PRE-TRIP INSPECTION STUDY GUIDE ENGINE COMPARTMENT GEAR DRIVEN Power Steering Pump: 00000 Check for leaks under the truck. Properly mounted and secured. Not cracked, bent, or broken. Not leaking, Belt Driven Alternator: 00000 Gear Driven Air Compressor: Properly mounted and secured. Not cracked, bent, or broken. All wires are connected. The belt is not cracked or frayed. The free play is between 1/2 to 3/4 of an Inch Properly mounted and secured. Not cracked, bent, or broken. Not leaking. Leaks: 00000 General Hoses Passenger Side: 00000 Properly mounted and secured at both No abrasions, bulges, or cuts. Not leaking. 00000 Steering Gear Box and Hoses: 00000 Properly mounted and secured. Not-cracked, bent, or broken. No abrasions, bulges, or cuts. Not leaking. Steering Linkage: 00000 General Hoses Driver Side: 00000 Properly mounted and secured at both ends. No abrasions, bulges, or cuts. Not leaking. Properly mounted and secured. Not cracked, bent, or broken. No missing Castle Nuts or Cotter Pins. (Make sure you point out all parts the; Pittman Arm. Drag link. Tie rod, and all 3 castle nuts) Coolant Level: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking. Filled to the manufacturer's specification. Spring Hangers or Mounts: 00000 Belt Driven Water Pump: 00000 Leaf-Springs: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking. The belt is not cracked or frayed. The Free Play Is Between 1/2 to 3/4 of an Inch. Properly mounted and secured at both ends. Not cracked, bent, or broken. None are shifted. Both front and rear Properly mounted and secured. Not cracked/bent, or broken. U-Bolts: 00000 Filled to the manufacturer's specification. Properly mounted and Secured Not cracked, bent, or broken. None missing. Power Steering Fluid Level: 00000 Shock Absorbers: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking, Filled to the manufacturer’s specification. Properly mounted and secured at both ends. Not cracked, bent, or broken. Not leaking. Oil Level: 00000 1 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE Brake Hose or Line: 00000 Properly mounted and secured at both ends. No abrasions, bulges, or cuts. Not leaking. (AIR) Brake Chamber: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking. (AIR) Slack Adjuster and Push Rod: 00000 Axle Seal or Hub Seal: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking Filled to the manufacturer’s specification. Lug Nuts: 00000 Properly mounted and secured. Not cracked, bent, or broken. With the brakes released and pulled by hand The push rod shouldn’t move more than 1 inch. Properly mounted and secured. Not cracked, bent, or broken. There are none missing. No rust trails or powder residue. No cracks around the bolt holes. Brake Drum: 00000 Rim: 00000 Properly mounted and secured. Not cracked, bent, or broken. Properly mounted and secured. Not cracked, bent, or broken. No unauthorized welds. Brake Lining: 00000 Steer Tire: 00000 Properly mounted and secured. Not cracked, bent, or broken. No oil or debris. (Friction Material is not worn dangerously thin) No abrasions, bulges or cuts to the tread or sidewalls. Tread depth of no less than 4/32 of an inch. Properly filled to manufacturer’s specification. Checked with an air gauge. 2 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE DRIVER’S DOOR FUEL AREA Torque Arm: 00000 Mirrors: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. Properly mounted and secured. Not cracked, bent, or broken, and clean. Spring Hangers or Mounts: 00000 Door and Hinges: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. Note: Make sure that you check and point out the front and the rear spring mounts. Properly mounted and secured. Not cracked, bent, or broken. Opens and closes and latches properly. Door seals are not worn, torn, or dry rotten. Fuel Tank: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking from both the tank and cap. The cap is on tight. Spring Arm: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. U-Bolts: 00000 Properly mounted and secured. Not cracked, bent, or broken. None leaking. Exhaust System: 00000 Properly mounted and secured. Not cracked, bent, or broken. There are no signs of leaks. Shock Absorber: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. Not leaking. Drive Shaft: 00000 Properly mounted and secured Not cracked, bent, or broken. Not twisted. The u-joints are free of any debris. Cat Walk and Steps: 00000 Properly mounted and secured Not cracked, bent, or broken. Clear of any loose objects. Frame and Cross Members: 00000 Properly mounted and secured Not cracked, bent, or broken. There are no unauthorized holes or welds. No missing cross members Air Bag: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. No abrasions, bulges, or cuts. Not leaking. (AIR) No missing mounting bolts. Brake Hose or Line: 00000 Properly mounted and secured at both ends. No abrasions, bulges, or cuts. Not leaking. (AIR) Brake Chamber: 00000 Properly mounted and secured. Not cracked, bent, or broken. Not leaking. (AIR) 3 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE Slack Adjuster and Push Rod: 00000 Lug Nuts: 00000 Properly mounted and secured Not cracked, bent, or broken. With the brakes released and pulled by hand. The push rod should not move more than one inch. Properly mounted and secured Not cracked, bent, or broken. There are none missing. No rust trails or powder residue. No cracks around the bolt holes. Brake Drum: 00000 Rim: 00000 Properly mounted and secured Not cracked, bent, or broken. Properly mounted and secured Not cracked, bent, or broken. No unauthorized welds. Brake Lining: 00000 Properly mounted and secured Not cracked, bent, or broken. No oil or debris. (Friction material is not worn Dangerously thin) Axle Seal: 00000 Properly mounted and secured Not cracked, bent, or broken. No missing bolts. Not leaking. Filled to the manufacturer’s specification. Tires: 00000 No abrasions, bulges, or cuts to the tread or sidewalls. Tread depth of no less than 2/32 of an inch. Properly filled to manufactures specifications. Checked with an air gauge. Mud Flap: 00000 Properly mounted and secured Not cracked, bent, or broken. 4 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE TRAILER Brake Hose or Line: 00000 Header Board or Bulkhead: 00000 Properly mounted and secured at both ends. No abrasions, bulges, or cuts. Not leaking. (AIR) Properly mounted and secured Not cracked, bent, or broken. No holes or missing rivets. Brake Chamber: 00000 Landing Gear: 00000 Properly mounted and secured Not cracked, bent, or broken. It’s in the fully raised position. The crank handle is secure. Frame and Cross Members: 00000 Properly mounted and secured Not cracked, bent, or broken. No missing cross members. Frame and Tandem Release: 00000 Properly mounted and secured. Not cracked, bent, or broken. Release handle and locking pins Are in the fully locked position. Spring Hanger or Mounts: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. Note: Make sure that you check and point out the front and the rear spring mounts. Properly mounted and secured. Not cracked, bent, or broken. Not leaking. (AIR) Slack Adjuster and Push Rod: 00000 Properly mounted and secured. Not cracked, bent, or broken. With the brakes released and pulled by hand. The push rod should not move more than one inch. Brake Drum: 00000 Properly mounted and secured. Not cracked, bent, or broken. Brake Lining: 00000 Properly mounted and secured Not cracked, bent, or broken. No oil or debris (Friction Material is not worn Dangerously thin) Axle or Hub Seal: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. Properly mounted and secured Not cracked, bent, or broken. Not leaking. Filled to the manufacturer’s specification. Shock Absorber: 00000 Lug Nuts: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. Not leaking Properly mounted and secured Not cracked, bent, or broken. There are none missing. No rust trails or powder residue. No cracks around the bolt holes. Spring Arm: 00000 Air Bag: 00000 Properly mounted and secured at both ends. Not cracked, bent, or broken. No abrasions, bulges, or cuts. Not leaking. (AIR) No missing mounting bolts. Rim: 00000 Properly mounted and secured Not cracked, bent, or broken. No unauthorized welds. 5 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE Spacing: 00000 Rear Doors and Hinges: 00000 This is only if your trailer is equipped dual tires Check to see that there is proper space between the tires. There nothing stuck between the tires Note: if your trailer has wide base tires this doesn’t apply. Properly mounted and secured Not cracked, bent, or broken. Opens and closes and latches properly. Door seals are not worn or dry rotted. Note: For flatbeds straps and Winches: 00000 Tires: 00000 No abrasions, bulges, or cuts to the tread or sidewalls. Tread depth of no less than 2/32 of an inch. Properly filled to manufacturer’s specifications. Checked with an air gauge. Properly mounted and secured Not cracked, bent, or broken. This includes your rub rail Mud Flaps: 00000 Properly mounted and secured Not cracked, bent, or broken. 6 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE Platform: 00000 Properly mounted and secured Not cracked, bent, or broken. COUPLING AREA: Electric Lines: 00000 Mounting Bolts: 00000 Properly mounted and secured at both ends. No abrasions, bulges, or cuts. No exposed wires. Properly mounted and secured Not cracked, bent, or broken. None missing Air Lines: 00000 Sliding fifth wheel, locking pin And Airline:00000 Properly mounted and secured at both end No abrasions, bulges, or cuts. Not leaking Glad Hands: 00000 Properly mounted and secured. That the glad hand seals are in good condition. No cracks or signs of dry rot. Not leaking. (AIR) Apron: 0000 Properly mounted and secured. Not cracked, bent, or broken. Grap: 00000 Properly mounted and secured Not cracked, bent, or broken. Is in the fully locked position. Airline Properly mounted and secured at both ends. No abrasions, bulges, or cuts. Not leaking. (AIR) Clearance: 00000 Make sure that there is the proper space between the tractor mud flap and the trailer landing gear so that they don’t hit each other when making turns. Must be done with every PRE-TRIP NOTES There is no visible gap between the trailer apron and the skid plate; Skid Plate:00000 Properly mounted and secured Not cracked, bent, or broken. Properly Lubed King Pin: 00000 Properly mounted and secured Not cracked, bent, or broken. Locking Jaws: 00000 Properly mounted and secured Not cracked, bent, or broken. Fully locked around the king pin. Release arm And Safety latch: 00000 Properly mounted and secured Not cracked, bent, or broken. Is in the fully locked position. 7 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE LIGHTS When you start your Light check You should tell the Examiner That I will Check. Five By Five You should ask the Examiner To help you check your. Five by Five Five Functions Are. 00000 All My lights, reflectors, Reflective tape The same way. Properly mounted and secured. Not cracked, bent, or broken. Clean and illuminated. The proper color of amber To the front and sides. Red to the rear 00000 Note: Your lights must be turned ON. Right now just your head lights and marker lights Now walk around the truck and trailer And point out each light that is turned on. Make sure you walk all the way around Front of the truck 00000 Drivers side of the truck 00000 Rear of the truck 00000 Drivers side of the trailer 00000 Rear of the trailer 00000 Passenger side of the trailer 00000 Rear of the truck 00000 Passenger side of the truck 00000 Left turn signal. Right turn signal. Four-way flashers. High beams. Brake lights. Five Locations Are. 00000 Front of the truck. Both sides of the truck. Rear of the truck. Both sides of the trailer. Rear of the trailer. You must do each function at every location. The truck and trailer Must be done with every Pre-Trip 8 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE Horns City and Air: 00000 In Cab Inspection Air horns - Blow the air horn by pulling on the cord. City Horn - Blow the city horn by pushing on the center of the steering wheel. Seat Belt 00000 Windshield and Mirrors: 00000 Properly mounted and secured. Not ripped or frayed Adjust and latches properly. The windshield and mirrors are clean. No cracks or breaks, and no obstructions The mirrors are in proper adjustment. Emergency Equipment Windshield Wipers and Washers: 00000 Fire Extinguisher: 00000 By pushing the washer button and spraying the windshield. And saying wipers are properly mounted and secured and operate smoothly. That the blades aren’t cracked or dry rotten. Properly mounted and secured Fully charged Triangles: 00000 Three red reflective triangles My three red reflective triangles are under the bunk. Heater and Defroster: 00000 Spare Electrical Fuses: 00000 Lighting Indicators: 00000 My spare electrical fuses are in the glove box. Left turn, right turn, four ways, and high beam. As you are doing these, you should be pointing them out on the dash board. Safe Start: 00000 You must demonstrate that both the heater and defroster are working properly. Frist make sure your transmission is in neutral. Then fully depress your clutch. Turn the key to on, check the ABS light. To make sure they come on and then go out Telling You that there no problems the ABS And then start your Engine. GAUGES Voltmeter: 00000 My alternator is charging between thirteen to fourteen volts Oil Pressure Gauge: 00000 The engine oil pressure is rising to normal operating range. Water Temperature Gauge: 00000 The water temperature is rising to normal operating range. Air Pressure Gauges: 00000 The air pressure should build to governor cut. Between 120 to 140 PSI 9 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension PRE-TRIP INSPECTION STUDY GUIDE I'm going to fully depress the brake and wait for the gauges to stabilize. (Point to the primary and secondary air gauges). I will be checking to make sure I don't lose more than 4 PSI in one minute. While listening for air leaks Please remember that the Air Brake Test is part of IN CAB INSPECTION "Note" You should have your tires chocked before you start your Vehicle inspection Air Brake Test There are three stages to an air brake Test Stage #1 applied pressure test. Stage #2 Pump down to warning light and buzzer. Stage #3 Pump down till tractor protection valve and The parking brake valve pops out. To prepare for the Air Brake Test The air pressure must be 120 to 125 PSI or to governor cut out. Put the truck into neutral. Push the tractor protection valves in. This will release the parking brakes. Wait for the air tanks to fill up. (Make sure the air has stopped leaking from both protection valves). Then turn the engine off. Turn the key back to the on position. "After Application of the brakes and Stabilization Then Ask the examiner to time you" (Will you time me starting now)? Air brake Test Stage #2 00000 Pump down to warning light and buzzer. Pump down on the brake pedal until The warning light and buzzer come on. At or before sixty (60) PSI. Air Brake Test Stage #3 00000 Pump down on until tractor protection Valves pop out. Pump down on the brake pedal until Both the tractor protection valve and The park brake valve pop out. Between forty (40) to twenty (20) PSI Parking Brake Check: 00000 Set the trailer brake, release the tractor brake, and then give a light tug on the trailer. Then set the tractor brake, and release the trailer brake, then give a light tug on the tractor Service Brake Check: 00000 Release both protection valves I will pull forward to five mile per hour. Apply the service brake to make sure it doesn't Pull to the left or right. Now you're ready to start Air brake Test Stage #1 00000 Applied Pressure test Tell the examiner: 10 2018 Freightliner Cascadia With Detroit DD15 Engine 53 foot Wabash Trailer, With air ride suspension