© 1996 Nature Publishing Group http://www.nature.com/naturebiotechnology FE A TU R E H YD R O GE N B I O TE CH N OL O G Y Hydrogen biotechnology: Progress and prospects Whether one considers the “light side” or the “dark side” of hydrogen production, significant progress is being made. John Benemann The popularity of hydrogen as a fuel source follows the “crises” resulting from the use of nonrenewable fuels. During the energy crisis of the 1970s, hydrogen was touted as the “fuel of the future”—and a great deal of time and money were put into researching its possible sources and applications. After the price of oil dropped, hydrogen and other alternative energy technologies were no longer pursued on various national agendas. With the 1990s concerns about the “greenhouse effect,” a new crisis reignited interest in hydrogen as a fuel: Hydrogen would not contribute directly to global climate change and it would also reduce air pollution. Given the economic uncertainties and environmental hazards of fossil fuels, working out the technical and economic feasibility of hydrogen production is of major importance as we enter the 21st century. Biotechnology is uniquely poised to make a significant contribution to this effort. The groundwork for creating renewable hydrogen production systems through either the dark fermentations of low-cost substrates or wastes or through “biophotolysis”—hydrogen production through photosynthetically splitting water—have already been demonstrated in scientific publications in this journal1 and others. This article gives an overview of the problems and possibilities for biotechnology in developing a renewable hydrogen industry. Biological hydrogen production Starting in the late 1800s2, basic research established that algae and bacteria could produce hydrogen. But it wasn’t until the early 1970s that biological hydrogen production was first seriously considered as a practical possibility. This was largely the result of several National Science Foundation (NSF, Washington, DC) sponsored meetings on biological hydrogen production1. The focus of these early meetings was chiefly on John Benemann is a consultant to the environmental biotechnology and energy industry, 343 Caravelle Dr., Walnut Creek, CA 94598 (jbenemann@aol.com). hydrogen production through photosynthetic processes. Encouraging initial results demonstrated that hydrogen could be produced from water by illuminating a mixture of spinach chloroplast membranes and two bacterial conversion efficiencies—about 10%—and then proteins—a hydrogenase, to produce the efficiently transferred to hydrogenase. Currently, photosynthetic organisms like higher plants hydrogen, and a ferredoxin, to shutcapture only 3-4% of sunlight’s available energy most. Additional technical challenges are Interest in hydrogen resurfaced at presented in engineering low-cost photobioreactors that can simultaneously provide in the 1990s when it became an environment conducive to the efficient apparent that atmospheric microbial catalysis of hydrogen production from water and light as well as hydrogen capture. pollution by fossil fuels is not only unhealthy locally but might also cause significant climate changes globally. Once again, biological hydrogen production became a focus of governmental support. tie electrons from the photosynthetic membranes to the hydrogenase (see Fig. 1A)4. Experiments with Anabaena cylindrica—a nitrogen-fixing cyanobacteria (blue-green alga)—demonstrated that in vivo hydrogen production was also possible5. With the promise of practical photobiological hydrogen production on the horizon, a great deal of research was conducted in this area up through the early 1980s 6,7, when the energy crisis was declared over. Interest in hydrogen resurfaced in the 1990s“,£ when it became apparent that atmospheric pollution by fossil fuels is not only unhealthy locally but might also cause significant climate changes globally. Once again, biological hydrogen production became a focus of governmental support, particularly in Germany and Japan, with a smaller effort in the United States. At present, these research efforts target the splitting of water into hydrogen and oxygen by photosynthetic systems as the ultimate goal for hydrogen biotechnology. This approach, if successful, would allow virtually unlimited production of hydrogen from the earth’s most plentiful available resources— water and light. There are, however, tremendous biological and engineering challenges to be overcome in realizing this goal: The reducing power generated by photosynthesis must be produced as close as possible to the maximal possible solar NATURE BIOTECHNOLOGY VOLUME 14 SEPTEMBER 1996 The light side A major obstacle to overcoming the biological challenges is the fact that photosynthetic hydrogen production is a two-step process with incompatible reaction steps: In the first step, water is split to produce oxygen. In the second, the reducing power of electrons is passed to protons to make hydrogen through a hydrogenase. Since oxygen is a strong inhibitor of hydrogenase activity, a feedback inhibition mechanism is inherent in the system. One way around this dilemma is to use algae that compartmentalize the two separate reactions and use C02 as an intermediate to shuttle between the two compartments (see Fig. IB). For example, Anabaena cylindrica, a filamentous cyanobacteria, compartmentalizes these into vegetative cells, which generate the oxygen from water and fixing C02, and specialized nitrogenase-containing heterocyst cells, which evolve hydrogen when N2 reduction is blocked. An alternative is to use nonheterocystous nitrogen-fixing cyanobacteria that separate the H2 and Oz evolution steps temporally, such as a day-night cycle, or spatially, 1101 © 1996 Nature Publishing Group http://www.nature.com/naturebiotechnology GE N B I O TE C H N OL O G Y FEATURE HYD through separate bioreactions rather than through two cell types (see Fig. 1C). Here too, COz acts as an intermediate in the process. The problem with using nitrogenfixing bacteria for hydrogen production is that nitrogenase has a high ATP requirement. This high metabolic energy requirement lowers potential solar-energy conversion efficiencies to unacceptable levels. Since both cyanobacteria and green algae are also able to evolve hydrogen by means of a reversible hydrogenase—which requires much less metabolic energy—the preferred direction for research is to use this pathway. Two fundamentally different approaches are being studied. In “direct biophotolysis” the reductant generated by photosynthesis is directly transferred to hydrogenase via reduced ferredoxin (see Fig. 1A). In “indirect biophotolysis,” the two processes are kept apart in separate stages that are joined through C02 fixation and release— similar to non-heterocystous cyanobacteria (see Fig. 1C). The direct biophotolysis approach has yielded some impressive results. Under labo ratory conditions at low light intensities, it has been demonstrated that the green alga Chlamydomonas converts up to 22% of light energy into hydrogen energy, equivalent to a 10% solar-energy conversion efficiency". Moreover, some recent experiments in this area appear to refute one of the longest held Despite the excitement over these developments, major obstacles in applying this process to real-world applications remain. dogmas of photosynthesis: the requirement for two coupled photosystems—photosystem I and photosystem II. Experimentally, photosystem Idefective mutants of Chlamydomonas were found to be capable of carrying out both direct biophotolysis and CO2 A. Direct biophotolysi 4 ► Photosystems ► Hydrogenase ► Ferredoxin B. Heterocystous nitrogen- fixing cyanobacteria Recycle °2 CO, A * CO, 4 NADPH t >|CH,0], 11,0 ►Photosystems Vegetative cell *■ Ferredoxin ■ Nitrogenase Heterocysr C. Indirect biophotolysis: Non-heterocystous nitrogen- fixing cyanobacteria Recycle C02 -*■ t • [CH201 , H,0 4 ► Ferredoxin ► Photosystems Nitrogenase * or hydrogenase The dark side A nearer-term approach to practical biological hydrogen production is the conversion of organic substrates and wastes to hydrogen with anaerobic hydrogen-fermenting bacteria. The problem with D. Photofermentation: Photosynthetic bacteria NADPH this concept is that in the dark, fermentative bacteria produce only relatively small amounts of [CH,0| , . ►Ferredoxin ■ Nitrogenase ► H, hydrogen, typically only 10-20% stoichioIt metrically6As yields increase, hydrogen Bacterial photosystem fermentations become thermodynamically unfavorable. This led to the still widely held view that “hydrogen production from wastes via E. Microbial shift reaction: Photosynthetic bacteria C0+H20 fermentation is not at the present time feasible on Greenbaum, E., Lee, J.W., Tevault.C.V., Blankinship, S.L., and Mets, L.J. 1995. Nature 376:438-441. ►H,+CO, an industrial scale”7. Boichenko, V. A., 1996. Photosyn. Res. 47:291-292. Ghirardi, M.L., Toon, S.R. and Seibert, M. 1995. Proceedings of the Annual Review Meeting of the DOE Office of Utility Technologies Program Miami, OneHydrogen way around thisReview, difficulty is FL, to use 1 cl s| age photosynthesis) 1 2 3 ”2 C02 * NADPH fixation reactions1. Although this most surprising finding remains controversial2, it raises the possibility that photosynthetic efficiencies by these mutants could be twice that of wild-type algae. Despite the excitement over these developments, major obstacles in applying this process to real-world applications remain. As mentioned, the oxygen produced by photosynthesis during this reaction inhibits the hydrogenase enzyme responsible for hydrogen production. Laboratory experiments have shown that this inhibition can be overcome by either consuming or sweeping out the oxygen as it is produced. However, this would not be practical for large-scale operations. One promising solution is to develop microalgae with an 02-insensitive hydrogenase reaction3. In addition, direct biophotolysis approaches of this type (as with heterocystous cyanobacterial systems) require additional engineering considerations in that the entire solar-energy capture area needs to be enclosed in a photobioreactor. The alternative “indirect biophotolysis” concept is further along in demonstrating realworld applicability. In Japan, a two- stage, indirect biophotolysis system is being tested at an Osaka power plant4. Although the system is small in scale, and uses photosynthetic bacteria rather than algae in the hydrogen producing stage, it demonstrates “proof of principle” and provides a pathway for future development of this technology. In indirect processes of this type, a major advantage is that the C02 fixation stage— representing up to 90% of the total area required—would be open ponds, which are much cheaper than the closed photobioreactors required for the H2 evolution stage. A preliminary economic feasibility analysis— based on many favorable assumptions—of a two-stage indirect biophotolysis concept projects hydrogen costs as low as $10 per million British thermal units (MMBTU)'5. However, development of practical biophotolysis processes, whether direct or indirect, will require long-term R&D. 2nd stage (hydrogen production! Photosystem I ► ATP 1995. F. DarkT., fermentations Akano, Miura, Y., Fukatsu, K., Miyasaka, H., [CH,0]Y., ►Hydrogenase ► H, 2 ►Ferredoxin Ikuta, Matsumoto, H. et al. 1996. App. Biochem Biotechnol. 57/58:677-688. 5 Benemann, J.R. 1994. Hydrogen. Energy Progress X, Proceedings of the 10th World Hydrogen Energy Conference, Cocoa Beach, FL, June 20-24, 1994, pp. 931-940. Figure 1. Biological hydrogen 6 Solomon, B.O., Zeng, A.P., Biebl, H.,production Schlieker, H., processes. Posten, C., and Deckwer, W.D. 1995. J. Biotechnol. 39:107-117. 7 Archer, D.B., and Thompson, L.A. 1987. J. App. Bacteriol. (Symp. Suppl.) 59s-70s. 4 1102 NATURE BIOTECHNOLOGY VOLUME 14 SEPTEMBER 1996 © 1996 Nature Publishing Group http://www.nature.com/naturebiotechnology FE A TU R E H YD R O GE N B I O TE CH N OL O G Y NATURE BIOTECHNOLOGY VOLUME 14 SEPTEMBER 1996 1103 © 1996 Nature Publishing Group http://www.nature.com/naturebiotechnology GE N B I O TE C H N OL O G Y photosynthetic bacteria which, in the light, can convert organic substrates, including many wastes, quantitatively into hydrogen and carbon dioxide8 9 10 11 12 13 14 15 16 17 18 12 13 14 15 16 17 19 19 20 (Fig. ID). In principle, relatively little lightenergy input—and thus only small photobioreactors—should be required to drive this reaction, as most of the hydrogen energy is derived from the organic substrates. So far, however, measured photosynthetic efficiencies have been disappointing—not much higher than those obtained in biophotolysis reactions. Reasons for this include the high-energy demands by the nitrogenase-catalyzing hydrogen evolution in these bacteria, and the relatively low light intensities at which these bacteria operate— preventing efficient use of full sunlight intensities. One exciting opportunity, with potential for near-term practical applications of photosynthetic bacteria, is their use as catalysts in the dark conversion of carbon monoxide to hydrogen (Fig. IE). Such a microbial “shift reaction” can accomplish this conversion at room temperature and in one pass, in contrast to chemical catalysts that require high temperatures and multiple stages. One problem that must be overcome to make this process economically feasible is the mass transfer limitation in such a process. One enticing suggestion is that this could be overcome with gas phase bioreactors21. The microbial shift reaction could be particularly useful for small-scale applications that could most effectively employ biomass gasification to produce hydrogen. Another potentially economically viable approach to dark fermentative hydrogen production, recently demonstrated in Nature Biotechnology1, is to look for processes where hydrogen would be the byproduct of a highvalue biotechnology product, such as gluconic 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Woodward, J., Mattingly, S.M., Danson, M., Hough, D., Ward, N., and Adams, M. 1996. Nature Biotechnology 14:872-874. Jackson, D.D. and Ellms, J.W. 1996. Reports Mass. State Board Health p. 410. Gibbs, M., Hollaender, A., Kok, B., Krampitz, L.O., and San Pietro, A. 1973. Proceedings of the Workshop on Bio Solar Hydrogen Conversion. September 5-6 1973, Bethesda, MD. Benemann, J.R., Berenson, J.A., Kaplan, N.O., and Kamen, M.D. 1973. Proc. Nat Acad. Sci. USA 70:2317-2320. Benemann, J.R. and Weare, N.M. 1974. Science 184:1917-175. Weaver, P.F., Lien, S., and Seibert, M. 1980. Solar Energy 24:3-45. Benemann, J.R., Miyamoto, K., and Hallenbeck, P.C. 1980. Enzyme Microb. Technol. 2:103-111. Smith, G.D., Ewart, G.D., and Tucker, W. 1992. Int. J. Hydrogen Energy 17:695-698. Boichenko, V.A. and Hoffman, P. 1994. Photosynthetica 30:527-552. Markov, S.A., Bazin, M., and Hall, D.O. 1995. Adv. Biochem. Eng. /Biotechnol. 52:61-86. Greenbaum, E. 1988. Biophys. J. 54:365-368. Ueno, Y, Morimoto, M., Ootsuka, S., Kawai, T., and Satou, S. 1995. US Patent 5,464,539. Sasikala, K., Ramana, C.V., Rao, P.R., and Kovacs, K.L. 1993. Adv. Appi. Microbiol. 38:211-295. Markov, S.A., Weaver, R., and Seibert, M. 1996. Presentation at the Hydrogen 96 Meeting, Stuttgart, Germany, June 1996. 1104 acid. The major problem with these types of schemes is finding a high-value product for which there is also a large need. In the case of gluconic acid, hydrogen represents only about 1% of the total weight and value of the products derived from the input glucose. With a total US market of only about 50,000 tons of gluconic acid per year this means this process would produce only 500 tons of hydrogen. Since this is rather a small amount of hydrogen—worth less than $1 million annually—it is difficult to make convincing economic arguments on its behalf. Nevertheless, it could be of interest in this industry, especially if other fermentations could also be configured to yield hydrogen as a byproduct. More promising would be to convert lowercost substrates at high yields. Specifically, deriving hydrogen from organic wastes using dark fermentative processes (Fig. IF). The model for such a process is the fermentation to methane of waste sludges, animal manures, and food process ing wastes. Hydrogen fermentations would use similar hardware to that used currently in industrial methane fermentations. The economics of hydrogen fermentations could be favorable at even less than stoichiometric yields: Production costs of methane fermentations range from about $3-8 per MMBTU, whereas hydrogen produced by the same types of hardware could be sold for as much as $15 per MMBTU—depend- At the moment, the United States Department of Energy is currently spending about $1 million per year for biohydrogen production. ing on location, scale, purity, and other factors. In addition, waste treatment credits could cover much of the costs of waste handling and processing, just as they do in most methane fermentations. One near-term option in this regard is to produce a mixture of hydrogen and methane in a two-stage process. The first step would produce hydrogen and organic acids, which would be converted to methane in a second fermentation stage. A selling point for this mixture is that hydrogen-methane mixtures significantly reduce air pollutants in internal combustion engines, compared with using pure methane as a fuel. The ultimate goal—and challenge—for dark hydrogen fermentation R&D is to achieve high yields of hydrogen. At present, yields of 10-20% are currently reported. Economic feasibility will not be sustainable until these yields reach the 6080% mark. The hope is that experimental approaches to increase the yields of dark anaerobic hydrogen fermentations, such as the use of thermophilic bacteria, nutrient limitations, and, most importantly, genetic and metabolic engineering to redirect metabolic pathways, will lead to these high levels of hydrogen production. The far side Concerns about global warming have increased interest in hydrogen as a fuel. Biohydrogen production will play an important role in making this interest feasible. However, to accomplish this goal will require sustained R&D support by all the major countries that can benefit from it. At the moment, the US Department of Energy (Washington, DC) is currently spending about $1 million per year for biohydrogen production research. In contrast, Japan spends about five times as much in this area. These sums are far below what both NATURE BIOTECHNOLOGY VOLUME 14 SEPTEMBER 1996 © 1996 Nature Publishing Group http://www.nature.com/naturebiotechnology FE A TU R E H YD R O GE N B I O TE CH N OL O G Y the long-term promises and near-term opportunities for practical applications call for: In addition to delivering a sustainable fuel source, this type of research will, no doubt, spawn other commercial technologies. For example, bacterial hydrogen metabolism is a key process in many fermentations, is central to biocorrosion, and is being studied in the bioremediation of hazardous wastes. However, at present, the promise of biological hydrogen production providing efficient and economical energy conversion processes will remain the primary justification for this research. It is still too early to predict which of the many possibilities summarized in Figure 1 will be ultimately successful, or how they would appear in practice—as large-scale production processes or small-scale roof-top conversion devices. But when one considers the spectrum of possibilities for hydrogen biotechnology, and the likelihood of continued “crises” arising from our use of non-renewable resources, there is little doubt that this field will be important in shaping the new, clean, energy and environmental technologies that will be required in the 21st century. NATURE BIOTECHNOLOGY VOLUME 14 SEPTEMBER 1996 1105