Supremacy in E n Trad iti o & ce en ovation, Ex n n cel I l of in er g In 2005, we became the first chiller manufacturer in India to acquire AHRI Certification for our water cooled chiller products. Equipments covered by the AHRI certification program include water cooled centrifugal and screw chilling packages rated from 200 TR to 1000 TR for 50 Hz at AHRI standard rating conditions, with electric driven motor not exceeding 5000 V. In 2008, we became the first chiller manufacturer in India to set up an AHRI certified test facility. For our customers, these certifications guarantee specified performance as well as its actual demonstration at our factory. Visit us at : www.kcpl.net.in Kirloskar Chillers Pvt. Ltd Pune, India Facility Including test beds 1-6 n g in e At Kirloskar Chillers, we are strongly committed to offering products that bring customers the best in terms of quality and performance. In order to achieve customer satisfaction, we acquired international accreditations that offer peace of mind to our customers. Chillers Kirloskar KSC (with single compressor) : 250 TR to 1200 TR (850 kW to 4200 kW) KSC (with two compressors) : 500 TR to 2400 TR (1750 kW to 8400 kW) The Electronic Expansion Valve Advantage : The TURBOTEKTM centrifugal series chillers are equipped with the most advanced electronic expansion valve to achieve accurate control of refrigerant mass flow, with features such as short opening and closing time, positive shut-off function, linear flow capacity over entire operating range and continuous modulation. Visit us at : www.kcpl.net.in 1 2 3 The movable discharge diffuser, closing the discharge area at low compressor loads The Liquid Refrigerant Injection Advantage : Radial Ports Inject Liquid Refrigerant in the Discharge Volute of the Compressor Visit us at : www.kcpl.net.in Chillers Lube Oil Cavity LUBE OIL : The Controller is a 16 bit microprocessor complete with set of temperature & pressure sensors, expansion boards, etc. Visit us at : www.kcpl.net.in Kirloskar Spring Loaded Piston OPERATING RANGE Description Unit of Measurement Min Max Evaporator inlet water temperature Deg C 8.0 20.5 Evaporator outlet water temperature Deg C 4.4 15.5 Evaporator water temperature difference Deg C 3.0 9.0 Condenser inlet water temperature Deg C 18.0 40.0 Condenser outlet water temperature Deg C 20.0 45.0 Condenser water temperature difference Deg C 2.0 8.0 Minimum leaving glycol temperature Deg C - 6.0 Maximum evaporator water operating pressure kPa 1000* Maximum condenser water operating pressure kPa 1000* Visit us at : www.kcpl.net.in Chillers - K-Smart' Microprocessor Control Panel: TURBOTEK™ centrifugal chiller control system comprises temperature and pressure sensors, input / output boards, power supply board, main processor board and graphic touch screen user interface. The control panel also includes thermal winding protection unit for the compressor motor. The controller is designed to operate the chiller close to its design operating range and monitors various water and refrigerant temperatures, refrigerant pressures, oil temperatures and pressures, - motor current, etc. It also gives signal to the inlet guide vanes for opening and closing depending on the load on the chiller. Thermal Insulation: All the cold surfaces such as evaporator shell, head covers, suction line, compressor motor, etc. are insulated using 32 mm thick closed cell nitrile rubber insulation. Factory Performance Testing: All TURBOTEK™ centrifugal chillers are tested in the factory prior to dispatch on an AHRI approved test facility at 100% load. Part load performance tests as well witness testing at factory is possible. Visit us at : www.kcpl.net.in Kirloskar Refrigerant Piping : The suction and discharge piping is fabricated from steel pipes. Electronic expansion valve is used for precise and accurate control of liquid refrigerant before entering the evaporator. Sight glasses are provided on the liquid line as well as the evaporator and condenser. The unit is supplied with the complete first charge of refrigerant R134a. Standard Piping & Field Wiring Diagram 4 2 3* 3 2* 1 1* F E E F A* A B C A D 5 A* 7 6 1. Circuit Breaker 4. Control Panel 2. Freestanding Starter Panel 5. Chilled Water Pump 3. Compressor Motor Terminal Box 6. Cooling Water Pump 7. Chilled Water Pump Suction Line No. Function Description 1* Incoming Supply to Starter Panel 415 V AC, 3 phase, 50 Hz , 1 neutral and 1 grounding OR 6.6 / 3.3 /11 kV AC, 3 phase, 50 Hz , 1 grounding 2* Power cable to Motor Terminal Box Control cable from Starter Panel 415 V AC / 6.6 / 3.3 / 11 kV, 3 / 6 leads (Minimum ampacity per conductor = 0.72 x RLA) 4.0 Sq mm X 3 Core, Cu Armored 1.5 Sq mm X 11 Core, Cu Armored 1.0 Sq mm X 2 Core, shielded signal cable Additionally if chiller is connected to BMS 1.0 Sq mm X 2 Core, shielded signal cable 1.0 Sq mm X 11 Core, Cu Armored 3* A Chilled Water Inlet from Pump Discharge A* Suction of Chilled Water Pump B Chilled Water Outlet to Load C Condenser Water Outlet to Cooling Tower D Condenser Water Inlet from Pump Discharge E To Oil Cooler (tapping from main chilled water inlet to evaporator) F From Oil Cooler (preferably connect to suction of Chilled Water Pump) Color Code - Client’s Scope Visit us at : www.kcpl.net.in Kirloskar Scope MODEL KSC 063 200 TR ~ 320 TR KSC 079 285 TR ~ 400 TR KSC 087 400 TR~ 600TR KSC 100 550TR ~ 750TR KSC 113 725TR ~ 850TR And KSC 126 850TR ~ 1200TR VESSEL CODE EVAPORATOR CONDENSER E2212 E2612 E2612 E3012 E2212 E2612 E2612 E3012 E3012 E3612 E2612 E2612 E3012 E3012 E3612 E3612 E3012 E3612 E3612 E4212 E4212 E4812 E3612 E3612 E4212 E4212 E4812 E4812 C2212 C2212 C2612 C2612 C2212 C2212 C2612 C2612 C3012 C3012 C2212 C2612 C2612 C3012 C3012 C3612 C3012 C3012 C3612 C3612 C4212 C4212 C3012 C3612 C3612 C4212 C4212 C4812 Chillers LENGTH (mm) HEIGHT (mm) WIDTH (mm) SHIPPING WT. (Kg) 4370 4170 4170 4240 4170 4360 4170 4240 4465 4575 4170 4170 4405 4240 4270 4930 4240 4270 4570 4630 4320 5220 4270 4270 4320 4320 4450 4450 1935 2030 2190 2290 1890 2040 2110 2240 2385 1275 1980 2110 2225 2370 2390 2670 2470 2520 2530 2590 2590 2100 2520 2520 2520 2590 2700 2700 1165 1170 1220 1350 1150 1315 1320 1420 1480 1735 1250 1320 1445 1480 1890 2520 1550 1890 2115 2230 2340 2860 1890 2030 2190 2340 2490 2650 4790 5250 5700 6300 5150 5585 6000 6650 7315 8320 5600 6000 6640 7300 8350 9340 8800 9800 10810 12005 13300 14530 9850 10850 12000 13300 14550 15900 OPERATING WT. (Kg) 5250 5800 6400 7100 5600 6150 6700 7400 8195 9448 6150 6700 7395 8200 9450 10765 9700 10900 12270 13730 15450 17070 10950 12300 13750 15450 17100 19000 Visit us at : www.kcpl.net.in Kirloskar SINGLE COMPRESSOR - SERIES KSC DUAL COMPRESSOR - SERIES KDC MODEL KDC 063 400TR ~ 620TR KDC 079 560TR ~ 800TR KDC 087 800 TR~ 1200TR VESSEL CODE (mm) EVAPORATOR CONDENSER E2616 C2616 LENGTH (mm) HEIGHT (mm) 5430 2040 WIDTH WT. (Kg) 1470 SHIPPING OPERATING WT. (Kg) 9100 9940 E3016 C3016 5450 2280 1620 10700 11850 E3616 C3016 5520 2500 1810 12600 14100 E3616 C3616 5520 2690 1890 14600 15950 E3016 C3016 5450 2410 1460 11400 12550 E3616 C3016 5530 2540 1810 13050 14550 E3616 C3616 5530 2690 1890 14550 16400 E4216 C4216 5560 2540 2350 20200 23400 E3016 C3016 5450 2410 1460 11900 13000 E3616 C3016 5530 2540 1810 13500 15000 E3616 C3616 5830 2635 1885 15000 16850 E4216 C4216 5870 2915 2205 20200 23400 KDC 100 E3616 C3616 5530 2670 2830 19000 21100 1100TR ~ 1500TR E4216 E4816 E3616 C4216 C4816 C3616 5870 5710 5530 2980 2970 2670 3225 3130 2830 22900 26850 19000 26100 31300 21100 1450TR ~ 1700TR E4216 E4816 C4216 C4816 5870 5710 2980 2970 3225 3130 22900 26850 26100 31300 KDC 126 1700TR ~ 2400TR E4216 E4816 C4216 C4816 5870 6080 2980 3240 3145 4005 22900 26850 26100 31300 KDC 113 Visit us at : www.kcpl.net.in Chillers Kirloskar Visit us at : www.kcpl.net.in Chillers Kirloskar Hotel Marriott, Bangalore AMANORA PARK TOWN, PUNE WORLD TRADE CENTRE, MUMBAI SRM, CHENNAI PRESTIGE TECH PARK, BANGALORE DSK SUPINFOCOM, PUNE TAJMAHAL HOTEL, MUMBAI Indian Institute of Science Education Research, Pune Bosch Ltd., Nashik Kirloskar Chillers Private limited accepts no responsibility for possible errors in the catalogue and reserves the right to alter its product specifications without any prior notice. All the trademarks in the catalogue are the property of Kirloskar Chillers Private Limited. KIRLOSKAR CHILLERS PRIVATE LIMITED Registered Office: Office No. 104, 1st Floor, Tower P3, Pentagon, Magarpatta City, Hadapsar Pune- 411028 (India) T: +91-20-66859800 F:+91-20-66859802 E: pune@kcpl.net.in Mumbai: +91-22-40916200 / mumbai@kcpl.net.in New Delhi: +91-11-26480188 / delhi@kcpl.net.in Kolkata: +91-9711596665 / kolkata@kcpl.net.in Chennai: +91-44-24311170 / chennai@kcpl.net.in Bangalore: +91-80-65659099 / bangalore@kcpl.net.in Hyderabad: +91-40-66665503 / hyderabad@kcpl.net.in Ahmedabad: + 91 -92712994001 / ahmedabad@kcpl.net.in www.kcpl.net.in