TAURUS EMERGÉ industrial hoses Fluid Technology Quality hoses increased safety Heavy operations require strong materials ContiTech Rubber Industrial Kft. in Szeged, is a wholly owned subsidiary of ContiTech AG. We are a leading developer and manufacturer of high quality rubber hoses for various applications. The company has a long tradition in hose manufacturing. A wide variety of TAURUS EMERGÉ hoses represents the complete spectrum for the industrial sector and are supplied for a broad range of users. Recent changes in ownership and organisational structure of the company resulted in new developments in production technology and product quality. These changes also brought about the renewal and update of the formerly well known and popular brandname TAURUS EMERGÉ. Our high-standard of production technology, constructive professional competence and the wellcontrolled manufacturing process are the basis of a recognized quality product range, product safety, long service life and easy to handle solutions. 2 This catalogue focuses on TAURUS EMERGÉ industrial hose product range. However high-quality hoses with brandnames of Phoenix, Conti, Paguag and Blaudieck, produced in other subsidiaries of the Continental Group, are also available through ContiTech Rubber Industrial Kft. ContiTech Fluid Technology offers standard hose types for a wide range of applications. Furthermore, with the support of our engineers and technologists we are ready to react to any new demand and develop the special hose construction you need for your own specification and application. If the product you need is not included in this catalogue, please do not hesitate to contact us. Dr. Tamás Katona, managing director, ContiTech Rubber Industrial Kft., Szeged pages contents 4-5 6-27 28-31 Introduction Hose types Technical information 3 Introduction High operating reliability, long life and easy handling TAURUS EMERGÉ hoses 4 ContiTech Rubber Industrial Kft. ... … is a well known technical rubber goods manufacturer supplying a broad range of rubber hoses to almost every sector of the market. The industrial hose family includes water, steam, air, oil, chemical transfer hoses and bulk handling hoses. The company hose operations has been developing for several decades and continues to do so. Recent updating of the product portfolio has been supported by technological developments. The compounds used in the manufacturing process are produced in our own mixing plant using sophisticated processes and top quality raw materials. The components, rubber compound ingredients and reinforcing materials are specified and checked by rigourous internal standards. Cooperation and sharing experiences between the different business areas in the organisation, and in the Group, is considered specially important in our compound development and product development activities, which produces excellent results. Standard tests are performed in our own laboratory. However our partners are often involved in the development of products with custom requirements or special circumstances of application. ContiTech Rubber Industrial Kft. is committed to quality and environmental responsibility. The Quality Assurance System award ISO 9001 is verified by yearly audits. The environmental thinking of the management and the employees is reflected by their daily activities and documented by the ISO 14001 environmental management system applied in the company. These factors effectively guarantee the high performance, high operating reliability, long life and easy handling of the hoses produced by ContiTech. Water hose TAURO WaterStar Discharge, 10 bar ............................................. 6 Suction & Discharge, 10 bar ............................. 7 Suction & Discharge, corrugated, 6 bar ............. 8 Air- and gas hose TAURO AirStar, compressed air hose, 20 bar ... 9 TAURO WeldStar, welding hose, 20 bar.......... 10 Steam hose TAURO SteamStar Steam hose, 6 bar .......................................... 11 Steam hose, 18 bar ........................................ 12 Oil hose TAURO PetroStar Discharge, 20/10 bar...................................... 13 Suction & Discharge, 10 bar ........................... 14 Suction & Discharge, corrugated, 10 bar ......... 15 Chemical transfer hose TAURO ChemStar Discharge, 20/10 bar...................................... 16 Suction & Discharge, 10 bar ........................... 17 Suction & Discharge, corrugated, 10 bar ......... 18 Discharge, UPE, 10 bar ................................... 19 Suction & Discharge, UPE, 10 bar ................... 20 Hot tar & asphalt, S&D, corrugated, 10 bar ...... 21 Cooling system hose TAURO CoolStar, 2 bar .................................. 22 Material handling hose TAURO BulkStar Discharge, 10 bar ........................................... 23 Suction & Discharge, 10 bar ........................... 24 Suction & Discharge, corrugated,10 bar .......... 25 TAURO SandStar, 20 bar ............................... 26 Coal Mining hose TAURO MineStar 400 bar .............................. 27 5 Hose types TAURO WaterStar Discharge, 10 bar Water hose Application Conveying industrial water, max. 5% aqueous solution of inorganic acid (except for nitric acid) and alkali. Not suitable for potable water. Also suitable for delivering air, compressed air under pressure. TAURO WaterStar Discharge, 10 bar Diameter (mm) Hose Construction • tube: black, moderately chemicalresistant SBR/NR based rubber • reinforcement: synthetic textile • cover: black, abrasion and weather resistant SBR/NR based rubber Working temperature: -25°C to +80°C Safety factor: 3.2 Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 13* 3.0 19 10 50 0.20 16* 3.5 23 10 60 0.30 19* 4.0 27 10 70 0.40 25* 4.5 34 10 110 0.50 32 5.5 43 10 210 0.70 35 6.5 48 10 250 0.80 40 7.5 55 10 250 0.90 51 7.0 65 10 350 1.10 63 6.5 76 10 500 1.60 76 6.0 88 10 580 2.00 80 8.0 96 10 600 2.10 90 8.0 106 10 700 2.30 102 8.0 118 10 800 3.00 110 9.0 128 10 900 3.20 127 8.0 143 10 1100 3.60 Max. length: 40 m 152 9.0 170 10 1500 6.00 Marking: · up to DN25 painted white letters · from DN32 red stripe/black text 203 8.5 220 10 1900 8.20 252 10.0 272 10 2300 10.90 *available from stock TAURO WaterStar D 10 bar SBR/NR Water & Air 6 Wall thickness (mm) Other pressure and ID ranges are available on request. TAURO WaterStar Suction & Discharge, 10 bar Water hose Application Conveying industrial water, max. 5% aqueous solution of inorganic acid (except for nitric acid) and alkali. Not suitable for potable water. Also suitable for delivering air, compressed air under pressure. TAURO WaterStar Suction & Discharge, 10 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 51 6.5 64 10 180 1.90 63 6.5 76 10 350 2.50 76 7.5 91 10 400 2.70 80 7.5 95 10 450 3.10 90 7.5 105 10 500 3.70 102 8.0 118 10 500 4.20 110 8.5 127 10 600 5.10 Hose Construction • tube: black, moderately chemicalresistant SBR/NR based rubber • reinforcement: synthetic textile and helical steel wire • cover: black, abrasion and weather resistant SBR/NR based rubber 127 8.5 144 10 700 7.80 152 10.0 172 10 750 10.40 203 16.0 235 10 1000 18.30 Working temperature: -25°C to +80°C Marking: red stripe/black text Safety factor: 3.2 TAURO WaterStar S&D 10 bar SBR/NR Water & Air Max. length: 40 m Max. vacuum: 85% Other pressure and ID ranges are available on request. 7 Hose types TAURO WaterStar Suction & Discharge, corrugated, 6 bar photo: FKF Zrt. Water hose Application Conveying and pumping industrial water, max. 5% solution of inorganic acid (except for nitric acid) under pressure. Not suitable for potable water. Hose Construction • tube: black SBR/NR based rubber • reinforcement: synthetic textile and helical steel wire • cover: black, abrasion and weather resistant SBR/NR based rubber TAURO WaterStar Suction & Discharge, corrugated, 6 bar Diameter (mm) Wall thickness (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) Cuff size O.D. x Length (mm) 51 5.0 6 250 1.50 62x60 63 6.0 6 320 1.80 77x80 76 7.0 6 450 2.10 90x90 102 8.0 6 600 4.10 116x110 127 9.0 6 850 5.20 148x140 152 9.0 6 1000 7.20 172x160 203 10.0 6 1400 12.20 223x200 Working temperature: -25°C to +80°C Marking: red stripe/black text Safety factor: 3.2 TAURO WaterStar S&D 6 bar SBR/NR Water & Air Max. length: 40 m Max. vacuum: 85% 8 Other pressure and ID ranges are available on request. TAURO AirStar, 20 bar Compressed air hose Application Recommended for compressors, machines and tools for convey compressed air containing small quantities of oil under heavy working conditions. Hose Construction TAURO AirStar, 20 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 10* 3.5 17 20 70 0.34 13* 4 21 20 90 0.41 19* 4 27 15 130 0.60 0.60 tube: black SBR based rubber, moderately oil-resistant 19* 4 27 20 130 25 4,5 34 15 170 1.00 • reinforcement: synthetic textile 32 43 20 180 1.10 • cover: black, abrasion and weather resistant SBR/NR based rubber • 5.5 40 5.5 51 20 270 1.50 51 6.0 63 20 320 1.90 *available from stock Working temperature: -25°C to +80°C Safety factor: DN10-25: 3 DN32-51: 4 Max. length: 40 m Marking: · up to DN25 painted white letters · from DN32 white stripe/black text TAURO AirStar 20 bar SBR photo: metro4 Other pressure and ID ranges are available on request. 9 Hose types TAURO WeldStar, 20 bar Welding hose Application For plumbing and heating civil engineering and construction, welding workshops, welding equipment makers, chassis construction, bridge and steel construction, shipyards. For welding and cutting. TAURO WeldStar 20 bar Diameter (mm) tube: black EPDM based rubber • reinforcement: high tensile resistant synthetic textile cover: aging and ozone resistant EPDM based rubber • 10 Outer Diameter (mm) Pressure (bar) Weight (kg/m) 6,3* 3.5 13,3 20 0.15 9 5.5 20 20 0.35 Oxygen 6,3 3.5 13,5 20 0.15 Acetylene 8* 3.5 15 20 0.18 Acetylene 9 3.5 16 20 0.25 Acetylene 10* 3.5 17 20 0.27 Acetylene Hose Construction • Wall thickness (mm) *available from stock Safety factor: 3.2 Marking: black painted text Max. length: 40 m TAURO WeldStar DIN EN iSO 3821-2MPa Other pressure and ID ranges are available on request. Oxygen TAURO SteamStar, 6 bar Steam hose Application Conveying satured and unsaturated steam and hot water at a max.temperature of 164°C. Hose Construction • tube: black, heat resistant EPDM based rubber • reinforcement: synthetic textile • cover: black, heat resistant EPDM based rubber Max. working pressure: when used for hot water: 12 bar TAURO SteamStar, 6 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 13 6.0 25 6 130 0.50 19 7.0 33 6 190 0.70 25 7.5 40 6 250 1.00 32 6.5 45 6 200 1.20 38 7.0 52 6 250 1.30 45 7.0 59 6 300 1.70 51 8.0 67 6 340 1.90 63 9.0 81 6 470 2.70 76 10.0 96 6 580 3.90 Marking: red stripe/black text TAURO SteamStar 6 bar 164°C EPDM Safety factor: 10 Max. length: 40 m Min. order qty.: 120 m Other pressure and ID ranges are available on request. 11 Hose types TAURO SteamStar, 18 bar Steam hose Application Conveying satured and unsaturated steam and hot water at a max.temperature of 210°C. TAURO SteamStar, 18 bar Diameter (mm) Hose Construction • • • tube: black, weather and heat resistant EPDM based rubber Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 13 6.0 25 18 130 0.70 19 7.0 33 18 190 1.10 25 7.5 40 18 250 1.50 32 8.0 45 18 320 1.80 reinforcement: 2 steel wire braidings 38 8.0 52 18 380 2.40 cover: black, weather and heat resistant EPDM based rubber 51 9.0 67 18 500 3.00 Safety factor: 10 Marking: red stripe/black text Max. length: 40 m TAURO SteamStar 18 bar 210°C EPDM Min. order qty.: 120 m Other pressure and ID ranges are available on request. 12 Wall thickness (mm) TAURO PetroStar Discharge, 20/10 bar Oil hose Application Conveying oil and oil derivatives under pressure. Not recommended for conveying PB-gas, high aromatic content and polar solvents. Oil resistance of tube meets the specification of ISO 5772/1. TAURO PetroStar Discharge, 20/10 bar Diameter (mm) Hose Construction • tube: black, oil resistant NBR based rubber • reinforcement: synthetic textile • cover: black, oil, abrasion and weather resistant CR/BR based rubber with built in copper conductor Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 13* 6.0 25 20 70 0.30 19* 6.0 31 20 90 0.50 25* 6.5 38 20 120 0.70 32 6.0 44 10 200 0.90 35 6.0 47 10 250 1.00 40 6.0 52 10 300 1.20 45 6.0 57 10 350 1.40 51 6.0 63 10 400 1.60 55 6.0 67 10 500 1.70 63 6.5 76 10 550 1.90 70 6.5 83 10 650 2.40 76 6.5 89 10 750 2.70 80 6.5 93 10 800 2.90 90 6.5 103 10 1000 3.10 102 7.5 117 10 1200 3.40 110 8.0 126 10 1300 4.10 152 10.0 172 10 2000 5.90 *available from stock Working temperature: -25°C to +80°C Max. aromatic content: 50% Safety factor: 3.2 Max. length: 40 m Marking: TAURO PetroStar D 20 bar NBR up to 25 mm painted white letters TAURO PetroStar D 10 bar NBR from 32 mm yellow stripe/black text Other pressure and ID ranges are available on request. 13 Hose types TAURO PetroStar Suction & Discharge, 10 bar Oil hose Application Racking and conveying oil and oil derivatives under pressure. Not recommended for conveying PB-gas, high aromatic content and polar solvents. Oil resistance of tube meets the specification of ISO 5772/1. TAURO PetroStar Suction & Discharge, 10 bar Diameter (mm) Hose Construction • tube: black NBR based rubber with increased resistance to oil • reinforcement: synthetic textile and steel spring wire • cover: black, oil, abrasion and weather resistant CR/BR based rubber, with built-in copper conductor Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 32 8.0 48 10 150 1.40 35 8.0 51 10 160 1.50 38 8.5 55 10 180 1.60 51 7.5 66 10 250 1.90 63 8.0 79 10 280 2.70 76 8.0 92 10 400 3.20 80 9.0 98 10 300 3.80 90 9.0 108 10 450 4.10 102 9.0 120 10 550 4.90 127 11.5 150 10 700 6.30 152 11.5 175 10 850 7.50 Working temperature: -25°C to +80°C Marking: yellow stripe/black text Max. aromatic content: 50% TAURO PetroStar S&D 10 bar NBR Max. Vacuum: 85% Safety factor: 3.2 Max. length: 40 m Other pressure and ID ranges are available on request. 14 Wall thickness (mm) TAURO PetroStar Suction & Discharge, corrugated, 10 bar Oil hose Application Racking and conveying oil and oil derivatives under pressure. Not recommended for conveying PB-gas, high aromatic content and polar solvents. Oil resistance of tube meets the specification of ISO 5772/1. TAURO PetroStar Suction & Discharge, corrugated, 10 bar Diameter (mm) Wall thickness (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) Cuff size O.D. x Lenght (mm) 32 5.0 10 170 1.24 46x50 Hose Construction • tube: black NBR based rubber with increased resistance to oil • reinforcement: synthetic textile and helical steel wire • cover: black, oil, abrasion and weather resistant CR/BR based rubber, with built-in copper conductor 40 5.0 10 200 1.51 55x50 51 5.0 10 250 2.00 66x60 76 7.0 10 450 2.87 93x90 102 8.0 10 600 4.26 119x110 152 9.0 10 1000 8.27 176x160 Working temperature: -25°C to +80°C Marking: yellow stripe/black text Max. aromatic content: 50% TAURO PetroStar S&D 10 bar NBR Safety factor: 3.2 Max. length: 40 m Other pressure and ID ranges are available on request. 15 Hose types TAURO ChemStar Discharge, 10 bar Chemical transfer hose Application Conveying acid and alkali fluid under pressure. TAURO ChemStar Discharge, 10 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 32 6.0 44 10 200 0.90 tube: black, acid and alkali resistant EPDM based rubber 38 6.0 50 10 300 1.10 51 6.0 63 10 400 1.40 • reinforcement: synthetic textile 63 6.5 76 10 550 1.60 • cover: black, acid, alkali, abrasion and weather resistant SBR/NR based rubber Hose Construction • 76 6.5 89 10 750 2.20 102 7.5 117 10 1200 3.10 152 10.0 172 10 2000 4.90 Working temperature: -35°C to +70°C Marking: lilac stripe/black text Safety factor: 3.2 TAURO ChemStar D 10 bar EPDM Max. length: 40 m Other pressure and ID ranges are available on request. 16 TAURO ChemStar Suction & Discharge, 10 bar Chemical transfer hose Application Conveying acid and alkali fluid under pressure. TAURO ChemStar Suction & Discharge, 10 bar Diameter (mm) Hose Construction • tube: black, acid and alkali resistant EPDM based rubber • reinforcement: synthetic textile • cover: black, acid, alkali, abrasion and weather resistant SBR/NR based rubber Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 38 8.5 55 10 180 1.50 51 8.0 67 10 250 1.80 63 8.0 79 10 280 2.60 76 8.0 92 10 400 3.10 102 9.5 121 10 550 4.70 Working temperature: -35°C to +70°C Marking: lilac stripe/black text Safety factor: 3.2 TAURO Chemstar S&D 10 bar EPDM Max. length: 40 m Max. vacuum: 85% Other pressure and ID ranges are available on request. 17 Hose types TAURO ChemStar Suction & Discharge, corrugated, 10 bar Chemical transfer hose Application Conveying acid and alkali fluid under pressure. TAURO ChemStar Suction & Discharge, corrugated, 10 bar Diameter (mm) Hose Construction • tube: black, acid and alkali resistant EPDM based rubber • reinforcement: synthetic textile and helical steel wire • cover: black, acid, alkali, abrasion and weather resistant SBR/NR based rubber Pressure (bar) Bending radius (mm) Weight (kg/m) Cuff size O.D. x Length (mm) 38 6.0 10 200 1.20 52x50 51 7.0 10 250 1.80 65x60 63 7.5 10 320 2.40 81x60 76 8.0 10 450 3.10 95x80 102 8.0 10 600 4.70 121x90 Working temperature: -35°C to +70°C Marking: lilac stripe/black text Safety factor: 3.2 TAURO ChemStar S&D 10 bar EPDM Max. length: 40 m Max. vacuum: 60% 18 Wall thickness (mm) Other pressure and ID ranges are available on request. TAURO ChemStar Discharge, UPE, 10 bar Chemical transfer hose Application For loadingand unloading chemical road and rail tankers, tankships and stationary installations. TAURO ChemStar Discharge, UPE, 10 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 32 6.0 44 10 180 0.90 38 6.5 52 10 250 1.10 51 7.0 65 10 300 1.80 63 7.5 78 10 400 2.20 reinforcement: synthetic textile 76 7.5 91 10 500 2.50 cover: black, chemical, abrasion and weather resistant EPDM based rubber 102 8.0 118 10 700 3.10 Hose Construction • • • tube: UHMW-PE liner + black EPDM based rubber Working temperature: up to +100°C different on the delivered material Marking: white stripe/blue text TAURO ChemStar EN12115 UPE D 38 10 bar quarter/year Electrical conductivity: <106 Ohm Safety factor: 4 Max. length: 40 m Other pressure and ID ranges are available on request. 19 Hose types TAURO ChemStar Suction & Discharge, UPE, 10 bar Chemical transfer hose Application For loadingand unloading chemical road and rail tankers, tankships and stationary installations. TAURO ChemStar Suction & Discharge, UPE, 10 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 32 6.0 44 10 260 1.10 38 6.5 52 10 335 1.40 51 7.0 65 10 410 2.00 63 7.5 78 10 450 2.80 76 7.5 91 10 525 3.10 102 8.5 118 10 750 4.70 Hose Construction • • • tube: UHMW-PE liner + black EPDM based rubber reinforcement: synthetic textile and helical steel wire cover: black, chemical, abrasion and weather resistant EPDM based rubber Working temperature: up to +100°C different on the delivered material Marking: white stripe/blue text TAURO ChemStar EN12115 UPE SD 38 10 bar quarter/year Max. Vacuum: 85% Safety factor: 4 Max. length: 40 m Electrical conductivity: <106 Ohm Other pressure and ID ranges are available on request. 20 TAURO ChemStar hot tar & asphalt, S&D, corrugated, 10 bar Chemical transfer hose Application Delivering bitumen from the tanker under pressure. Not recommended for bitumen containing solvents. TAURO ChemStar hot tar & asphalt, S&D, corrugated, 10 bar Diameter (mm) Hose Construction • • • tube: black, heat and moderately oil resistant EPDM based rubber reinforcement: heat resistant synthetic textile and helical steel wire cover: black, heat, moderately oil, abrasion and weather resistant EPDM based rubber Wall thickness (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) Cuff size O.D. x Length (mm) 40 8 10 350 2.10 61x50 51 8 10 400 2.30 71x60 63 8 10 500 2.90 75x80 76 9 10 600 4.90 97x90 102 10 10 800 6.10 126x110 110 11 10 900 7.70 135x120 152 11 10 1100 6.20 170x150 Max. working temperature: +170°C Marking: lilac stripe/black text Max vacuum: up to 85% TAURO ChemStar tar&asphalt S&D 10 bar EPDM Safety factor: 5 Max length: 40 m Min. order qty.: 120 m Other pressure and ID ranges are available on request. 21 Hose types TAURO CoolStar, 2 bar Cooling system hose Application Flexible connecting line for the cooling system of motor vehicles. TAURO CoolStar, 2 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 28 5.0 38 2 - 0.50 tube: black SBR/BR based rubber, resistant to glycol 30 5.0 40 2 - 0.60 32 5.0 42 2 - 0.60 • reinforcement: synthetic textile 35 5.0 45 2 - 0.70 • cover: black, oil, abrasion, ozone and weather resistant CR/BR based rubber 38 5.0 48 2 - 0.80 40 5.0 50 2 - 0.80 45 5.5 56 2 - 0.90 48 5.5 59 2 - 1.00 51 5.5 62 2 - 1.10 55 5.5 66 2 - 1.10 63 5.5 74 2 - 1.20 70 5.5 81 2 - 1.60 76 5.5 87 2 - 1.70 80 5.5 91 2 - 1.80 90 6.0 102 2 - 2.20 102 6.0 114 2 - 2.50 Hose Construction • Working temperature: -40°C to +100°C Marking: silver stripe/black text Safety factor: 6 TAURO CoolStar 2 bar SBR/BR Max. length: 40 m Other pressure and ID ranges are available on request. 22 TAURO BulkStar Discharge, 10 bar photo: metro4 Material handling hose Application Conveying concrete, plastering, mortar and other strongly abrasive materials under pressure. Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) Abrasion resistance of tube: max. 75 mm3 according to DIN 53 516. 38 7.5 53 10 380 1.30 51 7.5 66 10 500 1.70 Hoses with abrasion resistance: 55 mm3 are avaible on request 63 9.0 81 10 600 2.70 76 9.0 94 10 750 3.10 Hose Construction photo: smooch (www.aboutpixel.de) TAURO BulkStar Discharge, 10 bar • tube: black SBR/BR based rubber with increased resistance to abrasion • reinforcement: synthetic textile • cover: black, abrasion and weatherresistant SBR/NR based rubber 102 10.0 122 10 1000 4.40 127 10.5 148 10 1300 5.40 152 12.5 177 10 1500 8.60 203 12.5 228 10 2000 10.90 Working temperature: -25°C to +80°C Marking: grey stripe/black text Safety factor: 3.2 TAURO BulkStar D 10 bar SBR/BR Max length: 40 m Other pressure and ID ranges are available on request. 23 Hose types TAURO BulkStar Suction & Discharge, 10 bar Material handling hose Application TAURO BulkStar Suction & Discharge, 10 bar Pumping and conveying abrasive bulk powder, grain (cement, sand, breakstone, granules etc.) corn and pulp under pressure. Diameter (mm) 32 8.0 48 10 150 1.40 Abrasion resistance of tube: max. 75 mm3 according to DIN 53 516. 35 8.0 51 10 160 1.50 Hoses with abrasion resistance: 55 mm3 are avaible on request Hose Construction Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 38 8.5 55 10 180 1.60 51 7.5 66 10 250 1.90 63 8.0 79 10 280 2.70 76 8.0 92 10 400 3.20 80 9.0 98 10 300 3.80 90 9.0 108 10 450 4.10 9.0 120 10 550 4.90 • tube: black SBR/BR based rubber with increased resistance to abrasion 102 • reinforcement: synthetic textile and helical steel wire 127 11.5 150 10 700 6.30 152 11.5 175 10 850 7.50 • cover: black, abrasion and weatherresistant SBR/NR based rubber Working temperature: -25°C to +80°C Marking: grey stripe/black text Max. Vacuum: 85% TAURO BulkStar S&D 10 bar SBR/BR Safety factor: 3.2 Max. length: 40 m 24 Wall thickness (mm) Other pressure and ID ranges are available on request. TAURO BulkStar Suction & Discharge, corrugated,10 bar Material handling hose Application TAURO BulkStar Suction & Discharge, corrugated, 10 bar Pumping and conveying abrasive bulk powder, grain (cement, sand, breakstone, granules etc.) corn and pulp under pressure. Diameter (mm) Wall thickness (mm) Pressure (bar) Abrasion resistance of tube: max. 75 mm3 according to DIN 53 516. 51 6.0 10 30 76 7.0 10 30 102 8.0 10 110 8.5 127 152 203 252 Hoses with abrasion resistance: 55 mm3 are avaible on request Hose Construction • tube: black SBR/BR based rubber with increased resistance to abrasion • reinforcement: cotton fabric, textile and helical steel wire • cover: black, abrasion and weather resistant SBR/NR based rubber with built-in copper conductor Max. Bending Vacuum radius (%) (mm) Weight (kg/m) Cuff size O.D. x Length (mm) 250 1.30 62x40 450 2.50 90x50 25 600 3.70 116x60 10 25 700 4.50 127x80 9.0 10 20 850 5.20 145x90 10.0 10 20 1000 7.50 172x110 12.0 10 20 1400 11.40 228x160 12.5 10 20 2000 15.30 277x180 Working temperature: -25°C to +80°C Marking: grey stripe/black text Safety factor: 3.2 TAURO BulkStar S&D 10 bar SBR/BR Production length: 40 m up to 203 mm diameter above 12 m Other pressure and ID ranges are available on request. 25 Hose types TAURO SandStar, 12 bar Sand blast hose Application The TAURO SANDSTAR is the reliable sand blast hose for the use of buildingand facade cleaning, metal surface treatment, bridge building construction and construction industry as well as in iron foundries. Offers long service life and the highest possible safety. TAURO SandStar, 12 bar Diameter (mm) Wall thickness (mm) Outer Diameter (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 13* 7.0 27 12 110 0.50 19* 7.0 33 12 150 0.63 25* 7.0 39 12 200 0.85 32* 8.0 48 12 260 1.20 Abrasion < 50 mm3 (DIN 53516) Hose Construction • tube: black SBR/BR based rubber with increased resistance to abrasion • reinforcement: synthetic fibres • cover: ozone and weather resistant SBR/EPDM based rubber Safety factor: 4 Max. length: 40 m 26 38 9.0 56 12 310 1.78 42 9.0 60 12 330 1.93 51 9.0 69 12 360 2.30 *available from stock Marking: grey stripes/white text TAURO SandStar 12 bar Made in Germany TAURO SandStar is also available with working pressure 20 bar. Upon inquiry. Other pressure and ID ranges are available on request. TAURO MineStar 400 bar Coal Mining hose Application In underground coal mining industry high pressure water injection helps to eliminate methane-gas and soften the stone wall. The water injection hose is placed into a hole drilled in the wall and under 400 bar pressure expands such a way that it completely seals the hole. After operation the hose returns into it’s normal state. In typical length of: 1500, 2500, 5000, 6000mm, other length up to 20m is possible TAURO MineStar 400 bar Diameter (mm) Wall thickness (mm) Pressure (bar) Bending radius (mm) Weight (kg/m) 22 11.5 400 600 1.65 Hose Construction • tube: black NR/SBR based rubber • reinforcement: steel cords • cover: highly abrasion resistant IR/ SBR based rubber special couplings Working temperature: -25°C to +80°C Marking: red stripe/black text Safety factor: 1.25 TAURO MineStar 400 bar NR/SBR Production length: max. 20 m, Standard lengths: 2.5 m and 5 m Min. expansion at 75 bar: 50 mm Hole diameter at size 22 mm hose: 45 mm Working pressure is the max. operating pressure in 45 mm hole Other pressure and ID ranges are available on request. 27 Technical information Technical information Care, maintenance, storage Hose has a limited life and the users must alert to sign of impending failure, particularly when the conditions of service include high working pressures and/or the conveyance or containment of hazardous materials. General Care and Maintenance of Hose: Hose should not be subjected to any form of abuse in service. It should be handled with reasonable care. Hose should not be dragged over sharp or abrasive surfaces unless specifically designed for such service. Care should be taken to protect hose from severe end loads for wich the hose or hose assembly were not designed. Hose should be used at or below its rated working pressure, any changes in pressure should be made gradually so as to not subject the hose to excessive surge pressures. Hose should not be kinked or be run over by equipment. In handling large size hose, dollies should be used whenever possible; slings or handling rigs, properly placed, should be used to support heavy hose for such installations as oil suction and discharge service. Storage: Rubber hose products in storage can be affected adversely by temperature, humidity, ozone, sunlight, oils, solvents, corrosive liquids and fumes, insects, rodents and radioactive materials. The appropriate method for storing hose depends to a great extent on its size (diameter and length), the quantity to be stored, and the way in wich it is packaged. Hose should not be piled or stacked to such an extent that any distortion is obtained due to weight of the top coils or lengths. Since hose products vary considerably in size, weight, and length, it is not practical to establish definite recommendations on this point. The ideal temperature for the storage of rubber products ranges from 1021°C (50-70°F) with a maximum limit of 38°C (100°F). If stored below 0°C (32°F) some rubber products become stiff and would require warming before being placed in service. Rubber products should not be stored near sources of heat, such as radiator, base heaters, etc., nor should they be stored under conditions of high or low humidity. To avoid the adverse effects of high ozone concentration, rubber hose product should not be stored near electrical equipment that may generate ozone or be stored for any lengthy period in geographical area of known high ozone concentration. Exposure to direct or reflected sunlight – even through windows – should not be stored under flourescent or mercury lamps which generate light waves harmful to rubber. General test and inspection procedures for hose At regular specified intervals an inspection and test should take place to determine whether the hose is suitable for continuing in service. Generally visual inspection of the hose and couplings or fittings should be made for loose covers, kinks, bulges or soft spots which might indicate broken or displaced reinforcement; evidences of coupling failure. The hose may be subjected to a hydrostatic test pressure if this available and the test pressure of the hose which has been in service should be at 1.5x of the working pressure of the hose unless otherwise specified. To avoid the contamination of product, after test the hose may be flushed with denatured alcohol to remove traces of moisture; hose should be subjected to hydrostatic test while straight, not in kinked or curved position. 28 Technical information Marking, conversion, properties Hose marking possibilities Solvent Information chart • Typical hose marking: in longitudinal line with ink transfer tape or printed directly on hose cover • Information about date of production and hose serial number typically embossed into hose cover separately Special marking also possible upon the customer request. Conversion constants Length: millimeters inches meters inches x 0.03937 x 25.4 x 39.37 x 0.0254 Working pressure: MPa x 10 bar x 0.1 MPa/0.006896 PSI x 0.006896 Temperature: 1 °F = 9/5 °C + 32 1 °C = 5/9 (°F–32) = inches = millimeters = inches = meters = bar = MPa = PSI = MPa Properties of Rubber Qualities used in industrial hoses BRButadiene Rubber: Excellent low temperature and abrasion properties. ­High resilience CRChloroprene Rubber: Excellent weather and ozone resistance, flame retarding. Moderate resistance to oil and chemicals EPM/EPDMEthylene Propylene: Excellent ozone, weathering, heat, chemicals and ageing resistance. Not oil resistant IR Isoprene Rubber: Some properties as natural rubber NBRNitrile Butadiene Rubber: Excellent resistance to petroleum based fluids ­(moderate resistance to aromatics) Good physical properties NBR-PVC NBR/Polyvinyle Chloride: Excellent oil and weathering resistance NRNatural Rubber: Excellent physical properties including abrasion and low ­temperature resistance. Not resistant to oil and fuels. SBR tyrene Butadiene Rubber: Good physical S properties, including abrasion ­resistance. Not resistant to oil and fuels Aromatic solvents: benzene, naphthalene, cumene, p-cumene, toluene, xylene, cresol, styrene, cyclohexane Aliphatic solvents: propane, butane, pentane, hexane, heptane, dipentene Halogenous solvents: chloroform, dichlorobenzene, dichloroethylene, methylenbromid, methylen chlorid, benzyl chloride, carbon tetrachloride, trichlorethylene, carbon disulphide, turpentine, perchlorethylene, dichlorethane Ketonic solvents: acetone, methyl ketone, isobutyl ketone, methyl ethyl ketone, methyl iso butyl ketone Ester solvents: butyl acetate, methyl acetate, amyl acetate, isobutyl acetate Alcohols: methyl, ethyl, butyl, amyl, isopropyl, decyl, isobutyl, diacetone, ethyl hexanol Amines: aniline, ethylene diamine, diethanol amine, triethanolamine, dimethylamine, monoethanolamine Chemical Recommendations This table is only a guide and should be used as such, as the degree of resistance of an elastomer with a particular fluid depends upon such variables as temperature, concentration, pressure, velocity of flow, duration of exposure, aeration, stability of the fluid, etc. Also variations in elastomer types and special compounding of stocks to meet specific service conditions have considerable influence on the results obtained. It is always advisable to test the tube compound under actual service conditions. If this is not practical, tests should be devised that simulate service conditions or the hose manufacturer contacted for recommendations. The table on page 30-31 lists the more commonly used materials, chemicals, solvents, oils, etc. The recommendations are based on room temperature and pressure conditions normally recommended for the particular type of hose being used. Where conditions beyond this can be met ready, they have been so indicated; where conditions are not normal and cannot readily met, the hose manufacturer should always be consulted. WARNING: The following data has been compiled from generally available sources and should not be relied upon without consulting and following the hose manufacturer’s specific chemical recommendations. Neglecting to do so might result in failure of the hose to fulfill its intended purpose, and may result in possible damage to property and serious bodily injury. 29 Technical information Technical information Chemical resistance chart Material NR or IR Material SBR CR [Maximum Temperature 100°F (38°C) Unless Otherwise Specified] 30 Acetic Acid, Dilute, 10% Glacial Anhydride Acetone Acetylene F C C A A C X C A A C X F F F X X F X A A F I A A X X F X A Air Aluminium Chloride Aluminium Fluoride Aluminium Sulfate Alums A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Ammonia Gas Ammonium Chloride Ammonium Hydroxide Ammonium Nitrate A A C A A A F A A A F A A A F A A A A A A A C A Ammonium Phosphate monobasic dibasic tribasic Ammonium Sulfate Amyl Acetate A A A A F A A A A F A A A A X A A A A X A A A A A A A A A X Amyl Alcohol Aniline, Aniline Oil Aniline Dyes Asphalt Barium Chloride 150°F (65°C) A X F X A A X F X A A C F F A A X F F A A C C X A A X F F A Barium Hydroxide 150°F (65°C) Barium Sulfide 150°F (65°C) Beer Beet Sugar Liquors Benzene, Benzol A A A A X A A A A X A A A A X A A A A X A A A A X A A A A X 150°F (65°C) 150°F (65°C) 150°F (65°C) 150°F (65°C) 150°F (65°C) NR or IR EPM NBR NBR EPDM /PVC SBR CR EPM NBR NBR EPDM /PVC [Maximum Temperature 100°F (38°C) Unless Otherwise Specified] Carbon tetrachloride Castor oil Cellosolve acetate CFC-12 China wood oil, tung oil Chlorine, dry/wet Chlorinated solvents Chloroacetic acid Chlorosulfonic acid Chromic acid Citric acid X A F X X X X X X X A X A F X X X X C X X A X A X A F X X C C X A X A X A A X X C C X F X A A F A X X I X I A X A X A A X X C C X F Coke oven gas Copper chloride Copper sulfate Corn oil Cottonseed oil C C C X X C A A C C C F A F F C A A A A A A C C C A A A A Creosote, coal tar wood Creosols, cresylic acid Ethers Ethyl acetate Ethyl alcohol Ethyl cellulose Ethyl chloride Ethylene glycol Ferric chloride 150°F (65°C) X X C C F A F A A A X X X C X A F F A A F F X C X A F F A A A A C C X A F X A A X X X X F A F A A A A A C C X A F X A A Ferric Sulfate Formaldehyde Formic acid Fuel oil A A A X A A A X A C C A A A F A A A A X A A F A Furfural Gasoline, Non Leaded Gasoline, +MTBE Hi Test-+MTBE Gelatin X X X X A C X X X A C X X X A X A A A A C X X X A X A A A A 150°F (65°C) 150°F (65°C) 150°F (65°C) Benzine, petroleum ether and Benzine, petroleum naphta Black Sulfate Liquor X A X A C A F A X A F A Blast Funace Gas Borax Boric Acid Bromine Butane Butyl Acetate Butyl alcohol, butano C A A X X C A C A A X X X A A A A X F X A C A A X A X A C A A X X F A C A A X A X A Glucose Glue Glycerine, glycerol Green sulfate liquor HFC-134A A F A A F A F A A X A A A A A A A A A A A A A A A A A A A A Calcium bisulfate Calcium chloride Calcium hydroxide Calcium hyperochlorite Caliche liquors C A A X A C A A X A A A A X A A A A X A F A A A A A A A X A Hydraulic fluids Petroleum Phosphate ester alkyl Phosphate ester aryl Phosphate ester blends Silicate ester Water-Glycol X X X X X A X X X X X A A C X X C A A X X X C A X A C C X A A X X X C A Cane sugar liquors Carobic acid, phenol Carbon dioxide, dry/wet Carbon disulfide Carbon monoxide 150°F (65°C) A C A X C A C A X C A C A X C A C A X C A A A X C A C A X A Hydrobromic acid Hydrochlorid acid Hydrocyanic acid Hydrofluoric acid C A F X X X F X C X C X C X F X A C C C C X F X Material NR or EPM NBR IR SBR CR NBR EPDM /PVC [Maximum Temperature 100°F (38°C) Unless Otherwise Specified] Material NR or EPM NBR IR SBR CR NBR EPDM /PVC [Maximum Temperature 100°F (38°C) Unless Otherwise Specified] Hydrofluosilicic acid Hydrogen gas Hydrogen peroxide Hydrogen sulfide, dry wet A F X C C F F X C C F A C F F F A C C C A A C A A F A C C C Sodium bisulfate Sodium chloride Sodium cyanide Sodium hydroxide Sodium hypochlorite A A A F X A A A F X A A A C X A A A C X A A A A A A A A C X Kerosene Lacquers Lacquers solvents Lactic acid Linseed oil Lubricating oil, crude refined Magnesium chloride 150°F (65°C) Magnesium hydroxide 150°F (65°C) Magnesium sulfate 150°F (65°C) X X X C C X X A A A X X X C X X X A F A F X X C F F F A F A A X X C A A A A F A X X X C A X X A A A A X X C A A A A F A Mercuric chloride Mercury Methyl alcohol, methanol Methyl chloride Methyl ethyl ketone F A A C X F A A C X C A A C X F A A C X A A A C A F A A C X Sodium metaphosphate Sodium nitrate Sodium perborate Sodium peroxide Sodium phosphate, monobasic dibasic tribasic Sodium silicate Sodium sulfate Sodium sulfide Sodium thiosulfate, “hypo” Soybean oil Stannic chloride Steam 450°F (230°C) Stearic acid A C C C A A A A A A A X A C X A C C C F F F A A A A C A C X C C C C C C C A A A A F A C C A C C C F F F A A A A A A C F A A A A A A A A A A A A F F F A C C C F F F A A A A A A C F Methyl isopropyl ketone MTBE Milk Mineral oils Natural gas Nickel chloride 150°F (65°C) X C X C C A X C C C C A X F F A A A X F A A A A C A X X X A X F A A A A Nickel sulfate 150°F (65°C) Nitric acid, crude Diluted 10% Concentrated 70% Nitrobenzene A X X X X A X X X X A X C X X A X X X X A X C X X A X X X X Sulfur Sulfur chloride Sulfur dioxide, dry Sulfur trioxide, dry Sulfuric acid, 10% 11%-75% 76%-95% fuming Sulfurous acid Tannic acid F X C X A C X X C A F X C C A C X X C C A C C C A C X X C A F C C C A C X X C C A X C C A C X X C A F C C C A C X X C C Oleic acid Oleum spirits Oxalic acid Oxygen X X F F F C C C C C F A F C F C F I A A F C F C Tar Tartaric acid Toluene, toluol Trichloroethylene Turpentine X A X X X X C X X X C C X X X C C C X F X F X X X C C X X F Palmitic acid Perchlorethylene Petroleum oils and crude 200°F (95°C) Phosphoric acid, crude pure 45% Picric acid, molten water solution Potassium chloride Potassium cyanide Potassium hydroxide F Potassium sulfate X X X A A C A A A F A F X X C C C C A A C A A X F C C C F A A C A A C A C C C F A A A A F X X C C I I A A C A A C A C C C F A A Vinegar Water, acid mine Water, fresh distilled Whiskey and wine C A A A A C A A A A C C C C A C A A A C A A A A A C A A A C Xylene, xylol Zinc chloride Zinc sulfate X C A X C A X C A C C A X A A C C A A – Good Resistance, usually suitable for service. A F –Fair Resistance, the chemical has some deteriorative effects, but the elastomer is still adequate for ­moderate service. Propane Sewage Soap solutions Soda ash, sodium carbonate Sodium bicarbonate, baking soda X C A A A X C A A A F F F A A A A A A A X C A A A A A A A A C – Depends on Condition, moderate service may be possible if chemical exposure is limited or infrequent. X –Not Recommended, unsuitable for service. I – Insufficient Information, not enough data available at the time of publication to determine rating. Rights are reserved to modify and extend our range to comply with the requirements of new standards or to corporate new technology. 31 Contact: ContiTech Rubber Industrial Ltd. 6728 Szeged, Budapesti út 10. www.contitech-rubber.hu www.taurus-emerge.hu Sales: Szeged Phone: + 36 62 566 998 e-mail: sales@fluid.contitech.hu Budapest Phone: + 36 1 453 0188 Fax: +36 1 401 0949 e-mail: sales@fluid.contitech.hu The content of this publication is provided for information only and without responsibility. ContiTech Rubber Industrial Kft.’s obligations and responsibilities regarding its products are governed solely by the agreements under which they are sold. Unless otherwise agreed in writing, the information contained herein does not become part of these agreements. This publication does not contain any guarantee or agreed quality of ContiTech Rubber Industrial Kft.’s products or any warranty of merchantability, fitness for a particular purpose and non-infringement. ContiTech Rubber Industrial Kft. may make changes in the products or services described at any time without notice. This publication is provided on an ”as is” basis. To the extent permitted by law, ContiTech Rubber Industrial Kft. makes no warranty, express or implied, and assumes no liability in connection with the use of the information contained in this publication. ContiTech Rubber Industrial Kft. is not liable for any direct, indirect, incidental, consequential or punitive damages arising out of the use of this publication. Information contained herein is not intended to announce product availability anywhere in the world. © 2012 ContiTech Rubber Industrial Kft. All rights reserved. TEIH32 GB 2012 www.contitech-rubber.hu www.taurus-emerge.hu