See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/335790776 ISO 17025 Lab Risk Assessment Method · September 2019 DOI: 10.13140/RG.2.2.17939.02087 CITATIONS READS 0 64,339 1 author: Yousaf Ayub The Hong Kong Polytechnic University 25 PUBLICATIONS 69 CITATIONS SEE PROFILE Some of the authors of this publication are also working on these related projects: Human Factor Engineering View project ISO 9001, 14001 & 45001 Implementation at LPG Distribution Plant View project All content following this page was uploaded by Yousaf Ayub on 14 September 2019. The user has requested enhancement of the downloaded file. Doc. QCL/FRM 10.01 Lab Risk Assessment based on ISO 17025:2017 for Chemical Labs Sr # 1 2 3 Area Activities / Process Lab Sample collection Activities Lab Sample collection Activities Lab Sample preparation Activities Initial Risk Assessment (without any controls in place) Risk Severity Likelihood Ratin Rating g Quality Concerns / Risks Misidentification sample/specimen of Samples received in lab is not placed in controlled environment Inaccurate process parameters (e.g. Temp. Pressure, weighing error), expire reagents used in preparation 3 4 4 3 2 2 Residual Risk Assessment Existing Controls in Place Severity Likelihoo Risk Rating d Rating 9 Sample receiving person from lab verify name & identification Criteria. Furthermore, as sample received in lab it is entered in Sample Log and batch number/code is also alotted otherwise he will return sample to customer for proper identification 3 1 3 8 All sample are stored in designated location of lab and environment conditions of lab is recorded on daily basis. Lab Incharge also verified environment record. 4 1 4 4 1 4 8 Weighing balance are calibrated and placed on flat surface. Furthermore rubber pad under weighing balance to reduce vibrations and it is place in designated position. Volume measurement is done through calibrated flask. Chemist are properly trained on testing activities. Reagents lists are available used in testing activities, expiry of reagents are recorded in this list. Before using reagents Chemist verify its expiry Further Controls Required 4 Lab Performing Test Activities Inaccurate test parameters wABC e performing test 4 2 8 5 Lab Performing Test Activities Lab person perform test in lab without considering environment conditions 4 2 8 6 Lab Performing Test Activities Inaccurate measurements 4 1 4 3 4 12 7 8 9 Lab Activities Chemical Spillage Lab Preparing Test Results Activities Lab Preparing Test Results Activities QC Lab Staff health & work risk, Lab environment condtion and result error may occur Lab Person prepare test report without performing test on specimen Miscalculation Data entry mistakes wABC e preparing results 5 5 2 2 Lab STMs are developed and available at the place of use. Active testing parameters are saved in HPLC. Chemist just select the test parameter from equipment for testing. To ensure accuracy of test results lab run standard with sample Lab environment is controlled and its conditions is recorded on daily basis. Lab Incharge also verify evironment record. Lab Instruments are calibrated from accredited lab for accurate measurements Lab has chemical spill kit available and Emergency eye wash is placed to avoid serious injury. 4 1 4 4 1 4 4 1 4 3 1 3 10 Equipment log books are available in which all data of equipment are recorded on daily basis. Chromatrograph results of actives are attached with final report to ensure the integrity and these chromatrographs have date and time mention on it 4 1 4 10 Final report is approved by GM Technical/Manager QC after verification of test evidence and reviewed by Chemist. If evidence is not appropriate report will not be approved. All test results from raw data and from equipment data. If it is not match with raw or machine data then Chemist correct typo error 5 1 5 Staff of QC lab leaks Confidenti 10 Lab Information Leakage confidential information of test ality results and equipment’s 4 2 8 4 1 4 2 2 4 2 2 4 8 Lab Staff has implemented Impartiality Policy. Lab is independent of external or internal pressure and conflicts 4 1 4 8 Test report adultration is not possible in case of active because its result is automatically generate from system. In case of weighing, volume, pH log books are maintained. Furthermore 4 1 4 10 Lab Authorized persons and management have signed nondisclosure agreement with company in case of violation legal action can be taken against person. ABC has good repute in market so top management/ owner can't force to adultrate results to avoid minimal loss as compare to company repute Personnel other than lab having Confidenti 11 Lab Information Leakage authorization of lab data (IT etc.) ality leak confidential data 2 5 10 Confidenti Lab confidential data theft in Lab Information Leakage ality electronic or hard form 2 5 10 12 13 Impartiality Impartiality 14 Impartiality Performing Test 15 Impartiality Ownership Staff of QC Lab should be independent from the production. Lab Person adulterate the report due to good relation with customer Due to per pressure from company owner; top management interfere to change test results 4 4 2 2 2 5 Lab Staff has implemented Confidentiality Policy Furthermore all confidential information is under control condition Lab has signed NDC agreement from all authorized person. In case of any violation legal action can be taken against person PCs are password protected and hard form documents are under lock & key. Authorized person have signed Non-Disclosure (NDC) agreement 16 Impartiality Shared Equipment Due to un-availability of some desire equipment; Lab use production or store department equipment for its activities 17 Impartiality Shared facility Lab facility is used by production or store department for its activties 3 4 5 5 15 ABC lab has dedicated equipment in labs that is not available in other department. Other than this supporting equipments like monitors etc. back up are available in lab 1 2 2 20 Lab facility is dedicated for testing activities only and persons are authorized for this. Unauthorized persons are not allowed in lab 2 2 4 RISK MATRIX Risk Assessment Matrix Level of Risk IMPACT PROBABILITY Value 5 4 Probability Very High High Definition At least once in a Day At least once in week 3 Medium At least once in a month 4 20 16 12 Very High 5 25 20 15 2 1 Low Very Low At least once in 6 months At least once in a year or Rarely Occurs Value Impact 6 8 10 1 Very Low 3 4 5 2 Low 3 Medium Description Little/No impact on testing activities or the personnel performing the activity Low Impact due to changes in work environment which may create delays in testing activity Medium Impact due to changes in work environment (or equipment) which may lead to ambiguous testing results Very Low Low Medium High Very High (5) High (4) Medium (3) 1 5 4 3 2 10 8 6 3 15 12 9 Low (2) 2 4 Very Low (1) 1 2 4 5 View publication stats High High Impact due to personal grievances or pressure on the personnel performing the test which may lead to compromised test results or falsified report ultimately lead to high financial loss > 500000 Very high Impact due to illegal activity / Very High Bribery case / compromise/change in report for personal gains