terminal Block Maximum Torque ❺ 375 In-lbs 375 In-lbs ❶ Wire group number chart, page 6-3. ❷ 185 mm2. ❸ 31.08 N-m. ❹ 240 mm2. ❺ 42.38 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating B150 Drive Rating B200 Fuse Size 300A Fuse Size 400A Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent Terminal Block TB1 C150C200 Power Wiring Power Rating Code C150 C200 Drive Output Current 158 Amps 210 Amps Wire Group ❶ 2 2 +DC and –DC Terminal Block Maximum Wire Size ❷ 350 MCM 350 MCM +DC and –DC Terminal Block Maximum Torque ❸ 275 In-lbs 275 In-lbs M1-M3 Terminal Block Maximum Wire Size ❹ 500 MCM 500 MCM M1-M3 Terminal Block Maximum Torque ❺ 375 In-lbs 375 In-lbs ❶ Wire group number chart, page 6-3. ❷ 185 mm2. ❸ 31.08 N-m. ❹ 240 mm2. ❺ 42.38 N-m. Select from the following drive input fuses when using branch circuit protection. Drive Rating C150 Drive Rating C200 Fuse Size 175A Fuse Size 250A Fuse Type A4J, JJS or Equivalent Fuse Type A4J, JJS or Equivalent 6-15 Chapter 6 Wiring Terminal Block TB2 and TB3 Control and Signal Wiring Terminal block TB2 is located at the bottom of the Main Control Board. TB2 is an eighteen position terminal block with markings of 1 to 18. Terminal block TB3 is a twelve position terminal block located on optional interface boards L1, L2 or L3 directly above terminal block TB2. If either L1, L2 or L3 is present, refer to Appendix A — Logic Interface Options for wiring details. rge Cha icator s u d B n In Neo N ION ON UT AGENEO CA VOLTEN WERE US WH VE POFOR DO O AR ORS EM . BE HAZACIT ON. R SEC . G CAPHT IS T 60 CIN E VI RIV LIG WAI SER D CD AN YA ENC QU LE TAB JUS D 6A TIN LLE BU FRE 133 C1 RS CITOWER IONCAPAE PO ING. UT ON MOV RVIC SE CALTAGE . RERE ON S VOT IS BEFO S OU S RD LIGH ND DE ZA CO N AU SONT HA NEONSE N T 60 TIO NIVE S WHEWAI ENSE AUS NEANONT ET T D AN AT EREUAND LE UR T DE CO AN NG DA S QU LE ES AVEN. ION UR ER ND RETI NS TE UP NT TE ENSA . CO SECO L'E ES ND LUM RE 60CER T CO AL ND EN TE M T STEHNEON AT COM ICH N BE DS RRS TORE ENN TE R VOENSAAHR, WROM UNBEVOERDEN. ND EF . ST TEN W N KO SG ET AR RT DE NG HT K. W ÜH AN ANNU ECUD SE HGEF SP FL 60 RC RI CH AU D DU TO HO CHT N UNTEN SA . LI HE EI E EN EC RB BR EA ION ND CESA E 60E. IC NZ SUI COÈ ACPETTAR RV ON SE TE SANE ON AS ENZI ATCOLOAL E ED ANUT RI PE LUCE ZIONRE M TA IONE LA EN ESTA NS DO M ¥‡º TE QUAN L'ALI DI PR º A >/ RE IM IE [¥ ][, <| º¿|] ¥‡º GL I PR TO ND |– Ÿº ¿Ÿ /º CO ¿¬ [ ¿|]<|>/º ¥‡º<|> SE ¬Ÿ >/º ][ |]º] Ÿº <| Ÿº ¥‡º Ÿº][, ¿|] S †[Ÿ ~|[º ¿|] ¬Ÿ[ RE TO . [ ¬Ÿ ION PACI NDIOOS |]º] UC LS CAENCE ND EN TÉ DEGU CA E ES SO PRIGRONEON RE 60IO. PE IC RL PE Z DEY ES SERV JE LU TA LA GIA DAR OL AV ANDO ENERS DE CU E LAANTE RT CO ➁ 1 SW per PR ter En PR Jog rt Sta p DC –DC M1 M2 GN 1 L1 M3 D+ G C2 Freq Sto ND ➀ 2 3 4 L3 L2 5 6 7 8 9 10 12 11 13 14 15 16 17 um re J a p S tion a Loc 8 and 10 7 s Pin and –– ins 9 9 P J 18 TB2 nd s –– J8 6-16 Pin a 11 12 Chapter 6 Wiring Terminal Block TB2 Control and Signal Wiring The drive is capable of operating from an optional Local or Remote Control Panel with minimum connections to terminal block TB2. When required, external operator elements may be connected to provide additional drive control. Additional drive control functions and status outputs are also available for use at TB2 as detailed on the following pages. To Pulse Input ISOL To A/D 2 To A/D 1 To A/D 3 From D/A 1.4kΩ 215Ω 215Ω 100Ω 75kΩ 47.5kΩ 100Ω 53.3kΩ 100Ω +5V DC 200Ω 3.42kΩ 49.9Ω CR1 Chassis Ground 1 2 3 4 5 6 7 8 9 10 CR2 11 CR3 12 13 Run Fault CR3 14 CR4 15 16 CR4 17 18 Signal Commo n – Shield + Pulse Source Pot Wiper – Pot High At Speed (Not) Drive Fault Alarm + (Not) Drive Alarm 0–10V – Pot Low External Speed Pot + 4–20mA – + Analog Meter Signal Terminals 1, 2, 3 Terminals 3 and 4 Terminals 5, Signal Common Terminals 6, Signal Common Terminals 7 and 8 Terminals 9, Signal Common Terminals 10 and 11 Terminals 11 and 12 Terminals 13, 14, 15 Terminals 16, 17, 18 External Speed Potentiometer Signal Common 0-10V DC 4-20mA Pulse Train Meter Output At Speed Contact Run Contact Fault Contacts Drive Alarm Contacts Wire Group ❶ Maximum Wire Size ❷ 5 5 5 5 6 5 3 3 3 3 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG Recommended Torque ❸ 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs ❶ Wire group number chart, page 6-3. ❷ 2.50 mm2. ❸ .79 N-m. 6-17 Chapter 6 Wiring Terminal Block TB2 Control and Signal Wiring (cont.) Important: Control functions affected by drive parameter programming and selection are indicated on the following pages. Refer to the 1336 Programming Manual to verify that the drive is programmed to meet your requirements. Terminal 1 Potentiometer High Full CW or high side external potentiometer connection. Terminal 2 Potentiometer Wiper Wiper external potentiometer connection. Terminal 3 Potentiometer Low Full CCW or low side external potentiometer connection These terminals are provided for connecting a remote 10kΩ potentiometer. The potentiometer frequency control is the range between drive minimum and maximum frequency settings. For drives with Main Control Board Firmware Version 1.0. or 1.10, the frequency resolution is the range divided by 514, but no less than 0.005Hz. For drives with Main Control Board Firmware Version 1.11-3.01, the frequency resolution is the range divided by 633, but no less than 0.005Hz. Terminals 1, 2, 3 Open Circuit Detection For drives with Main Control Board Firmware Version 1.01 or 1.11-3.01, drive logic is capable of detecting an open circuit potentiometer input at TB2, Terminal 3. Drive logic will detect an open circuit at the potentiometer low input only if the potentiometer wiper remains connected to Terminal 2 and pot high is connected to Terminal 1. For drives with Main Control Board Firmware Version 1.01, drive logic is not capable of detecting an open circuit at TB2, Terminal 3. Terminals 3 and 4 Signal Common These terminals are provided to terminate both minus and drive common signals to TB2. Terminals 3 or 4 are also used to terminate any shields for cables connected to TB2. 6-18 Chapter 6 Wiring Terminal Block TB2 Control and Signal Wiring (cont.) ! ATTENTION: Signal common is internally connected to chassis ground. User minus or user common connections to signal common must be capable of accepting this. If earth ground or cable shields are used as signal current paths, signals may be degraded. Terminal 5 and Signal Common 0-10V DC Input This terminal is provided to terminate a 0 to +10V DC speed reference signal. Parameter 84 sets the 0-10V DC signal to be either directly or inversely proportional. The minus signal is terminated at Terminals 3 or 4. The input impedance from Terminal 5 to either 3 or 4 is approximately 100kΩ. The range of frequency control is between the minimum and maximum drive frequency settings. The frequency resolution is the range divided by 976 (but no less than 0.005Hz). Refer to the 1336 Programming Manual for details. ! ATTENTION: Unexpected machine acceleration can cause injury or death. If Parameter 84 is enabled, a loss of the 0-10V DC reference signal at drive terminal block TB2 will allow the drive to immediately accelerate to the maximum frequency set by Parameter 19. Ensure that all control connection integrity is maintained and routinely inspected. ! ATTENTION: Terminal 5 of TB2 is internally protected from reverse polarity signals or input signals rising above 12V DC. If reverse polarity or voltage levels are maintained above 12V DC, signals may be degraded and component damage may result. 6-19 Chapter 6 Wiring Terminal Block TB2 - Terminal 6 and Signal Common Control and Signal Wiring (cont.) 4-20 mA Input This terminal is provided to terminate a +4 to 20mA DC speed reference signal. Parameter 84 sets the 4-20mA signal to be either directly or inversely proportional. The minus signal is terminated at Terminals 3 or 4. The input impedance from Terminal 6 to either 3 or 4 is approximately 250Ω. The range of frequency control is between the minimum and maximum drive frequency settings. The frequency resolution is the range divided by 726 (but no less than 0.005Hz). Refer to the 1336 Programming Manual for additional details. ! ATTENTION: Unexpected machine acceleration can cause injury or death. If Parameter 84 is enabled, a loss of the 4-20mA reference signal at drive terminal block TB2 will allow the drive to immediately accelerate to the maximum frequency set by Parameter 19. Ensure that all control connection integrity is maintained and routinely inspected. ! 6-20 ATTENTION: Terminal 6 of TB2 is internally protected from reverse polarity signals and input signals rising above 24mA. If reverse polarity or current levels are maintained above 24mA, signals may be degraded resulting in damage to the drive or connected equipment. Chapter 6 Wiring Terminal Block TB2 - Terminals 7 and 8 Control and Signal Wiring (cont.) Pulse Source Input These terminals are optically isolated and are provided to terminate a pulse train signal to the drive (Terminal 8+, Terminal 7–). When selected, the drive output frequency will be the pulse rate at Terminal 8 divided by the setting of Parameter 46, the Pulse Scale Factor. Refer to the 1336 Programming Manual for details. Example: Pulse Scale Factor = 64 (factory setting) For the drive to generate a 60 Hz drive output, the pulse rate at Terminal 8 must be 60 x 64 or 3,840 pulse- per-second. Maximum pulse input frequency = 250 (max freq) x 255 (max scale factor) = 63,750 pulse- per-second. Pulse Source Requirements • The drive minimum and maximum frequency setting will limit the output frequency to these settings if the pulse train results in a frequency outside that band. • The pulse train must be an externally powered square wave, TTL logic level signal. • At the +5V DC or high state, the signal source must produce a voltage from 4 to 5.5V DC capable of 16mA. • At the 0 volts state the voltage must drop to 0.4V DC or less. ! ATTENTION: If reverse polarity or voltage levels are maintained above +12V DC, signals may be degraded and component damage may result. Terminals 9 and Signal Common Analog Meter Output This terminal provides a 0 to +5V DC signal that may be used with a user supplied analog meter. The load impedance of the meter must be 500Ω or higher. Parameter 25 sets the supply signal to be proportional to either drive output frequency or percent of load current. The minus signal is terminated at Terminals 3 or 4. The output is proportional to the signal selected reaching +5V DC at the maximum frequency setting or 150% of current. Important: The displayed load current is an approximate value calculated from drive internal feedback. Motor characteristics will affect the accuracy of the load current indication. 6-21 Chapter 6 Wiring Terminal Block TB2 - Terminals 10 and 11 Control and Signal Wiring (cont.) At Speed These terminals allow an internal drive supplied at speed contact to be used in external circuits. Parameter 77 allows the at speed contact to be programmed to change state within ±0.5% of maximum speed for one of two conditions –– When the drive reaches command speed or when the drive reaches a programmed set point reference frequency. The contact is isolated from logic and other drive circuitry. Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120V AC or 30V DC, 2.0 amps Terminals 11 and 12 Run These terminals allow an internal drive supplied run contact to be used in external circuits. The N.O. contact closes when the drive is running and opens when the drive is stopped and not generating any output to the connected load. The contact is isolated from logic and other drive circuitry. Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120 V AC or 30V DC, 2.0 amps Terminals 13, 14, 15 Fault These terminals allow internal drive supplied fault contacts to be used in external circuits. The contacts are shown in the de-energized (faulted) state. When the drive is powered up and no fault is present, the contacts will change state, 13 to 14 will open, 14 to 15 will close. Both the N.C. and N.O. contacts will change state (13 to 14 will close, 14 to 15 will open) when the drive has detected a Fault or power is removed from the drive. Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120 V AC or 30V DC, 2.0 amps 6-22 Chapter 6 Wiring Terminal Block TB2 - Terminals 16, 17, 18 Control and Signal Wiring (cont.) Drive Alarm These terminals allow internal drive supplied alarm contacts to be used in external circuits. The contacts are shown in the de-energized (alarm) state. When the drive is powered up and no alarm is present, the contacts will change state: 16 to 17 will open, 17 to 18 will close. Both the N.C. and N.O. contacts will change state (16 to 17 will close, 17 to 18 will open) when the drive has detected an alarm or power is removed from the drive. Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120 V AC or 30V DC, 2.0 amps Drive Alarm Conditions are: • Drive output current is above 150% of rated current. • Drive output current is above the MOPC limit set by Parameter 36. • Bus voltage is above 110% of nominal input voltage. A continued rise in bus voltage may result in Parameter 11 Decel Frequency Hold affecting the decel ramp, or fault F05 Bus Overvoltage. • Bus voltage is below 85% of nominal input voltage. • Precharge not complete. • Parameter 14 Auto Restart is active. 6-23 Chapter 7 Operation Freq Start PR Jog Stop PR Control Panel Enter Programming and Display Panel Important: 1336 Control Panels are not intended to replace or be considered a suitable alternative for an operator control station for all applications. If two-wire control is installed, option L1, L2 or L3 must also be installed. With two-wire control, the stop pushbutton on all Control Panels will allow the drive to restart once the button is released. Refer to codes and standards applicable to your particular system for specific requirements and additional information. Drive Restart Important: The 1336 drive may be programmed to avoid responding to unintentional start commands. The stop input to the drive must first be false, then returned to true to restart the drive: • When exiting programming at the Programming and Display Panel. • After a power-on reset fault has occurred, if Parameter 14 is set to 0. – F01 power-on reset is displayed when power is first applied to the drive and when a fault is cleared. – If Parameter 14 is set to 1 and Option L1, L2 or L3 is installed to provide two-wire control, cycling a stop input is not required after reapplying power or clearing a fault. 7-1 Chapter 7 Operation If this sequence is not followed, the drive will fault and display F11. When Parameter 14 is set to 0, the stop command must be repeated twice, once to clear the fault, then again to reset drive logic once the fault has been cleared. A stop input is any valid stop signal that the drive receives. Valid stop inputs are: • The Stop pushbutton on a Control Panel –– As shown on the following page. • The stop input wired to TB3 at Terminal 20 –– As explained in Appendix A, Logic Interface Options. • When serial communications is used, writing to Parameter 51 to clear the fault, then setting the stop bit of the serial input control word in Parameter 57 –– As explained in the 1336 Programming Manual. Local or Remote Control Panel Start Jog Stop ! ATTENTION: Unexpected machine motion can cause injury or death. Do not use a Local or Remote Control Panel with option L1, L2, or L3 in any 2-wire start/stop control application. A maintained start command or 2-wire control between terminals 19 and 20 of TB3 on option L1, L2 or L3 will affect Control Panel stop pushbutton operation. The drive will automatically restart after the Control Panel stop pushbutton is depressed and released. 7-2 Chapter 7 Operation Local or Remote Control Panel To allow Control Panel control: (cont.) • The Start pushbutton requires that Parameter 21 be set to on 1. • The Jog pushbutton requires that Parameter 23 be set to on 1. • The direction pushbutton requires that Parameter 22 be set to on 1. • The speed potentiometer is dependent upon the programming of Parameters 5 and 6 and the status of speed select. Speed select is controlled by TB3, Terminal 27 or serial programming. Refer to Chapter 8 — Speed Selection for additional details. Start Pressing the Start pushbutton will initiate drive operation and accelerate the drive to the selected speed if: Parameter 21 is set to on 1. Stop The Stop pushbutton remains operational when stop devices are connected to Control and Signal Wiring Terminal Block TB2, unless Option L1, L2 or L3 is installed, and two-wired control has also been installed. Pressing the stop pushbutton will initiate the stop sequence and the drive will cause the motor to: • Coast-to-stop if Parameter 10 is set to 0. • Brake-to-stop by DC injection if Parameter 10 is set to 1. • Ramp-to-stop if Parameter 10 is set to 2. If the drive has stopped due to a fault, pressing the Stop pushbutton will only clear the display and reset the drive, not correct the fault. Jog Pressing the Jog pushbutton will jog the drive if: Parameter 23 is set to (on) 1 . Pressing the direction pushbutton will cause the motor to ramp down to zero, then ramp up to set speed in the opposite direction if: Parameter 22 is set to (on) 1. When power is applied to the drive, one of these two lights will be lit to indicate the selected direction of motor rotation. 7-3 Chapter 7 Operation Turning the speed potentiometer will adjust or set drive output frequency if the speed pot has been selected and is functional. Programming and Display Panel Freq PR PR Enter All Programming and Display Panels provide a means of displaying different drive status conditions while providing pushbutton control for selected viewing and parameter programming. The Freq display is a three character display that shows: Standby Status Display The standby status of the drive when it is waiting for a drive start or jog command. Freq Output Frequency Display The drive output frequency appears when the drive is running. Freq 7-4 PR PR Chapter 7 Operation Fault Display Fault codes appear if the drive detects a fault condition. Freq Parameter Programming Display Parameter values appear when viewing or programming drive parameters. Freq Operating Display PR PR The Pr display is a two character display that shows the frequency source when the drive is in Standby, Jog or Running. Freq –0 –1 –2 –3 –4 PR Control Panel speed pot 0 to +10V input 4-20mA input Pulse train input Serial input –5 –6 –7 –8 –9 TB2 speed pot input Jog selected Preset Speed 1 Preset Speed 2 Preset Speed 3 or if Parameter 72 is set to 1, Preset Speeds 4-7 Important: No dash indicates a parameter number rather than a frequency source. Parameter Viewing Display The parameter number appears when viewing parameters. Freq PR 7-5 Chapter 7 Operation Parameter Programming A decimal point appears if parameter programming has been selected and is allowed. If the programming function is locked out, check switch SW1 on the Local Display and Programming Panel Card, option FA2. The switch must be set to C1 to allow parameter programming. Freq Fault Display Two dashes appear if a fault has occurred. Freq Special Display Enable Loss PR All dashes appear if an enable loss has occurred. Freq 7-6 PR PR Chapter 8 Speed Selection Speed Source Priority The 1336 drive can receive speed or frequency commands from a number of sources. These sources have been given various priorities so that speed source selection may be defined and understood. The numbered speed sources shown below are listed by priority and how they are selected. Priority 1 - Jog Speed Jog may be selected if the drive is not running. Jog is selected by a Local or Remote Control Panel Jog pushbutton, Terminal 22 of TB3, or by serial input programming from an Allen-Bradley PLC. All Programming and Display Panels will display Pr = -6 when jog is selected. Priority 2 - Preset Speed 17 Preset speeds are selected by combinations of inputs at Terminals 24 and 26 of TB3 or by serial input programming from an Allen-Bradley PLC. Freq PR All Programming and Display Panels will display: Pr = - 7 when preset Speed 1 is selected. Pr = - 8 when preset Speed 2 is selected. Pr = - 9 when preset Speed 3 is selected or if Parameter 72 is set to 1, preset Speed 4, 5, 6 or 7. 8-1 Chapter 8 Speed Selection Priority 3 - Speed Select Input Is True - Parameter 6 The speed source programmed by Parameter 6 will be selected when the speed select input at Terminal 27 is true. Parameter 6 may be programmed for one of the following six sources: Freq PR Pr = - 0 if Parameter 6 = 0, Control Panel speed potentiometer Pr = - 1 if Parameter 6 = 1, 0-10V DC input. Pr = - 2 if Parameter 6 = 2, 4-20mA input. Pr = - 3 if Parameter 6 = 3, pulse train input. Pr = - 4 if Parameter 6 = 4, serial input. Pr = - 5 if Parameter 6 = 5, remote speed potentiometer input. Priority 4 - Speed Select Input Is False - Parameter 5 The speed source programmed by Parameter 5 will be selected when the speed select input at Terminal 27 is false. The speed source programmed by Parameter 5 will be the default speed source, the lowest speed source priority. Parameter 5 may be programmed for one of the following six sources: Freq PR Pr = - 0 if Parameter 5 = 0, Control Panel speed potentiometer. Pr = - 1 if Parameter 5 = 1, 0-10V DC input. Pr = - 2 if Parameter 5 = 2, 4-20mA input. Pr = - 3 if Parameter 5 = 3, pulse train input. Pr = - 4 if Parameter 5 = 4, serial input. Pr = - 5 if Parameter 5 = 5, remote speed potentiometer input. 8-2 Chapter 9 Startup The following startup procedure is written for users who have a Control Panel and a Programming & Display Panel installed and who are not using a 2-wire drive control scheme. For users without a Control Panel and a Programming & Display Panel, respective external commands and signals must be substituted to simulate their operation. ! ! ATTENTION: Power must be applied to the drive with the cover removed to perform certain startup procedures. Voltages on many components are at incoming line potential or bus voltage. To avoid electric shock hazard or damage to equipment, do not touch any drive component other than those specified in the startup procedure. ATTENTION: Become familiar with the equipment and read through the wiring, speed selection and adjustment sections before attempting to perform the startup procedures. Adjustments may be required to meet specific load characteristics or operator preference. Exercise extreme care when performing any task on the drive. Failure to do so may result in electric shock or equipment damage. As shown on page 6-16, a bus charge neon indicator at the top of the 1336 has been provided to provide visual indication that bus voltage is present. Bus voltage may be verified by using a voltmeter and measuring the voltage between +DC and –DC on terminal block TB1. Do not attempt to service the drive until the neon indicator has extinguished and the bus voltage has discharged to zero volts. Important: 1. Power must be applied to the drive when viewing or changing 1336 parameters. Previous programming may effect the drive status when power is applied in Step 7. 2. If option L1, L2 or L3 is installed, remote start circuits may be connected to TB3 on the Interface Board. Confirm that all circuits are in a de-energized state before applying power. 3. If option L1, L2 or L3 is installed, user supplied voltages may exist at TB3 on the interface board even when power is not applied to the drive. 4. If you cannot complete a procedure, refer to Chapter 10 — Fault Codes immediately. Do not proceed. Determine the cause of the problem and correct the problem first, then return to the startup procedure. 9-1 Chapter 9 Startup Initial Operation Step 1 - Motor Disconnected Verify that AC line power at the disconnect device is within the rated value of the drive. Drive nameplate and alternate voltage ratings are listed in Chapter 2 — Drive and Option Identification. Step 2 Remove and lock out all incoming power to the drive. Remove the drive cover and disconnect motor leads from drive terminals M1, M2 and M3. Step 3 If one of the following optional interface boards is installed: 1336-MOD-L1 1336-MOD-L2 1336-MOD-L3 • Verify that interface input connections to the board match the voltage rating of the board. • Verify that enable and auxiliary interlock inputs are provided. Step 4 If option L1, L2 or L3 is not installed, verify that the three spare jumpers provided with the drive are installed correctly at connectors J8 and J9. Control Board connector J8 –– Pins 11 and 12 jumpered Control Board connector J9 –– Pins 7 and 8 jumpered Pins 9 and 10 jumpered Step 5 Confirm that all other optional inputs are connected to their correct terminals and are secure. Step 6 Replace the drive cover and tighten all thumbscrews. 9-2 Chapter 9 Startup Initial Operation - Motor Disconnected (cont.) Important: The remaining steps in this start up procedure are based on factory parameter settings. If the drive has been previously commissioned, parameter settings may not be compatible with this start up procedure. Drive status and fault conditions will be unpredictable when power is first applied in Step 7. To obtain the proper results, initially change all parameter values to their factory settings. As you proceed through the steps, change each parameter to the setting that you require. Step 7 Turn the Control Panel speed pot fully counterclockwise. Apply power to the drive. The Programming and Display Panel should light and display F01, then after 3 seconds – – – . If any fault code is displayed after 3 seconds, record the fault and immediately remove power, then determine the fault source. Freq PR Freq PR Step 8 Use the Programming and Display Panel to view each of the 71 drive parameters. Verify that each parameter is the value you require. If parameter values must be changed, refer to Chapter 1 — Local Programming, in the 1336 Programming Manual. After all parameters have been checked, return to the operating display by simultaneously pressing the ▲ and ▼ pushbuttons. 9-3 Chapter 9 Startup Initial Operation Step 9a - Motor Disconnected (cont.) The PR portion of the Programming and Display Panel will indicate the speed source currently being used. Verify that the drive will accept the required speed reference sources. Freq PR Are preset speeds to be used? No – Go to Step 9b. Yes – Select preset Speed 1. Display must be - 7. Select preset Speed 5. Display must be - 9. Select preset Speed 2. Display must be - 8. Select preset Speed 6. Display must be - 9. Select preset Speed 3. Display must be - 9. Select preset Speed 7. Display must be - 9. Select preset Speed 4. Display must be - 9. Open all preset speed inputs. 9-4 Chapter 9 Startup Initial Operation Step 9b - Motor Disconnected (cont.) Speed select allows switching between one of two speed references. Is the speed select function being used? No – Go to Step 9c. Yes – Close the speed select input. The display will show the speed source programmed in Parameter 6. Parameter 6 may be one of the following values. Freq PR Pr = - 0 if Parameter 6 = 0, Control Panel speed potentiometer. Pr = - 1 if Parameter 6 = 1, 0-10V DC input. Pr = - 2 if Parameter 6 = 2, 4-20mA input. Pr = - 3 if Parameter 6 = 3, pulse train input. Pr = - 4 if Parameter 6 = 4, serial input. Pr = - 5 if Parameter 6 = 5, remote speed potentiometer input. Check Parameter 84 – Analog Inverse. If set to 1 (On), the 0-10V DC or 4-20mA input signals at Terminal Block TB2 in the drive will produce an inverse speed signal. A 0V DC or 4mA signal will produce maximum drive output frequency as set by Parameter 19. A 10V DC or 20mA signal will produce minimum drive output frequency as set by Parameter 16. 9-5 Chapter 9 Startup Initial Operation Step 9c - Motor Disconnected (cont.) The default selection or the speed source selected with the speed select open is the source programmed in Parameter 5. Parameter 5 may be one of the following values: Freq PR Pr = - 0 if Parameter 5 = 0, Control Panel speed potentiometer Pr = - 1 if Parameter 5 = 1, 0-10V DC input. Pr = - 2 if Parameter 5 = 2, 4-20mA input. Pr = - 3 if Parameter 5 = 3, pulse train input. Pr = - 4 if Parameter 5 = 4, serial input. Pr = - 5 if Parameter 5 = 5, remote speed potentiometer input. Check Parameter 84 – Analog Inverse. If set to 1 (On), the 0-10V DC or 4-20mA input signals at Terminal Block TB2 in the drive will produce an inverse speed signal. A 0V DC or 4mA signal will produce maximum drive output frequency as set by Parameter 19. A 10V DC or 20mA signal will produce minimum drive output frequency as set by Parameter 16. Step 10 For convenience, the control elements on the Control Panel should be active. Verify or change the following parameters: Set Parameter 5, Frequency Select = 0 (Control Panel speed pot active). Set Parameter 21, Local Run = 1 (allow Control Panel run control). For local reversing, set Parameter 22, Local Reverse = 1 (allow Control Panel reverse control). If jog is desired, set Parameter 23, Local Jog = 1 (allow Control Panel jog control). Return to the operating mode. 9-6 Chapter 9 Startup Initial Operation Step 11 - Motor Disconnected (cont.) With the Control Panel speed pot active (Pr display = - 0), turn the speed pot fully counterclockwise. Stop Start Reset the drive by pressing the Stop pushbutton. Press the Start pushbutton and start the drive. The drive will ramp to the minimum speed set by Parameter 16. Important: If a dwell frequency is programmed, the drive will first jump to the dwell frequency for the dwell time, then ramp to the minimum frequency value set by Parameter 16. Step 12 While the drive is running, turn the local speed pot fully clockwise. The drive will ramp to the maximum output frequency value set by Parameter 19. Step 13 Press the direction pushbutton. If reversing is active (Parameter 22 = 1), the drive will ramp to zero speed, then ramp to maximum speed as indicated on the display panel. The LEDs on the Control Panel will switch to the selected direction of rotation. If reversing is not active (Parameter 22 = 0), pressing the direction pushbutton will not change drive direction, and the same directional LED on the Control Panel will remain lit. 9-7 Chapter 9 Startup Initial Operation - Motor Disconnected (cont.) Step 14 Freq PR While the drive is running, open the Enable Signal at TB3, Terminal 30. The drive will stop and display the Enable Lost Code – – – - -. Restore the enable signal. Step 15Auxiliary Interlock Check Start Restart the drive. With the drive running, open the auxiliary interlock signal at TB3, Terminal 28. The drive will stop and display the Enable Fault F02 – –. Freq Stop Stop PR Restore the auxiliary signal and reset the drive by pressing the Stop pushbutton twice. Step 16Jog Check Jog With the drive reset but not running, press and hold the Jog pushbutton on the Control Panel. If the Jog function is active (Parameter 23 = 1), the drive will start and ramp to jog speed. If the Jog function is not active (Parameter 23 = 0), the drive will not start. Step 17Skip Frequencies Start Start the drive and slowly progress through the drive frequency range by turning the Control Panel speed pot clockwise. If skip frequencies are programmed, verify that the drive cannot be set to a skip frequency but will remain above or below the skip frequency as set by the Skip frequency range. If skip frequencies are not programmed, verify that the drive will not skip any frequencies in the drive operating range. 9-8 Chapter 9 Startup Initial Operation - Motor Disconnected (cont.) Step 18Preset Frequencies If preset frequencies are not to be used, go to Step 19. If Preset Frequencies 1-3 are used, set Parameter 72 (Activate Parameters 73-76) to 0 (Off). With the drive running, select each of the preset frequencies by closing the inputs at Terminals 24 and 26 of TB3. As each preset frequency is selected, the drive will ramp to that frequency and remain there until the next frequency is selected. If Preset Frequencies 4-7 are used, set Parameter 72 (Activate Parameters 73-76) to 1 (On) and repeat the procedure. Step 19Accel and Decel Times Estimate the time required for the motor to accelerate and decelerate between Minimum Frequency (Parameter 16) and Maximum Frequency (Parameter 19). With the drive running and controlled by the Control Panel speed pot, check the accel time by turning the speed pot from fully counterclockwise to fully clockwise. Check the decel time by turning the speed pot from fully clockwise to fully counterclockwise. If the second accel and decel times are to be used (Parameters 30 and 31), repeat the above procedure using the second accel and decel times. Step 20 Stop Stop the drive and remove input power to the drive. When the local displays are no longer lit, remove the drive cover and verify that the DC bus neon indicator is not lit and that the bus voltage at terminals +DC and -DC on the power terminal block is zero. Reconnect the motor leads to the drive and replace the drive cover. Set the Control Panel speed pot fully counterclockwise. 9-9 Chapter 9 Startup Initial Operation - Motor Connected ! ATTENTION: The following steps may cause motor rotation in an unknown direction. To guard against equipment damage, always disconnect the motor from the load before proceeding. Step 21 Reapply power to the drive. Minimize the possibility of incorrect motor rotation by changing the following parameters. C1 ➁ 1 SW If the chassis mounted Local Programming and Display Panel is installed, check that SW1 is in the C1 position to enable programming. ➀ C2 Press Pr to enter the programming mode and change: Parameter 16, minimum frequency, to 0 Parameter 43, dwell frequency, to 0. Simultaneously press ▲ and ▼ to return to the operating mode. Step 22 Before starting the drive, select the forward direction of rotation and turn the Control Panel speed pot fully counterclockwise. Start Start the drive and slowly turn the speed pot until the motor begins to turn. Check the direction of motor rotation, then stop the drive. If the direction of rotation is correct, go to Step 23. If the direction of motor rotation is incorrect: • Remove input power, wait until the displays are no longer lit, then remove the drive cover. • Verify that the bus is fully discharged and that the bus voltage at terminals +DC and -DC on the power terminal block is zero. • Interchange any two of the three motor leads at TB1 – M1, M2 or M3. • Replace the cover, reapply power to the drive, then repeat Step 22 for correct motor rotation. 9-10 Chapter 9 Startup Initial Operation - Motor Connected (cont.) Step 23 Turn the Control Panel speed pot fully counterclockwise. Start Start the drive. Slowly increase motor speed and check for proper motor operation throughout the speed range of the drive. Step 24 With the drive operating at 1/4 speed or greater: Stop Stop the drive and verify that the stopping mode selected by Parameter 10 occurs. Step 25 Stop PR Stop the drive. Press Pr to enter the programming mode and reset the parameters in Step 21 and any other parameters that were changed during the setup procedure. Review each parameter description in the Programming Manual. Determine the value required for the application and set the parameter. Make a record of any “estimated” values. Press ▲ and ▼ simultaneously to return to the operating mode. 9-11 Chapter 9 Startup Initial Operation - Motor Connected (cont.) Step 26 If the drive is to receive control signals and data from a programmable controller via the MOD-G2 Remote I/O communication option, the programmable controller must be tested with the motor disconnected from the load. Prepare all drive control signal interfaces and Remote I/O option for programmable controller operation. Refer to Remote I/O Instruction Manual. Reset appropriate drive control parameters 5-50 and 72-86. Particular attention must be given to Parameter 22 – Local Reverse and Parameter 84 – Analog Inverse. Apply power and test the program. Observe drive operation and correct all communications, drive operation and equipment malfunction default problems immediately. After achieving proper operation, record all parameter values in the Programming Manual. Step 27 ! ATTENTION: To avoid hazards of electrical shock or injury from moving equipment, product or process ingredients: • Alert all personnel. • Install all guards. • Check operation of all safety devices. • Be prepared to stop the motor immediately. Disconnect and lock-out all power. Connect the motor to the load. Before applying power, review the parameter descriptions in the Programming Manual. Each parameter may have a significant effect on fundamental drive and motor operation regardless of the control method used. 9-12 Chapter 9 Startup Initial Operation - Motor Connected (cont.) Step 27 (cont.) Apply power. Prepare to operate the drive and motor under actual control and load conditions. It is desirable to begin at low torque and speed. Start the motor and run the machine or process to determine if parameter settings are acceptable for the application. Start Stop the motor. Stop Press Pr to enter the programming mode if changes in parameter values are necessary. Refer to the Programming Manual each time a change is made to a parameter. Record each setting and the corresponding drive, motor, and machine behavior (or process deviation) for future reference. PR Simultaneously press ▲ and ▼ to return to the operating mode. After achieving satisfactory operation, record all final parameter values in the Programming Manual. Step 28 Stop the drive. Disconnect and lock-out all power. Stop C1 ➁ 1 SW ➀ C2 If the chassis mounted Local Programming and Display Panel is installed, the programming ability may be disabled by setting SW1 to C2. This concludes the initial startup procedure. 9-13 Chapter 10 Fault Codes Up to 37 fault codes may be displayed for the 1336. In each instance, a Fault may be reset by cycling power to the drive, or if Parameter 39 is set to 1, by pressing the Stop pushbutton. Resetting a Fault will not correct the problem. Corrective action must be taken prior to resetting the fault. 2Position Mode Display Area Freq PR The two character PR display is not used as part of the fault code display. However, it may be used to indicate the loss of enable. 3Position Fault Code Display Area Freq PR The three character Freq display is used to indicate the fault code acronym. The fault acronym will be displayed until a drive reset is initiated. Special Display - Enable Fault Freq PR The enable interlock is open. The enable interlock is: Jumper 7-8 of J9 on the Main Control Board if interface option L1, L2, L3 is not installed. Terminal 30 of TB3 if interface option L1, L2, L3 is installed. Special Test - Input Reset Freq PR This is not a fault but a code that is displayed each time the drive is powered up or when a fault is cleared. It indicates that drive logic is being reset to initial conditions. 10-1 Chapter 10 Fault Codes Auxiliary Fault Freq PR The auxiliary input interlock is open. The auxiliary interlock is: Jumper 9-10 of J9 on the Main Control Board if interface option L1, L2, L3 is not installed. Terminal 28 of TB3 if interface option L1, L2 L3 is installed. Power Loss Freq PR Occurs only if Parameter 40 is set to 0 and input power is interrupted for 0.2 seconds. Monitor the incoming AC line for low voltage or line power interruption. Bus Undervoltage Freq PR Occurs when the DC bus drops below: 388V DC for drives with Base Driver/Power Supply Board Firmware Versions 1.11, 1.13, 1.14 or 3.01. 456V DC for drives with Base Driver/Power Supply Board Firmware Versions 1.01. Monitor the incoming AC line for low voltage or line power interruptions. Bus Overvoltage Freq PR Occurs when the DC bus rises above: 810V DC for drive ratings B003-B200. 975V DC for drive ratings C003-C200. May be caused by high line voltage or excessive regeneration from the motor. Monitor the AC line for high line voltage or transient conditions. If caused by motor regeneration, extended decel time or dynamic braking may be required. 10-2 Chapter 10 Fault Codes Motor Stalled Freq PR Indicates that the drive has not been able to change output frequency for: 4 seconds for drives with Base Driver/Power Supply Board Firmware Versions 1.11, 1.13, 1.14 or 2.01. 10 seconds for drives with Base Driver/Power Supply Board Firmware Versions 1.01. Conditions sensed are: Excessive Current The motor is drawing excessive current (over 150%). The motor load is excessive and will not allow the drive to accelerate to set speed. A longer accel time or a reduced load may be required. Bus Voltage Rise The bus voltage has risen to 110% of nominal bus voltage. This indicates a regeneration condition that will not let the drive decelerate to a lower frequency. A longer decel time or dynamic braking may be required. Motor Overload Freq PR The drive output current has exceeded the % of current set by Overload Current Parameter 38 for some period of time. The time is dependent on the level of current above the set value. The fastest time is 150% of Parameter 38 for one minute. This indicates an excessive motor load that must be reduced to the value programmed by Parameter 38. Over Temperature Freq PR Drive logic has detected an open temperature switch on the drive heatsink indicating that drive heatsink temperature is above 100°C. Check for blocked or dirty heatsink fins. Check that the ambient temperature has not exceeded 40°C. For B010 or C010 units and larger units, check the operation of the drive cooling fan. 10-3 Chapter 10 Fault Codes Open Potentiometer Freq PR An open potentiometer circuit has been detected. Check the external potentiometer circuit at TB2, Terminals 1, 2 and 3 for an open circuit. Serial Error Freq PR This Fault indicates a break in communications between the drive and the 1336-MOD-G2 Remote I/O Board. This fault is sensed only after the drive is powered up and has sensed the presence of the Remote I/O Board by establishing a communications link to the board. Operator Error Freq PR Logic has detected incompatible parameters. Verify the drive reset sequence after exiting the programming mode when using a Programming and Display Panel. Check Parameter 14. If set to 0, the stop input must be cycled once to generate code F01, then again after power-on-reset is complete to reset the drive. Verify that Parameters 10 and 42 are compatible with Parameter 41. Parameter 10, Stop Select, and Parameter 42, Slip Compensation, must be compatible with Parameter 41, Motor Type, as detailed in the 1336 Programming Manual. Overcurrent Freq PR The drive has exceeded 180% of its current rating. Check for a short circuit at the drive output or excessive load conditions at the motor. 10-4 Chapter 10 Fault Codes Ground Fault Freq PR A current path to earth ground has been detected at one or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a grounded condition. U VW Output Short Freq PR A short circuit has been detected between two or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a shorted condition. V UW Output Short Freq PR A short circuit has been detected between two or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a shorted condition. W UV Output Short Freq PR A short circuit has been detected between two or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a shorted condition. Negative Phase Transistor Short Freq PR A shorted drive transistor has been detected. Check drive output transistors, both upper and lower portions of each transistor, for a shorted condition. 10-5 Chapter 10 Fault Codes Positive Phase Transistor Short Freq PR A shorted drive transistor has been detected. Check drive output transistors, both upper and lower portions of each transistor, for a shorted condition. Precharge Open Freq PR An error has been detected in the precharge circuit that does not allow precharge to occur. Check the precharge circuit. Clear Jammed Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. PWM Check Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. Drive Reset Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. 10-6 Chapter 10 Fault Codes Loop Overrun Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. Motor Mode Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. Overspeed Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. Power Mode Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. PWM Loss Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. 10-7 Chapter 10 Fault Codes Slave Timeout Freq PR A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required. Hertz Error Freq PR The drive cannot find a valid frequency. Check the combinations of skip frequencies to see if they completely overlap the minimum to maximum frequency range. Check that Minimum Frequency, Parameter 16, is less than Maximum Frequency, Parameter 19. Hertz Select Freq PR A fault has been detected originating from the Main Control Board. Check all wire and cable connections to the Main Control Board. Replace the Main Control Board if required. Master Timeout Freq PR A communication fault has been detected between the Main Control Board and the Base Driver/Power Supply Board. Check the cable connections between the boards. Replace the Main Control Board or Base Driver/Power Supply Board if required. 10-8 Chapter 10 Fault Codes EEPROM Error Freq PR A fault has been detected originating from the Main Control Board. Check all wire and cable connections to the Main Control Board. Replace the Main Control Board if required. Retries Exceeded Freq PR The number of drive restart attempts set by Parameter 85 has been exceeded. The fault must be cleared and the drive manually reset by cycling power to the drive. Boost Error Freq PR An attempt has been made to set Parameter 83 (Run Boost) to a value greater than Parameter 48 (Start Boost). Negative Slope Freq PR Logic has detected a negative slope on the V/Hz curve. Compare Parameters 18 and 50. Parameter 18, Base Voltage, must be equal to or greater than Parameter 50, Break Volts. Compare Parameters 48 and 50 Parameter 50, Break Volts, must be equal to or greater than Parameter 48, Start Boost. 10-9 Chapter 10 Fault Codes Diagnostic Current Limit Freq PR The drive has reached 150% of rated output current –– The drive’s hardware current limit while Parameter 82 (Amp Limit Fault Enable) was on. PJump Error Freq PR An attempt has been made to enable both P-Jump and Slip Compensation. Parameters 78-80 are used to program a custom drive output waveform (a P-jump waveform) for specific applications. Parameter 78 (Traverse Period) will enable Parameters 79 and 80 if set to a value other than 0.0. Parameter 42 is used to program slip compensation. Slip compensation is active whenever Parameter 42 is set to a value other than 0.0 and cannot be used if a P-jump waveform has been programmed. 10-10 Appendix A Logic Interface Options 1336MODL1 +5V DC TTL Logic Contact Closure Interface Board The Contact Closure Interface Board provides a means of interfacing various signals and commands to the 1336 drive by using contact closures. The board is self-powered and does not require a separate user power source. Plug in connectors on the Interface Board allow it to be plugged directly into connectors on the Main Control Board. Two mounting thumb screws secure the board in place. ! ATTENTION: If the Contact Closure Interface Board is to replace either the 1336-MOD-L2 or 1336-MOD-L3, external circuits must be reconfigured to operate at the +5V DC logic potentials supplied by the board. The application of either +24V DC or 115V AC to the Contact Closure Interface Board will damage both the Interface Board and the Main Control Board. Operation Each of the twelve terminals on the board are defined as being either a user command input signal or interface common. When an open circuit is present between a terminal and interface common, a +5V DC potential will exist. This represents the not selected state or high = False. When a closed circuit is present between a terminal and interface common, the input will go low to approximately zero volts or true. When the input signal is pulled low to interface common, a sinking current of 15-20mA will flow. Requirements Circuits used with the Contact Closure Interface Board must meet the following criteria: • Circuits must be capable of operating with low = True logic. • In the low state, external circuits must be capable of a sinking current of approximately 20mA to pull the terminal voltage to 0.4V DC or less. • In the high state, external circuits must allow the terminal voltage to rise to a voltage of 2.5-5V DC. A-1 Appendix A Logic Interface Options 1336MODL1 +5V DC TTL Logic Contact Closure Interface Board (cont.) 4.7kΩ 4.7kΩ 4.7kΩ 390Ω +5V DC 4.7kΩ +5V DC +5V DC 100Ω 4.7kΩ 100Ω 100Ω 390Ω +5V DC 4.7kΩ +5V DC 100Ω 390Ω 4.7kΩ 100Ω 390Ω +5V DC +5V DC 4.7kΩ +5V DC 100Ω 390Ω 4.7kΩ 100Ω 390Ω 390Ω +5V DC +5V DC +5V DC 100Ω 100Ω 390Ω +5V DC +5V DC 390Ω +5V DC GND 19 20 21 22 23 24 25 26 27 28 29 30 3-Wire Control I INTERFACE COMMON CHASSIS GROUND EARTH GROUND TB3 Start Stop 19 20 21 Jog Rev SW1 22 23 24 25 SW2 Speed Select Aux 26 27 28 2-Wire Control Enable 29 30 TB3 Start/Stop Contact Signal Terminal 19, Interface Common Terminal 20, Interface Common Terminals 21, 25, 29 Terminal 22, Interface Common Terminal 23, Interface Common Terminal 24, Interface Common Terminal 26, Interface Common Terminal 27, Interface Common Terminal 28, Interface Common Terminal 30, Interface Common Start Stop ❹ Interface Common Jog Reverse SW1 SW2 Speed Select Auxiliary ❹ Enable ❹ ❶ Wire group number chart, page 6-3. ❷ 2.5mm2. ❸ .79N-m. ❹ This signal must be present to permit the drive to operate from any control source. A-2 Wire Group ❶ Maximum Wire Size ❷ Recommended Torque ❸ 5 5 5 5 5 5 5 5 5 5 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs Appendix A Logic Interface Options 1336MODL1 +5V DC TTL Logic Contact Closure Interface Board (cont.) Important: Control functions affected by drive parameter programming and selection are indicated on the following pages. Refer to the 1336 Programming Manual to verify that the drive is programmed to meet your requirements. If two-wire control is installed, option L1, L2 or L3 must also be installed. The 2-wire scheme allows a fault to be cleared by cycling the start/stop contact if the following is true: • Parameter 14 = 1 • Parameter 39 = 1 If Parameter 14 is not set to “1”, the drive can remain in an “F11” loop. Power must then be cycled in order to clear the fault. ! ATTENTION: Unexpected machine motion can cause injury or death. Do not use a Local or Remote Control Panel with option L1, L2, or L3 in any 2-wire start/stop control application. A maintained start command or 2-wire control between terminals 19 and 20 of TB3 on option L1, L2 or L3 will affect Control Panel stop pushbutton operation. The drive will automatically restart after the Control Panel stop pushbutton is depressed and released. A-3 Appendix A Logic Interface Options 1336MODL1 +5V DC TTL Logic Contact Closure Interface Board (cont.) Terminal 19 and Interface Common Start Momentary True = Start False = Continue Last State This input will command the drive to start if all hardwired interlocks are closed. The drive will continue to run until a stop command is received, an interlock is opened, or a fault is detected. A maintained True state is not required to keep the drive running but is permitted. A False state is required to allow the drive to respond to a momentary stop input. Terminal 20 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Stop Maintained True = Not stop Momentary False = Stop Stop must be a maintained True input to permit the drive to start and run. A momentary False input of 20mS or more or any other drive stop command will initiate a drive stop sequence as programmed by Parameter 10, Stop Select. Terminals 21, 25, 29 Interface Common Terminals 21, 25 and 29 are specifically used to terminate both minus or interface common signals to TB3. For the 1336-MOD-L1 Interface Board, Terminals 21, 25 and 29 are also internally connected to drive signal common, chassis ground, and earth ground. A-4 Appendix A Logic Interface Options 1336MODL1 +5V DC TTL Logic Contact Closure Interface Board (cont.) Terminal 22 and Interface Common Jog True = Jog False = Interrupt Jog and Allow Other Functions This input will jog the drive if it is not running and interlocks permit. As long as interlocks permit and the jog command remains True, the drive will continue to run at the programmed jog frequency. Terminal 23 and Interface Common Reverse Maintained True = Reverse Maintained False = Forward Parameter 22 enables the direction of drive rotation to be controlled by an input at Terminal 23. A maintained False will select the forward direction, a maintained True the reverse direction. Terminal 24 and Interface Common SW1 True = SW1 Function Selected False = SW1 Function Not Selected Parameters 26-31 and 72-76 define the SW1 function. Terminal 26 and Interface Common SW2 True = SW2 Function Selected False = SW2 Function Not Selected Parameters 26-31 and 72-76 define the SW2 function. A-5 Appendix A Logic Interface Options 1336MODL1 +5V DC TTL Logic Contact Closure Interface Board (cont.) Terminal 27 and Interface Common Speed Select True = Select Parameter 6, Frequency Select 2 False = Select Parameter 5, Frequency Select 1 The drive speed reference can come from a variety of sources. Refer to Chapter 8 — Speed Selection for details. Terminal 28 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Auxiliary Maintained True = Auxiliary Interlocks Are Closed False = Auxiliary Interlocks Are Open Auxiliary allows the drive to be interlocked using external interlocks. The interlocks must be closed and this input True to permit the drive to operate. When an interlock opens and the input is False for 20mS or longer, the drive will initiate a programmed stop sequence and generate Fault F02. Terminal 30 And Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Enable Maintained True = Drive Enabled False = Disable Drive Enable must be a maintained True input to permit the drive to run and jog the motor. If this input is False for 20mS or longer, drive operating capabilities are not permitted and drive outputs are disabled forcing the motor to coast-to-stop. Power however, is not be removed from the drive’s control logic and drive programming can still be accessed. A-6 Appendix A Logic Interface Options 1336MODL2 +24V DC Logic Interface Board The +24V DC Logic Interface Board provides a means of interfacing various signals and commands to the 1336 drive using +24V DC signals. A +24V DC power source must be supplied by the user for the board to operate. Plug in connectors on the +24V DC Interface Board allow it to be plugged directly into connectors on the Main Control Board. Two mounting thumb screws secure the board in place. ! ATTENTION: If the +24V DC Interface Board is to replace either the 1336-MOD-L1 or 1336-MOD-L3, external circuits must be reconfigured to operate at the +24V DC logic potentials required by the board. The application of either +5V DC or 115V AC to the +24V DC Interface Board will damage both the +24V DC Interface Board and the Main Control Board. Operation Each of the twelve terminals on the board are defined as being either a user command input signal or interface common. When a closed circuit is present between a terminal and interface common, a +20 to +26V DC potential will exist. This represents the selected state or high = True. When an open circuit is present between a terminal and interface common, the input will go lower to a False state. Requirements Circuits used with the +24V DC Logic Interface Board must meet the following criteria: • Circuits must be capable of operating with high = True logic. • In the low state, circuits must generate a voltage of no more than 3.0V DC. The leakage current must be less than 1mA into a 2.8kΩ load. • In the high state, circuits must generate a voltage of +20 to +26V DC and source a current of approximately 8.5mA for each input. A-7 Appendix A Logic Interface Options 1336MODL2 +24V DC Logic Interface Board (cont.) K1 K3 K2 K4 K5 K6 K7 K8 K9 I INTERFACE COMMON 19 20 21 22 23 24 25 26 27 28 29 30 3-Wire Control TB3 Start Stop Jog Rev SW1 SW2 Speed Select Aux Enable + – User +24V DC Supply 19 20 21 22 23 24 25 26 27 28 2-Wire Control 29 30 TB3 Start/Stop Contact + – User +24V DC Supply Signal Terminal 19, Interface Common Terminal 20, Interface Common Terminals 21, 25, 29 Terminal 22, Interface Common Terminal 23, Interface Common Terminal 24, Interface Common Terminal 26, Interface Common Terminal 27, Interface Common Terminal 28, Interface Common Terminal 30, Interface Common Start Stop ❹ Interface Common Jog Reverse SW1 SW2 Speed Select Auxiliary ❹ Enable ❹ ❶ Wire group number chart, page 6-3. ❷ 2.5mm2. ❸ .79N-m. ❹ This signal must be present to permit the drive to operate from any control source. A-8 Wire Group ❶ 4 4 4 4 4 4 4 4 4 4 Maximum Wire Size ❷ Recommended Torque ❸ 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs Appendix A Logic Interface Options 1336MODL2 +24V DC Logic Interface Board (cont.) Important: Control functions affected by drive Parameter programming and selection are indicated on the following pages. Refer to the 1336 Programming Manual to verify that the drive is programmed to meet your requirements. If two-wire control is installed, option L1, L2 or L3 must also be installed. The 2-wire scheme allows a fault to be cleared by cycling the start/stop contact if the following is true: • Parameter 14 = 1 • Parameter 39 = 1 If Parameter 14 is not set to “1”, the drive can remain in an “F11” loop. Power must then be cycled in order to clear the fault. ! ATTENTION: Unexpected machine motion can cause injury or death. Do not use a Local or Remote Control Panel with option L1, L2, or L3 in any 2-wire start/stop control application. A maintained start command or 2-wire control between terminals 19 and 20 of TB3 on option L1, L2 or L3 will affect Control Panel stop pushbutton operation. The drive will automatically restart after the Control Panel stop pushbutton is depressed and released. Terminal 19 and Interface Common Start Momentary True = Start False = Continue Last State This input will command the drive to start if all hardwired interlocks are closed. The drive will continue to run until a stop command is received, an interlock is opened, or a fault is detected. A maintained True state is not required to keep the drive running but is permitted. A False state is required to allow the drive to respond to a momentary stop input. A-9 Appendix A Logic Interface Options 1336MODL2 +24V DC Logic Interface Board (cont.) Terminal 20 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Stop Maintained True = Not stop Momentary False = Stop Stop must be a maintained True input to permit the drive to start and run. A momentary False input of 20mS or more or any other drive stop command will initiate a drive stop sequence as programmed by Parameter 10, Stop Select. Terminals 21, 25, 29 Interface Common Terminals 21, 25 and 29 are specifically used to terminate both minus or interface common signals to TB3. For the 1336-MOD-L2 +24V DC Logic Interface Board, Terminals 21, 25 and 29 are isolated from drive signal common, chassis ground, and earth ground. Terminal 22 and Interface Common Jog True = Jog False = Interrupt Jog and Allow Other Functions This input will jog the drive if it is not running and interlocks permit. As long as interlocks permit and the jog command remains True, the drive will continue to run at the programmed jog frequency. Terminal 23 and Interface Common Reverse Maintained True = Reverse Maintained False = Forward Parameter 22 enables the direction of drive rotation to be controlled by an input at Terminal 23. A maintained False will select the forward direction, a maintained True the reverse direction. A-10 Appendix A Logic Interface Options 1336MODL2 +24V DC Logic Interface Board (cont.) Terminal 24 and Interface Common SW1 True = SW1 Function Selected False = SW1 function not selected Parameters 26-31 and 72-76 define the SW1 function. Terminal 26 and Interface Common SW2 True = SW2 Function Selected False = SW2 Function Not Selected Parameters 26-31 and 72-76 define the SW2 function. Terminal 27 and Interface Common Speed Select True = Select Parameter 6, Frequency Select 2 False = Select Parameter 5, Frequency Select 1 The drive speed reference can come from a variety of sources. Refer to Chapter 8 — Speed Selection for details. Terminal 28 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Auxiliary Maintained True = Auxiliary Interlocks Are Closed False = Auxiliary Interlocks Are Open Auxiliary allows the drive to be interlocked using external interlocks. The interlocks must be closed and this input True to permit the drive to operate. When an interlock opens and the input is False for 20mS or longer, the drive will initiate a programmed stop sequence and generate Fault F02. A-11 Appendix A Logic Interface Options 1336MODL2 +24V DC Logic Interface Board (cont.) Terminal 30 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Enable Maintained True = Drive Enabled False = Disable Drive Enable must be a maintained True input to permit the drive to run and jog the motor. If this input is False for 20mS or longer, drive operating capabilities are not permitted and drive outputs are disabled forcing the motor to coast-to-stop. Power however, is not be removed from the drive’s control logic and drive programming can still be accessed. A-12 Appendix A Logic Interface Options 1336MODL3 115V AC Logic Interface Board The 115V AC Logic Interface Board provides a means of interfacing various signals and commands to the 1336 drive using 115V AC signals. A 115V AC power source must be supplied by the user for the board to operate. Plug in connectors on the 115V AC Interface Board allow it to be plugged directly into connectors on the Main Control Board. Two mounting thumb screws secure the board in place. ! ATTENTION: If the 115V AC Interface Board is to replace either the 1336-MOD-L1 or 1336-MOD-L2, external circuits must be reconfigured to operate at the 115V AC logic potentials required by the board. The application of either +5V DC or +24V AC to the 115V AC Interface Board will damage both the 115V AC Interface Board and the Main Control Board Operation Each of the twelve terminals on the board are defined as being either a user command input signal or interface common. When a closed circuit is present between a terminal and interface common, a 115V AC potential will exist. This represents the selected state or high = True. When an open circuit is present between a terminal and interface common, the input will go lower to a False state. Requirements Circuits used with the 115V AC Logic Interface Board must meet the following criteria: • Circuits must be capable of operating with high = True logic. • In the low state, circuits must generate a voltage of no more than 10.0V AC. The leakage current must be less than 1mA into a 13kΩ load. • In the high state, circuits must generate a voltage of 115V AC ±10% and source a current of approximately 8.5mA for each input. A-13 Appendix A Logic Interface Options If solid state switches are used, the leakage current rating of the switch must be verified. In some instances a burden resistor may be required in the switch circuit to help ensure correct circuit operation. • For solid state switches with a leakage current less than 1mA, a burden resistor is not required. • For solid state switches with a leakage current rating of 1-5mA, a 2.5kΩ, 10W burden resistor must be used in each solid state switch circuit. Terminals 19, 20, 22, 23, 24, 26, 27, 28 or 30 Terminals 21, 25 or 29 User Burden Resistor 2.5kΩ User Solid State Switch User 115V AC Supply EARTH GROUND • For solid state switches with a leakage current rating greater than 5mA, contact your nearest Allen–Bradley Drives Distributor of Sales Office for assistance. ! A-14 ATTENTION: Burden resistors are physically hot when solid-stated switches are energized. This is a normal operating condition. Touching the resistors can cause burns or injury. Appendix A Logic Interface Options 1336MODL3 115V AC Logic Interface Board (cont.) K1 5.6kΩ K3 K2 5.6kΩ 5.6kΩ 5.6kΩ K4 5.6kΩ 5.6kΩ 5.6kΩ K5 5.6kΩ 5.6kΩ K6 5.6kΩ 5.6kΩ K7 5.6kΩ 5.6kΩ K8 5.6kΩ 5.6kΩ K9 5.6kΩ 5.6kΩ 5.6kΩ I INTERFACE COMMON 19 20 21 22 23 24 25 26 27 28 29 30 3-Wire Control TB3 Start Stop Jog Rev SW1 SW2 Speed Select Aux Enable User 115V AC Supply EARTH GROUND 19 20 21 22 23 24 25 26 27 28 2-Wire Control 29 30 TB3 Start/Stop Contact User 115V AC Supply EARTH GROUND Signal Terminal 19, Interface Common Terminal 20, Interface Common Terminals 21, 25, 29 Terminal 22, Interface Common Terminal 23, Interface Common Terminal 24, Interface Common Terminal 26, Interface Common Terminal 27, Interface Common Terminal 28, Interface Common Terminal 30, Interface Common Start Stop ❹ Interface Common Jog Reverse SW1 SW2 Speed Select Auxiliary ❹ Enable ❹ Wire Group ❶ 3 3 3 3 3 3 3 3 3 3 Maximum Wire Size ❷ Recommended Torque ❸ 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs 7 In-Lbs ❶ Wire group number chart, page 6-3. ❷ 2.5mm2. ❸ .79N-m. ❹ This signal must be present to permit the drive to operate from any control source. A-15 Appendix A Logic Interface Options 1336MODL3 115V AC Logic Interface Board Important: Control functions affected by drive Parameter programming and selection are indicated on the following pages. Refer to the 1336 Programming Manual to verify that the drive is programmed to meet your requirements. If two-wire control is installed, option L1, L2 or L3 must also be installed. The 2-wire scheme allows a fault to be cleared by cycling the start/stop contact if the following is true: • Parameter 14 = 1 • Parameter 39 = 1 If Parameter 14 is not set to “1”, the drive can remain in an “F11” loop. Power must then be cycled in order to clear the fault. ! ATTENTION: Unexpected machine motion can cause injury or death. Do not use a Local or Remote Control Panel with option L1, L2, or L3 in any 2-wire start/stop control application. A maintained start command or 2-wire control between terminals 19 and 20 of TB3 on option L1, L2 or L3 will affect Control Panel stop pushbutton operation. The drive will automatically restart after the Control Panel stop pushbutton is depressed and released. Terminal 19 and Interface Common Start Momentary True = Start False = Continue Last State This input will command the drive to start if all hardwired interlocks are closed. The drive will continue to run until a stop command is received, an interlock is opened, or a fault is detected. A maintained True state is not required to keep the drive running but is permitted. A False state is required to allow the drive to respond to a momentary stop input. Terminal 20 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Stop Maintained True = Not Stop Momentary False = Stop Stop must be a maintained True input to permit the drive to start and run. A momentary False of 90mS or more or any other drive stop command will initiate a drive stop sequence as programmed by Parameter 10, Stop Select. A-16 Appendix A Logic Interface Options 1336MODL3 115V AC Logic Interface Board Terminals 21, 25, 29 Interface Common Terminals 21, 25 and 29 are used to terminate both minus or interface common signals to TB3. Terminals 21, 25 and 29 are also used to terminate any shields for cables connected to TB3. For the 1336-MOD-L3 115V AC Logic Interface Board, Terminals 21, 25 and 29 are isolated from drive signal common, chassis ground, and earth ground. Terminal 22 and Interface Common Jog True = Jog False = Interrupt Jog and Allow Other Functions This input will jog the drive if it is not running and interlocks permit. As long as interlocks permit and the jog command remains True, the drive will continue to run at the programmed jog frequency. Terminal 23 and Interface Common Reverse Maintained True = Reverse Maintained False = Forward Parameter 22 enables the direction of drive rotation to be controlled by an input at Terminal 23. A maintained False will select the forward direction, a maintained true the reverse direction. Terminal 24 and Interface Common SW1 True = SW1 Function Selected False = SW1 Function Not Selected Parameters 26-31 and 72-76 define the SW1 function. Terminal 26 and Interface Common SW2 True = SW2 Function Selected False = SW2 Function Not Selected Parameters 26-31 and 72-76 define the SW2 function. A-17 Appendix A Logic Interface Options 1336MODL3 115V AC Logic Interface Board Terminal 27 and Interface Common Speed Select True = Select Parameter 6, Frequency Select 2 False = Select Parameter 5, Frequency Select 1 The drive speed reference can come from a variety of sources. Refer to Chapter 8 — Speed Selection for details. Terminal 28 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Auxiliary Maintained True = Auxiliary Interlocks Are Closed False = Auxiliary Interlocks Are Open Auxiliary allows the drive to be interlocked using external interlocks. The interlocks must be closed and this input True to permit the drive to operate. When an interlock opens and the input is False for 90mS or longer, the drive will initiate a programmed stop sequence and generate Fault F02. Terminal 30 and Interface Common (This signal must be maintained as True to permit the drive to operate from any control source.) Enable Maintained True = Drive Enabled False = Disable Drive Enable must be a maintained True input to permit the drive to run and jog the motor. If this input is False for 20mS or longer, drive operating capabilities are not permitted and drive outputs are disabled forcing the motor to coast-to-stop. Power however, is not be removed from the drive’s control logic and drive programming can still be accessed. A-18 Publication 1336-5.0 March, 1994 Supersedes August, 1993 P/N 163733 Copyright 1994, AllenBradley Company, Inc. Printed in USA