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CUSTOMER TECHNICAL MANUAL - EN
H LED
H LED | Customer technical manual | EN | 0160301 | 1D |
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Copyright
All rights reserved. This document may not be copied, adapted or
translated without prior written permission, except as permitted under
copyright law.
© Copyright Maquet S.A.
Subject to technical changes.
The illustrations and technical specifications provided in this manual
may, on account of future product developments, differ slightly from
the actual product supplied.
01.04.2011 | Ed1D
H LED | Customer technical manual | EN | 0160301 | 1D |
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CONTENTS
1
Symbols used in this manual
2
Quality standards compliance
2.1 Certification of MAQUET SA’s quality system
2.2 Reference standards
2.3 CE Marking
3
General specifications
4
Cleaning / Disinfection / Sterilisation
4.1 Cleaning and disinfecting the surgical light
4.2 Cleaning and sterilising the handles
5
General maintenance
5.1 Preventive maintenance
5.2 Basic maintenance
6
Maintenance kits
6.1 H LED 700/500/300 kits
6.2 H LED 700/500 kits
6.3 H LED 700 kits
6.4 H LED 500 kits
6.5 H LED 300 kits
6.6 BPS kits
6.7 Special HLD 500/700 HD lighthead kits
6.8 WPS kits
6.9 S suspension kits
6.10 SA suspension kits
6.11 Spare parts and consumables
6.12 Maintenance tools (OPM)
7
Drawings and parts lists
7.1 S Suspension
7.2 SA suspension
7.3 Spring arms
7.4 H LED 700 forks
7.5 H LED 500 forks
7.6 H LED 300 fork
7.7 H LED 700 lighthead
7.8 H LED 500 lighthead
7.9 H LED 300 lighthead
8
Electrical connections (WPS power supply)
8.1 Installation diagrams
8.2 Recommended cable cross-section
8.3 Battery packs: capacity and charge times
8.4 Layout diagram of PRISMAVISION on SD suspension
8.5 Layout diagram of PRISMAVISION on HD suspension
8.6 Layout diagram of ORCHIDE camera on HD suspension
9
Communication protocol
9.1 Subject
9.2 RS485 Diagram
9.3 Wiring
9.4 Protocol
10 Faultfinding
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H LED | Customer technical manual | EN | 0160301 | 1D |
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1
SYMBOLS USED IN THIS MANUAL
Symbols
Meaning
Mandatory
May affect patient or user safety
F
Recommendation
Risk of damage to device or accessories
CElabel
The device bears the CE mark and complies with the requirements of
European directive 93/42/EEC relating to medical devices
Medical Equipment
classification for electric shocks, mechanical hazards and fire risks in
accordance with the standard UL 60601-1, IEC 60601-2-41 and
CSA C22.2 No. 601-M90
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2
QUALITY STANDARDS COMPLIANCE
2.1
CERTIFICATION OF MAQUET SA’S QUALITY SYSTEM
LNE/G-MED certifies that the quality system developed by Maquet SA for design,
implementation, sales, installation and after-sales service of surgical lights complies with the
requirements of the following international standards:
ISO 9001 version 20008
NF EN ISO 13485 version 2004
2.2
CE MARKING
Compliance with the requirements of Council Directive 93/42/EEC of 14 June 1993 concerning
medical devices has been assessed as described in Annex VII of the Directive. H LED surgical
lights are class I devices as described in Annex IX of Directive 93/42/EEC.
H LED | Customer technical manual | EN | 0160301 | 1D |
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3
GENERAL SPECIFICATIONS
(IN ACCORDANCE WITH STANDARD IEC 60 601-2-41 AND IEC 60601-1)
Specifications
Unit
H LED 700
H LED 500
H LED 300
130 000
110 000
100 000
± 10% (*)
± 10% (*)
± 10% (*)
Main light
lx
Diameter d10
cm
(inches)
26 (10.2)
24 (9.5)
18 (7)
± 10%
± 10%
± 10%
Diameter d50
cm
(inches)
14 (5.5)
13 (5.1)
10 (3.9)
± 10%
± 10%
± 10%
Diameter d50/d10
cm
(inch)
> 0,5 (0.2)
> 0,5 (0.2)
> 0,5 (0.2)
Illumination depth
cm
(inches)
120 (47.2)
120 (47.2)
100 (39.4)
± 10%
± 10%
± 10%
Colour temperature (Ra)
K
4 200
4 200
4 200
± 15%
± 15%
± 15%
Colour rendering index
N/A
95
95 ± 5
95 ± 5
Shadow dilution
Nominal illumination (Ec)
±5
With one mask
%
77
56
28
With two masks
%
56
44
44
At base of tube
%
84
100
100
With one mask,
at base of tube
%
61
56
28
With two masks, at
base of tube
%
45
44
44
Radiant energy
mW.m-2.
lx-1
3,6
Irradiance (Ee)
W/m2
468
3,6
± 10%
3,6
± 10%
396
± 10%
396
± 10%
± 10%
± 10%
Ambient light
Illumination
lux
< 500
Others specifications
Degree of protection
against harmful ingress of
water
-
Ordinary
Methods of sterilization or
disinfection
-
See Section 4
Mode of operation
-
Continuous operation
(*) Guaranteed minimum HLD 700: 100; HLD 500: 100; HLD 300: 100
H LED | Customer technical manual | EN | 0160301 | 1D |
< 500
< 500
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4
CLEANING / DISINFECTION / STERILISATION
Users must contact their hospital's sanitary specialists. The recommended products and
procedures must be applied. Should there be any doubt concerning the compatibility of active
agents to be used, contact the local Maquet customer service department.
4.1
F
CLEANING AND DISINFECTING THE SURGICAL LIGHT
RECOMMENDATION
Check that the power is switched off and the light has cooled down before starting cleaning.
4.1.1
GENERAL INSTRUCTIONS CONCERNING CLEANING, DISINFECTION AND
SAFETY
Remove the sterilisable handles.
Wipe the equipment with a cloth moistened with a surface cleaner. Follow the manufacturer's
dilution, application time, and temperature recommendations.
Use a cloth to rinse the unit with clean water and wipe dry.
Wipe evenly with a cloth moistened with disinfectant. Follow the manufacturer's
recommendations.
Remove residues (in particular products containing aldehydes, quaternary ammonium or
surfactants) by wiping with a cloth dipped in clean water.
Wipe with a dry cloth.
Make sure no liquid residue is left on the device after cleaning.
4.1.2
EXAMPLES OF RECOMMENDED PRODUCTS
Produit GETINGE USA: TEC QUAT 256.
Produits ANIOS: SURFA’SAFE, 0.5% HEXANIOS G + R, ANIOSYME P.L.A., SALVANIOS
pH10, ANIOS DDSH.
Produits Schülke & Mayr: ANTIFECT PLUS.
4.1.3
!
EXAMPLES OF PROHIBITED PRODUCTS
WARNING
Solutions containing glutaraldehyde, phenol, iodine, bleach, alcohol or chloride ions must
not be used.
Fumigation methods are unsuitable for disinfecting the unit and must not be used.
H LED | Customer technical manual | EN | 0160301 | 1D |
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4.2
CLEANING AND STERILISING THE HANDLES
4.2.1
BEFORE CLEANING
Use a soft cloth immediately after use to wipe away soiling from the handle surface.
Store handles in a place that keeps them moist to make further cleaning easier.
Take care to store them in such a way that the inside does not get soiled.
4.2.2
CLEANING
Immerse the handles in a detergent solution.1
Soak for 15 minutes to allow the solution to act, then clean by hand with a soft brush and a
lint-free cloth.
During cleaning, check regularly that the handles are fully clean and that no soiling remains
on the inside or outside.
If any soiling remains, repeat cleaning or use an ultrasonic cleaning process.
Rinsing: Rinse thoroughly in clean water to completely eliminate the detergent solution.
Drying: Wipe with a clean lint-free cloth.
4.2.3
DISINFECTION
Handles may be disinfected by machine (e.g. Getinge) and rinsed at a maximum temperature
of 93°.
Typical recommended cycles:
Step
Temperature
Time
Pre-wash
18 - 35°C
60 sec
Wash
46 - 50°C
5 min
Neutralisation
41 - 43°C
30 sec
Wash 2
24 - 28°C
30 sec
Rinse
92 - 93°C
10 min
Dry
1 A non-enzyme-based detergent is recommended. Enzymatic detergents
may damage the handles. Never soak the handles in these detergents for
prolonged periods. Rinse thoroughly.
H LED | Customer technical manual | EN | 0160301 | 1D |
20 min
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4.2.4
STERILISATION
After cleaning, the handles must be steam sterilised as set out below:
Countries
Sterilisation
cycle
Temperature
[ °C ]
Time
[min]
Drying
[ min ]
USA & Canada
Prevacuum1
132 - 135
10
16
France
ATNC (Prion)
(Prevacuum)
134
18
Other countries
Prevacuum1
Comply with national regulations
Check that each handle is clean before continuing the process.
rap the handles with sterilisation wrapper material (double wrapper or equivalent). Handles
W
may also be placed in paper or plastic sterilisation bags2, for easier identification and reuse.
Place the handles on steriliser trays with the opening downwards.3
Package with biological and/or chemical indicators for monitoring the sterilisation process, in
accordance with applicable regulations.
Run the sterilisation cycle according to the steriliser manufacturer's instructions.
F
RECOMMENDATION
To ensure correct sterilisation do not allow any soiling to penetrate inside the handle.
With the above sterilisation parameters:
- video sterilisable handles (PRV CFF and ZOOM) are guaranteed for up to 50 uses,
- non-video sterilisable handles are guaranteed for up to 350 uses
Dispose of sterilisable handles in the same way as other hazardous products in a hospital
environment.
1 This handle is made of a porous material.
2 Possible sterilisation bag suppliers:
Medical Action Industries
SBW Medical
Baxter International
3 For air removal and faster drying.
H LED | Customer technical manual | EN | 0160301 | 1D |
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5
GENERAL MAINTENANCE
5.1
PREVENTIVE MAINTENANCE
To preserve your surgical light's original performance and reliability, annual maintenance and
inspections should be performed as follows:
By a MAQUET technician or MAQUET-approved distributor during the guarantee period.
By a MAQUET technician or MAQUET-approved distributor or by the hospital's technical
maintenance department outside the guarantee period. (Contact your dealer to arrange the
required technical training.)
5.2
BASIC MAINTENANCE
Daily checks (user)
Check the lightheads for chipped paint, impact marks
and any other damage.
Check the stability/drift of the main arms and the spring
arms.
Check that the spring arm remains in position.
hree checkpoints: bottom, middle, top.
T
Check whether the sterilisable handle clicks and locks in
place correctly; replace it if not.
H LED | Customer technical manual | EN | 0160301 | 1D |
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Check whether the green LED lights up when the
lighthead is turned on.
Check whether the LEDs operate correctly.
!
The surgical light is a high-intensity light
source. Do not look directly into it.
Check whether the system switches correctly between
Surgical light/Ambient light and Standard mode/AIM
mode (if option installed).
Monthly checks
(H LED power supply units with battery backup only)
Check the lightheads for chipped paint, impact marks
and any other damage.
Check whether the backup power supply turns on and
the light operates correctly if a power cut were to occur.
LED is orange (see page 18).
!
WARNING
The operation and safety of the device may be affected by the removal of certain
components during servicing operations. For example: For example:
When servicing the electrical power supply,
When servicing the suspension arms and balance system.
Contact the authorised Maquet after-sales service department for this type of inspection.
H LED | Customer technical manual | EN | 0160301 | 1D |
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6
MAINTENANCE KITS
6.1
H LED 700/500/300 KITS
Description
PWD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 countersunk head screw, A2 stainless steel, ISO 14581
Keypad protective film
Quantity
Part number
3 683 29 555
1
2
1
M10x100 brake (L: 20 mm), 700/500/300 fork
5 683 01 046
3-track DF input cable for HLD 700/500/300
5 683 01 071
3-track SF input cable for HLD 700/500/300
5 683 01 073
PWD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300
4AT 250V fuses for control board
20A/250V/6.3x32 fuses for bypass board and Powerline module
15A/250V/6.3x32 fuses for control board
8AT/250V/6.3x32 fuses for filter board
3 683 65 555
10
10
10
10
Sleeve interface S/A
Camera-sleeve interface
Captive screw
Sleeve friction washer S/A
1
1
1
HLD snap ring retaining plate kit
HLD retaining plate
M3x8 ULF screw, A2 stainless steel
Underside sleeve spacer
1
2
2
HLD 753 fork tube caps (grey, 3 pieces)
Fork tube cap RAL 5013
3
PWD/HLD 700/500/300 control board kit
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
HLD 300-500-700 control board
Hexagonal spacer MF M3 L: 10 mm
H LED | Customer technical manual | EN | 0160301 | 1D |
3 675 27 555
3 683 43 555
3 684 01 555
1
4
1
4
3 683 86 555
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6.2
H LED 700/500 KITS
Description
Quantity
PWD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 countersunk head screw, A2 stainless steel, ISO 14581
Keypad protective film
Part number
3 683 29 555
1
2
1
HLD single fork video cable
5 683 50 504
HLD double fork video cable
5 683 50 505
M10x100 brake (L: 14 mm), lighthead
5 683 01 096
M10x100 brake (L: 20 mm), fork
5 683 01 046
SF bushing kit - PowerLED 700/500
Acrobat 3000 spring arm end piece - PWL
M6x8 FHC screw, A2 stainless steel, DIN 7991
M12x100 brake (L: 13 mm)
HLD kit: fork keypad protective film
Keypad protective film
3 683 01 997
1
4
2
3 683 31 555
10
H LED | Customer technical manual | EN | 0160301 | 1D |
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6.3
H LED 700 KITS
Description
Quantity
PWD/HLD 700 EVO T4K peripheral LED module kit
HLED TK4 HD peripheral LED board
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
PWD/HLD 700 EVO T4K centre LED module kit
HLED TK4 HD centre LED board
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
PWD 700 EVO/HLD 700 EVO central lens kit
Centre lens module
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
3 683 37 555
3 683 39 555
3 683 40 555
PWD 700/HLD 700 EVO peripheral lens kit
Peripheral lens module
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
HLD underside kit
M3x6 countersunk head screw, A2 stainless steel, ISO 14581
Outer underside
Centrre underside
4
1
1
3 683 41 555
3 683 05 555
HLD LED endo kit
Ambient LED circuit
Ambient lens module
Screw, EJOT Delta PT 30x8 WN 1452, stainless steel A2-70
Ambient cable
1
1
4
1
PowerLED/HLD cable kit
Video cable
Peripheral cable 1
Peripheral cable 2
Peripheral cable 3
Peripheral cable 4
Centre LED circuit cable
1
1
1
1
1
1
HLD 700EVO outer handle kit
HLD handle
Handle support boss
Screw, EJOT PT WN 1452 K50X20, zinc-plated white
1
3
3
6
PowerLED head detection kit
M3x12 slotted cheese head screw, nylon
Sharp GP2YOD02YK sensor board + connector
2
1
HLD 700 EVO peripheral cover kit with seals
Outer shell
Right outer cover seal
Left outer cover seal
H LED | Customer technical manual | EN | 0160301 | 1D |
Part number
3 683 10 998
3 683 12 555
3 683 47 555
3 683 09 555
3 683 08 998
1
1
1
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Description
Quantity
SF Fork S/A standard HLD/HLD700
SF fork SHAFT
3-track SF input cable
M4x8 cheese head screw, A2 stainless steel, ISO 14580
SF fork
M5x25 hexalobular socket cheese head screw, A2 stainless steel
SF shaft
M5x45 CHC screw, stainless steel
M5x10 hexalobular socket cheese head screw, A2 stainless steel
Fork control keypad
M3x6 countersunk head screw, A2 stainless steel, ISO 14581
Keypad protective film
Part number
3 683 02 998
1
1
2
1
3
1
3
2
1
2
1
DF Fork S/A standard HLD/HLD700
SF shaft
3-track SF input cable
M4x30 hexalobular socket cheese head screw, stainless steel
Washer Z 4, A2 stainless steel E27611
Cam spring
SF fork
M5x25 hexalobular socket cheese head screw, A2 stainless steel
SF fork shaft
M5x45 hexalobular socket cheese head screw, stainless steel
M5x10 hexalobular socket cheese head screw, A2 stainless steel
Fork control keypad
M3x6 countersunk head screw, A2 stainless steel, ISO 14581
Keypad protective film
3 683 06 998
1
1
2
2
2
1
3
1
3
2
1
2
1
PWD 700 lighthead snap ring kit (5 pieces)
Snap ring
5
HLD 700 EVO centre cover kit
Centre shell
Centre cover/wing seal
M3x8 ULF screw, A2 stainless steel
1
1
3
HLD 700 seal kit
HLD centre peripheral seal
HLD centre cover/wing seal
HLD grip seal
Inner seal
1
1
1
1
3 683 33 555
3 683 12 998
3 683 46 555
H LED | Customer technical manual | EN | 0160301 | 1D |
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6.4
H LED 500 KITS
Description
HLD 500 ambient LED module kit
Plastic screw, CV Torx 1452, 3x8, stainless steel
RAL 5013 ambient module
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
PWD 500 ambient LED cable
M3x25 hexalobular socket cheese head screw, A2 stainless steel
HLD 500 lens kit
Lens module
M3x25 hexalobular socket cheese head screw, A2 stainless
steel
Quantity
3 683 05 998
4
1
4
1
3
3 683 23 555
1
3
HLD 500 seal kit
RAL 5013 beam seal
RAL 5013 edge seal (Type 6)
1
1
PWD 500 underside kit
PWD 500 thermoformed underside
M3x8 hexalobular socket cheese head screw, stainless steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
6
6
HLD/HLD 500 EVO T4K LED module kit
500 N E2 T4K board
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
PWD 500 lighthead snap ring kit
Snap ring
5
HLD 500 lighthead outer handle kit
HLD 500 handle
SCREW, EJOT PT WN1451 K50X12 grey org steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
4
4
3 683 45 555
3 683 25 555
3 683 35 555
3 683 27 555
3 683 44 555
Kit of four LED cables - PWD 500
HLD 500 cover kit with beam seal
HLD pad-printed shell
RAL 5013 beam seal
H LED | Customer technical manual | EN | 0160301 | 1D |
Part number
5 683 50 502
3 683 04 998
1
1
| 17 |
6.5
H LED 300 KITS
Description
Quantity
HLD 300 ambient module kit
PWD 300 ambient module S/A
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
HLD 500/300 lighthead snap ring kit
Snap ring
5
3 683 15 998
3 683 27 555
K3 K4 peripheral lens kit for PWD 300
Machined outer lens module - PWD 300
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
1
K3 K4 centre lens kit for PWD 300
Machined centre lens module - PWD 300
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
HLD 300 K4 peripheral LED module kit
W HD PWD 300 peripheral LED board
M3x25 hexalobular socket cheese head screw, A2 stainless steel
3 683 50 555
3 683 51 555
3 683 54 555
1
3
PWD 300 K4 centre LED module kit
HLD 300 HD centre LED board
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
HLD 300 seal kit
RAL 5013 beam seal - HLD 300
Outer seal RAL 5013 - HLD 300
1
1
3 683 55 555
3 683 80 555
PWD 300 underside kit
PWD 300 machined underside
M3x8 hexalobular socket cheese head screw, stainless steel
1
1
HLD 300 cover kit with beam seal
HLD 300 injection-moulded plastic shell
RAL 5013 beam seal - HLD 300
1
1
PWD 300 cable kit
Kit of four control LED cables - PWD 300
Centre module cable - PWD 300
1
1
3 683 58 555
3 683 16 998
3 683 60 555
HLD lighthead sterile handle bracket kit
HANAU handle plate
HANAU handle plate
Complete BLUE 80 handle bracket kit
Safety disc 4 DIN 6799
Handle button spring
BLUE 80 handle bracket kit
Bold o.d= 8,00 l= 39,00 1.4571
M4x25 CHC screw, A2 stainless steel
X'TEN sleeve washer
Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel
Sleeve friction washer S/A
HLD 300 handle bezel kit
HLD 300 bezel - RAL 5013
Captive screw
Part number
3 683 42 555
1
1
1
1
1
1
1
2
1
3
2
3 683 17 998
1
3
H LED | Customer technical manual | EN | 0160301 | 1D |
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6.6
BPS KITS
Complete ceiling-mounted BPS kit
Power supply for ceiling/wall-mounted BPS-S
24V kit for ceiling-mounted BPS-S
230V AC kit for ceiling-mounted BPS-S
External tooth lock washer
AZ 4 washer, zinc-plated steel 27618
M5x12 CHC screw, A2 stainless steel
M4x6 CHC screw, EF 8.8 black steel, DIN 912
Ceiling supply mount - PWD 300
HU M5 nut, A2 stainless steel, E27411
Double rubber clamp
24V and 230V cable kit - Ceiling-mounted BPS
24V kit for ceiling-mounted BPS-S
230V AC kit for ceiling-mounted BPS-S
Fastener/hardware kit for ceiling-mounted BPS
External tooth lock washer
AZ 4 washer, zinc-plated steel 27618
M5x12 CHC screw, A2 stainless steel
M4x6 CHC screw, EF 8.8 black steel, DIN 912
Ceiling supply mount - PWD 300
HU M5 nut, A2 stainless steel, E27411
Double rubber clamp
24V and 230V cable kit - Wall-mounted BPS
24V kit for wall-mounted BPS-S
230V AC kit for wall-mounted BPS-S
Cover kit for wall-mounted BPS
Wall box cover - PWD 300
M5x8 ULF screw, stainless steel A2E27128
6.7
3 683 69 555
1
1
1
4
4
2
4
1
2
1
3 683 70 555
1
1
3 683 71 555
4
4
2
4
1
2
1
3 683 72 555
1
1
3 683 73 555
1
2
SPECIAL HLD 500/700 HD LIGHTHEAD KITS
Description
Quantity
Part number
Extensino arm-brush HD video cable
1
5 677 05 113
Rotor HD video cable
1
5 677 05 114
9P video SF HLD cable
1
5 677 05117
ORCHIDE HD zoom camera
1
5 677 02 904
PWD300-500-700 HD control board kit
M3x8 hexalobular socket cheese head screw, stainless steel
Hexagonal spacer MF M3 L: 10 mm
HLD 700-500-300 control board
1
1
4
1
3 683 86 555
HD cable kit DF fork + lighthead V2
1
3 683 88 555
HD camera video cable
1
5 677 05 122
9P video DF PWD cable
1
5 677 05 121
1
3 683 89 555
PWD/HLD HD single fork kit + lighthead cables V2
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6.8
WPS KITS
Description
Quantity
WPS HLD/PWD toroidal transformer
5 683 02 001
HLD/PWD WPS filter board + bridge rectifier
5 683 02 002
HLD/PWD WPS10 PSU BOARD
5 683 02 022
HLD/PWD WPS20 PSU BOARD
5 683 02 023
HLD/PWD ceiling module
5 683 70 038
HLD/PWD remote keypad
5 683 02 036
HLD/PWD WPS580 charger board
5 683 70 039
HLD/PWD WPS12 backup board
5 683 02 024
HLD/PWD WPS22 double backup board
5 683 02 025
PWD/HLED bypass board
5 683 02 037
HLD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300
4AT 250V fuses for control board
20A/250V/6.3x32 fuses for bypass board and Powerline module
15A/250V/6.3x32 fuses for control board
8AT/250V/6.3x32 fuses for filter board
6.9
Part number
3 683 65 555
10
10
10
10
S SUSPENSION KITS
Description
Quantity
Cover kit for ceiling-mounted surgical light
Cover
S suspension cover retaining flange
M5x16 set screw, flat end
1
1
2
Suspension tube screw kit
M5x12 FHC screw
12
Cover kit for double ceiling-mounted suspension
Double S suspension bottom cover
FZ screw, ISO 7046
2
2
Wall mounting kit
Wall bracket cover
Wall bracket cover, section 2
Extension arm kit
Two-part cover
S suspension circlip washer
Shaft circlip (dia. 32 mm)
Part number
3 675 23 555
3 675 24 555
3 675 25 555
3 675 26 555
1
1
3 675 20 555
2
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 20 |
6.10
SA SUSPENSION KITS
Description
Quantity
Kit cables video HD (1600 mm)
Platinum support contact on spring
Cable arm SA < 1600 9P
Saw th eco-fix m5x10 steel zingue
Saw chc m 4 x 25 stainless steel
Slice Z 4 stainless steel A2 E27611
Spring of cam
1
1
1
2
2
2
Kit cables 3 tracks (1600 mm)
Platinumsupport contact
Cable arm SA < 1600-3P
Saw TH eco-fix M5X10 steel zingue
Saw CHc M 4 X 6 stainless steel A2 DIN 912
1
1
1
2
Kit ring of sliding
Sliding ring Suspension SA
Slice DEF 4NF E 27-627
Saw TFB M 4 X 10 stainless steel
1
1
1
Kit ring 1/2 of sliding
Sliding half-ring Suspension SA
Slice DEF 4NF E 27-627
Saw TFB M 4 X 10 stainless steel
1
1
1
Kit of adaptation adapter
Adapter for fixation on tube Hanau
Saw low CHc head M 6 X 20 first-class steel
Saw low CHc head M 6 X 12 first-class steel
1
6
6
Kit saw brake Suspension SA (5 units)
Brake M12X100 LG 28 mm
3 683 84 555
3 683 85 555
3 978 03 555
3 978 05 555
5 679 14 999
5
Kit saw brake
Brake M12X100 LG 24 mm
Brake M12X100 LG 13 mm
3
2
Kit saw brake
Brake M12X100 LG 24 mm
Brake M12X100 LG 17 mm
3
2
H LED | Customer technical manual | EN | 0160301 | 1D |
Part number
3 678 02 555
3 150 02 555
3 150 07 555
| 21 |
6.11
SPARE PARTS AND CONSUMABLES
6.11.1
H LED 700
Description
6.11.2
Quantity
Part number
PWD/HLD 700 Evolution T4K peripheral LED module kit
1
3 683 37 555
PWD/HLD 700 Evolution T4K centre LED module kit
1
3 683 39 555
Pack of 5 sterilisable handles, standard HLD
1
3 690 10 543
Pack of 5 sterilisable handles, zoom lens camera
1
3 672 03 974
Pack of 5 sterilisable handles, CFF camera
1
3 672 03 975
ECL Net - antistatic cleaner (1 litre)
1
6 062 01 001
ECL Net – 500 ml spray
1
6 062 01 002
Quantity
Part number
HLD/HLD 500 Evolution T4K LED module kit
1
3 683 35 555
Pack of 5 sterilisable handles, standard HLD
1
3 690 10 543
Pack of 5 sterilisable handles, zoom lens camera
1
3 672 03 974
Pack of 5 sterilisable handles, CFF camera
1
3 672 03 975
ECL Net - antistatic cleaner (1 litre)
1
6 062 01 001
ECL Net – 500 ml spray
1
6 062 01 002
Quantity
Part number
HLD 300 K4 peripheral LED module kit
1
3 683 54 555
HLD 300 K4 centre LED module kit
1
3 683 55 555
Pack of 5 sterilisable handles, standard HLD
1
3 690 10 543
ECL Net - antistatic cleaner (1 litre)
1
6 062 01 001
ECL Net – 500 ml spray
1
6 062 01 002
H LED 500
Description
6.11.3
H LED 300
Description
6.12
MAINTENANCE TOOLS (OPM)
Description
Quantity
Part number
OPM 039 Photometer
1
5 720 34 999
OPM 059 Multimeter M 54 RMS
1
5 720 59 999
Diagnostic case
1
5 720 81 999
H LED | Customer technical manual | EN | 0160301 | 1D |
| 22 |
7
DRAWINGS AND PARTS LISTS
7.1
S SUSPENSION
PARTS LIST 1
No.
SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
5 675 01 282
Part number
Description
3 675 23 555
Cover kit for ceiling-mounted surgical light
Cover
S suspension cover retaining flange
M5x16 set screw, flat end
1
1
2
4
Suspension tube screw kit
M5x12 FHC screw
12
5
Ceiling-mounted surgical light flange
1
6
S suspension tube
1
7
End piece for single S suspension
1
8
Cable grommet
1
9
Connecting block
1
10
External tooth lock washer M4 stainless steel
4
11
Ring terminal JST, dia. 4 mm
3
12
Cable clamp
1
13
M3x14 CBL Z screw
2
14
M4x11 CBL Z screw
3
15
Cable
1
16
Earth label
2
17
Allen wrench 82 3
1
18
Product code label
1
19
Ondal 3-track females rotating contact
1
20
End fitting cover
1
21
M4 square nut
1
22
M4x12 set screw
1
23
Thick circlip washer
1
24
Tab washer
1
25
Shaft circlip, dia. 32 mm
1
26
Connecting block label
1
27
Hm M4 nut
2
28
M4x28 CBL Z screw
1
29
M3x8 F screw
1
30
Cable grommet screws
1
1
2
3
3 675 24 555
H LED | Customer technical manual | EN | 0160301 | 1D |
Qty
| 23 |
drawing 1
SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
18
11
5
28
17
15
16
26
14
13
27
12
10
9
1
2
3
6
4
30
8
7
19
29
20
24
22
21
23
25
H LED | Customer technical manual | EN | 0160301 | 1D |
| 24 |
PARTS LIST 2
No.
DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
5 675 01 281
Part number
Description
3 675 23 555
Cover kit for ceiling-mounted surgical light
Cover
S suspension cover retaining flange
M5x16 set screw, flat end
1
1
2
Suspension tube screw kit
M5x12 FHC screw
12
5
6
Cover kit for double ceiling-mounted suspension
Double S suspension bottom cover
FZ screw, ISO 7046
2
2
7
Ceiling-mounted surgical light flange
1
8
S suspension tube
1
9
End piece for double S suspension
1
10
S suspension circlip washer
2
11
Connecting block
2
12
External tooth lock washer M4 stainless steel ARD602420408
6
13
Ring terminal JST, dia. 4 mm
4
14
Wire clamp
4
15
M3x14 CBL Z screw
8
16
M4x20 CBL Z screw
4
17
M4x11 CBL Z screw
2
18
Neg. wire
2
19
Earth label
3
20
Allen wrench 82 3
1
21
Product code label
1
22
Connecting block label
2
23
Hm M4 nut
2
24
M4x28 CBL Z screw
1
25
Ondal 3-track female rotating contact
2
26
M3x8 F screw
2
27
Tab washer
2
28
Shaft circlip (dia. 32 mm)
2
1
2
3
3 675 24 555
4
3 675 25 555
H LED | Customer technical manual | EN | 0160301 | 1D |
Qty
| 25 |
drawing 2
DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
22
21
7
20
24
19
18
11
12
17
13
14
16
23
15
1
3
2
8
4
28
10
25
27
9
6
26
5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 26 |
PARTS LIST 3
No.
WALL-MOUNTED S SUSPENSION
5 675 01 283
Part number
Description
3 675 26 555
1
2
Wall mounting kit
Wall bracket cover
Wall bracket cover, section 2
1
1
3
Welded wall bracket
1
4
End fitting cover
1
5
Wide anchor washer
1
6
Suspension circlip washer
1
7
Thick circlip washer
1
8
Shaft circlip (dia. 32 mm)
1
9
Ondal 3-track female rotating contact
1
10
M3x8 F screw
1
H LED | Customer technical manual | EN | 0160301 | 1D |
Qty
| 27 |
drawing 3
WALL-MOUNTED S SUSPENSION
8
7
6
4
5
9
2
1
10
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 28 |
PARTS LIST 4
No.
SPRING ARM FOR SINGLE S SUSPENSION
5 675 01 285
Part number
Description
Qty
3 675 20 555
1
2
3
Extension arm kit
Two-part cover
S suspension circlip washer
Shaft circlip (dia. 32 mm)
2
2
2
4
Welded extension arm
1
5
Contact mount
2
6
Ondal 3-track male rotating contact
2
7
Wire clamp
2
8
M3x10 pan head screw - DIN 7985-4.8
8
drawing 4
SPRING ARM FOR SINGLE S SUSPENSION
1
5
2
3
8
6
7
4
H LED | Customer technical manual | EN | 0160301 | 1D |
| 29 |
PARTS LIST 5
No.
SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION
5 675 01 284
Part number
Description
3 675 20 555
1
2
3
Extension arm kit
Two-part cover
S suspension circlip washer
Shaft circlip (dia. 32 mm)
2
2
2
4
Welded extension arm
1
5
Contact mount
2
6
Ondal 3-track male rotating contact
2
7
Wire clamp
2
8
M3x10 pan head screw - DIN 7985-4.8
8
drawing 5
Qty
SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION
5
6
8
1
3
2
7
4
H LED | Customer technical manual | EN | 0160301 | 1D |
| 30 |
7.2
SA SUSPENSION
PARTS LIST 6
No.
SA SUSPENSION ANCHOR POINT
5 680 51 999
Part number
Description
5 680 51 999
Reinforced flange
Qty
1
Ceiling plate
1
2
Tapered washer 16-32-3.4
6
3
High-strength washer, 17-40.6
6
4
Z16 washer
6
5
Hu M16 nuts, 10.9 grade
14
6
Flange
1
7
Suspension tube (1065 to 2165)
Refer to the installation recommendations
for information on clearances
1
8
Flat cover - 2 pieces (ECL 1011)
1
9
Flat cover - 2 pieces (ECL 1012)
1
10
Curved cover - 1 piece (ECL 1013)
1
11
Curved cover - 1 piece (ECL 1013)
1
12
Tube seal dia. 130 mm
1
13
Seal for ceiling-mounted surgical light cover
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 31 |
drawing 6
SA SUSPENSION ANCHOR POINT
1
2
5
3
6
4
5
7
13
8
12
H LED | Customer technical manual | EN | 0160301 | 1D |
| 32 |
PARTS LIST 7
No.
Part number
SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
Description
Qty
1
M6x12 CHC cheese head screw
6
2
Three-arm shaft
1
3
Slip ring, Ø 50, 3 tracks
1
4
Slip ring, Ø 50, 5 BNC tracks
1
5
Pin
2
6
Spring lock washer
2
7
Circlip
4
8
Ball bearing
3
9
Self-locking slotted nut
1
10
Video bumper
1
11
Bottom stop
1
12
Mx14 CHC screw
3
13
Grower washer
3
14
M12x100 brake
6
15
GPN cap
3
16
Brush, Ø 50, 3 tracks + connector
1
17
M4x10 TH eco-fix screw
2
18
Contact mounting plate
2
19
M4x10 CHC screw
4
20
Half sliding ring
1
21
Washer
3
22
M4x10 TFB screw
3
23
Cover
3
24
Brush, Ø 50, 5 tracks + connector
1
25
End cap for spring arm
2
26
Drawn cup needle roller bearing
6
27
Pin
4
28
M12x100 brake
6
29
M6x8 FHC screw
12
30
End cap for spring arm with stop
1
31
Sliding ring
2
32
Hanau tube fastening retrofit kit
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 33 |
drawing 7
SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
32
1
2
7
6
3
5
23
8
17
14
16
6
7
5
15
17
4
14
24
8
7
15
8
14
15
9
11
13
18
19
12
10
31
20
21 22
21 22
28
21 22
29
31
25 26
30 26
H LED | Customer technical manual | EN | 0160301 | 1D |
| 34 |
PARTS LIST 8
No.
HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
Part number
Description
Qty
1
M6x12 CHC cheese head screw
6
2
Three-arm shaft
1
3
Slip ring, Ø 50, 3 tracks
1
4
Slip ring, Ø 50, 8 tracks
1
5
Pin
2
6
Spring lock washer
2
7
Circlip
4
8
Ball bearing
3
9
Self-locking slotted nut
1
10
Video bumper
1
11
Bottom stop
1
12
Mx14 CHC screw
3
13
Grower washer
3
14
M12x100 brake
6
15
GPN cap
3
16
Brush, Ø 50, 3 tracks + connector
1
17
M4x10 TH eco-fix screw
2
18
Contact mounting plate
1
19
M4x10 CHC screw
4
20
Half sliding ring
1
21
Washer
1
22
M4x10 TFB screw
3
23
Cover
3
24
Brush, Ø 50, 8 tracks + connector
1
25
End cap for spring arm
2
26
Drawn cup needle roller bearing
6
27
Pin
4
28
M12x100 brake
6
29
M6x8 FHC screw
12
30
End cap for spring arm with stop
1
31
Sliding ring
2
32
Hanau tube fastening retrofit kit
1
34
Contact mounting plate rotating on spring
1
35
Cam spring
2
36
Z4 washer
2
37
Screw CHc M6x20
2
38
MAQUET label
6
39
HD label
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 35 |
drawing 8
HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
32
1
2
7
6
3
5
23
8
17
14
16
6
39
7
5
17
4
14
24
15
39
39
8
38
7
8
14
39
38
15
9
11
15
39
13
12
18
39
34
10
35
20
21 22
24
21 22
36
37
16
19
31
21 22
28
29
31
25 26
30 26
H LED | Customer technical manual | EN | 0160301 | 1D |
| 36 |
PARTS LIST 9
No.
1
2
4
5
6
7
8
9
10
11
12
13
14
HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
Part number
Description
M6x12 CHC cheese head screw
Double-arm shaft
Slip ring, Ø 50, 8 tracks
Pin
Spring lock washer
Circlip
Ball bearing
Slotted nut, self-locking
Video bumper
Bottom stop
Mx14 CHC screw
Grower washer
3 678 02 555
Kit saw brake SA Suspension (5 units)
M12x100 brake
1
4
GPN cap
M4x10 CHC screw
2
2
3 978 05 555
Kit ring 1/2 of sliding
Half sliding ring SA Suspension
Washer
M4x10 TFB screw
1
1
1
1
3 978 03 555
Kit ring of sliding
Sliding ring
Washer
M4x10 TFB screw
1
1
1
1
Cover
End cap for spring arm
Drawn cup needle roller bearing
Pin
2
1
4
2
Kit saw brake
M12x100 brake. Length: 0,67 inch
1
2
M6x8 FHC screw
End cap for spring arm with stop
8
1
5 679 14 999
Hanau tube fastening retrofit kit
1
3 683 84 555
Kit cables HD video (62,8 inch)
M4x10 TH eco-fix screw
Brush, Ø 50, 9 tracks + connector / Length : 62.8 inch
Contact mounting plate rotating on spring
Cam spring
Z4 washer
M4x25 CHC screw
1
1
1
1
2
2
2
MAQUET label
HD label
4
2
3 150 02 555
Kit saw brake
M12x100 brake. Length: 0,51 mm
1
2
3 683 85 555
Kit cables 3 tracks (62,8 inch) not drawing
1
15
19
20
21
22
31
21
22
23
25
26
27
28
3 150 07 555
29
30
32
17
24
34
35
36
37
38
39
40
H LED | Customer technical manual | EN | 0160301 | 1D |
Qty
6
1
1
1
1
4
4
1
1
1
3
3
| 37 |
drawing 9
HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT
32
1
2
7
6
23
5
17
4
14
24
8
7
15
38
8
14
15
9
11
10
13
12
34
39
35
20
21 22
24
27
36
37
19
31
21 22
28
29
40
30
25 26
H LED | Customer technical manual | EN | 0160301 | 1D |
| 38 |
7.3
SPRING ARMS
PARTS LIST 9
ACROBAT 2000 DF SPRING ARM
Arm codes:
5 679 10 901
5 678 01 115
5 679 10 910
5 679 10 972
5 679 10 973
5 679 10 974
No.
Part number
Description
3 678 25 555
1
2
3
4
5
6
7
DF spring arm side covers
DF right cover
DF left cover
Lighthead left cover
Lighthead right cover
Adjustment screw cap
Suspension left cover
Suspension right cover
1
1
1
1
1
1
1
8
Flanged cover washer
2
9
M3x16 screw
10
3 678 32 555
Snap ring
1
3 678 35 555
Retaining ring kit BR AC 2000 DF
Retaining ring
M3x8 screw
1
1
Washer, dia. 32 mm, 3x39 mm, thickness 0.5 mm
1
Elastic ring, dia. 32 mm, thickness 1.5 mm
1
Metal half-rings BR AC 2000 DF
Metal half-ring 1
Metal half-ring 2
Metal half-ring 3
2
1
1
11
12
13
14
6 394 11 312
560 53 311
15
16
17
Qty
H LED | Customer technical manual | EN | 0160301 | 1D |
| 39 |
drawing 10
ACROBAT 2000 DF SPRING ARM
9
8
4
5
17
1
3
12
15
10
9
11
8
8
9
15
2
14
13
7
16
6
8
9
H LED | Customer technical manual | EN | 0160301 | 1D |
| 40 |
PARTS LIST 10
No.
ACROBAT 2000 SF SPRING ARM
Part number
Description
Qty
3 678 28 555
1
2
Side cover S/A for SF spring-loaded arm
SF right cover
SF left cover
1
1
3
Lighthead left cover
1
4
Lighthead right cover
1
5
Washer, dia. 32 mm, 3x3 mm, thickness 0.5 mm
1
6
6 394 11 312
Elastic ring, dia. 32 mm, thickness 1.5 mm
1
7
3 678 29 555
SF spring arm brake screw
1
3 678 27 555
Metal half-rings for SF arm
Flanged cover washer
M3x16 screw
Metal half-ring 1
Metal half-ring 2
Adjustment tools (not shown)
2
2
1
1
8
9
10
11
drawing 11
ACROBAT 2000 SF SPRING ARM
8
4
6
9
5
1
3
10
9
11
8
2
7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 41 |
PARTS LIST 11
No.
ONDASPACE SF SPRING ARM
Part number
Description
3 681 30 555
Clip + screw kit for DF/SF spring arm
Circlip
Screw (not shown)
3 683 01 900
Cover/snap ring/brake kit
Side covers
Snap ring
Brake
2
1
1
Snap ring/ring/brake kit for SF spring arm
Snap ring
Retaining ring
Brake
1
1
1
Metal cover kit for SF/DF spring arm
Metal cover 1
Metal cover 2
1
3
1
2
3
5
3 681 33 555
3
4
5
3 150 21 555
6
7
Qty
drawing 12
ONDASPACE SF SPRING ARM
1
7
2
3
5
4
2
6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 42 |
7.4
H LED 700 FORKS
PARTS LIST 12
No.
H LED 700 3-TRACK SF FORK
5 683 01 801
Part number
Description
Qty
1
Painted SF fork
1
2
RAL 9016 lighthead shaft
1
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw, stainless steel
Keypad protective film
1
2
1
HLD 3-track single fork cable
1
6
Cam spring
2
7
Z4 washer, stainless steel
2
8
M4x30 hexalobular socket cheese head screw, stainless steel
2
9
M5x25 hexalobular socket cheese head screw, stainless steel
3
10
M5x10 hexalobular socket cheese head screw, stainless steel
2
12
M5x25 hexalobular socket cheese head screw, stainless steel
3
13
SF shaft
1
Complete HLD/HLD 700 STD SF fork S/A
1
3 683 29 555
3
4
11
5
100
5 683 01 073
3 683 02 998
drawing 13
H LED 700 3-TRACK SF FORK
7
13
5
7
6
8
1
11
4
3
H LED | Customer technical manual | EN | 0160301 | 1D |
2
12
10
100
| 43 |
PARTS LIST 13
No.
H LED 700 VIDEO SF FORK
5 683 70 803
Part number
1
Description
Qty
SF shaft
1
Single fork video cable
1
3
M4x30 hexalobular socket cheese head screw, stainless steel
2
4
Z4 washer, stainless steel
2
5
Cam spring
2
6
SF fork
1
7
M5x25 hexalobular socket cheese head screw, stainless steel
3
8
M5x45 hexalobular socket cheese head screw, stainless steel
3
9
M5x10 hexalobular socket cheese head screw, stainless steel
2
10
SF fork shaft
1
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw, stainless steel
Keypad protective film
1
2
1
2
5 683 50 504
3 683 29 555
11
12
13
drawing 14
H LED 700 VIDEO SF FORK
7
1
2
4
5
3
6
13
12
11
10
8
9
H LED | Customer technical manual | EN | 0160301 | 1D |
| 44 |
PARTS LIST 14
No.
HLD 700 HD VIDEO SF FORK
5 683 20 803
Part number
Description
Qty
1
SF shaft
1
3
M4x30 hexalobular socket cheese head screw, stainless steel
2
4
Z4 washer, stainless steel
2
5
Cam spring
2
6
SF fork
1
7
M5x25 hexalobular socket cheese head screw, stainless steel
3
8
M5x45 hexalobular socket cheese head screw, stainless steel
3
9
M5x10 hexalobular socket cheese head screw, stainless steel
2
10
11
12
Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
M3x6 hexalobular socket countersunk head screw, stainless steel
Lexan panel protective film
1
1
2
1
13
SF fork shaft
1
3 683 89 555
Kit SF fork HD cable + lighthead V2
1
5 677 05 133
PWD SF fork HD cable
1
5 677 05 122
HD video lighthead cable (not drawing)
1
3 683 29 555
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 45 |
drawing 15
HLD 700 HD VIDEO SF FORK
7
1
2
4
5
3
6
12
11
10
13
8
9
H LED | Customer technical manual | EN | 0160301 | 1D |
| 46 |
PARTS LIST 15
No.
Part number
H LED 700 3-TRACK DF FORK
5 683 01 803
Description
Qty
1
2-bearing DF fork
1
2
Drawn cup needle roller bearing HK 2212
2
3
DF 2000 fork end piece
1
4
M4x8 hexalobular socket cheese head screw, stainless steel
2
5
M5x25 hexalobular socket countersunk head screw,
stainless steel
3
6
M5x10 hexalobular socket cheese head screw, stainless steel
4
7
SF fork
1
8
Double fork shaft, 2 bearings
1
9
M5x16 hexalobular socket countersunk head screw,
stainless steel
3
10
M5x45 hexalobular socket cheese head screw, stainless steel
3
13
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
1
2
1
14
M10x100 brake (L: 20 mm)
1
15
SF fork shaft
1
3-track DF input cable
1
17
Bearing thrust washer
2
18
Adjusting ring (22 x 30 x 0.5 mm)
1
19
Waved elastic washer
10
20
M20x1 slotted nut
1
Complete PWD/HLD 700 STD DF fork S/A
1
3 683 29 555
11
12
16
100
5 683 01 071
3 683 06 998
H LED | Customer technical manual | EN | 0160301 | 1D |
| 47 |
drawing 16
H LED 700 3-TRACK DF FORK
5
3
16
4
1
14
20
19 18
17
2
6
2
17
100
9
8
7
13
12
11
15
10
6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 48 |
PARTS LIST 16
No.
Part number
Description
Qty
1
2-bearing DF fork
1
2
Drawn cup needle roller bearing HK 2212
2
3
DF 2000 fork end piece
1
4
M4x30 hexalobular socket cheese head screw, stainless steel
2
5
M5x25 hexalobular socket countersunk head screw,
stainless steel
3
6
M5x10 hexalobular socket cheese head screw, stainless steel
4
7
SF fork
1
8
Double fork shaft, 2 bearings
1
9
M5x16 hexalobular socket countersunk head screw,
stainless steel
3
10
M5x45 hexalobular socket cheese head screw, stainless steel
3
13
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
1
2
1
14
M10x100 brake (L: 20 mm)
1
15
SF fork shaft
1
Double fork video cable (*)
1
17
Z4 washer, stainless steel
2
18
Cam spring
2
19
Bearing thrust washer
2
20
Adjusting ring (22 x 30 x 0.5 mm)
1
21
Waved elastic washer
10
22
M20x1 slotted nut
1
3 683 11 998
Complete PWD 700 video DF fork S/A
1
3 683 31 555
Kit of 10 Lexan stickers
Keypad protective film
1
1
3 683 29 555
11
12
16 (*)
100
5 683 50 505
13
F
H LED 700 VIDEO DF FORK
5 683 70 805
RECOMMENDATION
(*) Order the kit of 10 Lexan stickes, ref. 3 683 31 555, with double fork video cable, ref. 5
683 50 555
H LED | Customer technical manual | EN | 0160301 | 1D |
| 49 |
drawing 17
H LED 700 VIDEO DF FORK
5
3
16
17
18
4
100
1
14
22
21
20
19
2
6
2
19
9
7
8
15
13
12
10
6
11
H LED | Customer technical manual | EN | 0160301 | 1D |
| 50 |
PARTS LIST 17
No.
HLD 700 HD VIDEO DF FORK
5 683 20 801
Part number
Description
Qty
1
2-bearing DF fork
1
2
Drawn cup needle roller bearing HK 2212
2
3
DF 2000 fork end piece
1
4
M4x30 hexalobular socket cheese head screw, stainless steel
2
5
M5x25 hexalobular socket cheese head screw, stainless steel
3
6
M5x10 hexalobular socket cheese head screw, stainless steel
4
7
SF fork
1
8
Double fork shaft, 2 bearings
1
9
M5x16 hexalobular socket countersunk head screw,
stainless steel
3
10
M5x45 hexalobular socket cheese head screw, stainless
steel
3
1
1
2
1
13
Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
M3x6 hexalobular socket countersunk head screw,
stainless steel
Lexan panel protective film
14
Brake M10X00 Length 20 mm
1
15
SF fork shaft
1
17
Z4 washer, stainless steel
2
18
Cam spring
1
19
Bearing thrust washer
2
20
Shim ring 22X30X0.5
1
21
Waved elastic washer
10
22
Slotted nut M20X1
1
3 683 88 555
DF fork HD cable + lighthead PWD/HLD V2
1
5 677 05 121
PWD DF fork HD cable
1
5 677 05 122
HD video lighthead cable (not drawing)
1
3 683 29 555
11
12
16
H LED | Customer technical manual | EN | 0160301 | 1D |
| 51 |
drawing 18
HLD 700 HD VIDEO DF FORK
5
3
16
17
18
4
1
14
7
22
21
20
19
2
6
2
19
9
8
13
12
11
15
10
6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 52 |
7.5
H LED 500 FORKS
PARTS LIST 18
No.
H LED 500 3-TRACK SF FORK
5 683 50 205
Part number
Description
Qty
1
RAL 9016 lighthead shaft
1
2
Painted SF fork
1
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw, stainless steel
Keypad protective film
1
2
1
3-track SF input cable
1
6
M5x25 hexalobular socket cheese head screw, stainless steel
3
7
M4x8 hexalobular socket cheese head screw, stainless steel
2
9
M5x45 hexalobular socket cheese head screw, stainless steel
3
10
SF shaft
1
11
M5x10 hexalobular socket cheese head screw, stainless steel
2
3 683 29 555
3
8
4
5
5 683 01 073
drawing 19
H LED 500 3-TRACK SF FORK
6
10
5
7
2
4
8
3
H LED | Customer technical manual | EN | 0160301 | 1D |
1
9
11
| 53 |
PARTS LIST 19
No.
H LED 500 VIDEO SF FORK
5 683 50 206
Part number
Description
Qty
1
Painted SF fork
1
2
RAL 9016 lighthead shaft
1
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
1
2
1
Single fork video cable
1
6
Cam spring
2
7
Z4 washer, stainless steel
2
8
M4x30 hexalobular socket cheese head screw, stainless steel
2
9
M5x25 hexalobular socket cheese head screw, stainless steel
3
10
M5x10 hexalobular socket cheese head screw, stainless steel
2
12
M5x45 hexalobular socket cheese head screw, stainless steel
3
13
SF shaft
1
3 683 29 555
3
4
11
5
5 683 50 504
drawing 20
H LED 500 VIDEO SF FORK
9
13
5
7
6
8
1
11
4
3
2
12
10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 54 |
PARTS LIST 20
No.
H LED 500 VIDEO HD SF FORK
5 683 20 802
Part number
Description
Qty
1
Painted SF fork
1
2
RAL 9016 lighthead shaft
1
3
4
11
Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
Countersunk head screw Torx ISO 14581 - M3X6, A2-70
stainless steel
Lexan panel protective film
1
1
2
1
6
Cam spring
2
7
Z washer NF E 25513 M4 (Ø4.3xØ8x0.8), A2 stainless steel
2
8
Socket cheese head screw Torx ISO 14580 M4X12 zinc-plated steel CL8.8
2
9
Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
10
Socket cheese head screw Torx ISO 14580 M5X10 A2-70
stainless steel
2
12
Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
13
Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - PWD
1
3 683 89 555
SF fork HD cable kit + lighthead V2
1
5 677 05 133
PWD SF fork HD cable
1
5 677 05 122
HD video lighthead cable (not drawing)
1
3 683 29 555
5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 55 |
drawing 21
H LED 500 VIDEO HD SF FORK
9
13
5
7
6
8
1
11
4
3
2
12
10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 56 |
PARTS LIST 21
No.
Part number
H LED 500 3-TRACK DF FORK
5 683 20 207
Description
Qty
1
Painted DF fork
1
2
Drawn cup needle roller bearing HK 2212
2
3
DF 2000 fork end piece
1
3-track DF input cable
1
5
M4x8 cheese head screw, stainless steel
2
6
M5x25 cheese head screw, stainless steel
3
7
Low-profile pan head screw - M5×10 stainless steel
4
8
Painted SF fork
1
9
Double fork shaft, 2 bearings
1
10
M5x16 countersunk head screw, stainless steel
3
11
Bearing thrust washer
2
12
Adjusting ring (22x30x0.5 mm)
1
13
Waved elastic washer
10
14
M20x1 slotted nut
1
15
RAL 9016 lighthead shaft
1
16
M5x45 cheese head screw, stainless steel
3
4
5 683 01 071
3 683 29 555
19
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
20
M10x100 brake (L: 20 mm)
17
18
H LED | Customer technical manual | EN | 0160301 | 1D |
1
2
1
1
| 57 |
drawing 22
H LED 500 3-TRACK DF FORK
6
3
4
5
1
8
14
13 12 11
2
20
7
2
11
10
9
19 18
17
15
16
7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 58 |
PARTS LIST 22
No.
Part number
H LED 500 VIDEO DF FORK
5 683 20 208
Description
Qty
1
2-bearing DF fork
1
2
Drawn cup needle roller bearing HK 2212
2
3
DF 2000 fork end piece
1
4
M4x30 hexalobular socket cheese head screw, stainless steel
2
5
M5x25 hexalobular socket cheese head screw, stainless steel
3
6
M5x10 hexalobular socket cheese head screw, stainless steel
4
7
SF fork
1
8
Double fork shaft, 2 bearings
1
9
M5x16 hexalobular socket cheese head screw, stainless steel
3
10
M5x45 hexalobular socket cheese head screw, stainless steel
3
3 683 29 555
13
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
14
M10x100 brake (L: 20 mm)
1
15
SF fork shaft
1
Double fork video cable
1
17
Z4 washer, stainless steel
2
18
Cam spring
2
19
Bearing thrust washer
2
20
Adjusting ring (22x30x0.5 mm)
1
21
Waved elastic washer
10
22
M20x1 slotted nut
1
11
12
16
5 683 50 505
H LED | Customer technical manual | EN | 0160301 | 1D |
1
2
1
| 59 |
drawing 23
H LED 500 VIDEO DF FORK
5
3
16
17
18
4
1
14
22
21
20
19
2
6
2
19
9
8
7
15
13
12
10
6
11
H LED | Customer technical manual | EN | 0160301 | 1D |
| 60 |
PARTS LIST 23
No.
HLD 500 HD VIDEO DF FORK
5 683 20 800
Part number
Description
Qty
1
Painted DF fork
1
2
Drawn cup needle roller bearing HK 2212 (Ø22XØ28X12)
2
3
Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - PWD
1
4
Socket cheese head screw Torx ISO 14580 M4X12 zincplated steel CL8.8
2
6
Z washer NF E 25513 M4 (Ø4.3XØ8X0.8) A2 stainless steel
2
7
Cam spring
2
8
Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
9
Socket cheese head screw Torx ISO 14580 M5X10 A2-70
stainless steel
4
10
Painted SF fork
1
11
PWD 300 shaft A2000
1
12
Countersunk head screw Torx ISO 14581 M5X12, A2-70
stainless steel
3
13
Bearing thrust washer
2
14
Adjusting washer DIN988-Ø22XØ30X0.5
1
15
Waved elastic washer
10
16
Slotted nut, selc-locking, M20X1 Zinc-plated steel
1
17
RAL 9016 lighthead shaft
1
18
Socket cheese head screw Torx ISO 14580 M5X25 A2-70
stainless steel
3
1
1
2
1
21
Fork dimmer Lexan panel kit
Cupola control Lexan ribbon cable
Countersunk head screw Torx ISO 14581 - M3X6, A2-70
stainless steel
Lexan panel protective film
22
Brake M10×100 Length 20 mm
1
3 683 885 55
DF fork HD cable + PWD/HLD V2 lighthead
1
5 677 05 121
PWD DF fork HD cable
1
5 677 05 122
HD video lighthead cable (not drawing)
1
3 683 29 555
19
20
5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 61 |
drawing 24
HLD 500 HD VIDEO DF FORK
8
3
5
6
7
4
1
16
15
14 13 2
22
9
2
13 12
11
10
21 20
19
17
18 9
H LED | Customer technical manual | EN | 0160301 | 1D |
| 62 |
7.6
H LED 300 FORK
PARTS LIST 24
No.
Part number
H LED 300 3-TRACK SF FORK
5 683 30 205
Description
Qty
1
RAL 9016 lighthead shaft
1
2
Painted SF fork
1
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
1
2
1
3-track SF input cable
1
6
M5x25 hexalobular socket cheese head screw, stainless steel
3
7
M4x8 hexalobular socket cheese head screw, stainless steel
2
9
M5x45 hexalobular socket cheese head screw, stainless steel
3
10
M5x10 hexalobular socket cheese head screw, stainless steel
2
11
Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - HLD
1
3 683 29 555
3
8
4
5
5 683 01 073
H LED | Customer technical manual | EN | 0160301 | 1D |
| 63 |
drawing 25
H LED 300 3-TRACK SF FORK
6
11
5
7
2
4
8
3
1
9
10
H LED | Customer technical manual | EN | 0160301 | 1D |
| 64 |
PARTS LIST 25
No.
Part number
H LED 300 3-TRACK DF FORK
5 683 30 207
Description
Qty
1
Painted DF fork
1
2
Drawn cup needle roller bearing HK 2212
2
3
Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - HLD
1
3-track DF input cable
1
5
M4x8 hexalobular socket cheese head screw, stainless steel
2
6
M5x25 hexalobular socket cheese head screw, stainless steel
3
7
M5x10 hexalobular socket cheese head screw, stainless steel
4
8
Painted SF fork
1
9
Double fork shaft, 2 bearings
1
10
M5x16 hexalobular socket countersunk head screw,
stainless steel
3
11
Bearing thrust washer
2
12
Adjusting ring (22 x 30 x 0.5 mm)
1
13
Waved elastic washer
10
14
M20x1 slotted nut
1
15
RAL 9016 lighthead shaft
1
16
M5x45 hexalobular socket cheese head screw, stainless steel
3
19
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x6 hexalobular socket countersunk head screw,
stainless steel
Keypad protective film
1
2
1
20
M10x100 brake (L: 20 mm)
1
4
5 683 01 071
3 683 29 555
17
18
H LED | Customer technical manual | EN | 0160301 | 1D |
| 65 |
drawing 26
H LED 300 3-TRACK DF FORK
5 683 30 207
6
3
4
5
1
8
14
13
12
11
2
20
7
2
11
10
9
19
18
17
15
16
7
H LED | Customer technical manual | EN | 0160301 | 1D |
| 66 |
7.7
H LED 700 LIGHTHEAD
PARTS LIST 26
No.
Part number
H LED 700 LIGHTHEAD WITH AIM MODE
Description
Qty
1
HLD 700 Evolution frame (RAL 9016)
1
2
Drawn cup needle roller bearing HK 2212
1
3
IGUS straight bushing GSm 3034 20
1
4
M5x10 hexalobular socket cheese head screw, stainless steel
5
5
M10x100 brake (L: 14 mm)
1
6
Cover fastening bracket
7
HLD snap ring retaining plate kit
HLED retaining plate
Underside sleeve spacer
M3x8 ULF screw, A2 stainless steel
1
2
2
7
3 683 43 555
3 683 86 555
8
9
10
HLD/HLD 700/500/300 control board kit
Hexagonal spacer MF M3 L: 10 mm
HLD 300-500-700 control board
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
4
1
4
11
Cam mounting plate
1
12
Display ring
1
13
Serrated spring lock washer, M3, stainless steel
HLED700 EVO peripheral cover kit with seals
(see p. 78)
HLD underside kit
Outer underside
Centrre underside
M3x6 countersunk head screw, stainless steel, ISO 14581
3
14
3 683 08 998
3 683 05 555
15
16
17
3 683 46 555
1
1
1
4
18
19
20
21
HLED 700 seal kits
HLED inner seal
HLED centre cover/wing seal
HLED centre peripheral seal
HLED grip seal
1
1
1
1
22
External tooth lock washer 3 stainless steel
4
HLD/HLED700 EVO T4K peripheral LED module kit
HLED T4K HD peripheral LED board
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
PWD 700/HLED 700 EVO peripheral lens kit
Peripheral lens module
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
HLD/HLD 700 EVO T4K centre LED module kit
HLED TK4 HD centre LED board
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
3 683 37 555
23
24
3 683 41 555
25
24
3 683 39 555
26
24
3 683 40 555
PWD 700 EVO/HLED 700 EVO central lens kit
Centre lens module
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
5 683 01 820
HLD sterile handle S/A
1
27
24
28
H LED | Customer technical manual | EN | 0160301 | 1D |
| 67 |
drawing 27
H LED 700 LIGHTHEAD WITH AIM MODE
14
29
19
17
6
13
17
10
22
31
9
32
7
33
8
5
30
4
3
26
2
1
27
23
24
25
11
4
24
12
16
28
15
17
20
18
21
H LED | Customer technical manual | EN | 0160301 | 1D |
| 68 |
PARTS LIST 26 (CONTINUED)
No.
H LED 700 LIGHTHEAD WITH AIM MODE
Part number
Description
3 683 12 998
CENTRE COVER KIT, HLED 700-HLED 700 EVO
Centre shell
Centre cover/wing seal
M3x8 ULF screw, A2 stainless steel (not shown)
1
1
3
30
PWD 700 lighthead snap ring kit (5 pieces)
Snap ring
5
31
Shim for sensor
8
POWERLED head detection kit
Sharp 2Y0D02 sensor + connector
M3x12 slotted cheese head screw, nylon
1
2
29
19
3 683 33 555
3 683 09 555
32
33
H LED | Customer technical manual | EN | 0160301 | 1D |
Qty
| 69 |
DRAWING 26 (CONTINUED)
H LED 700 LIGHTHEAD WITH AIM MODE
14
29
19
17
6
13
17
10
22
31
9
32
7
33
8
5
30
4
3
26
2
1
27
23
24
25
11
4
24
12
16
28
15
17
20
18
21
H LED | Customer technical manual | EN | 0160301 | 1D |
| 70 |
PARTS LIST 27
No.
Part number
H LED 700 LIGHTHEAD
Description
Qty
1
HLD 700 Evolution frame (RAL 9016)
1
2
Drawn cup needle roller bearing HK 2212
1
3
IGUS straight bushing GSm 3034 20
1
4
M5x10 hexalobular socket cheese head screw, stainless steel
5
5
M10x100 brake (L: 14 mm)
1
6
Cover fastening bracket
7
HLD snap ring retaining plate kit
HLED retaining plate
Underside sleeve spacer
M3x8 ULF screw, A2 stainless steel
1
2
2
8
9
10
PWD/HLD 700/500/300 control board kit
Hexagonal spacer MF M3 L: 10 mm
HLD 300-500-700 control board
M3x8 hexalobular socket extra low cheese head screw, stainless steel
4
1
4
11
Cam mounting plate
1
12
Display ring
1
13
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
HLED700 EVO peripheral cover kit with seals
(see p. 78)
HLD underside kit
Outer underside
Centrre underside
M3x6 countersunk head screw, stainless steel, ISO 14581
3
7
3 683 43 555
3 683 86 555
14
3 683 08 998
3 683 05 555
15
16
17
3 683 46 555
18
19
20
21
3 683 37 555
22
23
3 683 41 555
24
23
3 683 39 555
25
23
HLED 700 seal kits
HLED inner seal
HLED centre cover/wing seal
HLED centre peripheral seal
HLED grip seal
1
1
1
1
HLD/HLED700 EVO T4K peripheral LED module kit
HLED T4K HD peripheral LED board
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
PWD 700/HLED 700 EVO peripheral lens kit
Peripheral lens module
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
HLD/HLD 700 EVO T4K centre LED module kit
HLED TK4 HD centre LED board
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
PWD 700 EVO/HLED 700 EVO central lens kit
Centre lens module
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
4
5 683 01 820
HLD sterile handle S/A
1
3 683 12 998
CENTRE COVER KIT, HLED 700-HLED 700 EVO
Centre shell
Centre cover/wing seal
M3x8 ULF screw, A2 stainless steel (not shown)
1
1
3
PWD 700 lighthead snap ring kit (5 pieces)
Snap ring
5
28
19
3 683 33 555
29
1
1
4
3 683 40 555
26
23
27
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 71 |
drawing 28
H LED 700 LIGHTHEAD
14
28
19
17
13
18
6
10
17
9
7
5
8
29
4
3
25
2
1
26
22
23
24
11
23
4
12
16
27
15
17
20
18
21
H LED | Customer technical manual | EN | 0160301 | 1D |
| 72 |
PARTS LIST 28
No.
H LED 700 OUTER COVER
Part number
Description
3 683 08 998
HLED 700 EVO peripheral cover kit with seal
Outer shell
HLED right outer cover seal
HLED left outer cover seal
1
1
1
HLED 700 outer handle kit
HLED handle
Handle support boss
Screw, EJOT PT WN 1452 K50X20, zinc-plated white
1
3
3
6
5
M3x8 hexalobular socket cheese head screw, stainless steel
4
6
Serrated spring lock washer, M5, stainless steel
6
7
M3x6 countersunk head screw, stainless steel
4
8
Plastic screw, EJOT WIN 1461 50x12
6
9
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
4
1
2
3
5 683 47 555
4
drawing 29
Qty
H LED 700 OUTER COVER
2
3
4
5
9
7
1
6
8
H LED | Customer technical manual | EN | 0160301 | 1D |
| 73 |
PARTS LIST 29
No.
Part number
H LED 700 AMBIENT LEDS
Description
Qty
3 683 10 998 HLD LED endo kit
1
1
Ambient cable
1
2
Ambient lens module
1
3
Ambient LED circuit
1
4
Screw, EJOT, Delta PT 30x8 WN1452, stainlesssteel A2-70
4
drawing 30
H LED 700 AMBIENT LEDS
4
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 74 |
PARTS LIST 30
No.
Part number
VIDEO CONNECTOR
Description
Qty
1
Male video connector washer
1
2
Video cable
1
3
M washer, dia. 3 mm
1
4
Screw, EJOT Delta PT 30x8 WN 5452
3
5
External tooth lock washer D3
2
drawing 31
VIDEO CONNECTOR
5
4
2
3
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 75 |
PARTS LIST 31
No.
Part number
HD VIDEO CONNECTOR S/A
Description
Qty
1
Male video connector washer
1
3
External tooth lock washer DIN 6798 A M3 A2 stainless steel
2
4
Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel
2
3 683 88 555
HD cables DF fork + cupola PWD/HLD V2
1
5 677 05 122
HD camera video cable
1
3 683 89 555
HD cables kit SF fork + cupola V2
1
5 677 05 122
HD camera video cable
1
2
2
drawing 32
HD VIDEO CONNECTOR S/A
4
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 76 |
PARTS LIST 32
No.
H LED 700/500/300 RETAINING PLATE
Part number
Description
3 683 43 555
HLD snap ring retaining plate kit
HLED retaining plate
Underside sleeve spacer
M3x8 ULF screw, A2 stainless steel
1
2
3
drawing 33
Qty
1
2
2
H LED 700/500/300 RETAINING PLATE
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 77 |
PARTS LIST 33
No.
Part number
1
3 683 37 555
2
6
3 683 41 555
3
6
3 683 39 555
4
6
3 683 40 555
5
DRAWING 33
H LED 700 LED AND LENS BOARD
Description
Qty
HLD 700 Evolution frame (RAL 9016)
1
HLD/HLED700 EVO T4K peripheral LED module kit
HLED T4K HD peripheral LED board
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
PWD 700/HLED 700 EVO peripheral lens kit
Peripheral lens module
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
HLD/HLD 700 EVO T4K centre LED module kit
HLED TK4 HD centre LED board
M3x25 hexalobular socket cheese head screw, stainless steel
1
4
PWD 700 EVO/HLED 700 EVO central lens kit
Centre lens module
M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
4
H LED 700 LED AND LENS BOARD
1
2
4
3
5
6
6
H LED | Customer technical manual | EN | 0160301 | 1D |
| 78 |
PARTS LIST 34
No.
H LED 700 KEYPAD
Part number
Description
3 683 29 555
HLD 700/500/300 fork dimmer keypad kit
Qty
1
1
Fork control keypad
1
2
M3x8 FHC screw, stainless steel
2
3
Keypad protective film
1
DRAWING 34
H LED 700 KEYPAD
1
2
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 79 |
PARTS LIST 35
No.
Part number
1
3 683 86 555
2
3
4
3 683 12 555
5
DRAWING 35
H LED 700 CONTROL BOARD
Description
Qty
HLD 700 Evolution frame (RAL 9016)
1
HLD/HLD 700/500/300 control board kit
HLD 300-500-700 control board
Hexagonal spacer MF M3 L: 10 mm M3x8 hexalobular socket extra low cheese head screw,
stainless steel
1
4
4
POWERLED cable kit
Video cable
Peripheral cable 1
Peripheral cable 2
Peripheral cable 3
Peripheral cable 4
Centre LED circuit cable
1
1
1
1
1
1
H LED 700 CONTROL BOARD
4
2
5
3
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 80 |
PARTS LIST 36
No.
Part number
Description
Qty
1
5 675 01 253
Devon & DeRoyal adapter
1
2
-
Devon handle
1
3
5 675 03 945
PAL V4 zoom lens camera
1
4
3 672 03 974
Pack of 5 sterilisable handles, zoom lens camera
5
5
3 683 42 555
HLD lighthead sterile handle bracket kit
1
3 675 27 555
Sleeve interface S/A
6
3 690 10 543
Pack of 3 sterilisable handles, standard HLD
5
7
5 672 03 952
5 675 03 953
PAL V4 fixed focal camera
NTSC V4 fixed focal camera
1
1
8
3 672 03 975
Sterilisable handle for CFF camera
5
9
5 677 02 904
HD camera
1
10
3 672 03 974
Sterilisable handle for HD camera
5
DRAWING 36
H LED 700 HANDLE
1
2
3
4
H LED | Customer technical manual | EN | 0160301 | 1D |
5
6
7
8
9
10
| 81 |
H LED | Customer technical manual | EN | 0160301 | 1D |
| 82 |
7.8
H LED 500 LIGHTHEAD
PARTS LIST 37
No.
Part number
H LED 500 LIGHTHEAD
Description
Qty
1
RAL 9016 painted beam
1
2
IGUS straight bushing GSm-3034-20
1
3
Drawn cup needle roller bearing HK 2212
1
4
M5x10 cheese head screw, stainless steel
5
5
Machined frame
1
6
M8x25 pan head screw, stainless steel
1
7
Serrated spring lock washer, M8, stainless steel
1
8
M6x25 countersunk head screw, stainless steel
2
PWD 500 lens kit
Lens module
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
3
3 683 23 555
9
11
3 683 35 555
10
11
1
3
PWD 500 ambient LED module kit
RAL 5013 ambient module
PWD 500 ambient LED cable
Plastic screw, CV Torx 1452, 3x8, stainless steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
M3x25 hexalobular socket cheese head screw, A2 stainless steel
1
1
2
4
3
13
Cam mounting plate
1
14
Display ring
1
12
3 683 05 998
HLD/HLED500 EVO T4K LED module kit
500 N E2 T4K HD board
M3x25 hexalobular socket cheese head screw, A2
stainless steel
3 683 86 555
15
16
17
3 683 04 998
18
19
3 683 25 555
17
20
21
3 683 45 555
19
22
3 683 44 555
23
24
25
26
5 683 01 820
PWD/HLD 700/500/300 control board kit
HLD 300-500-700 control board
Hexagonal spacer MF M3 L: 10 mm M3x8 hexalobular socket extra low cheese head screw,
stainless steel
HLD 500 cover kit with beam seal
HLD pad-printed shell
RAL 5013 beam seal
PWD 500 underside kit
M3x8 cheese head screw, stainless steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
PWD 500 thermoformed underside
1
4
4
1
1
16
HLD 500 seal kit
RAL 5013 beam seal
RAL 5013 edge seal (Type 6)
1
1
HLD 500 lighthead outer handle kit
HLD 500 handle
SCREW, EJOT PT WN1451 K50X12 grey steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
12
12
HLD sterile handle S/A
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 83 |
DRAWING 37
H LED 500 LIGHTHEAD
22
19
17
23
20
18
17
4
24
15
2
3
16
1
5
7
8
10
6
12
9
14
11
4
13
21
20
17
26
H LED | Customer technical manual | EN | 0160301 | 1D |
| 84 |
PARTS LIST 38
No.
Part number
H LED 500 COVER
Description
Qty
M3x8 cheese head screw, stainless steel
16
HLD 500 cover kit with beam seal
HLD pad-printed shell
RAL 5013 beam seal
1
1
4
5
HLD 500 lighthead outer handle kit
HLD 500 handle
SCREW, EJOT PT WN1451 K50X12 grey steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
12
12
6
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
6
HLD 500 seal kit
RAL 5013 beam seal
RAL 5013 edge seal (Type 6)
1
1
1
3 683 04 998
2
3
3 683 44 555
3 683 45 555
3
7
DRAWING 38
H LED 500 COVER
7
3
1
4
6
2
5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 85 |
PARTS LIST 39
No.
H LED 500 AMBIENT LEDS
Part number
Description
3 683 05 998
HLD 500 ambient LED module kit
RAL 5013 ambient module
PWD 500 ambient LED cable
Plastic screw, CV Torx 1452, 3x8, stainless steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
M3x25 cheese head screw (not shown)
1
2
3
4
DRAWING 39
Qty
1
1
4
4
3
H LED 500 AMBIENT LEDS
3
4
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 86 |
PARTS LIST 40
No.
Part number
VIDEO CONNECTOR
Description
Qty
1
Male video connector washer
1
2
Video cable
1
3
M washer, dia. 3 mm
1
4
Screw, EJOT Delta PT 30x8 WN 5452
3
5
External tooth lock washer D3
2
DRAWING 40
VIDEO CONNECTOR
5
4
2
3
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 87 |
PARTS LIST 41
No.
Part number
HD VIDEO CONNECTOR S/A
Description
Qty
1
Male video connector washer
1
3
External tooth lock washer DIN 6798 A M3 A2 stainless steel
2
4
Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel
2
3 683 88 555
HD cables DF fork + cupola PWD/HLD V2
1
5 677 05 122
HD camera video cable
1
3 683 89 555
HD cables kit SF fork + cupola V2
1
5 677 05 122
HD camera video cable
1
2
2
DRAWING 41
HD VIDEO CONNECTOR S/A
4
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 88 |
PARTS LIST 42
No.
H LED 700/500/300 RETAINING PLATE
Part number
Description
3 683 43 555
HLD snap ring retaining plate kit
HLED retaining plate
Underside sleeve spacer
M3x8 ULF screw, A2 stainless steel
1
2
3
DRAWING 42
Qty
1
2
2
H LED 500 RETAINING PLATE
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 89 |
PARTS LIST 43
No.
Part number
Description
3 683 35 555
HLD/HLED500 EVO T4K LED module kit
500 N E2 T4K HD board
M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
3
HLD 500 lens kit
Lens module
M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
3
1
3
3 683 45 555
2
3
3 683 05 998
4
DRAWING 43
4
H LED 500 LED AND LENS BOARD
Qty
PWD 500 ambient LED module kit
HLD 500 ambient module S/A
1
H LED 500 LED AND LENS BOARD
1
2
3
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 90 |
PARTS LIST 44
No.
H LED 700/500/300 KEYPAD
Part number
Description
3 683 29 555
HLD 700/500/300 fork dimmer keypad kit
Fork control keypad
M3x8 FHC screw, stainless steel
Keypad protective film
1
2
3
DRAWING 44
Qty
1
2
1
H LED 700/500/300 KEYPAD
1
2
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 91 |
PARTS LIST 45
No.
Part number
1
Description
Qty
Machined frame
3 683 86 555
2
3
4
3 683 86 555
2
3
4
5
H LED 500 HD CONTROL BOARD OR STANDARD VIDEO
5 683 50 502
DRAWING 45
1
PWD/HLD 700/500/300 control board kit
HLD 300-500-700 control board
Hexagonal spacer MF M3 L: 10 mm M3x8 hexalobular socket extra low cheese head screw,
stainless steel
PWD/HLD 700/500/HD control board kit
HD control board
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
Hexagonal spacer MF M3 L: 10 mm
1
4
4
1
4
4
Kit of four LED cables - PWD 500
H LED 500 HD CONTROL BOARD OR STANDARD VIDEO
3
2
5
4
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 92 |
PARTS LIST 46
H LED 500 HANDLE
No.
Part number
Description
Qty
1
5 675 01 253
Devon & DeRoyal adapter
1
2
-
Devon handle
1
3
5 675 01 246
PAL zoom lens camera
1
4
3 672 03 974
Sterilisable handle for zoom lens video camera
5
5
5 683 01 820
HLD sterile handle S/A
1
6
3 672 03 972
Lightweight sterilisable handle
5
7
5 675 01 245
5 675 01 247
PAL fixed focus camera
NTSC fixed focal camera
1
1
8
3 672 03 975
Sterilisable handle for CFF camera
5
9
5 677 02 904
HD camera
1
10
3 672 03 974
Sterilisable handle for HD camera
5
DRAWING 46
H LED 500 HANDLE
1
2
3
4
H LED | Customer technical manual | EN | 0160301 | 1D |
5
6
7
8
9
10
| 93 |
H LED | Customer technical manual | EN | 0160301 | 1D |
| 94 |
7.9
H LED 300 LIGHTHEAD
PARTS LIST 47
No.
Part number
H LED 300 LIGHTHEAD
Description
Qty
1
HLD 300 machined frame
1
2
HLD 300 beam (RAL 9016)
1
3
Drawn cup needle roller bearing HK 2212
1
4
IGUS straight bushing GSm-3034-20
1
5
M5x10 hexalobular socket cheese head screw, stainless steel
2
6
M6x20 hexalobular socket countersunk head screw, stainless steel
7
7
Spacer, RAL 9005 - HLD 300
1
PWD/HLD 300 control board kit
H. M3 spacer, length 10
HLD 300-500-700 control board
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
4
1
4
3 683 86 555
8
9
18
10
3 683 54 555
HLD 300 K4 peripheral LED module kit
PWD 300 K4 peripheral LED board
M3x25 hexalobular socket cheese head screw, A2
stainless steel
8
1
1
11
3 683 55 555
HLD 300 K4 centre LED module kit
PWD 300 K4 centre LED board
M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
1
3
3 683 50 555
K3 K4 peripheral lens kit for PWD 300
HLD 300 machined outer lens module
M3x25 hexalobular socket cheese head screw, stainless steel
8
1
1
3 683 51 555
K3 K4 centre lens kit for PWD 300
HLD 300 machined outer lens module
M3x25 hexalobular socket cheese head screw, stainless steel
1
1
3
3 683 15 998
HLD 300 ambient module kit
M3x25 hexalobular socket cheese head screw, stainless steel
PWD 300 ambient module S/A
3
1
HLD 300 cover kit with beam seal
HLD 300 injection-moulded plastic shell
RAL 5013 beam seal - HLD 300
1
1
12
14
13
14
14
15
3 683 16 998
16
17
3 683 58 555
18
19
3 683 80 555
17
20
21
3 683 17 998
22
3 683 27 555
23
HLD 300 underside kit
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
HLD 300 machined underside
6
1
HLD 300 seal kit
RAL 5013 beam seal - HLD 300
Outer seal T2 RAL 5013 - HLD 300
1
1
HLD 300 handle bezel kit
HLD 300 handle bezel
Captive screw
1
1
3
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
9
HLD 500/300 lighthead snap ring kit
Snap ring
1
5
H LED | Customer technical manual | EN | 0160301 | 1D |
| 95 |
DRAWING 47
H LED 300 LIGHTHEAD
17
16
18
20
22
18
5
23
9
8
4
3
6
2
1
7
6
10
15
12
14
14
11
13
14
19
21
H LED | Customer technical manual | EN | 0160301 | 1D |
| 96 |
PARTS LIST 48
No.
H LED 300 COVER
Part number
Description
3 683 16 998
HLD 300 cover kit with HLD 300 beam seal
HLD 300 injection-moulded plastic shell
RAL 5013 beam seal - HLD 300
1
1
HLD 300 seal kit
RAL 5013 beam seal - HLD 300
Outer seal T2 RAL 5013 - HLD 300
1
1
1
2
3 683 80 555
2
3
3 683 58 555
Qty
4
5
HLD 300 underside kit
HLD 300 machined underside
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
1
6
6
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
6
DRAWING 48
H LED 300 COVER
2
1
5
3
6
4
H LED | Customer technical manual | EN | 0160301 | 1D |
| 97 |
PARTS LIST 49
No.
H LED 300 AMBIENT LEDS
Part number
Description
3 683 15 998
HLD 300 ambient module kit
M3x25 hexalobular socket cheese head screw, stainless steel
PWD 300 ambient module S/A
3
1
HLD 300 ambient module S/A
RAL 5013 ambient module - HLD 300
Ambient LED cable
Plastic screw, CV Torx 1452, 3x8, stainless steel
Rip-Lock washer, M3, A2 stainless steel NFE 25-511
1
1
4
4
5 683 30 210
1
2
3
4
DRAWING 49
Qty
H LED 300 AMBIENT LEDS
3
4
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 98 |
PARTS LIST 50
No.
Part number
H LED 300 LED AND LENS BOARD
Description
Qty
1
HLD 300 machined frame
1
2
6x20 hexalobular socket countersunk head screw,
M
stainless steel
7
3
Spacer, RAL 9005 - HLD 300
1
3 683 54 555
HLD 300 K4 peripheral LED module kit
PWD 300 K4 peripheral LED board
M3x25 hexalobular socket cheese head screw, A2
stainless steel
8
1
1
3 683 55 555
HLD 300 K4 centre LED module kit
PWD 300 K4 centre LED board
M3x25 hexalobular socket cheese head screw, A2
stainless steel
1
1
3
3 683 50 555
K3 K4 peripheral lens kit for HLD 300
HLD 300 machined outer lens module
M3x25 hexalobular socket cheese head screw, stainless steel
8
1
1
3 683 51 555
K3 K4 centre lens kit for HLD 300
HLD 300 machined outer lens module
M3x25 hexalobular socket cheese head screw, stainless steel
1
1
3
3 683 15 998
HLD 300 ambient module kit
M3x25 hexalobular socket cheese head screw, stainless steel
PWD 300 ambient module S/A
3
1
4
8
5
8
6
8
7
8
8
9
DRAWING 50
H LED 300 LED AND LENS BOARD
1
3
2
4
9
6
8
8
5
7
8
H LED | Customer technical manual | EN | 0160301 | 1D |
| 99 |
PARTS LIST 51
No.
H LED 700/500/300 KEYPAD
Part number
Description
3 683 29 555
HLD 700/500 fork dimmer keypad kit
Fork control keypad M3x8 FHC screw, stainless steel
M3x8 FHC screw, stainless steel
Keypad protective film
1
2
3
DRAWING 51
Qty
1
2
1
H LED 700/500/300 KEYPAD
1
2
3
H LED | Customer technical manual | EN | 0160301 | 1D |
| 100 |
PARTS LIST 52
No.
H LED 300 CONTROL BOARD
Part number
Description
Qty
1
HLD 300 machined frame
1
2
M6x20 hexalobular socket countersunk head screw, stainless steel
7
3 683 86 555
3
4
5
3 683 60 555
6
HLD/HLD 300 control board kit
Hexagonal spacer MF M3 L: 10 mm
HLD 300-500-700 control board
M3x8 hexalobular socket extra low cheese head screw,
stainless steel
4
1
4
HLD 300 wire kit
Kit of four control LED cables - PWD 300
Centre module cable - PWD 300
DRAWING 52
1
1
H LED 300 CONTROL BOARD
5
4
6
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 101 |
PARTS LIST 53
H LED 300 STERILE HANDLE MOUNT
No.
Part number
Description
1
3 683 42 555
HLD lighthead sterile handle bracket kit
HANAU handle plate
HANAU handle plate
Complete BLUE 80 handle bracket kit
Safety disc 4 DIN 6799
Handle button spring
BLUE 80 handle bracket kit
Bold o.d= 8,00 l= 39,00 1.4571
M4x25 CHC screw, A2 stainless steel
X'TEN sleeve washer
Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel
Sleeve friction washer S/A
1
1
1
1
1
1
1
2
1
3
2
Sleeve interface S/A
Camera-sleeve interface
Captive screw
Sleeve friction washer S/A
1
1
1
2
3 675 27 555
DRAWING 53
Qty
H LED 300 STERILE HANDLE MOUNT
1
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 102 |
PARTS LIST 54
No.
H LED 300 HANDLE BEZEL
Part number
Description
3 683 17 998
Handle blanking plate kit
RAL 5013 bezel - HLD 300
Captive screw
1
2
Qty
1
3
DRAWING 54
H LED 300 HANDLE BEZEL
1
2
H LED | Customer technical manual | EN | 0160301 | 1D |
| 103 |
PARTS LIST 55
No.
H LED 300 RETAINING PLATE
Part number
Description
3 683 43 555
HLD 300 snap ring retaining plate kit
HLED retaining plate
Underside sleeve spacer
M3x8 ULF screw, A2 stainless steel
1
2
3
DRAWING 55
Qty
1
2
2
H LED 300 RETAINING PLATE
3
2
1
H LED | Customer technical manual | EN | 0160301 | 1D |
| 104 |
8
ELECTRICAL CONNECTIONS (WPS POWER SUPPLY)
8.1
INSTALLATION DIAGRAMS
8.1.1
WPS11 - WPS12 - WPS21 - WPS22
Cat 5
CP
x2
Power supply output
LCD power supply
Option A
PRV
D
x2
WPS
Cat 5
D
x2
Option C
Option B
Cat 5
8.1.2
WPS10PR24 - WPS10PR - WPS10P - WPS10P24
Mains input
Mains input
Mains input
Mains input
230
24VAC
230
24VAC
WPS10PR
WPS10PR24
WPS10P
WPS10P24
LCD power supply
Option D
PRV
D
x2
CC
Powerline communication module
WPS
Power supply
D
Dimmer
Cat 5
Category 5 cable
PRV
PRV2 Box: Prismavision wall-mounted power supply box
H LED | Customer technical manual | EN | 0160301 | 1D |
| 105 |
8.1.3
WPS20
CP
x2
Power supply output
Cat 5
LCD power supply
Option E
PRV
D
x2
WPS
20
8.1.4
WPS10
Power supply output
CP
x1
Cat 5
LCD power supply
Option F
PRV
D
x1
WPS
10
CC
Powerline communication module
WPS
Power supply
D
Dimmer
Cat 5
Category 5 cable
PRV
PRV2 Box: Prismavision wall-mounted power supply box
H LED | Customer technical manual | EN | 0160301 | 1D |
| 106 |
8.2
RECOMMENDED CABLE CROSS-SECTION
Ceiling
connector
C1
10 m max
Powerline
communication
module
H LED 300 or 500
H LED 700
H LED 300 or 500
H LED 700
H LED 300 or 500 DUO
H LED 700 DUO
H LED 300 or 500
+ H LED 700
F
C2
Power supply
C3
C1+C2<100m
Length C1+C2
Section minimale
recommandée
<20 m
4 mm2
<30 m
6 mm2
<50 m
10 mm2
<70 m
16 mm2
<10 m
4 mm2
<20 m
6 mm2
<30 m
10 mm2
<50 m
16 mm2
<70 m
25 mm2
Length C3
Section minimale
recommandée
<5 m
4 mm2
<8 m
6 mm2
<10 m
10 mm2
<3 m
4 mm2
<4 m
6 mm2
<7 m
10 mm2
<2 m
4 mm2
<4 m
6 mm2
<8 m
10 mm2
<1 m
4 mm2
<2 m
6 mm2
<4 m
10 mm2
<7 m
16 mm2
<2 m
4 mm2
<3 m
6 mm2
<5 m
10 mm2
<9 m
16 mm2
RECOMMENDATION
If a longer distance is required, contact the Maquet SA technical department.
H LED | Customer technical manual | EN | 0160301 | 1D |
Battery
| 107 |
8.3
BATTERY PACKS: CAPACITY AND CHARGE TIMES
8.3.1
BATTERY CAPACITY
8.3.2
With 1 battery
pack
With 2 battery
packs
With 3 battery
packs
H LED 700
2H30
5H50
H LED 500
4H
8H30
H LED 300
6H15
15H
H LED 700/700
1H
2H30
4H15
H LED 700/500
1H15
3H
5H
H LED 700/300
1H45
3H45
6H
H LED 500/500
1H45
4H
6H15
H LED 500/300
2H
4H45
7H30
H LED 300/300
2H40
6H20
9H45
With 1 battery
pack
With 2 battery
packs
With 3 battery
packs
14h
28h
42h
CHARGE TIMES
Charge times
H LED | Customer technical manual | EN | 0160301 | 1D |
| 108 |
8.4
LAYOUT DIAGRAM OF PRISMAVISION ON SD SUSPENSION
2
1
6
11
10
12
4
VIDEO
PC
3
KEYBOARD
2
RESET
1
TM
EXPOSURE
AUTO
RESET
EXPOSURE
US
US
FOC AUTO
FOC
MEMORY
BAL
WHITE
AUTO
ZO OM
5
9
Camera with zoom
Camera video and power supply cable
Camera power supply unit including:
- Camera ON / OFF
- BNC sockets for connection with monitor (2 ext)
- Remote control socket
- Control pedal socket
4 Remote control
5 Control pedal (on option)
6 RS 232 or RS 422 transfer
7 PC (not supplied by MAQUET SA) connected via an RS 232 or RS 422 cable (not supplied
by MAQUET SA)
8 Keyboard (not supplied by MAQUET SA) connected to the PC
9 Mains power supply
10 Monitor (not supplied by MAQUET SA) connected via a cable
11 Wall-mounted video socket
12 BNC video cable
H LED | Customer technical manual | EN | 0160301 | 1D |
8
ALM
PRV2 MOB
1
2
3
6
7
9
| 109 |
8.5
LAYOUT DIAGRAM OF PRISMAVISION ON HD SUSPENSION
A
7
1
4
F0,5A
RS 232
CAMERA
3
ON OFF
2
VIDEO OUT
1
B
2
REMOTE
1
2
VIDEO OUT
2
1
5
6
1
2
3
4
5
6
7
Fischer connector
Wall-mounted video connection
PRISMAVISION control unit
PRISMAVISION control input
PRV MOB composite video output
Wall-mounted BNC transfer
BNC plug
A YPbPr ceiling-wall mounted HD cable
15 m: ref. 5 677 05 901
25 m: ref. 5 677 05 902
B Wall-box mounted HD cable
PRISMAVISION PRV4 cable: ref. 5 677 05 905
H LED | Customer technical manual | EN | 0160301 | 1D |
| 110 |
8.6
LAYOUT DIAGRAM OF ORCHIDE CAMERA ON HD SUSPENSION
A
7
1
4
F0,5A
RS 232
CAMERA
ON OFF
3
2
VIDEO OUT
1
B
2
REMOTE
1
2
VIDEO OUT
1
2
5
6
1
2
3
4
5
6
7
-
Fischer connector
Wall-mounted video connection
ORCHIDE control unit
ORCHIDE camera control input
HD video output (HD-SDI; Y PbPr)
Wall-mounted BNC transfer
BNC plug
A YPbPr ceiling-wall mounted HD cable
15 m: ref. 5 677 05 901
25 m: ref. 5 677 05 902
B Wall-box mounted HD cable
ORCHIDE cable: ref. 5 677 05 002
H LED | Customer technical manual | EN | 0160301 | 1D |
| 111 |
9
COMMUNICATION PROTOCOL
9.1
SUBJECT
he section describes the interface between the H LED lightheads and an external remote
T
control.
EQUIPMENT
ommunication over an RS485 network.
C
Master/slave type link; the lighthead is always the master.
One RS485 link per lighthead required.
Data is transmitted at 4800 baud with no parity.
9.2
RS485 DIAGRAM
Direction of data over
RS485 network
1 : from lighthead
0 : from remote control
Reply from slave
Message from Master
RS485 data
Level
unforeseeable
> 2 ms
he 2 ms time delay makes it possible to have a stable state 1 on the receiving end before
T
the start of the message. When sending data, the slave must be sure that the last stop bit of
the last byte has been sent in full before it sets its RS485 driver in receiving mode.
he lighthead is not always used with a remote control. The lighthead sends a remote
T
message once every 10 seconds in order to find out if the remote control is present. If a
remote control replies, it is monitored continuously (time delay of 100-500 ms between each
message).
If a reply is not received within 2 seconds, the remote control is considered absent. A new
test will be sent after 10 seconds.
9.3
WIRING
he Modbus signal is available on the RJ45 connectors on the ceiling interface or in the
T
electrical power supply. For each lighthead connected, all the RJ45 connectors have the
same signal.
1 2 3 4 5 6 7 8
1 = White / orange
5V
2 = Orange
5V
3 = White / green
RxTxA RS485 signal
4 = Green
RxTxB RS485 signal
5 = White / blue
earth
6 = Blue
earth
7 = White / brown
earth
8 = Brown
earth
H LED | Customer technical manual | EN | 0160301 | 1D |
| 112 |
9.4
PROTOCOL
implified Modbus protocol with two types of message.
S
The lighthead is the master.
The slave address is always D0h.
The reference used for the the Modbus protocol is Modicon Modbus Protocol Reference
Guide PI–MBUS–300 Rev. J.
9.4.1
REQUEST TO READ
The master sends the following message:
0xD0
0x03
0x00
Target
Code
AdrW_msb
LED
AdrW_lsb
0x00
0x03
nbW_msb_
nbW_lsb
CRC16_lsb CRC16_msb
Address of target remote control
0xD0
Read mode
0x03
Most significant bit of the address of the first word
0x00
Least significant bit of the address of the first word
LED
Most significant bit of the number of registers to be read 0x00
Least significant bit of the number of registers to be
read
0x03 (2 bytes for 1 register)
Most significant bit
CRC16
Least significant bit
CRC16
he LED address is used to inform the remote control of the state of the lighthead just like
T
on the local keypad:
ON/OFF button
Green LED
Power supply on
Orange LED
Backup power supply on1(WPS XX1 only)
Flashing
red1Backup
power supply
on, 2backup
battery nearly
discharged.
Backup power supply on,
battery nearly discharged.
Red LED
Fault detected
Illumination
adjustment
The LEDs scroll: Battery charge indicator
Switchover to AIM mode
H LED | Customer technical manual | EN | 0160301 | 1D |
| 113 |
The LED bits are as follows (0 = off, 1 = on):
LED.b7
Green main power supply LED
LED.b6
Red battery LED (combined with previous LED = yellow)
LED.b5
Blue AIM mode indicator LED
LED.b4
Ambient lighting mode indicator
LED.b3 to b0
Level indication (0 to 10)
he ambient lighting levels are 0, 2, 4, 6, 8 and 10.
T
In AIM mode (surgeon headdetection), the levels are 0, 2, 4, 6, 8 and 10.
The remote control sends back the following message:
0xD0
Target
M1_H
0x03
Code
0x06
Nb of bytes
read
M 1_H
M 1_L
M 2_H
M 2_L
M 3_H
M 3_L
CRC16_msb
always '0'
M1_L
keypad state
0x00
no action
Bit 0 set
the remote control's ON/OFF key is enabled
Bit 1 set
the '-' button is enabled
Bit 2 set
the '+' button is enabled
Bit 3 set
the mode button is enabled
M2_H
used only for calibration mode set at 0 in standard use
M2_L
used only for calibration mode set at 0 in standard use
M3_H
address of counter queried (1 to 7)
M3_L
CRC16_lsb
0x01
ON/OFF counter
0x02
standard mode time counter
0x03
automatic mode time counter
0x04
ambient light time counter
0x05
total time counter
0x06
backup test number
0x07
number of backup switches
query mode (1: read counter; 2: reset counter)
he times of the BUTTONS can be long or short. For more information, refer to the user's
T
manual. Querying a counter (read mode) can also provide further information about the
configuration.
hen a counter is queried, the lighthead sends a predetermined number of registers (see
W
following section).
H LED | Customer technical manual | EN | 0160301 | 1D |
| 114 |
9.4.2
PREDETERMINED MULTIPLE REGISTERS
s explained in the previous section, each time a counter is queried, the lighthead sends a
A
predetermined multiple number of registers:
0xD0
Target
0x10
Code
0x00
AdrW_msb
0
AdrW_
lsb_lsb
0
nbW_
msb
3
nbW_
lsb
6
nbB
6 octets
CRC16_lsb CRC16_msb
target
remote control address
code
Modbus frame type (16-bit frame type, 0x10 in hexadecimal format)
AdrW_msb
AdrW_lsb
address of first word (always '0')
nbW_msb
always '0'
nbW_lsb
number of 16-bit data words
nbB
number of data bytes (=2*nbW_lsb)
6 data bytes
counter queried (value read or '0', depending on type of action)
POWER SUPPLY status (for wall-mounted power supply units)
backup charger status (only with Maquet batteries and charger)
battery level (only with Maquet batteries and charger)
0x00
The bits have the following meanings for the state of the electrical power supply:
Bit 0
communication fault between the two lighthead power supplies
Bit 1
battery (Maquet) charging
Bit 2
backup test requested
Bit 3
backup test under way
Bit 4
charger present
Bit 5
backup fault
Bit 6
power supplied by battery BACKUP
Bit 7
power supplied by mains supply
The bits have the following meanings for the charger state:
Bit 0
charger fault
Bit 1
charger on standby (no charge, no discharge)
Bit 2
battery discharging
Bit 3
battery charging
Bit 4
battery level very low
Bit 5
not used
Bit 6
not used
Bit 7
Maquet charger present
he battery level ranges from 0 to 100 and corresponds to the charge percentage of the
T
Maquet battery pack.
H LED | Technical Manuql | FR | 0158201 | 1D |
| 115 |
10
FAULTFINDING
The LED steadily lights up RED in case of a malfunction at any point
.
In this case, the fault can be read on the local keypad.
When the lighthead is off, extended pressing on the minus button (for 10 to 15 seconds)
switches the llighthead to the display error mode.
One or more LEDs come on to indicate the power status.
DESCRIPTION OF FAULT:
Backkup fault
Bypass fault
Charger fault
Configuration or Powerline communication fault
LED module fault
F
NOTE
The fault mode can be stopped by pressing the ON/OFF button.
H LED | Customer technical manual | EN | 0160301 | 1D |
For your local contact:
Please visit our website
www.maquet.com
The Getinge Group is a leading global provider of
equipment and systems that contribute to quality enhancement and
cost efficiency within healthcare and life sciences. Equipment, service and technologies are supplied under the brands ArjoHuntleigh
for patient handling and hygiene, disinfection, DVT prevention,
medical beds, therapeutic surfaces and diagnostics, Getinge for
infection control and prevention within Healthcare and Life Science
and Maquet for Surgical Workplaces, Cardiovascular and Critical
Care.
to change them without notice. • Technical manual • Reference: 0160201 EN Ed 1D •
MAQUET ® is a registered trademark of MAQUETGmbH & Co. KG • The Maquet specifications provided herein are for guidance only. Maquet reserves the right
MAQUET SA
Parc de Limère
Avenue de la Pomme de Pin
CS 10008 ARDON
45074 ORLÉANS CEDEX 2, France
Telephone: +33 (0) 2 38 25 88 88
Fax: +33 (0) 2 38 25 88 00