Chapter 1 Introduction to Operations Management BOM1001 Learning objectives After completing this chapter, you should be able to: L01.1 Define the term operations management and supply chain L01.2 Compare and contrast service and production operations L01.3 Explain the importance of learning about operations management L01.4 Identify the three major functional areas of organizations and describe how they interrelate. L01.5 Summarize the two major aspects of process management. L01.6 Describe the operations function and the nature of the operations managers’ job. L01.7 Explain the key aspects of operations management decision-making L01.8 Briefly describe the historical evolution of operations management L01.9 Characterize some of the current trends in business that impact operations management L01.10 Explain the need to manage the supply chain L01.1 Define the term operations management and supply chain (Pg.4) What is Operations ? The part of the business that is responsible for producing goods or services. How can we define operations management ? The management of systems or processes that create goods and/or services. Supply chain – a sequence of organizations (their facilities, functions, and activities) that are involved in producing and delivering a product or service. LO 1: Goods and Services Goods are physical items that include raw materials, parts, subassemblies, and final products. Examples are: Automobiles Computer Oven Shampoo Services are activities that provides some combination of time, location, form or psychological value. Examples are: Air travel Education Hair cut Legal counsel LO 1: The Transformation Process (Pg 6) Control = The comparison of feedback against previously established standards to determine if corrective action is needed Table 1.2 Illustrations of the transformation process (Pg 8). L01.2 Identify the similarities and differences between production and service operations. (pg 9) 1. 2. 3. 4. 5. 6. 7. 8. Degree of customer contact Labor content of jobs Uniformity of input Measurement of productivity Quality assurance Inventory Wages Ability to patent design L01.2 Identify the similarities and differences between production and service operations. (Pg 9) There are many similarities between managing the production of products and managing services: • • • • • • Forecasting and capacity planning to match supply and demand Process management Managing variations Monitoring and controlling costs and productivity Supply chain management Location Planning, inventory management, quality control and scheduling L01.2 Identify the differences between production and service operations. (Pg.10) LO1.3 • Every aspect of business affects or is affected by operations • Many service jobs are closely related to operations • • • • Financial services Marketing services Accounting services Information services • Through learning about operations and supply chains you will have a better understanding of: • • • • The world you live in The global dependencies of companies and nations Reasons that companies succeed or fail The importance of working with others. L01.4 Identify the 3 major functional areas of organisations and describe how they interrelate (Pg 11) L01.4 Identify the 3 major functional areas of organisations and describe how they interrelate (Pg 11) Function overlap: Finance & operations • • • Budgeting Economic analysis of investment proposals Provision of funds Marketing & operations • • • • Demand data Product and service design Competitor analysis Lead time data LO1.5: Summarize the two major aspects of process management (Pg 13) Process - one or more actions that transform inputs into outputs LO1.5: Summarize the two major aspects of process management (Pg 13). Managing a process to meet demand Supply > Demand Supply < Demand Opportunity Loss Customer Dissatisfaction Supply = Demand Ideal LO5: Process Variation (Pg14) LO1.6: Describe the operations function and nature of the operations manager’s job. (Pg 14) The scope of operations management ranges across the organization. The operations function includes many interrelated activities such as: • Forecasting • Capacity planning • Locating facilities • Facilities and layout • Scheduling • Managing inventories • Assuring quality • Motivating employees LO1.7: Explain the key aspects of operations management decision making. (Pg 18) Operations management professionals make a number of key decisions that affect the entire organization. They include: What resources will be needed, and in what amounts? When will each resource be needed? When should the work be scheduled? When should materials and other supplies be ordered? When is corrective action needed? Where will the work be done? How will the product or service be designed? How will the work be done (organization, method, equipment) How will resources be allocated? Who will do the work? LO1.8: Briefly Describe the historical evolution of operations management. (Pg 21) • Industrial Revolution. • Scientific Management. • Human Relations Movement. • Decision Models and Management Science • Influence of Japanese Manufactures 1.7 Historical Evolution of Operations Management (Pg 21) Industrial Revolution Pre-Industrial Revolution: Craft production- A system which highly skilled workers use simple flexible tools to produce small quantities of customized goods. Some key elements of industrial revolution • Began in England in the 1770’s • Division of labour- Adam Smith 1776 • Application of Rotating Steam Engine 1780. • Cotton Gin and Interchangeable Parts Eli Whitney 1792 Notably, management theory and practice did not advance considerably in this period. 1.7 Historical Evolution of Operations Management (Pg 21) Scientific Management Movement was led by Frederick Winslow-Taylor. Believed in a “science of management” based on observation, measurement, analysis, and improvement of work methods, and economic incentives. Management is responsible for planning, carefully selecting, and training workers, finding the best way to perform each job, achieving cooperation, between management and workers, and separating management from work activities. Emphasis on maximizing output. 1.7 Historical Evolution of Operations Management (Pg 23) Human Relations Movement Human relations movement emphasized on the human element of the job design. Lillian Gilbreth – application of psychology. Elton Mayo – Hawthorne studies on worker motivation, 1930. Abraham Maslow – motivation theory 1940s: hierarchy of needs, 1954. Frederick Hertzberg – Two factor Theory, 1959. Douglas McGregor – Theory X and Theory Y, 1960s William Ouchi – Theory Z, 1981 1.7 Historical Evolution of Operations Management (Pg 23) Decision Models and Management Science • F.W. Harris – mathematical model for inventory management, 1915. • Dodge, Romig, and Shewart – Statistical procedures for sampling and quality control, 1930s • Tippet – Statistical sampling theory, 1935. • Operations Research (OR) Groups – OR in warfare. • George Dantzig – Linear programming, 1947. 1.7 Historical Evolution of Operations Management (Pg 24&25) Influence of Japanese Manufactures Refined and developed management practices that increased productivity Credited with fueling the “quality revolution” Just-in-Time production LO1.9: Describe current issues in business that impact operations management. (Pg 27) Although not experienced by all organizations, the following are issues that are high priorities of many organisations: • Economic conditions • Innovating • Quality problems • Risk management • Competing in global economy • Environmental concerns • Ethical conduct • Managing the supply chain LO1.9: Describe current issues in business that impact operations management. (Pg 27) Sustainability Using resources in ways that do not harm ecological systems that support human existence Sustainability measures often go beyond traditional environmental and economic measures to include measures that incorporate social criteria in decision making All areas of business will be affected: Product and service design Consumer education programs Disaster preparation and response Supply chain waste management Outsourcing decisions LO1.9: Describe current issues in business that impact operations management. (Pg 29) Ethical Conduct: Ethics: is a standard of behavior that guides how one should act in various situations. 5 Principles for thinking ethically: • Utilitarian Principle • Rights Principle • Fairness Principle • Common Good Principle • Virtue Principle Ethical Framework • Recognize an ethical issue by asking if an action could be damaging to a group or individual • Make sure the pertinent facts are known – who will be impacted / what options are available • Evaluate the options by referring to the appropriate preceding ethical principle • Identify the best option and then further examine it by asking how someone you respect will view it • Retrospect – consider the effect your decision had and what you can lean from it LO1.9: Describe current issues in business that impact operations management. (Pg 29) Ethical issues that may arise in many aspects of operations management: Financial statements Worker safety Product safety Quality The environment The community Hiring and firing workers Closing facilities Workers’ rights LO1.9: Describe current issues in business that impact operations management. (Pg 31) The need to manage the supply chain: In the past, organizations did little to manage the supply chain beyond their own operations and immediate suppliers which led to numerous problems: • Oscillating inventory levels • Inventory stock-outs • Late deliveries • Quality problems LO1.9: Describe current issues in business that impact operations management. (Pg 31) Other Supply Chain Issues contributing to the need of Supply Chain Management: • The need to improve operations: • Increasing levels of outsourcing • Increasing transportation costs • Competitive pressures • Increasing globalization • Increasing importance of e-business • The complexity of supply chains • The need to manage inventories Next Chapter 2: Competitiveness, Strategy and Productivity