ABÊ-SBNI£Â/AIL8JEI SSÉNAL (FSCM) 098â3 COMPONENT MAJNÏENANCE MANUAL WITH ILLUSTRATED PARTS LIST TEMPERATURE SENSOR Part Number 764AOOOO-02 764AOOOO-03 7648000001 Issued by Product Support Department LIEBHERR-AERO-TECHNIK GMBH Postfach1363 D-8998 Lindonberg Fédéral Republic of Germany Tel. (08381/46-209) Tx/Ttx 83818123 Initial Issue: Mar 15/87 inmai issue: Révision 2 r\^ ç0 00 ^ • "Ofe"^fc © Copyright Llebherr-Aero-Technik Gmbh 1992 This document 1s given in confidence and may not be reproducted, stored In a retrieval System, or transmltted. 1n any form or by any means. electronic. mecham'cal. photocopying, recording. or otherwise. without thé prior written permission of Liebherr-Aero-Technik GmbH. Unless Liebherr-Aero-Technik GmbH (Thé company) has accepted a contractual obligation in respect of thé information and data contained herein such information and data is provided without responsibility and thé company disclaim ail liability arising from its use. AKÊ-SIENCA/ÂLLIEI SMAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO HIGHLIGHTS REVISION No. 2 - Oct 30/92 Pages whlch hâve been added. revised or deleted are outtined below together with thé highlights of thé révision. PAGES MOVEMENT DESCRIPTION OF CHANGE Page 1/2 R Révision 2 added. Copyright on back page added. Format changed. Addition of Rev. 2 on ré-issue. RECORD OF TEMPORARY REVISIONS Format of RTR changed. Page 1/2 R LIST OF EFFECTIVE PAGES Page 1/2 R SERVICE BULLETIN LIST R TITLE PAGE R RECORD OF REVISIONS Page 1/2 TABLE OF CONTENTS Pages 1 and 2 R/N INTRODUCTION R/N Pages 1 and 2 Page 1 Page 3 R R Pages 4 and 5 R Page 6 Page 7 R R Révision 2 incorporated. Format of LEP changed. Format of SBL changed. Format of TOC changed. Text added. New INTRO text. Abbreviations and symbols added. New présentation of Figure 1. Editorial amendment. Text moved. Editorial amendment. Para. 4. added. Text relocated. Text relocated. Figure 1 modified. HIGHLIGHTS 21-52-22 Page 1 of 1 Oct 30/92 AIG-SIEMCA/ALDJB SMAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO HIGHLIGHTS REVISION No. 2 - Oct 30/92 Pages which hâve been added. revlsed or deleted are outlined below together with thé highlights of thé revision. PAGES MOVEMENT DESCRIPTION OF CHANGE Page 1/2 R Révision 2 added. Copyright on back page added. Format changea. Addition of Rev. 2 on ré-issue. RECORD OF TEMPORARY REVISIONS Format of RTR changed, Page 1/2 R LIST OF EFFECTIVE PAGES Page 1/2 R SERVICE BULLETIN LIST R TITLE PAGE R RECORD OF REVISIONS Page 1/2 TABLE OF CONTENTS Pages 1 and 2 R/N INTRODUCTION R/N Pages 1 and 2 Page 1 Page 3 R R Pages 4 and 5 R Page 6 Page 7 R R Revision 2 1ncorporated. Format of LEP changed. Format of SBL changed. Format of TOC changed. Text added. New INTRO text. Abbreviations and symbols added. New présentation of Figure 1. Editorial amendment. Text moved. Editorial amendment. Para. 4. added. Text relocated. Text relocated. Figure 1 modified. HIGHLIGHTS 21-52-22 Page 1 of 1 Oct 30/92 AIÊ-SiEMCA/ÂLLIED SEWL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO RECORD 0F REVISIONS REVISION NUMBER INSERTED BY DATE REVISION NUMBER INSERTED BY Revision 2 incorporated on ré-issue ^ ^-idU 21-52-22 ABÊ-SEMCÂ/AILOEIS SIGNAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO RECORD 0F TEMPORARY REVISIONS CANCELLED TEMPORARY INSERTED BY DATE REVISION BY REVISION NUMBER TEMPORARY CANCELLED INSERTEO REVISION DATE BY BY NUMBER REVISION RTR 21-52-22 Page 1/2 Oct 30/92 ABÊ-SEMCÂ/ALLIB SSGIMAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO LIST 0F EFFECTIVE PAGES SUBJECT PAGE DATE TITLE PAGE Oct 30/92 R SUBJECT PAGE DATE TES-SING AND FAULT ISOLATION Oct 30/92 R Oct 30/92 R RECORD 0F REVISIONS 1 2 Oct 30/92 R BLANK RECORD 0F TEMPORARY REVISIONS DISASSEMBLY 4 Oct 30/92 R CLEANING Oct 30/92 R Oct 30/92 R 1 2 Oct 30/92 R BLANK CHECK Oct 30/92 R LIST 0F EFFECTIVE PAGES REPAIR 1 2 Oct 30/92 R Oct 30/92 1 2 Oct 30/92 R BLANK SERVICE BULLETIN LIST Oct 30/92 R ASSEMBLY, INCLUDING STORAGE 5 Oct 30/92 R 6 Oct 30/92 R FITS AND CLEARANCES TABLE 0F CONTENTS 1 2 Oct 30/92 R Oct 30/92 N 1 2 Oct 30/92 R Oct 30/92 N INTRODUCTION 6 Oct 30/92 R 6 Oct 30/92 R SPECIAL TOOLS, FIXTURES AND EQUIPMENT ILLUSTRATED PARTS LIST DESCRIPTION AND OPERATION 1 2 6 Oct 30/92 R 7 Oct 30/92 R 8 Oct 30/92 R Oct 30/92 R Oct 30/92 R LEP 21-52-22 Page 1/2 Oct 30/92 ABJÊ-SENCA/ALLIED) SIGNAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO SERVICE BULLETIN LIST MODIFICATION INC. IN STATEMENTOP REV APPLICABIUTY NUMBER 21-52-22 MAL COMPONENT MAINTENANCE NiANUAL 764AOOOO/764BOOOO TABLE 0F CONTENTS Page Record of Révisions Record of Temporary Révisions List of Effective Pages Service Bulletin List Table of Contents INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. Gênerai . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 1. DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . 1 A.Description . . . . . . . . . . . . . . . . . . . . . . . . . B.Opération . . . . . . . . . . . . . . . . . . . . . . . . . . C.Technica'i Data . . . . . . . . . . . . . . . . . . . . . . . . 1 2 2 2. TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . A.Gênerai . . . . . . . . . . . . B.Spécial Tools and Equipment . . C.Visual Check . . . . . . . . . . D. Insolation Résistance Test . . . E.Thennistor 1 check (pins C and D) F.Thennistor 2 Test (pins E and F) . . . . . . 3 3 3 3 3 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4. CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 A.Gênerai . . . . . . . . . . . . . . . . . . . . . . . . . . . B.CIeaning Procédure . . . . . . . . . . . . . . . . . . . . . . 4 5 3. DISASSEMBLY 5. CHECK . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6. REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 7. ASSEMBLY. INCLUDING STORAGE . . . . . . . . . . . . . . . . . . 5 A.Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . B.Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 8. FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . 6 TOC 91.CO.OO •- 1 "\?fc""fc^. P^e 1 Ort 30/92 -ÎO/Q? Oct ABMEMCA/AILLIEl SCTAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO TABLE 0F CONTENTS (continuée!) Page 9. SPECIAL TOOLS. FIXTURES AND EQUIPMENT ............. 6 . . . . . . . . . . . . . . . . . . . . 6 A.Gênerai . . . . . . . . . . . . . . . . . . . . . . . . . . . B.How to use thé IHustrated Parts Lut . . . . . . . . . . . . 6 6 10. ÏLLUSTRATED PARTS LIST 91-^9.99 fc I WA. ""fcfc TOC page 2 Ort 30/92 •îO/Q? Oct A16-SIENCA/ALLIB 2.CTAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO INTRODUCTION Gênerai A. Th1s manual gives an thé necessary data to understand thé functlon, repair and overhaul of thé Température Sensor. Air Transport Association of Amènes spécification ATA 100, Revision No. 28, was used to prépare this CW. Thé Association Européenne des Constructeurs de Matériel Aérospatial, simplifled Engllsh document PSC-85»16598, Révision No. 05, was also used. An ILLUSTRATED PARTS LIST 1s included as a part of thé CMM. B. Thé maintenance instructions are given in thèse sections: - Description and Opération Testing and Fault Isolation Disassembly Cleaning Check Repair Assembly, Including Storage Fits and Clearances Spécial Tools. Fixtures and Equipment. C. Simulation has been used to verify thé Testing, Disassembly and Assembly procédures. Measurements A. Thé measurements given in this manual are taken from original manufacturing drawings. B. Ail values given in this nsanual are in S.I. (Système International) units or subdivisions of thèse units. U.S. units are given in parenthesis immediately after thé S.I. units. C. Units of Measure A g in k Ibf.in M Ampère Gram înch Kilo (prefix to units) Pound force inch Mega (prefix to units) INTRO 21 •'52-22 nTwQ? Oct 30/92 ABÊ-SEMCA/ALLIEE) SKMAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO m ni N.m oz YDC "C "F h Q. Meter MiMi (preflx to units) Newton meter Ounce Volt direct current Degree Celsius Degree Fahrenheit Per cent Ohm 3. Abbreviations Thé abbreviations given below are used in this manual: ATA Air Transport Association of America Fi g. Figure IPL Illustrated Parts List P/N Part number para. Paragraph Réf. Refer to INTRO ^1 M 00 €. \ •O^-Z:^. ^9® 2 Qct 30/92 Alfâ-SiCÂ/MUB SIGNAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO 1. DESCRIPTION AND OPERATION A. Description (1) Thé température sensors consist of a cyliiidrical body wlth holes bored through to allow passage of a1r for models 764AOOOO or a shorter cylindncal body made of statnless steel ended wlth 2 tubes for models 764BOOOO. A screw thread on thé sensor body pennlts Installation 01' thé sensor Info thé System ducting. (2) Thé sensors hâve a squared head wlth a lower clrcular section whlch contains a groove for ? preformed packlng. An electrlcal slx-pln connector 1s attached to fhe sensor head . ELECTRICAL CONNECTOR ELECTRICAL CONNECTOR SECURING THREAO SFCURING THREAD SENSOR BOOY SENSOR BOOY o^i AIR INLET HOLES" o o o ^o°o 0 0 TUBES Température Sensor Figure 1 2 21-52-22 Page 1 Oct 30/92 MCÂ/ÂILLIB SBÊÎflAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO B. Opération (1) Thé sensor body contains a négative-température coefficient (NTC) thennlstor. As thé ambient température changes, thé résistance of thé thermlstor changes In proportion. Thé voltage measured across thé thermlstor is thus related direct!y to thé température. C. Technical Data Dimensions: - Max. length " W1dth (across connector flats) Welght Installation Torque Electrlcal Data: - Thermlstor résistance values - Value dacay factor Température °C (°F) 0 + + + + + + + + 20 (-4) (+ 32) 10 (+ 50) 18 (+ 64.4) 25 (+ 77) 30 (+ 86) 40 (+ 104) 60 (+ 140) 80 (+ 172) 100 (+ 212) 90 imi (3.54 in) 25 mm (0.99 in) 0,050 kg (1.406 oz) 5 to 10 N.m (44.2 to 88.5 Ibf.in) Réf. Résistance Table Fi g. 2 Less than 0.05 % per year Ohms 80090 29610 18820 13340 10000 8197 5598 2773 1475 833 Résistance Table (for information on1y) Figure 2 21-52-22 Page 2 Oct 30/92 i-SEMCÂ/ALLIEB SSÊNÂL CGMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO 2. TESTING AND FAULT ISOLATION A. Gênerai (1) Thé data that follows permit tests of thé sensor to make sure that it opérâtes correctly. B. Spécial Tools and Equipèrent (1) Megohnnieter which supplies 45 VDC. (2) Ohimieter w1th: - Current less than 0,1 mA, - Accuracy 0.05 %. - Range 0-100 KQ. (3) Température controHed oven : accuracy 0.1°C. (4) Ohinneter-Sensor connection wires : 18 gauge, length less than 1 ni. C. Visual Check (1) Make a Visual check of thé sensor for obvious damage. D. Insulation Résistance Test (1) Apply 45 VDC between pins C. D, E and F connected together and ground connected pin A. Thé minimum insulatlon résistance for hot condition must be 400 MQ. E. Thermistor 1 Check (pins C and D) (Réf. Fig. 3) (1) Connect thermistor 1 to an ohmmeter w1th a measuring current of less than 0,1 mA. (2) Hold thé thermistor at a température of + 5°C ± 0.1°C î40.8°F to 41.2"F) by use of an oven w1th controlled température. Check résistance value of thermistor is in thé range 23530 Q ± 950 Î2 . 91.co.oo fc • wfc.fcfc PW 3 nrt •în/o? Oct 30/92 AIÊ-SINCA/ALLHED SIGNAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO (3) Increase thé thermistor température to + 50°C ± 0.1°C (121.8°F to 122.2°F) by use of thé oven. Make sure that thé résistance value of thé thennlstor 1s In thé range 3903 Q ± 220 Q. F. Thennlstor 2 Test (pins E and F) (Réf. F1g. 3) (1) Follows para. E steps (1) to (3) again for thennlstor 2. LENOTH NOT MORE THAN 1 m. WIRE GAUGE 18 GT- CURRENT NOT MORE THAN 0.1 mA Dh- Thennlstor Test Set-up Figure 3 3. DISASSEMBLY NOT APPLICABLE. 4. CLEANING A. Gênerai MARNIN6: SOLVENTS ARE HAZARDOUS. DO NOT INHALE FUMES. EYES AND SKIN MUST BE PROTECTED. PARTS MUST BE CLEANED IN A DULY V['NTILATED ROOM. CLEANING STEPS MUST NOT BE DONE IN THE VICINITY OF ANY OPEN FLAME. 21-52-22 Page 4 Oct 30/92 AKB-SEMCA/ALLÏEIO) SMAfL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO B. Cleanlng Procédure (1) A complète unit shall not be cleaned by a dtpplng or spraylng method to avold thé rétention of cleanlng matertal wlthln parts. (2) Preferably. an protectlve caps sha11 be fitted to thé unit. (3) Use a Hnt-free cloth molstened w1th Methyl Alcohol, accordlng to MIL-A-6090 spécification, or a soft brush. (4) Dry 1n low-pressure compressed air or with a Hnt-free cloth. 5. CHECK A. Examine thé sensor for damage and dlstortlon especlally thé pins of thé electrical connecter. B. After thé check, Identlfy thé sensor as g1ven below: (1) Can be used agaln, (2) To be dlscarded. 6 . REPAIR I A. Thé Température Sensor is classified as "non-repalrable" and must be discarded In thé case of defects or détective opération. 7. ASSEMBLY. INCLUDING STORAGE A. Assembly NOT APPLICABLE. 2 91-<î9-99 6 1 ^£.~£.£. page 5 Oct 30/92 Â@Ê-SEMCÂ/ALL3ÎEI SIGNAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO B. Storage (1) Fit protection caps to electrical connector. (2) Thé sensor must be stored in a clean, dry ventHated room at a température ranging between 18°C and 28°C (64°F and 82°F) and a relative humidity ranging between 25 and 65 ^. (3) Thé sensor must be stored 1n its original packing. If stacked storage 1s used, care must be taken to avotd damage caused by excessive weight. (4) Thé sensor must not be stored 1n thé v1c1n1ty of corroslve flulds. heat or ozone sources. 8. FITS AND CLEARANCES No dlmensional check of thé sensor 1s necessary. 9 . SPECIAL TOOLS. FIXTURES AND EQUIPMENT No spécial tool is necessary. 10.ILLUSTRATED PARTS LIST A. Gênerai Thé Illustrâtes Parts Ust contai ns a parts list and an illustration of thé part. B. How to use thé niustrated Parts Ust To flnd a part number if thé part used 1s know, identlfy thé illustration which shows thé part. F1nd thé part and ils index number on thé DetaHed Parts Ust page to give ils description and part number. 2 0-I.CQ.OO & 1 ^A. Wr &€. &«• & l Page 6 nrf 30/92 WQ7 Oct ABG-SENCA/AILLIB SSGNAL COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO Température Sensor Figure 1 21-52-22 AIBÊ-SBCA/ALLZEO» 3ÎWM. COMPONENT MAINTENANCE MANUAL 764AOOOO/764BOOOO SURE \ND rEM PART NUMBER 1A 764AOOOO-02 -1B 764AOv')00-03 1C 764BOOOO-01 NOMENCLATURE AIRLiNE STOCK NUMBER 123.;567 SENSOR. TEMPERATURE SENSOR. TEMPERATURE SENSOR, TEMPERATURE - ITEM NOT ILLUSTRATED MISSINî ITEMS ARE NOT APPLICABLE 21-52-22 EFP. UNIT PER CODE ASSY RF RF RF Page 8 Oct 30/92