A Comprehensive Checklist for HACCP Food Safety C H Ec k l i st by R m o n i Quality Control and HACCP in Food Service & Retail www.rmoni.com HACCP FOOD SAFETY checklist HACCP Food Safety: A Comprehensive Checklist HACCP, or Hazard Analysis and Critical Control Points, is a food safety management system that is designed to identify and control potential hazards in the food production process. To ensure your HACCP plan meets modern standards, we’ve created a comprehensive checklist for you to download and use at your convenience. But first, let’s take a look at the HACCP system itself. What is HACCP? HACCP was developed by NASA in the 1960s for ensuring the safety of food for astronauts, and has since become a widely adopted standard in the food industry. It’s important for food safety because it helps to minimize the risk of foodborne illnesses by proactively identifying and controlling potential hazards at each stage of the food production process. This includes biological, chemical, and physical hazards, such as bacteria, toxins, and foreign objects. By using the HACCP approach, food businesses can ensure that the food they produce is safe for consumers to eat. Beyond it being mandatory to have an HACCP plan within restaurants, cafés, or food manufacturing plants, pharmaceutical and cosmetic companies are also increasingly adopting this system. www.rmoni.com 2 HACCP FOOD SAFETY checklist What are the 12 steps of HACCP? To fully implement HACCP according to legal requirements, the a 12-step process should be followed, which looks like this Assemble your HACCP tea List all the ingredients, products and processe Identify the end-consume Construct a complete flow diagram for each final produc Check and validate the flow diagram is accurat Analyse each flow diagram for potential hazard Establish your Critical Control Points (CCPs Determine critical limits for each CC Monitoring each CCP’s controlling measure Set up actions for correcting exceeded critical limit Set up procedures that verify the HACCP system is effectiv Set up documentation and due-diligence procedures How to automate HACCP with a digital solution Digital HACCP registration allows for all the necessary documentation of processes and record keeping, regarding your HACCP plan, to be stored digitally. This means that information such as checklists, CCPs and data from wireless sensors are all stored and accessed digitally. In order to successfully implement HACCP and make executing the necessary procedures feasible, digital HACCP registration is preferred over paper documents. Go to www.rmoni.com to learn more about Digital Quality Management solutions. www.rmoni.com 3 HACCP FOOD SAFETY checklist A comprehensive checklist for HACCP in food service & retail To help you prepare for an HACCP audit, we’ve compiled a comprehensive checklist for food service & retail businesses that want to comply with food safety regulations. Go over the following points, divided by topic, and check where okay: Personal Hygiene Employees wear clean and proper uniform including shoes. Effective hair restraints are properly worn. Fingernails are short, unpolished, and clean (no artificial nails). Jewelry is limited to a plain ring, such as wedding band and a watch and no bracelets Hands are washed properly, frequently, and at appropriate times. Burns, wounds, sores or scabs, or splints and water-proof bandages on hands are bandaged and completely covered with a foodservice glove while handling food. Eating, drinking, chewing gum, smoking, or using tobacco are allowed only in designated areas away from preparation, service, storage, and ware washing areas. Employees use disposable tissues when coughing or sneezing and then immediately wash hands. Employees appear to be in good health. Hand sinks are unobstructed, operational, and clean. Hand sinks are stocked with soap, disposable towels, and warm water. A handwashing reminder sign is posted. Employee restrooms are operational and clean. All staff is trained in food safety and hygiene regulations www.rmoni.com 4 HACCP FOOD SAFETY checklist Food Storage and Dry Storage Food on delivery is check for temperature, quality and expiry date Temperatures of dry storage area is between 10 ºC and 20 ºC unless otherwise stated by your public health department requirement. All food supplies are stored 15 to 20 centimeters off the floor. All food is labeled with name and received date. Open bags of food are stored in containers with tight fitting lids and labeled with common name. The FEFO (First Expired, First Out) method of inventory management is used. There are no bulging or leaking canned goods. Food is protected from contamination. Food is stored in original container or a food grade container. All food is properly wrapped, labeled, and dated. Goods are stored in warehouse, cold storage and freezer cells in an orderly and hygienic way, off the floor and detached from the walls? Are raw materials and / or meal components and prepared food stored in the right way under the right conditions (packaging, method, coding, FeFo, separation raw / prepared, cold chain, traceability)? Food Preparation All food stored or prepared in facility is from approved sources. Food equipment utensils, and food contact surfaces are properly washed, rinsed, and sanitized before every use. Frozen food is thawed under refrigeration, cooked to proper temperature from frozen state, or in cold running water. Thawed food is not refrozen. Preparation is planned so ingredients are kept out of the temperature danger zone to the extent possible. www.rmoni.com 5 HACCP FOOD SAFETY checklist Food is tasted using the proper procedure. Cross-contamination is prevented by good hygiene practices during the work Food is handled with suitable utensils, such as single use gloves or tongs. Food is prepared in small batches to limit the time it is in the temperature danger zone. Food is cooked to the required safe internal temperature for the appropriate time. The temperature is tested with a calibrated food thermometer. The internal temperature of food being cooked is monitored and documented. Are remnants of meals and prepared food not reused but destroyed? Quality of the frying oil is checked regularly, the oil is refreshed in time and the temperature is max. 175 °C Hot & Cold Holding Hot & cold holding unit is clean. Food is heated to the required safe internal temperature before placing in hot holding. Hot holding units are not used to reheat potentially hazardous foods. Hot holding unit is pre-heated before hot food is placed in unit. Temperature of hot food being held is at or above 60 ºC. Temperature of cold food being held is at or below 5 - 7 ºC. Food is protected from contamination. Temperature Management Temperatures of chilled and frozen products at good reception are correct (-15 ° C, <4 ° C, <7 ° C or according to supplier's declaration). roduct temperatures in coolers and cold holding/buffets are correct (<4 ° C or P < 7 ° C ). www.rmoni.com 6 HACCP FOOD SAFETY checklist Product temperatures in the freezer / cells are good (<-18 ° C). Raw products are properly cooked during preparation to the correct core temperature of > 75 ° C (excluding products served rosé / medium / rare). Proper chilling procedures are used. Pre-heated dishes are properly heated during regeneration (within 1 hour > 60 ° C). Product temperatures during hot holding are correct (> 60 ° C). Transported food is kept at the right temperature (<7 ° C or > 60 ° C). Thermometers are available and accurate. Ambient air temperature of all refrigerators and freezers is monitored and documented. Cleaning & Sanitizing Three-compartment sink is properly set up for ware washing. Dishwashing machine is working properly (such as gauges and chemicals are at recommended levels). Water temperatures are correct for wash and rinse. I f using a chemical sanitizer, it is mixed correctly and a sanitizer strip is used to test chemical concentration. Smallware and utensils are allowed to air dry. Wiping cloths are stored in sanitizing solution while in use. All small equipment and utensils, including cutting boards and knives, are cleaned and sanitized between uses. Small equipment and utensils are washed, sanitized, and air-dried. Work surfaces and utensils are clean. Work surfaces are cleaned and sanitized between uses. loors (including drains), walls, doors and ceilings (including ventilation and light F fitt ing) are clean. www.rmoni.com 7 HACCP FOOD SAFETY checklist Food slicer is disassembled, cleaned, and sanitized before and after every use. Exhaust hood and filters are clean. Food equipment utensils, and food contact surfaces are properly washed, rinsed, and sanitized before every use. Cleaning cloths are used only for sanitizing equipment, utensils, and surfaces and not for drying hands. Refrigerators are kept clean and organized. All food surfaces are clean. Chemicals are clearly labeled and stored away from food and food- related supplies. There is a regular cleaning schedule for all food surfaces. Thermometers are cleaned and sanitized after each use. Thermometers are calibrated on a routine basis. Garbage Storage and Disposal Kitchen garbage cans are clean and kept covered. Garbage cans are emptied as necessary. Boxes and containers are removed from site. Loading dock and area around dumpsters are clean and odor-free. Dumpsters are clean. Outside doors have screens, are well-sealed, and are equipped with a selfclosing device. No evidence of pests is present. There is a regular schedule of pest control by a licensed pest control operator. www.rmoni.com 8 HACCP FOOD SAFETY checklist Final notes on this HACCP checklist for food service & retail The above checklist is relatively extensive, and will help you on your way to prepare for HACCP audits. However, do please refer to the official HACCP guidelines set in your country, as this checklist is not in any way intended to replace official guideline regulations. We hope this HACCP checklist can help optimize food safety for your business. Please note: a lot of the processes mentioned above can be automated with Rmoni’s Digital Quality Management solution. Interested in hearing how that would work? Get in touch with us at info@rmoni.com. www.rmoni.com 15