GRUNDFOS DATA BOOKLET S pumps, range 62 40 to 59 kW 60 Hz S pumps, range 62 Table of contents 1. Introduction 4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Main constructional features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Performance range 5 Performance range overview, S pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Performance range, S pumps, range 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 List of pump curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. 4. Identification 7 Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ex approval plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable entry approval plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7 8 8 Selection of product 9 Ordering the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5. Product range 10 Standard pumps - cast iron, 3 x 380/660 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Explosion-proof pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6. Variants 18 List of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7. Construction 19 Sectional drawings, motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Components and material specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 8. 9. Product description 27 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explosion-proof pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Level controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 28 29 29 29 34 Curve charts and technical data 36 How to read the curve charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Curve conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump performance testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Performance-test types for end-suction pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifying acceptance grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Witness test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 37 37 38 40 41 41 10. Performance curves and technical data Low pressure - 3 x 380/660 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low pressure - 3 x 460 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Medium pressure - 3 x 380/660 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Medium pressure - 3 x 460 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High pressure - 3 x 380/660 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High pressure - 3 x 380/660 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High pressure - 3 x 460 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11. Accessories 42 42 46 50 54 58 60 62 66 Accessories (for installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Other accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 12. Dimensions Recommendation for pump foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation on auto-coupling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, vertical installation on base stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 69 69 70 72 75 S pumps, range 62 13. Weights 77 14. Flange forces 78 15. Grundfos Product Center 79 Table of contents Dry, horizontal installation on base stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 3 1 S pumps, range 62 Introduction Applications This data booklet deals with Grundfos heavy-duty sewage pumps, type S, range 62. S pumps are designed for applications such as these: • raw-water intake • wastewater treatment plants • municipal pumping stations • public buildings • blocks of flats • industries • garages • underground car parks • car-wash areas • restaurants and hotels. The pumps are suitable for both temporary and permanent installation. The lifting bracket fitted on the pumps facilitates easy transportation as well as installation at the installation site. TM07 0218 4517 Introduction 1. Introduction Fig. 1 S pump, range 62 S pumps, range 62, are a range of free-flow channel impeller pumps specifically designed for pumping sewage and wastewater in a wide range of municipal, private and industrial applications. The pumps are made of resistant materials, such as cast iron and stainless steel. These materials ensure a proper operation. The pumps are fitted with motors from 40 to 59 kW. The motors are 4-pole motors, depending on the motor size. The free passage in the pumps is 80 to 100 mm. The pumps are available for these types of installation: • submerged installation on auto-coupling system • submerged installation, free-standing • dry installation, vertical • dry installation, horizontal. 4 Main constructional features • Leak-proof connection on auto coupling via the Grundfos SmartSeal sealing system • double mechanical shaft seal system for reliable sealing between pumped liquid and motor • watertight cable entry • moisture switch for continuous monitoring of motor housing and terminal box ensuring automatic cut-off of power in case of ingress of liquid • self-cleaning channel impeller with long vanes reducing the risk of jamming or clogging • SmartTrim system allowing easy adjustment of impeller clearance and maintaining maximum pump efficiency over pump lifetime • motor in insulation class F (155 °C), enclosure class IP68 with three thermal sensors in stator windings • shaft seal condition monitoring via water-in-oil sensor (optional) • explosion-proof motors for applications involving high risk of explosion • three stainless steel versions for use in corrosive or aggressive liquids: – stainless steel impeller, cast iron pump and motor housing – stainless steel pump housing, flange and impeller, cast iron motor housing made entirely of corrosion-resistant stainless steel. 2 S pumps, range 62 Performance range 2. Performance range Performance range overview, S pumps + >P@ +] 4>OV@ 4>PñK@ TM03 9286 0515 5 2 S pumps, range 62 Performance range Performance range, S pumps, range 62 H [m] 70 S Pumps 60 Range 62 60 Hz 50 S1.80.125 40 S1.100.125 30 25 20 15 S2.100.200 10 8 6 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 Q [l/s] 0 100 200 300 400 500 600 700 800 900 1000 Q [m³/h] TM04 2261 2208 5 List of pump curves 3 x 380/660 V Pump type S2.100.200.400/520.4.62L S2.100.200.590.4.62L S1.100.125.400/520.4.62M S1.100.125.590.4.62M S1.80.125.400/520.4.62H S1.80.125.590.4.62H 6 3 x 460 V Pressure range Low Medium High Curve chart on page 42 44 50 52 58 60 Pump type S2.100.200.400/520.4.62L S2.100.200.590.4.62L S1.100.125.400/520.4.62M S1.100.125.590.4.62M S1.80.125.400/520.4.62H S1.80.125.590.4.62H Pressure range Low Medium High Curve chart on page 46 48 54 56 62 64 3. Identification Type key 1 Please note that the pump type described in this booklet is not necessarily available in all variants. Example: S1.100.100.55.4.50M.S.205.G.N.D.511.Z 2 S ST 1 2 3 V 100 100 55 2 4 6 8 10 12 50 54 58 62 66 70 S H M L E F S C D H 205 G Q S R N Ex B C D 5 6 11 13 15 GPA Z Explanation Grundfos sewage and wastewater pump Multi-channel impeller pump installed in a column pipe Single-channel impeller Two-channel impeller Three-channel impeller SuperVortex impeller Maximum solid size [mm] Nominal diameter of pump outlet port [mm] Designation 1 Pump type Impeller type Pump passage Pump outlet, S-type Pump outlet, STNominal diameter of column pipe [mm] type P2 = Code number from type Power output [kW] 1 designation / 10 2-pole motor 4-pole motor 6-pole motor Number of poles 8-pole motor 10-pole motor 12-pole motor Range 50 Range 54 Range 58 Pump range Range 62 Range 66 Range 70 Super-high High Medium Pressure version Low Extra-low Super-low Submersible installation without cooling jacket Submersible installation with cooling Installation type jacket Dry installation, vertical Dry installation, horizontal Impeller diameter Impeller diameter [mm] (mean) Cast-iron impeller, pump housing and stator housing Stainless-steel impeller, DIN W.-Nr. Material code for 1.4408 impeller, pump housing and stator Stainless-steel impeller and pump housing housing, DIN W.-Nr. 1.4408 Stainless-steel impeller, pump housing and stator housing, DIN W.-Nr. 1.4408 Non-explosion-proof pump Pump version Pump with explosion-proof motor Pump with built-in SM 113 2 Not in use S pump without built-in SM 113 50 Hz 60 Hz 3 x 400 / 690 V, Y/D (50 Hz only) 3 x 460 V, Y/D (60 Hz only) 3 x 415 V, Y/D (50 Hz only) 3 x 380 / 660 V, Y/D (60 Hz only) Pumps only for Australia Custom-built products Pump nameplate 2 23 3 12 4 13 14 5 15 6 16 7 17 8 18 19 9 20 10 21 11 Fig. 2 Pos. 22 TM06 0370 5313 Code The power output (P2) indicated in the type key, which is used to indicate the motor size, can deviate from the actual power output. Please refer to the nameplate or the chapter Performance curves and technical data for the exact power output. PTC sensors are connected directly to IO 113 or other PTC relay. Identification 3 S pumps, range 62 Pump nameplate Description 1 Type designation 2 Product number 3 Serial number 4 Maximum head 5 Maximum installation depth 6 Number of phases 7 Voltage, delta connection 8 Voltage, star connection 9 Rated power input, P1 10 Cos φ, 1/1 load 11 Production code, year and week 12 Generation code 13 Maximum ambient temperature 14 Maximum flow rate 15 Enclosure class 16 Frequency 17 Rated speed 18 Current, delta connection 19 Current, star connection 20 Rated power output, P2 21 Insulation class 22 Net weight 23 Place of production Sensor version Frequency [Hz] Voltage code and connection Customisation 7 3 S pumps, range 62 Ex b c IIB T3 Baseefa 09ATEX0020X Ex db IIB T3 Gb IECEx BAS09.0006X Type yyww/no Warnings: Do not open when energized. Cable temperature may exceed 70ºC. Cable gland size and installation:see installation and operating instructions. Tamb=-5°C–+40°C II2G Ex b c IIB T4 Baseefa 09ATEX0020X Ex db IIB T4 Gb IECEx BAS09.0006X Type yyww/no Warnings: Do not open when energized or when explosive gas atmosphere is present. Cable temperature may exceed 70°C. Cable gland size and installation:see installation and operation manual. Tamb=-5°C–+40°C 98488084 Fig. 3 0344 Made in H-8000 Székesfehérvár, Hungary 0344 98488082 Approval plate of explosion-proof pumps, T3 and T4 classification The approval plate gives the following details: Pos. Description EU Ex symbol ID no Fig. 4 DK-8850 Cable entry approval plate The approval plate gives the following details: Pos. CE 1180 Description CE-mark Number of quality assurance notified body EU ex-symbol II Equipment group (II = non-mining) 2 Equipment category (high protection) G Type of explosive atmosphere Ex Explosion-proof motor according to European standard b Control of ignition sources db Flameproof IIB Gas group (Ethylene) Tamb Gb Ambient temperature Equipment protection level, zone 1 Baseefa Certificate number II Equipment group (II = non-mining) 2 Equipment category (high protection) IECEx Certificate number G Type of explosive atmosphere (G = Gas) ID no Inlet identification number (e.g. 36-1) CE 0344 Ex b CE mark Number of quality assurance notified body Explosion-proof motor according to European standard Control of ignition sources c Constructional safety db Flameproof enclosure IIB Gas group (Ethylene) T3 Maximum surface temperature of the motor is 200 °C. T4 Maximum surface temperature of the motor is 135 °C. Gb Equipment protection level, zone 1 Baseefa Certificate number IECEx 8 Baseefa17ATEX0013U 0344 IECEx BAS 17.0007U Ex db IIB Gb Tamb =-5°C–+80°C TM06 7560 4617 - TM06 7561 4617 II2G DK-8850 Bjerringbro, Denmark Certificate number TM06 7260 1217 Cable entry approval plate II2G DK-8850 Bjerringbro, Denmark Made in H-8000 Székesfehérvár, Hungary Identification Ex approval plates 4. Selection of product Ordering the product Accessories When ordering the product you need to take the following four aspects into consideration: 1. pump 2. custom-built variation (option) 3. accessories 4. controller. Depending on the installation type, you may need to order accessories. See Accessories, page 66 for selection of the correct accessories. Note: Ordered accessories are not fitted from factory. Pump Use Product range starting on page 10 and Type key, page 7 to identify the pump that best fulfils your needs. The list below is a detailed description of the product you get if you order the following pump: Pump S1.100.125.400.4.62M.S.292.G.N.D Selection of product 4 S pumps, range 62 Controller Grundfos Dedicated Controls (DC) is available. For more information about Grundfos Dedicated Controls, see Level controllers page 29. Product no 96783474 • Pump as specified in the type key • 10 m cable • Paint: black, NCS 9000N/RAL 9005, gloss 30, thickness 150 µm • Three thermal switches (Klixon) or three thermal sensors (PTC) in stator windings • One moisture switch below the motor top cover (two moisture switches in explosion-proof versions; one below the motor top cover and one in the stator housing in the bottom of the motor) • Test according to ISO 9906:2012, grade 3B. See Performance curves and technical data, page 42 for selection of a standard pump. Note: Product specific data for the pump can also be found in Grundfos Product Center using the product number 96783474. Custom-built variants The S pumps can be customised to meet individual requirements. Many pump features and options are available for customisation, e.g. explosion-proof versions, various cable lengths or special materials. Variants can be seen in List of variants, page 18. For requirements or designs not included in the list, contact Grundfos. 9 5 S pumps, range 62 Product range 5. Product range Standard pumps - cast iron, 3 x 380/660 V Accessories Pump type S1.80.125.400.4.62H.S.320.G.N.D... S1.80.125.400.4.62H.C.320.G.N.D... S1.80.125.400.4.62H.D.320.G.N.D... S1.80.125.400.4.62H.H.320.G.N.D... S1.80.125.520.4.62H.S.334.G.N.D... S1.80.125.520.4.62H.C.334.G.N.D... S1.80.125.520.4.62H.D.334.G.N.D... S1.80.125.520.4.62H.H.334.G.N.D... S1.80.125.590.4.62H.S.351.G.N.D... S1.80.125.590.4.62H.C.351.G.N.D... S1.80.125.590.4.62H.D.351.G.N.D... S1.80.125.590.4.62H.H.351.G.N.D... S1.100.125.400.4.62M.S.292.G.N.D... S1.100.125.400.4.62M.C.292.G.N.D... S1.100.125.400.4.62M.D.292.G.N.D... S1.100.125.400.4.62M.H.292.G.N.D... S1.100.125.520.4.62M.S.308.G.N.D... S1.100.125.520.4.62M.C.308.G.N.D... S1.100.125.520.4.62M.D.308.G.N.D... S1.100.125.520.4.62M.H.308.G.N.D... S1.100.125.590.4.62M.S.326.G.N.D... S1.100.125.590.4.62M.C.326.G.N.D... S1.100.125.590.4.62M.D.326.G.N.D... S1.100.125.590.4.62M.H.326.G.N.D... S2.100.200.400.4.62L.S.245.G.N.D... S2.100.200.400.4.62L.C.245.G.N.D... S2.100.200.400.4.62L.D.245.G.N.D... S2.100.200.400.4.62L.H.245.G.N.D... S2.100.200.520.4.62L.S.256.G.N.D... S2.100.200.520.4.62L.C.256.G.N.D... S2.100.200.520.4.62L.D.256.G.N.D... S2.100.200.520.4.62L.H.256.G.N.D... S2.100.200.590.4.62L.S.272.G.N.D... S2.100.200.590.4.62L.C.272.G.N.D... S2.100.200.590.4.62L.D.272.G.N.D... S2.100.200.590.4.62L.H.272.G.N.D... 1 10 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 96783451 96783472 96788016 96783473 96783477 96783478 96788020 96783479 97535341 97535343 97535345 97535347 96783474 96783475 96788018 96783476 96803209 96803211 96803213 96803215 97535279 97535311 97535313 97535315 96783480 96783481 96788022 96783482 96783483 96783484 96788024 96783485 97535325 97535327 97535329 97535331 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. Cast iron, 3 x 460 V Accessories Pump type S1.80.125.400.4.62H.S.320.G.N.D... S1.80.125.400.4.62H.C.320.G.N.D... S1.80.125.400.4.62H.D.320.G.N.D... S1.80.125.400.4.62H.H.320.G.N.D... S1.80.125.520.4.62H.S.334.G.N.D... S1.80.125.520.4.62H.C.334.G.N.D... S1.80.125.520.4.62H.D.334.G.N.D... S1.80.125.520.4.62H.H.334.G.N.D... S1.80.125.590.4.62H.S.351.G.N.D... S1.80.125.590.4.62H.C.351.G.N.D... S1.80.125.590.4.62H.D.351.G.N.D... S1.80.125.590.4.62H.H.351.G.N.D... S1.100.125.400.4.62M.S.292.G.N.D... S1.100.125.400.4.62M.C.292.G.N.D... S1.100.125.400.4.62M.D.292.G.N.D... S1.100.125.400.4.62M.H.292.G.N.D... S1.100.125.520.4.62M.S.308.G.N.D... S1.100.125.520.4.62M.C.308.G.N.D... S1.100.125.520.4.62M.D.308.G.N.D... S1.100.125.520.4.62M.H.308.G.N.D... S1.100.125.590.4.62M.S.326.G.N.D... S1.100.125.590.4.62M.C.326.G.N.D... S1.100.125.590.4.62M.D.326.G.N.D... S1.100.125.590.4.62M.H.326.G.N.D... S2.100.200.400.4.62L.S.245.G.N.D... S2.100.200.400.4.62L.C.245.G.N.D... S2.100.200.400.4.62L.D.245.G.N.D... S2.100.200.400.4.62L.H.245.G.N.D... S2.100.200.520.4.62L.S.256.G.N.D... S2.100.200.520.4.62L.C.256.G.N.D... S2.100.200.520.4.62L.D.256.G.N.D... S2.100.200.520.4.62L.H.256.G.N.D... S2.100.200.590.4.62L.S.272.G.N.D... S2.100.200.590.4.62L.C.272.G.N.D... S2.100.200.590.4.62L.D.272.G.N.D... S2.100.200.590.4.62L.H.272.G.N.D... 1 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 95113302 95113303 96788015 95113304 95113308 95113309 96788019 95113310 97535340 97535342 97535344 97535346 95113305 95113306 96788017 95113307 96803208 96803210 96803212 96803214 97535278 97535280 97535312 97535314 95113311 95113312 96788021 95113313 95113314 95113315 96788023 95113316 97535324 97535326 97535328 97535330 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Product range 5 S pumps, range 62 Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. 11 5 S pumps, range 62 Product range Stainless steel, 3 x 380/660 V Accessories Pump type S1.80.125.400.4.62H.S.320.Q.N.D... S1.80.125.400.4.62H.C.320.Q.N.D... S1.80.125.400.4.62H.D.320.Q.N.D... S1.80.125.400.4.62H.H.320.Q.N.D... S1.80.125.520.4.62H.S.334.Q.N.D... S1.80.125.520.4.62H.C.334.Q.N.D... S1.80.125.520.4.62H.D.334.Q.N.D... S1.80.125.520.4.62H.H.334.Q.N.D... S1.80.125.590.4.62H.S.351.Q.N.D... S1.80.125.590.4.62H.C.351.Q.N.D... S1.80.125.590.4.62H.D.351.Q.N.D... S1.80.125.590.4.62H.H.351.Q.N.D... S1.100.125.400.4.62M.S.292.Q.N.D... S1.100.125.400.4.62M.C.292.Q.N.D... S1.100.125.400.4.62M.D.292.Q.N.D... S1.100.125.400.4.62M.H.292.Q.N.D... S1.100.125.520.4.62M.S.308.Q.N.D... S1.100.125.520.4.62M.C.308.Q.N.D... S1.100.125.520.4.62M.D.308.Q.N.D... S1.100.125.520.4.62M.H.308.Q.N.D... S1.100.125.590.4.62M.S.326.Q.N.D... S1.100.125.590.4.62M.C.326.Q.N.D... S1.100.125.590.4.62M.D.326.Q.N.D... S1.100.125.590.4.62M.H.326.Q.N.D... S2.100.200.400.4.62L.S.245.Q.N.D... S2.100.200.400.4.62L.C.245.Q.N.D... S2.100.200.400.4.62L.D.245.Q.N.D... S2.100.200.400.4.62L.H.245.Q.N.D... S2.100.200.520.4.62L.S.256.Q.N.D... S2.100.200.520.4.62L.C.256.Q.N.D... S2.100.200.520.4.62L.D.256.Q.N.D... S2.100.200.520.4.62L.H.256.Q.N.D... S2.100.200.590.4.62L.S.272.Q.N.D... S2.100.200.590.4.62L.C.272.Q.N.D... S2.100.200.590.4.62L.D.272.Q.N.D... S2.100.200.590.4.62L.H.272.Q.N.D... 1 12 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 97663035 97663037 97663039 97663141 97663151 97663153 97663155 97663157 97663199 97663201 97663203 99872032 97663143 97663145 97663147 97663149 97663175 97663177 97663179 97663181 97663183 97663185 97663187 97663189 97663159 97663161 97663163 97663165 97663167 97663169 97663171 97663173 97663191 97663193 97663195 97663197 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. Stainless steel, 3 x 460 V Accessories Pump type S1.80.125.400.4.62H.S.320.Q.N.D... S1.80.125.400.4.62H.C.320.Q.N.D... S1.80.125.400.4.62H.D.320.Q.N.D... S1.80.125.400.4.62H.H.320.Q.N.D... S1.80.125.520.4.62H.S.334.Q.N.D... S1.80.125.520.4.62H.C.334.Q.N.D... S1.80.125.520.4.62H.D.334.Q.N.D... S1.80.125.520.4.62H.H.334.Q.N.D... S1.80.125.590.4.62H.S.351.Q.N.D... S1.80.125.590.4.62H.C.351.Q.N.D... S1.80.125.590.4.62H.D.351.Q.N.D... S1.80.125.590.4.62H.H.351.Q.N.D... S1.100.125.400.4.62M.S.292.Q.N.D... S1.100.125.400.4.62M.C.292.Q.N.D... S1.100.125.400.4.62M.D.292.Q.N.D... S1.100.125.400.4.62M.H.292.Q.N.D... S1.100.125.520.4.62M.S.308.Q.N.D... S1.100.125.520.4.62M.C.308.Q.N.D... S1.100.125.520.4.62M.D.308.Q.N.D... S1.100.125.520.4.62M.H.308.Q.N.D... S1.100.125.590.4.62M.S.326.Q.N.D... S1.100.125.590.4.62M.C.326.Q.N.D... S1.100.125.590.4.62M.D.326.Q.N.D... S1.100.125.590.4.62M.H.326.Q.N.D... S2.100.200.400.4.62L.S.245.Q.N.D... S2.100.200.400.4.62L.C.245.Q.N.D... S2.100.200.400.4.62L.D.245.Q.N.D... S2.100.200.400.4.62L.H.245.Q.N.D... S2.100.200.520.4.62L.S.256.Q.N.D... S2.100.200.520.4.62L.C.256.Q.N.D... S2.100.200.520.4.62L.D.256.Q.N.D... S2.100.200.520.4.62L.H.256.Q.N.D... S2.100.200.590.4.62L.S.272.Q.N.D... S2.100.200.590.4.62L.C.272.Q.N.D... S2.100.200.590.4.62L.D.272.Q.N.D... S2.100.200.590.4.62L.H.272.Q.N.D... 1 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 97663034 97663036 97663038 97663040 97663150 97663152 97663154 97663156 97663198 97663200 97663202 99872025 97663142 97663144 97663146 97663148 97663174 97663176 97663178 97663180 97663182 97663184 97663186 97663188 97663158 97663160 97663162 97663164 97663166 97663168 97663170 97663172 97663190 97663192 97663194 97663196 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Product range 5 S pumps, range 62 Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. 13 5 S pumps, range 62 Product range Explosion-proof pumps Cast iron, 3 x 380/660 V Accessories Pump type S1.80.125.400.4.62H.S.320.G.Ex.D... S1.80.125.400.4.62H.C.320.G.Ex.D... S1.80.125.400.4.62H.D.320.G.Ex.D... S1.80.125.400.4.62H.H.320.G.Ex.D... S1.80.125.520.4.62H.S.334.G.Ex.D... S1.80.125.520.4.62H.C.334.G.Ex.D... S1.80.125.520.4.62H.D.334.G.Ex.D... S1.80.125.520.4.62H.H.334.G.Ex.D... S1.80.125.590.4.62H.S.351.G.Ex.D... S1.80.125.590.4.62H.C.351.G.Ex.D... S1.80.125.590.4.62H.D.351.G.Ex.D... S1.80.125.590.4.62H.H.351.G.Ex.D... S1.100.125.400.4.62M.S.292.G.Ex.D... S1.100.125.400.4.62M.C.292.G.Ex.D... S1.100.125.400.4.62M.D.292.G.Ex.D... S1.100.125.400.4.62M.H.292.G.Ex.D... S1.100.125.520.4.62M.S.308.G.Ex.D... S1.100.125.520.4.62M.C.308.G.Ex.D... S1.100.125.520.4.62M.D.308.G.Ex.D... S1.100.125.520.4.62M.H.308.G.Ex.D... S1.100.125.590.4.62M.S.326.G.Ex.D... S1.100.125.590.4.62M.C.326.G.Ex.D... S1.100.125.590.4.62M.D.326.G.Ex.D... S1.100.125.590.4.62M.H.326.G.Ex.D... S2.100.200.400.4.62L.S.245.G.Ex.D... S2.100.200.400.4.62L.C.245.G.Ex.D... S2.100.200.400.4.62L.D.245.G.Ex.D... S2.100.200.400.4.62L.H.245.G.Ex.D... S2.100.200.520.4.62L.S.256.G.Ex.D... S2.100.200.520.4.62L.C.256.G.Ex.D... S2.100.200.520.4.62L.D.256.G.Ex.D... S2.100.200.520.4.62L.H.256.G.Ex.D... S2.100.200.590.4.62L.S.272.G.Ex.D... S2.100.200.590.4.62L.C.272.G.Ex.D... S2.100.200.590.4.62L.D.272.G.Ex.D... S2.100.200.590.4.62L.H.272.G.Ex.D... 1 14 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 96783486 96783487 96788026 96783488 96783492 96783493 96788030 96783494 97535349 97535351 97535353 97535355 96783489 96783490 96788028 96783491 96803217 96803219 96803221 96803223 97535317 97535319 97535321 97535323 96783495 96783496 96788032 96783497 96783498 96783500 96788034 96783501 97535333 97535335 97535337 97535339 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. Cast iron, 3 x 460 V Accessories Pump type S1.80.125.400.4.62H.S.320.G.Ex.D... S1.80.125.400.4.62H.C.320.G.Ex.D... S1.80.125.400.4.62H.D.320.G.Ex.D... S1.80.125.400.4.62H.H.320.G.Ex.D... S1.80.125.520.4.62H.S.334.G.Ex.D... S1.80.125.520.4.62H.C.334.G.Ex.D... S1.80.125.520.4.62H.D.334.G.Ex.D... S1.80.125.520.4.62H.H.334.G.Ex.D... S1.80.125.590.4.62H.S.351.G.Ex.D... S1.80.125.590.4.62H.C.351.G.Ex.D... S1.80.125.590.4.62H.D.351.G.Ex.D... S1.80.125.590.4.62H.H.351.G.Ex.D... S1.100.125.400.4.62M.S.292.G.Ex.D... S1.100.125.400.4.62M.C.292.G.Ex.D... S1.100.125.400.4.62M.D.292.G.Ex.D... S1.100.125.400.4.62M.H.292.G.Ex.D... S1.100.125.520.4.62M.S.308.G.Ex.D... S1.100.125.520.4.62M.C.308.G.Ex.D... S1.100.125.520.4.62M.D.308.G.Ex.D... S1.100.125.520.4.62M.H.308.G.Ex.D... S1.100.125.590.4.62M.S.326.G.Ex.D... S1.100.125.590.4.62M.C.326.G.Ex.D... S1.100.125.590.4.62M.D.326.G.Ex.D... S1.100.125.590.4.62M.H.326.G.Ex.D... S2.100.200.400.4.62L.S.245.G.Ex.D... S2.100.200.400.4.62L.C.245.G.Ex.D... S2.100.200.400.4.62L.D.245.G.Ex.D... S2.100.200.400.4.62L.H.245.G.Ex.D... S2.100.200.520.4.62L.S.256.G.Ex.D... S2.100.200.520.4.62L.C.256.G.Ex.D... S2.100.200.520.4.62L.D.256.G.Ex.D... S2.100.200.520.4.62L.H.256.G.Ex.D... S2.100.200.590.4.62L.S.272.G.Ex.D... S2.100.200.590.4.62L.C.272.G.Ex.D... S2.100.200.590.4.62L.D.272.G.Ex.D... S2.100.200.590.4.62L.H.272.G.Ex.D... 1 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 95113317 95113318 96788025 95113319 95113323 95113324 96788029 95113325 97535348 97535350 97535352 97535354 95113320 95113321 96788027 95113322 96803216 96803218 96803220 96803222 97535316 97535318 97535320 97535322 95113326 95113327 96788031 95113328 95113329 95113330 96788033 95113331 97535332 97535334 97535336 97535338 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Product range 5 S pumps, range 62 Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. 15 5 S pumps, range 62 Product range Stainless steel impeller, 3 x 380/660 V Accessories Pump type S1.80.125.400.4.62H.S.320.Q.Ex.D... S1.80.125.400.4.62H.C.320.Q.Ex.D... S1.80.125.400.4.62H.D.320.Q.Ex.D... S1.80.125.400.4.62H.H.320.Q.Ex.D... S1.80.125.520.4.62H.S.334.Q.Ex.D... S1.80.125.520.4.62H.C.334.Q.Ex.D... S1.80.125.520.4.62H.D.334.Q.Ex.D... S1.80.125.520.4.62H.H.334.Q.Ex.D... S1.80.125.590.4.62H.S.351.Q.Ex.D... S1.80.125.590.4.62H.C.351.Q.Ex.D... S1.80.125.590.4.62H.D.351.Q.Ex.D... S1.80.125.590.4.62H.H.351.Q.Ex.D... S1.100.125.400.4.62M.S.292.Q.Ex.D... S1.100.125.400.4.62M.C.292.Q.Ex.D... S1.100.125.400.4.62M.D.292.Q.Ex.D... S1.100.125.400.4.62M.H.292.Q.Ex.D... S1.100.125.520.4.62M.S.308.Q.Ex.D... S1.100.125.520.4.62M.C.308.Q.Ex.D... S1.100.125.520.4.62M.D.308.Q.Ex.D... S1.100.125.520.4.62M.H.308.Q.Ex.D... S1.100.125.590.4.62M.S.326.Q.Ex.D... S1.100.125.590.4.62M.C.326.Q.Ex.D... S1.100.125.590.4.62M.D.326.Q.Ex.D... S1.100.125.590.4.62M.H.326.Q.Ex.D... S2.100.200.400.4.62L.S.245.Q.Ex.D... S2.100.200.400.4.62L.C.245.Q.Ex.D... S2.100.200.400.4.62L.D.245.Q.Ex.D... S2.100.200.400.4.62L.H.245.Q.Ex.D... S2.100.200.520.4.62L.S.256.Q.Ex.D... S2.100.200.520.4.62L.C.256.Q.Ex.D... S2.100.200.520.4.62L.D.256.Q.Ex.D... S2.100.200.520.4.62L.H.256.Q.Ex.D... S2.100.200.590.4.62L.S.272.Q.Ex.D... S2.100.200.590.4.62L.C.272.Q.Ex.D... S2.100.200.590.4.62L.D.272.Q.Ex.D... S2.100.200.590.4.62L.H.272.Q.Ex.D... 1 16 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 97663207 97663209 97663211 97663213 97663223 97663225 97663227 97663229 97663271 97663273 97663275 97663277 97663215 97663217 97663219 97663221 97663247 97663249 97663251 97663253 97663255 97663257 97663259 97663261 97663231 97663233 97663235 97663237 97663239 97663241 97663243 97663245 97663263 97663265 97663267 97663269 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. Stainless steel impeller, 3 x 460 V Accessories Pump type S1.80.125.400.4.62H.S.320.Q.Ex.D... S1.80.125.400.4.62H.C.320.Q.Ex.D... S1.80.125.400.4.62H.D.320.Q.Ex.D... S1.80.125.400.4.62H.H.320.Q.Ex.D... S1.80.125.520.4.62H.S.334.Q.Ex.D... S1.80.125.520.4.62H.C.334.Q.Ex.D... S1.80.125.520.4.62H.D.334.Q.Ex.D... S1.80.125.520.4.62H.H.334.Q.Ex.D... S1.80.125.590.4.62H.S.351.Q.Ex.D... S1.80.125.590.4.62H.C.351.Q.Ex.D... S1.80.125.590.4.62H.D.351.Q.Ex.D... S1.80.125.590.4.62H.H.351.Q.Ex.D... S1.100.125.400.4.62M.S.292.Q.Ex.D... S1.100.125.400.4.62M.C.292.Q.Ex.D... S1.100.125.400.4.62M.D.292.Q.Ex.D... S1.100.125.400.4.62M.H.292.Q.Ex.D... S1.100.125.520.4.62M.S.308.Q.Ex.D... S1.100.125.520.4.62M.C.308.Q.Ex.D... S1.100.125.520.4.62M.D.308.Q.Ex.D... S1.100.125.520.4.62M.H.308.Q.Ex.D... S1.100.125.590.4.62M.S.326.Q.Ex.D... S1.100.125.590.4.62M.C.326.Q.Ex.D... S1.100.125.590.4.62M.D.326.Q.Ex.D... S1.100.125.590.4.62M.H.326.Q.Ex.D... S2.100.200.400.4.62L.S.245.Q.Ex.D... S2.100.200.400.4.62L.C.245.Q.Ex.D... S2.100.200.400.4.62L.D.245.Q.Ex.D... S2.100.200.400.4.62L.H.245.Q.Ex.D... S2.100.200.520.4.62L.S.256.Q.Ex.D... S2.100.200.520.4.62L.C.256.Q.Ex.D... S2.100.200.520.4.62L.D.256.Q.Ex.D... S2.100.200.520.4.62L.H.256.Q.Ex.D... S2.100.200.590.4.62L.S.272.Q.Ex.D... S2.100.200.590.4.62L.C.272.Q.Ex.D... S2.100.200.590.4.62L.D.272.Q.Ex.D... S2.100.200.590.4.62L.H.272.Q.Ex.D... 1 Cable length [m] Pump 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 97663206 97663208 97663210 97663212 97663222 97663224 97663226 97663228 97663270 97663272 97663274 97663276 97663214 97663216 97663218 97663220 97663246 97663248 97663250 97663252 97663254 97663256 97663258 97663260 97663230 97663232 97663234 97663236 97663238 97663240 97663242 97663244 97663262 97663264 97663266 97663268 Horizontal base stand 1 96787496 96787496 96787496 96787497 96787497 96787497 96787498 96787498 96787498 To be ordered separately Vertical base stand Auto-coupling system 96308238 96308238 96308238 96094523 96094523 96094523 96094525 96094525 96094525 - 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96782145 96641489 96641489 96641489 96641489 96641489 96641489 - Product range 5 S pumps, range 62 Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. 17 6 S pumps, range 62 Variants 6. Variants List of variants Motor Various cable lengths EMC power cables Screened power cables for variable-speed drives Special motor 15 m 25 m 50 m 10 m 15 m 25 m 50 m Insulation class H Special voltage PTC thermistors in windings Special oil Non-toxic Shell Ondina X420 1 Motor protection Pt100 on lower bearing + Pt100 on upper bearing + Pt100 on windings Pt100 on lower bearing + Pt100 on upper bearing + Pt100 on windings + PVS3 vibration sensor External water-in-oil sensor Sensor set 2 Sensor set 3 WIO Coating Special paint thickness Impeller (external surface) Impeller (internal surface) Pump housing (internal) Inlet cover Zinc anodes (outside of inlet cover / pump housing) 300 µm (painted twice) 450 µm (painted three times) Epoxy coating (NCS 900N/RAL 9005 gloss 30, black) Belzona 1321 coating (brush painted, blue) Chesterton ARC 855 ceramic coating (grey) Epoxy coating (NCS 900N/RAL 9005 gloss 30, black) Belzona 1321 coating (brush painted, blue) Chesterton ARC 855 ceramic coating (grey) Epoxy coating (NCS 900N/RAL 9005 gloss 30, black) Belzona 1321 coating (brush painted, blue) Chesterton ARC 855 ceramic coating (grey) 3 pcs. Materials Stainless steel lifting bracket Stainless steel shaft Impeller AISI 316 AISI 329 Stainless steel Tests Test at specified duty on standard impeller curve Trimmed impeller for specified duty test Additional test of entire QH curve (including report) 5-10 points from pump performance curve Different test standard Efficiency guaranteed by Grundfos Vibration test (including report) Performance test on dry test stand NPSHr test String test Witness test According to Grundfos factory quality standard Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Miscellaneous Special packaging Special nameplate Other variants 1 18 For pumps with WIO sensor Shell Ondina is not an option. Contact Grundfos Contact Grundfos Contact Grundfos ISO 9906:2012 grade 1E tolerances ISO 9906:2012 grade 1B/1U tolerances ISO 9906:2012 grade 2B/2U tolerances 7 S pumps, range 62 Construction 7. Construction Sectional drawings, motors D-D E-E 176d 176c B 193 194 173b 173 520 520a 176a 176b A A 25 100 178 B 248 252 250a A-A B-B 181 250 181a 250b 168 180 E E 198 164a D D 190 157 177a 190b 61c 59b 154 150 157b 48 55 172 150c 60 182b 187 155 187a 72a 184 37a 72 153 193 194 58 109 271 105b 270 26a 77 105 Fig. 5 107 TM04 2306 0917 59 182a Non-explosion-proof motor without cooling jacket (installation type S) 19 7 S pumps, range 62 Construction 176d 176c E-E B 173b 173 D-D 520 193 194 520a 176a A A 176b 25 100 178 B A-A B-B 248 252 250a 181a 181 250 168 250b 180 E E 198 164a D D 190 157 177a 190b 59b 61c 154 48 150 55 172 60 182b 187 155 187a 72a 184 72 153 58 109 182a 271 270 105b 26a 77 Fig. 6 20 105 107 Non-explosion-proof motor without cooling jacket (installation types C, D and H) TM04 2307 0917 59 7 Construction S pumps, range 62 G-G 520 B E-E 176d 176c 173f 173e 173d D-D 193 194 173b 173 520 520a 176a A A 25 100 25a 176b 178 248 248a 252 B A-A 181 B-B 181a 250 168 250a 180 250b E E D D 180a 198 164a 190 157 177a 190b 61c 59b 154 157b 150 48 55 172 150c 60 182b 187 155 187a 72a 184 G G 72 153 193 194 58 109 37a 271 270 105b 77 Fig. 7 105 107 26a TM04 2309 0917 59 182a Explosion-proof motor with cooling jacket (installation type S) 21 7 S pumps, range 62 Construction G-G 520 D-D E-E B 176c 173f 173e 173d 176d 173b 173 193 520 194 520a H H 176a A A 176b 25 100 25a 178 B 248 248a 252 B-B A-A 250 181a 181 250a 168 250b 180 180a E E 198 164a D D 157 190 61c 177a 154 150 190b 59b 48 55 172 60 182b 187 155 187a 72a 184 G G 72 153 58 109 271 182a 270 105b 26a 77 105 Fig. 8 22 107 Explosion-proof motor without cooling jacket (installation types C, D and H) TM04 2308 0917 59 7 S pumps, range 62 TM04 2310 0917 Construction Sectional drawings, pumps Fig. 9 Basic pump, installation types S and C 23 7 S pumps, range 62 Construction 702 703 TM04 2315 2308 701 Fig. 10 Installation types S and C pump on auto coupling 24 7 TM04 2316 2308 Construction S pumps, range 62 TM04 2313 2308 Fig. 11 Installation type D, dry vertical pump on base stand Fig. 12 Installation type H, dry, horizontal installation on base stand 25 7 Construction 26 S pumps, range 62 Components and material specification Motor Pos. Component Material DIN W.Nr./ EN standard AISI/ ASTM Pos. Component Material 7a Rivet Stainless steel 1.4436 316 250 Cable clamp PA or cast iron 25 Pressure test plug Stainless steel 1.4436 316 250a Cable entry PA or cast iron 25a Screw Stainless steel 1.4436 316 250b Rubber seal 26a Screw Stainless steel 1.4436 316 250e Moisture switch 37a O-ring NBR rubber 48 Stator 55 Stator housing Cast iron 58 Seal housing Cast iron 59 Lower bearing bracket cover Cast iron 59b Pin Steel 60 Bearing bracket cover Cast iron 61c Upper bearing bracket Cast iron 1 72 O-ring NBR rubber 72a O-ring NBR rubber 76a Approval plate 77 Seal housing cover Cast iron 100 O-ring NBR rubber 105 Mechanical seal SiC/SiC or SiC/ carbon EN-JL-1040 A48 30 1 2 3 252 Cable 270 Nut 271 Lock washer 520a Screw 520 Moisture switch 3 DIN W.Nr./ EN standard AISI/ ASTM 1.4436 316 DIN W.Nr./ EN standard AISI/ ASTM 1.4436 316 1.4436 316 ATON Stainless steel Available in stainless steel (custom-built option). Ex versions have cast iron cable entry. Ex versions have three moisture switches. Pump Pos. Component Material 1 Intermediate ring Cast iron 7a Rivet Stainless steel 7b O-ring NBR rubber 105b Mechanical seal SiC/SiC or SiC/ carbon 107 O-ring NBR rubber 9a Key (for keyway) Stainless steel 109 O-ring NBR rubber 12 Flange Cast iron Cast iron 150 Stator housing complete 12a Inlet cover 150c Cooling jacket Galvanized steel 12c Adjusting screw Stainless steel 1.4436 316 153 Ball bearing Stainless steel 26 Screw Stainless steel 1.4436 316 154 Ball bearing Stainless steel 26c Screw Stainless steel 155 Lower bearing bracket Cast iron 1 35 Screw Stainless steel 157 O-ring NBR rubber 35a Screw Stainless steel 157b O-ring NBR rubber 37 O-ring NBR rubber 164a Motor top cover Cast iron 37b O-ring NBR rubber 168 Cable entry PA or cast iron 2 39 O-ring NBR rubber 172 Shaft with rotor Stainless steel 1.4462 329 39a O-ring NBR rubber 173 Screw Stainless steel 1.4436 316 49 Impeller Cast iron 1 EN-JL 1050 50 Volute casing Cast iron1 EN-JL 1050 Cast iron or stainless steel 173b Earth terminal 173c Washer 173d Washer Stainless steel 1.4436 316 173e Screw Stainless steel 1.4436 316 173f Spring washer Stainless steel 1.4436 316 173g Earth connector Stainless steel 1.4436 316 176a Terminal block 176b Screw 176c Terminal block 176d Terminal block 177a Protection sleeve 178 Screw Stainless steel 180 Cable clamp PA or cast iron 180a Screw Stainless steel 181 Cable ATON 181a Screw Stainless steel 182a Screw 1.4436 316 1 66 Cap 66b Washer 67 Impeller screw 76 Nameplate Stainless steel 76a Approval plate 301 Motor housing 487 Base stand, horizontal 494 Plug Stainless steel 495 O-ring NBR rubber 1.4436 316 1.4436 316 Cast iron or steel Available in stainless steel (custom-built option). Accessories 1.4436 316 Pos. Component Material 487 Base stand, horizontal 1 Cast iron or steel 182b Screw Stainless steel 1.4436 316 701 Auto-coupling base unit Cast iron2 184 Screw Stainless steel 1.4436 316 702 Guide rail bracket Cast iron2 703 Guide claw Cast iron2 Stainless steel 1.4436 316 762 Base plate, vertical Cast iron or steel 187 Circlip 187a Washer 188 Circlip 190 Lifting bracket Steel 190b Screw Stainless steel 193 Plug Stainless steel 194 O-ring NBR rubber 197 Washer 1 1.4436 316 Stainless steel 1.4436 316 1.4436 316 198 Rubber seal 248 Screw Stainless steel 248a Screw Stainless steel 2 Pumps of installation type H include the standard horizontal stand. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. Available in stainless steel (custom-built option). 8. Product description Features Bearings SmartTrim On conventional pumps, maintaining factory-set impeller clearance is a time-consuming and costly task. The pumps need to be disconnected from the pipes and to be totally dismantled, and new parts need to be mounted in order to maintain full pumping efficiency. Not so with Grundfos SmartTrim! All Grundfos heavy-duty channel-impeller pumps, whether for submerged or dry installation, are equipped with the unique SmartTrim impeller clearance adjustment system. This enables you to easily restore factory-set impeller clearance and maintain peak pumping efficiency. All you need to do is to tighten the adjustment screws on the exterior of the impeller housing. This can be done on site, quickly and easily, without dismantling the pump and without using special tools. Efficiency drop in % Factory-set impeller clearance 0 3 6 12 B Years 2 3 4 5 Fig. 13 Impeller clearance adjustment cycle A: With Grundfos SmartTrim impeller clearance adjustment system B: Without impeller clearance adjustment system SmartSeal The Grundfos SmartSeal auto-coupling sealing mounted on the pump outlet flange provides a completely leak-proof connection between the pump and the base unit of the auto-coupling system. This optimises the efficiency of the entire pumping system and keeps operating costs at a minimum. TM04 2391 2508 9 1 Shaft seal The pumps have a primary and a secondary shaft seal. The material combination of the primary shaft seal of all pump types is silicon carbide/silicon carbide. For the secondary shaft seal, the material combination is silicon carbide/carbon. The shaft seals are placed in the oil chamber of the pump. The oil chamber provides reliable sealing between the pumped liquid and the motor. The shaft seals have no springs or other parts in direct contact with the pumped liquid. This prevents rags and fibres from getting caught. The shaft seals are bidirectional, meaning that they can operate in either direction, thus allowing for opposite rotation caused by back-flow of liquid through the pump. Motor A 15 The bearings are greased for life. Main bearings: Double-row angular contact ball bearing. Support bearings: Single-row deep-groove ball bearing. Product description 8 S pumps, range 62 The motor is a watertight, totally encapsulated motor with: • insulation class F (155 °C) • temperature rise class F (105 K) • enclosure class IP68. For motor protection and sensors, see Sensors, page 28. Cables The pumps have H07RN-F AT power cable as standard or screened ATON EMC VSCCB power cables on request. The pumps have H07RN-F 450/750 V control cables as standard or screened ATON VSCB 450/750 V control cables on request. The cables are 10 m long as standard. Other cable lengths are available on request. See List of variants, page 18. The number and dimension of cables depend on the motor size. Motor power [kW] Voltage 3 x 460 V 40, 52 3 x 380/660 V 59 3 x 460 V 3 x 380/660 V Cable size [power + control] 2 x 4 x 10 mm2 + 1 x 7 x 1.5 mm 2 2 x 4 x 16 mm2 + 1 x 7 x 1.5 mm 2 2 x 4 x 16 mm2 + 1 x 7 x 1.5 mm 2 27 8 S pumps, range 62 Product description Power cable Cable type [mm2] Outer cable diameter [mm] Weight [kg/m] Bending radius [cm] 4 x 10 4 x 16 20.9 - 23.4 23.8 - 26.3 0.38 1.26 14 16 Cable type [mm2] Outer cable diameter [mm] Weight [kg/m] Bending radius [cm] 7 x 1.5 14.4 - 16.4 0.35 10 Control cable Cable entry Watertight PA or cast iron cable entry with soft shape and sealing rings to prevent damage of the cable or leaks. Sensors As standard, the pump is equipped with these switches and sensors: • three thermal switches (Klixon) or three thermal protectors in the stator housing • one moisture switch under the motor top cover. An explosion-proof pump is equipped with: • three thermal switches (Klixon) or three thermal protectors in the stator housing • one moisture switch under the motor top cover and one in the stator housing in the dry end of the motor. Customised sensor options 1. WIO (water-in-oil) sensor The WIO sensor measures the water content in the oil and converts the value into an analog current signal. The two sensor conductors are for power supply as well as for carrying the signal to the measuring device or controller. The sensor measures the water content from 0 to 20 %. It also sends a signal if the water content is outside the normal range (warning), or if there is air in the oil chamber (alarm). The sensor is fitted in a stainless steel tube for mechanical protection. The sensor is either built-in with the motor (Ex) or installed as an accessory. If the sensor is installed externally, it is fitted in a plastic hose for mechanical protection. The WIO sensor is connected to Grundfos IO 113. 28 2. PVS 3 (pump vibration sensor) The vibration sensor monitors the vibration level of the pump by using measurements of three axes and combining them into a single measurement outputted in an analog current signal. The sensor acts only as a general indicator of changes in the vibration levels. PVS3 is to be connected to the Grundfos IO 113 and SM 113 modules. A substantial increase in vibration will trigger a warning or an alarm. An increase in vibrations can be caused by a clogged impeller, worn bearings, closed force main valves, etc. indicating that service inspection should be carried out quickly in order to protect the pump or the pipe system from being damaged. 3. Bearing temperature sensor (Pt100). Pt100 bearing temperature sensor installed within the motor housing. Sensors to be connected using an SM 113 and IO 113. Testing All pumps are tested before leaving the factory. The factory test report is based on ISO 9906:2012, grade 3B. Test reports can be ordered directly with the pump or can be ordered separately based on the pump serial number. Other tests or third-party inspection certificates are available on request. See List of variants, page 18. Operating conditions Pumps without cooling jacket in submerged installation • Continuous operation when the pump is fully submerged to the top of the motor. • Intermittent operation with maximum 20 starts per hour when the pump is submerged to the middle of the motor and with short periods of operation down to the top of the pump housing. Warning: A motor protection device must be used to cut off the power supply in case of overheating. Note: Explosion-proof pumps must always be fully submerged. Pumps with cooling jacket in submerged and dry installation • Continuous and intermittent operation with maximum 20 starts per hour with water level down to the top of the pump housing. Pumped liquids Level controllers pH value: 4-10 Liquid temperature: 0-40 °C When pumping liquids with a density and/or a kinematic viscosity higher than that of water, use motors with correspondingly higher outputs. Grundfos offers dedicated pump controllers for monitoring liquid levels in the wastewater collecting tanks to ensure correct operation and protection of the pumps. Grundfos pump controllers are ideally suited to Grundfos S pumps, and include: • Grundfos Dedicated Controls (DC) • Grundfos LC controllers Sound pressure The sound pressure level of the pump is lower than the limiting values stated in EC Council directive 2006/42/ EC relating to machinery (the EC Machinery Directive). Product description 8 S pumps, range 62 Grundfos DC Controllers Motor range Motor power [kW] Number of poles 40 52 59 4 Explosion-proof pumps Use explosion-proof pumps in potentially explosive environments. Note: All installations must be approved by the local authorities. • • • • • • EN ISO 80079-36 EN ISO 80079-37 EN 60079-0 EN 60079-1 IEC 60079-0 IEC 60079-1 Explosion protection classification (IECEx & ATEX) • Group II, Category 2, Gas or vapor environment • Ex db eb h mb IIB T3 or T4 Gb (Tamb = -5 °C to +40 °C) Operation with frequency converter Gr-1016086 Relevant standards/regulations Fig. 14 Grundfos Dedicated Controls control cabinet Grundfos Dedicated Controls (DC) is a control system designed for installation in municipal wastewater transportation, commercial buildings or network pumping stations with up to six wastewater pumps and an optional mixer or a flush valve. Advanced control and data communication are also possible with the Grundfos Dedicated Controls system. The control cabinets are delivered with a built-in main switch and thermal magnetic circuit breaker. Only temperature class T3. Notified body SGS Baseefa 29 8 S pumps, range 62 Product description Features and benefits: • Advanced Flow Calculation • Automatic energy optimisation • Easy installation and configuration • Configuration wizard • Electrical overview • Advanced data communication • Advanced alarm and warning priority • Supports several languages • Daily emptying • Mixer control or flush valve • User-defined functions • Anti-blocking • Start level variation • Advanced pump alternation with pump groups • SMS scheduling • Communication to SCADA, BMS, GRM or cell phone. Dedicated Controls is ordered either with or without a built-in communication interface module (CIM). The communication module enables the possibility for fieldbus protocol (e.g. PROFIBUS DP, Modbus RTU and PROFINET IO/Modbus TCP) and the communication line. For further information about Grundfos Dedicated Controls, please see Grundfos Product Center: • Grundfos Dedicated Controls, brochure http:// net.grundfos.com/qr/i/96925597 • Grundfos iSolutions, brochure http:// net.grundfos.com/qr/i/99249771 • Grundfos Controls Guide, product guide http:// net.grundfos.com/qr/i/97954965 Additional features, CUE or VFD The CUE/VFD (optional), which is either a Grundfos variable frequency drive or a general variable frequency drive, offers better pump protection and a more steady flow through the pipe system. In addition, Grundfos CUE,VFD offers these features and benefits: • Anti-blocking • Automatic energy optimisation • Specific-energy test • Output frequency • Monitoring of: – voltage* – current* – phase sequence* – power* – energy* – torque* • Reverse start** • Run flushing • Stop flushing • PID control. * These functions are only available with a Grundfos CUE. ** We do not recommend reversing at full speed at any time. When reduced reverse operation settings are set, make sure constant torque is enabled in Variable Frequency Drive (VFD) (i.e. Grundfos CUE, Siemens Simatic, ABB, Schneider Electric etc.) to have maximum torque available when reversing. Grundfos LC controllers The LC 231 pump controller is designed for level control, monitoring and protection of Grundfos pumping stations featuring one pump or two pumps, starting direct-on-line. The LC 231 controller is integrated in a polymer cabinet. The LC 241 is a modular pump controller that has a metal or polymer cabinet and can be customised according to your needs. It is designed for level control, monitoring and protection of Grundfos pumping stations featuring one pump or two pumps, starting direct-on-line with 0-23 A, star-delta with 0-59 A or soft starter with 0-72 A. 30 IO 113 The IO 113 module is a protection module for Grundfos wastewater pumps. IO 113 has inputs for digital and analog pump sensors and can stop the pump if a sensor indicates a pump fault. IO 113 can be connected to the Grundfos Dedicated Controls system and allows advanced monitoring functions: • motor temperature • moisture in motor • water in oil • insulation resistance. 8 Product description S pumps, range 62 SM 113 The SM 113 module is used for collection and transfer of sensor data in pumps and includes a large number of sensors. SM 113 can be placed either inside the pump (allowing fewer sensor conductors out of the pump) or in the control cabinet next to the pump installation. SM 113 works together with IO 113 through a powerline communication using the Grundfos GENIbus protocol. SM 113 can collect data from: • 3 current sensors, 4-20 mA • 3 Pt100 thermal sensors or 3 Pt1000 thermal sensors • 1 PTC thermal sensor • 1 digital input. MP 204 The MP 204 control cabinet can be used as a standalone motor protector. MP 204 may also be incorporated in a Grundfos Dedicated Controls system in which it functions as a motor protector. The pump is protected secondarily by measuring the temperature with a Pt100 sensor and a PTC sensor or thermal switch. 31 8 S pumps, range 62 Product description Grundfos CUE, < 250 kW, or another frequency converter. Control cabinet Dedicated Controls or PLC IO 113 SM 113 T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5 D6 D7 D8 PE A Y B Reset ON DIP 1 2 3 4 5 6 7 8 9 10 P1 P2 P3 P4 P5 I1 I2 I3 1 2 3 4 5 6 7 8 9 1011 1213 14 Level sensor SM 113, optional 1 2 3 4 5 6 7 8 9 1011 1213 14 PVS3 sensor, optional Wiring diagram Pt100 sensor, optional PTC Moisture switch T2 Thermistor T1 +t +t +t Thermal switches 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 1 8 2 7 3 6 1 5 4 Moisture switches Pt100 in lower bearing Pt100 in stator +t Pt100 in upper bearing Oil indicator 4 to 20 mA +t Fig. 15 Pump with frequency converter operation 32 WIO sensor, optional TM06 8753 1117 9 1 1 8 MP 204 Product description S pumps, range 62 MP 204 Control cabinet Dedicated Controls or PLC IO 113 T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5 D6 D7 D8 SM 113 PE A Y B Reset ON DIP 1 2 3 4 5 6 7 8 9 10 P1 P2 P3 P4 P5 I1 I2 I3 1 2 3 4 5 6 7 8 9 1011 1213 14 Level sensor SM 113, optional 1 2 3 4 5 6 7 8 9 1011 1213 14 PVS3 sensor, optional Wiring diagram Pt100 sensor, optional PTC Moisture switch T2 Thermistor T1 +t +t +t Thermal switches 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 1 8 2 7 3 6 1 5 4 WIO sensor, optional Moisture switches Pt100 in lower bearing Pt100 in stator +t Pt100 in upper bearing Oil indicator 4 to 20 mA +t TM06 8754 1117 9 1 Fig. 16 Pump with MP 204 motor protector 33 8 S pumps, range 62 Product description Wiring diagrams Thermal switch Moisture switch and thermal protectors In Ex pumps 2 moisture switches Motor Read clockwise from GND Pt100 in lower bearing Pt100 in stator Thermistor Supply cable conductors 176c 520d 176a Optional equipment Fig. 17 Wiring diagrams, pumps with one power cable Item Female push-on connector 2 Wire pin 3 Butt splice 4 34 Description 1 Ring connector 176a Terminal block (power cable connections) 176c Terminal block (sensor connections) 520d Moisture sensor TM04 3729 5008 Stator conductors 8 Thermal switch In Ex pumps 2 moisture switches Read clockwise from GND Product description S pumps, range 62 Moisture switch and thermal protectors Motor Pt100 in lower bearing Pt100 in stator Thermistor Supply cable conductors 176c 520d 176a Optional equipment TM043274 4008 Stator conductors Fig. 18 Wiring diagrams, pumps with two power cables Item Description 1 Female push-on connector 2 Wire pin 3 Butt splice 4 Ring connector 176a Terminal block (power cable connections) 176c Terminal block (sensor connections) 520d Moisture sensor 35 9 S pumps, range 62 Curve charts and technical data 9. Curve charts and technical data The following many pages are divided into sections. On pages 36 to 41 you will find a brief explanation of how to read the curve charts, the curve conditions, etc. How to read the curve charts Total pump head H = Htotal p [kPa] H [m] 600 60 500 50 400 40 300 30 200 20 100 10 Max. efficiency mark Pump type 62: M: S: Range 62 Pressure range (Medium pressure) Installation type 62M.S 60 Hz S1.1 00.1 25.5 20.4 . S1.1 00.1 25.4 00.4 . ISO 9906:2012 3B QH curve for the individual pump NPSH [m] 10 S1.100.125.400.4. 5 S1.100.125.520.4. 0 0 0 0 10 0 20 50 30 100 40 50 150 60 200 70 250 80 90 300 100 350 110 400 120 130 450 140 500 NPSH curve for all variants shown. When sizing the pumps, add a safety margin of at least 0.5 m Q [l/s] Q [m³/h] P2 [kW] 50 S1.100.125.520.4. 40 S1.100.125.400.4. The power curves indicate the pump shaft power [P] for the pumps shown 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Q [l/s] TM04 2055 1914 30 Note: The pumps are tested according to ISO 9906:2012 grade 3B tolerance. Testing equipment and measuring instruments are designed and calibrated according to the standards mentioned. The pumps are approved according to tolerances for entire curves, specified in grade 3B. 36 Curve conditions The guidelines below apply to the curves shown in the performance charts on pages 42-62. • Tolerances according to ISO 9906:2012, grade 3B. • The curves show pump performance with different impeller diameters at rated speed. • The curves apply to the pumping of airless water at a temperature of 20 °C and a kinematic viscosity of 1 mm2/s (1 cSt). • NPSH: The curves show average values measured under the same conditions as the performance curves. When sizing the pump, add a safety margin of at least 0.5 m. • In case of densities other than 1000 kg/m3, the outlet pressure is proportional to the density. • When pumping liquids with a density higher than 1000 kg/m3, motors with correspondingly higher outputs must be used. Calculation of total head The total pump head consists of the height difference between the measuring points + the differential head + the dynamic head. H total = H geo + Hstat + Hdyn Hgeo: Height difference between measuring points. Hstat: Differential head between the inlet and the outlet side of the pump. Hdyn: Calculated values based on the velocity of the pumped liquid on the inlet and the outlet side of the pump. These tolerance grades can be used in the contract between the pump manufacturer and the customer, or they can be used in a default tolerance factor which will apply if no specific tolerance grade has been agreed between the manufacturer and the customer. The performance acceptance grades are explained in Specifying acceptance grades, pages 40 and 41, showing the performance grades related to an ordinary pump curve. The guarantee point According to ISO 9906:2012, the acceptance-grade tolerance applies to one guarantee point. A guarantee point is defined by a guaranteed flow rate and a guaranteed head. In addition, either minimum total efficiency or maximum total input power may be guaranteed at the specified conditions. This means that the standard sets guidelines for a duty point guaranteed for the following: – Q and H, or – Q, H and total efficiency (Eta-total), or – Q, H and total consumed power (P1). The guarantee point is defined by a minimum of five measured test points. Example of a duty point test living up to ISO 9906:2012 requirements Curve charts and technical data 9 S pumps, range 62 H [m] 20 18 16 14 12 10 Pump performance testing 8 Performance acceptance grades 6 4 2 0 0 20 40 60 80 100 120 140 160 Q [m3/h] TM07 0448 5117 S pump testers are all capable of performing hydraulic performance tests according to ISO 9906:2012 requirements. ISO 9906:2012 sets standards for "rotodynamic pumps, Hydraulic performance acceptance tests, Grades 1, 2 and 3". Fig. 19 Five measured test points are used to verify one guarantee point Six-pump-performance-test acceptance grades, 3B, 2B, 2U, 1B, 1E and 1U are defined in ISO 9906:2012. Acceptance grade 3B 2B 2U 1B 1E 1U Mandatory measurements Optional measurements Q H P1 Eta-tot ±9% ±8% +16 % ±5% ±5% +10 % ±7% ±5% +10 % ±3% ±3% +6% +9 % +8 % +16 % +4 % +4 % +10 % -7 % -5 % -3 % ≥ 0% Q: Flow rate H: Head P1: Total consumed power Eta-tot: Total efficiency 37 9 S pumps, range 62 The test must show that the measured pump curve touches or passes through a tolerance surrounding the guarantee point, as defined by the selected acceptance grade. Guarantee-point evaluation must be made at the rated speed, which for S pumps means 50 Hz or 60 Hz. Head Grade 1U duty-point verification Fail Q-guaranteed Flow TM07 1544 1818 Pass Fail Fig. 20 Pump curves that either pass or fail to cross the tolerance cross of the guarantee point The following example illustrates performance testing according to Grade 1U. Flow rate and head are mandatory, and efficiency or power consumption, P1, is optional. Tolerances for a Grade 1U test are as follows: – Flow rate: 10 % – Head: 6 % – Efficiency: 0 %, only equal to or better than the guaranteed value – P1: 10 % 1. Q, H and Eta-tot are tested and verified H [m] Performance-test types for endsuction pumps 20 Two types of performance tests are available for S pumps: • duty-point-verification test • curve test. 14 Tests carried out on S pumps Duty-point-verification test, Grades 3B, 2B, 2U, 1B, 1E and 1U This test method offers the possibility to perform a duty-point verification of the following: – Q and H, or – Q, H and total efficiency (Eta-tot), or – Q, H and total consumed power (P1). 3B 2B 2U 1B 1E 1U Mandatory measurements Optional measurements Q P1 H 16 12 10 8 6 4 – Tests are saved for at least five years and can be traced using the pump’s unique serial number. – It is not possible to change acceptance grade on an already tested and supplied pump; if required, a re-test of the pump is made. – Witness testing can be arranged. Acceptance grade 18 Eta-tot Standard On request On request On request On request On request 2 0 0 200 400 600 800 1000 1200 3 Q [m /h] TM07 1542 1618 Pass Hguaranteed Pass 38 What Grundfos is able to guarantee for the different acceptance grades will be evaluated on a case-bycase basis. Contact your local sales company on this. Grundfos makes duty-point verification according to ISO 9906:2012 for one guarantee point at full speed, 50 or 60 Hz. The customer must tell Grundfos which duty point to verify. The requested duty point is verified by five measured points. Fig. 21 Measured values for flow rate and head Eta-tot % [m] 80 70 60 50 40 30 20 10 0 0 200 400 600 800 1000 Q [m3/h] Fig. 22 Measured values for total efficiency 1200 TM07 1543 1618 Curve charts and technical data Evaluation of performance 2. Q, H and P1 tested and verified In fig. 25 tolerance crosses according to Grade 3B have been distributed across the complete performance range of a pump. We generate the upper and lower limit of the performance curve by drawing two curves at the outlines of these crosses. When the pump is tested, and the measured point is located within the range between the upper and lower limit, it meets the ISO 9906:2012 Grade 3B tolerances. This way of qualifying the pump performance is stricter than a duty-point-verification test for Grade 3B. H [m] 20 18 16 14 12 10 8 4 2 0 0 200 400 600 800 1000 1200 3 Q [m /h] TM07 1542 1618 6 Fig. 23 Measured values for flow rate and head How does Grundfos make curve testing for S pumps? Grundfos applies two types of curve tests: • a reference-curve test • a performance-curve test. Curve charts and technical data 9 S pumps, range 62 6 A reference curve test is made when no curve-test report is specified with the order. Three or four test points are measured depending on production site, and no curve test report is supplied with the pump. Measurements are made to maintain and observe continuous quality and to ensure that the supplied pump is within test grade tolerances. Test grade tolerances are set as for Grade 3B but without certification. 4 Example of a reference curve test 20 18 16 14 12 10 2 0 TM07 1545 1618 8 H [m] 75 P1 [kW] 150 70 140 65 130 60 120 55 110 50 100 45 90 40 80 35 70 Curve test, Grade 3B 30 60 25 50 This test method is developed by Grundfos and is based on ISO 9906:2012 performance acceptance grade 3B tolerances: Q = ± 9 %, H = ± 7 %. 20 40 15 30 10 20 5 10 0 200 400 600 800 1000 1200 Q [m3/h] Fig. 24 Measured values for consumed power Note that other points than the guarantee point can be measured and displayed in a curve-test report according to Grade 3B tolerances. 0 H [m] 0 0 100 200 300 Q [l/s] TM07 1674 1918 Reference curve test, Grade 3B P1 [kW] Fig. 26 Measured values for tested pump /RZHUOLPLW 8SSHUOLPLW 6WDQGDUGFXUYH Q [m3/h] TM07 1515 1618 Fig. 25 Q-H curve with tolerance crosses on complete performance range 39 9 S pumps, range 62 P1 [kW] 75 150 70 140 65 130 60 120 55 110 50 100 45 90 40 80 35 70 30 60 25 50 20 40 15 30 10 20 5 10 0 0 0 100 200 300 Q [l/s] If the customer requires more points on the curve to be checked, individual measurements must be made, which is not part of the performance curve test. Static high pressure test All produced pumps undergo a static high pressure test of 1.5 x PN (nominal pressure of the pump). Specifying acceptance grades TM07 1693 2018 Curve charts and technical data H [m] Fig. 27 The values in fig. 26 calculated to reference speed for comparison to a reference performance curve If a pump performance report is requested at a later stage, only reference test data are available. Performance curve test, grade 3B A performance curve test is made when a curve test report is specified with the order. The pump is tested at pre-specified flow rates and test grade tolerances are set as for Grade 3B but without certification. Example of an S pump curve test P1 [kW] 150 70 140 65 130 60 120 55 110 50 100 45 90 40 80 35 70 30 60 25 50 20 40 15 30 10 20 5 10 0 0 0 100 200 300 Q [l/s] Acceptance grades and tolerances Acceptance grade B This acceptance grade refers to grades with a bilateral tolerance on flow rate and head and with a tolerance on efficiency. Acceptance grade E TM07 1674 1918 H [m] 75 P1 [kW] 75 150 70 140 65 130 60 120 55 110 50 100 45 90 40 80 35 70 30 60 25 50 20 40 15 30 10 20 5 10 0 0 0 100 200 300 Q [l/s] TM07 1693 2018 Fig. 28 Measured values for tested pump H [m] Fig. 29 The values in fig. 28 calculated to a reference speed for comparison to a reference performance 40 The graphs in the table on page 41 show the tolerances as stated in the standard, related to an ordinary pump curve. The graphs also show which pump performance to expect if the customer, having the same pump to start with, orders a pump with the same guarantee point for different tolerances (B, E or U) within the acceptance grades. In some cases, it will not be possible to fulfil the same guarantee point for a unilateral tolerance as it will for a bilateral tolerance. This is indicated by the lower curve for ‘E’ and ‘U’ grades. If the requested guarantee point is the same for a Grade U pump as for a Grade B pump, the consequence of the production tolerances could be that a larger pump is required to obtain the requested duty point. What Grundfos is able to guarantee for the different acceptance grades will be evaluated on a case -bycase basis. Contact your local sales company on this. This acceptance grade refers to a grade with a bilateral tolerance on flow rate and head but without tolerance on efficiency. Acceptance grade U This acceptance grade refers to a grade with a unilateral tolerance on flow rate and head. For the 2U grade there is a tolerance on efficiency. For the 1U grade there is no tolerance on efficiency. Note that if the acceptance grade changes from Grade 1B to 1U, the customer does not necessarily get a better pump with a higher efficiency. More likely, he gets a pump where the performance is always to the positive side of the guarantee point. 9 Acceptance grade E B Curve charts and technical data S pumps, range 62 U H H: ±7% Q: ±9% Q Grade 3 Ș Ș: í7% Q H H H: ±5% H: +10% Q: ±8% Q: +16% Q Q Grade 2 Ș Ș Ș: í5% Ș: í5% Q H Q H H: ±3% Q: ±5% H H: ±3% Q: ±5% Q H: +6% Q: +10% Q Q Grade 1 Ș Ș: í3% Ș Q Ș: 0% Ș Q Ș: 0% Q Certificates Witness test Certificates have to be confirmed for every order and are available on request as follows: • certificate of compliance with the order (EN 10204 2.1) • pump test sheet. When the pumps are being tested or are tested with a certification, it is possible for the customer to witness the testing procedure according to ISO 9906:2012. The witness test is not a certificate and will not result in a written statement from Grundfos. The witness itself is the only guarantee that everything is carried out as prescribed in the testing procedure. If the customer wants to witness the test, place this request on the order. 41 10 Performance curves and technical data 10. Performance curves and technical data Low pressure - 3 x 380/660 V S2.100.200.400.4 and S2.100.200.520.4 p [kPa] H [m] 36 320 32 280 28 240 24 200 20 160 16 120 12 80 8 40 4 0 0 62L.S S2. 100 .200 .52 0.4. S2. 100 . 200 .4 0 0 .4 60 Hz ISO 9906:2012 3B . NPSH [m] 15 S2.100.200.520.4. S2.100.200.400.4. 10 5 0 0 0 20 40 100 60 200 80 300 100 120 400 140 500 160 180 600 200 700 220 800 240 260 900 280 300 1000 Q [l/s] Q [m³/h] P2 [kW] 50 S2.100.200.520.4. 40 30 S2.100.200.400.4. 10 0 0 42 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Q [l/s] TM04 2053 1914 20 p [kPa] H [m] 36 320 32 280 28 240 24 200 20 160 16 120 12 S2. 100 Performance curves and technical data 10 62L.C/D/H .20 60 Hz 0 .5 20. S2. 4. 100 .20 0.4 00. 4. ISO 9906:2012 3B NPSH [m] 15 S2.100.200.400.4. S2.100.200.520.4. 80 8 40 4 5 0 0 0 0 20 0 40 100 60 200 80 100 300 120 400 140 160 500 10 180 600 200 700 220 240 800 260 900 280 300 1000 Q [l/s] Q [m³/h] P2 [kW] 50 S2.100.200.520.4. 40 30 S2.100.200.400.4. 20 TM04 2054 1914 10 0 0 20 40 60 80 100 120 140 P1 [kW] P2 No. of Starting RPM [kW] poles method 160 180 200 220 240 260 280 300 Q [l/s] Motor data Pump type S2.100.200.400.4.62L.S.245 S2.100.200.400.4.62L.C.245 S2.100.200.400.4.62L.D.245 S2.100.200.400.4.62L.H.245 S2.100.200.520.4.62L.S.256 S2.100.200.520.4.62L.C.256 S2.100.200.520.4.62L.D.256 S2.100.200.520.4.62L.H.256 44 47 47 47 53 58 58 58 40 42 42 42 48 52 52 52 4 4 4 4 4 4 4 4 1770 1774 1774 1774 1764 1758 1758 1758 Y/D Y/D Y/D Y/D Y/D Y/D Y/D Y/D IN 1 Istart [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm2] Breakdown torque Mmax [Nm] 89/51 92/53 92/53 92/53 102/59 110/64 110/64 110/64 539 539 539 539 539 539 539 539 88 88 88 88 88 89 89 89 89 89 89 89 90 90 90 90 90 90 90 90 90 90 90 90 0.60 0.61 0.61 0.61 0.65 0.67 0.67 0.67 0.70 0.71 0.71 0.71 0.75 0.76 0.76 0.76 0.77 0.78 0.78 0.78 0.79 0.80 0.80 0.80 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 595 595 595 595 595 595 595 595 ηmotor [%] Cos φ 1 Low/high voltage (380/660 V) Note: Enclosure class: IP68 Pump data Pump type S2.100.200.400.4.62L.S/C/D/H.245 S2.100.200.520.4.62L.S/C/D/H.256 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 245 256 100 10 20 0,3303 0,4622 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 43 10 Performance curves and technical data S2.100.200.590.4 S >N3D@ + >P@ /6 6 +] ,62% 136+ >P@ 3 >N:@ 6 4>OV@ 4>PñK@ 6 44 4>OV@ TM06 7983 4316 S >N3D@ + >P@ /&'+ 6 +] ,62% 136+ >P@ 6 3 >N:@ Performance curves and technical data 10 4>OV@ 4>PñK@ 6 TM06 7984 4316 4>OV@ Motor data Pump type P1 [kW] S2.100.200.590.4.62L.S.272 S2.100.200.590.4.62L.C.272 S2.100.200.590.4.62L.D.272 S2.100.200.590.4.62L.H.272 66 66 66 66 IN 1 59 59 59 59 4 4 4 4 1768 1768 1768 1768 Y/D Y/D Y/D Y/D Istart ηmotor [%] [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm2] 127/73 127/73 127/73 127/73 701 701 701 701 88 89 89 89 90 90 90 90 90 90 90 90 0.61 0.61 0.61 0.61 0.72 0.72 0.72 0.72 0.79 0.79 0.79 0.79 0.3800 0.3800 0.3800 0.3800 P2 No. of Starting RPM [kW] poles method Cos φ Breakdown torque Mmax [Nm] 646 646 646 646 1 Low/high voltage (380/660 V) Note: Enclosure class: IP68 Pump data Pump type S2.100.200.590.4.62L.S/C/D/H.272 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 272 100 10 20 0,3920 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 45 10 Performance curves and technical data Low pressure - 3 x 460 V S2.100.200.400.4 and S2.100.200.520.4 p [kPa] H [m] 36 320 32 280 28 240 24 200 20 160 16 120 12 80 8 40 4 0 0 62L.S S2. 100 .200 .52 0.4. S2. 100 . 200 .4 0 0 .4 60 Hz ISO 9906:2012 3B . NPSH [m] 15 S2.100.200.520.4. S2.100.200.400.4. 10 5 0 0 0 20 40 100 60 200 80 300 100 120 400 140 500 160 180 600 200 700 220 800 240 260 900 280 300 1000 Q [l/s] Q [m³/h] P2 [kW] 50 S2.100.200.520.4. 40 30 S2.100.200.400.4. 10 0 0 46 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Q [l/s] TM04 2053 1914 20 p [kPa] H [m] 36 320 S2. 100 62L.C/D/H .20 60 Hz 0 .5 20. S2. 4. 100 .20 0.4 00. 4. 32 Performance curves and technical data 10 ISO 9906:2012 3B 280 28 240 24 200 20 160 16 120 12 80 8 40 4 5 0 0 0 NPSH [m] 15 S2.100.200.400.4. S2.100.200.520.4. 0 20 0 40 100 60 200 80 100 300 120 400 140 160 500 10 180 600 200 700 220 240 800 260 900 280 300 1000 Q [l/s] Q [m³/h] P2 [kW] 50 S2.100.200.520.4. 40 30 S2.100.200.400.4. 20 TM04 2054 1914 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Q [l/s] Motor data Pump type S2.100.200.400.4.62L.S.245 S2.100.200.400.4.62L.C.245 S2.100.200.400.4.62L.D.245 S2.100.200.400.4.62L.H.245 S2.100.200.520.4.62L.S.256 S2.100.200.520.4.62L.C.256 S2.100.200.520.4.62L.D.256 S2.100.200.520.4.62L.H.256 P1 P2 No. of Starting RPM [kW] [kW] poles method 44 46 46 46 53 58 58 58 40 42 42 42 48 52 52 52 4 4 4 4 4 4 4 4 1770 1774 1774 1774 1764 1758 1758 1758 [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 73 76 76 76 85 91 91 91 571 571 571 571 571 571 571 571 87 87 87 87 88 89 89 89 89 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 0.60 0.61 0.61 0.61 0.65 0.67 0.67 0.67 0.70 0.71 0.71 0.71 0.75 0.76 0.76 0.76 0.77 0.78 0.78 0.78 0.79 0.80 0.80 0.80 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 Y/D Y/D Y/D Y/D Y/D Y/D Y/D Y/D Istart η motor [%] Moment of inertia [kgm2] IN Cos φ Breakdown torque Mmax [Nm] 595 595 595 595 595 595 595 595 Note: Enclosure class: IP68 Pump data Pump type S2.100.200.400.4.62L.S/C/D/H.245 S2.100.200.520.4.62L.S/C/D/H.256 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia* [mm] [mm] PN [m] [kgm2] 245 256 100 10 20 0,3303 0,4622 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 47 10 Performance curves and technical data S2.100.200.590.4 S >N3D@ + >P@ /6 6 +] ,62% 136+ >P@ 3 >N:@ 6 4>OV@ 4>PñK@ 6 48 4>OV@ TM06 7983 4316 S >N3D@ + >P@ /&'+ 6 +] ,62% 136+ >P@ 6 3 >N:@ Performance curves and technical data 10 4>OV@ 4>PñK@ 6 TM06 7984 4316 4>OV@ Motor data Pump type S2.100.200.590.4.62L.S.272 S2.100.200.590.4.62L.C.272 S2.100.200.590.4.62L.D.272 S2.100.200.590.4.62L.H.272 66 66 66 66 59 59 59 59 4 4 4 4 1768 1768 1768 1768 Y/D Y/D Y/D Y/D Istart ηmotor [%] [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm 2] 127/73 127/73 127/73 127/73 701 701 701 701 88 89 89 89 90 90 90 90 90 90 90 90 0.61 0.61 0.61 0.61 0.72 0.72 0.72 0.72 0.79 0.79 0.79 0.79 0.3800 0.3800 0.3800 0.3800 IN P1 P2 No. of Starting RPM [kW] [kW] poles method Cos φ Breakdown torque Mmax [Nm] 646 646 646 646 Note: Enclosure class: IP68 Pump data Pump type S2.100.200.590.4.62L.S/C/D/H.272 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 272 100 10 20 0,3920 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 49 10 Performance curves and technical data Medium pressure - 3 x 380/660 V S1.100.125.400.4 and S1.100.125.520.4 p [kPa] H [m] 600 60 500 50 400 40 300 30 200 20 100 10 62M.S 60 Hz S1.1 00.1 25.5 20.4 . 0.12 5.40 0.4. ISO 9906:2012 3B S1.1 0 NPSH [m] 10 S1.100.125.400.4. 5 S1.100.125.520.4. 0 0 0 0 10 0 20 50 30 100 40 50 150 60 200 70 250 80 90 300 100 350 110 400 120 130 450 140 500 Q [l/s] Q [m³/h] P2 [kW] 50 S1.100.125.520.4. 40 S1.100.125.400.4. 30 10 0 0 50 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Q [l/s] TM04 2055 1914 20 p [kPa] H [m] 600 60 500 50 400 40 300 30 200 20 100 10 Performance curves and technical data 10 62M.C/D/H S1.1 00.1 25.5 20.4 . S1.10 0.125 .400.4 . 60 Hz ISO 9906:2012 3B NPSH [m] 10 S1.100.125.400.4. 5 S1.100.125.520.4. 0 0 0 0 10 0 20 50 30 40 100 50 150 60 200 70 80 250 90 300 100 110 350 120 400 130 140 450 500 Q [l/s] Q [m³/h] P2 [kW] 50 S1.100.125.520.4. 40 S1.100.125.400.4. 30 20 TM042056 1914 10 0 0 10 20 30 40 50 60 70 80 90 IN 1 Istart 100 110 120 130 140 Q [l/s] Breakdown torque Mmax [Nm] 595 595 595 595 595 595 595 595 Motor data Pump type S1.100.125.400.4.62M.S.292 S1.100.125.400.4.62M.C.292 S1.100.125.400.4.62M.H.292 S1.100.125.400.4.62M.D.292 S1.100.125.520.4.62M.S.308 S1.100.125.520.4.62M.C.308 S1.100.125.520.4.62M.D.308 S1.100.125.520.4.62M.H.308 44 47 47 47 53 58 58 58 40 42 42 42 48 52 52 52 4 4 4 4 4 4 4 4 1770 1774 1774 1774 1764 1758 1758 1758 Y/D Y/D Y/D Y/D Y/D Y/D Y/D Y/D ηmotor [%] [A] [A] 1/2 3/4 1/1 3/4 1/1 Moment of inertia [kgm2] 89/51 92/53 92/53 92/53 102/59 110/64 110/64 110/64 539 539 539 539 539 539 539 539 88 88 88 88 88 89 89 89 89 89 89 89 90 90 90 90 90 0.60 0.70 90 0.61 0.71 90 0.61 0.71 90 0.61 0.71 90 0.65 0.75 90 0.67 0.76 90 0.67 0.76 90 0.67 0.76 0.77 0.78 0.78 0.78 0.79 0.80 0.80 0.80 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 P1 P2 No. of Starting RPM [kW] [kW] poles method Cos φ 1/2 1 Low/high voltage (380/660 V) Note: Enclosure class: IP68 Pump data Pump type S1.100.125.400.4.62M.S/C/D/H.292 S1.100.125.520.4.62M.S/C/D/H.308 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia* [mm] [mm] PN [m] [kgm2] 292 308 100 10 20 0,4367 0,4900 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 51 10 Performance curves and technical data S1.100.125.590.4 S >N3D@ + >P@ 06 +] 6 136+ >P@ 6 3 >N:@ ,62% 4>OV@ 4>PñK@ 6 52 4>OV@ TM06 7985 4316 S >N3D@ + >P@ 0&'+ +] 6 ,62% 136+ >P@ 6 3 >N:@ Performance curves and technical data 10 4>OV@ 4>PñK@ 6 TM06 7986 4316 4>OV@ Motor data Pump type S1.100.125.590.4.62M.S.326 S1.100.125.590.4.62M.C.326 S1.100.125.590.4.62M.H.326 S1.100.125.590.4.62M.D.326 IN 1 66 66 66 66 59 59 59 59 4 4 4 4 1768 1768 1768 1768 Y/D Y/D Y/D Y/D Istart ηmotor [%] [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm2] 127/73 127/73 127/73 127/73 701 701 701 701 88 88 88 88 90 90 90 90 90 90 90 90 0.61 0.61 0.61 0.61 0.72 0.72 0.72 0.72 0.79 0.79 0.79 0.79 0.3800 0.3800 0.3800 0.3800 P1 P2 No. of Starting RPM [kW] [kW] poles method Cos φ Breakdown torque Mmax [Nm] 646 646 646 646 1 Low/high voltage (380/660 V) Note: Enclosure class: IP68 Pump data Pump type S1.100.125.590.4.62M.S/C/D/H.326 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 326 100 10 20 0,5580 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 53 10 Performance curves and technical data Medium pressure - 3 x 460 V S1.100.125.400.4 and S1.100.125.520.4 p [kPa] H [m] 600 60 500 50 400 40 300 30 200 20 100 10 62M.S 60 Hz S1.1 00.1 25.5 20.4 . S1.1 00.1 25.4 00.4 . ISO 9906:2012 3B NPSH [m] 10 S1.100.125.400.4. 5 S1.100.125.520.4. 0 0 0 0 10 0 20 50 30 100 40 50 150 60 200 70 250 80 90 300 100 350 110 400 120 130 450 140 500 Q [l/s] Q [m³/h] P2 [kW] 50 S1.100.125.520.4. 40 S1.100.125.400.4. 30 10 0 0 54 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Q [l/s] TM04 2055 1914 20 p [kPa] H [m] 600 60 500 50 400 40 300 30 200 20 100 10 Performance curves and technical data 10 62M.C/D/H S1.1 00.1 25.5 20.4 . S1.10 0.125 .400.4 . 60 Hz ISO 9906:2012 3B NPSH [m] 10 S1.100.125.400.4. 5 S1.100.125.520.4. 0 0 0 0 10 0 20 50 30 40 100 50 150 60 200 70 80 250 90 300 100 110 350 120 400 130 140 450 500 Q [l/s] Q [m³/h] P2 [kW] 50 S1.100.125.520.4. 40 S1.100.125.400.4. 30 20 TM042056 1914 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Q [l/s] Motor data Pump type S1.100.125.400.4.62M.S.292 S1.100.125.400.4.62M.C.292 S1.100.125.400.4.62M.D.292 S1.100.125.400.4.62M.H.292 S1.100.125.520.4.62M.S.308 S1.100.125.520.4.62M.C.308 S1.100.125.520.4.62M.D.308 S1.100.125.520.4.62M.H.308 P1 P2 No. of Starting RPM [kW] [kW] poles method 44 46 46 46 53 58 58 58 40 42 42 42 48 52 52 52 4 4 4 4 4 4 4 4 1770 1774 1774 1774 1764 1758 1758 1758 [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 73 76 76 76 85 91 91 91 571 571 571 571 571 571 571 571 87 87 87 87 88 89 89 89 89 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 0.60 0.61 0.61 0.61 0.65 0.67 0.67 0.67 0.70 0.71 0.71 0.71 0.75 0.76 0.76 0.76 0.77 0.78 0.78 0.78 0.79 0.80 0.80 0.80 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 Y/D Y/D Y/D Y/D Y/D Y/D Y/D Y/D Istart ηmotor [%] Moment of inertia [kgm2] IN Cos φ Breakdown torque Mmax [Nm] 595 595 595 595 595 595 595 595 Note: Enclosure class: IP68 Pump data Pump type S1.100.125.400.4.62M.S/C/D/H.292 S1.100.125.520.4.62M.S/C/D/H.308 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia* [mm] [mm] PN [m] [kgm2] 292 308 100 10 20 0,4367 0,4900 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 55 10 Performance curves and technical data S1.100.125.590.4 S >N3D@ + >P@ 06 +] 6 136+ >P@ 6 3 >N:@ ,62% 4>OV@ 4>PñK@ 6 56 4>OV@ TM06 7985 4316 S >N3D@ + >P@ 0&'+ +] 6 ,62% 136+ >P@ 6 3 >N:@ Performance curves and technical data 10 4>PñK@ 4>OV@ 6 TM06 7986 4316 4>OV@ Motor data Pump type S1.100.125.590.4.62M.S.326 S1.100.125.590.4.62M.C.326 S1.100.125.590.4.62M.D.326 S1.100.125.590.4.62M.H.326 Starting P1 P2 No. of RPM method [kW] [kW] poles 66 66 66 66 59 59 59 59 4 4 4 4 1768 1768 1768 1768 Y/D Y/D Y/D Y/D IN Istart ηmotor [%] Cos φ [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm2] 105 105 105 105 701 701 701 701 88 88 88 88 90 90 90 90 90 90 90 90 0.61 0.61 0.61 0.61 0.78 0.78 0.78 0.78 0.79 0.79 0.79 0.79 0.3800 0.3800 0.3800 0.3800 Breakdown torque Mmax [Nm] 646 646 646 646 Note: Enclosure class: IP68 Pump data Pump type S1.100.125.590.4.62M.S/C/D/H.326 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 326 100 10 20 0,5580 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 57 10 Performance curves and technical data High pressure - 3 x 380/660 V S1.80.125.400.4 and S1.80.125.520.4 p [kPa] H [m] 700 70 600 62H.S S1.8 0.125 .520.4 . 60 S1.8 0.12 5.40 0 60 Hz ISO 9906:2012 3B 500 50 400 40 300 30 15 200 20 10 100 10 0 0 .4. NPSH [m] S1.80.125.520.4. S1.80.125.400.4. 5 0 0 10 0 20 50 30 100 40 50 150 60 200 70 250 80 90 300 100 350 110 120 400 Q [l/s] Q [m³/h] P2 [kW] 50 S1.80.125.520.4. 40 S1.80.125.400.4. 30 10 0 0 58 10 20 30 40 50 60 70 80 90 100 110 120 Q [l/s] TM04 2051 1914 20 p [kPa] H [m] 700 70 600 Performance curves and technical data 10 62H.C/D/H S1.8 0 S1.8 0 60 .125 .52 .125 60 Hz 0.4. .400 ISO 9906:2012 3B .4. 500 50 400 40 300 30 15 200 20 10 100 10 0 0 NPSH [m] S1.80.125.520.4. S1.80.125.400.4. 5 0 0 10 0 20 50 30 40 100 50 150 60 70 200 80 250 90 300 100 350 110 120 400 Q [l/s] Q [m³/h] P2 [kW] 50 S1.80.125.520.4. S1.80.125.400.4. 40 30 20 TM04 2052 1914 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 Q [l/s] Motor data Pump type S1.80.125.400.4.62H.S.320 S1.80.125.400.4.62H.C.320 S1.80.125.400.4.62H.D.320 S1.80.125.400.4.62H.H.320 S1.80.125.520.4.62H.S.334 S1.80.125.520.4.62H.C.334 S1.80.125.520.4.62H.D.334 S1.80.125.520.4.62H.H.334 IN 1 44 47 47 47 53 58 58 58 40 42 42 42 48 52 52 52 4 4 4 4 4 4 4 4 1770 1774 1774 1774 1764 1758 1758 1758 Y/D Y/D Y/D Y/D Y/D Y/D Y/D Y/D Istart η motor [%] [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm2] 89/51 92/53 92/53 92/53 102/59 110/64 110/64 110/64 539 539 539 539 539 539 539 539 88 88 88 88 88 89 89 89 89 89 89 89 90 90 90 90 90 90 90 90 90 90 90 90 0.60 0.61 0.61 0.61 0.65 0.67 0.67 0.67 0.70 0.71 0.71 0.71 0.75 0.76 0.76 0.76 0.77 0.78 0.78 0.78 0.79 0.80 0.80 0.80 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 P1 P2 No. of Starting RPM [kW] [kW] poles method Cos φ Breakdown torque Mmax [Nm] 595 595 595 595 595 595 595 595 1 Low/high voltage (380/660 V) Note: Enclosure class: IP68 Pump data Pump type S1.80.125.400.4.62H.S/C/D/H.320 S1.80.125.520.4.62H.S/C/D/H.334 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia* [mm] [mm] PN [m] [kgm2] 320 334 80 10 20 0,5613 0,6347 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 59 10 Performance curves and technical data High pressure - 3 x 380/660 V S1.80.125.590.4 S >N3D@ + >P@ +6 +] 6 ,62% 136+ >P@ 6 3 >N:@ 4>OV@ 4>PñK@ 6 60 4>OV@ TM04 6448 1914 S >N3D@ + >P@ +&'+ +] 6 Performance curves and technical data 10 ,62% 136+ >P@ 6 3 >N:@ 4>OV@ 4>PñK@ 6 TM04 9815 1914 4>OV@ Motor data Pump type S1.80.125.590.4.62H.S.351 S1.80.125.590.4.62H.C.351 S1.80.125.590.4.62H.D.351 S1.80.125.590.4.62H.H.351 IN 1 66 66 66 66 59 59 59 59 4 4 4 4 1768 1768 1768 1768 Y/D Y/D Y/D Y/D Istart η motor [%] [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 Moment of inertia [kgm2] 127/73 127/73 127/73 127/73 701 701 701 701 88 88 88 88 90 90 90 90 90 90 90 90 0.61 0.61 0.61 0.61 0.72 0.72 0.72 0.72 0.79 0.79 0.79 0.79 0.3800 03800 0.3800 0.3800 P1 P2 No. of Starting RPM [kW] [kW] poles method Cos φ Breakdown torque Mmax [Nm] 646 646 646 646 1 Low/high voltage (380/660 V) Note: Enclosure class: IP68 Pump data Pump type S1.80.125.590.4.62H.S/C/D/H.351 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 351 80 10 20 0,7360 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 61 10 Performance curves and technical data High pressure - 3 x 460 V S1.80.125.400.4 and S1.80.125.520.4 p [kPa] H [m] 700 70 600 62H.S S1.8 0.125 .520.4 . 60 S1.8 0.12 5.40 0 60 Hz ISO 9906:2012 3B 500 50 400 40 300 30 15 200 20 10 100 10 0 0 .4. NPSH [m] S1.80.125.520.4. S1.80.125.400.4. 5 0 0 10 0 20 50 30 100 40 50 150 60 200 70 250 80 90 300 100 350 110 120 400 Q [l/s] Q [m³/h] P2 [kW] 50 S1.80.125.520.4. 40 S1.80.125.400.4. 30 10 0 0 62 10 20 30 40 50 60 70 80 90 100 110 120 Q [l/s] TM04 2051 1914 20 p [kPa] H [m] 700 70 600 Performance curves and technical data 10 62H.C/D/H S1.8 0 S1.8 0 60 .125 .52 .125 60 Hz 0.4. .400 ISO 9906:2012 3B .4. 500 50 400 40 300 30 15 200 20 10 100 10 0 0 NPSH [m] S1.80.125.520.4. S1.80.125.400.4. 5 0 0 10 0 20 50 30 40 100 50 150 60 70 200 80 250 90 300 100 350 110 120 400 Q [l/s] Q [m³/h] P2 [kW] 50 S1.80.125.520.4. S1.80.125.400.4. 40 30 20 TM04 2052 1914 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 Q [l/s] Motor data Pump type S1.80.125.400.4.62H.S.320 S1.80.125.400.4.62H.C.320 S1.80.125.400.4.62H.D.320 S1.80.125.400.4.62H.H.320 S1.80.125.520.4.62H.S.334 S1.80.125.520.4.62H.C.334 S1.80.125.520.4.62H.D.334 S1.80.125.520.4.62H.H.334 P1 P2 No. of Starting RPM [kW] [kW] poles method 44 46 46 46 53 58 58 58 40 42 42 42 48 52 52 52 4 4 4 4 4 4 4 4 1770 1774 1774 1774 1764 1758 1758 1758 [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 73 76 76 76 85 91 91 91 571 571 571 571 571 571 571 571 87 87 87 87 88 88 88 88 89 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 0.60 0.61 0.61 0.61 0.65 0.67 0.67 0.67 0.70 0.71 0.71 0.71 0.75 0.76 0.76 0.76 0.77 0.78 0.78 0.78 0.79 0.80 0.80 0.80 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 Y/D Y/D Y/D Y/D Y/D Y/D Y/D Y/D Istart η motor [%] Moment of inertia [kgm2] IN Cos φ Breakdown torque Mmax [Nm] 595 595 595 595 595 595 595 595 Note: Enclosure class: IP68 Pump data Pump type S1.80.125.400.4.62H.S/C/D/H.320 S1.80.125.520.4.62H.S/C/D/H.334 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia* [mm] [mm] PN [m] [kgm2] 320 334 80 10 20 0,5613 0,6347 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 63 10 Performance curves and technical data S1.80.125.590.4 S >N3D@ + >P@ +6 +] 6 ,62% 136+ >P@ 6 3 >N:@ 4>OV@ 4>PñK@ 6 64 4>OV@ TM04 6448 1914 S >N3D@ + >P@ +&'+ +] 6 Performance curves and technical data 10 ,62% 136+ >P@ 6 3 >N:@ 4>OV@ 4>PñK@ 6 TM04 9815 1914 4>OV@ Motor data Pump type S1.80.125.590.4.62H.S.351 S1.80.125.590.4.62H.C.351 S1.80.125.590.4.62H.D.351 S1.80.125.590.4.62H.H.351 P1 P2 No. of Starting RPM [kW] [kW] poles method 66 66 66 66 59 59 59 59 4 4 4 4 1768 1768 1768 1768 [A] [A] 1/2 3/4 1/1 1/2 3/4 1/1 85 91 91 91 527 527 527 527 88 88 88 88 90 90 90 90 90 90 90 90 0.61 0.61 0.61 0.61 0.72 0.72 0.72 0.72 0.79 0.79 0.79 0.79 0.3800 0.3800 0.3800 0.3800 Y/D Y/D Y/D Y/D Istart η motor [%] Moment of inertia [kgm2] IN Cos φ Breakdown torque Mmax [Nm] 646 646 646 646 Note: Enclosure class: IP68 Pump data Pump type S1.80.125.590.4.62H.S/C/D/H.351 * Impeller diameter Maximum solids size Pump housing pressure Maximum installation depth Moment of inertia * [mm] [mm] PN [m] [kgm2] 351 80 10 20 0,7360 Applies to material code G (see Type key). For other material codes, please contact Grundfos. 65 11 S pumps, range 62 Accessories (for installation) Pump type Installation accessories 50-70 50-70 50-70 50-70 S and C S and C D H DN 80-DN 200 without a guide claw (guide claw included in auto-coupling kit) DN 250-DN 600 with a guide claw mounted on the pump Pump without installation accessories (available as separate kit) Base stand for horizontal, dry installation supplied together with the pump. Pumps with material code G or Q include a painted-steel stand. If another horizontal stand is required, order a pump of installation type D together with the required stand. Description TM06 9923 3617 TM06 9868 3417 Pictures Intermediate guide rail bracket Cast iron, epoxy-coated auto-coupling system complete with: • guide claw • base unit • upper guide rail bracket • gaskets and bolts Size Weight [kg] DN 125/DN 150 95 PN Product number 96782145 10 DN 200 250 96641489 DN 125/DN 150 24 96105764 Adaptor for Flygt auto coupling including: • flange seal • bolts 10 DN 200/DN 200 - 3" 25 97908872 DN 125/DN 150 3 96829331 DN 200-DN 600 8 96255842 DN 150 51 96308238 DN 200 100 DN 250 135 For guide rails longer than 6 m Standard pipes. Not supplied by Grundfos TM06 4971 3415 TM04 4156 0909 TM04 4035 0509 Guide rails Vertical base stand (without bend). Steel. Base stand for horizontal, dry installation with: • screws • nuts TM04 4033 0509 L L 10 96094523 96094525 DN 150 96787496 49 DN 200 DN 250 96787497 89 96787498 Special base stand for horizontal, dry installation with customized height. Bend Cast iron, epoxy-coated 66 Outlet flange Range Range Range Range Inlet flange Accessories 11. Accessories Contact Grundfos Pipe/pump inlet L = 220 mm DN 150 33 L = 260 mm DN 200 45 L = 350 mm DN 250 64 99035997 10 99026266 99035998 Description L TM04 4034 0509 L Pictures Size Weight [kg] PN Product number Reducing bend Cast iron, epoxy-coated. Pipe/pump inlet L = 250 mm DN 150/DN 100 34 L = 250 mm DN 150/DN 125 34 L = 300 mm DN 200/DN 150 64 99036007 L = 350 mm DN 250/DN 200 58 99036008 L = 400 mm DN 300/DN 200 100 L = 400 mm DN 300/DN 250 76 99036011 L = 450 mm DN 350/DN 250 93 99036012 L = 500 mm DN 400/DN 200 119 99036010 L = 500 mm DN 400/DN 250 118 99036013 99036005 Accessories 11 S pumps, range 62 99036006 10 99036009 67 11 S pumps, range 62 Pictures Description Galvanised lifting chain with lifting link and safety hook. Certified. Maximum lifting capacity 3200 kg. TM02 8862 0904 TM01 6982 3999 TM06 5110 2518 TM06 4974 3415 TM02 6126 5102 Accessories Other accessories Stainless steel lifting chain with lifting link and safety hook. Certified. Maximum lifting capacity 3200 kg. Size Product number 4m 98425788 6m 98425789 8m 98425790 10 m 98425791 4m 98425805 6m 98425806 8m 98425807 10 m 98425808 Cable support bracket (case by case) Contact Grundfos AMD.08.16.1730 mixer, 3 x 460 V, 60 Hz 99056115 AMD.08.16.1690 mixer, 3 x 380 V, 60 Hz 99083810 Bracket for wall mounting 2" thread Bracket for floor mounting 2" thread Bracket for suspended mounting 2" thread Tube for suspended mounting, length 3 m 2" thread 10 m cable 96003332 20 m cable 96003695 10 m cable 96003421 20 m cable 96003536 Float switch Float switch for use in potentially explosive environments. Bracket for two float switches 96003338 Float switches with bracket 2 switches, 1 pump without alarm 3 switches, 1 pump with alarm 3 switches, 2 pumps with alarm 62500013 10 m cable 3 switches, 2 pumps with alarm 62500014 62500014 62500015 TM02 8860 0904 TM02 0670 5000 Float switches with bracket for use in potentially explosive environments 68 2 switches, 1 pump without alarm 3 switches, 1 pump with alarm 3 switches, 2 pumps with alarm 62500016 10 m cable 3 switches, 2 pumps with alarm Bracket for level electrodes 62500017 62500017 62500018 For 38 mm mounting pipe 91713196 12. Dimensions Recommendation for pump foundations Note: This applies only to pumps above 15 kW. All rotating equipment generates vibrations as a mass, such as an impeller or rotor, is turning at high speeds. Proper installation and anchorage of Grundfos pumps and installation accessories is critical to limit vibrations and achieve reliable, trouble-free installation. It is important to notice that all mechanically connected pipes, fittings and supports to the pump are part of a single system. The rotating mass of the entire pump, together with the forces from the motor and hydraulics, will generate disturbances related to the speed of the motor. Unbalance and impeller vane pass in hydraulics are the two most important frequencies affecting vibration. When these frequencies coincide with the natural frequency of the entire mechanical system, the vibration level will increase substantially. Pumps from Grundfos are designed and produced according to the highest quality standards. The method and grade of balancing is specified by the manufacturer in order to achieve acceptable vibration levels. Although the pump itself can withstand rather high vibration levels under operating conditions without considerable lifetime reduction, the pipes and supportive structure might suffer and crack if vibration levels are too high. Furthermore, noticeable noise levels might be generated. The likelihood of high vibration levels occurring is increased in variable-speed applications where the pump is operated over a range of speeds rather than at a single constant speed. Most variable-speed drives provide the possibility to exclude certain frequency ranges to avoid operating areas with high vibrations. To ensure acceptable vibration levels in the field, all parts of the system must be sufficiently stiff and firmly anchored to minimise vibrations: • The foundation and concrete must be of adequate strength to support the weight of the pump including accessories, the weight of the liquid passing through the pump and the forces generated by the pump. • As a rule of thumb, the mass of the concrete foundation must be a minimum of three to five times the mass of the supported equipment and must have sufficient rigidity to withstand the axial, transverse and torsional loadings generated by the equipment. • The foundation must be 15 cm wider than the base plate for pumps up to 350 kW and 25 cm wider for larger pumps. • The concrete used in the foundation must have a minimum tensile strength of 250 N/cm 2. Epoxy grout must always be used to mate the pump base plate to the foundation. Dimensions 12 S pumps, range 62 Pull-out strengths for anchor bolts Submerged installation on auto coupling (type S and C): Auto-coupling base unit DN 100 DN DN DN DN DN DN 1 125/DN 150 1 200 250 300 500 600 Anchor bolts Pull-out resistance [kN] 5 4 x M16 8 16 30 40 40 40 4 x M24 6 x M30 Pump outlet DN 125 and base plate outlet DN 150. Dry installation (type H and D): Dry installation DN DN DN DN DN 100 150 200 250 300 DN 500/DN 4001 DN 500 1 Anchor bolts Pull-out resistance [kN] 3 x M20 6 x M20 6 x M24 18 18 18 25 25 25 25 Base plate inlet DN 500 and pump inlet DN 400. 69 12 S pumps, range 62 Dimensions Basic pump Installation types S and C D F A DT2 D02 x D2N DN2 H E DC02 C Installation types D and H D F D01 x D1N DC10 MOT_H !A DN2 D02 x D2N HYDR_H H E DC02 C Fig. 30 Basic pumps 70 DN1 TM04 6361 2018 - TM04 6360 2118 DT2 Note: Dimensions D01, D1N, DC10 and DN1 are equal to zero for installation types C and S because of the inlet type. Pump type S1.80.125.400.4.62H.C/S S1.80.125.400.4.62H.D/H S1.80.125.520.4.62H.C/S S1.80.125.520.4.62H.D/H S1.80.125.590.4.62H.C/S S1.80.125.590.4.62H.D/H S1.100.125.400.4.62M.C/S S1.100.125.400.4.62M.D/H S1.100.125.520.4.62M.C/S S1.100.125.520.4.62M.D/H S1.100.125.590.4.62M.C/S S1.100.125.590.4.62M.D/H S2.100.200.400.4.62L.C/S S2.100.200.400.4.62L.D/H S2.100.200.520.4.62H.C/S S2.100.200.520.4.62H.C/S S2.100.200.590.4.62H.C/S S2.100.200.590.4.62H.C/S Pump type S1.80.125.400.4.62H.C/S S1.80.125.400.4.62H.D/H S1.80.125.520.4.62H.C/S S1.80.125.520.4.62H.D/H S1.80.125.590.4.62H.C/S S1.80.125.590.4.62H.D/H S1.100.125.400.4.62M.C/S S1.100.125.400.4.62M.D/H S1.100.125.520.4.62M.C/S S1.100.125.520.4.62M.D/H S1.100.125.590.4.62M.C/S S1.100.125.590.4.62M.D/H S2.100.200.400.4.62L.C/S S2.100.200.400.4.62L.D/H S2.100.200.520.4.62H.C/S S2.100.200.520.4.62H.C/S S2.100.200.590.4.62H.C/S S2.100.200.590.4.62H.C/S A C D D01 D02 D1N D2N DC02 DC10 1460 1502 1460 1502 1460 1502 1488 1492 1488 1492 1488 1492 1496 1519 1496 1519 1496 1519 690 690 690 690 690 690 690 690 690 690 690 690 960 960 960 960 960 960 260 260 260 260 260 260 276 276 276 276 276 276 356 356 356 356 356 356 M20 M20 M20 M20 M20 M20 M20 M20 M20 19 19 19 19 19 19 19 19 19 19 22 22 24 24 24 24 24 24 8 8 8 8 8 8 12 12 12 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 210 210 210 210 216 216 210 210 210 210 216 216 295 295 295 295 298 298 240 240 240 295 295 298 350 350 362 DN1 DN 150 DN 150 DN 150 DN 200 DN 200 DN 200 DN 250 DN 250 DN 200 DN2 DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN 125 125 125 125 125 125 125 125 125 125 125 125 200 200 200 200 200 200 DT2 E F H HYDR H MOT H 22 22 22 22 22 22 22 22 22 22 22 22 26 26 26 26 26 26 440 440 440 440 440 440 440 440 440 440 440 440 660 660 660 660 660 660 523 523 523 523 523 523 552 552 552 552 552 552 646 646 646 646 646 646 230 272 230 272 230 272 245 249 245 249 245 249 240 263 240 263 240 263 315 357 315 357 315 357 343 347 343 347 343 347 351 374 351 374 351 374 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 1145 Dimensions 12 S pumps, range 62 71 12 S pumps, range 62 Dimensions Installation on auto-coupling system Upper guide rail bracket dimensions Model B Model A TM06 9913 3617 - TM06 9915 3617 X X Fig. 31 Installation dimensions for upper guide rail bracket Auto coupling Product number X [mm] Model Size 96782145 A DN 125/DN 150 210 96641489 B DN 200 150 Auto-coupling dimensions B C G F E H I J D TM06 6497 1516 A K Fig. 32 Dimension for cast-iron base unit 72 Product number Size 96782145 96641489 DN 125/DN 150 DN 200 Dimensions [mm] A B C D E F G H I J K 450 485 502 710 280 365 280 535 78 89 0 86 78 175 340 500 300 430 300 430 400 710 12 S pumps, range 62 Dimensions Pump installation dimensions Z6 C Z7 Z8 Z9 F Z10 Installation S Ex pumps Z17G Z17S Installation S Std. pumps ZL1 ZDC1 ZDN1 Z01 Z15 S3OPR Z11 Z23 ZL2 ZDT1 Z1 Installation C Z2 Z3 Z16 Z4 TM04 6372 2118 Z12B Support block height Z12A ZM Fig. 33 Installation on auto-coupling system - version 1 (with support block) Note: Height of the support block = 125 mm. Note: Distance between the centre of the anchor bolt hole and the edge of the screw hole = 10 mm. Pump type C F S1.80.125.400.4.62H.C.xxx.G/Q S1.80.125.400.4.62H.S.xxx.G/Q S1.80.125.520.4.62H.C.xxx.G/Q S1.80.125.520.4.62H.S.xxx.G/Q S1.80.125.590.4.62H.C.xxx.G/Q S1.80.125.590.4.62H.S.xxx.G/Q S1.100.125.400.4.62M.C.xxx.G/Q S1.100.125.400.4.62M.S.xxx.G/Q S1.100.125.520.4.62M.C.xxx.G/Q S1.100.125.520.4.62M.S.xxx.G/Q S1.100.125.590.4.62M.C.xxx.G/Q S1.100.125.590.4.62M.S.xxx.G/Q 690 690 690 690 690 690 690 690 690 690 690 690 523 523 523 523 523 523 552 552 552 552 552 552 Pump type Z15 Z16 S1.80.125.400.4.62H.C.xxx.G/Q S1.80.125.400.4.62H.S.xxx.G/Q S1.80.125.520.4.62H.C.xxx.G/Q S1.80.125.520.4.62H.S.xxx.G/Q S1.80.125.590.4.62H.C.xxx.G/Q S1.80.125.590.4.62H.S.xxx.G/Q S1.100.125.400.4.62M.C.xxx.G/Q S1.100.125.400.4.62M.S.xxx.G/Q S1.100.125.520.4.62M.C.xxx.G/Q S1.100.125.520.4.62M.S.xxx.G/Q S1.100.125.590.4.62M.C.xxx.G/Q S1.100.125.590.4.62M.S.xxx.G/Q 280 280 280 280 280 280 280 280 280 280 280 280 575 575 575 575 575 575 575 575 575 575 575 575 Z01 8 8 8 8 8 8 8 8 8 8 8 8 x x x x x x x x x x x x 23 23 23 23 23 23 23 23 23 23 23 23 Z1 Z2 Z3 Z4 Z6 Z7 Z8 Z9 Z10 Z11 Z12A Z12B 1435 1435 1435 1435 1435 1435 1463 1463 1463 1463 1463 1463 300 300 300 300 300 300 300 300 300 300 300 300 123 123 123 123 123 123 123 123 123 123 123 123 280 280 280 280 280 280 280 280 280 280 280 280 1261 1261 1261 1261 1261 1261 1261 1261 1261 1261 1261 1261 947 947 947 947 947 947 947 947 947 947 947 947 697 697 697 697 697 697 697 697 697 697 697 697 110 110 110 110 110 110 110 110 110 110 110 110 88 88 88 88 88 88 88 88 88 88 88 88 1605 1605 1605 1605 1605 1605 1618 1618 1618 1618 1618 1618 80 80 80 80 80 80 100 100 100 100 100 100 400 400 400 400 400 400 400 400 400 400 400 400 Z17 Z23 S3OPR G S Std. Ex Std. Ex 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 435 717 435 717 435 717 463 745 463 745 463 745 435 1158 435 1158 435 1158 463 1186 463 1186 463 1186 605 887 605 887 605 887 618 900 618 900 618 900 605 1328 605 1328 605 1328 618 1341 618 1341 618 1341 ZDC1 ZDN1 ZDT1 ZL1 ZL2 240 240 240 240 240 240 240 240 240 240 240 240 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 25 25 25 25 25 25 25 25 25 25 25 25 571 571 571 571 571 571 571 571 571 571 571 571 147 147 147 147 147 147 147 147 147 147 147 147 ZM 4 4 4 4 4 4 4 4 4 4 4 4 x x x x x x x x x x x x M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 73 12 S pumps, range 62 Dimensions C Z6 Z7 Z8 Z9 Z10 F Z17G Z17S ZDC1 ZL1 Z15 ZDT1 ZDN1 Installation S Ex pumps Installation S Std. pumps Z1 S3OPR Z11 Z23 Installation C Z01 Z16 Z12B Z13 Z 12A Z14 ZM Z3 TM04 6377 2118 Z2 Z4 Fig. 34 Installation on auto-coupling system - version 2 (without support block) Note: Z12a is the minimum recommended distance from pit bottom to bottom of pump inlet port. Note: Z11 is the total height of the pump installed on Grundfos installation accessory in the pit. Note: The pump in this figure might not be equal to Z12A + Z1. Pump type S2.100.200.400.4.62L.C.xxx.G/Q S2.100.200.400.4.62L.S.xxx.G/Q S2.100.200.520.4.62L.C.xxx.G/Q S2.100.200.520.4.62L.S.xxx.G/Q S2.100.200.590.4.62L.C.xxx.G/Q S2.100.200.590.4.62L.S.xxx.G/Q 74 C F 960 960 960 960 960 960 646 646 646 646 646 646 Z01 8 8 8 8 8 8 x x x x x x 23 23 23 23 23 23 Pump type Z13 Z14 Z15 Z16 S2.100.200.400.4.62L.C.xxx.G/Q S2.100.200.400.4.62L.S.xxx.G/Q S2.100.200.520.4.62L.C.xxx.G/Q S2.100.200.520.4.62L.S.xxx.G/Q S2.100.200.590.4.62L.C.xxx.G/Q S2.100.200.590.4.62L.S.xxx.G/Q 200 200 200 200 200 200 86 86 86 86 86 86 365 365 365 365 365 365 485 485 485 485 485 485 Z1 Z2 Z3 Z4 Z6 Z7 Z8 Z9 Z10 Z11 Z12A Z12B 1471 1471 1471 1471 1471 1471 430 430 430 430 430 430 200 200 200 200 200 200 535 535 535 535 535 535 1721 1721 1721 1721 1721 1721 1352 1352 1352 1352 1352 1352 1052 1052 1052 1052 1052 1052 170 170 170 170 170 170 88 88 88 88 88 88 1627 1627 1627 1627 1627 1627 156 156 156 156 156 156 196 196 196 196 196 196 ZDN1 ZDT1 ZL1 Z17 Z23 S3OPR G S Std. Ex Std. Ex 3 3 3 3 3 3 3 3 3 3 3 3 471 753 471 753 471 753 471 1194 471 1194 471 1194 427 709 427 709 427 709 427 1150 427 1150 427 1150 ZDC1 295 295 295 295 295 295 DN DN DN DN DN DN 200 200 200 200 200 200 31 31 31 31 31 31 761 761 761 761 761 761 ZL2 222 222 222 222 222 222 ZM 4 4 4 4 4 4 x x x x x x M24 M24 M24 M24 M24 M24 12 S pumps, range 62 Dimensions Dry, vertical installation on base stand A B XDC3 DN2 X03 DC02 D2N x D02 X10 DT2 B X13 X16 X131 X132 X17 F X6 X15 A X05 0 TM06 7982 2118 12 E XM1 C Fig. 35 Dry, vertical installation on base stand Pump type S1.80.125.400.4.62H.D... S1.80.125.520.4.62H.D... S1.80.125.590.4.62H.D... S1.100.125.400.4.62M.D... S1.100.125.520.4.62M.D... S1.100.125.590.4.62M.D... S2.100.200.400.4.62L.D... S2.100.200.520.4.62L.D... S2.100.200.590.4.62L.D... C E F X03 X05 X4 X5 X6 690 690 690 690 690 690 960 960 960 440 440 440 440 440 440 660 660 660 523 523 523 552 552 552 646 646 646 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 28 28 28 300 300 300 350 350 350 400 400 400 296 296 296 344 344 344 424 424 424 621 621 621 719 719 719 854 854 854 Pump type X16 X17 XDC3 XDT1 S1.80.125.400.4.62H.D... S1.80.125.520.4.62H.D... S1.80.125.590.4.62H.D... S1.100.125.400.4.62M.D... S1.100.125.520.4.62M.D... S1.100.125.590.4.62M.D... S2.100.200.400.4.62L.D... S2.100.200.520.4.62L.D... S2.100.200.590.4.62L.D... 2098 2098 2098 2186 2186 2186 2348 2348 2348 893 893 893 968 968 968 1117 1117 1117 240 240 240 295 295 295 350 350 350 24 24 24 26 26 26 28 28 28 DN2 DN DN DN DN DN DN DN DN DN 125 125 125 125 125 125 200 200 200 X10 DN DN DN DN DN DN DN DN DN 150 150 150 200 200 200 250 250 250 X13 X131 X132 X15 450 450 450 525 525 525 600 600 600 150 150 150 175 175 175 200 200 200 120 120 120 120 120 120 150 150 150 520 520 520 606 606 606 692 692 692 DC02 D02 D2N DT2 210 210 216 210 210 216 295 295 298 19 19 20 19 19 22 24 24 24 8 8 8 8 8 8 8 8 8 22 22 22 22 22 22 26 26 26 XM1 M20 M20 M20 M20 M20 M20 M24 M24 M24 x x x x x x x x x 6 6 6 6 6 6 6 6 6 75 12 S pumps, range 62 Dimensions Dry, horizontal installation on base stand DC2 DN2 D2N x D02 Q2 DT2 QDC1 Q3 QDN1 D1N x D01 Q4 Q10 Q1 QZ1 F D Q6 Q5 TM04 2414 2018 Q8 Q03 Fig. 36 Dry, horizontal installation on base stand D F ∅ Q03 Q1 Q2 Q3 Q4 Q5 Q6 Q8 Q10 D1N S1.80.125.400.4.62H.H S1.80.125.520.4.62H.H S1.80.125.590.4.62H.H S1.100.125.400.4.62M.H S1.100.125.520.4.62M.H S1.100.125.590.4.62M.H S2.100.200.400.4.62L.H S2.100.200.520.4.62L.H S2.100.200.590.4.62L.H 260 260 260 276 276 276 356 356 356 523 523 523 552 552 552 646 646 646 18 18 18 18 18 18 18 18 18 1495 1495 1495 1485 1485 1485 1512 1512 1512 290 290 290 267 267 267 281 281 281 815 815 815 815 815 815 1035 1035 1035 375 375 375 375 375 375 375 375 375 115 115 115 115 115 115 115 115 115 500 500 500 500 500 500 500 500 500 390 390 390 390 390 390 390 390 390 815 815 815 815 815 815 1015 1015 1015 8 8 8 8 8 8 12 12 12 Pump type QDC1 QDN1 Q01 QZ1 DN1 DN2 DC2 DT2 QZ1 240 240 240 295 295 298 350 350 362 150 150 150 200 200 200 250 250 200 M20 M20 M20 M20 M20 M20 M20 M20 M20 18 18 18 18 18 18 18 18 18 150 150 150 200 200 200 250 250 200 125 125 125 125 125 125 200 200 200 210 210 216 210 210 216 295 295 298 22 22 22 22 22 22 26 26 26 18 18 18 18 18 18 18 18 18 Pump type S1.80.125.400.4.62H.H S1.80.125.520.4.62H.H S1.80.125.590.4.62H.H S1.100.125.400.4.62M.H S1.100.125.520.4.62M.H S1.100.125.590.4.62M.H S2.100.200.400.4.62L.H S2.100.200.520.4.62L.H S2.100.200.590.4.62L.H 76 13 S pumps, range 62 Weights 13. Weights Weights include 10 m cable. Pump type S1.80.125.400.4.62H.S.320 S1.80.125.400.4.62H.C.320 S1.80.125.400.4.62H.D.320 S1.80.125.400.4.62H.H.320 S1.80.125.520.4.62H.S.334 S1.80.125.520.4.62H.C.334 S1.80.125.520.4.62H.D.334 S1.80.125.520.4.62H.H.334 S1.80.125.590.4.62H.S.351 S1.80.125.590.4.62H.C.351 S1.80.125.590.4.62H.D.351 S1.80.125.590.4.62H.H.351 S1.100.125.400.4.62M.S.292 S1.100.125.400.4.62M.C.292 S1.100.125.400.4.62M.H.292 S1.100.125.400.4.62M.D.292 S1.100.125.520.4.62M.S.308 S1.100.125.520.4.62M.C.308 S1.100.125.520.4.62M.D.308 S1.100.125.520.4.62M.H.308 S1.100.125.590.4.62M.S.326 S1.100.125.590.4.62M.C.326 S1.100.125.590.4.62M.H.326 S1.100.125.590.4.62M.D.326 S2.100.200.400.4.62L.S.245 S2.100.200.400.4.62L.C.245 S2.100.200.400.4.62L.D.245 S2.100.200.400.4.62L.H.245 S2.100.200.520.4.62L.S.256 S2.100.200.520.4.62L.C.256 S2.100.200.520.4.62L.D.256 S2.100.200.520.4.62L.H.256 S2.100.200.590.4.62L.S.272 S2.100.200.590.4.62L.C.272 S2.100.200.590.4.62L.D.272 S2.100.200.590.4.62L.H.272 Weight [kg] 600 660 720 720 620 680 720 740 620 680 740 740 600 660 720 720 660 720 720 780 620 680 740 740 640 700 770 770 660 730 770 790 660 730 790 790 77 14 S pumps, range 62 Flange forces 14. Flange forces The flange forces and moments are according to EN ISO 5199. Forces can be found for both horizontal and vertical installations in Table B.3 in EN ISO 5199 by selecting the correct flange dimension. Forces cannot be used directly for end-suction wastewater pumps without using a coefficient which can be found in Table B.5 in EN ISO 5199 by selecting the correct pump family. For Grundfos wastewater pumps the pump families and coefficients are as stated below. Horizontal installations Z Y Z Y Horizontally installed pumps Pump family A4 = Coefficient 0.35 X Vertically installed pumps Pump family 10A = Coefficient 0.30 Vertical installations Z Y X Base unit Y X Fig. 37 Pump characteristics 78 TM06 4901 3115 - TM06 4903 3115 - TM06 4902 3115 Z 15 S pumps, range 62 Grundfos Product Center 15. Grundfos Product Center Online search and sizing tool to help you make the right choice. http://product-selection.grundfos.com All the information you need in one place Performance curves, technical specifications, pictures, dimensional drawings, motor curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. The Product Center displays any recent and saved items - including complete projects - right on the main page. Downloads TM07 2384 On the product pages, you can download installation and operating instructions, data booklets, service instructions, etc. in PDF format. 1 3 4 5 TM07 2383 2 Pos. Description 1 This drop-down menu enables you to set the search function to "Products" or "Literature". 2 SIZING enables you to size a pump based on entered data and selection choices. 3 CATALOGUE gives you access to the Grundfos product catalogue. 4 REPLACEMENT enables you to find a replacement product. Search results will include information on the lowest purchase price the lowest energy consumption the lowest total life cycle cost. 5 LIQUIDS enables you to find pumps designed for aggressive, flammable or other special liquids. 79 ECM: 1307628 GRUNDFOS A/S DK-8850 Bjerringbro . Denmark Telephone: +45 87 50 14 00 www.grundfos.com Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved. 96846144 01.2021 © 2021 Grundfos Holding A/S, all rights reserved.