Chapter-four Measuring mix and yield variances Sales mix and quantity variances When calculating sales variances as part of variance analysis, one issue that arises is when a company sells more than one product. Two possible scenarios can occur: If customers are unlikely to buy one product instead of another from the same company, then separate sales volume variances can be calculated If, on the other hand, customers might substitute one product for another, then the concept of sales mix is important and separate sales volume variances can be replaced by a combined sales mix variance Sales Quantity Variance Sales Quantity Variance measures the change in standard profit or contribution margin arising from the difference between the actual and anticipated number of units sold during a period. Sales quantity variance is an extension of the sales volume variance which demonstrates the impact of a higher or lower sales quantity as compared to budget. The difference between the sales volume variance and sales quantity variance is that the former is calculated using the actual sales volume, whereas the latter is calculated using the sales volume of products in the proportion of standard mix. Sales Quantity Variance may be calculated as follows: Sales Quantity Variance = Actual units of all - budgeted units of Products sold all product sold) * Budgeted sales * budgeted contribution mix percentage margin per unit Sales Mix Variance Sales Mix Variance measures the change in profit or contribution attributable to the variation in the proportion of the different products from the standard mix. Sales Mix Variance is one of the two sub-variances of sales volume variance (the other being sales quantity variance). Sales mix variance quantifies the effect of the variation in the proportion of different products sold during a period from the standard mix determined in the budget-setting process. Sales Mix Variance= actual units of * actual sales 1 - budgeted sales * budgeted All products sold mix percentage mix percentage contribution margin Example Etho. Inc. is a small company that specializes in the manufacture and sale of gaming computers. Currently, the company offers two models of gaming PCs: Turbox - A professional gaming PC with a water-cooling system priced at $2,500 Speedo - An entry level gaming PC with standard fan cooling priced at $1,000 Etho budgeted sales of 1,600 units of Turbox and 2,400 units of Speedo in the last year. The standard variable costs of a single unit of Turbox and Speedo were set at $1,500 and $750 respectively. The sales team at Etho managed to sell 1,300 units of Turbox and 3,700 units of Speedo during the last year. Required: -A. Based on the above information compute Sales Quantity Variance? B. compute sales mix variance? Solution; A. For sales quantity variance 1stcompute the budgeted mix ratio Standard (budgeted) mix ratio: 40% Turbox* and 60% Speedo; i.e 1,600 / (1,600 + 2,400) % = 40% Turbox 2nd compute the budgeted contribution margin Turbox= $2,500 - $1,500 = 1000 and Speedo= $1,000 – 750 = 250 3rd compute the variance Sales quantity variance; for turbox = (5000-4000) * 0.4 * 1000 = $400,000 For Speedo = (5000-4000) * 0.6* 250 = $ 150,000 Total sales quantity variance = 400,000 + 150,000 = 550,000 Favorable B. For sales mix variance 1stwe have to compute actual and budgeted sales mix ratio 2 Standard (budgeted) mix ratio: 40% Turboxand 60% Speedo; i.e 1,600 / (1,600 + 2,400) % = 40% Turbox Actual mix ratio: 26% turbox and 74% Speedo; i.e 1,300/(1,300+2700)%= 26% turbox 2nd we have to determine the budgeted contribution margin Turbox= $2,500 - $1,500 = 1000 and Speedo= $1,000 – 750 = 250 3rd compute the variance Sales mix variance for turbox=5, 000 (0.26- 0.4) * 1000= 700,000 unfavorable For Speedo= 5,000(0.74-0.6)*250= 175,000 favorable Total sales mix variance……………………………….525, 000 unfavorable Direct material Mix and yield variances When calculating material variances using variance analysis, one issue that can arise is that a product involves the use of more than one type of material. If different materials are not interchangeable, then separate price and usage variances can be calculated. However, if substitution of one material for another can occur, then it is more useful to calculate mix and yield variances. Direct material Mix variances Direct Material Mix Variance is the measure of difference between the cost of standard proportion of materials and the actual proportion of materials consumed in the production process during a period. A mix variance is used to monitor the cost of material. For instance; if more of an expensive material and less of a cheap material has been used by the company, then the overall cost will be higher and the variance adverse. Direct Material Mix Variance: = (Actual Mix Quantity - Standard Mix Quantity) x Standard Price Yield variances 3 A yield variance measures the efficiency of turning the inputs into outputs. If the yield variance is adverse, it suggests that actual output is lower than the expected output. This could be due to labor inefficiencies, higher waste, inferior materials, or using a cheaper mix with a lower yield. Direct Material Yield Variance= (Actual Yield - Standard Yield) x Standard Material Cost Per Unit ExampleMesbo Cement PLC manufactured 10,000bags of cement during the month of January. Consumption of raw materials during the period was as follows: Material Quantity Used Standard Mix Per Bag Actual Price Standard Price Limestone 100 tons 11 KG $75/ton $70/ton Clay 150 tons 14 KG $21/ton $20/ton Sand 250 tons 26 KG $11/ton $10/ton Required: - A. computes Material Mix Variance? B. Material yield variance? A. solution Step 1: Calculate the total consumption of raw materials Total Raw Materials Consumption (100 + 150 + 250) = 500 tons Step 2: Calculate the Standard Mix Limestone: 500 tons units x 11 / 51 = 108 tons Clay: 500 tons units x 14 / 51 = 137 tons Sand: 500 tons units x 26 / 51 = 255 tons Total Quantity under Standard Usage (11 + 14 + 26) = 51 KG per bag Step 3: Calculate the Variance Material Usage Variance = [Actual Mix - Standard Mix (Step 2)] x Standard Price Limestone: (100 - 108) x $70 = ($560) Favorable Clay: (150 - 137) x $20 = $260 Adverse Sand: (250 - 255) x $10 = ($50) Favorable Total Usage Variance ($350) Favorable 4 B. solution Step 1: Calculate the Standard( budgeted) Yield for the total materials input 500 tons of materials should have yielded 9,804 bags Standard Yield = 500 tons x 1000/ 51 KG = 9,804 bags; i.e. 1 tone = 1000 kg Step 2: Calculate the Standard Cost of materials per bag Total material cost of 1 bag of cement: Limestone: 11 KG x $0.070 = $0.770 Clay: 14 KG x $0.020 = $0.280 Sand: 26 KG x $0.010 = $0.260 Total $1.31 per bag Step 3: Calculate the Total Yield Variance Material Usage Variance = [Actual Yield - Standard Yield (Step 1)] x Standard Cost / Unit (Step 2) Actual Yield - Standard Yield = 10,000 - 9,804 (Step 1) = 196 bags Total Material Yield Variance = 196 bags x $1.31 (Step 2) = $256.76 Favorable Step 4: Calculate the Material Wise Yield Variances Individual material yield variance can be calculated in a similar way to the total yield variance. Materials: Actual Yield - Standard Yield (Step 3) x Standard Cost per bag = (Step 2) Limestone: 196 bags x $770/1000 = $150,920 Clay: 196 bags x $280/1000 = $54,880 Sand: 196 bags x $260/1000 = $50,960 Yield Variance $256.76 5 6