CD-059 SECUTEL Basic Electronics Manual © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |1 CD-059 Table of Contents Purpose of this module.................................................................................................................... 3 1. 2. Just What Is Electricity? ............................................................................................................. 3 3. Terminology of Basic Electronics ............................................................................................... 5 4. Types of Electronic Components .............................................................................................. 12 5. Resistors .................................................................................................................................... 13 6. Capacitors ................................................................................................................................. 16 7. Light Emitting Diode (LED) ..................................................................................................... 18 8. Diodes ....................................................................................................................................... 19 9. Transistors ................................................................................................................................. 21 10. 11. Inductors/Coils ...................................................................................................................... 24 Integrated Circuit (IC) ....................................................................................................... 26 12. Circuit Breaker ...................................................................................................................... 28 13. Fuses ..................................................................................................................................... 29 14. Switch ................................................................................................................................... 30 15. Transformer ........................................................................................................................... 31 16. Electrical Wires & Power Cables .......................................................................................... 32 17. Battery ................................................................................................................................... 33 18. Relays.................................................................................................................................... 34 19. Electric motor........................................................................................................................ 35 20. Amplifier ............................................................................................................................... 36 21. Understanding circuit diagrams ............................................................................................ 37 22. Electronics Formulas You Should Know .............................................................................. 54 23. The Sixth Sense of Electronics ............................................................................................. 58 24. Two most important tools to use with Electricity. ................................................................. 59 25. Conclusion ............................................................................................................................ 60 © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |2 CD-059 1. Purpose of this module This comprehensive manual helps you in learning and dealing professionally with electronic components and electronic device maintenance. What is it? What does it do? How can it be tested and utilized? What is its symbol and units of measurement? In this manual, we will identify the most important basic electronic components in general and review their functions, symbols, unit of measurement and examples of their use. 2. Just What Is Electricity? © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |3 CD-059 Like most things in life, electricity is more complex than you may think. A lot of conditions must come together to make that little spark when you touch a doorknob or provide the power to run a supercomputer. To understand how electricity works, this manual helps to break it down into its parts. First, you take an electron. Electrons are one of the building blocks of nature. Electrons are best friends with another of nature’s building blocks, protons. Electrons and protons are very small and are contained in, well, everything. A speck of dust contains millions and millions of electrons and protons, so you can imagine how many there are that make up you. Electrons and protons have equal and opposite electric charges, with electrons having the negative charge and protons the positive. Opposite charges are attracted to each other. You can visualize a similar type of attraction by putting the ends of two magnets together. If the ends of the magnets are opposite poles, the magnets cozy right up to each other and stick together. If the ends of the magnets are the same pole, the magnets will move apart. In a similar way, because electrons and protons have opposite charges, they are attracted to each other just as you can see opposite magnetic poles attracting. The attraction between electrons and protons acts like glue on a microscopic scale, holding matter together. Although protons stay reasonably static, electrons are adventurous little guys who don’t like to just sit around at home. They can, and often do, move from one object to another. Walk across a carpet on a dry day and touch a door handle, electrons traveling between your finger and the door handle which cause the spark that you feel and sometimes see. Lightning is another example of electrons traveling between two things — in this case, between a cloud and the ground. These examples both show electricity in an unharnessed state. What do electrons use to travel from one place to another? The answer to that question gives you the next piece of the electricity puzzle, electrons use something called a conductor. Electricity is simply the movement of electrons through a conductor. A lot of materials can act as conductors, but some are much better at it than others. Electrons can move more easily through metal than through plastic. In plastic, even though all the electrons are moving around their proton buddies, they pretty much stay in their own backyard. But in metal, the electrons are free to move all over the place. Free electrons in metal act like marbles thrown on an ice. The electrons glide through the metal like the marbles slide across the ice. Plastic, an insulator, is more like sand. Marbles don’t go much of anywhere if you throw them into a sandbox, and neither do electrons in an insulator. So which materials are good conductors, and which are good insulators? Most use copper and aluminum as conductors. In fact, electronics projects often use copper wire conductors. Plastic and glass are commonly used insulators. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |4 CD-059 Resistance is the measurement of the ability of electrons to move through a material. A copper wire with a large diameter has lower resistance to the flow of electrons than a copper wire with a small diameter. You need to understand resistance because almost every electronics project you do involves a resistor. Resistors have controlled amounts of resistance, which allows you to control the flow of electrons in a circuit. Remember how electrons move and that they move more freely in a conductor. But some kind of force must pull the electrons from one place to another. This attractive force between positive and negative charges is an electromotive force called voltage. Negative electrons move toward a positive voltage by way of a conductor. An important combo: Electrons, conductors, and voltage Say that you have a wire (a conductor), and you attach one of its ends to the positive terminal of a battery and the other end of the wire to the negative terminal of the battery. Electrons then flow through the wire from the negative to the positive terminal. This flow of electrons is referred to as an electric current. When you combine electrons, a conductor, and voltage you create an electric current in a form that you can use. To help you picture how conductors and voltage affect the flow of electric current in a wire, think of how water pressure and pipe diameter affect the flow of water through a pipe. Here’s how this analogy works: Increasing water pressure causes more water to flow through the pipe. This is analogous to increasing voltage, which causes more electrons to flow, producing greater electric current. Using a larger diameter pipe allows more water to flow through the pipe for a given amount of pressure. This is analogous to using wire with a larger diameter, which allows more electrons to flow for a given voltage, producing greater electric current. 3. Terminology of Basic Electronics Before we begin. As with any field of study, electronics has its own lingo. Some terms deal with electricity and units of measure such as voltage. Other terms are tools you use in projects or electronics parts, such as transistors. Here is a plethora of the terms you’ll run into in your electronics life. Knowing these terms will help you become electronics fluent. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |5 CD-059 Alkaline battery: A type of non-rechargeable battery. Alternating current (AC): Current in which the direction of the flow of electrons cycles continuously from one direction to the other and back again. Amplitude: The amount of voltage in an electrical signal. Anode: The positive terminal of a diode. Bandwidth: the highest frequency signal that you can reliably test, measured in megahertz (MHz). Battery: A power source that uses a process called electrochemical reaction to produce a positive voltage at one terminal and a negative voltage at the other terminal. This process involves placing two different types of metal in a certain type of chemical. Biasing: Applying a small voltage to the base of a transistor to turn the transistor partially on. Bipolar transistors: A common type of transistor. Buss: A common connection point. Cable: Groups of two or more wires protected by an outer layer of insulation, such as a common power cord. Capacitance: The ability to store electrons, measured in farads. Capacitor: A component that provides the property of capacitance (the ability to store electrons) in a circuit. Cathode: The negative terminal of a diode. Circuit: A series of wires connecting components so that a current can flow through the components and back to the source. Cladding: A very thin sheet of copper that you glue over a plastic, epoxy, or phenolic base to make a printed circuit board. Closed circuit: A circuit where wires are connected, and current can flow. Closed position: The position of a switch that allows current to flow. Cold solder joints: A defective joint that occurs when solder doesn’t properly flow around the metal parts. Commutator: A device used to change the direction of electric current in a motor or generator. Components: Parts used in electronics projects, such as a battery or transistor. Conductor: A substance through which electricity can move freely. Connector: Metal or plastic receptacles on a piece of equipment that cable ends fit into; an example of a connector would be a phone jack in your wall. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |6 CD-059 Continuity: A test you perform with a multimeter to establish whether a circuit is intact between two points. Conventional current: The flow of a positive charge from positive to negative voltage; the reverse of real current. Current: The flow of an electrical charge. Cycle: The portion of a waveform where the voltage goes from its lowest point to the highest point and back again is one cycle. This cycle is repeated constantly while the waveform is running. Diode: Components that limit the flow of current to one direction. Direct current (DC): Current in which the electrons move in only one direction, from the negative terminal through the wires to the positive terminal, the electric current generated by a battery is an example of direct current. Double-pole switches: A type of switch that has two input wires. Double-pole, double-throw switch (DPDT): A type of switch that has two wires coming into the switch and four wires leaving the switch. Double-pole, single-throw switch (DPST): A type of switch that has two wires coming into the switch and two wires leaving the switch. Electricity: The movement of electrons through a conductor. Electromagnet: Some form of coiled wire around a piece of metal (typically an iron bar). When you run current through the wire, the metal becomes magnetized. When you shut off the current, the metal loses that magnetic quality. Electromotive force: An attractive force between positive and negative charges, measured in volts. Electron: A negatively charged particle. ESD: electrostatic discharge Frequency: A measurement of how often an AC signal repeats (the symbol for frequency is f) Gain: The amount that a signal is amplified (the voltage of the signal coming out divided by the voltage of the signal coming in). Ground: A connection in a circuit used as a reference (zero volts) for a circuit. Heat sink: A piece of metal that you attach securely to the component you want to protect. The sink draws off heat and helps prevent the heat from destroying the component. Hertz (Hz): The measurement of the number of cycles per second in alternat ing current. High signal: In digital electronics, a signal at any value higher than zero (0) volts. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |7 CD-059 I: The symbol for current. IC: integrated circuit. Impedance: The measure of opposition in an electrical circuit to a flow of alternating current. Inductance: The ability to store energy in a magnetic field (measured in Henries). Inductors: Components that provide the property of inductance (the ability to store energy in a magnetic field) to a circuit. Infrared temperature sensors: A kind of temperature sensor that measures temperature electrically. Input/Output ports: (also called I/O ports) Connections on a microcontroller through which signals are sent or received. Insulator: A substance through which electrons are unable to move freely. Integrated circuits (ICs): Components (often called a “chip”) that contain several small components such as resistors or diodes. Inverter: A type of logic gate that has only one input. Inverting mode: A process by which an op amp flips an input signal to produce the output signal. Jack: A type of connector. Joule: A unit of energy. Lithium battery: A type of battery that generates higher voltage than other types, at about 3 volts. Lithium also has a higher capacity than alkaline batteries. Live circuit: A circuit to which you’ve applied voltage. Logic gate: An integrated circuit that takes input values and determines what output value to use based on a set of rules. Low signal: In digital electronics, a signal is at or near zero (0) volts. Microcontroller: A programmable circuit. Multimeter: A electronics testing device used to measure such things as voltage, resistance, and amperage. Negative Temperature Coefficient (NTC) thermistor: A resistor whose resistance decreases with a rise in temperature. Nickel-cadmium battery (NiCad): The most popular type of rechargeable battery. Nickel-metal hydride battery (Ni-MH): A type of rechargeable battery. N-type semiconductor: A semiconductor with contaminates added that causes it to have more electrons than a pure semiconductor. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |8 CD-059 OHM: A unit of resistance (the symbol for ohm is Ω). OHM’s Law: An equation that allows you to calculate voltage, current, resistance, or power. One-time programmable (OTP): OTP microcontrollers can only be programmed once. Open circuit: A circuit where a wire is disconnected, and no current can flow. Open position: The position of a switch that prevents current from flowing. Operational amplifier: An integrated circuit used to boost an audio or other signal. An operational amplifier performs much better than an amplifier made from a single transistor. For example, an op amp can provide uniform amplification over a much wider range of frequencies than can a single-transistor amplifier. Oscilloscope: An electronic device that measures voltage, frequency, and various other parameters for waveforms. Oscillator: A circuit that generates waveforms. Pad: Contact points on a printed circuit board used for connecting components. Photoresist: (also called sensitizer or resist) A light-sensitive chemical layer used in making circuit boards. Piezoelectric effect: The ability of certain crystals — quartz and topaz are examples — to expand or contract when you apply voltage to them. PN junction: When regions containing boron and phosphorus are next to each other in a semiconductor, a PN junction is created. Positive temperature coefficient (PTC) thermistor: A device whose resistance increases with a rise in temperature. Potentiometer: A variable resistor that allows for continual adjustment of resistance from virtually no ohms to some maximum value. Power: The measure of the amount of work that electric current does while running through an electrical component measured in Watts. Precision resistors: A type of resistor with low tolerance. Prescaler: A device that extends the useful operating frequency of a frequency counter. Proton: A positively charged particle. P-type semiconductor: A semiconductor with contaminates added that cause it to have fewer electrons than a pure semiconductor. Pulse: A signal that alternates between high and low very rapidly. Pulse width modulation: A method of controlling the speed of a motor that turns voltage on and off in quick pulses. The longer the “on” intervals, the faster the motor goes. R: The symbol for resistance. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e |9 CD-059 RC time constant: A formula used to calculate the time it takes to fill a capacitor to twothirds or discharge it to one-third of its capacity. Real current: The flow of electrons from a negative to a positive voltage. Relay: A device that acts like a switch in that it closes or opens a circuit depending on the voltage supplied to it. Resistance: The measurement of the ability of electrons to move through a material. Resistor: A component you add to a circuit to reduce the number of electrons flowing through the circuit. Schematic: A drawing showing how components in a circuit are connected by wires. Semiconductor: A material, such as silicon, that has some of the properties of both conductors and insulators. Semiconductor temperature sensors: A kind of temperature sensor that varies the output voltage depending on temperature. Sensors: Electronic components that sense a condition or effect such as heat or light. Series circuit: A circuit in which the current runs through each component sequentially. Short circuit: Where two wires are accidentally connected together, and current goes through them rather than completing the circuit as intended. Sine wave: An output signal. Single-pole switch: A type of switch that has one input wire. Single-pole, double-throw switch (SPDT): A type of switch that has one wire coming into the switch and two wires leaving the switch. Slide switch: A type of switch you slide forward or backward to turn something (such as a flashlight) on or off. Solar cell: A type of semiconductor that generates a current when exposed to light. Soldering: The method you use in your electronics projects to assemble components on a circuit board to build a permanent electrical circuit; instead of using glue to hold things together, you use small globs of molten metal called solder. Soldering iron: A wand-like tool that consists of an insulating handle, a heating element, and a polished metal tip used to apply solder. Solid wire: A wire consisting of only a single strand. Square wave: An output signal. Static electricity: A form of current that remains trapped in an insulating body. Stranded wire: Two or three small bundles of very fine wires, each wrapped in insulation. Stray capacitance: A condition where electric fields occur between wires or leads in a circuit that are placed too close together and electrons are stored unintentionally. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 10 CD-059 Sweep generator: A device that produces signals that are somewhat different from the ones that a standard generator puts out in that it sweeps the frequencies up and down. Terminal: A piece of metal to which you hook up wires Thermistor: A resistor whose resistance value changes with changes in temperature. Thermocouple: A type of sensor that measures temperature electrically. Tolerance: The allowed variation, expressed as a percentage, in the value of a component due to the manufacturing process. Traces: Wires on a circuit board that run between the pads to electrically connect the components together. Transistor: A device composed of semiconductor junctions to control the flow of electric current. V: The symbol for voltage; also commonly represented by E. Variable capacitor: A capacitor that consists of two or more metal plates separated by air. Turning the knob changes the capacitance of the device. Variable coil: A coil of wire surrounding a movable metal slug. By moving the slug, you change the inductance of the coil. Voltage: An attractive force between positive and negative charges. Voltage divider: A circuit that uses voltage drops to produce voltage lower than the supply voltage at specific points in the circuit. Voltage drops: The resulting lowering of voltage when voltage pulls electrons through resistors (or any other component), and the resistor uses up some of the voltage. Voltage spike: A momentary rise in voltage. Watt hour: A unit of measure of energy; the ability of a device or circuit to do work. Waveform: Voltage fluctuations such as seen in a sine wave or square wave. Wire: A long strand of metal, usually made of copper, that you use in electronics projects. Electrons travel through the wire to conduct electricity. Wire gauge: A measurement of the diameter of a wire. Zinc-carbon batteries: A low quality, non-rechargeable battery. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 11 CD-059 4. Types of Electronic Components There are many various electronic components, and it is difficult to be covered in one manual, so we will examine the most important, common, and widely used components in electronics. Electronic components are divided into groups: Passive components - Very important and essential parts but they can’t amplify the voltage. Electromechanical components - Contains moving parts. Active components - Used to amplify the voltage. They are also called semiconductors. Optoelectronics components - Emit or receives light, IC integrated circuits electronic chips that contains complete circuits manufactured by high techniques. With this manual we will only investigate the basics of components. Its operation depends on simple electrical and magnetic properties, these elements are essential in any electronic circuit. You need to know about the essential electrical components and how they work together to create incredible modern electrical systems. The Basic Electrical Components are: Resistors Capacitors Light Emitting Diode (LED) Transistors Inductors Integrated Circuit (IC) Circuit Breaker Fuse Switch Transformer Electrical Wires & Power Cables Battery Relay © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 12 CD-059 Motor 5. Resistors I didn’t understand the resistor in the beginning. It seemed like it didn’t do anything! It was just there, consuming power. But eventually, I learned that the resistor is extremely useful. You’ll see resistors everywhere. And as the name suggests, they resist the current. But you are probably wondering: “What do I use it for?“ You use the resistor to control the voltages and the currents in your circuit. Let’s say you have a 9V battery and you want to turn on an LED. If you connect the battery directly to the LED, lots of current will flow through the LED! Much more than the LED can handle. So, the LED will become very hot and burn out after a short amount of time. But – if you put a resistor in series with the LED, you can control how much current is going through the LED. A standard LED can only handle up to around 20-30 mA. If the current it much bigger than that, the LED will quickly die. Let’s say the LED in the circuit above needs 15 mA to give a good light, and it has a voltage drop of 2 volts. (These values should be specified by the supplier when you buy an LED.) If you have a 9 V battery that you would like to power it © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 13 CD-059 with, which resistor value do you need? The voltage specified for the LED is the voltage drop the LED will have under normal conditions. That means you know you will have 2V over the LED. To find the resistor value, we start by finding the voltage drop over the resistor. Since there is a 2-volt drop over the LED, there will be a 7V drop over the resistor (9V - 2V equals 7V). You have 7V over the resistor, and whatever number of current flows through it will also flow through the LED. So, by setting the resistor value to a value that gives you 15 mA, you’ll also get 15 mA through the LED. To find the necessary resistor value we use Ohm’s law. By placing your hand over the R in the Ohm’s law triangle, you get that Resistance. (R) equals voltage (V) divided by current (I). This means you get: R = 7V / 0.015 A = 467Ω470Ω is a standard value close enough, so by choosing this resistor value you decide that the current flowing in your circuit is 15 mA. It is easy to assume that a resistor, as the name suggests, will resist electricity that flows through it, and you would be correct in that assumption too! Any situation that demands the flow of current to be controlled at the desired level will require a resistor. Here are two scenarios that better explain what a resistor does. In both cases, we will be turning on a LED: Scenario 1 – Without Resistor You have the power supply on one side. You connect the LED on the other end. The full force of the electricity hits the bulb. This overloads the LED, eventually burning it out completely. Scenario 2 – With Resistor You have the power supply on one side. You connect this to a resistor. The resistor, in turn, connects to the LED bulb. Electricity flows through the resistor and into the bulb. You can control the amount of electricity that needs to flow to the bulb. As a result, the LED won’t be overloaded and won’t burn out. Function: Resistors are used to reduce current flow in certain percentages according to the resistance value. Unit of measurement: Resistance is measured by ohm Ω. Features: Resistors vary depending on the value of the resistance (Ohms) and power (watts), size and percentage error Damage signs: Burning, Breaking, Color change. Test Method: The multimeter is used to read the resistance value. We set the multimeter to the ohm position and connect the multimeter’s terminals with the resistor’s ones. Read the displayed value. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 14 CD-059 Color code in resistors: Resistance manufacturers rely on the color method to determine the value of resistance. See figure 1 below for the colour chart of resistors. Types of resistors: Potentiometer (Variable Resistor) Reduce current’s flow (as usual resistors), except we can change its value manually. Memristor © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 15 CD-059 This element changes its resistance according to the value of the voltage directed to it, this is a new technology that may change the electronics industry considerably in the future, except that this element is not used in the known devices we have so far. 6. Capacitors You can think of a capacitor as a battery with very low capacity. You can charge and discharge it, just like a battery. The capacitor is often used to introduce a time-delay in a circuit. For example, to blink a light. But it’s also useful for removing noise in an audio signal or make the power supply of a circuit more stable. Capacitors come as polarized and nonpolarized capacitors. The biggest difference is that with the polarized capacitor, you have a positive and a negative pin and you need to make sure to connect them correctly. You can connect non-polarized capacitors any way you want. So, which one to choose? You never need your capacitor to be polarized. But for larger values, the capacitors are made with a material that makes them polarized. So, sometimes you don't have any choice but to use a polarized one. For example, by connecting a capacitor in parallel with a resistor and an LED, the capacitor can store energy and use the energy after the battery is disconnected. This creates a “fading out” effect of the LED. If a resistor is like a cushion, that is used to control the flow of electricity, then capacitors are like small rechargeable batteries that store small amounts of charge in them. Capacitors do two things at the same time: They allow AC, or Alternating Current, to flow through them. They resist the flow of DC, or Direct Current, through them. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 16 CD-059 By doing so, they can stabilize almost any circuit. There are four types of capacitors that are primarily used: Polarized capacitors – these have a positive and negative terminal. Non-polarized capacitors – these do not have any positive or negative terminals. Electrolytic capacitor - that has polarity (+/-). Ceramic capacitor - does not have polarity. Features of Capacitor to take note: Signs of damage: swelling from top or explosion, wax release, dehydration, strong odor. Test method: Most modern multimeters have a capacitor measurement option, and it is an easy way to test. We put the cursor on fµ, put Multimeter’s ends on the capacitor’s ends and read the result. The proper capacitor will give a close reading of the one that is written on it. Note: Capacitors are sometimes highly charged. The charge should be discharged by resistance. Voltage-stabilizing integrated circuits stabilize the voltage at a given value and these circuits are way much better than Zener diodes in maintaining the voltage at a specified level. Most voltage stabilizers are connected to capacitors to improve output stability. Properties: Voltage stabilizers usually overheat during operation, so they must be attached to the heat-dissipation metal/Aluminum piece. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 17 CD-059 7. Light Emitting Diode (LED) A Light Emitting Diode – or LED for short – is a small component that lights up when current flows through it. Sometimes you use it for simple tasks like indicating that your circuit has power, that the circuit is working or that the circuit has failed. But you can also combine several LEDs to create simple 7-segment displays that can display numbers or use them to make cool light decorations. If you combine enough LEDs in a square, you can even use them to show images. The LED exist in many different colors; Red, green, blue and many more. There is also a special type of LED called RGB. This is an LED where a red, green, and blue LED has been combined into one package. The colors mix, so by controlling the intensity of each of the three colors you can create a wide spectrum of different colors. To use an LED, you need to connect it in a circuit with a resistor. The reason you need the resistor is to make sure the LED does not burn up. A common LED can only handle a very low current. If you don’t use a resistor to control the current, your LED will quickly die and become unusable. LEDs were briefly mentioned while describing “Resistors.” LEDs are just like bulbs, except that they are extremely reliable. You can find them on practically every appliance in your home that features some kind of indicator light. A typical LED bulb can last decades with no sign of dying. Since they are so reliable, they are used to indicate the state of current at any point in a circuit. An important task like checking the output voltage or current on a circuit becomes simpler with these light-based indicators. Work: What distinguishes LED from other diodes Is the release of the light when the current passes through it, this happens when the diode is in the forward bias. Characteristics: LEDs vary in size, shape, capacity and operating voltage, if you want to operate them with a higher voltage than the operating voltage, then you need to know the value of the appropriate resistance that must be connected with the LED to protect it from over-voltage. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 18 CD-059 8. Diodes Diodes allow the current to pass through one way if it is forward biased (the anode with the positive terminal and the cathode with the negative one), and it prevents it from passing when it is reverse biased. Diodes are used in voltage and converting it from AC to DC. Diodes differ by its power, how much current it can handle and what will it do. Test method: There is a diode testing option with a multimeter. Connect the anode to the positive terminal, and the cathode to the negative terminal of the multimeter. It will show you value. If you connect them vice versa it will show you a zero or OL (open loop). If we connect the anode with the positive side of the power and the cathode with the negative side, the similar charges will repel, which makes the resistance of the diode small, and lets the current pass through it. And that is called the forward bias. If we connect the cathode with the positive side of the power, and the anode with the negative side, similar charges will attract, which makes the resistance of the diode very high and doesn’t allow the current to pass through it. And that is called the reverse bias. Characteristics curve: We must understand the working of the active components using the curves. This helps the circuits’ designers a lot when they design a new electric circuit. Curves explains the relation between the voltage and the current at the ends of the component. The right side of the curve presents the forward bias region. The bridge converts the AC voltages to DC voltages. Rectifying Bridge consist of 4 diodes connected with each other in a specific way (as in the following figure). Each bridge has its own current that it can handle. Test method: if you imagine the bridge as 4 diodes, it will be easy to test. Follow the terminals and test them with the diodes test method. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 19 CD-059 Types of Diodes Schottky diode Function: Schottky diode works at voltages less than 200 volt and current reaches 300 amperes. So, it is suitable for the high current low voltage applications. Zener Diode Function: Zener Diode cuts off excess voltage (specified by the manufacturer) and is usually used to stabilize the voltage at a particular point in the circuit at a certain value which is written on the Zener diode. Photodiode Work: it allows current to pass in the opposite direction only when it’s directed to its light-sensitive area. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 20 CD-059 9. Transistors The Transistor This is the component that seems to be the hardest to understand when starting out. At least it was for me. But don’t worry, it’s not that hard. A transistor is like a switch that is controlled by an electrical signal. It has three pins named (B)ase, (C)ollector, and (E)mitter. If you have a small current lowing from base to emitter, you turn it on. With no current, it is off. To get current flowing you need about 0.7V from base to emitter. Unlike a normal switch that only has two states (ON or OFF), the transistor can also be “partly on” by controlling the current that goes through its base. A bit of current on the base produces a current of maybe 100 times more (depending on the transistor) through the Collector and Emitter. You can use this effect to build an amplifier. A simple way to understand transistors is to think of a switch. A basic switch has an “on” and an “off” state. These are controlled by the position of the switch, which is changed manually. A transistor is a more advanced switch that has multiple output states. Unlike a switch, you cannot change these states manually. The only way to switch the transistor between various states is to run current through it. By controlling the current that flows through the transistor, you can control the output state to achieve your desired results. Transistors can be tested by a multimeter, which is a fairly easy way and can be relied upon if we suppose that the transistor is bipolar junction consists of 2 diodes. Important note: The resistance between B and E is slightly larger than the resistance between B and C. Types of Transistors © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 21 CD-059 BJT BJT Transistor is the most important invention of the last century, its invention led to the advancement of electronics in a large and amazing way. Function: The transistor amplifies, connects, and disconnects electrical signals (acts as an electronic switch). The terminals of the BJT bipolar transistor are: B: Base C: Collector E: Emitter Features: In the bipolar transistor, the conductivity between the C and E terminals depends on the current passes through B. If the current passing in B is zero, the resistance of the transistor is very high between C and E. When the IB current reaches a certain value, the resistance of the transistor becomes very small. The BJT transistor resistance changes linearly, so it is suitable for enlarging analog signals. The transistor works at one of three operating situations: The cut-off region in which the resistance between C and E is very high (as if it is an open switch). The saturation region where the resistance between C and E is very low (as if the switch is closed ON) The active region in which the resistance between C and E is an average value. Disadvantages: One of the drawbacks of BJT is that it does not withstand high voltages or high temperatures. It also consumes a higher amount of energy than other types of transistors. FET © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 22 CD-059 Function: The FET transistor works like a normal transistor (BJT) except that its conductivity depends on the voltage value at the G (end) and not on the base current as in the BJT transistor. The FET transistor species are various and widely studied. We can’t study all of them. The terminals of the FET transistor are: G: Gate D: Drain S: Source Features: Easily manufactured in integrated circuits. Input resistance is very high, therefore consumes less power and emits less heat. Withstands higher temperatures than BJT. It can work with digital signals faster than the BJT and emits less noise. Disadvantages: it does not enlarge linearly (in other words it is not suitable for analog signal amplification). UJT Function: it is like the JFET transistor except it differs in size and the manufacturing material. It is easy to manufacture oscillators’ circuits using this type of transistor. Features: it cannot amplify an analog signal because it is not constant. It is suitable to generate pulses with low or medium frequencies. The UJT transistor is rarely used nowadays. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 23 CD-059 10. Inductors/Coils An inductor is just a coil of wire. If you take a wire and wind, it up into a coil, you have created an inductor. When you apply a current through the coil, a magnetic field is created around it, and this field stores energy. When the current through the inductor stays the same, the inductor does nothing. It just lets the current pass through, just like it was a normal wire. But when the current through the inductor changes, the built-up energy in the magnetic field will resist this change by changing the resistance of the inductor. Resistance to change is a good thing, for example to create a filter to reduce noise. If the wire is wound around a magnetic core (for example iron), the magnetic field becomes much stronger. A transformer is a component made up of two inductors wound around the same magnetic core. The transformer is a classical component used to reduce the voltage in power supplies. If you constantly change the current through one inductor (the input), the change in magnetic field is picked up by the other inductor (the output). If the input inductor has 1000 windings, and the other inductor has only 100, then the resulting voltage on the output inductor is ten times less than the input voltage. Inductors are just as complicated as transistors. Like transistors, inductors are used to build complex electrical systems. Unlike transistors, though, inductors are essentially coils of wire that are wound around other components. They are used as filters. Of all the electrical components mentioned on this page, you will most likely not use inductors for basic circuit designs. Nonetheless, depending on the project you are working on, inductors might appear in the circuit’s design. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 24 CD-059 Function: The coils generate a magnetic field when an electric current passes through it. Features: coils are rarely used in electronic circuits but frequently used in communications circuits, frequencies and transmitting and receiving operations. Each coil has its own number of twists and type of material the rings wrapped around it. There are coils with air heart, metallic heart, or paper heart. Test Method: coils have very small resistance. The multimeter can, therefore, be used and the coil's resistance can be measured from both ends. Some of the coils are damaged by cutting and their resistance would be very high. Damage: Some other coils have interruptions between their twists and this type of damage is difficult to detect by multimeter, so we use other devices like LCR meter and Ring Tester. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 25 CD-059 11. Integrated Circuit (IC) An integrated circuit is any kind of circuit that is integrated onto a chip. It can be a radio transmitter, a microcontroller, an audio amplifier, or any other circuit you can think of. By making a circuit on a small chip, it’s much easier to make advanced projects. Let’s say you want to make a tracking device for your car. You can find a GPS chip for positioning, a GSM chip to send text messages, and a microcontroller chip to control everything. To figure out exactly what a specific IC does, you need to check its datasheet. The datasheet is a document that comes with every IC. You can find the datasheet for almost any IC by just searching for the chip name + “datasheet” in Google. The datasheet explains what each of the pins does, how much voltage it needs, and often contains an example circuit to show you how to connect it. The 555 timer is a very useful and popular Integrated Circuit. You can use it to blink a light, to create sound, to create a clock signal, add a countdown timer and a lot of other things. A simple example is to blink an LED. By carefully selecting the values of the capacitor and resistors on the input side, you can control how fast the light should blink. Timer 555 is an integrated circuit that can be used in many digital applications. It has two main uses. Non-stable Circuit: The timer generates pulses (square) at a frequency determined by the elements connected with it. These pulses are used to adjust synchronization in digital circuits. Monostable Circuit: The timer adjusts the width of pulses. With rapid advances in electronic circuits installing circuits with separated elements isn’t feasible anymore in terms size, time, price and functionality, which results in an idea to manufacture full circuit consisting of tens of thousands of elements in single chip (IC Integrated Circuit), each chip has number and specification sheet explaining how to Connect and operate the integrated circuit, the number of integrated circuits is very large and we will only cover the most common types of integrated circuits. Integrated circuits are electrical components that combine or integrate numerous electrical components, including the previously mentioned ones. One IC can act like a transistor, while another IC can act like a resistor. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 26 CD-059 An IC is like a ready-made chip that you can use to complete the project you want to build without having to use lots of single transistors or capacitors. As you upgrade from using basic components to integrated circuits, you will find that it is almost always easier to use ICs for your entire project than using individual components. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 27 CD-059 12. Circuit Breaker A circuit breaker is a vital mechanical switching device that protects your electrical equipment from short circuit and power surges. It automatically detects a faulty condition and interrupts the harmful current flow from reaching the sockets. Every circuit breaker has 2 coils; a closing coil that closes the circuit and a tripping coil to trip the circuit. There are 2 types of contacts in a circuit breaker. One is a moving connection that uses stored energies to make and break the circuit. Another one is fixed contact, comprising a spring that holds the moving contact after closing. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 28 CD-059 13. Fuses Fuse is a friend of the circuit breaker as it helps the breaker in protecting the electric equipment from power overload. Fuse is the wire that gets heated up and damaged when the circuit encounters a power surge. In this way, the current stops flowing. It comes in different varieties to sustain the different amounts of currents. The main components of a standard fuse are metal-fuse elements, support body, contacts, and connection. The metal-fuse elements can be made from alloy, copper, aluminum, zinc, silver, etc. Function: The fuse protects electronic circuits and devices from overcurrent. It contains a sensitive wire that melts if the current exceeds the specified amount of the fuse. Unit of measurement: The fuse is measured in ampere A, the maximum current that a fuse can withstand before it breaks. Features: Fuses are easily damaged. There are different shapes and sizes, and some are slow to cut. Damage signs: internal burning, discoloration, wire cut. Test Method: The multimeter is used to test the fuse, and the easy way is to set the multimeter to the ring out position or the resistance position by connecting the multimeter terminals to the fuse. The fuse is damaged if the multimeter shows an OL sign. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 29 CD-059 14. Switch The switch is a component that connects one pin to another. For current to flow through a circuit, there needs to be a path from the positive of the battery to the minus of the battery. If you build a simple circuit with an LED and a resistor and connect this to a battery, your LED will light up. If you disconnect the positive of the battery from the circuit, the LED turns off. The switch is nothing more than a way to connect and disconnect two or more things. For example, to make a light-switch or a keyboard. Yes! We all know what a switch is! Let’s get to its technical definition. The primary purpose of a switch as a device is to break the current, interrupt the current, and supply current from one conductor to another. The “On and off” mechanism is used to perform this task. There are 4 main classifications of a switch: Single Pole Single Throw (SPST) Single Pole Double Throw (SPDT) Double Pole Single Throw (DPST) Double Pole Double Throw (DPDT) Various operative technologies are used in a switch, such as: Rocker switches Slide switches Pushbutton switches Rotary switches Test method: it is easy if you know its internal connection. You will need a multimeter in the ring out mode (sound only). © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 30 CD-059 15. Transformer It is an electric device that changes the levels of AC current. It consists of 2 coils of wire connected by an iron core. The transformer uses mutual induction of two windings to convert the electric energy from one circuit to another. It also converts the power between circuits with different voltage levels without altering the frequency. You can find both small and large transformers in the market. There are basically 2 types of transformers: Step-up transformer – its secondary coil has more winding than the primary coil Step-down transformer – You guessed it right! Its primary coil has more winding than the secondary coil. Unit of measurement: The transformer does not have a unit of measurement. But its function can be determined by knowing the appropriate input voltage and output voltage when operating the transformer in volts or by measuring the resistance of both primary and secondary coils. Test Method: The resistance of the two inductors (input inductor and output one) can first be measured using a multimeter. They both have a small resistance. Noticing that the value of the primary inductor is higher than the value of the secondary inductor. It is advisable to try the transformer by connecting a suitable input voltage to it and then measuring the output voltage on both ends of the secondary coil. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 31 CD-059 16. Electrical Wires & Power Cables It’s almost impossible to make an electrical structure without electrical wires and cables. Electrical wires do the work of connecting a device to the power source through cables. You need wires to install every device, be it switches, sockets, LEDs, or anything else. When multiple electrical wires are bundled or run side by side for transmission and distribution of electrical current, it is known as an electrical power cable. When you can’t use overhead lines, electrical cables come in handy to transmit high voltage current. A cable has 3 primary components: conductor, sheath, and dielectric. Silicon is found in nature and in sand in large quantities. Scientists have noted that silicon electrical resistance is high so, they added other materials to silicon to control its resistance. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 32 CD-059 17. Battery Batteries act as a source of electric power through the electrochemical cells. Each cell consists of an anode (-), cathode (+), and electrolyte. It works on the principle of electrochemical reaction as the cells create the flow of electrons through a chemical reaction. In layman’s terms, batteries are portable containers that store electrical potential energy. There are two types of cells in a battery: primary rechargeable cells and secondary non-rechargeable cells. Solar Cell Work: The solar cell generates a continuous DC (voltage, current, and power) when directed toward sunlight (it uses Sunlight) Measurement unit: Volt and its power is usually measured in watts. Characteristics: The solar cell is a low-efficiency element in energy conversion. The solar cell's efficiency doesn’t exceed 25% while the highest efficiency ever achieved in a solar cell is 45%. Test Method: Place the solar cell under bright light and measure its voltage by using a multimeter. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 33 CD-059 18. Relays Earlier relays were used as amplifiers in the long-distance telegraph circuits. Relays evolved to solve more purposes in the technology sector and telephone exchange. They are electromechanical switches that use low-power signals to control the circuit. Its essential components are an armature, a spring, an electromagnet, and a series of electrical contacts. The circuit inside a relay uses magnetic connections instead of electric ones. Function: Relay controls a switch in a Magnetic way. When an electric current passes through a coil, the adjacent switch changes its state from disconnection to connection or vice versa, making it very useful for control. Unit of measurement: The voltage of the coil is measured in Volt while the maximum current passing through the switch is measured in Ampere. Features: The relays vary in the number and quality of the switches inside. The common type of relay has 5 ends: two ends of the coil. One common end of the switch is called C, a connected end with C (without applying voltage called NC), and disconnected end from C (without applying voltage called ON). Disadvantages: relay is a large element, makes a noise when changing its status, and consumes a certain amount of energy, and generates a large magnetic field. Test: Relay testing is an easy process. You will need a multimeter on the beep mode. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 34 CD-059 19. Electric motor Motors convert electrical energy into mechanical energy. It comprises of a stator, conduit box, eye bolt, rotor, enclosure, and bearings. Motors are more efficient in energy supply than their pneumatic and hydraulic counterparts. Therefore, it is the most common part amongst all the electrical machinery. There are different types of motors available in the market. They are: AC inductance motors Brushless permanent magnet synchronous motor Stepper motor DC motors Switched reluctance motor. Function: The motor converts electric power into a rotational motion. Types: There are three main types of small electric motors used in electronics and robots. o The DC motor is the simplest type, and the rotation direction can be changed by changing the polarity of the feeder, and it has only two ends. o Stepper motor: Its speed and angle of rotation can be accurately controlled, and usually it has five ends. o Servo motor: is a developed version of the DC motor. It has a sensor and gears and usually has three ends. Test Method: Test the internal coils using a multimeter or connect the appropriate voltage and see the motor rotation. Features: motor speed is measured by several cycles per minute rpm. Motor power can be increased using gears gearbox, but rotation speed will decrease a lot. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 35 CD-059 20. Amplifier Work: The operational amplifier can be used to perform many tasks in electronic circuits. such as: Inverting amplifier: Amplifying signal and reversing its polarity. Non-inverting Amplifier: Amplifying signal without reversing polarity. Isolation Amplifier: Connecting two circuits and isolating power transitions between them. Summing Amplifier: Summing multiple voltage input and output them on one terminal. Oscillator: oscillator circuit to generate a sinusoidal signal © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 36 CD-059 21. Understanding circuit diagrams Below is the simplest of a circuit diagram and Schematic symbols. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 37 CD-059 Power Supply Schematic Symbols Schematic Symbol Symbol Identification Description of Symbol Single Cell A single DC battery cell of 0.5V DC Battery Supply A collection of single cells forming a DC battery supply DC Voltage Source A constant DC voltage supply of a fixed value DC Current Source A constant DC current supply of a fixed value Controlled Voltage Source A dependent voltage source controlled by an external voltage or current Controlled Current Source A dependent current source controlled by an external voltage or current AC Voltage Source A sinusoidal voltage source or generator © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 38 CD-059 Electrical Grounding Schematic Symbols Schematic Symbol Symbol Identification Description of Symbol Earth Ground Earth ground referencing a common zero potential point Chassis Ground Chassis ground connected to the power supplies earthing pin Digital Ground A common digital logic circuit ground line Resistor Schematic Symbols © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 39 CD-059 Schematic Symbol Symbol Identification Description of Symbol Fixed Resistor (IEEE Design) A fixed value resistor whose resistive value is indicated next to its schematic symbol Fixed Resistor (IEC Design) Potentiometer (IEEE Design) Three terminal variable resistance whose resistive value is adjustable from zero to its maximum value Potentiometer (IEC Design) Rheostat (IEEE Design) Two terminal fully adjustable rheostat whose resistive value varies from zero to a maximum value Rheostat (IEC Design) Small variable resistors for mounting onto PCB’s Trimmer Resistor Thermistor (IEEE Design) Thermal resistor whose resistive value changes with changes in surrounding temperature Thermistor (IEC Design) Capacitor Schematic Symbols © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 40 CD-059 Schematic Symbol Symbol Identification Fixed Value Capacitor Fixed Value Capacitor Description of Symbol A fixed value parallel plate nonpolarized AC capacitor whose capacitive value is indicated next to its schematic symbol Polarized Capacitor A fixed value polarized DC capacitor usually an electrolytic capacitor which must be connected to the supply as indicated Variable Capacitor An adjustable capacitor whose capacitance value can be varied by means of adjustable plates Inductor and Coil Schematic Symbols © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 41 CD-059 Schematic Symbol Symbol Identification Description of Symbol Open Inductor An open inductor, coil or solenoid that generates a magnetic field around itself when energized Iron Core Inductor An inductor formed by winding the coil around a solid laminated iron core indicated by solid lines Ferrite Core Inductor An inductor formed by winding the coil around a non-solid ferrite core indicated by dashed lines Switch and Contact Symbols © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 42 CD-059 Schematic Symbol Symbol Identification Description of Symbol SPST Toggle Switch Single-pole single-throw toggle switch used for making (ON) or breaking (OFF) a circuit current SPDT Changeover Switch Single-pole double-throw changeover switch used for changing the direction of current flow from one terminal to another Pushbutton Switch (N.O) Normally open contacts pushbutton switch – push to close, release to open Pushbutton Switch (N.C) Normally closed contacts pushbutton switch – push to open, release to close SPST Relay Contacts Electromechanical relay with internal single-pole single-throw toggle contacts SPDT Relay Contacts Electromechanical relay with internal single-pole double-throw changeover contacts DPST Relay Contacts Electromechanical relay with internal double-pole single-throw toggle contacts DPDT Relay Contacts Electromechanical relay with internal double-pole double-throw changeover contacts DIP Switch Assembly PCB mounted DIP switch with 1-to10 toggle switches either single-pole, © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 43 CD-059 double-pole, rotary or with a common terminal Semiconductor Diode Symbols Schematic Symbol Symbol Identification Description of Symbol Semiconductor Diode Semiconductor PN-junction diode used for rectification and high current applications Zener Diode Zener diode used in its reverse voltage breakdown region for voltage limiting and regulation applications Schottky Diode Schottky diode consisting of an ntype semiconductor and metal electrode junction for low voltage applications Transistor Symbols © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 44 CD-059 Schematic Symbol Symbol Identification Description of Symbol NPN Bipolar Transistor Characterized as being a lightly doped p-type base region between two n-type emitter and collector regions with the arrow indicating direction of conventional current flow out. PNP Bipolar Transistor Characterized as being a lightly doped n-type base region between two p-type emitter and collector regions. Arrow indicates direction of conventional current flow in. Darlington Pair Transistor Two bipolar transistor NPN or PNP connected in a series common collector configuration to increase current gain N-JFET Transistor N-channel junction field effect transistor having an n-type semiconductive channel between source and drain with the arrow indicating direction of conventional current flow P-JFET Transistor P-channel junction field effect transistor having a p-type semiconductive channel between source and drain with the arrow indicating direction of conventional current flow N-MOSFET Transistor N-channel metal-oxide semiconductor field effect transistor with an insulated gate terminal which can be operated in depletion or enhancement mode © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 45 CD-059 P-MOSFET Transistor P-channel metal-oxide semiconductor field effect transistor with an insulated gate terminal which can be operated in depletion or enhancement mode Photodevice Schematic Symbols Schematic Symbol Symbol Identification © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 Description of Symbol P a g e | 46 CD-059 Light Emitting Diode (LED) A semiconductor diode which emits coloured light from its junction when forward biased 7-segment Display A 7-segment display used common cathode (CC) or common anode (CA) for displaying single numbers and letters Photodiode A semiconductor device which allows current to flow when exposed to incident light energy Solar Cell P–N junction photovoltaic cell transducer which converts light intensity directly into electrical energy Photoresistor Light dependent resistor (LDR) which changes its resistive value with changes in light intensity Indicator Lamp or Light Bulb A filament lamp, indicator or other which emits visible light when a current flows through it Opto-isolator or Optocoupler An Opto-isolator or Optocoupler which uses photo-sensitive devices to isolate its input and output connections Digital Logic Symbols Schematic Symbol Symbol Identification © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 Description of Symbol P a g e | 47 CD-059 NOT Gate Logic gate with only one input and one output and outputs a logic 1 (HIGH) when input is 0 (LOW) and outputs a 0 when input is 1 (Inverter) AND Gate Logic gate with two or more inputs which outputs a logic 1 (HIGH) when ALL of its inputs are at logic 1 (HIGH) NAND Gate Logic gate with two or more inputs that outputs a logic 0 (LOW) when ALL of its inputs are HIGH at logic 1 (Equivalent to NOT + AND) OR Gate Logic gate with two or more inputs which outputs a logic 1 (HIGH) when ANY (or both) of its inputs are at logic 1 (HIGH) NOR Gate Logic gate with two or more inputs that outputs a logic 0 (LOW) when ANY (or both) of its inputs are HIGH at logic 1 (Equivalent to NOT + OR) XOR Gate Exclusive-OR gate with two inputs that outputs a logic 1 (HIGH) whenever its two inputs are DIFFERENT XNOR Gate Exclusive-NOR gate with two inputs that outputs a logic 1 (HIGH) whenever its two inputs are the SAME (NOT + XOR) SR Flip-Flop Set-Reset Flip-flop is a bistable device used to store one bit of data on its two complementary outputs © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 48 CD-059 JK Flip-Flop JK (Jack Kilby) Flip-flop has the letter J for Set and the letter K for Reset (Clear) with internal feedback D-type Flip-Flop D (Delay or Data) Flip-flop is a single input flip-flop which toggles between its two complementary outputs Data Latch Data latch stores one data bit on its single input when EN enable pin is LOW and outputs the data bit transparently when the EN enable pin is HIGH 4-to-1 Multiplexer A Multiplexer passes the data on one of its inputs pins to a single output line 1-to-4 Demultiplexer A Demultiplexer passes the data on its single input pin to one of several output lines Schematic Symbols for Inductors Schematic Symbol Symbol Identification A fixed value air-core inductor, coil, solenoid or choke which uses either a self-supporting form or a solid or hollow ceramic, plastic, or some other form of non-magnetic material Air-core Inductor © Secutel Technologies (Pty) Ltd Description of Symbol 17 April 2023 Version 1 P a g e | 49 CD-059 as its inner core for high frequency applications Iron-core Inductor A fixed value solid iron-core inductor formed by winding the coil around a solid laminated iron core, indicated by the symbols two solid lines, to concentrate the magnetic field generated around itself when energized Ferrite Core Inductor A fixed value inductor formed by winding the coil around a non-solid compressed powdered ferrite core or bead indicated by the symbols two dashed lines Tapped Inductor An inductor coil with either one or more fixed value connections called, taps, along its length for impedance matching and tank circuits Adjustable Inductor An adjustable or continuously adjustable inductor whose selfinductance value can be varied from some minimum value to a maximum value when adjusted Schematic Transformer Symbols Schematic Symbol Symbol Identification Air-core Transformer © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 Description of Symbol Single-phase air-core voltage transformer with two inductive coils wrapped closely together around a solid or hollow plastic non-magnetic core for radio frequency applications P a g e | 50 CD-059 Iron-core Transformer Single-phase iron-core voltage transformer (VT) formed by winding the two coils around a solid laminated iron core, indicated by the symbols two solid lines, for the transfer of electrical energy from one winding to the other changing an AC voltage from high to low or low to high Power Transformer Single-phase power transformer (PT) shown as two interconnecting circles for the transmission and distribution of electrical power from high to low or low to high Ferrite-core Transformer Single-phase transformer formed by winding the two coils around a nonsolid compressed ferrite core to decrease eddy current losses, hum and increase the magnetizing flux. Used mainly in toroidal transformers Step-down Transformer Single-phase step-down isolation transformer which converts a higher primary winding voltage into a lower secondary winding voltage by an amount determined by the turns ratios of the transformer Step-up Transformer Single-phase step-up isolation transformer which converts a lower primary winding voltage into a higher secondary winding voltage by an amount determined by the turns ratios of the transformer 0o Phase Shift Inline dot orientation used to indicate the 0o phase-shift between the primary and secondary windings used to correctly parallel connect transformers together © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 51 CD-059 180o Phase Shift Diagonal and opposite dot orientation used to indicate the 180o phase-shift between the primary and secondary windings resulting in voltage and current inversion Center-tapped Transformer Single-phase center-tapped voltage transformer with either primary, secondary or both sides divided into two windings allowing for multiple voltage points. Primary center tap allows for dual supplies, while secondary center tap is useful in rectifier circuits Multi-tapped Transformer Single-phase Multi-tapped voltage transformer either primary, secondary or both allowing for multiple voltage connection and take-off points Multi-load Transformer Single-phase voltage transformer with one or more magnetically coupled secondary windings to supply individual loads, or the secondary windings may be connected in parallel for a greater current, or in series for a higher voltage Dual-winding Transformer Single-phase voltage transformer consisting of two transformers on the same core, with the primary and secondary windings of each transformer wound on the same magnetic core. For use in both low and high voltage supplies and psu applications © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 52 CD-059 Iron-core Autotransformer Single-phase step-down autotransformer with one single coil for both the primary and the secondary windings wrapped around a magnetic iron-core and one or more fixed tapping points giving a secondary voltage equal to or less than the primary voltage Iron-core Autotransformer Single-phase step-up autotransformer with one single coil for both the primary and the secondary windings wrapped around a magnetic iron-core and one or more fixed tapping points giving a secondary voltage equal to or more than the primary voltage Variac Single-phase variable autotransformer called a variac with one single tapping point which can be adjusted to produce a variable secondary voltage. Does not provide isolation Current Transformer Step-down current transformers (CT) wound, toroidal or bar type which provides electrical isolation between the high-current carrying conductor and metering device © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 53 CD-059 22. Electronics Formulas You Should Know Ohm’s Law and Joule’s Law are commonly used in calculations dealing with electronic circuits. These laws are straightforward, but when you’re trying to solve for one variable or another, it is easy to get them confused. The following table presents some common calculations using Ohm’s Law and Joule’s Law. In these calculations: V = voltage (in volts) I = current (in amps) R = resistance (in ohms) P = power (in watts) Ohm’s Law Unknown Value Formula Voltage V=IxR Current I = V/R Resistance R = V/I Power P = V x I or P = V2/R or P = I2R © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 54 CD-059 Joule’s Law Quantity Formula Unit Q=C Charge × Coulomb (C) V 𝑄 Capacitance C =𝑉 Inductance VL𝑑𝑡 = – L Henry (L or H) Voltage V=IR Volt (V) Current I =𝑅 Resistance R =𝐼 ohm (𝜔) Power P = VI Watt (W) 𝑑𝑖 𝑉 Farad (F) Ampere (A) 𝑉 1 Conductance G=𝑅 Z2 = R2 + (xL – xc)2 Impedance © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 mho (𝑚ℎ𝑜) ohm (𝜔) P a g e | 55 CD-059 Resonant Frequency 1 f = 2𝜋√𝐿𝐶 Hertz (Hz) Understanding Ohm’s Law Say that you’re wiring a circuit. You know the amount of current that the component can withstand without blowing up and how much voltage the power source applies. In order you have to come up with an amount of resistance that keeps the current below the blowing-up level. In the early 1800s, George Ohm published an equation called Ohm’s Law that allows you to make this calculation. Ohm’s Law states that the voltage equals current multiplied by resistance, or in standard mathematical notation. V=IxR Taking Ohm’s Law farther Remember your high school algebra? Remember how if you know two things (such as x and y) in an equation of three variables, you can calculate that third thing? Ohm’s Law works that way; you can rearrange its elements so that if you know any two of the three values in the equation, you can calculate the third. So, here’s how you calculate current: current equals voltage divided by resistance, or IR V= © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 56 CD-059 You can also rearrange Ohm’s Law so that you can calculate resistance if you know voltage and current. So, resistance equals voltage divided by current, or RI V= So far, so good. Now, take a specific example using a circuit with a 12-volt battery and a light bulb (basically, a big flashlight). Before installing the battery, you measure the resistance of the circuit with a multimeter and find that it’s 9 ohms. Here’s the formula to calculate the current: IR V 9 ohms 12 volts == = 1.3 amps The power of Ohm’s Law also expressed that power is related to voltage and current using this equation: P = V x I; or power = voltage x current What if you don’t know the voltage?) Because V = I x R, you can substitute I x R into this equation, giving you P = I2 x R; or power = current squared x resistance You’re probably happy to hear that online calculators can make these calculations much easier. Try searching on www.google.com using the keyword phrase “Ohm’s Law Calculator” to find them. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 57 CD-059 23. The Sixth Sense of Electronics Respect for the power of electricity is necessary when working with electronics. In this section, we look at keeping yourself, and your electronic projects, safe. This is the one section that you really should read from start to finish, even if you already have some experience in electronics. The sixth sense of electronics isn’t about seeing dead people. In this case, the sixth sense is common sense, the smart way that helps you stay among the living. Common sense is that voice inside you that tells you not to stick your fingers in an empty lamp socket without first unplugging the lamp. No book can ever teach you common sense. You must cultivate it like an exotic flower. But a few words from the wise may help get you started in your quest for electronics common sense. For starters: Never assume. Always double-check. If you’re not sure about how to do something, read up on it first. Don’t take chances. Never let your guard down. By far, the single most dangerous aspect of working with electronics is the possibility of electrocution. Electrical shock results when the body reacts to an electrical current — this reaction can include an intense contraction of muscles (namely, the heart) and extremely high heat at the point of contact between your skin and the electrical current. The heat leads to burns that can cause death or disfigurement. Even small currents can disrupt your heartbeat. The degree to which electrical shock can harm you depends on a lot of factors, including your age, your general health, the voltage, and the current. But no matter how young and healthy you may be, voltage and current can be deadly, so it’s important that you understand how much they can harm you. Electricity = voltage + current To fully understand the dangers of electrical shock, you need to know the basics of what makes up electricity. Electricity is made up of two elements: voltage and current. Voltage and current work together and in ways that directly influence the severity of electrical shock. Is it AC or DC? You can describe electrical current as being either of the following Direct (DC): The electrons flow one way through a wire or circuit. Alternating (AC): The electrons flow one way, then another, in a continuing cycle. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 58 CD-059 If this stuff is new to you, you may want to go back to the beginning of this manual for a more detailed discussion. Household electrical systems in South Africa operate at between 220 – 240 volts AC. This significantly high voltage can, and does, kill. You must exercise extreme caution whenever you work with it. Until you become experienced working with electronics, you’re better off avoiding circuits that run directly off household current. Stay with circuits that run off standard-size batteries, or those small plug-in wall transformers. The main danger of household current is the effect it can have on the heart muscle. High AC current can cause severe muscle contraction, serious burns, or both. Many electrocution accidents occur when no one is around to help the victim. Burns are the most common form of injury caused by high DC current. For example, don’t be lulled into thinking that because a transistor battery delivers only nine volts, it’s harmless. If you short the terminals of the battery with a piece of wire or a metal coin, the battery may overheat and can even explode! In the explosion, tiny battery pieces can fly out at high velocity, burning skin or injuring eyes. Trying to not get electrocuted. Most electrocution accidents happen because of carelessness. Be smart about what you’re doing, and you will significantly reduce the risk of being hurt by electricity. Here are a few handy electrocution prevention tips: Avoid working with open AC-operated circuits. Physically separate the AC and DC portions of your circuits. Make sure you secure all wiring inside your project. Ground AC-operated circuits. Be serious and focused while you’re working around electricity. Don’t work where it’s wet. Practice the buddy system. Getting a first aid chart Helping someone who has been electrocuted may require cardio-pulmonary resuscitation, otherwise known as CPR. Be sure that you’re properly trained before you administer CPR on anyone. Otherwise, you may cause more harm than good. One type of everyday electricity that is dangerous to both people and electronic gizmos is static electricity. They call it static because it’s a form of current that remains trapped in some insulating body, even after you remove the power source. With conventional AC and DC current, static electricity disappears when you turn off the power source. Static electricity of just a few thousand volts, a mere tingle to you (because the current is so very, very low), can cause great harm to sensitive electronic components. Static electricity hangs around until it dissipates in some way. Most static dissipates slowly over time, but in some cases, it gets released all at once. Lightning is one of the most common forms of static electricity. 24. Two most important tools to use with Electricity. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 59 CD-059 Soldering is the method you use in your electronics projects to assemble components on a circuit board to build a permanent electrical circuit. Instead of using glue to hold things together, you use small globs of molten metal called solder. The metal not only provides a physical joint between the wires and components of your circuit, but it also supplies the circuit with the conductivity it needs to work. The multimeter is the basic tool for anyone working in electronics. You use a multimeter to take a variety of electrical measurements — hence the term “multi.” With this one tool, you can measure: AC voltages DC voltages resistance current going through a circuit. continuity (whether a circuit is broken or not) Depending on the model, you may also be able to test the operation of diodes, capacitors, and transistors to see if they’re good. All multimeters come with a pair of test leads, one black and one red (black is for the ground connection; red is for the positive connection). Each test lead comes equipped with a metal probe. For small, pocket units the test leads come permanently attached to the meter. 25. Conclusion Electronics is a renewed and accelerated beautiful science, an applied science in which ideas turn into reality. Knowing electronic elements and their work is an important step in the field. Electronics are divided into many specializations such as analog circuits, digital circuits, © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 60 CD-059 control, communications, sensors industry, integrated circuits, small computer systems, and with the great development of science, electronics can be used in every home. Starting with the simplest things that everyone uses to the end of the most complex, such as television, radio, digital cameras, cars, aircraft, medical devices, computers, and many other devices that cannot be counted. © Secutel Technologies (Pty) Ltd 17 April 2023 Version 1 P a g e | 61