Continental Airlines B737-300/-500 Electrical and Avionics NOTICE THIS MANUAL HAS BEEN PREPARED FOR AIRPLANE SYSTEMS AND AVIONICS TRAINING. IT WILL NOT BE REVISED AND DOES NOT AMEND OR SUPERSEDE INFORMATION CONTAINED IN APPLICABLE GOVERNMENT REGULATIONS AND CONTINENTAL'S APPLICABLE SERVICE BULLETINS, MAINTENANCE MANUALS, OVERHAUL MANUALS AND WRITTEN INSTRUCTIONS. CONTINENTAL AIRLINES MAINTENANCE TRAINING DEPARTMENT A TABLE OF CONTENTS VOLUME 1 SUBJECT PAGE GENERAL INTRODUCTION 1 - 60 ELECTRICAL POWER 1 - 90 ARINC 429 AND ABBREVIATIONS 1 - 28 EFIS 1 - 100 AIR DATA SYSTEM 1 - 74 INERTIAL REFERENCE SYSTEM 1 - 122 AUTOMATIC DIRECTION FINDER 1 - 24 VHF NAVIGATION 1 - 64 MARKER BEACON 1 - 10 LOW RANGE RADIO ALTIMETER 1 - 32 DISTANCE MEASURING EQUIPMENT 1 - 30 GROUND PROXIMITY WARNING SYSTEM 1 - 72 INSTRUMENT COMPARATOR 1 - 14 VOLUME 2 ATC TRANSPONDER 1 - 30 TCAS 1 - 54 WEATHER RADAR 1 - 66 B SUBJECT PAGE FLIGHT MANAGEMENT SYSTEM INTRODUCTION 1 - 10 FLIGHT MANAGEMENT COMPUTER SYSTEM 1 - 92 DFCS INTRODUCTION 1 - 28 DFCS HYDRAULICS AND FLIGHT CONTROLS 1 - 30 DFCS OPERATIONS 1 - 62 DFCS ENGAGE AND WARNING MONITORS 1 - 18 DFCS PITCH AND ROLL CONTROL 1 - 42 DFCS BITE 1 - 18 DFCS EFIS DIFFERENCES 1 - 30 YAW DAMPER 1 - 22 AUTOTHROTTLE 1 - 50 CATEGORY II/AUTOLAND 1 - 16 AUDIO INTEGRATING 1 - 30 SERVICE INTERPHONE SYSTEM 1 - 16 PASSENGER ADDRESS SYSTEM 1 - 30 VHF COMMUNICATIONS 1 - 20 ACARS 1 - 46 CREW CALL SYSTEM 1-8 COCKPIT VOICE RECORDER 1 - 14 DIGITAL FLIGHT DATA RECORDER 1 - 60 CLOCKS 1 - 12 FUEL QUANTITY 1 - 22 C General Introduction 1 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION INSTRUMENT PANEL LOCATIONS 1. General Flight instruments and avionics system controls and indicators are located on panels in the flight compartment. 2. Components Flight instruments and annunciator lights are located on the captain's, first officer's, and center instrument panels. Control panels and annunciator lights are located on the FWD and AFT overhead panel, light shield and sidewalls. 2 MAINTENANCE TRAINING MANUAL INSTRUMENT PANEL LOCATION 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION PANEL INSTRUMENT INSTALLATION 1. General Most of the airplane's instruments are secured to panels by clamps. The clamps are fastened to the back of the panel face and surround the instrument case. Loosening a clamp facilitates instrument removal; tightening a clamp holds the instrument firmly in its panel mounted position. 2. Clamp Mounting Screws The clamps are fastened to the panels by clamp mounting screws which can be identified by noting that they are smaller than the other screws positioned around the premimeter of the instrument. Limited counterclockwise rotation of the clamp mounting screws facilitates instrument removal after the clamp has been slackened. The clamp mounting screws should be removed only when it is necessary to detach the clamp from the panel. On retangular instrument installations, there are two clamp mounting screws located diagonally opposite each other. On cylindrical instrument installations, there is one clamp mounting screw. 3. Clamp Adjustment Screws A clamp may be loosened or tightened by turning the clamp adjustment screws which can be identified by noticing that they are larger than the clamp mounting screws. Counterclockwise rotation of the adjustment screws extends the clamp to permit removal or re-orientation of the instrument; clockwise rotation contracts the clamp around the instrument case. On retangular instrument installations, there are two clamp adjustment screws located diagonally opposite each other. On cylindrical instrument installations, there is one clamp adjustment screw. 4 MAINTENANCE TRAINING MANUAL RECTANGULAR INSTRUMENT INSTALLATION ROUND INSTRUMENT INSTALLATION PANEL INSTRUMENT INSTALLATION 5 MAINTENANCE TRAINING MANUAL NOTES 6 MAINTENANCE TRAINING MANUAL CAPTAINS INSTRUMENT PANEL 7 MAINTENANCE TRAINING MANUAL PILOTS CENTER INSTRUMENT PANEL AND LIGHTSHIELD 8 MAINTENANCE TRAINING MANUAL Center Panel EFFECTIVITY CAL 320-324, 336-345 9 MAINTENANCE TRAINING MANUAL FIRST OFFICERS INSTRUMENT PANEL 10 MAINTENANCE TRAINING MANUAL PILOTS' CONTROL STAND - DESCRIPTION AND OPERATION Pilots' Control Stand EFFECTIVITY CAL 301-361 11 MAINTENANCE TRAINING MANUAL PILOTS ELECTRONICS PANEL 12 MAINTENANCE TRAINING MANUAL FORWARD OVERHEAD PANEL - DESCRIPTION AND OPERATION Forward Overhead Panel EFFECTIVITY CAL 301-319, 325-335, 346-361 13 MAINTENANCE TRAINING MANUAL Forward Overhead Panel EFFECTIVITY CAL 320-324, 336-345 14 MAINTENANCE TRAINING MANUAL AFT OVERHEAD PANEL - DESCRIPTION AND OPERATION Aft Overhead Panel EFFECTIVITY CAL 301-361 15 MAINTENANCE TRAINING MANUAL AUXILIARY PANELS - DESCRIPTION AND OPERATION Auxiliary Panels EFFECTIVITY CAL 301-330 16 MAINTENANCE TRAINING MANUAL Auxiliary Panels EFFECTIVITY CAL 331-361 17 MAINTENANCE TRAINING MANUAL FORWARD CABIN ATTENDANTS' PANELS - DESCRIPTION AND OPERATION Forward Cabin Attendants' Panels EFFECTIVITY CAL 301-361 18 MAINTENANCE TRAINING MANUAL AFT CABIN ATTENDANTS' PANELS - DESCRIPTION AND OPERATION Aft Cabin Attendants' Panels EFFECTIVITY CAL 301-361 19 MAINTENANCE TRAINING MANUAL MAIN PANEL-CAPTAIN 20 MAINTENANCE TRAINING MANUAL Center Panel EFFECTIVITY CAL 380-386, 601-699 21 MAINTENANCE TRAINING MANUAL Pilots' Lightshield EFFECTIVITY CAL 638-699 22 MAINTENANCE TRAINING MANUAL MAIN PANEL-FIRST OFFICER 23 MAINTENANCE TRAINING MANUAL Pilots' Control Stand EFFECTIVITY CAL 380-386, 601-699 24 MAINTENANCE TRAINING MANUAL Aft Electronic Panel EFFECTIVITY CAL 601-633, 638-699 25 MAINTENANCE TRAINING MANUAL Forward Electronic Panel EFFECTIVITY CAL 601-633 26 MAINTENANCE TRAINING MANUAL Forward Electronic Panel EFFECTIVITY CAL 380-386, 634-699 27 MAINTENANCE TRAINING MANUAL Forward Overhead Panel EFFECTIVITY CAL 601-618 28 MAINTENANCE TRAINING MANUAL Forward Overhead Panel EFFECTIVITY CAL 619-633, 637-699 29 MAINTENANCE TRAINING MANUAL Aft Overhead Panel EFFECTIVITY CAL 380-386, 601-699 30 MAINTENANCE TRAINING MANUAL Forward Cabin Attendants' Panels EFFECTIVITY CAL 380-386, 601-699 31 MAINTENANCE TRAINING MANUAL Aft Cabin Attendants' Panels EFFECTIVITY CAL 380-386, 601-699 32 MAINTENANCE TRAINING MANUAL LOAD CONTROL CENTER 33 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION MASTER WARNING LIGHTS AND CAUTION ANNUNCIATORS 1. General The master caution lights inform the pilots that a system fault indicator light has illuminated on overhead panel or the engine and APU protection panel. The system caution annunciator informs the pilots which system has a fault. 2. Location The master caution lights and system annunciators are located on the light shield. 3. Power Power for the lights is either from a system circuit breaker or from the DIM and TEST circuit breaker. 4. Operation The master caution light consists of an amber light cap labeled MASTER CAUTION - PUSH TO RESET. Each system caution annunciator is composed of an amber light cap divided into six sections. The light cap sections on the captain's side are labeled FLT CONT, ELEC, IRS, APU, FUEL and OVHT/DET. The light cap sections on the first officer's side are labeled ANTI-ICE, ENG, HYD, OVERHEAD, DOORS, and AIR COND. Pressing either the captain's or first officer's master caution light extinguishes the master caution lights and the system caution annunciators. The system fault indicator light remains illuminated until the fault is corrected. The pilot may recall system fault indications or the system caution annunciators by pressing either annunciator. All annunciator lights will illuminate while the annunciator is pressed. When released, only those system with illuminated fault indicators will cause the corresponding system caution annunciator to remain illuminated. The lamps for the warning lights and annunciators are replaced by pulling off the light cap. 34 MAINTENANCE TRAINING MANUAL MASTER WARNING LIGHTS AND CAUTION ANNUNCIATORS 35 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ANNUNCIATOR IDENTIFICATION The two annunciators are composed of six sections, each with individual lights. Several systems are circuited to each section. A section illuminates when one or more of the systems has a failure. 36 MAINTENANCE TRAINING MANUAL ANNUNCIATOR IDENTIFICATION 37 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT ELECTRONIC EQUIPMENT RACK LOCATIONS 1. General The majority of avionic system line replaceable units (LRUs) are located on the equipment racks in the electronic equipment (E&E) compartment. 2. Location The E&E compartment is located in the lower 41 section, aft of the nose wheel well. 3. Components There are 3 equipment racks located in the E&E compartment. The external access door is located between the 3 racks. Access from the forward cargo compartment is through a removable panel located between the E2 and E3 racks. There is an additional access to the E&E compartment from the passenger cabin. This access is located between the seat tracks on the right side of the airplane by the third window from the front. This is not a normal access since there are two panels, one must be removed from below and one from above. ELECTRONIC EQUIPMENT RACK LOCATIONS 38 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT RACKS 39 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT ELECTRONIC EQUIPMENT RACK LOCATIONS General Most avionic systems line replaceable units (LRUs) are located on the equipment racks in the electronic equipment (E/E) compartment. Location The E/E compartment is located in the lower 41 section, aft of the nose wheel well. Components There are 4 equipment racks located in the E/E compartment. The external access door is located in the floor between the 4 racks. 40 MAINTENANCE TRAINING MANUAL 41 ELECTRONIC EQUIPMENT RACK MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION MODULE INSTALLATION General Features Module retaining devices provide the means of pushing the module connector into its mating rack connector, securing on the shelf, and extracting the unit for removal. There are three types of module hold downs: two are thumbscrew types, the other is a lever-latch. Cam-Lock Lever The cam-lock lever is a force limiting, latching lever which also serves as a carrying handle for the LRU after removal. Press the latch to release the lever from the handle. Move the lever downward to release the module from the connector. To install the module, slide the unit into the shelf with the lever open until the lever engages the shelf-mounted fork. Then move the lever upward to its latched position. Thumbscrew Thumbscrew hold downs are retainer cups which are placed over module hold down hooks and tightened using the retainer nuts. Because this type of hold down does not provide the necessary force limiting, an extractor tool must be used for removal and installation. The extractor tool is placed under the front edge of the module. The torque knob is rotated to release the unit from the connector. Rotating the knob in the opposite direction will apply the necessary force to insert the tool into the shelf. The tool is stowed in a bracket on the forward, inboard stanchion of the E2 rack. Tridar Extractors The tridar extractors are torque limiting, thumbscrew retaining devices which include an extracting function. They also provide a visual indication when the hold down is applying the desired force. To remove a module, loosen the extractor knob until the red band is visible. Rotate the keeper to align the slot with the T-hook and free the extractor. To install the module, align the slot with the T-hook and rotate the keeper to the wide band. Tighten the knob until the red band is out of view. NOTE: Some modules are static sensitive and contain devices that can be damaged by static discharge. Do not handle modules labeled static sensitive before reading procedures for handling electrostatic discharge sensitive devices. (Reference Maintenance Manual, Chapter 20-41-01.) 42 MAINTENANCE TRAINING MANUAL MODULE INSTALLATION 43 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION ELECTROSTATIC DISCHARGE SENSITIVITY General Subsystem Features Static Build-Up Static electricity is generated and stored on the surface of non-conductive materials and discharges to the first available ground source. Items such as human hands, air, and glass store high positive charges, whereas plastics store large charges of negative electricity. Static Damage If static discharge can be seen or felt, then it may be assumed that the potential difference prior to discharge can be measured in thousands of volts. However, the voltage necessary to damage microcircuitry can be thirty volts or less. Therefore, electrostatic discharge damage can occur even though the discharge is of insufficient strength to be felt or seen. The low energy source that most commonly destroys ESDS devices is the human body which, in conjunction with nonconductive garments and floor coverings, generates and retains static electricity. In order to adequately protect ESDS devices, the device and everything that contacts it must be brought to ground potential by providing a conductive surface and discharge paths. Handling LRU's/INSTRUMENTS – Do not touch connector pins or other exposed conductors. Install dust caps whenever a unit is removed. Circuit Cards – Use a wrist strap assembly when handling circuit cards. Wrap card in a conductive plastic bag and place in a container for transport. Labeling Racks Racks and shelves containing ESD sensitive equipment are identified. Equipment/Instruments LRU's and instruments containing ESD sensitive circuitry are labeled. Circuit Cards Circuit assemblies containing ESD sensitive equipment are labeled accordingly on the extractor lever. 44 MAINTENANCE TRAINING MANUAL STATIC DISCHARGE SENSITIVE DEVICES IDENTIFIERS 45 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT EQUIPMENT COOLING 1. General The equipment cooling system cools the equipment on the racks in the electronic compartment, some circuit breaker panels in the flight compartment and the main instrument panel. Cabin air is the cooling medium. It is drawn through and around the equipment into a system of ducts and manifolds. 2. Location The system components are located in the lower aft section of the electronic equipment compartment. The blower select switch and cooling OFF warning light are on the overhead panel (P5). 3. Components A. Blowers The main blower operates continuously when power is supplied to the airplane. If the main blower fails, the alternate blower may be switched on. Check valves prevent recirculating air being discharged from the operating blower back through the nonoperating blower. B. Automatic Flow Control Valve This valve controls the overboard flow of air as the cabin-to-ambient differential pressure increases. C. Equipment Mounting Shelves and Ducts The electronic racks are formed by shelves, header plenums, and supporting structure. Holes for airflow are suitably located for each shelf. D. Airflow Detection System The airflow detection system provides a warning when there is insufficient cooling air. The airflow detection system consists of an equipment cooling off light and system circuitry. 46 MAINTENANCE TRAINING MANUAL EQUIPMENT COOLING COMPONENT LOCATION 47 MAINTENANCE TRAINING MANUAL NOTES 48 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT EQUIPMENT COOLING OPERATION 1. General Two blowers, main and alternate, are provided for the equipment cooling. The operating blower is selected by a switch on the P5 overhead panel. The blower operates, when power is applied to the electrical buses. 2. Operation The operating blower draws cabin air through and around the equipment and into the plenums and ducts. An airflow detector senses the operation of the blower, and if there is no airflow, the Equipment Cooling OFF light on the overhead panel is illuminated. When the airplane is on the ground, or during low altitude flight, the heated air is discharged overboard. As differential pressure increases, the airfoil shaped Automatic Flow Control Valve closes, directing the air to the forward cargo compartment. The valve closes at 2.0 to 2.8 psi differential pressure. EQUIPMENT COOLING OPERATION 49 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT EQUIPMENT COOLING SCHEMATIC 1. General Equipment cooling operates when ac is applied to the airplane's buses. 2. Power Equipment cooling requires 115 volts ac for the blower, and 28 volts dc for the warning circuit. The circuit breakers are located on the P18 panel. 3. Operation With power provided to the buses, a relay energizes, applying power to the selected blower. 28 volts dc is applied to the Airflow Detector. With normal airflow, the heater is cooled. When airflow is low, temperature rises closing the switch. Equipment Cooling OFF, Master Caution, and the OVHD annunciator illuminate. On the ground, the Crew Call Horn will also sound, if either inertial reference unit is on. 50 MAINTENANCE TRAINING MANUAL EQUIPMENT COOLING SCHEMATIC 51 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT EQUIPMENT COOLING General Equipment cooling is provided by separate supply and exhaust systems using cabin air as the cooling medium. Supply fan cooling (blow through) is used for the Electronic Flight Instrument System (EFIS) display units in the flight compartment and the inertial reference units (IRU) in the electronic equipment E/E compartment. Exhaust fan cooling (draw through) is used for the other equipment on the E/E racks, some circuit breakers in the flight compartment and the main instrument panel. Location The components for the supply and exhaust systems are located in the E/E compartment except for most of the ducting and the low flow detectors. Selector switches for normal and alternate supply and exhaust fans and OFF warning lights are on the overhead panel (P5). 52 MAINTENANCE TRAINING MANUAL EQUIPMENT COOLING 53 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT EQUIPMENT COOLING OPERATION General Normal and alternate supply fans and normal and alternate exhaust fans are provided for equipment cooling. The operating supply and exhaust fans are selected by switches on the P5 overhead panel. The fans operate when power is applied to the electrical buses. Operation Supply Fan Cooling The operating supply fan draws ambient air from the electronic equipment compartment through the air cleaner and supplies air to the Inertial Reference Units (IRU) and the main duct. Air passing through the main duct flows across the low flow detector probe and into the four EFIS displays. The supply fan forces cooling air through the four EFIS displays and out the exhaust ducts. This exhaust air is sent to the lower lobe of the airplane. If the low flow detector senses a loss of cooling, the supply OFF light on the P5 overhead panel and the master caution light illuminates. Exhaust Fan Cooling The operating exhaust fan draws cabin air through and around the equipment and into the plenums and ducts. A low flow detector monitors the operation of the blower, and if there is low airflow, the Equipment Cooling Exhaust OFF light on the overhead panel illuminates. When the airplane is on the ground, or at low altitude, the heated air is discharged overboard. As differential pressure increases, the airfoil shaped Automatic Flow Control Valve closes, directing the air to the forward cargo compartment. The valve closes at 2.0 to 2.8 psi differential pressure. 54 MAINTENANCE TRAINING MANUAL EQUIPMENT COOLING OPERATION 55 MAINTENANCE TRAINING MANUAL ELECTRONIC EQUIPMENT COMPARTMENT SUPPLY FAN COOLING SCHEMATIC General Supply fan cooling operates when 115v ac power is applied to the airplane's buses Power Supply fan cooling requires 115v ac for the fans and 28v dc for relay and low flow detector operation. Circuit breakers for 115v ac and 28v dc for the relays and low flow detector are located on P18. The circuit breaker for the 28v dc to the supply fan OFF light is on the P6. Operation When 115v ac power is applied to the airplane's buses, a relay in the P6 panel energizes, applying power to the selected supply fan. The low flow detector is a temperature sensing probe assembly designed to monitor the cooling air temperature. The low flow detector provides an alarm signal when the cooling air temperature rises above a temperature sensing threshold. It is powered by 28v dc. The airflow through the equipment cooling system removes heat from the detector. When the threshold is exceeded, a low flow signal is sent to the EFIS symbol generators and illuminates the OFF, MASTER CAUTION and OVERHEAD lights. The OFF light remains on until airflow through the system is sufficient to remove heat from the detector. The crew call horn will sound if the airplane is on the ground and either IRU is powered on. The normal and alternate supply fan motors are protected by heat-sensitive switches. There is one thermal switch per motor winding. When the motor temperature reaches 400°F, the switch opens. This de-energizes the controlling relay, removing power to the winding. 56 MAINTENANCE TRAINING MANUAL SUPPLY FAN COOLING SCHEMATIC 57 MAINTENANCE TRAINING MANUAL STATIC DISCHARGERS 58 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION ANTENNA LOCATIONS General Component Locations Antennas associated with the communications and navigation systems are shown on the graphic below. The weather radar, VHF NAV glide slope, and dual localizer antennas are mounted in the radome. There are VHF COMM 1, TCAS, and ATC-1 antennas located on top of the fuselage. The VHF navigation VOR/LOC antenna is incorporated into the tip of the vertical fin. All other system antennas are situated on the bottom of the fuselage. ANTENNA LOCATIONS 59 MAINTENANCE TRAINING MANUAL NOTES 60 Electrical Power 1 MAINTENANCE TRAINING MANUAL NOTES 2 MAINTENANCE TRAINING MANUAL INTRODUCTION ELECTRICAL POWER DIAGRAM 1. Purpose The electrical power is used for the control, operation, and indication of the various airplane systems on the ground and inflight. 2. System Description The power is obtained from the battery, generation and ground support equipment. It is controlled and monitored prior to distribution as 115 volt ac, 28 volt ac and 28 volt dc supply to using systems. ELECTRICAL POWER 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION ELECTRICAL POWER General Component Locations The alternating current power is supplied by two engine driven generators for normal inflight operation. A generator, driven by the auxiliary power unit, can supply all power for ground or flight operation. Power can be supplied on the ground through the external power (ac) receptacle. The dc power is supplied from the battery or conversion from the ac power. The ac and dc power is distributed to the various systems through the left and right load control centers in the flight compartment. The control and indication of the electrical system is from the P5 overhead panel in the flight compartment. 4 MAINTENANCE TRAINING MANUAL ELECTRICAL POWER 5 MAINTENANCE TRAINING MANUAL INTRODUCTION GENERATOR DRIVE 1. Purpose The ac power produced by the generators is of constant frequency. To achieve this the generators are rotated at constant speed by the drives on the engines and the APU. 2. System Description The drive system consists of constant speed drives (CSD), an auxiliary power unit with speed reduction gearbox, controls and monitoring system. GENERAL DESCRIPTION 1. General Component Locations The constant speed drives are located on the front left side of each engine, the APU is in the aft section of the fuselage, and the control and monitoring is from the P5 panel in the flight compartment. 2. General Operation The engine generator drives are hydromechanical units increasing or decreasing the engine input speed and supplying constant speed to the generators. Oil is used as an operating fluid. The APU operates at constant speed and through the gearbox the speed is reduced for the generator. 6 MAINTENANCE TRAINING MANUAL ENGINE GENERATOR DRIVE 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CONSTANT SPEED DRIVE Physical Description The CSD is a hydromechanical transmission using hydraulic trimming and mechanical controls to govern the output rotational speed. Located on the CSD are: Oil inlet and outlet connection with temperature bulbs Wet spline cavity fill valves Main electrical connector and harness. Vent valve mount Low oil pressure switch Oil quantity sight glass Disconnect solenoid Output pad drain (Generator Side) Charge filter with differential pressure indicator Drain plug (Reservoir) Case drain and magnetic drain plug Governor adjustment Reset handle On the input end of the CSD is a QAD (Quick Attach Detach) flange for CSD attachment to the QAD ring on the gearbox. On the opposite face are 12 studs for the generator attachment. 8 MAINTENANCE TRAINING MANUAL CONSTANT SPEED DRIVE 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CONSTANT SPEED DRIVE SCHEMATIC Operation Hydraulic system The constant speed drive consists of two positive displacement axial slipper pistontype hydraulic units and a mechanical axial geared differential which performs the speed summing function. One hydraulic unit is of fixed displacement and the other is a variable displacement type. The hydraulic system consists of the charge pump, the scavenge pump and the charge relief valve. The charge pump is located in the system between the all-attitude reservoir and the transmission. It supplies oil to the hydraulic units, governor, control piston and the lubricating system. The charge pump forces the oil through the charge filter which incorporates a pressure differential indicator. The red button in the indicator will pop out at 45-55 psi differential pressure. Connected to the charge line is a low oil pressure switch which operates at 120-160 psi. The scavenge pump is located in the system between the transmission sump and the external oil cooler. The scavenge pump picks up lube oil and internal leakage and pumps it through the external oil cooler into the all-attitude reservoir. Temperature Control Heat produced by the transmission is absorbed by the hydraulic fluid in the unit and dissipated in an oil cooler at the forward end of the engine. The hot oil passes through an external filter then through the cooler. Oil temperature is sensed at the outlet and inlet from the CSD. Normal temperature rise of the oil through the transmission is about 10°C at continuous full load, with an inlet oil temperature of about 120°C, at normal input speeds. The oil in the transmission serves as a lubricant, as a coolant and as the hydraulic medium of the drive. The oil returning from the cooler is deaerated in a swirl chamber in the reservoir. If the temperature of the oil reaches 157°C, a thermoswitch in the return line closes illuminating the HIGH OIL TEMP light on the P5 panel. A vent valve is provided to prevent negative pressure and retain positive pressure. Oil quantity is indicated by a sight gage on the left side. 10 MAINTENANCE TRAINING MANUAL CONSTANT SPEED DRIVE SCHEMATIC 11 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CONSTANT SPEED DRIVE-ELECTRICAL Monitor The constant speed drive has electrical components connected to external circuits for monitoring in the flight compartment on the constant speed drive and standby power panel P55. The power supplies are from the circuit breaker panel, P6. The low oil pressure switch operates at 120-160 psig. With increasing pressure, the switch opens at 160 psig; and with decreasing pressure, the switch closes at 120 psig. The switch controls the LOW OIL PRESSURE amber light. At a temperature of 157°C, the high oil temperature switch closes and the HIGH OIL TEMP amber light illuminates. The disconnect solenoid is activated by 28 volt dc from a guarded switch on the P5 panel. The normally closed contacts of the switch connect a ground to the disconnect solenoid; thus both sides of the coil are grounded to prevent the possibility of voltage pickup and inadvertantly tripping the CSD. A second section of this switch provides 28 volt dc to the trip coil of the generator control relay, tripping off the generator field. Two variable resistance temperature bulbs measure the oil temperature on either side of the oil cooler. One bulb measures the input oil temperature to the CSD and is read on a meter on the P5 panel. A switch on the panel alters the circuit to include the oil out temperature bulb so that the meter can indicate the rise in oil temperature through the CSD. 12 MAINTENANCE TRAINING MANUAL CONSTANT SPEED DRIVE ELECTRICAL 13 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CSD OIL COOLER 1. Purpose The CSD oil cooler is used for cooling of the oil from the CSD. 2. Location It is located in an opening on the right side of the engine fan duct. 3. Physical Description. The cooler is a small oil/air heat exchanger using fan air. A pressure relief valve is installed in the cooler assembly. 4. Operation During engine operation, hot oil from the CSD passes through the cooler; fan air provides the cooling for the oil. If the cooler becomes blocked on the oil side, a pressure relief valve cracks open at 50 psi ∆P and is fully open at 90 psi DP allowing oil to bypass the cooler core. 5. Maintenance Practices. The cooler can be removed by disconnecting the two oil lines and removing 8 nuts. CAUTION: COOLER DAMAGE CAN OCCUR FROM FOREIGN OBJECTS BEING INGESTED BY THE ENGINE. 14 MAINTENANCE TRAINING MANUAL CSD OIL COOLER 15 MAINTENANCE TRAINING MANUAL CONSTANT SPEED DRIVE Controls and Indicators An amber LOW OIL PRESSURE light controlled by an electromagnetic pressure sensor located on the CSD. The MASTER CAUTION and ELEC annunciator lights on the P7 panel also illuminate. An amber HIGH OIL TEMP light controlled by a thermoswitch located in the oil cooler return line. The MASTER CAUTION and ELEC annunciator lights on the P7 panel also illuminate. A double-scaled generator drive oil temperature indicator. The indicator is wired into a bridge circuit with two resistance type temperature bulbs. One scale displays temperature IN to the CSD and the other scale displays RISE. The reading selection is controlled by a switch located in the center on the panel. Both indicators are calibrated in degrees Celcius. Two red, guarded, safety-wired, disconnect switches. Each switch controls a disconnect solenoid in the respective CSD. Activation of the a switch disconnects the CSD mechanical drive from the engine accessory gearbox drive. 16 MAINTENANCE TRAINING MANUAL Drive and Generator Attachment The constant speed drive and the ac generator can be removed and installed as a complete assembly, or as separate units. If these operations are being performed without the aid of a cradle assembly, it will be easier to remove and install them separately. A quick-attach-detach (QAD) locking ring facilitates removal and installation of the CSD, or of the CSD and generator assembly. 17 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CONSTANT SPEED DRIVE FILTERS Maintenance Practices Filters The constant speed drive oil system has two oil filters: an external filter on the right side of the engine, and a CSD internal filter. Both filters have a differential pressure pop-out indicators. When the filters are blocked, at a differential pressure of 45 to 55 psid, the indicators pop-out. General rules when changing filters: 1. Remove and discard old O-rings and install new O-rings. 2. Assure filter housings and screws are lockwired correctly. 3. Service the CSD to correct levels. 4. Motor the engine and check for leaks. Warning/Caution A. WARNING: USE EXTREME CARE WHEN DRAINING CSD OIL OR REMOVING CSD COMPONENTS. HOT OIL CAN CAUSE INJURY. PROLONGED CONTACT WITH CSD OIL CAN CAUSE DERMATITIS. OIL WILL STAIN CLOTHING AND CAN SOFTEN PAINT. B. CAUTION: TAKE ALL POSSIBLE PRECAUTIONS TO PREVENT FOREIGN MATTER FROM ENTERING DRIVE SYSTEM. 18 MAINTENANCE TRAINING MANUAL CONSTANT SPEED DRIVE FILTERS 19 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CSD AND WET SPLINE CAVITY SERVICE 1. Maintenance Practices A. Oil Servicing The need and time for oil changes depends on operating conditions. An oil sight gage on the CSD indicates the oil level in the system. A standpipe attached to the engine accessory gearbox limits the oil level in the wet spline cavity. B. CSD Servicing Service Constant Speed Drive Case and Reservoir Step 1 If oil level is below bottom edge of band, service to bottom edge of band. Pump oil (with 5 to 30 psi pressure) from service cart through CSD oil reservoir pressure fill valve. Oil quantity is 4 1/2 quarts. Step 2 Check oil level at reservoir oil sight gage. The operating range is within the applicable band. NOTE: Oil level reading on sight gage of a disconnected drive may indicate more oil than there actually is due to expanded air that may have forced oil from oil cooler into transmission. To obtain a true oil level reading on sight gage, pressure fill transmission, then recheck sight gage. Left and right bands are provided to allow for difference in angular rotation of drive on No. 1 or 2 engine. C. Wet Spline Cavity Servicing Step 1 Check oil level in the wet spline cavity by removing overflow drain cap on engine gearbox and allow oil to flow from standpipe indicator inside the cavity. When oil stops flowing spline cavity is filled to proper level. If excessive oil flows, check either CSD or engine seals for oil leaking into the wet spline cavity. Step 2 To bring oil to overflow level, pump oil from service cart through spline cavity fill check valve on CSD until it begins to flow from the standpipe indicator. Oil quantity is 1 1/2 quarts. Step 3 Allow excess oil to flow from standpipe, then replace overflow drain cap on engine gear case. 20 MAINTENANCE TRAINING MANUAL CSD WET SPLINE CAVITY SERVICE 21 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CSD SPEED ADJUSTMENT Maintenance Practices Governor The governor in the constant speed drive ensures that the output speed to the generator is maintained at 6000 RPM corresponding to electrical frequency of 400 Hertz. If the frequency is outside of this range, the governor can be adjusted. Adjustment Step 1 Obtain accurate frequency reading from the M400 test module. (The engine should be operated for three minutes to allow the CSD to reach operating temperature.) Stop engine and gain access to CSD. Step 2 Remove adjustment cap to gain access to adjustment screw. Step 3 Insert screwdriver in adjustment screw slot, press inward and turn screwdriver until adjustment screw engages governor adjustment screw. NOTE: When adjustment screw is engaged with the driving governor adjustment screw, it will be possible to feel a stop spring ratcheting against a gear on the governor adjustment screw. Step 4 Turn adjustment screw clockwise to raise frequency, counterclockwise to lower frequency. One full turn equals approximately 14 Hertz. Step 5 Adjust as necessary to bring frequency to 400 (±4) Hertz. Step 6 Replace adjustment cap and O-ring over adjustment screw. NOTE: If filter or magnetic plug show indication of failure or contamination, or if frequency is unstable or erratic, or if frequency goes out of limits and stays out upon application or removal of loads, replace CSD rather than adjust governor. If filter, magnetic plug, or CSD is contaminated, also replace oil cooler and associated tubing 22 MAINTENANCE TRAINING MANUAL CSD SPEED ADJUSTMENT 23 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AC GENERATOR - ENGINE 1. Purpose The generator driven by the engine produces the ac power required by the airplane systems primiarly for flight operation. 2. Location The generator is located on the forward left side of the engine and is attached to the constant speed drive. 3. Physical Description There are 6 ac and 2 ac terminals mounted on the generator. T1, T2, and T3 are the power terminals; T4, T5 and T6 are the neutral or grounded terminals. T1 and T4 are for phase A, the leads are color-coded red. T2 and T5 are for phase C, the leads are color-coded blue. T3 and T6 are for phase B, the leads are color-coded yellow. F and A are supply and return dc power for the generator field or excitation. Cooling air enters through a duct from the engine fan duct, is collected in a shroud on the generator and discharges overboard through a hole in the engine cowling (left side). 24 MAINTENANCE TRAINING MANUAL AC GENERATOR - ENGINE 25 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AC GENERATOR - APU 1. Purpose The generator driven by the APU produces the ac power required by the airplane systems primarily for ground operation. The generator can also be used as an inflight backup for the engine generator. 2. Location The generator is mounted on the forward face of the APU accessory drive gearbox. 3. Physical Description Terminal numbering and color-coding is the same as for the engine-driven generators. Cooling air enters through a duct from outside the APU compartment, passes through the generator and discharges into the APU compartment. (Duct installation is covered in APU section). 4. Operation The APU generator operation is identical to engine generator operation. 5. Maintenance Practices The generator is attached to the APU accessory drive gearbox with 12 slotted holes over mounting studs. The APU engine has to be removed prior to removal of the generator. Removal of the generator is similar to removal of the engine generator. 26 MAINTENANCE TRAINING MANUAL AC GENERATOR - APU 27 MAINTENANCE TRAINING MANUAL INTRODUCTION AC GENERATION 1. Purpose The purpose of the ac generation system is to provide 115 volt ac, 400 Hz, 3-phase power for the airplane systems on the ground and in flight. 2. System Description The system consists of three generators, three generator control units, eight transformers, four breakers, switches and indicating lights. GENERAL DESCRIPTION 1. General Component Locations The components associated with the ac generators are located on the engines (generators, transformers), APU (generator, transformer), in the electrical equipment compartment (transformers, breakers), in P6 panel (buses, breakers, generator control units, transformers) and on P5 panel (switches, lights). 2. General Operation 115 volt ac, 400 Hertz, 3-phase power is supplied by two engine driven generators for normal inflight operation. A generator, driven by the auxiliary power unit, can supply power for ground or flight operation. The control and protection of the generating system is by three identical generator control units which provide excitation control and fault protection. Power from the generators is supplied to the buses for distribution through engine and APU generator breakers. Circuit transformers are used for protection and for power sensing. Power source selection and indication is from the electrical systems panel. 28 MAINTENANCE TRAINING MANUAL AC GENERATION 29 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AC GENERATOR Operation Generator The generator is rated at 45 kilovolt-amperes 0.95 leading to .75 lagging power factor, 120/208 volts, 400 Hertz alternating current. The unit is without slip-rings, commutator, or brushes on either the main generator or the exciter. A complete generator assembly consists of an ac exciter generator, a rotating rectifier and a main generator. The ac exciter consists of a six-pole stationary dc field, and a rotating armature. A rotating electromagnetic field causes the output voltage to be induced in the stationary generator armature. This rotating field is excited by an integral ac exciter, which has its output converted to dc by rectifiers located in the generator rotor shaft. Excitation The exciter field is supplied with dc power from the voltage regulator. This causes a 3-phase voltage to be developed in the exciter armature which is rectified and fed into the ac generator rotating field. The field generates the useful ac output voltage in the ac stator. Current supplied by the voltage regulator to the field winding provides excitation for the exciter generator and controls the exciter output to the main generator. Temperature Control The thermistor, mounted in the exciter frame, has an inverse temperature resistance characteristic. The high resistance at low or normal ambient temperature blocks current flow in one of the parallel wires and causes the overall field resistance to be about that of the remaining single wire. At the higher temperature resulting from normal operation, the resistance of each single wire increases to approximately double. At the same time, the resistance of the two parallel wires at higher temperatures is approximately equal to that of the single wire at low temperature. Temperature compensation is thereby provided. Permanent Magnet Voltage Permanent magnets are mounted on the exciter generator frame between the six stator poles. These magnets provide a built-in residual voltage which accrues voltage build-up and eliminates the need for field flashing or for a starting relay. 30 MAINTENANCE TRAINING MANUAL AC GENERATOR 31 MAINTENANCE TRAINING MANUAL NOTES 32 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION GENERATOR CONTROL UNIT 1. Purpose The purpose of the generator control unit is to provide excitation, control and protection functions for the generating system. 2. Location The three generator control units are located on the front of the P6 panel. 3. Physical Description The GCU is packaged in an ARINC 1/4 short case. A single ARINC hold down hook is attached directly to the box front face. A circuit breaker is located on the front of the box and the electrical connector on the rear of the box. GENERATOR CONTROL UNIT 33 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CONTROL POWER SUPPLY Power Each of the generator control units (GCU) and the bus protection panel (BPP) contains a transformer-rectifier unit (TR). The TR unit converts 3-phase, ac power to 28 volt dc power for the control and protection circuits during normal system operation. If the ac power is not available or the TR unit has failed, the power for the control and protection circuits is available from the hot battery bus. With the battery switch in the ON position, relay R41 is energized. The hot battery bus is connected through the relay to the three GCU's and BPP as a backup power for each of the TR units. 34 MAINTENANCE TRAINING MANUAL CONTROL POWER SUPPLY 35 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ENGINE GENERATOR BREAKER 1. Purpose The two engine generator breakers allow 115 volt ac, 400 Hertz, 3-phase power to be supplied to the distribution system from the engine generators. 2. Location The two engine generator breakers are located on either side of a bulkhead attached to the right outboard side of the nose wheel well. 3. Physical Description The breaker has a dc coil for closing and tripping. A permanent magnet assists closing and latches the breaker in the closed position. An internal spring assists opening and holds it in the open position. The breaker has 6 main 115 volt ac contacts and 20 auxiliary contacts. The auxiliary contacts are used to control the positions of APU generator breakers and external power contactors, and for indicating lights in the flight compartment. 4. Access Access to the breakers is gained by removing the forward and aft access panels from the right inner wall in the nose wheel well. 5. Power Power supply for operation of the breaker is 28 volt dc. 6. Control The closing and tripping signals for the breakers are from the P5-4 panel, generator control units and the bus protection panel. 7. Operation Application of 28 volt dc to close, allows momentary energizing of the coil. When the breaker closes, the coil deenergizes through the auxiliary contact and the breaker is held closed by the permanent magnet. Application of 28 volt dc to trip, reverses the polarity of the coil and the contactor opens assisted by the spring. The coil deenergizes through the auxiliary contact. 8. Monitor The breaker position is monitored by the amber BUS OFF and blue GEN OFF BUS lights on the P5-4 panel. 36 MAINTENANCE TRAINING MANUAL ENGINE GENERATOR BREAKER 37 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION DIFFERENTIAL CURRENT TRANSFORMER (ENGINE) 1. Purpose The purpose of the differential current transformer for the engine generator is to sense the total current flowing back to the generator. 2. Location The differential protection neutral current transformer is mounted on the left side of the engine fan case. 3. Physical Description Each transformer has 3 windings (one per phase). The generator neutral cables pass through holes on the transformer marked B1, B2 and B3 facing the generator and are connected to a common ground on an engine flange. It is identical to the transformer of the APU generator. 38 MAINTENANCE TRAINING MANUAL DIFFERENTIAL CURRENT TRANSFORMER (ENGINE) 39 MAINTENANCE TRAINING MANUAL DIFFERENTIAL CURRENT TRANSFORMER (LOAD) 1. Purpose The purpose of the differential current transformer for the load (buses) is to sense the current flowing to the operating systems. 2. Location Two identical load differential protection current transformer (DPCT) assemblies are located in the P6 panel. 3. Physical Description Each current transformer assembly has 6 windings, 2 per phase. One set of windings is used to compare the load current to the total current furnished by the engine generator and the other set of windings is used to compare the load current to the total current furnished by the APU generator. 4. Access Access to the transformers is by opening P6-11 and P6-12 circuit breaker panels at the bottom of P6 panel. DIFFERENTIAL CURRENT TRANSFORMER (LOAD) 40 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION LINE CURRENT TRANSFORMER ASSEMBLIES 1. Purpose The purpose of the current transformer assemblies is to provide for the generating system: Overcurrent Protection Current Metering Current Boost Current Limiting 2. Location The three line current transformer assemblies (one for each generator) are located on the right forward ceiling of the electrical equipment compartment. 3. Physical Description Each assembly contains 12 windings (4 per phase). The generator feeder cables pass through holes on the transformer marked A1, A2, and A3 facing the generator. LINE CURRENT TRANSFORMER ASSEMBLYS 41 MAINTENANCE TRAINING MANUAL NOTES 42 MAINTENANCE TRAINING MANUAL OPERATION GENERATOR CONTROL Operation Sequence Generator Control Unit Each of the three generator control units (GCUs), located in the P6 panel, contains the following; A field power supply (TR unit) which converts 3-phase, ac power from the generator to a ripple dc voltage for the generator excitation. A control dc power supply (TR unit) which converts 3-phase, ac power from the generator to 28 volt dc power for the control and protection circuits for the ac power system. A voltage regulator which controls the dc power from the field power supply for the generator exciter. A double-coil magnetic-latching generator control relay (GCR), K603, which connects the output of the field power supply to the generator exciter. Protection circuits for: Overvoltage Undervoltage Overfrequency Underfrequency HV LV OF UF 130 100 430 365 ±3 ±3 ±5 ±5 volts volts Hertz Hertz Overcurrent OC 170-175 amps Differential Current Protection DP 20-30 amps Generator Control Relay Operation The GCR is closed only by placing the generator switch (P5 panel) momentarily to ON. The GCR is opened by: Manual: (1) Generator switch momentarily to OFF. (2) Fire handle (P8) pulled ±7 ±2 second time delay). (3) CSD disconnect switch activated momentarily (not APU). Automatic: (4) Overvoltage 130 ±3 volts with inverse time delay. (5) Undervoltage 100 ±3 volts ±7 ±2 second time delay). (6) Overcurrent 170-175 amps with inverse time delay. (7) Differential current protection, 20-30A, (25 ms time delay). The control dc power supply in the generator control unit is backed up by 24 volts dc from the hot battery bus. 43 MAINTENANCE TRAINING MANUAL OPERATION Generator Regulator Operation On initial startup, generator excitation is provided by (3) permanent magnets located in the excitor stator. The magnets assure that startup voltage is always the same polarity and eliminate the need to flash the field. The magnetic fields from the magnets induce an AC voltage into the rotating armature. This AC voltage is changed into a DC voltage by (6) rectifying diodes located in the generator rotating shaft. The pulsating DC voltage from the diodes is supplied to the rotating field of the generator and the resulting magnetic fields induce an AC voltage into the three fixed stator windings. By physically locating the three stator winding 120 degrees apart three separate AC voltages are generated. These voltages are called phase A, B, and C and are phased 120 degrees apart. The AC voltage from the fixed stators is sent to the Voltage Regulator and the Field Power supply located in the Generator Control Unit (GCU). The purpose of the voltage regulator and field power supply is to provide excitation to the generator excitor windings and maintain a generator output of 115 volts, regardless of load, from each phase. Rippled DC is fed from the field power supply to the DC excitor winding. This current produces more magnetic flux which adds to the permanent magnet flux. The excitation from the field power supply is fed through a relay, located in the Generator Control Unit, called the Generator Control Relay (GCR). This relay can be opened and closed manually with a switch located on the P5 overhead panel. The relay can also be opened by generator faults. This prevents faulty electrical power from being applied to the aircraft electrical system. If the GCR is open, and the generator is turning only 15 - 20V. AC is produced by the permanent magnets in the generator. This voltage is called Residual Voltage and is readable on the aircraft AC voltmeter on the P5 overhead panel. The voltmeter has two scales, the upper scale reads 100 130 volts, and the lower scale reads 0 - 30 volts. By pushing the RESID VOLTS button below the meter the lower scale is activated allowing the reading. If the button is pushed with the generator producing full output, GCR closed, the meter can be damaged. When the generator output reaches 115 volts, the Generator Breaker can be closed and the generator voltage is supplied to the aircraft buses. Generator output is monitored by fault detection circuits in the Generator Control Unit (GCU). If the GCU senses faulty electrical power from the generator, the GCR is opened, and this results in the Generator Breaker opening thus removing the generator from the aircraft buses. 44 MAINTENANCE TRAINING MANUAL GENERATOR CONTROL 45 MAINTENANCE TRAINING MANUAL OPERATION ANNUNCIATOR PANEL FAULT LIGHTS Subsystem Sequence The twelve white malfunction lights in the upper right quadrant of the annunciator panel (4 for each generator) are controlled by double-coil relays inside the generator control units (GCU). All malfunction lights can be tested by using the INDICATE/TEST switch to the TEST position. All lights have 28 volt dc battery bus power available (provided the battery switch is ON). A ground will be provided within a generator control unit by actuation of the close coil of the applicable fault light relay. Once the relay has been energized, it is held closed by a permanent magnetic latch, and can only be released by energizing its reset coil. For the FF, HV and LV lights, the only manner in which the reset coils can be energized and the lights extinguished, is by pushing the ERASE button. For the MT light, the only manner in which its reset coil can be energized is by resetting the applicable generator control relay (GCR) by manually using that generator's switch to ON. The ERASE button has no effect on MT lights. 46 MAINTENANCE TRAINING MANUAL ANNUNCIATOR PANEL FAULT LIGHTS 47 MAINTENANCE TRAINING MANUAL INTRODUCTION DC GENERATION 1. Purpose The 28 volt dc power is used for operation of the airplane systems. The power is obtained from the battery and from conversion of ac power. 2. System Description The system consists of a battery, three transformer rectifiers, battery charger, static inverter, external dc power receptacle, relays, switches and busses. GENERAL DESCRIPTION 1. General Component Locations The components associated with the dc power are located in the electronics compartment (battery, transformer rectifiers, battery charger, static inverter, external dc receptacle), on P5 panel (switches) and in P6 panel (sensor and relays). 2. General Operation The 28 volt dc power is obtained primarily from the battery. If ac power is operating, the three transformer rectifiers (TR No. 1, TR No. 2, TR No. 3) and battery charger supply the 28 volt dc power. The inverter converts battery power to 115 volt ac for the standby system. The external dc is used for starting APU if battery output is too low. The distribution system consists of a hot battery bus, battery bus, dc bus No. 1, dc bus No. 2 and standby bus. The control of the distribution system is by three switches located on the electrical systems panel (P5). 48 MAINTENANCE TRAINING MANUAL DC GENERATION 49 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION BATTERY 1. Purpose The purpose of the battery is to provide dc power to critical airplane systems in the absence of normal dc supply from the transformer rectifier. It is also used as a backup power for the ac system control and protection and for starting the APU. 2. Location The battery is located in the electronic compartment, left side just forward of the E2 rack. 3. Physical Description The battery is a 20 cell nickel-cadmium unit rated at 36-amp hour. It has a thermostat set at 58°C (136°F), which is part of battery protection circuit. 4. Monitor. The output of the battery can be observed on the P5-13 panel. 5. Control The battery is connected to the dc system by relays operated by switches on the P5 panel. 6. Maintenance Practices. The nickel-cadmium battery must be serviced at regular intervals determined conditions. The quantity of water consumed by the battery is determined by methods and ambient temperatures. Electrolyte level rises when the battery lowers when the battery discharges. Distilled or demineralized water should battery cells only when battery is fully charged. by operating operating charges and be added to The only battery servicing allowed while the battery is on the airplane is checking electrolyte level, adding electrolyte, and cleaning spilled electrolyte. 50 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION 7. Caution (Cont.) Keep any metallic objects such as tools, wire brushes, etc., away from exposed top of battery. Short circuits caused by such objects would be dangerous to personnel. Remove spilled electrolyte from hands, clothing or other material immediately with water or 3 percent boric acid solution. Never use hydrometers, droppers, syringes, or other tools on a nickel-cadmium battery which have been in contact with a lead-acid battery. Always allow battery to stand idle for 2 to 4 hours with vent caps loosened after being charged so that all gas may escape before adjusting electrolyte level. Add only distilled or demineralized water to battery cells. Do not overfill battery. Remove spilled electrolyte from structure immediately. Wipe up thoroughly with a mild solution of vinegar and water. Then wash with clear water. BATTERY 51 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION BATTERY CHARGER 1. Purpose The purpose of the battery charger is to restore and maintain the battery at full electrical potential. 2. Location The battery charger is located in the electronic compartment on E3-1 shelf. 3. Physical Description The charger is packaged in an ARINC 3/8 short case. Two ARINC hold-down hooks are attached directly to the box front face. The electrical connector is on the rear of the box. The charger is rated at 40 amps with forced air cooling. 4. Power The battery charger is normally supplied with 115 volt ac power from the ground service bus and alternately from the main bus No. 2 and supplies dc power to the battery. 5. Control The battery charger has internal and external controls for the two modes of operation. 5. Operation The battery charger maintains uniform battery cell voltage levels in two modes of operation. The high mode, used most of the time, provides rapid charging of the nickel-cadmium battery, followed by a pulsing charge. Above 16 amperes current, the charger acts as a normal unregulated transformer-rectifier supply (TR unit). When the battery has sufficient charge that the current tends to go below 16 amperes, the charging current is reduced abruptly to zero. The current remains at zero until the battery voltage drops below the charger voltage. At that time, the charger provides the battery with a pulse of current and the process repeats itself. The pulsing continues until the mode control circuits change operation to the low mode, approximately 2 minutes after pulsing begins. 7. Monitor The output of the battery charger can be observed on the P5-13 panel. 52 MAINTENANCE TRAINING MANUAL BATTERY CHARGER 53 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION TRANSFORMER RECTIFIER 1. Purpose The purpose of the three transformer rectifiers is to convert 115 volt ac, 400 Hz, 3-phase power to28 volt dc power for use by the airplane's systems. 2. Location The three transformer rectifier units are located in the electronic compartment on E3-1 shelf. 3. Physical Description The transformer rectifier is packaged in an ARINC 3/8 short case. A single handle is attached to the box front face. It is held on the shelf by two hold-down screw-type locks. The electrical connector is on the rear of the box. The unit is rated at 50 amps with forced air cooling. 4. Power The TR No. 1 is supplied with 115 volt ac power from transfer bus No. 1 and supplies 28 volt dc to dc bus No. 1. The TR No. 2 is supplied with 115 volt ac power from transfer bus No. 2 and supplies 28 volt dc to dc bus No. 2. The TR No. 3 is supplied with 115 volt ac power from main bus No. 2 and supplies 28 volt dc to battery bus and acts as a backup for TR No. 1 and TR No. 2. 5. Control The output of TR 3 is connected to the dc system by the battery switch on P5-13 panel. 6. Monitor The output from each transformer rectifier can be observed on the P5-13 panel. 54 MAINTENANCE TRAINING MANUAL TRANSFORMER RECTIFIER 55 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION DC EXTERNAL POWER RECEPTACLE 1. Purpose The dc external power receptacle is used to connect a 28 volt dc from an external source in parallel with the airplane battery for starting the APU if the airplane battery voltage is insufficient. 2. Location A dc external power receptacle is located below the battery inside the electrical/electronics compartment. 3. Physical Description The receptacle consists of two large pins (positive and negative) and a third small pin for correct orientation of the external connector. The receptacle is enclosed in a housing with a hinged lid. 4. Control The connection from the receptacle to the dc system is controlled by a circuit breaker marked EXTERNAL POWER DC. 5. Operation The circuit breaker marked BATTERY CHARGER must be open before the application of power, and the circuit breaker marked EXTERNAL POWER DC must be closed. The dc external power system is not intended to charge the airplane battery from a dc ground source. The battery should be charged from the battery charger. 56 MAINTENANCE TRAINING MANUAL DC EXTERNAL POWER RECEPTABLE 57 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION STATIC INVERTER 1. Purpose The purpose of the static inverter is to supply 115 volt ac single phase power to the ac standby bus during the loss of the normal supply. 2. Location The static inverter is located in the electronic compartment on E3-1 shelf. 3. Physical Description The inverter is packaged in an ARINC 2/4 case. Two ARINC hold-down hooks are attached directly to the box front face. The electrical connector is on the rear of the box. The inverter is rated at 500 volt amperes with forced air cooling. 4. Power The inverter is supplied with 28 volt dc power and delivers 115 volt pulsed power to the standby ac bus. 5. Control The power supply to the inverter is controlled by the standby power switch on the P5-5 panel. 6. Monitor. The output of the inverter can be observed on the P5-13 panel. 58 MAINTENANCE TRAINING MANUAL STATIC INVERTER 59 MAINTENANCE TRAINING MANUAL NOTES 60 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION DC POWER SYSTEM 1. Purpose The 28 volt dc power is used for operation, control, and indication of the airplane systems. 2. Location The 28 volt dc distribution components are located in the electronics compartment, P6 panel and P5 panel. 3. Control The control of the dc power is by the battery switch and standby power switch located on P5 panel. 4. Operation A. Battery Bus Control The battery bus is normally powered by the transformer rectifier unit No. 3 (TR3), through battery bus relay R355 which is energized with the battery switch ON. The output of TR3 powers relay R2 bat transfer, which relaxes bat bus auto relay R1 allowing TR3 output to power the battery bus through relays R1 and R326 (relay R326 is normally relaxed). If the output of TR3 is not available, relay R2 relaxes, relay R1 energizes and the battery bus is powered from the hot battery bus. If the standby power switch is placed to the BAT position, relay R326 energizes, disconnecting TR3 and connecting the hot battery bus to the battery bus. B. Battery Charger Control The 115 volt ac 3-phase source of power for the battery charger is normally supplied from the ground service bus, which in turn is normally powered by the generator bus No. 1. If the generator No. 1 trips off, GB1, APU GB1 and EPC1 will be open. The same power from GCU2 which energizes the alternate coil of transfer relay No. 1 is used to energize the battery charger transfer relay R89. This relay transfers the battery charger to its alternate source of power, main bus No. 2. Between relay R89 and the battery charger, the 3-phase ac power passes through relaxed battery overheat relay R325 and relaxed APU start interlock relay R39. Relay R39 is connected in parallel with the APU start relay R5, which is energized while the APU start motor is cranking and relaxes automatically when the APU reaches starter cutout speed. 61 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION B. Battery Charger Control (Cont.) The battery overheat relay R325 energizes whenever the battery internal temperature reaches 135ºF. With the relay energized, the ac power supply to the charger is interrupted. The battery charger maintains uniform battery cell voltage levels in two modes of operation. In addition to the internal control of the mode control relay, the ground for the relay passes through a loop interconnecting three external control functions. If any one of the three breaks the ground loop, the charger reverts to the low charge mode. The R1 aux relay R327 energizing due to loss of the normal input (TR3) to the battery bus. (High mode pulsing by the charger would result in pulsing of the flight compartment indicating lights, which is undesirable). The R328 energizing by the action of the standby power switch to the BAT position. (High mode pulsing by the charger would result in pulsing of the flight compartment lights, which is undesirable). The refueling power select relay R10 energizing with external ac power connected to the airplane. (Faulty regulation of ground power could damage the battery if the charger is operating in the high mode as an unregulated transformerrectifier). C. Power Distribution The normal dc power supply system consists of three interchangeable 50 ampere transformer-rectifier (TR) units. Transformer-rectifier No. 1 (TR1) is powered by 3ø 115 volt ac from transfer bus No. 1 and delivers 28 volt dc to dc bus No. 1. TR2 is powered by 3φ 115 volt ac from transfer bus No. 2 and delivers 28 volt dc to dc bus No. 2. TR3 is powered by 3φ 115 volt ac from main bus No. 2 and delivers 28 volt dc through battery bus relay R355, bat bus auto relay R1 and bat bus manual relay R326 to the battery bus. The battery switch, on P5 panel, must be ON. If TR3 has no output, the battery bus is connected to the hot battery bus through R326; the battery switch must again be ON. TR3 is also connected through a diode to dc bus No. 2, and through normally energized TR3 disconnect relay R9 to dc bus 1. The loss of a single TR unit will not result in the loss of a dc bus. R9 can be de-energized by the bus transfer switch placed to OFF. 5. Monitor The monitoring of the dc power is by the Annunciator Panel M238 and Electrical Power Systems Test Module M400 in conjunction with meters on P5 62 MAINTENANCE TRAINING MANUAL DC POWER SYSTEM 63 MAINTENANCE TRAINING MANUAL NOTES 64 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION STANDBY POWER DISTRIBUTION 1. Purpose The purpose of the standby power distribution is to provide 115 volt ac and 28 volt dc power to essential system during absence of normal supply. 2. Location The standby power components are located in the electronics compartment, P6 panel and P5 panel. 3. Control The control of the standby power is by switches and relays. 4. Operation A. DC System The standby dc system is 28 volt dc bus normally powered from dc bus No. 1 through energized standby power transfer auto relay R37 and relaxed standby power manual relay R328. The standby power switch being in the AUTO position. On the ground standby power off relay R356 is energized and the static inverter is prevented from operating unless ac power is available to transfer bus No. 1 through the R3 transfer relay No. 2 in the NORMAL position. The standby bus can also be powered from the battery bus by placing the standby power switch to the BAT position, thus energizing relay R328. With the standby power switch placed to the OFF position no signal will reach the static inverter to turn it on. 65 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION B. AC System The standby ac system is a single-phase, 115 volt ac bus normally powered from transfer bus No.1 through energized standby power transfer auto relay R37 and relaxed standby power manual relay R328. Relay R37 is powered from dc bus No. 1 and is grounded through transistor Q1 and standby power switch in AUTO position. The output of transfer bus No. 1 must be greater than 100 volt ac to the voltage sensor for bias of transistor Q1. With standby ac bus energized, standby power ind light relay R330 is energized and the STANDBY POWER OFF amber light on P5 panel is extinguished. When the output of transfer bus No. 1 decreases to below 100 volt ac or with loss of power on dc bus No. 1, transistor Q1 is unbiased and relay R37 relaxes. The standby inverter, powered from the battery bus, will now supply the ac power to the standby bus through relaxed relays R37 and R328. The standby bus can also be powered from the standby inverter by placing the standby power switch to the BAT position, thus energizing relay R328. With the standby power switch placed to the OFF position, relays R37 and R328 are relaxed and the standby inverter receives no power from the battery bus and the standby bus will not be powered. Whenever the standby bus is not powered, relay R330 is relaxed and the STANDBY POWER OFF light is illuminated if battery switch is ON. 5. Monitor The monitoring of the standby ac and dc power is by the Annunciator Panel M238, and Electrical Power System Test Module M400 and meters on P5 panel. 66 MAINTENANCE TRAINING MANUAL STANDBY POWER DISTRIBUTION 67 MAINTENANCE TRAINING MANUAL INTRODUCTION AC EXTERNAL POWER 1. Purpose The 115 volt ac, 400 Hz, 3-phase power from an external source (ground power unit) can be supplied to the airplane for systems use. 2. System Description The system consists of an external power receptacle, bus protection panel for control and protection functions, two external power contractors, relays, switches and indicating lights. GENERAL DESCRIPTION 1. General Component Locations The components associated with the external power are located in the P6 panel, (busses, BPP and ground service relay), on P5 panel (switch, light), P13 panel (switch), nose wheel well area (EPC No. 1 and EPC No. 2) and right side of the forward fuselage (receptacle). 2. General Operation The ac external power can be supplied to the busses through closed external power contactors using the switch on P5 panel. For servicing of the airplane, using the ground service switch energizes the ground service bus. The external bus power can be used for fueling of the airplane. 68 MAINTENANCE TRAINING MANUAL AC EXTERNAL POWER 69 MAINTENANCE TRAINING MANUAL NOTES 70 MAINTENANCE TRAINING MANUAL BUS PROTECTION PANEL 71 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AC POWER DISTRIBUTION 1. Purpose The purpose of the ac power distribution is to provide 115 volt ac, 400 Hz, 3-phase power from various sources to the airplane operating systems. 2. Location The components of the distribution system are located in the P6 panel and P5 panel. 3. Control The control of the ac distribution system is by switches and relays. 4. Operation The three principles of operation of the electrical power system area: No paralleling of ac sources of power. The source of power switched onto or entering the system takes priority and will trip off the existing source. A source of power does not enter the system automatically when it reaches proper voltage and frequency. It must be manually switched on by a switch. The two generator buses can be powered by the ac power sources (engine generators, APU generator, external power) through the six power breakers. The power distribution is from the generator buses to the transfer buses, ground service bus, dc system, electronics system and standby system. 72 MAINTENANCE TRAINING MANUAL AC POWER DISTRIBUTION 73 MAINTENANCE TRAINING MANUAL NOTES 74 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION GALLEY SERVICE POWER 1. Power Three-phase, 115 volt, 400 Hertz, ac power is supplied to gallery units for ovens, coffee makers, or other electrically powered units. 2. Control The control switch for gallery electrical power, located on the P-5 panel, provides a ground for the galley power relays. 28 volts dc for the relays comes from opposite generator control units. Loss of either generator will automatically cause a loss of power to all galleys. GALLEY SERVICE POWER 75 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES AC AMMETERS Test The three ac ammeters on the P5 overhead panel for the two engine generators and the APU generator normally read phase B line current. Each of the ammeters senses current using one of the metering transformer windings in its line current transformer assembly in the ceiling of the electrical/electronics compartment. The ammeters can read phase A, B or C current by selecting positions of the switch S2 on the Power System Test Module M400 in the P6 panel. For each ammeter, the connection from the line current transformer windings to the ammeter is made through contacts of three relays inside the M400 module. The relative positions of the relays are controlled by switch S2. If the switch is in position A or D, relays K1 and K2 are energized and the phase A windings are connected to all three ammeters and all other current transformer windings are in an off status by being shorted to themselves. If the switch is in position B, E, G of H, all three relays are relaxed and the phase B windings are connected to all three ammeters. Position B is normal so that all electrical power ac meters on the overhead panel read phase B voltage, frequency and current. Also, the relays K1, K2 and K3 are not held energized unnecessarily. If the switch is in position C or F, relays K2 and K3 are energized and the phase C windings are connected to all three ammeters. For the APU generator, the line current transformer also provides overcurrent protection by positioning off the galley switch. This would trip galley load before the APU GCU overcurrent protection trips the APU field (GCR) and APU generator breaker. EFIS Difference 76 MAINTENANCE TRAINING MANUAL AC AMMETERS EFIS Difference 77 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION ELECTRICAL SYSTEM PANELS General Component Locations The operation and indication of the various systems is from the overhead panel (P5) in the flight compartment. Three sections of the panel are for the electrical power system. AC and DC Meter Panel (P5-13) Constant Speed Drive and Standby Power Panel (P5-5) Generator Ammeter and Bus Switching Panel (P5-4) 78 MAINTENANCE TRAINING MANUAL ELECTRICAL SYSTEM PANELS 79 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION LOAD CONTROL CENTER General Component Locations The circuit breaker panels behind the first officer and the captain are the main load control centers and contain the ac and dc buses of the electrical power system. Panels P6-1, P6-2, P6-3, P6-4, P18-2, P18-3, and P18-4 are hinged at the bottom. Panels P611,P6-12, P18-1 and P18-5 are hinged at the side. The P6 panel also contains the three interchangeable generator control units (GCUs) and the bus protection panel (BPP). To the left of the generator control units are two receptacles that can be used for connecting cleaning or test equipment. 80 MAINTENANCE TRAINING MANUAL LOAD CONTROL CENTER 81 MAINTENANCE TRAINING MANUAL NOTES 82 MAINTENANCE TRAINING MANUAL P6 PANEL INTERIOR 83 MAINTENANCE TRAINING MANUAL RELAY ASSEMBLY (P6-2 PANEL) 84 MAINTENANCE TRAINING MANUAL RELAY ASSEMBLY (P6-2 PANEL) B737 - EFIS AIRPLANE 85 MAINTENANCE TRAINING MANUAL ELECTRICAL POWER DISTRIBUTION 86 MAINTENANCE TRAINING MANUAL ELECTRICAL POWER DISTRIBUTION B737 - EFIS AIRPLANE 87 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES AC AND DC METERS AC Volts and Frequency The ac volts and frequency may be read on the P5 ac volt meter and frequency indicator for standby power (φA), ground power, generator No. 1, APU generator, generator No. 2 (φB) and inverter (φA) by selecting each of these with the selector switch. When the switch is in the TEST position, 24 additional test points may be selected from combinations of the two M400 selector switches S1 positions 1, 2, 3 and S2 positions A, B, C, ... H. These 24 test points may also be selected for reading ac volts and frequency on portable meters connected to the M400 Test Module ac jacks. DC Volts The dc volts can be read on the P5 overhead panel dc voltmeter for standby bus, battery bus, battery, and each of the three transformer-rectifiers. By using the overhead panel selector switch in the TEST position, 32 additional test points may be selected from combinations of the two M400 selector switches S1 positions 2, 3, ... 8) and S2 positions A, B, C, D. These 32 test points may also be selected for reading dc volts on a portable dc voltmeter connected to the M400 Test Module dc jacks. AC AND DC METER PANEL (P5-13) 88 MAINTENANCE TRAINING MANUAL ELECTRICAL POWER ANNUNCIATOR PANEL M238 The Electrical Power Annunciator Panel M238 is located in a well on the aft side of the P6 panel in the flight compartment entrance way. It is used for the indication of power on the individual ac and dc buses and indication of a fault which tripped the generator control relay GCR. Under normal operation, with the shield closed, no lights will be visible on the annunciator panel. The panel is divided into three sections: ac bus lights (amber neon), dc bus lights (white), and malfunction lights (white). The eleven neon lights in the lower right hand quadrant are illuminated when phase A and C of their respective ac buses are powered. Each lights is connected to a circuit breaker on its respective bus and all lights are connected to a common ground. The six DC lights in the upper left hand quadrant are connected to a circuit breaker on their respective buses. Ground for the lights is provided through a toggle switch located on the panel. To test the DC buses the toggle switch must be held in the INDICATE position. The EXT PWR TR light, lower left dc light, will only operate if external power is connected to the aircraft and the power is of usable quality. The six malfunction lights on the upper right hand quadrant provide indications of faults that have tripped the generator control relay GCR for the respective generator. One light in each series, MANUAL TRIP (MT) when illuminated indicates that the pilot has tripped the GCR with the generator control switch of with the CSD disconnect switch. ELECTRICAL POWER ANNUNCIATOR PANEL M238 89 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES POWER SYSTEM TEST MODULE M400 The Power System Test Module M400 is located in a well on the aft side of the P6 panel in the flight compartment companion way and is used to select DC volts, and AC volts and frequency at various test points in the electrical system. The selection is made by rotary switches S1 and S2. Readings can be displayed on the P5-13 panel in the flight compartment, or on separate, portable meters connected to the M400 ac od dc jacks. POWER SYSTEM TEST MODULE M400 90 MAINTENANCE TRAINING MANUAL NOTES: 1. TO READ: (A) DC VOLTS SET P5 DC SELECTOR SWITCH TO TEST AND ADJUST M400 S1 AND S2 (B) GEN AMPS AJDUST S2 FOR PHASE (C) AC VOLTS AND FREQUENCY SET P5 AC SELECT SWITCH TO TEST AND ADJSUT M400 S1 AND S2 2. ALL READINGS CAN BE MADE ON THE P5 METERS OR PRECISION METERS CONNECTED TO THE AC OR DC JACKS ON THE M400. 3. S2 IS NORMALLY LEFT IN THE B POSITION CONNECTING ALL 3 GENERATOR AMMETERS TO PHASE B AND LEAVING THE M400 SEELCT RELAYS RELAXED. 91 MAINTENANCE TRAINING MANUAL NOTES 92 ARINC 429 and Abbreviations 1 MAINTENANCE TRAINING MANUAL NOTES 2 MAINTENANCE TRAINING MANUAL INTRODUCTION DITS - DATA TRANSMISSION CHARACTERISTICS 1. Development of Data Buses The gradual changes from primarily analog data transmission to primarily digital transmission methods was caused by the increasing use of digital processing within the system LRU's, and a need to reduce the amount of aircraft wiring. With the development of digital techniques and the advent of microcomputers more systems LRU's are using digital techniques to implement new functions or functions previously performed by analog circuits. 2. MARK 33 DITS "Basic Philosophy" A. Description With the advent of digital technology serial digital data buses evolved to replace their analog counterparts. The MARK 33 DITS specification describes a method of transmitting information over a shielded, twisted pair of wires. Bi-directional data flow is not permitted. This means that a separate data bus (a shielded, twisted pair of wires) is required for each direction when data is to flow between 2 system elements. B. Data Flow In the example, the DITS interface is represented by boxes X, Y, and Z. Data is transmitted in one direction on a pair of shielded wires. Box "X" supplies data from transmitting port "A" to receiving ports "A" on boxes "Y" and "Z". These decode only the data required by the individual boxes. Data is also transmitted from port "C" of box "Z" to receiving port "D" of box X. Each data bus will originate from 1 transmitter and go to a maximum of 20 receivers. Component parts are designated as either transmit or receive exclusively. 3 MAINTENANCE TRAINING MANUAL INTRODUCTION C. Data Transfer - General Discussion NOTE: Detailed coverage of this "general discussion" - will follow. Data for transmission is encoded in either two's complement fractional binary notation (BNR) or binary coded decimal notation (BCD). In addition, alpha-numeric data is transmitted encoded per ISO alphabet #5. This data is supplied from source systems at rates sufficiently high to ensure small incremental value changes between updates. Transmission is made "open loop", i.e. the receiving system is not required to inform data sources that information has been received. A "parity bit" is transmitted as part of each data word to permit simple error checks by the receiving system. Together, with "data reasonableness" checks, also performed by the receiving system, the error checks may be used to prevent the display, or use of an erroneous or suspect word. The high integrity of the shielded, twisted wire "transmission medium" ensures that such missing bits are few. 4 MAINTENANCE TRAINING MANUAL DITS - DATA TRANSMISSION CHARACTERISTICS 5 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION DIGITAL WORD AND LABEL 1. Digital Word - Information Element Digital data is transmitted by sending electronic pulses in a series over the digital buses. An individual pulse is referred to as a "Bit". The basic information element is a digital word containing 32 bits. There are several application groups for such words, which will be addressed later. 2. Label - Information Identifier The significance of a Bit within a word, depends on the Bit position. The first 8 bits of each word are used as labels. The label identifies the information contained within the word (i.e. Cabin Component Temperature). DIGITAL WORD AND LABEL 6 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION SOURCE/DESTINATION IDENTIFIER AND DATA FIELD 1. Source/Destination Identifier (SDI) The Bits 9 and 10 comprise the source/destination identifier, or SDI. The SDI function is used when it is necessary to indicate the source of information, or when the information is directed to a specific location. As an example, when specific words need to be directed to a specific system of a multi-system installation, and when the source system of a multi system installation needs to be recognizable from the word content. 2. Data Field The data field, bits 11 through 28, or 29, depending on word type, contains the specific data assigned to a label. SOURCE/DESTINATION IDENTIFIER AND DATA FIELD 7 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION SIGN STATUS MATRIX AND PARITY 1. Sign Status Matrix (SSM) The Sign Status Matrix code, or SSM, consists of bits 29 or 30 through 31, depending on word type. The SSM code identifies the characteristics of a word (plus, minus, north, south, etc.) and its status (no computed data, test, etc.) 2. PARITY The last bit, number 32, is a parity bit used for checking transmission efficiency. SIGN STATUS MATRIX AND PARITY 8 MAINTENANCE TRAINING MANUAL Abbreviations 9 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning A AAM A/C AC ACARS ACK ACMS ACP ACQ ACT A/D ADC ADF AFC(S) AFDS AGC ALPHA ALT AM AMP ANCDU ANN ANS ANT AOA AOC A/P APP APU ARINC ARPT ARR A/S ASA Amber Autopilot Actuator Monitor Aircraft Alternating Current Aircraft Communications Addressing and Reporting System Acknowledge Aircraft Condition Monitoring System Audio Control Panel Acquire Actuator Analog to Digital Air Data Computer Automatic Direction Finder Automatic Flight Controls (System) Autopilot Flight Director System Automatic Gain Control Angle of Attack Altitude or Alternate Amplitude Modulation Amplifier Alternate Navigation Control Display Unit Annunciator Alternate Navigation System Antenna Angle of Attack Approach on Course Autopilot Approach Auxiliary Power Unit Aeronautical Radio Incorporated Airport Arrival Airspeed Autoflight Status Annunciator 21 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning A/T ATA ATC ATCRBS ATE ATIS A/T LIM ATR ATT ATTEND AUTO AUX B BARO BAT BBL B/CRS BCD BCF BFO BITE BNR BOT BOV BRT C CAA CAL CAPT CAS CAT CB CCW CDU CDX CG Autothrottle Air Transport Association Air Traffic Control Air Traffic Control Radar Beacon System Automatic Test Equipment Automatic Terminal Information Service Autothrottle Limit Austin Trumbull Radio Attitude (Mode) Attendant Automatic Auxiliary Blue Barometric Battery Body Buttock Line Backcourse Binary Coded Decimal BromoChlorodiFluoromethane (Halon) Beat Frequency Oscillator Built-in Test Equipment Binary Numerical Reference Beginning of Tape Bar Out of View Brightness Centigrade Civil Aviation Authority Calibrate Captain Computed Airspeed Category Type of Landing Circuit Breaker Counterclockwise Control Display Unit Control Differential Transformer Center of Gravity 22 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning CH CHR CI CKT(S) CLB CLR CMD C/O COAX COMM CON CONT COS CP CPU CRS CRT CRZ CT CTR CW CWS D D/A DAA DADC DACS db DBL DC DEL DEMUX DEP DEP ARR DES Channel Chronograph Cost Index Circuit(s) Climb Clear Command Change Over Coaxial Communication Continuous or Maximum Continuous Thrust Continued Cosine Control Panel Central Processing Unit Course Cathode Ray Tube Cruise Control Transformer Center Clockwise Control Wheel Steering Day Digital to Analog Digital Analog Adapter Digital Air Data Computer Digital Audio Control System Decibel Data Base Loader Direct Current Delete Demultiplexer Departure Departure Arrival Descent 23 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning DEST DEV DFCS DFDAU DFDR(S) DH DIR INTC DLA DLK DMA DME DN DSPY DTG DU E EADI ECON E/D E/E EEPROM EFI EFIS EGT EHSI EIS ELEV ELEX ELT EMI ENG ENGA ENT EOT Destination Deviation Digital Flight Control System Digital Flight Data Acquisition Unit Digital Flight Data Recorder (System) Decision Height Direct Intercept Delay Downlink Direct Memory Access Distance Measuring Equipment Down Display Distance to Go Display Unit East Electronic Attitude Director Indicator Economy End of Descent Electronic Equipment (compartment) Electric Erasable Programmable Read Only Memo Electronic Flight Instruments Electronic Flight Instrument System Exhaust Gas Temperature Electronic Horizontal Situation Indicator Engine Instrument System Elevation Electronics Emergency Locator Transmitter Electromagnetic Interference Engine Engage Enter End of Tape 24 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning EPROM EQUIP ESDS ET ETA ETE EXEC EXP F FAA FCC FD FF FGN FL FLT FLT CONT FM FMA FMC FMCS FMS FO FOB FPA FPM FREQ F/S FS FT FWD GA GEN GMT GND GPWC Erasable Programmable Read Only Memory Equipment Electro Static Discharge Sensitive Elapsed Time Estimated Time of Arrival Estimated Time En route Execute Expanded Fahrenheit Federal Aviation Administration Flight Control Computer Flight Director Fuel Flow or Flip Flop Foreign (off side) opposite Flight Level Flight Flight Controls Frequency Modulation Flight Mode Annunciator Flight Management Computer Flight Management Computer System Flight Management System First Officer Fuel On Board Flight Path Angle Feet Per Minute Frequency Fast Slow Fast Slew Feet Forward Go Around Generator Greenwich Mean Time Ground Ground Proximity Warning Computer 25 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning GPWS G/S GS GSE GW HDG HDG HOLD HDG SEL HDPH HEX HF HG HLD HR(S) HRZ HYD Hz IAS I/C ICAO IDENT IDU IF IFSAU ILS IN INBD IND INFLT INIT REF INOP INPH INST INSTR INT INTLK Ground Proximity Warning System Glide Slope Ground Speed Ground Support Equipment Gross Weight Heading Heading Hold Heading Select Headphone Hexadecimal High Frequency Mercury Hold Hour(s) Horizontal Hydraulic Hertz Indicated Airspeed Interphone International Civil Aviation Organization Identification Interactive Display Unit Intermediate Frequency Integrated Flight System Accessory Unit Instrument Landing System Inches Inboard Indicator Inflight Initialization Reference Inoperative Interphone Installation Instrument Interphone Interlock 26 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning INV I/O IRS IRU ISA ISDU ISO K Kg KHz KIAS KT(S) L LAT LB(S) LCD LCL LED LH LIM LNAV LOC LON LRRA LRU LSB LSK LT LVDT LVL CHG M M MA MAINT Inverter Input Output Inertial Reference System Inertial Reference Unit International Standard Atmosphere Inertial System Display Unit International Standards Organization Kilo (one thousand) Kilogram (1,000 grams) KiloHertz (1,000 Hertz) Knots Indicated Airspeed Knot(s) Left Latitude Pound(s) Liquid Crystal Display Local (on side) Light Emitting Diode Left-hand Limit or Laser Intensity Monitor Lateral Navigation Localizer Longitude Low Range Radio Altimeter Line Replaceable Unit Lower Side Band Line Select Key Light or Left Linear Variable Differential Transformer Level Change Master or Meter(s) or Month Minus (sign) or Mach Master Maintenance 27 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning MAN MASI MAX MB MCDU MCP MCU MD&T MET MHz MIC MIN MISC MKR MLG MM Mmo MOM MSG MSU MTA MTS MU MUX mW N N1 N2 NA NAV NC NCD NDB NEG NM NORM NSS OAT Manual Mach Airspeed Indicator Maximum Millibars Multipurpose Control Display Unit Mode Control Panel Modular Concept Unit Master Dim and Test Metric MegaHertz (1,000,000 Hertz) Microphone Minimum Miscellaneous Marker Main Landing Gear Maintenance Manual Mach maximum operating Momentarily Message Mode Select Unit Mach Trim Actuator Mach Trim System Management Unit Multiplexer MilliWatts (one thousandth of a watt) North Low Pressure Rotor Speed High Pressure Rotor Speed Not Applicable Navigation Not Connected No Computed Data Navigation Data Base Negative Nautical Miles Normal Neutral Shift Sensor Outside Air Temperature 28 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning OBS OC OD OOOI OP OSS OVHD OVHT PA PASS PB PCU PED PES PIREP PLA PMC PNL POS POT PP PPOS PPS PREV PAGE PRI PROG PROV P/RST PRT P/S PSI PSU PTH Observer On Course Out of Detent Out Off On In Oil Pressure Over Station Sensor Overhead Overheat Passenger Address Passenger Push Button Power Control Unit Primary Engine Display Passenger Entertainment System Pilot Report Power Lever Angle Power Management Control Panel Position Potentiometer Program Pin Present Position Pulses Per Second Previous Page Primary Progress or Program Provisional Push to Reset Printer Pitot Static Pounds per Square Inch Passenger Service Unit Path 29 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning PTT Pwr QAR QRH R RA RAM RAT R-CLB RCP RCWS RDDMI REC REF REQ RES RETF REU REV RF RH RMI RNAV ROM RPM RR RST R/T RTA RTE R-TO RVR RWY S SAT Press To Talk Power Quick Access Recorder Quick Reference Handbook Red or Right Radio Altitude or Resolution Advisory Random Access Memory Ram Air Temperature Reduced Climb Radio Communication Panel Roll Control Wheel Steering Radio Direction Distance Magnetic Indicator Receiver Reference Requisition Resolver Return To Field Remote Electronics Unit Reverse or Revision Radio Frequency Right-hand Radio Magnetic Indicator Radio Navigation Read Only Memory Revolutions per Minute Rising Runway Reset Receiver Transmitter Required Time of Arrival Route Reduced Takeoff Runway Visual Range Runway South Static Air Temperature 30 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning SB S/C SCC SCR SDI SEC SEL SEL SPD SELCAL SENS SG SIDS SIN SPD SPKR SPM SQL SS SSB SSEC SSM SSR SSSV STA STAB STARS STBY STC STS SVC SYS SW SWC T TA TAI TAS TAT Side Band Step Climb Station Control Card Silicon Controlled Rectifier Source Destination Identifier Seconds Selected or Selection Selected Speed Selective Calling Sensitivity Symbol Generator Standard Instrument Departure Sequence Sine Speed Speaker Surface Position Monitor Squelch Slow Slew Single Side Band Static Source Error Correction Sign Status Matrix Secondary Surveillance Radar Solid State Stored Voice Station Stabilizer Standard Terminal Arrivals Standby Sensitivity Timing Control Status or Speed Trim System Service System Switch Stall Warning Computer Time Traffic Advisory Thermal Anti-ice True Airspeed Total Air Temperature 31 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning T/C TCAS T/D TEMP TGT THR HOLD TLA TMA TO TO/GA TPR T/R TR TRK TT TURB TX u uA UHF ULB uP USB usec UTC V V1 V2 VAR VERT VHF Vmo VNAV VOR Top of Climb Traffic Alert and Collision Avoidance System Top of Descent Temperature Target Throttle Hold Thrust Level Angle Thrust Mode Annunciator Takeoff Takeoff/Go Around Transponder Thrust Reverser Transformer Rectifier Track Torque Tube Turbulence Transmit or Synchro Transmitter Micro (1 millionth) Micro Amp Ultra High Frequency Underwater Locating Beacon MicroProcessor Upper Side Band Microsecond Coordinated Universal Time Voltage or Voice Takeoff Decision Speed Target Speed Variable Vertical Very High Frequency Velocity maximum operating Vertical Navigation Very High Frequency Omni Range 32 MAINTENANCE TRAINING MANUAL ABBREVIATIONS Abbreviation Meaning VOR LOC VOX VR VREF V/S VSI VSWR VTK W WD WL WPT WT WX WXR X XFER XFMR XMIT XMTR XPDR XTK Y/D YR Z ZFW VOR Localizer Voice Mode Rotation Speed Reference Speed Vertical Speed Vertical Speed Indicator Voltage Standing Wave Ratio Vertical Track White or West or Watts Wind Direction Water Line Way Point Weight Weather Weather Radar Cross Transfer Transformer Transmit Transmitter Transponder Cross Track Yaw Damper Year Coordinated Universal Time (Zulu) Zero Fuel Weight 33 MAINTENANCE TRAINING MANUAL BITE Abbreviations 34 MAINTENANCE TRAINING MANUAL SORTED BITE ABBREV A/C INIT A/C PWR A/P A/P DISC SW A/S A/T A/T CMPTR AC ACC ACT ADI AFCS AFDS AIL AIL ACT D/W AIL D/P SW ALT ALT ACQ ANCDU ANN ANS APPS PGM AT ATT AUTH AUX BARO BARO COR SL BAT C/B C/O CAA CAT CCW CHAN CMD CMDS COL ACTD MODULE COND CONN CONT CP CPT CRC CRS CW AIRCRAFT INITIALIZATION AIRCRAFT POWER AUTOPILOT AUTOPILOT DISCONNECT SWITCH AIRSPEED AUTOTHROTTLE AUTOTHROTTLE COMPUTER ALTERNATING CURRENT ACCESSORY ACTUATOR ATTITUDE DIRECTOR INDICATOR AUTOMATIC FLIGHT CONTROL SYSTEM AUTOPILOT FLIGHT DIRECTOR SYSTEM AILERON AILERON ACTUATOR DETENT WRAP AILERON DETENT PRESSURE SWITCH ALTITUDE ALTITUDE ACQUIRE ALTERNATE NAVIGATION CONTROL DISPLAY UNIT ANNUNCIATOR ALTERNATE NAVIGATION SYSTEM APPLICATIONS PROGRAM AUTOTHROTTLE ATTEMPT OR ATTITUDE AUTHORITY AUXILIARY BAROMETRIC BAROMETRIC CORRECTION SELECT BATTERY CIRCUIT BREAKER CHANGE OVER (SWITCH ON MODE CONTROL PANEL) CIVIL AVIATION AUTHORITY CATEGORY COUNTER CLOCKWISE CHANNEL COMMAND COMMANDS COLUMN ACTUATED MODULE CONDITION CONNECTION CONTROL CONTROL PANEL CAPTAIN CYCLIC REDUNDANCY CHECK COURSE CLOCKWISE 1 MAINTENANCE TRAINING MANUAL SORTED BITE ABBREV CWS CWS OV/RD D/S DAA DADC DEG DEV DFCS DIMEN DISC DISINWD DME DSPL E AIL LM EADI EFIS EIS EIS-PRI ELE ACT D W ELE D/P SW ELEC AIL LIM ELEC TRM LK ELECT ELEV ENG ENG SOL WPH ENG SOL WPL F LIM ITLK F/D F/O FAA FCC FCC COMP FGN FGN AIL D/P FL PLCRD FLT FLT CONT FLT INST ACC BOX FMA FMC FMS FMS WARN ANN FRC LIM C/E FREQ FS2 CONTROL WHEEL STEERING CONTROL WHEEL STEERING OVERRIDE DEGREES PER SECOND DIGITAL ANALOG ADAPTOR DIGITAL AIR DATA COMPUTER DEGREE DEVIATION DIGITAL FLIGHT CONTROL SYSTEM DIMENSION DISCONNECT DISCRETE INPUT WORD DISTANCE MEASURING EQUIPMENT DISPLAY ELECTRONIC AILERON LIMITER ELECTRONIC ATTITUDE DIRECTOR INDICATOR ELECTRONIC FLIGHT INSTRUMENT SYSTEM ENGINE INDICATING SYSTEM ENGINE INDICATING SYSTEM - PRIMARY ELEVATOR ACTUATOR DETENT WRAP ELEVATOR DETENT PRESSURE SWITCH ELECTRONIC AILERON LIMITER MAIN ELECTRIC STABILIZER TRIM SWITCH ELECTRONIC OR ELECTRICAL ELEVATOR ENGAGE ENGAGE SOLENOID WRAP HIGH ENGAGE SOLENOID WRAP LOW AILERON FORCE LIMITER INTERLOCK FLIGHT DIRECTOR FIRST OFFICER FEDERAL AVIATION ADMINISTRATION FLIGHT CONTROL COMPUTER CONFIGURATION PIN FOREIGN FOREIGN AILERON DETENT PRESSURE HIGH FLAP PLACARD OPTION FLIGHT FLIGHT CONTROL FLIGHT INSTRUMENT ACCESSORY BOX FLIGHT MODE ANNUNCIATOR FLIGHT MANAGEMENT COMPUTER FLIGHT MANAGEMENT SYSTEM AUTOFLIGHT STATUS ANNUNCIATOR FORCE LIMITER CLUTCH ENGAGE FREQUENCY FEET PER SECOND PER SECOND 2 MAINTENANCE TRAINING MANUAL SORTED BITE ABBREV FT FUNCT FWD G/S GND GND FUNCT GRAD GS H/O HDG HDGSL/WL HIS HYD HYD FLT CONT SW IFSAU ILS ILS DEV W/R IN-LBS INHIB INPT INST INV IRS SYS DSPL SW IRU KILO KT LAT ACCEL LBS LCL LIM LL LNAV LNV LOC ANT RLY LOC TUN LONG ACCEL LRRA LRU LVDT LWD MTRM MACH/AS MAG MAINT MAN MAINT MANUAL MAN FEET FUNCTIONAL FORWARD GLIDE SLOPE GROUND GROUND FUNCTIONAL GRADIENT GLIDE SLOPE HARD OVER HEADING HEADING SELECT/WINGS LEVEL HORIZONTAL SITUATION INDICATOR HYDRAULIC HYDRAULIC FLIGHT CONTROL SWITCH INTEGRATED FLIGHT SYSTEMS ACCESSORY UNIT INSTRUMENT LANDING SYSTEM ILS DEVIATION WARNING RESET INCH-POUNDS INHIBIT INPUT INSTRUMENT INVALID INERTIAL REFERENCE SYSTEM DISPLAY SWITCH INERTIAL REFERENCE UNIT KILOTON KNOT LATERAL ACCELERATION POUNDS LOCAL LIMIT, LIMITER LOWER LIMIT LATERAL NAVIGATION LATERAL NAVIGATION LOCALIZER ANTENNA RELAY LOCILIZER TUNED LONGITUDINAL ACCELERATION LOW RANGE RADIO ALTIMETER LINE REPLACEABLE UNIT LINEAR VARIABLE DIFFERENTIAL TRANSFORMER LEFT WING DOWN MACH TRIM MACH AIRSPEED INDICATOR MAGNETIC MAINTENANCE MANUAL MAINTENANCE MANUAL MANUAL 3 MAINTENANCE TRAINING MANUAL SORTED BITE ABBREV MCP MCP C/O SW MIN MSU MT MT ACT MTA MTA BRK MTS MTS SEL STA N1 POT NAV NOM NORM ACCEL NSS OP OV/RD P/B P INTG RST PADDLE WRPH PANL PAR PBOV PCU PCWS PGM PITOT/STAT PROBES PLCRD POS POT PRESS PRI PSIG PUSHBTN R INTG RST R LOC ANT RADIO ALT RBOV RCVR RCWS RLY RST SEGS SEL SEN SENS MODE CONTROL PANEL MODE CONTROL PANEL CHANGEOVER SWITCH MINIMUM MODE SELECTOR UNIT MACH TRIM MACH TRIM ACTUATOR MACH TRIM ACTUATOR MACH TRIM ACTUATOR BRAKE MACH TRIM SYSTEM MACH TRIM SYSTEM SELECT STATUS N1 POTENTIOMETER NAVIGATION NOMINAL NORMAL ACCELERATION NEUTRAL SHIFT SENSOR OPTION OVERRIDE PUSH BUTTON PITCH INTEGRATOR RESET PADDLE WRAP HIGH PANEL PARITY PITCH BAR OUT OF VIEW POWER CONTROL UNIT PITCH CONTROL WHEEL STEERING PROGRAM PITOT STATIC PROBES PLACARD POSITION POTENTIOMETER PRESSURIZE PRIMARY POUNDS PER SQUARE INCH GAUGE PUSHBUTTON ROLL INTEGRATOR RESET REAR LOCALIZER ANTENNA RADIO ALTIMETER ROLL BAR OUT OF VIEW RECEIVER ROLL CONTROL WHEEL STEERING RELAY RESET SEGMENTS SELECT SENSOR SENSOR 4 MAINTENANCE TRAINING MANUAL SORTED BITE ABBREV SOP SPD SPD TRM SPD/ALT INTV SPOIL STAB STB TRM CUT STD STK STR SUP SUPFLG SURF SW SYS T DWN T UP T.E. TE TND TOGA SW TRIM WARN ANN TRM CLUCH W TRM/FLP LK TRM/FLP TLK TRUE/MAG TRUE/MAG HDG SW TST UL UP/LT V/S VAC VAL VERT VHF/NAV CONT PANL VMO/MMO VNAV VOR WHL LIM IN WRN WRP X-CHAN XDCR XFR XMTR STANDARD OPTION PIN SPEED SPEED TRIM SPEED/ALTITUDE INTERVENTION SPOILER STABILIZER STABILIZER TRIM CUTOUT STANDARD STICK STRETCHED SUPERFLAG SUPERFLAG SURFACE SWITCH SYSTEM TRIM DOWN TRIM UP TRAILING EDGE TRAILING EDGE TUNED TAKEOFF GO AROUND SWITCH STAB OUT OF TRIM ANNUNCIATOR STAB TRIM CLUTCH WRAP TRIM/FLAP INTERLOCK TRIM/FLAP INTERLOCK TRUE/MAGNETIC TRUE/MAGNETIC HEADING SWITCH TEST UPPER LIMIT UP/LEFT VERTICAL SPEED VOLTS ALTERNATING CURRENT VALID VERTICAL VHF NAVIGATION CONTROL PANEL MAXIMUM OPERATING SPEED/MAXIMUM OPERATING MACH VERTICAL NAVIGATION VHF OMNIRANGE WHEEL LIMIT IN WARN WRAP CROSS CHANNEL TRANSDUCER TRANSFER TRANSMITTER 5 EFIS 1 MAINTENANCE TRAINING MANUAL INTRODUCTION ELECTRONIC FLIGHT INSTRUMENT SYSTEM Purpose The Electronic Flight Instrument System (EFIS) provides displays for most of the airplane navigational systems. The EFIS provides color displays of: pitch and roll, navigational maps, weather, radio altitude and decision height and autopilot and flight path information. It also provides displays of: airspeed, ADF/VOR bearings, ILS data and stall warning information. System Description This system includes the Electronic Attitude Director Indicators (EADI's), Electronic Horizontal Situation Indicators (EHSI's), EFIS Symbol Generators (SG's), EFIS Control Panels, and EFI Transfer Switch and associated relays. 2 MAINTENANCE TRAINING MANUAL ELECTRONIC FLIGHT INSTRUMENT SYSTEM (EFIS) 3 MAINTENANCE TRAINING MANUAL COMPONENT LOCATIONS EFIS COMPONENT LOCATIONS General Component Locations EADIs and EHSIs The EADIs and EHSIs are located directly in front of the captain and first officer on the captain's and first officer's instrument panels (P1 and P3). EFIS Control Panels Separate control panels for the captain and first officer are located on the left and right side of the aft electronic panel (P8). EFIS Symbol Generators The left and right EFIS symbol generators are located in the electronic equipment (E/E) compartment on rack E2-3. EFI Transfer Switch The EFI transfer switch is located on the pilots' overhead panel (P5-Fwd). EFIS Transfer Relays The EFIS transfer relays are located in the E/E compartment on rack E1-2. Remote Light Sensors Two light sensors are located on the right and left sides of glare shield panel, P7. 4 MAINTENANCE TRAINING MANUAL EFIS COMPONENT LOCATIONS 5 MAINTENANCE TRAINING MANUAL NOTES 6 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EFIS CONTROL PANEL Purpose The EFIS Control Panel controls display modes and ranges, allows selection of Decision Height (DH), and provides the weather radar system ON/OFF control. Features EADI Controls BRT — controls brightness level of EADI display. DH REF — this liquid crystal display shows the selected decision height. Decision height set knob — this 24-detent, continuous-turn control knob selects the decision height. RST — manually resets DH-Alert on the EADI. EHSI Controls RANGE — selects the range for the navigation, Traffic Alert and Collision Avoidance (TCAS), and weather radar data display on the EHSI for the flight management computer and for the weather radar receiver transmitter. The TFC button on the range control allows TCAS traffic to be displayed on the EHSI when activated. Mode select switch — selects mode of data to be displayed on the EHSI. 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EHSI Controls (Cont) BRT — these are two concentric knobs. The outer controls the overall brightness of the EHSI display; the inner controls the relative brightness of the weather radar display. WXR — Weather Radar ON/OFF Switch. When this switch is pressed by the captain or first officer, it turns on the weather radar receiver transmitter unit and enables the display of weather radar information on their associated EHSI. The switch is a push-on/push-off type and illuminates when pushed on. MAP Mode Display Selector Switches — In the MAP, CTR MAP, or PLAN modes, these switches cause the display of the symbols listed below. Any or all MAP display switches may be actuated at the same time. The switches are push-on/push-off and illuminate when actuated. There is a white band around the rim of each pushbutton cap that is visible only in the OFF position. VOR/ADF — VOR and ADF bearing data. MAP modes. Turns on VOR and ADF vectors in MAP or CTR NAV AID — VOR, VORTAC, etc. All the navigation aids are displayed in the three lowest range selections. Only the high altitude navigation aids are displayed in the upper three range selections. ARPT — airports. RTE DATA — altitude restrictions and estimated time-of-arrival. WPT — waypoint not in the selected flight plan. Waypoints are displayed only in the lowest three range selections. Power The EFIS Control Panel is powered by 115 volt ac, 400 Hz. 8 MAINTENANCE TRAINING MANUAL EFIS CONTROL PANEL 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EFIS SYMBOL GENERATOR Purpose The EFIS symbol generator processes data from the EFIS control panel and navigation and guidance systems to provide video signals to the EADI and EHSI displays. Physical Description The symbol generator weighs 21 pounds (9.5Kg) and is packaged in a size 6 MCU case. Features Front Panel The TEST switch initiates a self-test for checking the Symbol Generator, Display Units, and Control Panel. The RESET switch is inoperative in the Boeing 737. Operation Input data is received on many ARINC 429 data buses, as well as ARINC 453 weather radar data buses and discrete inputs. Program pins allow for changes to certain system displays. The main processing circuitry includes a central processing unit, memory units, raster and stroke generators, and input/output buffer circuits. Six different colors can be generated at two different intensity levels. BITE BITE circuitry detects faults and identifies faulty line replaceable units. Failure data is stored in nonvolatile memory. 10 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR 11 MAINTENANCE TRAINING MANUAL NOTES 12 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EFIS — EADI AND EHSI Purpose The EADI and EHSI are the display units for EFIS. Physical Description The EADI weighs 23 pounds (10.8 kg) and is 6 inches wide x 5.5 inches high x 14 inches deep with a display area 4.7 inches wide x 4.2 inches high. The EHSI weighs 25 pounds (11.3 Kg) and is 6 inches wide x 7 inches high x 14 inches deep and display area 4.7 inches wide x 5.7 inches high. Both units require cooling air from the equipment cooling system through inlet and exhaust holes on the rear of their case. Wire mesh screens cover these holes to prevent lint and foreign debris from entering the display units. These screens should be checked regularly for buildup of foreign debris. Operation General Each display unit uses a cathode ray tube (CRT) for the display. The CRTs use 115 volt ac, 400 Hz, power. An EFIS Symbol Generator (SG) provides analog deflection and digital video signals to the CRT. There are three electron guns, one each for red, green, and blue. By controlling the three guns, the symbol generators can produce the colors red, green, and blue, as well as combinations resulting in the colors yellow, cyan (light blue), magenta (pink), and white. If one or more electron guns fail, the display will revert to a monochromatic display. The EADI's inclinometer serves as a slip indicator using a black ball against a white background. Scanning Methods Two types of scanning are used: raster and stroke. The vertical raster is used on the EADI to paint the attitude ball and on the EHSI for the weather radar display. All other symbols use the point-to-point stroke type of scan. The displays are made flicker-free by refreshing the stroke-written symbols at the rate of 80 Hz and the raster at the rate of 40 Hz. The data is processed serially, first the EADI, then the EHSI, alternately. An overtemperature condition in either display is indicated by the removal of the raster video at the first overtemperature threshold and a blank display at the second overtemperature threshold. 13 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION Maintenance Practices The display units are held in place in mounting racks by hinged handle assemblies and fastening screws. As the fastening screws are loosened or tightened for removal or installation, push the handle firmly against the front of the unit. If not pushed in, threads holding the screws will possibly be stripped and the display unit will be damaged. The local light sensor on the bottom edge of each display unit automatically maintains the brightness of the display as ambient light conditions change within the flight compartment area. 14 MAINTENANCE TRAINING MANUAL EFIS - EADI AND EHSI 15 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EFIS REMOTE LIGHT SENSORS Purpose Two light sensors, mounted on the glareshield, are used to change the display intensity of the EADI and EHSI displays. Physical Description Each sensor is approximately two inches wide, one inch long, and one inch high and has a field of view of 45° left and right and 15° up and down. Operation The sensors face forward so that their photo diodes measure ambient light coming through the windshield. The output is an analog signal proportional to external ambient light. Each unit is used in the control circuit for the onside EADI-EHSI pair. Power to each sensor is +24 volt dc and -5 volt dc from its associated EHSI. 16 MAINTENANCE TRAINING MANUAL EFIS REMOTE LIGHT SENSOR 17 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EFIS — TRANSFER SWITCH Purpose Normally, the left symbols generator is the source for the left displays and the right symbol generator is the source for the right displays. If a symbol generator fails (or the flight crew decide for another reason), the EFIS transfer switch can be used to allow one symbol generator to be the source for all the displays. When the switch is in the "BOTH ON 1" position, both EADIs and EHSIs are driven by the left symbol generator. In the "BOTH ON 2" position, they are all driven by the right symbol generator. 18 MAINTENANCE TRAINING MANUAL EFI TRANSFER SWITCH 19 MAINTENANCE TRAINING MANUAL OPERATION EFIS — TYPICAL EADI DISPLAY Operation The EADI has one basic display mode. The EADI displays airplane attitude, flight director commands, Mach, airspeed, and ILS and radio altimeter data. Across the top of the EADI, autothrottle and autopilot annunciations are provided for both "armed" and "engaged" conditions. An inclinometer is installed at the bottom of the EADI to provide turn-and-bank information. 20 MAINTENANCE TRAINING MANUAL EFIS – TYPICAL EADI DISPLAY 21 MAINTENANCE TRAINING MANUAL On the following sheets, an illustration is provided of each possible EADI symbol along with its name, display location, color, description and data source. The EADI options selected are: AIRPLANE SYMBOL ........................................... SPEED TAPE ................................................ SKY/GROUND ................................................ PITCH SCALE ............................................... FLIGHT DIRECTOR ........................................... HEIGHT ALERT .............................................. GROUND SPEED .............................................. MACH...................................................... TRUE AIRSPEED ............................................. SINGLE CHANNEL ANNUNCIATION ............................... WINDSHEAR WARNING ......................................... PITCH/ROLL COMPARATOR ..................................... FLASHING PITCH/ROLL COMPARATOR ............................ RADIO ALTITUDE ............................................ RISING RUNWAY ............................................. PITCH LIMIT ............................................... RESOLUTION ADVISORY ....................................... AIRSPEED TAPE OPTIONS LOW SPEEDS BOTTOM OF TAPE ............................ CAS INDICATOR ........................................ AIRSPEED TREND VECTOR ................................ MIN OPERATING SPEED .................................. EFIS – NORMAL EADI DISPLAY SYMBOLS 22 SPLIT AXIS YES SPEED TAPE SPEED TAPE COMMAND BAR NO YES YES NO YES YES YES NO DIGITAL + ANALOG DIAL YES YES YES YES ROLLING DIGIT CURSOR YES YES MAINTENANCE TRAINING MANUAL EFIS - NORMAL EADI DISPLAY SYMBOLS 23 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EADI DISPLAY SYMBOLS 24 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EADI DISPLAY SYMBOL 25 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EADI DISPLAY SYMBOL (SPEED TAPE) 26 MAINTENANCE TRAINING MANUAL NOTES 27 MAINTENANCE TRAINING MANUAL OPERATION EFIS - EADI FAULT DISPLAYS Operation Whenever specific input data to a symbol generator is identified as "invalid" data, the associated symbol, or parameter value, is blank. In many cases, yellow fault flags are displayed as well. The location, orientation, and letter characters associated with each of these flags are shown. 28 MAINTENANCE TRAINING MANUAL EADI - FAULT DISPLAYS 29 MAINTENANCE TRAINING MANUAL OPERATION EFIS - EADI FAULT AND NCD DISPLAYS Operation On the following sheets, the various symbol or parameter display changes are described for both "invalid" and "no-computed-data" (NCD) conditions. For NCD conditions, the associated symbols, or parameter values, are removed from the EADI display. In some cases, parameter values are replaced by a series of dashes which are located in the same position as for normal data. For the locations, refer to the previously shown illustration of a typical EADI display. For conditions where input data to the symbol generators is invalid, the associated symbols, or parameter values, are removed from the display. In most cases, an appropriate yellow fault flag is also displayed. 30 MAINTENANCE TRAINING MANUAL EFIS - EADI INVALID DATA AND NCD DISPLAY (SHEET 1) 31 MAINTENANCE TRAINING MANUAL EADI - INVALID DATA AND NCD DISPLAY (SHEET 2) 32 MAINTENANCE TRAINING MANUAL NOTES 33 MAINTENANCE TRAINING MANUAL OPERATION EFIS - TYPICAL EHSI DISPLAYS Operation VOR/ILS Mode Displays The VOR and ILS modes are used with manually selected stations. The VOR mode is used enroute with VOR and DME station inputs. The ILS mode is used for landing and uses ILS and DME station inputs. Appropriate deviations are displayed in both modes. Heading displayed is magnetic between 73° north and 60° south latitude. At higher latitudes, the heading is automatically referenced to true North. The drift angle can be determined by computing the difference between the heading and track lines. For the VOR and ILS systems, the EHSI has two different types of displays (FULL and EXP VOR/ILS) which are selectable on the EFIS Control Panel. The "FULL VOR/ILS" display includes a 360-degree compass rose with the airplane symbol in the center. The "EXP VOR/ILS" display includes a 70-degree compass arc with the airplane symbol at the bottom center. This display is used to more easily read the airplane's heading and track values. Also, the weather radar data can be displayed on the expanded display. Whether the display presents VOR or ILS data depends upon the VOR or ILS frequency selection on the VHF NAV Control Panel. The frequency is displayed on the bottom of the EHSI. NAV Mode Displays The NAV modes display selected FMC data. The display shows the aircraft position relative to the next waypoint and the vertical and horizontal flight path. Like the VOR/ILS modes, the NAV modes have selectable 360-degree and 70-degree compass displays. 34 MAINTENANCE TRAINING MANUAL 35 EFIS - TYPICAL EHSI DISPLAYS MAINTENANCE TRAINING MANUAL OPERATION EFIS-TYPICAL EHSI CENTER MAP, MAP, AND PLAN DISPLAYS Operation The EHSI can display selected FMC data in three different selectable formats: CTR MAP, MAP, and PLAN. The format displayed depends upon the mode selected on the EFIS Control Panel. PLAN Mode This mode is primarily used prior to flight to set up the flight plan. The upper part of the display describes the dynamic conditions of the airplane: track, selected and actual heading, and distance and estimated time of arrival to the next waypoint. The lower part of the display is background data displaying the flight plan. The content of this display is determined by switch selections on the FMC Control Display Unit (CDU) and the EFIS control panel. During PLAN mode, the display is oriented "north-up", and there is no weather radar display. MAP and CTR MAP Modes These modes display the airplane's position with respect to the flight plan. The entire display is dynamic, so it translates and rotates as the airplane moves. The airplane is represented on the map by the triangle at the center of the display. Waypoint (WPT) and NAVAID symbols remain upright, but airport (ARPT), holding pattern, and procedural turn symbols are rotated to maintain proper orientation. These display modes are generally used during flight to monitor airplane position along the selected flight path stored in memory. The Center Map Mode display includes a 360degree compass rose. The Map Mode display includes only a 70-degree compass arc which is used to more easily monitor the airplanes heading, track, and progress along the selected route. Weather radar data can be shown in both MAP modes. Except for the differences noted, the remainder of the navigational data shown is the same on both types of displays. A detailed description of all displayed symbols, parameters, and annunciations is provided later. 36 MAINTENANCE TRAINING MANUAL EFIS - TYPICAL MAP, CENTER MAP, AND PLAN DISPLAYS 37 MAINTENANCE TRAINING MANUAL On the following sheets, an illustration is provided of each possible EHSI symbol along with its name, display location, color, description and data source. The EHSI options selected are: MODES AVAILABLE ........................... EXPANDED AND FULL VOR/ILS AND NAV, MAP, CENTER MAP AND PLAN CENTER MAP FORMAT ......................... FULL ROSE HEADING/TRACK INDICATIONS: NAV MODES ........................... TRACK UP VOR/ILS MODES ....................... HEADING UP MAP MODES ........................... TRACK UP PLAN MODE ........................... TRACK UP SYMBOLOGY ................................. BASIC RADAR RANGE INDICATION .................... RANGE MARKS ADF POINTERS IN MAP MODES ................. YES VOR/DME AUTOTUNE .......................... YES FMC/IRU POSITION DIFFERENCE ............... YES, DISCRETE FROM FMC AT 4NM LEFT ANCDU ................................ NO RIGHT ANCDU ............................... NO FMC....................................... DUAL TRUE AIRSPEED ............................. NO GROUND SPEED .............................. NO RADAR TURBULENCE .......................... MAGENTA MAP MODE ANNUNCIATION ..................... NO SELECTED COURSE FROM VOR STATION DISPLAYED IN MAP ................ YES TCAS STATUS, TRAFFIC ONLY, TRAFFIC, OFF SCALE MESSAGE, TRAFFIC SYMBOLS, TRAFFIC DATA, TRAFFIC ARROW, NO BEARING TRAFFIC ...................... YES TCAS RANGE RING ........................... NO EFIS - NORMAL EHSI DISPLAYS SYMBOLS 38 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EHSI DISPLAYS SYMBOLS 39 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EHSI DISPLAYS SYMBOLS 40 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EHSI DISPLAYS SYMBOLS 41 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EHSI DISPLAYS SYMBOLS 42 MAINTENANCE TRAINING MANUAL EFIS - NORMAL EHSI DISPLAYS SYMBOLS 43 MAINTENANCE TRAINING MANUAL OPERATION EFIS - EHSI INVALID DATA ANNUNCIATIONS Operation Whenever specific input data to a symbol generator is identified as "invalid" data, the associated symbol, or parameter value, is blanked. In many cases, yellow fault flags are displayed as well. The location, orientation, and letter characters associated with each of these flags are shown. The yellow fault flags will be displayed under the following conditions: FLAG FAILED COMPONENT HDG TRK XTK VTK MAP VOR LOC TCAS FAIL IRU FMC AND IRU FMC FMC FMC DAA DAA TCAS COMPUTER 44 MAINTENANCE TRAINING MANUAL EFIS - EHSI INVALID DATA ANNUNCIATIONS 45 MAINTENANCE TRAINING MANUAL OPERATION EFIS - EHSI FAULT AND NCD DISPLAYS Operation On the following sheets, the various symbol or parameter display changes are described for both "invalid" and "no-computed-data" (NCD) conditions. For NCD conditions, the associated symbols, or parameter values, are generally removed from the EHSI display. In some cases, parameter values are replaced by a series of dashes which are located in the same position as for normal data. For these locations, refer to the previously shown illustrations of typical EHSI displays. For conditions where input data to the symbol generators is invalid, the associated symbols, or parameter values, are removed from the display. In most cases, an appropriate yellow invalid data flag is also displayed. 46 MAINTENANCE TRAINING MANUAL EFIS - EHSI FAULT AND NCD DISPLAYS (SHEET 1) 47 MAINTENANCE TRAINING MANUAL EFIS - EHSI INVALID DATA AND NCD DISPLAYS (SHEET 2) 48 MAINTENANCE TRAINING MANUAL EFIS - EHSI INVALID DATA AND NCD DISPLAYS (SHEET 3) 49 MAINTENANCE TRAINING MANUAL NOTES 50 MAINTENANCE TRAINING MANUAL OPERATION EFIS BLOCK DIAGRAM Operation General The block diagram shows EFIS inputs and its interface with other systems. EFIS Configuration EFIS consists of two symbol generators, two control panels, two electronic horizontal situation indicators, two electronic attitude director indicators, two remote light sensors, and an EFI transfer switch. Power Each EFIS component receives 115 volt ac power from an individual circuit breaker. Switching power is 28 volt dc. Control EFIS control is achieved at two EFIS control panels, one connected to the left symbol generator, the other connected to the right symbol generator. Inputs Sensor inputs are of the following types: ARINC 453 digital data buses, ARINC 429 digital data buses, dc-analog, synchro, and discretes. The inputs are grouped on the graphic as switched and unswitched inputs. A group of unswitched inputs is connected to both symbol generators. Two other groups of unswitched inputs are connected to only the left or the right symbol generator. 51 MAINTENANCE TRAINING MANUAL OPERATION Video Video outputs are sent from the left symbol generator to the left display units, and from the right symbol generator to the right display units. Two video cross-ties between symbol generators allow selecting either the left or the right symbol generator as the video data source. The EFI transfer switch and relays select the symbol generator to be used. Digital Output An ARINC 429 output bus from each symbol generator is connected to the other symbol generator, the flight management computer, and the digital flight data recorder system. This bus carries attitude (for comparison), radio altitude, BITE, and discrete status words. Display Unit Brightness Display unit brightness is controlled manually from the EFIS control panels, and automatically by remote and ambient light level sensors. 52 MAINTENANCE TRAINING MANUAL EFIS BLOCK DIAGRAM 53 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR INPUTS, EFIS CONTROL PANEL, WEATHER RADAR, AND FLIGHT MANAGEMENT COMPUTER Operation The following graphic illustrates the EFIS system input interfaces with the weather radar system and the flight management computer system. Weather Radar System The weather radar systems can be turned on from either EFIS control panel. The on/off discrete is sent through the weather radar control panel, which provides an interlock (if the weather control panel is not installed, or is not powered the weather radar system will not turn on). The weather radar on signal also enables the EFIS symbol generator display of weather radar information. The EFIS control panel also provides range to the weather radar system. The captain and first officer can select different ranges. The weather radar receiver/transmitter provides weather information, weather mode, antenna tilt, and radar gain to the EFIS symbol generator. Flight Management Computer System The EFIS control panel supplies range, mode, and MAP switch selection to the flight management computer system. The flight management computer system supplies route and map navigation data on the EHSI and target speeds and ground speed on the EADI. 54 MAINTENANCE TRAINING MANUAL EFIS - EFIS CONTROL PANEL/WEATHER RADAR/ FLIGHT MANAGEMENT COMPUTER INPUTS 55 MAINTENANCE TRAINING MANUAL OPERATION EFIS - RADIO ALTIMETER INPUTS Operation The radio altimeter system provides the symbol generator with radio altitude. The symbol generators display the data on the EADI's whenever the 28 volt dc radio altitude valid signal is also being received. The EFIS control panel provides a decision height value to the EFIS symbol generators. Decision Height (DH) is displayed along with the actual radio altitude. When the airplane descends below the decision height, a DH alert is annunciated. The DH alert will continue to be displayed until reset. DH alert is a function of the EFIS symbol generators. The rising runway option is a green representation of an airport runway that is present when an active, valid localizer frequency is selected on the VHF NAV control panel. The runway is parked at the bottom of the EADI until the airplane descends below 200 feet radio altitude. As the airplane descends below 200 feet, the runway rises until landing. 56 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR – RADIO ALTIMETER INPUTS 57 MAINTENANCE TRAINING MANUAL NOTES 58 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR - VHF NAV/DME INPUTS Operation DME and VOR/ILS data are sent to the Digital to Analog Adapters (DAA) in an analog format. In the DAA's, the data is changed into an ARINC 429 data bus format and sent to the EFIS symbol generators. The glide slope data is sent in an analog format to the symbol generators through the VHF NAV transfer relay. The data is processed by the symbol generators and displayed when the VOR/ILS mode is selected on the EFIS control panel. Normally the captain's EADI and EHSI display localizer information from the number one DAA and glide slope information from the number one VHF NAV receiver, while the first officer's EADI and EHSI display data from the number two DAA and VHF NAV receiver. VOR data, DME distance, and the VOR/ILS frequency are similarly displayed on the captain's and first officer's EHSI. If the VHF NAV transfer switch is moved to the BOTH on 1 or BOTH on 2 position, the VOR, the ILS, and DME displays will be from the selected system on all four EFIS displays. The VOR vectors are displayed on the EHSI's in the MAP and CTR MAP modes if the VOR/ADF select switch is pressed on the EFIS control panel. The digital flight control system mode control panel sends the VOR selected course or selected runway heading to the EFIS symbol generators on a digital data bus. (This data bus is not shown on the graphic.) The symbol generator combines VOR-selected course and VOR bearing and computes VOR deviation and TO/FROM information. The EFIS EADI display circuits use the VOR/ILS frequency from the DAA to determine whether to display ILS information. The EFIS EHSI circuits use the ILS 28 volts DC signal from the EFIS control panel to determine whether to display VOR or ILS information. Because of this difference, if the DAA fails, the EADI will always display a LOC flag, but the EHSI will display the appropriate flag (VOR or LOC) depending on the frequency selected on the VHF NAV control panel. 59 MAINTENANCE TRAINING MANUAL OPERATION Signal Types DAA Output Signals The DAA-1 and DAA-2 VOR, LOC and DME data is sent to both EFIS symbol generators on ARINC 429 digital data buses. DME Output Signals The distance data to the DAAs is on ARINC 568 digital data buses. The DME valid signal is 28 volts dc. VHF Control Panel Signals The VOR/ILS frequency data is sent to the DAAs using 2-out-of-5 discretes. VHF NAV Receiver Signals Outputs from the VHF NAV receiver are as follows: VOR bearing in a synchro format to the DAA LOC deviation in an analog format to the DAA Glide slope deviation in an analog format to the VHF NAV transfer relays VOR/LOC superflag, 28 volts dc, to the DAA Glide slope superflag, 28 volts dc, to the VHF NAV transfer relays ILS 28 volts dc to the EFIS control panels via the VHF NAV transfer relays and to the DAA The EFIS symbol generators display left or right VOR, LOC, and DME data depending on the state of the input source select discretes (open = left and ground = right). EFIS Control Panel The mode selection data is sent to the EFIS symbol generator on an ARINC 429 digital data bus. 60 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR - VHF NAV/DME INPUTS 61 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR – IRS INPUTS Operation IRS data is sent on Bus No. 1 and Bus No. 3 from IRU-1 and IRU-2 to both symbol generators and to other user systems. Both buses are ARINC 429 digital data buses. The EADI uses pitch and roll data for its pitch angle and roll angle readouts and also for positioning the horizon line. The EHSIs use IRU heading data in all modes and in case of an FMC failure, they also use the IRU generated track angle, wind, ground speed and drift angle parameters. IRU Switching As soon as airplane power is applied, the symbol generator switch S1 will actuate causing the left IRU Data Bus No. 1 to provide data to the left symbol generator, and the right IRU Data Bus No. 1 to provide data to the right symbol generator. If an IRU fails, the IRS transfer relay may be energized to the "BOTH ON 1" or "BOTH ON 2" position to provide IRS data to both symbol generators from one IRU. Present position data from both IRU inputs is used in both symbol generators to establish FMC/IRU position difference for both IRUs. 62 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR – IRS INPUTS 63 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR – AIR DATA COMPUTER INPUTS Operation The air data computers provide air data to the EFIS symbol generators on an ARINC 429 digital data bus. The symbol generators process the input data from their onside ADC. The symbol generators use these inputs to control the speed tape and to display MACH on the EADI. 64 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR – AIR DATA COMPUTER INPUTS 65 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR – FCC/MODE CONTROL PANEL INPUTS Operation General The autoflight director system input data to the left EFIS symbol generator normally comes from flight Control Computer (FCC)-A on the FCC-L ARINC 429 digital data bus. The parameters and discretes listed on the graphic are used by the EFIS symbol generator. In a similar manner, data to the right EFIS symbol generator will come from FCC-B on the FCC-R digital data bus. Selected Heading and Course Parameters If the selected course No. 1 data word received by the left EFIS symbol generator on the FCC-L bus is invalid, the symbol generator will switch over to the MCP-1 digital data bus to receive this parameter. In this case, the course data word is received directly from the DFCS Mode Control Panel (MCP), rather than indirectly through FCC-A. If the selected heading data word received by the symbol generator on the FCC-L bus is invalid, the symbol generator will switch over to FCC-R bus, if that input is invalid then the symbol generator will switch over to the MCP-1 data bus. The right EFIS symbol generator will receive SEL HDG and SEL CRS No. 2 from data buses FCC-B or MCP-2 in a similar manner. Flight Director Parameters The left EFIS symbol generator's source for the Flight Director ON/OFF discrete and the Flight Director Pitch/Roll bar drive signals is FCC-A. If this source is switched off, or becomes invalid, the flight director bars are removed. Selected Target Speed Both EFIS symbol generators use the selected target speed value received on FCC-L bus or FCC-R bus, depending upon which FCC is the "master". DFCS Modes and Status Both EFIS symbol generators utilize the autoflight mode and status data from the "master" FCC received across buses FCC-L or FCC-R. Localizer/Glide Slope Deviation Warnings The EFIS symbol generators will display localizer and/or glide slope deviation warnings based on discrete signals sent by the onside FCC on a data bus. 66 MAINTENANCE TRAINING MANUAL EFIS – SYMBOL GENERATOR – FLIGHT CONTROL COMPUTER/ MODE CONTROL PANEL INPUTS 67 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR – AUTOTHROTTLE COMPUTER INPUTS Operation The autothrottle computer sends parameters on an ARINC 429 digital data bus A/T-1 to the EFIS symbol generators, the flight control computers, and the flight management computer system (FMCS). In addition an analog discrete, "autothrottle computer installed", is sent to both EFIS symbol generators to indicate that the autothrottle computer is installed. Also, a "throttle hold" analog discrete is received during the takeoff phase when the autothrottle computer enters the throttle-hold mode. When this occurs, the "THR HLD" annunciation appears on the EADIs. 68 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR – AUTOTHROTTLE COMPUTER INPUTS 69 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR – AUTOMATIC DIRECTION FINDER INPUTS Operation Power ADF 1 and ADF 2 receive power via the ADF control panel. The "ADF 1 ON" and "ADF 2 ON" discretes are sent to both EFIS symbol generators. ADF Bearing Signals The ADF receiver sends ADF bearing data, along with a 26 volt ac reference signal, to both EFIS symbol generators in an analog format. The EFIS displays the ADF bearing data on the EHSI utilizing pointer symbols in the VOR/ILS modes, NAV modes, Map modes and PLAN mode. ADF pointers are removed and ADF bearing vectors are displayed in the Map modes when the VOR/ADF key on the EFIS control panel is pushed. 70 MAINTENANCE TRAINING MANUAL EFIS Symbol Generator – ADF Inputs 71 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR – STALL WARNING COMPUTER, GROUND PROXIMITY WARNING, AND TRAFFIC ALERT AND COLLISION AVOIDANCE INPUTS Operation Stall warning computer 1 provides the following data values to the left EFIS symbol generator on an ARINC 429 digital data bus: 1) minimum operating speed; 2) stick shaker speed; 3) engine out speed; 4) minimum flap retraction speed; 5) high speed buffet; 6) maximum operating speed; and 7) pitch limit angle. In a similar manner, stall warning computer 2 provides the same data values to the right EFIS symbol generator. The ground proximity warning computer sends a windshear alert discrete to both EFIS symbol generators when windshear conditions are sensed. The TCAS computer send resolution advisory signals to both symbol generators to be displayed on the EADIs. Likewise traffic advisories and TCAS status are sent to both symbol generators for display on the EHSIs. 72 MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATOR – STALL WARNING COMPUTER, GROUND PROXIMITY WARNING SYSTEM AND TRAFFIC ALERT AND COLLISION AVOIDANCE SYSTEM 73 MAINTENANCE TRAINING MANUAL OPERATION EFIS – SYMBOL GENERATOR SELECTION Control Sequence During normal operation, the left EFIS symbol generator's output drive select relay sends processed EHSI and EADI data from the EFIS symbol generator to the captain's EADI and EHSI. The right EFIS symbol generator works similarly, sending data to the first officer's instruments. Backup Operation If the left EFIS symbol generator fails, the EFI switch could be moved to the "BOTH ON 2" position. This would energize and latch the EFIS transfer relay-1. When the transfer relay latches in the new position, power is removed from its electromagnetic coil. In the "BOTH ON 2" position, a relay contact completes a circuit to energize the left EFIS symbol generator's output drive select relay. Another contact sends a ground to the left symbol generator to power down its internal electronics and tell the right symbol generator that the left symbol generator is powered down. The right symbol generator will not record the left symbol generator as failed when it receives this discrete. A third contact is used to ensure that both relays cannot be energized at the same time. The flight control computers (FCC) use pitch attitude (local) from one IRU and roll attitude (foreign) from the other IRU. If one of the IRU's is no longer being displayed to the flight crew because either the IRS transfer relay or the EFIS transfer relay is switched, the FCC will disengage and begin using the other IRU data. Two diodes, located in the flight instrument accessory unit, are connected across the EFIS transfer relays to provide high voltage suppression whenever power is removed from the relays' electromagnetic actuation coils. Operation of the switching for the right EFIS symbol generator, utilizing transfer relay-2, occurs in a similar manner whenever the EFI switch is moved to the "BOTH ON 1" position. 74 MAINTENANCE TRAINING MANUAL EFIS – SYMBOL GENERATOR SELECTION 75 MAINTENANCE TRAINING MANUAL OPERATION EFIS SYMBOL GENERATOR'S COMPUTED DISPLAYS Most of the parameters displayed on the EADI and EHSI use LRUs. These signals are processed within the EFIS symbol parameters require several signals in order to compute the discrete to be displayed. The signals required for these 76 signals that originate from various generators, and then displayed. Some appropriate parameter value or computations are shown on the graphic. MAINTENANCE TRAINING MANUAL EFIS SYMBOL GENERATORS' COMPUTED DISPLAYS 77 MAINTENANCE TRAINING MANUAL SYSTEM TEST EFIS BITE INTRODUCTION Flight Management System (FMS) BITE FMS BITE permits BITE procedures to be performed on the Flight Management Computer System, the Digital Flight Control System, the Autothrottle System, the Inertial Reference System, and the Electronic Flight Instrument System (EFIS). The graphic shows the EFIS interface as an example; the other subsystems are connected similarly. Fault Isolation The FMS BITE system checks the EFIS for inflight faults, ground faults, current faults, as well as the status of the discretes associated with this system. During these tests, the CDUs are "locked" together starting with EFIS BITE LEFT, or EFIS BITE RIGHT, or SELF-TEST selection, and their displays are identical. Operational Checkout With the FMC CDUs working through the FMC, BITE requests can be sent to the EFIS symbol generator being tested. The appropriate BITE responses are sent back through the FMC and displayed on the CDUs. In addition to BITE checks of the EFIS symbol generators, a selftest of the EFIS can be initiated from either CDU. This self-test causes specific test patterns to be displayed on the EADIs and EHSIs. 78 MAINTENANCE TRAINING MANUAL 79 MAINTENANCE TRAINING MANUAL NOTES 80 MAINTENANCE TRAINING MANUAL EFIS BITE INTRODUCTION 81 MAINTENANCE TRAINING MANUAL SYSTEM TEST EFIS - ACCESS TO EFIS BITE INDEX Test Preparation With the MAINT BITE INDEX displayed, line select key (LSK) 5L can be pressed to obtain the EFIS BITE Index. If the both EFIS symbol generator's internal self-test fails, the CDU indicates that the EFIS BITE is inoperative, and displays a message indicating a need to check the EFIS SG or its interfaces. The EFIS BITE test index allows the selection of BITE checks to be performed on the left or right EFIS systems, or a self-test to be performed on both systems simultaneously. Pressing either EFIS LEFT BITE or EFIS RIGHT BITE will display the appropriate EFIS BITE TEST FAULT INDEX. The L&R index is shown on the graphic. If the symbol generator or the interface is invalid and any of the selections on the index is selected, the display stating "CANNOT ACCESS DATA CHECK SG OR INTERFACE" will be shown. Pressing LSK 6L (INDEX) returns the display to the MAINT BITE INDEX. In the example shown, the left EFIS has been selected for BITE checks. When LSK 1L is pressed, an EFIS-LEFT FAULT INDEX is displayed. This FAULT INDEX allows specific and unique left EFIS tests to be selected and accomplished. If LSK 6L on the EFIS LEFT FAULT INDEX page is pressed, the CDU display returns to the EFIS BITE INDEX page. 82 MAINTENANCE TRAINING MANUAL EFIS – ACCESS TO EFIS BITE INDEX 83 MAINTENANCE TRAINING MANUAL NOTES 84 MAINTENANCE TRAINING MANUAL EFIS BITE INDEX TEST SELECTIONS SYSTEM TEST Functional Test General After calling up the EFIS LEFT FAULT INDEX, it is possible to display a list of any "in-flight" or "ground" faults as well as the "current status" and "discrete status". In-Flight Faults The EFIS continuously monitors operation of its components and interfaces. For up to nine consecutive flights, any malfunctions or faults that occur during flight and cause flight deck effects are stored in a non-volatile memory (NVM). Separate memory addresses are used for each flight. Readout of this data is possible by selecting the "IN FLIGHT FAULTS" line select key (2L). In-flight faults are those faults which occur when ground speed is greater than 20 knots and the air/ground relays indicate in air state. Data for each flight is sequentially stored, so on readout, the last flight data in is the first data out. The last flight is always identified as No. 1, numerically counting up to the NVM storage limit for the earlier flights. At the end of a flight, fault data for that flight is labeled as FLT 01. Fault data for each previous flight is reidentified as the next earlier flight number. Data relating to the earliest flight is dumped from the memory at the end of the flight segment. Thus data for the most recent flight will always be labeled FLT 01. The "in-flight" fault example shown is typical. If more than one page is necessary to list the faults, the faults are displayed alphabetically, and the pages are identified as 1/2, 2/2, etc. From one to seven pages are available. In this case, the CDU's "NEXT PAGE" and "PREV PAGE" keys can be used to select the desired pages. If there are no faults, "NO FAULTS" are displayed across the middle of the display. Ground Faults Any faults that first occur while the airplane is on the ground are stored in a dedicated non-volatile memory. Readout of the data is accomplished by pressing the "GROUND FAULTS" LSK on the EFIS BITE INDEX. Up to seven pages of alphabetically listed faults are available. If there are no faults, "NO FAULTS" are displayed across the middle of the display. 85 MAINTENANCE TRAINING MANUAL SYSTEM TEST Current Status The present status of all EFIS components and the systems that interface with the EFIS can be checked by calling up a series of current status pages. This is accomplished by pressing the "CURRENT STATUS" key (LSK-4L) on the CDU, and then using the CDU's "NEXT PAGE" key to cycle between the series of status pages. In the example shown, the status of each "left" or "right" LRU component, which interfaces with the left EFIS, is shown. If an LRU fails in-flight and then subsequently clears itself, this intermittent type of fault is displayed as an intermittent "in-flight" fault. However, on the appropriate CURRENT STATUS page, the LRU status is reported as "OK". Discrete Status The present status of some discretes associated with the EFIS are displayed on a series of discrete status pages which can be displayed by pressing the "DISCRETE STATUS" Key (LSK 5L) on the CDU, and using the "NEXT PAGE" Key to cycle between pages. INDEX Key Selection If the INDEX Key 6L on any of the "fault" or "status" pages, the display returns to the left EFIS FAULT INDEX. 86 MAINTENANCE TRAINING MANUAL 87 MAINTENANCE TRAINING MANUAL 88 MAINTENANCE TRAINING MANUAL 89 MAINTENANCE TRAINING MANUAL 90 MAINTENANCE TRAINING MANUAL 91 EFIS - SELF-TEST INITIATION AND EADI TEST DISPLAYS MAINTENANCE TRAINING MANUAL SYSTEM TEST EFIS - EHSI TEST DISPLAYS Operational Checkout Self-Test Procedures and Displays Range Switch Operation As described on the EFIS BITE SELF-TEST page, it is necessary to select all modes on each control panel in order to completely evaluate the EFIS performance. For this self-test, it is recommended that the 80 nmi range be selected since the resultant displays will properly match the test patterns illustrated. If desired, other ranges can be selected in order to verify operation of the EFIS control panels. Weather Radar ON/OFF Switch Operational Checks The EFIS CP's WXR ON/OFF switch should be switched on in order to verify the display of the magenta, red, yellow, and green sectors which verify the EFIS's capability for processing and displaying weather radar video data. With the four weather radar sectors displayed, the control panel's brightness control can be checked by rotating the inner knob of the EFIS HIS BRT control. Caution should be exercised when activating the weather radar. MAP Switch While the MAP, CTR MAP, or PLAN modes are selected, the various MAP switches on the EFIS control panel can be actuated to verify that the proper symbol is shown. During self-test, the RTE DATA switch is inoperative. The VOR/ADF switch causes the V1, V2, A1, and A2 vectors to be displayed. The NAV AID switch causes the three VOR, VTC (VOR TACAN), and DME symbols to be displayed. The ARPT switch causes the single APT (airport) symbol to be displayed. The WPT switch causes a GRP (ground reference point) symbol to be displayed. Test Values All of the data values shown are simulated test values generated within the EFIS SG and are not dependent upon proper operation of the interfacing systems. Therefore, the values observed during self-test should coincide with those shown on the graphic. TCAS Symbols If the TFC button is activated on the EFIS control panel, the TCAS symbols shown on page two will be displayed. TCAS TEST and TRAFFIC will be displayed in all modes regardless of the position of the TFC button. To properly see these EFISgenerated symbols, it is suggested that a lower range be selected. 92 MAINTENANCE TRAINING MANUAL 93 EFIS - EHSI TEST DISPLAYS MAINTENANCE TRAINING MANUAL SYSTEM TEST EFIS - EHSI TEST DISPLAYS Operational Checkout Self-Test Procedures and Displays Range Switch Operation As described on the EFIS BITE SELF-TEST page, it is necessary to select all modes on each control panel in order to completely evaluate the EFIS performance. For this self-test, it is recommended that the 80 nmi range be selected since the resultant displays will properly match the test patterns illustrated. If desired, other ranges can be selected in order to verify operation of the EFIS control panels. Weather Radar ON/OFF Switch Operational Checks The EFIS CP's WXR ON/OFF switch should be switched on in order to verify the display of the magenta, red, yellow, and green sectors which verify the EFIS's capability for processing and displaying weather radar video data. With the four weather radar sectors displayed, the control panel's brightness control can be checked by rotating the inner knob of the EFIS HIS BRT control. Caution should be exercised when activating the weather radar. MAP Switch While the MAP, CTR MAP, or PLAN modes are selected, the various MAP switches on the EFIS control panel can be actuated to verify that the proper symbol is shown. During self-test, the RTE DATA switch is inoperative. The VOR/ADF switch causes the V1, V2, A1, and A2 vectors to be displayed. The NAV AID switch causes the three VOR, VTC (VOR TACAN), and DME symbols to be displayed. The ARPT switch causes the single APT (airport) symbol to be displayed. The WPT switch causes a GRP (ground reference point) symbol to be displayed. Test Values All of the data values shown are simulated test values generated within the EFIS SG and are not dependent upon proper operation of the interfacing systems. Therefore, the values observed during self-test should coincide with those shown on the graphic. TCAS Symbols If the TFC button is activated on the EFIS control panel, the TCAS symbols shown on page two will be displayed. TCAS TEST and TRAFFIC will be displayed in all modes regardless of the position of the TFC button. To properly see these EFISgenerated symbols, it is suggested that a lower range be selected. 94 MAINTENANCE TRAINING MANUAL OPERATION EFIS CONTROL PANEL FAILURES Failure of the EFIS control panel mode select data to the EFIS symbol generator will cause the expanded VOR/ILS mode to be displayed on the EHSI. Frequency selection on the VHF NAV control panel determines whether VOR or ILS information will be displayed. Loss of range data from the EFIS control panel causes the symbol generator to display range data from the weather radar transceiver. Loss of all data, or invalid data from the EFIS control panel will cause both of the above conditions to be displayed. In addition, the EFIS symbol generator will enable the display of weather radar data. If the weather radar system is turned on, the data will be displayed. If the weather radar system is turned off, the message "WXR FAIL" will be displayed. With a control panel failure, all TCAS displays to the related EADI and EHSI will be inhibited. TCAS OFF will be displayed. 95 MAINTENANCE TRAINING MANUAL EFIS CONTROL PANEL FAILURE 96 MAINTENANCE TRAINING MANUAL SYSTEM TEST EFIS - SYMBOL GENERATOR FAILURES Fault Isolation If any of the conditions occur, which are noted on the graphic, the white "SG FAIL" message appears on the EADI and EHSI. During normal operation, the EFIS symbol generator internal display controller rotates and translates the EADI's airplane symbol from the reference position to the normal position. In case of a controller failure, this symbol returns to the reference position, as shown. If the EFIS symbol generator power supply fails, the EADI and EHSI displays both blank. Program Pin Parity Faults At power-up and during self-test, the symbol generator performs a program pin parity check, including parity program pin DI-54P. If even parity is detected, the SG blanks both onside display units and displays the message PARITY ERROR and CHECK SG PROGRAM PIN CONFIGURATION. EFIS BITE remains functional, except self-test displays. 97 MAINTENANCE TRAINING MANUAL EFIS SG FAILURES 98 MAINTENANCE TRAINING MANUAL NOTES 99 Air Data System 1 MAINTENANCE TRAINING MANUAL NOTES 2 MAINTENANCE TRAINING MANUAL INTRODUCTION PITOT/STATIC SYSTEM 1. Purpose The purpose of the pitot/static system is to provide a source of dynamic (pitot) and ambient (static) pressure to airplane systems. The interfacing systems and components convert the pressure inputs into altitude and airspeed signals. 2. System Description The pitot/static system is an installation of lines composed of probes, ports, valves, hoses, tubings, manifolds and various fittings, including drain fittings. The probes sense dynamic and ambient pressures and supply the pressures through lines to using components. The probes are heated to prevent ice accumulation. The alternate static ports provided an alternate source of ambient pressure for the pilot's pneumatic instruments through static source selector valves in the event of an abnormal condition existing in the pitot/static probes. The drain fittings allow the pitot/static system to be drained of accumulated moisture. PITOT/STATIC SYSTEM 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION PITOT/STATIC SYSTEM COMPONENT LOCATIONS General Component Locations Probes and Ports The pitot/static system consists of: 4 pitot/static probes, 2 alternate static ports, a window and pitot/static heat module, 12 drain fittings, and assorted equipment; such as manifolds, tubing, hose and fittings. Pitot/Static Sources The pitot/static probes are installed outside the airplane, two on each side, below control cabin window No. 3 at station 247.6. The alternate static ports are located at station 406, one at either side of the airplane. An alternate static source selector valve is installed on each pilot's sidewall. Window and Pitot/Static Heat Module The window and pitot/static heat module is installed on the P5 panel. 4 MAINTENANCE TRAINING MANUAL Pitot Static System - Component Location EFFECTIVITY AIRPLANE WITHOUT EFIS 5 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION PITOT/STATIC DRAIN LOCATIONS General Component Locations Five drain fittings are located in the nose wheel well, near the forward bulkhead. The fittings are: No. No. No. No. No. 7 8 9 11 12 (Aux No. 2 pitot) (Aux No. 2 static) (F/O static) (Capt static) (Aux No. 1 static) Seven drain fittings are installed on the E-1 rack in the E & E compartment. The fittings are: No. No. No. No. No. No. No. 3 4 5 10 13 14 15 (Aux No. 1 pitot) (Aux No. 1 static) (Alternate static) (F/O pitot) (Capt pitot) (F/O alternate static) (Capt alternate static) Drain fittings No. 1, 2 and 6 have been deleted. 6 MAINTENANCE TRAINING MANUAL Pitot Static System Component Location EFFICTIVITY AIRPLANES WITHOUT EFIS 7 MAINTENANCE TRAINING MANUAL NOTES 8 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION PITOT/STATIC PROBE 1. Purpose The pitot/static probe senses pitot (dynamic) and static (ambient) pressures. 2. Physical Description The probe consists of three ports: one directed forward for pitot sensing and two on the side of the probe for sensing static pressure. A strut projects the probe serveral inches from the airplane skin to minimize effects from airflow turbulence. A baseplate contains the electrical and pressure fittings. Dowl locator pins, in the baseplate, insure proper orientation of the probe when installed. The probe is contoured and the ports are located to minimize errors caused mach number and alpha angle (angle of attack). An anti-icing heater is installed in the probe to prevent ice accumulation on the probe. The heater is self-regulating, consuming maximum power during flight and reducing power in still air. The heater is connected to two shielded pins in the base plate. CAUTION: DURING HEATED OPERATION, THE PROBE ATTAINS EXCESSIVE TEMPERATURE. SEVERE BURNS MAY RESULT WHEN ACCIDENTALLY HANDLED. PITOT STATIC PROBE 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ALTERNATE STATIC PORT 1. Purpose The alternate static ports sense static (ambient) pressures and provide the static pressure input to the alternate static system. 2. Physical Description The static port is flush-mounted in a cutout in the fuselage skin. A circle is painted around the port with a caution note below. 4. Caution The area within the circle must be kept clean and smooth and the holes in the port must not be deformed or plugged. 3. Access Access to the static ports is from the forward cargo compartment. Refer to Maintenance Manual, Chapter 25 for the removal of the cargo compartment lining. ALTERNATE STATIC PORT 10 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION PITOT/STATIC HEAT MODULE 1. Purpose The module applies and monitors power to the heaters of the pitot static probes, the TAT probe, and the alpha vanes. 2. Operation Placing the "A" switch to the ON position arms the left total air temperature probe heater and applies power to the upper left and lower left pitot static probes, the left elevator probe, the left alpha vane. Placing the "B" switch to the ON position applies power to the lower right and upper right pitot static probes and the right elevator probe. When all heater elements draw the proper amount of current, all lights are extinguished. If the current is too low, the appropriate amber light illuminates. Both master caution lights and anti-ice warning light will illuminate. PITOT/STATIC HEAT MODULE 11 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION STANDBY ALTITUDE/AIRSPEED INDICATOR 1. Purpose The standby altitude/airspeed indicator provides an alternate source of air data information for the pilots. 2. Physical Description The standby airspeed/altimeter indicator is a combination of two flight instruments which presents an integrated display of indicated airspeed and barometric altitude. 3. Operation The standby pneumatic airspeed indicator displays indicated airspeed 60 to 450 knots. A diaphragm within the instrument case is actuated by differential pressure from the airplane pitot static system. The diaphragm expands or contracts in proportion to the difference between the pressure in it. This information is transferred from the diaphragm to the drum counter through a mechanical linkage. The pointer displays indicated airspeed on a drum graduated in knots. The standby altimeter is a drum-pointer type having a range of -1000 to 50,000 feet. The pointer, which indicates feet in hundreds, moves once around the dial for each 1000 feet of altitude. The drums display feet in thousands and hundreds. Indicators on the face of the altimeter show barometric pressure in inches of mercury and millibars. The barometric pressure is set by rotating the knob on the front of the instrument which is adjustable from 948.2 to 1049.5 mb and 28.00 to 30.99 in hg. An instrument vibrator is provided in the altimeter to shake the instrument to prevent errors caused by mechanical linkage friction. 12 MAINTENANCE TRAINING MANUAL STANBY ALTITUDE/AIRSPEED INDICATOR 13 MAINTENANCE TRAINING MANUAL OPERATION PITOT/STATIC SYSTEM SCHEMATIC 1. Operation The schematic shows the interface among components of the pitot/static system and between the pitot/static system and other airplane systems. 2. Control Sequence The main sensors of the pitot/static system are four probes, each probe capable of sensing pitot (dynamic) pressure (P) through the forward facing port of the probe and static (ambient) pressure through two side ports, S1 and S2. The four probes are identified as the captain's probe-upper left, the first officer's probe-upper right, the first auxiliary probe (1st Aux)-lower right, and the second auxiliary probe-lower left. The interface of the probes through hoses and tubings form four pitot lines and four static lines and are nomenclatured according to the pitot probe that they are connected to. The S1 and S2 ports of the upper probes are connected, respectively, to the S1 and S2 ports of the opposite lower probes to average ambient pressure in the static lines when the airplane is in turns or during turbulence. Two aligned static ports are interconnected to provide an averaged alternate sensing of ambient pressure to the pilot's static source selector valves. A pilot may use the alternate source for his instruments when ambient pressure sensing from the pitot/static probes is unreliable. Twelve drain fittings, connected to the pitot/static lines, allow the lines to be drained of accumulated moisture. 14 MAINTENANCE TRAINING MANUAL Pilot Static System Schematic EFFECTIVITY CAL 301-358 PRE-SB 34A1459 15 MAINTENANCE TRAINING MANUAL NOTES 16 MAINTENANCE TRAINING MANUAL Pilot Static System Schematic EFFECTIVITY CAL 301-358 POST-SB 34A1459 17 MAINTENANCE TRAINING MANUAL 18 RIGHT PROBE HEATER SCHEMATIC MAINTENANCE TRAINING MANUAL OPERATION LEFT PROBE HEATER SCHEMATIC 1. Normal Sequence The schematic shows the electrical circuits that provide power to the heater elements within the five probes installed on the left side of the airplane. Power Five circuit breakers on the P18-3 panel supply 115 volt ac through segments of the pitot/static heat switch A and primaries of transformers to heater elements in two pitot/static probes, one elevator pitot probe, one temperature probe and one alpha vane. 2. Operation When the switch is closed and normal conditions exist, the heater elements draw current through the transformers, inducing current in the secondaries and closing S1, S3, S5, S7 and S9. S2, S4, S6, S8 and S10 do not ground the heat lamps and they remain extinguished. When the pitot/static heat switch is off, dc from the CAPT PITOT HEAT IND circuit breaker closes S2, S4, S6, S8 and S10 and the lamps illuminate. When a heater element opens, the associated lamp illuminates and a ground is applied to the master caution logic to illuminate the master caution and the anti-ice lights. The left alpha vane has a vane heater and a case heater. The left alpha vane off light monitors the vane heater. The case heater is not monitored. 19 MAINTENANCE TRAINING MANUAL 20 LEFT PROBE HEATER SCHEMATIC MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES PITOT/STATIC PROBE INSTALLATION 1. Servicing Probe replacement may be necessary if the probe is physically damaged or if the heater fails. 2. Removal/Installation The mountng bolts (6) are accessible from the outside of the airplane. Two locating pins are mounted at opposite corners of the probe mounting flanges A gasket is used to provide a cabin pressure seal. The gasket is installed between the probe mounting flange and the airplane structure. Reference the Maintenance Manual, Chapter 34, Section 11 for complete removal/installation procedures. PITOT STATIC PROBE INSTALLATION 21 MAINTENANCE TRAINING MANUAL INTRODUCTION AIR DATA SYSTEM 1. Purpose The Air Data Computer (ADC) System provides the pilots and interfacing systems with air pressure related data; such as, altitude, altitude rate and airspeed. 2. System Description The ADC receives pitot and static air pressure from the pitot probes. It uses the static pressure to compute the altitude and altitude rate, and the difference between static and pitot pressure to compute the airplane's airspeed. The computed altitude and airspeed are then used to compute the mach number. Electric outputs from the ADC are applied to the flight instruments to provide the pilots with necessary air data. Signals are provided to the Electric Mach/Airspeed Indicator, Electric Altimeters, and Electric Vertical Speed Indicators. The electric air data signals are also applied to other airplane systems. AIR DATA SYSTEM 22 MAINTENANCE TRAINING MANUAL INTRODUCTION DETERMINING FACTORS FOR COMPUTING AIR DATA INFORMATION SYSTEM DESCRIPTION AIR DATA DEFINITIONS Ps AMBIENT STATIC PRESSURE: PRESSURE OF THE STILL AIR SURROUNDING THE AIRPLANE. Pt TOTAL PRESSURE PRESSURE WHEN THE DYNAMIC PRESSURE IS BROUGHT TO REST IN A PITOT TUBE. Qc DYNAMIC PRESSURE PRESSURE MEASURED CORRESPONDING TO THE VELOCITY OF AIRFLOW PAST THE AIRPLANE. - Ps) ALT ALTITUDE ALTITUDE IS DISTANCE ABOVE SEA LEVEL WHEN STANDARD PRESSURE CONDITIONS EXIST. ALTITUDE RATE ALTITUDE RATE IS VERTICAL SPEED OF THE AIRPLANE. MACH NUMBER MACH NUMBER IS THE RATIO OF TRUE AIRSPEED TO THE LOCAL SPEED OF SOUND. MACH NUMBER IS ALSO PROPORTIONAL TO Qc/Ps. TAT TOTAL AIR TEMPERATURE: STATIC AIR TEMPERATURE PLUS THE TEMPERATURE RISE CAUSED BY THE AIRFLOW FRICTIONALLY HEATING AND COMPRESSING THE TEMPERATURE PROBE. SAT STATIC AIR TEMPERATURE TEMPERATURE OF THE STILL AIR SURROUNDING THE AIRPLANE. IAS INDICATED AIRSPEED AIRSPEED PROPORTIONAL TO THE RATIO OF PITOT AND STATIC PRESSURES. NO COMPENSATION DONE. CAS COMPUTED AIRSPEED ELECTROMECHANICALLY DERIVED INDICATED AIRSPEED COMPENSATED FOR STATIC SOURCE ERROR. TAS TRUE AIRSPEED COMPUTED AIRSPEED COMPENSATED FOR CHANGES IN THE DENSITY AND THE COMPRESSIBILITY OF AIR. M 23 (Pt MAINTENANCE TRAINING MANUAL SIGNAL DETERMINING FACTOR STATIC PRESSURE (Ps) BAROMETRIC PRESSURE TOTAL PRESSURE (Pt) PITOT TUBE PRESSURE TOTAL PRESSURE DYNAMIC PRESSURE (Qc) STATIC PRESSURE ALTITUDE (ALT) STATIC PRESSURE ALTITUDE RATE CHANGE IN STATIC PRESSURE TOTAL PRESSURE MACH NUMBER (M) STATIC PRESSURE TOTAL AIR Temperature (TAT) TEMPERATURE PROBE RESISTANCE STATIC AIR TEMPERATURE (SAT) TEMPERATURE PROBE RESISTANCE MACH NUMBER INDICATED AIRSPEED (IAS) STATIC PRESSURE TOTAL PRESSURE COMPUTED AIRSPEED (CAS) STATIC PRESSURE TOTAL PRESSURE TRUE AIRSPEED (TAS) TEMPERATURE PROBE RESISTANCE MACH NUMBER DETERMINING FACTORS FOR COMPUTING AIR DATA INFORMATION 133763 24 MAINTENANCE TRAINING MANUAL NOTES 25 MAINTENANCE TRAINING MANUAL INTRODUCTION DEVELOPMENT OF DIFFERENT AIRSPEEDS SYSTEM DESCRIPTION AIRSPEED CORRECTION DEFINITIONS IN COMPUTING THE DIFFERENT AIRSPEEDS, THE AIR DATA COMPUTER COMPENSATES THE PRESSURE DATA DEPENDING ON AIRPLANE CONFIGURATION AND FLIGHT CONDITIONS. THE COMPENSATIONS ARE DEFINED BELOW: STATIC SOURCE ERROR CORRECTION (SSEC) CORRECTION FOR STATIC PRESSURE ERRORS CAUSED BY THE AIRFLOW PAST THE AIRPLANE. AIR COMPRESSIBILITY COMPENSATION CORRECTION FOR THE CHANGE IN COMPRESSIBILITY OF AIR IN THE PITOT TUBE AS SPEED AND ALTITUDE VARY. AIR DENSITY COMPENSATION CORRECTION FOR THE CHANGE IN DENSITY OF AIR AS THE TEMPERATURE AND ALTITUDE VARY. DEVELOPMENT OF DIFFRENT AIRSPEEDS 26 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION AIR DATA SYSTEM COMPONENT LOCATION General Component Locations Circuit Breakers The circuit breakers for ADC-1 are located on the P18 panel, and those for ADC-2 are on the P6 panel. Air Data Computers. The air data computers are located on electronic equipment shelf E1-1. Autotransformers The autotransformers are located on the J4 panel in the electronic equipment compartment. Indicators An electric altimeter, vertical speed indicator and mach/airspeed indicator is located on each of the pilot's panels (P1 and P3). The TAT/SAT/TAS indicator is located on the center instrument panel (P2). TAT Probe The total air temperature probe is mounted on the left side of the airplane, at station 260. The probe is a dual sensor with sensor 1 feeding ADC-1 and sensor 2 feeding ADC2. Mach/Airspeed Warning Clackers The Mach/Airspeed warning clackers are located inside the aural warning devices unit. The aural warning devices unit is mounted on the forward right side of the control stand. Mach-Airspeed Warning Test Switches The Mach/Airspeed Warning Test Switches one for each system, are located on the aft overhead panel (P5). 27 MAINTENANCE TRAINING MANUAL AIR DATA SYSTEM COMPONENT LOCATION 28 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AIR DATA COMPUTER 1. Purpose The ADC system provides the electrical air data information required by the pilots' flight instruments and by other airplane systems. 2. Physical Description The ADC is a rack mounted assembly and uses two camlock hold down devices for retension in the shelf. The ADC assembly consists of: a chassis assembly, power supply, 12 plug-in circuit cards, and two pressure transducers. The front panel provides two switches for self-test actuation, a self-test indicator light, a test connector for use during shop testing of the ADC, and two pneumatic connectors for connection to the airplane pitot and static system. Three electrical connectors, on the rear of the ADC, provide the electrical interface with the airplane wiring. 3. Operation The ADC, using digital and microprocessor techniques, processes pitot and static pressure and total air temperature to produce the required air data information. The ADC provides: altitude, altitude rate, vertical speed, airspeed, mach, true airspeed, total air temperature, and static air temperature to the various indicators and systems. The air data signals are provided in analog form and by ARINC 429 buses. Parallel digital altitude is provided for the ATC systems. 4. Self-Test The TEST SELECT switch manually selects built-in test to be performed as follows: FUNCTION - transmits fixed values on all the computer signal output lines. SLEW - sets altitude rate to 600 feet per minute. FAIL - activates all failure warning flags. The PUSH TO TEST pushbutton switch initiates the built-in test. The TEST VALID WHEN LIT indicator light comes on within 2 seconds after the test is successfully completed and remains on when there is no failure. 29 MAINTENANCE TRAINING MANUAL AIR DATA COMPUTER 30 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ELECTRIC ALTIMETER 1. Purpose The altimeter displays the barometric altitude of the airplane. It also contains controls for setting the barometric correction, and an altitude reference. 2. Physical Description The altimeter is a round, panel-mounted instrument. The face of the instrument contains a digital and an analog display of altitude, a digital display of the manually set barometric pressure reference, an altitude reference cursor, and controls to position the BARO set indicator and the altitude reference cursor. 3. Power The altimeter requires 26 volts ac power. It contains a power supply to provide the internally required dc voltage. 4. Operation The altimeter receives altitude data from the ADC. An electro-mechanical servo output, mechanically summed with barometric correction, positions the digital altitude indicator and the analog altitude pointer. The digital altitude display indicates between -1000 ft. and 50,000 ft. When the altitude is below sea level, a NEG flag covers the first two digits. An OFF flag covers the first digit when the ADC or the altimeter malfunctions, or when power is removed from the ADC system. The altitude pointer makes one complete revolution for each 1000 ft. change in altitude. The pointer's 1000 ft. circular scale has 20 ft. increments. The BARO set indicator is displays pressure in inches of mercury (IN HG) and millibars (MB). The BARO set knob is used to set the indicator to the local sea level pressure or to the standard sea level pressure of 29.92. When the indicator is set to 29.92, the altitude indication is pressure altitude, and when set to the ambient pressure, the altitude indication is BARO-corrected altitude. The altitude reference knob is used to mechanically position the altitude reference cursor. 31 MAINTENANCE TRAINING MANUAL ELECTRIC ALTIMETER 32 MAINTENANCE TRAINING MANUAL COMPONENT FUNCITONAL DESCRIPTION VERTICAL SPEED INDICATOR 1. Purpose The vertical speed indicator provides a visual indication of the rate of climb or descent of the airplane. 2. Physical Description The vertical speed indicator is a round, panel-mounted instrument. Its features are: a pointer indicating altitude rate when read against a vertical speed scale, vertical speed scale, and an OFF flag with fire orange lettering on a white background. When the flag is retracted, the aperture appears black. Edge lights illuminate the face. 3. Power The vertical speed indicator requires 115volts ac power. It contains a power supply that provides the required dc voltage. 4. Operation The indicator receives ADC altitude rate. A servo positions the vertical speed pointer. Full scale indication is 6000 ft/min, with the upper half of the scale indicating climb and the lower half descent. The OFF flag is out of view when the system is functioning properly; and is in view when power is off or with an ADC or indicator malfunction. 33 MAINTENANCE TRAINING MANUAL RA/VSI INDICATOR 34 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ELECTRIC MACH AIRSPEED INDICATOR 1. Purpose The Mach Airspeed Indicator provides visual displays of airspeed, airspeed limit, mach number, and target airspeed. It provides the means to manually select the target airspeed. The indicator also provides the control circuitry for the mach/airspeed aural warning. 2. Physical Description The Mach Airspeed Indicator is a round, panel-mounted, instrument. Its' features are: a digital airspeed display, an analog airspeed pointer, an orange and white striped maximum airspeed pointer, a target airspeed cursor, and a digital mach number indicator. A speed reference knob is provided to manually position the target airspeed cursor. The airspeed range is from 60 to 450 knots CAS, and the mach range is from 0.400 to 0.999 mach. The analog airspeed scale is logrithmic from 60 to 250 knots, and linear from 250 to 450 knots. Failure flags are provided to indicate malfunction of the airspeed display, mach display, target airspeed cursor, and the maximum airspeed (Vmo) pointer. A flag is provided to annunciate manual operation of the target airspeed cursor. Several external index markers are provided that are manually positioned around the periphery of the airspeed scale. 3. Power The Mach Airspeed Indicator requires 26 volt ac power. An internal power supply provides the necessary dc voltage. 4. Operation The Mach Airspeed Indicator receives airspeed and altitude data from the ADC, and target airspeed from the Flight Management Computer System. An integral computer calculates the mach number and maximum airspeed, and controls the maximum airspeed warning. The digital airspeed display and the analog airspeed pointer are positioned by a servo that receives the airspeed signal from the ADC. The digital mach display and the maximum airspeed pointer are positioned by separate computer controlled servos. When the speed reference knob is pushed in, the target airspeed cursor is positioned by a servo. When the knob is pulled out, the servo is disabled and the target airspeed cursor is manually positioned through the speed reference knob. Manual control is annunciated by the manual mode flag. 35 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION 4. Operation (Cont) The computer closes a switch that is used to enable the mach/airspeed warning when the airspeed equals or exceeds the computed maximum airspeed. Maximum airspeed is depicted by the graph. Below 25,968 ft., the airplane is airspeed limited (Vmo) to 340 knots CAS. Above that altitude, the airplane is mach limited (Mmo) to 0.82 mach; and when mach is held constant, the maximum airspeed decreases as altitude increases. The airplane is altitude limited to 37,000 ft. Airspeed, mach, Vmo, or airspeed cursor flags will be in view when power is removed from the ADC system or if there is an associated failure in the ADC or indicator. The airspeed cursor INOP flag is mechanically retracted when the speed reference knob is pulled out. The Mach Airspeed Indicator has provisions for sending a speed error signal to the autothrottle. The signal is the difference between the displayed airspeed and the target airspeed. ELECTRIC MACH AIRSPEED INDICATOR 36 MAINTENANCE TRAINING MANUAL NOTES 37 MAINTENANCE TRAINING MANUAL Mach Airspeed Warning System Schematic 38 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AURAL WARNING DEVICES UNIT 1. Purpose The Aural Warning Device Unit provides sounds warning of conditions that require immediate attention. 2. Physical Description The Aural Warning Devices Unit is 10 in. long, 5 in. wide, and 2 in. deep. It is mounted vertically on the aft end of the forward electronics panel (P9). Two connectors, located on the rear of the unit, provide the interface with the airplane wiring. The unit contains two clackers that provide the mach airspeed warning, the fire warning bell, and a speaker that emits warning sounds pertaining to takeoff warning, pressurization warning, landing warning, and selcal. 3. Operation The clacker devices produce the Mach/Airspeed Warning sound. The sound is distinctly different than any other sound in the airplane, and is easily identified. Each clacker is provided 28 volt dc and is enabled by a ground from the Mach Airspeed Indicators, when an overspeed condition is detected. Clacker-1 interfaces with the captain's Mach Airspeed Indicator, and clacker-2 interfaces with the first officer's indicator. 39 MAINTENANCE TRAINING MANUAL AURAL WARNING DEVICES UNIT 40 MAINTENANCE TRAINING MANUAL NOTES 41 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION TOTAL AIR TEMPERATURE PROBE 1. Purpose The total air temperature (TAT) probe senses the air temperature affecting the performance of the airplane and converts the sensing into analog signals. 2. Physical Description/Features The TAT probe is a small metal strut, secured to the airplane by six screws. It allows air, entering a port on the front of the probe, to flow across temperature sensing elements, and to exit through ports on the side and aft surface of the strut. The TAT probe is installed with the inlet probe facing forward. The temperature sensitive wire elements are hermetically sealed in concentric tubes. Airflow around the elements causes the resistance to vary as a function of the total air temperature. Air must flow through the probe for proper operation. The TAT probe contains a heating element for de-icing. The probe design allows heated air to flow out of the probe without affecting the sensing elements. The TAT probe is installed with the inlet probe facing forward. TOTAL AIR TEMPERATURE PROBE 42 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION TAT/SAT/TAS INDICATOR 1. Purpose The TAT/SAT/TAS indicator provides the display of total air temperature (TAT) from -99°C to +50°C, static air temperature (SAT) from -100°C to +50°C, and true airspeed (TAS) from 100 knots to 599 knots. The data is received from the ADC on an ARINC 429 digital data bus. 2. Physical Description/Features The indicator is a round, panel-mounted instrument. It features a three-digit, white on black background, liquid crystal display (LCD), and a push-push-push function selector switch. The indicator requires 26 volt ac input power, and contains a power supply to provide the required dc voltage. Electrical power for edge lighting of the LCD is provided from the airplane panel lighting bright/dim circuit. TAT is the initial mode when power is applied. To step to the next mode, press the function selector push button. The mode sequence is TAT, SAT, TAS, and then return to TAT. The display is tested through the master dim and test circuit. The test input causes the display to alternate between, all segments ON for two seconds, and blank for one second. 43 MAINTENANCE TRAINING MANUAL TAT/SAT/TAS/INDICATOR 44 MAINTENANCE TRAINING MANUAL OPERATION AIR DATA SYSTEM 1-BLOCK DIAGRAM Operation Sequence Air data system 1 receives pitot and static pressure from the captain's pitot and static sources, total air temperature from a TAT probe, and baro-correction from the captain's and first officer's altimeters. The air data computer (ADC), using these inputs, computes: altitude, altitude rate, computed airspeed (CAS), mach (M), true airspeed (TAS), total air temperature (TAT), and static air temperature (SAT). These air data measurements are distributed as synchro signals, potentiometer signals, parallel digital data, and as serial digital data on ARINC 429 digital data buses. Altitude Outputs Coarse and fine synchro altitude is distributed to the captain's altimeter and mach airspeed indicators and the flight data recorder. An altitude signal is supplied to the cabin pressure controller. Altitude rate is provided to the captain's vertical speed indicator and the ground proximity warning system. Digital altitude data is provided to the ATC transponder. The captain's altimeter provides baro-correction to the cabin pressure controller. Synchro CAS is distributed to the captain's mach airspeed indicator, the autothrottle computer, auto slat computer 1, and the flight data recorder. An airspeed switch provides a bi-level gain control for the yaw damper. Synchro mach is provided to the ground proximity warning system. ARINC 429 Bus Outputs There are four digital data buses providing distribution of the air data measurements. Digital bus 1 supplies FCC-A with pressure altitude, baro-correction, mach, CAS, TAS, SAT, TAT, and altitude rate. Digital bus 2 provides the TAT/SAT/TAS indicator with TAT, SAT, and TAS. Digital bus 3 provides the autothrottle computer with: pressure altitude, barocorrection, mach, CAS, TAT, SAT, and altitude rate; and provides the stall warning computer-1 with computed airspeed. Digital bus 4 provides the flight management computer with pressure altitude, barocorrection, mach, CAS, TAS, TAT, SAT, and altitude rate and, the IRS-1 with pressure altitude, altitude rate, and TAS. 45 MAINTENANCE TRAINING MANUAL Air Data System No. 1 Block Diagram 46 MAINTENANCE TRAINING MANUAL OPERATION AIR DATA SYSTEM 2-BLOCK DIAGRAM Operation Sequence Air data system 2 receives pitot and static pressure from the first officer's pitot and static sources, total air temperature from a TAT probe, a n d b a r o - correction from the captain's and first officer's altimeters. The air data computer (ADC), using these inputs, computes altitude, altitude rate, computed airspeed (CAS), mach (M), true airspeed (TAS), total air temperature (TAT), and static air temperature (SAT). The air data measurements are distributed as synchro signals, potentiometer signals, parallel digital data, and as serial digital data on ARINC 429 digital data buses. Altitude Outputs Coarse and fine synchro altitude is provided to the first officer's altimeter and mach airspeed indicators. Altitude rate is provided to the first officer's vertical speed indicator. Digital altitude data is provided to the ATC transponder. The first officer's altimeter provides baro-correction to the cabin pressure controller. Airspeed Outputs Synchro CAS is distributed to the first officer's mach airspeed indicator and auto slat computer 2. ARINC 429 Bus Outputs There are four digital data buses to provide distribution of the air data measurements. Digital bus 1 supplies FCC-B with pressure altitude, baro-correction, mach, CAS, TAS, SAT, TAT, and altitude rate. Digital bus 2 provides the TAT/SAT/TAS indicator with TAT, SAT, and TAS. Digital bus 3 provides the autothrottle computer with pressure altitude, baro-correction, mach,CAS, TAT, SAT, and altitude rate and the stall warning computer-2 with computed airspeed. Digital bus 4 provides the flight management computer with pressure altitude, barocorrection, mach, CAS, TAS, TAT, SAT, and altitude rate and IRS-2 with pressure altitude, altitude rate, and TAS. 47 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES ADC SELF-TEST Functional Test There are three different routines in the ADC self-test. They are FUNCTION, SLEW, and FAIL. Each test routine is selected through the test selector switch. The selected routine is initiated by pressing and holding the PUSH-TO-TEST switch. The switch is held until the appropriate test responses have been observed. Illumination of the (Red) TEST LIGHT signifies a valid evaluation of the test, by the ADC's self-test circuit. An assistant is required to verify correct response of the instruments and indicators, to the ADC signal outputs. Test Evaluation With a valid ADC, the TEST LIGHT will illuminate after about two seconds during the FUNCTION test; and immediately, during the SLEW and FAIL tests. Allow the instruments to stabilize, before evaluating their response to the ADC signal outputs (about 45 seconds during FUNCTION). During the ramping of the ADC output signals, and stabilization of the instruments, the warning flags are erratic. Do not evaluate their response until after the instrument has stabilized. 48 MAINTENANCE TRAINING MANUAL TEST SELECT SWITCH.POSITION FUNCTION PUSH TO TEST SWITCH POSITION PRESS AND HOLD FOR 45 SEC TEST LIGHT STATUS ILLUMINATED SIGNAL OUTPUTS WAIT APPROXIMATELY 30 SECONDS SECBEFORE VERIFYING THE FOLLOWING VALUES ON THE INDICATORS ALT = 10,000 ±40 FT MACH = 0.785 ±0.010 M CAS = 440 ±4NM TAS = 477.8 ±6 KTS SAT = -29.4 ±2ºC TAT = 0 ±2ºC NO FLAGS SLEW PRESS AND HOLD FOR 10 SEC ILLUMINATED ALT RATE = -600 ±30 FPM MASTER FAILURE WARNING VALID AND FAILURE DISCRETES OUTPUT ARE VALID FAIL PRESS AND HOLD FOR 15 SEC ILLUMINATED MASTER FAILURE WARNING & FAILURE DISCRETE OUTPUTS ARE FAILED. HONEYWELL HG480B40 SERIES ADC SELF TEST 49 MAINTENANCE TRAINING MANUAL NOTES 50 MAINTENANCE TRAINING MANUAL EFIS Differences 51 MAINTENANCE TRAINING MANUAL Pilot Static System Component Location EFFECTIVITY AIRPLANES WITH EFIS 52 MAINTENANCE TRAINING MANUAL Pilot Static System Schematic Figure 2 EFFECTIVITY AIRPLANES WITH EFIS 53 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AIR DATA COMPUTER Purpose The Air Data Computer (ADC) converts inputs from the pitot static system and the Total Air Temperature (TAT) Probe into air data information for primary flight displays, navigation and altitude reporting. Physical Description The ADC is enclosed in a 1/2 Austin Trumbull Radio (ATR) long case. On the front of the unit, there are two pneumatic connectors, a toggle switch (for checking current status or past history data) and a Light Emitting Diode (LED) display window (for showing test results). Operation The ADC uses a digital microprocessor to process pitot pressure, static pressure and total air temperature to produce the required air data information. The ADC provides altitude, altitude rate, baro corrected altitude, computed airspeed, mach, true airspeed, total air temperature, static air temperature, and total and static air pressures, to the various indicators and systems. The air data signals are sent to other systems in analog and digital formats. The digital information is transmitted using Aeronautical Radio Incorporated (ARINC) 429 buses. Self-Test The TEST/HISTORY switch allows selection of built-in-test. TEST selection checks current status of the ADC and associated inputs. HISTORY selection checks failure information for up to ten previous flights. 54 MAINTENANCE TRAINING MANUAL AIR DATA COMPUTER 55 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EADI-AIR DATA DISPLAYS Purpose The Electronic Attitude Director Indicator (EADI) displays computed airspeed and mach from the air data system. Operation The Electronic Flight Instrument System (EFIS) Symbol Generator receives mach, computed airspeed, and true airspeed from the Air Data Computer (ADC). The symbol generator then provides the video signals to drive the air data displays on the EADI. In-Flight Normal Displays The airspeed display consists of a calibrated white airspeed tape and a numerical readout of current airspeed. The airspeed tape displays a range of 84 knots with indices every 10 knots and numeric displays every 20 knots. Mach is displayed numerically in white numbers below the tape. The display appears when mach is greater than or equal to 0.40, and is removed when mach is less than 0.38. On-Ground Normal Displays On the ground, with the airplane stationary, the Air Data Computer provides a minimum computed airspeed of 45 knots. This value is displayed on the speed tape. The mach display is blank below 0.40 mach. Invalid Displays When the airspeed or mach data word from the Air Data Computer is invalid, or when in the air and the computed airspeed is less than 50 knots, the corresponding display blanks and a yellow flag appears. 56 MAINTENANCE TRAINING MANUAL 57 DATA DISPLAYS - ELECTRONIC INSTRUMENTS MAINTENANCE TRAINING MANUAL OPERATION AIR DATA SYSTEM BLOCK DIAGRAM Operational Sequence The air data systems receive pitot and static pressure from their respective pitot-static sources, total air temperature from the total air temperature probe, and barometric correction from the altimeters. The air data computer provides altitude, altitude rate, computed airspeed, Mach, true airspeed, total air temperature, and static air temperature. These outputs are distributed as synchro signals, potentiometer signals, and as serial digital data on four, identical Aeronautical Radio Incorporated (ARINC) 429 digital data buses. Analog and Discrete Signals Coarse and fine synchro altitude signals are distributed to the onside altimeter and Mach airspeed indicator from the onside air data computer. An altitude potentiometer signal from air data computer-1 and the barometric correction signal from the captain's and first officer's altimeters are sent to the cabin pressure controller. Synchro computed airspeed is sent to the onside Mach airspeed indicator from the onside air data computer. Air data computer-1 sends a computed airspeed synchro signal to the autothrottle system and a discrete gain control signal to the yaw damper system. Overspeed discrete signals are sent from the Mach airspeed indicator to the aural warning module if the maximum operating airspeed (Vmo) or maximum operating mach (Mao) is exceeded. A test discrete from the mach airspeed test module is received by either indicator to test the aural warning. ARINC 429 Data Bus Outputs Each air data computer has four, identical digital data buses which provide distribution of airdata information. 58 MAINTENANCE TRAINING MANUAL 59 AIR DATA SYSTEM BLOCK DIAGRAM MAINTENANCE TRAINING MANUAL SYSTEM TEST AIR DATA COMPUTER SELF-TEST Two tests may be performed using the TEST/HISTORY switch on the front panel of the air data computer (ADC). TEST Momentarily placing the TEST/HISTORY switch in the TEST position performs a self-test of the air data computer. The hexadecimal display is tested and the display "8 8" will appear if the display is operating properly. After the display test, a display of "A A" indicates that the self-test is occurring and the display values on the graphic will be displayed in the flight compartment. The output test values will remain for approximately sixty seconds and the display will flash for the last ten seconds of the test. The operator may select TEST again during this ten second period to have the value displayed for another sixty seconds. If failures are detected in the ADC or with sensor input signals, the display will momentarily show "F F" followed by the faults displayed as "F X" where the "X" will be a digit from 1 to 9. The meaning of the fault codes is defined on the front of the ADC. If more than one fault exists, the faults will be displayed in order. BARO REF #1 for Air Data Computer 1 is the captain's BARO reference while BARO REF #2 is the first officer's. BARO REF #1 for Air Data Computer 2 is the first officer's BARO reference while BARO REF #2 is the captain's. History The ADC stores in nonvolatile memory any faults that occur during a flight segment for the last ten flights. Momentarily placing the TEST/HISTORY switch to HISTORY will cause the display to show any faults that occurred during the last flight. This information will be displayed as "0 X" where "0" is the flight number (last flight) and "X" is the fault code. All faults for that flight will be displayed in order. Preceding flights may be selected by again placing the switch to HISTORY. 60 MAINTENANCE TRAINING MANUAL AIR DATA COMPUTER (ADC) SELF-TEST 61 MAINTENANCE TRAINING MANUAL INTRODUCTION AURAL WARNING SYSTEM Purpose The flight compartment aural warning system provides characteristic audio signals to alert the flight crew to: an abnormal takeoff condition, landing condition, autopilot disengage, pressurization condition, Mach airspeed condition, engine fire, APU fire, wheel well fire, selcal alert, or crew calls. System Description The Aural Warning System consists of separate system monitor circuits and an aural warning devices unit. The monitor circuits interface with the airplane systems to detect certain potentially dangerous flight control configurations, critical system warnings, and flight crew alerts. The aural warning devices unit interprets signals from the monitor circuits and provides audio alert signals to the flight crew. The systems which interface with the Aural Warning System include: Landing Gear Warning System Takeoff Warning System Cabin Altitude Warning System Digital Flight Control System Mach Airspeed Warning System Fire Detection System Crew Call System Selcal System/ACARS The specific conditions which initiate an aural warning alert for each of these systems are covered in the individual sections and will not be reviewed here. 62 MAINTENANCE TRAINING MANUAL AURAL WARNING SYSTEM 63 MAINTENANCE TRAINING MANUAL COMPONENT LOCATION AURAL WARNING SYSTEM COMPONENT LOCATION General Component Locations Aural Warning Devices Unit The Aural Warning Devices Unit is located on the aft right side of the forward electronics panel (P9). Circuit Breakers Four circuit breakers provide necessary voltages to the Aural Warning Devices Unit. Three circuit breakers are located on the P-6 panel and one circuit breaker is located on the P-18 panel. AURAL WARNING SYSTEM COMPONENT LOCATIONS 64 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION AURAL WARNING UNIT Purpose The aural warning unit produces several different sounds; any one of which alerts the crew to conditions that require immediate attention. Physical Description The unit is 10 inches long, 5 inches wide, 2 inches deep and is mounted vertically on the aft right side of the P9 panel. Two electrical connectors at the rear of the unit provide interface with the airplane wiring. BITE Switch There is a BITE switch located on the top of the aural warning unit. Turning the switch to the left tests channel A and turning the switch to the right tests channel B. The wailer and horn sounds are heard when the switch is turned while the clacker sound is heard when the switch is released. AURAL WARMING UNIT 65 MAINTENANCE TRAINING MANUAL NOTES 66 MAINTENANCE TRAINING MANUAL OPERATION AURAL WARNING SYSTEM SCHEMATIC Power The aural warning unit receives 28 volt dc power from four circuit breakers. The 28 volt BAT BUS is connected through the Master Warning and Control circuit breaker and the Aural Warning circuit breaker on the P6 panel. The master warning and control circuit powers the bell sound and the aural warning circuit powers the horn, chime and wailer sounds. The 28 volt ELEX PWR-1 is connected through the Aural Mach and Airspeed Warning circuit breakers. One circuit breaker is on the P6 Panel and one is on the P18 panel. The Aural Mach and Airspeed Warning circuits power the clacker sounds. There are two identical channels in the aural warning unit. Both channel circuits are powered by the four sources of 28 volt power. Operation The aural warning unit channels are wired in parallel and are redundant. If one channel fails, the flight crew will notice a 6 db loss in volume from the aural warning unit. Each channel contains a power supply, a ground-activated input circuit, a power (28 volts dc) activated input circuit, a controller, an aural synthesizer, a speaker driver and a speaker. Ground-Activated Input Circuit The ground inputs and the sounds associated with them are: the fire warning input - bell sound, two overspeed warning inputs - clacker sound, the takeoff warning input and cabin pressure warning input - intermittent horn sound, the landing warning input - steady horn sound, and the autoflight disconnect input - wailer sound. Power-Activated Input Circuit The power discrete inputs consists of a 28 volt signal when the sound is to be activated. The power inputs and the sounds associated with them are: the crew call input - high chime sound and the (optional) selective calling (SELCAL) or ACARS input high/low chime sounds. 67 MAINTENANCE TRAINING MANUAL OPERATION Operation (Cont.) Controller The controller receives signals from both input circuits and prioritizes the sound generation of the horn sounds and the wailer sound. An intermittent horn sound has the highest priority, the steady horn sound has second priority, and the wailer sound has third priority. The other sounds are not prioritized and may be present at the same time as the horn or wailer sounds. After prioritizing the sound generation, the controller causes the aural synthesizer to emit the correct sound or sounds. Aural Synthesizer The aural synthesizer is capable of emitting all the sounds required of the aural warning unit. It is also capable of emitting multiple sounds at the same time. Speaker Amplifier and Speaker The signals from the aural synthesizer are amplified by the speaker amplifier and sent to the speaker. BITE Switch The BITE switch is located on the top of the aural warning unit. Use a screwdriver to turn the switch. Channel A is tested by turning the switch to the left and channel B by turning to the right. The horn and wailer sounds will be heard when the switch is turned and the clacker sound will be heard when the switch is released. 68 MAINTENANCE TRAINING MANUAL AURAL WARNING SYSTEM SHEMATIC 69 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES AIR DATA SYSTEM - MAINTENANCE SUMMARY Operational Checkout Refer to the Maintenance Manual Chapter 34 Section 12 for complete troubleshooting, testing and component removal or installation procedures. Precautions The pitot static probes, alternate static ports and temperature probes may be heated to prevent ice formation. Consequently, these devices can become extremely hot. Before handling them, assure that the heating power is o f f a n d that the devices are cool. Damage to system components can occur during testing procedures if excessive pitot pressure or static vacuum is applied. If the static pressure exceeds the pitot pressure by more than 10 inches of mercury, the ADC will likely be damaged. Any test which causes the mach airspeed clacker to sound should be limited to 5 minutes to avoid overheating the clacker. Allow a minimum cooling period of 15 minutes before engaging the clacker again. Power Prior to operating, testing or troubleshooting the ADC system, assure that the proper power is available and all related circuit breakers are set. Tests A complete self-test of the system is available at the front panel of the ADC. Consult the Maintenance Manual for particulars. Removal/Replacement The ADC may be damaged if it is not at ambient pressure when removed or installed. 70 MAINTENANCE TRAINING MANUAL PRECAUTIONS ASSURE PITOT STATIC PROBE, ALTERNATE STATIC PORTS AND TEMPERATURE PROBES ARE COOL BEFORE HANDLING. AVOID APPLICATION OF EXCESSIVE PRESSURE OR VACUUM TO THE SYSTEM. AVOID PROLONGED OPERATION OF THE MACH/ AIRSPEED WARNING CLACKER. POWER BEFORE OPERATING, ASSURE POWER IS APPLIED TO ADC, INSTRUMENTS AND RELATED SYSTEMS. TEST EXTENSIVE SELF TEST IS AVAILABLE MACH/AIRSPEED WARNING TEST IS PERFORMED IN THE FLIGHT COMPARTMENT REMOVAL/INSTALLATION ASSURE ADC IS AT AMBIENT PRESSURE PRIOR TO REMOVAL. 108326 AIR DATA SYSTEM – MAINTENANCE SUMMARY 71 MAINTENANCE TRAINING MANUAL NOTES 72 Inertial Reference System 1 MAINTENANCE TRAINING MANUAL INTRODUCTION INERTIAL REFERENCE SYSTEM 1. Purpose The inertial reference system (IRS) is one part of the FMS. The Honeywell inertial reference system is a laser gyro and accelerometer based reference system. Among the many parameter outputs, the IRS provides attitude, heading, acceleration and angular outputs, together with ground speed, drift angle and present position information. 2. System Description To perform its function, the IRS consists of two inertial reference units (IRU), a common mode selector unit (MSU) and a common inertial system display unit (ISDU) and two digital to analog adapters (DAA). The MSU controls system mode selection and the ISDU provides operator interface to the system. The IRUs provide bus information to the ISDU, the flight management computer (FMC), the flight control computer (FCC), the autothrottle computer (A/T), the DAAs and to the pilots' horizontal situation indicators (HSI). The DAAs provide attitude and heading information to the pilots' instruments. The IRUs are provided with bus information from the ISDU, the air data computers (ADC) and the FMC. 2 MAINTENANCE TRAINING MANUAL INERTIAL REFERENCE SYSTEM 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION IRS COMPONENT LOCATIONS General Component Locations Circuit Breakers The circuit breakers for supplying ac and dc power to the IRUs and the DAAs are located on the P18-2 and P6-1 circuit breaker panels. Ac circuit breakers for the pilot's instruments are also located on P18-2 and P6-1. Dc power for the transfer relays comes from a single circuit breaker on P18-2. Inertial Reference Units The IRUs are mounted on a factory aligned shelf, E3-5, in the electrical/electronic compartment. Digital Analog Adapters The DAAs, together with the flight instrument accessory unit, the attitude transfer relays 1 and 2 and the compass transfer relays 1 and 2, are mounted on the E1-2 shelf in the electrical/electronic compartment. Control Units The ISDU and the MSU are mounted on the aft overhead panel P5. The flight management computer system control display units (FMCS-CDU) are mounted on the forward electronic panel P9. Instruments An ADI, an HSI and a RDDMI are mounted on each pilot's panel, P1 and P3. The instrument transfer panel, which contains the compass and the attitude transfer switches, is mounted on the forward overhead panel, P5. IRS Master Caution Unit The master caution unit is mounted on the P10 panel on the right side of the flight control cabin. IRS Master Caution Light The IRS master caution light is mounted on the left side of the pilots' glareshield, P7. 4 MAINTENANCE TRAINING MANUAL IRS COMPONENT LOCATIONS 5 MAINTENANCE TRAINING MANUAL NOTES 6 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION IRS MODE SELECT UNIT 1. Purpose The mode select unit (MSU) provides mode selection for two IRUs through two mode select switches and monitors the operation of the IRUs through two sets of alert lights mounted on the unit. 2. Location The MSU is mounted on the aft overhead panel P5 in the flight control cabin. 3. Physical Description The MSU contains two, three stack, four position mode select switches, one for the left (L) IRU and one for the right (R) IRU. The switches are detented in each position. The positions are OFF, ALIGN, NAV, and ATT. Two sets of four light switch assemblies are installed on the unit, one light for an alert purpose and three for warning purposes. The white alert light is the ALIGN annunciator and the three amber warning lights are the ON DC, FAULT and DC FAIL annunciators. The MSU is mounted with four DZUS fasteners and is interfaced with airplane wiring through two rear mounted connectors. 4. Power Dc power for lamp illumination is derived from the IRU or from the master dim test circuit. 5. Operation When the mode selector switches are in OFF, power is removed from the IRUs. A. Align When ALIGN is selected, power is applied to the IRUs and the IRUs normally progress through an alignment period of approximately ten minutes before the navigational mode is armed. When the switches are maintained in ALIGN, however, the IRUs remain in the align mode. Normal alignment requires the entry of present position into the IRUs. B. Navigation The NAV position of the switches enables the navigational mode, provided the alignment period is completed in the IRUs. 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION 5. Operation B. Navigation (Cont.) The NAV position may be selected directly from OFF. The NAV position is detented and requires pulling the knob outward for placement out of NAV. C. Attitude The ATT position of the switches places the IRUs into a reversionary mode of operation. 6. Monitor A. Align The ALIGN light illuminates steady during alignment or flashes when an abnormal alignment is sensed. B. On DC The ON DC lights illuminate when 115 volt ac power is removed from the IRUs and the IRUs operate on 28 volt dc. The 28 volt dc continues to power the left IRU but after five minutes, power is removed from the right IRU. C. Fault The FAULT lights illuminate when an abnormal condition exists in the IRUs. D. DC Fail The DC FAIL lights illuminate when the airplane battery power is insufficient to maintain IRU operation. 7. Lamp Test The lights may be tested by pressing each light switch assembly, by activating the brightdim-test circuit or by initiating an IRU test. 8 MAINTENANCE TRAINING MANUAL IRS MODE SELECT UNIT 9 MAINTENANCE TRAINING MANUAL OPERATION MODE SEQUENCES 1. Normal Sequence A. Turn On The normal sequence of modes in the IRS is to switch from OFF to either ALIGN or NAV. This action starts the alignment sequence. During alignment the IRU establishes local vertical, true heading, and latitude. This requires approximately 10 minutes. Present position is entered during this time. If the switch is placed to NAV, the IRU will automatically sequence to NAV at the end of the alignment sequence. B. Downmode Align The downmode to align is activated by rotating the IRU mode select switch from NAV to ALIGN position providing the ground speed is not greater than 20 knots. This action should normally be performed on intermediate short stops when the IRS is left operating and insufficient time is available to perform a complete 10-minute alignment to correct existing navigation errors. The procedure can also be used to trim errors during extended waiting periods for takeoff or during delays prior to departure. The duration of the align downmode is 30 seconds following activation or whenever the mode select switch is rotated to the NAV position, whichever is greater. The result of this action is to remove the velocity errors (set groundspeed to zero) and to re-erect the navigation reference coordinate frame to level (remove pitch/roll attitude errors). Errors is position can also be corrected if the option to re-enter ramp latitude and longitude is also exercised. If the IRU is allowed to remain in the align mode for a period greater than 30 seconds, the alignment filter will begin to correct airplane heading. However, the difference between this procedure and the normal align is that NAV mode can be entered at any time and the normal 10-minute waiting period is not required. In this situation the degree of refinement of the prior NAV mode heading will be a function of the operating time in the align mode. C. Power Down The normal power down sequence occurs any time the switch is moved to OFF. The ALIGN annunciator illuminates for 30 seconds. During this 30-second period, all in-flight faults detected by the IRU are stored in non-volatile memory. 10 MAINTENANCE TRAINING MANUAL IRS Modes 11 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION INERTIAL SYSTEM DISPLAY UNIT 1. Purpose The inertial system display unit (ISDU) provides pilot interface with the IRUs. The ISDU allows entry of initialization data for the IRUs. Displays of track angle, ground speed, present position, wind direction and speed, heading and system status are available. 2. Location The ISDU is located on the aft overhead panel, P5. 3. Physical Description The ISDU front panel contains two seven segmented displays. Mounted on the left side of the front panel are a five position display select (DSPL SEL) switch, including a brightness control, and a two position system display (SYS DSPL) switch. On the right side of the panel are a set of twelve keys called the keyboard. The unit weighs four pounds (1.8 kgms) and is interfaced with airplane wiring through two rear mounted connectors. 4. Power The ISDU is powered by a 28 volt dc source from each of the IRUs. 5. Control A. Display Selector Switch (DSPL SEL) The DSPL SEL switch controls the navigational data displayed on the left and right displays: TK/GS (Track Angle/Ground Speed) - True track angle from 0 to 359.9 degrees is displayed in the left display with a resolution of 0.1 degree. Ground speed from 0 to 2000 knots is displayed in the right display with a resolution of 1 knot. PPOS (Present Position) - Latitude from 90°S to 90°N is displayed in the left display and longitude from 180(E to 180(W is displayed in the right display. Resolution is 0.1 minute. The display is used when inserting present position during initialization of the two IRUs or when monitoring present position from an IRU during flight. WIND (Wind speed and Direction) - Wind speed from 0 to 256 knots is displayed in the right display with a resolution of 1 knot. Wind direction form 0 to 359 degrees is displayed in the left display with a resolution of 1 degree. 12 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION A. Display Selector Switch (DSPL SEL) (Cont.) HDG/STS (Heading/Status) - True heading from 0 to 359.9 degrees is displayed in the left display with a resolution of 0.1 degree. The ALIGN STATUS appears in the left side of the right display and is a count down of the last 7 minutes of the ALIGN cycle. Malfunction codes (M/C) appear in the right side of the right display. TEST - The test position provides a remote test signal to the selected IRU. BRT - The brightness control knob is concentric with the DSPL SEL switch and is a potentiometer to control brightness of the displays. B. System Display Switch (SYS DSPL) The system display switch selects the left or right IRU for display of navigational data on the display. C. Keyboard The twelve-key keyboard allows entry of initial latitude and longitude when in ALIGN and of set-magnetic-heading when in ATT. The keyboard has 12 panel lamps for keyboard lighting, which use the airplane light dimming control circuits. The ENT and CLR keys have highlighter bars which function as follows: When the N, S, E, W or H key is pressed, the ENT highlighter bar illuminates and stays lit while digits are keyed in. When the ENT key is pressed, the ENT highlighter bar extinguishes and a reasonableness check is done on the data. When reasonable, the data is transmitted to the IRU and the display shows the selected parameters. If the data is unreasonable, the CLR highlighter bar illuminates and the display retains the unreasonable entry. Pressing the CLR key causes the CLR highlighter bar to extinguish and the ISDU to display the selected parameters. 6. Monitor The ISDU displays malfunction codes when abnormal condition are sensed by an IRU. Malfunction codes are displayed in the right display when the DSPL SEL switch is placed to HDG/STS. 13 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION 7. Self-Test When held in the spring loaded TEST position, the DSPL SEL switch causes fixed outputs from the IRU selected by the SYS DSPL switch. The outputs are displayed on the ISDU and the associated pilot's instruments. The test is inhibited during the navigational mode, when the airplane ground speed is greater than twenty knots, and during the attitude mode. The test results in displays of values from memory for two seconds, fault messages for eight seconds, followed by test value displays. CAUTION: FAILURE TO OBSERVE ELECTROSTATIC DISCHARGE PRECAUTIONARY PROCEDURES WHEN HANDLING THE ISDU MAY RESULT IN DEGRADATION OR FAILURE OF THE ISDU. 14 MAINTENANCE TRAINING MANUAL INERTIAL SYSTEM DISPLAY UNIT 15 MAINTENANCE TRAINING MANUAL NOTES 16 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION FMCS CONTROL DISPLAY UNIT 1. Purpose The inertial reference system may be initialized by using either of the two flight management computer system control display units (FMCS CDU). Initializing (present position insertion) is accomplished when the inertial reference system is in alignment. In addition, BITE procedures for the IRS are accomplished by using either CDU. 2. Location The two FMCS CDUs are located on the forward electronic panel, P9. 3. Physical Characteristics Refer to the FMCS section for all other information on the CDU. FMCS CONTROL DISPLAY UNIT 17 MAINTENANCE TRAINING MANUAL OPERATION IRS INITIALIZATION 1. Operation The inertial reference system is initialized by entering present position on the control display unit of the flight management computer system (FMCS CDU) or by using the ISDU. Initializing with the FMCS CDU or the ISDU requires the data be entered only once for the IRUs currently in the alignment procedure. Additional entries during the ALIGN period are optional. The IRUs use the latest entry for aligning. 2. Normal Sequence A. Initialization Procedure (FMCS CDU) The IRUs are placed in ALIGN or NAV modes using the mode select switches on the MSU. The ON DC annunciator and then the ALIGN annunciator illuminate for both IRUs. When the airplane is on the ground and the IRS has not been initialized, pressing the INIT/REF key displays the position initialization page. Other ways of accessing the position initialization page are discussed in the FMCS portion of this course. One of three ways is used to enter present position into line 4R of the CDU (SET IRS POS line): The latitude and longitude are transferred from the LAST POS line (1R) to SET IRS POS through the scratch pad. (1R, then 4R are line selected). REF AIRPORT (2L) data is entered and the resulting position data is transferred to the SET IRS POS line through the scratch pad. (2R, then 4R are line selected). The latitude and longitude is entered into the scratch pad using the alpha-numeric keyboard. The scratch pad contents are then line selected into the SET IRS POS line (4R). When the IRSs have accepted the initialization latitude/longitude, the display on the ISDU is monitored with PPOS selected on the DSPL SEL switch. 18 MAINTENANCE TRAINING MANUAL OPERATION B. Initialization Procedure (ISDU) The DSPL SEL switch is placed in PPOS position. The latitude and longitude of present position is entered with the keyboard. Either latitude or longitude may be entered first. For latitude, N2 or S8 key is pressed. The letter N or S appears on the left digit and an 0 appears in the right digit of the left display window. The highlight bar on the ENT Key illuminates. Latitude entry is continued. As a key is pressed, the digit appears in the right digit of the left display and the digits already entered shift one space to the left. ENT is pressed to insert the latitude into the IRU computer. The highlight bar on the ENT key goes out. Longitude is entered in the right display in a similar way, starting with the W4 or E6 key. ENT is pressed to insert the display information into the IRU computer. The IRU selected by the SYS DSPL switch should return the entered latitude and longitude to the display. If a latitude of greater than 90 degrees or a longitude of greater than 180 degrees or a minute value of greater than 59.9 is used pressing the ENT key causes the highlight bar on the CLR key to illuminate. Pressing the CLR key blanks the display and enables another selection. WARNING: THE AIRPLANE MUST NOT BE MOVED WHEN THE IRU'S ARE IN THE ALIGN MODE. 19 MAINTENANCE TRAINING MANUAL IRS INITIALIZATION 20 MAINTENANCE TRAINING MANUAL IRS - REFERENCE AIRPORT PRESENT POSITION ENTRY 21 MAINTENANCE TRAINING MANUAL NOTES 22 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION INERTIAL REFERENCE UNIT 1. Purpose The inertial reference unit (IRU) provides attitude, acceleration, angular rates, velocity, true and magnetic headings, positional data, absolute altitude and wind data signals. The signals are developed from a set of three laser gyros and three accelerometers mounted to airplane reference. The signals are provided to other systems including the flight management computer system, the digital flight control system, the autothrottle, the VHF navigation system and the pilots' instruments. 2. Location The IRUs are located in the E & E compartment mounted on the E3-5 shelf. 3. Physical Description The unit conforms to ARINC 600 for cooling and connections, is a 10 MCU size box and weighs 44 pounds (20 kgms). Internally, the module contains thirteen card assemblies, a power supply, a sensor assembly containing the laser gyros and the accelerometers, and a wired chassis assembly. A pushbutton test switch, a fault ball indicator and an elapsed time indicator are mounted on the front face of the unit. The total time indicator displays accumulated time. The IRU is interfaced with airplane wiring through a triple section connector of which only the two lower sections are used. Two hold down hooks are used to secure the IRU on its mount. 4. Power The IRU has two power sources, one a 115 volt ac source and one a 28 volt dc source. Either source is sufficient for operation. 5. Monitor The fault ball indicator is controlled by internal monitoring circuits. A valid condition is indicated by black and an abnormal condition by yellow. When the abnormal condition is temporary, the indicator is reset to black by a power recycle. 23 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION 7. Self Test When pressed, the test switch causes simulated outputs that are displayed on the ISDU and the pilot's instruments. The test switch is inhibited during the navigational mode when the airplane ground speed is greater than twenty knots and during the attitude mode. The test results in displays of values from memory for two seconds, fault messages for eight seconds, followed by test value displays. CAUTION: THE UNIT CONTAINS STATIC SENSITIVE DEVICES, AND PRECAUTIONS MUST BE USED WHEN HANDLING THE UNIT. FAILURE TO OBSERVE ELECTROSTATIC DISCHARGE PRECAUTIONARY PROCEDURES WHEN HANDLING THE IRU MAY RESULT IN DEGRADATION OR FAILURE OF THE IRU. THE UNIT CONTAINS HIGH VOLTAGE DEVICES. THE UNIT COVER SHOULD NOT BE REMOVED EXCEPT IN THE OVERHAUL SHOP. 24 MAINTENANCE TRAINING MANUAL INERTIAL REFERENCE UNIT 25 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION DIGITAL ANALOG ADAPTER 1. Purpose The Honeywell digital to analog adapter (DAA) is a component of the inertial reference system (IRS) but is interfaced with other airplane systems for processing signals independent of the status of the IRS. The two DAAs accept inputs in various formats, primarily ARINC 429, and convert them to outputs compatible with various airplane systems and instruments. The DAAs accept ARINC 429 inputs from the IRUs and convert the 429 format into analog pitch, roll and magnetic heading signals with associated valids to control the presentations on the pilots' ADIs and RDDMIs. The DAAs also interface the FMC and the VHF navigation systems. 2. Location The two DAAs are installed on the E1 rack, 2nd shelf in the electrical and electronic compartment. 3. Physical Description The DAA is a 1/2 ATR box with ARINC 404A specification for construction and cooling and weighs 23.5 pounds (10.66 kgms). Two hold down hooks are used to secure the DAA in its mount. There are no external controls or indicators on the front face. Internally, the module contains 13 card assemblies including two cards supplying unit power. A dual, rear mounted connector interfaces the unit with airplane wiring. 4. Power Two 115 volt ac and two 28 volt dc power sources are required to power the DAA circuits. 5. Monitor Abnormal operation of the DAA signal processing, such as pitch, roll and magnetic heading causes a malfunction code display on the ISDU and a flag to appear on the associated instrument. 6. BITE The DAAs are checked during IRS BITE. The status of the DAAs is displayed during FMCS BITE. CAUTION: THE UNIT CONTAINS STATIC SENSITIVE DEVICES. OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES. FAILURE TO OBSERVE ELECTROSTATIC DISCHARGE PRECAUTIONARY PROCEDURES WHEN HANDLING MAY RESULT IN DEGRADATION OR FAILURE OF THE DAA. 26 MAINTENANCE TRAINING MANUAL DIGITAL ANALOG ADAPTER 27 MAINTENANCE TRAINING MANUAL OPERATION IRU DISPLAY DATA - ADI Operation Power The 26 volt ac power is utilized to power the ADI internal power supply and furnish a reference voltage for conversion of data. Attitude Operation Pitch and roll attitudes are computed parameters transmitted by the IRU in a digital format. The DAA transforms the digital attitude data to an analog (syncro) format and sends it to its onside ADI and alternate attitude data to the offside attitude transfer relay. The transformation of the primary and alternate attitude data is accomplished in two totally independent internal functions of the DAA (ESSENTIAL/NONESSENTIAL); accompanying each attitude parameter is a VALID generated by a BITE function in conjunction with a monitor channel to assure the integrity of each output. The ADI includes two servocircuits that control the horizon and a flag circuit that monitors the status of the magnet heading source and the operation of the servocircuits. Three wire attitude information is applied to synchro-resolvers which each supply an output to a demodulator and amplifier which drives the motors and repositions the synchroresolver rotors. The motors also position the rotors of two synchro transmitters that are used in some configurations to supply attitude information to the flight data acquisition unit. An AND gate, which controls the ATT flag, monitors excitation from the synchroresolvers, proper follow-up on commands by the servocircuits, dc from the power supply and the valid from the attitude source. 28 MAINTENANCE TRAINING MANUAL IRU DISPLAY DATA – ADI 29 MAINTENANCE TRAINING MANUAL NOTES 30 MAINTENANCE TRAINING MANUAL OPERATION IRU DISPLAY DATA - HSI II Operation Power 26 volt ac power is utilized to enable the internal power supplies and to furnish reference voltages for conversion data. Data Source Selection The data sources for drift angle and ground speed are the IRU in VOR/IRS mode and the FMC in NAV mode. Desired track is supplied by the FMC. All three parameters are received by the DAA. Source selection is accomplished in the DAA by means of an input from the radio/nav relay. The desired track output from the DAA is displayed in NAV mode. In VOR/ILS mode, selected course from the AFCS mode control panel is displayed. This input selection into the HSI also is accomplished by means of the respective radio/nav relay. DAA Operation The DAA transforms the received digital DA and desired-track data to analog (synchro) format, and received digital ground-speed to ARINC 561 six-wire digital format. The transformation of the data is accomplished in the NON-ESSENTIAL internal function of the DAA. The BITE function generates a NAV VALID used to assure groundspeed data integrity, and a DA VALID to assure drift-angle data integrity. 31 MAINTENANCE TRAINING MANUAL OPERATION HSI Operation The HSI includes servocircuits that control the drift-angle and the desired-track indicators, and a flag circuit that monitors the status of the A source and the operation of the servocircuits. Three-wire data information is applied to the respective synchroresolvers which supply outputs to demodulators and amplifiers which drive the indicator drive motors and reposition the synchro-resolver rotors. A DA VALID maintains the DA input circuit contacts closed; loss of DA VALID opens these contacts and causes the servocircuit to drive the drift-angle indicator to the 6 o'clock position behind the mask. Ground speed information is received on an ARINC 561 six-wire digital bus and displayed on an LED display. Loss of the NAV VALID signal causes the display to blank. If groundspeed is NCD, bit 32 of the data word is set which causes dashes to be displayed. 32 MAINTENANCE TRAINING MANUAL 33 IRU DISPLAY DATA – HSI II MAINTENANCE TRAINING MANUAL OPERATION IRU DISPLAY DATA – RDDMI Operation Power The 26 volt ac power is utilized to enable the RDDMI internal power supply and furnish a reference voltage for conversion of data. Heading Operation Heading is a computed parameter transmitted by the IRU in a digital format. The DAA transforms the digital heading data to an analog (syncro) format and sends it to its onside RDDMI and alternate heading data to the offside IRS transfer relay. The transformation of the primary and alternate heading data is accomplished in two totally independent internal functions of the DAA (ESSENTIAL/NONESSENTIAL) accompanying each heading parameter is a VALID generated by a BITE function in conjunction with a monitor channel to assure the integrity of each output. The RDDMI includes a servocircuit that controls a magnetic heading card and a flag circuit that monitors the status of the magnet heading source and the operation of the servocircuit. Three wire heading information is applied to a synchro-resolver which supplies an output to a demodulator and amplifier which drives the motor and card and repositions the synchroresolver rotor. The motor also positions the rotor of a synchro transmitter that is used in some configurations to supply magnetic heading to a navigational system. An AND gate, which controls the HDG flag, monitors excitation from the synchroresolver, proper follow-up on commands by the servocircuit, dc from the power supply and the valid from the heading source. 34 MAINTENANCE TRAINING MANUAL IRU DISPLAY DATA – RDDMI 35 MAINTENANCE TRAINING MANUAL NOTES 36 MAINTENANCE TRAINING MANUAL Vertical Speed Indicator Schematic EFFECTIVITY AIRPLANES WITH INERTIAL VERTICAL SPEED INDICATOR 37 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION IRS MASTER CAUTION UNIT AND LIGHT 1. Purpose The IRS Master Caution Unit senses for Inertial Reference System (IRS) abnormal conditions and controls the IRS master caution light on the left side of the glareshield. The unit also supplies an input to the annunciator and dim module to operate the left and right master caution lights. 2. Location The IRS Master Caution Unit is installed on the P10 panel on the right side of the flight control cabin. 3. Physical Description The unit contains four cards, one card each for monitoring ON DC, FAULT and DC FAIL logics, from each IRU and one output card for control of the IRS caution light. 4. Test Part of the IRS master caution unit and the IRS lamp on the left master caution annunciator may be tested by the master dim test circuit. IRS MASTER CAUTION UNIT AND ANNUNCIATOR 38 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION FLIGHT INSTRUMENT ACCESSORY UNIT 1. Purpose The flight instrument accessory unit contains auxiliary circuits that complete the circuits of a number of navigational systems to the configuration of the airplane. 2. Location The unit is installed on the E1-2 shelf in the E&E compartment. 3. Physical Description The unit contains relays, resistors, diodes, circuit boards and other components that integrate several navigation systems to the airplane. For the inertial reference system, the unit contains a relay circuit that controls the DC applied to the ground crew call horn. The circuit activates the horn after a 19-second delay should the IRS be placed on battery power with the airplane on the ground. For IRU 2, a second relay circuit limits DC power to IRU 2 for five minutes when there is no ac power to IRU 2. FLIGHT INSTRUMENT ACCESSORY UNIT 39 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ATTITUDE DIRECTOR INDICATOR (PITCH AND ROLL INDICATIONS) 1. Purpose The attitude director indicator (ADI) is a multipurpose display instrument which displays pitch and roll attitudes to the pilots during the entire flight. 2. Location One ADI is installed in the center of each pilots' instrument panels, P1 and P3, in the flight control cabin. 3. Physical Characteristics The ADI conforms to ARINC 408, is a five inch instrument and weighs approximately nine pounds. Pitch indications range from 90 degrees nose up to 90 degrees down. Roll indications range around 360 degrees. Two rear mounted connectors provide an interface of the ADI with airplane wiring. A test switch on the lower right of the instrument is used to test the attitude indications. 4. Power The pitch and roll servocircuits require 26 volt ac to operate. 5. Monitor The ATT flag, solenoid controlled, is black letters on a red background and monitors the ADI power source, the pitch and roll servocircuits and the attitude source. In addition, the two ADIs are monitored for pitch and roll comparison by the instrument comparator. 6. Self Test Pushing the TEST switch results in the indication of 10 degrees pitch up and 20 degrees right roll with ATT flag in view. CAUTION: FAILURE TO OBSERVE ELECTROSTATIC DISCHARGE PRECAUTIONARY PROCEDURES WHEN HANDLING THE ADI MAY RESULT IN DEGRADATION OR FAILURE OF THE ADI. 40 MAINTENANCE TRAINING MANUAL ATTITUDE DIRECTOR INDICATOR (PITCH AND ROLL INDICATOR) 41 MAINTENANCE TRAINING MANUAL NOTES 42 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION HORIZONTAL SITUATION INDICATOR (IRS INPUT) 1. Purpose The horizontal situation indicator (HSI) provides the pilots with a display of navigational data from a selected inertial reference unit (IRU). 2. Location One HSI is located on each of the pilots' instrument panels, P1 and P3. 3. Physical Description/Features The HSIs are five-inch analog-type instruments. the following indicators: They display IRU navigational data with Magnetic Heading Ground Speed Readout Drift Angle Pointer A. Magnetic Heading Magnetic heading is continually controlled from the IRU and is read against the lubber line through 360 degrees in five degree increments. B. Ground Speed Readout The ground speed readout indicates ground speed computed by the IRU when the pilot selects VOR/ILS reference for the HSI. C. Drift Angle Pointer The drift angle pointer indicates IRU drift angle when the pilot selects VOR/ILS reference for the HSI. Drift angle is read relative to the lubber line. 4. Control Selection of VOR/ILS or NAV as the signal source for navigation data is controlled by the HSI transfer switches. The HSI transfer switches are located on the glareshield. In the VOR/ILS position, the VHF navigation receiver and the IRU supply the signals. In the NAV position, the FMCS supplies the signals. 43 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION 5. Input The data input to the HSI from the IRU is converted to analog in the DAA. A discrete is received by the DAA from the HSI transfer switch for navigation source selection. 6. Monitor The HSI monitors its various indicating circuits with flags. Several of the flags are also be set by external source failure. A. Magnetic Heading The HDG flag, black letters on red, monitors the operation of the HSI processing circuits for heading display and the selected IRU source. B. Ground Speed Failed ground speed signal source or internal circuits causes the readout to indicate dashes. C. Drift Angle Failure of the drift angle source causes the drift angle indicator to stow behind the drift angle mask. D. VOR/ILS-NAV Annunciator The VOR/ILS-NAV annunciator indicates VOR/ILS for radio/compass and IRU signal sources and NAV for FMC signal sources. E. MAG/TRUE Annunciator The MAG/TRUE annunciator indicates which heading is displayed from the IRU. The annunciator always shows MAG when no MAG/TRUE switch is installed in the airplane. CAUTION: FAILURE TO OBSERVE ELECTROSTATIC DISCHARGE PRECAUTIONARY PROCEDURES WHEN HANDLING THE HSI MAY RESULT IN DEGRADATION OR FAILURE OF THE HSI. 44 MAINTENANCE TRAINING MANUAL HORIZONTAL SITUATION INDICATOR (IRS) – INPUTS 45 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION RADIO DIGITAL DISTANCE MAGNETIC INDICATOR (IRS INPUTS) 1. Purpose The radio digital distance magnetic indicator (RDDMI) is a multipurpose instrument which displays magnetic heading from a selected IRU. 2. Location One RDDMI is installed on each of the pilots' instrument panels, P1 and P3. 3. Physical Description The instrument contains a servodriven card that displays magnetic heading through 360 degrees under a lubber line, in five degree increments, and a HDG flag, black letters on red. The RDDMI weighs 5.5 pounds (2.5 kgs) and has three rear mounted connectors. 4. Power 26 volts ac is required to power the servomechanism that drives the compass card. 5. Monitor The HDG flag monitors the operation of the compass card drive and the magnetic heading source. CAUTION: FAILURE TO OBSERVE ELECTROSTATIC DISCHARGE PRECAUTIONARY PROCEDURES WHEN HANDLING THE RDDMI MAY RESULT IN DEGRADATION OR FAILURE OF THE RDDMI. 46 MAINTENANCE TRAINING MANUAL RADIO DIGITAL DISTANCE MAGNETIC INDICATOR (IRS INPUTS) 47 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ATTITUDE AND COMPASS TRANSFER SWITCHES 1. Purpose The attitude and compass transfer switches enable either pilot to transfer his instruments to an alternate navigation system source. The switches also provide discrete inputs to the digital flight control system (DFCS) to provide attitude and heading input selection within the DFCS. 2. Location The switches are installed on the instrument switching panel, located on the forward overhead panel P5. 3. Physical Description The switches are three position switches, fixed at each position. The three positions are NORMAL, BOTH ON 1 and BOTH ON 2. 4. Control The attitude transfer switch controls two relays, R51 and R67, the attitude transfer relays, which are located in the E&E compartment mounted on rack 1, second shelf. The compass transfer switch controls two relays, R14 and R15, the compass transfer relays, located in the same area as the attitude transfer relays. 5. Monitor Operation of the switches and the relays is monitored by the flags in the pilots' instruments. 48 MAINTENANCE TRAINING MANUAL ATTITUDE AND COMPASS TRANSFER SWITCHES 49 MAINTENANCE TRAINING MANUAL OPERATION IRS GENERAL THEORY Operation The IRS provides basic heading and attitude reference information by utilizing computations based on accelerometer and laser gyro sensed signals. Three accelerometers and three laser gyros are used. The accelerometers are positioned in the inertial reference units so that they are oriented along the x, y and z axes of the airplane. This orientation allows the IRU to sense accelerations along each of the three axes. The three laser gyros are positioned to sense pitch, roll and yaw rotation around the x, y, and z axes. These sensors are in the strap-down configuration. That is, they are oriented with respect to each of the aircraft's 3 axes and are not allowed to move when the aircraft rotates about or accelerates along any of these axes. Computer manipulation of the signals from all six sensors provide the basic heading and attitude reference signals along with present position, accelerations, ground speed, drift angle and attitude rate information. The first requirement which must be met for proper IRS operation is alignment. IRS alignment basically consists of determination of local vertical and true north. 50 MAINTENANCE TRAINING MANUAL SENSOR ASSEMBLY • INERTIAL SENSORS FIXED RELATIVE TO THE STRUCTURE • RATE OUTPUTS • ACCELERATION OUTPUTS IRS GENERAL THEORY 51 MAINTENANCE TRAINING MANUAL OPERATION IRS THEORY OF OPERATION - ALIGNMENT Operation IRS alignment consists of determining local vertical and initial heading. Both accelerometer and laser gyro inputs are used for alignment. The alignment computations use the basic premise that the only accelerations during alignment are caused by the earth's gravity. The only motion during alignment is caused by the earth's rotation. Accelerations because of gravity are always perpendicular to the earth's surface and define the local vertical. The local vertical is used to compute the attitude data so that it is accurately referenced to vertical. Initially, only a coarse vertical is established. Once vertical is established, the laser gyro sensed earth rate components are used to establish the heading of the airplane. As the alignment continues, both the vertical reference and the heading determinations are fine tuned for maximum accuracy. The vertical axis orientation for attitude reference, relative to the earth's surface, is based on airplane position input to the IRU. The initial position entry be should made any time during the alignment period. Earth rate sensing by the laser gyros allows the IRU to determine initial latitude. The gyro determined latitude is compared to the crew entered latitude. Crew entered longitude is compared to the last stored longitude. The comparisons must be within limit to complete the alignment period, during which all outputs of the IRU, except for present position, are set to NCD (no computed data). The minimum duration of the alignment mode is 10 minutes. 52 MAINTENANCE TRAINING MANUAL IRS THEORY OF OPERATION - ALIGNMENT 53 MAINTENANCE TRAINING MANUAL OPERATION IRS OPERATION THEORY OF OPERATION - NAVIGATION MODE Operation In the navigate mode the IRUs provide outputs for attitude, heading, accelerations, ground speed, position and drift angle. These outputs are all derived from gyro and accelerometer strap down sensor data. The initial attitude, heading and velocity signals are modified by inputs from the sensors to establish real time present parameters through integration and computer calculations. Additional calculations by the computer establish such parameters as present position, ground speed and drift angle. Inputs from the ADCs are used for inertially smoothed altitude and altitude rate (baro altitude) and wind speed/direction (true airspeed). 54 MAINTENANCE TRAINING MANUAL IRS THEORY OF OPERATION - NAVIGATE MODE 55 MAINTENANCE TRAINING MANUAL OPERATION IRS - SINGLE AXIS NAVIGATION COMPUTATIONS Operation One of the types of sensing devices within the IRU is an accelerometer. The accelerometer is shown as a mass centered in a case by two springs. As the airplane accelerates, the mass is displaced from center, causing an electrical pickoff signal to be generated. This signal is amplified and applied as feedback to recenter the mass. The amount of signal required to keep the mass centered is therefore proportional to acceleration. This recentering operation allows the accelerometer to sense over a wide range and also be able to sense very small changes in acceleration. The recentering signal is integrated once to give velocity and integrated a second time to give distance. The airplane's present position is calculated by adding the distance flown to the starting position. 56 MAINTENANCE TRAINING MANUAL Accelerometer 57 MAINTENANCE TRAINING MANUAL OPERATION LASER GYRO Operation Laser Beam Generation Each gyro is a triangular-shaped, helium-neon laser that produces two light beams, one traveling in the clockwise direction and one in the counterclockwise direction. Production of the light beams, or lasing, occurs in the gas discharge region by ionizing the low pressure mixture of helium-neon gas with high voltage to produce a glow discharge. Light produced from the lasing is reflected around the triangle by mirrors at each corner of the triangle to produce the clockwise and counterclockwise light beams. One of the three corners contains the corner prism to allow the two beams to mix together to form the interference fringe pattern on the readout detector. Angular Rate Detection As long as the gyro is stationary, the fringe pattern is also stationary since the frequencies of both light beams are the same. When the gyro rotates about the axis perpendicular to the lasing plane, the two light beam frequencies are slightly different during the rotation. The two frequencies are different because the two paths traveled by the beams are different. This difference in frequencies causes the fringe pattern to move left or right depending on which direction the gyro rotates. Photo diodes in the readout detector convert the fringe pattern movement into electrical pulses corresponding to the rotation rate. Dither Motor At low rotation rates, the two light beams get coupled together in a condition called laser lock-in. To avoid loss of information at these low rates, a piezo-electric dither motor vibrates the gyro assembly through the lock-in region. The motions caused by the dither motor are optically decoupled from the gyro output. The dither motor vibrations can be felt on the IRU case and produces an audible hum. 58 MAINTENANCE TRAINING MANUAL LASER GYRO 59 MAINTENANCE TRAINING MANUAL NOTES 60 MAINTENANCE TRAINING MANUAL OPERATION IRS BLOCK DIAGRAM Operation The IRS block diagram shows the interface of the components of the IRS and between the IRUs and other airplane systems. Power 115 volts ac and 28 volts dc are available to each IRU for normal operation. Each DAA requires two 115 volt and two 28 volt sources for operation. Mode Selection The MSU supplies mode selection into the IRUs which energizes the IRU power supplies and arms mode progression. Bus Information Communication between the IRS components and with other systems is accomplished through ARINC 429 busses. ISDU Outputs The ISDU supplies operator inserted latitude and longitude to the IRUs during alignment and magnetic heading during attitude mode. It also supplies a test discrete for system self-test in parallel with an FMC initiated test through the DAAs. ADC Outputs The ADCs supply altitude, altitude rate and true airspeed to the IRUs. FMC Outputs The FMC bus outputs to the IRUs contain operator inserted latitude and longitude during alignment and magnetic heading during attitude mode. In addition, a BITE word is made available to the IRUs during BITE through the DAAs. IRU Outputs The IRUs each supply three busses to interfacing equipment. IRU-1 bus is supplied to the DAA. The DAA reformats ground speed, magnetic heading, pitch, roll and yaw rate to analog signals for use in other systems. IRU-2 bus is supplied to the flight control computers (FCC) which extract discretes and many parameters, including pitch and roll. 61 MAINTENANCE TRAINING MANUAL OPERATION Operation IRU Outputs (Cont.) The IRU-3 bus is applied to the DAAs, to the FCCs as an alternate to the IRU-2 bus, to the ISDU which extracts information for display of navigational parameters, to the FMC, TO THE A/T computer and to the weather radar R/T unit. DAA Outputs The DAAs convert digital words of pitch, roll and magnetic heading into three wire analog signals and apply them through the transfer relays, pitch and roll to the ADIs, and magnetic heading to the RDDMIs for display. The DAAs also convert navigational information from the IRU and the FMC to a BCD output for display on the HSI. Roll attitude from DAA 1 is applied to the Y/D coupler for turn coordination. Magnetic heading references from the DAAs are supplied to the DFCS mode control panel and applied to the heading selector and the course selectors for control of the indicators in the pilots' HSIs. The VHF NAV receivers are normally supplied with magnetic heading reference from the DDAs. The alternate sources are the pilots' RDDMIs. 62 MAINTENANCE TRAINING MANUAL 63 MAINTENANCE TRAINING MANUAL OPERATION NORMAL IRS ALIGNMENT PROCEDURE Operation General During the alignment process, the IRU determines the local vertical and the direction of true north. CAUTION: THE AIRPLANE MUST NOT BE MOVED DURING ALIGNMENT. Normal Procedure Alignment is achieved by the procedure shown. Normally alignment takes ten minutes, after which the IRUs enter into the NAV mode. The operator must insert present position sometime during the alignment process, using either the FMCS CDU or the ISDU. Problems with the alignment process are indicated by a flashing ALIGN annunciator or steady FAULT annunciator on the MSU. The IRU automatically advances to the navigation mode at completion of the ten minute alignment provided the present position has been entered and the NAV mode is selected. If present position has not been entered by the time alignment is complete, the ALIGN annunciator flashes. 64 MAINTENANCE TRAINING MANUAL NORMAL IRS ALIGNMENT 65 MAINTENANCE TRAINING MANUAL OPERATION IRS ALIGNMENT INDICATIONS - EXCESSIVE MOTION Operation When the airplane is moved while the IRUs are in ALIGN, a status code 3 is displayed on the ISDU and "IRS MOTION" is displayed in the CDU scratchpad. Thirty seconds after the airplane motion has stopped the IRUs automatically restart another alignment. Fault code 3 will then go blank. The "IRS MOTION" message will blank. The new alignment will then take 8 minutes to complete. IRS ALIGNMENT INDICATIONS - EXCESSIVE MOTION 66 MAINTENANCE TRAINING MANUAL OPERATION IRS ALIGNMENT INDICATIONS - LAT/LON ONE DEGREE DIFFERENCE – (During Alignment Period) Operation If the entered latitude or longitude differs by more than 1º from the IRU stored value, the ALIGN light will begin flashing. With the DSPL SEL switch in the HDG/STS position, status code 4 (align fault) will be displayed. Entering the same LAT/LON again will cause the ALIGN annunciators to illuminate steadily and status code 4 will disappear. When the IRU has been removed from the airplane and serviced in an avionics repair facility, no comparison is done on entered LAT/LON and the IRU stored value for LAT/LON. This prevents the situation described above when an IRU is removed from the airplane for repairs and reinstalled in the airplane at a different location. IRS ALIGNMENT INDICATION - LAT/LON 1º DIFFERENCE (DURING ALIGNMENT) PERIOD 67 MAINTENANCE TRAINING MANUAL OPERATION IRS ALIGNMENT INDICATIONS - LATITUDE DISAGREEMENT - (AT THE END OF THE ALIGNMENT PERIOD) Operation When the entered latitude does not agree with the latitude computed at the end of the tenminute alignment period, the ALIGN light on the MSU flashes indicating operator attention. ENTER IRS POS is displayed on the CDU/ANCDU. Enter the correct position. If the latitude disagreement persists, the ALIGN and FAULT lights illuminate steadily and status code "02" is displayed. CYCLE IRS OFF-NAV is displayed on the CDU/ANCDU. Turn the IRU off. After the ALIGN light extinguishes, turn the IRU on and enter known accurate present position (twice, if required, using indentical entries). If the status code "02" persists, replace the IRU. 68 MAINTENANCE TRAINING MANUAL IRS ALIGNMENT INDICATIONS - LATITUDE DISAGREEMENT (AT THE END OF THE ALIGNEMENT PERIOD) 69 MAINTENANCE TRAINING MANUAL NOTES 70 MAINTENANCE TRAINING MANUAL OPERATION IRS ALIGNMENT INDICATIONS - NO PPOS ENTERED Operation When a present position has annunciator flashes, status on the CDU/ANCDU. Once the extinguish and the NAV mode not been entered by the end of alignment period, the ALIGN code 08 is displayed on the ISDU, and ENTER IRS POS is displayed present position is entered, the ALIGN annunciator will is entered. IRS ALIGNMENT INDICATIONS - NO PPOS ENTERED 71 MAINTENANCE TRAINING MANUAL OPERATION IRS ATTITUDE MODE Operation General During ATT mode, the IRU functions as a combined directional gyro and vertical gyro. The attitude mode is entered by moving the mode select switch to ATT. The mode is used only where attitude information is needed, or when the navigation function of the IRU fails during flight but the attitude functions remains operational. This condition occurs when the IRU loses all power during flight. The ATT mode is the only position of the mode select switch that the IRU accepts set magnetic heading input from the ISDU or FMCS CDU. When the mode select switch is moved directly from OFF to ATT, attitude output is available immediately with full performance available within 30 seconds. Once ATT mode is selected, the IRU is latched into attitude mode until power is removed by selecting the OFF position. Heading Outputs When ATT is selected and a magnetic heading output is desired, the heading is initialized through the FMCS CDU or the ISDU. With magnetic heading initialized, the IRU uses the initial magnetic heading output and changes magnetic heading output as the platform heading changes. The code 09 appears in the right display of the ISDU until the magnetic heading is initialized. 72 MAINTENANCE TRAINING MANUAL IRS ATTITUDE MODE 73 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES IRS STATUS/MALFUNCTION CODES Fault Isolation System component status/malfunctions are indicated on the right display when the display select switch is in HDG/STS. The table shows a code number indicating a particular component status, or for condition. ISDU power loss, number 10, is a normal indication during initial power on when one IRU is powered and the other is not. The component associated with IRU FAIL or ADC FAULT is a function of the SYS DSPL switch position. If multiple codes exist, pressing the CLR key will enable all to be viewed in sequence until the original code reappears. 74 MAINTENANCE TRAINING MANUAL 01 ISDU FAIL 02 IRU FAIL 03 EXCESSIVE MOTION IN ALIGN MODE 04 ALIGN FAULT 05 DAA FAULT L 06 DAA FAULT R 07 ADC FAULT 08 ENTER PRESENT POSITION 09 ENTER HEADING 10 ISDU POWER LOSS IRS STATUS/ MALFUNCTION CODES 75 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES IRU REJECTION CRITERIA Position Error Position error is the distance between the airplane's actual position (typically latitude/longitude of an assigned gate). If the position error at the end of two consecutive flights is greater than (3 + 3T) nm, T = time in NAV mode, the IRU should be removed. Residual Ground Speed Error Residual ground speed is the ground speed calculated by the IRU after a flight while the airplane is stationary. This ground speed is displayed on the FMCS CDU/ANCDU on page two of POS INIT. If this ground speed is greater than 20 knots for two consecutive flights, the IRU should be removed. 76 MAINTENANCE TRAINING MANUAL IRU REJECTION - CRITERIA 77 MAINTENANCE TRAINING MANUAL NOTES 78 MAINTENANCE TRAINING MANUAL 1. DETERMINE IRS RADIAL POSITION ERROR NOTE: 1. TO ACCOMPLISH THE FOLLOWING STEPS, EACH IRS MODE SELECT SWITCH MUST REMAIN IN THE NAV POSITION AT FLIGHT TERMINATION. THIS IS TO PRESERVE THE IRS POSITION COORDINATES COMPUTED DURING FLIGHT. THESE COORDINATES ARE DISPLAYED ON THE POS REF 2/2 PAGE. 2. IN THE FOLLOWING STEPS AIRPLANE PRESENT POSITION AND IRS POSITION ARE ENTERED INTO THE FMCS ACT RTE LEGS 1/3 PAGE. WHEN ENTERED, THESE POSITIONS ARE DISPLAYED AS WAYPOINTS. A. PRESS FMCS CDU LEGS KEY. OBSERVE ACT RTE LEGS 1/3 PAGE IS DISPLAYED. B. DELETE ALL WAYPOINTS FROM ACT RTE LEGS 1/3 PAGE. C. ENTER AIRPLANE PRESENT POSITION COORDINATES INTO DATA FIELD OF ACT RTE LEGS 1/3 PAGE. D. PRESS CDU INIT REF KEY, THEN PRESS NEXT PAGE KEY. OBSERVE POS REF 2/2 PAGE IS DISPLAYED. E. TRANSFER IRS L POSITION COORDINATES, FROM POS REF 2/2 PAGE INTO THE DATA FIELD OF ACT RTE LEGS 1/3 PAGE. F. DISTANCE BETWEEN COORDINATES IS DISPLAYED IN NAUTICAL MILES, ON ACT RTE LEGS 1/3 PAGE. NOTE THE DISTANCE. THE DISTANCE REPRESENTS RADIAL POSITION ERROR BETWEEN AIRPLANE PRESENT POSITION AND IRS L POSITION. G. DELETE IRS L POSITION FROM ACT RTE LEGS 1/3 PAGE. H. TRANSFER IRS R POSITION COORDINATES, FROM POS REF 2/2 PAGE INTO THE DATA FIELD OF ACT RTE LEGS 1/3 PAGE. I. DISTANCE BETWEEN COORDINATES IS DISPLAYED IN NAUTICAL MILES, ON ACT RTE LEGS 1/3 PAGE. NOTE THE DISTANCE. THE DISTANCE REPRESENTS RADIAL POSITION ERROR BETWEEN AIRPLANE PRESENT POSITION AND IRS R POSITION. 2. REFER TO RADIAL POSITION ERROR CHART BELOW. AS A FUNCTION OF HOURS IN NAV MODE AND DISTANCES NOTED, DETERMINE IF RADIAL POSITION ERROR IS EXCESSIVE OR WITHIN ACCEPTABLE LIMITS. 3. THE EQUATION 3+3T MAY ALSO BE USED TO DETERMINE IF RADIAL POSITION ERROR IS EXCESSIVE OR WITHIN ACCEPTABLE LIMITS. T IS HOURS IN NAV MODE. DISTANCE ON ACT RTE LEGS 1/3 PAGE IS ACCEPTABLE IF LESS THAN 3+3T NAUTICAL MILES. IRS Accuracy Criteria 1 EFFECTIVITY AIRPLANES WITHOUT EFIS 79 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES IRS BITE INTRODUCTION 1. Tests The IRS built-in test equipment (BITE) provides for the ground maintenance testing of the IRS. IRS BITE is contained in the DAA, and is accessed through the flight management computer system CDU. In order to minimize ground test time, the BITE program is divided into three fault isolation routines: current status, interface tests, and in-flight faults storage and display. 2. BITE Operation See Chapter 22 BITE Section, of the Maintenance Manual, for complete details of the IRS BITE operation. 80 MAINTENANCE TRAINING MANUAL FMCS CDU - IRS Functions 1 EFFECTIVITY AIRPLANES WITHOUT EFIS 81 MAINTENANCE TRAINING MANUAL IRS BITE INTRODUCTION 82 MAINTENANCE TRAINING MANUAL Basic Pipe Selection IRS BITE Figure 10 EFFECTIVITY AIRPLANES WITHOUT EFIS 83 MAINTENANCE TRAINING MANUAL NOTES 84 MAINTENANCE TRAINING MANUAL IRS DITF - In-Flight Faults and Current Faults 85 MAINTENANCE TRAINING MANUAL IRS DITF - Interface Check L IRS 86 MAINTENANCE TRAINING MANUAL IRS SELF TEST 87 MAINTENANCE TRAINING MANUAL IRS DITF - Interface Check L - R IRS 88 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES IRS SELF-TEST 1. Test Preparation An IRS self-test is performed from the ISDU or from the IRU. Before the test is performed, certain conditions must be established. In addition to powering the associated systems, the IRU to be tested must be in the ALIGN or NAV mode and the airplane must have a ground speed of less than 20 knots. 2. Test A. Initiated at ISDU With conditions for the self-test set, and the IRS selected with the SYS DSPL switch the test is initiated from the ISDU by holding the DSPL SEL in the TEST position. For the first two seconds, the following is observed on the ISDU and MSU: All IRS DISPLAY Segments ON ENT and CLR Cues ON ALIGN, FAULT, ON DC and DC FAIL Annunciators ON The ISDU and MSU displays and annunciators are OFF after the first two seconds. For the next eight seconds (2-10 seconds after test start), the following indications are observed on the instruments: ATT flag in View on ADI HDG flag in View on RDDMI and HSI GND SPD flag in View and DA Pointer behind Mask on HSI when in VOR/ILS Mmode for the HSI After 10 seconds, the following values are observed on the instruments: Pitch Attitude 5° UP Roll Attitude 45° RIGHT Magnetic Heading 15° Drift Angle 10° LEFT Ground Speed 200 knots The test values exist as long as the DSPL SEL is held in the TEST position. The TEST position of the DSPL SEL switch is spring-loaded and must be held in the TEST position. When the DSPL SEL is released from TEST before 10 seconds, the test continues until 10 seconds after it was initiated and then stop. When the test is ended, the instrument displays return to actual IRU values when the IRU is in the NAV mode. When the IRU is in the ALIGN mode, the instruments will continue to display the test values but flags are in view because the IRU output in ALIGN is NCD (no computed data). 89 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES B. Initiated at IRU The self-test is initiated at the IRU by pressing and holding the test switch. The test results for the first 10 seconds of the test is identical to the results from the ISDU initiated test because the TEST switches are wired in parallel. After 10 seconds, the instrument displays are the same as from the ISDU initiated test. In addition, seven test values can be checked on the ISDU by rotating the SYS DSPL to the system under test and rotating the DSPL SEL switch through its four positions. The values which can be checked on the ISDU are: True Track Angle 0.0° Ground Speed 200 knots Latitude N22° 30.0 min Longitude E22° 30.0 min True Wind Direction 30° Wind Speed 100 knots True Heading 10.0° 90 MAINTENANCE TRAINING MANUAL EFIS Differences 91 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ELECTRONIC ATTITUDE DIRECTOR INDICATOR (EADI) Purpose The EADI displays pitch and roll attitudes from the IRS when the IRUs are aligned and IRS ground speed if the FMC fails. Display data for each IRU condition is illustrated on the graphic. Operation In normal operation the display shows the attitude ball and reference scales for pitch and roll. Ground speed from the IRU will be displayed if the ground speed from the FMC is failed. With the airplane on the ground and the IRU's not initialized, the ground speed display will be dashes. When the IRU's are initialized, the ground speed display will be zero. With the airplane on the ground and the IRU's off, the ground speed display will be blank. When attitude from the IRU is no computed data, the roll reference scale will be displayed, and the attitude ball will be removed. If the attitude data from the IRU is failed, the attitude ball is removed and the attitude flag is displayed. The roll reference scale is also displayed. 92 MAINTENANCE TRAINING MANUAL IRS DISPLAY DATA - EADI 93 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION IRS DISPLAY DATA - EHSI/VOR-ILS Operation IRS generated display data is illustrated on the graphics for the normal, no-computed-data, and failed conditions of the IRU. Airplane heading comes from the IRS, while wind direction, wind speed and airplane track may come from the flight management computer (FMC) or the IRS. As pointed out on the graphic, the FMC input data is assumed to be invalid for the purpose of illustrating IRS inputs only. The NAV mode is shown in the "FULL ROSE" format while the VOR mode is shown in the "EXPANDED ROSE" format. The EHSI displays the following IRS generated data: Heading Track Angle Drift Angle Wind (direction and magnitude) Any other information shown is typical information that would be displayed but that does not originate from the IRU. The wind and track information is displayed from data out of the FMC (primary) or out of the IRU (backup). If the heading data from the IRU is No-Computed-Data then the heading display on the EHSI will display dashes, the numbers on the compass rose are removed, and the track pointer is removed. If the heading data from the IRU is failed and a heading up mode is selected, then the compass rose and all indicators related to heading are removed. The heading flag is displayed at the top of the EHSI. If heading data is failed and a track up mode is selected, the heading pointer will be removed. 94 MAINTENANCE TRAINING MANUAL IRS DISPLAY DATA - EHSI/VOR-ILS 95 MAINTENANCE TRAINING MANUAL NOTES 96 MAINTENANCE TRAINING MANUAL OPERATION IRS BLOCK DIAGRAM Operation The IRS block diagram shows the interface between the various components of the Inertial Reference System, and the interface between the IRS and other airplane systems. Power The IRU operates on 115 volts ac normally. However, if 115 volts is not available, the IRU can operate on 28 volts dc from the battery. Switching occurs automatically in the IRU. Mode Selection Mode select data from the MSU to the IRU enables the power supply in the IRU and selects the operating mode of the IRU. Bus Information Communication between the various components of the Inertial Reference System and between the IRS and other airplane systems is accomplished using ARINC 429 busses. ISDU Outputs The ISDU supplies entered present position to the IRUs during alignment and magnetic heading during attitude mode. It also supplies a test discrete for system self-test. Air Data Computer Outputs The air data computers supply uncorrected altitude, altitude rate and true airspeed to the IRUs. FMC Outputs The FMC bus outputs to the IRUs contain entered present position during alignment and magnetic heading during attitude mode. The FMC also provides a digital BITE signal to the DAA. The DAA decodes this signal and sends a test discrete to the IRU. IRU Outputs Each IRU has three output data busses supplying data to the interfacing equipment. Each data bus contains the same information. IRU bus No. 1 supplies data to the DAA, vertical speed indicator, and EFIS symbol generator. 97 MAINTENANCE TRAINING MANUAL OPERATION IRU Outputs (Cont.) IRU bus No. 2 supplies data to the Flight Control Computer. IRU bus No. 3 supplies data to the DAAs, the ISDU, to the FMCs, the TCAS computer, and to the stall management computers. IRU bus No. 3 also provides data to the offside VSI, FCC, and EFIS symbol generator. IRU bus No. 3 from IRU-1 and IRU-2 also supplies data to the A/T computer, the Weather Radar receiver/transmitter and the digital flight data recorder system (DFDRS). IRU bus 3 from the left IRU provides data to the GPWS. DAA Outputs Heading and roll are sent to the DAAs to be converted to analog signals. Heading is sent through the IRS transfer relays to the RDDMI for display, while roll is sent to the yaw damper. Digital Interface On the following page there are three tables. One shows the digital data bus input to the IRU. The second one shows the digital data input to the DAA. While the third shows the digital data output from the IRU to the various systems that use IRU data and what information is used from that data bus. 98 MAINTENANCE TRAINING MANUAL IRS BLOCK DIAGRAM 99 MAINTENANCE TRAINING MANUAL OPERATION IRS TRANSFER CONTROL Operation The IRS transfer relays are armed with 28 volts dc from the battery bus and controlled by a ground from the IRS transfer switch. Discrete switching into the Weather Radar Receiver/Transmitter, EFIS Symbol Generators, Vertical Speed Indicators, Digital Flight Data Acquisition Unit and FCCs enable the user system to receive data from the offside IRU. A ground through the EFIS switching relays and IRS transfer relays is used in the FCCs to indicate when in the normal condition or if data has been transferred. An open indicates that the FCCs will use the offside IRU for its data source. This applies to both the local and foreign IRS transfer, and heading transfer logic. 100 MAINTENANCE TRAINING MANUAL IRS TRANSFER CONTROL 101 MAINTENANCE TRAINING MANUAL OPERATION IRS DISPLAY DATA - EFIS Operation Each EFIS symbol generator receives digital data from each IRU. The normal data channels are IRU 1 furnishing display data for the left EADI/EHSI and IRU 2 furnishing display data for the right EADI/EHSI. Either IRU may supply display data for all display data by the appropriate use of the IRS transfer switch on the P5 overhead panel. 102 MAINTENANCE TRAINING MANUAL IRS DISPLAY DATA EFIS 103 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES IRS BITE INTRODUCTION Tests The IRS built-in test equipment (BITE) provides for the ground maintenance testing of the IRS. IRS BITE is contained in the DAA, and is accessed through the MCDU/ANCDU/CDU. The BITE program is divided into three fault isolation routines: current status, interface tests, and in-flight faults storage and display. 104 MAINTENANCE TRAINING MANUAL IRS BITE INTRODUCTION 105 MAINTENANCE TRAINING MANUAL SYSTEM TEST GENERAL Interface Check Pressing line select key 3 left (<INTERFACE CHECK), from the IRS BITE Index, will cause the Interface Check page 1 of 4 to be displayed. The first page gives a brief description of the test results, and allows for the operator to begin the test by pressing line select key 5 left (<TEST START). When the test start key is pressed, the Interface test begins (this is the same test that can be performed from the IRU or the ISDU). If the Next Page key is pressed, page 2 of 4 will be displayed. Pages 2, 3 and 4 describe the test indications that should be displayed in the flight compartment 10 seconds after the test begins; these pages also allow for the operator to stop the test by pressing line select key 5 left (<TEST STOP). 106 MAINTENANCE TRAINING MANUAL IRS BITE - INTERFACE CHECK R IRS 107 MAINTENANCE TRAINING MANUAL IRS BITE RESULTS GENERAL 0-2 Seconds After the Interface Check is started, all the MSU and ISDU lights will illuminate for the first two seconds. 2-10 Seconds After the first two seconds, all data will fail. HDG flag on the RDDMI/RMI and on the EHSI, OFF flag on the VSI, and ATT flag on the EADI. After 10 Seconds After 10 seconds the flight compartment indications should be as follows: VSI.................................................... MAG HDG (RDDMI/RMI, EHSI) .............................. TRUE HDG (ISDU) ........................................ PITCH ATTITUDE ......................................... ROLL ATTITUDE .......................................... TRUE TRACK (ISDU) ...................................... MAG TRACK (EHSI)* ...................................... GROUND SPEED (ISDU) .................................... GROUND SPEED (EADI)* ................................... PRESENT POSITION LATITUDE (ISDU)** ..................... PRESENT POSITION LONGITUDE (ISDU)** .................... WIND DIRECTION (ISDU) .................................. WIND SPEED (ISDU) ...................................... WIND DIRECTION (EHSI) .................................. WIND SPEED (EHSI) ...................................... -600 FPM 15° 10.0° 5° Up 45° Right 0.0° 22° 200 Knots 200 Knots N22°30.0' E22°30.0' 30° True 100 Knots NCD NCD * The data for the EFIS track and ground speed displays, when tests from the CDU are supplied by the FMC. ** The test results page on the CDU lists PPOS LAT as N22.5° and LONG as E22.5° which is the same as 22°30.0'. 108 MAINTENANCE TRAINING MANUAL IRS SELF TEST SEQUENCE 109 MAINTENANCE TRAINING MANUAL NOTES 110 MAINTENANCE TRAINING MANUAL IRS - SELF-TEST SEQUENCE 111 MAINTENANCE TRAINING MANUAL SYSTEM TEST IRU REJECTION CRITERIA Position Error Position error is the distance between the airplane's actual position (typically latitude/longitude of the assigned gate) and the position that has been computed by an IRU. The IRU position error and the time the IRU is in the NAV Mode are used to compute a point on the position error chart. The location of this point on the chart determines if the IRU should be removed and replaced. If the point is above the heavily shaded area of the position error chart, the IRU should be removed and replaced. If it is located below the heavily shaded area, the IRU is not removed. If this point falls within the heavily shaded area of the position error chart, the IRU should be checked again after the next flight. If after the next flight the newly computed point still falls within the heavily shaded area of the position error chart, the IRU should be removed and replaced. Residual Ground Speed Error Residual ground speed is the ground speed calculated by the IRU after a flight while the airplane is stationary. This ground speed is displayed on the CDU on page two of POS INIT. If this ground speed is greater than 20 knots, or greater than 15 knots on two consecutive flights, the IRU should be removed. 112 MAINTENANCE TRAINING MANUAL IRU POSITION ERROR CHART 113 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION STANDBY HORIZON SYSTEM COMPONENT LOCATIONS General Component Locations Circuit Breaker The circuit breaker supplying power to the standby horizon systems is located on the P18-2 circuit breaker panel. Standby Horizon Indicator The indicator is mounted on the captain's instrument panel, P1. STANDBY HORIZON SYSTEM COMPONENT LOCATIONS 114 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION STANDBY HORIZON INDICATOR 1. Purpose The standby horizon indicator is an instrument which presents pitch and roll attitude during the entire flight of the airplane. The instrument indications are 0-360 degrees in roll and limited to 90 degrees pitch up through 80 degrees pitch down. The instrument readings supplement the attitude readings from other flight control cabin instruments. 2. Location The indicator is installed on the captain's instrument panel P1. 3. Physical Description The instrument consists of a two degree of freedom vertical gyro which mechanically controls the horizon indicator. The gyro spinning mass is brought to the normal rotational speed of 22,000 RPM as part of a three phase induction motor. On the bottom of the indicator case are installed a vent to allow air circulation and a rectangular window for viewing purposes. The indicator is interfaced with airplane wiring through a rear mounted connector. The indicator is mounted through three screws on the outer edges of the indicator. 4. Power The indicator requires 28 volts dc. 5. Control The vertical gyro is caged to airplane reference through a caging control on the front of the indicator. Caging action is accomplished by pulling the control on the front of the indicator. The pitch attitude presentation is adjusted five degrees pitch up or pitch down from the caged position by rotating the caging control clockwise or counterclockwise. 6. Monitor A flag monitors normal electrical power. Loss of power displays the flag. 115 MAINTENANCE TRAINING MANUAL STANDBY HORIZON INDICATOR 116 MAINTENANCE TRAINING MANUAL OPERATION STANDBY HORIZON SYSTEM SCHEMATIC Normal Sequence Power The standby horizon is powered by 28 volt dc power from the battery bus. Monitor The standby horizon's power-off flag is operated by a flag motor that senses presence of power in any phase. Normally, the flag is out of view. Operation Following application of power, the gyro axis is caged by pulling out the alignment knob, located on the lower right side of the instrument face. STANDBY HORIZON SCHEMATIC 117 MAINTENANCE TRAINING MANUAL EFIS Differences 118 MAINTENANCE TRAINING MANUAL STANDBY HORIZON/ILS INDICATOR 119 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION STANDBY HORIZON/ILS INDICATOR 1. Purpose The standby Horizon/ILS indicator provides visual indications of pitch and roll attitude information, localizer and glide slope deviation and localizer, glide slope and gyro circuit failure with flags. 2. Features A. Display and Control Characteristics Localizer needle indicates deviation from the centerline of the localizer beam. Glide slope needle indicates deviation from the centerline of the glide slope beam. Cage knob may be pulled momentarily after approximately 30 seconds of gyro spin up to physically erect the gyro to the reference, vertical position. The ILS knob provides the following: Off - Biases the LOC and G/S needles and flags out-of-view. ILS - Allows localizer and glide slope data to be displayed on the indicator. B/CRS - Provides reversed signal polarity to the LOC needle for a back-course approach to a landing field and biases the glide slope pointer from view. The gyro stabilized ball provides a stable horizon reference. The miniature airplane position relative to the horizon reference indicates pitch and roll attitude. Roll scale is displayed on the top half of the case. Pitch scale is displayed on the face of the ball. 120 MAINTENANCE TRAINING MANUAL STANDBY HORIZON/ILS SCHEMATIC 121 MAINTENANCE TRAINING MANUAL OPERATION STANDBY HORIZON/ILS SCHEMATIC Operation Gyro Actuating the battery bus supplies three phase power to the standby gyro from the static invertor. Manual erection of the gyro is accomplished by pulling the spring-loaded caging knob. A flag monitors normal electrical power. Loss of power displays the flag. ILS In the OFF mode the flags and needles are biased out of view with VHF NAV 1 tuned to an ILS frequency and ILS mode selected, localizer and glide slope deviation drives the needles via G1 and G2 motors. Glide and localizer superflag voltage from the NAV receiver is used to hold the flags out of view. 122 Automatic Direction Finder 1 MAINTENANCE TRAINING MANUAL INTRODUCTION AUTOMATIC DIRECTION FINDING (ADF) 1. Purpose The ADF system is used for automatic determination of compass bearing to a transmitting radio station, for reception of weather information and other broadcast programs, and for flying radio ranges. 2. System Description The ADF system is a navigational aid that receives AM radio signals and determines the direction of the signals relative to the airplane. Signal sources utilized are standard broadcast and low frequency radio range stations operating in the frequency range of 190 kHz to 1750 kHz. The ADF system is tuned and controlled from the flight compartment and receives the electromagnetic wave transmitted by the ground station. A directional loop antenna intercepts the magnetic portion (H) and an omnidirectional sense antenna intercepts the electric portion (E). The ADF receiver uses these signals and airplane heading information provided by the IRS system to compute the compass bearing of the radio station being received. This information is converted to a synchro output that provides pointer display on an indicator in the flight compartment. The receiver also provides audio signals to the audio integration system. The ADF system may also be used in a non direction finding mode in which only the sense antenna signals are processed. 2 MAINTENANCE TRAINING MANUAL AUTOMATIC DIRECTION FINDING (ADF) 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION ADF SYSTEM COMPONENT LOCATION General Component Locations Circuit Breakers ADF No. 1 and No. 2 circuit breakers are located on the P18 and P6 panel, respectively (left load control center). These items are shown for location purposes only and will not be discussed further. Control Panel The dual control panel is located on the aft electronics panel (P-8). Receiver The ADF No. 1 and No. 2 receivers are located on the electronic equipment shelf (E2-4). Indicator There are 2 RDDMI's installed. One is on P1 panel and the other is on the P3 panel. Antennas The loop antennas are located on the bottom of the airplane at station 560 and 600. The QEC's are located above the loop antennas. The sense antennas and couplers are located on the bottom left and right side of the airplane, just aft of the main landing gear wheel well at station 727L, and 727R. 4 MAINTENANCE TRAINING MANUAL ADF SYSTEM COMPONENT LOCATION 5 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ADF CONTROL PANEL 1. Purpose The ADF control panel facilitates the operation of the ADF system, providing controls for both systems. 2. Features A. Mode Selector Switch The mode switches are four position switches with detents: OFF, ANT, ADF, and a momentary spring-loaded TEST position. In the OFF position, power is removed from the system. In the antenna (ANT) position, the receiver provides audio but not bearing information. The ADF position provides both audio and relative bearing to the station. The TEST position tests the receiver, providing a fixed bearing output and a test tone. B. Gain Control The gain control adjusts the level of audio output signals. C. Tuning Controls and Frequency Display The operator selects receiver frequency between 190 and 1749.5 in 0.5 kHz steps by using the three concentric knobs. The outer knob controls the 1000 and 100 kHz portion of the operating frequency. The center knob controls the 10 kHz and the inner knob controls the 1 kHz and 0.5 kHz portion of the operating frequency. The frequency is displayed in the frequency window. D. Tone Switch The TONE switch is spring-loaded to the center OFF position and is held in the momentary 1 or 2 position. It allows the operator to hear CW signals more clearly. 6 MAINTENANCE TRAINING MANUAL CONTROL PANEL 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ADF RECEIVER 1. Purpose The ADF receiver processes signals in the 190 kHz to 1749.5 kHz frequency band. The output of the receiver represents bearing to a ground station. 2. Features A. Antenna Connectors The ADF receiver has a sense antenna and a loop antenna connector located on the front of the receiver. B. Test Switch A push-button test switch provides a means of initiating a system test. C. Goniometer Position Indicator A meter-like indicator shows the position of a synchro-type device within the receiver. 3. Access The ADF receiver is secured to the shelf by a single hold down fastener. Sense and loop antenna connectors must be disconnected before the receiver is removed from the shelf. Additional interface with the airplane is made through an electrical connector at the rear of the receiver. 4. Power Both 115 volts ac and 28 volts dc are required for system operation. 8 MAINTENANCE TRAINING MANUAL RECEIVER 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION RDDMI (RADIO DIRECTION DISTANCE MAGNETIC INDICATOR) 1. Purpose The RDDMI displays ADF or VOR bearing information. The display function is selected by operating ADF/VOR mode selector switches. 2. Features A. Bearing Pointers The No. 1 radio bearing pointer is the single line pointer that displays VOR-1 or ADF-1 bearing information. B. Pointer Mode Switches and Annunciators The pointer mode switches are push-on, push-off types and determine whether the pointers are controlled by ADF or VOR information. When the pointer is switched to the ADF mode, the ADF legend and the associated arrow come into view. The arrows are miniature representations of their respective radio pointers. The legend color is the same as the color of the radio pointers. C. Pointer Warning Flags The flags come into view in the absence of valid input data from the selected ADF or VHF NAV system. 10 MAINTENANCE TRAINING MANUAL RDDMI 11 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION LOOP ANTENNA AND QUADRANTAL ERROR CORRECTOR 1. Purpose A. Loop Antenna The loop antenna is a direction sensitive RF pickup device designed to accept the magnetic portion of the received electromagnetic wave for use in the ADF system. B. Quadrantal Error Corrector The quadrantal error corrector compensates for the distortion introduced to the loop antenna's reflection pattern by the airplane's wings and fuselage. The device then couples the RF signals from the loop antenna to the antenna cable. 2. Location Quadrantal Error Corrector The corrector is mounted directly on top of the loop antenna assembly. 3. Features Loop Antenna The loop antenna is a sealed, non-rotating antenna consisting of two pairs of ferrite core coils. One pair is aligned parallel to the longitudinal axis of the airplane; the other pair aligned parallel to the lateral axis. The coils interface with the ADF system through a single connector on the top of the antenna. 4. Access A. Loop Antenna Access to the loop antenna is gained by first removing eight screws which fasten the antenna cover to the airplane. B. Quadrantal Error Connector The corrector is accessed by first removing the loop antenna. 5. Maintenance Practices Loop Antenna Before installing the antenna, assure that the mating surfaces of the antenna and airplane structure are clean to provide a low resistance electrical bond. A coating of corrosion preventive compound should be applied to the mating surfaces as outlined in the Maintenance Manual. 12 MAINTENANCE TRAINING MANUAL LOOP ANTENNA AND QUADRANTAL ERROR CORRECTOR 13 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION SENSE ANTENNA AND COUPLER 1. Purpose A. Sense Antenna The sense antenna is an omnidirectional RF pickup device designed to accept the electric portion of the received electromagnetic wave for use in the ADF system. The sense antenna provides high strength signals to the ADF receiver. B. Coupler The sense antenna coupler matches the capacitance of the ADF sense antenna to the capacitance of the transmission line between the antenna and the receiver. 2. Location A. Sense Antenna The sense antenna is installed on the left wing to body fairing, aft of the aft wheel well bulkhead. B. Coupler The coupler is mounted to the aft bulkhead of the left main wheel well. 3. Features A. Sense Antenna The sense antenna is a portion of the reinforced wing to body fairing that has been flame sprayed with aluminum. This metal coating is used as the antenna element. The area is painted with an antistatic paint which provides precipation static protection. The signal is coupled from the antenna by a feed stud. B. Coupler The coupler contains the necessary circuitry to provide optimum ADF system performance and has a single connector to attach the triaxial cable to the ADF receiver. 4. Maintenance Practices Sense Antenna The metal coating that is used as the antenna is not removable from the fairing. Sense antenna replacement is accomplished by replacing the wing to body fairing as detailed in Chapter 53 of the Maintenance Manual. 14 MAINTENANCE TRAINING MANUAL SENSE ANTENNA AND COUPLER 15 MAINTENANCE TRAINING MANUAL OPERATION ADF SYSTEM - BLOCK DIAGRAM Operation Sequence Power ADF System 1 receives 28 volts dc from the standby bus and ADF system 2 receives 28 volts dc from the elex-2 bus. Synchro excitation for the systems is 26 volts ac from instrument transformers number 1 and 2. Signal Processing The loop antenna connects the magnetic portion of the RF signal to the receiver through the quadrantal error corrector (QEC). The sense antenna connects the electric portion of the RF signal to the receiver through the sense as antenna coupler. The coupler matches the 3000 PF capacitance of the receiver to the antenna. From the control panel, the operator selects the receiver frequency, the desired mode of operation enables the tone oscillator for CW operation and tests the receiver. Modes During the ADF mode of operation, both antenna inputs are used by the receiver to develop a bearing signal. ADF receiver 1 controls the narrow pointers on each RDDMI. The pointer automatically points in the direction of the selected ground station. Audio, which is received through the sense antenna, is also available to the audio selector panels through the gain control on the ADF control panel. During the ANT mode, only the sense antenna is used and provides reception of audio to the audio selector panels. The RDDMI pointers are driven to the 9 o'clock position. Test A test of the system is initiated at the control panel or at the receiver. 16 MAINTENANCE TRAINING MANUAL ADF SYSTEM BLOCK DIAGRAM 17 MAINTENANCE TRAINING MANUAL NOTES 18 MAINTENANCE TRAINING MANUAL EFIS Differences 19 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ADF DISPLAYS - EHSI Purpose The EHSI may be used to display ADF bearing in all modes. Features ADF Bearing Pointers ADF bearing pointers and reciprocals, indicating direction to and from selected ADF stations, are shown in all modes. ADF Bearing Vectors ADF bearing vectors may be displayed in MAP or CTR MAP modes by pressing the VOR/ADF switch on the EFIS control panel. ADF bearing vectors point from the airplane symbol to the selected ADF stations. ADF Fault Displays The ADF pointer or vector will be removed if an invalid condition is indicated by a loss of ADF power. 20 MAINTENANCE TRAINING MANUAL ADF DISPLAYS - EHSI (TYPICAL) 21 MAINTENANCE TRAINING MANUAL OPERATION ADF SYSTEM - BLOCK DIAGRAMA Operation Sequence Power ADF System 1 receives 28 volts dc from the STBY bus and ADF system 2 receives 28 volts dc from the Elex-2 bus via the Dual ADF Control Panel. Synchro excitation for the systems is 26 volts ac from ADF-1 and ADF-2 Excitation Transformers. Signal Processing The loop antenna connects the magnetic component of the rf signal to the receiver through the quadrantal error corrector (QEC). The sense antenna connects the electric component of the RF signal to the receiver through the sense antenna coupler. The coupler matches the 3000 PF capacitance of the receiver to the antenna. The control panel provides mode and frequency selection as well as selection of the 1020 Hz tone. Modes During the ADF mode of operation, sense and loop antenna inputs are used by each receiver to develop a bearing signal. The computed bearing is sent to the RDDMI's and to the EFIS symbol generators for display on the EHSI's. ADF receiver 1 controls the narrow pointer and ADF receiver 2 controls the WIDE pointer on each RDDMI and EHSI. The pointer automatically points in the direction of the selected station. Audio from the receiver is available to the digital audio control system through the gain control on the ADF control panel. During ANT mode, only the sense antenna is used. EHSI are driven to the 9 o'clock position if ANT bearing vectors will likewise be driven to the 9 modes if the VOR/ADF switch is pressed. In all ADF valid for the RDDMI and EHSI. The ADF pointers on the RDDMI and the mode is selected. In ANT mode the o'clock position in the MAP/CTR MAP modes, the ADF ON signal is used as the Test A test of the system may be initiated at the control panel or at the receiver. When test is selected, the pointers on the EHSI and the RDDMI will point to 315° relative to the centerline of the airplane and the goniometer position indicator on the receiver will point to the 45° test position. 22 MAINTENANCE TRAINING MANUAL ADF System Block Diagram 23 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES ADF SYSTEM - MAINTENANCE SUMMARY 1. Fault Isolation Refer to the Maintenance Manual, Chapter 34, Section 57, for all troubleshooting and testing procedures. 2. Remove/Install A. General Refer to the Maintenance Manual, Chapter 34, Section 57 for component removal and replacement details. B. Loop Antenna Ensure mating surfaces between the antenna and airplane meet electrical bonding requirements. 3. Test Preparations A. Precautions Make certain that the area around the ADF antenna is clear of metal objects such as baggage carts, fuel trucks, fuel pits, tools, etc. Metal objects on the ramp can distort the radio signal and result in ADF bearing error. B. Power The 115 volt ac and 28 volt dc buses must be energized. Circuit breakers for the ADF, IRS and interphone systems must be closed. 4. Functional Test A. Control Panel Pressing and holding the test switch causes the ADF pointer to indicate to 315° relative bearing and a clear audio tone. Selecting ADF mode causes the ADF pointer to indicate correct magnetic heading to the selected station. B. Receiver Pressing the test switch on the receiver causes the goniometer position indicator to rotate to 45 degrees. Releasing the test switch causes the indicator to return to its normal position for the mode selected on the control panel. 24 VHF Navigation 1 MAINTENANCE TRAINING MANUAL INTRODUCTION VHF NAVIGATION SYSTEM 1. Purpose The VHF navigation system provides airplane position data for in-route navigation and for landing approach. 2. System Description The VHF navigation system performs 2 types of operation, VOR and ILS. VHF omnidirectional range (VOR) is designed to provide accurate in-route navigation. In VOR operation, the system supplies bearing and deviation with respect to a VOR station. The instrument landing system (ILS) provides vertical and horizontal guidance when making an approach to a runway. In ILS operation, the system supplies deviation from the localizer (LOC) and glide slope (G/S) beams. The basic VHF navigation system is composed of receivers and processors an antenna system comprised of a glide slope antenna, a localizer antenna and a VOR antenna and a control panel. The antennas supply RF inputs which the receivers processes to supply outputs to interfacing components. The VOR antenna supplies RF during cruise operation. The localizer and glide slope antennas supply RF during approach. The receiver is manually tuned from the control panel and automatically from a flight management system. The omnibearing output of the receiver is applied to the flight management system for present position correction. 2 MAINTENANCE TRAINING MANUAL VHF NAVIGATION SYSTEM 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION VHF NAVIGATION SYSTEM COMPONENT LOCATION General Component Locations Circuit Breakers VHF NAV-1 circuit breakers are located on the P18-2 panel (left load control center). The circuit breakers for VHF NAV-2 are located on the P6-1 panel (right load control center). Control Panels There is one control panel for each system. Both are located on the aft electronics panel (P8). The No. 1 control panel is on the left and the No. 2 panel is on the right. Course select controls are located on DFCS mode control panel on the P7. NAV Units The VHF NAV receiver units No. 1 and No. 2 are located on the E3-4 shelf. Antennas The VOR/LOC antenna is located on top of the vertical stabilizer. The localizer and glideslope antennas are on the forward bulkhead under the nose radome. Transfer and Interface Components There is a VOR/ILS - NAV transfer switch on the left and right side of panel P7. The VHF NAV transfer switch is located on the overhead panel P5. VHF NAV unit transfer relays and ILS antenna transfer relays are located on the E3-4 shelf. The flight instrument accessory unit and digital/analog adapter are located on the E1-2 shelf. Indicators An ADI, HSI, and RDDMI are located on each pilot's panel, P1 and P3 4 MAINTENANCE TRAINING MANUAL VHF NAVIGATION SYSTEM COMPONENT LOCATION 5 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION VHF NAV/DME CONTROL PANEL 1. Purpose The panel provides controls for the selection of automatic or manual frequency control for the VHF NAV and DME systems. Segmented displays are provided for both the manual and automatic frequency selections. Switches are provided to initiate self-test of the VHF NAV and DME systems. 2. Physical Description The AUTO/MAN mode selector switch is a push-on/push-off illuminated switch that is used to select either AUTO or MAN frequency control of the VHF NAV and DME systems. The selected frequency control mode is annunciated by the switch. The annunciator legends are white on black background, and are visable only when the internal lamps are illuminated. AUTO selection is armed by the airplane NAV/VOR-ILS switching. NAV must be selected for display on the HSI before AUTO frequency control can be enabled. Dual concentric controls are knob controls tens and units frequency range is 108.00 to selected is displayed by the provided for the manual selection of the frequency. The outer and the inner knob controls tenths and hundredths. The 117.95 MHz, selectable in 50 kHz steps. The frequency manually manual frequency display. The MANUAL frequency display shows the manual frequency selected. When the system is in the AUTO mode, a dayglo fire orange FLAG (bar) is raised over the manual display window, and the frequency selected by the flight management system appears in the AUTO display. The frequency range is extended to 135.95 MHz during AUTO mode. With the system in the manual mode, the flag is retracted from the manual display and the automatic display is blanked. The frequency displays and mode annunciator are tested through the airplane master test circuit. When the master test switch is actuated, both displays read 188.88, flashing 2 seconds on and 1 second off. Both the AUTO and MAN annunciations are illuminated steadily. 3. Self-Test Two switches, three position, spring loaded to the center position, are provided to selftest the VHF NAV system. The VOR test initiates a test of the VOR receiver within the NAV unit. The ILS test initiates a test of the localizer and glideslope receivers within the NAV unit. Activation of a VOR, UP/LT, or DN/RT test interrupts the flight management system interlock circuit. 6 MAINTENANCE TRAINING MANUAL VHF NAV/DME CONTROL PANEL 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION VHF NAVIGATION UNIT 1. Purpose The unit is an airborne receiver designed to process ground station transmission signals in the very high and ultra high frequency range. The outputs of the unit are TO-FROM, relative bearing, VOR, localizer and glide slope signals. In addition, the unit supplies warning outputs for monitor purposes of receiver operation. 2. Physical Description The unit is housed in a standard ARINC 404A, 1/2 ATR short case, with hinged panels. It is interfaced with airplane wiring through a rear-mounted, two-section connector. Another connector, in the upper rear, provides test connections. The unit is mounted in the airplane through two sets of hold-down hooks and lock units. A handle is provided for handling purposes. The receiver operates on two bands of frequencies, 108.00 MHz to 117.95 (VHF) with 50 - KHz spacing and 329.15 MHz to 335 MHz (UHF) with 150 KHz spacing. The VHF band provides 160 channels of VOR and 40 channels of LOC operation. The VHF operation provides 40 channels for glide slope, each channel coupled to a corresponding LOC channel. VHF NAVIGATION UNIT 8 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION VOR BEARING DISPLAY 1. Purpose VOR bearing is displayed on the radio direction distance magnetic indicator (RDDMI). The RDDMI also provides the pilot with compass heading, ADF bearing, and DME distance. Only the VOR bearing display is discussed in the following text. 2. Physical Description The RDDMI displays ADF or VOR bearing information. The display depends upon whether VOR or ADF data is selected through the ADF/VOR selector switches. The No. 1 radio bearing pointer displays VOR-1 or ADF-1 bearing information and the No. 2 pointer displays VOR-2 or ADF-2 data. The ADF/VOR switches are push-on, push-off types and control arrow symbols that annunciate either ADF or VOR legends. The legends ADF/VOR and the associated arrow are lighted by the instrument lighting system. The arrows are miniature representations of their respective radio pointers and the legend color of the arrows is the same as the color of the radio pointers. The bearing pointers are driven by synchro receivers which are controlled by synchro transmitters in the ADF or VOR receiver. The radio flags come into view in the absence of valid input data from the selected VHF NAV or ADF system. VOR BEARING DISPLAY 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION HORIZONTAL SITUATION INDICATOR 1. Purpose The HIS displays navigation information from either the VHF NAV unit or the FMC. Displays associated with the VHF NAV system are discussed here. 2. Physical Description A. NAV - VOR/ILS Annunciator VOR/ILS is annunciated when the instrument is displaying VHF NAV information. The legend NAV appears whe FMC information is displayed. B. NAV Flag Annunciator An orange and yellow striped warning flag appears in the course mask when the NAV display is not valid. C. Course Pointer Selected course and its reciprocal is displayed by a dagger-shaped cursor, located in the center of the heading card when VOR/ILS is displayed. Selected course is read against the heading card while course error is read with respect to the lubber line. The dagger and pointer serve as the index for lateral deviation indication. D. TO/FROM Indicator An indicator points toward or away from the course select or to show that the airplane is flying to or away from a VOR station. E. Course Deviation Scale and Deviation Bar Deviation from a selected course is indicated by a bar across a scale affixed to the rotating mask. Scale markings are four white dots, two on either side of the scale center. Scale values are one degree per dot for LOC and 5 degrees per dot for VOR. F. Vertical Deviation Scale, Pointer, and Flag Deviation from the glideslope path is indicated b means of a pointer which moves beside a vertical scale. The pointer and the VERT flag are held out of view in the VOR mode. In the ILS mode, the GS deviation scale is 0.35 degrees per dot. An orange VERT flag obscures the scale for invalid displays. 10 MAINTENANCE TRAINING MANUAL HORIZONTAL SITUATION INDICATOR 11 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ATTITUDE DIRECTOR INDICATOR 1. Purpose The attitude director indicator (ADI) displays information from the flight management system and the VHF NAV unit. Only the displays driven by the VHF NAV unit are addressed here. 2. Physical Description Glide slope deviation is displayed by reading the pointer against the glide slope scale. The GS flag is in view during a malfunction of the glide slope portion of the VHF NAV unit. Localizer deviation is displayed by reading the runway symbol against the scale at the bottom of the indicator. The RUNWAY flag appears if the runway or its drive system malfunction. ATTITUDE DIRECTOR INDICATOR 12 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION VOR ANTENNA 1. Purpose The VOR antenna is designed to receive very high frequency radio signals between the frequencies of 108.00 and 118.00 megahertz. 2. Physical Description The antenna composed of the leading A lightning is a dual element antenna with a two balanced loops enclosed in a and training edges and the whole diverter strip is embedded along characteristic impedance of 50 ohms. It is fiberglass housing with metallic fin tips on assembly is located on top of the vertical fin. the top edge of the housing for protection. 3. Maintenance Practices To remove the antenna, first remove the 12 leading edge fin tip mounting screws. Then remove the leading edge fin tip. Remove the two rf connectors from antenna. Remove the 40 antenna mounting screws along the base of the antenna. Do not remove the eight screws securing the trailing edge fin tip to antenna. Remove the antenna and trailing edge fin tip. Reassemble in reverse order following the procedure in the Maintenance Manual. VOR/LOC ANTENNA 13 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION LOCALIZER ANTENNA 1. Purpose The localizer antenna is designed to receive very high frequency radio signals between 108 and 112 megahertz. 2. Physical Description The antenna is horizontally polarized and has a characteristic impedance of 50 ohms. It is a dual-element antenna, terminating in a power divider and two female connectors mounted on the left through two relays. The antenna is mounted below the weather radar antenna through six screws on each side. LOCALIZER ANTENNA 14 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION GLIDE SLOPE ANTENNA 1. Purpose The glide slope antenna is designed to receive ultra high frequency radio signals between 329.0 and 335 megahertz. 2. Physical Description The antenna is a single, horizontally-polarized unit and has a characteristic impedance of 50 ohms. There are two coaxial connectors for routing the incoming rf signals to the VHF navigation units. The antenna is mounted to the bracket with six screws. GLIDE SLOPE ANTENNA 15 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION INSTRUMENT SWITCHING PANELS 1. Purpose The HSI-VOR/ILS transfer switch selects the data source for display on the HSI. The threeposition VHF NAV transfer switch is used to select the VHF NAV unit controlling sources the pilots' instruments and other airplane systems. 2. Physical Description Separate switches are provided for the captain's and the first officer's HSIs. Only the captain's switch is shown. With the switch in the VOR/ILS position, lateral and vertical deviation and TO/FROM inputs are provided from the VHF navigation system. In the NAV position, the input data is provided by the flight management system. In the NORMAL position, the captain's instruments are driven from the VHF NAV unit-1, and the first officer's instruments are driven from the VHF NAV unit-2. When a switch is placed in the BOTH ON 1 or BOTH ON 2 position, both pilots' instruments are controlled form the selected VHF NAV unit. INSTRUMENT SWITCHING PANELS 16 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION COURSE SELECT CONTROLS 1. General The course select controls and indicators are part of the DFCS mode control panel, located on the glare shield (P7). 2. Physical Description The number one control provides VOR or LOC course selection for the VHF NAV unit-1, preset course for the flight control computer-A, and positions the course cursor on the captain's HSI. The course selected is displayed in the solid state liquid crystal indicator located above the course select control. The number two control provides the same inputs for VHF NAV unit-2, FCC-B, and the first officer's HSI. COURSE SELECT CONTROLS 17 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION FLIGHT INSTRUMENT ACCESSORY UNIT 1. Purpose The flight instrument accessory unit contains components for interfacing the VHF navigation system with other airplane navigation systems. 2. Physical Description The flight instrument accessory unit is a Boeing manufactured component. The components contained in the unit include resistors, diodes, relays, dimming circuits, and step down transformers. The following is a list of the relays and the function performed by each: K17 K16 Agility RLY-1 Agility RLY-2 K12 K14 VOR/ILS Test Inhibit K13 K15 Ant. Transfer Relays The unit is installed through the action of a camlock handle and is interfaced with airplane wiring through a dual connector mounted in the rear of the unit. FLIGHT INSTRUMENT ACCESSORY UNIT 18 MAINTENANCE TRAINING MANUAL NOTES 19 MAINTENANCE TRAINING MANUAL OPERATION VOR OPERATION AND THEORY Operation SHEET 1 VOR ground stations transmit on frequencies in the range of 108.00 and 117.95 MHz, except on odd tenths up to 111.90 MHz (which is reserved for localizer channels). The principle of VOR navigation involves a measurement of phase difference between two transmitted signals, one termed the reference signal, the other the variable signal. The reference signal is an RF carrier amplitude modulated with a 9960 Hz subcarrier. The subcarrier is in turn frequency modulated ±480 Hz at a 30 Hz rate. The signal is radiated by an omnidirectional antenna, and the phase of the received signal is the same on all VOR radials. The variable signal is an unmodulated RF carrier (CW) directional signal which is rotated through 360 degrees at 30 rps. The resulting received signal fluctuation creates the same effect in the receiver's detector as would a 30 Hz amplitude modulated transmitted carrier. The reference 30 Hz signal and the variable 30 Hz signal are in phase when the variable rotates past (is aligned with) the magnetic north (000) radial. An airplane located on the radial receives both signals in phase. On any other radial, the phase difference is equal to the angle of the radial from magnetic north. Processing of the phasedifference signals results in output signals that are used to position VOR bearing pointers in the RMIs and HSIs. SHEET 2 The principle of VOR deviation involves determining the difference between selected course and VOR bearing. VOR magnetic bearing sine and cosine signals are combined with selected course information. The difference between these two parameters is the VOR deviation. For a difference of 5 degrees right or 5 degrees left, the receiver output is standardized at 75 microamperes which causes a VOR deviation bar deflection of one dot. For a difference of 10 degrees, the receiver output is 150 microamperes which produces a two-dot deflection. 20 MAINTENANCE TRAINING MANUAL VOR OPERATION AND THEORY (SHEET 1) 21 MAINTENANCE TRAINING MANUAL VOR DEVIATION PROCESSING VOR OPERATION AND THEORY (SHEET 2) 22 MAINTENANCE TRAINING MANUAL NOTES 23 MAINTENANCE TRAINING MANUAL OPERATION LOCALIZER THEORY Operation Sequence The localizer signal is transmitted on frequencies in the range of 108.1 to 111.9 MHz (odd tenths). The principle of localizer operation involves a comparison of 2 transmitted signals: one modulated at 90 Hz, and the other modulated at 150 Hz. These signals are radiated to produce two directional lobes, one on either side of the runway centerline. The left lobe is modulated with the 90-Hz signal and the right lobe with 150 Hz. The on-course path is a line where the two audio signals are equal. It coincides with the centerline of the runway. When the airplane position is to the left of the on-course path, the 90-Hz signal predominates and localizer deviation indicators are deflected to the right, indicating that the runway centerline is to the right. To the right of the on-course path, the 150 Hz signal predominates and the localizer deviation pointers deflect to the left. On a flight path one degree left or right of the on-course path, the receiver output is standardized at 75 microamperes which causes a localizer deviation bar deflection of one dot. On a line displaced two degrees, the receiver output is 150 microamperes which produces a two-dot deflection. 24 MAINTENANCE TRAINING MANUAL LOCALIZER THEORY 25 MAINTENANCE TRAINING MANUAL OPERATION GLIDE SLOPE THEORY Operation Sequence The glide slope signal is transmitted on UHF channels on frequencies in the range of 329.3 to 335.0 MHz. Glide slope receiving circuits are tuned automatically whenever a localizer frequency is selected. The principle of glide slope operation involves a comparison of 2 transmitted signals: one modulated at 90 Hz, and the other modulated at 150 Hz. These signals are radiated to produce two lobes, one above the other. The upper lobe is modulated with 90 Hz, the lower lobe with 150 Hz audio. The glide slope is laterally aligned with the localizer path on a line 2.5 to 3 degrees above ground level where the two audio signals are equal. When the airplane position is above the glide slope, the 90 Hz signal predominates and the glide slope pointers are deflected down indicating that the glide slope is below the airplane. Below the glide slope, the 150 Hz signal is strongest and the glide slope pointers deflect upwards indicating that the glide slope is above the airplane. On flight paths 0.35 degrees above or below the glide slope, the receiver output is standardized at 75 microamperes which produces one dot of glide slope needle deflection. On a path displaced 0.7 degrees, receiver output is 150 microamperes which results in a two-dot deflection. 26 MAINTENANCE TRAINING MANUAL GLIDE SLOPE THEORY 27 MAINTENANCE TRAINING MANUAL OPERATION VHF NAVIGATION SYSTEM BLOCK DIAGRAM Operational Sequence The block diagram shows the interface between the VHF NAV system components and between the VHF NAV system components and other airplane systems. Two 28 volt dc and 26 volt ac sources are required to operate each VHF NAV unit. The 26 volt ac is also used as reference for the RDDMI VOR bearing pointers and for the MAG HDG synchros (TX). The VHF NAV units are tuned manually from the control panels or are tuned automatically through the DAAs when NAV mode of operation is selected for the HSIs. The units may also be tested from the control panels through the flight instrument accessory unit, provided the digital flight control system (DFCS) is not armed for VOR or ILS operation. During VOR operation, the VOR/LOC antenna supplies RF inputs to the VHF NAV units. When the DFCS is armed for ILS operation, the LOC antenna replaces the VOR/LOC antenna and the G/S antenna supplies VHF signals to the VHF NAV units. The RDDMIs are the sources of magnetic heading and the DFCS is the course reference sources for the VHF NAV units. When VOR frequencies are tuned for the VHF NAV units, VOR/LOC deviation and superflag are supplied to the HSIs during VOR/ILS operation, the DAAs and the FCCs, TO-FROM is supplied to the HSIs, VOR bearing is supplied to the RDDMIs, except during DME agility turning, and SINCOS VOR bearing is supplied to the DAAs for position update. Audio from the VHF NAV units is supplied into the audio integrating system. During VOR operation, the expanded LOC indicator in ADI and the G/S pointers in the ADI and HIS or stowed out of view. 28 MAINTENANCE TRAINING MANUAL OPERATION Localizer Operation When LOC frequencies are tuned for the VHF NAV units, LOC signals are received by the VOR/LOC antenna or, when the approach mode is selected for the DFCS, by the LOC antenna located in the radome. The localizer signal is processed by the NAV unit and LOC deviation, which is the deviation from the localizer course center line, is produced. LOC deviation are applied to the instrument comparator, FCCs, and to the DAAs and is provided to the HSI and ADI. The VOR/LOC superflag signal is provided to all equipment using the LOC deviation signal. When localizer frequencies are selected, ILS DC logics are provided to the comparator, FCCs, the DAAs and the ADI, enabling processing and display of the LOC deviation signal. Glide Slope Operation The glide slope operation is enabled when localizer frequencies are selected. The glide slope signal is received by a glide slope antenna, located in the radome. The signal is processed by the VHF NAV units, which compute the airplane displacement from the center line of the glide slope path, and is a measure of GS deviation. The glide slope deviation signal are provided by the VHF NAV units directly to the instrument comparator and FCCs Deviation is also provided to the ADI, GPWS computer and the HSI. The GS valid signal is also provided to all equipment receiving the deviation signal. Switching During abnormal operation, a pilot may switch his instruments and associated components from the normal VHF NAV system to the alternate system by operating the VHF NAV transfer switch. The VOR/LOC superflag signals are applied through a series of switch and relay contacts to monitor proper switch and relay operation. VHF Navigation Self-Test Navigation system self-test is enabled through switches on the control panel. Switches are provided to initiate a VOR, ILS UP/L, and ILS DN/R test. A VOR frequency must be selected to arm the VOR test and a LOC frequency must be selected to arm the ILS tests. When the approach mode is selected for the DFCS, all navigation system self-tests are inhibited. The ILS UP/L self-test is also initiated during the VHF NAV interface test of the DFCS BITE operation. 29 MAINTENANCE TRAINING MANUAL OPERATION VHF NAV SYSTEM SWITCHING SCHEMATICS - VOR/ILS Operation VOR/ILS Switching VHF NAV Transfer Switching Placing the VHF NAV transfer switch to the BOTH ON 1/BOTH ON 2 VOR positions supplies 28 volts dc through contacts of VHF NAV transfer switch and through closed contacts of transfer relays 1 or 2 driving the relay to the requested position. Returning the switch to NORMAL drives the appropriate relay to the original position. HSI Transfer Switching The HSI transfer switches are two position switches. Placing an HSI transfer switch in NAV position, steps the associated VOR/ILS - NAV transfer relay to the NAV position. The HSI transfer circuits are transferred to the VOR/ILS position selelecting the VOR/ILS position on the HSI transfer switch. Antenna Switching During VOR operation the fin tip VOR/LOC antenna supplies rf through the ILS relays and the VOR rf transfer relays to the navigation units. The nose radome localizer antenna is selected through the ILS relays by mode logic in the DFCS flight computers when making an ILS approach. The logic requires that an ILS frequency be tuned; DFCS approach mode must be selected; and the VOR/ILS test inhibit relays in the flight instrument accessory unit energized. ILS logic is also supplied to the yaw damper computers for gain programming. The glide slope antenna elements are connected through the glide slope rf transfer relays to the navigation units. 30 MAINTENANCE TRAINING MANUAL VHF NAV SWITCHING SCHEMATIC - VOR/ILS 31 MAINTENANCE TRAINING MANUAL NOTES 32 MAINTENANCE TRAINING MANUAL 33 VHF NAV SWITCHING SCHEMATIC - ANTENNAS MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES VOR RECEIVER SELF-TEST Functional Test The VOR test checks the operation of the VOR receiver within the NAV unit. Test results are displayed on the appropriate indicators. The VOR test preparation and procedure described here is for the VOR/ILS navigation system No. 1. The test of system No. 2 is performed in the same way, using the controls and indicators for system No. 2. Test Preparation Prior to testing system No. 1, the following switches must be in the position indicated: VHF NAV Transfer Switch................ NORMAL Capt's HSI Transfer Switch............. VOR/ILS Course Select No. 1.................... 000 Next, select a VOR frequency of 108.00 MHz on the VHF NAV/DME-1 control panel. Observe the VOR status on the sensor status display on the flight management computer control display unit (FME CDU). Test Procedure To initiate VOR test, press and hold the test switch in the VOR position, and observe the following displays: Captains's HSI Deviation Bar ......................... CENTERED To/From Flag .......................... FROM Failure Flags ......................... SEE NOTE RDDMIs No. 1 Pointer (VOR).................... 180° (±3°) Failure Flags ......................... SEE NOTE FMC CDU VHF NAV Status ........................ OK NOTE: Warning flags remain in view for 3 seconds; retract from view for 20 seconds; reappear 23 seconds after initiating test for as long as self-test is actuated. Times are approximate. Release the test switch and all VOR indications return to normal. Repeat the VOR test with the VHF NAV transfer switch in the BOTH ON 1 position and BOTH ON 2 position. Test displays appear on the captain's and first officer's instruments and the instrument comparator LOC and G/S lights are inhibited. 34 MAINTENANCE TRAINING MANUAL VOR RECEIVER SELF TEST 35 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES ILS RECEIVER SELF-TEST Functional Test The ILS test preparation and procedure described here is for the No. 1 system. The best of the No. 2 system is performed in the same way, using the No. 2 controls and indicators. Test Preparations Prior to testing system No. 1, the following switches must be in the indicated positions. VHF NAV Transfer Switch................ NORMAL CAPT's HSI Transfer Switch............. VOR/ILS Next, select a localizer frequency of 108.10 MHz on the VHF NAV/DME-1 control panel. Observe the ILS status on the Sensor Status display on the FMC CDU. Test Procedure To initiate the ILS test, press and hold the test switch in the UP/LT position, and observe the following displays: Captain's HSI Deviation Bar ......................... LEFT 1 DOT G/S Deviation ......................... UP 1 DOT Failure Flags ......................... OUT OF VIEW Captain's ADI Expanded Localizer..................... LEFT 1 DOT G/S Deviation ......................... UP 1 DOT Failure Flags ......................... OUT OF VIEW RDDMI's Pointer 1 ............................. 3:00 O'clock Position FMC CDU VHF NAV Status ........................ OK Release the test switch and all ILS indicators return to normal. Perform the test again with the switch in the DN/RT position. The deviation bar and expanded localizer drive right 1 dot, and the glide slope deviation pointer drives down 1 dot. Repeat the ILS test with the VHF NAV transfer switch in the BOTH ON 1 position and BOTH ON 2 position. Test displays appear on the captain's and first officer's instruments, and the instrument comparator LOC and G/S lights are inhibited. 36 MAINTENANCE TRAINING MANUAL ILS RECEIVING SELF TEST 37 MAINTENANCE TRAINING MANUAL NOTES 38 MAINTENANCE TRAINING MANUAL EFIS Differences 39 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION VOR/ILS NAV SYSTEM CONTROL Purpose The EFIS control panel provides mode selection to the EHSI. The three-position VHF NAV transfer switch selects which VHF NAV unit will be used by the EFIS symbol generator to drive the EHSI displays. Physical Description The EFIS control panel mode select switch provides selection of the VOR/ILS mode on the EHSIs. The VOR/ILS mode can be displayed in the FULL compass rose format or the EXPANDED compass rose format. In the MAP or CTR MAP modes, VOR vectors can be displayed by pressing the VOR/ADF map selection switch on the EFIS control panel. With the VHF NAV transfer switch in the NORMAL position, VHF NAV unit-1 provides information to the captain's instruments, and VHF NAV unit-2 provides information to the first officer's instruments. When the transfer switch is placed in the BOTH ON 1 or BOTH ON 2 positions, both the captain's and first officer's instruments are controlled by the selected VHF NAV unit. 40 MAINTENANCE TRAINING MANUAL VOR/ILS NAV SYSTEM SWITCHING 41 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ELECTRONIC HORIZONTAL SITUATION INDICATOR Purpose The EHSI displays navigational information from the VOR/ILS NAV system or from the flight management system. Physical Description Mode Annunciator VOR or ILS along with source (1 or 2) are annunciated. Deviation Bar Deviation from a selected course is indicated by the displacement of a bar across a scale centered on the airplane symbol. Scale markings are four dots. The scale represents one degree per dot for LOC and 5 degrees per dot for VOR. Course Pointer and TO/FROM Selected course is displayed by a dagger-shaped pointer in the full VOR/ILS mode and by a small pointer with a line extending to the HDG scale in the exp VOR/ILS mode. TO/FROM is annunciated by a pointer between the airplane symbol and the selected course pointer in the full mode, and by the word TO or FROM in the lower right corner of the display in both the full and expanded modes. G/S Deviation Display G/S deviation is displayed in ILS mode on a scale at the right of the EHSI display. The index is a truncated triangle and the scale is 0.35 degrees per dot. Frequency Display VOR or ILS frequency as selected on the VHF NAV control panel is displayed in the lower right corner. If AUTO is selected on the VHF NAV control panel, the EHSI frequency display will read AUTO. VOR Vectors The VOR vectors are available when the EFIS control panel mode selector is in CTR MAP or MAP position and the VOR/ADF MAP selection switch is on. The VOR vectors will be blank when the FMC initiates agility tuning. Data Anomalies Displays for no-computed data and invalid data for each input parameter are shown in the table. 42 MAINTENANCE TRAINING MANUAL ELECTRONIC HORIZONTAL SITUATION INDICATOR - VOR DISPLAYS 43 MAINTENANCE TRAINING MANUAL NOTES 44 MAINTENANCE TRAINING MANUAL ELECTRONIC HORIZONTAL SITUATION INDICATOR - ILS 45 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ELECTRONIC ATTITUDE DIRECTOR INDICATOR Purpose The electronic attitude director indicator displays localizer and glide slope deviation from the VHF NAV receivers. Physical Description Glide slope deviation is displayed on the right side of the EADI, and localizer deviation is displayed on the bottom of the EADI. On the ±2-dot standard localizer deviation scale, each dot of deviation represents approximately one degree. When the deviation is less than 5/8 of a dot and the VOR/LOC mode is selected on the DFCS mode control panel, the scale automatically changes to the expanded localizer scale in which one dot represents approximately one-half degree. Indications and annunciations for no computed data and/or invalid data are shown. 46 MAINTENANCE TRAINING MANUAL ELECTRONIC ATTITUDE DIRECTOR INDICATOR - ILS DISPLAYS 47 MAINTENANCE TRAINING MANUAL NOTES 48 MAINTENANCE TRAINING MANUAL OPERATION VHF NAVIGATION SYSTEM-1 BLOCK DIAGRAM Operation Sequence The block diagram is shown for system one; system two is identical. Power for the VHF NAV system is supplied by the P18 circuit breaker panel. 26 VAC is provided from a stepdown transformer to the navigation unit, the RDDMI and the DAA. VOR or LOC frequency is selected using the VHF NAV control panel or, when AUTO is enabled, VOR frequency is automatically provided by the selected FMC through the DAA. AUTO/Manual selection is made on the VHF NAV control panel. Antennas used by the VHF NAV unit are selected by the ILS relays. Selected course and selected runway heading are selected using the Digital Flight Control System (DFCS) Mode Control Panel (MCP). Magnetic heading to the VHF NAV unit is provided by a bootstrap servo in the RDDMI. VOR Operation VOR signals are received by the VOR/LOC antenna located in the tip of the vertical stabilizer. The VOR signal is processed by the receiver, and the magnetic bearing to the VOR station is computed. The VOR bearing is provided through the DAA to the FMCS and the EFIS symbol generators. The bearing signal is also combined with airplane heading in the VHF NAV unit to generate a relative bearing output to the RDDMI's via the integrated flight systems accessory unit. When the FMC selects agility mode for the DME, a relay in the integrated flight systems accessory unit removes the VOR pointer information from the RDDMI. The VHF NAV unit provides VOR deviation to FCC A and FCC B. The NAV unit provides the VOR super flag (28 volt valid signal) to all equipment using the VOR signals. (The VOR flag signal is no longer used). 49 MAINTENANCE TRAINING MANUAL OPERATION Localizer Operation LOC signals are received by the VOR/LOC antenna located in the tip of the vertical stabilizer or, if approach mode is selected for the DFCS, by the LOC antenna located in the radome. The localizer signal is processed by the NAV unit and localizer deviation is computed. Localizer deviation is provided to both FCC's, the Ground Proximity Warning Computer (GPWC), the standby horizon indicator and the DAA. The DAA sends the LOC deviation to the EFIS symbol generators and the FMCS. When a localizer frequency is selected, ILS 28 volts dc is provided to the antenna switching relays, the DAA, the FCC and the EFIS control panel. The NAV unit provides the LOC super flag to all equipment using LOC signals. Glide Slope Operation The glide slope receiver is enabled when a localizer frequency is selected. The glide slope signal is received by a glide slope antenna located in the radome. The signal is processed by the glide slope receiver section of the VHF NAV unit and glide slope deviation is computed. Glide slope deviation is provided to the FCC's, the GPWC, the standby horizon indicator, and to the symbol generators via the VHF NAV transfer relays. The NAV unit provides the glide slope super flag to all equipment using glide slope signals. VHF Navigation Self-Test Navigation system self-test is enabled through switches on the control panel, through switches on the front of the NAV unit, or by the DFCS during VHF NAV interface test of the DFCS BITE operation. Switches provided on the control panel and on the front of the NAV unit are: VOR, ILS UP/L (up/left) and ILS DN/R (down/right). The DFCS test is ILS UP/L only. A VOR frequency must be selected to arm the VOR test and a LOC frequency must be selected to arm ILS tests. When the approach mode is selected for the DFCS, all navigation self-tests are inhibited. 50 MAINTENANCE TRAINING MANUAL VOR/ILS NAVIGATION SYSTEM BLOCK DIAGRAM 51 MAINTENANCE TRAINING MANUAL OPERATION GLIDE SLOPE DEVIATION AND GLIDE SLOPE SUPERFLAG INTERFACE Operation Glide slope deviation and GLIDE SLOPE SUPERFLAG outputs from the VHF NAV units are sent to the Flight Control Computers (FCCs), the Ground Proximity Warning Computer (GPWC), and the Standby Horizon Indicator. The outputs also go to the EFIS Symbol Generators via the VHF NAV TRANSFER relays. Normally VHF NAV unit-1 supplies the left side and VHF NAV unit-2 supplies the right. The glide slope scale and pointer will be displayed if a localizer frequency is selected. If back course is detected, or if glide slope SUPERFLAG is invalid, or if glide slope is NCD, the pointers are removed. If a glide slope deviation warning is detected in the FCC, the EADI scale changes to yellow and the pointer flashes at a 4 Hz rate. 52 MAINTENANCE TRAINING MANUAL GLIDE SLOPE DEVIATION AND GLIDE SLOPE SUPER FLAG INTERFACE 53 MAINTENANCE TRAINING MANUAL OPERATION VHF NAV INTERFACE SCHEMATIC - VOR/LOC VHF NAV Outputs VOR/LOC deviation, VOR bearing, VOR/LOC super flag, and ILS 28v dc are sent from the VHF NAV unit to the DAAs. Within the DAA's these signals are conditioned, multiplexed and converted to the ARINC 429 format for transmission via an ARINC 429 DATA bus to the FMCS, EFIS Symbol Generators, and the GPWC. The ILS 28v dc is also sent to the Standby Horizon indicator, the FCC, and through the NAV transfer relays to both EFIS control panels. VOR/LOC deviation is also sent to the Standby Horizon indicator, and both FCC's. VOR/LOC superflag is also sent to the Standby Horizon indicator, the FCC, and through the agility switch to the RDDMI. EFIS Signal Processing Data from the DAA comes into the symbol generator on an ARINC 429 data bus through a switch controlled by the VHF NAV transfer relay. Selected course or selected runway heading is supplied to the symbol generators by the FCCs. If the selected course or selected runway heading data is invalid from the FCCs it is provided directly from the DFCS Mode Control Panel. This positions the selected course or selected runway heading pointer on the EHSI and provides selected runway heading to the back course detector. ILS When the VHF NAV system is tuned to a ILS frequency the localizer deviation circuits within the EFIS symbol generator provide localizer deviation signals to the EADI and EHSI. The expanded scale detector monitors the deviation signal and causes the localizer scale on the EADI to expand when VOR/LOC mode is selected on the DFCS mode control panel and the localizer deviation is less than 5/8 of a dot. The back course detector monitors the selected runway heading and the airplane track. When the difference between the two is 90ø or more then the back course signals go out to the EADI localizer circuits to reverse polarity of the localizer deviation, and to the glide slope circuits to inhibit the glide slope pointer. VOR When the VHF NAV system is tuned to a VOR frequency the VOR deviation circuits within the EFIS symbol generator compute VOR deviation using VOR bearing, and selected course. The TO/FROM circuit uses the same inputs to compute TO/FROM. The VOR vector circuits use VOR bearing to display VOR vectors if selected. 54 MAINTENANCE TRAINING MANUAL VHF NAV INTERFACE SCHEMATIC - VOR/LOC 55 MAINTENANCE TRAINING MANUAL OPERATION VOR/ILS NAVIGATION SYSTEM SELF-TEST INTERFACE SCHEMATIC Operation Self-test of VOR/ILS NAV systems 1 and 2 are similar. Only system 1 is discussed below. VOR Test The VOR test signal from the VHF NAV-1 Control Panel is sent through the normally closed switch U1 (Test Inhibit Switch). During the approach mode or VOR/LOC mode with an ILS frequency tuned, FCC-A opens switch U1 to interrupt the VOR test input to the VHF NAV Unit. ILS TEST DN/RT and UP/LT ILS test signals from the VHF NAV control panel are sent through the normally closed switches U3, and U4 respectively (VOR/ILS-1 test inhibit). During approach mode or VOR/LOC mode with an ILS frequency tuned, FCC-A opens these switches to interrupt ILS test inputs to the VHF NAV unit. FMC/CDU DISPLAYS When an ILS or VOR test is performed, the FMCS SENSOR STATUS page displays "VHF NAV TEST" while the appropriate test switch is actuated. At the conclusion of the test, "VHF NAV OK" is displayed. If the VHF system is faulty, the display reads "VHF NAV FAIL". 56 MAINTENANCE TRAINING MANUAL VOR/ILS NAV SYSTEM SELF-TEST 57 MAINTENANCE TRAINING MANUAL SYSTEM TEST VOR SELF-TEST Test Preparations The VOR test preparation and procedure described here is for VOR/ILS navigation system No. 1. The test of system No. 2 is performed in the same way, using the controls and indicators for system No. 2. Prior to testing system No. 1, the following switches must be in the position indicated: VHF NAV Transfer Switch .................................. NORMAL EFIS Control Panel ....................................... VOR/ILS Course Select No. 1 ...................................... 000 Next, select a VOR frequency of 108.00 MHz on the VHF NAV Control Panel. Observe the VHF NAV status on the sensor status display on the flight management computer control display unit (FMC CDU). To initiate a VOR self-test, press and hold the VOR TEST switch, and observe the following displays: Captain's EHSI Deviation Bar ............................................ To/From Annunciation ..................................... Mode..................................................... Course Arrow ............................................. Centered FROM VOR 1 000(N) RDDMIs No. 1 Pointer (VOR) ...................................... 180° (±3°) No. 1 Pointer Flags ...................................... *[1] FMC CDU VHF NAV Status ........................................... TEST *[1] RDDMI warning flags remain in view for 3 ñ1 seconds; retract from view for 24 ±6 seconds; reappear 27 ±7 seconds after initiating test for as long as self-test is actuated. During the time that RDDMI flags are in view, the VOR Deviation Bar is removed and the TO/FROM annunciation is removed on the EHSI display. Release the TEST switch and all VOR indications return to normal. 58 MAINTENANCE TRAINING MANUAL VOR SELF-TEST 59 MAINTENANCE TRAINING MANUAL SYSTEM TEST ILS SELF-TEST General The ILS up/left and down/right self-test preparation and procedure described here is for the VOR/ILS navigation system No. 1. The test of system No. 2 is performed in a similar fashion. Prior to the testing system, the following switches must be in the indicated positions: VHF NAV Transfer Switch .................................. NORMAL EFIS Control Panel ....................................... VOR/ILS Select a localizer frequency on the VHF NAV control panel. Observe the VHF NAV status on the sensor status display on the FMC CDU. To initiate the ILS up/left self-test, place and hold the TEST switch in the UP/LT position and observe the following displays: Captain's EHSI Localizer Deviation ...................................... Left 1 Dot G/S Deviation ............................................ Up 1 Dot Warning Flags ............................................ *[1] RDDMIs Pointer 1 ................................................ 3:00 O'clock Position Captain's EADI Localizer Deviation ...................................... Left 1 Dot G/S Deviation ............................................ Up 1 Dot Warning Flags ............................................ *[1] FMC CDU VHF NAV Status ........................................... TEST *[1] RDDMI warning flags remain in view for 3 ±1 seconds; retract from view for 24 seconds; reappear 27 ±7 seconds after initiating test for as long as self-test is actuated. During the time that RDDMI flags are in view, the LOC deviation stem/bar and the G/S deviation pointers are removed from the EADI and EHSI. Release the TEST switch and all ILS indications return to normal. Perform the test again with the switch in the DN/RT position. The indications are similar to UP/LT test, but this time the deviation bar and runway symbol is positioned right 1 dot, and the glide slope deviation pointer is positioned down 1 dot. 60 MAINTENANCE TRAINING MANUAL ILS SELF-TEST 61 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES VHF NAVIGATION SYSTEM - MAINTENANCE SUMMARY Maintenance Summary Refer to the Maintenance Manual, Chapter 34, Section 31, for all troubleshooting, testing and component removal or installation procedures. Power Prior to operating, testing or troubleshooting the VHF NAV system, assure that the proper power is available and all related circuit breakers are set. Tests A complete self-test of the system is available at the VHF NAV/DME panel. Consult the Maintenance Manual for particulars. Removal/Replacement The VHF NAV system components contain electrostatic discharge sensitive (ESDS) devices. To prevent damage to these devices refer to the Maintenance Manual, Chapter 20, Section 40-12, for handling instructions. POWER POWER TO VHF NAV, HEADING AND INSTRUMENTS SYSTEM TEST TEST IS AVAILABLE AT THE CONTROL PANEL. DISPLAYS ON THE CONTROL PANEL ARE TESTED THROUGH THE MASTER TEST SWITCH. REMOVAL/ INSTALLATION SYSTEM COMPONENTS CONTAIN ESDS DEVICES 118535 VHF NAV SYSTEM – MAINTENANCE SUMMARY 62 Marker Beacon 1 MAINTENANCE TRAINING MANUAL INTRODUCTION MARKER BEACON OPERATION 1. Purpose The Marker Beacon system indicates to the flight crew that the airplane is passing directly over specific geographic points. A ground radio station marks the point. 2. System Description Marker beacon stations all transmit a 75 MHz RF signal modulated with either a 400, 1300 or 3000 Hz audio. This audio is keyed (dots and/or dashes) to provide identification of the station and illumination of the appropriate flight compartment lights. Markers are generally used on final approach to the runway. The outer marker is located approximately four miles from the runway end. When the airplane passes over this marker, the blue light on the forward instrument panels turns on and a tone (400 Hz) keyed as continuous dashes is heard on the interphone. The middle marker turns on the amber light on the panels and a 1300 Hz tone is keyed as alternate dots and dashes. This marker is located approximately five tenths of a mile from the runway end. The inner marker, located approximately one tenth of a mile from the runway end, turns on the white light on the panels and a 3000 Hz tone is keyed as continuous dots. The back course marker located at the opposite end of the runway from the inner marker also has a 3000 Hz tone and turns on the white light but the tone is keyed as continuous paired dots. By monitoring the lights and tone the flight crew is able to mark progress on final approach to the runway. When the markers are used as airways identifiers, the 3000 Hz tone is used and the white light on the panels turns on when the airplane passes over the beacon. The tone is keyed with a Morse code identifier. The specific code is obtained from the airway charts. The keyed codes for final approach markers is as stated previously unless otherwise altered on airport area charts. 2 MAINTENANCE TRAINING MANUAL MARKER BEACON 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION MARKER BEACON COMPONENT LOCATIONS 1. General Component Locations A. Circuit Breaker The circuit breaker is located on the captain's load control panel (P18-1). This item will not be discussed further. B. Receiver The marker beacon receiver is installed on the E2-4 shelf in the electrical and electronic equipment compartment. C. Marker Beacon Lights The light assemblies are installed on the pilots' instrument panels, one each on the P1 and P-3. D. Antenna The antenna is flush mounted on the underside of the airplane, along the centerline at STA 620. 2. System Interfaces The marker beacon receiver provides an audio output to the audio integration system. 4 MAINTENANCE TRAINING MANUAL MARKER BEACON COMPONENT LOCATION 5 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION MARKER BEACON RECEIVER 1. Purpose The marker beacon receiver processes signals from a ground station and provides a visual signal in the form of a light and an aural signal (tone) to indicate passage over the ground station. 2. Features The unit is 1/4-ATR short/low and weighs 1.47 Kg (3.25 lb) and requires 28 volt dc power. The receiver frequency is 75 MHz single channel, fixed tuned. 3. Self Test An optional test switch is mounted on the front panel of some receivers with certain specific part numbers. When pushed, a sequential test is started which results in lights and tones. MARKER BEACON RECEIVER 6 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION MARKER BEACON LIGHTS 1. Purpose The marker beacon lights provide a visual indication to the flight crew informing them of both beacon passage and type. 2. Features Each marker beacon light assembly consists of three single bulb modules. The top module is white and is labelled AIRWAYS. The center module is amber and is labelled MIDDLE. The bottom module is blue and is labelled OUTER. 3. Power The lights receive dc power from the marker beacon receiver 4. Lamp Test The lights are tested by either of two procedures. The whole assembly is tested by using the master dim and test relay. Each module has a push-to-test feature for individually checking the bulbs. MARKER BEACON LIGHTS 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION MARKER BEACON ANTENNA 1. Purpose The antenna provides the means of receiving the RF energy from the marker ground station. 2. Features The antenna is a flush mounted-type antenna, tuned for a 75 MHz signal. The antenna is installed at STA 620 on the bottom of the airplane and is held in place by six mounting screws. MARKER BEACON ANTENNA 8 MAINTENANCE TRAINING MANUAL OPERATION MARKER BEACON SYSTEM BLOCK DIAGRAM Operation Sequence Power The marker beacon system receives 28 volts dc from the circuit breaker panel and operates whenever power is available. Signal Processing During passage over a ground station, the type of the station is identified by the pitch and key modulation of the transmitted signal. The receiver processes the received signal, discriminates the pitch to illuminate the appropriate light and provides audio signals to the audio selector panels. The high/low sensitivity of the receiver is automatically controlled by the low range radio altimeter 1500 foot trip. MARKER BEACON SYSTEM BLOCK DIAGRAM 9 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES MARKER BEACON SYSTEM MAINTENANCE SUMMARY 1. Servicing Refer to Maintenance Manual, Chapter 34, Section 35, for all maintenance procedures. 2. Functional Test The test switch on the front of the marker beacon receiver enables a system test simulating a receiver input. The test verifies system operation, excluding the antenna and antenna interface. 3. Power Sources Power for the marker beacon system is controlled by a single circuit breaker on the P18 load control center. The marker beacon system interfaces with the audio integration system which must also have power applied. SERVICING MARKER BEACON SYSTEM MAINTENANCE IS COVERED IN THE MAINTENANCE MANUAL UNDER CHAPTER 34, SECTION 35. FUNCTIONAL TEST MARKER BEACON TEST CHECKS SYSTEM FROM RECEIVER INPUT THROUGH THE MARKER BEACON LIGHTS. POWER SOURCES ASSURE THAT POWER IS APPLIED TO THE MARKER BEACON SYSTEM. 151950 MARKER BEACON SYSTEM MAINTENANCE SUMMARY 10 Low Range Radio Altimeter 2 1 MAINTENANCE TRAINING MANUAL NOTES 2 MAINTENANCE TRAINING MANUAL INTRODUCTION LOW RANGE ALTIMETER SYSTEM 1. Purpose The low range radio altimeter (LRRA) system measures the vertical distance (absolute altitude), from the airplane to the terrain. 2. System Description The low range radio altimeter system operates from -20 to 2500 feet and is used primarily during the approach and landing phases of the flight. The LRRA system measures altitude by transmitting a signal to the ground and comparing this signal to the signal reflected from the terrain. The operating center frequency is 4300 MHz. The R/T compares the reflected and transmitted signals and converts the difference to a signal that drives the indicator. The R/T also supplies altitude information to other airplane systems. LOW RANGE RADIO ALTIMETER SYSTEM 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION LOW RANGE RADIO ALTIMERER SYSTEM COMPONENT LOCATION General Component Location Circuit Breaker The circuit breaker for LRRA No. 1 R/T and No. 2 R/T are located on the P18-1 and P6-1 panels, respectively. Transceivers Two receiver/transmitters are located on the E2-4 shelf of the electrical/electronics compartment. Antennas Two transit and two receive antennas are located on the bottom centerline of the airplane. Indicators One radio altimeter indicator and one attitude director indicator with a rising runway and decision height (DH) light, located on each of the captain’s and first officer’s instrument panels. 4 MAINTENANCE TRAINING MANUAL LOW RANGE RADIO ALTIMETER SYSTEM COMPONENT LOCATIONS 5 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION LRRA SYSTEM RECEIVER/TRANSMITTER 1. Purpose The LRRA R/T unit provides the required signal generation, reception and processing necessary to measure the absolute height of the airplane above the ground. 2. Physical Description The radio altimeter is contained in a 1/2 ATR short case; weighs 15 pounds. The unit is secured to the shelf by two hold down fasteners. A handle is provided to facilitate carrying the unit. The front panel test connector is used for flight line testing using a radio altimeter test set. 3. Power The transceiver requires 115 volts ac, 400 Hz, single-phase electrical power. All electrical connections are made through a single rear connector. 4. Operation The transmitter produces a frequency modulated continuous wave (FMCW) output centered at 4300 MHz. The receiver has subassemblies which receive the ground-reflected signals, compares them to the transmitter frequency and produces signals that are proportional to absolute altitude. The altitude signal processing is performed by two microprocessor units within the R/T unit. One microprocessor performs the altitude processing which produces analog and digital output signals; the other processor performs monitoring functions. The R/T unit also provides altitude trip capabilities that can be used by autopilot and/or flight control systems. 5. Self-Test Test switch/status indicator; during normal operation the switch/indicator is not illuminated. When pressed, the switch/indicator activates a self-test of the unit. A successful test illuminates the switch/indicator and causes the LRRA indicator to read 40 feet. 6 MAINTENANCE TRAINING MANUAL LRRA SYSTEM RECEIVER/TRANSMITTER 7 MAINTENANCE TRAINING MANUAL NOTES 8 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION LRRA SYSTEM ANTENNA 1. Purpose The antenna provides the means for radiating or receiving RF energy. 2. Features The antenna is connected to the R/T by a coax cable whose length is critical. Each antenna is held in place by 8 screws and has a keying pin to insure correct orientation. Transmit and receive antennas are indentical for each system and are interchangeable. 3. Operation The antenna operates in the 4300 MHz frequency range. LRRA SYSTEM ANTENNA 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION LRRA SYSTEM INDICATOR 1. Purpose The LRRA indicator provides an analog display of radio altitude from 0 to 2500 feet. The indicator shows system status and provides means to set reference altitude and to test the system. 2. Features The indicator scale, which may be illuminated, is linear from 0 to 500 feet and logarithmic from 500 to 2500 feet. A warning flag in view signifies that the altitude displayed is invalid. A decision height (DH) index is positioned by the rotation of the SET/TEST selector knob. The decision height is also displayed digitally on the DH counter. Pressing the SET/TEST selector knob actuates complete test of the indicator and receiver/transmitter. 3. Power Power requirements are 115 volts ac, 400 Hz and ±30 volts dc. The indicator's panel lights require 5 volts ac, 400 Hz. 4. Operation The output signal from the LRRA receiver/transmitter drives the altitude tape behind the reference mark. If the measured altitude exceeds 2500 feet, the airplane reference symbol points to the black section of tape above the 2500 feet mark on the altitude tape. The SET/TEST knob, when rotated, sets the decision height (DH) counter and moves the DH tape to align the DH index to the selected altitude on the display tape. The fixed DH reference symbol provides a reference point for the DH index on the DH tape to indicate the airplane is above or below the DH. The DH amber indicator illuminates when the actual altitude is equal to or less than the DH altitude. The DH light can subsequently be extinguished by pressing the light. 5. Test Successful test results are an altitude display of 40 feet concurrent with the flag in view. 10 MAINTENANCE TRAINING MANUAL LRRA SYSTEM INDICATOR 11 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION ADI RISING RUNWAY SYMBOL 1. Purpose The rising runway symbol on the attitude director indicator (ADI) provides the pilot with a two-dimensional representation of the airplane's position relative to the runway centerline during the approach phase of flight. 2. Features The horizontal displacement of the symbol is a function of localizer deviation; the vertical displacement is a function of altitude measured by the LRRA. 3. Operation The runway symbol is visible only when the VHF navigation system is tuned to an ILS frequency. When operating on localizer at altitudes above 200 feet, the symbol displays localizer steering information only and appears just above the localizer scale. When the airplane descends below 200 feet on its approach, the runway symbol rises vertically proportional to the airplane's altitude above the runway. At touchdown, the runway symbol should be at the lower edge of the fixed airplane symbol. 4. Monitor Circuitry in the ADI monitors the validity of the LRRA R/T and the runway symbol operation. Malfunction of either system causes the RUNWAY flag to be deployed. 12 MAINTENANCE TRAINING MANUAL ADI RISING RUNWAY SYMBOL 13 MAINTENANCE TRAINING MANUAL NOTES 14 MAINTENANCE TRAINING MANUAL OPERATION LRRA SYSTEM THEORY Operation Sequence Time/Frequency Relationship The system transmits an FM signal of linearly varying frequency which, when delayed by the round-trip time to the ground and then mixed with a portion of the transmitted signal, gives a difference frequency that is proportional to the airplane height above the ground. Operation The transmitted frequency range is 4300 ±A MHz. At some point in time (t1), the transmitted frequency (f1) is transmitted to the ground and the reflected signal received at the LRRA's mixer at time (t2). During the time interval (∆t), the transmitted frequency has increased to a new frequency (f2). When the frequencies f1 and f2 are mixed at time (t2), the output of the mixer is the difference frequency (∆f) which is proportional to ∆t and therefore to the altitude (H). By means of proper calibration, this difference in frequency is converted to a dc voltage and sent to interfacing systems. LRRA SYSTEM THEORY 15 MAINTENANCE TRAINING MANUAL OPERATION LRRA SYSTEM BLOCK DIAGRAM Operation Sequence Power Each LRRA receiver-transmitter (R/T) receives power from a 115 volt ac source, R/T 1 from the ELEX PWR 1 bus and R/T 2 from the ELEX PWR 2 bus. Signal Processing Each R/T transmits signals through its transmitting antenna to ground and the reflected signals are returned to the receiving antenna. The R/Ts process the RF signals and produce altitude outputs which are applied to the LRRA indicators, the attitude director indicators (ADIs), the flight control computers (FCC) and the instrument warning comparator. The LRRA system No. 1 also supplies the ground proximity warning computer, the A/T computer and the Yaw Damper Computer. The R/Ts also supply a number of trip signals which are set at various altitudes. The 500 foot trips enable altitude comparison in the instrument comparator. The 200 foot trips enable the rising runways in the ADIs. The 10-foot trips activate the thrust reversers when the thrust reversers are armed. LRRA indicator 1 supplies DH to the Ground Proximity Warning Computer. The 1500-trip controls the Marker Beacon Receiver sensitivity. Valid signals from the R/Ts control flag positions in the pilots' and control the warning circuits in the interfacing avionic systems. The LRRA indicator senses decision height (DH) and illuminates the DH light on the ADI. Test Each system is tested from the associated LRRA indicator. During the test, the indicator displays a specific altitude reading and the warning flag comes into view. The test is interlocked through the instrument accessory unit to the R/T. When the associated autopilot is armed or engaged in the ILS mode, the test is inhibited. During a test of the LRRA system 1, the ground proximity warnings are inhibited. 16 MAINTENANCE TRAINING MANUAL 17 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES LRRA SYSTEM - FUNCTIONAL TEST Functional Test General The captain's and first officer's LRRA systems are independent of one another and their self-tests are performed independently. A self-test of the system can be initiated from the R/T unit or the LRRA indicator. However, the LRRA indicator TEST switch is inhibited. When the autopilot is in GS capture mode. Procedure Provide electrical power and check that LRRA 1 circuit breaker on panel P18 and LRRA 2 circuit breaker on panel P6 are closed. Set DH index of the LRRA indicator to zero feet and check that the DH light is extinguished. The altitude tape on the indicator indicates between 0 and -10 feet and the warning flag on the indicator is out of view. The DH light is disabled for altitudes less than 10 feet regardless of the position of the DH index. Depress SET/TEST button on the LRRA indicator or the test/status switch on the R/T unit and check that the DH light is extinguished, the altitude tape on the indicator indicates 40 ±5 feet and the warning flag on the indicator is in view. Slowly adjust DH index on the indicator to increasing altitude setting and check that the DH light illuminates when DH index setting is within ±5 feet of displayed test altitude. Release SET/TEST button and check that captain's DH light remains illuminated. Set DH index back to zero feet and check that captain's DH light goes out. 18 MAINTENANCE TRAINING MANUAL LRRA SYSTEM - FUNCTIONAL TEST 19 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES LRRA SYSTEM MAINTENANCE SUMMARY Summary General Refer to the Maintenance Manual, Chapter 34, Section 33 for all troubleshooting, component removal and installation procedures. Since the altitude indicator is not calibrated below zero feet, the altitude displayed on the ground is an approximation (0 to -10 feet). Power There is a separate circuit engaged for each R/T. The radio altitude circuit breakers must be set to enable the rising runway function on the ADIs. Tests System test may be actuated from the flight compartment or from the electrical/electronics equipment compartment. Removal/Installation Improper antenna bonding can cause system malfunctions during single flights that typically read as "intermittent flags and erratic altitude deviations from 400 feet to 2500 feet". Be certain gasket is in good condition and flying surfaces are clean. POWER ASSURE THAT POWER IS APPLIED TO ALL RELATED SYSTEMS. TEST – LOCAL (FLIGHT COMPARTMENT) SYSTEM TEST AT INDICATOR. LRRA INDICATOR POINTER DRIVEN TO PRESET ALTITUDE AND WARNING FLAG IN VIEW. RISING RUNWAY ON ADI DRIVEN TO SPECIFIED ALTITUDE. DH/MDA LIGHT ILLUMINATES IF THE TEST ALTITUDE IS BELOW THE DH/MDA SETTING. TEST - REMOTE ELECTRICAL/ELECTRONICS EQUIPMENT COMPARTMENT SYSTEM TEST AT R/T UNIT. SAME FLIGHT COMPARTMENT INDICATIONS AS IN LOCAL TEST. TEST/STATUS LAMP ILLUMINATES DURING SUCCESSFUL TEST. DURING NORMAL OPERATION, STATUS LAMP IS NOT ILLUMINATED. REMOVAL/INSTALLATION ASSURE PROPER ANTENNA BONDING 20 MAINTENANCE TRAINING MANUAL EFIS Differences 21 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION EFIS CONTROL PANEL Purpose The EFIS Control Panel is used to select the desired display on the EADI and EHSI. The control panel is divided into two halves. The left side controls the EADI and the right side controls the EHSI. The following text is confined to the controls for the EADI. Features Decision Height Select Knob This 24-detent, continuous-turn control knob adjusts the decision height between -20 feet to +999 feet. Normally, rotating the knob one detent changes the DH setting one foot; however, rotating the knob faster than two revolutions/second changes the DH setting by four feet/detent. DH REF LCD Display This display shows the selected decision height. On power-up, the display shows 200 feet. During a master light test, the display alternates between "888" for 2 seconds and blank for 1 second. RST After the airplane has descended through the decision height, the DH circuits can be manually reset by pressing the RST pushbutton switch. The RST pushbutton can also be used to reset the height alert. BRT This knob adjust the brightness of the EADI display. 22 MAINTENANCE TRAINING MANUAL EFIS CONTROL PANEL 23 MAINTENANCE TRAINING MANUAL NOTES 24 MAINTENANCE TRAINING MANUAL OPERATION RADIO ALTIMETER SYSTEM - EADI DISPLAY Purpose The EADI displays the radio altitude and decision height for use primarily during approach and landing. Features Radio Altitude Display Radio altitude is displayed for altitudes between -20 and 2500 feet. From -20 to 100 feet the display updates in 2-foot increments; between 100 and 500 feet the display updates in 10-foot increments, and from 500 to 2500 feet the display updates in 20-foot increments. Above 2500 feet the display is blank. If the radio altitude is greater than 1000 feet for greater than 2 seconds a digital readout is displayed. If the radio altitude is less than or equal to 1000 feet for greater than 2 seconds a radio altitude (RA) dial with readout is displayed. The complete RA dial shall represent an RA of 1000 feet. Rising Runway The green rising runway will be displayed when LOC is valid. For altitudes from 2500 to 200 feet the runway remains at 200 feet. At 200 feet and below the runway will rise with decreasing airplane altitude until it meets the airplane symbol. Decision Height Display The decision height displayed on the EFIS Control Panel is displayed above the radio altitude for radio altitudes greater than 1000 feet. For radio altitudes less than or equal to 1000 feet the DH index is displayed on the RA dial. If the DH selected is negative, the digital decision height or DH index is blanked. 25 MAINTENANCE TRAINING MANUAL OPERATION Operation No DH Alert (RA greater than DH) The DH selected is displayed above the radio altitude display for radio altitudes greater than 1000 feet. If the radio altitude is less than or equal to 1000 feet the RA dial and DH index with the standard readout is displayed. DH Alert (RA less than or equal to DH) As the airplane descends through the selected decision height value, the entire display – radio altitude dial indices, ring segment and DH index - change to yellow and flash during the first three seconds. A DH-Alert is possible only if the airplane descends from a radio altitude value equal to or greater than selected decision height value plus 75 feet. Decision Height Alert Termination The decision height alert can be terminated automatically or by manual reset. Automatic reset occurs at touchdown, or when the airplane climbs to a height greater than 75 feet above the selected decision height. Manual reset is achieved by actuating the reset pushbutton switch RST on the EFIS control panel. At reset, the display returns to the normal colors: the radio altitude changes back to white, the dial indices and ring segment change back to white and the DH index changes back to magenta. Invalid Data Invalid DH or radio altitude are indicated by yellow displays of a boxed "DH" or a boxed "RA", respectively. Invalid radio altitude also blanks the rising runway display 26 MAINTENANCE TRAINING MANUAL RADIO ALTIMETER SYSTEM - EADI DISPLAY 27 MAINTENANCE TRAINING MANUAL OPERATION LRRA SYSTEM BLOCK DIAGRAM Operation Sequence Power LRRA systems 1 and 2 receive power from circuit breaker connected to the 115 volt ac ELEX Power Busses 1 and 2, on the P18 and P6 panels, respectively. Signal Processing The LRRA transmits a signal from the transmit antenna and the reflected signal is returned to the receive antenna. In the R/T, the receive and transmit signals are mixed together to produce an altitude output which is connected to the EFIS symbol generators, the ground proximity computer, the autothrottle (A/T) computer, the flight control computers, TCAS and the yaw damper computer. The digital flight data recorder system receives the altitude through the symbol generators. The LRRA R/T contains detectors that monitor the altitude and provide trip signals at certain altitudes. The 10-foot trips enable the thrust reversers. The 1500' trips cause the marker beacon receiver to switch to low sensitivity below 1500'. The LRRA R/Ts contain monitor circuits which supply VALID signals when the R/Ts are operating normally. A decision height (DH) is selected on the EFIS control panel. When the airplane decends to or below the selected DH, the DH alert is displayed on the EADI. When the airplane ascends 75 feet above the DH level or the reset switch is pressed, the DH alert display extinguished. Test The DH alert can be tested through the EFIS test. The EFIS test is performed through the EFIS bite. 28 MAINTENANCE TRAINING MANUAL LRRA SYSTEM BLOCK DIAGRAM 29 MAINTENANCE TRAINING MANUAL SYSTEM TEST OPERATIONAL TEST LRRA Self-Test The LRRA may be tested by pushing and holding the self-test switch on the front of the receiver/transmitter. When the self-test is activated, the receiver/transmitter sends both an altitude of 40 feet and an RA invalid signal to all systems. On the EADI when the test switch is pushed, the radio altitude will increase and may display 40 feet momentarily. After approximately 2 seconds, the EADI will display an RA flag until the test button is released. If the self-test is okay, the status light on the receiver/transmitter will illuminate after a 2-second delay and will remain illuminated until the switch is released. 30 MAINTENANCE TRAINING MANUAL LRRA OPERATIONAL TEST 31 MAINTENANCE TRAINING MANUAL NOTES 32 Distance Measuring Equipment 1 MAINTENANCE TRAINING MANUAL INTRODUCTION DME SYSTEM 1. Purpose The distance measuring equipment (DME) system provides the flight crew, and associated systems, with the slant range distance to a selected navigation facility. The system is designed to indicate a maximum range of 389.99 nautical miles. 2. System Description The DME system consists of a control panel, an interrogator, an antenna and a distance display. DME control is provided on the VHF Nav control panel. The DME system measures the distance to the navigation facility by transmitting a pulse pair signal to the ground station and measuring the time taken to receive a reply to the interrogation. The DME channel is automatically selected when the crew selects the frequency of the VHF Navigation facility (VOR or Localizer). DME channel selection and self-test are controlled using the VHF Nav control panel. VHF Nav frequency and DME channel may be automatically selected by the Flight Management System. DME distance is displayed by digital indicators located on the pilot's instrument panels. The distance signal is also provided to the Flight Management System for use by the FMC and for distribution to other systems. DME audio is provided to the Audio Integrating System to allow aural identification of the ground facility. Suppression signals between the ATC transponders and DME interrogators prevent mutual interference between the systems. 2 MAINTENANCE TRAINING MANUAL DME SYSTEM 3 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION DME SYSTEM COMPONENT LOCATION General Component Locations Circuit Breakers There is one ac circuit breaker for each system. The circuit breaker for DME-1 is located on the P18-1 on the left load control center. The circuit breaker for DME-2 is located on the P6-1 on the right load control center. Control Panels There is one VHF NAV/DME control panel for each DME system. Both are located on the aft electronics panel (P8); No. 1 is on the left and No. 2 is on the right. Interrogators Two interrogators are located on the E2-2 shelf of the electronic equipment compartment. When facing the rack, interrogator No. 1 is on the left and No. 2 is on the right. Antennas The antennas are located on the underside of the fuselage; No. 1 is at station 468 and No. 2 is at station 580. Indicator The DME distance display is part of the radio direction distance magnetic indicator (RDDMI). There are 2 RDDMIs; one is located on the P-1 panel and the other is on the P-3 panel. 4 MAINTENANCE TRAINING MANUAL DME SYSTEM COMPONENT LOCATION 5 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION VHF NAV/DME CONTROL PANEL 1. Purpose The panel provides for the selection of automatic or manual frequency control for the VHF NAV and DME systems. Controls are provided to select the frequency during manual operation. Segmented displays are provided for both the manual and automatic frequency selections. Switches are provided to initiate self-test of the VHF NAV and DME systems. 2. Features A. AUTO/MAN Selector Switch The AUTO/MAN selector switch is a push-on/push-off illuminated switch that is used to select either AUTO or MAN frequency control of the VHF NAV and DME systems. The selected frequency control mode is indicated on the switch. The annunciator legends are white on black background, and are visable only when the internal lamps are illuminated. AUTO selection is armed by the airplane NAV/VOR-ILS switching. NAV must be selected for display on the HIS before AUTO frequency control can be selected. B. Frequency Selector Controls Dual concentric controls are provided for the manual frequency selection. The outer knob controls tens and units, and the inner knob controls tenths and hundredths. The frequency range is 108.00 to 117.95 MHz, selectable in 50 kHz steps. In AUTO mode, the frequency range is extended to 135.95 MHz. C. Frequency Displays The MANUAL frequency display shows the manual frequency selected. When the system is in the AUTO mode, a dayglo fire orange FLAG (bar) is raised over the manual display window. The frequency selected by the flight management system appears in the AUTO display or dashes are displayed indicating agility tuning. In the MAN mode, the flag is retracted from the manual display and the automatic display is blanked. When the master dim and test switch is actuated, both displays read 188.88, flashing 2 seconds on and 1 second off. Both the AUTO and MAN annunciations are illuminated steadily. D. Test Switches Two switches (three-position, spring-loaded to center) are provided to self-test the VHF NAV and DME systems. Activation of a test switch sends a test signal to the appropriate system to initiate a self-test. Activation of a VOR, UP/LT, or DN/RT test interrupts the flight management system interlock circuit. 6 MAINTENANCE TRAINING MANUAL VHF NAV/DME CONTROL PANEL 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION DME INTERROGATOR 1. Purpose The DME interrogator transmits interrogation pulse pairs to a ground station, receives reply pulses, processes the signals, and provides slant range distance to the DME display and other airplane systems. 2. Physical Description The interrogator is enclosed in a rack mounted 1/2 ATR case and weighs 16 lbs. (7.3 kg). It is secured by two hold-down devices. Interface with the airplane wiring is through a rearmounted dual connector. 3. Power The interrogator requires 115 volts ac, 400 Hz. 4. Operation Each DME channel is paired with a VHF Navigation frequency. DME receive frequencies are in channels between 962 and 1213 MHz. The transmit frequencies are 63 MHz above or below the receive frequencies, and are in the band of 1025 to 1150 MHz. There are 252 channels composed of X and Y channels. Currently, only the X channels are used. The X channel pulse pair spacing is 12 microseconds and the Y channel spacing is 36 microseconds. The output power of the transmitter is a nominal 700 watts peak. The slant range capability of the interrogator is from 0 to 389.99 nautical miles. The interrogator contains monitor circuitry that continuously monitors system performance. If an annomaly is detected, indicators and interfacing systems are alerted by loss of a DME VALID signal. 5. Self-Test The interrogator contains self-test circuitry that simulates normal interrogation and reply. Self-test is initiated by an external test ground, and the result is evaluated by observing the DME distance displays. 8 MAINTENANCE TRAINING MANUAL DME INTERROGATOR 9 MAINTENANCE TRAINING MANUAL NOTES 10 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION DME ANTENNA 1. Purpose The DME antenna provides the means of radiating the RF energy from the DME interrogator's transmitter, and receiving RF reply signals transmitted by the ground station. 2. Physical Description The DME antenna is a blade-type antenna, 3 inches long, and 4 inches across at the base. The DME antenna is designed for L-band use. It has a nominal RF impedance of 50 ohms and a maximum VSWR of 2:1 over the frequency range. 3. Access The antenna has an O-ring moisture seal and is attached to the airplane by four screws. Interface with the antenna is through a coaxial cable and connector that is connected to the antenna before the antenna is installed on the airplane. The antennas for the DME and ATC systems are identical and are interchangable. DME ANTENNA COMPONENT FUNCTIONAL DESCRIPTION 11 MAINTENANCE TRAINING MANUAL RDDMI DME DISTANCE DISPLAYS 1. Purpose The DME indicators display slant range distance to the selected VHF navigation facility. The distance is used to aid navigation. 2. Physical Description The RDDMI displays the distance computed by the DME interrogators. The RDDMI also provides the pilot with compass heading and ADF or VOR bearing. Only the DME display functions are discussed here. The DME indicators are located on the upper portion of the RDDMI. Each indicator consists of four magnetic wheel indicator segments displaying hundreds, tens, units, and tenths of miles. Each indicator has a red and white flag that is retracted out of view during normal DME operation. 3. Operation The indicators receive binary coded inputs from the DME display slant range distance in a digital format on the indicators. When an absence of computed data exists, a display. A loss of valid input data, or a faulty power striped flag obscuring the display. interrogators, decode the data and two sets of magnetic wheel series of dashes appears in the supply, results is the red and white When the DME interrogator is auto tuned dashes indicate either no computed data or agility tuning. 12 MAINTENANCE TRAINING MANUAL RDDMI DME DISTANCE DISPLAYS 13 MAINTENANCE TRAINING MANUAL OPERATION DME SYSTEM BLOCK DIAGRAM Operation There are two DME systems installed. The following description pertains to system 1; however, the operation of system 2 is identical. DME-1 receives power from 115 volts ac ELEX Bus 1 and DME-2 from ELEX BUS 2. When the DME is in an operating mode, a pulsed signal in the 1025-1150 MHz band is transmitted (frequency is determined by the Channel Select input). The DME ground station receives the interrogation and transmits a reply to the interrogator. The reply frequency is either 63 MHz above or below the interrogation frequency. The interrogator receives the reply, measures the time delay between the interrogation and reply pulses and converts the delay time to the equivalent DME distance. DME distance is provided to both RDDMIs and a D/A adapter, using a six-wire ARINC 568 digital data bus. Each RDDMI displays the distances measured by both DME systems. The DAA converts the ARINC 568 input to an ARINC 429 output and distributes the DME distance to the FMC and FCC-A. DME audio is provided to the audio integrating system where it is mixed with VHF Nav audio to provide identification of the ground station. The DME channel is selected when the VHF Nav frequency is selected. This is accomplished using the VHF Nav control panel, or when AUTO is selected on the control panel, tuning of the VHF Nav and DME systems is accomplished by the flight management computer. Nav data must be selected on NAV - VOR/ILS switch to arm AUTO tuning. The DME interrogators and ATC transponders are interconnected by a suppression cable. When one system is transmitting, a suppression pulse is provided to the other three systems inhibiting their operation to prevent mutual inteference. A DME interrogator that is capable of agility tuning is identified by a ground to the FMC. When the FMC detects a malfunction of one DME, it alternately tunes the valid DME interrogator to both channels. DME self-test is initiated by a test switch on the VHF Nav control panel. The DME system is also tested when performing the autopilot BITE test. 14 MAINTENANCE TRAINING MANUAL DME SYSTEM BLOCK DIAGRAM 15 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES DME SYSTEM TESTS Functional Tests Two tests related to the DME system can be performed on the airplane. DME System Self-Test performs an automatic sequence of tests which result in a specific sequence of responses. The DME Control Panel Display Test, which is part of the master light test, confirms the proper operation of the frequency displays and tuning mode annunciation on the VHF NAV/DME control panel. The DME system self-test is initiated through the VOR/DME test switch located on the VHF NAV/DME control panel, or automatically during digital flight control system BIT operation. The test result is evaluated by observing the distance display, and by observing the FMCS Sensor Status Display on the FMC control display unit (FMC-CDU). When the VOR/DME test switch is placed in the DME position, the following sequence of displays indicate a valid system. For two seconds, the DME distance display is obscured by the red and white striped flag and DME...FAIL is displayed on the FMC-CDU. For two seconds, the DME distance display indicates dashes, and DME...TEST is displayed on the FMC-CDU. Until the switch is released, the test distance of 000.0 NM is displayed, and DME...TEST continues to be displayed on the FMC-CDU. When the switch is released, the distance display continues to display 000.0 NM for 13.5 seconds, and then returns to the pre-test condition. DME...OK is displayed on the FMC-CDU immediately upon switch release. The display test is initiated by placing the lighting master dim and test switch, located on the P2 panel, in the TEST position. Proper operation of the frequency displays and the AUTO/MAN annunciator is confirmed by observing the following sequence. The AUTO and MANUAL frequency displays alternately display 188.88 (2 seconds) and blank (1 second) until the switch is released. The AUTO and MAN annunciations illuminate steadily until the switch is released. 16 MAINTENANCE TRAINING MANUAL DME SYSTEM TESTS 17 MAINTENANCE TRAINING MANUAL NOTES 18 MAINTENANCE TRAINING MANUAL EFIS Differences 19 MAINTENANCE TRAINING MANUAL COMPONENT FUNCITONAL DESCRIPTION EHSI DME DISTANCE DISPLAYS Purpose The EHSI displays the distance computed by the DME interrogators. The distance is used to aid navigation. Physical Description Only the DME display functions are discussed here. The distance is displayed in the upper left corner. The 3-digit display shows miles above 100 nautical miles and tenths of miles below 100 nautical miles. Operation The distance is displayed in the VOR and ILS modes when the VHF navigation system is manually tuned. If there is no computed data, dashes replace the distance. If there is a DME failure, the complete DME display blanks. With AUTO selected on the VHF/NAV control panel, the DME distance will not be displayed on the EHSI. The frequency display in the lower right corner will be replaced with the word AUTO. 20 MAINTENANCE TRAINING MANUAL EHSI DME DISTANCE DISPLAYS 21 MAINTENANCE TRAINING MANUAL NOTES 22 MAINTENANCE TRAINING MANUAL OPERATION DME SYSTEM BLOCK DIAGRAM Power The DME interrogators receive 115 volts ac from the elex busses. Frequency Selection The DME system can be tuned by the VHF NAV/DME control panel. The DME frequency is paired to a VHF NAV frequency. When a VHF NAV frequency is selected on the control panel, the DME interrogator tunes to the paired DME frequency. The DME system can also be tuned automatically by the Flight Management Computer System (FMCS). When AUTO is selected on the control panel, the VHF NAV and DME systems are tuned by the selected flight management computer via the digital analog adapter (DAA). A DME interrogator that is capable of agility tuning provides a ground to the FMC. When the FMC commands agility tuning, it will tune the interrogator alternately to two different frequencies as long as AUTO tuning is selected for the interrogator. Interrogation When the DME system is in an operating mode, the interrogator transmits an interrogation pulse pair to the ground station. The ground station receives the interrogation and transmits a reply. The DME interrogator receives the reply from the ground station and processes the signal to determine slant range. The DME interrogators and ATC transponders are interconnected by a suppression cable. When one system is transmitting, a suppression pulse is provided to the other systems inhibiting their operation to prevent mutual interference. 23 MAINTENANCE TRAINING MANUAL OPERATION Distance Signals The distance data from the DME interrogator is provided to both RDDMIs and the DAA on a sixwire ARINC 568 digital data bus. Each of the RDDMIs display DME distance from both DME systems. The DAA converts the ARINC 568 input to an ARINC 429 output and sends DME distance to both FMCs, the FCC, and EFIS. The captain's EHSI normally displays DME distance from the number one DME system, and the first officer's EHSI normally displays DME distance from the number two DME system. If the VHF NAV transfer switch is set to both on one or both on two, then both EHSI's will display DME distance from the selected source. The DME interrogator sends DME audio identification signals to the Digital Audio Control System. Testing Self-test of the DME system can be initiated by the DME test switch of the VHF NAV/DME control panel. The DME system is also tested during DFCS BITE. 24 MAINTENANCE TRAINING MANUAL 25 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES DME SYSTEM TESTS Functional Tests Two tests related to the DME system can be performed on the airplane. DME System Self-Test performs an automatic sequence of tests which result in a specific sequence of responses. The DME Control Panel Display Test, which is part of the master light test, confirms the proper operation of the frequency displays and tuning mode annunciation on the VHF NAV/DME control panel. The DME system self-test is initiated through the VOR/DME test switch located on the VHF NAV/DME control panel, or automatically during digital flight control system BITE operation. The test result is evaluated by observing the DME distance display. The FMCS Sensor Status Display on the FMC control display unit (FMC-CDU) will display DME...TEST during the DME self-test. When the VOR/DME test switch is placed in the DME position, the following sequence of displays indicate a valid system. For two seconds, the DME distance display is obscured by the red and white striped flag on the RDDMI and the distance is blank on the EHSI. For two seconds, the DME distance display indicates dashes on the RDDMI and dashes are displayed on the EHSI. Until the switch is released, the test distance of 000.0 NM is displayed on the RDDMI and 00.0 is displayed on the EHSI. When the switch is released, the distance display continues to display 000.0 NM for 13.5 seconds, and then returns to the pre-test condition. The display test is initiated by placing the lighting master dim and test switch, located on the P2 panel, in the TEST position. Proper operation of the frequency displays and the AUTO/MAN annunciator is confirmed by observing the following sequence. The AUTO and MANUAL frequency displays alternately display 188.88 (2 seconds) and blank (1 second) until the switch is released. The AUTO and MAN annunciations illuminate steadily until the switch is released. 26 MAINTENANCE TRAINING MANUAL DME SYSTEM TESTS 27 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES DME SYSTEM MAINTENANCE SUMMARY Operational Checkout General Refer to Maintenance Manual, Chapter 34, Section 55, when performing maintenance on the DME systems. Power Systems requiring power for DME system operation/test are: DME and VHF Nav. The DME operational test is normally performed in MAN; however, the FMCS must be functional if the DME is operated in AUTO tuning test mode. Test Operational test uses the DME self-test feature. A complete system test, using a DME transponder test set, is described in the Maintenance Manual. Distance Display Assure that both distance displays provide the same indications. Each DME system drives the two indicators in parallel. AUTO/MAN The operational test is normally performed in the manual tuning mode. If the AUTO mode is selected, and the FMCS has not been initiated, the automatic tuning lines are open and the AUTO frequency display is blanked. Antenna The DME and ATC antennas are both L-Band antennas and have the same part number. 28 MAINTENANCE TRAINING MANUAL PILOT DETERMINE MODE WHEN MALFUNCTION OCCURRED POWER ASSURE THAT POWER IS APPLIED TO ALL RELATED SYSTEMS TEST NO TEST EQUIPMENT REQUIRED FOR OPERATIONAL TEST. DISTANCE DISPLAY DME DISTANCE IS DISPLAYED ON BOTH RDDMI: AUTO/MAN OPERATIONAL TEST IS PERFORMED IN MAN ANTENNA DME AND ATC ANTENNAS ARE THE SAME TYPE DME SYSTEM MAINTENANCE SUMMARY 29 107304 MAINTENANCE TRAINING MANUAL NOTES 30 Ground Proximity Warning System 1 MAINTENANCE TRAINING MANUAL NOTES 2 MAINTENANCE TRAINING MANUAL INTRODUCTION GROUND PROXIMITY WARNING 1. Purpose The purpose of the Sundstrand-MARK ground proximity warning system (GPWS) is to alert the flight crew to the existence of an unsafe condition due to terrain proximity. 2. System Description A. GPWS Modes The various hazardous conditions that can be encountered in flight are divided into the following modes: Mode 1 - Excessive descent rate. Mode 2 - Excessive closure rate with respect to rising terrain. Mode 3 - Excessive altitude loss during climb-out (in takeoff or during goaround) when not in landing configuration (landing gear up and/or flaps less or equal to 15 units). Mode 4 - Insufficient terrain clearance when not in landing configuration (landing gear up and/or flaps less than or equal to 15 units). Mode 5 - Excessive deviation below glide slope when making a front course approach with the gear down. 3 MAINTENANCE TRAINING MANUAL INTRODUCTION B. Mode Annunciations The GPWS modes are annunciated in the flight compartment by means of aural messages and lights. (1) Aural Messages The aural messages are transmitted over the audio integration loudspeaker. (2) Lights Warning annunciations include the illumination of the red PULL UP lights. Alert annunciations include the illumination of the amber BELOW G/S P-INHIBIT lights. One other light (amber) on the first officer's instrument panel, INOP, will annunciate an inoperative system. There is no aural message associated with this annunciation. 4 MAINTENANCE TRAINING MANUAL MODE 1 - EXCESSIVE DESCENT RATE MODE 2 - EXCESSIVE CLOSURE RATE MODE 3 - EXCESSIVE ALTITUDE LOSS DURING CLIMB-OUT MODE 4 - INSUFFICIENT TERRAIN CLEARANCE MODE 5 - EXCESSIVE DEVIATION BELOW GLIDE SLOPE GROUND PROXIMITY WARNING SYSTEM 5 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION GROUND PROXIMITY WARNING SYSTEM General Component Location Circuit Breakers The GPWS circuit breaker is located on the P18 panel. Control Panels There is one control panel for the system. It is located on the first officer's P3 panel. Computer The GPWS computer is located on the E2-4 shelf. Warning Lights/Inhibit Switches A PULL UP warning light and BELOW GS warning light/inhibit switch are located on each pilot's panel, P1 and P3. Speaker There is one speaker for the system. It is located on the overhead P5 panel. Landing Gear Lever Switch The landing gear lever switch is located in back of the center P2 panel. Flap Position Switches The flap position switches are mounted on the flap control unit which is located on the upper aft portion of the right main gear wheel well. 6 MAINTENANCE TRAINING MANUAL GROUND PROXIMITY WARNING – SYSTEM 7 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION CONTROL PANEL 1. Purpose The ground proximity warning control panel provides the flight crew with visual indication of GPW operation, self-test capability and flap-gear inhibit capability. 2. Location The control panel is located on the first officer's P3 panel. 3. Features The amber INOP light is illuminated when a computer or input signal malfunction is detected, or a GPWS self-test is being performed. The FLAP/GEAR INHIBIT switch is a two-position toggle switch, guarded and safety-wired in the NORMAL position. When it is placed in the INHIBIT position, the TOO LOW-FLAPS and TOO LOW-GEAR warnings are inhibited. The SYS TEST switch is used to initiate a GPWS self-test. Self-test can be conducted on the ground or in-flight. CONTROL PANEL 8 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION WARNING LIGHTS 1. Purpose The warning lights provide visual indication of ground proximity warning. 2. Location Two warning lights are provided on each pilot's control panel. 3. Features The red PULL UP warning lights illuminate when a mode 1, 2, 3 or 4 flight path is detected. The amber BELOW GS warning lights illuminate when glide slope deviation becomes excessive. Press the BELOW GS lens cap to inhibit its warning. Remove the lens cover to gain access to the lamps. WARNING LIGHTS 9 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION COMPUTER 1. Purpose The computer monitors the input parameters to determine if an unsafe flight condition exists and provides an appropriate output to the aural and visual warning devices. 2. Location The computer is located on electronic equipment shelf E2-4. #. Physical Description The computer is housed in a rack-mounted, 1/4 ATR short enclosure weighing 8 pounds, and secured by a single hold-down device. It requires 115 volt ac electrical power and all electrical interface is provided by two rear-mounted connectors. 4. Operation The computer processes radio altitude, barometric altitude rate, glide slope deviation, mach number, landing gear and flap logic which are provided by other airplane systems. If the airplane enters an unsafe flight path relative to the ground, the computer issues a warning. 5. Self-Test There is no self-test feature available at the computer. 10 MAINTENANCE TRAINING MANUAL COMPUTER 11 MAINTENANCE TRAINING MANUAL NOTES 12 MAINTENANCE TRAINING MANUAL OPERATION WARNING MODES Operation Sequence The ground proximity warning system provides the pilots with an aural and visual warning of potentially dangerous flight paths. The computer has six modes of operation. Description When the computer issues a mode 1, 2, 3 or 4 warning, the PULL UP warning light illuminates. When the computer issues a mode 5 warning, the BELOW G/S warning light illuminates. Aural warnings are provided through the GPWS speaker for all modes. The computer is capable of providing nine different messages. Each aural warning message has a priority level assigned to it. Each of the six modes has a warning envelope and aural messages associated with it. MODE 1 2 3 4 5 6 PRIORITY 1 2 3 4 5 6 7 8 9 FLIGHT CONDITION EXCESSIVE DESCENT RATE EXCESSIVE CLOSURE RATE DESCENT AFTER TAKEOFF PROXIMITY TO TERRAIN DESCENT BELOW GLIDESLOPE DESCENT BELOW MINIMUMS MESSAGE MODE WHOOP WHOOP - PULL UP TERRAIN TOO LOW – TERRAIN TOO LOW – GEAR TOO LOW – FLAPS MINIMUMS SINK RATE DON'T SINK GLIDESLOPE 1 & 2 2 4 4A 4B 6 1 3 5 MODES OF OPERATION 13 MAINTENANCE TRAINING MANUAL OPERATION GPWS - MODE 1 1. Operation The purpose of mode 1 is to alert the flight crew to an excessive descent rate with respect to terrain clearance. This mode is independent of landing gear and flap positions. 2. Normal Sequence Mode 1 indications occur below 2450 feet radio altitude down to 30 feet when the descent rate exceeds a threshold value as indicated on the graph. The Mode 1 envelope is divided into two areas: The initial penetration area (alerting areas, or "SINK RATE" area) and the inner warning area, "WHOOP WHOOP PULL UP" area. The specific initial penetration area and the inner warning area boundaries are as shown on the graph. Initial penetration of the Mode 1 envelope is annunciated by the illumination of the red PULL UP light and the repeated aural message "SINK RATE....". Penetration of the inner warning area is annunciated by the red PULL UP light and the repeated aural message "WHOOP WHOOP PULL UP...." 14 MAINTENANCE TRAINING MANUAL GPWS MODE 1 15 MAINTENANCE TRAINING MANUAL OPERATION GPWS - MODE 2A 1. Operation The purpose of mode 2 is to alert the flight crew to an excessive closure rate with respect to rising terrain. 2. Normal Sequence A. Mode 2 Definition This mode consists of two submodes: If the flaps are 15 units or less, mode 2A is annunciated; if the flaps are down greater than 15 units, mode 2B is annunciated. Mode 2B is described later. B. Mode 2A Envelope If the airspeed is less than 220 knots, the upper boundary is 1650 feet radio altitude and the lower boundary 30 feet. If the airspeed exceeds 310 knots, the upper boundary is 2450 feet radio altitude and the lower boundary 30 feet. Between 220 knots and 310 knots, the upper boundary varies linearly with respect to computed airspeed (airspeed expansion function). Penetration of the mode 2A envelope can be either on the slope or from the top. The envelope is divided into two areas: the initial penetration area (alerting or "TERRAIN-TERRAIN..." area), and the inner warning area ("WHOOP WHOOP PULL UP" area). The inner warning area is entered 1.6 seconds after entering the initial penetration area. C. Mode 2A Indications Initial penetration area indications consist of the illumination of the red PULL UP light, and the aural message "TERRAIN". The indications of the inner warning area are the illumination of the red PULL UP light, and the repeated aural message "WHOOP-WHOOP PULL-UP"...". D. Altitude Gain Function Upon leaving the inner warning area, due to either terrain drop-off or a pull-up maneuver, the altitude gain function is activated. During this function, the indications change to the alerting message - the red PULL UP light and the repeated aural message "TERRAIN...". The indications continue until the airplane has gained 300 feet of barometric altitude or when the landing gear is lowered. 16 MAINTENANCE TRAINING MANUAL GPWS - MODE 2A 17 MAINTENANCE TRAINING MANUAL OPERATION GPWS - MODE 2B 1. Operation The purpose of mode 2B is to alert the flight crew to an excessive closure rate with respect to rising terrain with the flaps down greater than 15 units, or the glideslope deviation is within plus or minus two dots. 2. Normal Sequence A. Mode 2B Envelope The Mode 2B indications occur below 789 feet radio altitude and down to 200-600 feet depending upon the barometric rate of descent, when the closure rate exceeds threshold values as shown on the graph. B. Mode 2B Indications (1) Gear Down When the gear is down, mode 2B indications consist of the repeated alert "TERRAIN..." and the illumination of the red PULL UP light. (2) Gear Up When the gear is up, mode 2B indications consists of the repeated warning "WHOOP WHOOP PULL UP …” and the illumination of the red PULL UP light. 18 MAINTENANCE TRAINING MANUAL GPWS - MODE 2B 19 MAINTENANCE TRAINING MANUAL NOTES 20 MAINTENANCE TRAINING MANUAL OPERATION GPWS - MODE 3 1. Operation Sequence Ground proximity Mode 3 is designed to alert the flight crew to an excessive loss of altitude after take-off or during a missed approach. 2. Normal Sequence A. Mode 3 Types Mode 3 provides two types of warnings; one based on barometric altitude and radio altitude, and the other based on minimum radio altitude clearance during takeoff until Mode 4 is activated. The visual annunciation of both types is the illumination of the red PULL UP light. B. Alerting Type-1 Descent after Takeoff ("Don't Sink") This warning is provided whenever the airplane descends a predetermined amount of barometric altitude before reaching 667 feet radio altitude. An expanded upper limit of 1333 feet radio altitude is used at higher airspeeds to prevent premature switching from Mode 3 to a possible Mode 4 warning on climbout. By delaying the switching from Mode 3 to Mode 4 to 1333 feet radio altitude at these higher airspeeds, a Mode 4 nuissance warning is avoided. The allowable barometric descent varies as a function of radio altitude and time. Type-2 Minimum Terrain Clearance ("TOO LOW TERRAIN") This warning is based on a minimum terrain clearance, or floor, that increases with radio altitude during takeoff. A value equal to 75 percent of the current radio altitude is accumulated in a filter that is only allowed to increase in value. If the radio altitude should later decrease, the filter will store its maximum attained value. Further decreases in radio altitude below the stored filter value with gear or flaps up will result in the warning "TOO LOW TERRAIN". This warning is provided to prevent a collision, during takeoff climb, into terrain that produces insufficient closure rate for a Mode 2 warning. The filter is activated at 150 feet radio altitude on takeoff, and continues until Mode 3 switches to Mode 4, or until the radio altitude decreases below 30 feet. 21 MAINTENANCE TRAINING MANUAL OPERATION C. Mode 3 Alert Termination A type -1 warning "DON'T SINK", is terminated when a positive rate of climb is established. A TYPE-2 warning, "TOO LOW TERRAIN" is terminated when radio altitude is greater than the stored filter value (floor warning altitude). D. Mode 3 Armed (1) Take Off The flaps logic within the GPWC is forced to a down state below 30 feet radio altitude to allow setting the mode select state to Mode 3 during final approach or when the aircraft is parked on the ground with flaps up. (2) Approach During landing approach, Mode 3 is armed when the airplane descends through an altitude of 245 feet in landing configuration (flaps greater than 15 units, and landing gear down). E. Mode 3 to Mode 4 Switchover The minimum terrain clearance filter is used to control the switching from Mode 3 to Mode 4. After takeoff, Mode 4 will normally be enabled when the filter value exceeds 500 feet. This will occur at or above 667 feet radio altimeter, depending on the time allowed to charge the filter. This applies to airspeeds below 190 kts. For computed airspeeds greter than 250 kts the filter value must exceed 1000 feet for a Mode 3 to Mode 4 transition. Mode 3 selection within the GPWC must be retained during power loss to prevent inadvertent reselection of the wrong mode (Mode 3 or Mode 4). Mode selection logic is arranged so that a GPWC in either state can be installed in an aircraft on the ground and the selection of Mode 3 will be made. 22 MAINTENANCE TRAINING MANUAL GPWS - MODE 3 23 MAINTENANCE TRAINING MANUAL NOTES 24 MAINTENANCE TRAINING MANUAL OPERATION GPWS - MODE 4 1. Operation The purpose of mode 4 is to alert the flight crew to insufficient terrain clearance when not in landing configuration. 2. Normal Sequence A. Mode 4 Definition Mode 4 usually applies during the landing phase of flight. It is armed after takeoff when the mode 3 critical alerting upper boundary exceeds the mode 4A upper boundary. It is annunciated in the event of insufficient terrain clearance when the airplane is not in the proper landing configuration. Mode 4 consists of two submodes. When the landing gear is up, mode 4A is annunciated. When the landing gear is down, but the flaps are less than or equal to 15 units, mode 4B is annunciated. With the flaps less than or equal to 15 units and the gear down, the GPWC switches automatically to mode 3 when the radio altitude drops below 30 feet, so that mode 3 would be armed at takeoff. B. Mode 4A - Gear Up (1) Envelope At airspeeds less than 190 knots, the threshold radio altitude is 500 feet. Above 190 knots, the mode 4A threshold radio altitude increases linearly, and above 250 knots, it is 1000 feet. (2) Indications In the high-airspeed area, the aural message is the repeated "TOO LOW - TERRAIN". In the low-airspeed area, it is repeated "TOO LOW GEAR". The visual indication in both areas is the illumination of the red PULL UP light 25 MAINTENANCE TRAINING MANUAL OPERATION C. Mode 4B - Gear Down, Flaps ≤15 Units (1) Envelope At airspeeds less than 159 knots, the threshold altitude is 245 feet radio altitude. Above 159 knots, the threshold radio altitude increases linearly. Above 250 knots, the threshold radio altitude is 1000 feet, as in the case of mode 4A. The lower boundary of the mode 4B envelope is 30 feet radio altitude at all airspeeds. (2) Indications In the high-airspeed area, the aural message is the repeated "TOO LOW-TERRAIN". In the low-airspeed area it is the repeated "TOO LOW-FLAPS". The visual indication in both areas is the illumination of the red PULL UP light. 26 MAINTENANCE TRAINING MANUAL GPWS - MODE 4 27 MAINTENANCE TRAINING MANUAL OPERATION GPWS - MODE 5 1. Operation The purpose of mode 5 is to alert the flight crew to an excessive deviation below the glidepath when making a front-course approach. Mode 5 is armed when the airplane enters the mode 5 envelope with the gear down. 2. Normal Sequence A. Mode 5 Envelope The mode 5 envelope is divided into two alerting areas: the low-level initial penetration alerting area, and the normal-level inner alerting area. The low-level alerting area indications occur below 1000 feet of radio altitude and down to 30 feet, when the glide slope deviation exceeds 1.3 dots (0.46 degrees). The specific area boundaries are as shown on the graphic. The normal-level alerting area indications occur below 300 feet radio altitude and down to 30 feet, when the glide slope deviation exceeds 2.0 dots (0.7 degrees). The specific area boundaries are as shown on the graphic. The additional boundary variations below 150 feet are provided to prevent nuisance messages by allowing for normal beam variations near the lower envelope threshold. B. Mode 5 Indications Mode 5 is annunciated by the illumination of the amber BELOW G/S light/switch and the repeated aural message "GLIDE SLOPE". The sound level in the normal-level alerting area is the same as in modes 1 thru 4, and it is 6 db lower in the low-level alerting area. The "GLIDE SLOPE" message is repeated more rapidly as the terrain clearance decreases and/or the glide slope deviation increases. C. Cancellation of Mode 5 Indications Mode 5 aural and visual indications may be inhibited or cancelled by pressing the BELOW G/S light/switch whenever mode 5 is armed. If the switch is pressed before the mode 5 indications have started, the visual and aural indications will be inhibited. If the switch is pressed after the indications have started, the visual and aural indications will be cancelled. Once cancelled, or inhibited, the indications cannot be reinstated or rearmed simply by a repeated switch actuation. Mode 5 is automatically rearmed when the airplane exits from the mode 5 envelope, or if the landing gear is cycled. 28 MAINTENANCE TRAINING MANUAL GPWS - MODE 5 29 MAINTENANCE TRAINING MANUAL OPERATION MODE 6 - DESCENT BELOW MINIMUMS Operation Sequence When the airplane descends below the MDA (minimum descent altitude) or DH (decision height) selected on low range radio altimeter No. 1, mode 6 warning is issued. Description The low range radio altimeter provides a ground to the computer when the airplane descends below the MDA or DH. The computer issues a voice alert, MINIMUMS-MINIMUMS, but none of the ground proximity warnings lights illuminate. This mode is enabled between absolute altitudes of 1000 feet and 50 feet. MODE 6 –DESCENT BELOW MINIMUMS 30 MAINTENANCE TRAINING MANUAL OPERATION GROUND PROXIMITY WARNING SYSTEM BLOCK DIAGRAM Operation Sequence The ground proximity warning system block diagram shows the ground proximity computer, the systems that provide inputs and the computer outputs. Power The GPWS computer receives 115 volts ac from the captain's load control panel (P18). System Description The GPWS computer receives input signals from the LRRA system, the ADC system and the VHF NAV system. Gear lever and flap position logic is also provided to the computer. The computer processes these analog and logic signals to detect the airplane's flight conditions. The LRRA system provides the GPWS with radio altitude (height). LRRA signals are used in the control of all modes. Mode 2 requires a radio altitude rate signals (terrain closure rate) which is derived by the computer, from the radio altitude signal. The decision height trip is used in the mode 6 warning. The ADC system provides mach and barometric altitude rate signals to the GPWS computer. Altitude rate is used to the compute mode 1 conditions, and is used to derive altitude loss to compute mode 3 conditions. The mach signal is used to set warning thresholds fo mode 2 and mode 4 computations. The VHF navigation system provides glide slope deviation signal which is used in the mode 5 computation. The flap position switch provides a ground to the GPWS computer, when the flaps are not in a landing configuration. The landing gear lever switch provides a ground when the landing gear control lever is in the down position. These switches arm the TOO LOWFLAPS and TOO LOW-GEAR warnings of mode 4. The Flap/Gear Inhibit switch, in the INHIBIT position, simulates a flap and gear down configuration, inhibiting the flap and gear warnings. 31 MAINTENANCE TRAINING MANUAL OPERATION System Description (Cont.) When the SYS and the INOP (priority 9), WHOOP WHOOP – TEST switch is pressed, the PULL UP, light the BELOW G/S warning lights failure monitor light illuminate. An aural warning consisting of GLIDE SLOPE then WHOOP WHOOP - PULL UP is generated. The PULL UP warning lights flash and PULL UP aural warning is repeated up to 7 times. When the BELOW G/S warning light/inhibit switch is pressed, with the radio altitude below 1000 feet, the G/S warning is inhibited. The inhibit is removed when the airplane climbs above 1000 feet. The ground proximity failure monitor INOP light illuminates during a system self-test, or when the GPWS computer, LRRA 1, or ADC 1 fails. The INOP light also illuminates when the NRRA 1 system is tested. Aural warnings are applied to the GPW speaker. 32 MAINTENANCE TRAINING MANUAL GROUND PROXIMITY WARNING SYSTEM - BLOCK DIAGRAM 33 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES GROUND PROXIMITY WARNING SYSTEM - SELF-TEST Test Preparations In order to perform the GPWS self-test, the following systems must have electrical power applied: Ground Proximity Warning System Air Data Computer - 1 Low Range Radio Altimeter - 1 VHF Navigation System Allow at least 30 seconds to elapse before repeating a self-test. Functional Test-Airplane on the Ground Gear control lever must in DOWN position, and flaps not in landing configuration (less than 30 units). Alert the ground crew, if the flaps are to be moved. Press and hold the SYS TEST switch on the GPWS control panel. Both pilots' BELOW G/S lights and the INOP light illuminate, and the aural warning GLIDE SLOPE! Is emitted one time. Both pilots' BELOW G/S and PULL UP lights and the INOP light are illuminated, after the GLIDE SLOPE! warning is emitted, and the aural warning WHOOP! WHOOP! PULL-UP! is repeated for 5-10 seconds. Then the test is terminated by the ground proximity computer. After the first WHOOP! WHOOP! PULL-UP! WARNING, the test has been completed and the test can be terminated by releasing the STS TEST switch. Functional Test-Airplane In-Flight In-flight, the airplane must be more than 1000 feet above the terrain and the landing gear control lever cannot be in the DOWN position. The test sequence is the same as it is on the ground except that the test continues as long as the SYS TEST switch is pressed. 34 MAINTENANCE TRAINING MANUAL GROUND PROXIMITY WARNING SYSTEM – SELF TEST 35 MAINTENANCE TRAINING MANUAL INTRODUCTION GROUND PROXIMITY WARNING 1. Purpose The purpose of the Sundstrand-MARK V ground proximity warning system (GPWS) is to alert the flight crew to the existence of an unsafe condition due to terrain proximity, and to provide a warning when windshear conditions are encountered. 2. System Description A. GPWS Modes The various hazardous conditions that can be encountered in flight are divided into the following modes: Mode 1 - Excessive descent rate. Mode 2 - Excessive closure rate with respect to rising terrain. Mode 3 - Excessive altitude loss during climb-out (in takeoff or during go-around) when not in landing configuration (landing gear up and/or flaps less than 25º). Mode 4 - Insufficient terrain clearance when not in landing configuration (landing gear up and/or flaps less than 25º). Mode 5 - Excessive deviation below glide slope when making a front course approach with the gear down. Mode 6 - Descent through a selected decision height with the landing gear down. Windshear mode - Whenever windshear conditions are encountered. 36 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION GROUND PROXIMITY WARNING SYSTEM 1. General Subsystem Features The main component of the GPWS is the ground proximity warning computer (GPWC). It establishes the conditional limits associated with mode annunciation and compares them with the airplane flight status determined on the basis of received flight parameter inputs. It then generates the appropriate signals for aural and visual mode annunciation and transmits them to the respective annunciators. Sometimes, in emergency situations, when the flight crew is well aware of the prevalent conditions, it may be desirable to override a flap-up position in order to avoid unnecessary messages. This may be accomplished by switching on the FLAP INHIBIT switch. Flight compartment self-tests can be initiated by actuating a self-test switch. Malfunctions are recorded 1n a ncn-volatile fault memory by flight segments. They are displayed in a GPWC front panel window when a PRESENT STATUS or a FLIGHT HISTORY readout is initiated. 2. System Interfaces A. Flight Paraneter Inputs Computed airspeed, barometric altitude (REF.29.92 in.), baro corrected altitude No. 1, barometric altitude rate, inertial vertical velocity, radio altitude, magnetic track, localizer deviation, glide slope deviation, latitude, and longitude are the parameters received from interfacing systems and used to compute the airplane's status with respect to ground proximity warning system modes. B. Outputs Output signals for the activation of visual indicators consist of discretes transmitted to illuminate the red PULL UP lights, the red WINDSHEAR lights, and the amber BELOW G/S lights. The same discretes are transmitted to the flight recorder system. Audio signals are transmitted to the audio integrating system. In case of failure for either GPWS or WINDSHEAR, discretes are sent to INOP light. 3. General Operation A. Power-On The GPWC becomes operational when power is applied. The operation is automatic. 37 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION B. Flap and Landing Gear Position Information on flap and landing gear position is modes. Flap-down and gear-down positions can be INHIBIT switch. When the switch is actuated, it and gear-up position information and to simulate gear-down condition, respectively. used to arm or to inhibit certain simulated by actuating the FLAP/GEAR provides signals to override flaps-up a flaps-down 25ø or greater, or a The input signal for landing gear position is "LANDING GEAR LEVER" position. C. Flight Compartment Self-Test The input from the ground proximity SYS TEST switch initiates a flight compartment confidence or a full vocabulary self-test. The confidence self-test can be initiated in air or on the ground. The full vocabulary self-test can be initiated only on the ground. D. Glide Slope Mode Inhibit A discrete from the BELOW G/S light/switch, when actuated, cancels or inhibits the aural and visual mode 5 (below glide slope) indications. Mode 5 also is automatically inhibited during a backcourse landing approach. 38 MAINTENANCE TRAINING MANUAL GROUND PROXIMITY WARNING SYSTEM 39 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION GROUND PROXIMITY WARNING COMPUTER 1. Purpose The ground proximity warning computer (GPWC) establishes the limits for the ground proximity warning system modes and compares the airplane flight and terrain clearance status against the established mode limits. If the airplane is found to have entered a ground proximity warning system mode, the computer issues appropriate warning or alerting signals. The computer stores failure data in a non-volatile memory for display in a front panel window. 2. Location The GPWC is located in the main equipment center. 3. Physical Description The BITE display is used for present BITE status (PRESENT STATUS) and past BITE flight fault history (FLIGHT HISTORY) readouts. It consists of eight LED characters. The BITE displays is initiated by activating the STATUS/HISTORY switch. It is a threeposition toggle switch, with a spring-loaded center position. To initiate the BITE readout, the switch must momentarily be placed to either PRESENT STATUS or to FLIGHT HISTORY. NOTE: If it is desired to prematurely terminate a long flight history readout, the front panel STATUS/HISTORY switch must be positioned to PRESENT STATUS and held until message CANCEL appears. This terminates the flight history display with the message END TEST. 40 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION A. Specifications The GPWC is MCU size 2, weighs 5.3 pounds (2.4 Kg), and requires 115 volts, 400 Hz, single-phase power. It uses forced-air cooling. B. Electrostatic Sensitivity The GPWC is an electrostatic sensitive device and must be handled according to maintenance manual practice 20-41-01. 4. Control Five different aural message configurations are available. Selection of a desired configuration is accomplished by means of four program pins (C6, D6, A7, and D5) in the mating connector. If none of the pins is grounded, the configuration is "basic". By grounding the appropriate pin, "alternative audio alert select" (AAAS) #1, #2, #3, or #4 can be selected. No more than one pin can be grounded at any one time. If more than one pin is grounded, the configuration becomes "basic". 5. BITE A. Purpose The purpose of BITE is to perform an internal check of computer functions, to record past faults that occurred during the last ten flights, and to annunciate system status information. B. BITE Tests (1) Continuous Tests Continuous tests are completely performed during each program loop. Functions checked are CPU operation and data input integrity for shorts to ground or open circuits. Also the air data, IRS, ILS, and radio altimeter systems and the internal power supply are monitored for valid and/or non-computed data. (2) Periodic Tests Test requiring excessive processing time are subdivided into smal segments. Tests on the individual segments are performed sequentially, one segment during each program loop. Periodic tests include check on processor instruction sets, program memory contents, RAM addressing and storage functions, voice memory addressing and contents, parity check of received data and ability to read the data. 41 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION (3) Event-Initiated Tests These test are performed during or after a specific events has occurred. They include: resetting the program a fraction of a second prior to a power supply failure; checksumming the data stored in the non-volatile fault memory at powerup; checksumming the data written after entering data; sampling and storing program pin status at power-up; restating the CPU at a known location in the program after loss of CPU. C. Fault Recording Faults area recorded in a non-volatile fault memory by flight segments. The beginning and the of each flight segment are identified using radio altitude, airspeed, and mode 3-to-4 transitions. Up to 24 faults may be recorded during each flight segment. GROUND PROXIMITY WARNING COMPUTER 42 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION WARNING LIGHTS 1. Purpose The warning lights provide visual indication of ground proximity warning. 2. Location Three warning lights are provided on each pilot's control panel. 3. Features The red WIND SHEAR lights illuminate whenever windshear conditions are detected. The red PULL UP warning lights illuminate when a mode 1, 2, 3, or 4 flight path is detected. The amber BELOW GS warning lights illuminate when glide slope deviation becomes excessive. Press the BELOW GS lens cap to inhibit its warning. Remove the lens cover to gain access to the lamps. WARNING LIGHTS 43 MAINTENANCE TRAINING MANUAL NOTES 44 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES GPWS FLIGHT COMPARTMENT SELF-TEST 1. Fault Isolation The GPWS flight compartment self-tests provide a means to check out the system and to isolate any faults present to the LRU. If the flight compartment self-test indicates the presence of malfunction, the GPWC selftest readout (initiated from GPWC front panel and discussed earlier in the course) will point to the faulty LRU. 2. Test A. Flight Compartment Self-Test Description The purpose of the flight compartment self-tests is to check the operation of the system. Two types of flight compartment self-tests are available: the confidence selftest and the full vocabulary self-test. Both flight compartment self-tests are initiated by actuating the ground proximity SYS TEST switch on the P3-7 panel. B. Flight Compartment Confidence Self-Tests The flight compartment confidence self-test can be performed either in flight, or on the ground. (1) Airborne Flight Compartment Confidence Self-Test (a) Test Conditions For the airborne flight compartment confidence self-test to be initiated, the landing gear must be retracted, and the radio altitude must exceed 1000 feet. (b) Test Initiation The test is initiated by actuating the ground proximity test switch for less than 5 seconds. The test is initiated by the moment the switch is actuated. 45 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES (c) Test-Pass Annunciation Upon test initiation, the aural message GLIDE SLOPE is voiced and the amber alerting light BELOW G/S light and the INOP light are illuminated. This is followed by the aural message WHOOP WHOOP PULL UP and the red PULL UP light and INOP light illuminated. (d) Test-Fail If a fault is present, only the INOP light will illuminate when the test is initiated. (2) Flight Compartment Confidence Self-Test on the Ground (a) Test Conditions For the flight compartment confidence self-test to be initiated on the ground, the landing gear must be down, and the radio altitude must be less than 30 feet. (b) Test Initiation As in the case of the airborne flight compartment confidence self-test, this test on the ground is initiated by actuating the SYS TEST switch for less than 5 seconds. The test is initiated at the moment the switch is actuated. (c) Test-Pass Annunciation The sequence of messages and lights annunciated during the flight compartment confidence self-test on the ground is identical to the one annunciated during the airborne flight compartment confidence self-test, except that after test initiation, certain internal computer checks are executed. The duration of these checks does not exceed 4 seconds. 46 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES C. Flight Compartment Full Vocabulary Self-Test (1) Test Conditions For the flight compartment full vocabulary self-test to be initiated, the landing gear must be down and the radio altitude must be less than 30 feet. The full vocabulary self-test cannot be performed if a condition exists that inhibits the confidence self-test. (2) Test Initiation The test is initiated by actuating the SYS TEST switch for more than 5 seconds. The test may also be initiated by actuating the test switch during the "WHOOP WHOOP PULL UP" annunciation of the confidence test. (3) Test-Pass Annunciation Upon test initiation, the same internal computer checks are executed as the ones mentioned in the flight compartment confidence self-test on the ground. Subsequently, the confidence test aural and visual indications are annunciated, followed by all the available aural messages voiced in the order shown in the graphic. 47 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES D. Test-Fail Annunciation (1) Regular Faults If a fault is present, both flight compartment self-tests are inhibited. The INOP light illuminates whenever SYS TEST is pressed. (2) Latching Faults On the ground, the flight compartment self-tests also are inhibited if one or more latching faults occurred during the last flight (as described under GPWC SELF-TEST). In order to unlock the GPWC, follow the procedure indicated on the graphic. 48 MAINTENANCE TRAINING MANUAL GPWS - FLIGHT COMPARTMENT SELF-TESTS 49 MAINTENANCE TRAINING MANUAL GPWC - SELF-TESTS (SHEET 1) 50 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES GPWC SELF-TEST 1. Functional Test A. Computer Self-Test Description The computer self-tests check the status of the computer and provide a front panel readout of either its present status or of faults that occurred during the last ten flight segments as recorded in the fault memory. No test results - neither aural messages, nor visual indications - are annunciated in the flight compartment. B. Computer PRESENT STATUS Self-Test (1) Initiation The PRESENT STATUS self-test is initiated by momentarily placing the STATUS/HISTORY switch to PRESENT STATUS. The same internal ground proximity warning computer checks are executed as during the flight-deck full vocabulary or confidence selftests initiated on the ground. (2) Test Results The test results are displayed in the front panel BITE display window. Each annunciation starts with an eight-character test pattern, and ends with the words "END TEST". (a) Normal Display If no faults have been detected, the display reads "SYSTEM OK". For the complete readout see GPWS SELF-TEST SHEET 1. (b) Fault Display If there are faults, the display annunciates the detected faults; such as, "RADIO ALTITUDE INVALID", "ILS DATA INACTIVE", "IRS DATA INACTIVE", etc. A full list of available messages and of possible causes of the faults, is shown on the two GPWC SELF-TEST graphics. 51 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES 2. Operational Checkout A. Computer FLIGHT HISTORY Self-Test (1) Initiation The computer FLIGHT HISTORY self-test is initiated by momentarily placing the STATUS/HISTORY switch to FLIGHT HISTORY. (2) Test Results (a) Flight Segments The fault readout includes up to 24 faults that occurred during any of the last ten flight segments. A flight segment starts when the airplane is airborne (RA greater than 65 feet and airspeed less than 90 knots). A flight segment ends when GPWC has transitioned from mode 3 to mode 4, and subsequently back from mode 4 to mode 3, and the airplane returns to the ground (airspeed less than 90 knots and RA less than 30 feet). No faults can now be written into the fault memory. Flight segment numbering begins with flight 1 as the most recent flight segment. Every flight history readout displays the message QNH SELECTED (corrected barometric altitude to sea level) or QFE SELECTED (airfield elevation) prior to END TEST. The flight segment history data is capable of being read on the computer front panel BITE display at any time without destroying the data. 52 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES (2) Test Results (Cont) (b) Normal Display When no faults were stored in the fault memory, the display reads "PREVIOUS TEN FLIGHTS OK". (c) Fault Display If there are faults recorded in the fault memory, the BITE display scrolls the recorded faults from right to left; such as, "GPWS FAILED", "RADIO ALTITUDE INVALID", or "AIR DATA INACTIVE", and the flight numbers during which these faults occurred. A full list of possible messages is shown on the GPWC SELF-TEST graphics. (d) FLIGHT HISTORY Self-Test Termination If it is desired to prematurely terminate a long flight history readout, the front panel STATUS/HISTORY switch must be positioned to PRESENT STATUS and held until the CANCEL message appears on the BITE display. This terminates the flight history display with the message END TEST. (3) Computer Failures Computer failures will be indicated by "GPWC FAILED" or "FLT HIST INVALID" and will require removal from the airplane for service. All other failure messages indicate an incorrect input condition and should be corrected without removing the GPWC. 53 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES (4) Latching Faults A number of inflight faults cause the GPWC to lock itself up at landing (Rad. Alt. Less than 50 feet). Consequently, on the ground the INOP light illuminates and the flight compartment self-tests are inhibited, even if the faults were intermittent in flight and are no longer present on the ground. The purpose of this feature is to cause the maintenance personnel to call up a flight history readout and to note what faults occurred during the last flight. Subsequently, the GPWC is then unlocked, the INOP light extinguishes, and the flight compartment self-test are enable after either the flight history self-test has been performed or the airplane has taken off (Rad. Alt. Greater than 50 feet). Some of the latching faults cause the INOP light to illuminate and the flight compartment self-test to be inhibited in flight, and others do not. The two selftest graphics list both kinds. 54 MAINTENANCE TRAINING MANUAL 55 MAINTENANCE TRAINING MANUAL 3. MESSAGES CAUSED BY INACTIVE DATA MESSAGE RADIO ALTIMETER DATA INACTIVE AIR DATA INACTIVE ILS DATA INACTIVE GLIDSCOPE DATA INACTIVE IRS DATA INACTIVE FMC DATA INACTIVE DWS NO. 1 INACTIVE DWS NO. 2 INACTIVE SOURCE OF FAILED PARAMETER LEFT RADIO ALTIMETER LEFT AIR DATA COMPUTER LEFT DIGITAL-TO-ANALOG ADAPTER LEFT VHF NAV RECEIVER LEFT INERTIAL REFERENCE UNIT FLIGHT MANAGEMENT COMPUTER LEFT STALL WARNING COMPUTER RIGHT STALL WARNING COMPUTER DAA DATA INACTIVE LEFT DIGITAL-TO-ANALOG ADAPTER MCP DATA INACTIVE MODE CONTROL PANEL NO.1 NOTE: 1. CAUSES OF INACTIVE DATA MESSAGES: ABSENCE OF INCOMING DATA, OPEN OR SHORT CIRCUIT ON DATA BUS, SOURCE OFF OR POWER LOSS 2. INOP LIGHT ILLUMINATED AND CONFIDENCE TEST INHIBIT WHEN CONDITION PRESENT 56 PRESENT STATUS MESSAGE FLIGHT HISTORY MESSAGE X X X X X X X X X X X X X X X X X X X X MAINTENANCE TRAINING MANUAL EFIS Differences 57 MAINTENANCE TRAINING MANUAL NOTES 58 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION WARNING LIGHTS Purpose The warning lights provide visual indication of ground proximity warning. The windshear warning message provides visual indication of a windshear condition. Location Two warning lights are provided on each pilot's panel (P1 and P3). The windshear warning is displayed on each pilot's EADI. Features The red PULL UP warning lights illuminate when a mode 1, 2, 3, or 4 flight path is detected. The amber BELOW G/S warning lights illuminate when glide slope deviation becomes excessive. Pressing the BELOW G/S lens cap will inhibit this warning. The red WINDSHEAR warning message or the yellow WINDSHEAR caution message is displayed on the bottom of the EADI. WARNING LIGHTS 59 MAINTENANCE TRAINING MANUAL OPERATION WINDSHEAR System Description Windshear is a phenomenon which can happen anywhere within the atmosphere. It can have both horizontal and vertical components, and involves large volumes of air which move rapidly in different (usually opposite) directions. One type of windshear which is most threatening to pilots is the microburst, which produces a column of downward-moving air. Microbursts are most threatening below 500 feet, where pilots have little time and airspace for recovery. This graphic shows two microburst situations, one in takeoff and the other on approach, with the appropriate explanations. Windshear Warning A windshear warning can occur on takeoff or approach. A windshear warning has priority over any other GPWS warning. Windshear Warning Indications When the ground proximity warning system determines that windshear conditions exist, the aural warning "WINDSHEAR ..." is repeated and the red windshear warning is displayed on both EADI's. Windshear Caution A windshear caution can occur on approach only and only for headwind/updraft conditions. Windshear warning, modes 1, 2, 3, 4, and 5 will have priority over a windshear caution. Windshear Caution Indications For a windshear caution condition a yellow "WINDSHEAR" will appear on the EADI. No aural warning is associated with the windshear caution. 60 MAINTENANCE TRAINING MANUAL WINDSHEAR 61 MAINTENANCE TRAINING MANUAL OPERATION GPWS - RADIO ALTITUDE AURAL CALLOUTS Operation The purpose of radio altitude aural callouts is to alert the flight crew when the airplane is descending through the corresponding radio altitudes or if a bank angle of 35° is exceeded. Normal Sequence Envelope The radio altitude aural callout function is armed when the airplane climbs out through 1000 feet radio altitude. Once the airplane descends through each callout altitude plus an additional ten feet, the corresponding aural callout will be disabled. The callouts are rearmed when the airplane again climbs through 1000 feet radio altitude with a simultaneous computed airspeed greater than 70 knots. Indications There are no light annunciations with the radio altitude aural callouts. As the airplane descends, the following radio altitude callouts are announced. At 100, 50, 30, 20, and 10 feet radio altitude, the aural callouts are "One-Hundred", "Fifty", "Thirty", "Twenty", and "Ten", respectively. Each callout is started within ten feet after the airplane descends through the callout altitude. Callouts may be skipped if they are inhibited by other higher priority messages in progress when the airplane is descending through the callout altitude. At any altitude if a bank angle of 35° is exceeded, "bank angle" will be annunciated. 62 MAINTENANCE TRAINING MANUAL GPWS - RADIO ALTITUDE AURAL CALLOUTS 63 MAINTENANCE TRAINING MANUAL OPERATION GROUND PROXIMITY WARNING SYSTEM - MODE ENVELOPE MODULATION Operation The purpose of envelope modulation is to modify specific warning and alerting envelopes to prevent nuisance GPWS mode annunciations in localities with marginal ground proximity terrain conditions in approach or takeoff. Envelope Modulation Example The operation of envelope modulation is illustrated on the graphic by means of an example. The example chosen is a backcourse approach to Reno, Nevada. Normal Sequence Method Used in Envelope Modulation A number of airports have been identified as having approach or departure peculiarities that are likely to produce nuisance annunciations. The areas have been defined by means of latitude and longitude data stored in the GPWC memory. When the GPWC senses the airplane's approach to such an area, a check of a number of input signals - defined as the "key" for the given situation - is made to ascertain that the conditions present require the modulation of the envelopes of one or more GPWS modes. If the conditions are "right", the GPWC concludes that the key "fits" and consequently proceeds with the predetermined modulation. If the key does not fit, no envelope modulation takes place. The Key The following parameters may be used as conditions for the key. General GPWS Parameters The parameters listed below are used in envelope modulation as well as in conventional GPWS operation: Radio altitude Magnetic track Glide slope deviation Selected runway heading Internally generated time 64 MAINTENANCE TRAINING MANUAL OPERATION Unique GPWS Parameters The parameters listed below are used in envelope modulation only; they are not used in conventional GPWS operation. Baro corrected altitude, referenced to sea level or to runway elevation. Localizer deviation Latitude Longitude Snapshot To determine whether or not to modulate the envelope, a "snapshot" check is made. This check consists in determining the elevation of a "snapshot area" by subtracting its radio altitude from its corrected baro altitude and comparing the obtained result with its elevation stored in memory. If both values do not match, no envelope modulation takes place. The snapshot area is defined by latitude and longitude and is situated a short distance before the envelope modulation area. Types of Envelope Modulation Mode 1 Both warning and alert envelopes are shifted to the right. This allows greater barometric descent rates before mode 1 annunciations are generated. Modes 2a and 2b The upper envelope boundaries are lowered. This allows the airplane to fly closer to the terrain without generating mode 2 warning and alert annunciations. Mode 4 The upper boundary of the high-airspeed envelope is lowered to provide a lower allowable minimum terrain clearance at higher airspeeds. Mode 5 The upper boundary of the mode 5 envelope is raised and the gear-down requirement is removed. This allows mode 5 alerts at higher radio altitudes. 65 MAINTENANCE TRAINING MANUAL OPERATION Mode 6 The upper boundary of mode 6 annunciations is raised to the mode 5 boundary, and the gear-down requirement is removed. Envelope Modulated Airports Agana NAS, Guam Is - modes 2A and 4. Alicante, Spain - mode 2A. Alice Springs, Australia - mode 2A. Cairns, Australia - modes 2A and 4. Canberra, Australia - mode 2A. Coolangatta, Australia - modes 2A and 4. Cuenca, Ecuador - mode 2A. Funchal, Madeira Is - mode 2A. Geneva, Switzerland - mode 2A. Hiroshima, Japan - mode 2A. Hobart, Tasmania - modes 2A and 4. Hong Kong, B.C.C. - modes 1 and 2A. Hot Springs, Virginia USA - modes 5 and 6*. Kagoshima, Japan - modes 5 and 6*. Launceston, Tasmania - mode 2A. Leeds/Bradford, U.K. - modes 2A and 2B. Lisbon, Portugal - mode 2A. Luxemborg, Luxembourg - modes 2A and 4. Malaga, Spain - mode 2A. Melbourne, Australia - mode 2A. Nice, France - modes 2A and 4. Nome, Alaska USA - mode 2A. North Bay, Ontario Canada - mode 2A. Nurnberg, Germany - mode 2A. Ontario, California USA - mode 2A. Paine Field, Washington USA - modes 5 and 6*. Quito, Ecuador - modes 2A, 2B and 4. Reno, Nevada USA - modes 2A and 4. San Diego, California USA - mode 1. Seoul, Korea - modes 2A and 4. St. Johns, Newfoundland - mode 2A. Stephenville, Newfoundland - mode 1. Taipei (Sungshan), Taiwan - mode 2A. Tenerife, Canary Islands - modes 4, 5, and 6*. Unalakleet, Alaska USA - mode 2A. Vagar, Faroe Islands - modes 2A and 4. Victoria, B.C. Canada - mode 2A. Wellington, New Zealand - mode 2A. Whitehorse, Yukon Territory Canada - mode 2A. Wrangell, Alaska USA - mode 2A. Zurich, Switzerland - modes 2A and 4. *mode 6 is a GPWC option. 66 MAINTENANCE TRAINING MANUAL GROUND PROXIMITY WARNING SYSTEM - MODE ENVELOPE MODULATION 67 MAINTENANCE TRAINING MANUAL SYSTEM TEST GPWS FLIGHT COMPARTMENT SELF-TEST Fault Isolation The GPWS flight compartment self-tests provide a means for the flight crew to assure themselves that the ground proximity warning system is ready to be dispatched. Test Flight Compartment Self-Test Description Two types of flight compartment self-tests are available: the confidence self-test and the full vocabulary self-test. Both flight compartment self-tests are initiated by actuating the ground proximity SYS TEST switch on the GPWS module in the flight compartment. Flight Compartment Confidence Self-Tests The flight compartment confidence self-test can be performed either in flight, or on the ground. Test Conditions For the airborne flight compartment confidence self-test to be initiated, the radio altitude must be greater than 1000 feet. The test may be initiated any time on the ground. Test Initiation The test is initiated by momentarily actuating the ground proximity test switch. 68 MAINTENANCE TRAINING MANUAL SYSTEM TEST Test-Pass Annunciation Upon test initiation, the aural message GLIDE SLOPE is voiced and the amber alerting light BELOW G/S light and the INOP light are illuminated. This is followed by the aural message WHOOP WHOOP PULL UP and the red PULL UP light and INOP light illuminated. The final step in the confidence test announces WIND SHEAR and displays the red WINDSHEAR warning on the EADI. Test-Fail If a fault is present in the GPWS, usually the INOP light will be illuminated before the test and will remain illuminated after the test. If a fault is present, the aural message(s) may or may not be heard during the test. Maintenance personnel must check the GPWC present status at the ground proximity warning computer in the electronic equipment compartment for any abnormal indications during the test. 69 MAINTENANCE TRAINING MANUAL SYSTEM TEST Flight Compartment Full Vocabulary Self-Test Test Conditions For the flight compartment full vocabulary self-test to be initiated, the airplane must be on the ground. Test Initiation The test is initiated by actuating and holding the SYS TEST switch until the "SINK RATE" aural begins. Test-Pass Annunciation Upon test initiation the confidence test is performed, followed by all the available aural messages voiced in the order shown in the graphic. Flight Compartment Latching Faults Some inflight faults are "latched" in the ground proximity warning computer fault memory. During this condition, the INOP light will remain illuminated as long as the airplane is on the ground. To remove the latching fault condition, follow the steps on the graphic. 70 MAINTENANCE TRAINING MANUAL GROUND PROXIMITY WARNING SYSTEM – FLIGHT COMPARTMENT SELF TEST 71 MAINTENANCE TRAINING MANUAL PRECAUTIONS CLEAR SURFACES BEFORE OPERATING FLAPS. ASSURE HYDRAULIC SYSTEMS POWER IS REMOVED. INSTALL GROUND LOCKPINS IN LAND GEAR PRIOR TO OPERATING LANDING GEAR LEVER. USE ELECTRICAL DRIVE TO MOVE FLAPS. OBSERVE PROCEDURES AND LIMITATIONS OF THE AIR DATA SYSTEM. POWER. PILOT REPORTS ON GROUND TEST ASSURE POWER IS APPLIED TO THE GPWS AND ASSOCIATED SYSTEMS DETERMINES CONDITIONS UNDER WHICH REPORTED MALFUNCTION OCCURRED. CHECKS HEIGHT ABOVE TERRAIN LIMITS FOR GP WARNING. CONFIRMS VALIDITY OF EXTERNAL SYSTEM. ACTIVATES THE AUDIO GENERATOR AND EXTERNAL LIGHT INDICATIONS. GROUND PROXIMITY WARNING SYSTEM MAINTENANCE SUMMARY 72 Instrument Comparator 1 MAINTENANCE TRAINING MANUAL INTRODUCTION INSTRUMENT WARNING SYSTEM 1. Purpose The instrument warning system provides a warning if significant differences exist between the captain's and first officer's navigation instruments. 2. System Description The comparator unit receives input from the captain's and first officer's navigation instruments. If a significant difference exists a warning light is illuminated on the annunciator panels. INSTRUMENT WARNING SYSTEM 2 MAINTENANCE TRAINING MANUAL GENERAL DESCRIPTION GENERAL COMPONENT LOCATIONS Circuit Breakers There are two separate circuit breakers on the P6 load control center for the instrument warning system. One is for the comparator power supply, the other is for the comparator monitor power supply. Comparator Unit The comparator unit is installed on shelf E3-4 in the main equipment center. Connection with airplane wiring is made through two electrical connectors at the rear of the comparator. A test switch and several monitor lights are provided on the comparator unit for system test purposes. Instrument Warning Annunciator Panels and Test Switch Instrument warning annunciator panels are located on each pilot's panel. The annunciator panels contain the warning lights, which illuminate to give a warning indication when the output of the two systems disagree. The test switch, on the captain's panel, permits testing of warning channels. INSTRUMENT WARNING SYSTEM COMPONENT LOCATION 3 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION COMPARATOR UNIT 1. Purpose The comparator unit provides a signal output for visual display if a significant difference exists between the captain's and first officer's navigation instruments. 2. Physical Description The comparator unit is a 3/8 - ATR short case rack mounted unit. All connections are made through a plug on the back of the unit. Seven monitor lights are located on the front panel. The PWR MON light is red and all the others are amber. The amber lights are illuminated by a comparator warning output. 3. Power Two 115 volt ac power inputs are required. One input provides power for the instrument comparators, and the other is used for the power monitor. 4. Operation The comparator unit is a solid state device consisting of two power supplies and six comparator monitors. The monitor power supply is used to provide a warning if the comparator power fails. The comparator monitors heading, bank attitude, pitch attitude, LOC deviation, GS deviation and radio altitude. 5. Self Test A PUSH TO TEST switch provides a means of testing the comparator unit. All amber lights should illuminate when the test switch is pressed, except the power monitor lights, which are not a part of the self-test. All lights should extinguish when the test switch is released. 4 MAINTENANCE TRAINING MANUAL COMPARATOR UNIT 5 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION INSTRUMENT WARNING ANNUNCIATOR 1. Purpose The instrument warning annunciator contains seven amber lights that illuminate to indicate a discrepancy sensed by the comparator unit. 2. Operation The MON PWR light illuminates when the instrument comparator power supply fails. The other monitor lights illuminate when predetermined tolerance thresholds are exceeded. The tolerance thresholds are listed in the operation section. The HDG light illuminates when the captain's and first officer's HSI compass cards are displaying different headings. The PITCH or ROLL lights illuminate when the captain's and first officer's ADI attitude displays are different. The HDG, PITCH and ROLL annunciators may all come on simultaneously if excitation voltage from the comparator unit is lost. In such a case, the Heading, Roll and Pitch comparison is unreliable. The GS and LOC lights illuminate when the glide slope and localizer deviation signals from the captain's and first officer's VHF NAV receivers are different. The ALT light illuminates when the altitude signals from the number 1 and 2 low range radio altimeter receiver/transmitters are different. If a light illuminates, it can be dimmed by pressing the clear plastic cover over the lights (PUSH-TO-DIM). 6 MAINTENANCE TRAINING MANUAL INSTRUMENT WARNING ANNUNCIATOR 7 MAINTENANCE TRAINING MANUAL NOTES 8 MAINTENANCE TRAINING MANUAL COMPONENT FUNCTIONAL DESCRIPTION INSTRUMENT COMPARATOR TEST SWITCH 1. Location The instrument comparator test switch is a push-button type switch located on the Captain's panel. 2. Operation When the test switch is pressed, the lights on both annunciators and the comparator unit illuminate. The power monitor lights do not illuminate. The lights extinguish when the test switch is released. INSTRUMENT COMPARATOR TEST SWITCH 9 MAINTENANCE TRAINING MANUAL OPERATION COMPARATOR UNIT WARNING THRESHOLD CHART Control Sequence The chart shows the threshold values at which the warning lights are turned on by the comparator unit. Heading Warning Thresholds When the airplane is wings level, the heading difference threshold is set at 6° and is increased to 9° when the airplane is banked. After glide scope capture, the threshold is reduced to 4°. Pitch and Roll Warning Thresholds The pitch and roll threshold is set at 4° difference prior to GS capture and 3° after GS capture. LOC Warning Threshold The LOC difference threshold is large when approaching the LOC center line and decreased when on the center line. The values are given in the chart. GS Warning Threshold The GS difference threshold is large when approaching the GS center line and decreased when on the center line. The values are given in the chart. Radio Altimeter Difference Warning Threshold The radio altimeter warnings are activated at GS capture. The warning threshold is large at higher altitudes and decreases as altitude is lowered. A step reduction is made at 500 feet. Interpolation is made between 1500 to 600 and 400 to 0 feet. 10 MAINTENANCE TRAINING MANUAL COMPARATOR UNIT WARNING THRESHOLD CHART 11 MAINTENANCE TRAINING MANUAL OPERATION INSTRUMENT WARNING SYSTEM BLOCK DIAGRAM Operation Sequence The comparator unit is the central unit in the instrument warning system. The HSIs, ADIs, VHF NAV units, radio altimeters and the flight instrument accessory unit provide inputs to the comparator. Operation The comparator unit supplies 26 volt ac excitation to differential resolvers in the captain's HSI and ADI. The captain's HSI sends heading to the F/O HSI. When the compass cards' positions do not agree, the F O's HSI develops an error signal and through the comparator, turns both HDG lights on. The pitch and roll from the ADIs operate in a similar manner. A separate roll input is applied to the comparator to modify the threshold at which the heading comparator operates. HDG, ROLL and PITCH MONITOR signals allow the comparator to sense continuity of the excitation circuits in the HSIs and ADIs. The VHF NAV is required and 28 volt comparison. receivers supply LOC and GS deviation for comparison. The 28 volt dc ILS signal form both receivers to enable the LOC deviation comparison. The GS super flag dc ILS signals are required from both receivers to enable the GS deviation When a VHF NAV system is transferred, LOC and GS comparisons are disabled. The radio altimeters are compared, provided one of the flight control computers (FCC) is in the GS capture mode. The GS capture signal is also used to lower the threshold for heading, roll attitude and pitch attitude comparison. The comparator warning threshold chart contained the values of the thresholds. The flight instrument accessory unit monitors GS capture status from the FCCs and applies the status to the comparator unit. Test A test switch enables testing of the comparator unit. All lights except MON PWR are turned on during a successful test. 12 MAINTENANCE TRAINING MANUAL INSTRUMENT WARNING SYSTEM BLOCK DIAGRAM 13 MAINTENANCE TRAINING MANUAL MAINTENANCE PRACTICES INSTRUMENT WARNING SYSTEM MAINTENANCE SUMMARY Functional Test Refer to the Maintenance Manual for complete troubleshooting, component removal and installation procedures. The instrument warning system has inputs from various other systems and these systems must be operational for complete testing of the comparator warning monitor. The comparator is first tested by pulling the comparator power circuit breaker which should illuminate the MON PWR lights. A check is made of the comparator by pressing the Instrument Comparator test switch. All lights should come on except the MON PWR lights. While holding test button, press captain's and first officer's instrument warning panel face. Check that warning lights dim. Release push TO DIM SWITCH first and then test botton. All lights should extinguish when the test switch is released MAINTENANCE ITEM ACTION RESULTS POWER ASSURE THAT ALL CIRCUIT BREAKERS ARE IN TO ALL INTERFACING SYSTEMS AND TO THE COMPARATOR UNIT ALL FLAGS IN THE HSIs, ADIs AND RADIO ALTIMETERS ARE OUT OF VIEW. AMBER MON-PWR LIGHT ON INST WARN ANNUNCIATOR IS OUT. POWER MONITOR TEST PULL COMP PWR CIRCUIT BREAKER PUSH IN AFTER TEST. RED MON-PWR LIGHT ILLUMINATES ON COMPARATOR UNIT AND AMBER MON-PWR LIGHT ON ANNUNCIATORS ILLUMINATE COMPARATOR UNIT TEST PRESS INST COMP TEST SWITCH ILLUMINATE COMPARATOR UNIT DIMMING TEST CONTINUE TO HOLD INST COMP TEST SWITCH IN. PRESS COVER OF ONE ANNUNCIATOR ALL AMBER MONITOR LIGHTS ALL AMBER INSTRUMENT WARNING LIGHTS DIM INSTRUMENT WARNING SYSTEM MAINTENANCE SUMMARY 14