An Electric Vehicle Charging Station: Monitoring and Analysis of Power Quality R. J. C. Pinto, J. Pombo, M. R. A. Calado and S. J.P S. Mariano IT – Instituto de Telecomunicações Department of Electromechanical Engineering University of Beira interior Covilhã, Portugal rpinto@ubi.pt, jose_p@portugalmail.com, rc@ubi.pt, sm@ubi.pt vehicle to the grid (regeneration). If properly designed and controlled, EVs can provide ancillary services and support the supply network, such as supply/demand matching and reactive power support. This type of operation is part of a new concept in power systems called the ‘smart grid’ [3]. Abstract—Electric vehicles are a relatively recent technology that is seeking for its place in the market. It has several advantages, such as the reduced greenhouse emissions, fuel savings and its ease of use. The increase of the electric vehicles in the roads raises issues about their impact on the grid, in terms of power quality. This paper presents the main considerations about power balance and the impact of an electric vehicle charge in the voltage, current, and total harmonic distortion. An experimental charging station prototype for Modes 2 and 3 is used to acquire data of voltage, current and active and reactive power for different charging profiles and battery state of charge. EV interface devices may operate from a three-phase or single-phase supply points. Single phase supply is widely available and hence it is anticipated that chargers on EVs would largely be powered from a single-phase supply in user’s homes. On the other hand, three-phase supply provides a larger power and hence faster charging, but the availability of three-phase supply points is currently limited. Keywords— charging stations, electric vehicles, power quality, three-phase electric power, total harmonic distortion Various developments have led to a different view at the power system. These developments are strongly interrelated, but the three main ones are, according to [4]: the electricity deregulation (there is no longer one single system but a number of independent companies with costumers); customers have become more aware of their rights and demand low-cost electricity of high reliability for different customers; electricity generation is shifting away from large power stations connected to the transmission system towards smaller units connected at lower voltage levels. I. INTRODUCTION Environment protection and energy conservation have urged the development of cleaner mobility technologies, as Hybrid Electric Vehicles (HEV), Plug-in Electric Vehicles (PEV), such as Plug-in Hybrid Electric Vehicles (PHEV) and all Electric Vehicles (EV). EVs are a new technology known as a zero emissions in its use [1], and it is known for helping to reduce the air pollution of the environment. The stringent constraints on energy resources and environmental concerns will attract EVs and HEVs and increase the interest from the automobile industry and the consumer [2]. The demand of using rechargeable batteries makes the development of battery chargers increase. Battery chargers are highly non-linear devices due the presence of switching power semiconductor elements and its operation principles. The harmonic contents of the input current generated from EV chargers are generally quite high and may have adverse effect on electrical supply network or its associated equipment. PHEVs are a new and upcoming technology in the transportation and power sector. As they are defined by the IEEE, these vehicles have a battery storage system of 4 kWh or more, a means of recharging the battery from an external source, and the ability to drive several kilometers in all-electric mode. These vehicles are able to run on fossil fuels, electricity, or a combination of both leading to a wide variety of advantages including reduced dependence on foreign oil, increased fuel economy, increased power efficiency, lowered greenhouse gas (GHG) emissions and vehicle-to-grid (V2G) technology [5]. The growing of the utilization of the recent technologies and the implementation of fast charging stations for EVs make raise issues about the impact of those technologies. That is why it is important to evaluate the power quality of the EV charging station resulting from a vehicle charging process. Electric power systems generate electrical energy to supply equipment at an acceptable voltage. The term power quality came is use refers to the other characteristics of the supply voltage, i.e. EV employs use power electronics controllers that interface the vehicle electric power system to the grid. These controllers usually include an on-board Alternating Current (AC) to Direct Current (DC) converter which is coupled to the grid via a single or three-phase connector. The converter can be either a diode bridge rectifier for charging the battery or a switch-mode converter which not only controls the charging of the battery, but is also capable of feeding power from the 978-1-4799-6301-0/15/$31.00 ©2015 IEEE 37 Authorized licensed use limited to: Ahsanullah University of Science & Technology. Downloaded on June 17,2022 at 12:39:53 UTC from IEEE Xplore. Restrictions apply. other than long interruptions occurred. Many authors are trying to conceptualize the impact of a large scale EV implementation in terms of battery costs [6] and in term of changing the quality of grid power supply [7]–[9] power in the circuit, and is a dimensionless number in the closed interval of -1 to 1. Active power is the capacity of the circuit for performing work in a particular time. In an electric power system, a load with a low power factor draws more current than a load with a high power factor for the same amount of useful power transferred. This paper shows the most important aspects of power quality and presents the analysis of the obtained data from a fast charging station. In the section II are exposed the most important aspects to analyze in power quality of EV chargers. The section III presents the obtain results showing graphical information about power characteristics analyzed, and section IV provides a conclusion. C. Harmonics The harmonics are a sinusoidal component of a periodic waveform having a frequency that is an integer multiple of the fundamental power frequency. Harmonic distortion of the power waveform occurs when the fundamental, second, third and other harmonics are combined. The result is voltage and current contaminations on the sinusoidal waveform. Harmonics are generated when nonlinear equipment draws current in short pulses. The harmonics in the load current can sometimes result in overheated transformers, overheated neutrals, blown fuses and tripped circuit breakers (or breakers failing to trip in some cases) [12]. II. POWER QUALITY Power quality is an important consideration in the reliability and security of the grids and more recently of the smart grids which is likely to be heavily impacted by the growth of PEVs over the coming years. EV interface devices use power electronic converters and these are highly nonlinear devices due to their operating principles and the presence of switching power semiconductor elements [10]. Therefore, the input current of the converter generally contains high levels of harmonics and these are usually dealt with by using PWM control and filtering. Manufacturers claim that their converters produce good power quality (mainly with regard to harmonics and power factor), both in charging and regeneration modes [3]. Depending on the charging profile or mode of one or multiple EV users, the harmonic levels may rise to drastic levels that can increase stresses on grids. In addition to harmonic distortions, EV charging may lead to unacceptable voltage deviations, and additional fundamental and harmonic power losses. EV charging is likely to take place in either public or corporate car parks, electric charging stations, or at a customer’s premises [8]. The total harmonic distortion, or THD, of a signal is a measurement of the harmonic distortion present and is defined as the ratio of the sum of the power of all harmonic components to the power of the fundamental frequency. THD is used to characterize the linearity of audio systems and the power quality of electric power systems. The most important aspects of power quality are the values of voltage, current, active and reactive power, and the harmonic content for voltage and current. To assume that the energy has a good power level, these values should be between the limits imposed by the standards. III. PROCEDURE AND EXPERIMENTAL RESULTS A. Voltage Voltage quality is the quantitative form of describing power quality and includes both steady-state power quality variations and momentary disturbances that may impact loads. Categories of voltage quality include: power frequency, magnitude of the supply voltage, harmonics and interharmonics, voltage unbalance, flicker, dips, swells, momentary interruptions, and transients Two collaborating research organizations in Covilhã, Portugal, the University of Beira Interior and the company Enforce – Engenharia da Energia, S.A., joined efforts to develop a charging station and design a system with concepts that are presently undergoing testing. It may be used to run tests, and analyze different modes of operation (Charging Modes 2 and 3). With this experimental setup was possible to verify the impact on the connection point to the grid of the charging station by analyzing voltage variation, current variation, active power and reactive power variation and harmonic contents. Every country has different rules regarding distribution of electricity for portable appliances and lighting. Voltage, frequency, and plug type vary widely, but large regions may use common standards. For Portugal, as well as in Europe, the frequency of the voltage supply is 50 Hz and the voltage rated value is 230 V. The EN 50160 [11] is the European standard that defines the frequency, amplitude, waveform and the symmetry of the three phase voltage, as well as other aspects such as harmonic levels. A. Materials The vehicle used in the tests was the Renault ZOE. According to the manufacturer's specification, this vehicle has a tare of 1428 kg including the driver, the engine is a 65 kW synchronous electric motor, the maximum torque is 220 Nm with a top speed of 135 km/h; the payload capacity of the battery is 22 kWh lithium-ion battery pack, and these features give the vehicle an estimated range in suburban use of around 100 km in cold weather and 150 km in temperate conditions [13]. B. Active and Reactive Power The power system requires both types of power - real and reactive - in order to operate properly. Reactive power flow is needed in an AC transmission system to support the transfer of real power over the network. In electrical engineering, the power factor of an AC electrical power system is defined as the ratio of the real power flowing to the load, to the apparent 38 Authorized licensed use limited to: Ahsanullah University of Science & Technology. Downloaded on June 17,2022 at 12:39:53 UTC from IEEE Xplore. Restrictions apply. The charging station has the particularity of making use of renewable energy with 20 photovoltaic panels installed in the facility structure with 3.68 kW of connection power. This micro generation is connected to the grid in order to partially cover the load demand on charging. B. Charging Station C. Acquisition system The Fluke 434 Series II was the analyzer chosen for the tests. It is composed by four thin and flexible current probes, capable of measuring up to 600 A in each phase and voltage values up to 1000 V between phase and neutral. The device can display data such as power factor, active and reactive power. Fig. 1. D. Methodologies The fast charge of the vehicle battery was monitored in terms of level of battery and elapsed time, as shown in Table I, relative to the expected time for the complete charge as indicated by the vehicle. Charging station architecture. The experimental tests were defined to analyze the behavior of charging station for different initial battery state of charge. The vehicle charge 2 stopped at 72 % of the battery capacity by its action. An error occurred during the load and the vehicle stopped the flow of current. This information was given by the vehicle in its dashboard, and this might be security mechanism, because of the high current values registered just before the vehicle stopped the communication. This data was seen in the acquisition data provide by the Fluke analyzer. The charging station, as referred, is a prototype developed by the University of Beira Interior and a private company, which is located in the Health Science Faculty and it is connected to a low voltage grid point with the architecture seen in Fig. 1. In the case of all electric vehicles and PEVs, the battery capacity is still limited and thy must be recharged regularly. The European Standards [14]–[17] establish the procedure for EV charge and in what conditions by setting modes, as they are described in Table I. TABLE I. Mode Connection 1 Direct 2 Direct In this work the charge 2 and charge 3 will be considered due to their meaning in the power quality analysis. Particularly, they allow understanding the impact to the grid of the first period of charge (battery almost empty), with constant current, and second period of charge (almost full), when the current begins to decrease in steps. The other charges listed in Table II have presented similar power quality characteristics. ELECTRIC VEHICLE CHARGING MODES Sockets Power Current Local Common use Common with special cables 3.711kW 16A per phase Home 7.4-22 kW 16A 32A per phase 3 Direct Specific sockets 4 Indirect, using an external charger Specific sockets 14.843 kW 64A per phase DC Home or Public Facilities TABLE II. Charge Public Facilities only Public Facilities only 1 2 3 4 5 6 The charging station follows the standards EN 61851-1 of 2011 and NP 61851-22 of 2013. The voltage does not exceed 690 V and the frequency is 50 Hz±1%. The station is able to operate with temperatures between -30 ºC and 50ºC and a relative humidity between 5% and 95%. The position of the plug is 1m from the floor. The protection index of the charging station is IP44 and it is prepared to work in Mode 3. This mode implies a direct connection and control communication between the vehicle and the grid, through specific charging stations and it provides a maximum current of 64 A per phase (14.8 – 43 kW). Due to technical requirements of the vehicle the tests here presented were performed with a maximum current of 32A in Mode 2. VEHICLE CHARGES Battery State of Charge (%) Charging Time (min) Start of charging End of charging Real Expected 63 11 49 67 79 91 100 72 98 98 98 98 71 43 38 34 19 9 30 65 40 25 20 10 IV. RESULTS With the performed test were analyzed the active and reactive power, the voltage and current evolution, and the voltage and current harmonic contents. A. Voltage and current The Fig. 2 and Fig. 3 represent the line to neutral voltages of charge 2 and charge 3, respectively. The values are near the nominal voltage and the impact of the EV charging in voltage was equivalent in all tested charges. The minimum and the maximum values of each single phase are in the interval 39 Authorized licensed use limited to: Ahsanullah University of Science & Technology. Downloaded on June 17,2022 at 12:39:53 UTC from IEEE Xplore. Restrictions apply. near the end of the charge, about 85 % of full charge, due to the OCV–SOC battery characteristics. imposed by EN 50160 [11], where the minimum value is the nominal voltage supply (Un) minus 15 % and the maximum is the nominal value plus 10 % ([Un-15 %; Un+10 %]). Once one has the single phases in the standard levels is guaranteed the values for the voltage measured between two phases are also in standard levels. This voltage behavior was expected since the charging station is located near a 1600 kVA power transformer that supplies the Health Science Faculty. Fig. 5. Current of fast charge 3. B. Active and reactive power The Fig. 6 and Fig. 7 represent respectively the behavior of the active power and the reactive power during the battery charge 2. The power profiles follow the charging current and it is important to point out that a significant amount of reactive power is delivered to the grid representing about 20 % of the active power consumption. Fig. 2. Voltages of charge 2. Fig. 3. Voltages of charge 3. The Fig. 4 shows the currents of the charge 2. As it is possible to observe, the current is limited by the technical requirements of the vehicle with a maximum current value of 32 A. As can be seen all the line currents have similar values. In this case the charging process was forced to stop by the vehicle (near 72 % of full charge) and the current immediately goes to zero. Fig. 6. Active power of fast charge 2. Fig. 7. Reactive power of fast charge 2. The Fig 8 and Fig. 9 represent respectively the behavior of the active power and the reactive power during the battery charge 3. Once more, the power profiles follow the charging current, and the active power also decreases in steps, starting from the 85 % of the full charge. Contrarily, the reactive power increases in steps (the amount of reactive power delivered to the grid increases). This means that for charges until 85 % of full charge there is no significant differences in power profiles. The power remains constant during all this period, independently of the percentage of the battery charge in the beginning of the charging process. In every charge, the data of the reactive power shows that the charging station delivers reactive power to the grid in about 20 % of the active power. Fig. 4. Current of fast charge 2. The Fig. 5 shows the currents of the charge 3. Also, the current is limited by the technical requirements of the vehicle with a maximum current value of 32 A, and all the line currents have similar values. In this case, the current decreases in steps 40 Authorized licensed use limited to: Ahsanullah University of Science & Technology. Downloaded on June 17,2022 at 12:39:53 UTC from IEEE Xplore. Restrictions apply. 3 %, where the maximum value is 8 % imposed by the standard. For the individual harmonics, all the values are under the standard maximum value. Fig. 8. Active power of fast charge 3. Fig. 11. Voltage harmonics of fast charge 3. The Fig. 12 and Fig. 13 show the histogram of the harmonic contents of the currents in charge 2 and charge 3, respectively. International studies have collected data resulting in an estimation of typical harmonic contents often encountered in electrical distribution networks. According to the opinion of many utilities, a number of THD values for the current correspond to some phenomena in the installation, as follows [18]: THD under 10 % is considered as a normal situation, with no risk of malfunctions; THD between 10 % and 50 % is a significant harmonic pollution with a risk of temperature rise and the resulting need to oversize cables and sources; THD higher than 50 % is a major harmonic pollution and malfunctions are probable and in-depth analysis and the installation of attenuation devices are required. For the two considered charges, the current THD registered high values in all lines, near 20 %. Thus, both charges are with a significant harmonic pollution. For the individual harmonics, the H5 and H7 are in the range of significant harmonic pollution, but in the border line of the normal situation, while the remaining harmonics are in normal situation. Fig. 9. Reactive power of fast charge 3. With the increase of the reactive power delivered to the grid, in the last 15 % of the charge, the associated power factor significantly decreases. This way we can conclude that the behavior of the charger has a much resistive character in the beginning, while the power factor value stays near to 1, and a strong capacitive character when the power factor decreases its value to near zero.The decreasing of the value of the active power makes the charging more slow to minimize the deterioration of the battery capacity to store energy. C. Voltage and current harmonics The Fig. 10 and Fig. 11 represent the harmonic content of voltage, respectively for charge 2 and charge 3. The harmonics present harmonic content up to the 49th order. However, from the 9th in voltage and from the 17th order in current, the harmonics have residual values and so, they are not significant. For the voltage harmonics, the THD has registered less than Fig. 12. Current harmonics of fast charge 2. Fig. 10. Voltage harmonics of fast charge 2. 41 Authorized licensed use limited to: Ahsanullah University of Science & Technology. Downloaded on June 17,2022 at 12:39:53 UTC from IEEE Xplore. Restrictions apply. REFERENCES Fig. 13. Current harmonics of fast charge 3. When comparing the THD of the two charges it is observed that the charge 3 is more pollutant than the charge 2. This way we can conclude that the most influent period with respect to the harmonic pollution is the end of the charge (above 85 % of full charge). [1] J. Romm, “The car and fuel of the future,” Energy Policy, vol. 34, no. 17, pp. 2609–2614, Nov. 2006. [2] B. C. C. Chan, “The State of the Art of Electric , Hybrid , and Fuel Cell Vehicles,” Proc. 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[14] “Electric Vehicle Conductive Charging System-Part1: General Requirements,” in IEC Standard 61851-1, 2012. [15] “Electric Vehicle Conductive System- Electric Vehicle Requirements for Conductive Connection to an AC/DC supply,” in IEC Standard 61851-21, 2002. [16] “Electric Vehicle Conductive Charging System AC Electric Vehicle Charging Station,” in IEC Standard 6185-22, 2002. [17] “Plugs, Socket-outlet, Vehicle Couplers and Vehicle InletsConductive Charging of Electric Vehicles- Part1: Charging of Electric Vehicles up to 250A AC and 400A DC,” in IEC Standard 62196-1, 2003. [18] “Electrical installation guide 2010. According to IEC international srandards,” in Chapter M-Harmonic Management, 2010th ed., 2010. V. CONCLUSIONS This paper presented the main considerations about power balance and the impact of an electric vehicle charge in the voltage, current, active and reactive power, and total harmonic distortion, based on experimental data. When the battery comes close to the complete charge is possible to identify the increase of reactive power delivered to the grid and the charger has a much resistive character in the beginning, while the power factor value stays near to 1, and a strong capacitive character when the power factor decreases its value to near zero. This way we can conclude that an EV fast charging station could be a good power factor compensator in big industries. The oscillations in the final part of the charging are noticeable. This is trying to tell us this vehicle can come to operate within the recent technology of V2G once it easily can deliver power to the grid. For the voltage harmonics, the THD and all the individual harmonic contents have registered values less than 3 %, which are very good values. For the current harmonics, the THD registered high values, near 20 %, a significant harmonic pollution. For the individual harmonics, the H5 and H7 are in the range of significant harmonic pollution, but in the border line of the normal situation, while the remaining harmonics are in normal situation. This scenario has a risk of temperature rise and the resulting need to oversize cables and to establish requirements for the station grid connection. ACKNOWLEDGMENT The authors would like to thank Eng. João Nuno Serra, CEO of Enforce – Engenharia da Energia SA, Portugal, for its collaboration and making available the electric vehicle and the power quality analyzer. 42 Authorized licensed use limited to: Ahsanullah University of Science & Technology. Downloaded on June 17,2022 at 12:39:53 UTC from IEEE Xplore. Restrictions apply. Powered by TCPDF (www.tcpdf.org)