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turbotek-centrifugal-chillers (2)

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In 2005, we became the first chiller manufacturer in India to acquire
AHRI Certification for our water cooled chiller products.
Equipments covered by the AHRI certification program include
water cooled centrifugal and screw chilling packages rated from
200 TR to 1000 TR for 50 Hz at AHRI standard rating conditions,
with electric driven motor not exceeding 5000 V.
In 2008, we became the first chiller manufacturer in India to set up
an AHRI certified test facility.
For our customers, these certifications guarantee specified
performance as well as its actual demonstration at our factory.
Visit us at : www.kcpl.net.in
Kirloskar Chillers Pvt. Ltd
Pune, India Facility
Including test beds 1-6
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e
At Kirloskar Chillers, we are strongly committed to offering products
that bring customers the best in terms of quality and performance.
In order to achieve customer satisfaction, we acquired international
accreditations that offer peace of mind to our customers.
Chillers
Kirloskar
KSC (with single compressor) : 250 TR to 1200 TR (850 kW to 4200 kW)
KSC (with two compressors) : 500 TR to 2400 TR (1750 kW to 8400 kW)
The Electronic Expansion Valve Advantage :
The TURBOTEKTM centrifugal series chillers are equipped with the
most advanced electronic expansion valve to achieve accurate
control of refrigerant mass flow, with features such as short
opening and closing time, positive shut-off function, linear flow
capacity over entire operating range and continuous modulation.
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1
2
3
The movable discharge diffuser, closing the
discharge area at low compressor loads
The Liquid Refrigerant
Injection Advantage :
Radial Ports Inject Liquid Refrigerant in the
Discharge Volute of the Compressor
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Chillers
Lube Oil
Cavity
LUBE OIL
:
The Controller is a 16 bit microprocessor complete with set
of temperature & pressure sensors, expansion boards, etc.
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Kirloskar
Spring Loaded
Piston
OPERATING RANGE
Description
Unit of
Measurement
Min
Max
Evaporator inlet water temperature
Deg C
8.0
20.5
Evaporator outlet water temperature
Deg C
4.4
15.5
Evaporator water temperature difference
Deg C
3.0
9.0
Condenser inlet water temperature
Deg C
18.0
40.0
Condenser outlet water temperature
Deg C
20.0
45.0
Condenser water temperature difference
Deg C
2.0
8.0
Minimum leaving glycol temperature
Deg C
- 6.0
Maximum evaporator water operating pressure
kPa
1000*
Maximum condenser water operating pressure
kPa
1000*
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Chillers
-
K-Smart' Microprocessor Control Panel: TURBOTEK™ centrifugal chiller control system comprises temperature and
pressure sensors, input / output boards, power supply board, main processor board and graphic touch screen user
interface. The control panel also includes thermal winding protection unit for the compressor motor. The controller is
designed to operate the chiller close to its design operating range and monitors various water and refrigerant
temperatures, refrigerant pressures, oil temperatures and pressures, - motor current, etc. It also gives signal to the inlet
guide vanes for opening and closing depending on the load on the chiller.
Thermal Insulation: All the cold surfaces such as evaporator shell, head covers, suction line, compressor motor, etc. are
insulated using 32 mm thick closed cell nitrile rubber insulation.
Factory Performance Testing: All TURBOTEK™ centrifugal chillers are tested in the factory prior to dispatch on an AHRI
approved test facility at 100% load. Part load performance tests as well witness testing at factory is possible.
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Kirloskar
Refrigerant Piping : The suction and discharge piping is fabricated from steel pipes. Electronic expansion valve is used
for precise and accurate control of liquid refrigerant before entering the evaporator. Sight glasses are provided on the
liquid line as well as the evaporator and condenser. The unit is supplied with the complete first charge of refrigerant
R134a.
Standard Piping & Field Wiring Diagram
4
2
3*
3
2*
1
1*
F
E
E
F
A*
A
B
C
A
D
5
A*
7
6
1. Circuit Breaker
4. Control Panel
2. Freestanding Starter Panel
5. Chilled Water Pump
3. Compressor Motor Terminal Box
6. Cooling Water Pump
7. Chilled Water Pump Suction
Line No.
Function
Description
1*
Incoming Supply to
Starter Panel
415 V AC, 3 phase, 50 Hz , 1 neutral and 1 grounding
OR 6.6 / 3.3 /11 kV AC, 3 phase, 50 Hz , 1 grounding
2*
Power cable to Motor
Terminal Box
Control cable from
Starter Panel
415 V AC / 6.6 / 3.3 / 11 kV, 3 / 6 leads
(Minimum ampacity per conductor = 0.72 x RLA)
4.0 Sq mm X 3 Core, Cu Armored
1.5 Sq mm X 11 Core, Cu Armored
1.0 Sq mm X 2 Core, shielded signal cable
Additionally if chiller is connected to BMS
1.0 Sq mm X 2 Core, shielded signal cable
1.0 Sq mm X 11 Core, Cu Armored
3*
A
Chilled Water Inlet from Pump Discharge
A*
Suction of Chilled Water Pump
B
Chilled Water Outlet to Load
C
Condenser Water Outlet to Cooling Tower
D
Condenser Water Inlet from Pump Discharge
E
To Oil Cooler (tapping from main chilled water inlet to evaporator)
F
From Oil Cooler (preferably connect to suction of Chilled Water Pump)
Color Code -
Client’s Scope
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Kirloskar Scope
MODEL
KSC 063
200 TR ~ 320 TR
KSC 079
285 TR ~ 400 TR
KSC 087
400 TR~ 600TR
KSC 100
550TR ~ 750TR
KSC 113
725TR ~ 850TR
And
KSC 126
850TR ~ 1200TR
VESSEL CODE
EVAPORATOR
CONDENSER
E2212
E2612
E2612
E3012
E2212
E2612
E2612
E3012
E3012
E3612
E2612
E2612
E3012
E3012
E3612
E3612
E3012
E3612
E3612
E4212
E4212
E4812
E3612
E3612
E4212
E4212
E4812
E4812
C2212
C2212
C2612
C2612
C2212
C2212
C2612
C2612
C3012
C3012
C2212
C2612
C2612
C3012
C3012
C3612
C3012
C3012
C3612
C3612
C4212
C4212
C3012
C3612
C3612
C4212
C4212
C4812
Chillers
LENGTH
(mm)
HEIGHT
(mm)
WIDTH
(mm)
SHIPPING
WT. (Kg)
4370
4170
4170
4240
4170
4360
4170
4240
4465
4575
4170
4170
4405
4240
4270
4930
4240
4270
4570
4630
4320
5220
4270
4270
4320
4320
4450
4450
1935
2030
2190
2290
1890
2040
2110
2240
2385
1275
1980
2110
2225
2370
2390
2670
2470
2520
2530
2590
2590
2100
2520
2520
2520
2590
2700
2700
1165
1170
1220
1350
1150
1315
1320
1420
1480
1735
1250
1320
1445
1480
1890
2520
1550
1890
2115
2230
2340
2860
1890
2030
2190
2340
2490
2650
4790
5250
5700
6300
5150
5585
6000
6650
7315
8320
5600
6000
6640
7300
8350
9340
8800
9800
10810
12005
13300
14530
9850
10850
12000
13300
14550
15900
OPERATING
WT. (Kg)
5250
5800
6400
7100
5600
6150
6700
7400
8195
9448
6150
6700
7395
8200
9450
10765
9700
10900
12270
13730
15450
17070
10950
12300
13750
15450
17100
19000
Visit us at : www.kcpl.net.in
Kirloskar
SINGLE COMPRESSOR - SERIES KSC
DUAL COMPRESSOR - SERIES KDC
MODEL
KDC 063
400TR ~ 620TR
KDC 079
560TR ~ 800TR
KDC 087
800 TR~ 1200TR
VESSEL CODE
(mm)
EVAPORATOR
CONDENSER
E2616
C2616
LENGTH
(mm)
HEIGHT
(mm)
5430
2040
WIDTH
WT. (Kg)
1470
SHIPPING OPERATING
WT. (Kg)
9100
9940
E3016
C3016
5450
2280
1620
10700
11850
E3616
C3016
5520
2500
1810
12600
14100
E3616
C3616
5520
2690
1890
14600
15950
E3016
C3016
5450
2410
1460
11400
12550
E3616
C3016
5530
2540
1810
13050
14550
E3616
C3616
5530
2690
1890
14550
16400
E4216
C4216
5560
2540
2350
20200
23400
E3016
C3016
5450
2410
1460
11900
13000
E3616
C3016
5530
2540
1810
13500
15000
E3616
C3616
5830
2635
1885
15000
16850
E4216
C4216
5870
2915
2205
20200
23400
KDC 100
E3616
C3616
5530
2670
2830
19000
21100
1100TR ~ 1500TR
E4216
E4816
E3616
C4216
C4816
C3616
5870
5710
5530
2980
2970
2670
3225
3130
2830
22900
26850
19000
26100
31300
21100
1450TR ~ 1700TR
E4216
E4816
C4216
C4816
5870
5710
2980
2970
3225
3130
22900
26850
26100
31300
KDC 126
1700TR ~ 2400TR
E4216
E4816
C4216
C4816
5870
6080
2980
3240
3145
4005
22900
26850
26100
31300
KDC 113
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Chillers
Kirloskar
Visit us at : www.kcpl.net.in
Chillers
Kirloskar
Hotel Marriott, Bangalore
AMANORA PARK TOWN, PUNE
WORLD TRADE CENTRE, MUMBAI
SRM, CHENNAI
PRESTIGE TECH PARK, BANGALORE
DSK SUPINFOCOM, PUNE
TAJMAHAL HOTEL, MUMBAI
Indian Institute of Science Education
Research, Pune
Bosch Ltd., Nashik
Kirloskar Chillers Private limited accepts no responsibility for possible errors in the catalogue and reserves the right to alter its product specifications without any prior
notice. All the trademarks in the catalogue are the property of Kirloskar Chillers Private Limited.
KIRLOSKAR CHILLERS PRIVATE LIMITED
Registered Office: Office No. 104, 1st Floor, Tower P3, Pentagon, Magarpatta City, Hadapsar Pune- 411028 (India)
T: +91-20-66859800 F:+91-20-66859802 E: pune@kcpl.net.in
Mumbai: +91-22-40916200 / mumbai@kcpl.net.in New Delhi: +91-11-26480188 / delhi@kcpl.net.in
Kolkata: +91-9711596665 / kolkata@kcpl.net.in Chennai: +91-44-24311170 / chennai@kcpl.net.in
Bangalore: +91-80-65659099 / bangalore@kcpl.net.in Hyderabad: +91-40-66665503 / hyderabad@kcpl.net.in
Ahmedabad: + 91 -92712994001 / ahmedabad@kcpl.net.in
www.kcpl.net.in
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