PowerCube 5000 User Manual (SmartLi 100Ah) Issue 03 Date 2021-05-10 HUAWEI TECHNOLOGIES CO., LTD. Copyright © Huawei Technologies Co., Ltd. 2021. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd. Trademarks and Permissions and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd. All other trademarks and trade names mentioned in this document are the property of their respective holders. Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute a warranty of any kind, express or implied. Huawei Technologies Co., Ltd. Address: Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China Website: https://e.huawei.com Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. i PowerCube 5000 User Manual (SmartLi 100Ah) About This Document About This Document Purpose This document describes PowerCube 5000 (SmartLi 100 Ah) solution in terms of its overview, installation, commissioning, routine maintenance, troubleshooting, troubleshooting methods of common components, and parts replacement. Intended Audience This document is intended for: ● Sales engineers ● Technical support engineers ● System engineers ● Hardware installation engineers ● Commissioning engineers ● Data configuration engineers ● Maintenance engineers Symbol Conventions The symbols that may be found in this guide are defined as follows. Symbol Description Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. Indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. ii PowerCube 5000 User Manual (SmartLi 100Ah) Symbol About This Document Description Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results. NOTICE is used to address practices not related to personal injury. Supplements the important information in the main text. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Change History Changes between document issues are cumulative. The latest document issue contains all changes made in previous issues. Issue 03 (2021-05-10) ● Updated the alarm "HSU Short-Circuit Protection". ● Updated the description of the "ICC Cabinet WebUI". ● Added the procedure for installing a smart ETH gateway. Issue 02 (2020-03-17) ● Updated the monitoring description. ● Updated the description about certain cable connections. ● Added the description about emergency power-off (EPO). Issue 01 (2019-10-30) This issue is the first official release. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. iii PowerCube 5000 User Manual (SmartLi 100Ah) Contents Contents About This Document................................................................................................................ ii 1 Safety Information.................................................................................................................. 1 1.1 General Safety.......................................................................................................................................................................... 1 1.2 Personnel Requirements....................................................................................................................................................... 4 1.3 Electrical Safety........................................................................................................................................................................ 4 1.4 Installation Environment Requirements.......................................................................................................................... 6 1.5 Mechanical Safety................................................................................................................................................................... 8 1.6 Battery Safety......................................................................................................................................................................... 10 2 Products................................................................................................................................... 14 2.1 Overview.................................................................................................................................................................................. 14 2.2 Working Mode....................................................................................................................................................................... 15 2.3 ICC Cabinet SUN2000-150KTL-S0................................................................................................................................... 17 2.3.1 Power Module (HSU)....................................................................................................................................................... 18 2.3.2 Bypass Module (BPS)....................................................................................................................................................... 20 2.3.3 Monitoring Unit................................................................................................................................................................. 21 2.3.3.1 SMU02S............................................................................................................................................................................. 22 2.3.3.2 UIM02C.............................................................................................................................................................................. 26 2.3.3.3 NIM01C3........................................................................................................................................................................... 29 2.3.3.4 GIM01C.............................................................................................................................................................................. 32 2.3.3.5 Energy Monitoring Module ECU01A....................................................................................................................... 33 2.3.3.6 Monitoring Interface Module MUS01C.................................................................................................................. 35 2.3.3.7 Monitoring Display Unit (MDU)............................................................................................................................... 38 2.4 Smart Lithium Battery Cabinet (SmartLi).................................................................................................................... 39 2.4.1 Model Description............................................................................................................................................................. 40 2.4.2 Energy Storage Module (ESM)..................................................................................................................................... 41 2.4.3 System Battery Control Unit (SBCU).......................................................................................................................... 42 2.4.4 Battery Control Unit (BCU)............................................................................................................................................ 44 2.5 Isolation Transformer...........................................................................................................................................................46 2.5.1 Isolation Transformer ITC80D........................................................................................................................................47 2.5.2 Isolation Transformer ITC120D..................................................................................................................................... 48 2.5.3 Isolation Transformer ITC200D..................................................................................................................................... 49 2.5.4 Isolation Transformer ITC400D..................................................................................................................................... 51 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. iv PowerCube 5000 User Manual (SmartLi 100Ah) Contents 2.6 Smart ETH Gateway.............................................................................................................................................................52 2.7 Combiner Box......................................................................................................................................................................... 53 3 Installation..............................................................................................................................54 3.1 Installation Preparations.................................................................................................................................................... 54 3.1.1 Installation Clearances.....................................................................................................................................................54 3.1.2 Preparing Cables................................................................................................................................................................ 54 3.1.3 Tools and Instruments..................................................................................................................................................... 55 3.1.4 Transportation and Unpacking..................................................................................................................................... 57 3.2 Installing the ICC Cabinet.................................................................................................................................................. 58 3.3 Installing an Isolation Transformer................................................................................................................................. 61 3.4 Installing a PE Cable Between the ICC Cabinet and the Isolation Transformer..............................................62 3.5 Installing the SmartLi.......................................................................................................................................................... 63 3.5.1 Installing a Cabinet........................................................................................................................................................... 64 3.5.2 Connecting a PE Cable.....................................................................................................................................................66 3.5.3 Installing ESMs................................................................................................................................................................... 67 3.5.4 Installing an IP21 Component...................................................................................................................................... 71 3.5.5 (Optional) Installing a Water Sensor......................................................................................................................... 72 3.6 (Optional) Installing a Combiner Box............................................................................................................................73 3.7 Installing Cables.................................................................................................................................................................... 74 3.7.1 Installing a PV Input Power Cable............................................................................................................................... 74 3.7.2 Installing an AC Input Power Cable............................................................................................................................ 75 3.7.3 Installing Cables for the Smart ETH Gateway......................................................................................................... 77 3.7.4 Installing Signal Cables Between Lithium Battery Cabinets............................................................................... 79 3.7.5 Installing Cables Between the Lithium Battery Cabinet and the ICC Cabinet............................................. 81 3.7.6 Installing Cables Between the ICC Cabinet and the Isolation Transformer.................................................. 83 3.7.7 Installing an AC Output Cable for the Isolation Transformer............................................................................ 84 3.7.8 Installing Control Cables Between Two ICC Cabinets........................................................................................... 85 3.8 Installation Verification.......................................................................................................................................................88 4 UI Description.........................................................................................................................91 4.1 ICC Cabinet MDU.................................................................................................................................................................. 91 4.2 ICC Cabinet WebUI............................................................................................................................................................... 94 4.3 Lithium Battery Cabinet SBCU......................................................................................................................................... 99 4.4 Lithium Battery Cabinet WebUI.................................................................................................................................... 101 5 Power-on Commissioning..................................................................................................103 5.1 Preparing for Power-On................................................................................................................................................... 103 5.2 Power-On Mode of the ICC Cabinet............................................................................................................................ 103 5.2.1 Powering On the ICC Cabinet Using PV.................................................................................................................. 103 5.2.2 Powering On the ICC Cabinet Using a Lithium Battery..................................................................................... 104 5.2.3 Powering On the ICC Cabinet Using a Backup DG............................................................................................. 104 5.3 Setting Parameters for the ICC Cabinet......................................................................................................................105 5.4 Setting Parameters for the Lithium Battery Cabinet..............................................................................................108 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. v PowerCube 5000 User Manual (SmartLi 100Ah) Contents 5.5 Powering On Loads............................................................................................................................................................ 110 6 Operation Guide.................................................................................................................. 112 6.1 Shutting Down and Powering Off the System......................................................................................................... 112 6.2 Powering Off Lithium Battery Cabinets...................................................................................................................... 113 6.3 Logging In to the WebUI................................................................................................................................................. 113 6.4 Changing a User Password..............................................................................................................................................114 6.5 Exporting Data.................................................................................................................................................................... 116 6.6 Performing EPO...................................................................................................................................................................118 6.7 Clearing the EPO State..................................................................................................................................................... 119 7 Routine Maintenance.........................................................................................................120 7.1 CCS Routine Maintenance............................................................................................................................................... 120 7.2 ICC Routine Maintenance................................................................................................................................................ 122 7.3 SmartLi Routine Maintenance....................................................................................................................................... 122 8 Troubleshooting...................................................................................................................124 8.1 ICC Cabinet Troubleshooting.......................................................................................................................................... 124 8.1.1 AC SPD Troubleshooting............................................................................................................................................... 124 8.1.2 SMU Troubleshooting.................................................................................................................................................... 124 8.1.3 ECM01A Troubleshooting............................................................................................................................................. 125 8.1.4 MUS01C Troubleshooting.............................................................................................................................................126 8.1.5 HSU Troubleshooting..................................................................................................................................................... 127 8.1.6 BPS Troubleshooting...................................................................................................................................................... 129 8.1.7 Circuit Breaker Troubleshooting................................................................................................................................. 130 8.1.8 Clearing the EPO State..................................................................................................................................................130 8.2 Lithium Battery Cabinet Troubleshooting.................................................................................................................. 130 9 Parts Replacement.............................................................................................................. 132 9.1 Parts Replacement for the ICC Cabinet...................................................................................................................... 132 9.1.1 Replacing an AC SPD..................................................................................................................................................... 132 9.1.2 Replacing a Circuit Breaker..........................................................................................................................................135 9.1.3 Replacing an HSU........................................................................................................................................................... 136 9.1.4 Replacing a BPS............................................................................................................................................................... 137 9.1.5 Replacing a Monitoring Unit....................................................................................................................................... 138 9.1.5.1 Replacing an SMU02S................................................................................................................................................ 138 9.1.5.2 Replacing a UIM02C................................................................................................................................................... 139 9.1.5.3 Replacing an NIM01C3.............................................................................................................................................. 140 9.1.5.4 Replacing a GIM01C................................................................................................................................................... 142 9.1.5.5 Replacing an ECU01A................................................................................................................................................. 142 9.1.5.6 Replacing an MUS01C................................................................................................................................................144 9.1.5.7 Replacing an MDU...................................................................................................................................................... 145 9.2 Parts Replacement for the Lithium Battery Cabinet.............................................................................................. 146 9.2.1 Replacing an ESM........................................................................................................................................................... 147 9.2.2 Replacing a BCU.............................................................................................................................................................. 147 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. vi PowerCube 5000 User Manual (SmartLi 100Ah) Contents 9.2.3 Replacing an SBCU......................................................................................................................................................... 148 10 FAQ....................................................................................................................................... 150 10.1 How Do I Install an Expansion Sleeve...................................................................................................................... 150 10.2 Preparing Cable Terminals............................................................................................................................................ 151 10.3 Installing a Dry Contact Signal Cable....................................................................................................................... 152 11 Technical Specifications...................................................................................................154 A Alarm List............................................................................................................................. 157 B Alarm List for the Lithium Battery Cabinet..................................................................170 C EMC........................................................................................................................................ 175 D Acronyms and Abbreviations........................................................................................... 177 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. vii PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information 1 Safety Information 1.1 General Safety Statement Before installing, operating, and maintaining the equipment, read this document and observe all the safety instructions on the equipment and in this document. The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this document do not cover all the safety instructions. They are only supplements to the safety instructions. Huawei will not be liable for any consequence caused by the violation of general safety requirements or design, production, and usage safety standards. Ensure that the equipment is used in environments that meet its design specifications. Otherwise, the equipment may become faulty, and the resulting equipment malfunction, component damage, personal injuries, or property damage are not covered under the warranty. Follow local laws and regulations when installing, operating, or maintaining the equipment. The safety instructions in this document are only supplements to local laws and regulations. Huawei will not be liable for any consequences of the following circumstances: ● Operation beyond the conditions specified in this document ● Installation or use in environments which are not specified in relevant international or national standards ● Unauthorized modifications to the product or software code or removal of the product ● Failure to follow the operation instructions and safety precautions on the product and in this document ● Equipment damage due to force majeure, such as earthquakes, fire, and storms ● Damage caused during transportation by the customer ● Storage conditions that do not meet the requirements specified in this document Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 1 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information General Requirements ● Do not install, use, or operate outdoor equipment and cables (including but not limited to moving equipment, operating equipment and cables, inserting connectors to or removing connectors from signal ports connected to outdoor facilities, working at heights, and performing outdoor installation) in harsh weather conditions such as lightning, rain, snow, and level 6 or stronger wind. ● Before installing, operating, or maintaining the equipment, remove any conductive objects such as watches or metal jewelry like bracelets, bangles, and rings to avoid electric shock. ● When installing, operating, or maintaining the equipment, wear personal protective equipment such as insulation gloves, goggles, and safety clothing, helmet, and shoes, as shown in the following figure. ● Follow the specified procedures for installation, operation, and maintenance. ● Before handling a conductor surface or terminal, measure the contact point voltage and ensure that there is no risk of electric shock. ● After installing the equipment, remove idle packing materials such as cartons, foam, plastics, and cable ties from the equipment area. ● In the case of a fire, immediately leave the building or the equipment area, and turn on the fire alarm bell or make an emergency call. Do not enter the building on fire in any case. ● Do not stop using protective devices. Pay attention to the warnings, cautions, and related precautionary measures in this document and on the equipment. Promptly replace warning labels that have worn out. ● Keep irrelevant people away from the equipment. Only operators are allowed to access the equipment. ● Use insulated tools or tools with insulated handles, as shown in the following figure. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 2 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information ● All cable holes should be sealed. Seal the used cable holes with firestop putty. Seal the unused cable holes with the caps delivered with the cabinet. The following figure shows the criteria for correct sealing with firestop putty. ● Do not scrawl, damage, or block any warning label on the equipment. ● When installing devices, use a torque wrench with a proper measurement range to tighten bolts. Ensure that the wrench is not skewed and the torque error does not exceed 10%. ● Do not work with power on during installation. ● Repaint any paint scratches caused during equipment transportation or installation in a timely manner. Equipment with scratches cannot be exposed to an outdoor environment for a long period of time. ● Before operations, ensure that the equipment is firmly secured to the floor or other solid objects, such as a wall or an installation rack. ● Do not use water to clean electrical components inside or outside of a cabinet. ● Do not change the structure or installation sequence of equipment without permission. ● Do not touch a running fan with your fingers, components, screws, tools, or boards before the fan is powered off or stops running. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 3 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information Personal Safety ● If there is a probability of personal injury or equipment damage during operations on the equipment, immediately stop the operations, report the case to the supervisor, and take feasible protective measures. ● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. ● Do not power on the equipment before it is installed or confirmed by professionals. 1.2 Personnel Requirements ● Personnel who plan to install or maintain Huawei equipment must receive thorough training, understand all necessary safety precautions, and be able to correctly perform all operations. ● Only qualified professionals or trained personnel are allowed to install, operate, and maintain the equipment. ● Only qualified professionals are allowed to remove safety facilities and inspect the equipment. ● Personnel who will operate the equipment, including operators, trained personnel, and professionals, should possess the local national required qualifications in special operations such as high-voltage operations, working at heights, and operations of special equipment. ● Professionals: personnel who are trained or experienced in equipment operations and are clear of the sources and degree of various potential hazards in equipment installation, operation, maintenance ● Trained personnel: personnel who are technically trained, have required experience, are aware of possible hazards on themselves in certain operations, and are able to take protective measures to minimize the hazards on themselves and other people ● Operators: operation personnel who may come in contact with the equipment, except trained personnel and professionals ● Only professionals or authorized personnel are allowed to replace the equipment or components (including software). 1.3 Electrical Safety Grounding ● For the equipment that needs to be grounded, install the ground cable first when installing the equipment and remove the ground cable last when removing the equipment. ● Do not damage the ground conductor. ● Do not operate the equipment in the absence of a properly installed ground conductor. ● Ensure that the equipment is connected permanently to the protective ground. Before operating the equipment, check its electrical connection to ensure that it is securely grounded. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 4 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information General Requirements Use dedicated insulated tools when performing high-voltage operations. AC and DC Power DANGER Do not connect or disconnect power cables with power on. Transient contact between the core of the power cable and the conductor will generate electric arcs or sparks, which may cause fire or personal injury. ● If a "high electricity leakage" tag is attached on the equipment, ground the protective ground terminal on the equipment enclosure before connecting the AC power supply; otherwise, electric shock as a result of electricity leakage may occur. ● Before installing or removing a power cable, turn off the power switch. ● Before connecting a power cable, check that the label on the power cable is correct. ● If the equipment has multiple inputs, disconnect all the inputs before operating the equipment. ● A circuit breaker equipped with a residual current device (RCD) is not recommended. ● A damaged power cable must be replaced by the manufacturer, service agent, or professionals to avoid risks. ● High voltage operations and installation of AC-powered facilities must be performed by qualified personnel. ● When routing cables, ensure that a distance of at least 30 mm exists between the cables and heat-generating components or areas. This prevents damage to the insulation layer of the cables. ● Do not route cables behind the air intake and exhaust vents of the equipment. ● Ensure that cables meet the VW-1 or ZB flame spread rating requirements or higher. ● Bind cables of the same type together. When routing cables of different types, ensure that they are at least 30 mm away from each other. ● If an AC input power cable is connected to the cabinet from the top, bend the cable in a U shape outside the cabinet and then route it into the cabinet. ● When the temperature is low, violent impact or vibration may damage the plastic cable sheathing. To ensure safety, comply with the following requirements: Cabling Issue 03 (2021-05-10) – Cables can be laid or installed only when the temperature is higher than 0°C. Handle cables with caution, especially at a low temperature. – Cables stored at subzero temperatures must be stored at room temperature for at least 24 hours before they are laid out. Copyright © Huawei Technologies Co., Ltd. 5 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information ● Do not perform any improper operations, for example, dropping cables directly from a vehicle. ● When selecting, connecting, and routing cables, follow local safety regulations and rules. ESD NOTICE The static electricity generated by human bodies may damage the electrostaticsensitive components on boards, for example, the large-scale integrated (LSI) circuits. ● Wear ESD gloves or a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs). ● When holding a board, hold its edge without touching any components. Do not touch the components with your bare hands. ● Package boards with ESD packaging materials before storing or transporting them. Figure 1-1 Wearing an ESD wrist strap Neutral-Ground Voltage It is recommended that the three-phase loads be equalized and the neutralground voltage be kept at less than 2 V to meet power distribution requirements. 1.4 Installation Environment Requirements ● To prevent fire due to high temperature, ensure that the ventilation vents or heat dissipation system are not blocked when the equipment is running. ● Install the equipment in an area far away from liquids. Do not install it under areas prone to condensation, such as under water pipes and air exhaust vents, or areas prone to water leakage, such as air conditioner vents, ventilation Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 6 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information vents, or feeder windows of the equipment room. Ensure that no liquid enters the equipment to prevent faults or short circuits. ● If any liquid is detected inside the equipment, immediately disconnect the power supply and contact the administrator. ● Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments. ● Ensure that the equipment room provides good heat insulation, and the walls and floor are dampproof. ● Install a rat guard at the door of the equipment room. Installation at Heights ● Working at heights refers to operations that are performed at least 2 meters above the ground. ● Do not work at heights if the steel pipes are wet or other potential danger exists. After the preceding conditions no longer exist, the safety director and relevant technical personnel need to check the involved equipment. Operators can begin working only after obtaining consent. ● When working at heights, comply with local relevant laws and regulations. ● Only trained and qualified personnel are allowed to work at heights. ● Before working at heights, check the climbing tools and safety gears such as safety helmets, safety belts, ladders, springboards, scaffolding, and lifting equipment. If they do not meet the requirements, take corrective measures or disallow working at heights. ● Wear personal protective equipment such as the safety helmet and safety belt or waist rope and fasten it to a solid structure. Do not mount it on an insecure moveable object or metal object with sharp edges. Make sure that the hooks will not slide off. ● Set a restricted area and eye-catching signs for working at heights to warn away irrelevant personnel. ● Carry the operation machinery and tools properly to prevent them from falling off and causing injuries. ● Personnel involving working at heights are not allowed to throw objects from the height to the ground, or vice versa. Objects should be transported by tough slings, hanging baskets, highline trolleys, or cranes. ● Ensure that guard rails and warning signs are set at the edges and openings of the area involving working at heights to prevent falls. ● Do not pile up scaffolding, springboards, or other sundries on the ground under the area involving working at heights. Do not allow people to stay or pass under the area involving working at heights. ● Inspect the scaffolding, springboards, and workbenches used for working at heights in advance to ensure that their structures are solid and not overloaded. ● Any violations must be promptly pointed out by the site manager or safety supervisor and the involved personnel should be prompted for correction. Personnel who fail to stop violations will be forbidden from working. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 7 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information 1.5 Mechanical Safety Hoisting Devices ● Do not walk under hoisted objects. ● Only trained and qualified personnel should perform hoisting operations. ● Check that hoisting tools are available and in good condition. ● Before hoisting objects, ensure that hoisting tools are firmly secured onto a load-bearing object or wall. ● Ensure that the angle formed by two hoisting cables is no more than 90 degrees, as shown in the following figure. ● Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects during hoisting. Using Ladders ● Use wooden or fiberglass ladders when you need to perform live working at heights. ● When a step ladder is used, ensure that the pull ropes are secured and the ladder is held firm. ● Before using a ladder, check that it is intact and confirm its load bearing capacity. Do not overload it. ● Ensure that the ladder is securely positioned. The recommended angle for a ladder against the floor is 75 degrees, as shown in the following figure. An angle rule can be used to measure the angle. Ensure that the wider end of the ladder is at the bottom, or protective measures have been taken at the bottom to prevent the ladder from sliding. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 8 PowerCube 5000 User Manual (SmartLi 100Ah) ● 1 Safety Information When climbing a ladder, take the following precautions to reduce risks and ensure safety: – Keep your body steady. – Do not climb higher than the fourth rung of the ladder from the top. – Ensure that your body's center of gravity does not shift outside the legs of the ladder. Drilling Holes When drilling holes into a wall or floor, observe the following safety precautions: NOTICE Do not drill holes into the equipment. Doing so may affect the electromagnetic shielding of the equipment and damage components or cables inside. Metal shavings from drilling may short-circuit boards inside the equipment. ● Obtain the consent from the customer and subcontractor before drilling. ● Wear goggles and protective gloves when drilling holes. ● When drilling holes, protect the equipment from shavings. After drilling, clean up any shavings that have accumulated inside or outside the equipment. Moving Heavy Objects DANGER When removing a heavy or unstable component from a cabinet, be aware of unstable or heavy objects on the cabinet. ● Issue 03 (2021-05-10) Be cautious to avoid injury when moving heavy objects. Copyright © Huawei Technologies Co., Ltd. 9 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information ● When moving the equipment by hand, wear protective gloves to prevent injuries. ● Move or lift the equipment by holding its handles or lower edges. Do not hold the handles of modules (such as power supply units, fans, and boards) that are installed in the equipment because they cannot support the weight of the equipment. ● Avoid scratching the cabinet surface or damaging cabinet components and cables during equipment transportation. ● When transporting the equipment using a forklift truck, ensure that the forks are properly positioned to ensure that the equipment does not topple. Before moving the equipment, secure it to the forklift truck using ropes. When moving the equipment, assign dedicated personnel to take care of it. ● Choose railways, sea, or a road with good condition for transportation to ensure equipment safety. Avoid tilt or jolt during transportation. ● Move a cabinet with caution. Any bumping or falling may damage the equipment. 1.6 Battery Safety Basic Requirements Before operating batteries, carefully read the safety precautions for battery handling and master the correct battery connection methods. DANGER ● Do not expose batteries at high temperatures or around heat-generating devices, such as sunlight, fire sources, transformers, and heaters. Excessive heat exposure may cause the batteries to explode. ● Do not burn batteries. Otherwise, the batteries may explode. ● To avoid leakage, overheating, fire, or explosions, do not disassemble, alter, or damage batteries, for example, insert sundries into batteries or immerse batteries in water or other liquids. ● Wear goggles, rubber gloves, and protective clothing to prevent skin contact with electrolyte in the case of electrolyte overflow. If a battery leaks, protect the skin or eyes from the leaking liquid. If the skin or eyes come in contact with the leaking liquid, wash it immediately with clean water and go to the hospital for medical treatment. ● Use dedicated insulated tools. ● Move batteries in the required direction. Do not place a battery upside down or tilt it. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 10 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information ● Keep the battery loop disconnected during installation and maintenance. ● Use batteries of specified models. Using batteries of other models may damage the batteries. ● Dispose of waste batteries in accordance with local laws and regulations. Do not dispose of batteries as household waste. If a battery is disposed of improperly, it may explode. ● The site must be equipped with qualified fire extinguishing facilities, such as firefighting sands and powder fire extinguishers. NOTICE To ensure battery safety and battery management accuracy, use batteries provided with the UPS by Huawei. Huawei is not responsible for any battery faults caused by batteries not provided by Huawei. Battery Installation Before installing batteries, observe the following safety precautions: ● Install batteries in a well-ventilated, dry, and cool environment that is far away from heat sources, flammable materials, moistures, extensive infrared radiation, organic solvents, and corrosive gases. Take fire prevention measures. ● Place and secure batteries horizontally. ● Note the polarities when installing batteries. Do not short-circuit the positive and negative poles of the same battery or battery string. Otherwise, the battery may be short-circuited. ● Check battery connections periodically, ensuring that all bolts are securely tightened. ● When installing batteries, do not place installation tools on the batteries. Battery Short Circuit DANGER Battery short circuits can generate high instantaneous current and release a great amount of energy, which may cause equipment damage or personal injury. To avoid battery short-circuit, do not maintain batteries with power on. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 11 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information Flammable Gas NOTICE ● Do not use unsealed lead-acid batteries. ● To prevent fire or corrosion, ensure that flammable gas (such as hydrogen) is properly exhausted for lead-acid batteries. Lead-acid batteries emit flammable gas when used. Ensure that batteries are kept in a well-ventilated area and take preventive measures against fire. Battery Leakage NOTICE Battery overheating causes deformation, damage, and electrolyte spillage. WARNING When the electrolyte overflows, absorb and neutralize the electrolyte immediately. When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte may hurt human bodies. ● If the battery temperature exceeds 60°C, check for and promptly handle any leakage. ● Electrolyte overflow may damage the equipment. It will corrode metal parts and boards, and ultimately damage the boards. ● If the electrolyte overflows, follow the instructions of the battery manufacturer or neutralize the electrolyte by using sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3). Lithium Battery The safety precautions for lithium batteries are similar to those for lead-acid batteries except that you also need to note the precautions described in this section. WARNING There is a risk of explosion if a battery is replaced with an incorrect model. ● A battery can be replaced only with a battery of the same or similar model recommended by the manufacturer. ● When handling a lithium battery, do not place it upside down, tilt it, or bump it with other objects. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 12 PowerCube 5000 User Manual (SmartLi 100Ah) 1 Safety Information ● Keep the lithium battery loop disconnected during installation and maintenance. ● Do not charge a battery when the ambient temperature is below the lower limit of the operating temperature (charging is forbidden at 0°C). Lowtemperature charging may cause crystallization, which will result in a short circuit inside the battery. ● Use batteries within the allowed temperature range; otherwise, the battery performance and safety will be compromised. ● Do not throw a lithium battery in fire. ● When maintenance is complete, return the waste lithium battery to the maintenance office. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 13 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2 Products 2.1 Overview The PowerCube 5000 system is a high-power solar power system developed for areas where grid power is unavailable. It features efficient energy yield, reliable power supply, and intelligent operation and maintenance (O&M). As a comprehensive and systematic solution, this system uses modular design and provides intelligent monitoring. It supports solar input, three-phase four-wire AC output, and online capacity expansion of power modules. Figure 2-1 Networking Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 14 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Figure 2-2 Electrical conceptual diagram 2.2 Working Mode PV Inverter The PV input is supplied with DC voltage through the MPPT, and then the inverter converts the DC voltage into AC voltage output. In this case, the bidirectional DCDC unit works to provide charging energy for the battery. Figure 2-3 Working mode of the PV inverter Battery The battery provides DC voltage through the bidirectional DC-DC unit, and then the inverter converts the DC voltage to the AC voltage output. In this case, the bidirectional DC-DC works to provide charging energy for the internal busbar of the HSU. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 15 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Figure 2-4 Working mode of the batteries DG ● DG input supplies power to loads through the bypass module. Figure 2-5 DG working mode 1 ● The DG input supplies power to loads through the bypass module, and charges the battery through the reverse PFC and bidirectional DC-DC circuit. Figure 2-6 DG working mode 2 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 16 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.3 ICC Cabinet SUN2000-150KTL-S0 Figure 2-7 Interior (1) Power module HSU (2) Bypass module BPS (3) Monitoring unit (4) Solar input switches (5) Battery cold start button (6) AC input switch (7) Auxiliary AC output switch (8) AC input SPD and SPD circuit breaker (9) AC input port (10) Positive terminal block for (11) Positive PV input port batteries (12) Ground bar Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 17 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products (13) EPO button (14) Monitor screen (15) AC output switch (16) AC output SPD and SPD circuit breaker (17) AC output port (18) Negative terminal block for batteries (19) Document holder (20) Negative PV input port (21) Auxiliary switch lever 2.3.1 Power Module (HSU) The power module HSU is mainly composed of a PV boost unit, battery bidirectional conversion unit, and inverter/PFC unit. The HSU implements DC-DC conversion for PV input to charge batteries, or stabilizes the bus voltage and then converts it into sine wave output through the inverter (DC-AC). It also provides the power factor correction (PFC) function. When there is no power from PV modules and batteries, the DG supplies power to the PFC unit and battery bidirectional conversion unit to charge the batteries. The HSU also provides AC power for customer equipment. Figure 2-8 Appearance (1) Positioning lock (2) Power indicator (3) Alarm indicator (4) Fault indicator (5) Ready switch (6) Inverter output port and signal port (7) PV input port and battery port Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 18 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-1 Indicator description Definition Color Status Meaning Power indicator Green Off The HSU has no input power. On The HSU output is normal. Blinking Frequency 0.5 Hz: 1. The HSU works in bypass mode (on for 1s and off for 1s) 2. The HSU has no AC output (on for 0.125s and off for 1.875s) Frequency 4 Hz: 1. The HSU is being configured. 2. The HSU is being loaded online. Alarm indicator Yellow Off No protection is triggered by external conditions. Blinking Frequency 0.5 Hz (on for 1s and off for 1s) ● There is a PFC soft-start failure alarm. ● DC bus pre-charging has failed. Fault indicator Red On Protection is triggered by external conditions or temporary malfunction is caused by internal factors. Off There is no internal fault or EPO. On Protection, protective lockout, EPO, or module unreadiness is caused by internal component faults. Table 2-2 Specifications Parameter Description Dimensions (H x W x D) 130 mm x 442 mm x 620 mm Weight < 34 kg Operating temperature –25°C to +55°C Rated output capacity 33 kVA AC output voltage 380 V AC/400 V AC/415 V AC Battery voltage 336–800 V DC PV input voltage 200–980 V DC PV input power Max.: 33 kW Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 19 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.3.2 Bypass Module (BPS) The BPS supplies power when the power from the DG is in use. Figure 2-9 Appearance (1) Positioning lock (2) Ready switch (3) Indicators (4) Battery cold start button NOTE ● When you need to power on the ICC cabinet forcibly, hold down the battery cold start button for at least 5s to ensure successful power-on. ● A short circuit in the BPS power supply to loads may cause a DG output short circuit. Table 2-3 Indicator description Indicator Color Status Description Power indicator Green Steady on The system is working in bypass mode. Blinking slowly The bypass has no output (blinking at 0.2 Hz, on for 2.5s and off for 2.5s). Blinking fast The bypass is not configured or the DSP software is being upgraded (blinking at 4 Hz, on for 0.125s and off for 0.125s). Off The bypass CPLD software is being upgraded. Steady on A minor alarm is generated for the bypass. Off There is no minor alarm for the bypass, or the CPLD software is being upgraded. Alarm indicator Issue 03 (2021-05-10) Yellow Copyright © Huawei Technologies Co., Ltd. 20 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Indicator Color Status Description Fault indicator Red Steady on A critical alarm is generated for the bypass. Off There is no critical alarm for the bypass, or the CPLD software is being upgraded. Table 2-4 Parameter description Parameter Description Dimensions (H x W x D) 600 mm x 200 mm x 600 mm Weight < 50 kg Operating temperature –25°C to +55°C Rated output capacity 200 kVA Rated input and output voltage 380 V AC/400 V AC/415 V AC 2.3.3 Monitoring Unit Figure 2-10 Overview (1) Energy control module (ECM) (2) Space for the communications expansion module NIM01C3 (3) Space for the DG interface module GIM01C (4) Monitoring module SMU02S (5) User interface module UIM02C (6) Monitoring interface module MUS01C Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 21 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.3.3.1 SMU02S Panel Figure 2-11 SMU02S panel (1) SD card slot (2) Running indicator (3) Minor alarm indicator (4) Major alarm indicator (5) Buttons (6) USB port (7) RS485/RS232 port (8) Fast Ethernet (FE) port (9) CAN communications port (10) LCD Indicators Table 2-5 Indicator description Name Color Status Description Running indicator Green Off The SMU is faulty or has no DC input. Blinking slowly (0.5 Hz) The SMU is running properly and communicating with the host properly. Blinking fast (4 Hz) The SMU is running properly but fails to communicate with the host properly. Off No minor or warning alarm is generated. Steady on A minor or warning alarm is generated. Off No critical or major alarm is generated. Steady on A critical or major alarm is generated. Minor alarm indicator Major alarm indicator Issue 03 (2021-05-10) Yellow Red Copyright © Huawei Technologies Co., Ltd. 22 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Buttons Table 2-6 Button description Button Name Description Up Press Up and Down to scroll through the menus or to change the value of a parameter. Down Cancel Returns to the previous menu without saving the settings. Enter ● Enters the main menu from the standby screen. ● Enters a submenu from the main menu. ● Saves menu settings on a submenu. NOTE ● The LCD screen becomes dark if no button is pressed within 30 seconds. ● You need to log in again if no button is pressed within 1 minute. ● To increase or decrease a parameter value quickly, hold down ● To restart the SMU, hold down and or . for 10 seconds. ● To increase (or decrease) the LCD contrast ratio, hold down and (or ) for 2 seconds. SD Card Slot The SD card has a maximum of 32 GB memory. USB Port You can insert a USB flash drive into the USB port to upgrade software, set up a site rapidly, and export configuration files and run logs. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 23 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Communications Ports Table 2-7 Communications port description Communications Port Communications Parameter Communications Protocol FE 10/100 M autonegotiation HTTPS, NetEco protocol, SNMP, and TCP-Modbus protocol RS485/RS232 Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, 9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 bit/s Master/slave protocol, YDN protocol, and Modbus protocol CAN Baud rate: 125 kbit/s CAN protocol NOTE All these ports are protected by a security mechanism. Figure 2-12 Communication port pins Table 2-8 FE port pin definitions Pin Signal Description 1 TX+ Transmits data over FE. 2 TX- 3 RX+ 6 RX- 4, 5, 7 and 8 N/A Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. Receives data over FE. - 24 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-9 RS485/RS232 port pin definitions Pin Signal Description 1 TX+ 2 TX- Transmits data over RS485. 4 RX+ 5 RX- 3 RX232 Receives data over RS232. 7 TX232 Transmits data over RS232. 6 PGND Connects to the ground. 8 N/A – Receives data over RS485. Table 2-10 CAN port pin definitions Pin Signal Description 1 RX+ 2 RX- Receives data over RS485. 3 N/A - 4 TX+ 5 TX- Transmits data over RS485. 6 N/A – 7 CANH CAN high level signal 8 CANL CAN low level signal Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 25 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.3.3.2 UIM02C Panel Figure 2-13 Panel (1) Communications port (2) Dry contact output ports (3) Dry contact input ports (4) Sensor ports Port Description Table 2-11 Port description Port Type Silk Screen Remarks Sensor ports TEM-HUM Ambient temperature and humidity sensor WATER Water sensor TEMP1 Temperature sensor 1 TEMP2 Temperature sensor 2 GATE Door status sensor SMOKE Smoke sensor BTEMP Battery temperature sensor DIN1 Dry contact input 1 DIN2 Dry contact input 2 DIN3 Dry contact input 3 DIN4 Dry contact input 4 DIN5 Dry contact input 5 DIN6 Dry contact input 6 ALM1 Dry contact output 1 ALM2 Dry contact output 2 ALM3 Dry contact output 3 Dry contact input ports Dry contact output ports Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 26 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Port Type Communications port Silk Screen Remarks ALM4 Dry contact output 4 ALM5 Dry contact output 5 ALM6 Dry contact output 6 ALM7 Dry contact output 7 ALM8 Dry contact output 8 COM RS485 Communications Port Table 2-12 COM port description Communications Port Communications Parameter Communications Protocol Purpose COM Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, 9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 bit/s Master/slave, Modbus and YDN1363 protocols Connects to a downstream device, such as the intelligent battery detector. NOTE The COM port is protected by a security mechanism. Figure 2-14 Pins in the COM port Table 2-13 COM port pin definitions Pin Signal Remarks 1 RX+ Receives data over RS485. 2 RX- Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 27 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Pin Signal Remarks 4 TX+ Transmits data over RS485. 5 TX- 6 PGND Protective ground 3, 7, 8 NA - Sensor Ports Figure 2-15 Pins in sensor ports Table 2-14 UIM02C pin definitions Silk Screen No. Pins TEM-HUM 1 12 V 2 ENV_TEMP 3 12 V 4 ENV_HUM 1 12 V 2 WATER 3 GND 4 - 1 GND 2 TEMP1 1 GND 2 TEMP2 1 GATE+ WATER TEMP1 TEMP2 GATE Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 28 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Silk Screen No. Pins 2 GATE- 1 SMOKE 2 12 V 1 GND 2 BTEMP (1) SIM card slots (2 PCS) (2) 4G indicator (3) Alarm indicator (4) Run indicator (5) ANT communications port (6) COM1 port (7) COM2 port (8) COM3/CAN port (9) COM4 port SMOKE BTEMP 2.3.3.3 NIM01C3 Panel Figure 2-16 NIM01C3 panel (10) Handle Indicators Table 2-15 Indicator description Indicator Color Status Description 4G indicator Green Steady on The dial-up connection is in the data service state. Blinking at a period of 2s (on for 0.1s and then off for 1.9s) The network has been registered. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 29 PowerCube 5000 User Manual (SmartLi 100Ah) Indicator Color Alarm indicator Red Run indicator Green 2 Products Status Description Blinking at a period of 2s (on for 0.1s, off for 0.1s, on for 0.1s and then off for 1.7s) A network is in search, or no network is connected. Off No alarm is generated. Steady on An alarm is generated. Off The NIM01C3 is not running because it is faulty or has no DC input. Blinking at a period of 2s (0.5 Hz) The NIM01C3 is running and communicating with the host properly. Blinking at a period of 0.25s (4 Hz) The NIM01C3 is running properly, but fails to communicate with the host. Communications Ports Table 2-16 Communications port description Communications Port Communications Parameter Description COM1 port Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, 9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 bit/s Supports master/slave protocols and Modbus protocols. Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, 9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 bit/s Supports master/slave protocols and Modbus protocols. Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, 9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 bit/s COM3: Supports master/ slave protocols and Modbus protocols. Baud rate: 1200 bit/s, 2400 bit/s, 4800 bit/s, 9600 bit/s, 14400 bit/s, 19200 bit/s, 115200 bit/s Supports Modbus protocols. COM2 port COM3/CAN port COM4 port Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. Supplies 12 V power. Supplies 12 V power. CAN: Supports CAN protocol. 30 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Figure 2-17 Pins in the COM1, COM2, and COM3 ports Table 2-17 Description for the pins in the COM1 and COM2 ports Pin Signal Description 1 RS485+ RS485 data + 2 RS485- RS485 data - 3 12 V Supply power 4 RS485+ RS485 data + 5 RS485- RS485 data - 6 NA - 7 NA - 8 GND Grounded Table 2-18 Description for the COM3/CAN port pins Pin Signal Description 1 RX+ 2 RX- Receives data over RS485. 3 NA - 4 TX+ 5 TX- Transmits data over RS485. 6 GND Grounded. 7 CANH CAN high level signal. 8 CANL CAN low level signal. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 31 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-19 Description for the COM4 port pins Silk Screen Signal Description R+ RS485+ RS485 data + R- RS485- RS485 data - (1) Run indicator (2) DG 1 control ports (3) DG 2 control ports (4) DG 1 reset ports (5) DG 2 reset ports (6) Fuel level 1 detection ports 2.3.3.4 GIM01C Panel Figure 2-18 GIM01C panel (7) Fuel level 2 detection ports (8) COM communications ports (9) CAN communications port (10) Alarm indicator Indicators Table 2-20 Indicator description Name Color Status Remarks RUN indicator Green Off The module is faulty or has no DC input. Blinking slowly (0.5 Hz) The module is running and communicating with the host properly. Blinking fast (4 Hz) The module is running properly but does not communicate with the host properly. ALM indicator Issue 03 (2021-05-10) Red Reserve Copyright © Huawei Technologies Co., Ltd. 32 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Ports Table 2-21 Port description Port Type Silk Screen DG control port DG1_CTL DG2_CTL DG reset port RST1 RST2 Fuel level detection port AI1 AI2 Communications port COM CAN Description Remarks NC DO normally closed port M Common port Controls DG startup and shutdown. NO DO normally open port NC DO normally closed port M Common port NO DO normally open port M Common port NO DO normally open port M Common port NO DO normally open port + +12 V power supply - Analog signal + +12 V power supply - Analog signal R+ RS485 data + R- RS485 data – + CAN data + - CAN data – The DG resets if the port is closed. Detect the fuel level. Used for RS485 communication. Used for CAN communication. 2.3.3.5 Energy Monitoring Module ECU01A Panel The energy monitoring module ECM (panel silk screen: ECU01A) controls consistency of AC output voltage, frequency, and amplitude between HSUs. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 33 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Figure 2-19 Panel (1) BSC port (2) PARALLEL port (3) Running indicator (4) Alarm indicator (5) Fault indicator (6) Handle Indicators Table 2-22 Indicator description Item Color Status Description Running indicator Green Off The module is faulty or has no power input. Steady on The module is active and working properly. Blinking slowly (0.5 Hz) The module is standby and ready to work. Blinking fast (4 Hz) The module software is being loaded. Off No minor or warning alarm is generated. Steady on A minor or warning alarm is generated. Off No critical or major alarm is generated. Steady on A critical or major alarm is generated. Alarm indicator Yellow Fault indicator Red Ports Table 2-23 Port description Silk Screen Description BSC Reserved PARALLEL Inter-cabinet cascading port Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 34 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.3.3.6 Monitoring Interface Module MUS01C Panel Figure 2-20 Panel (1) CAN_IN port (2) COM_IN port (3) Dry contact input for battery circuit breaker status detection (4) EPO detection port (5) 48 V power port (6) CAN_OUT port (7) COM_OUT port Ports Table 2-24 Port description Port Type Silk Screen Description Dry contact input for battery circuit breaker status detection BF1 Dry contact input 1 BF2 Dry contact input 2 BF3 Dry contact input 3 BF4 Dry contact input 4 BF5 Dry contact input 5 BF6 Dry contact input 6 NO When NO and 12 V close, EPO is triggered. EPO detection port 12V NC When NO and 12 V open, EPO is triggered. 12V Communication s port Issue 03 (2021-05-10) CAN_IN Connects to the SMU. CAN_OUT Connects to the MDU. COM_IN Connects to the SMU backplane. Copyright © Huawei Technologies Co., Ltd. 35 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Port Type Power supply port Silk Screen Description COM_OUT Reserved 48V 48 V power supply Communications Ports Table 2-25 Port description Communications Port Communications Parameter Communications Protocol CAN_IN Baud rate: 250 kbit/s CAN protocol CAN_OUT Baud rate: 250 kbit/s CAN protocol COM_IN CAN baud rate: 250 kbit/s CAN and Modbus protocols Modbus baud rate: 9600 bit/s COM_OUT Baud rate: 9600 bit/s Modbus protocol Figure 2-21 Pins in a communications port Table 2-26 CAN_IN port pin definitions Pin Signal Description 7 CANH CAN bus high level 8 CANL CAN bus low level 1–6 Reserved - Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 36 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-27 CAN_OUT port pin definitions Pin Signal Description 1 CANH CAN bus high level 2 CANL CAN bus low level 3 12V Power supply 8 GND Ground 4–7 Reserved - Table 2-28 COM_IN port pin definitions Pin Signal Description 1 RS485+ RS485 data + 2 RS485- RS485 data – 7 CANH CAN bus high level 8 CANL CAN bus low level 3–6 Reserved - Table 2-29 COM_OUT port pin definitions Pin Signal Description 1 RS485+ RS485 data + 2 RS485- RS485 data – 3 12V Power supply 4 RS485+ RS485 data + 5 RS485- RS485 data – 6 Reserved - 7 Reserved - 8 GND Ground Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 37 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.3.3.7 Monitoring Display Unit (MDU) Appearance Figure 2-22 MDU (1) Status indicator (2) LCD touchscreen Table 2-30 Indicator description Name Status Color Meaning Status/ alarm indicator Steady on Red The ICC cabinet has generated a critical alarm. Yellow The ICC cabinet has generated a major or minor alarm. Green The ICC cabinet is running properly or has generated a warning. N/A The MDU is faulty or the communications cable (with 12 V power supply) is not connected. Off Figure 2-23 MDU ports Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 38 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-31 MDU port description No. Port Name Description 1 MUS05A (DB26) Reserved 2 FE Network port 3 CAN CAN ports, connected to the monitoring interface module 4 RS485_1 Reserved 5 USB Host Reserved 6 RST Restart switch for the MDU 7 SD Reserved 8 DIP switch Reserved Functions The MDU allows you to operate cabinets, view the running status and alarms, and set parameters. Specifications and Features Dimensions: 175 mm (H) x 264 mm (W) x 40 mm (D) 2.4 Smart Lithium Battery Cabinet (SmartLi) The lithium battery cabinet consists of multiple energy storage modules (ESMs), a battery control unit (BCU), and a system battery control unit (SBCU) (in the master cabinet). A single lithium battery cabinet supports 8–14 ESMs. The SmartLi provides an energy storage solution for the microgrid system. ● Easy supply: Lithium battery cabinets can be delivered without ESM configuration. ● Easy transportation: ESMs and lithium battery cabinets can be transported separately and assembled onsite, which effectively solves the transportation problem for remote microgrid sites. ● Easy maintenance: Old and new ESMs can be used together. You do not need to manually charge or discharge the replacement ESMs to adjust the capacity. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 39 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Figure 2-24 Product structure (1) Alarm indicator (2) Running indicator (3) EPO button (4) SBCU (5) ESMs (6) BCU (7) Battery breaker (QF1) (8) BCU power switch (QS1) (9) Battery cold-start breaker (QF2) Table 2-32 Indicator description Name Color Status Meaning RUN Green On Communication is normal. Off Batteries are powered off or hibernating. Blinking slowly Frequency 0.5 Hz: standby Blinking fast Frequency 2 Hz: communication failure On A fault or major alarm is generated. Off No fault or major alarm is generated. ALM Red 2.4.1 Model Description Figure 2-25 Model Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 40 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-33 Model description Identifier Meaning Value 1 Category SmartLi 2 Series 672 V (when 14 ESMs are configured) 3 Capacity 100AH: 100 Ah battery capacity 4 Configuration type ● F: with a display, with an EPO button (master cabinet) ● S: without a display, without an EPO button (slave cabinet) 2.4.2 Energy Storage Module (ESM) The ESM is an energy storage unit composed of lithium-ion batteries. It features better charge and discharge performance, longer service life, and less selfdischarge loss than ordinary batteries. Figure 2-26 ESM (1) Handle (2) Communications port (BMU-COM) (3) Communications port (BMU-COM) (5) ESM positive terminal (6) ESM negative terminal (7) Terminal cover Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. (4) Indicator 41 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-34 Indicator description Name Color Status Meaning RUN/ALM Red On The ESM is faulty. Off The BMU is upgrading. On The SmartLi is being discharged. Blinking at 0.2 Hz The SmartLi is faulty or in standby mode. Blinking at 0.5 Hz The SmartLi is being charged. Blinking at 4 Hz Failed to locate the physical location. Off The BMU is upgrading. Gree n 2.4.3 System Battery Control Unit (SBCU) Appearance Figure 2-27 SBCU (1) Status indicator (2) LCD touchscreen Table 2-35 Indicator status Name Status Color Description Status/ alarm indicator On Red The SmartLi has generated a critical alarm, and the buzzer buzzes. Yellow The SmartLi has generated a minor alarm. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 42 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Name Status Off Color Description Green The SmartLi is running properly or has generated a warning. N/A The SBCU is powered off. Figure 2-28 Ports Table 2-36 MDU port description No. Port Name Description 1 MUS05A (DB26) Connects the SBCU to the BCU. 2 GE Network port 3 CAN Reserved 4 RS485_1 Reserved 5 FE_1 Reserved for parallel systems 6 FE_2 Reserved for parallel systems 7 USB Host Connects to a USB flash drive to import and export the configuration file, export run logs, and upgrade software. 8 SD Reserved 9 DIP switch Reserved Functions The SBCU allows you to operate cabinets, view the running status and alarms, and set parameters. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 43 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Specifications and Features Dimensions: 175 mm (H) x 264 mm (W) x 40 mm (D) 2.4.4 Battery Control Unit (BCU) The BCU generates alarms for cells and ESMs in the lithium battery cabinet, protects them against faults. It also controls the lithium battery cabinet to actively balance charge and discharge and to join or exit the parallel system. Figure 2-29 BCU Table 2-37 Port description Port Silk Screen Description Ports for BCUBMU interaction BMU IN Connects to the first BMU and contains the 48 V active equalization cable, 12 V auxiliary power supply, CAN communication, and RS485 communication (positioning). BMU OUT1 Connects to the last BMU and contains the 48 V active equalization cable, 12 V auxiliary power supply, CAN communication, and RS485 communication (positioning). BMU OUT2 Sensor ports Dry contact ports Issue 03 (2021-05-10) TEMP1 Monitors the ambient temperature inside the cabinet. TEMP2 Monitors the ambient temperature outside the cabinet. GATE Door status sensor port SMOKE Smoke sensor port WATER Water sensor port EPO1 Dry contact of the EPO button (connected to the EPO button, connected to the EPO2 port on the other module hand in hand) EPO2 Dry contact for the EPO button (connected to the EPO1 port on the other module hand in hand) DI Input dry contact DO Output dry contact Copyright © Huawei Technologies Co., Ltd. 44 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Port Silk Screen Description System communication ports LED Cabinet indicator port ELU Electronic label port MDU IN MDU port BUS TEMP Copper bar temperature monitoring port UPS 485 Reserved UPS RS485 communications port A/C 485 Reserved air conditioner communications port PLC IN Reserved PLC communications port BCU IN Inter-cabinet input communications port BCU OUT Inter-cabinet output communications port Ports for interaction between lithium battery cabinets Figure 2-30 Pins in a communications port Table 2-38 Pin definitions for the BCU IN and BCU OUT ports Pin Signal Description 1 RS485+ RS485 data, positive 2 RS485– RS485 data, negative 3 12V Supplies power. 4 RS485+ RS485 data, positive 5 RS485– RS485 data, negative 6 GND Grounding 7 CANH CAN bus high level 8 CANL CAN bus low level Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 45 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-39 Indicator description Silk Screen Name Color Status Description RUN Running indicator Green Steady on Communication is normal. Off The module is shut down or hibernating. Blinking slowly Frequency 0.5 Hz: Standby Blinking fast Frequency 2 Hz: The communication is interrupted. Steady on A fault or critical alarm is generated. Off No fault or critical alarm is generated. Steady on In charge mode Off In open-circuited state or discharge mode Steady on In discharge mode Off In open-circuited state or charge mode ALARM CHG DCHG Fault indicator Red Charge indicator Green Discharge indicator Green 2.5 Isolation Transformer Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 46 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.5.1 Isolation Transformer ITC80D Figure 2-31 Appearance (1) AC SPD (2) Alarm cable port (3) Output disconnector (4) Ground bar (5) N input bar (6) SPD fuses (7) N output bar (8) AC input L bar Table 2-40 Specifications Item Specifications Capacity 80 kVA Application scenario 2 modules, 60 kW Voltage 380 V/400 V/415 V Dimensions (H x W x D) 2000 mm x 800 mm x 850 mm Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 47 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Item Specifications Installation mode Floor-mounted 2.5.2 Isolation Transformer ITC120D Figure 2-32 Appearance (1) AC SPD (2) Alarm cable port (3) Output disconnector (4) Ground bar (5) N input bar (6) SPD fuses (7) N output bar (8) AC input L bar Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 48 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Table 2-41 Specifications Item Specifications Capacity 120 kVA Application scenario 3 modules, 90 kW Voltage 380 V/400 V/415 V Dimensions (H x W x D) 2000 mm x 800 mm x 850 mm Installation mode Floor-mounted 2.5.3 Isolation Transformer ITC200D Figure 2-33 Appearance (1) AC SPD Issue 03 (2021-05-10) (2) Alarm cable port Copyright © Huawei Technologies Co., Ltd. (3) Output disconnector 49 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products (4) Ground bar (5) N input bar (6) SPD fuses (7) N output bar (8) AC input L bar Table 2-42 Specifications Item Specifications Capacity 200 kVA Application scenario 5 modules, 150 kW Voltage 380 V/400 V/415 V Dimensions (H x W x D) 2000 mm x 800 mm x 850 mm Installation mode Floor-mounted Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 50 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.5.4 Isolation Transformer ITC400D Figure 2-34 Appearance (1) AC SPD (2) Output disconnector (3) Alarm cable port (4) Ground bar (5) N input bar (6) SPD fuses (7) N output bar (8) AC input L bar Table 2-43 Specifications Item Specifications Capacity 400 kVA Application scenario Parallel connection: 10 modules, 300 kW Voltage 380 V/400 V/415 V Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 51 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products Item Specifications Dimensions (H x W x D) 2000 mm x 1200 mm x 850 mm Installation mode Floor-mounted 2.6 Smart ETH Gateway Figure 2-35 Smart ETH gateway (1) Ground terminal (2) 12 V power input (reserved) (4) FE signal ports (5) Status indicator (3) 9–60 V Phoenix terminal power input Table 2-44 Specifications Item Specifications Power input Phoenix terminal: 9–60 V DC FE port Five FE ports, using RJ45 terminals with indicators, 10/100M communication rate Table 2-45 Indicator description Item Color Status Meaning PWR Green On The power input is normal. Off There is no power input. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 52 PowerCube 5000 User Manual (SmartLi 100Ah) 2 Products 2.7 Combiner Box Figure 2-36 Appearance (1) Circuit breakers (2) Positive busbar Negative busbar Table 2-46 Specifications Item Specifications Application scenario Four battery cabinets connected in parallel Voltage 1000 V DC Current Rated 400 A, max. 500 A Dimensions (H x W x D) 800 mm x 300 mm x 600 mm Installation mode Wall-mounted IP rating IP21 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 53 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation 3 Installation 3.1 Installation Preparations 3.1.1 Installation Clearances Reserve sufficient clearances around the ICC cabinet for operation and ventilation: ● At least 1000 mm in the front ● At least 500 mm at the rear Reserve at least 800 mm in front of the lithium battery cabinet for ventilation and operation. 3.1.2 Preparing Cables Table 3-1 Preparing cables for the ICC cabinet Cable Maximum Current Minimum Crosssectional Area Maximum Crosssectional Area Cabinet PE cable N/A 50 mm2 120 mm2 RTN+ PE cable N/A 50 mm2 120 mm2 PV DC input power cable 70 A 16 mm2 25 mm2 AC input power cable Live wire 300 A 120 mm2 185 mm2 Neutral wire 300 A 120 mm2 185 mm2 PE wire N/A 50 mm2 120 mm2 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 54 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Cable AC output power cable Maximum Current Minimum Crosssectional Area Maximum Crosssectional Area Live wire 300 A 120 mm2 185 mm2 Neutral wire 300 A 120 mm2 185 mm2 PE wire N/A 50 mm2 120 mm2 Table 3-2 Preparing cables for the lithium battery cabinet Cable Maximum Current Minimum Crosssectional Area Maximum Crosssectional Area Cabinet PE cable NA 25 mm2 35 mm2 Battery cable 200 A 50 mm2 70 mm2 Table 3-3 Preparing cables for the combiner box Cable Maximum Current Minimum Crosssectional Area Maximum Crosssectional Area Battery cable 400 A 185 mm2 185 mm2 NOTE ● The data listed in the table is the cable sizes applicable when the ambient temperature is 25°C. Use cables with larger cross-sectional areas if the ambient temperature is much higher or lower. ● The battery cables should be able to resist a temperature of 90°C at least. Doubleinsulated flame-retardant copper cables are recommended. 3.1.3 Tools and Instruments CAUTION Insulate installation tools to prevent electric shocks. Prepare the following tools and meters indicated in Table 3-4 for installation. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 55 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Table 3-4 Tools and meters Tools and Meters Electric pallet truck Manual pallet truck Ladder Rubber mallet Hammer drill and drill bit Φ16 Hand-held electric drill Alloy hole saw Heat gun Diagonal pliers Crimping tools Wire stripper Electric hydraulic pliers Clamp meter Multimeter Cable tie Level instrument Polyvinyl chloride (PVC) insulation tape Cotton cloth Label Electrician's knife Electrostatic discharge (ESD) gloves Protective gloves Insulated gloves Insulation protective shoes Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 56 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Tools and Meters Torque screwdriver Cable cutter Brush Flat-head screwdriver (2–5 mm) Phillips screwdriver Insulated torque wrench (M3/M4/M5/M6/ M8) (M6/M8/M12/ M16) Heat shrink tubing Insulated adjustable wrench NOTE Table 3-4 lists only the common tools for installation and cable connection. For more dedicated tools required, see the corresponding component manuals. Prepare tools based on site requirements. 3.1.4 Transportation and Unpacking Context NOTICE When transporting, carrying, and installing equipment: ● Ensure that components or parts do not collide with objects such as doors, walls, or shelves. ● Wear clean gloves. Do not touch components with bare hands or wet or dirty gloves. Procedure Step 1 Check the total number of goods against the packing list attached to each packing case. Step 2 Check the number and types of devices in each packing case against the packing list. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 57 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Step 3 Check each packing case. Step 4 If there is any discrepancy, or the equipment is damaged, report the problem to the local Huawei office. CAUTION To protect the equipment and facilitate future problem diagnosis, store unpacked devices and packing materials indoors. Take photos of the storage site, any rusty or corroded devices, and the packing cases and materials. Keep the photos for future reference. ----End 3.2 Installing the ICC Cabinet Step 1 Mark the position of the cabinet based on the delivered marking-off template. Figure 3-1 Marking mounting holes (unit: mm) Step 2 Drill holes and install expansion sleeves. Step 3 Secure the cabinet. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 58 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-2 Securing the cabinet Step 4 (In a parallel system) Remove the screws from the front and rear connecting kits, route the connecting kits through the reserved holes, connect the two cabinets, and tighten the screws. Figure 3-3 Installing connecting kits Step 5 Remove the support of the waterproof plate, install the support on the top of the cabinet, and then install the waterproof plate. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 59 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-4 Installing the waterproof panel on the top of the cabinet Step 6 Remove the power distribution cover. Figure 3-5 Removing the power distribution cover Step 7 Install a smart ETH gateway. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 60 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-6 Installing a smart ETH gateway ----End 3.3 Installing an Isolation Transformer Context In this example, an 80 kVA isolation transformer is installed. Procedure Step 1 Mark the position of the cabinet based on the delivered marking-off template. Step 2 Remove the blocking piece from the mounting hole of the isolation transformer base. Step 3 Drill holes and install expansion sleeves. Step 4 Install the isolation transformer. Figure 3-7 Installing an isolation transformer Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 61 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation NOTE The connecting plates between the isolation transformer and the SUN2000 are installed in the same way as those between two SUN2000s. Step 5 Remove the support of the waterproof plate, install the support on the top of the cabinet, and then install the waterproof plate. Figure 3-8 Installing the waterproof panel on the top of the cabinet ----End 3.4 Installing a PE Cable Between the ICC Cabinet and the Isolation Transformer Procedure Step 1 Prepare a cable of suitable length and install OT terminals on both ends of the cable. Step 2 Connect the PE cable to the ground bar. NOTICE Ensure that the ground cable is installed securely. Inappropriate grounding may cause device damage and personal injury. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 62 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-9 Installing a PE cable for a single ICC cabinet (1) Site ground bar Figure 3-10 Installing PE cables for two ICC cabinets (1) Site ground bar ----End 3.5 Installing the SmartLi Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 63 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation 3.5.1 Installing a Cabinet Context NOTICE ● Ensure that the installation position is flat. ● The marking-off template is delivered with the cabinet. Figure 3-11 Hole dimensions (unit: mm) (A) Mounting holes on the channel steel (B) Mounting holes on the floor Installing the Cabinet on the Ground Step 1 Determine the cabinet installation positions on the floor based on holes in the marking-off template for floor installation. Step 2 Drill holes and install expansion sleeves. Step 3 Use a pallet truck to move the cabinet to the installation position. Step 4 Use M12x60 expansion bolts to secure the cabinet to the floor. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 64 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-12 Tightening expansion bolts Step 5 Install anchor baffle plates. Figure 3-13 Installing anchor baffle plates Step 6 (Optional) When multiple lithium battery cabinets are combined, install connecting kits on the top of adjacent cabinets. Figure 3-14 Installing connecting kits ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 65 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Installing the Cabinet on Channel Steel NOTICE ● Channel steel and expansion bolts for securing the channel steel should be purchased by the customer. The recommended channel steel width is 50 mm or more. ● Ensure that the spacing between external sides of a channel steel is 800 mm. Secure channel steel to the ground by using expansion bolts. ● Cabinet mounting holes must be aligned with channel steel mounting holes, and secure the cabinet to channel steel with bolts. Step 1 Determine the cabinet installation positions on the channel steel based on holes in the marking-off template for channel steel installation. Step 2 Drill cabinet mounting holes in channel steel by using a hammer drill. Step 3 Use a pallet truck to move the cabinet to the installation position. Step 4 Use common M12x45 bolts to secure the cabinets into the mounting holes in the channel steel and tighten the bolts. Step 5 Install anchor baffle plates, as shown in Figure 3-13. Step 6 (Optional) When multiple lithium battery cabinets are combined, install connecting kits on the top of adjacent cabinets, as shown in Figure 3-14. ----End 3.5.2 Connecting a PE Cable Procedure Step 1 Check that the BCU power switch is OFF, and remove the cover from the PDU. Figure 3-15 Removing the PDU cover Step 2 Connect a PE cable. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 66 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-16 Connecting a PE cable (1) Site ground bar ----End 3.5.3 Installing ESMs Context DANGER ● Before installing batteries, carefully read the battery safety precautions. ● Wear insulation gloves and use insulated tools during installation. ● Place the batteries in a correct way to prevent vibrations and shocks. ● When installing batteries, ensure that the load-bearing capacity of the floor in the installation area is sufficient. Install additional supports if required. Procedure Step 1 Remove filler panels from the cabinet based on the actual number of ESMs. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 67 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-17 Removing a filler panel Step 2 To facilitate battery installation, install the auxiliary support on the cabinet first. Figure 3-18 Installing an auxiliary support Step 3 Install ESMs. The address of the ESM above the BCU in the right cabinet must be always 1 (the first ESM displayed on the SBCU), and the address of the ESM at the bottom layer in the left cabinet must always be the last value (the last ESM displayed on the SBCU). If a cabinet is not fully configured, the vacant slots are always on the top of the cabinet and covered by filler panels. NOTICE Place ESMs from bottom to top and from left to right. To prevent falling over due to overweight, ensure that the cumulative height of ESMs in the right cabinet is one ESM greater than or equal to the cumulative height of ESMs in the left cabinet. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 68 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-19 ESM layout (1) ESM layout (even number) (2) ESM layout (odd number) Figure 3-20 Installing ESMs Step 4 Install communications cables for the batteries. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 69 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-21 Installing communications cables for the batteries Step 5 Remove the terminal cover from the ESMs. Step 6 Install power cables for the ESM. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 70 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-22 Installing power cables for the ESMs Step 7 Reinstall the terminal cover on the ESMs. Step 8 Select the corresponding model on the nameplate of the cabinet based on the number of installed battery modules. (The figure uses 14 battery modules as an example.) Figure 3-23 Selecting a model ----End 3.5.4 Installing an IP21 Component Procedure Step 1 Install leveling feet for the IP21 component, with two long feet at the front and two short feet at the rear. NOTE ● The silkscreens "front" and "back" are displayed on the surface of the IP21 component. Note the directions during installation. ● Select the mounting holes for leveling feet based on the cabinet width onsite. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 71 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-24 Installing leveling feet Step 2 Secure the IP21 component to the top of each cabinet. Figure 3-25 Installing an IP21 component ----End 3.5.5 (Optional) Installing a Water Sensor Prerequisites A water sensor is provided. Procedure Step 1 Install a water sensor at the bottom left of the cabinet and secure it with a cable tie. Step 2 Connect the signal cable of the water sensor to the WATER terminal on the BCU. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 72 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-26 Installing a water sensor Step 3 Check the function of the water sensor. Table 3-5 Function check Check Method Normal Connection Status Alarm Clearance Method Immerse the water sensor into water. A water alarm is displayed on the active alarm page of the monitoring system. Wipe dry the water sensor. The alarm disappears automatically. ----End 3.6 (Optional) Installing a Combiner Box Prerequisites A combiner box is provided. Procedure Step 1 Determine the position for installing a combiner box on the wall based on the hole dimensions diagram. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 73 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-27 Hole dimensions for a combiner box (unit: mm) Step 2 Drill holes and install expansion sleeves. Step 3 Secure the combiner box to the wall using expansion bolts. ----End 3.7 Installing Cables NOTICE Before connecting cables, check that the screws on the cabinet are tightened and marked correctly. 3.7.1 Installing a PV Input Power Cable Prerequisites DANGER Switch off all circuit breakers before installing the power cable. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 74 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Procedure Step 1 Connect DC input power cables between the solar junction box (SJB) and the cabinet. 1. Prepare a cable of suitable length and install cord end terminals or OT terminals on both ends of the cable. 2. Secure the negative wire of the DC input power cable to the PV– screw in the cabinet. 3. Secure the positive wire of the DC input power cable to the PV+ screw in the cabinet. 4. Secure the other end of the DC input power cable to the output terminal in the SJB. Figure 3-28 Installing a PV input power cable NOTE One PV input is used as an example. Step 2 Cover a PVC corrugated pipe over the cable part outside the cabinet and secure the PVC corrugated pipe to the cable hole. ----End 3.7.2 Installing an AC Input Power Cable Prerequisites AC input power cables need to be installed when a backup DG is available. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 75 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation DANGER ● Ensure that the upstream AC input circuit breaker is OFF, and that the warning label "Do not operate" is attached. ● Switch off all circuit breakers before installing cables. Procedure Step 1 Prepare a cable of suitable length and install cord end terminals or OT terminals on both ends of the cable. Step 2 Install an AC input power cable. Figure 3-29 Installing an AC input power cables for a DG (1) DG Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 76 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-30 Installing AC input power cables for DGs connected in parallel (1) DG NOTE In a parallel system, the length and model of the cable between the cabinet and the DGs must be the same. Step 3 Cover a PVC corrugated pipe over the cable part outside the cabinet and secure the PVC corrugated pipe to the cable hole. ----End 3.7.3 Installing Cables for the Smart ETH Gateway Prerequisites A smart ETH gateway has been installed for communication between the ICC cabinet and the lithium battery cabinet and between the ICC cabinet and the PC. DANGER ● Ensure that the upstream AC input circuit breakers are OFF, and attach warning labels such as "Do not operate." ● Switch off all circuit breakers before installing cables. Procedure Step 1 Remove the power distribution cover. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 77 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-31 Removing the power distribution cover Step 2 Install power cables. Figure 3-32 Installing power cables Step 3 Install signal cables. 1. Remove the cable trough cover. 2. Install a signal cable between the SMU and the smart ETH gateway. 3. Install an external signal cable. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 78 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-33 Installing signal cables Step 4 Reinstall the cable trough cover. Step 5 Reinstall the power distribution cover (route the signal cable out of the cable hole on the left side). ----End 3.7.4 Installing Signal Cables Between Lithium Battery Cabinets Prerequisites ● Multiple lithium battery cabinets have been configured. This section uses three lithium battery cabinets connected in parallel as an example. ● The number of each lithium battery cabinet is determined by the parallel cable connection mode. The master cabinet with a display is cabinet 1, the lithium battery cabinet connected to the BCU_OUT port of cabinet 1 is cabinet 2, and the like. Procedure Step 1 Connect the BCU IN and BCU OUT ports of the BCU in each lithium battery cabinet to form a loop. Step 2 Connect the cable on EPO2 in lithium battery cabinet 1 to the cable on EPO1 in battery cabinet 2. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 79 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Step 3 Connect the cable on EPO2 in lithium battery cabinet 2 to the cable on EPO1 in battery cabinet 3. Step 4 Remove the existing cable from EPO2 in lithium battery cabinet 3, and connect EPO2 in lithium battery cabinet 3 to the EPO button contact in lithium battery cabinet 1 using a cable available in the fitting bag. Figure 3-34 Connecting signal cables (1) BCU in lithium battery cabinet 1 (master cabinet) (2) BCU in lithium battery cabinet 2 (3) BCU in lithium battery cabinet 3 (4) EPO button contact in the master lithium battery cabinet Figure 3-35 Signal cable routing for a lithium battery cabinet Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 80 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation NOTE You are advised to arrange the master and slave cabinets from left to right to ensure that the cabinet numbers are consistent with those on the page of the monitoring system. ----End 3.7.5 Installing Cables Between the Lithium Battery Cabinet and the ICC Cabinet Procedure Step 1 Switch all external battery circuit breakers to OFF. Step 2 Connect a signal cable between the lithium battery cabinet and the ICC cabinet. Figure 3-36 Connecting a signal cable Step 3 Connect battery cables between the ICC cabinet and the lithium battery cabinet. ● Issue 03 (2021-05-10) Connecting a single lithium battery cabinet to the ICC cabinet Copyright © Huawei Technologies Co., Ltd. 81 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-37 Installing battery cables (1) ICC cabinet ● (2) Lithium battery cabinet Connecting multiple lithium battery cabinets to the ICC in parallel, with an optional combiner box Figure 3-38 Installing battery cables (1) ICC cabinet (2) Lithium battery cabinet (3) Combiner box Step 4 Lay out the cables based on the instructions, and bind them using cable ties. Step 5 Cover a PVC corrugated pipe over the cable part outside the cabinet and secure the PVC corrugated pipe to the cable outlet. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 82 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation 3.7.6 Installing Cables Between the ICC Cabinet and the Isolation Transformer Procedure Step 1 Install surge protection, high-temperature, and overtemperature alarm signal cables between the ICC cabinet and the isolation transformer. Figure 3-39 Installing alarm cables for the isolation transformer NOTE In this example, alarm cables are installed for an 80 kVA isolation transformer. Step 2 Install an AC power cable between the ICC cabinet and the isolation transformer. NOTICE Do not ground the AC input neutral wire of the isolation transformer. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 83 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-40 Installing an AC power cable (one ICC cabinet) Figure 3-41 Installing AC power cables (two ICC cabinets + 400 kVA isolation transformer) ----End 3.7.7 Installing an AC Output Cable for the Isolation Transformer Procedure Step 1 Secure one end of the AC output power cables to the neutral wire and live wire screws in the isolation transformer. Step 2 Secure the other end of the AC output power cable to the corresponding port. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 84 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-42 Installing an AC output cable for the isolation transformer (1) Site ground bar (2) AC output CAUTION A residual leakage protection device needs to be added to the AC device connected to the AC output of the isolation transformer. ----End 3.7.8 Installing Control Cables Between Two ICC Cabinets Prerequisites If two ICC cabinets are deployed, perform the following steps to install cables. Procedure Step 1 Install communications cables between ECMs. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 85 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-43 Installing communications cables between ECMs Step 2 Install a communications cable between the smart ETH gateways in the two ICC cabinets. Figure 3-44 Installing a communications cable between smart ETH gateways Step 3 Install the EPO control cable. NOTICE ● The EPO control cables installed before delivery are used for independent EPO control for two cabinets. ● If you need to press the EPO button on either cabinet to shut down the two cabinets at the same time, perform this step to modify the EPO control cable connection. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 86 PowerCube 5000 User Manual (SmartLi 100Ah) 1. 3 Installation Install auxiliary contacts at the bases on the rear of the EPO buttons in cabinets 1 and 2. Figure 3-45 Installing an auxiliary contact 2. Remove the cable from EPO-NC on the MUS01C in ICC cabinet 1, remove the EPO/-1 and EPO/-2 cables from the EPO button contact, keep the cable between EPO-NC and EPO/-1 disconnected, and connect the EPO/-2 cable to the upper part of the new auxiliary contact. 3. Remove the cable from EPO-12V on the MUS01C in ICC cabinet 2, remove the EPO/-2 cable from the EPO button contact, and keep the cable between EPO-12V and EPO/-2 disconnected. Figure 3-46 Removing EPO cables from the ICC cabinet 4. Issue 03 (2021-05-10) Connect the EPO auxiliary contacts and dry contacts of ICC cabinets 1 and 2 using the cables in the fitting bag. Copyright © Huawei Technologies Co., Ltd. 87 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation Figure 3-47 Installing the parallel EPO control cable NOTE After startup, press the EPO buttons in cabinets 1 and 2. The two cabinets should stop. ----End 3.8 Installation Verification Table 3-6 Cabinet installation checklist No. Check Item Acceptance criteria 1 Installation and securing The cabinets are placed in accordance with the design drawing. The bases are secured. 2 Arrangement of combined cabinets The adjacent cabinets are neatly arranged and secured with connecting plates. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 88 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation No. Check Item Acceptance criteria 3 Cable connections ● All bolts are fully tightened. Flat washers and spring washers are all installed in correct sequence. ● Connectors for power cables and PE cables are soldered or crimped securely. ● Fat washers and spring washers are securely installed for all OT terminals that are intact and properly connected. ● All cable joints are secured properly, especially signal cables and the cables to the bottom of the cabinets. 4 Cable labels Both ends of a cable are labeled. Labels are concise and easy to understand. 5 Cable ties ● Power cables, ground cables, and signal cables are bound separately in the cable routing. ● Cables are bound neatly, and cable ties are secured evenly and properly in the same direction. ● There are no sundries such as unnecessary adhesive tape or cable ties on cables. ● The cable tie tails on indoor cables are cut smoothly from the root, and the cable tie tails on outdoor cables are cut with a margin of 3 mm to 5 mm. 6 Correct cable connections ● All PE cables prepared onsite contain copper core wires and have correct diameters. No switches or fuses are installed on the cables and no short circuit exists. ● All PE cables, AC input cables, and intra-cabinet cables are connected correctly according to the wiring diagram, and all screws are fastened. The input and output cables are not short-circuited. ● Bare cables and terminal barrels are completely wrapped with heat shrink tubings. 7 Cable layout ● Cables are routed in a way convenient for maintenance and future capacity expansion. ● Power cables and ground cables are not coiled and excess parts are cut off. ● Unused ports are protected. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 89 PowerCube 5000 User Manual (SmartLi 100Ah) 3 Installation No. Check Item Acceptance criteria 8 Foreign matter cleaning inside the cabinets The cabinets are clean, free of dust, dirt, and foreign matter inside and outside. 1. There is no foreign matter (such as copper wires and screws) on the top of the cabinets. 2. There is no foreign matter on the copper bar terminals. 3. There is no foreign matter around the switch terminals. 4. There is no foreign matter on the bottom plate of the cabinets. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 90 PowerCube 5000 User Manual (SmartLi 100Ah) 4 UI Description 4 UI Description NOTICE In this document, the monitoring software version for ICC cabinets is V500R002C10SPC607, and that for lithium battery cabinets is V200B016D00. Related information varies with versions and is for reference only. 4.1 ICC Cabinet MDU Figure 4-1 System information Table 4-1 MDU UI functions First-Level Menu Second-Level Menu Third-Level Menu Function System Status - - Views ICC cabinet data and information about the bypass input, PV input, loads, batteries, and Cmp Maint. System Info Runn Info AC Output Views AC output data. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 91 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu Second-Level Menu Alarms Settings Issue 03 (2021-05-10) 4 UI Description Third-Level Menu Function Local Load Views local load data. PV Input Views PV input data. Bypass Input Views bypass data. HSU Module Data Views data about each HSU. Lihv Battery Group Views data about each lithium battery cabinet. Total Runtime Views the runtime of the ICC cabinet. Environment Data Views the environmental data of the ICC cabinet. Cmp Maint Views component maintenance intervals. Active Alarms Views the active alarms of the ICC cabinet. Historical Alarms Views the historical alarms of the ICC cabinet. Fault Clear Clears alarms. Buzzer On/Off Enables or disables the buzzer. Basic Sets parameters such as the display language, date, and user password. Communication Sets IP parameters for the ICC cabinet, parallel cabinet, NetEco, and lithium battery cabinet. Basic Param Sets basic parameters such as single/ parallel, voltage level, battery type, number of DGs, number of HSUs configured in the cabinet, and minimum system startup capacity percentage. Advanced Param Sets zero display with no load output. Dry Contacts Sets alarm conditions for UIM dry contacts. Setup Parameter Sets the door status sensor, transformer cabinet SPD, and the option to enable EPO. AC Load Sets load parameters. Copyright © Huawei Technologies Co., Ltd. 92 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu 4 UI Description Second-Level Menu Third-Level Menu Function Settings Wizard Sets parameters upon first power-on. Lihv Battery Group Sets lithium battery group parameters. ECM Switchover If the ECM to be maintained is still working, perform ECM active/standby switchover on this screen. After performing active/standby switchover, ensure that this ECM is in standby state (that is, the green indicator is blinking) and then maintain the ECM. Clr Comm Fail Device Clears devices that have failed to communicate. Restore Factory Set Restores factory settings. AC Phase Detect Checks the AC phase sequence. Cmp Maint Sets component maintenance intervals. USB Operations Upgrades software and exports fault information. Screen Calib Calibrates the touchscreen. About - Views version details. - - Views and sets common parameters for the ICC cabinet. Maintenance Common Functions Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 93 PowerCube 5000 User Manual (SmartLi 100Ah) 4 UI Description 4.2 ICC Cabinet WebUI Figure 4-2 Home page Table 4-2 WebUI functions First-Level Menu Second-Level Menu Third-Level Menu Function Home System Overview - Views current system and battery information. Active Alarms - Views active alarms. Mobile Data Info. - Views mobile data and NetEco connection status. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 94 PowerCube 5000 User Manual (SmartLi 100Ah) 4 UI Description First-Level Menu Second-Level Menu Third-Level Menu Function Monitoring Microgrid system - Views the running information about the microgrid system, sets microgrid system parameters, and starts or stops the system. NOTE ● Choose Monitoring > Microgrid system > Running Parameter > Load Connection and Disconnection Parameters. On the displayed page, set AC load connection voltage(Battery module) to a value greater than or equal to AC load disconnection voltage(Battery module) plus 2. Otherwise, the parameter setting fails. ● Choose Monitoring > Microgrid system > Running Parameter > Load Connection and Disconnection Parameters. On the displayed page, set AC load disconnection voltage(Battery module) to a value less than or equal to AC load connection voltage(Battery module) minus 2. Otherwise, the parameter setting fails. Power cabinet Issue 03 (2021-05-10) HSU group Views the running information about each HSU. Copyright © Huawei Technologies Co., Ltd. 95 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu 4 UI Description Second-Level Menu Third-Level Menu Function Lihv Battery Group Views the running information about each lithium battery cabinet, sets parameters for the battery cabinets, synchronizes the battery cabinet time, and deletes the devices that have failed to communicate. NOTE ● Choose Monitoring > Power cabinet > Lihv Battery Group > Running Parameter > LVD Parameters. On the displayed page, set Module battery LVD voltage and make sure the following conditions are met. Otherwise, the parameter setting fails. 1. Value ≤ AC load disconnection voltage(Battery module) – 0.4 (Monitoring > Microgrid system > Running Parameter > Load Connection and Disconnection Parameters) 2. Value < Battery module charging voltage (Monitoring > Power cabinet > Lihv Battery Group > Running Parameter > Charge Parameters) ● Choose Monitoring > Power cabinet > Lihv Battery Group > Running Parameter > Charge Parameters. On the displayed page, set Battery module charging voltage and make sure the following conditions are met. Otherwise, the setting will fail. 1. Value < Module over volt. protect point (Monitoring > Power cabinet > Lihv Battery Group > Running Parameter > Alarm Parameters) 2. Value > Module battery LVD voltage (Monitoring > Power cabinet > Lihv Battery Group > Running Parameter > LVD Parameters) 3. Value > AC load connection voltage(Battery module) (Monitoring > Microgrid system > Running Parameter > Load Connection and Disconnection Parameters) Bypass Issue 03 (2021-05-10) Views the bypass module running information and sets bypass parameters. Copyright © Huawei Technologies Co., Ltd. 96 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu 4 UI Description Second-Level Menu Third-Level Menu Function ECM1/2 Views the ECM running information and sets the verification and commissioning parameters for the ECM. UIM Views the UIM running information, sets dry contact parameters for the UIM, and clears dry contact alarm association parameters. MUS01C Views the running information about the monitoring interface module. Setup parameter Sets basic parameters and sensor parameters required for site deployment. NOTE In the single cabinet scenario, if DG Number is set to 0, choose Monitoring > Power cabinet > Setup parameters, and set Mains Connected to Yes. The SMU restarts and the Mains menu is displayed on the Monitoring page. Query Issue 03 (2021-05-10) DG comm. ex. board Views the running information about the DG expansion module. MDU Resets the MDU. Comm. ex. board group Views the NIM01C3 running information and resets the NIM01C3. Controller - Views the NetEco running information and set NetEco parameters, and restarts the SMU. EPS-D group - Views the running information about each diesel generator (DG) system and set DG system parameters. Mains - Views mains information and sets mains parameters. PV module - Views the running information about PV modules and sets PV module parameters. GPS - Views basic GPS information and sets GPS parameters. Historical Alarm - Queries historical alarms. Performance Data - Views the performance data of each device. Copyright © Huawei Technologies Co., Ltd. 97 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu System Settings Maintenance Issue 03 (2021-05-10) 4 UI Description Second-Level Menu Third-Level Menu Function Operation Log - Views the operation records of each user. Export Data - Exports historical alarms, active alarms, performance data, and operation logs. DO Alarm Config - Views dry contact output alarm settings. DI Config - Views dry contact input settings. Site configuration - Sets parameters such as the site ID, system type, and network security certificate. Time - Sets the time zone, date, and time. Network configuration - Sets parameters such as the network communication mode and IP address. NetEco - Sets parameters such as the NetEco IP address and security certificate. Alarm Parameters - Sets alarm parameters for each device. DI Dry Contact - Sets dry contact input parameters. SMS Configure - Sets parameters such as the SMS number and alarm. Port Equip Config - Sets port parameters for monitoring modules in the ICC cabinet. ModbusTCP configuration - Sets ModbusTCP parameters. Software Upgrade - Upgrades software. Version Information - Views version information. Configuration File - Imports and backs up the configuration file; restores factory settings. E-label - Views electronic labels. User Management - Manages users, such as adding, modifying, and deleting users. Fault Information - Exports fault data. Copyright © Huawei Technologies Co., Ltd. 98 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu 4 UI Description Second-Level Menu Third-Level Menu Function Network Diagnosis - Diagnoses the network. Component Maintenance - Sets the component maintenance interval. 4.3 Lithium Battery Cabinet SBCU Figure 4-3 System status Table 4-3 SBCU UI functions First-Level Menu Second-Level Menu Third-Level Menu Function System Status Runn Info Battery System Views the parameters of the lithium battery cabinet system. Battery Cabinet N Views the parameters of the lithium battery cabinet. Active Alarms Views the active alarms of the lithium battery cabinet. Historical Alarms Views the historical alarms of the lithium battery cabinet. Buzzer On/Off Enables or disables the buzzer. Clear Faults Clears alarms. Alarms Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 99 PowerCube 5000 User Manual (SmartLi 100Ah) First-Level Menu Common Functions Issue 03 (2021-05-10) 4 UI Description Second-Level Menu Third-Level Menu Function Settings Comm. Settings Sets the IP, RS485, COM, and ModbusTCP parameters for the lithium battery cabinet. System Settings Sets the number of parallel lithium battery cabinets, the number of ESMs, and the options to enable EPO and fire extinguisher startup. Settings Wizard Sets parameters upon first power-on. User Settings Sets parameters such as the language, date, and user password. Time Zone Sets time zone parameters. Sensor Settings Sets whether sensors are optional. Maintenance USB Operations Upgrades software and exports fault information. About - Views version information and electronic labels. - - Views historical alarms and enables or disables the buzzer. Copyright © Huawei Technologies Co., Ltd. 100 PowerCube 5000 User Manual (SmartLi 100Ah) 4 UI Description 4.4 Lithium Battery Cabinet WebUI Figure 4-4 Home page Table 4-4 WebUI functions First-Level Menu Second-Level Menu Function Home System Overview Views the information about the lithium battery cabinet system. Active Alarms Views active alarms. Monitoring Battery System Views the information about the lithium battery cabinet system, sets parameters related to the system, and clears the fault information about lithium battery cabinets. Query Historical Alarm Queries historical alarms. Performance Data Exports the performance data of each device. Operation Log Views the operation records of each user. Export Data Exports historical data. Site configuration Sets the cyber security certificate. Time Sets the time zone, date, and time. IP Address Sets the IP address. System Settings Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 101 PowerCube 5000 User Manual (SmartLi 100Ah) 4 UI Description First-Level Menu Maintenance Second-Level Menu Function Configuration File Imports and backs up the configuration file. Software Upgrade Upgrades software. Version Information Views version information. E-label Views electronic labels. User Management Manages users, such as adding, modifying, and deleting users. Fault Information Exports logs and fault data of the lithium battery cabinet. BSP Upgrade Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 102 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning 5 Power-on Commissioning 5.1 Preparing for Power-On Step 1 Turn on the battery breaker QF1 in the lithium battery cabinet. Step 2 Turn on the BCU power switch QS1 in the lithium battery cabinet. Step 3 (Optional) If there are multiple lithium battery cabinets, repeat the preceding steps. ----End 5.2 Power-On Mode of the ICC Cabinet NOTE If the ICC cabinet software needs to be upgraded during the initial site setup, use either of the following power supply modes to perform the upgrade: ● Switch off the battery circuit breaker QF1 in the lithium battery cabinet. Perform the upgrade when PV power is supplied to each power module in the ICC cabinet. ● Turn off the solar input switches of all power modules in the ICC cabinet. Perform the upgrade when the ICC cabinet is powered by the lithium battery cabinet. 5.2.1 Powering On the ICC Cabinet Using PV Prerequisites ● You can perform PV power-on commissioning only when the sunlight is normal. ● Check that the PV input voltage is between 200 V DC to 980 V DC. Procedure Step 1 Check that the PV input, battery, and AC input and output cables are correctly connected. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 103 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Step 2 Turn the solar input switch in the ICC cabinet to ON. NOTE If the power indicator (green) on the front panel of the HSU is on, the cables are connected correctly. If the indicator (green) is off, the positive and negative power cables may be reversely connected and need to be corrected. ----End 5.2.2 Powering On the ICC Cabinet Using a Lithium Battery Prerequisites ● The battery supply is connected preferentially at night or when PV energy is insufficient. ● Required tools such as a multimeter and insulation gloves are available. ● The PV switch and AC output switch in the ICC cabinet are OFF. Procedure Step 1 Turn on the battery cold-start breaker QF2 in each lithium battery cabinet. Step 2 After the lithium battery cabinet is powered on for about 3 minutes (you can hear a sound of contactor closing in the cabinet), check that the battery terminal voltage of the ICC cabinet is normal (should be the same as the voltage of the lithium battery cabinet). Step 3 Hold down the battery startup button (BATT Start) for 5s. NOTE If the power indicator (green) on the front panel of the HSU is on, the cables are connected correctly. If the indicator (green) is off, the positive and negative power cables may be reversely connected and need to be corrected. ----End 5.2.3 Powering On the ICC Cabinet Using a Backup DG Prerequisites When there is no PV input and the battery depth of discharge (DOD) reaches the specified value, you need to start the backup DG to charge the batteries. NOTICE When the power of the backup DG is less than the load power, power off the load. Procedure Step 1 Turn the AC output switch in the cabinet to OFF. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 104 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Step 2 Turn the AC input switch in the cabinet to OFF. Step 3 Start the backup DG. Step 4 Check that the DG output voltage is within the range of 310 to 450 V AC. Step 5 Turn the AC input switch to ON. NOTE If the green power indicator on the front panel of the BPS is on, the BPS works normally. If the red indicator is on, the DG input phase sequence may be reverse or the input voltage frequency may exceed the limit. In this case, they need to be checked. ----End 5.3 Setting Parameters for the ICC Cabinet Context The ICC cabinet is powered on for the first time. Table 5-1 Description of system users Default User Preset Password Permission admin (administrator ) MDU 012589 Web Changem e Has the rights to perform all the functions on the MDU, including viewing system running information, setting parameters, and maintaining the system. engineer (engineer user) MDU 000001 Web Changem e Has rights to view and set system information. Procedure Step 1 Perform quick settings. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 105 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Figure 5-1 Settings Wizard Table 5-2 Settings Wizard Item Parameter Setting Language N/A Select a desired language. Time N/A Set to the local time and date. System Param. Single/Parallel Set this parameter as required. Parallel ID (displayed in a parallel system) When the value is set to 1, the cabinet is the master cabinet. When the value is set to 2, the cabinet is the slave cabinet. DG Number Set this parameter as required. Battery Type Number of cabinet's HSU Output Volt Level (V) Issue 03 (2021-05-10) NOTE Changing the number of DGs will restore the following parameters to their default values: AC load connection voltage (Battery module), AC load disconnection voltage (Battery module), Battery module charging voltage, Module battery LVD voltage, and Module battery LVD voltage. Copyright © Huawei Technologies Co., Ltd. 106 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Item Parameter Setting Output Volt Adjust (V) Altitude (m) EPO enable EPO (emergency power-off) is performed only when this parameter is enabled and the EPO switch is triggered. When EPO detection is changed from Disable to Enable, check that the EPO cable is connected correctly. AC Phase Detect (displayed in a parallel system) Network parameters IP Address Subnet Mask Default Gateway Lihv battery equip IP Start If the detection result is abnormal, alarms AC Input Phase Sequence Incorrect and AC Output Phase Sequence Incorrect will be generated on the MDU and WebUI. In this case, reconnect the cables. Set this parameter according to the address information provided by the network administrator. In a parallel system, the IP addresses of the master and slave cabinets must be different and in the same network segment. ● The IP addresses of the lithium battery equipment and ICC cabinet must be in the same network segment. ● The lithium battery equipment IP address set on the ICC cabinet must be the same as the IP address of the lithium battery cabinet connected to the ICC cabinet. Step 2 Set communications parameters for other devices on the MDU of the master cabinet. Table 5-3 Setting communications parameters Path Parameter Setting System Info > Settings > Communication Monitor Parallel IP (for a parallel system) The value is automatically generated based on the parallel ID in a parallel system. Lihv Battery Equip IP IP address of the lithium battery cabinet Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 107 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Path Parameter Setting NetEco Primary IP Set this parameter according to the address information provided by the network administrator. NetEcoPort Number Set this parameter as required. Step 3 (For a parallel system) On the MDU of the master cabinet, choose System Info > Settings > Basic Param, and set Transformer Cabinet SPD Fault Alm. Cond. to Close. ----End 5.4 Setting Parameters for the Lithium Battery Cabinet Context The lithium battery cabinet is powered on for the first time. Table 5-4 Description of system users Default User Preset Password Permission admin (administrato r) SBCU 000001 WebUI Changeme Has rights to perform all operations on the SBCU and WebUI. operator (common user) SBCU 000001 WebUI Changeme Browses system running information, exports system information (historical alarms, logs, e-labels, and fault data), rectifies faults, and controls the buzzer. Other control and maintenance functions that may affect system operation are unavailable and parameters cannot be set. Procedure Step 1 Perform quick settings. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 108 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Figure 5-2 Settings Wizard Table 5-5 Settings Wizard Item Parameter Setting Language N/A Select a desired language. Time N/A Set to the local time and date. System Param. Battery cabinet quantity Set this parameter as required. Modules per rack Set this parameter based on the number of battery strings in the lithium battery cabinet. Module battery LVD voltage If the voltage of a single battery module is lower than the value of this parameter, the battery module is automatically powered off. Set this parameter based on site requirements. EPO enable To enable the EPO function, set this parameter to Enable. Fire control enable If this parameter is set to Enable, an alarm is reported after the fire extinguishing action is triggered. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 109 PowerCube 5000 User Manual (SmartLi 100Ah) 5 Power-on Commissioning Item Parameter Setting Network Param. IP address allocation ● If the MDU is directly connected to a computer, the IP address can only be allocated manually. The IP addresses of the MDU and network management system must be on the same network segment, and must be different. ● If the MDU is connected to a computer through a LAN switch or router with the DHCP function, the IP address can be allocated manually or automatically. Manual allocation is used by default. IP address Subnet mask Default gateway Set this parameter according to the address information provided by the network administrator. The IP address of the lithium battery cabinet must be the same as the lithium battery cabinet IP address set in the ICC cabinet. ----End 5.5 Powering On Loads Prerequisites NOTICE ● Before turning on the system output, ensure that the ICC cabinet is correctly connected to the lithium battery cabinet and the communication is normal. ● When the lithium battery cabinet is powered on for the first time and connected to the system, the ICC cabinet can turn on output only after the PV input is connected. ● In a parallel system, ensure that the output power cables of two ICC cabinets are connected in parallel and the phase sequence is correct. Procedure Step 1 Turn the output disconnector of the isolation transformer to ON. Step 2 Turn the AC output circuit breaker in the ICC cabinet to ON. Step 3 Enable the system output. NOTE Wait about 4 to 5 minutes until the load starts to power on. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 110 PowerCube 5000 User Manual (SmartLi 100Ah) ● 5 Power-on Commissioning MDU operations Tap the start/stop button control the system output. ● on the MDU main menu of the ICC cabinet to WebUI operations Log in to the ICC cabinet WebUI, choose Monitoring > Microgrid system > Running Control, set System start/shutdown to Start, and click Submit to control the system output. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 111 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide 6 Operation Guide 6.1 Shutting Down and Powering Off the System Prerequisites The output load is transferred or there is no major load so that system power-off is allowed. Once the system is shut down, there is no power output from the output end. Procedure Step 1 Disable the system output. ● MDU operations Tap the start/stop button control the system output. ● on the MDU main menu of the ICC cabinet to WebUI operations Log in to the ICC cabinet WebUI, choose Monitoring > Microgrid system > Running Control, set System start/shutdown to Shutdown, and click Submit to control the system output. Step 2 Turn off the AC output switch and isolation transformer disconnector. Step 3 Turn off the battery breaker QF1 in each lithium battery cabinet. Step 4 Turn off the solar input switch and AC input switch. Step 5 Check that the loads have powered off completely and that the control panel and indicators have turned off. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 112 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide 6.2 Powering Off Lithium Battery Cabinets Prerequisites If the ICC cabinet is cold-started using lithium battery cabinets and will not be used for a long time, you can manually power off the lithium battery cabinets. Procedure Step 1 Turn off the battery cold-start breaker QF2 and BCU power switch QS1 in each lithium battery cabinet. Step 2 Wait for 1 minute. Step 3 Turn on the BCU power switch QS1 in each lithium battery cabinet. ----End 6.3 Logging In to the WebUI Context Internet Explorer 11 is used as the example browser. The system supports Internet Explorer 11. Procedure Step 1 Use a network cable to connect the female network cable connector under the monitoring unit of the ICC cabinet. Figure 6-1 Connecting a signal cable Step 2 Open the browser and choose Tools > Internet Options. Step 3 On the Advanced tab page, ensure that Use TLS 1.0, and Use TLS 1.1 are selected and click OK. Step 4 Enter https://IP address in the address box of the browser, select a language, set User name and Password, and click Login. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 113 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide NOTE ● The preset IP address for the ICC cabinet is 192.168.0.10. ● The preset IP address for the lithium battery cabinet is 192.168.0.5. ● If an incorrect password is entered five consecutive times, the account will be logged out for 5 minutes. ● After a user logs in to the WebUI, if another user logs in with the same user name, the current account will be logged out. ● It is advised to change the password after the first login to prevent unauthorized access. ----End 6.4 Changing a User Password Context For security purposes, change your password periodically. The system administrator has the permission to change the passwords of all users. The current user has the permission to change its own password. Changing a User Password on the ICC Cabinet WebUI Step 1 Choose Maintenance > User Management on the WebUI, select the user whose password needs to be changed, and set the password. Figure 6-2 Changing a password ----End Changing a User Password on the ICC Cabinet MDU Step 1 Choose Settings > Basic Param on the MDU, select the user whose password needs to be changed and set the password. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 114 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide Figure 6-3 Changing a password ----End Changing a User Password on the Lithium Battery Cabinet WebUI Step 1 Choose Maintenance > User Management on the WebUI, select the user whose password needs to be changed, and set the password. Figure 6-4 Changing a password ----End Changing a User Password on the Lithium Battery Cabinet SBCU Step 1 Choose Setting > User Settings on the SBCU and set the password of the current user. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 115 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide Figure 6-5 Changing a password ----End 6.5 Exporting Data Exporting ICC Cabinet Data on the ICC Cabinet WebUI Step 1 Log in to the ICC cabinet WebUI and choose Query > Export Data. Step 2 Export desired data. Figure 6-6 Exporting data Step 3 Choose Maintenance > Fault Information and export fault information. NOTE Fault Information contains the data exported by Export Data. Figure 6-7 Fault information ----End Exporting ICC Cabinet Data on the ICC Cabinet MDU Step 1 Insert the USB flash drive into the USB port on the SMU of the ICC cabinet. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 116 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide Step 2 Choose Maintenance > USB Operation on the MDU and export a file. Figure 6-8 Exporting a file ----End Exporting Lithium Battery Cabinet Data on the Lithium Battery Cabinet WebUI Step 1 Log in to the lithium battery cabinet WebUI and choose Query > Export Data. Step 2 Export desired data. Figure 6-9 Exporting data Step 3 Choose Maintenance > Fault Information and export log or fault information. Figure 6-10 Fault information ----End Exporting Lithium Battery Cabinet Data on the Lithium Battery Cabinet SBCU Step 1 Insert the USB flash drive into the USB port on the SBCU of the lithium battery cabinet. Step 2 Choose Maintenance > USB Operation on the SBCU and export the desired data. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 117 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide Figure 6-11 Exporting data ----End 6.6 Performing EPO Performing EPO for the ICC Cabinet NOTICE ● After you press the EPO button, the ICC cabinet has no output, loads power off, and the lithium battery cabinet shuts down the output. ● If multiple ICC cabinets are connected in parallel, after you press the EPO button, the corresponding ICC cabinet has no output, the loads power off, and the lithium battery cabinet connected turns off the output. Other ICC cabinets and lithium battery cabinets continue to provide output. ● In the scenario with two parallel ICC cabinets, if the EPO cable connection has been modified according to 3.7.8 Installing Control Cables Between Two ICC Cabinets, the slave cabinet will also implement EPO when you perform EPO on the master cabinet. ● In the non-battery power supply scenario, the ICC cabinet generates an EPO alarm and a communication failure alarm. In the battery power supply scenario, the ICC cabinet is powered off directly. Step 1 Press the EPO button on the front door of the ICC cabinet. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 118 PowerCube 5000 User Manual (SmartLi 100Ah) 6 Operation Guide Performing EPO for the Lithium Battery Cabinet NOTICE ● After you press the EPO button, the lithium battery cabinet has no output and generates a battery cabinet EPO alarm. ● If multiple lithium battery cabinets are connected in parallel, performing EPO for the master cabinet will perform EPO for all lithium battery cabinets. ● If the ICC cabinet is connected to the DG input and has no PV input, the ICC cabinet is powered off and then powered on by the DG after the lithium battery cabinet implements EPO. ● If the ICC cabinet is not connected to the DG input and has no PV input, the ICC cabinet is powered off after the lithium battery cabinet implements EPO. ● If the ICC cabinet is not connected to the DG input and has PV input, the ICC cabinet powers off the loads after the lithium battery cabinet implements EPO. Step 1 Press the EPO button on the front door of the lithium battery cabinet. ----End 6.7 Clearing the EPO State Clearing the EPO State for the ICC Cabinet Step 1 Rotate the EPO button on the front door of the ICC cabinet clockwise until the button ejects to clear the EPO state. Step 2 If the ICC cabinet is not powered off, check that the EPO alarm is cleared. Step 3 Switch on the battery cold-start circuit breaker (QF2) in the lithium battery cabinet. Step 4 If the ICC cabinet is powered off, power on the ICC cabinet. ----End Clearing the EPO State for the Lithium Battery Cabinet Step 1 Check whether the lithium battery cabinet is powered off. If so, switch on the battery cold-start circuit breaker (QF2) in the lithium battery cabinet. Step 2 Rotate the EPO button on the front door of the lithium battery cabinet clockwise until the button ejects to clear the EPO state. Step 3 Check that the EPO alarm is cleared. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 119 PowerCube 5000 User Manual (SmartLi 100Ah) 7 Routine Maintenance 7 Routine Maintenance Before equipment faults occur, perform routine maintenance to detect causes of potential faults and handle the faults properly to protect services from being affected. 7.1 CCS Routine Maintenance Maintain the cabinet with cooling system (CCS) periodically based on site requirements. The recommended maintenance interval is six months. If any faults occur, rectify them in time. Table 7-1 CCS maintenance checklist Maintenanc e Item Operation Guide Expected Result Troubleshooting Measures Cabinet door lock Visual observation and locking and unlocking the door The cabinet lock is not damaged. Replace the door lock. Cabinet cleanness Visual observation The cabinet is not corroded or rusty. Remove the rust and repaint that part. Visual observation The poles and cabinet are not deformed. Replace the pole or cabinet. Visual observation The cabinet surface is free of oil stains or dust. Use a soft cotton cloth to clean up oil stains or dust on the cabinet surface. Visual observation Dust does not accumulate on the air filter. Clean the air filter. Air filter Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 120 PowerCube 5000 User Manual (SmartLi 100Ah) 7 Routine Maintenance Maintenanc e Item Operation Guide Expected Result Troubleshooting Measures Cabinet interior Using a thermometer The temperature inside the cabinet is not higher than +50°C or lower than –20°C. ● If the temperature is below –20°C, take heating measures. The isolation transformer does not have an overtemperature or ultra overtemperature alarm. ● The monitoring unit reports an overtemperature alarm for the isolation transformer. If the alarm is generated repeatedly within one week, you are advised to check for a fan fault onsite. Alarm information ● If the temperature is above +50°C, take cooling measures such as enhancing ventilation. ● The monitoring unit reports an ultra overtemperature alarm for the isolation transformer. You need to check onsite immediately and clear the alarm. Fan Visual observation Dust does not accumulate on the fan. Clean the dust. Visual observation and listening The fan is intact, and the rotation speed, noise, and vibration are in normal ranges. Replace the fan. Appearance Visual observation The paint or electroplated coating on the cabinet is intact. Repaint and repair the enclosure. Grounding Visual observation and using a tool such as a screwdriver or wrench The ground point is properly connected to the equipment room ground bar. Secure the ground point or replace the ground cable. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 121 PowerCube 5000 User Manual (SmartLi 100Ah) 7 Routine Maintenance 7.2 ICC Routine Maintenance Maintain the integrated controller and converter (ICC) periodically based on site requirements. The recommended maintenance interval is six months. If any faults occur, rectify them in time. Table 7-2 ICC routine maintenance checklist Maintenanc e Item Operation Guide Expected Result Troubleshooting Measures Electricity Multimeter The battery low voltage disconnection (BLVD) and load low voltage disconnection (LLVD) voltage do not exceed the threshold. Refer to the device troubleshooting instructions. Preventive maintenance Visual observation The indicators are normal and no alarm is generated. Power cable Visual observation ● The insulation layer does not crack or deteriorate. ● Replace power cables. ● Replace wiring terminals. ● The wiring terminals are not rusty or disconnected. 7.3 SmartLi Routine Maintenance ● Before installing batteries, pay attention to safety precautions and connection methods provided by battery manufacture. ● Insulate tools used for battery maintenance. ● Keep the battery switch off when installing or maintaining the batteries. ● Before installing or maintaining a battery module, remove the battery management module and reinstall it after the operation is complete. ● Handle batteries gently and ensure personal safety. ● Do not use any organic solvent to clean batteries. ● Do not smoke or use open flames around batteries. ● After batteries are discharged, charge the batteries in time to avoid affecting their service life. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 122 PowerCube 5000 User Manual (SmartLi 100Ah) ● 7 Routine Maintenance Only qualified personnel are allowed to perform maintenance. Table 7-3 Routine maintenance Maintenance Interval Expected Result Measure Every month Operating environment Check whether batteries are far away from heat sources and are not exposed to direct sunlight. Exterior If a battery experiences damage, leakage, or deformity, disconnect the faulty battery, take photos, and then replace it. Cleanliness Clean the battery exterior using dry cotton cloth. Exercise caution when cleaning a battery because its voltage is high. Connection Check the bolt at every terminal. If any bolt is loose, tighten it. Voltage ● Measure and record the busbar voltage and the positive and negative voltages of the SmartLi. If the voltages are different, check for cable faults and rectify them. Every quarter Every year ● In the first year, collect real-time data when discharging is about to complete at least once every six months. ● From the second year, check the capacity quarterly. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 123 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting 8 Troubleshooting 8.1 ICC Cabinet Troubleshooting 8.1.1 AC SPD Troubleshooting Table 8-1 Troubleshooting Symptom Possible Cause Solution The SPD indication window turns red. The SPD is damaged. Replace the AC SPD. The SPD indication window is green, but there is an AC SPD alarm. 1. The circuit breaker is not properly switched on. 1. Switch on the circuit breaker. 2. The dry contact cable is loose or the alarm configuration is incorrect. 2. Check whether the dry contact cable is securely connected and the alarm status is correctly configured. 3. The SPD base is damaged. 3. Replace the SPD base. 8.1.2 SMU Troubleshooting Table 8-2 Troubleshooting Troubleshooting Possible Cause Solution The SMU02S breaks down or cannot be started. The LCD display is abnormal. The buttons cannot be operated. The SMU02S is damaged. Replace the SMU02S. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 124 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting Troubleshooting Possible Cause Solution The SMU02S does not generate an alarm when a fault occurs in the system. The SMU02S is damaged. Handle the alarm according to the alarm reference. Communication between the SMU02S and all subordinate equipment is interrupted. The SMU02S is damaged. Check the communications cable. The SMU02S fails to control or monitor all modules when these modules run properly and communications cables are connected properly. The SMU02S is damaged. Replace the SMU02S. The SMU02S fails to monitor and control AC power distribution and DC power distribution when AC or DC power is distributed normally and communications cables are connected properly. The SMU02S is damaged. Replace the SMU02S. You cannot set parameters or view operation information on the SMU02S. The SMU02S is damaged. Check the communications cable. 8.1.3 ECM01A Troubleshooting Table 8-3 Troubleshooting Troubleshooting Possible Causes Solution All indicators on the ECM01A are off. ● The ECM01A is removed. 1. Check whether the ECM01A is removed. If so, reinsert it. ● The ECM01A is in poor contact with other components. ● The ECM01A is damaged. The alarm indicator (yellow) on the ECM01A is on. ● Other components are faulty. ● The adjacent ECM01A is faulty. 2. If the ECM01A is present, remove and reinsert it. 3. If the indicators are still off, replace the ECM01A. 1. Query monitoring information to determine the fault type and check for intra/inter-rack faults. 2. If the alarm indicator is still on, replace the ECM01A. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 125 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting Troubleshooting Possible Causes Solution The fault indicator (red) on the ECM01A is on. ● Other components are faulty. 1. Query monitoring information to determine the fault type and check for intra/inter-rack faults. ● ECM01A communication between cabinets is abnormal. ● EPO is triggered. ● The HSU is not ready. ● There is a power cabinet address conflict. ● The software and hardware types of the ECM01A do not match with each other. ● The ECM01A is damaged. 2. Check that the ECM01A cables are connected correctly and reliably. 3. Check the EPO button. If EPO is triggered, check whether the fault indicator on the ECM01A is off after it is started. 4. Check that the ready switch on the HSU is in Ready state. 5. Check the cabinet address on the SMU and ensure that there is no cabinet address conflict. 6. If the fault indicator is still on, replace the ECM01A. 8.1.4 MUS01C Troubleshooting Table 8-4 Troubleshooting Troubleshooting Possible Causes Solution The network port indicator on the MUS01C is off. ● The MUS01C is removed. 1. Check whether the MUS01C is removed. If so, reinsert it. Issue 03 (2021-05-10) ● The network port indicator is damaged. Copyright © Huawei Technologies Co., Ltd. 2. If the indicator is still off, replace the MUS01C. 126 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting Troubleshooting Possible Causes Solution The SMU generates an MUS01C communication failure alarm. The CAN communication link is abnormal. 1. Check that the MUS01C communications cable is connected correctly and reliably. 2. If the cable connection is normal, replace the MUS01C. The SMU which is normal indicates that the battery circuit breaker is OFF though it is ON. ● The cable for detecting the battery circuit breaker status is not connected. ● The MUS01C is damaged. The EPO button has failed though the ECM is normal. 1. Check that the cable for detecting the battery circuit breaker status is connected correctly and reliably to the MUS01C. 2. If the cable connection is normal, replace the MUS01C. The MUS01C is damaged. Replace the MUS01C. 8.1.5 HSU Troubleshooting Table 8-5 Troubleshooting Troubleshooting Possible Causes Solution All indicators on the HSU are off though it communicates with the SMU properly. ● The PV and battery inputs are abnormal. 1. Check that the PV and battery cables are connected correctly and reliably. ● The HSU is damaged. 2. If the indicators are still off, replace the HSU. All indicators on the HSU are off and it fails to communicate with the SMU. Issue 03 (2021-05-10) ● The HSU is in poor contact with the rack backplane. 1. Check that the HSU is securely connected to the rack backplane. ● The HSU is damaged. 2. If the indicators are still off, replace the HSU. Copyright © Huawei Technologies Co., Ltd. 127 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting Troubleshooting Possible Causes Solution The alarm indicator (yellow) on the HSU is on. ● Other components are faulty. 1. Query monitoring information to determine the fault type and check whether components such as the PV, battery, and inverter are normal. ● There is an alarm about the parallel communication link. ● The HSU is damaged. 2. Check that the HSU is securely connected to the rack backplane. 3. If the alarm indicator is still on, replace the HSU. The fault indicator (red) on the HSU is on. ● Other components are faulty. ● The parallel communication link is abnormal. ● EPO is triggered. ● The HSU is not ready. ● The HSU is damaged. 1. Query monitoring information to determine the fault type and check whether components such as the PV and battery are normal. 2. Check that the HSU is securely connected to the rack backplane. 3. Check the EPO button. If EPO is triggered, check whether the fault indicator on the HSU is off after it is started. 4. Check that the ready switch on the HSU is in Ready state. 5. If the fault indicator is still on, replace the HSU. The running indicator (green) on the HSU is on, and the HSU fails to communicate with the SMU which is normal. Issue 03 (2021-05-10) ● The communication link of the HSU is abnormal. 1. Check that the HSU is securely connected to the rack backplane. ● The HSU is damaged. 2. If the communication failure persists, replace the HSU. Copyright © Huawei Technologies Co., Ltd. 128 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting 8.1.6 BPS Troubleshooting Table 8-6 Troubleshooting Troubleshooting Possible Causes Solution All indicators on the BPS are off. ● The BPS is in poor contact with the rack backplane. 1. Check that the BPS is securely connected to the rack backplane. ● The BPS is damaged. 2. If the indicators are still off, replace the BPS. ● The neutral wire of bypass input is missing or the wire sequence is incorrect. 1. Check that the bypass input cable is connected correctly and securely. ● The bypass input voltage is abnormal. 2. Check that the bypass input voltage is normal. The alarm indicator (yellow) on the BPS is on. ● There is an alarm about the parallel communication link. ● The BPS is damaged. The fault indicator (red) on the BPS is on. ● EPO is triggered. ● The BPS is not ready. ● The parallel communication link is abnormal. ● The software and hardware types of the BPS do not match with each other. ● The BPS is damaged. 3. Check that the BPS is securely connected to the rack backplane. 4. If the alarm indicator is still on, replace the BPS. 1. Check the EPO button. If EPO is triggered, check whether the fault indicator on the BPS is off after it is started. 2. Check that the ready switch on the BPS is in Ready state. 3. Check that the BPS is securely connected to the rack backplane. 4. If the fault indicator is still on, replace the BPS. The running indicator (green) on the BPS is on, and the BPS fails to communicate with the SMU which is normal. Issue 03 (2021-05-10) ● The communication link of the BPS is abnormal. 1. Check that the BPS is securely connected to the rack backplane. ● The BPS is damaged. 2. If the communication failure persists, replace the BPS. Copyright © Huawei Technologies Co., Ltd. 129 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting 8.1.7 Circuit Breaker Troubleshooting Table 8-7 Troubleshooting Symptom Possible Cause Solution A circuit breaker is faulty due to overcurrent or a short circuit. The circuit breaker is in a position between ON and OFF. Switch the circuit breaker to OFF and then to ON. The circuit breaker remains faulty after you switch it to OFF and then to ON. The circuit breaker is damaged. Replace the circuit breaker. 8.1.8 Clearing the EPO State Table 8-8 Clearing the EPO state Symptom Solution The EPO button has been pressed, and the SMU is energized. 1. Restore the EPO button. The EPO button has been pressed, the SMU is not energized, and the AC input or PV input is energized. 1. Restore the EPO button. 2. Manually clear the alarm. 2. Turn off the AC and PV input switches to power off the system. 3. Turn on the AC and PV input switches to power on the system. 8.2 Lithium Battery Cabinet Troubleshooting CAUTION Do not clear an alarm by reseating an ESM. Table 8-9 Troubleshooting Case Symptom Possible Cause Solution The ESM is abnormal. The indicator is steady red. The BMU is faulty. Handle the alarm according to the alarm reference. Issue 03 (2021-05-10) Electrochemical cell fault Copyright © Huawei Technologies Co., Ltd. 130 PowerCube 5000 User Manual (SmartLi 100Ah) 8 Troubleshooting Case Symptom Possible Cause Solution The BCU is abnormal. The red indicator is on. The battery cabinet has generated a critical alarm. Handle the alarm according to the alarm reference. The SBCU is abnormal. The indicator is steady yellow or red. The battery cabinet has generated a critical alarm. Handle the alarm according to the alarm reference. NOTE For details about parts replacement and maintenance in the troubleshooting and alarm lists, contact Huawei maintenance engineers. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 131 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9 Parts Replacement This chapter describes the methods and precautions for replacing common parts and components such as a circuit breaker, fuse, and SPD. NOTE ● Disconnect the AC power supply before replacing the AC input circuit breaker, SPD, or AC contactor. ● Disconnect the power supply to ensure that boards and cabinets are free from high voltage hazards before replacing AC-powered boards. ● Attach labels to the ports before replacing a board that has complex ports for ease of port location. ● After disconnecting the module input and output, wait for 5 minutes until the DC bus capacitor voltage passes through the bleeder resistor and drops to below the standard safety voltage (60 V DC or 25 V AC). 9.1 Parts Replacement for the ICC Cabinet 9.1.1 Replacing an AC SPD An AC SPD needs to be replaced if its indication window turns from green to red, indicating that the SPD has failed. Prerequisites ● An ESD wrist strap or ESD gloves, flat-head screwdriver, cable cutter, cable ties, ESD box or bag, and cabinet door key are available. ● You have confirmed the model of the AC SPD to be replaced and prepared a replacement AC SPD. ● You are authorized to enter the site with the key. Context An AC SPD protects all circuits following it by suppressing power surges. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 132 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Procedure Step 1 Wear the ESD wrist strap or ESD gloves. Step 2 Disconnect the power supply. ● To replace the AC input SPD: Disconnect the external AC power supply and switch the SPD circuit breaker to OFF. ● To replace the AC output SPD: Turn off the AC output switch of the primary loop and switch the SPD circuit breaker to OFF. DANGER An AC SPD and its modules can be replaced only when the AC power is off. Otherwise, personal injury will be caused. Step 3 Replace the AC SPD. If... Then... A module in the AC SPD is damaged. Perform Step 3.1. Both the modules and base of the AC SPD are damaged. Perform Step 3.2. 1. Replace a module in the AC SPD, as shown in the following figure. a. Hold the faulty module by hand and pull it out. b. Install a new module in the AC SPD. Figure 9-1 Replacing a surge protection module 2. Issue 03 (2021-05-10) Replace the AC SPD. a. Disconnect cables from the faulty AC SPD. Insulate each cable and label it immediately after disconnecting it. b. Push the contact plate on the top of the AC SPD upwards using a flathead screwdriver and remove the SPD, as shown in the following figure. Copyright © Huawei Technologies Co., Ltd. 133 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement NOTE The SPDs of different appearances are removed in similar ways. The actual product prevails. Figure 9-2 Removing an AC SPD (appearance 1) Figure 9-3 Removing an AC SPD (appearance 2) c. Place the new AC SPD on the corresponding guide rail, push the contact plate on the top of the circuit breaker upwards using a flat-head screwdriver, and push the AC SPD inwards to secure it. d. Reconnect the cables to the AC SPD based on the cable labels. Step 4 Connect the AC power supply and check that the AC SPD alarm has been cleared. Step 5 Check whether the AC SPD is running properly by viewing the indication window color. If the indication window is green, the AC SPD is running properly. Step 6 Remove the ESD wrist strap or gloves and put all the tools away. ----End Follow-up Procedure ● Put the removed component into the ESD box or bag and then place the ESD box or bag into the carton box with foams or the bag of the new component. ● Fill in the fault card with the information about the removed component. ● Contact your local Huawei office to handle the faulty component. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 134 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9.1.2 Replacing a Circuit Breaker A circuit breaker needs to be replaced if it is faulty or at the end of its useful life. Prerequisites ● An ESD wrist strap or ESD gloves, Phillips screwdriver, ESD box or bag, and cabinet door key are available. ● You have confirmed the quantity and model of circuit breakers to be replaced and prepared a replacement circuit breaker. ● You are authorized to enter the site with the key. Context DANGER Before replacing a circuit breaker, ensure that the upstream power supply is disconnected. Procedure Step 1 Disconnect the power input to the circuit breaker to be replaced. Step 2 Remove the cables or copper bars from the circuit breaker using a Phillips screwdriver, and then insulate the cables or copper bars. Step 3 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver and then remove the circuit breaker, as shown in the following figure. Figure 9-4 Removing a circuit breaker Step 4 Press the contact plate at the bottom of the circuit breaker using the screwdriver again to install the new circuit breaker to the correct position. And then push the contact plate upwards using the screwdriver. Step 5 Use a Phillips screwdriver to reconnect the cables or copper bars to the new circuit breaker as they were originally installed. Step 6 Reconnect the power input to the circuit breaker and switch the circuit breaker to ON, as shown in the following figure. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 135 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Figure 9-5 Installing a circuit breaker ----End Follow-up Procedure ● Put the removed component into the ESD box or bag and then place the ESD box or bag into the carton box with foams or the bag of the new component. ● Fill in the fault card with the information about the removed component. ● Contact your local Huawei office to handle the faulty component. 9.1.3 Replacing an HSU Prerequisites NOTICE When replacing an HSU, avoid damaging the connectors behind it. Place the HSU horizontal on the ground. Vertical placement is forbidden. Procedure Step 1 Unlock the HSU panel. Step 2 Remove the screws that secure the HSU. Step 3 Press the positioning lock and remove the HSU. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 136 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Figure 9-6 Replacing an HSU Step 4 Install the new HSU. ----End 9.1.4 Replacing a BPS Prerequisites NOTICE When replacing a BPS, avoid damaging the connectors behind it. Place the BPS horizontal on the ground. Vertical placement is forbidden. Procedure Step 1 Unlock the BPS panel. Step 2 Remove the screws that secure the BPS and remove the BPS. Figure 9-7 Replacing a BPS Step 3 Install the new BPS. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 137 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9.1.5 Replacing a Monitoring Unit 9.1.5.1 Replacing an SMU02S Prerequisites ● An ESD wrist strap, ESD gloves, ESD box or bag, and cabinet door key are available. ● The new SMU02S is intact. Procedure Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD gloves. Step 2 Disconnect the communications cable from the SMU02S panel. Step 3 Push the locking latch leftwards. Step 4 Pull the handle outwards and remove the SMU02S. Figure 9-8 Removing the SMU02S Step 5 Place the new SMU02S in the slot, push the locking latch leftwards, and pull out the handle. Step 6 Gently push the SMU02S along guide rails until it is engaged. Close the handle, and push the locking latch rightwards. Figure 9-9 Installing the SMU02S Step 7 Reconnect the communications cable to the SMU02S panel. Step 8 Reset SMU02S parameters. ----End Follow-up Procedure Pack the removed component and have it sent to the local Huawei warehouse. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 138 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9.1.5.2 Replacing a UIM02C Prerequisites ● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and required tools are available. ● The new UIM02C board is intact. Procedure Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD gloves. Step 2 Record the position of signal cables connected to the UIM02C panel, and then disconnect the signal cables. Step 3 Unscrew and take out the UIM02C. Figure 9-10 Taking out the UIM02C Step 4 Disconnect the –48 V power cable from the UIM02C board. Figure 9-11 Disconnecting the –48 V power cable Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 139 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Step 5 Record the connection positions of all cables including cables for internal and external circulation fans and flat cables on the UIM02C board, and then disconnect the cables. Step 6 Remove the UIM02C board. Figure 9-12 Removing the UIM02C board Step 7 Take out and install the new UIM02C board. Step 8 Connect all the cables on the UIM02C board to the new UIM02C based on the recorded information. Step 9 Reconnect the –48 V power cable to the UIM02C board. Step 10 Push the UIM02C in place and tighten the screws. Step 11 Reconnect signal cables to the new UIM02C panel based on the recorded information. Step 12 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Follow-up Procedure Pack the removed component and have it sent to the local Huawei warehouse. 9.1.5.3 Replacing an NIM01C3 Prerequisites ● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and required tools are available. ● The new NIM01C3 is intact. Procedure Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD gloves. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 140 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Step 2 Record the positions where signal cables connect to the NIM01C3 panel, and then disconnect the signal cables. Step 3 Loosen the screws on both sides of the NIM01C3 panel. Step 4 Pull the handle rightwards to remove the NIM01C3. Figure 9-13 Removing an NIM01C3 Step 5 Remove the SIM card from the SIM card slot of the NIM01C3, and insert it into the SIM card slot of the new NIM01C3. Skip this step if no SIM card is installed. Step 6 Place the new NIM01C3 at the entry to the appropriate slot in the monitoring unit subrack, and push the NIM01C3 until its front panel is flush with the front panel of the monitoring unit subrack. NOTE The NIM01C3 must be installed in the original position (upper slot). Otherwise, it cannot work properly. Step 7 Push the handle inwards until it is engaged, and then tighten the screws. Figure 9-14 Installing an NIM01C3 Step 8 Connect the signal cables to the original positions on the NIM01C3 panel. Step 9 Disconnect the ground cable for the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Follow-up Procedure Pack the removed component and have it sent to the local Huawei warehouse. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 141 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9.1.5.4 Replacing a GIM01C Prerequisites ● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and required tools are available. ● The new GIM01C is intact. Procedure Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD gloves. Step 2 Record the connection positions of cables on the GIM01C panel and disconnect the cables. Step 3 Loosen the screws on both sides of the GIM01C panel. Step 4 Pull the handle rightwards and take out the GIM01C. Step 5 Place the new GIM01C at the entry to the appropriate slot in the monitoring unit subrack, and push the GIM01C until its front panel is flush with the front panel of the monitoring unit subrack. NOTE The GIM01C must be installed in the original position (lower slot). Otherwise, it cannot work properly. Step 6 Push the handle inwards until it is engaged, and then tighten the screws. Step 7 Reconnect the cables to the new GIM01C panel based on the recorded information. Step 8 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End 9.1.5.5 Replacing an ECU01A Prerequisites ● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and required tools are available. ● The new ECU01A is intact. NOTICE To ensure normal operation of equipment during ECU01A replacement, do not remove two ECU01A modules at the same time. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 142 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Procedure Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves. Step 2 Record the connection positions of cables on the ECU01A panel and disconnect the cables. Step 3 Loosen the screws on both sides of the ECU01A panel. Step 4 Press the button on the handle and pull the handle rightwards to remove the ECU01A. Figure 9-15 Removing an ECU01A Step 5 Place the new ECU01A into the correct slot in the subrack, and push the ECU01A until its front panel is flush with the front panel of the subrack. Step 6 Push the handle inwards until it is engaged, and then tighten the screws. Figure 9-16 Installing an ECU01A Step 7 Reconnect the cables to the new ECU01A panel based on the recorded information. Step 8 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Follow-up Procedure Pack the removed component and send it to the local Huawei warehouse. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 143 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9.1.5.6 Replacing an MUS01C Prerequisites NOTICE Before replacing the MUS01C, ensure that the power system is shut down. ● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and required tools are available. ● The new MUS01C board is intact. Procedure Step 1 Shut down the power system on the SMU. NOTICE The SMU generates an "EPO Shutdown" alarm. Step 2 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves. Step 3 Record the connection positions of cables on the MUS01C panel and disconnect the cables. Step 4 Loosen the screws on both sides of the MUS01C panel. Step 5 Pull the handle rightwards to remove the MUS01C. Figure 9-17 Removing an MUS01C Step 6 Place the new MUS01C into the correct slot in the subrack, and push the MUS01C until its front panel is flush with the front panel of the subrack. Step 7 Push the handle inwards until it is engaged, and then tighten the screws. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 144 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Figure 9-18 Installing an MUS01C Step 8 Reconnect the cables to the new MUS01C panel based on the recorded information. Step 9 Start the power system on the SMU and check that the "EPO Shutdown" alarm disappears. Step 10 Observe the power system for 15 minutes. If no alarm (except the door status alarm) is generated on the SMU during this period, the current and voltage for batteries and loads are normal. Step 11 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Follow-up Procedure Pack the removed component and send it to the local Huawei warehouse. 9.1.5.7 Replacing an MDU Prerequisites ● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and required tools are available. ● The new MDU touchscreen is intact. Procedure Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves. Step 2 Record the connection positions of cables on the MDU and disconnect the cables. Step 3 Remove the screws that secure the MDU. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 145 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Figure 9-19 Removing screws Step 4 Hold the MDU front panel by one hand, and push out the MDU from the fastener on the front panel by the other hand. Figure 9-20 Removing the MDU Step 5 Install the new MDU and tighten screws. Step 6 Reconnect the cables to the new MDU based on the recorded information. Step 7 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Follow-up Procedure Pack the removed component and send it to the local Huawei warehouse. 9.2 Parts Replacement for the Lithium Battery Cabinet Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 146 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement 9.2.1 Replacing an ESM Prerequisites ● An insulated socket wrench, insulation gloves, Phillips screwdriver, and cabinet door key are available. ● The new ESM is intact. ● The batteries are not discharging. NOTICE Before the replacement, ensure that the services are not affected or obtain written consent from the customer. Procedure Step 1 Turn off the battery breaker QF1, BCU power switch QS1, and battery cold-start breaker QF2. Step 2 Remove the cables from the faulty ESM. Step 3 Remove the terminal covers from the faulty ESM and the upper and lower ESMs. NOTE If the faulty ESM is at the top or bottom layer, remove the front covers from the faulty ESM and the ESM below or above the faulty one. Step 4 Install an auxiliary support at the position where the ESM is to be replaced. Step 5 Remove the faulty ESM, install the new ESM, and secure it. Remove the auxiliary support. Step 6 Reinstall the ESM cables and ESM terminal covers. Step 7 Turn on the battery breaker QF1, BCU power switch QS1, and battery cold-start breaker QF2. ----End 9.2.2 Replacing a BCU Prerequisites ● A Phillips screwdriver and cabinet door key are available. ● The new BCU is intact. ● The batteries are not discharging. NOTICE Before the replacement, ensure that the services are not affected or obtain written consent from the customer. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 147 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Procedure Step 1 Turn off the battery breaker QF1, BCU power switch QS1, and battery cold-start breaker QF2. Step 2 Remove the cables from the BCU and mark the connection positions. Step 3 Unlock and remove the faulty BCU. Figure 9-21 Removing the BCU Step 4 Install the new BCU and lock it. Step 5 Reinstall the communications cables. Step 6 Turn on the battery breaker QF1, BCU power switch QS1, and battery cold-start breaker QF2. ----End 9.2.3 Replacing an SBCU Prerequisites ● A Phillips screwdriver and cabinet door key are available. ● The new SBCU is intact. NOTICE ● The SBCU can be replaced without cutting off the power supply to the lithium battery cabinet. ● Before the replacement, ensure that the services are not affected or obtain written consent from the customer. ● Before upgrading the software, ensure that the software of the corresponding version is available. ● To upgrade the software through the SBCU, save the software in a USB flash drive and connect it to the USB port of the SBCU. ● To upgrade the software through the WebUI, save the software in a PC and log in to the WebUI. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 148 PowerCube 5000 User Manual (SmartLi 100Ah) 9 Parts Replacement Procedure Step 1 Remove the communications cables from the SBCU and mark the connection positions. Step 2 Remove the four screws from the SBCU using a Phillips screwdriver and set them aside. Step 3 Hold the SBCU front panel by one hand, and push out the SBCU from the fastener on the front panel by the other hand. Step 4 Install the new SBCU and secure it. Step 5 Reinstall the communications cables for the new SBCU. Step 6 After replacing the SBCU, upgrade the SBCU software. ● Upgrade through the SBCU: Choose Maintenance > USB Wizard > Software Upgrade to upgrade the software. ● Upgrade through the WebUI: Choose Maintenance > Software Upgrade to upgrade the software. Step 7 Set related parameters based on the site requirements. ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 149 PowerCube 5000 User Manual (SmartLi 100Ah) 10 FAQ 10 FAQ 10.1 How Do I Install an Expansion Sleeve Step 1 Drill a hole into the concrete floor using a hammer drill. The hole depth should range from 52 mm to 60 mm. Step 2 Slightly tighten the expansion bolt and vertically insert it into the hole. Knock the expansion bolt using a rubber mallet until the expansion sleeve is fully inserted into the hole. Step 3 Partially tighten the expansion bolt. Step 4 Remove the expansion bolt, spring washer, and flat washer. Figure 10-1 Drilling a hole and installing an expansion sleeve (1) M12 bolt (2) Spring washer (3) Flat washer (4) Expansion sleeve (5) Expansion nut (6) Concrete floor ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 150 PowerCube 5000 User Manual (SmartLi 100Ah) 10 FAQ 10.2 Preparing Cable Terminals Preparations Tools: hydraulic pliers, heat gun, and crimping tool Materials: heat shrink tubing, DT terminal, OT terminal, and cord end terminal Documents: none Skill requirement: common technician Procedure Step 1 The following figure shows how to prepare a DT terminal. Figure 10-2 Preparing a DT terminal (1) Cable (2) Heat shrink tubing (4) Hydraulic pliers (5) Heat gun (3) DT terminal Step 2 The following figure shows how to prepare an OT terminal. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 151 PowerCube 5000 User Manual (SmartLi 100Ah) 10 FAQ Figure 10-3 Preparing an OT terminal (1) Cable (2) Heat shrink tubing (4) Hydraulic pliers (5) Heat gun (3) OT terminal Step 3 The following figure shows how to prepare a cord end terminal. Figure 10-4 Preparing a cord end terminal (1) Cable (2) Cord end terminal (3) Crimping tool ----End 10.3 Installing a Dry Contact Signal Cable Procedure Step 1 Press the contact plate using a flat-head screwdriver to flip the metal spring inside a dry contact. Step 2 Connect a signal cable to the dry contact. Step 3 Remove the screwdriver and check that the signal cable is securely connected to the dry contact. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 152 PowerCube 5000 User Manual (SmartLi 100Ah) 10 FAQ Figure 10-5 Installing a dry contact signal cable (1) Contact plate (2) Dry contact ----End Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 153 PowerCube 5000 User Manual (SmartLi 100Ah) 11 Technical Specifications 11 Technical Specifications Table 11-1 ICC cabinet Parameter Description Capacity ● Maximum load power of one power cabinet and five power modules: 165 kVA; maximum capacity of two cabinets connected in parallel: 330 kVA ● Maximum battery capacity of the system: 7500 Ah/480 V Dimensions (H x W x D) 2000 mm x 600 mm x 850 mm Pollution level II Operating temperature –10°C to +55°C (without solar radiation) Humidity 5%–95% RH (non-condensing) Operating altitude 4000 m IP rating IP21 PV input overvoltage level OVC II Bypass input overvoltage OVC II Operation environment Indoor Installation mode Floor-mounted Cooling mode Free cooling Capacity expansion by parallel connection HSUs can be connected in parallel to expand the capacity. Up to five HSUs can be connected in parallel online in a single cabinet, and two cabinets can be connected in parallel. Input 165 kW (a total of five modules) Issue 03 (2021-05-10) Maximum input power Copyright © Huawei Technologies Co., Ltd. 154 PowerCube 5000 User Manual (SmartLi 100Ah) 11 Technical Specifications Parameter Battery Output DG output Description Maximum input voltage 1000 V DC Maximum input current (per MPPT) 70 A Maximum backfeed current to the PV array 0A Minimum startup voltage About 350 V DC (initial startup value) MPPT voltage range 250–900 V DC Full-load MPPT voltage range 480–850 V DC Rated input voltage 620 V DC Number of inputs 5 Rated battery voltage 512 V DC/535 V DC Maximum battery current 500 A Rated output power 150 kVA Maximum apparent power 165 kVA Maximum AC output power 165 kVA Rated output voltage 380 V AC/400 V AC/415 V AC Frequency 50 Hz/60 Hz Maximum output current 300 A Power factor 0.8 Rated input voltage 380 V AC/400 V AC/415 V AC Maximum AC input current 300 A Frequency 50 Hz/60 Hz Table 11-2 SmartLi Item Parameter Description Physical parameters Cabling mode Cables are routed in and out from the bottom. IP rating IP21 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 155 PowerCube 5000 User Manual (SmartLi 100Ah) 11 Technical Specifications Item Parameter Description Dimensions (H x W x D) 2000 mm x 1200 mm x 850 mm (excluding the IP21 component) 2159 mm x 1300 mm x 1066 mm (including the IP21 component) Communication Supports RS485 and CAN. Weight Equipment (including 14 ESMs): 1140 kg Equipment (excluding ESMs): 300 kg Single ESM: 60 kg Environmen t parameters Electrical parameters Issue 03 (2021-05-10) Operating temperature 0°C to 45°C Storage temperature 0°C to 60°C Humidity 5%–95% RH Altitude 0–4000 m Application environment Class B Rated input voltage 384–672 V DC Battery voltage range 336–756 V DC Rated capacity 100 Ah Charging current Ambient temperature: 15°C to 35°C; maximum charge current: 0.5 C; continuous charge current: 0.5 C Discharge current Ambient temperature: 0°C to 35°C; maximum discharge current: 0.5 C; continuous discharge current: 0.5 C Number of battery modules supported A single battery cabinet can house eight to fourteen 48 V/4.8 kWh battery modules connected in series. Battery system capacity The maximum capacity of a single battery cabinet is 67.2 kWh. A maximum of eight battery cabinets can be connected in parallel. Copyright © Huawei Technologies Co., Ltd. 156 PowerCube 5000 User Manual (SmartLi 100Ah) A Alarm List A Alarm List Device Name Alarm Name Alarm Severity Fault Cause Troubleshooting Air conditione r controller Communicatio n Fail Major The communications cable is loose or the address is incorrectly set. 1. Check whether the communications cable is loose. 2. Check whether the correct port is connected. The COM4 port on the communications expansion board is supported by default. To connect to other ports, add them in the port configuration. 3. Check whether the communication address is in 53–58. If not, set the port address to 53–58 on the WebUI. Infrared Code Send Failure Minor Code learning is not implemented. Implement the code learning according to the instructions. If the alarm persists, contact the manufacturer for support. Air Conditioner High Temperature Major The temperature is high. 1. Check whether the temperature sensor of the Big Banian controller is abnormal. Issue 03 (2021-05-10) 2. Check whether it is a proper threshold to turn on the air conditioner at a very high temperature. Copyright © Huawei Technologies Co., Ltd. 157 PowerCube 5000 User Manual (SmartLi 100Ah) A Alarm List Device Name Alarm Name Alarm Severity Fault Cause Troubleshooting PV PV Array Lost Major 1. The detection cable is loose or disconnected. 1. Check whether the cable to the input DI1 port on the basic IO board is abnormally connected. 2. PV modules are lost. 2. Check whether the signal cable for reporting PV module thefts is disconnected. 3. Check whether PV modules are stolen. Controller UIM SMU Fault Major The SMU is faulty. Replace the monitoring module. If the alarm persists, contact Huawei technical support. Insufficient Alarm Space Warning The number of historical alarms is about to reach the upper threshold. Export historical alarms in time. Abnormal System Voltage Check Major The system hardware is faulty. Contact Huawei technical support. Abnormal System Current Check Major The system hardware is faulty. Contact Huawei technical support. Mark SC Alarm Major No alarms are not reported to the Tower Company's SC due to manual control. Check whether alarm masking is configured for the SC. If not yet configured, contact Huawei technical support. Temp1 Sensor Missing Warning 1. The Temp1 sensor is not connected. 1. Check whether the Temp1 sensor is connected. 2. The Temp1 sensor connector is loose. 3. The Temp1 sensor is faulty. Issue 03 (2021-05-10) 2. Check whether the temperature sensor connector is loose. 3. Replace the faulty temperature sensor. Copyright © Huawei Technologies Co., Ltd. 158 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting Temp2 Sensor Missing Warning 1. The Temp2 sensor is not connected. 1. Check whether the Temp2 sensor is connected. 2. The Temp2 sensor connector is loose. 3. The Temp2 sensor is faulty. 2. Check whether the temperature sensor connector is loose. 3. Replace the faulty temperature sensor. Temp1 Sensor Fault Major The Temp1 temperature sensor is faulty. Replace the Temp1 temperature sensor and check whether the alarm is cleared. Temp2 Sensor Fault Major The Temp2 temperature sensor is faulty. Replace the Temp2 temperature sensor and check whether the alarm is cleared. Temp1 High Temperature Minor 1. The ambient temperature exceeds the upper threshold. 1. Check whether temperature control devices such as the fan and air conditioner are malfunctioning. 2. The upper ambient temperature alarm threshold is incorrectly set. 2. Check whether the high temperature alarm threshold is incorrectly set. 3. Replace the faulty temperature sensor. 3. The temperature sensor is faulty. Temp2 High Temperature Minor 1. The ambient temperature exceeds the upper threshold. 1. Check whether temperature control devices such as the fan and air conditioner are malfunctioning. 2. The upper ambient temperature alarm threshold is incorrectly set. 2. Check whether the high temperature alarm threshold is incorrectly set. 3. Replace the faulty temperature sensor. 3. The temperature sensor is faulty. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 159 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting Temp1 Low Temperature Minor 1. The ambient temperature is below the lower threshold. 1. Check whether temperature control devices such as the fan and air conditioner are malfunctioning. 2. The low ambient temperature alarm threshold is incorrectly set. 2. Check whether the low temperature alarm threshold is incorrectly set. 3. Replace the faulty temperature sensor. 3. The temperature sensor is faulty. Temp2 Low Temperature Minor 1. The ambient temperature is below the lower threshold. 1. Check whether temperature control devices such as the fan and air conditioner are malfunctioning. 2. The low ambient temperature alarm threshold is incorrectly set. 2. Check whether the low temperature alarm threshold is incorrectly set. 3. Replace the faulty temperature sensor. 3. The temperature sensor is faulty. Transformer Cab SPD Fault Major 1. The AC SPD is faulty. 2. The AC SPD monitoring cable connector is loose. DIN2 Alarm Issue 03 (2021-05-10) Minor 1. Check whether the AC SPD window of the transformer cabinet has turned red. 2. Check whether the AC SPD detection cable connector is loose. 1. The device connected to the dry contact input is faulty. 1. Maintain the device connected to the dry contact input and check whether the alarm persists. 2. The alarm conditions for the dry contact input are incorrectly set. 2. Check whether alarm conditions for the dry contact input are incorrectly set. Copyright © Huawei Technologies Co., Ltd. 160 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name Alarm Name Alarm Severity Fault Cause Troubleshooting DIN3 Alarm Minor 1. The device connected to the dry contact input is faulty. 1. Maintain the device connected to the dry contact input and check whether the alarm persists. 2. The alarm conditions for the dry contact input are incorrectly set. 2. Check whether alarm conditions for the dry contact input are incorrectly set. 1. The device connected to the dry contact input is faulty. 1. Maintain the device connected to the dry contact input and check whether the alarm persists. 2. The alarm conditions for the dry contact input are incorrectly set. 2. Check whether alarm conditions for the dry contact input are incorrectly set. DIN4 Alarm HSU A Alarm List Minor XFMR. High Temp Major Temperature of the isolation transformer is greater than 100°C. Check whether the temperature of the transformer cabinet meets the alarm requirements. XFMR. Very High Temp Major Temperature of the isolation transformer is greater than 160°C. Check whether the temperature of the transformer cabinet meets the alarm requirements. Inverter Fault Critical The inverter is faulty. Replace the power unit or module. Inverter Load Current DC Component Overhigh Minor The DC component of the inverter output current is excessive. Replace the power unit or module. Incompatible Inverter Version Critical Inverter DSP and power hardware version mismatch. Upgrade the software. Inverter Selfcheck Failure Critical Phase A self-check fails. Replace the power unit or module. Inverter Load Voltage DC Component Overhigh Critical The DC component of the inverter output voltage is excessive. Replace the power unit or module. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 161 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting PV Input Overvoltage Protection Critical PV input overvoltage occurs. Check the PV input voltage. PV Input Reverse Connection Critical PV input reverseconnection occurs. Reinstall the PV modules and ensure that the polarities are correct. Inverter Protection Critical Batteries are not properly installed. Reinstall the PV modules and ensure that the polarities are correct. DCDC Protection Critical 1. The battery voltage is higher than the upper threshold. 1. Check the battery voltage. 2. The configured number of batteries is less than the actual number. 3. Check that the actual number of batteries meets requirements. 3. The actual number of batteries does not meet specifications. 2. Check that the configured number of batteries matches the actual number. 4. Replace the power unit or module. DCDC Fault Critical The module is faulty. Replace the module. PV Input Insulation Fault Critical Insulation is faulty. Replace the module. DCDC Input SPD Fault Critical The SPD is faulty. Replace the module. DC/DC Converter Communicatio n Failure Major The rectifier chip fails to communicate. Replace the power unit or module. Inverter Communicatio n Failure Major The inverter chip fails to communicate. Replace the power unit or module. Ambient Low Temperature Protection Critical The ambient temperature is below –33°C. Ensure that the ambient temperature is higher than –22°C. Fan Fault Critical The fan is faulty. Replace the power unit or module. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 162 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name HSU group A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting Module Not Ready Critical The module ready switch is not turned on. Turn on the module ready switch. Ambient Overtemperat ure Protection Critical The ambient temperature exceeds 85°C. Check whether the alarm is automatically cleared 5 minutes after the ambient temperature falls below 85°C. RCD Leakage Current Exceeded Critical The cable is damaged. 1. Check whether the insulation layer for PV input is damaged. All Inverters Communicatio n Failure Major All inverter chips fail to communicate. Replace the power unit or module. DC/DC Converter Communicatio n Failure Major All inverters shut down in emergency. Replace the power unit or module. Inverter Configuration Failure Major Parallel configuration of rectifiers and inverters fail. Replace the power unit or module. All DC/DC Converters Communicatio n Failure Major All rectifier chips fail to communicate. Replace the power unit or module. EPO Shutdown Major Any rectifier or inverter shuts down in emergency. Replace the power unit or module. Module Missing Major The module is removed or stolen before the restart. Reinstall the module. Output Over Load Protect Major The output power is too high. Reduce the output power. Battery Reverse Connection Major Batteries are reversely connected. Correct the battery polarity. Issue 03 (2021-05-10) 2. Replace the power unit or module. Copyright © Huawei Technologies Co., Ltd. 163 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name Power cabinet A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting Not Enough Capacity Major The number of configured modules is insufficient. Increase the number of modules. PV Input Reverse Connection Critical The PV inputs of all HSUs are reversely connected. Check whether the battery polarity is normal. If not, reinstall the battery. Power Cabinet AC Output SPD Fault Major The AC output SPD is faulty. 1. Check whether the AC SPD window on the rack output side has turned red. If yes, replace the AC SPD. 2. Check whether the AC SPD monitoring cable connector on the rack output side is loose. If yes, secure the connector. HSU ShortCircuit Protection Critical 1. The output load is shortcircuited or excessive. 2. The power module output cable is shortcircuited. Communic ations expansion board 1. Check whether the output load is abnormal, such as short circuit or overload. 2. If the load is normal but the fault persists, remove the modules one by one and check for short circuits inside the modules. The AC Output Switch Open Critical The output circuit breaker in the cabinet is OFF. Check whether the output circuit breaker in the cabinet is OFF. AC Input Phase Sequence Incorrect Major The input cable phase sequence is incorrect. Check whether input cables are connected properly. AC Output Phase Sequence Incorrect Major The output cable phase sequence is incorrect. Check whether output cables are connected properly. Communicatio n Fail Major 1. The communications cable is disconnected or loose. 1. Check whether the communications cable is properly connected. 2. The communication expansion board is faulty. Issue 03 (2021-05-10) 2. Replace the involved communication expansion board, and check whether the alarm is cleared. Copyright © Huawei Technologies Co., Ltd. 164 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name DG interface module A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting COM1 Low Voltage Major The board component has deteriorated. Check whether the output port voltage is normal using a multimeter. COM2 Low Voltage Major The board component has deteriorated. Check whether the output port voltage is normal using a multimeter. COM1 Short Circuit Major The board power wiring is incorrect. Check whether the wiring sequence is correct. COM2 Short Circuit Major The board power wiring is incorrect. Check whether the wiring sequence is correct. Communicatio n Fail Minor 1. The communications cable is faulty. 1. Rectify the faults on the communications cable, such as cable damage, loose connectors, bent pins, or misplaced pins. Then check whether the alarm is cleared. 2. The address is incorrectly set. 3. The communications port is faulty. 4. The communication expansion board is faulty. 2. Check whether the communications address is correctly set. If the address is incorrect, correct the address and check whether the alarm is cleared. 3. Replace the communications board, and check whether the alarm is cleared. 4. Replace the IS03/IS04 converter and check whether the alarm is cleared. Energy control and managem ent ECM1 Fault Minor ECU1 is faulty. Replace the ECM in the first slot. ECM Fault Critical The DSP and CPLD of the centralized controller fail to communicate. Replace the power unit or module. Abnormal Parallel Cable In The Power Cabinet Critical The intra-rack parallel CAN is faulty. 1. Check whether the parallel board connector is loose. 2. Replace the power unit or module. 3. Replace the parallel cable. 4. Replace the parallel board. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 165 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting Incompatible Version Critical The DSP version of the central controller does not match the power hardware version. Load the software. Abnormal Parallel Cable Between The Power Cabinets Critical Intra-rack industrialfrequency synchronization is abnormal. 1. Check whether the parallel board connector is loose. 2. Replace the power unit or module. 3. Replace the parallel cable. 4. Replace the parallel board. Abnormal ECM Power Supply Critical The centralized controller has a low voltage of ±15 V. 1. Manually clear the alarm. Power Cabinet Address Conflict Critical A rack address conflict occurs. Check the rack address setting. Parallel Cable Alarm Between Power Cabinets Minor An intra-rack industrialfrequency synchronization alarm is generated. 1. Check whether the parallel board connector is loose. 2. Replace the ECM. 3. If the fault persists, replace the parallel board. 2. Replace the power unit or module. 3. Replace the parallel cable. 4. Replace the parallel board. Bypass Current Imbalance Minor The bypass current is unequalized. 1. Check whether the output circuit breaker and bypass input circuit breaker on each rack are ON. 2. Check whether bypass input and output power cables on each rack meet the length requirements. 3. If the fault persists, remove the bypass unit or module, tap Fault Clear, and replace the bypass unit or module. Bypass Input Phase Lock Failure Issue 03 (2021-05-10) Minor The inverter is not synchronized. 1. Check whether the bypass input frequency changes fast. 2. Check whether the output frequency track rate is correctly set. Copyright © Huawei Technologies Co., Ltd. 166 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting ECM Not Ready Critical The ECM ejector lever is not fastened. 1. Fasten the ejector lever. Inconsistent Bypass Parallel Cable Connection Critical The phase sequences of bypass input cable connections are inconsistent between racks in a parallel system. Reconnect the bypass input cable to the involved rack. Power Cabinet Power Supply Status Conflict Critical The power supply states of racks conflict with each other. Check the power supply status of each rack after the alarm is cleared. If certain racks have no output, you are advised to start them manually. Inconsistent Output Parallel Cable Connection Critical After the boot mode is executed, the phase sequences of output cable connections are inconsistent between racks in a parallel system. Check whether the output wiring phase sequence of the rack is correct and reenter the parallel system phase sequence detection boot mode. ECM2 Fault Minor ECU2 is faulty. Replace the ECM in the second slot. Configuration Failure Warning Configuration of ECM fails. 1. Reconnect the ECM. Abnormal Program Execution Warning Memory check fails. Replace the power unit or module. Communicatio n Fail Major This alarm is generated when the SMU fails to communicate with the ECM. Check the communication between the SMU and the ECM. Communicatio n Alarm Between Active And Standby SCIs Minor An exception occurs in the SCI communication between the active and standby ECMs. Replace the standby ECM. If the fault persists, use another ECM. Issue 03 (2021-05-10) 2. If the alarm persists, replace the ECM. 2. Restore the SMU to its factory settings. Copyright © Huawei Technologies Co., Ltd. 167 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name Diesel generator A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting System Output Misconnect Other AC Sources Critical The bypass input is incorrectly connected to the bypass output. Check whether the input and output of the system are correctly connected onsite. If no, contact Huawei technical support. Frame ID Conflict Critical In standalone mode, the parallel cable is connected between two racks. Check whether the ECM is in standalone mode and whether a parallel cable is connected between two ECMs. If yes, remove the parallel cable. If no, contact Huawei technical support. Manual Mode Major The DG is switched to the manual mode. Switch the DG to the automatic mode and check whether the alarm is cleared. Start Failure Major The DG is faulty. Check whether the DG has difficulty starting. Stop Failure Minor The DG is faulty. Check whether the DG has difficulty stopping. Lose Phase Minor The DG voltage is below the lower threshold. Maintain the DG and check whether the alarm is cleared. Abnormal Stop Warning 1. The fuel is insufficient. 1. Add fuel to the fuel tank and check whether the alarm is cleared. 2. The fuel solenoid valve is faulty. 3. The DG is manually shut down onsite. 4. The dry contact for remote startup is faulty. 5. The system generates a false alarm when the dry contact for DG status detection is faulty. Issue 03 (2021-05-10) 2. Check whether the fuel solenoid valve is faulty. If yes, replace it and check whether the alarm is cleared. 3. Set the system mode to Automatic and check whether the alarm is cleared. 4. Repair the dry contact for remote startup and check whether the alarm is cleared. 5. Repair the dry contact for DG status detection and check whether the alarm is cleared. Copyright © Huawei Technologies Co., Ltd. 168 PowerCube 5000 User Manual (SmartLi 100Ah) Device Name A Alarm List Alarm Name Alarm Severity Fault Cause Troubleshooting Abnormal Start Warning 1. The DG is manually shut down onsite. 1. Set the system mode to Automatic and check whether the alarm is cleared. 2. The dry contact for remote startup is faulty. 2. Repair the dry contact for remote startup and check whether the alarm is cleared. 3. The system generates a false alarm when the dry contact for DG status detection is faulty. 3. Repair the dry contact for DG status detection and check whether the alarm is cleared. One of the three phase voltages of the DG is greater than or equal to 50 V or the external input dry contact is closed (user interface board DI4/DI5). Ignore it. Running Issue 03 (2021-05-10) Warning Copyright © Huawei Technologies Co., Ltd. 169 PowerCube 5000 User Manual (SmartLi 100Ah) B B Alarm List for the Lithium Battery Cabinet Alarm List for the Lithium Battery Cabinet NOTE For more alarms, see the UPS5000 and SmartLi Alarm Reference. Alarm ID (Alarm IDAlarm Cause ID) Alarm Name Alarm Severity Fault Cause Troubleshooting 0023-2 Battery overtemperatu re Minor The cell temperature is too high. Take measures to reduce the ambient temperature. 0024-2 Battery undertempera ture Minor The cell temperature is too low. Take measures to increase the ambient temperature. 0025-3 Battery overvoltage Minor The battery voltage reaches the high-voltage alarm threshold. 1. Check the power cabinet status. 0026-5 Low battery voltage Minor 1. The battery voltage reaches the lowvoltage alarm threshold. 2. The input fuse is blown. 0027-2 Battery overcurrent Issue 03 (2021-05-10) Minor The battery charge current reaches the overcurrent alarm threshold. Copyright © Huawei Technologies Co., Ltd. 2. Check the lithium battery cabinet status. 1. Check the input source and charge batteries in a timely manner. 2. Check whether the input fuse is normal. 1. Check the power cabinet status. 2. Check the lithium battery cabinet status. 170 PowerCube 5000 User Manual (SmartLi 100Ah) B Alarm List for the Lithium Battery Cabinet Alarm ID (Alarm IDAlarm Cause ID) Alarm Name Alarm Severity Fault Cause Troubleshooting 0027-3 Battery overcurrent Minor The battery discharge current reaches the overcurrent alarm threshold. 1. Check whether the power cabinet is overloaded. Reduce the power cabinet load to a proper range. 2. Check the lithium battery cabinet status. 0031-2 Battery overtemperatu re protection Critical The battery temperature is too high. Take measures to reduce the ambient temperature. 0616-1 Battery undertempera ture protection Critical The charger temperature is too low. Take measures to increase the ambient temperature. 0032-4 Battery overvoltage protection Critical The battery string is abnormal. 1. Check the battery voltage. The battery control unit is abnormal. 2. Replace the battery control unit. 0617-3 Battery undervoltage protection Critical The battery string overdischarges, module voltage is less than the setting value of module battery LVD voltage. Check the input source, and charge batteries in a timely manner. 0621-1 Battery overcurrent protection Critical The charger of the battery control unit is faulty. Replace the battery control unit. 0621-2 Battery overcurrent protection Critical 1. The load exceeds the upper threshold. 1. Check whether the load of power cabinet exceeds the battery configuration. Issue 03 (2021-05-10) 2. The battery control unit is damaged. Copyright © Huawei Technologies Co., Ltd. 2. Replace the battery control unit. 171 PowerCube 5000 User Manual (SmartLi 100Ah) B Alarm List for the Lithium Battery Cabinet Alarm ID (Alarm IDAlarm Cause ID) Alarm Name Alarm Severity Fault Cause Troubleshooting 0630-2 Abnormal intra-battery cabinet parallel cable Critical The RS485 communications cable in the rack is faulty. 1. Check that the communications cables inside the battery cabinet are properly connected. 2. Replace the communications cable between the battery control unit and the battery modules. 3. Replace the battery control unit. 0653-1 Intra-battery cabinet parallel cable alarm Minor 1. .The communications cable of the battery module is disconnected. 2. The battery module is faulty. 0629-2 Abnormal inter-battery cabinet parallel cable Critical 1. Check that the RS485 communications cable is properly connected. 2. Replace the faulty battery module. 1. The inter-rack parallel cable is not properly connected. 1. Check whether the inter-rack parallel cable is loose. 2. The 1# battery control unit is faulty or the connected 2# battery control unit is faulty. 2. Replace the inter-rack parallel cable. 3. Replace the battery control unit or the signal transfer board. 0044-46 Version incompatible Critical The software and hardware versions of a battery module do not match. Load the battery module software. 0044-47 Version incompatible Critical The software and hardware versions of the battery control unit do not match. Reload the software. 0114-3 Module quantity mismatch Critical The number of battery modules is set incorrectly. Check the number of battery modules. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 172 PowerCube 5000 User Manual (SmartLi 100Ah) B Alarm List for the Lithium Battery Cabinet Alarm ID (Alarm IDAlarm Cause ID) Alarm Name Alarm Severity Fault Cause Troubleshooting 0246-2 Batt.cabinet quantity mismatch Minor The configured number of battery cabinets does not match the actual available number. 1. Set the number of battery cabinets to be the same as the actual number. 2. Check the parallel cable connection. 0635-1 0644-1 Battery module not detected Smoke alarm Critical Critical The battery control unit does not receive an online query response from the battery module. 1. Check whether the signal terminal of the battery module is properly connected. The lithium battery works abnormally and may catch fire. 1. Check whether the alarm is true. 2. Replace the battery module. 2. If it is a false alarm, manually clear it. 3. If smoke is generated, press the EPO button to shut down the entire system and start the fire extinguishing facility. 0646-1 Switch abnormal alarm Minor ● The QF2 trip unit auxiliary contact is off. ● The QF2 trip unit cannot be disengaged. 1. Detect the QF2 auxiliary contact wiring 2. Replace the QF2 trip unit. 0647-1 Switch off Critical The QS1 switch is off. Turn on the QS1 switch. 0647-2 Switch off Critical The QF1 switch is off. Turn on the QF1 switch. 0127-2 Water alarm Critical Water has entered the battery cabinet. 1. Check that the water sensor cable is properly connected. 2. Check the status of the battery cabinet. 0220-3 Abnormal SOH Minor The state of health of a battery is abnormal. 1. Fully charge the batteries, and perform a deep discharge test. 2. Replace the abnormal battery. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 173 PowerCube 5000 User Manual (SmartLi 100Ah) B Alarm List for the Lithium Battery Cabinet Alarm ID (Alarm IDAlarm Cause ID) Alarm Name Alarm Severity Fault Cause Troubleshooting 0623-1 Battery cabinet EPO Critical The emergency shutdown signal of the battery cabinet is activated. Manually clear the EPO state. 0649-1 Temperature sensor abnormal Minor ● The BUS TEMP terminal is loose. 1. Re-plug the BUS TEMP terminal. ● The BUS TEMP sampling line is faulty. 2. Replace the BUS TEMP sampling line. 0649-2 Temperature sensor abnormal Minor The Temp1 terminal is loose. Re-plug the Temp1 terminal. 0649-3 Temperature sensor abnormal Minor The Temp1 terminal cable is faulty. Replace the TEMP1 terminal cable. 0638-11 Inner temperature abnormal Critical The battery module terminals are not tightened. Check whether the alarm battery module terminals are tightened. Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 174 PowerCube 5000 User Manual (SmartLi 100Ah) C EMC C EMC This is a class A product. In a living environment, this product may cause radio interference. Therefore, users may be required to take appropriate measures. Table C-1 EMC of the ICC cabinet Item Specifications Electromagnetic interference (EMI) Conducted emission (CE) CISRP11-2009 Class A Radiated emission (RE) CISRP11-2009 Class A Harmonic current IEC 61000-3-2 Voltage fluctuation and flicker IEC 61000-3-3 Electrostatic discharge (ESD) IEC61000-4-2, criterion B Electromagnetic susceptibility (EMS) Contact discharge: 6 kV; air discharge: 8 kV Electrical fast transient (EFT) IEC 61000-4-4 (criterion B) Radiated susceptibility (RS) IEC 61000-4-3 Conducted susceptibility (CS) IEC 61000-4-6 Surge susceptibility IEC 61000-4-5 (criterion B) Signal port: 2 kV; AC power port: 2 kV; DC power port: 2 kV 10 V/m Power port: 10 V Dry contact output: 0.5 kV in differential mode, 1 kV in common mode Signal and control ports: 2 kV or 250 A Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 175 PowerCube 5000 User Manual (SmartLi 100Ah) C EMC Item Specifications Lightning protection PV input: 5 kA System output: level A surge protection; In: 60 kA; Imax: 100 kA Power frequency magnetic field IEC 61000-4-8 Voltage dip and short interruption IEC 61000-4-11 Table C-2 Safety regulations and EMC of the lithium battery cabinet Item Specifications Safety regulations CE IEC/EN 62619 EMC Conducted emission IEC 62040 Radiated emission IEC 62040 Anti-radiated interference IEC 61000-4-6 Electrostatic discharge IEC 61000-2-4 Conducted susceptibility IEC 61000-4-3 Radiated susceptibility IEC 61000-4-6 Fast transient IEC 61000-4-4 Surge GB50689 Power frequency magnetic field IEC 61000-4-8 Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 176 PowerCube 5000 User Manual (SmartLi 100Ah) D Acronyms and Abbreviations D Acronyms and Abbreviations A AC alternating current B BCU Battery Control Unit BMU Battery management unit BPS Bypass D DC direct current DG diesel generator E ECC energy control center ECM energy control module EMC electromagnetic compatibility EPO emergency power-off ESM Energy storage module ETH Ethernet G GPRS general packet radio service H HSU Issue 03 (2021-05-10) Hybrid-power supply Unit Copyright © Huawei Technologies Co., Ltd. 177 PowerCube 5000 User Manual (SmartLi 100Ah) D Acronyms and Abbreviations L LCD liquid crystal display M MDU monitor display unit MPPT maximum power point tracking N NetEco Network Ecosystem P PV photovoltaic module S SD Secure Digital Memory Card SJB solar junction box SBCU System Battery Control Unit SMU site monitoring unit SOH status of health SPD surge protection device U UIM user interface module USB Universal Serial Bus Issue 03 (2021-05-10) Copyright © Huawei Technologies Co., Ltd. 178